MAGNUM OPERATORS MANUAL - Refurbished Floor Cleaning
Contents
1. Pa 5 51212 6 o 212124 B S 2 T a JE JHH 2 3 0 2 D 2 5 2 8 3 5 z gt 2 5 5 8 x O Re 2 T continued on next page PAGE 28 PREVENTATIVE MAINTENANCE RECORDS CHECK OPERATION AND CONDITION OF IN SPEC REPAIR PROBLEM Spray Jet Switch Spray Jet Pump Hose 8 Nozzle Battery Charger Connectors Battery CLEAN AND OR LUBRICATE IN SPEC REPAIR PROBLEM Solution Squeegee Pivot Ponsa Kross Caster grease fitngs OOO Squeegee Knob Threads Squeegee Piar Pants Brush Head PwotPons VISUALLY INSPECT IN SPEC REPAIR PROBLEM Solution Tank Condition Recovery Tank amp Condon Drain Saver MawmFba Vacuum Motor Brass Vacuum Hoses MaumFie SowenHoses Squeegee Tooland Throat Blade retainers amp Hardware _______ _____ _ Squeegee Meet Brush or Pad Driver Gontor _ Drive Wheel Condition Caster Condition 1 COMMENTS Technician s Name Technician2. Lower scrub head to the floor use the top half of the brush switch G Tum the solution flow adjustment knob H to regulate the amount of solution flow Begin scrubbing by depressing one of the green control buttons D on the handle bar Adjust the speed control knob B to the desired setting Once the machine beginsto move check the down pressure on the LCD screen To adjust the down pressure push toggle switch I forward to increase pressure backward to decrease pressure Start scrubbing atthe 1 or 2 marks Do not use the 4 or 5 marks without management s approval To operate the machine in reverse simply pull the forward reverse switch E back towards the handle bar The reverse speed isset to approx imately 50 of the forward speed To stop the machine let go of the green control button D VACUUM ONLY on machine power switch A make sure the speed control knob is at it s lowest setting Lower squeegee by rotating the squeege lift lever C all the way to the right vac motor will tum on automatically Begin vacuuming by depressing one of the green control buttons D on the handle bar SF 2 E DRAINING SOLUTION TANK 1 Tum solution valve adjustment knob A To drain unwanted cleaning solution from the solution tank counter cloc kwise to increase solution flow perform the following steps clockwise to decrease solution flow SEE BELOW
3. MAGNUM Operator Manual 2009 Version 2 0 R P S Corporation Phone 1 800 450 9824 P O Box 241 Fax 1 866 632 6961 Racine Wisconsin 53401 MAGNUM SERIES USE THIS MANUAL This manual contains the following sections HOWTO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOWTO USE THIS MANUAL section will tell you how to find important information for ordering the correct replacement parts Parts may be ordered from authorized dealers When placing an orderfor parts the machine model and serial numberare important Referto MACHINE INFORMATION on page one of this manual which isfilled out during the installation of your machine The serial number of your machine is located on the lower half of the control panel of the machine See Picture Below Serial Number SAFETY section contains important information regarding hazard orunsafe practices of the machine Levels of hazardsare identified that could result in product or personal injury or severe injury resulting in death The OPERATIONS section isto familia nze the operator with the operation and function of the machine The MAINTENANCE section contains preventative maintenance to keep the machine and its components in good working condition They are listed in this general order Battenes Scrub Brushes Adjusting Squeegee Service Schedule Machine Trouble Shooting The PARTS LISTsect
4. There are many different types of brushes available to coverapplications from cleaning soiled floors to polishing A pad 15 also available to take advantage of many cleaning padson the market Please referto the following to assist in selecting the 7 With brushes locked in place close jaws secure latch and insert pin proper brush orpad forthe work at hand Brush Type Disk Cylindrical ABRASION 10 The Highest Color Super grit HH 42155 NA Very High 10 Red Orange Tough Grit 4215 5215 High 9 Black Midi G rit 421 521 High 8 Blue G rey Light G nt 421PS 521PS Moderate 6 Grey Poly 028 HHA21P NA Moderate 5 Black Nylon 012 421N 521N Light 2 White Tampico 21 HH521T Light 1 Pad Driver 421D NA Not Applicable NA Pads Disk Cylindrical Level 10 The Highest Color Super Black 422BB NA Very High 10 Black Black 422B NA High 8 Black Brown 422BR NA High 1 Brown Green 422G NA Medium 6 Green Blue 422BL NA Moderate 4 Blue Red 422R NA Moderate 3 Red White 422W NA Light 1 White FFOR CORRECT PAD APPLICATION CALL YOUR LOCAL DEALER PAGE 11 INSTALLING CYLINDRICAL BRUSHES 1 on machine power 7 Brush driver shown misaligned SEE BELO 2 Raise the scrub deck by depressing the brush switch O to the up and off postion and tum machine powerback off Am SY 3 Disconnect battenes Y 4 o 3 Remove side accessdoor D on e
5. 32 squeegee isdesigned for narrow isles and may not have the same water control around PAGE 4 tight tums asthe larger squeegees SAFETY MESSAGES Your safety and the safety of others is very important and operating this unit safely is an importa nt responsibility To help you make informed decisions about safety we have provided operating proceduresand other safety information in the manual This information informs you of potential hazardsthat could hurt you or others It is not practical or possible to you of all hazards associated with operating this unit You must use yourown good judgment This machine is intended for commercial use It is designed to be used on hard floors in an indoorenvironment with the recommended padsorbrushes 1 DO NOTOPERATE UNIT Unlesstrained and authorized Unless operator manual is read and understood If unit is not in properoperating condition 2 WHEN OPERATING UNIT Remove loose objects from the floorthat may be projected from the revolving brushes Keep handsand feet away from revolving brushes Do not operate machine where flammable liquids are present Use extreme caution when maneuvering 3 BEFORE LEAVING Drain Tanks Make sure machine istumed off Stop on level surfaces Disconnect batteries 4 BEFORE SERVICING Stop on level surface and secure machine Disconnect batteries PAGE 5 1 SAFETY PREC WARNING Hazardous voltage Shock bums or electrocutio
6. BLACK 422BB VERY HIGH BLACK BLACK 422 HIGH BLACK BROWN 422BR HIG H BRO WN PA MODEL MODEL MODEL 26 DISK 30 DISK 34 DISK TOUGH G RIT 13 4215 15 4215 17 4215 MIDI GRIT 13 421C 15 421 17 421 NEW STYLE CYL BRUSHES FOR MACHINE SERIAL 50000 amp GREATER MODEL MODEL MODEL MODEL BRUSHES 24 CYL 27 30 CYL 34 CYL 225 821N 285 821N 325 821N OLD STYLE CYL BRUSHES FOR MACHINES PRIOR TO SERIAL 50000 MODEL MODEL MODEL MODEL 24 CYL 27 CYL 30 CYL 4 SUPER G RIT TOUG H G RIT MIDI G RIT LIGHT GRIT POLY 028 EXTRA PAD DRIVER RETAINING CLIP 40 433 BRUSH REPAIR KIT 40 423 REPLACEMENTLOCATING CLIP FOR ALL DISK BRUSHES GREEN 4226 MEDIUM GREEN BLUE 422BL MODERATE BLUE 422R_ MODERATE WHITE 422 LIGHT WHITE SQUEEGEESIZES GUM RUBBER 32 SQUEEGEE OPTIONAL 22 770G 22 770L 35 SOUEEGEE STANDARD ON 24 26 amp 27 MACHINES 25 7706 25 770 38 SQUEEGEE STANDARD 30 MACHINES 28 7706 28 7701 NOTE Squeegee Assemblies complete listed SOAP below all come with Linatex blades Heavy Duty Degreaser P N 32 n Tire Mark Remover For more soap infomation call PowerCat 414 745 9337 38 287180 www powerc atsolutions c om SQUEEGEE KITS INCLUDE 1 RearBlade 1 Front Blade and 2 Backup Wheels with harware NOTE Size is stamped into the top of the painted steel squeegee body on all squeegee s NOTE
7. DRY FAULTY HUBS EXC ESSIVE BRUSH PRESSURE WORN DRIVE TIRE HEAVY SOAP CONCENTRATION BATTERIES RUN DOWN BATTERIES STILL DOWN BATIERIES LOW ON WATER BATTERIES OVER CYCLED PAGE 36 G FILL SOLUTION TANK TURN SOLUTION SWITCH ON REM OVE AND CLEAN SC REEN CONTACTLOCAL SERVICING DEALER CONTACTLOCAL SERVICING DEALER EM PTY RECOVERY TANK REM OVE SC REEN AND CLEAN REM OVE DEBRIS REM OVE DEBRIS ROTATE OR REPLAC E BLADES CONTACTLOCAL SERVICING DEALER CONTACTLOCAL SERVICING DEALER CONTACTLOCAL SERVICING DEALER TIGHTEN PLUG CONTACTLOCAL SERVICING DEALER CHARG E BATIERIES OVERNIG HT REPLAC E WIPER M ATERIAL TIGHTEN PIVOTPOINTS CONTACTLOCAL SERVICING DEALER CONTACTLOCAL SERVICING DEALER GREASE BEARING S CONTACTLOCAL SERVICING DEALER REDUCE PRESSURE WITH SWIC H REPLAC E TIRES CONTACTLOCAL SERVICING DEALER CHARG E BATIERIES TWIC E CONTACTLOCAL SERVICING DEALER FILL WITH DISTILLED WATER TO 3 4 ABOVE THE LEAD PLATES CONTACTLOCAL SERVICING DEALER
8. FAULTY BRUSH MOTOR OR WIRES FAULTY VACUUM SWITCH CIRC UIT BREAKER TRIPPED FAULTY VACUUM MOTOR CARBON BRUSHES WORN SOLUTION TANK LOW FLOW KNOB TURNED DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED PAGE 35 G CONTACTLOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLAC E BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO RESET DETERM INE CAUSE AND CORRECT DEPRESS BUTTON ON HANDLE BAR RESET amp REDUC E PRESSURE DETERM INE CAUSE AND CORRECT CONTACTLOCAL SERVICING DEALER CONTACTLOCAL SERVICING DEALER REPLAC E SWITC H RESET amp CHECK HOSE DETERM INE CAUSE AND CORRECT CONTACTLOCAL SERVICING DEALER CONTACTLOCAL SERVICING DEALER REFILL SOLUTION TANK TURN KNOB M ORE OPEN REM OVE COVER AND CLEAN REM OVE AND BLOW OUTWITH COM PRESSED AIR REM OVE COVER AND CLEAN TROUBLE 5 PRO BLEM NO SOLUTION FLOW POOR WATER REC OVERY POOR WATER RECOVERY ON TURNS TIRES NOISY POOR TRACTION SHO RT RUN TIME CAUSE NO SOLUTION IN TANK SOLUTION SWITCH OFF SOLUTION SCREEN CLOGGED FAULTY SOLUTION SOLENOID FAULTY SOLUTION SWITCH REC OVERY TANK IS FULL BALL SC REEN IS CLOGGED VACUUM HOSE IS C LOGG ED SQ UEEG EE IS C LOG G ED SQ UEEG EE BLADE IS WORN FAULTY VACUUM HOSE VACUUM MOTOR GASKET TORN TANK GASKET FAULTY DRAIN PLUG LOOSE VAC MOTOR FAULTY BATIERY CHARGE LOW WIPERS WORN WIPERS C HATTER SQ UEEG EE SWING IS BINDING INCORRECT SQUEEGEE SIZE BEARING
9. SEE BELOW 1 Pull clear sight tube drain hose A off barbed fitting 2 Rinse out tank and solution flow system with clean water AD UST CURTAINS WIPERS aw curtains release latch A and remove pin on front of jawsto open jaws SEE BELOW 2 Loosen curtain band screws C 3 To adjust curtain to the desired height just slide the Curtain up ordown in the slots and tighten screws 4 Close jaws reconnect latch and reinsert pin Always empty recovery tank when refilling the solution tank You can refill the solution tank while the recovery tank is draining To drain the recovery tank remove drain hose from hook at rear of tank and unscrew cap SEE BELOW NOTE LEAVE REC OVERY LID OPEN WHEN DRAINING TANK Forcylindrical side wipers loosen wiper band screws D SEE BELOW 2 To adjust wiper to the desired height just slide the wiper up ordown in the slots and tighten screws PAGE 16 OPEN RECOVERY LID CLEAN DRAIN SAVER 1 Release both latches recovery tank lid SEE BELOW 1 Remove 2 squeegee intake hose A from Drain Saver strainer SEE BELOW 2 Rotate lid fully open 2 Remove stainless screen dispose of debris 3 Rinse screen with fresh water from the outside to the inside holding screen upside down This will allow for better cleaning 4 Replace the screen into the bracket 5 Replace 2 squeegee intake hose l Ri
10. When the red LED is on it indicated that your battery is discharged and the model 2820 24 is recharging the battery at the Bulk rate Stage 1 This charging rate is approximately 20 Amps While the red LED is on the voltage measured with the charger on will Green 1 off be approximately 23 to 28 Volts If excessive amount of time is taken to complete this stage the charger will time out and present a fault indicator See section 5 Red on When both the yellow and the red LED s are on it is charging at the absorption rate Stage 2 During this second charging stage the Yellow on charger holds the battery voltage at approximately 29 VDC and gradually reduces the amount of current delivered to the battery Green 1 off If excessive amount of time is taken to complete this stage the charger will time out and present a fault indicator see section 5 Red on When all three charge status LEDs are on the model 2820 24 is charging at a Finish rate of 10 Amps Stage 3 The Finish stage will Yellow on charge the battery up to approximately 30 5 31 VDC Green 1 on excessive amount of time is taken to complete this stage the charger will time out and present a fault indicator see section 5 When the green 1 LED is on and red and yellow are off the charge cycle is completed and the battery is ready for use At least 100 of charge has been returned to the battery If the battery voltage fal
11. c loc kwise to lower deck Retighten jam nut SEE BELOW 1 machine isequipped with a 24 volt 3 4 hp vac motor A 2 foam orwater gets past the recovery tank s vac sc reen ball system the UNLOADER VALVE will drain it from the BOX 3 vac motor hasan optional FOAM MUFFLER D available for quiet machine operation 1 To clean the SOLUTION ALTER Unscrew the clear cap A from housing B and remove the STAINLESS STEEL screen 2 Rinse any debris from the screen with clean water 3 Reinstall screen and screw cap back on tightly PAGE 19 CHARGING following instructions are intended for the 24v charger supplied with the machine Do not use any other charger with this machine OUIPUTVOLTAGE OF 24 VOLTS OUTPUT C URRENT OF 25 AMPS MAX STANDARD OUTPUT C URRENT OF AMPS MAX OPTIONAL INPUT VOLIAGE OF 110 VOLTS 60 HZ AUTOMATIC SHUT OFF CIRCUIT MADE FOR DEEP CYCLE BATTERIES DANGER Alwayscharge batteries in a well ventilated area Battenes emit hydrogen gas Explosion orfire can result Keep sparksand flame away Shield eyes when servicing battenesand avoid contact with battery acid 1 Transport machine to a well ventilated area forcharging 2 Tum the machine off 3 CAUTION ALWAYS WEAR EYE PROTECTION WHEN BATIERIES ARE EXPOSED 4 Check the water level through pro eye window in eac
12. control Possible motor problem 7880 Traction Speed Input Out of Range Throttle setting wrong for motor speed Check throttle pot and wiring 7900 Stop Error Emergency Stop Button is Actuated when you tried to move Optional button 7901 SoftBelly Button Actuated Belly Button Switch activated We don t use this 8000 Service Mode Service Timer Limits have been reached We don t normally use them they are dealer option 9000 Brushes not fitted Check brush deck to make sure brushes are on and on securely 0003 Possible terminal shortin system For all ofthese Diagnostic Codes 0100 1 Turn offkeyswitch and disconnect battery for two minutes using your watch to 0204 measure time 0A01 2 When you reconnect battery you must see a spark This shows the control s 0B02 on board capacitor has been discharged and has been refilled 1704 3 Restore the battery connection Make sure battery cable is on tight before trying 1705 machine or you could burn battery posts and cable 1706 4 Turn on machine If diagnostic code still shows then replace the control PAGE 34 TROUBLE 5 PRO BLEM NO POWER NOTHING OPERATES BRUSH MOTOR S DO NOTOPERATE VACUUM MOTOR DOES NOTOPERATE INSUFFICIENT SOLUTION FLOW CAUSE FAULTY POWER SWITCH BATTERIES NEED CHARGING FAULTY BATTERY LOOSE BATTERY CABLE MAIN CIRC UIT BREAKER TRIPPED GREEN BUTTON IS NOT DEPRESSED CIRC UIT BREAKER TRIPPED CARBON BRUSHES WORN
13. is power signal intended to turn off control We don t use it 1E06 Inhibit Input Out of Range Inhibit circuit voltage is too low or high to work We don t use Inhibit 2C00 Low Battery Error Voltage in battery is too low 18 volts min on 24V system 28V on 36V system 2C01 Low Battery Error 2 Recharge the battery in either case check voltage under load to see if bad 2C02 Battery lockout occurred cell is pulling down voltage 2 03 Battery Lockout occurred 2 2F01 Throttle Displaced Error Pedal was pushed before key turned on Nota problem Restart machine 3A00 Bad Program Settings You reprogrammed the control with settings that are not authorized 3100 Low bridge voltage Probable short circuit of output device or wiring 3101 Traction bridge fault 3102 Brush Vac bridge fault 3103 Waiting for bridge to charge 7000 Startup With Push Selected Freewheel input signal selected at startup Disconnect freewheel switch CONTINUED ON NEXTPAGE PAGE 33 TROUBLESHOOTING CENTRALCOMMAND 11 V4 CONTINUED FROM PREVIOUS PAG E 7001 Push Activated Drive Mode Freewheel input signal activated while driving Disconnect freewheel switch NOTE As of this reading we do not use Freewheel This permits pushing machine more easily by disconnecting traction motor from control 7500 Throttle Comms Time Out Problem with LCD dash module or with wiring to it Check and replace as necessary 7501 LCD Module settings corrupt Disconnect batteri
14. make sure there is not any foamy buildup in the recovery tank If excessfoam beginsto develop poura recommended foam control solution into the recovery tank Foam isusually an indication of excessive soap 3 Alwaysoperate at lowerspeeds when scrubbing around wallsand objects You should reduce the speed to maintain control when tuming 4 If squeegee startsto streak raise and wipe the blades with a clean cloth If the problem continues checkthe bladesforwearordamage and rotate if needed You need to presweep before scrubbing 5 Change ortum over pads when dirty Rotate the scrub brushes every week 6 Stay clearof objects protruding from the floor such assockets grates forthey will damage the pads and squeegee blades 7 During brief stops you do not have to tum anything off the brushes and solution will automatically stop when the drive button is released 8 Always keep an eye on yourgauges They let you know the status of a particular system at a glance If yourbattery gauge isreading low you must stop immediately and recharge Running the batteries dead will result in damage to the batteries 9 When you run out of solution raise the brushes and continue to vacuum the remaining wateruntil it is consumed The solution sight hose is used to indicate the level of detergent remaining in the tank 10 When you are ready to stop pick up the brushes tum off the solution switch pick up the squeegee and drive th
15. 5005 product 727 Pretreat 7144 Tough Stuff PowerCat Box Racine WI 53404 0503 Phone 414 745 9337 Fax 262 632 1630 WWW powercatsolutions com Designed to quickly remove tire marks oil stains and buildup that has accumulated This pretreat uses the powertul cleaning of natural citrus extract and is intended to be used directly on the floor at 100 concentrate Ideal for applications with Hard Water problems It is safe to use in pressure washers and automatic scrubbers The formulation enhances soil suspension digests oil and grease while supporting extra water conditioner d Distributed by S Wa PowerCat LLG 2008 2 TABLE OF CONTENTS MACHINE INFORMATION PAGE 1 WARRANTY REGISTRATION FORM PAGE 2 MACHINE PAGE 3 5 PAGE 4 SAFETY M ESAGES gt 2D PAGE 5 HSAFETY gt A ee PAGE 6 MACHINE CONTROLS AND FEATURES PAGE 7 8 MACHINE 5 gt AA PAGE 9 ADJ USTING amp REMOVING SQUEEGEE PAGE 10 INSTALLING PAD DRIVER OR BRUSH PAGE 11 INSTALLING CYUNDRICAL BRUSHES 12 SIDE BROOM SY SIEM ee PAGE 13 OPERATION sie 14 15
16. ADJ SOLUTION FLOW amp CURTAINS DRAINING TANKS PAGE 16 CLEANING RECOVERY TANK e ee PAGE 17 TIP TANK RAISE amp LOWER SQUEEGEE PAGE 18 ADJ UST DECK HEIGHT VAC MOTOR amp SOLUTION FILTER PAGE 19 C FARGING BAMENES PAGE 20 ON BOARD BATTERY CHARGER PAGE 21 26 MAINTENANCE amp SIORING MACHINE PAGE 27 PREVENTATIVE MAINTENANCE RECORDS PAGE 28 29 LC D REENIIM ENU DSP AY PAGE 30 TROUBLESHIOO TING SS PAGE 31 36 MACHINE INFORMA TION Please fill this area out at the time of installation for future reference MOS IND ta IER te RR ERE ME do AMA SI AAA ASTM DOTE a e ASANO NOR E SEX ONGC E o e c REIR e a This operator and parts manual should be considered a permanent part of the unit and should remain with the unit at all times This operator and parts manual covers all the Magnum serles scrubbers You may find descriptions and f
17. ENANCE RECORDS CUSTOMER INFORMATION CUSTOMER gt CD CITY SIATE ZIP CODE MODEL SERIAL HOUR METER MACHINE INFORMATION O 2 A O 2 2 Cell 2 3 Cell 4 Cell 5 Cell 6 Battery 2 Water condition Battery 3 Water Condition 00 00 o 00 Be i 5 lt lt lt lt lt Hu gt A Q2 ES I E I B9 lt lt o 2 121812 191218 O O o o 5 E 2 EN Battery 4 Water condition NOTES 00 a op T DU 3 c 2 lt z 4 4 O O Z gt D O H fo D lt o D gt o 5 fo 5 2 Rotated Brushes Good Worn Needs Replacement Good Worn Needs Replacement REPAIR PROBLEM EA EEE E ES ESE EEE zs lt 06 gt 5 zicia 0 lt 7 51515121210 0121 1 38833558 58 33 9 EZ 5 0 7 2101 2 2 5 5 lt 219 1 01 lt 0 gt 10 60 51515 918 16 8 5 86 8 JEHEL co 215 gt ala 5 lt EX o 215 U dl dd E
18. KNOB Tum clockwise to reduce amp counterclockwise to increase flow SONAR WNP SEE URE 2 9 SQUEEGEE LIFTLEVER Raises and lowers Squeegee 10 SPRAY J ET BLUE OPTIONAL Activates Spray Pump for remote Spray Wand 11 ELECTRIC SQUEEGEE LIFT GREY OPTIONAL Electronically raisesand lowers Squeegee 12 SIDE BROOM SWITCH YELLOW OPTIONAL Tums on the Side Brooms 13 ON BOARD SOAP SYSTEM GREEN OPTIONAL Dispenses soap into Solution Tank 14 EMERGENCY STOP OPTIONAL Shuts off powerto the machine 15 CHARGER PORT Red 50 used to receive charger input NOTE Only use charger provided 24 VOLTONLY 16 KEY SWITCH OPTIONAL Tums power on to the machine 17 SERIAL NUMBER PLATE Machine identification 18 WARNING PLATE Detergent Water waming 19 WARNING PLATE Exploson waming SEE AG URE 20 TRAC TION DRIVE Propels machine forward backward 21 SOLUTION FLOW VALVE Controls solution flow rate 22 SOLUTION ALTER Filters water solution pnorto scrubbing SEE URE 4A 23 DRIVE BUTTON Depressto drive forward release to stop starts amp stopsthe drive motor 24 DRAIN SAVER STRAINER Helps prevent clogging of drain ports 25 VAC SCREEN Protects Vac Motor from debris 26 CASTER Twin casters for sta bility 27 MAIN TIRE Drive Tires 28 J AWS Protects Scrubdeck from collision damage 29 POLYURETHANE ROLLERS Helps protect machine when scrubbing near walls 30 TANK IN TANK Solution Rec
19. REWS HAVE BEEN REMOVED AAA 2 Loosen the two knobs B on the squeegee CONNECTING BATIERIES Your machine isequipped with 2 12 volt 205 AH 4 6 volt 245 AH 4 6 volt 325 AH deep cycle battenes which forma 24 volt system SEE PICTURE BELOW FOR CORRECTCABLE CONNECTIONS 1 Tum all switchesto the off postion and remove key if machine is equipped with optional key switch 2 Tumon main power switch and check the battery condition meterto ensure correct installation Charge battenes if needed SEE BATTERY CHARGING WARNING Batteries are a possible environmental hazard Consult your battery supplier for safe disposal methods N Tighten the two knobs and connect the NOTE Orientation of batteries is critical forcables to reach vacuum hose from the machine to the squeegee SEE BELOW 2 BATIERY CABLE CONNECTIONS PAGE 9 SEE USTING SQUEEGEE ON gt You may have to adjust the pitc h 2 Thissqueegee isadjusted too farback and will not pick up on the comers note tips off the floor SEE BELOW 3 1 Tuming adjustment knob A clock wise tightening will lower tips amp raise center SEE PIC TURE BELOW This squeegee is adjusted too far forward and will not pick up in the center note center spaced off the floor SEE BELOW 4 Thissqueegee is adjusted just right with good deflection acrossthe entire rear blade SEE BELO
20. W PAGE 10 1 With the squeegee in the up postion tum machine power off 2 Disconnect vacuum hose A from squeegee and loosen both knobs B SEE BELOW 3 Pull squeegee assembly rearward from the lifting 4 Inspect orrepair as needed and reinstall FOR SAFETY Before leaving orservicing machine stop on level surface tum off machine and remove key 1 Remove the squeegee assembly from the machine Remove blade retainer strap and remove squeegee blade 2 Rotate the squeegee to new edge position or replace as required 3 Install blade on the locating pins of squeegee assembly 4 Install squeegee retainer strap 5 Fasten and lock knobs INSTALLING DISK PAD DRIVER OR BRUSH 1 Tumon machine power 4 Selectthe correct padsorbrushesthat best meet your cleaning application 2 Raise the scrub deck by depressing the brush Consult yourlocal dealer for assistance switch O to the up and off postion and tum machine powerback off 5 Pad installation attach padsto pad drivers before connecting driversto motor hub center clip C should click twice SEE BELOW 3 The machine isequipped with jaws Remove pin A and undo latch on front of jaws to open them SEE BELOW 6 Attach brushesorpadsto motor hubs Squeeze the scissorlocking device and lift brush up onto the motordnve hub Make Sure the scissorsclose and lock once the brushes are on SEE BELOW SC RUB BRUSHES
21. ach side of p SY scubdeck SEE BELOW 4 Old Style Driver New Style Driver 8 Brush drivershown aligned SEE BELOW 4 Slide brush E in onto brush driveron opposite side and spin until you feel it catch and drop in SEE BELOW 5 When the brushesare engaged replace the brush Mis Old Style Driver New Style Driver 6 Lift up on the wipers first to close the side doorand depressthe latch until the dooris secured 9 To adjust the tension of the belts tum adjustment screw cloc k wise to tighten NOTE If the brushesare not fully engaged with the counter clockwise to loosen SEE BELOW 2 2 e 10 To adjustthe height of the wipers loosen ene the 3screws G and slide wiper blades up This usually indicates improper brush insta lla tion or down in the slots SEE BELOW PAGE 12 SIDE BROOM SYSTEM 1 Yourmachine may come equipped 5 Brooms adjusted to low SEE BELOW with the optional side broom system SEE BELOW 2 Flip side broom switch up to engage broom yellow toggle on left side of the control panel SEE MACHINE CONTROLS ON PAGE 7 6 Broomsadjusted to high SEE BELOW UJ To adjust side broom height tum adjustment screws A clock wise to raise counter cloc kwise to lowerthe brooms SEE BELOW 23 lt Wy i1 AOS cm 4 To move side broom system out of the way when not in use just pull the 7 Bro
22. blem 1321 Aux1 Brush Actuator Over current 2 Occurred Brush actuator exceeded 12 amps for less than 0 1 sec See notes for 1311 1322 Aux2 Squeegee Actuator Over current 2 Occurred Squeegee actuator exceeded 12 amps for less than 0 1 sec See notes for 1312 1400 Bridge Fault 1 Brush or traction motor not in correct voltage range Possible short between B and the high amperage outputs 1401 Bridge Fault2 Voltage difference on traction bridge too great 1402 Brush Bridge Fault Battery Brush bridge voltage difference too great 1411 Brush actuator positive wire is shorting Find appropriate wire and remove short 1500 Brake Fault Solenoid brake circuit is open Parking Brake is disconnected or coil of brake is open 1501 Brake Fault Solenoid brake circuit is shorted Parking Brake coil or wiring is shorted 1502 Brake Fault Brake Over Current Error Parking brake coil is shorted internally or wiring too itis shorted 1503 Solenoid brake driver fault 1504 Solenoid brake interlock fault 1507 Brake Over current Parking Brake is drawing too much power Check wiring and brake 1600 High Battery Error Battery voltage is too high Batteries hooked up wrong or still on charger 1002 5 Change Trip This is normal comes up when you reprogram the control Turn key off and on to reset the program 1E03 Inhibit activated Inhibit is power signal intended to turn off control We don t use it 1E04 Inhibit Activated 2 Inhibit
23. ce the following parameters battery voltage charging current charging curve number and finally the words GEL or Acd depending on the set up charging curve being suitable for airtight gel batteries or lead acid batteries Make sure the type of batteries to be charged gel or lead acid batteries matches the displayed details GEL or Acd respectively If it doesn t contact our dealer Now a test is run on the battery voltage to decide if the charging process should be started or not If the battery is not connected to the battery charger the display will show the word bat The word will stay on even if the test is failed for instance reversed polarities or incorrect battery connection If the test is passed the display will show the battery voltage for approximately 5 seconds and the battery will begin to continued on next page PAGE 23 BATTERY CHARGER be charged The charging cycle progress will be shown by red 3 yellow 4 and green 5 LED indicators At the end of the charge when the green indicator 5 is on unplug the cord from the socket and operate the machine PROBLEMS SOLUTIONS AND CHECKS The battery charger does not switch on Check that the plug is connected to the supply mains and that the fuse is efficient The charging cycle does not start and the Check the connection to the battery and polarity message bat is displayed The yellow indicator 4 will not light up
24. charger s black NEGATIVE ring terminal from the battery Reapply AC power and the green LED only should now light 3 Turn off all DC equipment while charging 4 Determine the cause of the excessive ambient temperature and correct 1 Turn off all DC equipment while charging 2 Load test the batteries and replace if necessary 3 Apply a higher AC voltage source or reduce the length of the extension cord 1 Replace DC output fuse with a Bussmann ABC 30 or MDA 30 2 Clean and tighten or repair all terminal connections 3 Load test the batteries and replace if necessary 1 Connect AC power or reset the AC breaker on the main panel 2 Return charger to R P S Corp 1 See fault codes below 1 See fault codes below 2 Return charger to R P S Corp e Flashing red LED Corrupt program memory in microcontroller detected charger microprocessor has become corrupted Charger must be returned to R P S Corp e Flashing yellow LED Timer has expired The 2820 24 uses a timer to independently monitor each mode of the charge cycle bulk absorption and finish If the timer expires during any of these modes of the charge cycle there could a problem with the battery set The timer may expire if there is a damaged battery cell in the battery set an abnormally high ambient temperature at the charger or some other external fault which prevents completion of charge cycle These problems need to be addressed by user interv
25. chine to climb ramps so steep and so long that this code comesup repeatedly or you could overheat and damage the traction motor 9 All other emorcodes Tum off the main power switch and disconnect the positve battery cable from the batteries for more than one minute the time is needed to drain the controllers on board capacitor Reconnect the cables being sure they are tight too loose will bum the batteries If you overtighten the cables you can damage the battery s lead terminal Try again 10 If the problem cannot be solved by any of these remedie scall your local dealers service department PAGE 32 TROUBLESHOOTING CENTRALCOMMAND 11 V4 Code Fault Description Course of correction 0700 Voltage Error High reference signal is grounded 0701 Rail Voltage High 0702 rail bias voltage high 0704 12Vsupply failure 0705 2 5 Vreference error High reference ground fault 5 Volt reference is Contacting O Volt Reference 0810 Throttle High reference error For all Throttle Diagnostic Codes 0811 Throttle Max Wiper Difference Error Check throttle wiring for shorts or opens Repair or replace as necessary 0812 Throttle Max Pull Down Difference Error If diagnostic code is not cleared then replace the throttle potentiometer 0813 Throttle Max Pull Safe Difference Error 0814 Throttle Reference Error 0815 Throttle Lo Reference Error 0816 Throttle Hi Reference ISO Error 0817 Throttle Lo Reference ISO Error 0818 Thrott
26. de Poster Hung Up 4 Reviewed O Maintenance Guide Poster Hung Up amp Reviewed In addition to the items listed above the buyers representative has received the operator s manual and been advised to read the manual before operating the machine Installed By print Signature Buyer s Representative print Signature BUYER AGREES TO PAY FOR ANY REPAIRS ADJUSTMENTS OR SECONDARY TRAINING THAT MANUFACTURER DETERMINES IS EXCLUDED FROM THE WARRANTY COMPLETE AND FAX FORM to 866 632 6961 PAGE 2 MACHINE SPEC IHCATIONS SPECS BODY CONSTRUCTION Tank Construction Frame Construction Drive Wheel Casters Body Dimensions L x W x H Width squeegee Weight w out batteries Weight w standard batteries BRUSH PAD SYSTEM Brush Pad Diameter Motor Power standard Motor Power HD Option Brush Speed Brush Pressure Brush Pressure Settings BATTERY SYSTEM Battery AH Rating Standard Battery AH Rating Optional Battery Run Time Charger 110v 60 Hz auto SOLUTION SYSTEM oolution Tank Capacity oolution Flow Rate RECOVERY SYSTEM Recovery Tank Capacity Vacuum Horsepower Vacuum Water Lift Cubic ft min DRIVE SYSTEM Transaxle Description opeed Control PRODUCTIVITY Cleaning Width amp Rate Hour HD STANDARD R P S Corporation P O Box 368 Racine WI 53401 Phone 800 634 4060 Fax 866 901 3335 Copyright R P S Corporation 2006 All rights reserved Since our p
27. e machine backto the charging area Be sure to drain both tanks before storing the machine ONE PASS SC RUBBING SEE BELOW 1 Tum on machine power switch A make sure the speed control knob is at it s lowest setting Lowersqueegee by rotating the squeege lift lever all the way to the right vac motor will tum on automatic ally Lower scrub head to the floor use the top half of the brush switch D Tum the solution flow adjustment knob H to regulate the amount of solution flow Begin scrubbing by depressing one of the green control buttons D on the handle bar Adjust the speed control knob B to the desired setting Once the machine beginsto move check the down pressure on the LCD screen To adjust the down pressure push toggle switch I forward to increase pressure backward to decrease pressure Start scrubbing 1 2 marks Do not use the 4 or 5 marks without management s approval To operate the machine in reverse smply pull the forward reverse switch E backtowardsthe handle bar The reverse speed isset to approx imately 50 of the forward speed To stop the machine let go of the green control button D 1 B T i i E Fa n us E A hw f 15 O 90 SC RUB ONLY Tum on machine power switch A make sure the speed control knob B is at it s lowest setting
28. eatures that are not on your particular model The information and specifications included in this publication were in effect at the time of printing RPS Corp reserves the right to make changes without notice or incurring any obligation To register for warranty fax your warranty registration form today FAX 886 632 6961 PAGE 1 R P S CORPORATION P O BOX 368 RACINE 53401 800 634 4060 MACHINE DELIVERY FORM Dealer Installed By Location City State Install Date Name Contact Address City State Zip ____ Phone Number Fax Number Model Number Serial Number Hour Meter Squeegee Size Squeegee Material Gum Linatex Neoprene circle one Buyer s representative has received instruction in proper operation of the following controls and features H H H H Filling Solution Tank Solution Tank Sight Tube Solution Drain Valve Adjusting Controls and Uni Touch operation Double Scrubbing Squeegee Delay amp Vac Timer Recovery Tank Draining and Cleaning Vac Screen Removal and Cleaning Shroud and Pad Removal Shroud Adjustment Solution Valve and Filter Operation removal and cleaning Drain Saver Feature Charging Operation Seat and Steering Wheel Adjustment LCD Screen Display Operation 3 Hour Meters keyswitch brush traction drive Tank Tilt Back Feature Parking Brake Override Checking Battery Electrolyte Level Squeegee Hose Removal and Checking For Clogs Battery Gui
29. ecifically designed to charge at the appropriate rate If you must use a different charger disconnect the batteries before charging This will prevent damage to the electronic speed controller system before you operate the machine on ramps Machine may coast destroy waming decals If waming decals become damaged they must be replaced condition If the machine isin need of repairor isin any way unsafe to operate the matter should be reported immediately to the shift supervisor Do notoperate the machine until it is retumed to properoperating condition operated by trained operator As part of his orhertraining they must read this manual thoroughly If extra copiesare needed contact yourlocal dealer flooroutlets May result in serious injury MACHINE CONTROLS AND FEA TURES PAGE 7 CONTROLS AND FEA TURES SEE HG URE 1 MAIN POWER SWITCH Tumsthe machine on and off FO RWARD REVERSE SWITCH RED Controls the direction of the Traction Drive Pull back for reverse SPEED CONTROL KNOB Controls the speed of the Traction Drive counter c lockwise to reduce speed LCD SCREEN Lists functions and settings of the machine See Page 9 MENU CONTROL Scrollsthrough different options on the LCD display there are 3 different screens SC RUB DEC K DOWN PRESSURE SWITCH Controlsthe pressure on the Scrubdeck push forward for more down pressure SC RUB DEC SWITCH Raisesand lowersthe Scrubdeck SOLUTION FLOW CONTROL
30. ention Charger must be AC powered down in order to reset fault condition Before resetting the charger investigate potential problems with battery or other external faults Once external problem 15 resolved reconnect charger output cable fuse and reconnect AC power 5 MAINTAINING THE CHARGER Periodically clean both battery terminals with baking soda and tighten all connections No other maintenance on the charger is required PAGE 22 BATTERY CHARGER OPERATING MANUAL GENERAL INFORMATION AND WARNING Electronic automatic battery charger with microprocessor suitable for any battery type Fully automatic charging cycle with electronic setting protected against overload short circuit at clamps and reversed polarity Never disconnect the battery while charging this could cause sparks Never use the equipment in the rain in areas used for washing and in damp areas Before starting to charge make sure the voltage of the equipment suits the voltage of the battery and that the selected charging curve for lead acid free batteries and airtight gel batteries is correct for the type of battery to be charged In addition make sure the rated input voltage of the charger suits the available supply voltage and the system is equipped with grounding If necessary replace the fuse with another of the same type and value as indicated on the rating plate Pay attention to any remarks of the battery manufacturer For lead acid batteries wi
31. eries by flashing the corresponding LEDs For flooded lead batteries the EZlamp will display ONLY the RED LED flashing for about 5 seconds For AGM batteries the EZlamp will display a flashing GREEN amp RED LED for about 5 seconds continued on next page PAGE 25 Power Cat 24 Volt 25 Amp Sealed Battery Charger EZlamp Code Charger Phase Flashing RED Internal charger check Flooded Lead Settings Flashing RED 4 GREEN Internal charger check AGM Settings Steady RED Indicates first and second phase of charge Steady YELLOW Indicates finish charge in progress Steady GREEN Indicates charge cycle is complete TROUBLE SHOOTING In the event that there is a problem with charger here is a simple trouble shooting guide f the unit does not power on assure that the plug for the charger is placed firmly in the wall receptacle and that that the circuit breaker for that receptacle is not blown Watch the EZlamp indicator to see if any LEDs illuminate when it is plugged in If no LEDs light try a different power cord If this does not fix the problem the charger needs to be replaced No connection to battery Continuous flashing RED Check connections to battery Battery connected in reverse Check all connections Verify battery was not Poor Connection disconnected during charge Flashing RED amp YELLOW Check battery Problem with battery Verify battery electrolyte levels
32. es and wait 2 minutes to reconnect 7600 Brush motor not connected Check for open circuit 7601 Soft Brush Current Fold back Too much load on brush motor Maybe from hitting a bump or wire tangled in brush drive mechanism Possible wiring or brush motor short 7602 Soft Brush Current Foldback 2 Same as above 7603 Soft Brush Current Foldback 3 Same as above 7604 Brush Inhibit is on We do not use Brush Inhibit at this time 7605 Brush startup over current detection You may have started brushes on carpet or rubber or other high resistance material This may have stalled motor before actuator could react to lift brush head up If chronic problem call Factory to discuss reprogramming machine for application 7701 Motor Current Fold back Too much amp load on vac circuit Check wiring Maycome from picking up large column of water 7703 Soft Vacuum Current Foldback 3 Same as above 7800 Traction Motor Fault No 1 Check traction motor wiring and connectors Include connector at steering pivot under floor cover 7801 Traction Motor Over current Error Too much current due to bad motor or wiring to motor 7802 SoftTraction Motor in Fold back State Traction motor being overloaded or ramp climbing that took longer than 60 seconds Fold back means normal low amp setting to motor There is one minute ramp climbing surge that may be 4 times as high as the fold back rate 7803 MotorLine Voltages Instability Timeout May be loose wire at motor or at
33. even Check the battery for possible faulty components 15 hours from the starting of the charging cycle and the display shows E03 The message E01 is displayed This means that the maximum voltage admissible by the battery has been exceeded The charging is interrupted thermostat and the message 02 is displayed exceeded The charging is interrupted The message 03 is displayed This means that the maximum time for the charging phase has been exceeded The charging is interrupted The message SCt is displayed This means that the total safety timer has interrupted the charging The message Srt is displayed This signals a possible internal short circuit PAGE 24 Power Cat 24 Volt 25 Amp Sealed Battery Charger The Power Cat 2425S is a sealed high frequency electronic battery charger with an on board microprocessor that can be programmed for different types of batteries The charger features a fully automatic charging cycle and has built in protection against short circuits and reverse polarity THE CHARGER UNIT The charger is equipped with a remote EZlamp 3 LED charge state indicator located on the side of the central command to show charge cycle information as well as diagnostic codes Charge Status LEDs OPERATION The 2425S is initially switched on by plugging the unit into the wall The charge state indicator then displays whether the unit is set for flooded lead or AGM type batt
34. h battery SEE TOP PICTURE Do not charge the machine unlessthe water is slightly higher than the plates If needed add enough distilled water to just Slightly coverthe plates Be careful not to over fill Battenes can overflow dunng charging Replace caps before charging 5 With the red 50 charger plug connected to the machine FIRST SEE MIDDLE PICTURE plug the charger power cord into a grounded 110 volt standard wall outlet SECOND SEE BOTTOM PICTURE 6 The charger will automatic ally begin charging and automatically shut off when fully charged check gauge 7 Afterthe charger hastumed off unplug the charger from the wall outlet HRST then unplug the red 50 charger plug fromthe machine SECOND 8 Recheck the cell level after charging If needed add distilled water up to the correct level Be certain to replace the capssecurely and to wipe off the top of the batteries with a clean cloth PAGE 20 ON BOARD CHARGER 107 RED INDIC ATOR LIGHT ex 6 YELLOW INDIC ATOR LIGHT ed GREEN 1 INDIC ATOR LIGHT CHARGE STATUS FAULTINDICATOR GREEN 2 INDICATOR LIGHT PRESENTINDICATOR OPERATING THE CHARGER The LED Function Chart below describes the charging process NOTE The LEDs discussed below in the table are the Charge Status LEDs NOTE The AC Present LED green 2 is lit at all times when AC is connected and off when is not connected Operating Condiiton
35. heckscrub head and squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 3 Checkto see if battery cables are tightened Tighten if needed 4 Check parking brake Yearly Maintenance l Be sure to flush the tanksout completely To thoroughly flush out any solution chemicals in solution line and valves refill solution tank with a few gallonsof warm clean water and run machine until tank is empty 2 Open the recovery tank lid to promote air circulation 3 Raise brushes and squeegee Use a hydrometerto check the battery specific gravity Checking Gravity A Hydrometer B Battery Note do nottake readings immediately after adding distilled water if water and acid are notthoroughly mixed the reading may notbe accurate Check the hydrometer againstthis chart BATTERY CONDITION 1 265 100 CHARGED 1 225 75 CHARGED 1 190 50 CHARGED 1 155 25 CHARGED 1 120 DISCHARGED Note if the readings are taken when the battery electrolyte is any temperature other than 80 27 the reading must be temperature conected To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80 F 27 C add to the specific gravity reading 0 004 4 points foreach 10 F above 80 27 subtract from the specific reading 0 004 4 points foreach 10 6 below 80 27 PAGE 27 PREVENTATIVE MAINT
36. iew NOTE NOT COVERED Damage from lack of water failure to use OEM charger or non distilled water Industrial Commercial Environmentally Safe TRADITIONAL DRUMS TOTES DEMO RENTAL QUARTS f m 4 i FORMULAS 707 Citrus Green 133 Low pH 155 High Power 157 Gloss eQ9 aioe 797 HD Q9 ra environmentally cleaner that works It is a solvent free degreaser that works on oil carbon even rubber marks Incorporates the latest technology in Green Cleaning safe on most surfaces not harmed by water alone Low scale formula to prevent alkali buildup in cleaning equipment while offer detergent to emulsify oil Ideal solvent fortified degreaser This butyl based detergent is penetrating fast acting and deep cleaning with built in corrosion inhibitors It is our most effective deareaser high aloss detergent designed to dry to a bright shine It is ideal for use on finished surfaces tile epoxy or enamel The special formula removes salt residue scuff marks and dirt while leaving no residue behind The result is a clean non slip surface ready for immediate use The Heavy Duty concentrate is a Super alkaline detergent formulated for heavy soil grease and thick buildup Popular in machine shops auto and truck repair and other facilities with oil hydraulic fluids and cutting oils Below Sold in bulk concentrate only Not available as a SuperCon PowerDose or
37. ion contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information Column refersto the reference number on the parts illustration PARTNO Column lists the part number forthe part QTY Column lists the quantity of the part used in that area of the machine DESCRIPTION Column isa brief description of the part COMMENTS Column for information not noted by the other columns NOTE If a service oroption kit is installed on your machine be sure to keep the KITINSIRUC TIONS which came with the kit lt conta ins replacement part numbers needed forordering future parts qu oU policy is one of constant improvement all information and specifications are subject to change without notice STANDARD WARRANTY POLICY RPS Corporation RPS Corporation warrants its machines parts and accessories to be free of manufacturer s defects for the periods specified below Warranty will be granted at the sole discretion of RPS Corporation and is subject to final claim and parts review by R P S Corporation and its vendors This policy is effective January 1 2010 and is subject to change on production units at a future date COVERAGE EXCLUSIONS AND LIMITATIONS Coverage All Models sold Sweepers Scrubbers Burnishers Parts 36 months 1 500 hours on Power On hour meter Labor 12 months Travel 3 months 150 mile maximum Poly Tanks 7 Yea
38. le Error Both have Readings 0A01 Power down error Check the wiring to the the main power switch This code indicates rapid power cycling 1310 Excessive Current Trip Current Draw on Control exceeds maximum limit of 250 amps Resistance in the machine s Main Breaker and or battery cable to control Gives a false reading to the control 1311 Brush head actuator excessive current Device connected to the brush head actuator has exceeded maximum limit of 21 amps surge value and 7 amps continuous Check that the arms are not too tight torque 25 inch Ibs almost finger loose check that actuator system is not binding 1312 Squeegee actuator excessive current Device connected to squeegee actuator on riders has exceeded max limit of 21 amps surge value and 7 amps continuous load Check that the arms are not too tight torque 25 inch lbs almost finger loose check that actuator system is not binding 1313 Solution valve circuit excessive current Current exceeded seven amps max Check valve operation Coil may be corroded or short in wires 1314 Soft Aux 4 Over current Occurred Aux4 is notused byus atthis time 1318 SoftBrake light Over current Occurred Brake light circuit not used byus atthis time 131C Backup Alarm Over current occurred Backup alarm drew more than 2 amps maxallowed Check inline resistor on some models If resistor is bad remove it and put piece of duct tape over speaker of alarm Reverse EMF from the echo is causing the pro
39. lead acid only PAGE 26 Maintenance 1 Remove and clean pads or brushes Never use soiled pads when cleaning Replace pads when they become packed with residue 2 Remove and clean debris from the float shut off sc reen and drain saver located inside the recovery tank 3 Drain and rinse tanks thoroughly 4 Inspectvacuum hose for any objects obstructing the air flow 5 Raise squeegee and wipe blades with a clean cloth Store squeegee in the raised position to prevent damage or setting of the blades 6 Wipe down machine if needed Use a nonabrasive non solvent cleaner ora clean damp cloth 7 Recharge the battenes if needed Weekly Maintenance 1 Check battery water level in each cell ofthe batteries and fill as needed Always use distilled waterto refill batteries Batteries should be filled approximately 3 4 to 1 above the plates Overfilling will cause the batteries to leak during charging The charging process creates gas bubbles inside the battery which effectively increases the volume of the electrolyte 2 Clean battery tops to prevent corrosion 3 Rotate brushes Rotate the leftto the right and rightto left On cylindrical models from frontto back or end to end if using different materials 4 Drain and rinse tanksthoroughly To thoroughly flush out any solution chemicals in solution line and valves refill solution tank with a few gallonsof warm clean waterand run machine until tank is empty 1 C
40. ls below approximately 24 VDC the charger will automatically restart the charge Green 1 on process PAGE 21 ON BOARD CHARGER TROUBLESHOOTING Problem Cause 1 Red LED stays on for more than 18 Hrs 2 The red and yellow LED s stay on for more than 10 Hrs 3 Green 1 LED stays on when the battery is known to be low 3 The AC Present Green 2 LED does not turn on when AC power is applied 4 The yellow LED is blinking continuously 5 The red LED is blinking continuously Fault Codes 1 One or more defective or damaged cells 2 Charger has reduced its output voltage below the normal level due to a DC overload or a DC short 3 On board DC systems are drawing more current than the charger can replace 4 Excessive ambient temperature has forced the charger to cutback output current in order to self protect 1 On board Dc systems are drawing in excess of 10 amps 2 One or more defective or damaged cells 3 Extremely low AC woltage at the battery charger 1 Open DC output fuse 2 Faulty or contaminated terminal connections 3 One or more defective or damaged cells 1 No AC power available at the charger 2 Component failure 1 Charge cycle has timed out charging process took an excessive amount of time 1 Corrupt Microprocessor memory 1 Load test the batteries and replace if necessary 2 Remove the source of the overload or short Disconnect the
41. n can result Always disconnect the battenes before servicing machine WARNING Battenes emit hydrogen gases Explosion or fire can result Keep sparksand open flames away WARNING Charge unit in a well ventilated area and keep battery compartment open when charging Explosion or fire could result WARNING Battery acid can cause bums Wear protective eye wearand gloves when servic ing battenes WARNING Do not store outdoors or pressure wash Prevent electronic components from getting wet WARNING The use of parts and solutions other than that recommended by the manufacturer may cause damage orendanger people WARNING Dress safely Do not wear rings or metal wrist watches while working on this machine They can cause an electrical short which can cause serious bums Do not work on this machine while wearing tie scarf orotherloose dangling neckware or clothing These loose items can tangle in the rotating partsand cause serious injury oreven death WARNING Do not use the machine asa step ladder or chair WARNING Only operate this machine from the operators postion It wasnot designed to passengers WARNING Do not operate this machine on rampsor uneven surfaces When climbing a ramp alwaysdrive the machine in forward straight up ordown the ramp Never drive acrossthe incline Do not back down or tum on ramps PAGE 6 AUTIONS the manufacturerto charge the machine It automatic charger sp
42. nse the recovery tank after every use This will prevent heavy buildup on the bottom of the tank foul odors and clogging of the drain hose SEE BELOW WITH REC OVERY LID OPEN amp TANK FULLY DRAINED l Remove vac screen retaining clip A SEE BELOW 2 Pull vac screen and float ball assembly B off the vac box 3 Rinse with hot water o 4 Drythoroughly 3 After rinsing reattach drain hose hook SEE BELOW 5 Replace vac screen onto box 6 Replace and tighten retaining clip PAGE 17 TANK SQ UEEG EE UP Fully drain solution tank 1 To raise the squeegee off the floor rotate Fully drai squeege lift lever A counter c loc k wise all the way to the left SEE BELOW Remove squeegee Unlatch tank latch A on each side of machine SEE BELOW Open Jaws SEE BELOW Tip tank back carefully until supported by strap strap not shown SEE BELOW SC UEEG EE DOWN 1 To lowerthe squeegee to the floor rotate squeegee lift lever B clockwise all the way to the right Vac motor will tum on automatically Use with remote vac wand SEE BELOW PAGE 18 DECK HEIGHT ADJ USTMENT SOLUTION ALTER 1 adjust deck height forbrus clearance 1 The solution sytem hasa INLINE ALTER A to filter loosen jam nut on adjustment bolt A tum out cleaning solution priorto scrubbing adjustment bolt clock wise to raise deck SEE BELOW counter
43. olicy is one of constant improvement all specifications are subject to change without notice Disk 7 16 Roto Poly 3 16 Steel 2 12 diameter x 3 1 2 2 5 diameter x 2 56 x 24 x 43 35 38 or 45 489 pounds 967 pounds 26D 2 13 inches 30D 2 15 inches 34D 2 17 inches 2 0 75 hp 270 rpm 2 1 0 hp 270 rpm 2 0 rpm 0 250 pounds 1 5 automatic 210 AH Up to 325 amp hour Up to 5 hours 24 v 25 amp 30 gallons 0 0 75 gal min 30 gallons 0 8 hp 3 stage 68 72 cfm 0 75 hp gear sealed 0 230 ft min 26 26 000 sq feet hour 30 30 000 sq feet hour 34 34 000 sq feet hour PAGE 3 Cylindrical 71167 Roto Poly 3 16 Steel 2 12 diameter x 3 1 2 2 5 diameter x 2 56 x 24 x 43 35 38 or 45 494 pounds 974 pounds 24C 2 22 x 5 5 27 2 25 x 5 5 30C 2 28 x 5 5 34C 2 32 x 5 5 2 0 75 hp 350 rpm 24 amp 27 2 1 0 hp 350 rpm 30 34 750 rpm 0 250 pounds 1 5 automatic 210 AH Up to 325 amp hour Up to 5 hours 24 25 amp 30 gallons 0 0 75 gal min 30 gallons 0 8 hp 3 stage 68 72 0 75 hp gear sealed 0 230 ft min 24 24 000 sq feet hour 27 27 000 sq feet hour 30 30 000 sq feet hour 34 34 000 sq feet hour COMMON WEAR PARIS NOTE In Disk Column Denotes Pad Size 13 15 17 SUPER
44. omsadjusted just right SEE BELOW on each side of deck and rotate side broom system to the up postion and reinsert pin SEE BELOW PAGE 13 OPERA PRE C LEANING CHECK LIST Read and understand the safety section on pages5 and 6 before operating the machine Check battery condition gauge on the control panel Make sure battenes are fully charged before using Checkthe condition of the padsorbrushes Checkthe condition of the squeegee blades Transport the machine to the filling station Raise the scrubhead and squeegee when transporting Tum machine off Fill the tank with up to 30 gallons of clean water either at front fill port A or rear fill port Access rear fill port by raising the recovery tank lid SEE BELOW cleartube rearof the machine indicates the amount of water in the tank SEE BELOW Add approved cleaning chemical Use the proper dilution ratio indicated on the bottle Call if unsure Note Use only non flammable commercial cleaning chemicals Your authorized distributor can assist you in selecting a proper chemical 14 1 Observe the amount of solution the machine is dispensing on the floorand adjust to the desired flow To increase the solution flow rate rotate the solution control knob counter clockwise To shut the solution off completely just release the drive button 2 Keep an eye on the clearvacuum coverto
45. overy Tank 30 gallons capacity each 31 SOLUTION ALL LID Fill port for filling Solution Tank 32 RECOVERY LID Used forflushing out Recovery Tank area with fresh water SEE URE 48 33 CLEAR COVER For viewing inside Recovery Tank area 34 CONTROL PANEL Machine controlsand accessto electrical components 35 RECOVERY DRAIN HOSE Allows for controlled draining of Recovery Tank 36 SOLUTION LEVEL INDIC ATOR amp DRAIN TUBE Shows precise level of cleaning solution in Tank Drain Port 37 ON BOARD BATTERY CHARGER OPTIONAL Recharges Battenes 38 SQUEEG EE BLADE Rec overs dirty water from floorto be recovered by Vacuum Hose 39 VAC UUM HOSE Vacuumizes Squeegee NOTE Keep free and clearof blockage 40 SQUEEGEE ADJ USTMENT Adjusts pitch of Squeegee Deflection should be even acrossentire blade 41 TANK LATCH Secures tank to frame PAGE 8 MACHINE SETU UNC RATING MACHINE Carefully check the crate forany signs of damage 1 Lowerthe squeegee mounting plate by and that the battenes are in the unit To uncrate rotating the lift lever A clockwise the machine remove banding from around the SEE BELOW crate Take off the top and sidesand dispose of propeny Carefully roll the machine off of the base Notify the camer immediately if concealed damage isdiscovered Cylindncal brushhead 15 screwed to the pallet via screws located in the front solution trough DO NOTTURN ON MACHINE UNTIL THESE SC
46. rs OEM Parts months Validity Fully completed Machine Delivery Form online or fax is on record at RPS Limitation Warranty will begin on date of machine installation to end user or 6 months after shipment from RPS Corp to the distributor if unsold at that time This warranty includes all parts on the machine except normal wear parts Some of these exceptions are 1 Any Brooms Brushes Pads Pad Drivers including Center Clip Retainers Floor Seals Wipers Splash Curtains Squeegees or Gaskets Filters Dust Collection Bags or Screens The safety pins design to fail in shear which are a fail safe device Belts Hoses or Tubing Caster Wheels Tires or internal tire tubes Vacuum motors with evidence of water foam passage or more than 450 hours Lights Strobe Headlights or bulbs The Batteries see below NOT COVERED Routine maintenance adjustments or parts damaged from abuse neglect improper use of the machine or lack of scheduled daily weekly monthly maintenance in accordance with our published PM Sheets Oe a add 22559 POLY TANKS 7 Years Coverage against leakage due to manufacturer s defect in materials or workmanship NOTE Freight coverage for 3 Years under the parts section of warranty BATTERIES Warranted through battery manufacturer for One 1 Year prorated from the date of delivery The battery manufacturer approves or denies the warranty coverage after analysis We rely on solely on their rev
47. s Signature Date Customer s Name Customer s Signature Date 92006 R P S Corporation continued from previous page PAGE 29 LCD Screen Menu Displays SC REEN 1 Operator SC REEN 3 Maintenance A HABI mmm 2 3 HEA 2 Scrubdeck down pressure gauge Sets the down pressure on the brushes and a diagnostic code which tells you what s wrong 10 Wateron Indicatesthe solution flow is on 11 Solution level Indicatesthe gallons per minute G P M 0 1 0 For common enor codes and descriptions see pages 27 amp 28 PAGE 30 TROUBLESHOOTING CENTRAL C OMMAND NOTE This machine is operated by a sophisticated electronic CONTROLLER that has many fail safes within it The controller self analyzes problems and flashesa four digit numeric code of what is wrong in the LCD window Most of these codesrequire a technician sattention You should not attempt repairs you are uncomfortable with especially if you are not used to working on electronics complete list of codesis published in the simplified electronic troubleshooting manual which isavailable to technical people However we have included the basic codesthat you can usually resolve yourself 1 1E03 AND 1E04 ERROR Check the small safety switch next to the red plug below the dashboard This switch will tum off the traction drive and brushesasa safety feature while the chargeris plugged in The switch may be stuck orthe plug t
48. th liquid electrolyte Control the water level after each charging process Refill with distilled water only Caution The gases generated during charging are explosive Do not smoke in the vicinity of the batteries When working with cables and electrical equipment avoid open flame and sparks Attention Use protective glasses and gloves during battery maintenance Battery acid causes injuries In case of contact with battery acid wash the affected parts with a lot of fresh water and consult a doctor if necessary CONTROLS see figure behind the cover 1 Three digit display symbol 1 to view A the charging current U the battery voltage h the charging time the charging ampere hours AH E the energy used KWh 2 Button for the Selection of the display mode 2 A U h C E After about 10 seconds the display returns to the visualization of the charging current 3 Red control indicator 3 when it is on the charging cycle has started 4 Yellow control indicator 4 when it is on the final phase of the charging cycle has started 5 Green control indicator 5 when it is on the charging cycle has finished OPERATION e Plug the cord into the socket e Connect the battery checking the polarity e Now the battery charger s display will show a sequence of details on the charger s internal programming after the name SPE it will show the software release installed in the equipment then in sequen
49. wisted at an angle engaging the switch This code will also flash if the wiring becomes very wet In thiscase either wait until the wiring driesout orcall a technician 2 7601AND 7602 ERROR Padsorbrushescurment over load Thiscan can occurwhen the pads brushes hit a bump in the floor To restart the pads tum off the key and tum it on again To avoid thisemor either slow down on bumpy partsof the floor orreduce downpressure on the padsorbrushes 3 1600 ERROR Voltage exceedsthe maximum Either the batteries mis wired charger is still plugged into the machine 4 7700 7701 7702 AND 7703 ERROR The vacuum motorhas exceeded it s authorized power limit Tum off main power switch and tum on again to clear PAGE 31 TROUBLESHOOTING CENTRAL 5 7900 7901 ERROR The emergency stop button is Out 6 HIGH THROTILE ERROR You pressed the drive button before tuming on the key Tum off the key release the drive button and try again 7 2 00 AND 2 01 ERROR Low voltage waming Voltage hasdropped down below the minimum required to operate the machine If you wait a few minutes the batteries may coast up a bit in voltage allowing you to drive very dowly to the recharge station 8 7802 ERROR traction motor was used to climb a ramp and wasrunning up the ramp for more than the 60 seconds allowed forthis Tum off the key tum on again and continue You should not use this ma
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