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USE AND MAINTENANCE MANUAL

1. eri 62 7 3 3 2 EMPOY M 62 1 3 3 3 EI do M bU E MM c M 62 1 3 34 Washing emana 62 7 3 3 5 Ire E nme A A E A 62 7 3 3 6 COMMISSIONING CHECK eas eto bs deme Das cm tea dd been etus d bandi t st a ec edd 62 7 3 3 7 jj cr 63 1 3 3 8 alere e 63 7 3 3 9 Disposal merirem a a a Lu a 63 TODDITIQUD So a a AA ell A Ub E 63 rec m ND NT ATEN 64 7 3 5 Pressure relief valve adjustment and operation eK e tesis tem its ete vibe Debit eb ets tt edebat 65 7 3 6 Lifting circuit pressure relief valve operation check 66 7 3 7 Braking valves operation Checks usos aite rd peau nea denn ena en Pret qud rari eda n PE Praia D 67 1 3 8 hncliniometer operation ree 68 7 3 9 Platform overload controller operation CMO CK ssc uet ailes beta d Rasen er 70 7 3 10 Overload controller ite para PEU ug aioe 71 7 3 11 Safety microswitches operation check poten d mte to rr erred
2. UO C2 calibrate the device turn off the machine open the box which contains electronic board C with no load on the platform introduce the jumper to connector G turn on the machine turn on the machine press button D the yellow and red light turn on press button E the luminosity of the red light increases a few seconds and the overload controller will be reset place a load at the centre of the platform equal to the nominal load 2096 press button F the green light turns on a few seconds press button D again to exit the calibration procedure the yellow light turns off and if the procedure has been carried out correctly the red light stays on signalling the overload turn off the machine open the jumper on connector G turn on the machine check that after removing the 20 overload only the nominal load stays on the platform the alarm condition does not occur in any of the platform positions platform lowered lifted during drive with platform extended once the adjustment has been completed close the box which contains the board AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY 7 3 10 Overload controller by pass In case of fault and impossibility to calibrate the device a by pass of the system is possible in the following way FIGURE 7 10 R locate connector A inside the control unit box detach the connection by removing
3. 6 3 Emergency towing of the machine In the event of a fault carry outthe following operations to tow the machine fS Hook the machine to the provided holes the same used for lifting see previous pictures Screw knob B completely on the hydraulic block Screw lever C on manual pump A Activate the manual pump until the control is bound by doing so the parking brakes are unlocked Tow at a very slow speed remember that when the machine is being towed brakes are out of order D DDD At the end of towing operation resume initial conditions B Unscrew knob B completely fS Remove lever from the manual pump and set it to the position as shown in the figure 6 4 Emergency towing 0 Tow at a very slow speed remember that when the machine is being towed brakes are out of order Tow only on a flat ground the wheels to prevent the machine from moving accidentally Do not park the machine without brakes on Should the brakes be completely out of order put wedges under ARO Use and Maintenance Manual Series X XS E RESTYLING Page 55 7 MAINTENANCE A D Always carry out maintenance operations when the machine is still after having removed the key from the control panel and with the platform in rest position The maintenance operations described below refer to a machine with ordinary working use In case of difficult conditions of use extreme temperatu
4. 72 TIALS D ad tam switch operation check sas teu ra cmi arte reta ese a aus 13 Ja BWC ossia timui aded Qut cie bs 74 7 4 1 General warming arri ras b ie aia ipi bd vba asks 74 4524 VEHI EUG 74 Baton focale usur aste unus S Pos p UC nen CE 15 TAA s Battery charger POs oso med arde gebe teta efe 76 ARO Use and Maintenance Manual Series X XS E RESTYLING Page 4 L45 Battery Fe Dla as nea tissu eta dus prm n iaa 76 8 MARKS AND 77 9 PLATES AND dd cod sei ai tion cd ae c E c RE DR E RR EN 78 10 CHECK REGISTER akt ks ke oi i c c a cg ba Hae aS HE E EM E ARR aa 81 Encl Hydraulic and electric circuit diagrams Check register Declarations of conformity ARO Use and Maintenance Manual Series X XS E RESTYLING 5 1 INTRODUCTION This Use and Maintenance Manual provides general instructions concerning the complete range of machines indicated on the cover Therefore the description of their components as well as control and safety systems may include parts not present on your machine since supplied on request or not available In order to keep pace with the technical development AIRO Tigieffe s r l reserves the right to modify the product and or the use an
5. EE i i lt MODELS SERIES X SHIMS X10EW X10EW X10EN X12EW X12EW X12EN X14EW WIND WIND A mm 97 97 97 97 97 97 97 97 B mm 26 37 37 26 37 28 16 28 MODELS SERIES XS RESTYLING SHIMS XS7 E RESTYLING XS8 E RESTYLING LIGHT XS8 E RESTYLING XS9 E RESTYLING A mm 46 46 46 46 B mm 23 15 23 12 Use and Maintenance Manual Series X XS E RESTYLING Page 68 WARNING The dimensions of shims B refer to max allowed inclination as indicated in table TECHNICAL FEATURES To be used during the inclinometer calibration ARO Use and Maintenance Manual Series X XS E RESTYLING Page 69 7 3 9 Platform overload controller operation check The AIRO self propelled aerial platforms X series are equipped with a sophisticated platform overload controller Normally the overload controller does not require any adjustment since itis calibrated in the factory before the machine is delivered This device checks the load on the platform and fS it disables all movements if the platform is lifted and overloaded by 2096 approx compared to the nominal load fS with platform in transport position and overloaded by 2096 compared to the nominal load it disables lifting only fS it warns the user of the overload condition by means of the platform audible alarm and warning light f
6. REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY SIGNATURE ARO Use and Maintenance Manual Series X XS E RESTYLING Page 82 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the guard rails state of the lifting structure of any VISUAL CHECK access ladders rust state of the tyres oil leaks locking pins on the structure REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR Most of all check at junction points that tubes and cables do not show any DEFORMATION OF TUBES evident defects AND CABLES Monthly operation It is not necessary to indicate its execution every month but at least every year when the other operations are carried out REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR ARO Use and Maintenance Manual Series X XS E RESTYLING Page 83 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED VARIOUS ADJ USTMENTS See chapter 7 3 1 REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9
7. iP bentes 93 32 Generals afe cake cau tec ote a boda bates dst etui 33 3 3 NSS cu einem 34 9341 E 34 uM A GE OM cof omm uf aU MN A LE MA 34 3 93 Operating ues MALE UU LE i M ELM Le 35 3 3 4 Wind speed according to BEAUFORT eco Gut d enr 36 3 35 Pressure of the machine on ground and load bearing capacity of ground sssrini 37 3 3 DI IIS inan ouai o EA n obti Spa qi Cree otn A etant eser ttti a 38 3 4 Hazardous situations and or accidents ocr a ciinh nit vara rie aput un Unc 38 INSTALLATION AND PRELIMINARY CHECKS ennemi rennes renati resta tti reti iiit 39 4 1 Becoming acquainted with the Da CRI ct nite eor aufs Mb ys 39 4 2 Preliminary operation checks ss d oed eee SD leot neos ti ir D a c ra ml o unt EM 39 USE INSTRUCTIONS iier oap ER v dub ota C TRU dS px PD RR C Yer vig Pv PR 40 51 Platform controlpanel us toe cst enr ao D E tae c el bte oma e Nd 40 SiL T Dnveand Ste dene ede bud Ate our po AS E MM nr d 41 5 1 2 Drive with operator on the ground Rer rasa a 42 5 13 Platform lifting ard Len pire eds
8. Use and Maintenance Manual Series X XS E RESTYLING Page 8 17 Machine life demolition and decommissioning The machine has been designed to last for 10 years in normal operating environments if properly used and serviced Within this period the manufacturer must carry out a complete inspection overhaul If disposal of the unit is necessary comply with current local regulations In Italy the demolition decommissioning must be notified to the local ASL USL or ARPA The machine consists mainly of metal parts which are easy to be identified steel for the most parts and aluminium for the hydraulic blocks thus we can state that the machine can be recycled at 9096 European standards and those transposed by the member countries relating to respect for the environment A and the disposal of wastes envisage heavy administrative and penal fines in case of infringement In case of demolition decommissioning carefully keep to the provisions of applicable regulations especially as regards materials such as hydraulic oil and batteries ARO Use and Maintenance Manual Series X XS E RESTYLING Page 9 1 8 Identification In order to identify the machine when spare parts and service are required always mention the information given in the serial number plate Should this plate as well as the various stickers applied on the machine be lost or illegible itis to be replaced as soon as possible In order
9. 1 and MPT2 microswitches to control the position of the pothole guards Hydraulic traction motors Steering cylinder Bipolar power connector Pot hole guards ARO Use and Maintenance Manual Series X XS E RESTYLING Page 11 2 TECHNICAL FEATURES OF STANDARD MACHINES AN THE TECHNICAL FEATURES OF THE PRODUCTS IN THE FOLLOWING PAGES CAN BE MODIFIED WITHOUT PRIOR NOTICE 2 1 Model 57 RESTYLING Dimensions XS7 E RESTYLING Maximum working height 6 70 m Maximum platform height 4 10 m Ground clearance pot hole guards lifted 72 mm Ground clearance pot hole guards lowered 15 mm Platform height for safety speed activation 140 m Internal steering radius 0 60 m External steering radius 2 05 m Maximum capacity m 250 kg Max number of people on the platform n indoors 2 Tool and material weight me indoors 90 kg Max number of people on the platform n outdoors Tool and material weight me outdoors Maximum deck extension 1 m Maximum capacity on deck extension 250 kg Maximum amount of people on deck extension 2 Maximum drive height Max Maximum platform dimensions extended 0 76 x 2 65 m Max hydraulic pressure 260 bar Max pressure of lifting circuit 160 bar Min pressure of braking circuit 65 70 bar Tyre dimensions 030
10. 2 6 X10EW X10EW WIND Model Dimensions X10EW WIND X10EW Maximum working height 102 10 2 m Maximum platform height 8 2 8 2 m Ground clearance pot hole guards lifted 100 100 mm Ground clearance pot hole guards lowered 15 15 mm Platform height for safety speed activation 21 21 m Internal steering radius 0 0 m External steering radius 2 43 2 43 m Maximum capacity m 500 500 kg Max number of people on the platform n indoors 3 3 Tool and material weight me indoors 260 260 kg Max number of people on the platform n outdoors 1 Tool and material weight outdoors 420 kg Maximum deck extension 15 15 m Maximum capacity on deck extension 500 500 kg Maximum amount of people on extended part internal use 3 3 Maximum amount of people on extended part external use 1 Maximum drive height Max Max Maximum platform dimensions extended 1 2 3 75 1 2 x 3 75 m Max hydraulic pressure 230 230 bar Max pressure of lifting circuit 240 240 bar Min pressure of braking circuit 60 70 60 70 bar Tyre dimensions 0410 x 150 0410x150 mm Type of tyres Cushion soft Cushion soft Transport dimensions with removable guard rails installed 1 2x2 4x2 36 1 2 2 4 2 36 Transport dimensions with removable guard rails not installed 1 22 4x1 42
11. PIATTAFORME AEREE SEMOVENTI SELF PROPELLED WORK PLATFORMS PLATES FORMES DE TRAVAIL AUTOMOTRICES SELBSTFAHRENDE HUBARBEITSBUHNEN PLATAFORMAS ELEVADORAS AUTOPROPULSADAS ZELFRIJ DENDE HOOGWERKERS SJ LVG ENDE ARBETSPLATTFORMAR SAMOKRETNE RADNE PLATFORME SERIES X XS X8 EN XIOEW X10EWWIND X10EN X12EW XI2EWWIND X12EN XI4EW XS7 E RESTYLING XS8 E RESTYLING LIGHT XS8 E RESTYLING XS9 E RESTYLING USE AND MAINTENANCE MANUAL ENGLISH ORIGINAL INSTRUCTIONS AIRO is a division of TIGIEFFE SRL Via Villasuperiore 82 42045 Luzzara RE ITALY 439 0522 977365 7 39 0522 977015 WEB www airo com 045 20 UEM EN 2012 04 Revision date Description of revision 2010 01 e Update due to new machine directive 2006 42 EC e Model names updated 2010 11 e Biodegradable oil instructions introduced Temperatures and oil list updated e Amended information on Commissioning and first inspection subsequent inspections and 2011 05 title transfer report e Inserted Total quantity of battery electrolyte in Technical Data 2012 01 Overload controller bypass added reset of leaded seal 2012 04 Supplemented with new XS RESTYLING series instructions Use and Maintenance Manual Series X XS E RESTYLING Page 2 Tigieffe thanks you for purchasing a product of its range and invites you to read this manual Here you can find
12. Page 78 STANDARD STICKER CODE XS E RESTYLING SERIES CODE DESCRIPTION QUANTITY 1 001 10 001 AIRO warnings plate 1 2 001 10 024 AIRO serial number plate 1 3 001 10 031 Towing hook sticker 4 001 10 057 General warnings sticker 1 5 001 10 060 Lifting point sticker 4 6 001 10 088 Document holder sticker 1 7 001 10 180 First check sticker 1 8 001 10 243 Max Load per wheel sticker 4 9 010 10 010 Black yellow line sticker 150X300 2 10 012 10 007 Sliding platform black yellow line sticker 2 11 035 10 007 Safety belts coupling sticker 4 12 037 10 007 Machine for indoors universal sticker 1 13 045 10 001 Emergency towing sticker 1 14 001 10 150 Oil type sticker 1 15 045 10 003 Hands danger 4 no stopping sticker 4 16 045 10 005 Battery isolator sticker 1 17 064 10 001 Safety bar sticker 1 18 045 10 011 Battery charger plug sticker 1 19 045 10 013 Symbols manual lowering sticker 1 20 001 10 173 AIRO yellow sticker 2 1 001 10 194 Capacity sticker 250 Kg x XSE 7 and XSE 8 1 008 10 003 Capacity sticker 200 Kg x XSE 9 1 037 10 016 Pre spaced sticker XS7 E yellow 2 22 038 10 008 Pre spaced sticker XS8 E yellow 2 039 10 009 Pre spaced sticker XS9 E yellow 2 23 045 10 011 Optional electric line plug sticker 1 24 001 10 021 Optional ground symbol sticker 1 25 001 10 244 Optional entrance bar blac
13. this valve does not require any adjustment since it is calibrated at the factory before the machine is delivered The system needs calibration fS case of replacement of the hydraulic block in case of replacement of the pressure relief valve only To check the pressure relief valve on the lifting circuit figure 7 8 fS Introduce a pressure gauge with full scale of at least 250 bar in the special quick coupling 1 4 BSP D S Using the ground control panel lift the machine up to the end stop B Check the pressure value The correct value is indicated in the chapter Technical features Check operation at least once a year To calibrate the pressure relief valve on the lifting circuit figure 7 8 Introduce a pressure gauge with full scale of at least 250 bar in the special quick coupling 1 4 BSP D Locate the pressure relief valve of lifting circuit B Unscrew the adjusting dowel lock nut Using the ground control panel lift the machine up to the end stop Adjust the pressure relief valve by means of the adjusting dowel so as to reach the pressure value indicated in chapter Technical Features Once calibration has been carried out lock the adjusting dowel by means of the lock nut WARNING A AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY 0 Use and Maintenance Manual Series X XS E RESTYLING Page 66 7 3 7 Braking valves o
14. 1 2 2 4 1 42 m Transport dimensions with guard rails folded down optional 1 2x2 4x1 86 1 2x2 4x1 86 m Machine weight unloaded 2850 2350 kg Stability limit Longitudinal inclination 3 3 Transversal inclination 2 2 Maximum wind speed 12 5 0 m s Max load per wheel 1680 1380 Kg Performance Standard battery capacity and voltage 4 6 200 4x6 200 V Ah Total electrolyte quantity of standard battery 4x64 4x6 Lt Standard battery weight 4x32 4x32 kg Optional battery capacity and voltage 4 6 280 4x6 280 V Ah Total electrolyte quantity of optional battery 4 x 10 3 4 x 10 3 Lt Optional battery weight 4x47 4x41 kg Single phase battery charger 24 25 24125 VIA Max current absorbed by the battery charger 12 12 A Electric pump power 3 3 kW Max absorbed current 160 160 A Max drive speed 3 3 km h Safety drive speed 0 6 0 6 km h Lowering lifting time unloaded 47147 47147 Sec Oil tank capacity 30 30 Lt Gradeability 18 25 Max operating temperature 50 50 C Min operating temperature 15 15 C removing the ladder the machine overall dimensions are further reduced length 2 2 25 m me m nx80 ARO Use and Maintenance Manual Series X XS E RESTYLING Page 22 2000 8200 X10 EW X10 EW WIND 1 from the ground with guard rails removed 2 from the ground with guard rails folded down optional Use and Maintenance Manual Series X XS E RESTYLING P
15. 1710 Kg Performance Battery capacity and voltage 4x6 280 4x6 280 V Ah Total electrolyte quantity 4x 103 4x 103 Lt Battery weight 4x47 4x47 kg Single phase battery charger 24125 24125 VIA Max current absorbed by the battery charger 12 12 A Electric pump power 4 4 kW Max absorbed current 200 200 A Max drive speed 3 3 km h Safety drive speed 0 6 0 6 km h Lowering lifting time unloaded 10170 10170 Sec Oil tank capacity 30 30 Lt Gradeability 23 26 96 Max operating temperature 50 50 C Min operating temperature 15 15 C removing the ladder the machine overall dimensions are further reduced length 2 25 m me m nx80 ARO Use and Maintenance Manual Series X XS E RESTYLING Page 26 Z X12 EW X12 EW WIND 1 from the ground with guard rails removed 2 from the ground with guard rails folded ARO Use and Maintenance Manual Series X XS E RESTYLING Page 27 2 9 X12EN Model Dimensions X12bEN Maximum working height 121 m Maximum platform height 10 1 m Ground clearance pot hole guards lifted 100 mm Ground clearance pot hole guards lowered 15 mm Platform height for safety speed activation 2 5 m Internal steering radius 0 m External steering radius 2 28
16. 230V 10 Frequency 50 60 Hz Activated grounding line Working protection devices according to current standards in force Do not use extension leads exceeding 5 metres to connect to the mains Use a cable of suitable section min 3x2 5 mm Do not use rolled up cables 5 8 End of work After stopping the machine according to the instructions given in the previous paragraphs B Always set the machine to rest position platform completely lowered S Press the emergency Stop button on the ground control panel fS Remove the keys from the control panel to prevent unauthorized people from using the machine Recharge the battery according to the instructions given in section Maintenance ARO Use and Maintenance Manual Series X XS E RESTYLING Page 49 6 HANDLING AND CARRYING 6 1 Handling To handle the machine in normal operating conditions follow the instructions given in chapter USE INSTRUCTIONS under paragraph Drive and steering When platform is completely lowered or within a given height according to specific needs and further to checks the machine can be handled i e drive can be performed at different speeds to be freely selected by the user When platform is lifted and exceeds a given height machines with lowered pot hole guards can be driven only at a lower speed automatically reduced up to the height specified in chapter Technical Features It is important to make su
17. NEVER MODIFY OR TAMPER WITH MACHINE PARTS TO IMPROVE THE MACHINE PERFORMANCE AS THIS MAY AFFECT ITS SAFE OPERATION Use and Maintenance Manual Series X XS E RESTYLING Page 56 7 1 Safety lock for maintenance operations Before carrying out any maintenance or repairs to it activate the lifting structure locking system Watch the pictures aside to understand how the lifting locking structure works before carrying out any maintenance or repairs to it B B B B Unscrew knobs B completely on both sides of the lifting structure Rotate safety bars A by setting them in vertical position Lower the structure until it rests on bars A firmly Check the correct positioning of bars A ba m NZ Y IIl 7 2 Scissors locking X10 EN X10 EW X10 EW WIND XS8 E RESTYLING LIGHT XS8 E RESTYLING 7 3 Scissors locking X12 EN X12 EW X12 EW WIND X14 EW XS9 E RESTYLING ARO Use and Maintenance Manual Series X XS E RESTYLING Page 57 7 2 Machine cleaning To clean the machine use non pressurized water jets after properly protecting the following parts S the control panels both platform and ground all electric boxes and electric devices in general the electric motors Do not use pressurized water jets e g high pressure cleaners to clean the machine After washing the machine always B Dry the machine fS Check integrity of plates and sticker
18. Page 13 2 2 XS8 E RESTYLING LIGHT Dimensions XS8 E RESTYLING LIGHT Maximum working height 8 03 m Maximum platform height 6 03 m Ground clearance pot hole guards lifted 72 mm Ground clearance pot hole guards lowered 15 mm Platform height for safety speed activation 1 80 m Internal steering radius 0 60 m External steering radius 2 05 m Maximum capacity m 250 kg Max number of people on the platform n indoors 2 Tool and material weight me indoors 90 kg Max number of people on the platform n outdoors Tool and material weight me outdoors Maximum deck extension 1 m Maximum capacity on deck extension 250 kg Maximum amount of people on deck extension 2 Maximum drive height Max Maximum platform dimensions extended 0 76 x 2 65 m Max hydraulic pressure 260 bar Max pressure of lifting circuit 210 bar Min pressure of braking circuit 65 70 Tyre dimensions 0300 115 mm Type of tyres Cushion soft Transport dimensions with removable guard rails installed 0 765 x 1 82 2 24 m Transport dimensions with removable guard rails not installed 0 765 1 82 1 32 m Transport dimensions with guard rails folded down optional 0 765 x 2 04 x 1 87 m Machine weight unloaded 1520 kg Stability limit Longitudinal inclinatio
19. deck extension 1 m Maximum capacity on deck extension 200 kg Maximum amount of people on deck extension 2 Maximum drive height Max Maximum platform dimensions extended 0 76 x 2 65 m Max hydraulic pressure 260 bar Max pressure of lifting circuit 210 bar Min pressure of braking circuit 65 70 bar Tyre dimensions 0300 115 mm Type of tyres Cushion soft Transport dimensions with removable guard rails installed 0 765 x 1 82 x 2 35 m Transport dimensions with removable guard rails not installed 0 765 x 1 82 x 1 43 m Transport dimensions with guard rails folded down optional 0 765 x 2 04x 1 98 m Machine weight unloaded 2000 kg Stability limit Longitudinal inclination 2 Transversal inclination 1 d Maximum wind speed 0 m s Max load per wheel 1150 Kg Performance Standard battery capacity and voltage 4x6 200 V Ah Total electrolyte quantity of standard battery 4x 6 4 Lt Standard battery weight 4x32 kg Optional battery capacity and voltage N A V Ah Total electrolyte quantity of optional battery N A Lt Optional battery weight N A kg Single phase battery charger 24 25 HF V A Max current absorbed by the battery charger 12 A Electric pump power 3 kW Max absorbed current 160 Max drive speed 3 6 km h Safety drive speed 0 6 km h Lowering lifting time unloaded 30136 Sec Oil tank capacity 20 Lt Gradeability 23 96 Max operating temperature 450 C Min operating temperature 15 C removing the ladder the machine overa
20. device controls the chassis inclination and when inclined over the allowed value fS It disables lifting S Itdisables drive when platform exceeds a given height varying according to model S the user of the instability condition by means of the audible alarm and platform warning light see chapter 5 The inclinometer checks the inclination with respect to the two axes X Y On machine models that have the same transversal and longitudinal inclination limits the control is carried out with reference to one axis only X axis To check the inclinometer operation according to the longitudinal axis generally X axis fS Using the controls of the control panel set the machine so as to place a shim of dimension 10 mm under the two rear or front wheels see following table S Wait three seconds operation delay set at factory until the danger red light and the platform audible alarm turn on fS Ifthe alarm is not activated CALL THE TECHNICAL ASSISTANCE To check the inclinometer according to the transversal axis normally Y axis fS Using the controls of the control panel set the machine so as to place a shim of dimension B 10 mm under the two side right or left wheels see following table S Wait three seconds operation delay set at factory until the danger red light and the platform audible alarm turn on fS Ifthe alarm is not activated CALL THE TECHNICAL ASSISTANCE Check operation at least once a year
21. directions of drive and steering keeping in mind that the indications on the platform control panel refer to its preset position fixed to the guard rails AN IT IS FORBIDDEN To lift lower the machine using the ground control panel 513 Platform lifting and lowering The following controls are to be used to lift and lower the platform see FIGURE 5 1 fS joystick control A f movementselector L fS dead man switch D To lift lower the platform carry out the following operations in sequence fS Select liftllower mode with selector L fS Press dead man switch D the green led E will light up steady indicating its enabling Within 10 seconds from the green steady led E lighting up set proportional joystick control A forward for lifting or backward for lowering by holding down dead man switch D as long as the movement has been carried out Platform lowering is performed at fixed speed NOTE The machine is equipped with a device to avoid the risk of shearing and crushing in the lifting structure in compliance with EN280 2001 The lowering movement is automatically stopped in a position where the vertical distance between the scissor ends is over 50 mm In this condition the movement alarm warns about the danger condition by increasing its frequency The operator on board the platform must release the lowering control and wait for the audible alarm to go off about 3 seconds before continuing lowering movement performed as
22. high dirt dissolution power of biodegradable oil After conversion the dissolution of fault causing deposits in the hydraulic system could occur In extreme cases washing the seal housings can cause greater leaks To prevent faults as well as avoid any negative effect on oil quality after the conversion it is best to filter the hydraulic system using a micro filtration system 7 3 3 9 Disposal The biodegradable oil inasmuch as saturated ester is suitable for both thermal and material re use It therefore provides the same disposal re use options as mineral based old oil Such oil can be incinerated whenever local laws allow Recycling the oil is preferable to disposal on dumps or incineration 7 3 3 10 Topping up The oil must ONLY EVER be topped up with the same product Note Max water contamination is 0 196 During oil change or topping up do not discard the hydraulic oil in the environment ARO Use and Maintenance Manual Series X XS E RESTYLING Page 63 7 34 Hydraulic filter replacement All models are equipped with suction filter inside the tank It is advisable to replace itat least every two years To replace the suction filter inside the tank figure 7 7 stop the machine by pressing the emergency stop button on the ground control panel disconnect the tubes from the tank unscrew flange A unlocking the screws with a Phillips screwdriver unscrew filter B from the suction tube and clean it with a dete
23. lowering automatically in a position where the vertical distance between the scissor ends is over 50 mm In this condition the movement alarm warns about the danger condition by increasing its frequency The operator on the platform must release the lowering control and wait until the audible alarm stops about 3 sec then he can resume the lowering control 7 12 M1 microswitch Check operation at least once a year Use and Maintenance Manual Series X XS E RESTYLING Page 72 7 3 12 Dead man switch operation check To check the dead man switch operation set drive mode with switch L figure 5 1 move the joystick control forward and backward in sequence WITHOUT PRESSING THE DEAD MAN SWITCH check that the machine does not perform any movement set drive mode with switch L figure 5 1 hold down the dead man switch for more than 10 seconds with the switch pressed move the joystick forward and backward in sequence check that the machine does not perform any movement DUDO If the device works properly machine operation is possible from the platform control panel unless you press the dead man Switch beforehand If this is pressed for more than 10 seconds and no operation is performed all movements are disabled to operate the machine again release the dead man switch and press it again The condition of the switch is indicated by the green led H figure 5 1 fS green led lit up steady control
24. m Maximum capacity m 300 kg Max number of people on the platform n indoors 3 Tool and material weight me indoors 60 kg Max number of people on the platform n outdoors Tool and material weight me outdoors Maximum deck extension 15 m Maximum capacity on deck extension 300 kg Maximum amount of people on extended part internal use 3 Maximum amount of people on extended part external use Maximum drive height Max m Maximum platform dimensions extended 0 89 x 3 75 m Max hydraulic pressure 230 bar Max pressure of lifting circuit 160 bar Min pressure of braking circuit 60 70 Tyre dimensions 0410 x 150 mm Type of tyres Cushion soft Transport dimensions with removable guard rails installed 0 89x2 4x2 54 m Transport dimensions with removable guard rails not installed 0 89x2 4x1 6 m Transport dimensions with guard rails folded down optional 0 89x2 4x2 04 Machine weight unloaded 3430 kg Stability limit Longitudinal inclination 3 Transversal inclination 1 2 Maximum wind speed 0 m s Max load per wheel 2020 Kg Performance Battery capacity and voltage 4x6 280 V Ah Total electrolyte quantity 4x 103 Lt Battery weight 4x47 kg Single phase battery charger 24125 VIA Max current absorbed by the battery charger 12 A Electric pump power 4 kW Max absorbed current 200 A Max drive speed 3 km h Safety drive speed 0 6 km h Lowering lifting time unloaded 10170 Sec Oil tank capacity 3
25. nn 42 5 1 4 Manual extension of the ses ito ferat atas ha c Pd tb fe thes et b bna Mitto ttt 43 5 1 5 Other functions of the pladormabnro 43 ARO Use and Maintenance Manual Series X XS E RESTYLING 3 5 1 5 1 Mahu aligrmz ait e ete e Per Ee tetur pieni Orbe hut 43 5115 2 Emergency STOP DUON eet edet co mte it e COP etes delat Grote Te etta dn 43 5 1 5 3 Green warning light control panel enabled 43 5454 Redwaminglight fat Dae losis adt mto dol 43 5 1 5 5 Red wa mino ght Ove Da aien inina iaa a 43 5 1 5 6 Red warning light danger due to instability or drive control disable nne 44 5 29 Ground lis eR 44 5 4 1 Hour meter battery protection voltmeter A aisi erem rera mirar ren Fre rr tu mier nian on nc ant 44 52 7 Emergency stop button stink teta ea reddent reo eadeni dee e RT 45 5 2 3 On off key control panel selection niat cas ctore ota aret i ete tee bnt n rd 45 5 2 4 Enabled control panel warning eh atis eren 45 5 25 Platform ftd OW STING E aides S uates eaaet Rei obe nd 45 SWAT rimi E 45 5 3 7 Platform BECBSS sea aortic aa Iul eap du 46 54 Luxe 46 a a a a naa
26. panel enabled green led lit up flashing control panel disabled Check operation at least once a year WARNING IN CASE OF NO OPERATION CONTACT THE AFTER SALES SERVICE ARO Use and Maintenance Manual Series X XS E RESTYLING Page 73 7 4 Battery The battery is one of the most important elements of the machine It is recommended to keep it in an efficient condition to increase its useful life to avoid faults and to reduce the management costs of the machine 00 DW DW 7 4 1 General warning instructions In case of new batteries do not wait for the flat battery warning before recharging recharge batteries after 3 or 4 working hours for the first 4 5 times In case of new batteries full performance is achieved after approx ten cycles of discharge and charge Charge the battery in airy rooms and open the caps to allow the outflow of gas Do not use extension leads exceeding 5 metres to connect the battery charger to the mains Use a cable of suitable section min 2 5 mm Do not use rolled up cables Do not approach the battery with flames Risk of deflagration due to the formation of explosive gases Do not carry out temporary or irregular electric connections The terminals must be tightened and without deposits The cables must be provided with a good insulation Keep the battery cleaned dry and free of oxidation products by using antistatic cl
27. structure on the chassis B the sliding blocks of the extension structure under the platform C the counter pressure sliding blocks of the mobile platform At least once month lubricate D the support pins of the steering wheels equipped with greaser Moreover remember to grease the points above mentioned fS after washing the machine S before using the machine again after a long time interval fS after using the machine in adverse environmental conditions high humidity levels presence of dust coastal areas etc Before greasing clean thoroughly using a wet cloth Grease all points indicated in the picture aside and all articulated joints equipped with greaser with grease type ESSO BEACON EP2 or similar 7 5 Location of main parts to be greased OPTIONAL BIODEGRADABLE OIL KIT PANOLIN BIOGREASE 2 Use and Maintenance Manual Series X XS E RESTYLING Page 60 7 3 3 Hydraulic circuit oil level check and change At least every month check the level in the tank Figure 7 6 through the little window of the X series or by unscrewing the cap in the XS E RESTYLING series Make sure this is always between max and min If necessary top up until max level is reached The oil check should be carried out when platform is completely lowered Completely change the hydraulic oil atleast every two years To empty the tank figure 7 7 lower the platform completely stop the machine by pressin
28. the lead seal locate connector B by pass usually fixed to connector A by means of clamp introduce connector B instead of connector A once this operation has been completed the machine is without overload controller 7 10 Overload controller by pass WARNING THIS OPERATION IS ALLOWED ONLY FOR EMERGENCY HANDLING OF THE MACHINE OR IN THE EVENT OF A FAULT OR IMPOSSIBILITY TO CALIBRATE THE SYSTEM DO NOT USE THE MACHINE IF THE OVERLOAD CONTROLLER IS NOT EFFICIENT WARNING ONCE THE EMERGENCY IS OVER RESET THE CORRECT CONNECTION OF THE CONNECTOR A AND FIT THE LEAD SEAL BACK ON BECAUSE OF ITS IMPORTANCE THE OPERATION MUST ONLY BE PERFORMED BY SKILLED TECHNICAL PERSONNEL ARO Use and Maintenance Manual Series X XS E RESTYLING Page 71 7 3 11 Safety microswitches operation check All microswitches are to be found on the chassis and platform and can be identified by means of labels Microswitch functions and figure 7 11 fS control the position of the two pot hole guards With one or both microswitches open guards lifted or not completely lowered drive is disabled if platform is lifted at a height from the ground indicated in chapter Technical Features M1 activated Their function is excluded if platform is lowered M1 free 1 figure 7 12 activates drive safety speed with platform at height from the ground indicated in chapter Technical features fS stops
29. the necessary information for a correct use of the purchased machine Therefore you are advised to follow the instructions carefully and to read the manual thoroughly The manual should be kept in a suitable place where no damage can occur to it The content of this manual may be modified without prior notice and further obligations in order to add changes and improvements to the units already delivered No reproduction or translation may take place without the written permission of the owner 1 5 INTRODUCTIO N iir qnn ila n eR RC RARE 6 KE Mant eit 6 III Dellventorte o le s tid Iu a ind 6 112 Declaration of commissioning first check further periodical checks and transfers of ownership 6 1 1 2 1 Declaration of commissioning and Ko sso tti fue anid dad Pct ecl ith ad d 6 1 1 22 Further periodical CHECKS pr cr et saa oti niemals SL ci eek 7 11423 7 1 1 3 Operator training and information insert pesa 7 L2 7 T3 DIRETTO T 14 DOS CM OMOM OL Me MACNN en tenue ten all re AUS aa Dern xa
30. to be done even if the density values of the electrolyte are high To limit automatic battery discharge during periods of inactivity store the machine in environments with temperatures lower than 30 C and remove the main power connector Use and Maintenance Manual Series X XS E RESTYLING Page 74 7 4 3 Battery recharge WARNING AN EXPLOSIVE gas is originated during battery charging process Therefore charging must take place in airy rooms where no risks of fire and explosion existand in the presence of fire extinguishers Connect the battery charger to the power mains having all protections according to the current standards in force and with the following features B Power voltage 230V 10 B Frequency 50 60 Hz fS Activated grounding line fS Magneto thermic switch and residual current device circuit breaker Moreover B Do notuse extension leads exceeding 5 metres to connect the battery charger to the mains fS Usea cable of suitable section min 3x2 5 mm B Donotuse rolled up cables IT IS FORBIDDEN Connection to mains that do not comply with the above mentioned features Failure to comply with the a m instructions may cause incorrect functioning of the battery charger with consequent damages not covered by the warranty WARNING After charging when the battery charger is still connected the electrolyte density values should range from 1 260 g l to 1 270 g l at 25thC To use t
31. to identify the machine when no plate is available the serial number is also stamped on the chassis To locate the plate and the stamp of the serial number see the following picture It is recommended to copy such data in the following boxes be iit ee ae PO ws DE PAVEL AU Alrowe nce Erg AFORMAS ELEVADORAS AUTO PROPULSADAS ram OOOO NE fo Snc qn Emp mme BNNO YEARANNEE PESO BATT BATT WEIGHT POIDS BATT BAUJNRR ANG BATTERIEGERICH PESD BATERIA Kg PC LARS a IE Reine W B SU Weste tt E TAA E ITALIA Tet aus Sh Sl Use and Maintenance Manual Series X XS E RESTYLING Page 10 1 9 Location of main components 1 2 Left view Am romnmoo A Platform control panel Bubble level optional for visual check of platform levelling Lifting cylinder Lowering control valve Ground control panel Electric control unit and inclinometer Tank Electric pump Manual device for emergency lowering Platform height control M1 microswitch Electronic board of platform overload controller 230V socket optional Overload controller sensors Batteries Battery charger Parking brakes
32. washing etc Using the machine in bad weather conditions is forbidden in particular wind speeds must not exceed the limits indicated in the technical Specifications to measure speeds see following chapters Machines with a wind speed limit of 0 m s are to be used indoors only In the event of rain or in parking condition always protect the platform control panel by means of the specially provided cap optional Do not use the machine in areas where risks of fire or explosion exist Do not use pressurized water jets high pressure cleaners to wash the machine Overloading the work platform is forbidden Avoid collisions and or contacts with other vehicles and fixed structures Leaving or accessing the work platform is forbidden unless this is in the position required for access or leaving see the Accessing the platform chapter Handling Before handling the machine check that the connection plugs are disconnected from the power supply source In order to avoid any instability use the machine on regular and firm grounds To prevent the machine from overturning comply with the max gradeability values indicated in the Technical data section under paragraph Stability limits However movements on inclined grounds are to be carried out with the utmost caution As soon as the platform is lifted the tolerance varies from model to model the safety drive speed is automatically activated all models of this handbook have passed the st
33. 0 115 mm Type of tyres Cushion soft Transport dimensions with removable guard rails installed 0 765 x 182 x 2 13 m Transport dimensions with removable guard rails not installed 0 765 x 1 82 x 1 21 m Transport dimensions with guard rails folded down optional 0 765 x 2 04 x 1 76 m Machine weight unloaded 1430 kg Stability limit Longitudinal inclination 2 9 Transversal inclination 2 9 Maximum wind speed 0 m s Max load per wheel 850 Kg Performance Standard battery capacity and voltage 4x6 200 V Ah Total electrolyte quantity of standard battery 4x64 Lt Standard battery weight 4x 32 kg Optional battery capacity and voltage V Ah Total electrolyte quantity of optional battery N A Lt Optional battery weight N A kg Single phase battery charger 24 25 HF V A Max current absorbed by the battery charger 12 A Electric pump power 3 kW Max absorbed current 160 Max drive speed 3 6 km h Safety drive speed 0 6 km h Lowering lifting time unloaded 15 22 Sec Oil tank capacity 20 Lt Gradeability 30 Max operating temperature 50 C Min operating temperature 15 C removing the ladder the machine overall dimensions are further reduced length reduced by 0 17 m mezm nx80 ARO Use and Maintenance Manual Series X XS E RESTYLING Page 12 XS E RESTYLING 1 RINGHIERE SFILATE 2 RINGHIERE RIBALTATE AIRO Use and Maintenance Manual Series X XS E RESTYLING
34. 0 Lt Gradeability 23 96 Max operating temperature 50 C Min operating temperature 15 C removing the ladder the machine overall dimensions are further reduced length 2 25 m me m nx80 ARO Use and Maintenance Manual Series X XS E RESTYLING Page 28 2000 10150 2040 2 1 from the ground with guard rails removed down optional 2 from the ground with guard rails folded Use and Maintenance Manual Series X XS E RESTYLING Page 29 2 10 14 Dimensions X14EW Maximum working height 14 m Maximum platform height 12 m Ground clearance pot hole guards lifted 100 mm Ground clearance pot hole guards lowered 15 mm Platform height for safety speed activation 2 8 m Internal steering radius 0 m External steering radius 2 43 m Maximum capacity m 400 kg Max number of people on the platform n indoors 3 Tool and material weight me indoors 160 kg Max number of people on the platform n outdoors Tool and material weight outdoors Maximum deck extension 15 m Maximum capacity on deck extension 400 kg Maximum amount of people on extended part internal use 3 Maximum amount of people on extended part external use Maximu
35. 1 4 turn clockwise 5 1 5 3 Green warning light control panel enabled E Figure 5 1 Lit up flashing when the machine is turned on If the platform control panel has been selected and this light flashes the controls are not enabled because the dead man switch D is not pressed or it was pressed for more than 10 seconds and no operation was performed Lit up steady with machine on and dead man switch D pressed for less than 10 seconds With platform controls all controls are enabled unless other warnings are present 5 1 5 4 Red warning light flat battery F Figure 5 1 Flashing when battery is charged at 2096 only In this condition lifting is disabled Batteries should be immediately recharged 5 1 5 5 Red warning light overload G Figure 5 1 Lit up steady with activation of audible alarm with a platform overload exceeding 2096 the nominal load If platform is lifted the machine is completely locked If platform is lowered all driving steering operations are still possible but lifting is disabled Remove the overload before using the machine again Fast flashing with audible alarm activated in case of fault in the platform overload controller With lifted platform the machine is completely blocked ARO Use and Maintenance Manual Series X XS E RESTYLING Page 43 5 1 5 6 Red warning light danger due to instability or drive control disable H Figure 5 1 Lit up steady with activation of audible alarm when th
36. 28 m Transport dimensions with guard rails folded down optional 0 89x2 4x1 73 m Machine weight unloaded 2000 kg Stability limit Longitudinal inclination 3 Transversal inclination 2 Maximum wind speed 0 m s Max load per wheel 1200 Kg Performance Standard battery capacity and voltage 4x6 200 V Ah Total electrolyte quantity of standard battery 4x6 4 Lt Standard battery weight 4x32 kg Optional battery capacity and voltage 4x6 280 V Ah Total electrolyte quantity of optional battery 4 x 10 3 Lt Optional battery weight 4x47 kg Single phase battery charger 24125 VIA Max current absorbed by the battery charger 12 A Electric pump power 3 kW Max absorbed current 160 A Max drive speed 3 km h Safety drive speed 0 6 km h Lowering lifting time unloaded 47 47 Sec Oil tank capacity 30 Lt Gradeability 26 96 Max operating temperature 450 C Min operating temperature 15 C removing the ladder the machine overall dimensions are further reduced length 2 25 m mezm nx80 ARO Use and Maintenance Manual Series X XS E RESTYLING Page 20 2000 6300 1730 2 2230 1 from the ground with guard rails removed 2 from the ground with guard rails folded down optional Use and Maintenance Manual Series X XS E RESTYLING Page 21
37. Bring it to safety rest position before starting operations again If the tilt alarm is activated with platform lifted the only possible platform operation is lowering The machine is equipped with a platform overload controller disabling the platform lifting and lowering in case of overloading In case of platform overloading when lifted also drive is disabled Platform operation can be resumed only after removing the exceeding load Should the audible alarm and the red light located on the platform control panel turn on then the platform is overloaded see chapter Red warning light overload Remove the exceeding load before starting operations again The machine is equipped with a device to avoid the risk of shearing and crushing in the lifting structure in compliance with EN280 2001 the lowering movement is automatically stopped in a position where the vertical distance between the scissor ends is over 50 mm In this condition the movement alarm warns about the danger condition by increasing its frequency The operator on board the platform must release the lowering control and wait for the audible alarm to go off about 3 sec before continuing lowering movement performed as follows the audible alarm and warning device where fitted immediately trip at a AN higher frequency than normal while movement is delayed by about 1 5 seconds The above procedure also starts every time the lowering control is given ata platform height below that
38. FETY MANAGER DATE DESCRIPTION OF SOLUTION BREAKDOWN cost ARE PARTS ANTHY DESCRIPTION SERVICE SAFETY MANAGER ARO Use and Maintenance Manual Series X XS E RESTYLING Page 94 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF SOLUTION BREAKDOWN SPARE PARTS USED CODE QUANTITY DESCRIPTION SERVICE SAFETY MANAGER DATE DESCRIPTION OF SOLUTION BREAKDOWN on UANTITY DESCRIPTION SERVICE SAFETY MANAGER ARO Use and Maintenance Manual Series X XS E RESTYLING Page 95 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF SOLUTION BREAKDOWN SPARE PARTS USED CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF SOLUTION BREAKDOWN ant PARTS ANTHY DESCRIPTION SERVICE SAFETY MANAGER ARO Use and Maintenance Manual Series X XS E RESTYLING Page 96
39. GNATURE STAMP STICKERS AND PLATES CHECK 10th YEAR THER e d DESCRIPTION OF OPERATIONS TO BE PERFORMED MANUAL EMERGENCY LOWERING CHECK EIE See chapter 5 6 REMARKS SIGNATURE STAMP ARO Use and Maintenance Manual Series X XS E RESTYLING Page 90 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED DEAD MAN SYSTEM CHECK See chapter 7 3 12 REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR ARO Use and Maintenance Manual Series X XS E RESTYLING Page 91 TRANSFERS OF OWNERSHIP FIRST OWNER COMPANY DATE MODEL SERIAL NUMBER DELIVERY DATE AIRO Tigieffe S r l SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that as of the date quoted above the technical dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that as of the date quoted above the technical dimensional and functional features of this machine were in conformance
40. HF V A Max current absorbed by the battery charger 12 A Electric pump power 3 kW Max absorbed current 160 A Max drive speed 3 6 km h Safety drive speed 0 6 km h Lowering lifting time unloaded 17 24 Sec Oil tank capacity 20 Lt Gradeability 24 96 Max operating temperature 450 C Min operating temperature 15 C removing the ladder the machine overall dimensions are further reduced length reduced by 0 17 m mezm nx80 ARO Use and Maintenance Manual Series X XS E RESTYLING Page 16 XS8 E RESTYLING 765 1 RINGHIERE SFLATE RINGHERE RIBALTATE AIRO Use and Maintenance Manual Series X XS E RESTYLING Page 17 2 4 Model 59 RESTYLING Dimensions 9 E RESTYLING Maximum working height 9 38 m Maximum platform height 7 38 m Ground clearance pot hole guards lifted 72 mm Ground clearance pot hole guards lowered 15 mm Platform height for safety speed activation 2 0 m Internal steering radius 0 60 m External steering radius 2 05 m Maximum capacity m 200 kg Max number of people on the platform n indoors 2 Tool and material weight me indoors 40 kg Max number of people on the platform n outdoors Tool and material weight me outdoors Maximum
41. Maintenance Manual Series X XS E RESTYLING Page 6 11 22 Further periodical checks Yearly checks are compulsory In Italy the owner of the Aerial Platform must apply for a periodical check by sending a registered letter to the local competent inspection board ASL USL or other qualified public or private services at least twenty days before the expiry of the year from the last check NB If a machine without a valid control document should be moved in an area outside the competence of the usual inspection board the owner of the machine must ask the inspection board competent for the new territory where the machine is to be used for the annual check 11 23 Transfers of ownership In case of transfer of ownership in Italy the new owner of the Aerial Platform must notify the ownership of the machine to the local competent inspection board ASL USL or other qualified public or private services by enclosing a copy of S Declaration of conformity issued by the manufacturer fS Declaration of commissioning carried out by the first owner 113 Operator training and information The employer must ensure that the workers appointed to use the equipment are adequately and specifically trained so they are able to use the Mobile Elevating Work Platform in a proper and safe way and also avoid the risks caused by other people 12 Tests performed before delivery Before being placed on the market each MEWP undergoes the following tests
42. R 9th YEAR 10th YEAR EFFICIENCY CHECK OF PLATFORM OVERLOAD CONTROLLER See chapter 7 3 9 REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR ARO Use and Maintenance Manual Series X XS E RESTYLING Page 88 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED BRAKING SYSTEM EFFICIENCY See chapter 7 3 7 CHECK A DATE REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR OPERATION CHECK MICROSWITCHES See chapter 7 3 11 1 2 REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR ARO Use and Maintenance Manual Series X XS E RESTYLING Page 89 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See Chapter 9 Check the legibility of the aluminium plate on the platform where the main instructions are summarised that the capacity stickers are on the platform and that they are legible that the stickers on the ground and platform controls are legible REMARKS SI
43. RKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR See chapter 7 4 BATTERY STATE Daily operation It is not necessary to indicate its execution every day but at least every year when the other operations are carried out REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR ARO Use and Maintenance Manual Series X XS E RESTYLING Page 86 REQUIRED PERIODIC INSPECTIONS BY THE OWNER DESCRIPTION OF OPERATIONS TO BE PERFORMED CHECK TOTAL OIL REPLACEMENT IN HYDRAULIC TANK EVERY TWO 5 chapter 7 3 3 2nd YEAR HYDRAULIC FILTER REPLACING EVERY TWO YEARS 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR YEARS DATE REMARKS SIGNATURE STAMP See chapter 7 3 4 REMARKS SIGNATURE STAMP AIRO Use and Maintenance Manual Series X XS E RESTYLING Page 87 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED INCLINOMETER OPERATION See chapter 7 3 8 CHECK DATE REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEA
44. S Braking test fS Overload test fS Operating test 1 3 Intended use The machine described in this use and maintenance manual is a self propelled aerial platform intended for lifting persons and materials equipment and work materials in order to carry out maintenance installation cleaning painting de painting sand blasting welding operations etc The max capacity allowed which varies according to the model see paragraph Technical features is divided as follows 80Kgforeach person on board B 40Kgforequipment fS remaining load is represented by the work materials In any case NEVER exceed the maximum capacity allowed as indicated in paragraph Technical features Persons tools and work materials can be loaded on the platform only from the access position platform lowered It is absolutely forbidden to load persons tools and work materials on the platform when it is not in access position All loads must be positioned inside the platform Do not lift loads even if complying with the maximum capacity allowed hanging from the platform or lifting structure Do not carry large sized panels since they increase the resistance to wind force thus causing the machine to overturn While the machine is being displaced with lifted platform no horizontal loads can be loaded onto the platform operators on board are not allowed to pull wires or ropes etc An overload controller stops the operation of the machine if the loa
45. S by removing the exceeding load the machine can be operated again The overload controller consists of f Deformation transducer A load cell R Electronic board C for the device calibration located inside the box on the platform Operation check of the overload controller f When platform is completely lowered and with extension deck retracted load a charge evenly distributed equal to the max nominal load allowed by the platform paragraph Technical features In this condition all operations should be possible both from platform and ground control panel With platform completely lowered add to the nominal load an overload of 2096 of the nominal load and carry out the lifting operation In this condition the red alarm light and the audible alarm turn on If the platform is at a height from the ground higher than that indicated in chapter Technical features the alarm condition locks the machine completely To operate the machine again remove the excessive load Ges ae bi e XXE 7 9 Overload controller Check operation at least once a year The system needs calibration case of replacement of one of the items composing the system fS when following an excessive overload even after removing the excessive load the danger condition is reported anyway Use and Maintenance Manual Series X XS E RESTYLING Page 70 D
46. S m dig when the machine is in the worst position and load g outrigge conditions Note always refer to the details indicated on the plates affixed to the machine Average pressure placed on the ground in idle conditions 1 Kg cm Pressure on ground and supporting the nominal load pl P1 M Al Max pressure which a wheel or a levelling outrigger can p2 Kg cm Max specific pressure place on the ground when the machine is in the worst p2 P2 A2 position and load conditions EXAMPLE 1 SCISSOR LIFT P1 1395 kg P2 680 kg M 250 kg 76 5 1320 cm 1 10098 cm 2 71 5 cm p1 P1 MV A1 0 16 kg cm p2 2 9 5 kgcm KY P EXAMPLE 1 CRAWLER LIFT P1 2200 kg P2 920 kg M 200 kg c 295 i 295 1 c x i 87025 A2 62 8 pt 0 03 kg cm p2 2 14 6 Use and Maintenance Manual Series X XS E RESTYLING Page 37 The table below shows the load bearing capacity of the ground split up by ground type Refer to the data contained in the specific tables of each model chapter 2 TECHNICAL FEATURES OF STANDARD MACHINES to obtain the figure relating to the max pressure on the ground caused by the single wheel Using the machine is forbidden if max pressure the ground wheel is above the load bearing capacity of the specific type of ground on which
47. TO SEND THE MACHINE TO THE MANUFACTURER WITHIN 10 YEARS OF WORK FOR A COMPLETE CHECK E Use and Maintenance Manual Series X XS E RESTYLING Page 58 7 3 13 Various adjustments Check the conditions of the following components and if necessary tighten Figure 7 4 Wheels nuts and wheels nuts blocking pins Traction motor fixing screws Steering cylinder fixing screws Platform and guard rails fixing screws Lifting structure fixing screws Hydraulic fittings Arms pins locking nuts and rings Parking brakes fixing screws Mobile platform mechanical end stops rommoomwr For torque wrench setting refer to the table below 7 4 Location of parts to be adjusted TORQUE WRENCH SETTING S l thread normal pitch Class Diameter km Nm M4 1 M5 130 130 M10 kgm 4 9 16 39 1 90 12 9 12K Nm 9 3 16 0 39 0 78 0 80 80 H0 M14 220 M16 330 M18 450 M20 640 M22 860 09 96 13 M24 65 0 650 92 0 920 M8 780 110 1100 ARO Use and Maintenance Manual Series X XS E RESTYLING Page 59 7 3 2 Greasing Grease all articulated joints equipped with greaser predisposition for greaser at least every month At least once a month using a spatula or a brush lubricate the sliding guides Figure 7 5 of A the sliding blocks of the extension
48. Whistling heard in overhead Spray wires Umbrella use becomes difficult Near gale Sea heaps up and foam begins to WRole trees in motion 1 51 62 13 9 17 2 creak Effort needed to walk 9 againstthe wind Fresh gale Moderately high waves with breaking Twigs broken from trees 8 63 75 17 2 20 9 crests forming Streaks of Carper ensioadl Larger branches break off trees High waves 6 7 m with dense foam dae 9 16 87 20 9 24 2 Strong gale Wave crests start to roll over See neta Considerable spray over damage to circus tents and canopies Trees broken off or Whole gale Ve igh waves The sea sufaceis poor 10 88 102 24 2 28 4 white and there is considerable m Som tumbling Visibility is reduced attached asphalt shingles and shingles in poor condition peel off roofs Widespread vegetation damage minor damage to most roof 1 103 117 284 325 Violentstorm Exceptionally high waves shingles surfaces gravel may be blown from flat roofs Considerable and widespread damage to Huge waves Air filled with foam and vegetation a few windows 12 5117 232 5 Hurricane spray Sea completely white with driving broken structural damage spray Visibility greatly reduced to mobile homes and poorly constructed sheds and barns Use and Maintenance Manual Series X XS E RESTYLING Page 36 3 3 5 Before using the machine the operator must make sure the flo
49. a eaa LM a 47 E po cmt i mE Mm ea toe eat amas 47 42 47 56 icis JM E 48 5 7 Socket for electric tool connection optional beer cete entorno PR Wada Du REOR 49 SOMMA IDEO i ME mmm 49 HANDLING AND CARRYING s Ro B RR earn 50 SPR MAE Mamet ee MP M M EMI M M M ase 50 SPAM Go RUE NP rm 51 6A1 Removable 52 6 2 2 Fold down guard rais Optional 262555 we Ree opa pap ed dto oben eed Ebo d ard 53 b 3 Emergency towing ofthe Machine e capte RF ta dea pP bur alates 55 MAINTENANCE Sn gir o aC RD Rt RN 56 7 1 Safety lock for maintenance Operations 2a nantes P reote eet tet Pu cob RR 5 CIS T Tor Du Me RO tono edi Manu D E S cu 58 TERME aee LR 58 erect ren Do cie festes ios anc 59 T32 ostendendo Mau LU Nd Eu A M EU dut atc cd du 60 7 3 3 Hydraulic circuit oil level check and change uus eda ett chus 61 7 3 3 1 Biodegradable hydraulic oil Optional
50. ability Tests in compliance with standard EN280 2001 Drive the machine with lifted platform only on flat grounds verifying the absence of holes or steps on the floor and bearing in mind the overall dimensions of the machine Backward drive in the direction of the fixed wheels does not allow the operator a complete visibility from the control position This operation shall be carried out with the utmost care While driving the machine with lifted platform the operators are not allowed to place horizontal loads onto the platform operators on board must not pull ropes wires etc The machine must not be used directly for road transport Do not use it for material transport see chapter Intended use Do not operate the machine if components boxes are not properly closed Check that in the operating area there are not obstacles or other dangerous elements Pay particular attention to the area above the machine during lifting to avoid any crushing and collisions Use and Maintenance Manual Series X XS E RESTYLING Page 34 3 3 3 Operating procedures f The machine is equipped with an inclination control system disabling lifting in case of unstable positioning Working operations can be resumed only after placing the machine in a steady position Should the audible alarm and the red light on the platform control panel turn on the machine is not correctly positioned see paragraphs relevant to Use instructions
51. age 23 2 7 X10EN Model Dimensions X10EN Maximum working height 10 2 m Maximum platform height 82 m Ground clearance pot hole guards lifted 100 mm Ground clearance pot hole guards lowered 15 mm Platform height for safety speed activation 21 m Internal steering radius 0 m External steering radius 2 28 m Maximum capacity m 400 kg Max number of people on the platform n indoors 3 Tool and material weight me indoors 100 kg Max number of people on the platform n outdoors Tool and material weight me outdoors Maximum deck extension 15 m Maximum capacity on deck extension 400 kg Maximum amount of people on extended part internal use 3 Maximum amount of people on extended part external use Maximum drive height Max Maximum platform dimensions extended 0 89 x 3 75 m Max hydraulic pressure 230 bar Max pressure of lifting circuit 210 bar Min pressure of braking circuit 60 70 Tyre dimensions 0410 x 150 mm Type of tyres Cushion soft Transport dimensions with removable guard rails installed 0 89x2 4x2 42 m Transport dimensions with removable guard rails not installed 0 89x2 4x1 48 Transport dimensions with guard rails folded down optional 0 89x324x242 Machine weight unloaded 2750 kg Stability li
52. ble contacts with obstacles always observe the figures carefully as these make it possible to identify the range of action of the platform chap 2 ARO Use and Maintenance Manual Series X XS E RESTYLING Page 35 3 34 Wind speed according to SCALE You can use the table below for a simple assessment of the wind speed We remember that the max limit for each machine model is indicated in the table TECHNICAL FEATURES OF STANDARD MACHINES AN The machines for which the max wind limit is 0 m s must be used indoors only These machines cannot be used outdoors even with no wind Beaufort Wind Wind Number speed speed Description Sea conditions Land conditions km h m s Calm Smoke rises 0 0 lt 0 28 Calm Flat vertically 1 1 6 0 28 1 7 Light air Ripples without crests min 2 7 11 173 Light Breeze Small wavelets Crests of glassy Wind felt on exposed skin appearance not breaking Leaves rustle Large wavelets Crests begin to break Leaves and smaller twigs in 3 12 19 3 53 Gentle breeze scattered whitecaps constant motion Dustand loose paper 4 20 29 5 3 8 Small waves raised 5 branches begin to move Moderate 1 2 m longer waves Some 5 30 39 8 3 10 8 Fresh breeze foam and spray Smaller trees sway Large branches in motion 6 40 50 10 8 13 9 Strong breeze Large waves with foam crests and some
53. bol Position with action to be kept When the key is released the machine is turned off fS turn OFF the control circuits by turning it to OFF Stable position with possibility to extract the key 5 24 Enabled control panel warning light D The green light is ON when the machine is turned ON and the ground control panel is enabled the on off key C should be kept in chassis position 5 2 5 Platform lifting lowering lever E This lever is to be used to lift or lower the platform This control can be operated only if the on off key is set to ON downwards ground control panel selected We shall also remind you that the ground controls are to be used to operate the platform only in emergency situations and must not be used for any other purposes To extend the mobile platform Figure you have to 5 2 6 Movement alarm The machine has a movement alarm that is activated as follows e always with intermittent sound every 2 seconds approx to indicate any movement of the machine e with intermittent sound every 0 5 seconds to indicate the danger of being trapped in the lifting structure during the last section of the lowering movement see par Platform lifting lowering ARO Use and Maintenance Manual Series X XS E RESTYLING Page 45 5 3 Platform access The access position is the only one from which loading or unloading of persons and materials is allowed The access position to the work platform is the completely lo
54. d maintenance manual at any time without updating the units already delivered L1 Legal aspects LL1 Delivery of the machine Within EU European Union member countries the machine is delivered complete with B Use and Maintenance manual in your language S mark applied on the machine fS Original EC Declaration of conformity B Guarantee certificate Only for Italy fS Declaration of commissioning to INAIL fS List of local INAIL departments fS Declaration of internal testing Itis to be noted that the Use and Maintenance Manual is an integral part of the machine and a copy of this together with copies of the documents certifying that the periodical checks have been carried out must be kept on board in its suitable container In the event of a transfer of ownership the machine must always be provided with its use and maintenance manual 112 Declaration of commissioning first check further periodical checks and transfers of ownership The legal obligations of the owner of the machine vary according to the country of commissioning It is therefore recommended to inquiry about the procedures in force in your country from the boards responsible for industrial safety This manual contains a final section called Check register for a better filing of documents and recording of any modifications 11 2 1 Declaration of commissioning and first check In ITALY the owner of the Aerial Platform must notify the use of the machine to the local c
55. d on the platform exceeds by 20 approx the nominal load see chapter General use rules and platform is lifted The machine cannot be used in areas where road vehicles operate Always surround the working area by means of suitable signs when the machine is used in public areas Do not use the machine to tow trucks or other vehicles ARO Use and Maintenance Manual Series X XS E RESTYLING Page 7 All types of machine use other than those for which it was designed must be approved in writing by the machine manufacturer following a specific request on the part of the user Do not use machine for purposes other than those for which it was designed except after making request and having obtained written permission in this sense from the manufacturer 14 Description of the machine The machine described in this use and maintenance manual is a Mobile Elevating Work Platform equipped with S Motorized chassis equipped with wheels S Vertical scissor lifting structure operated by one or more hydraulic cylinders the number of cylinders varies according to machine model fS Operator platform with manual slide out extension deck the max capacity varies according to the model see chapter Technical features The chassis is motorised to allow the machine to move see Use instructions and has two rear idle wheels and two front driving and steering wheels The rear wheels are equipped with hydraulic parking brak
56. d operators only ARO Use and Maintenance Manual Series X XS E RESTYLING Page 51 6 1 Fastening holes 6 2 Forks chocks After placing the machine onto the carrying vehicle fasten it by means of the same holes used for lifting To avoid breaking the platform overload controller thus causing the machine to stop DO NOT fix the machine to the vehicle base by tying the platform any model or the last lifting arm dh Before carrying the machine check the stability grade The platform must be fully lowered and the platform extension must be in retracted position to ensure adequate stability during the entire operation 6 2 1 Removable guard rails Standard machines are fitted with guard rails which can be removed from the platform Removing the guard rails it is possible to reduce the height of the machine for fS carriage S passage through lowered areas e g doors To remove the guard rails remove the fixing screws Make sure the guard rails are properly secured before using the machine WARNING This operation is only for reducing the height of the stowed machine to facilitate carrying operations It is absolutely forbidden to lift the unit with personnel on the platform if the guard rails are not raised and fixed 6 3 Removable guard rails Use and Maintenance Manual Series X XS E RESTYLING Page 52 6 2 2 Fold down guard rails optional The machine can be fitted w
57. d their correct use 5 1 Platform control panel The control panel is located on the platform The control panel is fixed to the right guard rail and is used to fS turn the machine ON OFF fS select the operating mode lifting lowering or drive fS the platform during ordinary working procedures fS display some parameters alarms dead man s working etc gt Proportional joystick control for platform drive lifting lowering Switch for RIGHT steering Switch for LEFT steering Dead man switch Enabled control panel warning light Flat battery warning light Platform overload warning light Danger warning light due to instability or malfunctioning of the electric system Horn switch Emergency stop button K Drive speed selector hare snail Movement selector drive or lifting lowering rm 5 1 Platform control panel All movements steering excluded are controlled by proportional joystick control it is therefore possible to adjust movement speed by means of the relative controls except lowering which occurs by gravity To avoid sudden shakes during movements itis advisable to operate the proportional joystick controls gradually For safety reasons to operate the machine press dead man switch D on the front part of the proportional joystick before activating the joystick If the dead man switch is accidentally released while the machine is operating the movement i
58. e eyewear and gloves 7 3 3 6 Commissioning check Bio oil behaves regularly but it must be checked by taking a sample at set intervals according to the indications provided below CHECK FREQUENCY NORMAL DUTY HEAVY DUTY 1 CHECK AFTER 50 OPERATING HOURS 50 OPERATING HOURS 2 CHECK AFTER 500 OPERATING HOURS 250 OPERATING HOURS 34 CHECK AFTER 1000 OPERATING HOURS 500 OPERATING HOURS FOLLOWING CHECKS 1000 HOURS OR 1 OPERATION 500 HOURS OR 1 OPERATION YEAR YEAR The fluid state is therefore constantly monitored thus allowing its use until its features decay Normally in the absence of contaminating agents the oil is never completely changed but only occasionally topped up The oil samples at least 500ml must be taken with the system at operating temperature Itis recommended to use new and clean containers The samples must be sent to the bio oil supplier For more dispatch details contact Y our nearest distributor Copies of the analysis report must be kept in the check register This is mandatory Use and Maintenance Manual Series X XS E RESTYLING Page 62 7 3 3 7 Mixtures with other biodegradable oils are not allowed The remaining amount of mineral oil must not exceed 596 of total filling quantity as long as the mineral oil is suitable for the same use 7 3 3 8 Micro filtration When making the conversion on second hand machines always take into account the
59. e instructions 3 3 1 AN 3 32 UU B DW UU General The electric and hydraulic circuits are provided with safety devices calibrated and sealed by the manufacturer DO NOT TAMPER WITH AND MODIFY THE CALIBRATION OF ANY COMPONENT OF THE ELECTRIC AND HYDRAULIC SYSTEMS The machine must be used only in areas well lit up checking that the ground is flat and firm The machine may not be used if the lighting conditions are not sufficient The machine is not equipped with any lightening system Before using the machine check its integrity and conservation state During maintenance operations do not dispose of any waste materials in the environment but comply with current regulations Do not carry out any service or maintenance operations when the machine is connected to the mains supply Follow the instructions given in the following paragraphs Do not approach the electric and hydraulic system components with sources of heat or flames Do not increase the max allowed height by means of scaffolds ladders or other With the machine lifted do not fasten the platform to any structure beams pillars or wall Do not use the machine as a crane hoist or lift Protect the machine in particular the platform control panel by means of the specially provided cover optional and the operator when working in adverse environmental conditions painting de painting sand blasting
60. e machine is not perfectly levelled Lifting movement is no longer possible nor drive if platform is lifted To use the machine again lower the platform completely and position the machine on an even ground to ensure its stability Or in condition of platform lifted with one or both pot hole guards not lowered drive control is disabled 5 2 Ground control panel The ground control panel is located on the chassis see paragraph Location of main components and is used to turn the machine ON OFF select the control panel ground or platform operate the platform in emergency cases display some working parameters work hours battery charge level etc IT IS FORBIDDEN To use the ground control panel as a workstation when personnel is on the platform Use the ground control panel only start stop the machine to select the control post in emergency situations to allow the platform to be recovered N The key must be given to authorized personnel Keep a duplicate key in a safe place Always remove the on off key at the end of work shifts Hour meter battery protection voltmeter Emergency STOP button On off key control panel selection Enabled control panel warning light Platform lifting lowering lever Fuse Movement alarm pnmum 5 3 Ground control panel 5 21 Hour meter battery protection voltmeter A The hour meter displays the working hours of the electric pump Plat
61. elect the minimum drive speed Unscrew the lock nuts of the adjusting dowels Using the platform control panel drive the machine in the direction controlled by the valve on a flat ground in straightforward direction and adjust the braking valve relevant to that running direction by means of adjusting dowel so as to achieve the required pressure value call the nearest Service Centre to ask for the exact value Once the required pressure value has been achieved check that the valve controlling the braking in the opposite direction has maintained its adjustment fS adjustments are complete pressure values in the two directions must not vary by more than 5 bar lock the adjusting dowel by means of the lock nut D WARNING A AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY ARO Use and Maintenance Manual Series X XS E RESTYLING Page 67 7 3 8 Inclinometer operation check WARNING Usually the inclinometer does need to be adjusted unless the electronic control unit is replaced The equipment necessary for the replacement and adjustment of this component is such that these operations should be carried out by skilled personnel AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY The inclinometer does not require any adjustment since it is calibrated in the factory before the machine is delivered This
62. eration of drive controls If the slope exceeds the gradeability the machine is to be towed by means of a windlass only if the operator on the platform simultaneously activates the drive control to release the parking brakes or the machine is in towing mode see par Emergency towing The gradient can be determined using an electronic level or empirically as described below position a wood board of known length on the gradient to be measured Position a spirit level on the wood board and lift the downstream extremity of the latter until itis level Now measure the distance between the board and the ground A divide this by the length of the board B and multiply by 100 The following image sums up the method fS Through the 4 fastening holes located on the 4 angles of the machine it can be lifted by means of hooks and steel ropes with safety factor 5 see machine weight in Technical Features connected to the provided holes as indicated in the figure 6 1 f Through a lift truck of a suitable capacity see machine weight in table Technical features at the beginning of this manual equipped with forks having at least the same length as the machine width Insert the forks as indicated by the Stickers on the machine see figure 6 2 Should these stickers be not available DO NOT lift the machine by means of a lift truck Lifting the machine by means of a lift truck is a dangerous operation which must be carried out by qualifie
63. es positive logic type when drive controls are released brakes are automatically activated The hydraulic cylinders which move the articulated structure are provided with electric safety valves directly flanged on the same These devices allow the arms to remain in position even if one of the supply tubes accidentally breaks The platform which can be manually extended from the front side is equipped with guard rails and toe boards of a prescribed height the height of the guard rails is 1100 mm the height of the toe boards is 150 mm the entrance area has a toe board of at least 100 mm When no motive power is available the manual emergency lowering can be controlled enabling the knob manually from the ground see instructions plates The allowed capacity on the platform does not change depending on the position of the extension deck 1 5 Control panels The machine is equipped with two control panels fS the platform for normal use of the machine the chassis you can find the emergency controls to lower or stop the platform and the emergency stop button a key selector to select the control panel and to start the machine L6 Drive power The machines are powered by an electro hydraulic system consisting of rechargeable accumulators and electric pump Both the hydraulic and the electric systems are equipped with all necessary protections see electric and hydraulic circuit diagrams annexed to this manual
64. follows the audible alarm and warning light where fitted immediately trip at a higher frequency than normal while movement is delayed by about 1 5 seconds The above procedure also starts every time the lowering control is given at a platform height below that of automatic stop Before carrying out any LIFTING or LOWERING operation verify that no people are proximity of the machine and in any case proceed with the utmost caution Use and Maintenance Manual Series X XS E RESTYLING Page 42 5 1 4 Manual extension of the platform The extension of the mobile platform is carried out manually To extend the mobile platform Figure 5 2 B press lock pedal A fS manually push the platform from the inclined part of the guard rails while holding down pedal A fS release pedal A close to of the provided slots depending on the extension you wish to achieve fS make sure that lock pedal A is actually inserted into the Slot to be sure that the mobile platform is blocked 5 2 Mobile platform extension unlock pedal 5 1 5 Other functions of the platform control panel 5 1 5 1 Manual l Figure 5 1 Horn to warn that the machine is moving The manual operation of the horn is carried out by pressing key 5 1 5 2 Emergency STOP button Figure 5 1 By pressing the red emergency STOP button all control functions of the machine are stopped Normal functions are enabled by rotating the button of
65. form lowering occurs by gravity and does not require the switching on of the electric pump therefore the time used for this operation is not counted by the hour meter The function of the battery protection Voltmeter is for preserving the battery avoiding it from discharging excessively Once the battery has reached a discharge level of 2096 the control system informs the operator on board of this condition through the red flashing led previously described Lifting is disabled and batteries must be recharged On the ground control panel the condition of flat battery is reported in the following way fS the last two leds on the left flash alternatively if the indicator is round shaped fS only the last two small squares are lit if the indicator is a LCD display 0 Use and Maintenance Manual Series X XS E RESTYLING Page 44 E 5 2 2 Emergency stop button B If you press this button the machine is completely switched off By rotating it of 1 4 turn clockwise the machine can be turned ON by means ofthe ON OFF key 5 2 3 On off key control panel selection C The on off key located on the ground control panel is used to fS turn ON the machine by selecting one of the two control panels fS platform control panel enabled with locking key switch set to platform symbol Stable position with possibility to extract the key ground control panel enabled for emergency operations with locking key switch set to chassis sym
66. g the emergency stop button on the ground control panel disconnect the tubes from the tank unscrew flange A unlocking the screws with a Phillips screwdriver remove the tank from its seat after removing bar C pour the tank content in a suitable container through the filler cap Use only the types of oil and quantity indicated the table below HYDRAULIC SYSTEM OIL TYPE TYPE 20 79 30 C 08 REQUIRED QUANTITY SYNTHETIC OILS 30 Invarol EP22 Arnica 46 Arnica 22 Hydrelf DS46 Hydrelf 0522 28 Litres X Series Tellus 5 46 Tellus X22 20 Litres XS E RESTYLING Series Energol SHF46 Energol SHF22 Rando NDZ46 Rando NDZ22 BIODEGRADABLE OILS OPTIONAL PANOLIN HLP SINTH 46 HLP SINTH E22 Do not dispose of used oil the environment Comply with the current local standards The lubricants hydraulic oils electrolytes and all detergent products should be handled with care and disposed of in safety according to the current regulations A prolonged contact with the skin may cause irritations and dermatosis wash with water and soap and rinse thoroughly Contact with eyes especially with electrolytes is also dangerous rinse with water thoroughly and call the doctor 7 6 Oil check window series X Oil level control cap series XSE RESTYLING ARO Use and Maintenance Manual Series X XS E RESTYLING Page 61 7 3 3 1 Biodegradable hydraul
67. given in this manual and the concise instructions indicated on the platform plate Check the perfect integrity of the machine by sight check and read the plates showing machine operating limits Before using the machine the operator must always check visually that The battery is completely charged The oil level lies between the min and max value with lowered platform The ground is sufficiently horizontal and solid The machine carries out all operations in safety The wheels and drive motors are properly fixed The wheels are in good condition Make sure the guard rails are fastened to the platform and the gate s are in automatic reclosing mode The structure does not show clear faults visually check welding of lifting structure The instructions plates are perfectly readable The platform control panel and the ground emergency control panel dead man system included are perfectly efficient Do not use the machine for purposes different from those it was intended for ARO Use and Maintenance Manual Series X XS E RESTYLING Page 39 5 USE INSTRUCTIONS Before using the machine read this chapter thoroughly WARNING Follow exclusively the instructions given in next paragraphs and the safety rules described both hereafter and in the previous paragraphs Read the next paragraphs carefully in order to properly understand the on off procedures as well as all operations an
68. gulations In Italy the consolidation act on safety Law Decree 81 08 has made the use of a safety harness mandatory 3 2 General safety norms fS Only adults 18 years old after carefully reading this manual are allowed to use the machine The employer is responsible for training The platform is intended for people carriage therefore comply with the current local regulations relevant to this class of machines see chapter 1 At least two users must operate the machine one of them on the ground able to carry out the emergency operations described in this handbook Always keep the machine at a safety distance from power lines as indicated in the next chapters Use the machine according to the capacity values indicated in the technical features section The identification plate shows the maximum number of people allowed on the platform at any one time the maximum capacity and the tool and material weight Never exceed the indicated figures Do NOT use the framework of the platform or any of its elements for grounding connection while welding on platform fS Itis absolutely forbidden to load and or unload persons and or material with platform not in the access position fS It is the machine owner and or safety manager s responsibility to check that the maintenance and repair operations are carried out by skilled personnel AR D mu D ARO Use and Maintenance Manual Series X XS E RESTYLING Page 33 3 3 Us
69. he battery charger follow these procedures connect the battery charger by means of plug A to a current socket with the a m features B check the connection state of the battery charger through led B If it is on connection has taken place and charging has started The colour and enable mode of the leds indicate the charging phase refer to table below 4 7 13 Battery charger plug 7 14 Battery charger light ARO Use and Maintenance Manual Series X XS E RESTYLING Page 75 WARNING DESCRIPTION Red led flashing for a few seconds Battery charger self diagnostic phase Red led on Indicates the first and second charging phase Yellow led on Indicates the equalization of the charging phase Green led on Indicates that charging is over buffer charge active With the battery charger ON the machine is automatically off To disconnect the battery charger from the power source disconnect the machine from the electric line 744 Battery charger fault report WARNING Before using the machine check that the power cord of the battery charger is disconnected The flashing LED on the battery charger indicator described in the previous paragraph indicates that an alarm situation has occurred WARNING PROBLEM SOLUTION Red led constantly No connection with the battery i flashing Connections with the battery inverted CECE ONS Tee Aih the REIN Check all connections Co
70. ic oil Optional At the request of the customer the machines can be supplied with biodegradable hydraulic oil compatible with the environment Biodegradable hydraulic oil is completely synthetic without zinc non polluting and highly efficient with saturated ester base combined with special additives The machines with biodegradable oil use the same component parts as standard machines but the use of such type of oil is best taken into account from machine construction In case of wanting to change from mineral oil based hydraulic oil to bio oil the following procedure must be followed 7 3 3 2 Emptying Empty the hot hydraulic oil for entire system operation oil tank cylinders large volume pipes 7 3 3 3 Filters Change the filtering inserts Use standard filters as indicated by the manufacturer 7 3 3 4 Washing After completely emptying the machine fill with a nominal quantity of bio hydraulic oil Start the machine and perform all work movements at low revs for at least 30 minutes Empty the liquid inside the systems as indicated at 7 2 3 1 1 Warning During the entire washing procedure avoid air entering the system 7 3 3 5 Filling After washing fill the hydraulic circuit bleed and check the level Bear in mind that contact of fluid with the hydraulic pipes can cause swelling Also remember that contact of fluid with the skin can cause reddening or irritation Also use suitable PPE during these operations 9 protectiv
71. ith guard rails optional folding down to the inside of the platform By folding down the guard rails the machine height can be reduced for carriage passage through lowered areas e g doors To fold down the guard rails referring to the pictures of the next page extend the mobile platform and lock it in the indicated position remove the control panel raise and turn the front guard rail to the inside remove the locking pins of the two side sliding guard rails turn to the inside and press downwards the side sliding guard rails remove the locking pins of the entrance guard rail raise and turn the entrance guard rail to the inside remove the locking pins of the two fixed side guard rails lift and turn the two side fixed guard rails to the inside 0 close the extension deck in the XS E RESTYLING series this remains extended by one step To restore the initial condition repeat the a m operations in reverse order Make sure the guard rails are properly secured before using the machine WARNING THIS OPERATION IS ONLY FOR REDUCING THE HEIGHT OF THE STOWED MACHINE TO FACILITATE CARRYING OPERATIONS IT IS ABSOLUTELY FORBIDDEN TO LIFT THE UNIT WITH PERSONNEL ON THE PLATFORM IF THE GUARD RAILS ARE NOT RAISED ARO Use and Maintenance Manual Series X XS E RESTYLING Page 53 GUARD RAILS FOLDING DOWN SEQUENCE Use and Maintenance Manual Series X XS E RESTYLING Page 54
72. k yellow line sticker 1 optional features Use and Maintenance Manual Series X XS E RESTYLING Page 79 80 Use and Maintenance Manual Series X XS E RESTYLING ARO 10 CHECK REGISTER The check register is released to the user of the platform in conformance with Attachment 1 of Directive 2006 42 EC This register is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal The register is provided for the notation according to the proposed format of the following events that regard the life of the machine fS Periodic obligatory inspections under the care of the agency responsible for checking it in Italy ASL or ARPA fS Obligatory periodic inspections to verify the structure proper machine functioning and the protection and safety systems Such inspections are the responsibility of the safety manager of the company that owns the machine and must occur with frequency indicated fs Transfers of ownership In Italy the purchaser must notify the INAIL department responsible that the installation of the machine has occurred S Extraordinary maintenance work and replacement of important elements of the machine ARO Use and Maintenance Manual Series X XS E RESTYLING Page 81
73. l X ARO Use and Maintenance Manual Series X XS E RESTYLING Page 31 2 11Vibrations and noise Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator The level of acoustic pressure weighed A at work places does not exceed 70dB A for each model to which this Use and Maintenance manual refers As to vibrations in ordinary working conditions The average weighted quadratic value in frequency of the acceleration which the upper members have to withstand is below 2 5 m sec for each of the models to which this Use and Maintenance manual refers fS The average weighted quadratic value in frequency of the acceleration which the body has to withstand is below 0 5 m sec for each of the models to which this Use and Maintenance manual refers Use and Maintenance Manual Series X XS E RESTYLING Page 32 E 3 SAFETY PRECAUTIONS 3 1 Personal protective equipment PPE Always wear personal protective equipment according to current regulations concerning industrial health and safety in particular hard hat and safety shoes are COMPULSORY It is the operator or safety manager s responsibility to choose the personal protective equipment PP E depending on the activity to be carried out For their correct use and maintenance refer to the equipment manuals themselves The use of safety harness is not compulsory except in certain countries with specific re
74. ll dimensions are further reduced length reduced by 0 17 m me m nx80 ARO Use and Maintenance Manual Series X XS E RESTYLING Page 18 6o F RESTYLING Page 19 Use and Maintenance Manual Series X XS E RESTYLING AIRO 2 5 Maximum working height 8 3 Maximum platform height 6 3 m Ground clearance pot hole guards lifted 100 mm Ground clearance pot hole guards lowered 15 mm Platform height for safety speed activation 18 m Internal steering radius 0 m External steering radius 2 28 m Maximum capacity m 400 kg Max number of people on the platform n indoors 3 Tool and material weight me indoors 160 kg Max number of people on the platform n outdoors Tool and material weight me outdoors Maximum deck extension 15 m Maximum capacity on deck extension 400 kg Maximum amount of people on deck extension 3 Maximum drive height Max Maximum platform dimensions extended 0 89 x 3 75 m Max hydraulic pressure 230 bar Max pressure of lifting circuit 160 bar Min pressure of braking circuit 60 70 Tyre dimensions 0410 x 150 mm Type of tyres Cushion soft Transport dimensions with removable guard rails installed 0 89x2 4x2 23 m Transport dimensions with removable guard rails not installed 0 89x2 4x1
75. m Ne 8 EEUU E E 8 oM M 8 17 Machine demolition and decommissioning eeeeeeeennnnnnn nennen trn 9 1 95 NCTC unius ucc c nta cM Me I DU t 10 LB Location OLI Component a 1 TECHNICAL FEATURES OF STANDARD MACHINES nre rere retener tsi tiis riii it 12 2 Model XS FERES YEUNG memo ede hdd itae 12 2 2 Model XS8 ERESTY LING respete piede t ptu tae tei vede 14 23 Model XS8 E RES TELLING avenida tede isch e utres dp qn a 16 225 M del FINO deret cie steels cad lice a 18 2 5 Model AGE Ni us ottica ota irri anb add rasa nb cet M Postion anomie 20 2 6 XI0EW XI0EW WIND Mode obl ninia thi Prud CR uod bci ann rud Ruine thesi 22 De LOE NGM OGG T AN MOL Leap Lum MU LEN MALO AM pd AE Cd 24 28 X12EW SX DEW WIND MOGe acto a to OR Rd qr Ame Eta Foe eia xttl Fue ied puto d 26 297 n nR 28 210 XILEW th ea i ao n fundens inia reru 30 24b Vibrations arid e red ai a au da Es ES 32 SAFETY PRECAUTIONS isses ingre conne oorr dC QU Eon oh a P 33 Sob Personal protective equipment IP PE iiiter tti Dra edet t d Ha Couette
76. m drive height Max m Maximum platform dimensions extended 1 2 x 3 75 m Max hydraulic pressure 230 bar Max pressure of lifting circuit 200 bar Min pressure of braking circuit 60 70 bar Tyre dimensions 0410 x 150 mm Type of tyres Cushion soft Transport dimensions with removable guard rails installed 1 2x2 4x2 62 m Transport dimensions with removable guard rails not installed 1 2 2 4 1 67 m Transport dimensions with guard rails folded down optional 1 2x2 4x2 13 m Machine weight unloaded 3365 kg Stability limit Longitudinal inclination 3 Transversal inclination 15 Maximum wind speed 0 m s Max load per wheel 1980 Kg Performance Battery capacity and voltage 4x6 280 V Ah Total electrolyte quantity 4x 103 Lt Battery weight 4x47 kg Single phase battery charger 24125 VIA Max current absorbed by the battery charger 12 A Electric pump power 4 kW Max absorbed current 200 A Max drive speed 3 km h Safety drive speed 0 6 km h Lowering lifting time unloaded 10170 Sec Oil tank capacity 30 Lt Gradeability 23 96 Max operating temperature 50 C Min operating temperature 15 C removing the ladder the machine overall dimensions are further reduced length 2 25 m me m nx80 ARO Use and Maintenance Manual Series X XS E RESTYLING Page 30 2 5 1 from the ground with guard rails removed 2 from the ground with guard rails folded down optiona
77. mit Longitudinal inclination 3 Transversal inclination 2 Maximum wind speed 0 m s Max load per wheel 1650 Kg Performance Standard battery capacity and voltage 4x6 200 V Ah Total electrolyte quantity of standard battery 4 6 4 Lt Standard battery weight 4x32 kg Optional battery capacity and voltage 4 6 280 V Ah Total electrolyte quantity of optional battery 4 x 10 3 Lt Optional battery weight 4x41 kg Single phase battery charger 24125 VIA Max current absorbed by the battery charger 12 A Electric pump power 3 kW Max absorbed current 160 A Max drive speed 3 km h Safety drive speed 0 6 km h Lowering lifting time unloaded 47 47 Sec Oil tank capacity 30 Lt Gradeability 20 Max operating temperature 50 C Min operating temperature 15 C removing the ladder the machine overall dimensions are further reduced length 2 25 m me m nx80 ARO Use and Maintenance Manual Series X XS E RESTYLING Page 24 2000 8260 1 from the ground with guard rails removed 2 from the ground with guard rails folded down optional Use and Maintenance Manual Series X XS E RESTYLING Page 25 2 8 X12EW X12EW WIND Model Dimensions X12EW WIND X12EW Maximum working height 12 1 12 1 m Maxi
78. mm Platform height for safety speed activation 1 80 m Internal steering radius 0 60 m External steering radius 2 05 m Maximum capacity m 250 kg Max number of people on the platform n indoors 2 Tool and material weight me indoors 90 kg Max number of people on the platform n outdoors Tool and material weight me outdoors Maximum deck extension 1 m Maximum capacity on deck extension 250 kg Maximum amount of people on deck extension 2 Maximum drive height Max Maximum platform dimensions extended 0 76 x 2 65 m Max hydraulic pressure 260 bar Max pressure of lifting circuit 210 bar Min pressure of braking circuit 65 70 bar Tyre dimensions 0300 115 mm Type of tyres Cushion soft Transport dimensions with removable guard rails installed 0 765 x 1 82 x 2 24 m Transport dimensions with removable guard rails not installed 0 765 x 1 82 x 1 32 m Transport dimensions with guard rails folded down optional 0 765 x 2 04 x 1 87 m Machine weight unloaded 1770 kg Stability limit Longitudinal inclination 2 9 Transversal inclination 2 Maximum wind speed 0 m s Max load per wheel 1000 Kg Performance Standard battery capacity and voltage 4x6 200 V Ah Total electrolyte quantity of standard battery 4x64 Lt Standard battery weight 4x 32 kg Optional battery capacity and voltage V Ah Total electrolyte quantity of optional battery Lt Optional battery weight N A kg Single phase battery charger 24 25
79. mum platform height 10 1 10 1 m Ground clearance pot hole guards lifted 100 100 mm Ground clearance pot hole guards lowered 15 15 mm Platform height for safety speed activation 2 5 2 5 m Internal steering radius 0 0 m External steering radius 2 43 2 43 m Maximum capacity m 300 450 kg Max number of people on the platform n indoors 3 3 Tool and material weight me indoors 60 210 kg Max number of people on the platform n outdoors 1 Tool and material weight outdoors 220 kg Maximum deck extension 1 5 1 5 m Maximum capacity on deck extension 300 450 kg Maximum amount of people on extended part internal use 3 3 Maximum amount of people on extended part external use 1 Maximum drive height Max Max Maximum platform dimensions extended 1 2 3 75 1 2 3 75 m Max hydraulic pressure 230 230 bar Max pressure of lifting circuit 160 170 bar Min pressure of braking circuit 60 70 60 70 Tyre dimensions 0410 x 150 0410 x 150 mm Type of tyres Cushion soft Cushion soft Transport dimensions with removable guard rails installed 1 2x2 4x2 48 1 2x2 4x2 48 m Transport dimensions with removable guard rails not installed 1 2x2 4x1 54 1 2x2 4x1 54 m Transport dimensions with guard rails folded down optional 1 2x2 4x1 98 1 2x2 4x1 98 m Machine weight unloaded 3320 2820 kg Stability limit Longitudinal inclination 3 3 Transversal inclination 15 2 Maximum wind speed 12 5 0 m s Max load per wheel 1950
80. n 2 Transversal inclination 13 Maximum wind speed 0 m s Max load per wheel 900 Kg Performance Standard battery capacity and voltage 4x6 200 V Ah Total electrolyte quantity of standard battery 4x 6 4 Lt Standard battery weight 4x32 kg Optional battery capacity and voltage N A V Ah Total electrolyte quantity of optional battery N A Lt Optional battery weight N A kg Single phase battery charger 24 25 HF V A Max current absorbed by the battery charger 12 A Electric pump power 3 kW Max absorbed current 160 Max drive speed 3 6 km h Safety drive speed 0 6 km h Lowering lifting time unloaded 17 24 Sec Oil tank capacity 20 Lt Gradeability 29 96 Max operating temperature 450 C Min operating temperature 15 C removing the ladder the machine overall dimensions are further reduced length reduced by 0 17 m mezm nx80 ARO Use and Maintenance Manual Series X XS E RESTYLING Page 14 XS8 E RESTYLING LIGHT AIRO Use and Maintenance Manual Series X XS E RESTYLING Page 15 2 3 5 8 E RESTYLING Dimensions XS8 E RESTYLING Maximum working height 8 03 m Maximum platform height 6 03 m Ground clearance pot hole guards lifted 72 mm Ground clearance pot hole guards lowered 15
81. nnection problems Check that battery was not disconnected during Red and yellow led blinking charging phase B Check the battery attery problems Check the fluid level for pb acid batteries only 7 45 Battery replacement Replace old batteries only with models of same voltage capacity dimensions and mass Batteries must be approved by the manufacturer AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY CALL THE TECHNICAL SUPPORT Use and Maintenance Manual Series X XS E RESTYLING Page 76 E 8 MARKS AND CERTIFICATIONS The models of self propelled aerial platform described in this manual were subject to the CE type test according to the Directive 2006 42 EC The certification was issued by C E P I Srl Via P Belizzi 29 31 33 29100 Piacenza ITALY Test carrying out is shown by the above plate with CE mark applied on the machine and by the declaration of conformity enclosed in this user manual ARO Use and Maintenance Manual Series X XS E RESTYLING Page 77 9 PLATES AND STICKERS STANDARD STICKER CODE X SERIES CODE DESCRIPTION QUANTITY 1 001 10 001 AIRO warnings plate 1 2 001 10 024 AIRO serial number plate 1 3 001 10 031 Towing hook sticker 4 4 001 10 057 General
82. of automatic stop see Lifting and lowering chapter f The machine features a device for checking the state of battery charge battery protection device when battery charge is at 20 the operator on the platform is informed of this condition through a flashing red light In this condition lifting is disabled battery should be immediately charged Do not lean over the platform guard rails Make sure that no people apart from the operator are in the area where the machine is operating While moving the platform the operator on board should pay particular attention to avoid any contact with the personnel on the ground During operations in public areas in order to prevent people other than the personnel from approaching the machine and being endangered surround the working area by means of barriers or other suitable signs Avoid severe weather conditions and in particular windy days Liftthe platform only if the machine is resting on solid and horizontal surfaces see following chapters Drive the machine with lifted platform only if the ground is solid and horizontal After each work session always take the keys out of the control panels and keep them in a safe place to prevent unauthorized people from using the machine Always place working tools in a steady position to prevent them from falling and hurting the operators on the ground DUDO D When choosing the positioning point of the chassis to prevent unexpected possi
83. ompetent INAIL and submit it to periodical compulsory checks The first of such checks is performed by the INAIL within sixty days from a request being made In the event of such time passing without the inspection being made the employer can call in the ASL Local Health Unit or qualified public or private services Subsequent checks are made by the already mentioned parties within thirty days from a request being made In the event of such time passing without these checks being made the employer can call in qualified public or private services The checks are on a payment basis and the employer machine owner will be charged for them For these checks the territorial inspection boards ASL USL or ARPA and INAIL can be supported by qualified public or private services The qualified private services acquire the qualification of responsibles of the public service and refer directly to the public structure that controls this function To declare the commissioning of the machine in Italy send the form that is supplied together with other documents upon machine delivery by registered letter with advice of receipt The INAIL will assign a serial number when the First Check is performed before completing the technical identification sheet on which it indicates only the details obtained from the already operating machine or obtainable from the instruction manual Such document shall form an integral part of the machine documentation Use and
84. or backward for reverse drive by holding down the dead man switch as long as the movement has been carried out By means of the speed selector K you can select two drive speeds low speed with selector Snail position S high speed with selector in Hare position To steer use steering switches B or C while activating dead man switch D press button B for right steering and button C for left steering NOTE To achieve maximum drive speed set speed selector K to position Hare and activate joystick control A To drive the machine on steep upward or downward slopes for instance while loading unloading the machine onto from a truck set speed selector K to position Snail and activate joystick control A With platform lifted safety drive speed is automatically enabled regardless of the position of speed selector K ARO Use and Maintenance Manual Series X XS E RESTYLING Page 41 5 12 Drive with operator on the ground If drive operations are to be carried out not from the preset control panel on the platform e g transit through doors where the machine height is too high you can proceed as follows B Lower the machine completely fS Remove the platform control panel If necessary remove or fold down the guard rails to further reduce the overall height fS Select the slow drive speed Snail B Carry out the movements at a safety distance from the machine of atleast 1 metre fS Pay attention to the
85. or is suitable for withstanding the specific loads and pressures on the ground with a certain safety margin The following chart provides the parameters in play and two examples of calculation of the average pressure on the ground Pressure of the machine on ground and load bearing capacity of ground below the machine and max pressure underneath the wheels or outriggers p1 and p2 SYMBOL U M DESCRIPTION EXPLANATION FORMULA Represents the weight of the machine not including nominal load P1 Kg Total machine weight Note always refer to the details indicated on the plates affixed to the machine M Kg Nominal Load The max load allowed for the work platform M dm Area occupied on the Machine supporting area on the ground determined by Al cxi ground the result of TRACK x WHEEL BASE Cross width of machine measured outside the wheels or y em Mack Cross width of machine measured between outrigger centres Longitudinal length of machine measured between wheel centres i cm Wheel base or Longitudinal length of machine measured between outrigger centres Wheel or outrigger ground support area The wheel support area the ground must be verified empirically Wheel or outrigger area by the operator the outrigger support area depends on the shape of the support foot This represents the max load that can be discharged onto the ground by a wheel or by a levelling outrigger P2 Kg
86. oths Do not place tools or any other metal object on the battery Check that the electrolyte level is 5 7 mm higher than the splash guard level During charging operations check that the electrolyte temperature is not higher than 45 C max If the machine is equipped with an automatic topping up device follow the instructions described in the battery user manual carefully 7 4 2 Battery maintenance For normal uses water topping up is to be carried out every week Top up using distilled or demineralized water Top up after battery charging After this operation the electrolyte level must be 5 7 mm higher than the splash guard level For machines equipped with automatic topping up device follow the instructions given in the battery user manual Battery discharge must be stopped when 80 of the battery rated capacity has been used An excessive and prolonged discharge irreversibly damages the battery Battery charge is to be carried out according to the instructions given in the next paragraphs Keep caps and connections covered and dry A careful cleaning allows electric insulation protection good operation and useful life of the battery In case of faulty operations due to the battery avoid any direct intervention and call the Customer Service When the machine is not being used the batteries will run down automatically automatic discharge To avoid the battery operation from being compromised charge it at least once a month This has
87. otice and the employer must be notified about the fault f In case of an accident with injuries to one of more operators the operator on the ground or on a platform not involved in the accident must Seek help immediately Perform the operation to return the platform to the ground only if he is certain this will not make the situation worse Place the machine in safety condition and notify the fault to the employer Use and Maintenance Manual Series X XS E RESTYLING Page 38 E 4 INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled therefore it can perform all functions in safety as provided for by the manufacturer No preliminary operation is required To unload the machine follow the instructions in chapter Handling and carrying Place the machine on a sturdy enough surface see paragraph 3 3 5 and with a gradient below max allowed gradient see technical features Stability limits 4 1 Becoming acquainted with the machine Anyone wishing to use a machine with weight height width and length characteristics or which generally differs significantly from the training received must be updated in order to cover the differences The employer shall be responsible for ensuring all the operators who use work equipment are adequately trained and in order with applicable health and safety legislation 4 2 Preliminary operation checks Before using the machine read the instructions
88. peration check These valves check the minimum operating pressure during drive in both running directions and affect the dynamic braking and the driving speed Normally these valves do not require any adjustment since they are calibrated atthe factory before the machine is delivered The braking valves stop the machine when the drive controls are released Once the machine has stopped the parking brakes automatically come on thus keeping the machine in position Check operation at least once a year To check the operation of the braking system 6 With platform completely lowered place the machine on a flat ground free of obstacles operate the drive control and when the max speed is reached release the control immediately S The correct operation of the braking system allows the machine to stop within a distance lower than 70 cm fS any case the braking system can stop and keep the machine on slopes as indicated in Technical features the braking distance on descents is longer drive downwards at the min drive speed Calibration of both braking valves is required case of replacement of the hydraulic unit A S If one or both braking valves are to be replaced To calibrate the braking valves Locate braking valves one for each running direction Introduce a pressure gauge with full scale of at least 250 bar in the special quick coupling of hydraulic control unit 1 4 BSP D Using the platform control panel s
89. rd Initially carry out the operation softly to check that the above mentioned valves have been disconnected properly the machine should not move fS Check the pressure value The correct value is indicated in the chapter Technical features To calibrate the pressure relief valve figure 7 8 Disconnect the power cords of the electric valves EV2 and EV3 and Introduce a pressure gauge with full scale of at least 250 bar in the special quick coupling 1 4 BSP D Locate the pressure relief valve A Unscrew the adjusting dowel lock nut Using the platform control panel drive the machine forward and backward and adjust the pressure relief valve by means of the adjusting dowel so as to reach the pressure value indicated in chapter Technical Features Initially carry out the operation softly to check that the above mentioned valves have been disconnected properly the machine should not move f Once calibration has been carried out lock the adjusting dowel by means of the lock nut 7 8 Hydraulic block WARNING AN AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY ARO Use and Maintenance Manual Series X XS E RESTYLING Page 65 7 3 6 Lifting circuit pressure relief valve operation check The self propelled aerial platforms X series have a pressure relief valve on the lifting circuit to avoid dangerous overpressure values Normally
90. re that the pot hole guards function properly and there are no objects in the area where the device is operating WARNING Drive with lifted platform may be subjectto different restrictions according to the country where the machine is used Find out about the legislative limits concerning this operation from the bodies of Health and Safety at work It is absolutely forbidden to drive the machine when platform is lifted unless the ground is horizontal flat and steady Before carrying out any displacement operation verify that no people are in proximity of the machine and in any case proceed with the utmost caution Backward drive in the direction of the fixed wheels does not allow the operator a complete visibility from the control position This operation shall be carried out with the utmost care Before handling the machine check that the connection plugs are disconnected from the power supply source Check that there are no holes and or steps on the floor and bear in mind machine overall dimensions If the machine while travelling hits a hump or a hole with platform lifted pot hole guards lowered and safety speed enabled the machine will rest on one or both guards with no danger to the operator Now if you lower the platform completely and both driving wheels are lifted from the ground the machine might not be able to quit the lock condition with its own means Emergency towing is necessary see par Emergency towing Do no
91. res corrosive environments etc or following long machine inactivity it will be necessary to contact the AIRO assistance service to change the intervention schedule Repairs and maintenance operations are to be carried out by trained and authorised personnel only All maintenance operations should be carried out in compliance with the current work safety regulations work places personal protection devices etc Carry out only the maintenance and adjustment operations described in this user manual In emergency situations e g breakdown wheels replacement contact Our Technical Support During interventions check that the machine is completely blocked Before carrying out maintenance operations inside the lifting structure check that this is off line in order to avoid accidental lowering of the arms chapter Safety stop Remove the battery cables and provide batteries with a suitable protection during welding operations In case of replacement use original spare parts only Disconnect the 230V AC and or 380V AC sockets if any The lubricants hydraulic oils electrolytes and all detergent products should be handled with care and disposed of in safety according to the current regulations A prolonged contact with the skin may cause irritations and dermatosis wash with water and soap and rinse thoroughly Contact with eyes especially with electrolytes is also dangerous rinse with water thoroughly and call the doctor WARNING
92. rgent and a compressed air jet by blowing from the connection or replace the filtering element UU to restore the initial condition carry out above mentioned operation reverse order 7 7 Tank X series Tank XS E RESTYLING series Replace the filter using only original accessories available at our Technical Support A Do not re use used oil and do not leave it in the environment but dispose of in compliance with local standards in force Once the filter has been replaced or cleaned check the hydraulic oil level in the tank 0 Use and Maintenance Manual Series X XS E RESTYLING Page 64 7 3 5 Pressure relief valve adjustment and operation check The pressure relief valve controls the maximum pressure of the hydraulic circuit Normally this valve does not require any adjustment since it is calibrated at the factory before the machine is delivered The pressure relief valve must be calibrated in the following cases S case of replacement of the hydraulic block case of replacement of the pressure relief valve only Check operation at least once a year To check the operation of the pressure relief valve figure 7 8 S Disconnect the power cords of the electric valves EV2 and EV3 and fS Introduce a pressure gauge with full scale of at least 250 bar in the special quick coupling 1 4 BSP D fS Using the platform control panel drive the machine forward and backwa
93. s S Lubricate the articulated joints equipped with greaser and the sliding ways 7 3 General maintenance Below are listed the main maintenance jobs to be done and the relevant schedule the machine features an hour meter OPERATION FREQUENCY Screw tightening paragraph Various adjustments muerte Oil level check in hydraulic tank CENE Battery state charge and liquid level Every day Deformation of tubes and cables Every month Stickers and code plates Every month Articulated joints sliding blocks greasing Every month Oil level check in hydraulic tank Every month Emergency devices efficiency check Every year Electric connections check Every year Hydraulic connections check Every year Periodic operation check and structure visual check Every year Screw tightening paragraph Various adjustments Every year Pressure relief valve calibration check Every year Lifting circuit pressure relief valve calibration check Every year Braking valve efficiency check Every year Inclinometer operation check Every year Platform overload controller operation check Every year M1 Microswitch operation check Every year 1 and MPT2 Microswitches operation check Every year Dead man switch check efficiency Every year Total oil change in hydraulic tank Every two years Hydraulic filter replacement Every two years IT IS NECESSARY A
94. s immediately stopped To resume the operation release the joystick and follow the steps described above 0 Use and Maintenance Manual Series X XS E RESTYLING Page 40 WARNING Holding down the dead man switch for over 10 seconds without carrying out any operation will disable the AN control panel The green led E is OFF in this condition To operate the machine again release the dead man switch and press it again Now the green led E will light up steady and for the next 10 seconds all controls will be enabled 5 1 1 Drive and steering in any case proceed with the utmost caution It is forbidden to drive the machine when platform is lifted unless the ground is flat and steady with no Before carrying out any displacement operation verify that no people in proximity of the machine and AN holes and or steps The controls used to move the machine refer to figure 5 1 are fS oystick control A f Movement selector drive or lifting lowerin L fS Switch for RIGHT steerin B fS Switch for LEFT steerin C fS Drive speed selector hare snail K fS Dead man switch D To drive the machine carry outthe following operations in sequence fS select drive mode with selector L fS press dead man switch D the green led E will light up steady indicating its enabling within 10 seconds from the green steady led lighting up set the proportional joystick control A forward for forward drive
95. t be disconnected from the mains see paragraph 7 4 3 If the battery charger is working the machine is off and cannot be turned on Use and Maintenance Manual Series X XS E RESTYLING Page 46 5 5 Machine stop 55 1 Normalstop During the normal stop of the machine if you release the controls the operation is stopped Stop occurs within a time limit set in the factory which guarantees smooth braking 5 5 2 Emergency STOP button Should it be necessary the operator may immediately stop all machine functions on both platform and ground control panel On the platform control panel press the emergency stop button and the machine is turned off On the ground control panel S press the emergency stop button on the ground control panel and the machine will be turned off fS by pulling out the power connector Figure 5 5 battery side the machine power is cut out power circuit cut out To resume the operations fS the platform control panel turn the emergency stop button by a of turn clockwise fS On the ground control panel turn the emergency stop button by of turn clockwise and insert the connector thoroughly to power the machine again 5 5 Power connector X series Power connector XS E RESTYLING series Use and Maintenance Manual Series X XS E RESTYLING Page 47 E 5 6 Manual emergency lowering Q IT IS FORBIDDEN to use the manual emergency lowering control to lo
96. th YEAR 10th YEAR See chapter 7 3 2 GREASING Monthly operation It is not necessary to indicate its execution every month but at least every year when the other operations are carried out REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR ARO Use and Maintenance Manual Series X XS E RESTYLING Page 84 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See chapter 7 3 3 Monthly operation It is not necessary to indicate its execution every month but at least every year when the other operations are carried out DATE REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR CALIBRATION CHECK OF LIFTING CIRCUIT PRESSURE See chapter 7 3 6 RELIEF VALVE REMARKS SIGNATURE STAMP Ist YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR ARO Use and Maintenance Manual Series X XS E RESTYLING Page 85 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED CALIBRATION CHECK OF See chapter 7 3 5 PRESSURE RELIEF VALVE DATE REMA
97. the machine is to be used TYPE OF GROUND BEARING CAPACITY IN Kg cm Non compact filling earth 0 1 Mud peat etc 0 Sand 15 Gravel 2 Friable earth 0 Soft earth 0 4 Rigid earth 1 Semi solid earth 2 Solid earth 4 Rock 15 30 Should you have any doubts verify the load bearing capacity with specific tests In case of constructed surfaces concrete floors bridges etc the load bearing capacity must be provided by the builder 3 3 6 High tension lines The machine is not electrically insulated and is not protected in case of contact with or vicinity to power lines A minimum distance must be kept from the power lines according to applicable laws and the following table Type of power lines Voltage KV Minimum distance m 1 3 1 10 3 5 i 10 15 3 5 Light poles 15 132 5 132 220 7 220 380 7 High voltage pylons gt 380 15 3 4 Hazardous situations and or accidents f If during Preliminary Operation Checks or when using the machine the operator discovers a defect that could produce a hazardous situation the machine must be placed in safety condition isolate it and affix a notice and the employer must be notified about the fault f If during use an accident occurs with injury to the operators caused by operating errors e g collisions or any structural yielding the machine must be placed in safety condition isolate it and affix a n
98. tuse the machine to tow other vehicles While the machine is being displaced with lifted platform no horizontal loads can be loaded onto the platform operators on board are not allowed to pull wires or ropes etc bP Use and Maintenance Manual Series X XS E RESTYLING Page 50 E 6 2 Carrying In order to carry the machine to the various working sites follow the instructions given below Considering the large dimensions of some models before carrying it is recommended to inquire about the overall dimension limits for road transport in force in your country Before carrying the machine turn it off and remove the keys from the control panels No people are allowed in proximity to or on the machine to avoid any risks deriving from sudden movements AN For safety reasons never lift or tow the machine by means of its arms or platform Loading operations are to be carried out on a flat surface with a suitable capacity after setting the platform to rest position carry the machine the operator shall load it onto a vehicle either S By means of loading ramps and translation controls located on the platform he can load it directly onto the vehicle if ramp slope is within the gradeability described in paragraph TECHNICAL FEATURES and ramp capacity is adequate to weight according to the instructions given in paragraph GENERAL USE RULES under paragraph Drive and steering for correct op
99. warnings sticker 1 5 001 10 060 Lifting point sticker 4 6 001 10 088 Document holder sticker 1 7 001 10 180 First check sticker 1 8 001 10 243 Max Load per wheel sticker 4 9 010 10 010 Black yellow line sticker 150X300 2 10 012 10 007 Sliding platform black yellow line sticker 2 11 035 10 007 Safety belts coupling sticker 4 12 037 10 007 Machine for indoors universal sticker 1 13 045 10 001 Emergency towing sticker 1 14 045 10 002 Oil level and type sticker 1 15 045 10 003 Hands danger no stopping sticker 4 16 045 10 005 Battery isolator sticker 1 17 045 10 006 Safety bar sticker 1 18 045 10 011 Battery charger plug sticker 1 19 045 10 013 Symbols manual lowering sticker 1 20 001 10 173 AIRO yellow sticker 2 046 10 002 Capacity sticker X8EN X10EN X14EW 1 047 10 002 Capacity sticker X10EW 1 047 10 004 Capacity sticker X10EW WIND 1 049 10 002 Capacity sticker X12EW 1 049 10 005 Capacity sticker X12EW WIND 1 050 10 004 Capacity sticker X12EN 1 048 10 001 Code sticker X8EN 2 049 10 001 Code sticker X10EW 2 2 050 10 001 Code sticker X10EN 2 051 10 001 Code sticker X12EW 1 050 10 007 Code sticker X12EN 1 051 10 005 Code sticker X14EW 1 23 045 10 011 Optional electric line plug sticker 1 24 001 10 021 Optional ground symbol sticker 1 25 001 10 244 Optional entrance bar black yellow line sticker 1 optional features Use and Maintenance Manual Series X XS E RESTYLING
100. wer the platform with overloads 5 7 Manual emergency lowering with two knobs 5 6 Manual emergency lowering with one knob In case of fault in the electric or hydraulic system to carry out the manual emergency lowering procedure pull out the knob indicated in the Figure 5 6 Where two knobs are present these should be activated both of them according to the sequence shown in the plate Figure 5 7 Attention the emergency control can be stopped at any time by releasing the knob AN This function is to be used only in emergency situations when no motive power is available Page 48 0 Use and Maintenance Manual Series X XS E RESTYLING E 5 7 Socket for electric tool connection optional 5 8 Platform current socket 5 9 Electric line connection plug The work platform can be equipped with a socket 230V Ac enabling the operator to connect the electric tools necessary to carry out his operations To activate the electric line see pictures above introduce a cable into the plug connected to the 230V AC 50 Hz mains with all protections according to the current standards in force The plugs and sockets equipped on standard machines comply with EEC standards and can therefore be used in EU member countries On request the machine can be equipped with plugs and sockets in compliance with local standards or with particular needs Connectto the power mains having the following features Power voltage
101. wered configuration To access the platform Figure 5 4 S geton ladder A hanging on to the rungs the ladder stringers or the entry guard rail stringers fS raise bar B and get on board Check that once you are on the platform the bar falls down closing the access Fasten the safety harness to the provided hooks To get on the platform use only the access equipment the platform AN provided with When moving up or down always keep your eyes on the machine and hold onto the entry stringers IT IS FORBIDDEN To block the closing bar so as to keep the platform access door open IT IS FORBIDDEN To leave access work platform unless this is in the position required for access or leaving 5 4 Platform access position leaving position 5 4 Machine start up To start the machine the operator shall Release the emergency stop button located on the ground control panel by rotating it of 1 4 turn clockwise Turn the on off key on the ground control panel to Platform position Remove the starting key and hand it over to a person in charge on ground properly informed of the use of the emergency controls Get onto the platform Release the emergency stop button on the platform control panel see previous paragraphs Dw At this point the various functions can be performed by thoroughly following the instructions given in the previous paragraphs To turn on the machine the battery charger mus
102. with what was originally required and that any changes have been recorded in this Register THE SELLER THE PURCHASER ARO Use and Maintenance Manual Series X XS E RESTYLING Page 92 SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that as of the date quoted above the technical dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that as of the date quoted above the technical dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that as of the date quoted above the technical dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register THE SELLER THE PURCHASER ARO Use and Maintenance Manual Series X XS E RESTYLING Page 93 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF SOLUTION BREAKDOWN SPARE PARTS USED CODE QUANTITY SERVICE SA

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