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Kit Plug&Play – Suzuki GSX–R K5

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1. rie 14 3 3 Removing the stock dash unplugging the CONNECIOrS nre 14 3 4 Milling the chassis that supports the stock dash rrrrrrrirririiiiiiri iii 16 S5 ASSembng Me Killer 16 3 6 Connecilng WA Cables iaia 16 3 7 Installing TPS cable included in the kit for MXL PiSta rire 18 INU UNS AA AAA AAA AA AAA 19 5 MXL Suzuki GSX R firmware sssasnuanuaazna manana nanunua nana nanznaazanananuzanzzanzanuzanuna 20 6 Suzuki GSX R kits configuration MXL Strada wiring code 04 554 55 and MXL Pista wiring code 042554 54 ine 21 7 Suzuki GSX R kits configuration MXL Strada wiring code 04 554 14 and MXL PISIaWiring C0 0804 554113 lla 27 I li Gear Calib allocare 33 7 1 1 Saving the configuration with calibrated gears ii 35 8 Equivalent circumference COMPUTE 1 11s 1srsrrrarireiiiiiiiiiiiia 36 9 TPS Sensor configuration siii ieri eine 37 10s Channel IA 41 11 Data download and ANA lYSIS ccccceescenseceeseeeeseeeaseeenseneaseeeaseseasesensesensesensenes 43 12 MXL expansSionS sssnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn 44 Appendix A Suzuki GSX R K5 wiring for MXL Strada with code 04 554 55 and MXL Pista with code 04 554 54 11x 1srsrrrsiii iii 45 Appe
2. MXL Strada Plug amp Play Suzuki GSXR K5 wiring SSS LS lt S i Ya 33 c V N oe o gt Qvcc lag N 222 a F T3 cee re O N O Tog 9 9 aid e ES ao ao O oO ce Te le le 28 ao ao o D a r E r E 2 2 Rif Quantit Titolo Nome materiale N articolo Riferimento Progettato da Controllato da Approvato da Data Nome file Data Scala Titolo Nome Cavo MXL Strada Plug amp Play Suzuki GSXR K5 Modifica Numero disegno Foglio 1of3 04 554 14 Racing Data Power www aim sportline com 49 CTD Racing Data Power MXL P amp P GSX R K5 User Manual Release 1 07 N rev Nota sulla revisione Data Firma Controllo 10 pins Hirose connector table Channel AMP 12 pin AMP 16 pin Cable colour Hirose pin Signal Length 1 n C 2 Red 2 12 V Vb Ext 4 Brown 3 Oil P Ch 3 1 Black 4 GND On board 12 yellow 5 High Beam Ch 7 rev counter 11 Green 6 VB 420 mm 12 Grey 7 Speed 13 Violet 8 Turning Light Ch 6 16 White 9 Fuel Ch 5 8 Bleu 10 RPM u Split 1 Gear channel Cable label Ch 9 Gear 3 pins Sumitomo fe
3. 0 0 HIGH POSITION ZERO POSITION How to calibrate your sensor Maintain pour sensor in high or right reference position and click on Get raw value proper Maintain pour sensor in zero or rest reference position and click on Get raw values proper Insert measure values corespondent to above indicated reference positions Click Ok button Follow the instruction that appears on the PC monitor e with the gas completely opened press Get raw data button corresponding to High Position e with the gas in its zero position press Get raw data button corresponding to Zero position e Match raw data with custom values to insert in Measure box For example match raw data sampled with gas completely opened with 100 value and raw data sampled with gas closed to O value e Press OK e The system comes back to the previous window www aim sportline com 39 MXL P amp P GSX R K5 Ci TD User Manual cere Power Release 1 07 The window shows sensor status turned to calibrated in red and Transmit calibration button enabled Pressing it the calibration is transmitted to the logger Sensor calibration Configuration name System tupe LOGGER_CONF MAL PISTA m Sensors to autocalibrate Channel name Sensor type Status Click here to calibrate M Sensors to calibrate Status Click here to calibrate Calibrated Calibrate PP Sensor type Zero based potentiometer
4. Channel name Gear Transmit calibration www aim sportline com 40 oa MXL P amp P GSX R K5 Cli TD User Manual Release 1 07 Racing Data Power 10 Channels Default channels setting of MXL Strada MXL Pista for Suzuki GSX R is MXL Strada Suzuki GSX R K5 wiring code 04 554 55 Channel identification Channel name Function RPM Engine RPM Value SPD 1 Speed1 Speed Value Ch 1 Oil Press Oil Pressure Ch 2 Fuel level Fuel level Ch 3 Turning_Light Turning_Lights ON OFF Ch 4 Hi Beam High Beam ON OFF Ch 5 Channel 5 Free Channel Ch 6 Channel 6 Free Channel Ch 7 Channel 7 Free Channel Ch 8 Channel 8 Free Channel LOG_TMP Datalogger_Temp Logger internal temperature BATT Battery Battery voltage ECUI ECT Temperature Sensor ECU2 Gear Gear Sensor MXL Pista Suzuki GSX R K5 wiring code 04 554 54 Channel identification Channel name Function RPM Engine RPM Value SPD 1 Speed1 Speed Value Ch 1 Oil Press Oil Pressure Ch 2 Fuel level Fuel level Ch 3 Channel 3 Free Channel Ch 4 Channel_4 Free Channel Ch_5 Channel_5 Free Channel Ch_6 Channel_6 Free Channel Ch_7 Channel_7 Free Channel Ch_8 Channel_8 Free Channel Acc1 LatAcc Lateral Accelerometer LOG_TMP Datalogger_Temp Logger internal temperature BATT Battery Battery voltage ECU ECT Temperature Sensor ECU2 Gear Gear Sensor www aim sportline com 41 en MXL P amp P GSX R K5 Cli TD User Manual Release 1 07 Racing Data Power MXL Strada Suzuki GSX R K5 wiring code 04 554
5. MXL P amp P GSX R K5 User Manual Release 1 07 ETTI s aaisa a E a r ii Figure 24 wiring installation particular of AMP connector Figure 26 kit installation www aim sportline com 17 MXL P amp P GSX R K5 Cli TD User Manual mane Release 1 07 Racing Data Power 3 7 Installing TPS cable included in the kit for MXL Pista MXL wiring connector Suzuki stock wiring sensor Figure 27 TPS cable installation Unplug the original Suzuki wiring from TPS sensor and connect it to the male connector of MXL wiring for TPS sensor as indicated in the box of figure 27 Connect the female connector of MXL wiring for TPS sensor to the same sensor as highlighted by the blue arrow Connect the 4 pins male plastic Binder connector to one of the free channels depending on the model of MXL see Channels chapter For further information concerning the configuration of the channel the TPS sensor is installed on refer to the related chapter of this user manual www aim sportline com 18 MXL P amp P GSX R K5 Ai TZ User Manual Release 1 07 Racing Data Power 4 MXL inputs Thanks to interface cables included in Suzuki GSX R K5 Plug amp Play kit data acquisition is really easy and quick The image below shows all inputs that allow data visualization on MXL Figure 28 MXL Strada MXL Pista rear view e Lap connector 1 allows
6. 7 n c 8 n c 4 White 9 CAN 3 Bleu 10 CAN Rif Ref Q t Q ty Materiale Material N articolo Item N Progettato da Designed by Contr da Ckd by Approvato da Approved by Nome file File name Data Date Scala Scale DB Titolo Title wa MXL Pista Plug amp Play Suzuki GSXR K5 K7 wiring N disegno Drawing N Rev Rev Foglio Sheet 04 554 54 sai Racing Data Power www aim sportline com 48 za 7 MXL P amp P GSX R K5 Ai User Manual a Release 1 07 Racing Data Power Appendix B Suzuki GSX R K5 wiring for MXL Strada with code 04 554 14 and MXL Pista with code 04 554 13 N rev Nota sulla revisione Data Firma Controllo e gt T Ls o _ DE fe E 6 O EL SS Ze o O O C 25 E mo 0 O gt E RIE no 0 O 5 Sc mo cO 6 o 5 oO Oc n 9 6 8 ss 50 n 8 co Te O E a8 Yo lt e Pa I y do n E n S seat 2 5 m c5 8 i Ta 2 w A oO NG ya i A N U f 2 4 pins Binder 719 female connector pinout Solder termination view See Split 1 See Split 2 1 16 pins AMP female connector pinout Contact insertion view 87 65432 16 15 14 13 12 11 10 9 x za lt DK X X x X x
7. MXL P amp P GSX R K5 CTD User Manual Release 1 07 Kit Plug amp Play Suzuki GSX R K5 GSX R 600 2006 2007 GSX R 750 2006 2007 GSX R 1000 2005 2006 User Manual www aim sportline com 1 SUMMARY BAU OCG UO aa Aa 3 1 Plug amp Play kit content vssescsccscesesacscacetesscescsecsnosscecnscaisedesssencencescereseeeseresereuereoceweatacesens 4 1 1 Part Numbers see also appendix A ri 6 2 Plug amp Play kit installation for MXL Strada wiring code 04 554 55 and MXL Pista wiring code 04 554 54 1x 1rssrriiii siii iii 7 2 1 Removing the lateral mirrors and fairings and the front fairing ccccssesseesseeseeseeeeeeeeeeeeeees 8 2 2 Removing the stock dash unplugging the stock CONNECHOSS ccceeeeeeeeeeeeeeeeeneeeeeeeeeneeeeeees 8 2 3 Milling the chassis that supports the stock CaSN ccsccceesseeseeeeeeseeeeeesseeseenseeseeeseeeeeesseesoeasenees 9 24 SSO MIDI th HONE PRE RR OR e RA RR A 9 2io Gonnceceling ihecables aaa 9 2 65 IAS TAMING he wigii a E RRE 11 2 7 Installing the TPS cable included in the kit for MXL PISta iii 12 3 Plug amp Play kit installation for MXL Strada wiring code 04 554 14 and MXL Pista Wiring Code 04 55 NI niaminini uwawa es eni rr 13 3 1 Removing the lateral mirrors and fairings and the front fairing iii 14 3 2 Remove the bike seat and the fuel taNk
8. Sheet 2di2 www aim sportline com 46 x Cs x es O 3 a gt o 0 gt Release 1 07 Racing Data Power Contr da Ckd by Firma Sign Data date N rev Rev N Descrizione Description MIA UOI EUILUJa J1AP OS nouid 10 99UU0I a ew aj JApuig suid p SJOJO UUOD jew 612 Jepuig suid p Z N TRI sajgeo zu GEO X p lt N SJOJO UUOD a ewiaj MBIA UOILASUI 1OE UOI9 Inould 10 99UU0I jew dINV suid 9 6izsepuig sud p p MU _ s jqe WW SE 0X E 4 N JO O9UUOD jew soJ H suld OL LN jqe C zWUGOK LN e MAIA UOILAaSUI JO E UOI Inouid 10 99UU0I jew dV suid z oo e MXL Pista Plug 8 Play Suzuki GSXR K5 K7 wiring JOJOOUUOD jew diNv suid Z4 JOJOOUUOD jew dy suid 9 Punim Y GY YXS5 IMNZNS Aeld 8 Bid B1SIld 1X N articolo Item N Scala Scale Data Date Materiale Material Nome file File name Approvato da Approved by Foglio Sheet 1 di2 Rev Rev 04 554 54 N disegno Dra
9. 0 0 5 0 CALC_GEAR Disabled Calculated_Gear No Mem Calculated Gear 0 9 LOG_TMP KW Enabled Datalogger_Temp No Mem Cold joint NE iio 50 BATT Enabled Battery No Mem Battery Yai 5 0 15 0 ECU_1 j Enabled ECT No Mem Temperature sensor oC xio 130 Enabled GEAR No Mem Gear sensor 0 7 ECU 2 In case an MXL Pista is being configured this window appears es System manager Current configuration A Set acquisition system Installation name Data logger type Ecu Vehicle name Available time Time with GPS Total frequency Master frequency Expansions freq Tot Expansions DEF AULT MXL PISTA SUZUKI GSXR_ DEFAULT 14 15 26 h m s 4 47 30 h m s 81 Hz 81 Hz 0 Hz 0 Select configuration Channels System configuration CAN Expansions configurator Speed_1 Wheel circumference mm 747 Pulses per wheel revolution 4 Si Channel iden Enabled disabled IV SPD_1 V Enabled Speed_1 10 Hz Speed x kmjh 1 0 0 320 0 CH_1 V Enabled Oil_Press 10 Hz Generic linear 0 5 Billy 1 0 0 5 0 CH_2 V Enabled Fuel_Level 10 Hz _ l Fuel level 2 0 100 CH_3 Disabled Channel 3 10 Hz _ Generic linear 0 5 4656 7 0 0 5 0 CH_4 Disabled Channel 4 10 Hz _ Generic linear 0 5 zie 7 0 0 5 0 CH_S Disabled Channel 5 10 Hz _ Generic linear 0 5 Y zi 0 0 5 0 CH_6 Disabled Channel 6 10 Hz _ Generic linear 0 5 4 10 0 5 0 CH_ Disabled Channel 7 10 Hz _ Generic lin
10. GSX R K5 User Manual Release 1 07 N rev Rev N Descrizione Description Data date Firma Sign Contr da Ckd by Binder 719 female connector table Label Binder pin Cable colour Cable type AMP 12 pin AMP 16 pin Connection Length 1 White 16 Analog Input 5 Ch 5 Biagk 3 x 0 35 mm Le Analog ANO 300 mm 4 Bleu 14 V Reference 1 White 13 Analog input 6 Ch 6 i Black 3 x 0 35 mm Li Analog GND 340 mm 4 Bleu 14 V Reference 1 White 12 Analog Input 7 2 Black 3 3 Analog GND Ch 7 3 Red 4 x 0 35 mm 9 VB 380 mm 4 Bleu 6 V Reference 1 White 9 Analog Input 8 2 Black 5 7 Analog GND Ch 8 3 Red 4 x 0 35 mm 1 VB 400 mm 4 Bleu 2 V Reference 10 pins Hirose female connector table Pin AMP Pin AMP er i Length Label 12 pin 16 pin Cable colour Pin Hirose Connection g 8 Green 1 Oil P Ch 1 2 Red 2 VB Ext 5 Yellow 3 Fuel Ch 2 ASG07 0 12 Brown 4 Speed 1 Black 5 GND ASG05 A RPM 440 mm Board 8 4 Orange 6 h Pink 7 Turn Ch 3 Purple 8 High Beam Ch 4 4 White 9 CAN 3 Bleu 10 CAN Rif Ref Q t Q ty Materiale Material N articolo Item N Progettato da Designed by Contr da Ckd by Approvato da Approved by Nome file File name Data Date Scala Scale DB Racing Data Power Titolo Title Cavo MXL Strada Plug amp Play Suzuki GSXR K5 K7 N disegno Drawing N 04 554 55 Rev Rev Foglio
11. MXL P amp P GSX R K5 User Manual Release 1 07 Appendix C TPS cable for all MXL kits code 04 550 69 N rev Nota sulla revisione Data Firma Controllo 3 pins Yazaki Female connector 4 pins Binder 719 male connector L 3 pins Yazaki Male connector Cable split particular 3 pins Yazaki female connector Contact insertion view ol White Red Black ee 5 Black Red 4 pins Binder 719 White male connector 3 pins YAZAKI Solder termination view male connector Contact insertion view Rif Quantit Titolo Nome materiale N articolo Riferimento Progettato da Controllato da Approvato da Data Nome file Data Scala 01 02 2005 Titolo Nome li TPS cable for Plug amp Play MXL kits Numero disegno Modifica Foglio 04 550 69 i Racing Data Power 1di1 www aim sportline com 55
12. O O gt s oO a e S 5 g g s o js J5 lt E J2 KO Koi 2 so E I oo 4 5 i zZz ie S I s E JO 5 3 e a 7 Ki 7 a g g E U 3 o g 2 w 5 D 2 Cc o 52 ine com sporti www aim MXL P amp P GSX R K5 ATD User Manual Racing Data Power Release 1 07 N rev Nota sulla revisione Data Firma Controllo 10 pins Hirose female connector table Channel AMP 12 pin Cable colour Hirose pin Signal Cable lenght 1 n c 2 Red 2 12 V Vb Ext 3 n c 1 Black 4 GND On board 5 n c 420 mm rev counter 11 Green 6 Vb 12 Grey 7 Speed 8 n c 9 n c 8 Blu 10 RPM Split 1 Gear channel cable label Ch 8 Gear 3 pins Sumitomo female connector Contact insertion view Ne v4 3 pins Sumitomo male connector Contact insertion view White White Connected to pin 9 of 16 pins AMP connector Split 2 water temperature channel cable label Ch 1 Water Temp 2 pins AMP male connector contact insertion view White 2 pins AMP female connector contact insertion view Connected to pin 8 of 16 pins AMP connector Rif Quantita Titolo Nome materiale N articolo Riferimento Progettato da Controllato da Approvato d
13. SG xio 50 BATT Enabled Battery No Mem Battery Yai 5 0 15 0 ECU_1 j Enabled ECT No Mem Temperature sensor E io 130 ECU_2 KW Enabled GEAR No Mem Gear sensor 0 7 In case an MXL Pista is being configured this window appears es System manager Current configuration A Set acquisition system Installation name Data logger type Ecu Vehicle name Available time Time with GPS Total frequency Master frequency Expansions freq Tot Expansions DEF AULT MXL PISTA SUZUKI GSXR_ DEFAULT 14 15 26 h m s 4 47 30 h m s 81 Hz 81 Hz 0 Hz 0 Select configuration Channels System configuration CAN Expansions configurator Speed_1 Wheel circumference mm 747 Pulses per wheel revolution 4 Si Channel iden Enabled disabled IV SPD_1 V Enabled Speed_1 10 Hz Speed x kmjh 1 0 0 320 0 CH_1 V Enabled Oil_Press 10 Hz Generic linear 0 5 Billy 1 0 0 5 0 CH_2 V Enabled Fuel_Level 10 Hz _ l Fuel level 2 0 100 CH_3 Disabled Channel_3 10 Hz _ Generic linear 0 5 4656 7 0 0 5 0 CH_4 Disabled Channel 4 10 Hz _ Generic linear 0 5 zie 7 0 0 5 0 CH_S Disabled Channel 5 10 Hz _ Generic linear 0 5 Y zi 0 0 5 0 CH_6 Disabled Channel 6 10 Hz _ Generic linear 0 5 4 10 0 5 0 CH_ Disabled Channel 7 10 Hz _ Generic linear 0 5 Y 466 oo 5 0 CH 8 Disabled Channel 8 10 Hz _ Generic linear 0 5 455 x 0 0 5 0 CALC_GEAR Disabled Calculated
14. a plaited protective covering Bent it and let it run along the bike right side Figure 20 chassis to be milled 2 and anti vibration mounting 1 1 Figure 21 anti vibration mounting particular Figure 22 MXL and bracket rear view Figure 23 Wiring installation www aim sportline com 16 Aa Racing Data Power Connect the 16 pins black AMP connector previously unplugged from the stock dash to the male one placed in the black aluminum box of MXL wiring shown in figure 24 press until you hear a click Use the plastic cover of the stock dash to make the connection waterproof Connect male and female water and gear connectors these green and white previously disconnected to the related connectors of MXL wiring Let cables labelled Gear Water Temp etc run along the bike chassis as shown in figure 25 Use plastic wrappers to fix them to the bike stock wiring Gear and water temperature stock connectors are under the fuel tank let them enter the engine compartment as shown in figure 25 Let all cables except for Lap one run between the high beam and the front fairing figure 26 Note the 2 AMP connectors cable labelled Lap and stock wiring the one ending with a black channels interface box are too big to pass between the high beam and the chassis It is suggested to insert the wiring from above be 4 n ie nei A gt
15. lap time detection e External expansion Modules connector 2 allows the connection with all expansion modules that communicate through the CAN bus GPS lambda probe e AMP 12 pins female connector 3 AIM wiring supplied with the kit e AMP 16 pins female connector 4 AIM wiring supplied with the kit www aim sportline com 19 WA ing Data Power MXL P amp P GSX R K5 User Manual Release 1 07 5 MXL Suzuki GSX R firmware MXL Strada MXL Pista for Suzuki GSX R K5 is equipped with a special firmware version that supplies the logger with a second virtual dashboard Note MXL firmware version has to be 14 86 33 or later On the street the display is set on street mode and shows the following parameters Bar graph with configurable scaling black RPM digital value battery voltage total and partial odometer date and time fuchsia use VIEW QUIT button to switch between the options Speed red Engaged gear green Analog channels always on top depending on MXL model bleu Up to 4 fields shown on demand and selectable by the drop down menu of System Configuration window of Race Studio 2 Use gt gt button to switch between the fields gi l l2 33 rpm 3 GEAR 4 U6 SPEED km mah 0 ECT BATT 000 sus 132 835 CORSE Figure 29 Display on street mode On track passing by a switched on transmitter the display switches automatically on track mode and shows lap time in spite of o
16. necessary to configure MXL display Select System Configuration layer MXL P amp P GSX R K5 User Manual Release 1 07 fl System manager Transmit iB Receive CAN Net info Current configuration Available time Time with GPS 14 15 26 hms Vehicle name DEFAULT Data logger type Ecu MXL PISTA SUZUKI GSXR_ System configuration BAN Expansions configurator Installation name DEFAULT Select configuration Channel rae Set acquisition system Total frequency 81 Hz 4 47 30 hms Master frequency Expansions freq Tot Expansions 51 Hz 0 Hz 0 DEFAULT MXL STRADA SUZUKI GSXR 750 2006 2007 WIRING 04 554 55 SUZUKI n GSXR_K5_K6 DEFAULT 8 1 kmih zi The window shown here below appears Default values differ depending on the model of MXL selected when creating the configuration Shift Lights n cl om 16000 J o om o Multiply factor MAX value None r Gear sensor Calculated with neutral signal Channel 5 Over rev log amp larm led Calculated Potentiometer Channel Channel For al via anne For alarm Threshold ECT hd 105 Oil Press ad m Battery ku 13 T l Fi Link alarm to measure fields TT Measure Short name Field 1 always displayed ECT m ECT orm Enable static string n Speed Channel Speed_1 we i Obscuring tim
17. stored in the logger memory and save them in a database Note data download and analysis is only available on MXL Pista For further information on these subjects refer to the related user manuals www aim sportline com 43 CD Racing Data Power 12 MXL expansions MXL P amp P GSX R K5 User Manual Release 1 07 Thanks to the wide range of AIM products expressly dedicated to the needs of any biker MXL is a modular and expandable system GPS Module GPS Module allows to sample a lot of important information brake analysis information concerning the chassis analysis of the behaviour of the biker in any point of the track This allows to view trajectories the related speed and evaluate driving errors Exporting all the information on Google Earth it will thereby be possible to over impose real images to the run trajectories LCU ONE CAN LCU ONE CAN controls and allows to optimize the Stoichiometric ratio Air Fuel with extreme precision To obtain the maximum engine performance LCU ONE uses a wide band Bosch LSU 4 9 probe and can detect punctual Lambda values in a 0 65 1 6 range www aim sportline com gt 44 MXL P amp P GSX R K5 ATD User Manual Racing cad Power Release 1 07 Appendix A Suzuki GSX R K5 wiring for MXL Strada with code 04 554 55 and MXL Pista with code 04 554 54 N rev Rev N Descrizione Description
18. system manager DEFAULT MXL STRADA SUZUKI GSXR 750 2006 2007 WIRING 04 554 55 zi SUZUKI GSXR_KS_K6 DEFAULT 8 1 kmjh zi www aim sportline com 28 MXL P amp P GSX R K5 Cli TD User Manual mee Release 1 07 Racing Data Power In case an MXL Strada is being configured this window appears es System manager P _ n T s Os Current configuration Installation name Data logger type Ecu Vehicle name Available time Time with GPS Total frequency Master frequency Expansions freq Tot Expansions DEF AULT MXL STRADA SUZUKI GSXR_ DEFAULT 11 32 54 h m s 4 26 30 h m s 100 Hz 100 Hz 0 Hz O Select configuration Channels System configuration CAN Expansions configurator Speed_1 Wheel circumference mm 747 Pulses per wheel revolution Channel iden Enabled disabled Sampling frequ Sensor type High scale M V Enabled Speed 1 No_Mem Speed zi kmh 1 0 0 320 0 V Enabled Oil Press No Mem Generic linear 0 5 Y mv 10 0 5 0 V Enabled Fuel Level No Mem Fuel level 0 100 V Enabled Turning _light No_Mem Generic linear 0 5 Billy 1 7 0 0 5 0 V Enabled Hi_beam No_Mem Generic linear 0 5 TA 1 7 0 0 5 0 Disabled Channel 5 No Mem Generic linear 0 5 Y civ 0 0 5 0 Disabled Channel 6 No Mem Generic linear 0 5 Y dea 10 0 5 0 Disabled Channel 7 No Mem Generic linear 0 5 V gi 0 0 5 0 Disabled Channel 8 No Mem Generic linear 0 5 V 555
19. the 16 pins AMP connector from the stock dash ts MXL P amp P GSK R K5 Cli TD User Manual oe Release 1 07 Racing Data Power 2 3 Milling the chassis that supports the stock dash The lap connector is under the chassis that supports the stock dash This is why the third installation step is milling a part of this chassis to connect Lap cable to the stock connector In figure 3 the part of the chassis to be milled is highlighted 2 Pay attention not to damage the anti vibration mounting 1 while milling the chassis Figure 3 chassis to be milled 2 and anti vibration mounting 1 2 4 Assembling the kit The fourth installation step is assembling I the kit It has four anti vibration mounting already mounted on the back of MXL Install MXL on its bracket and fix this last one in correspondence of the four anti vibration mountings using the Phillips recess cup head screws and the washers included in the kit Figure 4 anti vibration mounting particular Figure 5 shows MXL correctly assembled with bracket and washers rear view Figure 5 MXL and bracket rear view 2 5 Connecting the cables The fifth installation step is installing the wiring supplied with the kit The wiring is wrapped in a plaited protective covering Bent it and let it pass on the bike right side Figure 6 wiring installation www aim sportline com 9 MXL P amp P GSX R K5 Cli TD User Manual pa
20. the drop down menu of Sensor Type column e Set the desired unit of measure in Unit column e Set high scale value recommended 110 e Press Transmit button on the top keyboard to transmit the configuration to the logger DR Es System manager YA CAN Net info II D sot seguo al Data loQger type Ecu Vehicle name Available time Time with GPS Total frequency Master frequency Expansions freq Tot Expansions MXL PISTA SUZUKI GSXR_ DEFAULT 12 41 26 h m s 4 36 03 h m s 91 Hz 91 Hz 0 Hz 0 Transmit Current configuration Installation name DEFAULT Select configuration Channels Sysm configuration CAN Expansions configurator Speed 1 Wheel circumference mm 747 Pulses per wheel revolution Channel iden Enabled disabled Sampling frequ Sensor type Low scale High scale Rem aa SPD_1 V Enabled Speed_1 10 Hz z Speed km 1 0 0 320 0 CH_1 V Enabled Oil Press 10 Hz Generic linear 0 5 mv joo 5 0 H nahle el NH al laug 9 n nin fo o iti enti eifeetespamee iti abete CH_5 Disabled Channel 5 10 Hz E aric linear 0 5 Y zi 7 0 0 5 0 CH_6 Disabled Channel 6 10 Hz y Seffgric linear 0 5 if 0 0 5 0 CHEF Disabled Channel 7 10 Hz Gene linear 0 5 Ja 0 0 5 0 CH 8 Disabled Channel 8 10 Hz _ GenericYpear 0 5 Bi 7 0 0 5 0 CALC_GEAR Disabled Calculated Gear 10 Hz CalculateNgear 0 9 ACC_1 V Enabled LatAcc 1
21. to raw value column e When calibration is over the window below appears Press END CALIBRATION Gear sensor calibration Gear number Raw value NEUTRAL Click on END CALIBRATION HI Oo i ai 2 3 4 5 HE www aim sportline com 34 MXL P amp P GSX R K5 Cli TD User Manual Recing Dete Powar Release 1 07 e The system comes back to the previous window and shows sensor status calibrated in red and Transmit calibration button enabled Press it to transmit the calibration to the logger 7 1 1 Saving the configuration with calibrated gears To save the new configuration with calibrated gears in Race Studio 2 configurations database activate Select Configurations layer and press Receive button on the top keyboard Es System manager Current configuration Installation name Data logger type Ecu Vehicle name Available time Time with GPS Total frequency Master frequency Expansions freq Tot Expansions DEFAULT MXL PISTA SUZUKI GSXR_ DEFAULT 14 15 26 h m s 4 47 30 h m s 81 Hz 81 Hz 0 Hz O Select configuration System configuration CAN Expansions 2 DEFAULT MXL STRADA SUZUKI GSXR 750 2006 2007 WIRING 04 554 55 E SUZUKI GSXR_K5_K6 DEFAULT 8 1 kmh 5 The configuration of the logger connected to the PC previously transmitted is received saved as the last one on bottom of available configurations database and highlighted in y
22. 0 Hz Lateral acceMyometer g O1 3 00 3 00 LOG_TMP Enabled Datalogger_Temp 10 Hz Cold joint oe Jo 50 BATT Vv Enabled Battery 1 Hz Battery Moi 5 0 15 0 ECU_1 V Enabled ECT 10 Hz Temperature senso C lo 130 jy Enabled GEAR 10 Hz Gear sensor 0 7 ECU 2 www aim sportline com 37 MXL P amp P GSX R K5 Cli TD User Manual aa Release 1 07 Racing Data Power When TPS sensor has been set on a channel it needs to be calibrated Click on Calibration button on the left vertical keyboard or on the menu bar red circled in the figure below Es Race Studio 2 version 2 30 04 500 Fie AIM system manager Download data Analysis AIM system identification Online ff AIM system calibration f Custom sensors manager Select Language ird s System manager DER Racing Data Power AIM Sportline The World Leader in Data Acguisition Current configuration Installation name Data logger type Vehicle name Available time Time with GPS Total freguency Master frequency Expansions freq Tot Expansions DEFAULT MXL STRADA None None DEFAULT 0 00 00 h m s 7 13 04 h m s 0 Hz 0 Hz 0 Hz 0 Select configuration Channels System configuration CAN Expansions configurator m Speed_1 Wheel circumference mm 801 4 Pulses per wheel revolution 4 Channel iden Enatisdjdsabied Samping hegu Sensor type Mesure unk low scale Hghscde zi SPD_1 MW Enabled Speed_1 No Mem Sp
23. 14 Channel identification Channel name Function RPM Engine RPM Value SPD_1 Speed Speed Value Ch_1 Water_Temp_ECT Suzuki Water temperature Ch 2 Channel 2 free Free Channel Ch 3 Oil_Press_signal Oil Pressure Ch 4 Channel 4 free Free Channel Ch 5 Fuel level Fuel level Ch 6 Turning_Light Turning Lights ON OFF Ch_7 Hi_ beam High Beam ON OFF Ch 8 Gear Pot Calculated Gear LOG_TMP Datalogger_Temp Logger internal temperature BATT Battery Battery voltage MXL Pista Suzuki GSX R K5 wiring code 04 554 13 Channel identification Channel name Function RPM Engine RPM Value SPD_1 Speed Speed Value Ch_1 Water_Temp Suzuki Water Temperature Ch 2 Channel 2 Free Channel Ch 3 Channel 3 Free Channel Ch 4 Channel_4 Free Channel Ch_5 Channel_5 Free Channel Ch_6 Channel_6 Free Channel Ch_7 Channel_7 Free Channel Ch_8 Gear Calculated Gear Acc1 LatAcc Lateral Accelerometer LOG_TMP Datalogger_Temp Logger internal temperature BATT Battery Battery voltage According to the wiring you got free channels can be freely configured to connect additional sensors like suspension potentiometers brake and pressure sensors etc Note for further information concerning additional sensors installation and configuration refer to Race Studio Configuration and to MXL user manual www aim sportline com 42 MXL P amp P GSX R K5 Cli TD User Manual siga Power Release 1 07 11 Data download and analysis Once a test session is over it is possible to download data
24. Data date Firma Sign Contr da Ckd by Yn ue O O ES Io o E D D 5 x NR wo o O oe 5 o DL 25 T O e 20 S 2 n O wn O co Eo 50 lt U i E lao a g z zZ ni i HE N 2 4 x 0 35 mm I Il li 4 pins Binder 719 female connector pinout Solder terminatin view cable cables 12 x 0 25 mm cables N 2 3 x 0 35 mm N 1 16 pins AMP female connector pinout Contact insertion view 16 pin AMP 12 pins AMP female connector pinout Contact insertion view female connector 6 5 4 3 2 1 12 pin AMP 12 11 10 9 8 7 female connector MXL Strada Plug amp Play Suzuki GSXR K5 K7 wiring 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 Rif Ref Q t Q ty Materiale Material N articolo Item N Progettato da Designed by Contr da Ckd by Approvato da Approved by Nome file File name Data Date Scala Scale DB Titolo Title a MXL Strada Plug amp Play Suzuki GSXR K5 K7 wiring IRETE N disegno Drawing N Rev Rev Foglio Sheet 04 554 55 Racing Data Power 1di2 www aim sportline com 45 Racing Data Power MXL P amp P
25. Gear 10 Hz v Calculated Gear 0 9 ACC_1 V Enabled LatAcc 10 Hz Lateral accelerometer g O1 3 00 3 00 LOG_TMP Enabled Datalogger_Temp 10 Hz 221 Cold joint C lo 50 BATT KW Enabled Battery 1 Hz Battery Vert 5 0 15 0 ECU_1 V Enabled ECT 10 Hz Temperature sensor C lo 130 KW Enabled GEAR 10 Hz Gear sensor 0 7 Both show the channels sampled by the logger and speed panel labelled Speed and highlighted in the images above Note all additional channels are disabled by default for any information concerning their configuration refer to Race Studio Configuration user manual www aim sportline com 23 MXL P amp P GSX R K5 iD User Manual Racing Data Power Release 1 07 Speed panel Suzuki GSX R speed sensor is installed on the jackshaft that connects the gearbox to the pinion The number of magnets installed on this jackshaft is 4 The wheel circumference used in this panel is an Equivalent Circumference computed using this formula ur WheelCircumf Np Np pinion teeth number EquivCircumf NE Ne o teeth number Using default values computed for a Suzuki GSX R750 the equivalent circumference value is 747 mm 29 4 inches Changing the pinion or the crown with one that has a different teeth number equivalent circumference needs to be re computed For further information on this computation refer to the related chapter of this user manual www aim sportline com 24 TD Racing Data Power It is now
26. I E x x Es System manager Racing Data Power AIM Sportline The World Leader in Data Acquisition DEFAULT MXL PISTA SUZUKI GSXR_ DEFAULT 141526 hm s 447 30 hms 81 Hz 81 Hz Select configuration Channels System configuration CAN E pansions configurator GSXR_KS_K6 DEFAULT This window appears press calibrate button corresponding to the sensor to calibrate in this case gear potentiometer Sensor calibration Configuration name System type LOGGER_CONF MXL PISTA Sensors to autocalibrate Click here to autocalibrate all Chan Channel name Sensor type Status Click here to calibrate Sensors to calibrate Channel name Sensor type Status Click here to calibrate Gear potentiometer Calibrated ff Calibrate Transmit calibration x Cancel www aim sportline com 33 MXL P amp P GSX R K5 Cli TD User Manual Release 1 07 Racing Data Power Calibration panel appears Gear sensor calibration Gear number Raw value Check radio button comespondig with your higher gear number then click on CONTINUE bee Cancel e Select the higher gear number enabling the corresponding checkbox and press CONTINUE e engage one by one all gears also with the engine off but with the ignition on and click on CONTINUE after each gear as for the instruction that appears on the panel right
27. K5 Cli TD User Manual m Release 1 07 Racing Data Power Introduction MXL Plug amp Play kit for Suzuki GSX R K5 is the dashboard with data acquisition in Pista version designed for an easy and quick installation with the minimum effort it will be possible to connect directly to the bike ECU and show without additional sensors and depending on the model MXL Strada MXL Pista e RPM e RPM e Speed e Speed e Water temperature e Water temperature e Oil pressure Alarm e Oil pressure alarm e Fuel level alarm e Engaged gear e Turning Lights e Lateral acceleration e High Beam ON OFF e 6 free channels e Engaged gear e 4 free channels The logger like the stock dashboard is powered by the bike master switch MXL Strada MXL Pista kits for Suzuki GSX R K5 have been developed for the following bike models Displacement Year 2005 Year 2006 Year 2007 600 See K3 Manual YA YA 750 See K3 Manual v YA 1000 v v See K7 manual v supported Note thanks to the infrared transmitter receiver included in MXL Pista kit optional to MXL Strada kit it is possible to sample record lap times For anything not expressly explained in this user manual please refer to MXL or to Race Studio Configuration user manual www aim sportline com 3 2 MXL P amp P GSX R K5 Ai i User Manual Release 1 07 Racing Data Power 1 Plug amp Play kit content The composition of Plug amp Play kits for Suzuki GSX R K5 varies depending on the chos
28. L J COMPUTE EXIT Equivalent Circumference Drive gear teeth 16 er Driven gear 45 teeth number Circumference 47 inch a mm COMPUTE EXIT Equivalent 728 Circumference Fill in this value in the related case of Race Wheel circumference mmi Studio 2 Channels layer Pulses per wheel revolution www aim sportline com IT Speed 1 CE 36 ts MXL P amp P GSK R K5 Cli TD User Manual a Release 1 07 Racing Data Power 9 TPS Sensor configuration After having installed the sensor on the bike see the related chapter for further information it is necessary to calibrate it so that it samples correct data This procedure can be performed only using a PC with Microsoft Windows Xp or Microsoft Windows Vista 32 bit operating system and Race Studio 2 software included in the kit The logger needs to be connected to the PC through the USB cable supplied with the kit and switched on Run Race Studio 2 software and press AIM system manager button on the left vertical keyboard Select MXL on the panel that appears right of the vertical keyboard To set TPS sensor on a channel follow this procedure e Activate Channels layer e Select the channel where the sensor has been physically installed on e Enable the checkbox corresponding to it in Enable Disable column e Set if desired a channel name e Select Zero based potentiometer in
29. None J 0 Channel For al P annel For alarm Threshold gt ECT m ne off oil Press JE CIF Battery J 13 JF WU A Link alarm to measure Fields Measure Short name Measure Short name Field 1 always displayed Field 2 always displayed ECT a ECT Enable static string Battery BATT Field 3 page 1 i Field 4 page 1 None Welcome text None i Field 3 page 2 Textl Field 4 page 2 none z None Set fields are RPM Shift lights speed lap some alarms and the gear sensor www aim sportline com 31 en MXL P amp P GSX R K5 Cli TD User Manual ae Release 1 07 Racing Data Power RPM high scale value is set on 14000 RPM Lap obscuring time 8 seconds and number of segments 1 no split times Shift lights each displacement has different threshold values computed considering the stock engine limiter threshold value In case the bike limiter has a threshold value higher than the stock one default values need to be modified so that the last red light switches on just before limiter intervention Default visualization is e ECT water temperature alarm threshold values gt max 90 C lt min 50 C e ODOMETER run kilometres This default setting changes automatically once on the track with infrared transmitter and receiver The logger in fact switches on Show lap time if detects a lap signal Switching
30. OFF ON the logger it shows again odometer Note refer to Race Studio Configuration user manual for further information about the modification and customization of sampled channels The configuration is now ready to be transmitted to MXL press Transmit button on the software top keyboard www aim sportline com 32 ARR MXL P amp P GSX R K5 Cli TD User Manual i Release 1 07 Racing Data Power 7 1 Gear Calibration Gear calibration is the last step to finish system configuration it is to perform only in case the default one does not allow visualization of the correct engaged gear number and can be done only through a PC with Microsoft Windows XP or Microsoft Window Vista 32 bit operating system and Race Studio 2 software included in the kit The logger needs to be connected to the PC using the proper USB cable included in the kit Connect MXL to the PC and switch both on firstly the PC and then MXL run Race Studio 2 and follow this procedure e press AIM System manager button on the left vertical keyboard and select MXL on the panel that appears right of the vertical keyboard MXL sStrada MXL Pista Susuki GSX R e press Calibration button on the menu bar or on the vertical keyboard highlighted in the figure below Es Race Studio 2 version 2 30 04 File AIM system manager Download data Analysis AIM system identification Online AIM system calibration Custom sensors manager Select Language
31. Wiring for MXL Strada MXL Pista Plug amp Play GSX R K5 K7 2 N 1 Bracket kit 10 including 1 MXL bracket 2 Spacing collars for Suzuki GSX R 4 M4 8 Phillips recess cup head screws 2 M5 20 Phillips recess cup head screws 1 Black EPDM washer 2 M5 washer Optional to MXL Strada kit N 1 Infrared transmitter 3 N 1 Infrared receiver 4 N 1 Transmitter power cable 6 N 1 TPS throttle position sensor cable 7 Note before installing the kit it is suggested to check that the kits contains all specified items 1 1 Part Numbers see also appendix A Plug amp Play kit MXL Strada for Suzuki GSX R600 750 K5 code X16MXLSGS0567 CAN connection and analog channels technical drawing nr 04 554 55 f1 f2 Plug amp Play kit MXL Strada for Suzuki GSX R1000 K5 code X16MXLSGS5610 CAN connection and analog channels technical drawing nr 04 554 55 f1 f2 Universal kit MXL Strada Suzuki GSX R600 750 1000 K5 wiring bracket codes V02554550K5 DNKTSTMXLK5 to transform an MXL Strada in a Suzuki GSX R K5 application technical drawing 04 554 55 f1 f2 Plug amp Play kit MXL Pista for Suzuki GSX R600 750 K5 code X16MXLCGS0567 CAN connection and analog channels technical drawing nr 04 554 54 f1 f2 Plug amp Play kit MXL Pista for Suzuki GSX R1000 K5 code X16MXLCGS5610 CAN connection and analog channels technical drawing nr 04 554 54 f1 f2 Univ
32. a Data Nome file Data Scala Titolo Nome Cavo MXL Pista Plug amp Play GSXR K5 Numero disegno Modifica Foglio l 04 554 13 Racing Data Power 2of3 www aim sportline com 53 Racing Data Power MXL P amp P GSX R K5 User Manual Release 1 07 N rev Nota sulla revisione Data Firma Controllo Binder 719 female connector table Channel Binder pin Cable colour AMP 12 pin AMP 16 pin Connection Lenght 1 White 5 Analog input 2 Ch 2 2 Black 7 Analog GND 330 mm 3 Red 4 Bleu 6 V Reference 1 White 4 Analog input 3 Ch 3 2 Black 3 Analog GND 330 mm 3 Red 4 Bleu 6 V Reference 1 White 1 Analog input 4 2 Black 3 Analog GND Ch 4 3 Red 9 VB 380 mm 4 Bleu 2 V Reference 1 White 16 Analog input 5 2 Black 15 Analog GND Ch 5 3 Red 9 VB 380 mm 4 Bleu 2 V Reference 1 White 13 Analog input 6 2 Black 15 Analog GND cue 3 Red 11 VB am 4 Bleu 2 V Reference 1 White 12 Analog input 7 2 Black 11 Analog GND Ci 3 Red 11 VB A 4 Bleu 14 V Reference 1 White 10 USB D 2 Black 10 GND pi 3 Red 7 USB D li 4 n C Rif Quantit Titolo Nome materiale N articolo Riferimento Progettato da Controllato da Approvato da Data Nome file Data Scala Titolo Nome Cavo MXL Pista Plug amp Play GSXR K5 Numero disegno Modifica Foglio l 04 554 13 Racing Data Power 3 of 3 www aim sportline com 54 CD Racing Data Power
33. ca Foglio l 04 554 14 3013 Racing Data Power www aim sportline com User Manual Release 1 07 51 User Manual MXL P amp P GSX R K5 Release 1 07 Racing Data Power Controllo Firma Data Nota sulla revisione N rev MIA UOIJBUIWII 19P OS Inouid 10 99UU09 a ewds 61 J9puig suid y JO JO9UUOI A EWSJ dV suid Z L JOJOSUUOD je w dW suid Z 4 J0 OQUUOI jew 9SOJIH SUId OL L AO J9QUUOI A EWIS 6LZ Jepulg suid p Z 10 O9UUO9 Sed QWIONLUNS suid JO O8UU0D jew OWO JIWNS suid HU Z ulds S L HAS 28S MAIA UOILSSUI OE UOI Inould 10 99UU0I a ewi si dv suid 9 ena A 6 01 11 z1 1 tt St91 t 7 c s 2 2 8 p MAIA UOI SU JOe UOD nouid 10 99UU09 jew diNV suid 21 VA et 7 L 8 6 0t t1 z1 r z c t s 9 J10 O09UUOI awa dY suid z4 10 998UUOI jew diNv suid 9 Buuim GY H XS5 INZNS Aeld 9 BNid BISIA TXIN m _ o g T oO D O ep LL 2 g 5 eS E 3 2 LO x 8 OC cf x z U gt Ko A D D oO I oO gt amp e Z YO a 0 lt
34. d Release 1 07 Racing Data Power Connect the 16 pins connector previously unplugged from the stock dash to the male connector placed in the black aluminum box of MXL wiring as shown in figure 7 press until you hear a click Use the stock dash plastic cover to make the connection waterproof Pi Ne cia Figure 7 wiring connection Let the wiring run between the high beam and the front fairing figure 8 Note the 2 AMP connectors the wiring labelled Lap and the stock wiring ending with a channel interface wiring are too big to pass between the high beam and the front fairing It is suggested to insert the wiring from above i J x o t o Porti dl a a n Si gi z Faes nl i i 1 fa y tal DI yE a P pe L mi a de a xl g n i pa Figure 8 kit installation www aim sportline com 10 MXL P amp P GSX R K5 Cli TD User Manual Release 1 07 Racing Data Power 2 6 Installing the wiring To install the wiring follow this procedure It shows a black ground cable labelled GND that needs to be directly connected to the negative pole of the bike battery as shown in the images below The cable highlighted by the arrow in figure 14 is external to the wiring Let it run along the bike chassis as indicated in figure 10 until the bike battery Once reached the battery connect it to the negative pole figure 11 Figure 11 the connection of ground cable to the battery negative po
35. dometer g IU il Jp rpm q 8 J z 19 110 seo LAP34 845 130 1 49 35 CH_3 326 CH_Y 6518 Figure 30 Display on track mode Visualization mode street track is set via software and stored by the logger Default setting is show odometer street mode If user sets show lap time track mode via software this setting is restored at each switch on no matter if the bike is on track or not Note for further information concerning display management and its configuration refer to MXL and or Race Studio Configuration user manual www aim sportline com 20 a MXL P amp P GSX R K5 Cli TD User Manual Recing Dete Powar Release 1 07 6 Suzuki GSX R kits configuration MXL Strada wiring code 04 554 55 and MXL Pista wiring code 04 554 54 When MXL has been installed it is ready to work thanks to the default configuration In case a custom configuration is needed follow these instructions e Run Race Studio 2 software release 2 30 04 or later e Press AIM system manager button on the left vertical toolbar e Select MXL icon from the panel that appears on the right of the vertical keyboard www aim sportline com 21 _ MXL P amp P GSX R K5 Cli TD User Manual Racing Data Power Release 1 07 Fill in the window below with e Data logger type select MXL Pista or MXL Strada depending on the owned logger and paying attention to select the correct displacement 600 750 or 1000 and the correct w
36. e E sec Lap segments Show lap time show odometer Ci Show running lap time f Condition enabling checked alarms Threshold Fuel Level aa CFF None a O Channel for alarm Short name Measure Field 2 always displayed Battery Field 4 page 1 Field 3 page 1 None Welcome text None Field 3 page 2 Text 1 Field 4 page 2 Set fields are RPM Shift lights Speed Lap some alarms and the gear sensor www aim sportline com 25 en MXL P amp P GSX R K5 Cli TD User Manual ae Release 1 07 Racing Data Power RPM high scale can be set to a value included between 14000 and 16000 RPM depending on the bike displacement Lap obscuring time 8 seconds and 1 lap segment no split times Shift Lights each displacement has different threshold values computed considering the stock engine limiter threshold value In case the bike engine limiter has an higher threshold value than the stock one default values need to be modified so that the last red light switches on just before limiter intervention Default visualization is e ECT water temperature threshold value gt more than 105 C e OIL PRESS oil pressure threshold value lt less than 2 bar e BATTERY battery voltage alarm threshold value lt less than 13 volts e FUEL LEVEL fuel level threshold value lt less than 20 This value is expressed
37. ear 0 5 Y 466 oo 5 0 CH 8 Disabled Channel 8 10 Hz _ Generic linear 0 5 455 x 0 0 5 0 CALC_GEAR Disabled Calculated Gear 10 Hz v Calculated Gear 0 9 ACC_1 V Enabled LatAcc 10 Hz Lateral accelerometer g O1 3 00 3 00 LOG_TMP Enabled Datalogger_Temp 10 Hz 221 Cold joint C lo 50 BATT KW Enabled Battery 1 Hz Battery Vert 5 0 15 0 ECU_1 V Enabled ECT 10 Hz Temperature sensor C lo 130 KW Enabled GEAR 10 Hz Gear sensor 0 7 Both show the channels sampled by the logger and speed panel labelled Speed and highlighted in the figures above Note additional channels are disabled by default Refer to Race Studio Configuration user manual for further information concerning their configuration www aim sportline com 29 MXL P amp P GSX R K5 iD User Manual Racing Data Power Release 1 07 Speed panel Suzuki GSX R speed sensor is installed on the jackshaft that connects the gearbox to the pinion The number of magnets installed on this jackshaft is 4 The wheel circumference used in this panel is an Equivalent Circumference computed using this formula ur WheelCircumf Np Np pinion teeth number EquivCircumf NE Ne o teeth number Using default values computed for a Suzuki GSX R750 the equivalent circumference value is 801 4 mm 31 55 inches Changing the pinion or the crown with one that has a different teeth number equivalent circumference needs to be re computed For further info
38. eed zi km h 1 0 0 250 0 CH_1 V Enabled Water_Temp_ECT No Mem Water Temp Suzuki GSXR SE lo 150 CH_2 Disabled Channel_2_free No_Mem Generic linear 0 5 iv 100 5 0 CH_3 V Enabled Oil Press signal No Mem Oil Press Suzuki GSXR bar 1 0 0 5 0 CH_4 Disabled Channel 4 free No_Mem Generic linear 0 5 V paj 10 0 5 0 CH_5 V Enabled Fuel_level No_Mem Status signal 0 50 CH_6 V Enabled Turning _light No Mem Status signal 0 1000 CH_ MW Enabled Hi_beam No_Mem Status signal 0 50 CH 8 7 Enabled Gear_pot No_Mem Gear potentiometer 0 50 CALC GEAR Disabled Calculated Gear No Mem Calculated Gear a 9 LOG_TMP FW Enabled Datalogger_Temp No Mem Cold joint SE lo 50 BATT F Enabled Battery No_Mem Battery VI 5 0 15 0 This window appears Sensor calibration Configuration name System type LOGGER_CONF MAL PISTA Sensors to autocalibrate i Click here to autocalibrate all Channel name Sensor type Status Click here to calibrate Sensors to calibrate CH TPS zero based potentiometer Default value alibrate _o Wo Wo ULE I OL ote Ladle Click on Calibrate button corresponding to the sensor to calibrate in this case Zero based potentiometer www aim sportline com 38 ts MXL P amp P GSX R K5 Cli TD User Manual aa Release 1 07 Racing Data Power This window appears Sensor calibration Channel Name Sensor tupe Measure unit TPS zero based potentiometer Raw data Measure Curent values 1
39. ellow es System manager Current configuration Installation name Data logger type Ecu Vehicle name Available time Time with GPS Total frequency Master frequency Expansions freq Tot Expansions DEFAULT MXL STRADA SUZUKI GSXR_ DEFAULT 10 29 54 h m s 4 16 37 h m s 110 Hz 110 Hz 0 Hz 0 ECU Manufacturer ECU Model vehicle name Obs Split Speed Select configuration System configuration CAN Expansions Installation name ae TERI oeaan MA sraba SUZUKI Gsm 1000 20072008 WIRING 0455455 Sua Ct Derat 8 1 h Note for any further information concerning Race Studio 2 installation and configuration refer to the related user manual www aim sportline com 35 User Manual MXL P amp P GSX R K5 ATD Racing Data Power 8 Equivalent circumference compute Release 1 07 The equivalent circumference can be computed using Bike exe software included in Race Studio 2 CD utilities folder Browse the CD and double click on Bike exe icon fi GSX R SUZUKI Fill in Drive gear teeth number Fill in Driven gear teeth number Select the circumference unit of measure Fill in the circumference value Press Compute GSX R SUZUKI The software computes the equivalent circumference value and shows it in the related cell red circled here on the right Drive gear teeth number Driven gear teeth number Circumference C inch mm
40. en MXL version and on the bike production year Each kit includes only some of the items showed in the figure here above numbered to be more clear MXL Strada kit N 1 MXL Strada 1 N 1 Wiring for MXL Strada Plug amp Play GSX R K5 K7 2 N 1 USB cable for MXL 5 N 1 Accessories optional leaflet 8 N 1 Race Studio 2 Software CD 9 N 1 Bracket kit 10 including 1 MXL bracket 2 Spacing collars for Suxuki GSX R 4 M4 8 Phillips recess cup head screws 2 M5 20 Phillips recess cup head screws 1 Black EPDM washer 2 M5 washer www aim sportline com 4 Z MXL P amp P GSX R K5 Ai i User Manual Release 1 07 Racing Data Power MXL Pista kit N 1 MXL Pista 1 N 1 Wiring for MXL Pista Plug amp Play GSX R K5 K7 2 N 1 Infrared transmitter 3 N 1 Infrared receiver 4 N 1 Transmitter Power cable 6 N 1 TPS throttle position sensor cable 7 N 1 USB cable for MXL 5 N 1 Accessories optional leaflet 8 N 1 Race Studio 2 Software CD 9 N 1 Bracket kit 10 including 1 MXL bracket 2 Spacing collars for Suxuki GSX R 4 M4 8 Phillips recess cup head screws 2 M5 20 Phillips recess cup head screws 1 Black EPDM washer 2 M5 washer www aim sportline com 5 MXL P amp P GSX R K5 Cli TD User Manual m Release 1 07 Racing Data Power Universal kit for customers that already own an MXL Strada Pista N 1
41. ersal kit MXL Pista Suzuki GSX R600 750 1000 K5 wiring bracket codes V02554540K5 DNKTSTMXLK5 to transform an MXL Strada in a Suzuki GSX R K5 application technical drawing 04 554 54 f1 f2 Optional to MXL Strada Suzuki GSX R600 750 1000 K5 Plug amp Play kit Infrared transmitter with 90 cm cable code X41RX12090 Infrared transmitter code X02TXKMA01 Transmitter power cable code V0O2POWTX0 TPS Throttle Position Sensor cable code V02550690 www aim sportline com 6 MXL P amp P GSX R K5 Cli TD User Manual ai Release 1 07 Racing Data Power 2 Plug amp Play kit installation for MXL Strada wiring code 04 554 55 and MXL Pista wiring code 04 554 54 The instructions included in this user manual are intended for an MXL Strada MXL Pista with firmware version 14 86 33 or later and Race Studio 2 release 2 30 04 or later Suzuki GSX R K5 Plug amp Play wiring has been expressly designed and developed to be absolutely easy to install Thanks to the back fixing points of MXL it is possible to replace the stock dash in an easy and quick way The logger has to be connected to the chassis of the stock front screen using the bracket included in the kit The bracket is in black anodized aluminium light weight and mechanically resistant e Do not cut any cable the cable supplied with the kit is Plug amp Play e Pay attention not to damage the stock connectors while plugging unplugging them In the following pages it s desc
42. igure 19 is green has 2 pins and is placed on the left part of the engine cylinder block of the bike figure 16 Here below the stock water temperature connector is drawn Note cable colours correspond to the real ones Green connector To the ECU MXL P amp P GSX R K5 User Manual Release 1 07 cae 18 how to unplug a connector a Figure 19 water ea e particular www aim sportline com 15 CD Racing Data Power MXL P amp P GSX R K5 User Manual Release 1 07 3 4 Milling the chassis that supports the stock dash The lap connector is under the chassis that supports the stock dash This is why the fourth installation step is milling a part of this chassis to connect Lap cable to the stock connector In figure 20 the part of the chassis to be milled 2 is highlighted Pay attention not to damage the anti vibration mounting 1 while milling the chassis 3 5 Assembling the kit The fifth installation step is assembling the kit for Suzuki GSX R It has four anti vibration mounting already installed on the back of MXL Install the logger on its aluminium bracket in correspondence of the four anti vibration mounting using screws and washers included in the kit Figure 22 shows MXL correctly assembled with bracket and washers rear view 3 6 Connecting the cables The sixth installation step is installing the wiring included in the kit The wiring is all wrapped in
43. in percentage and corresponds to the bike reserve value around 4 5 litres 1 gallon e ODOMETER run kilometres This default setting changes automatically once on the track with infrared transmitter and receiver The logger switches on show lap time if detects a lap signal Switching OFF ON the logger it shows again odometer Note to modify and customize the shown channels with the related alarms refer to Race Studio Configuration user manual The configuration is now ready to be transmitted to the logger Press Transmit button on the software top keyboard www aim sportline com 26 ARA MXL P amp P GSX R K5 Cli TD User Manual i Release 1 07 Racing Data Power 7 Suzuki GSX R kits configuration MXL Strada wiring code 04 554 14 and MXL Pista wiring code 04 554 13 When MXL has been installed it is ready to be used thanks to the default configuration In case a custom one is needed follows these instructions e Run Race Studio 2 software e Press AIM system manager button on the left vertical keyboard e Select MXL icon on the panel that appears right of the vertical keyboard www aim sportline com 27 MXL P amp P GSX R K5 Cli TD User Manual age Release 1 07 Racing Data Power Fill in the window below with e Data logger type select MXL Pista or MXL Strada depending on the owned logger and paying attention to select the correct displacement 600 750 or 1000 and
44. iring identification code e New configuration name fill in a name for the new configuration e Vehicle name fill in a vehicle name e Unit of measure select the desired units of measure for speeds temperatures and pressures New configuration Data logger type MAL PISTA SUZUKI GSA 750 2006 2007 WIRING 04 554 54 z ECU Manufacturer SUZUKI nf ECU Model GSXR_K5 KE New configuration name DEFAU LT Vehicle name DEFAU LT Speed measure unit km h Temperature measure unit Pressure measure unit Click on OK to create the new configuration Select Channels layer to enter the configuration of MXL sampled channels fa System manager da Transmit e Receive n CAN Net info Current configuration A Set acquisition system Installation name Data logger type Ecu Vehicle name Available time Time with GPS Total frequency Master frequency Expansions freq Tot Expansions DEFAULT MXL STRADA SUZUKI GSXR_ DEFAULT 11 32 54 h m s 4 26 30 h m s 100 Hz 100 Hz O Hz 0 Channels System configuration CAN Expansions configurator E e IN Installation name Logger ECU Manufacturer ECU Model Vehicle name Obs Split Speed il DEFAULT MXL PISTA SUZUKI GSXR 750 2006 2007 WIRING 04 554 54 vi SUZUKI GSxR_KS_K6 DEFAULT 3 1 km h A BE ML STRADA SUZLKIGSXR750 2006 2007 WIRING 04 554 55 SUZUKI GSKRLKSK6 DEFAULT 8 amp 8 1 kmfh Select config
45. k way each component is Plug amp Play The logger has to be connected to the chassis of the stock front screen using the bracket included in the kit The bracket is in black anodized aluminum light weight and mechanically resistant e Do not cut any cable the cable supplied with the kit is Plug amp Play e Pay attention not to damage the stock connectors while plugging unplugging them In the following pages it s described how to correctly manage them e Do not install the system when the engine is hot The stock connectors are near to the engine and there is burning risk e The space under the fuel tank is quite small pay attention while demounting mounting it e Pay attention not to loose screws and washers e Pay attention not to damage the fairing while demounting mounting them www aim sportline com 13 MXL P amp P GSX R K5 Cli TD User Manual Release 1 07 Racing Data Power 3 1 Removing the lateral mirrors and fairings and the front fairing To disconnect the stock dash and install MXL on Suzuki GSX R K5 bike it is necessary to remove e front screen e lateral mirrors e lateral fairings e fuel tank Note refer to the bike user manual for further information concerning this step 3 2 Remove the bike seat and the fuel tank To reach stock connectors water gear and TPS it is necessary to remove the bike seat and the fuel tank Note refer to the bike user manual for further information concerni
46. le In figure 12 the external ground cable correctly connected to the battery negative pole is shown Figure 12 ground cable correctly connected www aim sportline com 11 MXL P amp P GSX R K5 Cli TD User Manual aaa Release 1 07 Racing Data Power 2 7 Installing the TPS cable included in the kit for MXL Pista MXL wiring connector Suzuki stock wiring TPS sensor Figure 13 TPS cable installation Unplug the original Suzuki wiring from TPS sensor and connect it to the male connector of MXL wiring for TPS sensor as indicated in the box of figure 13 Connect the female connector of MXL wiring for TPS sensor to the same sensor as highlighted by the blue arrow Connect the 4 pins male plastic Binder connector to one of the free channels depending on the model of MXL see Channels chapter For further information concerning the configuration of the channel the TPS sensor is installed on refer to the related chapter of this user manual www aim sportline com 12 a MXL P amp P GSX R K5 Cli TD User Manual E Release 1 07 acing ala ower 3 Plug amp Play kit installation for MXL Strada wiring code 04 554 14 and MXL Pista wiring code 04 554 13 Suzuki GSX R K5 Plug amp Play wiring has been expressly designed and developed to be absolutely easy to install Thanks to the back fixing points of MXL it is possible to replace the stock dash in an easy and quic
47. male connector Contact insertion view White 3 pins Sumitomo i Male connector Contact insertion view a a Connected to pin 9 Vig e of 16 pins AMP connector Se N Split 2 Water temperature channel Cable label Ch 1 Water T 2 pins AMP male connector Contact insertion view White White 2 pins AMP female connector Connected to pin 8 Contact insertion view of 16 pins AMP connector Rif Ouantita Titolo Nome materiale N articolo Riferimento Progettato da Controllato da Approvato da Data Nome file Data Scala Titolo Nome Cavo MXL Strada Plug amp Play Suzuki GSXR K5 Numero disegno Modifica Foglio 04 554 14 2013 Racing Data Power www aim sportline com 50 Racing Data Power MXL P amp P GSX R K5 N rev Nota sulla revisione Data Firma Controllo 4 pins Binder 719 connector table Channel Binder pin Cable colour AMP 12 pin AMP 16 pin Connection Length 1 White 5 Analog input 2 2 Black 7 Analog GND Ch 2 3 Rosso 9 330 mm 4 Bleu 6 V reference 1 White 1 Analog input 4 2 Black 3 Analog GND as 3 Rosso 9 VB 380 mm 4 Bleu 2 V reference i 1 2 Black 10 i USB D USB GND 1080 mm 3 Rosso 7 USB D 4 Bleu Rif Quantit Titolo Nome materiale N articolo Riferimento Progettato da Controllato da Approvato da Data Nome file Data Scala Titolo Nome F Cavo MXL Strada Plug amp Play Suzuki GSXR K5 Numero disegno Modifi
48. ndix B Suzuki GSX R K5 wiring for MXL Strada with code 04 554 14 and MXL Pista with code 04 554 13 00 0 cccccecccesceessecneeeeneecnseceeesoneeceesenssonseonsssenssonseoeessonsees 49 Appendix C TPS cable for all MXL kits code 04 550 69 55 MXL P amp P GSX R K5 Cli TD User Manual La Release 1 07 acing ata Fower PRESENTATION AIM a world leader in data acquisition for racing applications Established in 1976 nowadays AIM is a world leader in producing high performing loggers for racing application dashboards data loggers digital displays lap timers AIM established new standards in a lot of motor sports from karts to car bikes dragsters Formula 1 Boat offshore and even snowboards AIM products merges the functionalities of traditional tachometers RPM temperature and pressure indicators and lap timers with compact units high performing and easy to use Different products for different applications but with a shared characteristics the great innovation Each AIM system is completely designed realised and tested by its technicians The Research and Development board is made of Electronic and mechanic engineers physics and other specialists that develop software firmware and the related documentation Our reputation is build on quality products innovative technologies and on the steady engagement in customer support www aim sportline com 2 MXL P amp P GSX R
49. ng this subject 3 3 Removing the stock dash unplugging the connectors The third installation step is removing the stock dash and unplugging its connectors The stock dash is fixed to the bike through three fixing points In figure 14 the back and the front anchor points of the stock dash are red circled When the stock dash has been removed it is needed to unplug the 16 pins AMP connector from the same dash back side Remove the protective cover as shown in figure 15 and pull down the tongue highlighted in red unthread the connector from the dash i Figure 15 unplug the stock dash www aim sportline com 14 CD Racing Data Power Figure 16 shows the position of gear and water temperature stock connectors For further information concerning the stock connectors refer to figures from 17 to 19 The stock gear connector is a 3 pins white one placed on the bike left side figure 16 Here below male and female gear connectors are drawn Note cable colours correspond to the real ones White connector To the engine To the ECU How to unplug a 3 pins connector 3 pins male and female connectors are Strictly fixed To disconnect the male from the female use a flat screwdriver pull down the tongue and unplug the connectors Warning to unplug the connectors unplug the plastic cases and not the cables that could disconnect seriously damaging the wiring Stock water temperature connector shown in f
50. ribed how to correctly manage them e Do not install the system when the engine is hot The stock connectors are near to the engine and there is burning risk e The space under the fuel tank is quite small pay attention while demounting mounting it e Pay attention not to loose screws and washers e Pay attention not to damage the fairing while demounting mounting them www aim sportline com 7 LA Racing Data Power MXL P amp P GSX R K5 User Manual Release 1 07 2 1 Removing the lateral mirrors and fairings and the front fairing To disconnect the stock dash and install MXL on Suzuki GSX R K5 bike it is necessary to remove front screen e lateral mirrors e lateral fairings e fuel tank Note refer to the bike user manual for further information concerning this step 2 2 Removing the stock dash unplugging the stock connectors The second installation step is removing the stock dash and disconnecting the stock connectors The stock dash is fixed through 3 fixing points red circled in Figures 1a and 1b a Figure 1a stock dash fixing points rear view Once the stock dash has been removed unplug the 16 pins AMP bike stock connector from the dash back Remove the cover as shown in Figure 2 and pull down the tongue highlighted in red unthread the dash connector www aim sportline com E Figure 1b particular of fixing point labelled 3 front view _ Figure 2 unplugging
51. rmation on this computation refer to the related chapter of this user manual www aim sportline com 30 MXL P amp P GSX R K5 Ci TD User Manual mad Release 1 07 Racing Data Power It is now necessary to configure MXL display select System configuration layer System manager Current configuration rae Set acquisition system Installation name Data logger type Ecu Vehicle name Available time Time with GPS Total frequency Master frequency Expansions freq Tot Expansions DEF AULT MXL PISTA SUZUKI GSXR_ DEFAULT 14 15 26 h m s 4 47 30 h m s 81 Hz 81 Hz 0 Hz 0 DEFAULT MXL STRADA SUZUKI GSXR 750 2006 2007 WIRING 04 554 55 zi SUZUKI GSXR_K5_K6 DEFAULT The window below appears Default values are different depending on the model of MXL selected while creating the configuration Shift Lights Speed Multiply Factor iz Bi 13900 Channel Speed_i MAX value 16000 San Lap Obscuring time 5 Over rev log Alarm led None Over rev thresholc Jo cy 13400 O Sec Gear sensor Lap segments I ho I Show lap time Show odometer iP Show running lap time lait Calculated I 13100 Ka Calculated with neutral intentiometer pa pi 12700 Potentiometer signal Channel amp E Channel 8 B Condition enabling checked alarms Channel For alarm t cold Fuel Level m 20 A None D coff
52. the correct wiring identification code e New configuration name fill in a name for the new configuration e Vehicle name fill in a vehicle name e Unit of measure select the desired units of measure for speeds temperatures and pressures New configuration Data logger type Mal STRADA SUZUKI GSA K3 K5 WIFING 4 554 714 Y ECU Manufacturer Hone ECU Model None T New configuration name DEFAU LT Vehicle name IDEFAU LT Speed measure unit kmh x Temperature measure unit Pressure measure unit Press OK to create the new configuration Select Channels layer to configure the channels sampled by MXL ms Race Studio 2 version 2 30 04 Fie AIM system manager Download data Analysis AIM system identification Online AIM system calibration Custom sensors manager Select Language D f TT x Transmit p5 Receive YA CAN Net info 9 Set acquisition ziwa AIM Sportline a Current configuration The World Leader in Data Acquisition ara Installation name Data logger type Vehicle name Available time Time with GPS Total frequency Master frequency Expansions freq Tot Expansions DEFAULT MXL PISTA SUZUKI GSXR_ DEFAULT 14 15 26 h m s 4 47 30 h m s 81 Hz 81 Hz 0 Hz 0 amp Go to Analysis Select configuratio Channels System configuration CAN Expansions configurator si Delete Clone Import Export RATTO data _ a FAN Dot Sme ia mai r zi zi be AIM
53. uratio www aim sportline com 22 MXL P amp P GSX R K5 Cli TD User Manual wee Release 1 07 Racing Data Power In case an MXL Strada is being configured this window appears EB system manager ee Oe Current configuration Installation name Data logger type Ecu Vehicle name Available time Time with GPS Total frequency Master frequency Expansions freq Tot Expansions DEFAULT MXL STRADA SUZUKI GSXR_ DEFAULT 11 32 54 h m s 4 26 30 h m s 100 Hz 100 Hz 0 Hz 0 Select configuration Channels System configuration CAN Expansions configurator Speed_1 Wheel circumference mm 747 Pulses per wheel revolution 4 Channel iden Enabled disabled Sampling frequ Sensor type High scale M V Enabled Speed 1 No Mem Speed zi km h 1 0 0 320 0 V Enabled Oil Press No Mem Generic linear 0 5 Biv i joo 5 0 j Enabled Fuel_Level No Mem Fuel level 1 0 100 V Enabled Turning_light No_Mem Generic linear 0 5 Biv i 7 0 0 5 0 V Enabled Hi_beam No_Mem Generic linear 0 5 wv 100 5 0 Disabled Channel 5 No Mem Generic linear 0 5 V si 0 0 5 0 Disabled Channel 6 No Mem Generic linear 0 5 Y ia 0 0 5 0 Disabled Channel 7 No Mem Generic linear 0 5 V gio 0 0 5 0 Disabled Channel 8 No Mem Generic linear 0 5 V 455 0 0 5 0 CALC_GEAR Disabled Calculated_Gear No_Mem Calculated Gear 0 9 LOG_TMP KW Enabled Datalogger_Temp No Mem Cold joint
54. wing N Contr da Ckd by Q t Qty Rif Ref Progettato da Designed by Racing Data Power 47 www aim sportline com CD Racing Data Power MXL P amp P GSX R K5 User Manual Release 1 07 N rev Rev N Descrizione Description Data date Firma Sign Contr da Ckd by Binder 719 female connector table Label Binder pin Cable colour Cable type AMP 12 pin AMP 16 pin Connection Length 1 White 4 Analog Input 3 Ch 3 o Black 3 x 0 35 mm 7 Analog GND 300 mm 4 Bleu 6 V Reference 1 White 1 Analog Input 4 Ch 4 Black 3 x 0 35 mm Analog SND 340 mm 4 Bleu 2 V Reference 1 White 16 Analog Input 5 Ch 5 Black 3 x 0 35 mm 15 Analog GND 380 mm 4 Bleu 14 V Reference 1 White 13 Analog Input 6 Ch 6 Black 3 x 0 35 mm 11 Analog GND 420 mm 4 Bleu 14 V Reference 1 White 12 Analog Input 7 Ch 7 2 Black gt 13 Analog GND 3 Red 4 x 0 35 mm 3 VB 460 mm 4 Bleu 6 V Reference 1 White 9 Analog Input 8 Ch 8 2 Black 5 7 Analog GND 3 Red 4 x 0 35 mm A VB 500 mm 4 Bleu 2 V Reference 10 pins Hirose female connector table AMP 12 AMP 1 l i Label cls on o Cable colour Hirose pin Connection Length pin pin pin pin 8 Green 1 Oil P Ch 1 2 Red 2 VB Ext 5 Yellow 3 Fuel Ch 2 12 Brown 4 Speed ASG 07 0 4 1 Black 5 GND ASG 05 A 540 mm 8 Orange 6 RPM Board

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