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KIEN5000 Industrial Ethernet Switch User`s Manual

1. Figure 4 4 Mounting wall mounting plate Select mounting position vertical wall or inner wall of cabinet If vou select to mount on vertical wall vou are recommended to use P6 plastic expansion bolts and P 3 tapping screws for equipment mounting According to the mounting dimensions marked in Figure 4 3 drill four Dd 6 holes with an impact drill on the wall the depth of the holes should allow fully inserting the plastic expansion bolt fully insert the plastic expansion bolts in the holes on the wall screw down the tapping screws into the plastic expansion bolts with a cross head screwdriver but do not screw down thoroughly reserve a distance of around 3 Mm 1f you select to mount on the inner wall of cabinet you are recommended to prepare four M3 threaded holes on the inner wall of cabinet when making the 23 cabinet according to the mounting dimensions marked in Figure 4 3 or drill four P4 holes with a hand held electric drill on site and screw down four M3 X 10 pan head screws with cross recess into the four holes with a cross head screwdriver if the holes are not threaded inside it is necessarv to mount four M3 nuts on the back side Do not screw down the screws thoroughly reserve a distance of around 5 mm 4 After fastening the screws on the wall mount KIEN5000 in the selected position Pass the four screws through the four P65 holes on the wall mounting plate and slip KIEN3000 downwards as shown in Figur
2. DIN Rail jeg A Spring T pe Figure 4 2 Mounting KIEN5000 on DIN rail 4 2 2 Wall mounting In some places wall mounting may be more suitable than DIN rail mounting KYLAND Telecom can provide the component wall mounting plate for mounting KIEN5000 on wall Wall mounting dimensions are shown in Figure 4 3 21 22 KIEN Industrial Ethernet Switch 71 10M 100M 7 L_ LNK ACT Figure 4 3 KIENS5OOO wall mounting dimensions Attention Wall mounting plate is not included in standard configuration of KIEN5000 It should be ordered independently when ordering Wall mounting procedures for KIEN5000 1 Use a cross screwdriver to unscrew the two screws fastening the DIN rail connector socket on KIEN5000 equipment and remove the green DIN rail connector socket 2 Take out the wall mounting plate and the screws cross recessed countersunk head screws M3 X 6 for mounting wall mounting plate from the packing box Use a cross head screwdriver to mount the wall mounting plate in the position originallv for mounting DIN rail connector socket The mounting direction of the wall mounting plate is shown in Figure 4 4 Wall Hanging Plate Countersunk Flat head Screws
3. Receiving data Output data 2 RD TD Output data Receiving data Output data Receiving data PO E SA Note denoting cable polarity Definition of straight through cable from RJ45 8 pin to RJ45 8 pin ii The connection sequence is in turn Orange white Orange Green white Blue Blue white Green Brown white and Brown Figure A 2 Cable sequence of straight through cable Definition of Cross over cable from RJ45 8 pin to RJ45 8 pin 8SLIGPECGT El The connection sequence is in turn Orange white Orange Green white Blue Blue white Green Brown white and Brown Green white Green Orange white Blue Blue white Orange Brown white and Brown Figure A 3 Cable sequence of cross over cable 34 Kvland Technologv Appendix B Cable Tvpe and Specifications The cable tvpe and specifications are shown as table B 1 Table B 1 Cable tvpe and specifications Conne ctor 10Base Cat 3 4 and 5 100 100m 328 RJ 45 T ohm UTP foot 100Base 100m 328 Cat 5 100 ohm UTP RJ 45 TX foot 50 125 or 100Base 62 5 125um core 2km 1 24 SC FC FX multi mode mile fiber MMF 9 125um 100Base 20km 12 4 single mode SC FC FX 3 mile fiber SMF 35 Kvland Technologv Appendix C Glossarv specification for 10Mbps Ethernet Twisted pair standard of Cat5 or above in IEEE specification for 100Mbps Fast Ethernet Fast Ethernet
4. and screw down the power cable locking screw 3 Insert the power terminal into the DC power socket of the equipment and use a 2 5mm one slot screwdriver to screw down the two terminal locking screws to firmly connect the terminal with the power connector o Terminal Locking Screws Locking Screws for Power Cables Power Ground _ Y 24V Protection Ground Figure 3 5 Wiring diagram for DC power terminal Alarming relay output terminal The terminal is a group of normally open contacts of the alarming relay of equipment Its figuration is the same as that of power input terminal Alarming enabling message such as power failure alarming port link alarming network alarming etc can be set via network management In normal state without alarming the terminal is in open state when any alarming message appears the terminal is in closed state It can be externally connected to other switching value collecting equipments or 14 alarming lamps or alarming buzzers so as to timelv prompt the operation personnel in case alarming occurs The maximum withstand voltage of the relay terminal is DC30V and the maximum input power 24VA Figure 3 6 is the schematic diagram of the equipment when it is connected an alarming indicator and the wiring method for other applications is similar Its wiring and mounting procedures are the same as those of power terminal Warning Light 24VA MAX Terminal Lockin
5. 10Base T 100Base TX RJ45 interface In the event of system failure the recovery time of the redundant ring network will be less than 300ms It provides four 10Base T 100Base TX RJ45 ports Each RJ45 port has adaptive function capable of automatically configuring to IOBase T or 100Base TX status and full duplex or half duplex operation mode 1 2 Features High performance Industrial Ethernet Switch 1 10 100Base T TX Ethernet ports adaptive full half duplex 2 High speed redundant ring with recovery time lt 300ms 3 Chinese management supports Telnet SNMP protocol 4 Supports VLAN to control broadcasting domain and segment flow 5 Alarm relay output power supply and port link 6 Broadcast storm control 3 Powerful Management Function 1 de 3 A 5 Manage svstem can be done in web browser or via Telnet Individual naming for each device in the network Setting and querv of VLAN Setting and query for alarm of power and ports link Setting and query for port working mode prioritization and rate Industrial Power l 2 2 Industrial power input of DC24V DC18V 36V Reliable protection for EMC and against over current over voltage Redundant power input Rugged Design 1 2 3 Ribbed heat removal design fanless operation at 40 C to 75 C Solid IP40 housing Easy DIN Rail mounting or optional wall mounting 1 3 Packing list and unpacking check 4 la Pack
6. 142mmx55 4mmx120 5mm excluding the dimensions of DIN rail and wall mounting components Mounting mode DIN rail or wall mounting Heat removal method Ribbed aluminum casing heat dissipation without fan Outlet type front outlet for service top outlet for power supply and network management Shell protection IP40 Weight 1kg Operating temperature 40 C 75 C Storage temperature 45 C 85 C Humidity 0 95 non condensing 4 10Base T 100Base TX RJ45 ports Each RJ45 port is adaptive capable of automatically configuring to 10Base T or 100Base TX state and automatically working in full duplex or half duplex operation mode supporting automatic MDI MDI X connection The transmission distance is less than 100m Lie 2 pairs of uplink redundant 100Base FX ports of single mode or multi mode The maximum throughput of each pair of fiber port is 100Mbps and it is forced to work in 100M full duplex mode They support redundant network with the recovery time less than 100ms de 2 uplink redundant 10Base T 100Base TX RJ45 ports which can be set as straightthrough or redundant mode When it is redundant it supports for rdudant network with less than 100ms 4 Di Comply with meeting IEEE802 3 802 3U 802 3X Meanings of RJ45 port LED Yellow lamp port rate LED on 100M off 10M Green lamp link state LED on effective link blinking active network off no link 2 3 Service function Configurati
7. 2 1 Rail mounting For most industrial applications standard 35 mm DIN rail mounting is very convenient when taken out from the packing box the rear panel of 19 20 KIEN5000 has already fitted with a green plastic connector socket for DIN rail Rail mounting dimensions are shown in Figure 4 1 If it is necessary to mount KIEN3000 on DIN rail check the mounting conditions of DIN rail before mounting including the following two items 1 Whether DIN rail is firmly fixed whether any other equipment is fitted DIN rail whether there is adequate space for mounting KIENS5000 2 Whether there is power inlet on DIN rail suitable for KIENS000 operation les arm CAUTION eee DIN Hail lderiri Ca DIN Rail connecting seat 120 Drm Figure 4 1 Rail mounting dimension of KIEN5000 After selecting the proper position for mounting KIEN5000 mount KIEN5000 on DIN rail according to the following procedures 1 Insert the lower part of DIN rail into the fixing slot with spring supporting in the lower part of the DIN rail connector socket Slightly rotate the equipment upwards from bottom panel of KIEN5000 as shown in Figure 4 2 a 2 As shown in Figure 4 2 b clip DIN rail into the DIN rail connector socket and ensure that KIEN5000 equipment has been reliably mounted on DIN rail L N JA YLAND Kyland Telecom Model KIEN1000 8T S N E1A8T050068 INPUT DC18 36V 6VA
8. A tina 24 A AS ANE Wy MU TINO a Saale dc b e tr a a taken 25 Chapter 5 Testine Method iiiaae eaa E aAa Saa EEEE AENA AAA EEEa 27 ESAS A A e bru ken 2T 3 Testne or a e O i MR A ad a 2 5 2 TESTS of uplirikele tti al DOTES si TE 28 Chapter 6 Networking Mode and System Configuration ssesssenennnnnnnnzennnennnnnsooosesssssesenenennenenenenenneeee 29 6 1 Networks MOE jaa a a 29 il 6 2 Svstem configuration Appendix A Twisted pair and Pin Distribution Appendix B Cable Type and Specifications Appendix C Glossarv ii Chapter 1 System Overview 1 1 Product Overview KIEN5000 is a high performance managed industrial Ethernet switch specially designed by KYLAND Telecom Technology CO LTD for industrial applications Its high performance exchange engine solid and closed case design high efficient single rib shape case heat dispersion surface without fans overcurrent overvoltage and EMC protection at power input side and excellent EMC protection of RJ45 port allows KIEN5000 applicable in harsh and dangerous industrial environments The redundant function of optical fiber network independent full network management channel redundant power input function and powerful full network real time management system provides multiplex guarantee for reliable operation of the system KIEN5000 industrial Ethernet switch provides two mounting ways DIN rail and wall mounting On the front panel there are four uplink redundant
9. Appendix C introduces abbreviations used in this manful Statement as product and technologv upgrades and improves constantiv the contents of this document mav not completelv accord with the actual product For product upgrading information please access our company s website or directly contact with our companv s business representative Notice for Safetv Operation This product offers reliable performances as long as it is used within the designed scope Artificial damage or destruction of the equipment should be avoided Carefully read this manual and well preserve this manual for future reference Oo Do not place the equipments near water sources or damp places eo Do not place anything on power cable which should be placed in unreachable places eo Do not tie or wrap the cable to prevent fire e Power connectors and connectors for other equipments should be firmly interconnected and frequently checked In the following cases please immediately disconnect the power supply and contact with our company 1 Water gets into the equipments 2 Equipment damage or shell breakage 3 Abnormal operation conditions of equipment or the demonstrated performances have changed 4 The equipment emits odor smoke or noise Please keep optical fiber plugs and sockets clean During operation of equipments do not stare directly into the cross section of optical fiber Please keep the equipment clean if necessary wipe t
10. Use switches to set up the point to point connection among Full Duplex nodes in the LAN and allow them to receive and send data packet at the same time The communication for two nodes can only move toward Half Duplex one direction at the same time but can not move toward both directions 36 Kvland Technologv It is the Medium Dependent Interface in which one Ethernet port is taken as the receiving terminal to connect to the port of other equipment MDI X Medium Dependent Interface Cross over 37
11. form redundant ring network In the event of system failure the recovery time of the redundant ring network will be less than 100ms It provides 2 uplink redundant 10Base T 100Base TX RJ45 ports to be able to form redundant ring network with recovery time less than 100ms Therefore double redundant ring networks are possible Each RJ45 port has adaptive function capable of automatically configuring to 10Base T or 100Base TX status and full duplex or half duplex operation mode It supports for auto MDI MDI X connection 1 2 Features High performance Industrial Ethernet Switch 1 10 100Base T TX Ethernet ports adaptive full half duplex auto MDI MDI X connection 2 100Base FX fiber ports single mode multimode full duplex redundant 3 High speed redundant ring with recovery time lt 100ms 4 Chinese amp English management supports Telnet SNMP protocol compliant with networking regulations able to be managed and monitored by third part software 5 Supports VLAN to control broadcasting domain and segment flow port aggravation port mirroring port priority IGMP etc 6 Alarm relay output for power supply and port link 7 Broadcast storm control 4 Kvland Technologv Powerful Management Function 1 Itcanbe managed in web browser by entering IP address 2 Itcan be logged in by telnet or hyper terminal 3 Port aggravation port mirroring VLAN port priority and IGMP can be configured in the management Industr
12. the tested TP ports operates normally The same test method will be used to test all the rest TP ports For detailed operation of the Ping command please refer to the following examples Testing PC Testing PC Fig 5 1 Test TP portst 28 Kvland Technologv 5 3 Test fiber port 29 Connect the two switches of KIEN6000 into chain optical network Any one TP port of each switch is connected to PC by straight through cable and transmit PING command mutually both sides can correctly Ping to each other and no data package is lost Meanwhile the corresponding LINK ACT lamp is always on All indicates that the tested fiber port hardware is no problem The same method is used to test the other pair of fiber ports For detailed operation of the Ping command please refer to the following examples KIEN 6000 Testing PC 1 Testing PC 2 Figure 5 2 Test fiber ports PING commands The IP address of testing PC 1 is 192 168 100 10 and PC 2 is 192 168 100 11 operate cmd or command cmd in WIN2000 system command in WIN98 95 in PC 1 and transmit ping is 192 168 100 11 1 1000 t I means the number of byte t means continuously transmitting data operate cmd or command cmd in WIN2000 system command in WIN98 95 in PC 1 and transmit ping is 192 168 100 10 1 1000 t Reply from 192 168 100 11 bytes 1000 time lt 10ms TTL 128 is replied by PC1 and Reply from 192 168 100 110 bytes 1000 time lt 10ms
13. the wall mount the switch on the selected position and make 4 screws pass through 406 5 holes on the wall hanging plate Slide down the switch as showed in the Figure 4 5 Screw down 4 screws to fasten the switch on the wall or the internal wall of the switch cabinet d Se SE S O OPOW O ORUN O OPOW O ORUN OlT syan i OU yea O rx KEN 4 Ethernet H RX KIEN O OLNKIACT pei Oh Ethernet al O OLNK ACT ec H TX 8 LI TX O RX 8 H Rx 3 5 3 5 10M 100M 6 7 10M 100M LNK ACT 6 7 LNK ACT Figure 4 5 Wall mount 4 3 Cable connection After KIEN6000 is mounted properly cable can be wired which mainly include cable connection of the following ports 1 Service Ports KIEN6000 provide 10Base T 100Base TX Ethernet RJ45 ports that are connected with terminals with straightthrough cables and with networking units with cross over cables
14. which uses one pair of multi mode or single 100Base FX l l l mode optical fiber to transmit A characteristic that is automatically configured to 100Base TX Adaptive adaptive mode for the speed duplex and traffic control port The information capacity that the channel can transmit For instance the bandwidth of the Fast Ethernet is 100Mbps bit per second It expresses the signaling rate which is defined as the Bandwidth Baud Rate change times of the status for the electric or optical transmission medium within 1 second One of network equipments which run on the layer2 in the OSI layer7 model and it can be connected to the LAN or Bridge network segment which uses the same protocol It presents the automatic network address learning and network configuration function It is a congestion control mechanism The network equipment sends the data to the equipment which has Traffic Control overloaded and causes the port to congest The traffic control can prevent the data packet from loss and avoid the congestion for the port It is the Virtual Local Area Network which means that it takes the network management software to establish the VLAN point to point logic network which can cross different network segment and various networks on the switching LAN Restless forward broadcast frame or multicast frame on Broadcast storm bridge caused by the bridge ring IGMP IGMP means Internet Group Multicast Protocol
15. with recovery time less than 100ms Ethernet RJ45 port Each KIEN6000 offers 4 10Base T 100Base TX Ethernet RJ45 ports numbered 3 5 6 and 7 Each RJ45 port is adaptive and supports auto MDI MDI X connection By straight through or cross over cable wiring switches can be connected with terminals servers hubs or other switches Each port supports the IEEE802 3x adaptive function and it is able to automatically select optimal transmission mode half duplex or full duplex and rate 10Mbps or 100Mbps If switches that connected to these ports do not support the adaptive function these ports will transmit correct data with the default half duplex transmission mode LED indicator The indicators on the front panel of KIEN6000 can indicate system operation and port state to find and correct faults The Table 3 1 shows the functions of these LED indicators on the front panel Table 3 1 LED Indicator Description System state LED O Port 4 amp 8 are set as redundant mode and the switch is set n as local Port 4 8 RUN Bini Port 4 amp 8 are set as redundant mode and the switch is set inkin 5 as remote Port 4 amp 8 are set as straight through mode O Port 1 amp 2 are set as redundant mode and the switch is set n as local Port 1 2 RUN T Port 1 amp 2 are set as redundant mode and the switch is set Blinking as remote Port 1 amp 2 are set as straight through mode 14 Kvland Technologv Power State aan PO
16. 1 Svstem structure 3 2 Switch Structure 3 2 1 Casing 3 2 2 Front panel 3 2 3 Top panel 3 2 4 Bottom panel Chapter 4 Installation 4 1 Requirements 4 2 Install Switch 4 2 1 DIN Rail Mounting 4 2 2 Wall mounting 4 3 Cable connection 4 4 Optical Fiber Cable Wiring 4 5 Cable wiring Chapter 5 Test Method 5 1 Self test 5 2 Test TP ports 5 3 Test fiber port Chapter 6 Networking amp Configurations U A A ma 0 0 N N 11 11 11 11 13 15 19 20 20 20 20 22 24 25 26 28 28 28 29 30 ii 6 1 Networking mode 6 2 Svstem configuration Appendix A Twisted pair and Pin Distribution Appendix B Cable Tvpe and Specifications Appendix C Glossarv lil 30 32 33 35 36 Chapter 1 Product Overview 1 1 Product Overview KIEN6000 is high performance industrial Ethernet switches designed and developed by KYLAND for industrial applications KIEN6000 may operate in harsh industrial environments because they employ high performance switch engines solid fanless and ribbed case with efficient heat dissipation surface protections against overcurrent and overvoltage of power input EMC protections and excellent protection performance of RJ45 ports The redundant network redundant power supply and management function ensures more reliability for the system Operation KIEN6000 can be installed either by DIN rail or wall mounting On the front panel there are 2 uplink redundant 100Base FX ports which can
17. 18 Chapter 4 Hardware Mounting 4 1 Mounting requirements KIEN5000 industrial Ethernet switch has a single body structure and can be directly mounted on standard 35 mm DIN rail or verticallv mounted on the wall or inner wall of cabinet with wall mounting components Before mounting KIEN5000 first check whether the working environment meets the mounting requirements including power supply requirement adequate space the distance to other network equipments to be connected and whether other equipments are available Please ensure that the following mounting requirements are met 1 Power supply requirement standard KIEN5000 product uses redundant 24VDC power supply 18 VDC 36VDC Environment requirement temperature 40 C 75 C relative humidity 10 95 non condensable Grounding resistance requirement lt 5Q Check whether cable is laid properly Avoid exposure to exposure to direct sunlight and keep away from heat source or places with strong electromagnetic interference Standard KIEN500O product only provides DIN rail mounting components so users only need to get DIN rail available If wall mounting is necessary users need to purchase additional wall mounting components Moreover users should also get available screws nuts and tools for wall mounting and ensure the mounting is reliable Check whether cables and connectors necessary for mounting are available 4 2 Main unit mounting 4
18. 24 Kvland Technologv J5 2 Network management KIEN6000 is connected with the serial port of PC via the console interface of the top panel Users can make a network management cable with proper length according to Figure 3 7 3 Power input Use the right power supply as instruction on KIEN6000 After other cables are connected power cable can be connected 4 4 Optical Fiber Cable Wiring Each KIEN6000 provides 2 pairs of uplink redundant 100Base FX full duplex single mode or multi mode fiber ports that can build the optical fiber redundant ring network In case of failures of units or optical fibers in the network the network recovers communication within 100ms Fiber ports may adopt SC or FC according to requirements AM Warning The switch use laser to transmit signal in optical fibers The laser is in accordance with requirements for the Class 1 laser products In normal operation it is harmless to eyes But when units are connected with powers do not directly watch optical transmitting ports and the end surface of optical fiber terminal Connection steps of pluggable optical fiber modules are showed as follows 1 Remove and keep rubber cases in SC or FC ports When it is not working mount the rubber cases to protect optical fiber terminators 2 Check cleanness of optical fiber terminators Wet clean paper towel or tampon slightly and clean plugs of optical fibers softly Dirty optical fiber terminators wil
19. 3 IEEE 802 3x IEEE 802 3u IEEE 802 1p IEEE 802 1Q Store and Forward speed 148810 pps Max filtering speed 148810 pps Si dust ea Switching mode Store and Forward Switching bandwidth of svstem 5 6G MAC address list 8k Max VLAN quantitv 4094 Electromagnetic compatibility interference EN55022 Electromagnetic compatibility immunity EN50082 2 Physical port shielded RJ 45 RJ 45 port 10Base T 100Base TX supporting automatic Ethernet port negotiation function Port standard in line with IEEE802 3 standard Transmission distance lt 100m Physical interface shielded RJ 45 CONSOLE interface Interface standard in line with RS232 standard 3 lines Interface speed 9600bps Input voltage double channelDC24V DC 18V 36V Power supply Input power consumption lt 6W Overcurrent protection built in Physical dimensions heightxwidthxdepth 142 mmx55 4 mm x120 5 mm excluding the dimensions of DIN rail and wall mounting components Mounting mode DIN rail or wall mounting Mechanical parameter Heat removal method Ribbed aluminum casing heat dissipation without fan Outlet type front outlet for service top outlet for power supply and network management Shell protection IP40 Weight 1 kg Operating temperature 40 C 75 C Ambient conditions Storage temperature 45 C 85 C Humidity 10 95 non condensing 2 2 Service Interface 1 Four 10Base T 100Base TX RJ45 ports Each RJ45 port has self adaptation function
20. 45 and the other end is DB9F plug Run the hyper terminal software of WINDOWS system you will be able to use console software and realize the configuration maintenance and management of KIEN6000 The connection of RS232 console interface and 9 pin serial port of PC is shown in Fig 3 7 PC 9 pin Serial Port KIENGOOO e CONSOLE Figure 3 7 Console interface wiring 17 Kvland Technologv DIP switch The switch has two positions that are defined T and F respectivelv which are used to set port 4 8 and 1 2 as straight through redundant local or remote Straight through Direct Link Mode the ports should be connected with Ethernet devices and cannot be connected into a ring Redundant and remote ROT the ports are for a ring connection and cannot be used as normal direct link connection The switch is performing as a Slave in the ring Redundant and local COT the ports are for a ring connection and cannot be used as normal direct link connection The switch is performing as a Master in the ring The relationship between the specific positions of the switch and its properties is listed in the Table 3 2 Table 3 2 Table 3 2 Relationship between Positions and Properties of the Switch Switch Position Position Schematic Logic position Properties Port 4 8 are set as straight through Port 1 2 are set as straight through Port 4 8 are set as redundant and remote Port 1 2 are s
21. Figure 6 2 When a twisted pair disconnection happens at any place communication can be re configured within 300ms ig 4 E ka Twisted pair Redundant Ring 1 Twisted pair redundant Ring 2 Figure 6 2 twisted pair redundant double ring network composed by KIEN5000 Attention When KIEN5000 is forming a redundant ring network connection of electrical port 4 and 8 are recommended namely the electrical port 4 of one end equipment shall be connected with the electrical port 8 of the other end equipment This is shown as the following figure Port4 Port8 Port4 Port8 Port4 Port8 Port4 Port8 KIEN5000 KIEN5000 KIEN5000 KIEN5000 30 6 2 Svstem configuration KIENS000 Industrial Ethernet Switch is an integrated structure the 4 10Base T 100Base TX Ethernet RJ 45 ports and 4 uplink redundant 10Base T 100Base TX RJ45 interfaces are fixed configuration The power supply voltage is DC 24V The specific configuration and its corresponding models are shown as Table 6 1 Table 6 1 Configuration table of KIEN3000 Product Model Product Description 4 lOBase T 100Base TX RJ45 interface and 4 uplink redundant id 10Base T 100Base TX RJ45 interface 31 Appendix A Twisted pair and Pin Distribution For the connection of 10Base T 100Base TX the twisted pair must have two pair cable Each pair is dist
22. KIEN5000 Industrial Ethernet Switch User s Manual KYLAND Telecom Technology Co Ltd KIEN5000 Industrial Ethernet Switch User s Manual Copyright O 2005 KYLAND Telecom Technology Co Ltd All rights reserved No part of this documentation may be excerpted reproduced translated annotated or duplicated in any form or by any means without the prior written permission of KYLAND Corporation Publisher KYLAND Telecom Technology CO LTD Address 5 F Office Building Transport Center East of Xisanqi Bridge Haidian District Beijing China Website http www kvland com cn Postcode 100096 Tel 86 10 82900770 Fax 86 10 82900780 E mail marketing kyland com cn Version VI Dec 2005 No e6t02050701 Preface KIEN5000 is a high performance network managed industrial Ethernet switch specially designed by KYLAND Telecom Technology CO LID for industrial applications Its high performance switch engine solid and closed case design high efficient single rib shape case heat dispersion surface without fans overcurrent overvoltage and EMC protection at power input side and excellent EMC protection of RJ45 port allows KIEN5000 applicable in harsh and dangerous industrial environments The redundant function of optical fiber network independent entire network management channel redundant power input function and powerful entire network real time management system provides multiplex guarantee for reliable operation o
23. TD Receiving data RD Output data TD Output data TD Receiving data RD IK Output data TD Receiving data RD Note denoting cable polaritv Definition of straight through cable from RJ45 8 pin to RJ45 8 pin a The connection sequence is in turn Orange white Orange Green white Blue Blue white Green Brown white and Brown Figure A 2 Cable sequence of straight through cable Definition of Cross cable from RJ45 8 pin to RJ45 8 pin F The connection sequence is in turn Orange white Orange Green white Blue Blue white Green Brown white and Brown Green white Green Orange white Blue Blue white Orange Brown white and Brown Figure A 3 Cable sequence of cross over cable 33 34 Appendix B Cable Type and Specifications The cable type and specifications are shown as table B 1 Table B 1 Cable type and specifications IOBase T Cat 3 4 and 5 100 ohm UTP 100m 328 foot RJ 45 100Base TX Cat 5 100 ohm UTP 100m 328 foot RJ 45 Appendix C Glossary Twisted pair standard of Cat3 Cat4 and Cat5 in IEEE specification for 10Base T 10Mbps Ethernet Twisted pair standard of Cat5 or above in IEEE specification for 100Base TX 100Mbps Fast Ethernet A characteristic that is automatically configured to adaptive mode for the Adaptive speed duplex and traffic control port The information capacity tha
24. TTL 128 by PC2 In more than 10 minutes use CTL C to count packet loss rate If the packet loss rate is zero the switch operates normally Kvland Technologv Chapter 6 Networking amp Configurations 6 1 Networking mode KIEN6000 offers 4 RJ45 ports of 10 100Base TX each of which can be connected to terminal devices directly or to another industrial Ethernet switch hub as share KIEN6000 also has 2 pair of uplink fiber ports of 100Base FX by which redundant optical ring network can be formed with recovery time less than 100ms It is widely used electric power transportation energy water treatment and factory automation etc The typical network topologies of KIEN6000 are redundant ring or double redundant ring network KIEN6000 can be connected into redundant ring network as shown in Fig 6 1 one unit is local and the rest is remote Any disconnection of the ring can be recovered within 100ms Metwork Management PC Figure 6 1 Redundant ring network 30 Kvland Technologv KIEN6000 can also used as shown in Fig 6 2 which is a double redundant ring network any network failure can be recovered within 100ms Figure 6 2 Double redundant ring network N Attention When KIEN6000 forms a redundant ring network connection of fiber port 4 and 8 are recommended namelv the fiber port 4 of one switch shall be connected with the fiber port 8 of another switch This is shown as follows 31 Kvland Techn
25. Top panel The top panel of KIEN5000 industrial Ethernet has integrates two power input terminals for redundant power supply alarming relay output terminal RS232 management port DIP switch for switch attribute setting etc Output Terminal of the Warning Relay Power Input 2 Power Input 1 Y a a a y gt A we f gt NOMS PG CI 6 CONSOLE FAULT P2 24VA MAX Input 18 36VDC ON Attribute pr Setting Switch ministration Interface Figure 3 4 Top panel structure diagram Power input terminal KIEN5000 has redundant power input function It has two power input terminals PI and P2 each allowed to be used singly or both to be used 13 simultaneously to input power to KIEN5000 from two independent sets of external DC power supply systems so that when either of the two sets of power supply systems fails the equipment can operate uninterruptedly thereby increasing the reliability of network operation Three wire terminal with interval of 3 81 MM is used for power connection The diameter of power cable is less than 1 5 mm Connection sequence is shown in Figure 3 5 Connection and mounting procedures are as follows 1 Strip 5mm long sheath from power cable and twist the bare copper wires together into a bundle 2 Use a 2 5 MM one slot screwdriver to unscrew the power cable locking screw insert the power cable into the hole at the terminal tail
26. WER2 Fiber Ports State 4 8 LINK ACT RJ45 Ports State Each RJ45 port has two indicators the yellow is the indicator for port rate and the green is port link state 10M 100M Data is being transmitted at 100Mbps Yellow Data is being transmitted at 1OMbps On Active link established LINK ACT Blinking Active link eas 3 2 3 Top panel On the top panel of KIEN6000 there are two power input terminal blocks alarm relay output RS232 Console interface DIP switches and grounding screw etc as shown in Fig 3 4 Alarm Relay Output Power Input 2 Power Input RS232 console interface e Le e 1 eL I lm sl rr rr LH PG PG FAULT PZ Fi 24VA MAX O FA L Grounding hole DIP switch Figure 3 4 the top panel 15 Kvland Technologv Power input terminal KIEN6000 has redundant power input function P1 and P2 are two power input terminals Any one of them can be used independentiv Or thev can be connected with two sets of external independent DC power svstems In case of failure the switch is able to run normallv improving network reliability 3 pin terminals with the space of3 81 mm are used to connect powers and the diameter of power cables is less than 1 5mm Wiring is shown in the Figure 3 5 Connection and mounting steps are as follows 1 Peeloff the outer skin of a length of 5mm of the power cable and twist the copper wires together 2 Loosen the power cable screw with a 2 5mm one slot scr
27. an made damages to the switch shall be avoided e Readthis Manual thoroughiv and keep it well for future reference Do not place the switch at where is close to water source or dampness Place power cables at where cannot be touched and do not place any stuff on power cables e Do not tie or wrap power cables to prevent fire e Fasten power connectors and connectors of other units tightly and check them often In the following cases please power off immediately and contact us 1 Water into the switch 2 The switch is damaged due to falling or cases are broken 3 The switch has abnormal operations or its performance completely changes 4 The switch gives off odor smoke or noise Please keep the switch clean If necessary wipe it with soft cotton cloth e Do not repair it by yourself except for clear instruction in this Manual Warning Marks This Manual uses following two kinds of conspicuous warning marks to remind users in operating A A Warning please give enough attention to the remarks following the mark Inappropriate operations may cause severe damages to the switch and operators Attention pay attention to the remarks following the mark Table of Contents Chapter 1 Product Overview 1 1 Product Overview 1 2 Features 1 3 Package Checklist Chapter 2 Specifications Service Functions 2 1 Svstem Specifications 2 2 Port Specifications 2 3 Service function Chapter 3 Hardware Structure 3
28. capable of automatically configuring to 10Base T or 100Base TX state and automatically working in full duplex or half duplex operation mode supporting automatic MDI MDI X connection The transmission distance is less than 100m 2 Four uplink redundant 10Base T 100Base TX RJ45 interface include two kinds of mode One is straight through connection mode act as normal Ethernet interface another one is redundant ring mode and supports twisted pair redundancy technology with recovery time less than 300ms 3 Inline with meeting IEEE802 3 802 3U 802 3X 4 Meanings of RJ45 port indicator yellow lamp speed indicator on 100M off 10M Green lamp connection state indicator on effective connection of network off no connection 2 3 Service function Configuration and Management At KIEN5000 the settings queries and management can be realized for the whole switch or network system through CONSOLE interface Telnet and Web browner LED Indicator The LEDs indicate the port status correctly including transmission rate link status and system status VLAN The network can be divided into several VLANs according to ports through which the users in one VLAN can communicate each other The VLAN of KIEN5000 conforms to IEEE802 1Q and Te can realize the communication within one VLAN of different switches KIEN5000 supports up to 4094 VLANSs based on IEEE802 1Q 302 1p Prioritization KIEN5000 conforms to 802 1p whic
29. e 4 5 Fasten the four screws KIEN5000 has now been fastened on the wall or inner wall of cabinet 5 5 10M 100M if 10M 100M LNK ACT 7 LNK ACT Figure 4 5 Schematic diagram for wall mounting process 4 3 Cable connection After properly mounting KIEN5000 it is ready for cable mounting and connection mainly including cable connection for the following interfaces 1 Service interface KIEN5000 provides 10Base T 100Base TX RJ45 Ethernet interface for the connection to end equipments in straight through way and to network equipments in cross over way 24 4 4 Cable wiring Network management interface connection KIEN5000 is connected with the serial port of control computer via the CONSOLE port of the top panel Users can make a network management line with proper length according to Figure 3 7 Power connection Use 24V DC power supply for KIEN5000 equipment according to the indications on product label Connect power supply after finishing connection of all other cables Cable wiring should meet the following requirements la Before cable wiring check whether the specifications models and quantities of all cables comply with the construction drawing de
30. e system specifications of KIEN6000 industrial Ethernet switch are shown in Table 2 1 Table 2 1 System specifications Supporting standard IEEE802 3 IEEE 802 3x IEEE 802 3u IEEE 802 1p IEEE 802 1Q Store and Forward speed 148810 pps Max filtering speed 148810 pps Switching mode Store and Forward Switching bandwidth of system 5 6G MAC address list 8k Max VLAN quantity 4094 Electromagnetic compatibility interference EN55022 Electromagnetic compatibility immunity EN50082 2 Physical port shielded RJ 45 RJ 45 port 10Base T 100Base TX supporting automatic TP port negotiation function Port standard in line with IEEE802 3 standard Transmission distance lt 100m System parameters Optical power gt 13dbm SM gt 20dbm MM Receiving sensitivity lt 28dbm SM lt 35dbm MM Fiber port Wave length 1310nm SM 1550nm SM 1310 nm MM Transmission distance 20 80Km SM lt 2Km MM Connector type SC FC Transmission rate 125Mbps Physical interface shielded RJ 45 CONSOLE interface Interface standard in line with RS232 standard 3 lines Interface rate 9600bps Input voltage 12VDC 9 18VDC 24VDC 18 36VDC 48VDC 36 72VDC 110VDC 66 154VDC mower RUDDY 220VAC 165 265VAC 220VDC 220 370VDC Input power consumption lt 6W Overcurrent protection built in Kvland Technologv 2 2 Port Specifications 1 Mechanical parameter Ambient conditions Physical dimensions heightxwidthxdepth
31. et as straight through Port 4 8 are set as redundant and remote Port 1 2 are set as redundant and local Port 4 8 are set as redundant and local Port 1 2 are set as redundant and local 18 Kvland Technologv N Attention In the redundant ring network only one switch can be set as the Master and others are set as Slaves 3 2 4 Bottom panel There is a grounding screw hole at the bottom panel of KIEN6000 As shown in Figure 3 8 the grounding wire is connected to the cold pressed terminal Both of them are fixed in the hole with grounding screw The other end of grounding wire can be grounded The section of grounding wire is no less than 2 5mm Cold si SN Pressing F i ih Terminal Y Ground Ea Ground Wire e e Ground Figure 3 8 Grounding Method 19 Kvland Technologv Chapter 4 Installation 4 1 Requirements The switch is single body structure and can be directed locked on the standard 35mm DIN rail or is mounted on vertical walls or internal walls of the switch cabinet with the wall mounting part Before mounting the switch make sure of appropriate operating environment including correct power requirements enough space and suitable distance to the networking units Please also confirm the following mounting requirements 1 Power supply standard products of KIEN6000 use the redundant 24VDC 18 36VDC other available power inputs include redundant 12VDC 9 18VDC
32. ewdriver Insert the power cable into holes at the tail of the terminal and screw up the power cable screw 3 Plug the power terminal into the DC socket of the switch Screw up two terminal locking screws with s 2 5mm one slot screwdriver to make the terminal connect with the power connector tightly Terminal block screw Power cable screw IN L Protective ground Figure 3 5 DC Power Terminal Wiring Alarming relay output terminal This terminal is a group of normally open contacts and its appearance is identical to the power input terminal Under the normal status there is no warning and this terminal is in open status In case of failures of any one power the terminal is closed It can be connected with other switching value acquisition devices or warning lamp and warning buzzers to remind operators in time The maximum voltage of this terminal is DC350V and its maximum input power is 120mA The Figure 3 6 is the schematic when the switch connects with an external warning indicator The wiring of other applications is similar with this 16 Kvland Technologv Alarm lamp Terminal block screw Power cable screw 120mA DCI50V MAX Power ground Figure 3 6 the alarm lamp and relay output RS232 console interface The RS232 console interface of KIEN6000 is a shielded RJ45 connector based on 3 line RS232 The user can connect the interface with the 9 pin serial port of computer by a cable of which one end is RJ
33. f the system The User s Manual for KIENS5000 Industrial Ethernet Switch mainly introduces the information on technical principles performance indexes installation and commissioning network management etc to provide users with references in startup expansion and routine maintenance It is a practical teaching material that can be used by users in trainings and helps the relevant technical personnel to increase their knowledge and understanding of KIEN5000 industrial Ethernet switch This manual mainly includes the following contents Chapter 1 introduces general description and system features of KIEN5000 industrial Ethernet switch Chapter 2 introduces performance indexes and service functions of KIENS5000 industrial Ethernet switch Chapter 3 introduces hardware structure of KIEN5000 industrial Ethernet switch Chapter 4 introduces mounting process of KIEN5000 industrial Ethernet switch Chapter 5 introduces network management of KIEN5000 industrial Ethernet switch Chapter 6 introduces local management of KIEN5000 industrial Ethernet switch Chapter 7 introduces field test methods for KIEN5000 industrial Ethernet switch Chapter 8 introduces network forming modes and system configuration of KIEN3000 industrial Ethernet switch Appendix A introduces twisted pair and pin distribution rules of KIEN3000 industrial Ethernet switch Appendix B introduces cable types and specifications of KIEN5000 industrial Ethernet switch
34. f cable from cable channels to block other outlet or inlet holes is not allowed The cables at the outlet part of cable channel or at 26 Kvland Technologv turnings should be bundled and fixed 8 If cables power line and grounding conductor are laid in the same channel cables power line and grounding conductor should be not folded or blended together If a cable line is overly long coil and place it in the middle of the cabling rack do not let it cover on other cables 9 For optical fiber cable avoid knotting it and try not to turn it Tie it property and lay it separately 10 There must be the relevant marks at both ends of cable and the information on the marks should be explicit to facilitate maintenance 27 Kvland Technologv Chapter 5 Test Method 5 1 Self test After the switch is powered the POW LED is always on and RUN LED is on blinking off according to the property set by the DIP switch 5 2 Test TP ports Power KIEN6000 as shown in Fig 5 1 make any two TP ports connect with the network port of the two testing PCs by straightthrough cable transmit Ping command mutually both sides can correctly Ping to each other and no data package is lost Meanwhile the yellow lamp on the corresponding port shall be always on computer network interface operates at100Mbps or off computer network operates at 10Mbps and the green lamp on the corresponding port shall be blinking All indicates the hardware of
35. fferent colors For example one strand is green and the other is the alternate of green and white stripes RJ 45 connector should be equipped at both ends of the cable ON Warning Don t insert a telephone plug into any RJ 45 port Only use twisted pair with RJ45 connectors at both ends conforming to FCC standard Figure A 1 Shows how the connector of RJ 45 is numbered please make sure that the inserting direction is correct Figure A 1 Connector of RJ 45 Pin distribution of 10Base T 100Base TX Unshielded twisted pair UTP or shielded twisted pair STP will be used for the connection of RJ 45 for the connection of 10Mbps category 3 4 and 5 of 100 ohm will be used and cat 5 of 100 ohm will be used for 100Mbps Additionally do make sure that the connecting length of any twisted pair shall not exceed 100 meter Port of RJ 45 supports automatic MDI MDI X operation PC or server may be connected with straightthrough cable or connect with other switch or hub In straightthrough cable pin 1 2 3 and 6 at one end of the cable are connected to pin 1 2 3 and 6 at the other end of the straight through cable respectively Cross over cable must be used for switch or hub with MDI X port The pin distribution of 10Base T 100Base TX is listed in the table A 1 Kvland Technologv Table A 1 Pin distribution of 10Base T 100Base TX MDI X signal Pin name MDI signal name Receiving data Output data 1 RD TD
36. g Screws amp amp Locking Screws for Power Cables DC30V MAX oe Power Ground Figure 3 6 External alarming lamp of alarming relay output Network management interface CONSOLE The network management interface of KIEN3000 is shielded RJ45 connector and its interface communication standard is 3 wire RS232 Users can the network management cable with end bearing RJ plug and another end DB9YF plug to connect the network management interface of KIEN5000 with the 9 pin serial port of the control computer Operating the local management software provided by KYLAND Telecom in the control computer allows configuration enquiry and management of the KIENS000 equipment directly connected with the serial port of the control computer Connection of network management cable with the local terminal network management interface to operate the network management software provided by KYLAND Telecom in the control computer allows to realize the configuration enquiry and management functions of all KIEN3000 equipments within the entire network The wiring sequence for network management interface of KIEN5000 and the 9 pin serial port of PC computer is shown in Figure 3 7 15 KIENSOOO CONSOLE PC 9 pin Serial Port Figure 3 7 KIEN5000 network management wiring diagram Table 3 2 Corresponding Relations between Specific Positions of DIP Switch and Equipment Attribute Position of DIP Switc
37. g mode widely used IGMP IGMP means Internet Group Multicast Protocol KIEN6000 supports IGMP and query Port Trunking At KIEN6000 multiple physical ports can be aggregated into one logic port which has the same rate duplex mode and VLAN ID Port Trunking can be configured in one single switch for max 4 ports In this way the pressure of network traffic is reduced Port Mirroring The data of one port can be mapped to another port for user to real time monitor the communication Setting for Working Mode of Port KIEN6000 is able to set the working mode of all ports through management full half duplex adaptive enforced full duplex enforced half duplex enforced 10M enforced 100M 10M 100M adaptive etc STP Spanning Tree Protocol 9 Kvland Technologv KIEN6000 supports for STP Spanning Tree STP enable the switch to make sure of the dual paths and don t cause loop It only enables the shortest path and block other path to avoid loop Broadcast Storm Control Broadcast storm is the ceaseless transfer of broadcast frame or multicast frame in bridge which is caused by loop and will waste much bandwidth The purpose of broadcast storm control is to optimize the performance of switch network KIEN6000 supports the broadcast storm based on percentage With the control percentage the broadcast flow of KIEN6000 will be monitored and controlled effectively The switch will filter out the over flow and ensure the flow percentage is n
38. h DIP switch for property setting Attribute Implication 8 port set as common straight through connection mode l 2 port set as common straight through connection mode 4 8 port set as set as redundant mode remote l 2 port set as common straight through connection mode 4 8 port set as set as set as redundant mode remote 1 2 port set as set as redundant mode local The DIP switch for setting of KIEN5000 has two positions namely T 16 and F The corresponding relation between specific positions of DIP switch and equipment setting is shown in Table 3 2 Attention In a redundant ring network only one end equipment should be set as local and others as remote 3 2 4 Bottom panel There is a threaded hole for grounding in the bottom panel of KIEN5000 M3 X8 screw and D3 cold pressed terminal for grounding free of charge will be delivered together with the main unit As shown in Figure 3 8 crimp one end of grounding conductor to the cold pressed terminal and then use the grounding screw to fix 1t at the grounding hole of the shell reliably connect the other end of grounding conductor to the ground The diameter of grounding cable should be less than 2mm Cold Pressing Terminal y Ground lt Ground Al Screw 7 Wire Y Ground Figure 3 8 Grounding methods for KIEN5000 case 17
39. h is used the most widely in LAN environment The end users of KIEN5000 can make use of this function to configure the port based prioritization when 802 1p is not supported at user s end and different priority is necessary for different ports services Only the data package without Prioritization in the Packet in the ports can be affected by this function Each port of KIEN5000 supports 2 levels high low prioritization Layer 2 Switching Switches work in two ways Cut Through and Store and Forward In Cut Through a data packet is immediately relayed further after detecting the target address in Store and Forward a data packet is first read in completely and checked for errors before the switch relays the same KIEN5000 employs Store and Forward that is a switching mode widely used IGMP IGMP means Internet Group Multicast Protocol KIEN5000 supports IGMP and query Setting for Working Mode of Port KIEN5000 is able to set the working mode of all ports through management full half duplex auto sensing enforced full half duplex enforced 10M 100M etc Broadcast Storm Control Broadcast storm is the ceaseless transfer of broadcast frame or multicast frame in bridge which is caused by loop and will waste much bandwidth The purpose of broadcast storm control is to optimize the performance of switch network KIEN5000 supports the broadcast storm based on percentage With the control percentage the broadcast flow of KIEN5000 will be monit
40. he equipment with soft cotton cloth Oo Do not repair the equipment by yourself unless it is clearly specified in the manual Explanation of Warning Marks This manual uses two kinds of noticeable warning signs to arouse special attention of users during operation The implications of these signs are as follows Warning pav special attention to the notes behind the mark improper operation will result in serious damage of the switch or injurv of operation personnel Caution attention warning danger remind the positions requiring attention during operation Contents Chapter l Systemt IVETE Wiese Et G 3 IPRC ve e yal i ai E E ee eure 3 NZS A A EE EEEE Care E ATE CeCe iT Cea A a ala 3 1 3 Packings list and Uunpackim O CHECK se xiii si is 4 Chapter 2 Performance Indexes aissos anoa Naai aa aaa N a a NEAS 6 P o E e EEE E E o TA TA KA 6 22 SOVICO If a Es Lo paaa e B i O N 7 De SELVICS nC Oe a a oa E O 7 Chapter 3 Hard Ware Str Ctr nia REEE EENE D 9 IS IS O e ie A EE os o A ee ea 9 OS WES UU A os 9 LL A A A A Ei 9 SAA MME L to hie races tre rte po E Oo S A II E T 11 Ded TOD pat a e A ONO Eo y Leen TA in 13 A A a a Sap nana d St tt 17 Chaptera Hardware Mounting i iii i bcs i a id gi bad asa A d e A al ida aa 19 A NOUS require ment si i i ee i i adni i ba u Loan ia A 19 AA i ai et a Mad it nt Aiid ina ad Sit ten Mb tana ah 19 A 2 AAR Ail MOURNING ii i 19 A 22 NV AMATO MINNA Se i NON 21 AS ADD COMMING O oer
41. ial Power 1 Industrial power input of DC24V DC18V 36V 12VDC 9 18VDC 48VDC 36 72VDC 110VDC 66 154VDC 220VAC 165 265VAC 220VDC 220 370VDC are also available 2 Reliable protection for EMC and against over current over voltage 3 Redundant power input Rugged Design 1 Ribbed heat removal design fanless operation at 40 C to 75 C 2 Solid IP40 housing 3 Easy DIN Rail mounting or optional wall mounting 1 3 Package Checklist 1 Packing list Kyland KIEN6000 Switch 1 3 core DC power terminal block 2 2 core alarm output terminal block 1 User Manual 1 Management User s Manual 1 Customer Service Guide 1 Kvland Technologv 2 Unpacking check Before opening the carton place it stably pay attention to the direction of the packing carton and ensure its right side is facing upward so as to prevent KIEN6000 from falling apart after opening the case If a hard object is used to unclench the case do not overly extend the hard object into the carton to avoid damage of the equipments inside After opening the carton check the quantity of KIEN6000 according to the packing list and check the appearance quality of KIEN6000 AM Warning For the built in precise parts of equipments please handle with care and avoid strenuous vibration to avoid affecting the performances of equipments be Kvland Technologv Chapter 2 Specifications Service Functions 2 1 Svstem Specifications Th
42. ing list The packing case includes the following items KIEN5000 l unit 3 core DC power terminal 2 pieces 2 core alarming output terminal l piece User s Manual for KIEN5000 Industrial Ethernet Switch l copy Customer Service Guideline l copy P 3 grounding cold pressed terminal M3 X 8 grounding screw 1 piece each Unpacking check Before opening the case place it stably pay attention to the direction of the packing case and ensure its right side is facing upward so as to prevent KIENS5000 from falling apart after opening the case If a hard object is used to unclench the case do not overlv extend the hard object into the case to avoid damage of the equipments inside the case After opening the case check the amount of KIENS5000 equipments including main unit of KIENS000 parts of equipment user s manual customer service guideline according to the packing list and check the appearance quality of KIEN5000 A Warning For the built in precise parts of equipments please handle with care and avoid strenuous vibration to avoid affecting the performances of equipments B Chapter 2 Performance Indexes 2 1 Svstem indexes The system performance indexes of KIEN5000 industrial Ethernet switch are shown in Table 2 1 Table 2 1 System Indexes System Indexes KIENS000 Quantity of RJ45 port 4 x10Base T 100Base TX Quantity of uplink redundant 4 x10Base T 100Base TX RJ45 port Supporting standard IEEE802
43. inguished with two different colors For example one strand is green and the other is the alternate of green and white stripes RJ 45 connector should be equipped at both ends of the cable AN Warning Don t insert a telephone plug into any RJ 45 port Only use twisted pair with RJ45 connectors at both ends conforming to FCC standard Fig A 1 Shows how the connector of RJ 45 is numbered please make sure that the inserting direction is correct Figure A 1 Connector of RJ 45 Pin distribution of 10Base T 100Base TX Unshielded twisted pair UTP or shielded twisted pair STP will be used for the connection of RJ 45 for the connection of 10Mbps category 3 4 and 5 of 100 ohm will be used and cat 5 of 100 ohm will be used for 100Mbps Additionally do make sure that the connecting length of any twisted pair shall not exceed 100 meter Port of RJ 45 supports automatic MDI MDI X operation PC or server may be connected with straight through cable or connect with other switch or hub In straight through cable pin 1 2 3 and 6 at one end of the cable are pe connected to pin 1 2 3 and 6 at the other end of the straight through cable respectivelv Cross over cable should be used for switch or hub with MDI X port The pin distribution of 10Base T 100Base TX is listed in the table A 1 Table A 1 Pin distribution of 10Base T 100Base TX Pin MDI X signal name MDI signal name Receiving data RD Output data
44. k network as shown in Fig 5 2 connect any one Ethernet interface of each equipment to the testing computer by straight through network cable transmit Ping command mutually both sides can correctly Ping to each other and no data package is lost This indicates the tested hardware of the two electrical operates normally The same testing method will be used to test the other pair of uplink electrical ports For detailed operation of the Ping command please refer to the following examples ee pe ea _ ETENSOGO EIEN S000 gt Testing Computer 1 Testing Computer 2 Figure 5 2 Uplink Electrical port testing Example of PING command The IP address of testing computer 1 is 192 168 100 10 and that of the testing computer 2 1s 192 168 100 11 operating command in the Operation column of the Starting menu of the operating testing computer 1 is cmd or command WIN2000 system uses cmd WIN98 95 uses command respectively transmitting ping is 192 168 100 11 1 1000 I refers to the number of byte t means continuously transmitting data operating command in the Operation column of the Starting menu of the operating testing computer 2 is cmd or command WIN2000 system uses cmd WIN98 95 uses command respectively transmitting ping is 192 168 100 10 1000 t testing computer 1 replies from 192 168 100 11 bytes 1000 time lt lOms TTL 128 testing computer 2 replies from 192 168 100 10 bytes 1000 time lt 10m
45. l reduce optical transmission quality and affect port performance 3 Connect one side of the optical fiber with an optical port of the switch and connect the other side with an optical port of another unit as showed in the Figure 4 6 Kvland Technologv SC connector E Eie Ss LIL a di DR Be c E ju l ema g Figure 4 6 Optical Fiber Cable Wiring 4 Upon finishing connection check the LNK ACT indicator for the optical port on the front panel of the switch On means effective connection 4 5 Cable wiring Cable wiring should meet the following requirements 1 Before cable wiring check whether the specifications models and quantities of all cables and make sure all comply with project requirements 2 Befoere laying check whether cables and wires are damaged and ensure they have ex works records and quality guarantee and other certificates that prove their quality 3 The specification quantity route and position of cables and wires shall accord with design requirements under construction drawings The laying length of each cable and wire shall be determined according to real position 4 No intermediate break or joint is allowed for the cables to be laid 5 User s cables and power cable should be laid separately 6 Inside walkways the cables should be properly arranged in good order with uniform smooth and flat turnings 7 Cables should be straightly laid in cable channels Extruding o
46. lamps on the front panel Table 3 1 LED Indicator Descriptions 1 2 port and 4 port RUN state LED 4 The 4 8 interface of the switch is set as redundant mode and n the unit is set as central office devices 4 8 port IM The 4 8 interface of the switch is set as redundant mode and Blinking 7 RUN the unit is set as remote The optical fiber interface of the switch is set as common direction connection mode The 1 2 interface of the switch is set as redundant mode and the unit is set as central office devices The 1 2 interface of the switch is set as redundant mode and the unit is set as remote The optical fiber interface of the switch is set as common direction connection mode Power LED POWER 1 POWER 1 is connected and operates normally or POWER 1 is not connected or operates abnormally POWER 2 is connected and operates normally POWER 2 POWER 2 is not connected or operates abnormally Ethernet RJ45 port state LED Each RJ45 Ethernet port has two indicators a yellow lamp and a green lamp The yellow lamp indicates port speed and the green lamp indicates port link state 10M 100M 100M working status i e 100Base TX Yellow ff 10M working status i e IOBase T lamp Effective network connection has been established for the O On LINK ACT port green Blinking Network activities are available at the port lamp No effective network connection has been established for the port 3 2 3
47. move toward both directions It is the Medium Dependent Interface in which one Ethernet port is MDI taken as the receiving terminal to connect to the port of other equipment MDI X Medium Dependent Interface Cross over 95 36 Publisher Beijing KYLAND Telecom Technology CO LTD Address 5 F Office Building Transport Center East of Xisanqi Bridge Haidian District Beijing China Website http www kyland com cn Postcode 100096 Tel 86 10 82900770 Fax 86 10 82900780 E mail marketing kyland com cn KIENGOOO Industrial Ethernet Switch User s Manual Beijing KYLAND Technology Co Ltd KIEN6000 Industrial Ethernet Switch User s Manual This document contains proprietary information which is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior consent of Beijing Kyland Technology Co Ltd Publisher KYLAND Technology Co Ltd Address Chongxin Creative Building Shixing East Street 184 Shijingshan District Beijing China 100089 Website www kyland cn Tel 86 10 88798888 Fax 86 10 88796678 E mail service kyland com cn Version V1 Sep 2005 V2 Apr 2009 V3 Jul 2009 No 27030006 30 Preface KIEN6000 are high performance industrial Ethernet switches designed and developed by KYLAND for industrial applications KIEN6000 may operate in harsh industrial environments becau
48. n the front panel of KIEN6000 there are 2 uplink redundant 10Base T 100Base TX RJ45 ports 4 10Base T 100Base TX RJ45 ports and 2 pair of uplink redundant fiber ports and LED indicators Its structure is shown in Figure 3 3 Power Power Port 4 8 RUN LED Port 1 2 RUN LED 100Base FA ports 10 100Base TX ports Port rate LED 7 if LNKIACT Port link LED Figure 3 3 Front Panel Fiber interface Each KIEN6000 offers 2 pairs of uplink redundant 100Base FX full duplex single mode or multi mode fiber ports The port numbers are 4 and 8 The connector may be SC or FC The fiber ports are used in pair including a TX and a RX TX port is the transmitting end and connected with the receiving end RX of the remote switch The RX port is the receiving end and connected with 13 Kvland Technologv the transmitting end TX of the same remote switch The two pairs of uplink redundant 100Base FX fiber ports can form the optical fiber redundant ring network In case of system failures the redundant recovery time of the ring network is less than 100ms which increases reliability of network running effectively Uplink redundant Ethernet RJ45 port Each KIEN6000 has 2 uplink redundant 10Base T 100Base TX RJ45 ports No 1 and 2 These two uplink ports can be set as straight through mode or redundant mode In straight through way they are used as normal Ethernet ports in redundant way they support for redundancy of TP cable network
49. ng 2 ORUN Status KYLAND 4 II KIEN Industrial Ethernet Switch ill 8 __ Indicator for L 7 a Port Speed ill j 3 B 5 E 10M 100M Indicator for Port Il eda Connection Status Figure 3 3 Front panel diagram Uplink redundant Ethernet RJ45 port 11 KIEN5000 has four uplink redundant 100Base T 100Base TX interface with port number of 1 2 and 4 8 1 and 2 are a pair 4 and 8 are a pair In the event of the system fault the recovery time of the redundant ring network is less than 300ms effectively enhancing the reliability of network operation Ethernet RJ45 port KIEN5000 has four 10Base T 100Base TX RJ45 Ethernet ports numbering 3 5 6 7 Each RJ45 port has self adaptation function Straight through cable cross over cable can be used to connect the switch with end equipments servers hubs or other switches Each port supports IEEE802 3x self adaptation so the most suitable transmission mode half duplex or full duplex and data rate 10 Mbps or 100Mbps will be automaticallv selected the connected equipment should also support this characteristic If the equipment connected to these port does not support self adaptation the ports will send proper speed but the default transmission mode is half duplex LED indicator The indicators on the front panel of KIENS5000 can indicate system operation and port status helping detect and eliminate faults Table 3 1 describes the meanings of all indication
50. ocess As soon as the equipment is powered all the indicator of service ports at the front panel will blink once at the moment this indicates the operation of the ports is normal after this the corresponding POW will keep the light on the RUN lamp operation lamp will keep on light blink be off according to the attribute of attribute switch setting 5 2 Testing of Ethernet interface Power KIEN500O as shown in Fig 5 1 make any two Ethernet interfaces connect with the network port of the two testing computers by straight through network cable transmit Ping command mutually both sides can correctly Ping to each other and no data package is lost At the same time the yellow lamp on the corresponding port should keep on computer network interface card operates in 100M state or keep off computer network card operates in 10M state and the green lamp on the corresponding port should flash This indicates the tested hardware of the two electrical operates normally The same testing method will be used to test all the rest Ethernet interfaces For detailed operation of the Ping command please refer to the following examples A I A S ge 7 4 EL e 7 f all A a l J l e nF L 900 Testing Computer 1 Testing Computer 2 Fig 5 1 Testing of Ethernet port 27 5 3 Testing of uplink electrical ports 28 Let the equipment of KIEN3000 at both ends to form a fiber lin
51. ologv A III III TX RX Port4 TX RX Port8 TX RX Port4 TX RX Port8 TX RX Port4 TX RX Port8 TX RX Port4 TX RX Port8 KIEN6000 KIEN6000 KIEN6000 KIEN6000 6 2 System configuration KIEN5000 is an integrated structure the 4 10Base T 100Base TX Ethernet RJ 45 ports 2 uplink redundant 10Base T 100Base TX RJ45 ports and 2 pair of uplink 100Base FX fiber ports are fixed configuration The fiber port connector can be SC FC ST The power supply voltage is 24VDC 18 36VDC The optional power supply can be 12VDC 9 18VDC 48VDC 36 72VDC 110VDC 66 154VDC 220VAC 165 265VAC 220VDC 220 370VDC The specific configuration and its corresponding models are shown as Table 6 1 Table 6 1 Configurations Product Model Product Description 2 pairs of uplink redundant 100Base FX single mode KIEN6000 2S 4 RJ45 ports of 10Base T 100Base TX uplink RJ45 ports of 10Base T 100Base TX 2 pairs of uplink redundant 100Base FX multi mode 4 RJ45 ports of 10Base T 100Base TX 2 uplink RJ45 ports of 10Base T 100Base TX KIEN6000 2M 35 Kvland Technologv Appendix A Twisted pair and Pin Distribution 33 For the connection of 10Base T 100Base TX the twisted pair must have two pair cable Each pair is distinguished with two di
52. om the switch 2 Take out the wall mounting board and its mounting screws M3x6 cross recessed countersunk flat head screws from the packing box Mount the board on the position where the DIN rail kit is Ensure the mounting direction of the plate is as shown in the Figure 4 4 A o ea l Fa Wall mount plate Al Figure 4 4 Install wall mounting plate 3 Select a vertical wall or internal wall of the switch cabinet as the mounting position If the vertical wall is selected it is recommended to mount the switch with 6 plastic expansion bolts and 3 taping screws According to the mounting size in the Figure 2 3 drill 4 P6 holes on the wall with a impact electric drill with a depth that can completely contains the 6 plastic expansion bolts Insert the plastic expansion bolts into holes on the wall and screw the tapping Kvland Technologv screws into the plastic expansion bolts with a cross head screwdriver But do not screw them tightlv and keep a space of about 5mm If the internal wall of the switch cabinet is selected recommend to open 4 M3 screw holes when the switch cabinet is manufactured in accordance with the mounting size in the Figure 2 3 Or drill 404 holes with a electric portable drill on site Screw four M3x10 cross recessed pan head screws into 4 holes If the holes have no threads mount four M3 nuts on its back At last do not completelv screw down screws and keep a space of 5mm 4 After screws are fixed on
53. on and Management At KIEN6000 the settings queries and management can be realized for the whole switch or network 8 Kvland Technologv svstem through CONSOLE interface Telnet and Web browner LED Indicator The LEDs indicate the port status correctly including transmission rate link status and system status VLAN The network can be divided into several VLANs according to ports through which the users in one VLAN can communicate each other The VLAN of KIEN6000 conforms to IEEE802 1Q and can realize the communication within one VLAN of different switches KIEN6000 supports up to 4094 VLANs based on IEEE802 1Q 802 1p Prioritization KIEN6000 conforms to 802 1p which is used the most widelv in LAN environment The end users of KIEN6000 can make use of this function to configure the port based prioritization when 802 1p is not supported at user s end and different prioritv is necessarv for different ports services Onlv the data package without Prioritization in the Packet in the ports can be affected by this function Each port of KIEN6000 supports 2 levels high low prioritization Layer 2 Switching Switches work in two ways CutThrough and Store and Forward In CutThrough a data packet is immediately relaved further after detecting the target address in Store and Forward a data packet is first read in completely and checked for errors before the switch relays the same KIEN6000 employs Store and Forward that is a switchin
54. ons 3 2 Switch Structure 3 2 1 Casing 11 KIEN6000 case is a small DIN rail or wall mounting structure The entire switch is a fully sealed structure with protection class up to IP40 The case s left and right side plates are made of ribbed aluminum and act as a part of the heat dissipation system of the switch The ribbed structure can double heat dissipation surface The heat generated when the unit is working is effectively Kvland Technologv dissipated into the environment via the ribbed heatdissipation surface in the form of radiation and convection greatly increasing the high temperature resistance of equipment Discarding the traditional form of fan for heat dispersion reduces power consumption of the entire unit and increases the stability of the system The figuration of KIEN5000 case is shown in Figure 3 2 Dimensions 142mmx55 4mmx120 5mm heightxwidthxthickness L4emm 7 wa E N N bal are an ESAM JOJAMM li Figure 3 2 Physical Dimensions 12 Kvland Technologv AM Warning The case is a part of the heat dissipation system do not touch the case when the switch operates to avoid heat burn 3 2 2 Front panel I
55. ored and controlled effectively The switch will filter out the over flow and ensure the flow percentage is normal once the bandwidth of broadcast flow exceed the limit Alarming KIEN5000 offers the alarming functions for power port link and network Through management software all the alarming functions can be configured functionally The alarming information is shown on management interface Chapter 3 Hardware Structure 3 1 Svstem structure The hardware structure of KIEN5000 industrial Ethernet switch is shown in Figure 3 1 Switching Network Controller ji E Power I Il I Power Port EMC protections CONSOLE Electric Electric Electric Ports Port 4 Port 8 29 25 64 ee gt Figure 3 1 Hardware structure The system hardware mainly consists of 1 The switch controller uses high performance ASIC chip technology and provides two layer linear speed forwarding of data packet 2 Industrial power supply with overcurrent overvoltage and EMC protection 1s used as the power supply 3 EMC protection is provided for all electrical interfaces and CONSOLE interface 3 2 Switch Structure 3 2 1 Case KIEN5000 case is a small DIN rail or wall mounting type structure The entire unit has a six side enclosed structure with protection class up to IP30 The case s left and right side plates made of ribbed aluminum profile are a part of the heat dispersion system of
56. ormal once the bandwidth of broadcast flow exceed the limit Static MAC Address Binding At KIEN6000 the port can be bound with static MAC When the MAC address is difference from the one of connected devices KIEN6000 will close the port to prevent the visit of illegal terminal devices Alarm The alarm functions of KIEN6000 are for power supply and port link Any failure of power supply occurs the alarm signal will be output by alarm terminal The alarm function of port link can be set as enabled or disabled from the management system Open when no alarm and closed when there is alarm 10 Kvland Technologv Chapter 3 Hardware Structure 3 1 Svstem structure The hardware structure of KIEN6000 is shown in Figure 3 1 CPU Switch Network Controller POWER Fib TP Port EA iber or Port 4 8 TP Port 3 5 6 7 Power Input Figure 3 1 Hardware structure The system hardware mainly consists of 1 The switching network controller employs the high performance ASIC chip technique and provides second layer wire rate forward of data packages 2 Fiber ports adopt integrated fiber optic transceiving modules and have stable performance 3 The power supply adopts the industrial power and offers overcurrent overvoltage and EMC protections 4 All Ethernet ports and console interfaces have EMC protecti
57. redundant 48VDC 36 72VDC single 110VDC 66 154VDC single 220VAC 165 265VAC single 220VDC 220 370VDC 2 Environment temperature 40 C 75 C 3 Grounding resistance lt 5Q 4 Check whether uplink twisted pair wires or optical fibers are laid in place in accordance with configuration requirements under the contract 5 Avoid direct sunshine and keep it away from heating sources or areas where have strong electromagnetic interference 6 Standard KIEN6000 industrial Ethernet switches only provide DIN rail mounting parts Users need to prepare DIN rails But if the wall mounting is required users need to purchase the wall mounting part additionally Users must prepare screws nuts and tools required by the wall mounting to ensure reliable mounting 7 Check existence of cables and connectors required by mounting 4 2 Install Switch 4 2 1 DIN Rail Mounting The standard 35mm DIN rail type mounting provides most industrial applications with convenient mounting When you take out the switch from the packing box you will find that the green plastic DIN rail connecting position has already been fixed on the rear panel of KIEN6000 The Figure 4 1 shows the size of rail type mounting If you want to mount KIEN6000 on the DIN rail please check mounting of the DIN rail before mounting the switch The check shall mainly 20 Kvland Technologv focus on two points below 1 Ensure the DIN rail is fixed solidly other unit
58. s TIL 128 If the lost package rate is O based on the statistic by using CTL C command after the operation is over 10 minutes this indicates that the operation 1s normal Chapter 6 Networking Mode and Svstem Configuration 6 1 Networking mode KIEN5000 Industrial Ethernet Switch has 4 10Base T 100Base TX RJ45 Ethernet ports each can provide special link to directly connect end equipment or connect another industrial Ethernet switch or hub as a common link KIEN5000 Industrial Ethernet Switch also has 4 100Base T 100Base TX Ethernet RJ45 interfaces of uplink redundancy By using the uplink redundancy RJ45 interface a twisted pair redundant ring network can be formed The recovery time of the ring network redundancy is less than 300ms when the system is in fault It is widely applied in many fields such as electric power transportation energy water treatment automatic control of large factory and office scheduling etc The most typical network forming mode of KIEN5000 is redundant ring network and redundant double ring netowrk KIEN3000 can form a twisted pair redundant ring network as shown in Figure 6 1 in which one end unit 1s set as local one and the others as remote one When a twisted pair disconnection happens at any place communication can be resumed within 300ms Figure 6 1 twisted pair redundant ring network composed by KIENS000 29 Double ring redundancv twisted pair network can be done in KIEN 5000 shows in
59. s are not on it and enough space is reserved for mounting the switch 2 Onthe DIN rail make sure there is power input that is suitable for operation of KIEN6000 les arm Es Ela ra laico ls o a Sarr Rail DIN Rail Joint Seat le0 omm Figure 4 1 DIN Rail Mounting After choosing the mounting position of the switch mount it on the DIN rail according to following steps 1 As shown in the Figure 4 2a insert the lower part of the DIN rail into the fixing slot with spring support under the rail connecting seat Push the bottom panel of the switch upward slightly and turn it 2 As shown in the Figure 4 2b lock the DIN rail Into the DIN rail connecting position and confirm reliable mounting on the DIN rail of the switch AE Kvland Technologv a b Figure 4 2 Mount KIEN6000 on DIN rail 4 2 2 Wall mounting In the situation that DIN rail type mounting is inconvenient it is better to adopt wall mounting KVLAND provides users with wall mounting board that is mounting parts for mounting of KIEN5000 The size of wall mounting is shown in the Figure4 3 119 5 122 3 Figure 4 3 Wall mounting dimension 22 Kvland Technologv 23 N Attention The wall mounting plate is not a part of the standard accessories of KIEN6000 If vou need it please order it additionallv when vou order the switch The steps of wall mounting of KIEN6000 are as follows 1 Remove the DIN Rail kit fr
60. se they employ high performance switch engines solid fanless and ribbed case with efficient heat dissipation surface protections against overcurrent and overvoltage of power input EMC protections and excellent protection performance of RJ45 ports The redundant network redundant power supply and management function ensures more reliability for the system operation The User s Manual for KIEN6000 Industrial Ethernet Switch mainly introduces the information on technical principles specifications hardware structures installations etc to provide users with references in startup expansion and regular maintenance It is a practical manual that can be used by users in trainings and helps the relevant technicians to improve their knowledge and understanding of KIEN6000 industrial Ethernet switch This manual mainly contains the following contents Chapter 1 product overview and features Chapter 2 specifications amp service functions Chapter 3 hardware structure Chapter 4 installation Chapter 5 test method Chapter 6 networking amp configurations Appendix A twisted pair and pin distribution rules Appendix B cable types and specifications Appendix C glossary All product specifications are subject to change without notice Please visit our website or contact our sales representative directly to have the update details Safetv Notices These products have good and reliable performance in designed use range But m
61. sign and contract requirements Before cable wiring it is necessary to check whether there is damaged cable and whether the cables are accompanied by ex factory records and vouchers attesting their quality such as quality assurance certificate etc The specifications quantities route directions and laying position of the cables to be laid should meet the design requirements of construction drawings The laying length of each cable should be determined according to its actual position No intermediate break or joint is allowed for the cables to be laid User s cables and power cable should be laid separatelv Inside walkwavs the cables should be properly arranged in good order with uniform smooth and flat turnings Cables should be straightly laid in cable channels Extruding of cable from cable channels to block other outlet or inlet holes is not allowed The cables at the outlet part of cable channel or at turnings should be bundled and fixed If cables power line and grounding conductor are laid in the same channel cables power line and grounding conductor should be not folded or blended together If a cable line is overlv long coil and place it in the middle of the cabling rack do not let it cover on other cables EL 9 There must be the relevant marks at both ends of cable and the information on the marks should be explicit to facilitate maintenance 26 Chapter 5 Testing Method 5 1 Self testing pr
62. t the channel can transmit For instance the Bandwidth bandwidth of the Fast Ethernet is IOOMbps bit per second It expresses the signaling rate which is defined as the change times of the Baud Rate status for the electric or optical transmission medium within 1 second One of network equipments which run on the layer2 in the OSI layer model and it can be connected to the LAN or network segment which uses the same protocol It presents the automatic network address learning and network configuration function It is a congestion control mechanism The network equipment sends the data to the equipment which has overloaded and causes the port to congest Traffic Control The traffic control can prevent the data packet from loss and avoid the congestion for the port It is the Virtual Local Area Network which means that it takes the network management software to establish the point to point logic Nis network which can cross different network segment and various network on the switching LAN One data packet is sent to all equipments on the network Restless forward broadcast frame or multicast frame on bridge caused by Broadcast storm the bridge ring Use switches to set up the point to point connection among nodes in the Full Duplex l l LAN and allow them to receive and send data packet at the same time The communication for two nodes can only move toward one direction at Half Duplex l MA the same time but can not
63. the entire unit The single rib structure can double heat dissipation area The heat generated when the unit is working is effectively dissipated into the environment via the ribbed heat dissipation 9 10 surface in the form of radiation and convection greatly increasing the high temperature resistance of equipment Discarding the traditional form of axial fan heat dispersion reduces power consumption of the entire unit and increases the stability of the system The figuration of KIENS000 case is shown in Figure 3 2 Its contour dimension excluding the dimensions of DIN rail and wall mounting components is 142 mmx55 4 mmx120 5 mm height X width X thickness Figure 3 2 Outline drawing of KIENS5000 Mm Y AN Warning The shell of this switch is a part of the heat dissipation system of the unit It may get hot during working so never touch the shell when the equipment is working to avoid burning 3 2 2 Front panel The front panel of KIEN5000 industrial Ethernet switch has integrated four 10Base T 100Base TX RJ45 Ethernet ports and four system and port operation indicators Its structure is shown in Figure 3 3 POWER1 POWER2 Indicator for POW System Operati

KIEN5000 Industrial Ethernet Switch User`s Manual

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