OPERATION MANUAL Decision Group Inc.
Contents
1. 4 DIAGNOSTIC UNDER WINDOWS USB Test Program exe is a diagnostic program to test your USB devices under Windows XP User can get USB Test Program exe programs from Decision Studio CD CHAPTER 5 SOFTWARE PROGRAMMING UNDER WINDOWS AND LINUX Under Windows we provide function library and dll file for users to program the device in supported language You can find manual USBDII Manual pdf and demo code in VB VC Delphi from Decision Studio CD Under Linux we provide C source to allow user directly to access device You can find manual and example in dcihid 0 5 2 tgz SR Decision Group es Operations Manual USB 8 Channel Relay Out Photo In Board BEER REE ERE ERE EEE 8 88 APPENDIX A WARRANTY INFORMATION A 1 Copyright Copyright DECISION COMPUTER INTERNATIONAL CO LTD DECISION GROUP INC All rights reserved No part of SmartLab software and manual may be produced transmitted transcribed or translated into any language or computer language in any form or by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior written permission of DECISION COMPUTER INTERNATIONAL CO LTD DECISION GROUP INC Each piece of SmartLab package permits user to use SmartLab only on a single computer a registered user may use he2. 3 Digital Input Output Port Setting AUSBSPR provide 16 digital channels TTL level and allow user to set them as 8 channel input port or 8 channel output port Default setting is both of the ports as input When user needs to change the port setting it must be set in both software and hardware In software setting USB Init Tool exe is a setting tool for USB series products User can find it in Decision Studio CD with its manual In hardware setting JP9 and on the board are used to select input output of digital I O When shorting JP9 means setting DIO 00 to DIO 07 as input mode otherwise opening JP9 means setting DIO 00 to DIO 07 as output mode When shorting JP10 means setting DIO 08 to DIO 15 as input mode otherwise opening JP10 means setting DIO 08 to DIO 15 as output mode DIO DIO 00 DIO 07 DIO Port2 DIO 08 DIO 15 as Output as Output Short JP9 Open JP9 Short JP10 Open JP10 Hu OO JP9 JP9 JP10 After setting by the software the setting of JP9 and JP10 must match the setting or it could be dangerous Especially in setting ports as output it must open the jump on the board or it may cause main IC damaged Please use this function extremely carefully SS RR Decision Group ae S Operations Manual USB 8 Channel Relay Out Photo In Board BEER EERE REE REE EE
3. En e es se E UTER a aea e ae pb PARS SEE TCI EAR SEGUE T e ea e e c an j i wi Decision Group M d Decision Group cu WE us Operations Manual USB 8 Channel Relay Out Photo In Board BERR EE 2 HARDWARE CONFIGURATION Before you use the USB 8 channels relay output 8 channels photo couple input board please ensure that the jumpers and switches setting The proper jumper and switches settings for the 8 channels relay output 8 channels photo couple input adapter are described in the following 2 1 Switch Settings 1 51 Reset 51 switch is used to reset 8051 the signal assignments shown in the following 2 S2 USB 2 3 4 SR Decision Group gt Operations Manual USB 8 Channel Relay Out Photo In Board BERR REE ERE REE EE EE OOO 88 The S2 switch is used to i
4. E147052 IB COIL RATING at 20 Voltage VDC mW ee ep ORDERING INFORMATION BT 12 S See Coil Rating S 150 300mW low consumption type Nil Power Consumption up to 560mW available upon request SR Decision Group c AU Operations Manual USB 8 Channel Relay Operations Manual USB 8 Channel Relay Out Photo In Board Out Photo In Board LLILLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLL APPENDIX C Bm J V External Power Installation Optional for Decision Group USB I O series of items Me Contact Rating The materials of the external power for Decision Group USB V O series items are customer self supplied or optional 1 25A 24VDC 0 5A 100VAC Dielectric Strength purchase they are not covered in the standard package of Between Coil amp Contacts 1000VAC 1 minute Between Contacts 1000VAC 1 minute Decision Group USB I O SELES items Surge Strength 1500V ll SPECIFICATIONS 1 The Materials of the external power customer Sii self supplied 2 x 10 operations at no load 2 x 10 operations at 1 20m VAC Electrical Life Resistive Load 2 x 105 operations at 20mA 20 VDC 1 x 105 operations at 1 25A 24 VDC 1 x 10 operations at 0 5A 100
5. otherwise when open the J3 the serial port communication is disable 2 6 Connector Assignments The photo isolator input signal and relay output signal pin assignments are shown in the below 1 Input Signal Assignments Pin Signal Description 1 2 3 4 5 6 7 8 9 Nn BWN KR Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch Opto isolator Ch OO Input OO Input 01 Input 01 Input 02 Input Q2 Input 03 Input 03 Input 04 Input 04 Input 05 Input 05 Input 06 Input 06 Input 07 Input 07 Input Pin Signa Description Ne Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch OO Output OO Output 01 Output 01 Output 01 Output 02 Output 02 Output 02 Output 03 Output 03 Output 03 Output 04 Output 04 Output 04 Output Signal Ground Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch Relay Ch 05 Output 05 Output 05 Output 06 Output 06 Output 06 Output 07 Outp
6. program on a different computer but may not use the program on more than one computer at the same time Corporate licensing agreements allow duplication and distribution of specific number of copies within the licensed institution Duplication of multiple copies is not allowed except through execution of a licensing agreement Welcome call for details A 2 Warranty Information SmartLab warrants that for a period of one year from the date of purchase unless otherwise specified in the warranty card that the goods supplied will perform according to the specifications defined inthe user manual Furthermore that the SmartLab product will be supplied free from defects LLLLLALLELLELLELLLLLLLLSELLLLLLLLLLLLLLLLLELLLLLELELLLLLE Decision Group Operations Manual USB 8 Channel Relay Out Photo In Board BERR O88 in materials and workmanship and be fully functional under normal usage In the event of the failure of a SmartLab product within the specified warranty period SmartLab will at its option replace or repair the item at no additional charge This limited warranty does not cover damage resulting from incorrect use electrical interference accident or modification of the product All goods returned for warranty repair must have the serial number intact Goods without serial numbers attached will not be covered by the warranty The purchase
7. 9 25 353 7 10 15 Soldenns temperature 12 500 om 1 Pula width 10015 Daty ra o perium KH emery Fig 4 Lm rss Ratio vs Fig 5 Forward Current vs Forward Voltage 3 For 10 seconds c Characteristics 25 Tees n E MH z met Rmwecmm S h V 0 f 108 3 3 EH Oupa Collectordakament lw Vac3N O i 5m Vac 9 i 7 Tune DESV 40 10 60 RE sai T charac V 0 f ME o o T rests Viet 9 X W c mA B 1000 L9 We cmt 1p UnAJ Forward voltage V p 1VI CON NN AES PER EX nS Fig amp Collector Current vs Fig 7 Relative Current Transfer Ratio vs Ambient Temperature 3 Model No Rank mark PCSHTA E 80 to 150 z PCHI7B 130 0200 E 1 200 to 400 8 i PC817D D 300 to 600 B B 80 to 260 E a Bort 130 to 400 E CoD 200 to 800 2 E 7Ac A Bet 80 to 400 B CarD 130 to 600 PCS 7AD A B C D 80 to 600 i PCa a7 A B C Dor Mo mark 50 to 600 lio i lolo ori lipere T UU a n n a a n n a n n n a n n n a a n n a a n n a a n n a a a n a a a n n a a n n a a n n a a a n ua a a n n a n n n a a n n a n n n a a n n a a n n
8. VAC Approx 6g DIMENSIONS mm WIRING DIAGRAM PC board pattern mm Bottom View General Tolerance 320 3 rt Tt 5V 1A AC adapter Power plug type is subject to the different varieties in different country General Tolerance 01 LLLLLLLLELLLLLELLELLLLLSELLLLLLLLLLLLLLLLLELLLLLLLLLLLLE SR Decision Group k Decision Group Operations Manual USB 8 Channel Relay Operations Manual USB 8 Channel Relay Out Photo In Board Out Photo In Board BERR ERR EERE EEE 2 2 Terminal blocks built in on Decision Group USB I O series of Items AC power cord e g PCB pluggable terminal blocks for PRO type only 3 External Power Installation procedure To tight loose the terminal with a minus screwdriver SR SS Decision Group 2 Decision Group A Operations Manual USB 8 Channel Relay Out Photo In Board BERR ERR EERE EEE Plug the terminal blocks into the socket O
9. a a n n a a n n a a a n n a a n n a a n n a a a n a a a n Decision Group ie Decision Group c Lo Operations Manual USB 8 Channel Relay Out Photo In Board SHARP PCB817 Series Fig 8 Callector emitter Saturation Voltage vs Ambient Temperature Collen remitir saturation voltage CV Ambient lemperaure T 7 Fig 10 Response Time vs Load Resistance 30 0 Response mme ija ul 10 Lam eesisianee Re Test Circuit for Response Time Test Circuit for Frepuency Response Fi Plesse refer to chapter Precawhons for Use 7 SR Decision Group Fig Collector Dark Current ws Temperature ColBecnoe dark curent I cag A Ambien iessgeramure T Fig 14 Frequency Response Voltage gan A dB os 1 3 200 500 Frequency kHz Fig 12 Collector emitter Saturation Voltage vs Forward Current 6 Col ctar c mpm er saam imn soltage CV Forward current lp lm 19 Operations Manual USB 8 Channel Relay Out Photo In Board FEATURES 2FormC Contact DIL Pitch Terminals High Reliability Bifurcated Contact Conforms to FCC Part 68 1500V Surge and Dielectric Strength 1000VAC Fully sealed UL File No
10. dual in line package PC817 1 channel type PC827 2 channel type PC837 3 channel type PC847 4 channel type 4 Recognized by UL file No E64380 m Outline Dimensions diagram Goo B Applications 1 Computer termmals maclune 4 Electric home appliances such as fan heaters etc 5 sumas t circus of Unit mm intemal connection diagrami G6Goo0 66 Pu P Pp m ip Ere df by deste pedise see EHAGF tales pobily tor ang detects thet acc ir ring any a HAs saam bn dais books etr Contact 3A In aeria datae Pe inest version of e device specto seas fore using ang CARES dee SS RR Decision Group 16 Operations Manual USB 8 Channel Relay Operations Manual USB 8 Channel Relay Out Photo In Board Out Photo In Board PEt PEL SHAR PC817 Series SHARP PCB17 Series B Absolute Maximum Ta 25 C Fig 2 Pinan TET Dissipation ws Fig 3 Peak Forward Current vs Duty Ratio Ambient Temperature Symbel Rating Unit 200 10000 Li 59 m4 BEES uar PmkRdemer 4 7 V s z j 35 V E Veo 5 V w E m f t Collector power dissipation Pe 150 mW 3 Total power dissipation 200 mW R Trolation volage Lv qw Operating temperature C E E
11. provides 8 relays to drive 8 different output channels Each relay channel can be used to control ON OFF of external devices to drive external power relays to activate alarms etc The USB 8 channels relay output photo isolator input board also provide 16 digital input output channels which allows connect to external devices for applications of digital I O The USB 8 channels relay output photo isolator input board provides Plug and Play PnP features it is a programmable I O interface board for PC 486 Pentium or compatibles The on board high speed 8051 uC provides USB functions run at 12Mbps full speed or 1 5Mbps low speed The features of USB 8 channels relay output photo isolator input board are USB2 0 with Plug and Play PnP features High speed 8051 uC core Support USB ID selection to identify USB device Support 8 photo couple input channels 8 relay output channels and 16 digital input output channels SS RR Decision Group res Operations Manual USB 8 Channel Relay Out Photo In Board Allow the photo input signals to be completely floated and prevent the ground loops 16 LED correspond to 8 input and 8 output ports activation status By using PC817 photo couple chips Power supplied from External DC 5V For photo couple input channel the isolation voltage is 5000V maximum load voltage is 30V maximum input current i
12. to D7 otherwise open JP9 means select output mode for DO to D7 When short JP10 means select input mode for D8 to D15 otherwise open JP10 means select output mode for D8 to D15 2 3 USB Connector SS RR Decision Group Fu Operations Manual USB 8 Channel Relay Out Photo In Board 1 USB Connector A The USB connector is connected B to computer USB port by using USB cable oy HIHI 2 4 LED Status 1 LEDI The LED1 is an indicator to show the power is supplied normally 2 LED2 The LED2 is an indicator to warning the USB link status When it lights it means USB connection works normally otherwise it is fail 2 5 Connector and Jumper for Serial Communication If there isn t a 2x5 header on the board it means this version doesn t support for serial communication 2 10 266 1 The connector of serial communication J2 sese Iz 1 3 To use RS422 RS485 RS232 please connect J2 to extension board by 10 pins flat cable Optional 2 Enable Serial Port J3 25 SR Decision Group eu Operations Manual USB 8 Channel Relay Out Photo In Board Operations Manual USB 8 Channel Relay Out Photo In Board J3 1s used enable serial port communication when short the J3 means enable serial port
13. Operations Manual USB 8 Channel Relay Out Photo In Board EEO 88 88 2 SMARTLAB USB 8 CHANNELS RELAY OUTPUT 8 CHANNELS PHOTO ISOLATOR INPUT BOARD OPERATION MANUAL Decision Group Inc LLLLLALLLELLLLLELLELLLLLSELLLLLLLLLLLLLLLELLELLLLLLLLLLLLLE Decision Group gt i Operations Manual USB 8 Channel Relay Out Photo In Board TABLE 9 in ae oad aa Ow gt Decision Group CONTENTS CHAPTERS iroda OU PR 1 Hardware 5 Digital Input Output Port Setting 12 Diagnostic under Windows 13 Programming under Windows and Linux 13 APPENDICES Warranty Information cece eee e eee e eee 14 Data osos erret 16 External Power Installation 22 LLLLLELLELLELLELLELLLLLSELLLLLLLLLLLLLLLLLELLLLLELLELLLLE 11 Operations Manual USB 8 Channel Relay Out Photo In Board BEER REE REE EEE EE 8 1 INTRODUCTION USB 8 channels relay output photo isolator input board provides photo couple digital input and relay output channels The photo isolator input part provides 8 photo couple digital input channels which allow the input signals to be completely floated and prevent the ground loop The relay output part
14. dentify USB board ID Please set different board ID to each board do not duplicate board ID setting ON ON ON ON OFF ON OFF OFF LO ON OFF ON ON OFF ON OFF 6 OFF OFF OFF OFF 0 3 Down load revised firmware When the S2 switch is set to ON ON ON ON status means down load revised firmware please follow the steps shown in the following 1 Set S2 to ON ON ON ON 2 Run USBBootloader program to down load revised firmware SR Decision Group IG Operations Manual USB 8 Channel Relay Out Photo In Board RRR EERE 2 2 Jumper Settings 1 Input Voltage Range Selection 7 1 to JP8 1 2 to JP8 are used to select input voltage range The 1 1 is used to select photo couple input channel 0 and JP2 is used to select photo couple input channel 1 etc When short the jumper the input voltage range from 0 to 20V and the active voltage form 4 5 to 20V When open the jumper the input voltage range from 0 to 30V and the active voltage from 18 to 30V Input Voltage Inactive Voltage Active Voltage 0 to 30V 0 to 17 6V 18 to 30V 0 to 20V 0 to 3 3V 4 5 to 20V 2 Digital Input Output Selection JP9 to JP10 n JP9 and JP10 are used to select input output of digital I O When short JP9 means select input mode for DO
15. perations Manual USB 8 Channel Relay Out Photo In Board BEER RRR ERE EEE EEE ROO 88 88 2 EJ EL Connect your eini pP device to the Qd computer with un a USB cable Fasten both 191 152753754 To confirm all sides of the screws PRO the switches and jumper type only setting correct in compliance Attach the black cord to the SGND and the red cord to the EXT DC 5V as well as the signals cords SR SS Decision Group Decision Group c sc
16. r must pay transportation costs for goods returned Repaired goods will be dispatched at the expense of SmartLab To ensure that your SmartLab product is covered by the warranty provisions it is necessary that you return the Warranty card Under this Limited Warranty SmartLab s obligations will be limited to repair or replacement only of goods found to defective a specified above during the warranty period SmartLab is not liable to the purchaser for any damages or losses of any kind through the use of or inability to use the SmartLab product SmartLab reserves the right to determine what constitutes warranty repair or replacement Return Authorization It is necessary that any returned goods are clearly marked with an RA number that has been issued by SmartLab Goods returned without this authorization will not be attended to SR Decision Group Lo Operations Manual USB 8 Channel Relay Out Photo In Board APPENDIX B DATA SHEET SHARP PC817 Series PC 17 Series High Density Mounting Type Photocoupler Lead fonming type Itype and taping meltype ame also available 1 1 we TUV VDEDOB83 approved type is also available as an option B Features 1 Current transfer ratio CTR MIN 50 atI r 5mA Vce 5V 2 High isolation voltage between mput and output V 5000V 3 Compact
17. s 50mA forward Activation voltage of photo input When short jumpers input range from 0 to 20V DC 0to3 3V inactive 4 5to 20V active When open jumpers input range from 0 to 30V DC Oto 17 6V inactive 18 30V active Maximum contact rating is 220V AC 120V DC 1 minimum response time is Ims maximum contact resistance 1s 0 1 OHM Each digital I O provides voltage range from OV to 3 5V where to 0 4V is OFF and 2 8V to 3 4V is ON Suitable for Linux MS Windows etc Operating temperature range from 0 to 55 C Relative humidity rage from 0 to 90 SR Decision Group E Operations Manual USB 8 Channel Relay Operations Manual USB 8 Channel Relay Out Photo In Board Out Photo In Board LLILLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLL PACKAGE CONTENTS oe sisi e SMARTLAB USB 8 channels relay output photo E E ER isolator input board T vpn es e USB cable ET e Decision Studio and User s manual CD e Two Different Connecter Types can be selected Standard European P C B type terminal blocks Professional Pluggable terminal blocks at So mi jte 1 mL e T ES zB doe a with DB9 RS232 or RS422 485 i S di mz er m8 ul joe Optional anao Tas Lam m e
18. ut 07 Output 07 Output Signal Ground 45V O2 2 Output Signal Assignments Pin Signa Description Relay Ch 00 Output SS _ Un A Signal Ground EXT 5 External DC 5V Power In ON SR Decision Group E m Decision Group e dp e Operations Manual USB 8 Channel Relay Out Photo In Board BEER ERE EE 3 Digital Input Output Signal Assignments Pin Signal Description Digital input output ch Digital input output ch Digital input output ch Digital input output ch Digital input output ch Digital input output ch Digital input output ch Digital input output ch Digital input output ch Digital input output ch Digital input output ch Digital input output ch Digital input output ch Digital input output ch Digital input output ch Digital input output ch 1 2 3 4 5 6 7 8 9 SS ON SR Decision Group e Operations Manual USB 8 Channel Relay Out Photo In Board BEER REE ERE REE EE
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