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        User Manual - Sunlight Systems Australia
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1.                                 3 3  Connecting the PV Array                                                3 5   Connecting Multiple Inverters                                                       3 6   Connecting the AC Wiring                                                       3 7  Making AC Connections for the GT2 8 AU Model                                 3 8  Making AC Connections for GT5 0 AU Model                                       3 9    975 0466 01 01 ix    Contents    Communications Wiring for Multiple Inverters                                            3 11  Xanbus Network Technology                                              3 12  Guidelines for Routing the Network Cables                                             3 15  Connecting Network Cable between Inverters                                      3 16  Verifying the Xanbus Network                                            3 17   Communications Wiring for Monitoring a Single Inverter                                   3 17    4 Starting the Inverter    Commissioning Procedure                                                         42  Disconnect Test                                                            4 3    5 Monitoring the Inverter    Monitoring the Front Panel Display                                                     5 2  Front Panel Display Screens and What They Mean                                 5 3  Startup Mode                                                        5 3  Normal Operatio
2.                       TT      E i                                                     Front panel LCD          Tap front panel for  backlight status screens           Figure 5 1 Front Panel LCD Location    Viewing more Additional screens of information about the performance of the GT Inverter can   information be displayed by tapping the inverter front panel  This causes the LCD to cycle  through a series of information screens in Normal Operation  Offline or Fault  modes  These are described in detail in the following section     Front Panel  Display Screens and What They Mean        5 2 975 0466 01 01    Front Panel Display Screens and What They M ean    Front Panel Display Screens and What They Mean    Startup Mode    975 0466 01 01       Important  For the tables in this section  all numbers are examples only  Your model   revision numbers  and performance data will vary        The front panel display shows different message screens during different modes of  operation  Startup  Normal  Offline  and Fault   All single units display a basic set  of message screens  multiple unit systems display additional screens in Normal  Operation and Offline modes     In addition there are special message screens that may appear in any operational  mode  All of these message screens are described in more detail in the following  tables     During startup  the GT Inverter displays several message screens on its front panel  LCD  The startup screens appear in the order shown in Table 5 1
3.                22  Multiple Inverter Installations                                              2 2   Planning the Installation                                                           22  Inverter Location                                                      2 4  PV Array Requirements                                                  2 5  Grounding Requirements                                                         2 7  Routing the Wires                                                     2 8   Preparing for the Installation                                                        2 8  Wiring                                        2 0 eee eee eee eee eee 2 8  AC Circuit Breaker Requirements                                                 2 9  AC and DC Disconnects                                                  2 9   Mounting the Inverter                                                       2 9  OVEDVIEW    ee ee ee eS 2 9  Tools and Materials Needed                                                  2 10  Dimensions  lt  2    s3 Ss so eS SS Si ee Se ee ee ee ee ei Se he 2 11  Installing the Mounting Bracket                                              2 12  Mounting the Inverter on the Bracket                                        2 16    3 Wiring the Inverter    Connecting the DC Wiring                                                        3 2  Equipment Needed                                                          3 3  DC Fuses  GT5 0 AU Model Only for Three PV Strings
4.      High efficiency  Expandable    Communications  protocol    Standard Features    The GT Inverter is designed to take advantage of solar modules configured as  high voltage PV string arrays   single crystalline  poly crystalline  or thin film     with a 195 to 550 Vdc output voltage Maximum Power Point range  240 to 550  Vdc for the GT5 0 AU model      The GT Inverter uses Xantrex proprietary Maximum Power Point Tracking   MPPT  technology to harvest the maximum amount of energy from the solar  array  MPPT learns your array   s specific characteristics  maximizing its output at  all times     The high frequency  solid state design of the GT Inverter is extremely efficient     up to 96     Multiple GT Inverters may be networked together for increased net metering  capacity or future system growth     The GT Inverter uses the Xanbus    communications protocol  enabling it to  communicate with multiple units connected within the system  For more  information  see    Xanbus Network Technology    on page 3 12     Standard Features    975 0466 01 01    The GT Inverter has the following standard features     e Outdoor rated and weatherproof inverter  IP54   with external heat sink to  protect power electronic components    e Quick connect connections for DC input  both models  and for AC output   GT2 8 AU model only     e Liquid Crystal Display  LCD  to provide easy to read system status and daily  cumulative energy production information    e Two LED indicator lights to provide 
5.      Table 5 1 Startup Screens on GT5 0 AU Front Panel Display          Display  Duration Description  Power 5000W 5 seconds  Startup message 1  Maximum output power and  AU 230V Region nominal output voltage  Flash   03 01 5 seconds  Startup message 2  Model and revision numbers  ROM   03 00 for Flash and ROM memory on the GT Inverter     The ROM revision number applies to the  protection processor        Vh  253V 3 seconds   Vh  high threshold voltage setting  the threshold at  Clr t  lt  0 20s which the inverter disconnects itself from the  power grid when abnormally high AC voltage is  detected     Clr t  clear time        Vl  196V 3 seconds   VI  low threshold voltage setting  the threshold at  Clr t  lt  0 20s which the inverter disconnects itself from the  power grid when abnormally low AC voltage is  detected    Clr t  clear time        Vph  0V 3 seconds   Vph  phase to neutral  rms  high threshold   Clr t  lt  0 20s voltage setting  Note  Phase to neutral threshold  voltages are disabled for Australian GT Inverter  models so this screen always displays OV    Clr t  clear time           5 3    Monitoring the Inverter    Table 5 1 Startup Screens on GT5 0 AU Front Panel Display                Display  Duration Description   Vpl  OV 3 seconds   Vpl  phase to neutral  rms  low threshold voltage   Clr t  lt  0 20s setting  Note  Phase to neutral threshold voltages  are disabled for Australian GT Inverter models so  this screen always displays OV   Clr t  clear time    Fh 
6.     Warranty    What does this warranty cover and how long does it last  This Limited Warranty is provided by Xantrex  Technology Inc      Xantrex     and covers defects in workmanship and materials in your Xantrex Grid Tie Solar  Inverter  This warranty period lasts for five years from the date of purchase at the point of sale to you  the original end  user customer  unless otherwise agreed in writing  the    Warranty Period       You will be required to demonstrate  proof of purchase to make warranty claims     This Limited Warranty is transferable to subsequent owners but only for the unexpired portion of the Warranty  Period  Subsequent owners also require original proof of purchase as described in  What proof of purchase is  required      What will Xantrex do  During the Warranty Period Xantrex will  at its option  repair the product  if  economically feasible  or replace the defective product free of charge  provided that you notify Xantrex of the  product defect within the Warranty Period  and provided that Xantrex through inspection establishes the existence of  such a defect and that it is covered by this Limited Warranty     Xantrex will  at its option  use new and or reconditioned parts in performing warranty repair and building  replacement products  Xantrex reserves the right to use parts or products of original or improved design in the repair  or replacement  If Xantrex repairs or replaces a product  its warranty continues for the remaining portion of the  orig
7.    PV arrays are rated under standardized conditions  such as specified illumination   1000 W m      spectrum of the light  Air Mass 1 5 standard reference spectrum    and specified temperature  25   C   that seldom reflect real world installations   This is called the STC  Standard Test Condition  rating and is the figure that  appears on the PV module nameplate label     A properly designed and installed PV system will produce less than its peak  STC rated output  Actual production depends on several unavoidable  environmental factors described in this section     PV array temperature affects the output of the entire system  As the temperature  on the array surface heats up  its energy output goes down  Roof mounted arrays  also collect the heat generated by the roof surface  or trapped under the array  and  will produce less output than pole mounted arrays  which allow greater air  circulation behind the panels        Important  The GT Inverter will reduce its energy output to protect its electronic  circuits from overheating and possible damage in high heat conditions  For maximum  output in hot climates  mount the GT Inverter in a shaded location with good air flow        The angle of the sun in relation to the PV array surface   the array  orientation   can dramatically affect the PV array output  The array energy output  will vary depending on the time of day and time of year as the sun   s angle in  relation to the array changes  Incident sunlight decreases when the s
8.   Bussmann FWC 6A10F  FWC 8A10F  FWC 10A10F FWC 12A10F                      WARNING    Make sure all PV and AC wiring is disconnected from the inverter before accessing or  replacing the fuses or making the following wiring changes        3 4    When installing the DC fuses  the two positive PV wires must be relocated from  their factory installed connection points to the connection points in line with the  DC fuse clips  See Figure 3 2     The DC interconnect board is inside the GT Inverter wiring compartment  To  access the wiring compartment  remove the inverter front panel  It is held in place  by four screws   two along the bottom and two on the front of the inverter  First   remove the two screws along the bottom to release the protective bracket  Then   remove the two screws on the front of the inverter to release the front panel     975 0466 01 01  This chapter for use by qualified personnel only    When connecting  three PV strings   positive wires must  be relocated and  fuses installed           A              GT5 0 AU DC interconnect board  with factory installed wiring for two    strings     Figure 3 2 GT5 0 AU DC Fuse Installation  Connecting the PV Array    Baa ol       Connecting the DC Wiring                lilies    ii 5 h   CCZ KA   eV     ADS       i  FOr  ph   Ld                GT5 0 AU DC Interconnect Board with positive  PV wiring reconfigured and with DC fuses  installed  for three strings     975 0466 01 01    The following procedure is illustrated in
9.   mounting slots mounting and wiring are complete     All dimensions in mm     Figure 2 4 GT Inverter Dimensions  GT5 0 AU Shown        CAUTION    For the inverter to meet regulatory requirements and for weather protection  the  communication ports cover must be installed        975 0466 01 01 2 11  This chapter for use by qualified personnel only    Installation    Installing the Mounting Bracket    The mounting bracket for the GT Inverter allows the unit to be easily mounted and  removed for servicing  It has one hook that matches a corresponding hook on the  back side of the inverter                 Rectangular slots x 8   8mm x 30 mm    Mounting slots for securing the inverter              Figure 2 5 Mounting Bracket and GT Inverter  GT5 0 AU Shown     Clearance Requirements    For optimal and safe operation  make sure there is adequate clearance around the  inverter  If clearances are less than these recommendations are used  additional  power reduction may occur at high ambient temperatures     Table 2 3 Inverter Clearance Requirements                Location Minimum Clearance   Above 30 cm   Below  Outdoors    e Inverter     100cm   e Bracket    130cm  Indoors  the same clearances are recommended but not required    In front Sufficient room to allow for easy access to read the display and to prevent  accidental contact with hot surface    On sides Units can be mounted side by side with no clearance between them  but       15 cm of clearance around the outermost two uni
10.  0  25 30 40 50 60    Temperature    C     Figure A 2 Output Power vs  Ambient Temperature  GT5 0 AU     A 4 975 0466 01 01    Efficiency    Environmental Specifications    GT 2 8 AU   GT 5 0 AU             Environmental Specifications          Maximum peak efficiency   95  96   Nighttime tare loss 1W  Operating temperature range  25 to  65   C  Storage temperature range  40 to  85   C       Power derating    See Figure A 1 and Figure A 2        Tolerable relative humidity limit   Operating   lt 95   non condensing    Storage  100  condensing             Enclosure IP54  outdoor rated and weatherproof  User Display  Type   alphanumeric liquid crystal with backlight  Size   2 lines by 16 characters  Display Accuracy    Instantaneous Power         30 W   1  of reading        Voltage         1  of rating   1  of reading        Current         1  of rating   1  of reading        System Lifetime energy    975 0466 01 01        5        A 6    Mechanical Specifications                      GT2 8 AU GT5 0 AU  Inverter dimensions  H x W x D  597 x 403 x 136 mm 597 x 403 x 168 mm  Shipping dimensions  H x W x D   692 x 518 x 262 mm 720 x 577 x 291 mm  Inverter weight 19 5 kg 27 0 kg  Shipping weight 25 5 kg 31 5 kg  Input terminals Multi contact Quick Connect PV ADSP3 GWD  male  PV ADBP3 GWD   female        Output terminals  GT2 8 AU only        Binder 693 Series male socket  mates   N A  with supplied female cable connector  PG13 5 p n 99 4222 14 04     Warranty and Return Information
11.  51 0Hz 3 seconds  Fh  frequency high threshold setting  the threshold   Clr t  lt  0 15s at which the inverter disconnects itself from the  power grid when abnormally high frequency is  detected   Clr t  clear time    Fl  48 0Hz 3 seconds  FI  frequency low threshold setting  the threshold   Clr t  lt  3 10s at which the inverter disconnects itself from the  power grid when abnormally low frequency is  detected   Clr t  clear time    Reconnect Delay 3 seconds  Setting for the reconnect delay for the protection    185 00s          timer  After a fault clears for the specified clear  time  the protection timer starts counting down  before the inverter attempts to deliver power to the    grid       All numbers in this and following tables are examples only  Your model   revision numbers  and performance data will vary      The voltage and frequency thresholds  clear times and reconnect delay in  Table 5 1 can be adjusted for multi unit installations producing 30 kW or more   with the permission of the local utility  using GTConfigLite software      The clear time is the total time to disconnect the output from the grid  It is the  sum of the debounce time and the hardware delay time  The debounce time is  the protection processor waiting time before it declares a fault  This delay is  necessary to avoid nuisance trips     The protection timer begins its countdown during startup and the Reconnecting in  sss seconds screen appears until the timer countdown is complete     5 4    
12.  Figure 3 3  If there will be more than one  PV string  label the positive and negative wire pairs appropriately  for example   PV 1  PV 2      GT5 0 AU models are factory configured to accept two PV strings  To connect a  third PV string  relocate the two positive internal DC wires from their  factory installed connection points to connection points in line with the DC fuse  clips  and install DC fuses as specified in    DC Fuses  GT5 0 AU Model Only for  Three PV Strings     on page 3 3  See Figure 3 2    To wire the PV array to the GT Inverter    1  If necessary  install DC conduit from the PV string s  to the GT Inverter     2  Terminate the wires coming from the PV string s  with appropriate  Multi Contact connectors        CAUTION  Equipment damage    Before connecting the PV array to the inverter  check to ensure correct polarity and that  the voltage between the positive     and negative       terminals is below 600 Vdc   Upy lt 600 Vdc     To check the PV array DC voltage    1  Uncover the PV arrays and expose them to full sunlight  The sunlight must be intense  enough to produce the required output voltage    2  Measure the PV array open circuit DC voltage across the DC positive     and negative        terminals of the string combiner  This voltage must be less than 600 Vdc  Voltage over  600 Vdc will damage the inverter    3  Cover the PV arrays with an opaque material again        3 5  This chapter for use by qualified personnel only    Wiring the Inverter    3  C
13.  PV array is in shade   This screen flashes alternately with the Normal Operation  default screen        Two custom screens are available  The inverter does not display them unless they  are configured using GT View  see page 3   17   If configured  the custom screens  display as the fourth and fifth screens during the startup sequence  They can also  be viewed by tapping the unit during normal operation and fault mode     The first custom screen is intended for the home owner to display information  such as the name or location of the PV array associated with the inverter     The second custom screen is intended for installers  who can configure the screen  to display  for example  contact information for service     975 0466 01 01    Status Indicator Lights    Status Indicator Lights    The GT Inverter is equipped with two status indicator lights  LEDs  located below  the front panel LCD  Figure 5 2   These LEDs indicate the inverter   s current  status  Table 5 11  and assist in troubleshooting the performance of the unit     Only one indicator light will be lit at any time     Table 5 11 Status Indicator LEDs  LED on   Means    Green GT Inverter is on  DC voltage and AC voltage are qualified and the  protection timer has finished  and delivering energy to the grid  No action  required  Turns off when a fault state is detected        Red Ground fault condition detected    Check for any fault messages on the display  see Table 5 8   and refer also  to Table 6 1     Troubles
14.  Proof of purchase may be in any one of the following forms     e The dated purchase receipt from the original purchase of the product at point of sale to the end user  or  e The dated dealer invoice or purchase receipt showing original equipment manufacturer  OEM  status  or  e The dated invoice or purchase receipt showing the product exchanged under warranty     975 0466 01 01 WA 1    Warranty and Return    What does this warranty not cover  Claims are limited to repair and replacement  or if in Xantrex s discretion  that is not possible  reimbursement up to the purchase price paid for the product  Xantrex will be liable to you only  for direct damages suffered by you and only up to a maximum amount equal to the purchase price of the product     This Limited Warranty does not warrant uninterrupted or error free operation of the product or cover normal wear  and tear of the product or costs related to the removal  installation  or troubleshooting of the customer s electrical  systems  This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to     a  the product if it has been misused  neglected  improperly installed  physically damaged or altered  either  internally or externally  or damaged from improper use or use in an unsuitable environment     b  the product if it has been subjected to fire  water  generalized corrosion  biological infestations  or input voltage  that creates operating conditions beyond the maximum or minimum limi
15.  chapter for use by qualified personnel only    Wiring the Inverter    5  Plug the female end of the serial cable into your computer   s serial port  A  USB to DB9 converter  not supplied  may be required     6  Restore DC and AC power to the inverter     When power is restored to the GT Inverter  you can run GT  View on your  computer to monitor the inverter   s operation        Note  In multiple installations  GT View monitors only the inverter to which the computer is  connected  However  if the inverters are connected with a Xanbus cable  GT View will display  total system wattage and the accumulated daily energy produced by all inverters  To monitor  multiple inverters  you require multiple DB9 cable connections  one per inverter  to your  computer        GT View displays operational data such as power output in AC watts  lifetime  energy produced  and inverter temperature  Data is updated every two seconds   default setting      975 0466 01 01  This chapter for use by qualified personnel only    Starting the Inverter    Chapter 4     Starting the Inverter     contains information on starting up  the Xantrex Grid Tie Solar Inverter and performing a functional test     The topics in this chapter are organized as follows   e    Commissioning Procedure    on page 4   2  e    Disconnect Test    on page 4 3     This chapter for use by qualified personnel only    Starting the Inverter    Commissioning Procedure    To ensure that each GT Inverter is wired correctly  each invert
16.  directional meter  or to dual  meters  where one meter indicates power used and the second meter indicates  power sold  power supplied back to the utility   Consult the local utility to  determine the proper components to install  and obtain any permits required prior  to installation     3 7  This chapter for use by qualified personnel only    Wiring the Inverter    Making AC Connections for the GT2 8 AU Model    GT Inverter model 2 8 AU is equipped with a quick connect for making AC  connections  You must install a mating connector on the the wiring between the  utility panel and the GT Inverter  The GT Inverter must be connected to the utility  with three wires   two lines  one Active phase and one neutral phase  and one  protective earth  ground   Wiring must meet all code requirements and be a  minimum of 2 5 mm  The recommended Binder connector will accept cables  with an outside diameter of 10 12 mm and a maximum 2 5 mm  wire size     You will need    e Wire strippers   e Small  3 mm  slot head screwdriver   e Binder  Series 693  Female Cable Connector  Part Number 99 4222 14 04    The AC wiring from the utility panel must be terminated with a Binder Female  cable connector  Binder Series 693 part number 99 4222 14 04  before being  connected to the AC quick connect on the GT Inverter     To terminate the AC wiring   1  Strip 10 mm of insulation from each of the wires from the utility panel     2  Unscrew the female terminal from the shell of the female cable connecto
17.  recommendations    MPPT Requirements    MPPT operational  window    975 0466 01 01       Important  The PV array should be free of shade  This requirement includes even  small obstructions such as antennas  chimneys  and power lines  As well  be aware of  potential obstructions from growing trees and neighboring buildings  A small amount of  shade can have a disproportionately high impact on system performance        All electrical equipment should be approved for the voltage and current  ratings necessary for the application     All wiring should be sized correctly to minimize voltage drop   All exposed wires or conduits should be sunlight resistant     All required overcurrent protection and disconnecting means should be  included in the system and accessible for maintenance    All electrical terminations should be fully tightened  secured  and strain  relieved as appropriate    All mounting equipment should be installed according to the manufacturer   s  specifications     All wires  conduit  exposed conductors and electrical boxes should be secured  and supported according to code requirements     The MPPT software maximizes the output energy of solar arrays as long as the  operating voltage is within the MPPT operational window  Ensure that the PV  array used in the system operates within the MPPT operational window     Effects of array voltages outside of the MPPT operational window are shown in  Table 2 1     2 5  This chapter for use by qualified personnel only    In
18.  sure the inverter is seated properly  as shown in  Figure 2 8    2  After the unit is correctly seated on the bracket hook  locate the mounting  slots at the bottom of the unit  and mark the location on the wall for securing  screws    3  Remove the inverter and drill pilot holes in the wallboard  brick or concrete  for the securing screws    4  Reinstall the GT Inverter on the bracket  Secure the bottom of the unit with  appropriate screws or anchors   using the provided spacers for the  GT5 0 AU    and then tighten    Slide the mounting hooks on the inverter Make sure the inverter is   over the hooks on the mounting bracket  seated properly on the   mounting bracket  a  4 Fa  fm    Hl  f  mm   I  4  nod  Flange with    mounting slots  z 130 cm 100cm          Figure 2 8 Proper Placement of the Inverter on the Mounting Bracket     GT5 0 AU Model Shown with Communication Ports Cover On     975 0466 01 01  This chapter for use by qualified personnel only    Wiring the Inverter    Chapter 3     Wiring the Inverter     provides procedures for making DC  and AC wiring connections for single and multiple inverter  installations  This chapter also includes information about  communications wiring and using GT View monitoring software   The topics in this chapter are organized as follows    e    Connecting the DC Wiring    on page 3 2   e    Connecting the AC Wiring    on page 3 7   e    Connecting Multiple Inverters    on page 3   6   e    Communications Wiring for Multiple Inverte
19.  the front panel to advance the display to the next screen  Normal  operation screens shown in Table 5 3 are displayed in the order given  as you  tap successively on the unit  They are common to all GT Inverter systems  no  matter how many units are installed     If you continue to tap the unit  then the LCD continues to cycle through all of the  available normal operation screens  Each screen is displayed for a maximum of  30 seconds  If you do not tap again during that time period  then the LCD  backlight turns off and the display reverts to the default system message screen     5 5    Monitoring the Inverter    Table 5 3 Normal Operation Screens for All GT Inverters                      Tap Display  Description  Ist System 2000W LCD backlight turns on for better readability and  Today 2 500kWh default Normal Operation screen is displayed   2nd System Lifetime Lifetime energy produced by the GT Inverter system   305kWh  3rd Time Online Length of time inverter has been online today  in  Today hh mm ss hours  hh   minutes  mm  and seconds  ss    4th Array Readings Immediate DC voltage and current readings from the  350 5V 8 4A PV array   Sth Grid Readings Immediate AC voltage and frequency readings from  230 6V 50 0Hz the Grid   6th XanBus 250Kbps Xanbus network baud rate  transmitter and receiver  Tx OK Rx OK status                In a multiple unit system with network cables properly installed  the system  values displayed are for the entire system  For example  in a two i
20.  using GTConfigLite  see the GTConfigLite  User   s Guide  available with the software     Default Utility Disconnect Settings and Adjustment Ranges    975 0466 01 01                                  Setting Default   Min Max  Phase to Phase  rms  High Threshold Voltage 265 00 230 00 270 00  Phase to Phase  rms  Reconnect Voltage 265 00 230 00 270 00  Phase to Phase  rms  Low Threshold Voltage 203 00 200 00 230 00  Voltage  rms  High Clearing Time  ms  2000 2000 5000  Voltage  rms  Low Clearing Time  ms  2000 2000 5000  Frequency High Threshold  Hz  51 00 50 00 55 00  Frequency Low Threshold  Hz  48 00 45 00 50 00  Frequency High Clearing Time  ms  2000 2000 10100  Frequency Low Clearing Time  ms  2000 2000 10100  Reconnect Delay  ms  60000 10000 305000             Specifications    Output Power Versus Ambient Temperature    Once the heat sink on the inverter reaches a temperature limit  the GT Inverter  reduces its energy output to ensure maximum component ratings are not  exceeded  The following shows the maximum continuous output power derating  to be expected at higher ambient temperatures     GT2 8 AU Power Derating Curve                      3000  2500  _ 2000     b    s    1500  a      gt      o0   gt    e   500  0  25 30 50 60    40  Temperature    C     Figure A 1 Output Power vs  Ambient Temperature  GT2 8 AU     GT5 0 AU Power Derating curve                                     5000  4500  4000  3500    3000  b    s     2500  a     ZB 2000   gt      1500  1000  500 
21.  voltage 230 Vac  Nominal grid frequency 50 Hz  Total Harmonic Distortion  THD   lt 3   Power factor  gt 0 99   at rated power     gt 0 95   full power range    Output characteristics Current source  Output current waveform Sine wave       A 2 975 0466 01 01    Electrical Specifications    Islanding Protection    Requirement   AS4777 3 Clause B4       Type   Active rate of change of voltage    Adjustable Disconnect Settings    Voltage and frequency disconnect and islanding protection are essential safety  features that ensure no person working on the grid is harmed by a distributed  energy source  Default software settings are programmed into each GT Inverter at  the factory to ensure it does not island according to relevant safety regulations   AS4777 3 Clause B4  and that out of bounds voltage or frequency results in  disconnection as required  AS4777 3 Clause B2 and B3      In some instances it may be desirable to adjust these default settings  For example   the GT Inverter may experience nuisance trips  taking the inverter offline  if the  grid is weak and the voltage falls outside the allowable range specified in the  regulations  With permission from the utility  the factory settings may be changed  to allow the GT inverter to operate over a wider grid voltage range     The utility disconnect settings are password protected and should only be changed  by qualified service personnel  using the Xantrex GTConfigLite software tool  For  more information about installing and
22. 5 0466 01 01 xiii    xiv    Tables    Table 2 1  Table 2 2  Table 2 3  Table 3 1  Table 3 2  Table 3 3  Table 5 1  Table 5 2  Table 5 3  Table 5 4  Table 5 5  Table 5 6  Table 5 7  Table 5 8  Table 5 9  Table 5 10  Table 5 11  Table 6 1    MPPT Operational Window  GT2 8 AU                                     2 6  MPPT Operational Window  GT5 0 AU                                     2 6  Inverter Clearance Requirements                                              2 12  Recommended Fuses                                                           3 4  Total Xanbus Network Length                                           3 12  Network Components and Part Numbers                                            3 15  Startup Screens on GT5 0 AU Front Panel Display                                   5 3  Normal Operation Default Screen                                           5 5  Normal Operation Screens for All GT Inverters                                     5 6  Additional Normal Operation Screens for Each GT Inverter in a Multiple Unit System   5 7  Offline Mode Default Display                                                  5 7  Offline Mode Screens for All GT Inverters                                       5 7  Additional Offline Mode Screens for Each GT Inverter in a Multiple Unit System         5 8  Fault Message Screens                                                        5 8  Additional Fault Mode Screens                                               5 9  Special Message Scr
23. 50 0Hz          power from the Grid       Tn a multiple unit system with network cables installed  the system values  displayed are for the entire system  Time online and array readings are for the  local inverter and PV array associated with that inverter     5 9    Monitoring the Inverter    Special Screens    Custom Screens    Special message screens are displayed in specific situations that are not  considered fault situations  They can appear in any mode of operation  These  screens are described in Table 5 10     Table 5 10 Special Message Screens       Display Description  Reconnecting in Time remaining in seconds  sss  before the GT Inverter  sss seconds reconnects to the Grid  This is a protection timer that runs at    startup and after any Grid fault        Inverter GT Inverter switching  or has switched  from Normal  Offline Operation to Offline mode  This screen may flash alternately  with a Fault message screen        System  3500W The asterisk     in these two screens  see Table 5 2 and  Today 15 56kWh Table 5 4  indicates that the unit is derating its output power  because the inverter heat sink temperature is above 75   C or          Unit  1800W o     Today 7 82kWh 79   C depending on model   The asterisk only appears when the power is actually being  limited by the inverter   Insufficient Indicates the GT Inverter is not producing power due to  Solar Energy insufficient solar energy during low light conditions in early    morning or late afternoon or when the
24. 975 0466 01 01    Front Panel Display Screens and What They M ean    Normal Operation Mode    Normal Operation  default display    More screens for all  systems    975 0466 01 01    The LCD on the GT Inverter is refreshed every two seconds  so all readings are  current to within two seconds  There is a default display available at all times  and  a series of additional screens that can be displayed by tapping the front panel to  change the display     After the protection timer has completed its countdown and during normal  operation  the GT Inverter displays the normal operation message screen shown in  Table 5 2     Table 5 2 Normal Operation Default Screen    Display   Description    System 2000W  Today 9 875kKWh       Power being produced by the system now   Cumulative energy produced by the system today        If there is sufficient energy from the PV array  this screen is displayed  continuously while the system is operating normally  In a multiple unit system  connected by network cables  the power and cumulative energy values displayed  are for the entire system     During low light conditions when the GT Inverter cannot produce any power  the  Normal Operation default screen flashes alternately  every two seconds  with the  Insufficient Solar Energy screen  see Table 5 10     Special Message Screens    on  page 5 10     Besides the default normal operation display  more system information messages  can be viewed     To view more Normal Operation information     e Tap
25. C       Z Harvested          Main Utility  Service Panel       solar energy          PV Array  1    Figure 2 1 Installation Op    975 0466 01 01    GT Inverter  1    GT Inverter  2       DC converted to AC    tions Overview    This chapter for use by qualified personnel only          Utility Grid        Utility Grid    2 3    Installation    Inverter Location       WARNING  Burn hazard    Do not install in normal traffic areas or other locations where people can accidentally  come into contact with the front of the inverter  High temperatures can be present on the  face of the inverter that can cause skin burns if accidentally touched         Inverter failure due to improper installation will void the inverter warranty   Consider the following when determining where to install the inverter     Fire Safety       Indoor  s  Outdoor e    Orientation       Temperature       Ground    Clearance  Distance 7    Debris free       2 4    Do not install anywhere near combustible or flammable materials such  as stored fuels and solvents     The GT Inverter can be mounted indoors or outdoors    In outdoor installations the GT Inverter is rated for exposure to rain  and snow  but it should be located away from lawn sprinklers and  other sources of spray     The GT Inverter must be mounted vertically  with DC and AC  connectors facing down  on a wall or pole  See Figure 2 2     Make sure the GT Inverter is mounted in a location where the ambient  temperature range is  25 to 65   C    At ex
26. ENSES  WHETHER SPECIAL   DIRECT  INDIRECT  CONSEQUENTIAL OR INCIDENTAL  WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION   THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER   S RISK  AND     C  REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH  ALTHOUGH STEPS HAVE BEEN  TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION  THE ACCURACY CANNOT BE GUARANTEED  APPROVED  XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT  WWW XANTREX COM    Date and Revision   March 2010 Revision D    Document Part Number  975 0466 01 01    Product Part Numbers   864 1030  GT2 8 AU QC 230  and 864 1039 01  GT5 0 AU QC 230   Contact Information   Telephone  1 650 351 8237   Fax  1 604 422 2756    Email  RE TechSupport  schneider electric com  Web  www xantrex com    About This Manual    Scope    Audience    Organization    975 0466 01 01    The purpose of this Owner   s Manual is to provide explanations and procedures  for installing  operating  maintaining  and troubleshooting the Xantrex Grid Tie  Solar Inverter     The manual provides safety guidelines  detailed planning and setup information  It  provides procedures for installing the inverter and information about operating  and troubleshooting the unit  It does not provide details about particular brands of  photovoltaic  PV  panels  You need to consult individual PV manufacturers for  this information     Chapter 1 and Chapter 5 are intended for anyone who needs to operate the  
27. GT 2 8 AU only  Ensure the AC quick connect is firmly inserted into the GT  Inverter and that the coupling ring is tight     4  Uncover the PV array and or close the main DC disconnect switch  if one is  installed     Ensure the PV array is producing the required output voltage     5  Connect the utility grid voltage by switching the AC circuit breaker on     975 0466 01 01  This chapter for use by qualified personnel only    Disconnect Test    6  Monitor the startup sequence on the front panel LCD     The GT Inverter starts automatically when it receives DC voltage within the  correct range and it is connected to an acceptable grid     To monitor the startup sequence  check the GT Inverter LCD  The startup  screens  see Table 5 1 on page 5 3  should appear for five seconds each  and  then the Reconnecting in sss seconds special screen  see Table 5 10 on   page 5 10  will appear until the protection timer countdown is completed     7  Run the disconnect test     Disconnect Test    The disconnect test is designed to verify correct operation of the Xantrex Grid Tie  Solar Inverter both on initial operation and periodically through its life as required  by the utilities  This test ensures that the Xantrex Grid Tie Solar Inverter does not  island by sending electricity to the utility grid when the local utility has shut off  the grid for repairs  or when the utility wiring is damaged     When operation of the inverter has been verified and the unit is producing power   run the di
28. Ground floor 1  Single GT Inverter Multiple GT Inverters    Figure 2 7 Installing the Mounting Bracket using Plywood Support    3     975 0466 01 01    Using a level  place the mounting bracket against the wall surface so that the  bottom edge of the bracket is at least 130 cm above the ground  Position the  top edge of the bracket a minimum of 34 cm below any ceiling or roof  See  Figure 2 7     Mark the location for mounting screws if using a wall stud for support  At  least four mounting screws and anchors are needed for concrete installations  or wallboard installations where no wall studs are available for support     Remove the bracket and drill appropriately sized screw or anchor holes using  a drill bit     Secure the bracket to the supporting surface using at least two screws and  washers     This chapter for use by qualified personnel only    Installation    Mounting the Inverter on the Bracket    Before mounting the inverter  remove the communication ports cover  if it has  been attached to the unit   With the cover removed  you can access all the  mounting slots along the bottom flange  Ensure the communication ports cover is  installed after mounting and wiring are completed     To mount the inverter on the mounting bracket                                                                                                                                         1  Place the GT Inverter   s mounting hook  located on the back of the enclosure   over the bracket andmake
29. OSE  ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO  THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE  PERIOD STIPULATED UNDER THIS LIMITED WARRANTY     IN NO EVENT WILL XANTREX BE LIABLE FOR   A  ANY SPECIAL  INDIRECT  INCIDENTAL OR CONSEQUENTIAL  DAMAGES  INCLUDING LOST PROFITS  LOST REVENUES  FAILURE TO REALIZE EXPECTED SAVINGS  OR OTHER  COMMERCIAL OR ECONOMIC LOSSES OF ANY KIND  EVEN IF XANTREX HAS BEEN ADVISED  OR HAD REASON TO KNOW   OF THE POSSIBILITY OF SUCH DAMAGE   B  ANY LIABILITY ARISING IN TORT  WHETHER OR NOT ARISING OUT OF  XANTREX S NEGLIGENCE  AND ALL LOSSES OR DAMAGES TO ANY PROPERTY OR FOR ANY PERSONAL INJURY OR  ECONOMIC LOSS OR DAMAGE CAUSED BY THE CONNECTION OF A PRODUCT TO ANY OTHER DEVICE OR SYSTEM  AND   C  ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE  OR THE INCORRECT  INSTALLATION  INTEGRATION OR OPERATION OF THE PRODUCT BY PERSONS NOT AUTHORIZED BY XANTREX     Exclusions    If this product is a consumer product  federal law does not allow an exclusion of implied warranties  To the extent  you are entitled to implied warranties under federal law  to the extent permitted by applicable law they are limited to  the duration of this Limited Warranty  Some states  provinces and jurisdictions do not allow limitations or exclusions  on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or  con
30. Xantrex Grid Tie Solar Inverter  Operators must be familiar with all the safety  regulations pertaining to operating high voltage equipment as dictated by local  code  Operators must also have a complete understanding of this equipment   s  features and functions  Do not to use this product unless it has been installed by a  qualified installer in accordance with the instructions in Chapter 2     Installation        Chapter 2  Chapter 3  Chapter 4  and Chapter 6 are intended for qualified  installers who need to install the Xantrex Grid Tie Solar Inverter  Qualified  installers have the training and experience in solar power systems to safely and  correctly follow these instructions and the applicable electrical and building  codes  in order to design and install a system that is safe and will operate correctly   Qualified installers have an awareness of the hazards involved in performing  electrical installation work and how to reduce those hazards  Only qualified  personnel should perform the installation  commissioning and maintenance of the  GT Inverter     This manual is organized into six chapters and an appendix     Chapter 1     Introduction     contains information about the features and functions  of the Xantrex Grid Tie Solar Inverter     Chapter 2     Installation     provides information about planning for and installing  the GT Inverter  It contains information to help you plan wire routes  ensure your  PV array provides necessary power  and find a suitable loca
31. ails  two rails are required  one for the mounting bracket and another for    securing the bottom edge of the inverter  see Figure 2 6      2  Connect the mounting bracket vertically to the pole or rail     e Be sure to use at least two bolts to secure the bracket    e Position the lower edge of the bracket a minimum of  floor or ground     to the support   130 cm above the    e Position the top edge of the bracket a minimum of 34 cm below any    ceiling or roof     3  If using a single vertical pole  ensure that the inverter is secure and unable to    rotate around the pole        Mounting bracket 34 cm    ZX                               AELE ENAA              At least 2 bolts to  secure bracket to 46  poles rails     cm             000000000000          130 cm For securing P    the bottom of  the inverter    OO0OO0O000000000000l8 loo0o000          Ground Floor          1       100 cm       Figure 2 6 Examples of Mounting on a Pole or Rails    This chapter for use by qualified personnel only    975 0466 01 01    Mounting the Inverter    Mounting on Wallboard  Brick or Concrete    To mount the GT Inverter to wallboard  brick  or concrete                                                                          1  Locate the area where the GT Inverter is to be installed   2  Install backing support material if required   A  34 cm  sa Ga Z  A    2  v 2165 mm    Atleast 2 screws        with washers to E    A      secure bracket     s    to wall    e  130 cm 130 cm  Ground floor 
32. as complete on board over current  over   temperature and anti islanding protection  It monitors voltage and frequency of the utility grid and  automatically stops supplying power whenever conditions on the utility grid deviate from standard levels   see Specifications      The GT Inverter is equipped with a high frequency transformer that assures galvanic isolation between the  DC side and the utility power grid     PV Ground Fault Detection    The GT Inverter is equipped with a ground fault detection circuit that measures the impedance to ground of  the array  before connecting to the grid  If a high impedance is not detected  it signals a fault and refuses to  connect  The GT Inverter will remain faulted until the ground fault is remedied and the inverter is  manually reset  See Table 6 1     Troubleshooting the GT Inverter    on page 6 4     viii 975 0466 01 01    Contents    Important Safety Instructions                                             vii  Regulatory Compliance                                                    viii  PV Ground Fault Detection                                                     Vili    1 Introduction    About the Xantrex Grid Tie Solar Inverter                                            1 2  Standard Features                                                          1 3    2 Installation    Installation Options                                                              2 2  Single Inverter Installation                                        
33. ct is  damaged due to improper packaging   Include the following    e The RMA number supplied by Xantrex Technology Inc  clearly marked on the outside of the box    e A return address where the unit can be shipped  Post office boxes are not acceptable    e A contact telephone number where you can be reached during work hours    e A brief description of the problem   Ship the unit prepaid to the address provided by your Xantrex customer service representative     If you are returning a product from outside of the USA or Canada In addition to the above  you MUST  include return freight funds and are fully responsible for all documents  duties  tariffs  and deposits     If you are returning a product to a Xantrex Authorized Service Center  ASC  A Xantrex return  material authorization  RMA  number is not required  However  you must contact the ASC prior to returning the  product or presenting the unit to verify any return procedures that may apply to that particular facility and that the  ASC repairs this particular Xantrex product     Out of Warranty Service    If the warranty period for your product has expired  if the unit was damaged by misuse or incorrect installation  if  other conditions of the warranty have not been met  or if no dated proof of purchase is available  your unit may be  serviced or replaced for a flat fee    To return your product for out of warranty service  contact Xantrex Customer Service for a Return Material  Authorization  RMA  number and follow the 
34. e is over or under the allowable range   145 5V Self clearing  no action required    The PV array should be configured such that DC voltage   falls within the input voltage maximum power point range   specified for your model in    Electrical Specifications    on   page A 2         AC Voltage Fault The actual AC voltage is over or under the allowable range    280V as specified in    Electrical Specifications    on page A 2   This is a utility fault  it will clear itself when the AC voltage  comes within the specified range        AC Current Fault The AC output current is over the allowable limit  which is  0 5 A less than the maximum output fault current  See     Electrical Specifications    on page A 2  The message clears  after 15 seconds if the output current falls below the limit        975 0466 01 01    Additional Fault  messages for all  systems    975 0466 01 01    Front Panel Display Screens and What They M ean    Table 5 8 Fault Message Screens          Display Description  Frequency Fault The actual frequency is over or under the allowable range  as  47 0Hz specified in    Output    on page A 2  This is a utility fault  it  will clear itself when the frequency comes within the  specified range   Over Temp Fault The unit   s internal temperature is greater than 85   C  the unit    86 4C 178 5F    will shut down automatically and only restart when the    temperature has dropped to less than 75   C        Unit Shutdown    via Remote    The GT Inverter unit has been shu
35. eens                                                5 10  Status Indicator LEDs                                                    5 11  Troubleshooting the GT Inverter                                               6   4    975 0466 01 01 XV    xvi    Introduction    Chapter 1     Introduction     contains information about the features  and functions of the Xantrex Grid Tie Solar Inverter    The topics in this chapter are organized as follows    e    About the Xantrex Grid Tie Solar Inverter    on page 1 2   e    Standard Features    on page 1 3    Introduction    About the Xantrex Grid Tie Solar Inverter    The Xantrex Grid Tie Solar Inverter  GT Inverter  is designed to convert solar  electric  photovoltaic or PV  power into utility grade electricity that can be used  by the home or sold to the local power company     Installing the GT Inverter consists of mounting it to the wall and connecting the  DC input to a PV array and the AC output to the utility  See Figure 1 1 for a  simple diagram of a typical installation     In order to operate  the GT Inverter must have grid power available and  connected  It will not provide backup power if the AC grid fails     Photovoltaic  PV  Panels     yr   s PV Array       Harvested solar energy                         N j    Utility Grid                DC converted to AC       Main Utility  GT Inverter Service Panel    Figure 1 1 Basic System Overview    1 2    975 0466 01 01    PV compatibility    Maximum Power  Point Tracking   MPPT
36. ental Specifications                                                         A 5  User Display                                                        A 5  Display Accuracy                                                     A 5   Mechanical Specifications                                                        A 6    X 975 0466 01 01    Contents    975 0466 01 01 xi    Contents    xii 975 0466 01 01    Figures    Figure 1 1  Figure 1 2  Figure 2 1  Figure 2 2  Figure 2 3  Figure 2 4  Figure 2 5  Figure 2 6  Figure 2 7  Figure 2 8    Figure 3 1  Figure 3 2  Figure 3 3  Figure 3 4  Figure 3 5  Figure 3 6  Figure 3 7  Figure 3 8  Figure 3 9  Figure 3 10  Figure 3 11  Figure 3 12  Figure 3 13  Figure 5 1  Figure 5 2  Figure A 1  Figure A 2    Basic System Overview                                                  1 2  Main Features of the GT Inverter  GT5 0 AU Model Shown                      1   4  Installation Options Overview                                               2 3  GT Inverter mounting orientation                                       2 5  Installation Overview                                                  2 10  GT Inverter Dimensions  GT5 0 AU Shown                               2 11  Mounting Bracket and GT Inverter  GT5 0 AU Shown                         2 12  Examples of Mounting on a Pole or Rails                                          2 14  Installing the Mounting Bracket using Plywood Support                             2 15  Proper Placement of the Invert
37. er   s terminals     975 0466 01 01    This chapter for use by qualified personnel only    Identifying Error Fault Conditions and Solutions    Table 6 1 Troubleshooting the GT Inverter    Problem    Possible Cause    Solution       Only the inverter RED LED is  illuminated and the display reads  Ground Fault     Ground fault condition detected on  the PV array     The PV system should be checked  by a qualified electrician and  repaired  See    PV Ground Fault  Detection    on page viii  To  reconnect    1  Make sure the GT Inverter is not  outputting power  and then  switch off the DC breaker  If a  DC breaker is not used  then  disconnect the DC input   Switch off the AC breaker    3  Remedy the actual ground fault    4  Restart the unit using the  sequence described in     Commissioning Procedure    on  page 4 2        The System value  power being  produced by the system  displayed  on each inverter   s LCD is different  on inverters connected to the same  daisy chained network     975 0466 01 01       Inverters can display different  System values when one of the  inverters is set to a different baud  rate than the rest  That particular  inverter s baud rate screen shows Tx  and or Rx error  see Table 5 3 on  page 5 6         Check each inverter   s baud rate and  compare the settings  Change any  inverters with an incorrect baud rate   Make sure to follow the  recommended procedure supplied by  Xantrex  See the Application Note   Xantrex Grid Tie Solar Inverter  Baud Ra
38. er in a  Multiple Unit System          Tap Display Description  7th Unit 1500W Power being produced by this unit now   Today 1 250kWh Cumulative energy produced by this unit today   8th Unit Lifetime Lifetime energy produced by this GT Inverter unit  150kWh          At night and when no power is being produced by the PV array  offline mode   the  GT Inverter displays the screen shown in Table 5 5     Table 5 5 Offline Mode Default Display       Display   Description  Inverter Displayed at all times while the system is offline   Offline       Additional message screens can be viewed when the system is offline by tapping  the front panel  Each additional tap displays the next screen  in the order shown in  Table 5 6     These message screens are common to all GT Inverter systems  no matter how  many units are installed  If you continue to tap the unit  then the LCD will  continue to cycle through all of the available offline mode screens     Table 5 6 Offline Mode Screens for All GT Inverters                Tap Display  Description  Ist Inverter LCD back light turns on for better readability and  Offline default Offline Mode screen is displayed   2nd System 0W Power being produced by the system now   Today 2 50kWh Cumulative energy produced by the system today   3rd System Lifetime Lifetime energy produced by the system   305kWh  4th Time Online Total time that the system was online today  in  hh mm ss hours  hh   minutes  mm  and seconds  ss              In a multiple unit sys
39. er on the Mounting Bracket  GT5 0 AU Model   Shown with Communication Ports Cover On                                  2 16  PV Quick Connect Locations                                               3 2  GT5 0 AU DC Fuse Installation                                            3 5  DC Connections for a Two String PV Array                                    3 6  Improper Multiple Inverter Connections                                            3 7  AC Connector  Female                                                       3 9  AC Connector Terminals                                                 3 9  GT5 0 AU AC Wiring Compartment and Terminal Block                               3 10  Attaching the Protective Bracket                                             3 11  Network Layout  Communication Ports Cover Installed                            3 12  Network Terminator                                                  3 13  Location of Xanbus RJ45 Ports  GT2 8 AU Shown                            3 14  Network Cable                                                        3 14  Replacing the Communication Ports Cover                                        3 16  Front Panel LCD Location                                                  5 2  Location of Status Indicator Lights                                         5 11  Output Power vs  Ambient Temperature  GT2 8 AU                              A 4  Output Power vs  Ambient Temperature  GT5 0 AU                                A 4    97
40. er should be wired  individually using the wiring procedures in Chapter 3  and turned on using this  commissioning procedure  Once a single inverter has been commissioned  it  should be turned off and the wiring and commissioning procedures should be  performed for the next inverter  Repeat in this manner until all the inverters in the  installation have been connected     Perform this commissioning procedure step by step for each GT Inverter  installed  Do not attempt to connect all wires to all inverters and turn on all at the  same time        CAUTION  Equipment damage   Improper wiring may cause permanent damage to the GT Inverter  Take special care to  ensure the positive     and negative       wires from a single array connect to the same GT  Inverter            gt     WARNING  Shock hazard    Hazardous voltages are present from two sources  Use extreme caution during startup  procedure  Before applying power to the GT Inverter  ensure all AC and DC wiring is  correct         gt     WARNING  Shock hazard    Ensure the protective earth  ground  wire from the inverter is connected to Earth before  applying AC  Failure to do so could result in a shock hazard upon touching the enclosure   Consult the local utility for specific grounding requirements        To start the GT Inverter   1  Ensure the AC breaker is off     2  Ensure the correct multi contact PV connectors are firmly plugged into the  GT Inverter as described in    Connecting the DC Wiring    on page 3 2     3   
41. f your panels  all these factors will help  determine the maximum and minimum number of panels that can be used     Visit the Support page at www xantrex com to use an online PV array sizing tool     Grounding Requirements    AC Grounding    DC Grounding    975 0466 01 01       WARNING  Shock hazard    The GT Inverter must be grounded in accordance with the following and with all  applicable codes        AC system grounding is governed by local codes  The GT2 8 AU and GT5 0 AU  inverters will function properly in AC systems with a grounded neutral or with  two ungrounded lines  The GT Inverter must be provided with an equipment  grounding conductor connected to the grounding terminal on the AC output  connector  GT2 8 AU  or in the wiring compartment  GT5 0 AU  and routed to  the ground bus of the AC load panel to which the inverter is connected     The GT Inverter is designed to work with ungrounded PVsystems  neither the  PV  nor the PV  are connected to earth   The array frames and other PV  equipment must have equipment grounding connections as required by applicable  codes     2 7  This chapter for use by qualified personnel only    Installation    Lightning Protection    Reduce the risk of lightning damage by using a single point grounding system  In  this system  all ground lines terminate at the same point  This point normally is the  main utility ground installed by the utility company to provide a ground for the  house wiring  This ground usually consists of a coppe
42. gure 3 8 Attaching the Protective Bracket       CAUTION    For the inverter to meet regulatory requirements and for weather protection  the  communication ports cover must be installed  If no communications wiring is required   install the communication ports cover when all DC and AC connections are complete  see  Figure 3 13         Communications Wiring for Multiple Inverters    975 0466 01 01    Communications wiring between multiple GT Inverters allows information about  each inverter and its associated PV array to be communicated between all of the  inverters in the system  Information about the entire system can be displayed on  any inverter LCD in the system     For example  in a two inverter system  if inverter  1 is producing 1500 W and  inverter  2 is producing 2000 W  both inverters display a total system power of  3500 W  The cumulative energy produced by both inverters that day is also  displayed    You can still view information for an individual inverter in a system  See    To  view unit specific screens in a multiple unit system     on page 5 6     Without communications wiring  each inverter in a system displays information  only for the unit and its associated PV array     3 11  This chapter for use by qualified personnel only    Wiring the Inverter    Xanbus Network Technology    GT Inverters are Xanbus enabled devices  They use Xanbus Network  Technology     a communications protocol developed by Xantrex  to  communicate with other GT Inverters  Each GT In
43. hooting the GT Inverter    on page 6   4 to resolve the  fault condition           wento _ PL  Xantrex  Red LED  Grid Tie Solar Inverter Se aae A A m  ka    dH h ne                                                                      Figure 5 2 Location of Status Indicator Lights    975 0466 01 01 5 11    Monitoring the Inverter    5 12 975 0466 01 01    Maintenance and  Troubleshooting       WARNING  Electrical shock and fire hazard    Do not disassemble the GT Inverter  It does not contain any user serviceable parts   Attempting to service the unit yourself could result in electrical shock or fire        Chapter 6     Maintenance and Troubleshooting     contains information  about how to provide general maintenance for the Xantrex Grid Tie  Solar Inverter  It also provides information about troubleshooting the  unit    The topics in this chapter are organized as follows    e    Factors Affecting GT Inverter Performance    on page 6   2   e    Performing General Maintenance    on page 6 3   e    Identifying Error Fault Conditions and Solutions    on page 6   4     This chapter for use by qualified personnel only    Maintenance and Troubleshooting    Factors Affecting GT Inverter Performance    PV Array Factors    PV array ratings    Expected  performance    Temperature and  reduced output    Angle of the sun    Partial shade    6 2    This section describes several factors that will affect the amount of power that a  properly installed and operating GT Inverter can produce  
44. iding or concrete 2   15   orientation 2   4   overview 2   10   preparation 2   11    Index    single inverter 2   16  surfaces for 2   13  using poles or rails 2 14  MPPT  operational window 2 5  technology 1 3  multiple inverters  communication between 3 11  communications wiring 3   16  configuration 2   2  installation 3 6  messages in normal operation 5   6  messages in offline mode 5   8    O    operation  factors affecting performance 6   2  messages at startup 5 3  startup procedure 4   2    P    photovoltaic  PV  power 1   2   power derating A 5   preparing for installation 2   8   proof of purchase WA   4   purchase date WA   4   PV arrays  angle of the sun 6   2  effect of shade on performance 6   2  factory ratings 6 2  installation recommendations 2   5  matching size to inverter input 2   6  requirements 2   5  temperature affecting performance 6   2  types of modules 2   5  voltage requirements 2   6    R  RJ 11 ports 3 13  RJ45 ports  communication between inverters 3   13  RS 232 port 3 14  3 17  5   9    S  safety instructions vii  serial number WA   4  single inverter configuration 2   2  specifications  electrical A   2    IX 2    mechanical A   6  standard features and options 1   3  standard test condition 6   2  startup procedure   monitor front panel display 5   2   overview 4   2  status LEDs   description 5   11   do not illuminate 6   4   red LED is on 6 5    T    temperature   affecting PV array performance 6   2   range for locating Xantrex GT In
45. inal Warranty Period or 90 days from the date of the return shipment to the customer  whichever is greater  All  replaced products and all parts removed from repaired products become the property of Xantrex     Xantrex covers both parts and labor necessary to repair the product  and return shipment to the customer via a  Xantrex selected non expedited surface freight within the contiguous United States and Canada  Alaska  Hawaii and  outside of the United States and Canada are excluded  Contact Xantrex Customer Service for details on freight policy  for return shipments from excluded areas     How do you get service  If your product requires troubleshooting or warranty service  contact your merchant  If  you are unable to contact your merchant  or the merchant is unable to provide service  contact Xantrex directly at     Telephone  1 650 351 8237    Fax  1 604 422 2756  Email  RE TechSupport  schneider electric com  Website    www xantrex com    Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your  product manual  For some products  Xantrex maintains a network of regional Authorized Service Centers  Call  Xantrex or check our website to see if your product can be repaired at one of these facilities     What proof of purchase is required  In any warranty claim  dated proof of purchase must accompany the  product and the product must not have been disassembled or modified without prior written authorization by Xantrex  
46. lations    If multiple inverters are used  each inverter must be wired to an independent PV  array  In this configuration  each inverter collects the harvested solar energy from  a separate PV array and routes the power to the main utility service panel and the  utility grid     Communications between inverters is optional  but can be enabled by installing  communications cabling to the inverter RJ45 ports  See    Connecting Network  Cable between Inverters    on page 3 16     Planning the Installation    The following issues need to be considered when planning for an installation  using the GT Inverter  See the specified sections for more information     e    Inverter Location    on page 2   4   e    PV Array Requirements    on page 2 5  e    Grounding Requirements    on page 2 7  e    Routing the Wires    on page 2 8     Ensure that you have obtained all permits required by local authorities or utilities  before commencing installation     2 2 975 0466 01 01    This chapter for use by qualified personnel only    T    b Harvested solar energy    Photovoltaic  PV  Panels     PV Array    PV Array  2    Photovoltaic Panels     Multiple PV Arrays    a           Planning the Installation    Single Inverter Installation    Surplus power routed    to utility grid    AN iiy Meter    Main Utility  Service Panel    DC converted to AC                GT Inverter    Multiple Inverter Installation    Surplus power routed  to Utility Grid    Harvested solar energy         DC converted to A
47. licable codes        Important  Wire size should be based on the maximum power rating of the inverter   Ensure that wiring is not undersized  Undersized wiring can result in significant power  losses and reduction in system efficiency        975 0466 01 01  This chapter for use by qualified personnel only    Mounting the Inverter    AC Circuit Breaker Requirements    The main utility service panel must dedicate a single pole  in the Active line  or  double pole breaker for each inverter installed  This breaker must be capable of  handling the rated maximum output voltage and current of the inverter  see     Electrical Specifications    on page A 2      AC and DC Disconnects    Depending on the installation  external AC and or DC disconnects may be  required  and they may need to be in a location easily accessible to utility or fire  personnel  Consult local codes and authorities for additional information     Mounting the Inverter    Overview       A WARNING  Fire  shock and energy hazards    Before installing the GT Inverter  read all instructions and cautionary markings located in  this manual  on the inverter  on the PV array  and on the main service panel        General installation Installing of the GT Inverter includes these main steps   steps 1  Mounting the GT Inverter  this chapter     2  Making the DC connections from the PV array to the GT Inverter      Connecting the DC Wiring    on page 3 2    3  Making the AC connections from the GT Inverter to the main utility 
48. lling for multiple inverters 3   16  Customer Service   preparing to call WA   4    D    DC fuse requirements 3   3  DC wiring instructions 3   5  derating chart A   4  dimensions 2 11  A   6  display accuracy A 5    efficiency chart A 5  electrical specifications A   2  error messages and solutions 6   4    F    fault conditions and solutions 6   4  features and options 1 3  front panel display 1 3  5 2  fault messages 5   8  normal operation messages 5   5  offline mode messages 5   7  reading messages 5 3  special messages 5   10  startup messages 5   3  fuses 3 3    G    general maintenance 6 3  ground clearance required for installation 2   4  2   12  ground fault detection 1   viii    grounding requirements 2   7  GT View 3 17    H    humidity limits A   5    Information about Your System form WA   4  installation  grounding requirements 2   7  location concerns 2   4  mounting 2 13  options 2   2  overview 2   9  planning issues 2   2  preparing for 2   8  PV array requirements 2   5  routing wires 2   8  inverter  features and options 1 3  installation 2   9  purchase date WA 4  purpose 1   2  serial number WA   4    L  LEDs  See status LEDs  lightning protection 2   8    M    maintenance  general 6   3  maximum power point tracking  See MPPT  mechanical specifications A   6  messages  See front panel display  mounting bracket   installing 2   12   on backing support 2 15   on poles or rails 2 14  mounting the inverter   clearance requirements 2   12   on wallboard  s
49. n Mode                                                5 5  Offline Mode                                                         5 7  Fault Mode                                                                   5 8  Special Screens                                                              5 10  Custom Screens                                                      5 10  Status Indicator Lights                                                          5 11    6 Maintenance and Troubleshooting    Factors Affecting GT Inverter Performance                                           6 2  PV Array Factors                                                     6 2  Other Factors                                                        6 3   Performing General Maintenance                                                     6 3   Identifying Error Fault Conditions and Solutions                                           6   4    A Specifications    Electrical Specifications                                                   A 2  Input                                                               A 2  Output                                                               A 2  Islanding Protection                                                          A 3  Adjustable Disconnect Settings                                                A 3  Output Power Versus Ambient Temperature                                   A 4  Efficiency                                                          A 5   Environm
50. nverter  system  if inverter  1 is producing 1500 W and inverter  2 is producing  2000 W  both inverters display a total system power of 3500 W  Time online  and array readings are for the local inverter and PV array associated with that    inverter   Additional In addition  to the normal system message screens  additional screens specific to  messages for each GT Inverter unit can be displayed when the unit is connected with  multiple unit communications wiring to other GT Inverters  These screens are only available on  systems only multiple unit systems     To view unit specific screens in a multiple unit system     1     Tap the front panel to advance the display to the next screen  Continue tapping  until the final system message screen  Grid Readings in Table 5 3 above  is  displayed     2  Tap again  Normal operation screens shown in Table 5 4 are displayed in the  order given  as you tap successively on the unit     If you continue to tap the unit  then the LCD will cycle through all of the available  normal operation screens  Each message is displayed for up to 30 seconds  If you  do not tap again within that time period  then the LCD backlight turns off and the  display reverts to the default normal operation screen  Table 5 2      5 6    975 0466 01 01    Offline Mode    Offline default  display    Offline messages  for all systems    975 0466 01 01    Front Panel Display Screens and What They M ean    Table 5 4 Additional Normal Operation Screens for Each GT Invert
51. nverter in the system using an RS 232 cable and a laptop           CAUTION  Unpredictable network operation   Do not exceed the maximum total Xanbus network length shown in Table 3 2     Total  Xanbus Network Length    on page 3   12  Proper network operation cannot be guaranteed  when these distances are exceeded           Important  When creating long Xanbus networks  i e  greater than 100 m   you must  verify network integrity using a CANbus network analysis tool such as the Maretron  N2KMeter Diagnostic Tool for NMEA2000 compatible networks  See    Verifying the  Xanbus Network    on page 3 17        Network Components    Terminators    GT Inverter Xanbus  ports    RJ 11 ports    975 0466 01 01    Network terminators  Figure 3 10  are required at both ends of the network to  ensure the communication signal quality on the network  Network terminators are  inserted into a GT Inverter RJ45  Xanbus  port  The GT Inverter comes with one  network terminator pre installed        Figure 3 10 Network Terminator    Two RJ45 ports are provided on the GT Inverter for making network connections   See Figure 3 11 for the location of these ports     The RJ 11 ports allow interconnection of multiple inverters for 3 phase  configurations where the requirement is to avoid high unbalanced generating  conditions on the transformer  Any inverter disconnecting from the grid also  forces the remaining inverters offline  This condition remains until grid  parameters for all inverters are within 
52. onnect the POSITIVE     wire from the  1 PV string to a GT Inverter PV  positive     quick connect     4  Connect the NEGATIVE     wire from the  1 PV string to a GT Inverter PV  negative       quick connect     5  If necessary  repeat for the  2 or  for GT5 0 AU   3 PV string  Double check  that the wires are in the proper locations     If only one PV string connection is used  cover the unused PV quick connects  with the seals provided         PV Array  KA  PV String  2   v    PV String  1        Xantrex GT Inverter                                        a xantrex    Qo Qa       AAO      TT                   Grid Tie Solar Inverter                      Figure 3 3 DC Connections for a Two String PV Array       Important  Depending upon installation and local codes  fusing and or a combiner  box may be required  The installer must provide this equipment        Connecting Multiple Inverters    For installations with multiple inverters  a separate PV array is required for each  GT Inverter unit  The output of each GT Inverter feeds a separate single pole  in  the Active line  or double pole circuit breaker in the main utility service panel     When connecting multiple inverters  complete the wiring and perform the  commissioning procedure for each inverter one at a time  For wiring instructions   see    Connecting the DC Wiring    on page 3 2 and    Connecting the AC Wiring     on page 3 7  For the commissioning procedure  see page 4 2     3 6 975 0466 01 01  This chapter for u
53. operating specifications  See Figure 3 11  for the location of these ports     This chapter for use by qualified personnel only    Wiring the Inverter                            RJ11 ports Xanbus RS 232 port  used to connect a PC to  RJ45 ports use GT View  See page 3 17      Figure 3 11 Location of Xanbus RJ 45 Ports  GT2 8 AU Shown     Network cables The network uses Category 5  CAT 5 or CAT 5e  cable  a standard Ethernet cable  available from any computer supply store        A CAUTION  Equipment damage    Do not use crossover cable in a Xanbus system           Figure 3 12 Network Cable    3 14 975 0466 01 01  This chapter for use by qualified personnel only    Communications Wiring for Multiple Inverters    Purchasing Network Components    Consult your system designer to determine what network components will be  needed for your specific installation  Table 3 3 provides a partial list of network  components and part numbers  Pre made cables are available in lengths from 0 9  to 22 9 metres     Call your dealer or visit www xantrex com for information on purchasing  network components     Table 3 3 Network Components and Part Numbers             Network Component Part Number  Network cable 0 9 m 809 0935  Network cable 7 6 m 809 0940  Network cable 22 9 m 809 0942       Guidelines for Routing the Network Cables       WARNING  Shock hazard    Do not route the network cables in the same conduit or panel as the AC and DC power  cabling        To ensure maximum performance of y
54. operly if three strings will be connected  The inverter s DC  interconnect board has three fuse clips for DC fuses to provide additional  overcurrent protection  DC fuses must be installed when connecting a third PV  string to the unit  The fuses must be approved  to applicable local or national  standards  10 x 38 mm fuses rated for 600 Vdc or over  with an ambient    3 3  This chapter for use by qualified personnel only    Wiring the Inverter    temperature rating of 40   C  You can also use higher rated fuses  derated for your  installation   s ambient temperature at full power  but with this approach larger  gauge PV wiring must be used in accordance with applicable codes     The maximum total input current is 24 A  The maximum current allowed per  string  that is  for any single PV input  for the GTS 0 AU model is 15 A  whether  a fuse is used or not  When calculating fuse size  do not exceed the rated  maximum input current or the maximum current per string  and obey all  applicable wiring codes regarding coordination of the fuse size with the PV wire  size used  Using the same fuse value in each string is recommended     Table 3 1 Recommended Fuses  Manufacturer Model    SIBA 5019906 4  5019906 6  5019906 8  5019906 10  5019906 12    Littelfuse KLKD 001   KLKD 01 5  KLKD 002   KLKD 02 5  KLKD 003    KLKD 03 5  KLKD 004   KLKD 005   KLKD 006   KLKD 007    KLKD 008   KLKD 009   KLKD 010   KLKD 012   KLKD 015     Ferraz Shawmut   DCT5 2  DCT8 2  DCT10 2  DCT12 2  DCT 15 2
55. or  understanding the LCD screens and the LED indicators    The topics in this chapter are organized as follows    e    Monitoring the Front Panel Display    on page 5 2   e    Front Panel Display Screens and What They Mean    on page 5 3  e    Status Indicator Lights    on page 5 11     Monitoring the Inverter    Monitoring the Front Panel Display    During startup During startup  the inverter   s front panel liquid crystal display  LCD  see  Figure 5 1  shows the first three screens described in Table 5 1     Startup Screens  on GT5 0 AU Front Panel Display    on page 5 3     During waiting When the protection timer begins  the inverter displays Reconnecting in sss  period seconds  see Table 5 10     Special Message Screens    on page 5 10    During operation When the protection timer stops  the GT Inverter begins selling power  indicated    by the power output reading in the display  see Table 5 2     Normal Operation  Default Screen    on page 5 5      When the inverter is When the GT Inverter is offline  at night  for example  or a fault condition has   offline or there is been detected  the LCD shows a message screen to indicate that state  The specific   fault condition fault condition will be identified  See Table 5 5     Offline Mode Default Display     on page 5 7 and Table 5 8     Fault Message Screens    on page 5 8        Important  The values in the front panel LCD are not user adjustable                             xantrex                                       
56. other steps outlined in  Return Procedure  on page WA 3     Payment options such as credit card or money order will be explained by the Customer Service Representative  In  cases where the minimum flat fee does not apply  as with incomplete units or units with excessive damage  an  additional fee will be charged  If applicable  you will be contacted by Customer Service once your unit has been  received     975 0466 01 01 WA 3    Warranty and Return    Information About Your System    As soon as you open your Xantrex Grid Tie Solar Inverter package  record the following information and be sure to  keep your proof of purchase     O Serial Number       Product Number 864 1030  GT2 8 AU QC 230  and  864 1039 01  GT5 0 AU QC 230     O Purchased From          O Purchase Date       If you need to contact Customer Service  please record the following details before calling  This information will help  our representatives give you better service     Type of installation       Length of time inverter has been installed          DC wiring size and length    Description of indicators on front panel       OOo oO oO a          Description of problem          WA 4 975 0466 01 01    Index    A    abbreviations and symbols iv   AC circuit breaker requirements 2   9  AC grounding requirements 2   7   AC output voltage ratings A   2   AC wiring instructions 3   7  adjustable disconnect settings A   3    C    communication between multiple inverters 3   1 1  communications cabling 3   14   insta
57. our network  follow these guidelines when  routing the network cables  Route the cables before installing Xanbus enabled  devices     e Route the cables away from sharp edges that might damage the insulation   Avoid sharp bends in the cable   no less than a 100 mm radius    e Allow for some slack in the cable    e Keep the alignment of wire pairs inside the sheath as straight as possible    e Allow separation between data and power cables  data cables should only  cross a power cable at right angles      e Do not staple the cable with metal cable staples  Use the appropriate hardware  fasteners to avoid damage to the cable        A CAUTION  Unpredictable device behavior    Do not connect one end of the network to the other to make a ring or loop        975 0466 01 01 3 15  This chapter for use by qualified personnel only    Wiring the Inverter    Connecting Network Cable between Inverters    This procedure assumes only two inverters are installed  However  there can be up  to ten inverters wired in this configuration     To provide communication between multiple inverters     1   1   2     Remove the communication ports covers from all inverters  See Figure 3 13   Connect the network cable to an empty RJ45 port in Inverter  1     Pass the cable through the cable clamp on the communication ports cover of  Inverter  1     Pass the cable between Inverter  1 and Inverter  2  securing the cable  appropriately     Pass the cable through the cable clamp on the communication ports co
58. over when all DC and AC connections are complete  see  Figure 3 13   If communications wiring is required  install the cover after completing the  communcations wiring  see    Communications Wiring for Multiple Inverters    on   page 3 11 or    Communications Wiring for Monitoring a Single Inverter    on page 3 17         Making AC Connections for GT5 0 AU Model    975 0466 01 01    AC wiring to the GT5 0 AU model is connected directly to the AC terminal block   and then secured with the supplied cable gland  The GT Inverter must be  connected to the utility with three wires   two lines  one Active phase and one  neutral phase  and one protective earth  ground   The internal wiring block will  accept wires sizes 6 mm    16 mm     The supplied gland will accept cables with an  outside diameter of 11 17 mm  If your cable has an outside diameter out of this  range  or if you wish to use an alternate entry point   remove the supplied gland    3 9  This chapter for use by qualified personnel only    Wiring the Inverter    and replace it with a suitably sized one  If you use an alternate entry port you must  remove the existing gland assembly and plug the hole with an approved blanking  plate     You will need    e Wire strippers   e Slot head screwdriver   To connect the AC wiring    1  Strip 10 mm of insulation from each of the wires from the utility panel     2  Remove the inverter front panel  It is held in place by four screws   two along  the bottom and two on the front  Firs
59. procedures        WARNING  Fire hazard    For the GT5 0 AU model  if three PV strings are connected  internal DC fuses must be  installed and the two positive internal DC wires must be relocated from their  factory installed connection points to connection points in line with the DC fuse clips  The  third positive DC wire must remain connected in line with the DC fuse clip as it came  from the factory  See Figure 3 2  Without proper fusing  a fire hazard can exist if a  short circuit condition occurs in one PV string           AN    CAUTION  Equipment damage   Improper wiring may cause permanent damage to the GT Inverter  Take special care to  ensure the positive     and negative       wires from a single array connect to the same  inverter        Equipment Needed    e Conduit for wire runs and appropriate fittings bushings  outdoor rated if the  inverter is installed outdoors     e Wire cutters wire crimpers wire strippers  e Digital voltmeter  e Frequency counter  optional  for troubleshooting     e Female and male DC cable connectors to mate with the Multi Contact  connectors PV ADSP3 GWD  positive  and PV ADBP3 GWD  negative  on  the GT Inverter  You will need two connectors  one female and one male  for  each PV string     DC Fuses  GT5 0 AU Model Only for Three PV Strings     975 0466 01 01    The GT5 0 AU has three sets of PV input connectors  allowing three PV strings to  be connected to the inverter  The GT5 0 AU has an internal fused combiner that  must be set up pr
60. r  See  Figure 3 5     Unscrew the other components of the female cable connector     Run the wires through the pressing screw  pinch ring  seal  and shell of the  female cable connector     5  On the female terminal  connect the protective earth wire to the terminal  marked with the    symbol  See Figure 3 6     Connect the neutral conductor to the terminal marked with 1   7  Connect the Active conductor to the terminal marked with 2   Terminal 3 is not used     8  After ensuring all the wires are tightened in their terminals  screw the shell  onto the female terminal     9  Replace the remaining components of the female cable connector  ensuring a  tight seal     10  Tighten the pressing screw     3 8 975 0466 01 01  This chapter for use by qualified personnel only    Connecting the AC Wiring         AC connector terminals   see Figure 3 6     Female terminal  Pressing screw    Notch    Active Phase  L wire    Protective Earth    Neutral wire wire       Figure 3 6 AC Connector Terminals    To connect the AC connector to the GT Inverter     1  Line up the notch on the female AC cable connector with the connector on the  GT Inverter     2  Insert the AC cable connector into the connector on the GT Inverter     3  Secure the connector by turning the outer ring        CAUTION    For the inverter to meet regulatory requirements and for weather protection  the  communication ports cover must be installed  If no communications wiring is required   install the communication ports c
61. r rod driven 1 5 to 2 5  meters into the earth     Routing the Wires    Typical  configurations    Determine all wire routes to and from the GT Inverter  Typical routing  configurations include     e AC wiring from the GT Inverter to the main utility service panel    e DC input wiring from the PV array to the GT Inverter    Preparing for the Installation       WARNING  Shock hazard    Whenever a PV array is exposed to sunlight  a shock hazard exists at the output wires or  exposed terminals  To reduce the risk of shock during installation  cover the array with an  opaque  dark  material before making any connections and open any and all external  disconnect switches between the array and the inverter  The PV modules  wiring  and  other equipment must be installed in accordance with the manufacturer s instructions and  all applicable installation codes        Wiring    2 8       Important  Ensure your local utility is consulted for any requirements for connecting  to or returning power to the grid  Obtain all permits necessary to complete the installation   Consult your local and national electrical codes for more information    Important  In this manual wiring and wires are used in reference to both AC and DC  wiring cabling and wires cables           Wire size and length will be determined by the location of each component and  their relative distance to each other  Wire sizes may also be affected by whether or  not conduit is used  in accordance with wire size tables in app
62. ris        A WARNING  Shock and fire hazard    Do not use a pressure washer to clean the GT Inverter  or use other cleaning methods that  could allow water to enter the unit        975 0466 01 01    Clean the PV array with flowing water whenever it is visibly dirty  during a  cool time of the day     GT5 0 AU only     Clean the eight mesh pieces along the sides and bottom of  the inverter whenever they are visibly dirty  They can be unscrewed from the  inverter and washed  To maintain IP54 environmental protection  you must  replace the mesh screens after removing and washing them     Periodically inspect the system to make sure that all wiring and supports are  securely in place     Maintain a log of system performance readings so that you can recognize  when system performance becomes inconsistent     6 3  This chapter for use by qualified personnel only    Maintenance and Troubleshooting    Identifying Error Fault Conditions and Solutions       WARNING  Shock Hazard    This section is for qualified electricians only  Only qualified electricians should attempt to  troubleshoot the GT Inverter        Most error or fault conditions will be identified by fault message screens on the  GT Inverter front panel LCD  These are described in the    Fault Mode    section on  page 5 8  Most of these fault conditions are self correcting and require no user  action to remedy     See    Front Panel Display Screens and What They Mean    on page 5 3 for more  information     Table 6 1 is in
63. risk of electrical shock  disconnect both AC and DC power from the GT Inverter before  attempting any maintenance or cleaning or working on any circuits connected to the inverter  Turning  off controls will not reduce this risk  Internal capacitors remain charged for up to 30 minutes after  disconnecting all sources of power     The GT Inverter must be provided with an equipment grounding conductor connected to the AC  ground     975 0466 01 01 vii    Safety    Regulatory Compliance    The GT Inverter is compliant with the standards described below    e Safety  Regulatory Compliance Mark  RCM  based on compliance with AS NZS 3100 Approval and  test specification     General requirements for electrical equipment   e Electromagnetic Compatibility  EMC   RCM mark based on compliance with     e EN61000 6 1 Generic standards     Immunity for residential  commercial  and light industrial  environments    e EN61000 6 3 Generic standards     Emission standard for residential  commercial  and light   industrial environments    e EN61000 3 2 Limits for harmonic current emissions          e EN61000 3 3 Limitations of voltage changes  voltage fluctuations  and flicker  e Interconnect  ResLab verified  compliant with the following   e AS 4777 2 2005 Grid connection of energy systems via inverters     Inverter requirements  e AS 4777 3 2005 Grid connection of energy systems via inverters     Grid protection requirements    The GT Inverter is designed for utility interactive operation  It h
64. rs    on page 3 11    e    Communications Wiring for Monitoring a Single Inverter    on  page 3 17    This chapter for use by qualified personnel only    Wiring the Inverter    Connecting the DC Wiring    The GT Inverter is equipped with four PV quick connects  two positive  two  negative  for connecting up to two PV strings  The GT5 0 AU model has six PV  quick connects for connecting up to three PV strings     GT2 8 AU    eo ioo     Protective bracket                                     PV positive     PV negative     AC quick connect  Multi Contact connector Multi Contact connector  see page 3 7   GT5 0 AU    Protective bracket             PUT At tooo           RS 232                                                                      PV positive     PV negative     AC cable gland  Multi Contact connector Multi Contact connector  see page 3 7     Figure 3 1 PV Quick Connect Locations    3 2 975 0466 01 01  This chapter for use by qualified personnel only    Connecting the DC Wiring       WARNING  Shock hazard    Whenever a PV array is exposed to sunlight  a shock hazard exists at the output wires or  exposed terminals  Cover the PV arrays with opaque material before commencing any  wiring and open all disconnect switches between the array and the inverter        WARNING  Shock hazard    Before wiring the GT Inverter  ensure the main breaker in the primary utility breaker box  is switched OFF  Switch this breaker ON only after all wiring is completed as instructed in  the 
65. sconnect test as described in this procedure     To run the disconnect test   1  Switch off the AC circuit for the inverter     This can be accomplished by switching the breaker on the main panel that  feeds the inverter  The disconnect for the home or business may be used as  well     2  Have someone watch the front panel of the inverter to ensure the green light  on the front of the inverter goes out     The green light goes out when the AC circuit is switched off  disconnecting  the inverter from the AC grid  The front panel display will show an AC Fault  display  indicating that the AC is out of the operating range     3  Switch on the AC circuit for the inverter     The inverter will respond by beginning its countdown  The green light will  remain off  Following the required delay after applying AC  the green light  will turn on and the inverter will begin to send power to the grid  The display  will then return to showing the power being produced and the total kWh  produced to date     4  Ifyou have another GT Inverter to commission  switch off the AC circuit for  the inverter you have just commissioned and tested by switching off the  breaker on the main panel  You can then run the commissioning procedure  and disconnect test on the next inverter     975 0466 01 01 4 3  This chapter for use by qualified personnel only    4 4    This chapter for use by qualified personnel only    Monitoring the Inverter    Chapter 5     Monitoring the Inverter     contains information f
66. se by qualified personnel only    Connecting the AC Wiring       AN    WARNING  Shock hazard and equipment failure    In multiple inverter installations  it is very important to ensure each inverter is correctly  connected to its own PV array s  and that no wires are crossed  For example  connect PV1  positive     and PV1 negative       to inverter 1 and PV2 positive     and PV2 negative        to inverter 2    Do not connect PV 1 positive     and PV2 negative       to inverter 1 and PV2 positive      and PV 1 negative       to inverter 2  As shown in Figure 3 4  this configuration can cause  short circuit failures in the inverters and may also generate hazardous voltages within the  system              GT Inverter  2       GT Inverter  1                                                                                     xantrex                                                                                                                                  Figure 3 4 Improper Multiple Inverter Connections    Connecting the AC Wiring    975 0466 01 01       WARNING  Shock hazard    Before wiring the AC connections between the GT Inverter and the AC breaker panel   ensure the main breaker in the breaker panel is switched OFF  and that PV power is  disconnected from the inverter  Do not reapply AC or PV power until after all wiring is  completed  as part of the commissioning procedure in Chapter 4     Starting the Inverter           The GT Inverter can be connected to a single bi
67. sequential damages  so the above limitation s  or exclusion s  may not apply to you  This Limited Warranty gives  you specific legal rights  You may have other rights which may vary from state to state  province to province or  jurisdiction to jurisdiction     WA 2 975 0466 01 01    Warranty and Return    Return Material Authorization Policy    For those products that are not being repaired in the field and are being returned to Xantrex  before returning a  product directly to Xantrex you must obtain a Return Material Authorization  RMA  number and the correct factory   Ship To  address  Products must also be shipped prepaid  Product shipments will be refused and returned at your  expense if they are unauthorized  returned without an RMA number clearly marked on the outside of the shipping  box  if they are shipped collect  or if they are shipped to the wrong location   When you contact Xantrex to obtain service  please have your instruction manual ready for reference and be prepared  to supply    e The serial number of your product   e Information about the installation and use of the unit   e Information about the failure and or reason for the return   e A copy of your dated proof of purchase    Record these details on page WA 4     Return Procedure    Package the unit safely  preferably using the original box and packing materials  Please ensure that your product is  shipped fully insured in the original packaging or equivalent  This warranty will not apply where the produ
68. service  panel     Connecting the AC Wiring    on page 3 7     Figure 2 3 summarizes these steps     975 0466 01 01 2 9  This chapter for use by qualified personnel only    Installation    PV Array       600 Vdc  Open Circuit    Maximum       Utility Grid    Vid Utility Meter    Main Utility  Service Panel          Line1   Line Neutral  Protective Earth     _   _   __ i                      Xantrex GT Inverter    Figure 2 3 Installation Overview    This chapter describes the first step  mounting the inverter and installing  accessories     Mounting steps Instructions for mounting the GT Inverter are described in the following sections   e    Installing the Mounting Bracket    on page 2 12  e    Mounting the Inverter on the Bracket    on page 2 16     Tools and Materials Needed    e Assorted screwdrivers  drill  etc    e Level   e Mounting support material  such as plywood or poles   e Wood screws  anchors for screws  depending on mounting surface  e Spacers  GT5 0 AU only  two included with inverter     2 10 975 0466 01 01    This chapter for use by qualified personnel only    Mounting the Inverter    Dimensions    The dimensions of the GT5 0 AU inverter are shown in Figure 2 4  The  GT2 8 AU inverter has the same dimensions  except its depth is only 136 mm  because it does not have the meshed back cover          403                                                                              A A  522  552  597  Y  Y  J  1  Flange and Communication ports cover  attach after  
69. stallation    Array Voltage and    Current Limits    Guidelines for Matching PV Array Size to Xantrex Grid Tie Solar Inverter Input    2 6    Table 2 1 MPPT Operational Window  GT2 8 AU                 Voltage Effect of Array Voltage Inverter Mode    lt  195 Vdc Operating voltage shifts to 195 Vdc  the array is   Low power  not at its maximum power point   195 to 550 Vdc Maximum harvest of solar energy MPPT window   550 to 600 Vdc Reduced harvest of solar energy Power derating    gt  600 Inverter stops selling surplus energy and shuts   Shutdown    Table 2 2 MPPT Operational Window  GT5 0 AU     inverter        down  Voltage above 600 Vdc may damage the                   Voltage Effect of Array Voltage Inverter Mode    lt  240 Vdc Operating voltage shifts to 240 Vdc  the array is   Low power  not at its maximum power point   240 to 550 Vdc   Maximum harvest of solar energy MPPT window   550 to 580 Vdc   Reduced harvest of solar energy Power derating    gt  580 Inverter stops selling surplus energy and shuts   Shutdown    inverter        down  Voltage above 600 Vdc may damage the       The solar array should be sized such that its maximum voltage output does not  exceed the limits of the MPPT operational window  195 240 to 550 Vdc   See     Guidelines for Matching PV Array Size to Xantrex Grid Tie Solar Inverter   Input           AN    CAUTION  Equipment Damage    The array voltage must never exceed 600 Voc  open circuit voltage  under any condition        Likewise  ensure tha
70. status and ground fault indication    1 3    Introduction    Heat sink    LCD    DC quick connects    Communication  ports cover                                                                               mI                                  LED indicator lights    AC connection    Mounting slots  five        Figure 1 2 Main Features of the GT Inverter  GT5 0 AU M odel Shown     1 4    975 0466 01 01    Installation    Chapter 2     Installation     provides information about planning for and  installing the GT Inverter  It contains information to help you plan  wire routes  ensure your PV array provides necessary power  and find  a suitable location for installation    The topics in this chapter are organized as follows    e    Installation Options    on page 2   2   e    Planning the Installation    on page 2 2   e    Preparing for the Installation    on page 2   8   e    Mounting the Inverter    on page 2 9     This chapter for use by qualified personnel only    Installation    Installation Options    The GT Inverter may be installed as a single inverter for a single PV array of up to  two PV strings  up to three PV strings for the GT5 0 AU model   or in a multiple  inverter configuration for multiple PV arrays  see Figure 2 1 for diagrams of both  options      Single Inverter Installation    In this configuration  a single inverter collects the harvested solar energy and  routes the power to the main utility service panel and the utility grid     Multiple Inverter Instal
71. t  remove the two screws along the  bottom to release the protective bracket  Then  remove the two screws on the  front of the inverter to release the front panel     The wiring compartment is behind the front panel                                                One                Figure 3 7 GT5 0 AU AC Wiring Compartment and Terminal Block    Loosen  but do not remove  the AC cable gland cap nut     4  Pass the three wires from the utility panel through the cable gland and into the  wiring compartment     5  Loosen the appropriate terminals and insert the wires into the terminals     a  Connect the protective earth wire to a terminal marked L     b  Connect the neutral phase wire to the terminal marked L N   On older  boards this rightmost AC terminal is marked with        c  Connect the Active phase L wire to the terminal marked L   On older  boards this left AC terminal is marked with        6  Tighten the terminals to a torque of 1 45 to 1 55 Nm  12 84 to 13 71 Ibf in      975 0466 01 01  This chapter for use by qualified personnel only    Communications Wiring for Multiple Inverters    7  Allowing the wires an appropriate amount of slack within the wiring    compartment  tighten the cable gland cap nut to a torque of 4 Nm  creating a  tight seal     8  Re attach the inverter front panel  First  re attach the two screws on the front  of the inverter  Then  replace the protective bracket on the bottom of the  inverter  and re attach the two screws  See Figure 3 8        Fi
72. t down via a computer  connected to the RS 232 port        Protection uP  Not Responding    x       The protection processor is not responding     It is normal to receive this fault during low light conditions at dawn or dusk  At  such times  the PV voltage drops below the lower limit of the maximum power  point range  and the array does not have sufficient energy to power the inverter   Grid fault  When this fault is cleared the protection timer will begin its  countdown and you will see the Reconnecting in sss seconds and Inverter  Offline special screens  see Table 5 10  flashing alternately until the    countdown is complete     Additional message screens can be viewed in fault mode by tapping the front  panel  Each additional tap displays the next screen in the order shown in  Table 5 9     Table 5 9 Additional Fault M ode Screens                      Tap Display  Description  Ist Current fault message  LCD backlight turns on for better readability   screen  see Table 5 8    2nd System 0W Energy being produced by the system now   Today 2 500kWh Cumulative energy produced by the system today    3rd System Lifetime Lifetime energy produced by the GT Inverter   305kWh system    4th Time Online Length of time inverter was online today  in  Today hh mm ss hours  hh   minutes  mm  and seconds  ss     Sth Array Readings Immediate DC voltage and current readings of   350 5V 8 4A power from the PV array   6th Grid Readings Immediate AC voltage and frequency readings of    230 6V 
73. t the Igc  short circuit current  rating of the array at any  temperature does not exceed the short circuit current rating of the inverter     For determining the number of panels required in the PV string  panels connected  in series   you must ensure that the following three requirements are met     1  To avoid damage to the inverter  ensure that the PV array output will never    exceed 600 Vdc under any conditions     2  Do not exceed the maximum array short circuit current rating marked on the    inverter     This chapter for use by qualified personnel only    975 0466 01 01    Planning the Installation    3  To achieve maximum energy harvest from your array  ensure that the Vjqp   voltage at maximum power  does not drop below 195 240 Vdc or increase  above 550 Vdc under most conditions    Guidelines to help you meet these requirements     e Consider the expected Voc of the string under all possible conditions  The  panel manufacturer provides a Voc rating per panel  but it is usually rated at  25   C  Ensure that the Voc rating at the coldest ambient temperature does not  exceed 600 Voc  Panel voltage increases in cold temperatures   the panel  manufacturer should be able to provide a coefficient of voltage increase per  degree    e Panel voltage decreases in high temperatures  This will affect the panels     Vme Again  the manufacturer   s coefficient must be used with the highest  expected temperature to determine the minimum Vjyp     Once you know the specifications o
74. t the network    e Make sure the total Xanbus network length has not been exceeded  See  Table 3 2     Total Xanbus Network Length    on page 3 12    e Make sure the network has only two terminators installed     one at each far  end of the network     e Make sure there are no long stub connections coming from a Xanbus 3 port T  connector  if any are used   Daisy chain network configuration is the optimal  configuration     e Make sure all cable sections are correct and not shorted anywhere     Communications Wiring for Monitoring a Single Inverter    975 0466 01 01    You can view GT Inverter operational data on a personal computer using the  Xantrex GT Solar Inverter Viewer  GT View   which you can download free at  www xantrex com     To use GT  View  you must connect your computer   s serial port to the GT Inverter  RS 232 port  see Figure 3 11      To connect your computer to the GT Inverter  you must use a serial DB9 straight  through cable     The RS 232 connector on the GT is configured as follows   e Pin 2  transmit   e Pin 3  received   e Pin 5  ground    All other pins are unused    To connect a single GT Inverter to a personal computer     1  With DC and AC power disconnected from the inverter  remove the  communication port cover     2  Plug the male end of the serial cable into the GT Inverter RS 232 port     Pass the female end of the serial cable through the cable clamp on the  communication port cover     4  Replace the communication port cover     3 17  This
75. te Change Procedure   976 0216 01 01 available on  www xantrex com      6 5    This chapter for use by qualified personnel only    Maintenance and Troubleshooting    6 6 975 0466 01 01  This chapter for use by qualified personnel only    Specifications    Appendix A     Specifications     contains information about the  electrical and environmental specifications of the Xantrex Grid Tie  Solar Inverter    The topics in this appendix are organized as follows    e    Electrical Specifications    on page A 2   e    Environmental Specifications    on page A 5   e    Mechanical Specifications    on page A   6    All specifications are subject to change without notice     Specifications  Electrical Specifications  Input    GT2 8 AU GT5 0 AU       Input voltage  Maximum Power Point range 195 to 550 Vde   240 550 Vdc                   Absolute maximum array open circuit voltage 600 Vdc   Maximum input current 15 4 Adc 22 Adc  Maximum array short circuit current 24 Adc   Ground fault protection Unit shut down if a high impedance    is not detected  See    PV Ground  Fault Detection    on page viii     Recommended PV array power  3070 W 5300 W           These values can change depending on environmental conditions  To ensure  maximum power yield for your installation  the PV array size should be re   viewed as part of the system design     Output                               GT2 8 AU GT5 0 AU  Maximum output power 2800 W ac 5000 W ac  Maximum output current 14 0 A 24 0 A  Nominal grid
76. tead of two  to adequately secure the  unit and distribute the weight     e See    Mounting on Poles or Rails    on page 2 14  Ensure the bottom of the unit  is aminimum of 100 cm from the ground if mounted outdoors     e Installation onto wallboard requires either the use of a supporting material  such as plywood or securing the mounting screws to supporting wall studs   Use at least two screws and anchors to secure the unit to the supporting  material     e If mounting to exterior siding using a wall stud for support  the plywood  backing will not be needed  Use at least two lag screws to secure the unit to  the supporting material  Ensure the screws enter the stud at least 40 mm to  adequately support the weight of the unit  After securing the bracket  the  screws or bolts and washers should protrude no more than 6 mm from the  bracket surface        Important  Other than the mounting bracket and spacers  GT5 0 AU only   no  mounting hardware is supplied with the GT Inverter  It is recommended to use 6 mm  diameter fasteners  However  because mounting surfaces can vary  installers must select  appropriate hardware for each installation        Important  Local codes may impose additional mounting requirements in earthquake  or other high risk areas        This chapter for use by qualified personnel only    Installation    Mounting on Poles or Rails    To mount the unit using poles     1  Ensure that poles or rails are securely assembled in place     If using horizontal    r
77. tem with network cables installed  the system values  displayed are for the entire system  Time online is for the local inverter     5 7    Monitoring the Inverter    Additional Offline  messages for  multiple unit  systems    Fault Mode    Fault Mode causes    5 8    Multiple unit systems in offline mode display all of the message screens shown in  Table 5 6  plus the additional screens shown in Table 5 7  These additional  screens are displayed following the Time Online screen     These screens are only displayed when multiple GT Inverters are connected by  network cables  If you continue to tap the unit  then the LCD continues to cycle  through all of the available offline mode screens     Table 5 7 Additional Offline Mode Screens for Each GT Inverter in a Multiple  Unit System          Tap Display Description  Sth Unit OW Power being produced by this unit now   Today 1 25kWh Cumulative energy produced by this unit today   6th Unit Lifetime Lifetime energy produced by this unit   150kWh          When a fault state is detected  the appropriate fault message appears on the front  panel display at the next screen refresh  i e   within 2 seconds   The GT Inverter  fault message screens are shown in Table 5 8     These message screens only appear when there is a fault  and then flash alternately  with the Inverter Offline default screen  Table 5 5  until the fault is corrected     Table 5 8 Fault Message Screens    Display Description       DC Voltage Fault The actual DC voltag
78. tended to assist in determining fault conditions that may require  user action to remedy     Table 6 1 Troubleshooting the GT Inverter    Problem    Possible Cause    Solution       The inverter   s LEDs and display are  blank and the inverter does not  operate in sufficient sunlight     Utility service panel AC and DC  breakers are switched off     Turn on the breakers in the sequence  described in    Commissioning  Procedure    on page 4 2        The display reads Inverter Offline  and AC Voltage Fault     Utility service panel breakers are  switched off     AC grid voltage is not present or  incorrect     Turn on utility panel breakers     Check AC connections at the  inverter   s terminals  Ensure AC  voltage within the range specified in     Output    on page A 2 is present        The display reads Inverter Offline  with sufficient sunlight     DC breakers are switched off  if  installed   or DC fuses are blown  if  installed      DC array voltage is not present     Turn on any DC breakers and check  any DC fuses     Check DC connections at the  inverter   s positive and negative DC  terminals  Check for incorrectly  wired PV arrays        The display reads Inverter Offline  and DC Voltage Fault with sufficient  sunlight     6 4       DC voltage is present but incorrect        Check DC connections at the  inverter   s positive and negative DC  terminals  Check for incorrectly  wired PV arrays  Ensure a voltage  within the operating voltage range is  present at the invert
79. tion for installation     About This M anual    Chapter 3     Wiring the Inverter     provides procedures for making DC and AC  wiring connections for single and multiple inverter installations  This chapter also  includes information about communications wiring and using GT  View  monitoring software     Chapter 4     Starting the Inverter     contains information on starting up the Xantrex  Grid Tie Solar Inverter and performing a functional test     Chapter 5     Monitoring the Inverter     contains information for understanding the  LCD screens and the LED indicators     Chapter 6     Maintenance and Troubleshooting     contains information about how to  provide general maintenance for the Xantrex Grid Tie Solar Inverter  It also  provides information about troubleshooting the unit     Appendix A     Specifications     contains information about the electrical and  environmental specifications of the Xantrex Grid Tie Solar Inverter     Conventions Used    The following conventions are used in this guide        WARNING    Warnings identify conditions that could result in personal injury or loss of life           CAUTION    Cautions identify conditions or practices that could result in damage to the unit or other  equipment           Important  These notes describe things that are important for you to know  but not as  serious as a caution or warning        Abbreviations Used    GT Grid Tie       Isc Short Circuit Current       LCD Liquid Crystal Display       LED Light Emi
80. treme cold temperatures  the front panel LCD may not function  normally  At higher temperatures  the unit may derate power  See     Environmental Specifications    on page A 5 and    Output Power vs   Ambient Temperature  GT2 8 AU     on page A 4     Outdoors  the GT Inverter requires at least 100 cm of clearance  between the bottom of the unit and the ground  This clearance helps  prevent water from splashing onto the bottom of the unit    Install the GT Inverter at a height at which the LCD is easily readable     To minimize power losses in wiring  ensure that wire lengths between  the PV array and the GT Inverter and between the inverter and the  Main Utility Service Panel are kept to a minimum    Maximum distances will depend on wire gauges used and PV array  output voltages  To minimize system failures due to AC voltage faults   Xantrex recommends sizing the AC and DC wiring to have a  maximum   to 1 5  voltage drop     Excessive debris  such as dust  leaves  and cobwebs  can accumulate  on the unit  interfering with wiring connections and ventilation  Do  not install in a location where debris can accumulate  such as under a  tree      975 0466 01 01    This chapter for use by qualified personnel only    Planning the Installation                                                    _  xantrex       prin tts       Figure 2 2 GT Inverter mounting orientation    PV Array Requirements    Equipment and Installation Recommendations    Equipment  recommendations    Installation 
81. ts is recommended  In hot  climates  some clearance between units may be needed to prevent thermal  derating     975 0466 01 01    This chapter for use by qualified personnel only    Mounting the Inverter       WARNING  Shock hazard    Before drilling holes to mount the GT Inverter  ensure there are no electrical wires or  plumbing in this area        AN    WARNING  Personal injury    The GT Inverter weighs approximately 25 kg  Always use proper lifting techniques  during installation to prevent personal injury        AN    WARNING  Explosion hazard    Do not store combustible or flammable materials anywhere near the inverter        Surfaces for Mounting    Mounting to  concrete surface    Mounting on poles  or rails    Mounting to  wallboard with  support    Mounting to siding  using wall studs    975 0466 01 01    The GT5 0 AU inverter weighs approximately 27 kg  and its supporting surface  must be strong enough to handle 82 kg  The GT2 8 AU inverter weighs  approximately 20 kg  and its supporting surface must be strong enough to handle  75 kg  If the supporting surface is not strong enough to handle that weight  then  supporting material such as a sheet of plywood can be used to enhance the  strength of the mounting surface     The GT Inverter can be mounted to a vertical surface such as wallboard  wood  siding  brick  concrete wall or pole assembly     e If mounting the unit on a concrete surface using anchors with no supporting  material  use four screws and anchors  ins
82. ts listed in the Xantrex product  specifications including  but not limited to  high input voltage from generators and lightning strikes    c  the product if repairs have been done to it other than by Xantrex or its authorized service centers  hereafter   ASCs      d  the product if it is used as a component part of a product expressly warranted by another manufacturer    e  component parts or monitoring systems supplied by you or purchased by Xantrex at your direction for  incorporation into the product    f  the product if its original identification  trade mark  serial number  markings have been defaced  altered  or  removed     g  the product if it is located outside of the country where it was purchased  and    h  any consequential losses that are attributable to the product losing power whether by product malfunction   installation error or misuse     Disclaimer    Product    THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH  YOUR XANTREX PRODUCT AND IS  WHERE PERMITTED BY LAW  IN LIEU OF ALL OTHER WARRANTIES  CONDITIONS   GUARANTEES  REPRESENTATIONS  OBLIGATIONS AND LIABILITIES  EXPRESS OR IMPLIED  STATUTORY OR OTHERWISE  IN CONNECTION WITH THE PRODUCT  HOWEVER ARISING  WHETHER BY CONTRACT  TORT  NEGLIGENCE  PRINCIPLES  OF MANUFACTURER S LIABILITY  OPERATION OF LAW  CONDUCT  STATEMENT OR OTHERWISE   INCLUDING WITHOUT  RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY  MERCHANTABILITY OR FITNESS FOR A  PARTICULAR PURP
83. tting Diode       MPPT Maximum Power Point Tracking       PMAX Maximum Output Power       PNoM Nominal Output Power       975 0466 01 01    About This M anual                               PC Personal Computer   PV Photovoltaic   STC Standard Test Condition   Vac Volts AC   Vdc Volts DC   VMP Voltage at Maximum Power   Voc Open Circuit Voltage   Upy PV Array DC Voltage  Symbols Used    no Alternating Current  AC      Direct Current  DC        In this guide  Important information  warnings  or cautions   On the product  Important information  warnings or cautions with further  explanation in the product guide           On the product  Warning  Hot surface   risk of burns          FOR AUTHORIZED SERVICE PERSONNEL  Before opening cover         disconnect DC and AC power and wait 30 minutes to allow internal voltages   lt _        to reach safe levels     30 min    NOTE  there are no user serviceable parts inside        On the product  Warning  risk of electric shock        Be Refer to the operating instructions        Related Information    You can find more information about Xantrex Technology Inc  as well as its  products and services at www xantrex com    975 0466 01 01    vi    Important Safety Instructions    10        WARNING  Save these instructions    This manual contains important safety and operating instructions  Read and keep this  Owner   s Manual for future reference     AN WARNING  Limitations on use    Do not use this GT Inverter in connection with life support s
84. un is near the  horizons due to the greater atmospheric air that it must penetrate  This reduces  both the light intensity that strikes the array   s surface and spectrum of the light  In  general  you can expect only four to six hours of direct sunlight per day     Shading of only a single module of the array will reduce the output of the entire  system  Such shading can be caused by something as simple as the shadow of a  utility wire or tree branch on part of the array   s surface  This condition  in effect   acts like a weak battery in a flashlight  reducing the total output  even though the  other batteries are good  However  the output loss is not proportionate to shading     The GT Inverter is designed to maximize its energy production in all of the above  situations using its MPPT algorithm     975 0466 01 01  This chapter for use by qualified personnel only    Other Factors    Performing General Maintenance    Other factors that contribute to system losses are     Dust or dirt on the array  Fog or smog    Mismatched PV array modules  with slight inconsistencies in performance  from one module to another     Inverter efficiency    Wire losses    For additional information and technical notes concerning PV array performance   please visit our Web site at www xantrex com     Performing General Maintenance    Follow these simple routines to ensure many years of service and optimal  performance of your solar energy system     1     Keep the heat sink clear of dust and deb
85. ver of  Inverter  2     Connect the network cable to an empty RJ45 port in Inverter  2   For more than two inverters  continue connecting cable as described above     If not already installed  insert male network terminators into the empty RJ45  ports in the inverters at the beginning and end of the network     After connecting network cables and inserting terminators  there should be no  empty RJ45 ports in any connected inverter     After completing network cabling  tighten all cable clamps  ensuring there is  adequate slack in the cable  and replace the communication ports covers on  all units  See Figure 3 13        A For the inverter to meet regulatory requirements  the communication ports cover must be  installed           Figure 3 13 Replacing the Communication Ports Cover    975 0466 01 01  This chapter for use by qualified personnel only    Communications Wiring for Monitoring a Single Inverter    Verifying the Xanbus Network    For long Xanbus networks  greater than 100 m   you must verify network  integrity using a CANbus network analysis tool such as the Maretron N2KMeter  Diagnostic Tool for NMEA 2000 compatible networks  To determine if the  network is healthy  check to see if any bus errors are present on the network  The  presence of bus errors  specifically more than one bus error per second  indicates  that the network is not operating optimally     e Ifthe CANbus analyzer indicates your network is not operating properly   check the following and then re tes
86. verter 2   4  thermal derating chart A   4  troubleshooting the GT Inverter 6   4    U    utility disconnect settings 5   4    W    warranty  terms and conditions WA 1  weight A   6  wire stripping length  recommended 2   8  wiring  information 2   8  preparation for 2   8  PV array to Xantrex GT Inverter 3   5  routing wires 2   8    X    Xanbus  baud rate 3   12  technology 3 11  Xantrex web site V    975 0466 01 01          Xantrex Technology Inc     1 650 351 8237  Telephone   1 604 422 2756  Fax     RE TechSupport  schneider electric com  www xantrex com    975 0466 01 01       Printed in China          
87. verter is connected by an CATS  cable  as shown in Figure 3 9                                                                                            Terminator CATS cables Terminator    Figure 3 9 Network Layout  Communication Ports Cover Installed        CAUTION  Equipment damage    Connect only Xanbus enabled devices     Although the cabling and connectors used in this network system are the same as Ethernet  connectors  this network is not an Ethernet system  Equipment damage may result from  attempting to connect Xanbus to different systems        3 12    Table 3 2 provides information on maximum Xanbus network length     Table 3 2 Total Xanbus Network Length  Xanbus Baud Rate Total Xanbus Network Length  250 kbps 40 m  130 ft    125 kbps 300 m  1000 ft              975 0466 01 01  This chapter for use by qualified personnel only    Communications Wiring for Multiple Inverters       Important  Xanbus baud rate is set to 250 kbps by default  If you want to switch to 125  kbps  make sure to follow the recommended procedure supplied by Xantrex  See the  Application Note     Xantrex Grid Tie Solar Inverter Baud Rate Change Procedure      976 0216 01 01 available on www xantrex com      Important  Remote upgrade using the Xantrex Communications Gateway is not sup   ported on systems with a 125 kbps baud rate  If you change the baud rate to 125 kbps  then  you will no longer be able to use the Gateway to upgrade the firmware on GT inverters   You will have to upgrade each i
88. xantrex    Smart choice for power                pe   Owner   sManual WEE     Xantrex Grid Tie  Solar Inverter             GT2 8 AU QC 230  GT5 0 AU QC 230             www xantrex com             Smart choice for power          Xantrex Grid Tie Solar Inverter    Owner   s Manual    Trademarks   Xantrex  Smart choice for power  and Xanbus are trademarks of Schneider Electric  registered in the United States  and other countries  Other trademarks  registered trademarks  and product names are the property of their respective  owners and are used herein for identification purposes only    Notice of Copyright    Copyright    April 2009  July 2009  November 2009  March 2010 Xantrex Technology Inc  No part of this document  may be reproduced in any form or disclosed to third parties without the express written consent of     Xantrex Technology Inc   161 G South Vasco Road  Livermore  California  USA 94551    Xantrex Technology Inc  reserves the right to revise this document and to periodically make changes to the content  hereof without obligation or organization of such revisions or changes unless required to do so by prior arrangement   Exclusion for Documentation   Unless specifically agreed to in writing  Xantrex Technology Inc      Xantrex         A  MAKES NO WARRANTY AS TO THE ACCURACY  SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER  INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION      B  ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES  DAMAGES  COSTS OR EXP
89. ystems  medical equipment   or where human life or medical property may be at stake           Before installing and using the GT Inverter  read all instructions and cautionary markings on the  inverter and in all appropriate sections of this guide     To reduce shock  fire  and energy hazards the installation must be in accordance with all applicable  local installation codes  It is the installer   s responsibility to ensure adherence to applicable codes     To reduce risk of fire hazard  do not cover or obstruct the heat sink     Observe the clearance recommendations as described on page 2 12  Do not install the GT Inverter in a  zero clearance or non ventilated compartment  Overheating may result     Use only accessories recommended or sold by the manufacturer  Doing otherwise may result in a risk  of fire  electric shock  or injury to persons     To avoid a risk of fire and electric shock  make sure that all wiring is in good condition and that wire is  not undersized  Do not operate the GT Inverter with damaged or substandard wiring     Do not operate the GT Inverter if it has received a sharp blow  been dropped  or otherwise damaged in  any way  If the GT Inverter is damaged  see the Warranty section     Do not disassemble the GT Inverter  It contains no user serviceable parts  See Warranty for  instructions on obtaining service  Attempting to service the GT Inverter yourself may result in a risk of  electrical shock or fire and will void your warranty     To reduce the 
    
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