DEF-8000 - Flo
Contents
1. Switch RE A New Fluid Tank Holds 30 gallons Flowmeter Automatic Shutoff Nozzle Water Bath Nozzle Holder Ensures proper function of the vacuum shutoff 5 Caster Wheels Allow easy transport of the machine 5 Locking Caster Wheels Front wheels lock to prevent unwanted rolling on non level surfaces 10 OPERATING INSTRUCTIONS SETUP Connect red and black battery cables to Fill the DEF8000 with new DEF using the vehicle s battery cap port on the back of the machine The tank is capable of holding 30 gallons of new DEF OPERATION Move switch on the front panel of the ma Using the nozzle fill the vehicle s DEF res When DEF fill is complete place the nozzle chine in the FILL position The pump will ervoir with new DEF fluid The nozzle has back into the water bath on the side of the begin to run in bypass when the switch is a built in vacuum shut off feature that will machine to ensure proper function of the actuated shut off the flow of DEF when the vehicle s vacuum shutoff reservoir is full Return switch on the front panel of the Disconnect red and black battery cables The water bath can be easily drained and machine to the OFF position from the vehicle s battery refilled using the ball valve at the bottom of the tube Simply fill the tube with water and open the ball valve to drain it and peri odically change the water in the bath 11 REPLACEMENT P2. e Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery Battery explosion can cause injury A WARNING es poU kr o 5 no Risk of burns e Wear gloves when handling hot engine components e Do not touch hot exhaust systems manifolds engines radiators etc Hot fluid and engine parts may cause injury A WARNING Battery acid is a highly corrosive sulfuric acid e Wear safety goggles and protective gloves user and bystander Have plenty of fresh water and soap nearby If battery acid contacts skin clothing or eyes flush exposed area with soap and water for 10 minutes e Do not touch eyes while working near battery Battery acid can burn eyes and skin A WARNING Risk of burns e Wear gloves when working near hot engine components e Do not touch hot exhaust systems manifolds engines radiators etc e The fluid coming from the vehicle along with some of the machine s components that the fluid comes into direct contact with i e hoses and fittings may reach temperatures uncomfortable to the touch Exercise caution in avoiding contact with these items Hot components can cause injury or discomfort CAUTION AS Risk of injury e This equipment should be operated by qualified personnel only e Use this equipment only as described in this manual Always disconnect the machine from power source when not in use e Loop the hose loosely in
3. its proper location when machine is in use e Do not operate equipment with a damaged hoses or if the equipment has been dropped or damaged until it has been examined by a qualified service representative e Care should be taken to arrange the hoses so that they will not be tripped over or pulled Never pull on the service hoses to transport the machine Damage may occur to these components or machine may tip over Keep area of operation clear of unnecessary tools and equipment Utilize recessed tool storage areas on the top of the machine Never leave the machine running unattended e The DEF 8000 is not designed for any other purpose than the filling of diesel exhaust fluid Operation of this machine by anyone other than qualified personnel may result in injury A CAUTION Misdiagnosis may lead to incorrect or improper repair and or adjustment Do not rely on erratic questionable or obviously erroneous test information or results If test information or results are erratic questionable or obviously erroneous make sure that all connections and data entry information are correct and that the test procedure was performed correctly If test information or results are still suspicious do not use them for diagnosis Improper repair and or adjustment may cause vehicle or equipment damage or unsafe operation IMPORTANT Risk of equipment damage e Servicing transporting or storing this machine an attitude other t
4. ARTS LIST Part Oo Description 948031 To order replacement parts for the DEF 8000 call 1 800 303 5874 MAINTENANCE PROCEDURES To keep your machine working properly e Keep debris out of new fluid tank Avoid spilling fluid on the control panel Periodically wipe down exterior using soft damp cloth CUSTOMER SERVICE CONTACT INFORMATION If you are experiencing problems with this machine call technical support at 1 800 303 5874 12 LIMITED ONE 1 YEAR WARRANTY Flo Dynamics warrants only to the original Purchaser that under normal use care and service the Equipment except as otherwise provided herein shall be free from defects in material and workmanship for one year from the date of original invoice External hoses remote control modules adapters and all other attachments supplies and consumables except as otherwise provided herein are warranted for 90 calendar days from the date of original invoice Filter elements are not warranted Printed circuit boards purchased from but not installed by Seller are not warranted SELLER S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED SOLELY TO THE REPAIR OR AT SELLER S OPTION REPLACEMENT OF EQUIPMENT OR PARTS WHICH TO SELLER S SATISFACTION ARE DETERMINED TO BE DEFECTIVE AND WHICH ARE NECESSARY IN SELLER S JUDGEMENT TO RETURN THE EQUIPMENT TO GOOD OPERATING CONDITION NO OTHER WARRANTIES EXPRESS OR IMPLIED OR STATUTORY INCLUDING WITHOUT
5. LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED This warranty does not cover and separate charges for parts labor and related expenses shall apply to any damage to malfunctioning inoperability or improper operation of the Equipment caused by resulting from or attributable to A abuse misuse or tampering B alteration modification or adjustment of the Equipment by anyone other than Seller s authorized representatives D improper or negligent use application operation care cleaning storage or handling E fire water wind lightning or other natural causes F adverse environmental conditions including without limitation excessive heat moisture corrosive elements or dust or other air contaminants radio frequency interference electric power failure power line voltages beyond those specified for the equipment unusual physical electrical or electromagnetic stress and or any other condition outside of Seller s environmental specifications G use of the Equipment in combination or connection with other equipment attachments supplies or consumables not manufactured or supplied by Seller or H failure to comply with any applicable federal state or local regulation Repairs or replacements qualifying under this Warranty will be performed on regular business days during Seller s normal working hours within a reasonabl
6. TABLE OF CONTENTS INTRODUCTION to the DEF 8000 2 SAFETY INFORMATION eranc 3 SYSTEM FEATURES amp SPECIFICATIONS 9 MACHINE OVERVIEW i 2 555 10 OPERATING INSTRUCTIONS 11 HEPLACEMENT PARTS inane aeui 12 MAINTENANCE PROCEDURES 12 CUSTOMER SERVICE CONTACT INFO 12 WARRANTY INFORMATION eene eere 13 INTRODUCTION to the DEF 8000 Congratulations on the purchase of your DEF 8000 Diesel Exhaust Fluid filling Station The DEF 8000 is the answer for transporting DEF from your bulk tank to a vehicle The DEF 8000 has all the features you require including a small platform size which allows for easy mobility through doorways and around lifts an accurate metering device located near the handle for easy visual filling and an automatic shutoff nozzle for safe reliable service The DEF 8000 has also been engineered with a nozzle bath holder which keeps the nozzle tip from crystalizing and keeps the auto shut off working properly Simply put this machine is the cleanest safest easiest and most cost efficient method of transferring DEF material ever devised Please take time to read through this manual to fam
7. e time following Purchaser s request All requests for Warranty service must be made during the stated Warranty period This warranty is non transferable 13
8. han the normal operating position can result in fluid spillage and or component damage e Never pull on the service hoses to transport the unit Damage may occur to these components or machine may tip over Always use the handle to move Periodically clean the machine by wiping down with a clean soft dry cloth Improper operation of equipment may result in damage to machine or components SAVE AND FOLLOW THESE INSTRUCTIONS DIMENSIONS amp TECHNICAL SPECIFICATIONS DIMENSIONS 39 Tall 24 3 4 Wide 25 Deep Service Hoses 6 outside of machine Wheels 5 locking casters front 5 casters back Fluid Tanks 30 Gallon New Fluid Tank Weight 140 lbs TECHNICAL SPECIFICATIONS Power 12 Volt DC from vehicle battery Fuse 15 Amp Operating Temperature 60 to 110 F 15 to 43 C FEATURES Specifically designed to handle DEF material Automatic shut off with non drip nozzle Water bath nozzle holder ensures proper function of vacuum shutoff Large 3 5GPM pump for fast delivery e Small platform for easy mobility around shop Benecor metering device 1 after calibration e 18 power cord makes different fill locations easy to reach 6 service hose Easy operation Roto cast polyethylene non scratch cabinet MACHINE OVERVIEW New Fluid Tank Cap port allows easy filling Y DIES x 2 C AC SL EXHAUST PLLA Peg MA CHINE
9. iliarize yourself with the DEF 8000 before performing your first coolant exchange IMPORTANT SAFETY NOTICE For your safety read this manual thoroughly before operating this machine Your DEF 8000 unit is intended for use by properly trained skilled professional automotive technicians The safety messages presented below and throughout this user s manual are reminders to the operator to exercise care when using this unit Before using your DEF 8000 unit always refer to and follow the safety messages and applicable service procedures provided by the manufacturer of the vehicle being serviced e Read All Safety Instructions Read understand and follow all safety messages and instructions in this manual Safety messages in this section of the manual contain a signal word with a three part message and in some instances an icon e Signal Words The signal word indicates the level of the hazard in a situation Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or to bystanders A CAUTION Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or to bystanders IMPORTANT Indicates a situation which if not avoided may result in damage to the
10. machine or the vehicle being serviced e Safety Messages Safety messages in this section contain three different type styles Normal type states the hazard Bold type states how to avoid the hazard e Italic type states the possible consequences of not avoiding the hazard e Safety Symbols A safety symbol when present gives a graphical description of the potential hazard and how to avoid the hazard Risk of Fire Read Instructions Before Use gt Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move Risk of Burns IMPORTANT SAFETY INSTRUCTIONS DANGER d Engine exhaust contains toxic gases e Vent vehicle s exhaust away from work area e Do not breathe exhaust Exhaust gases will cause injury or death WARNING Improper use and operation e Read understand and follow all safety messages and operational procedures in this manual before operating this machine e This equipment should be operated only by qualified personnel e Use this equipment only as described in this manual Improper use and operation of this product can result in injury A WARNING Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases and other flying particles e Wear safety goggles and protective clothing user and bystander Everyday eyeglasses only have impact resistan
11. t lenses they are NOT safety glasses e Do not position head directly over or in front of carburetor or throttle body Engine backfire can occur when air cleaner is out of normal position e Make sure gauge reads zero before connecting or disconnecting hose connections to adapters e Make sure cooling system pressure has been relieved before connecting or disconnecting hose connections and adapters e Keep a dry chemical Class B fire extinguisher rated for gasoline chemical amp electric fires in the work area Fire explosion or flying particles may cause serious injury A WARNING F d F Lg n Risk of expelling pressurized fluids e Wear safety goggles and protective clothing user and bystander e Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases and other debris e Always unplug the machine from its power source when not in use e Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled e Avoid contact with engine coolant e Treatment methods are as follows Eyes Flush eyes with plenty of water Skin Wash with soap and water Inhalation Move to uncontaminated area Ingestion If large amount get medical attention If any irritation persists get medical attention e Dispose of used fluid according to environmental laws and regulations Fuel oil vapors hot steam hot
12. toxic exhaust gases pressurized fluid and other debris can cause serious injury A WARNING Hisk of unexpected vehicle movement e Block drive wheels before starting vehicle s engine to begin an exchange Unless instructed otherwise set parking brake and put gear selector in park e Do not leave a running vehicle unattended e If vehicle has an automatic parking brake release disconnect release mechanism for testing and reconnect when testing is completed A moving vehicle can cause injury A WARNING Risk of entanglement Engine has moving parts Do not place tools on fenders or other places in engine compartment e Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts pulleys hood and doors e Barriers are recommended to help identify danger zones in test area e Prevent personnel from walking through immediate test area Contact with moving parts can cause injury A WARNING Risk of fire or explosion Do not operate in the vicinity of open containers of flammable liquids such as gasoline e Keep hoses and jumper cables away from heat sources and sharp edges e Do not operate equipment with damaged cords or hoses until they have been examined by a qualified serviceman Fire or explosion can cause injury A WARNING Risk of fire or explosion Gases produced by a battery are highly explosive e Wear safety goggles and protective clothing user and bystander
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