Advantech APAX-5202P User Manual
Contents
1. APAX 5202P 2 Port AMONet RS 485 Master Module User Manual Copyright The documentation and the software included with this product are copy righted 2010 by Advantech Co Ltd All rights are reserved Advantech Co Ltd reserves the right to make improvements in the products described in this manual at any time without notice No part of this man ual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reli able However Advantech Co Ltd assumes no responsibility for its use nor for any infringements of the rights of third parties which may result from its use Acknowledgements AMONet and APAX 5202P are trademarks of Advantech Inc Intel and Pentium are trademarks of Intel Corporation Microsoft Windows and MS DOS are registered trademarks of Microsoft Corp All other product names or trademarks are properties of their respective owners Part No 2003120210 Ist Edition Printed in Taiwan December 2010 APAX 5202P User Manual ii Product Warranty 2 years Advantech warrants to you the original purchaser that each of its prod ucts will be free from defects in materials and workmanship for two years from the date of purchase This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authoriz2. 15 Table A 11 EMG Pins sees 16 Digital Output 53h ne een 16 Figure A 1 Relay Type Output 16 Table A 12 SVON Pins sees ee 16 Table A 13 ERE PIR aba Tarca Zs aac ne 17 Table A 14 RALM Pins 17 Table A 15 CMP Pins 17 Table A 16 0UT1 amp OUT2 Pins Sr Table A 17 BSY Pins etae iee a A AREATA 18 A 3 DDA Pulse Output sees eee ee 18 Figure A 2 Differential Mode 18 Figure A 3 Single Ended Mode 18 Table A 18 DDA Pulse Pins 19 Table A 19 Encoder Pins sss sse 20 APAX 5202P User Manual vi CHAPTER Introduction This chapter gives an overview of the product features applications and specifications for APAX 5202P Sections include e Card Description Features e Specifications e Supported Software Application Development Chapter 1 Introduction APAX 5202P is a standard PCI Bus motion controller with a high speed real time network extension called AMONet Advantech optimizes the software to help you get your advanced motion profiles as quickly as pos sible APA X 5202P is equipped with 2 master rings and each master ring can connect with up to 64 slave modules There are 2 categories of slave modules one is for 4 axis motion control the second is for digital I O with 3 types 32 IN 32 OUT 16 IN amp 16 0UT 1 1 Card Description APAX 5202P is a Standard AMONet PCI Bus Interface Master Card ga Ce Ring 1 64 Module Motion Control D
3. For safety reasons please issue ERC before SVON Label Description ERC Reset Driver error Counter EGND External Ground RALM Reset Servo Alarm This RALM signal is designed to reset ALM status inside the servo driver if the alarm status can be reset Table A 14 RALM Pins Label Description EGND External Ground RALM ALM reset output CMP Position Compare CMP signals are used to make a comparison between target value and actual value and generate a trigger signal output Table A 15 CMP Pins Label Description CMP CMP Output EGND External Ground OUT1 amp OUT Digital Output Digital output is designed for general purpose output function Table A 16 OUTI amp OUT2 Pins Label Description DO Digital Outputs EGND External Ground 17 Appendix BSY Motion Busy Signal Output BSY signals indicate the current status of the motors Table A 17 BSY Pins Label Description BSY Motion busy signal output EGND External Ground A 3 DDA Pulse Output OUT and DIR Pulse Output Control There are eight types of pulse output for AMAX 2210 Series Specify the electrical specification as differential or open collector Then select DIR OUT or CW CCW Please refer to the AMAX 2210 Series Manual for the pin definition of the DIR OUT pins DIR etc DIR etc GND V GND Figure A 2 Differential Mode S
4. 4 ID3 0 1 Note Node Number 8xID3 4xID2 2xID1 IDO Default Setting All the switches are in ON status APAX 5202P User Manual 10 APPENDIX Motion Signal Connections Appendix Motion Signal Connections This section is extracted from Advantech Motion Slave Module AMAX 2210 series Please refer to the related Manual in the CD to get more information about the hardware setting of AMAX 2210 series CDROM Manual AMAX 2210 Series pdf A 1 Digital Input This section includes STA STP PCS CLR EL EL ORG SD LTC EMG ALM INP RDY IN1 and IN2 signal 243 34 4 7K 0603 100 0603 2 7K 2512 EVS 499 0805 Photo Coupler L STA Simultaneous Start STA is used to start all the motors connected to the same ring simulta neously not supported by the current dynamic link library DLL driver now Label Description STA Simultaneous Start Signal EGND External Ground APAX 5202P User Manual 12 STP Simultaneous Stop STP is used to stop all the motors connected to the same ring simulta neously not supported by the current dynamic link library DLL driver NOW Table A 2 STP Pins Label Description STP Simultaneous Stop Signal EGND External Ground PCS Position Change This function is conserved for the further application not supported by the current dynamic link library DLL driver now CLR Clear Position Command Counter This fun
5. Advantech AMONet Device Manager is a utility software tool for AMO Net It is usually used offline to test and debug the communication status I O slave module operation and motion slave operation 1 5 Application Development i Motion Module AMONet Device X Manager 3 Motion API a Host Computer Sp Dota 10 Module I NONV reis Extension Module Motionnet Figure 1 3 Application Development Advantech also provides Motion Slave Module such as AMAX 2240 series and AMAX 2750 series If you want to get more information about them please refer to the Advantech website APAX 5202P User Manual 4 CHAPTER Installation This chapter describes how to install APAX 5202P Sections include Unpacking PCB Board Layout Hardware Installation Driver Installation Connector Descriptions BoardID Switch Jumper Setting Chapter 2 Installation This chapter describes how to install the APAX 5202P Please follow these steps below to install the APAX 5202P Unpacking section 2 1 Check PCB Board section 2 2 Install hardware section 2 3 Install software driver section 2 4 2 1 Unpacking In addition to this User Manual the package should also include the fol lowing items APAX 5202P 2 Port AMONet RS 485 Master Card If any of these items are missing or damaged contact the dealer from whom you purchased the product Save the shipping materials and carton in
6. case you want to ship or store the product in the future APAX 5202P User Manual 6 2 2 Case Design Meng APAX 5202P Figure 2 1 APAX 5202P Case Design APAX 5202P Ring 0 RJ 45 AMONet extension connector Ring 1 RJ 45 AMONet extension connector PWR Power Indicator COM Communication Status Indicator ERR Communication Error Indicator 7 Chapter2 2 3 Hardware Installation 2 3 1 Hardware Configuration APAX 5202P is a standard extension device of PCI for PC systems All the functions in a base system such as the memory allocation I O port locations and address assignments should be setup by following the manual 2 3 2 PCI Slot Socket Selection APAX 5202P supports standard PCI bus and it only can be plugged on an APAX controller 2 3 3 Installation Procedure 1 Please read this manual first and then setup the jumper and switch of the product in accordance to your needs 2 Turn off your APAX controller power and make sure the power is disconnected Also turn off all accessories 3 Before handling APAX 5202P discharge any static buildup on your body which may damage the product 4 Position APA X 5202P in the correct APAX PCI Slot and fix it 5 When removing the product be sure to cut off the power first Then take APAX 5202P out of the system board 2 3 4 Troubleshooting If your system doesn t boot correctly please turn it off and make sure the AC power is disco
7. ction is conserved for the further application not supported by the current dynamic link library DLL driver now EL amp EL There are two end limit signals called EL amp EL The default setting is Normal Open type signals from external sensors Can be set by AMAX 2210 series SW2 PEL indicates the limit of motion in the plus direction and MEL indicates the limit of motion in the minus direction The relative signal names pin number are shown in the following table Table A 3 PEL and MEL Pins Label Description EGND External Ground EL Plus End Limit EL Minus End Limit 13 Appendix A ORG Origin The origin signal is necessary when the position feedback is of the incre mental type or if no feedback encoders are used The origin signals are used to indicate the origin of the system Table A 4 ORG Pins Label Description EGND External Ground ORG ORG signal SD Slow Down SD signals are used to help the axis decelerate to stop by hardware Table A 5 SLD Pins Label Description EGND External Ground SLD SLD Signal ALM Servo Alarm ALM input signal from ALM signal at servo driver The servo driver will issue ALM output when it is under abnormal operation or overload Table A 6 ALM Pins Label Description EGND External Ground ALM Servo ALM input APAX 5202P User Manual 14 INP Servo In Position INP is an input signal a
8. ed by Advantech or which have been subject to misuse abuse accident or improper instal lation Advantech assumes no liability under the terms of this warranty as a consequence of such events Because of Advantech s high quality control standards and rigorous test ing most of our customers never need to use our repair service If an Advantech product is defective it will be repaired or replaced at no charge during the warranty period For out of warranty repairs you will be billed according to the cost of replacement materials service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem encountered For example CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any onscreen messages you get when the problem occurs 2 Call your dealer and describe the problem Please have your man ual product and any helpful information readily available 3 If your product is diagnosed as defective obtain an RMA return merchandize authorization number from your dealer This allows us to process your return more quickly 4 Carefully pack the defective product a fully completed Repair and Replacement Order Card and a photocopy proof of purchase date such as your sales receipt in a shippable container A product returned without proof of the purchase date is not
9. eligible for war ranty service 5 Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer iii CE This product has passed the CE test for environmental specifications when shielded cables are used for external wiring We recommend the use of shielded cables This kind of cable is available from Advantech Please contact your local supplier for ordering information Technical Support and Assistance Step 1 Visit the Advantech web site at www advantech com support where you can find the latest information about the product Step 2 Contact your distributor sales representative or Advantech s cus tomer service center for technical support if you need additional assistance Please have the following information ready before you call Product name and serial number Description of your peripheral attachments Description of your software operating system version appli cation software etc complete description of the problem The exact wording of any error messages Packing List Before setting up the system check that the items listed below are included and in good condition If any item does not accord with the table please contact your dealer immediately In addition to this User Manual the package should also include the fol lowing items 1 APAX 5202P 2 Port AMONet RS 485 Master Card 2 Quick Start User Manual APAX 5202P User Manual iv Chapter 1
10. ig ital 1 0 Analog I O Counter Ring 2 64 Module Figure 1 1 Functional Block Diagram of APAX 5202P APAX 5202P User Manual 2 AMAX 2752SY 2754SY APAX 5570XP ae N CN 2 Switches and Buttons N Light Tower and Indicators AMAX 2243 YS2 AMONet Servo Drives amp Motors APAX 5202P AMAX 2752SY 2754SY AMAX 2243 YS2 L KJ Switches and Buttons 01 Light Tower and Indicators Servo Drives amp Motors Figure 1 2 APAX 5202P Applications 1 2 Features 2 Rings of AMONet master Programmable baud rate up to 20 Mbps transfer rate Max 128 AMONet digital slave modules support Easy installation with RJ45 phone jack and LED diagnostic 1 3 Specifications Number of Rings 2 Transmission Speeds 2 5 5 10 20 Mbps with automatic flow control Serial Interface Half duplex RS 485 with transformer isolation Cable Type CATS UTP STP Ethernet cable Surge Protection 10 kV Communication Distance Max 100 m 20 Mbps 32 slave modules Communication Slave Module Capacity 2 Rings with Max 128 Power Consumption 5 Vpc at 0 5 A typical Working Temperature 0 to 60 C 3 Chapter I 1 4 Supported Software 1 4 1 Programming Library For customers who are writing their own programs we provide VB VC programming libraries and Windows 2000 XP DLL for APAX 5202P These function libraries are shipped with the board There is also support for Windows 2000 XP and Embedded XP 1 4 2 Advantech AMONet Device Manager
11. ingle Ended 2210 Series Internal Figure A 3 Single Ended Mode APAX 5202P User Manual 18 Table A 18 DDA Pulse Pins Label Description OUT OUT OUT OUT DIR DIR DIR DIR Positive rotation Phase i Phase A A B PHASE l Phase B Phase B CW cw ccw NI COW COW PULSE r PULSE PULSE DIR 7 DIR DIR 19 Reverse rotation Appendix A Encoder Feedback Signal EA EB and EZ for differential line driver input Fncoder EA etc gt EA etc PC410 Table A 19 Encoder Pins Label Description EA Encoder A EA Encoder A EB Encoder B EB Encoder B EZ Encoder Z EZ Encoder Z APAX 5202P User Manual 20
12. nnected Open the chassis cover of the PC and confirm that APAX 5202P is firmly attached in its socket that screws are locked and APAX 5202P is set with correct jumper and switch configuration Please make sure the PC system is working correctly when APAX 5202P is removed If the PC system is working correctly after removing APAX 5202P please follow standard installation steps to reinstall APAX 5202P If the system still can t boot correctly after the reinstallation of APAX 5202P please contact your supplier for support APAX 5202P User Manual 8 2 4 Driver Installation Auto Run from the Advantech Driver CD Choose Driver Installation gt APAX 5202P Follow the procedures of the installer After setup installa tion is completed restart Windows 2 5 Connector Descriptions 2 5 1 AMONet Extension CN1 amp CN2 1 8 Figure 2 2 AMONet Extension Pin Label Description 1 FG Filed Ground 2 FG Filed Ground 3 RS485 High Speed RS 485 protocol 4 FG Filed Ground 5 FG Filed Ground 6 RS485 High Speed RS 485 protocol 7 FG Filed Ground 8 FG Filed Ground RS 485 RS 485 AMONet ASIC 24V bc nano ke AMONet I O Figure 2 3 RS 485 Extension Port 9 Chapter 2 100m JEF Figure 2 4 AMONet Slave Module Address Setting 2 6 Board ID Switch SW4 Pin Label ON OFF 1 IDO 0 1 2 ID1 0 1 3 ID2 0 1
13. rm AUN Chapter NN ns 2 6 Appendix A A l A 2 Contents Introduction Card Description Figure 1 1 Functional Block Diagram of APAX 5202P 2 Figure 1 2 APAX 5202P Applications sees eee ee 3 Features 5s oss fase ra Geit ee ks SAS er AT anne Specifications see ee eee Supported Software 1 4 1 Programming Library 1 4 2 Advantech AMONet Device Manager sss eee 4 Application Development sss sese eee eee eee 4 Figure 1 3 Application Development 4 Installation unse Unpacking ss sese eee eee Case Design Figure 2 1 APAX 5202P Case Design 7 Hardware Installation 2 3 1 Hardware Configuration 2 3 2 PCI Slot Socket Selection 2 3 3 Installation Procedure sss eee 2 3 4 Troubleshooting sese esse eee eee eee 8 Driver Installation Connector Descriptions 2 5 1 AMONet Extension CN1 amp CN2 Figure 2 2 AMONet Extension sese Figure 2 3 RS 485 Extension Port sse ee Figure 2 4 AMONet Slave Module Address Setting 10 Board ID Switch SW 10 Motion Signal Connections 12 Digital Input asia es ches 12 Table ASTA PINS nassen 12 Table A 2 STP Pins 13 Table A 3 PEL and MEL Pins 13 Table A 4 ORG Pins 14 Table A 5 SLD Pins 14 Table A 6 ALM Pins 14 Table A 7 INP Pins 15 Table A 8 RDY Pins 15 Table A 9 DI Pins 15 Table A 10 LTC Pins
14. t AMAX 2210 Series and is used to read the INP status inside servo driver Table A 7 INP Pins Label Description EGND External Ground INP Servo In Position Input RDY Driver Ready RDY is an input signal and is used to read the RDY signal at servo driver Table A 8 RDY Pins Label Description EGND External Ground RDY Servo RDY input IN1 amp IN2 Digital Input Digital input is shown in Table A 9 Table A 9 DI Pins Label Description DI General DI EGND External Ground LTC Counter Latch LTC is used to latch the value in the counter when the LTC input is active Table A 10 LTC Pins Label Description LTC LTC Input EGND External Ground 15 Appendix EMG Emergency Stop Table A 11 EMG Pins Label Description EMG Emergency Stop EGND External Ground A 2 Digital Output This section includes SVON ERC RALM CMP OUT1 amp OUT signal Figure A 1 Relay Type Output SVON Servo On SVON is an output signal used to make driver servo on to hold the motor Table A 12 SVON Pins Label Description SVON SVON Output EGND External Ground ERC Reset Driver Error Counter Deviation Counter Clear ERC output will be active when the following conditions are activated Homing is complete PEL MEL is active e ALM is active e User issues EMG by software APAX 5202P User Manual 16
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