Kid Kart® Xpress Owner`s Manual
Contents
1. Using an Allen wrench loosen the angle adjustment clamp screws See Fig 35 C 12 Insert an Allen wrench into the exposed hole See Fig 36 G on the sil ver angle adjustment pivot and rotate until the forehead pad and guide rods are at the desired angle 3 Re tighten the angle adjustment clamp screws and check all settings Notice Fasteners and DFS2 adjustment should be checked prior to each use Neoprene Strap must be replaced at the first signs of wear or loss of tension t ris ur v re Pu MF m C _ m m gb mr E A yh SUN MS idu u Figure 35 Figure 37 37 9921700000 Rev D VII OPERATING INSTRUCTIONS BB HIP PADS OPTIONAL Hip pads are optional equipment avail able only with the optional contoured seating system Width Adjustment Determine the proper location for each hip pad Remove the back cushion to expose hip pad adjustment screws Loosen two adjustment screws for each hip pad just enough to allow Figure 38 adjustment Adjust hip pads to the desired position Tighten the adjustment screws and replace the back cushion See Fig 38 Note Hip pad hardware must be removed for hip widths greater than 10 The foam hip pad attaches beneath fabric at seat back to seat base pivot point to accommodate I hip width CC KNEE ADDUCTORS OPTIONAL Knee adductors are optional equipment available only with the optional contoured seating system Angle and Width A2. Figure Fig 11 D REAR WHEEL REMOVAL AND INSTALLATION The rear wheels may be removed to reduce the mobility base storage size To remove depress the axle release button in the center of the rear wheel and pull the whole wheel and axle out of the axle tube See Fig 2 To reinstall align the axle with the axle tube end and depress the button to reinstall Push axle and wheel assembly inward until it can go no further When the wheel is properly installed and the axle release button will pop out Figure 12 A WARNING Pull on the wheel assembly to verify that it is locked in place Occasionally the wheels do not both snap into place If this should happen then swap the wheels to opposite sides 21 9921700000 Rev D Vil OPERATING INSTRUCTIONS E TRANSIT USE If possible and feasible the rider should transfer to the vehicle seat and use the vehicle restraints 2 For children over 20lbs the occupant must be facing the front of the vehicle during transport See Figure A A Wheelchair Tiedown and Occupant Restraint Systems VW TORS that has been tested in accordance with SAE J2249 must be used For children 20lbs and under the occupant must be facing the rear of the vehicle during transport See Figure B A Wheelchair Tiedown that has been tested in accordance with SAE J2249 must be used The Occupant restraint straps provide with the Xpress must also be used See Figure C a f j u j
3. Note Install the nylon web strap wraps under the tube beside the seat base and back over the top of the tube This keeps the belt in the outer most position so it does not interfere with the seat cushion W BUTTERFLY HARNESS A WARNING To avoid serious injury or problems with eating or breathing the pelvic positioning belt must be used in combination with the butterfly harness Make sure any needed adjustments are made to ensure that there is no possibility of obstructing the airway or any other undesired constrictions Do not use the butterfly harness without the pelvic positioning belt Figure 25 Harness Adjustment Place child in the seating system and fasten the pelvic positioning belt Position the child s hips and tighten the pelvic positioning belt to the proper position Connect the butterfly harness to straps already fastened to the positioning shell See Fig 25 First adjust the lower butterfly straps to keep the butterfly from riding up on the child s torso Then adjust the upper straps making sure there is enough room around the child s neck for easy breathing and eating See Fig 26 Once the butterfly straps are adjusted snap the lower straps into the plastic tri glide up against the quick release buckle 9921700000 Rev D 32 VII OPERATING INSTRUCTIONS X LATERAL TRUNK SUP PORTS OPTIONAL ASSEMBLY TO THE SEAT ING SHELL Move aside the back upholstery and remove the back pad to exp
4. at the back of the seat and install the growth strip with tapered ends down Place the overlay evenly over the growth strip and close the zipper around the growth strip P CONTOURED SEATING SYSTEM CUSHION ADJUSTMENTS The contoured seat cushion comes in two lengths short and long The short cushion is 7 long with capability to add either a 1 2 or 3 growth strip making the length 8 1 2 or 10 respectively The long cushion is 8 long with capability to add either a 1 2 or 3 growth strip making the length 9 1 2 or II respectively These growth strips are added at the cen ter of the seat cushion The front and rear section of the cushion has Velcro attachment points for positioning the adductor wedges provided They attach to the front and rear section of the cushion under the foam overlay The foam overlay attaches to Velcro at the back of the seat 9921700000 Rev D 28 VII OPERATING INSTRUCTIONS Contoured Seating Adding growth strips Unzip seat cover and fold the top over the front edge to expose the cushion Lift the foam overlay piece away from the velcro attachment using care not to tear the foam Grasp the rear foam section at the middle and lift it from the velcro attachment Add the either the 1 2 or the 3 growth strip at the back of the front foam section assuring that the angled edges and sides align Note Never use both growth strips at the same time Re attach the rear section ass
5. footbed from the telescoping tubes by unscrewing the four button head screws on the inside of the footbed Remove the screw from each bracket by backing it out far enough to allow the bracket to slip off the end of the tube Flip the bracket over and replace it on the end of the tube being careful to allign the screw with the same hole in the end of the tube Tighten the mounting screw so it goes through the hole and tightens up against the bracket Replace the footbed onto the brackets assuring the same angle adjustment is achieved U PELVIC POSITIONING BELT LENGTH ADJUSTMENT Remove any belt twists and place the belts outside of the seating area Engage wheel locks seat the child and snap the pelvic positioning belt ends together Adjust belt length to provide a snug fit The adjuster is to the child s left V PELVIC POSITIONING BELT POSITION ADJUSTMENT For the standard seat configuration the belt is always adjusted to the rear most point approximately 45 When the contour seat cushion is used the belt may be adjusted forward to achieve an adjustment of up to 90 Loosen the attachment screw one or two turns to allow the belt anchor point to slide in the slot See Fig 24 Figure 24 31 9921700000 Rev D Vil OPERATING INSTRUCTIONS 2 Move the belt to the desired adjustment position leave in the rear most position when the standard seat configuration is used 3 Tighten the screw securely
6. for the rider and storage areas is 70 pounds Never use the mobility device for more than one rider GETTING TO KNOW YOUR XPRESS Read all instructions before using this product In particular you should Be trained in the safe use of this product by your health care professional 2 Practice bending reaching and transfers until you know the limit of your ability Have someone help you until you know what can cause a fall or tip over and how to avoid doing so Be aware that you must develop methods for safe use best suited to your level of function and ability Never try a new maneuver on your own until you are sure you can do it safely Get to know the areas where you plan to use your mobility device Look for hazards and learn how to avoid them 6 Always use anti tip tubes when this product is unfolded and in use C SAFETY CHECKLIST Before each use of this product Wheel locks must be adjusted to maintain proper performance Always engage the wheel locks before transferring a child Make sure the mobility device rolls easily and that all parts work smoothly Check for noise vibration or a change in ease of use They may indicate low tire pressure loose fasteners or other damage Repair any problem you may encounter Your authorized supplier can help you find and correct any problems Check to see that both quick release rear axles are locked When locked the axle button will pop out fully If not locked the wheel may co
7. from one another Try loosening both tray supports if tray will not align properly Figure 42 39 9921700000 Rev D VII OPERATING INSTRUCTIONS GG FOOT STRAP ADJUSTMENT OPTIONAL Optional foot straps are intended for therapeutic positioning needs only A WARNING Pelvic positioning belt use is critical for child safety when foot straps must be used for therapeutic posi tioning Engage wheel locks and seat child Unlatch and loosen the two foot straps See Fig 43 Place child s foot into position and i snap the foot strap into place Figure 4 Keep the straps as loose as possible and only tighten enough to maintain therapeutic position HH SHOE HOLDER STRAP ADJUSTMENT OPTIONAL Shoe holders are intended only for therapeutic positioning needs A WARNING Pelvic positioning belt use is critical for child safety when shoe holders must be used for therapeutic positioning Engage wheel locks and seat child 2 Loosen two shoe holder straps Child should be wearing shoes for this step Place child s foot into shoe holder and snap the two shoe holder straps into place See Fig 44 Keep the straps as loose as possible and only tighten enough to maintain therapeutic position Figure 44 9921700000 Rev D 40 VIII MAINTENANCE Spray tilt in space control plunger with Teflon based lubricant every six months to ensure continued smooth operation The spray can be purchased at most bike shops and har
8. gently Figure 17 reduced L SUNSHADE INSTALLATION AND ADJUSTMENT Sunshade Installation Loosen two thumbscrews located near the top of the back They screw into black couplers on each side of the back 2 Put the sunshade rod ends into the mounting holes raise to or lower the sunshade to proper height and tighten the thumbscrews Sunshade Adjustment Once installed adjust sunshade angle by pushing it forward or backward until desired position is obtained See Fig 18 2 Lift the front of the sunshade all the way up to swing it out of the way See Fig 19 Figure 18 n Figure 19 9921700000 Rev D 26 VII OPERATING INSTRUCTIONS M POSITIONING AND GROWTH ADJUSTMENTS GUIDE A WARNING If necessary a healthcare professional should make any changes to the positioning and growth adjustments These adjustments are very important to the orthopedic and neurological needs of the child Care should be taken to make sure they are appropriate Use the 5 32 hex head tool provided or an electric screwdriver with a 5 32 hex head bit to adjust the seating and positioning system The enclosed hand held hex bit wrench is ergonomically designed to work at many angles An electric screw driver with a 5 32 hex head bit is useful when doing several fittings However care must be taken to not over loosen or over tighten the screws In general positioning and growth adjustments should be done in the following order Adjust seat Adjus
9. ka b n d L aah 13 h lh Figure C Occupant Restraint Figure A Forward Facing Figure B Reversed Facing Front of Vehicle 9921700000 Rev D 22 VII OPERATING INSTRUCTIONS 3 Mobility device mounted accessories such as trays and respiratory equipment should be removed and secured separately The optional Kid Kart Xpress vent tray oxygen holder and IV pole must also be removed and secured separately before using as a seat in a motor vehicle The occupant must not weigh more than 55 pounds The location of the securement points is shown See Fig 13 A Use only with WTORS that have been installed in accordance with the manufacturer s instructions and SAE J2249 Attach WTORS to the securement points in accordance with the manufacture s instructions and SAE J2249 Attach occupant restraints in accordance with the manufacturer s instructions and SAE J2249 Note To obtain a copy of SAE J2249 Wheelchair Tiedown and Occupant Restraint Systems for Use in Motor Vehicles please contact SAE International on the internet at www sae org or by phone at 724 776 4841 23 9921700000 Rev D VII OPERATING INSTRUCTIONS F POSITIONING SHELL INSTALLATION The positioning shell has a pivot post on each side that mounts the shell to the mobility base The mobility base has a slot on each side that receives the shell pivot posts The shell will not install onto nor remove from the mobility bas
10. length Do not turn or change direction on a slope or ramp For your child s safety ramps at home and work must meet all legal requirements for your area Always stay in the CENTER of the ramp Use a ramp with guardrails or raised borders at least 3 high Always go straight up and straight down on hills or ramps Do not stop on a steep slope Watch for a drop off at the bottom of a slope or ramp 9 Do not engage the wheel locks to slow or stop your mobility device 10 Beware of wet or slippery surfaces 1 Do not recline or tilt the shell while going up hills 2 Ask for help any time you are in doubt TRANSFERS Work with your health care advisor to learn safe transfer and lifting methods Have someone help you until you know how to do a safe transfer of your child on your own Engage the wheel locks before you transfer This keeps the rear wheels from rolling Move your child s mobility device as close as you can to the seat you are transferring to Rotate the front casters until they are as far forward as possible Transfer your child as far back onto the seat surface as you can This will reduce the risk that the mobility device will tip or move away from you CURBS amp STEPS Follow the instructions below for descending or climbing a stair or curb Do not try to climb a high curb or step more than 4 high unless you have help Doing so may cause your mobility device to exceed its balance point and tip over T
11. the transit option for the purpose of occupant restraint I POWER DRIVE Do not install a power drive on this product ATTENDANT HANDLE Your mobility device s attendant handle provides secure points for a caregiver to grasp the rear of this Kart to prevent a fall or tip over Check to make sure handle is locked in place after adjusting height K QUICK RELEASE AXLES If this product has quick release axles ensure that both quick release rear axles are locked before using this product An axle is not locked until the quick release button pops out fully Quick release axles should be inspected for function and any signs of wear or bending L WHEEL LOCKS Never engage wheel locks to slow or stop this product when it is moving To keep the rear wheels from rolling always engage both rear wheel locks when you transfer your child to or from this mobility device Make sure lock arms embed in tires at least 1 8 when locked M MODIFIED SEATING SYSTEMS Do not change the seating system of your Kart UNLESS you consult your health care professional N UPHOLSTERY FABRIC Replace worn or torn seating cover fabrics as soon as you can and be aware that laundering or excess moisture will reduce flame retardation of the fabric 17 9921700000 Rev D VII OPERATING INSTRUCTIONS A WHEEL LOCKS Loosen bolts and adjust wheel lock contact bar downwards Lock arms should embed into tires minimum of 8th inch when locked 2 With the wheel l
12. the back plate on each side adjust to proper height Tighten and retighten Figure 21 both adjustment screws Fig 21 S BACK CUSHION HEIGHT ADJUSTMENT Fit the back cushion to the positioning plate at proper height 2 Add appropriate back cushion growth inserts if a gap is present at the bottom of the back cushion T FOOTBED ADJUSTMENTS Height Adjustment Two telescoping tube sections and locks control footbed height Identify adjustment screw locations on the rear side of the footbed hanger Loosen upper screw on each side of the footbed hanger See Fig 22 Slide the footbed up or down to proper height Tighten both screws Repeat procedure using lower screw in step 2 if additional range is required Angle Adjustment The footbed has two screws that fit into a series of holes in the footbed sides and two more that allow footbed rotation Remove the footbed angle adjustment screw on each side of the footbed See Fig 23 9921700000 Rev D 30 VII OPERATING INSTRUCTIONS 2 Adjust the footbed to proper angle and align nearest adjustment holes with the footbed couplers Install adjustment screws through footbed and into footbed coupler to maintain proper footbed angle Lengthening the Footbed for Maximum Lower Leg Length Adjustment The foot bed is designed so that the brackets on the ends of the telescoping tubes can be reversed to add approximately 3 1 2 of leg length adjustment Remove the
13. tilts the mobility device back to its balance point 4 A second attendant at the front firmly grasps a non detachable part of the front frame and lifts the mobility device up and over one stair at a time You may want to rotate the anti tippers up so that they do not interfere with steps The attendants move to the next stair up Repeat for each stair until you reach the landing DESCENDING STAIRS Use at least two attendants to move an occupied mobility device down stairs Move the mobility device and rider FORWARD down the stairs The person at the rear is in control He or she tilts the mobility device to the balance point of the rear wheels and rolls it to the edge of the top step A second attendant stands on the third step from the top and grasps the frame He or she lowers the chair one step at a time by letting the rear wheels roll over the stair edge The attendants move to the next stair down Repeat for each stair until you reach the landing K ESCALATORS NEVER use this mobility device on an escalator even with an attendant L MAINTENANCE Proper maintenance of your mobility device will ensure a long life for the product Inspect and maintain this mobility device per the Maintenance details listed in the back of this booklet If you detect a problem make sure to service or repair the product before use 9921700000 Rev D 14 VI AWARNINGS FOR COMPONENTS amp OPTIONS Below are warnings for various standar
14. Kid Kart Xpress User Instruction Manual es Warranty SUPPLIER THIS MANUAL MUST BE GIVEN TO THE USER OR OWNER OF THIS DEPENDENT MOBILITY BASE BEFORE USING THIS DEPENDENT MOBILITY BASE READ THIS ENTIRE MANUAL AND SAVE FOR FUTURE REFERENCE SUNRISE MEDICAL L With Transit Option L Without Transit Option I INTRODUCTION SUNRISE LISTENS Thank you for choosing this dependent mobility device We want to hear your questions or comments about this manual the safety and reliability of your mobili ty device and the service you receive from your Sunrise Medical supplier Please feel free to write or call us at the address and telephone number below SUNRISE MEDICAL 7477 East Dry Creek Parkway Longmont CO 80503 303 218 4600 800 333 4000 Be sure to return your warranty card and let us know if you change your address This will allow us to keep you up to date with information about safety new prod ucts and options to increase your use and enjoyment of this mobility device If you lose your warranty card call or write and we will gladly send you a new one FOR ANSWERS TO YOUR QUESTIONS Your authorized supplier knows your mobility device best and can answer most of your questions about safety use and maintenance For future reference fill in the following Supplier Address Telephone Serial Date Purchased 9921700000 Rev D w il TABLE OF CONTENTS INTRODUCTION TABLE OF CONTENTS
15. UCTIONS AA HEAD SUPPORT MODELS DFSQI DFSQ3 DFSQIO AND DFSQ30 A WARNING READ BEFORE USE Read warnings and instructions often until they are second nature Keep this guide with the product for further reference If you have any questions on the assembly and installation of this prod uct please contact the A R T Group at 866 725 SEAT or 850 575 3186 for international calls CHOOSING THE RIGHT POSITIONING PRODUCTS Some clients due to their disability level or physical condition may need anterior supports to help maintain proper posture or body position Such devices include head straps shoulder straps thoracic strap systems pelvic supports and belts l DFSQI amp DFSQ3 The A R T Group gives you a choice of Forus witk ORT Hedd many anterior and pelvic support styles Support systems and adjustments However final selec tion of the right product for your safety rests solely with you and your health care advisor RISKS OF INJURY AND HOW TO AVOID THEM Excess Movement or Migration of the Pelvis This may cause the support to displace If this occurs severe injury to the client could result To avoid the risk DFSQIO amp DFSQ30 A It is VITAL to keep the client in a stable For use with Single Pad pelvic position Head Support Includes Anterior supports should ONLY be Anterior Support Interface used with seat back and pelvic sup ports or belts that keep the client from sliding down in the seat Anteri
16. YOUR XPRESS AND ITS PARTS GENERAL WARNINGS Weight Limit Getting To Know Your Xpress Safety Checklist Changes amp Adjustments Environmental Conditions Street Use Motor Vehicle Safety For Caregivers WARNINGS FOR SAFE USE Transit Use Center of Balance Dressing of Changing Clothes Obstacles Reaching or Leaning Ramps Slopes amp Side Hills Transfers Curbs amp Steps Climbing Stairs Descending Stairs Escalators Maintenance WARNINGS FOR COMPONENTS amp OPTIONS Transit Option Anti Tip Tubes Tray Support Cushions Fasteners rom moow A B C D E F G H l J K L Positioning Belts Power Drive Attendant Handle Quick Release Axles Wheel Locks Modified Seat Systems Upholstery Fabric Zar A POTRO 9921700000 Rev D i il TABLE OF CONTENTS VII OPERATING INSTRUCTIONS Wheel Locks Unfolding Folding Frame amp Rotating Handle Into Storage Position Rear Wheel Removal amp Installation Transit Use Positioning Shell Installation Positioning Shell Removal Tilt In Space TIS Angle Adjustment Hip Angle Adjustment Recline Adjustment Knee Angle Adjustment Sunshade Installation amp Adjustment Positioning amp Growth Adjustments Guide Seat Depth Adjustment Standard Seat Cushion Adjustment Contoured Seating System Cushion Adjustments Standard Cushion without Lateral Hip Support Back Positioning Plate Height Adjustment Back Cushion Height Adjustment Footbed Adjustments Pelvic Posit
17. child in the seating system Lateral Rotation Adjustment See Fig 30 SN Lock the lateral by rotating inwards Figure 3 2 Loosen the angle lock screw C See Fig 30 shown on the top of the later al hinge point Adjust angle to the appropriate posi tion and tighten 9921700000 Rev D 34 VII OPERATING INSTRUCTIONS Z WHITMYER HEAD SUPPORTS Attaching Head Support Mount See Fig 31 Remove back cushion and unsnap rear shell upholstery exposing two head support mounting holes at center back of inner seat shell Insert t nuts A from inside of shell attaching headrest mount B with supplied bolts C 3 Tighten securely Figure 31 Attaching Head Support See Fig 31 Align slot in head support vertical bar with the attached mount and assemble with height adjustment bolt D and washer Head Support Adjustment Whitmyer Light Weight Head Support See Fig 32 Height Adjustment Bolt D Figure 32 See Fig 31 2 Anterior Posterior amp Horizontal Angle Adjustment Bolts B 3 Pad tilt and angle adjustment Collar bolts C See Fig 34 Attaching Head Rest Pad See Fig 34 Remove vinyl collar cover and insert over the knurled headrest ball Figure 33 Loosen collar bolts enough to slip col lar onto knurled ball Evenly tighten collar bolts Make sure collar alignment is correct See Fig 34 Correct Alignment Figure 34 35 9921700000 Rev D VII OPERATING INSTR
18. cline 85 to 130 Handle bar height 36 5 to 41 Seat depth 5 5 to 13 Seat width at hip 11 5 w opt lateral hip supports 6 5 10 Knee width 13 w opt lateral knee supports 5 Top of head to seat 13 to 22 Top of shoulder to seat 7 5 to 16 Axilla under arm to seat 4 5 to 12 Chest width 4 to 10 Width of head 3 75 to 7 Shoulder width 5 to I1 Lower Leg Foot 5 to 4 Footbed adjustment 70 to 170 extension Dimensions Overall Width 24 Floor to seat height 2 1 Folded dimensions 24 X 28 X 20 Seating Options Standard Cushion without Lateral Hip Support Adjustable Contour Cushion w o Lateral Hip Support All features may not be available with some configurations or in conjunction with another product feature Please consult your supplier or customer service for more information Your authorized supplier can also provide you with more information on accessories 9921700000 Rev D IV AGENERAL WARNINGS Throughout this section you will find general warnings for the safe use of your dependent mobility device It is important that you read and understand these warnings before you use this product If you fail to do so a fall tip over or loss of control may occur and cause severe injury to the rider you or others A WARNING A WEIGHT LIMIT Never exceed the weight limit for the rider 55 lbs or for items carried in the storage areas 15 lbs The combined weight limit
19. d and optional components for your Xpress Options may vary based on your Kid Kart model If you fail to heed these warnings you may cause damage to your Kid Kart a fall tip over or a loss of control that may cause severe injury to the child caregiver or others A TRANSIT OPTION Use only Wheelchair Tiedown and Occupant Restraint Systems WTORS which meet the requirements of SAE J2249 Recommended Practice Wheelchair Tiedown and Occupant Restraint Systems for Use in Motor Vehicles Do not use WTORS designed to rely on the stroller structure to transfer occupant restraint loads to the vehicle Attach occupant restraints supplied with your product that was equipped with the transit option in accordance with this owner s manual and SAE J2249 For children over 20lbs the positioning shell mobility base unit has been dynamically tested with the occupant facing forward for a 30 mph 48 km h frontal impact test The occupant must be facing the front of the vehicle during transport See Figure A For children 20lbs and under the positioning shell mobility base unit has been dynamically tested with the occupant facing rearward for a 30 mph 48 km h frontal impact test The occupant must be facing the rear of the vehicle during transport See Figure B Figure A Forward Facing Figure B Reversed Facing lt lt Front of Vehicle Front of Vehicle 15 9921700000 Rev D VI QAWARNINGS FOR COMPONENTS amp OPTIONS 4 Postura
20. djustment Locate knee adductor adjustment screws Screws are located beneath the forward edge of the seat Seat cushion removal aids greatly in finding screw location Lock wheels seat child and buckle the pelvic positioning belt Loosen two adjustment screws Figure 39 from beneath the seat and adjust knee adductor to proper width and angle See Fig 39 4 Tighten adjustment screws to lock adductor position Repeat adjustment sequence on opposite knee adductor 9921700000 Rev D 38 VII OPERATING INSTRUCTIONS DD KNEE ABDUCTOR BLOCK ADJUSTMENT OPTIONAL Identify abductor block adjustment screw location under the lead edge of the seat There is only one abductor block adjustment screw See Fig 40 2 Loosen the adjustment screw Move the abductor block to the proper position and re tighten the screw 4 To remove the knee abductor depress the button and lift the block out of the mounting bracket EE TRAY SUPPORT ADJUSTMENT Loosen two tray support adjustment hex screws on side of seat base 2 Adjust tray support to proper position and tighten screws See Fig 41 Repeat procedure for opposite side armrest FF TRAY INSTALLATION AND ADJUSTMENT OPTIONAL Slide the tray over the tray supports adjust depth and clamp it in place Adjust tray supports to get proper tray height and angle See Fig 42 Note The tray will not work if tray support heights and angles are too different
21. dware stores At least every four months check all screws and knobs for tightness If parts are missing broken damaged or won then stop use of the product until repairs are made using factory authorized parts Wipe down all plastic components periodically with disinfectant solution to maintain cleanliness Hand wash and air dry the fabric components as needed Check tire pressure once a week Refer to the pressure recommendations printed on the tire side wall typically 35 psi Lubricate all moving components with Teflon lubricant only CAUTION Use of any other types of lubricant tend to foul moving components and may void warranty Check the wheel locks for proper operation Rear wheels should skid rather than roll when pushed with a child in the product If the release lever is not returning to its locked position or if the locking mechanisms are not catching and locking the rear axil for transport inspect them for any build up of dirt or grit If dirt is present the parts may be washed with warm soapy water dried thoroughly and then relubricated with a teflon based lubricant from a bike shop or hardware store Always check to assure this procedure corrected the problem If there is not a build up of dirt or grit the lubricant will help mechanisms function smoothly 41 9921700000 Rev D IX LIMITED WARRANTY A FOR LIFETIME Sunrise warrants the frame and cross brace if applicable of this wheelchair against defects
22. e when the mobility base push handle is folded The positioning shell may be installed in a child facing forward or rearward position Installation is the same either direction Forward Position Reversed Position Unfold the mobility base and be sure that the wheel locks are engaged Place the shell over the top of the mobility base and squeeze the tilt in space TIS lever attached to the right side of the shell handle See Fig 4 Align the tilt in space guide pins and pivot posts with the mobility base pivot slots and lower the shell into place Adjust legrest tilt and optional recline to appropriate configuration G POSITIONING SHELL REMOVAL Engage wheel locks Remove child from Kart The push handle must be in its normal use position to remove the shell 2 Squeeze and hold the TIS lever See Fig 4 Lift the shell vertically from the mobility base 9921700000 Rev D 24 Vil OPERATING INSTRUCTIONS H TILT IN SPACE TIS ANGLE ADJUSTMENT Engage wheel locks and move behind the child Support the shell with both hands and squeeze the TIS lever It is on the right side of the shell handle See Fig 15 Orient the seating system in an appropriate position while watching the child A WARNING rg n h rm te E I S Figure 15 Caution be careful to avoid pulling or crimping any life support tubing that may be attached to the child 4 Release the TIS lever and move shell slig
23. ers until they are as far forward as possible Engage the wheel locks e Ensure that anti tip tubes are in the down position D OBSTACLES Obstacles and road hazards such as potholes and broken pavement can damage your mobility device and may cause a fall tip over or loss of control To avoid these risks Scan the area well ahead for danger as you push the mobility device Make sure the floor areas ahead are level and free of obstacles Install a ramp at entry or exit doors Make sure there is not a drop off at the bottom of the ramp E REACHING OR LEANING If your child reaches or leans it will affect the center of balance of your mobility device This may cause a fall or tip over NEVER allow your child to reach or lean if they must shift their weight sideways forward or backward and rise up off the seat If your child must reach move the mobility device as close as you can to the object they wish to reach and rotate the front casters until they are as far forward as possible NOTE To do this Move your mobility device past the object you want to reach then back up alongside it 9921700000 Rev D 12 V A WARNINGS FOR SAFE USE F RAMPS SLOPES amp SIDE HILLS Pushing the mobility device on a slope including ramps or hills will change the center of balance A few safety reminders include Do not push this product on a slope steeper than 1076 A 10 slope means one foot in elevation for every ten feet of slope
24. htly to be sure that it locks into position I HIP ANGLE ADJUSTMENT for Karts without recline Adjust the fixed hip angle by removing the screw that attaches the tube at the shell back bracket Position the shell back to desired angle and re attach the screw 2 The lower mounting point is provided with a quick release pin to facilitate folding of the shell back J RECLINE ADJUSTMENT OPTIONAL Engage wheel locks and move to the child s left side Squeeze the recline adjustment lever It is attached to the left side of the shell handle See Fig 16 Move the back to an appropriate position while watching the child Take care to avoid pulling or crimping any life support tubing that may be attached to the child Release the adjustment lever to lock recline Fi 16 Note One or more adjustment ect limiting collars may be attached to the seating system to reduce the range of available hip angles They attach to the mechanical lock shaft Consult your supplier and therapist for adjustment needs 25 9921700000 Rev D Vil OPERATING INSTRUCTIONS K KNEE ANGLE ADJUSTMENT Engage wheel locks 2 Press down on thumb activated levers at each side of the footbed hanger Levers will not move easily until you have adequately supported the weight of the occupant s legs See Fig 17 Hold the levers and adjust knee angle Release the levers and allow the knee angle to lock into place as manual leg support is
25. in materials and workmanship for the life of the original purchaser The expected life of this frame is five years B FOR ONE 1 YEAR We warrant all Sunrise made parts and components of this wheelchair against defects in materials and workmanship for one year from the date of first con sumer purchase C LIMITATIONS We do not warrant a Tires and tubes upholstery pads and push handle grips b Damage from neglect accident misuse or from improper installation or repair c Products modified without Sunrise Medical s express written consent d Damage from exceeding the weight limit 2 This warranty is VOID if the original chair serial number tag is removed or altered 3 This warranty applies in the USA only Check with your supplier to find out if international warranties apply 4 This warranty is not transferable and only applies to the first consumer purchase of this wheelchair through an authorized Sunrise Medical dealer D WHAT WE WILL DO Our sole liability is to repair or replace covered parts This is the exclusive reme dy for consequential damages E WHAT YOU MUST DO Obtain from us while this warranty is in effect prior approval for return or repair of covered parts Return the wheelchair or part s freight pre paid to Sunrise Mobility Products Division at 2842 Business Park Avenue Fresno CA 93727 1328 Pay the cost of labor to repair remove or install parts F NOTICE TO CONSUMER If all
26. ioning Belt Length Adjustment Pelvic Positioning Belt Position Adjustment Butterfly Harness Lateral Trunk Supports Assembly to the Seating Shell Lateral Trunk Support Whitmyer Head Supports AA Head Support Models DFSOI DFSQ3 DFSQ 10 DFSQ30 BB Hip pads CC Knee Adductors DD Knee Abductor Block Adjustment EE Tray Support Adjustment FF Tray Installation amp Adjustment GG Foot Strap Adjustment HH Shoe Holder Strap Adjustment VIII MAINTENANCE IX LIMITED WARRANTY A B e D E a H I J K L M N O P Q R S T U V W X Y Z iw 9921700000 Rev D YOUR XPRESS AND ITS PARTS KID KART XPRESS Wheel locks Safety Lockout Pin Recline Control optional Addentant handle adjustment control button Transit Option optional securement points Footbed adjustment mechanism Anti tip tubes 9921700000 Rev D go 8 Sunshade adjustment control 9 Positioning shell 0 Mobility base I Tilt in space block I2 Tilt in space adjustment mechanism 3 Tray support 4 Trigger mechanism ill YOUR XPRESS AND ITS KID KART XPRESS TECHNICAL SPECIFICATIONS Weight 34 Ibs Shell only weight 16 Ibs Base only weight 18 Ibs Color Options Frame Purple Silver Pink Black Seating Shell Fabric Colors Jazz Classic Kaki Smoke Red Black Seat amp Back Fabric Colors Black US Only Gray Navy Adjustment ranges Tilt range 0 45 Re
27. l supports and positioning devices should not be relied on for occupant restraint other than the occupant restraint system provided with the system See Figure C To reduce the potential of injury to vehicle occupants mobility device mounted accessories such as trays and respiratory equipment should be removed and secured separately The optional Kid Kart Xpress vent tray Figure C Occupant Restraint oxygen holder and IV pole must also be removed and secured separately before using as a seat in a motor vehicle Do not alter or substitute mobility device frame parts components or seating Sudden stops or impacts may structurally damage your stroller Mobility devices involved in such incidents should be replaced B ANTI TIP TUBES Anti tip tubes can help keep your mobility device from tipping Do not remove the anti tip tubes and use in down position whenever the base is unfolded C TRAY SUPPORTS Do not lift this product by its tray supports 2 Do not rest drinks on tray supports D CUSHIONS This mobility device s seating was designed for comfort and postural support If seating component modifications are necessary consult your therapist or clinician E FASTENERS Many of the screws screws and nuts on this product are special high strength fasteners ONLY use fasteners provided by an authorized supplier or ones of the same type and strength as indicated by the markings on the heads do not over or under tighte
28. me off and cause a fall Lock the anti tips in place Never seat your child in the mobility device until is fully unfolded and locked Use a pelvic positioning belt when the child is seated Never leave your child unattended 9921700000 Rev D IV AGENERAL WARNINGS D CHANGES amp ADJUSTMENTS See your health care professional and have them adjust components and accessories as your child grows 2 Unauthorized modifications or use of parts not supplied or approved by Sunrise Medical may change the product s structure This will void the warranty and may cause a safety hazard E ENVIRONMENTAL CONDITIONS Your mobility device is designed for use on firm even surfaces such as concrete asphalt and indoor floors and carpeting Use extra care if you must use this mobility device on a wet or slick surface If you are in doubt ask for help Do not use this product in a shower pool or other bodies of water Do not operate your mobility device in sand loose soil or over rough terrain F STREET USE This product is not intended for street use Be alert to the danger of motor vehicles on roads or in parking lots l 2 3 Atnight or when lighting is poor use reflective tape or clothing 4 Due to your child s low position it may be hard for drivers to see the rider Make eye contact with drivers before you go forward When in doubt yield until you are sure it is safe G MOTOR VEHICLE SAFETY As indicated on the front c
29. ned fasteners and If screws or screws become loose tighten them as soon as you can F FOOTBEDS At the lowest point footbeds should be at least 2 off the ground If set too low footrest may interfere with obstacles you may encounter during normal use Adjustment of the footbed may cause interference with the casters in some positions This may affect your ability to stear the Kart Avoid putting weight on the footbed The mobility device may tip forward or backward if shell has been reversed Never lift this mobility device by the footbeds 9921700000 Rev D 16 VI QAWARNINGS FOR COMPONENTS amp OPTIONS G TIRES Proper inflation extends the life of your tires and makes your mobility device easier to use Do not under or over inflate tires Check weekly for proper inflation level as listed on the tire side wall H POSITIONING BELTS Use positioning belts ONLY to help support the child s posture Make sure the rider does not slide down in the mobility device seat The belts must be snug but must not be so tight that they interfere with breathing You should be able to slide your open hand flat between the belt and the rider Use positioning belts with a cooperative rider only Make sure that you can remove the belts in an emergency NEVER Use Positioning Belts e As a restraint Ona child who is comatose agitated or is prone to seizures As a motor vehicle restraint except those that are included with
30. o descend a curb or single step going BACKWARD Stay at the rear of the mobility device Several feet before you reach the edge of the curb or step turn the mobility around and pull it backward While looking over your shoulder carefully step back until you are off the curb or stair and standing on the lower level Pull your mobility device toward you until the rear wheels reach the edge of the curb or step Then allow the rear wheels to slowly roll down onto the lower level 13 9921700000 Rev D V AWARNINGS FOR SAFE USE When the rear wheels are safely on the lower level tilt the mobility device back to its balance point This will lift the front casters off the curb or step Keep the mobility device in balance and take small steps backward Turn the mobility device around and gently lower front casters to the ground To climb a step or curb going FORWARD Stay behind the mobility device Face the curb and tilt the mobility device up on the rear wheels so that the front casters clear the curb or step Move forward placing the front casters on the upper level as soon as you are sure they are past the edge Continue forward until the rear wheels contact the face of the curb or step Lift and roll the rear wheels to the upper level I CLIMBING STAIRS Use at least two attendants to move this mobility device up stairs 2 Move the mobility device and rider BACKWARD up the stairs 3 The person at the rear is in control He or she
31. ocks on the rear wheels should skid not roll when the Kid Kart is pushed with a child in the product Wheel lock adjusment p Wheel Lock Adjustment Figure unlocked Figure 2 locked B UNFOLDING Unhook fold retaining strap and store in tray provided under seating shell 2 Insert or rotate anti tippers into a downward position facing the ground See Fig 3 Place the mobility base on the floor with wheel locks engaged Make sure that the mobility base fold lock out pin is not inserted into the lock out hole See Fig 3 Lift the handle bar over into locked position then lift up so that the frame unfolds and locks into an upright position See Fig 4 and 5 Insert the mobility base lock pin into the lockout hole When inserted into the hole the lock pin prevents the rear wheels and axle from folding under the Kart A WARNING Before seating a child always check that the mobility base is properly locked in its upright position that the fold lockout pin is inserted and that the wheel locks are engaged Figure 3 9921700000 Rev D 18 VII OPERATING INSTRUCTIONS Figure 5 Figure 6 6 If the shell is being installed separately see positioning shell installation instructions Section VII F To position the shell back depress the recline lever and pull back Adjust legrest tilt and optional recline to appropriate configuration See Fig 6 C FOLDING FRAME AND ROTATING HANDLE INTO STORAGE POSITION You
32. or supports must be fitted by your authorized A R T Group supplier and your healthcare professional After fitting anterior supports should ONLY be placed and adjusted by trained persons DO NOT leave the client unattended when using anterior supports This product has NOT been Transit Tested Not recommended for use in a Transit environment 9921700000 Rev D 36 VII OPERATING INSTRUCTIONS INSTALLATION Using an Allen wrench Loosen the rear occipital screwball See Fig 35 A adjust up or down to provide slot access Remove the bolt and washer B from the DFS2mounting plate Fit the mounting plate to the front of the occipital mount slot as shown Plate can be mounted above or below occipital pad Replace the bolt and washer andtighten B Forehead Strap Adjustment Using an Allen wrench Loosen the guide rods adjustment screw See Fig 36 F and slide both guide rods evenly to desired diameter Locate neoprene strap D in desired position on forehead Slide guide rods through clamp until front of neoprene strap is approxi mately 2 from plastic guide support E Strap must fit snuggly on fore head See Fig 37 H Re Tighten guide rod adjustment screw F to hold position Guide rods may be trimmed to limiting rearward protrusion Vinyl caps should be removed prior to trimming and then reinstalled See Fig 37 I 10 Re adjust forehead strap as necessary Downward Stop Angle Adjustment
33. ose back shell d See Fig 27 Insert bolts and washers a from the rear of the shell through the adjustment slots b See Fig 27 Thread the bolts into the lateral nut plate c clamping the lateral mounting plate d to the plastic shell See Fig 28 Tighten and properly seat the child to adjust the laterals Figure 27 Figure 28 33 9921700000 Rev D VII OPERATING INSTRUCTIONS Y LATERAL TRUNK SUPPORT OPTIONAL Lateral Swing Away Operation See Fig 28 Depress the silver lever A See Fig 28 allowing the lateral to swing inwards or outwards This is useful for storage or helping a child into or out of the seating system NOTE the laterals lock into the adjusted preset position Lateral Height and Width Adjustment Fig 27 NOTE It is not necessary to remove the child from the seating shell Open the rear cover to access the adjustment screws Loosen the mounting screws A See Fig 27 from the rear of the shell only enough to gain movement of the lat erals Adjust the pads for height and width bringing the pads to the correct position 3 Tighten firmly Lateral Length Adjustment Fig 29 Slide the lateral cover and foam for ward or remove to expose adjust ment screws Loosen screws B and move lateral to proper length Tighten screws and replace the foam and cover Lateral Lock Angle Adjustment NOTE this adjustment may be able to be accom plished with the
34. over of this user manual identify whether your chair has been manufactured with the Transit Option installed A WARNING NEVER USE THE MOBILITY DEVICE SHELL AS A CAR SEAT If your chair is NOT equipped with the Transit Option Mobility device products do not meet federal standards for motor vehicle seating NEVER let anyone sit in this product while in a moving vehicle 2 ALWAYS move the rider to an approved vehicle seat 3 ALWAYS secure the rider with proper motor vehicle restraints 4 In an accident or sudden stop the rider may be thrown from the mobility device Mobility device pelvic positioning belts will not prevent this and further injury may result from these belts or straps NEVER transport this mobility device in the front seat of a vehicle It may shift and interfere with the driver When being transported in a vehicle ALWAYS secure the unoccupied mobility device so that it cannot roll or shift Do not use this product if it has been involved in a motor vehicle accident If your chair is equipped with the Transit Option refer to the following sections V Warnings for Safe Use A Transit Use Vl Warnings for Components amp Options A Transit Use and VII Operating Instructions E Transit Use Ho 9921700000 Rev D IV AGENERAL WARNINGS H FOR CAREGIVERS Work with the child s health care professional to learn safe methods best suited to your abilities and those of your child To prevent injury to
35. owed by law this warranty is in place of any other warranty written or oral express or implied including a warranty of merchantability or fit ness for a particular purpose This warranty gives you certain legal rights You may also have other rights that vary from state to state Record your serial number here for future reference 9921700000 Rev D 42 SUNRISE MEDICAL Sunrise Medical Inc 7477 East Dry Creek Parkway Longmont Colorado 80503 USA 800 333 4000 In Canada 800 263 3390 92009 Sunrise Medical 3 09 9921700000 Rev D
36. r Kid Kart is equipped with two stage folding Stage one See Fig 8 does not effect the stroller wheels and base allowing only the handle to be brought forward to a storage position This is useful for transporting the Kid Kart in the back of a vehicle 2 Stage two See Fig 7 allows complete folding of the Kid Kart handle and base This folding system is accomplished via the two stage trigger Figure 7 Figure 8 Note Seating system removed for clarity 19 9921700000 Rev D VII OPERATING INSTRUCTIONS TWO STAGE FOLDING TRIGGER The release trigger works in two stages See Fig 9 amp 10 Stage one allows the handle to fold forward See Fig 9 only for more compact storage Stage two allows the entire frame to collapse and fold See Fig 10 Figure 9 Figure 10 HANDLE ONLY FOLDING FIG 9 Remove the child from the seating system Handle storage will work with or without the shell in the Kid Kart 2 3 Engage the wheel locks 4 Activate the trigger handle as shown See Fig 9 9921700000 Rev D 20 VII OPERATING INSTRUCTIONS FOLDING FRAME COMPLETE The mobility system folds compactly with the shell installed The system is designed to fold with the seat shell installed in the forward facing position Engage wheel locks Remove the child from the seat shell Elevate legrests tilt seat to most forward position and fold the back forward See Section VII C Pull the fold lockout pin out See
37. t back Adjust pelvic positioning belt Adjust footbed Adjust head support Make other standard and optional adjustments needed Check to be sure that all adjustment screws are tight N SEAT DEPTH ADJUSTMENT Determine the proper seat cushion depth Remove the seat cushion It is attached with Velcro Loosen the seat depth adjustment screws found on each side of the frame from under the seat base Once they are loose grasp the bar under the front edge of the seat and slide to the desired length Figure 20 Re tighten all four adjustment screws once the desired position is achieved See Fig 20 27 9921700000 Rev D VII OPERATING INSTRUCTIONS O STANDARD SEAT CUSHION ADJUSTMENT The standard seat cushion comes in two seat lengths short and long The short seat is 7 long with capability for adding a 2 growth strip at the back of the cushion The long seat is 9 long with capability for adding a 2 growth strip at the back of the cushion Both are capable of adjustment from 5 5 to 11 5 inches width adjustment by adding or removing adductor foam pads To adjust width Unzip and remove seat cover Add or remove the same combination of adductor foam pads to each side of the seat to achieve the desired width Re install che cover over the seat and close the zipper To add growth strip Unzip seat cover to EXPOSE the Standard Seating back edge of the foam cushion Lift the foam overlay pad
38. upplied with your product that was equipped with the transit option in accordance with this owner s manual and SAE J2249 NOTE To obtain a copy of SAE J2249 Wheelchair Tiedown and Occupant Restraint Systems for Use in Motor Vehicles please contact the Society of Automotive Engineers 724 776 4841 or www sae org Figure l rear securement points Figure 2 front securement points lI 9921700000 Rev D V A WARNINGS FOR SAFE USE B CENTER OF BALANCE Kid Kart mobility devices are designed for stability and performance The point where this device will tip forward back or to the side depends on its center of balance and stability The center of balance is also affected by The distance between the rear wheels The seat height and seat angle Backrest angle Changes in your child s body position postures or weight distribution Pushing the mobility device on a ramp or slope The use of a backpack or other options and the amount of added weight To maintain the proper center of gravity and balance e Consult your therapist and supplier when the mobility device is set up e Consult your authorized supplier or therapist BEFORE you modify or adjust the mobility device e Use anti tip tubes C DRESSING OR CHANGING CLOTHES Your child s weight may shift if you dress or change your child s clothes while they are seated in the mobility device To reduce the risk of a fall or tip over while changing clothes or diapers e Rotate the front cast
39. uring the angled edges and sides align Adjust the adductor wedges as needed and position the foam overlay over the cushion and attach to the velcro at the rear of the seat Close the zipper around the cushion and install into the unit Cleaning the seat cover Unzip the cover along the edge Remove the cushion assembly from the velcro attachment inside the cover The fabric seat cover should be hand washed in laundry soap thoroughly rinsed with clean water and air dried The foam cushion pieces may be wiped down with soap and water Always be sure they are completely dry before replacing the fabric cover Place the cushion into the fabric cover onto the velcro with the front edge of the cushion aligned with the front edge of the cover 6 Pull the cover over the cushion and close the zipper around the cover Q STANDARD CUSHION WITHOUT LATERAL HIP SUPPORT The standard Cushion without Lateral Hip Supports comes in two seat lengths short and long The short seat is 7 long with capability for adding a 2 growth strip at the back of the cushion The long seat is 9 long with capability for adding a 2 growth strip at the back of the cushion 29 9921700000 Rev D Vil OPERATING INSTRUCTIONS R BACK POSITIONING PLATE HEIGHT ADJUSTMENT Open the exterior back panel fabric sections on the outside to expose the back growth slots and adjustment screws Loosen the screws through the access holes a Fig 21 behind
40. your back use good posture and proper body mechanics when lifting or tilting your child Remind the child to lean back when you tilt the mobility device backward 4 When you descend a curb or single step slowly lower the mobility device in one easy movement NEVER leave the child alone When making adjustments to the mobility device always engage the wheel locks to help minimize unintended movement 9921700000 Rev D 10 V A WARNINGS FOR SAFE USE A TRANSIT USE If possible and feasible the child should be transferred to a car seat and the vehicle restraint used If the mobility device is used for transport and has been installed with the Transit Option it must be used in a vehicle equipped for forward facing securement during transport The rider must not weigh more than 55 Ibs Figures amp 2 show the location of the transit securement points A for this product e For children over 20lbs use only with Wheelchair Tiedown and Occupant Restraint Systems WTORS that have been installed in accordance with the manufacturer s instructions and SAE J2249 5b For children 20lbs and under use only with Wheelchair Tiedown that have been installed in accordance with the manufacturer s instructions and SAE J2249 You must use the occupant restraints provided with the Kid Kart Express Attach WTORS to securement points in accordance with the manufacturer s instructions and SAE J2249 Attach occupant restraints s
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