Manual Contents - Elephants Foot Recycling
Contents
1. ELEPHANTS JFOOT recycling solutions 4 FS1 TAL Low Voltage control DOL 2 CO J circuit FS2 T3154AL Up Down Solenoids FS3 250mA Transformer Blue I Interlock Y E stop Brow Powa Coptional O 4 H l TRANSFORMER E FS Membrane Plug x lt 5 ug olg ii FS3 FS2 Bas Up D 7 Moto Solenoid Solenoid q C o 00 OV 230V AC m N NA Mod J a l Motor with internal m lt temperature cutout 4 FIGURE 5 51 Electrical Circuit ELEPHANTS FOOT WASTE COMPACTORS PTY LTD aBn 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS OT recycling solutions A D A B co 10 N E jw 230V 1 r 28001 164 mit 7 7 ran N M Xe 7 Z N v V 3 J g FIGURE 6 Hydraulic Circuit Diagram 1 ELEPHANTS FOOT WASTE COMPACTORS PT2. s u pue szu uodwoo l o 4814 uonounileul uluoEV v 09243 S 43 12211109 OU e o SL A B AjqealaoUOd p no2 zey sju uoduuoo AjUO 8u l 00943 pue QEPIOAE 1049194 SI pue MO S 4 A Buljane s yeld sseud v ebuey XA33 ebuey ul spuey d y o moseu Alu rolns s ul JOOP do y l 510 5 sped JO JU UU AONN uones do sulyoey 09243 33 24 pue Bu 10 p sn sjojs y u6nouu eld ssesd BulAoui ay o 859006 Ss L B zi Buei 00943 pue jasn uueu o y uidinb L XAd3 ebuey uones do eulyoey H ye u uBnou edissip jou pjnoys uluopul ay suonipuo jeWOU sapun pue spiny Jaysuesy e H osz43 ebues L143 00943 pue xAd3 ebuey stou o NP YSU SSIWIUILY 0 GODT IOM Je SION uonei do aulyoey osz43 ebues L943 Buei 00943 pue XA Iz buey p punol 10 pue sinq p s p deus iy dieys uononusuo aulyoey OSZMO ebuel 1 44 00943 pue ebuey uone1 do lqs s loi Buunp dn ye sq o j y yey sju uoduuo2 OU ase L 09243 ebues SL da 61 uononnsuo uluoe eulyoew Jo Buue us Buu A s Bunino pny aBuel 00943 pue s 1B5 p uey asowAue
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4. open top and compaction is achieved by pressing a single button The compaction cycle takes no longer than 45 seconds Once sufficient waste has been compacted to form a bale the bale is tied and removed from the baler The baler should not be operated continuously without putting waste in or tying a bale between cycles Before operating ensure no animals or children are inside the machine The EF51 Baler produced by EF International is designed to compact packaging waste especially cardboard and plastic It gives you a number of advantages including e saves space e tidy workplace e reduces the time spent managing waste e reduces waste disposal costs e facilitates recycling helps to protect the environment 3 2 Installation EF51 series balers use a 13 amp socket ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS FOOT recycling solutions Machines should be installed indoors For use in damp conditions an earth leakage circuit breaker must be used Machines should be installed on level stable ground It is recommended that the machine be bolted to the floor at the rear of the machine using M10 rawl bolts Adequate ventilation should be provided around the machine N
5. so owun U nlul seat sad g Z Ju nb ujJul uol 2e quoud UDH 9L GL ZL 5 902 uledas aBewep so pue nlul ajqeyodas sofeul p uyuouu 8 0188220 p uone GZ OZ sjsoo uofew pue sofew so pue G D A Ju nba 1j G x pooull y 71 Buney xsiM u A s poolull yr1 6 IE HH A 40 Ju uuss ssV siM ELEPHANTS FOOT recycling solutions Baler Training Record Machine Serial Number 8301516577 7777 Training Date We certify that we have undergone an initial training session on the above machine Weare satisfied that the safe method of working with the machine has been explained to our satisfaction We feel confident in safely operating the machine in the following areas Safe method of connecting disconnecting power supply Safe use of operational controls Safe loading of machine How to form a bale and tie straps How to safely remove the bale from the machine Machine safety features Name Date Position Instructor Operator Signature ELEPHANTS FOOT WASTE COMPACTORS PTY LTD sn 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot
6. Aow np JSH uono lzi ajeg 0923 s144 ueo y silu Sulddi u uA p l aq IIIA leq y pue asi JIM eldss id u L eBues 00943 pue on lled JO Hibuo 124419 UNA PaAowWs pue lled e ozuo p 2 Z XAd3 Suey p nous leq sabe Auy Aq parowa pinous Bygg 1 0 s leg s lez sdi L sdils ajeg osz43 L943 00943 Jasn y ul vIe se se z pue 4 ebuey ajes sdols uopesado 15 y uopnq uo s se 1 10zesado J apis SIle3 sdu 1 sdi sS ajeg 0Sz33 Buei s jJ3 uo Woy SS OE jenseo S U A Ld Joop J eq v di opewozne YIM s ujyoewu JO4 7 Bunoedulo e6uel 00S33 pue 9 S L eBue ay ul jewjue JO UOSJad ou S 3194 18 YOOYD s emje Pinoys Jo e1edo ju uidenua uones do eulyoey XA44 05244 y syed Aue o sseo0e slu A 1d Joop y uo Yyo Ms JouBeW y uo ys M aulyoe YSIM JO piezeH Jo 591nos Ajuoud MO uojoe oN Z sBuIlpiiq u uudinb uejd o abewep Joulu J jqeqouduul J uoe quolud MOT 9 g p ju wud nb puejd o abewep 1800 moj Jo oue un ul oului Z lenuup ajqeqoud z uol 2e quoud uunip yy 01 8 sjsoo ed so pue
7. B ELEPHANTS FOOT recycling solutions EF51 Single Chamber Baler Motor 1 1kW single phase Electrical connection 3 pin plug top Bale tying 2 x bale strapping Compaction force 4 tonne Manual Contents 1 Safety sheet 2 Declaration of conformity 3 Operating instructions 4 User guide 5 Diagram of baler fig 1 6 Danger zones around baler fig 2 7 Machine handling diagram fig 3 8 Control panel diagram fig 4 9 Circuit diagram fig 5 10 Hydraulic diagram fig 6 11 Typical serial plate fig 7 12 Strapping diagram fig 8 13 Training Record ELEPHANTS FOOT WASTE COMPACTORS PTY LTD aBn 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS s FOOT recycling solutions 1 Safety Information 1 1 Overview This baler should only be used by competent personnel who have been adequately trained in correct baler operation and who have read and are familiar with the information contained in this manual The EF51 complies with relevant directives as state d on declaration of conformity During normal operation no protection guards or safety devices should be removed or interfered with in any manner EF balers are designed so that where possible all moving parts are enclosed during operation to ensure operator sa
8. Y LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS qj FOOT recycling solutions g n 12 Strapping to be threaded through x the machine as shown 4 Dotted line represents the strapping A 4 ELEPHANTS FOOT WASTE COMPACTORS PTY LTD aBn 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 Bunoedwoo v ul jewjue JO UOSJed OU S 3194 Y29949 SAEANE Pinoys ju uidenua uones do eulyoey us 9133 Joyesodo ay syed Burom Aue 0 SS OOE U A Ld o Joop Bulpeo uo y oH ul Bue 00943 pue JOOP y o p lloq 51 puy Ajayes e ulw Bumn buey Suey pie OL ujom eq snw S SSP Ajayes pue S AO jeq e Bu uay M areq y Bu 2 Anfu 09243 G dd aBues 00S33 pue 9002 XA 4 eBuey SAnO iID SENOA MO U YM BOUePIONIe Ul p uBis p aie
9. ard should be removed then the machine must be isolated Bi monthly Check safety switches Check wires for any damage Check all hydraulic connections for leaks If any leaks are apparent fitting should be tightened or if necessary the hose replaced ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70101 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 recycling solutions Annually Check oil level With cylinders returned oil should be approximately 35mm from the top of the tank Grease all grease nipples Check all fittings are in place and secure Check the door closing mechanism is in good working order The interior and exterior of the EF baler should be kept clean Do not use a power hose to remove dirt Hydraulic oil should be replaced This may be required twice a year if operating in very dusty conditions Hydraulic oil used is Renolin PW32 A competent person should perform oil and filter changes and any other fitting work ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073
10. com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073
11. fety The operator should ensure that the motion of the baler endangers no other person In particular the operator should ensure that nobody is inside the baler when it is being used Do not attempt to interfere with any of the covers switches doors or any other part of the machine If it is necessary to remove any guard the machine should be isolated Care must also be exercised in the following situations Opening and closing the doors When compacted material is in the baler the door can be under considerable pressure and as such care must be taken when opening Compacting material Prior to compaction the operator should always satisfy themselves that no person or animal is in the compaction chamber and that no one is going to be injured by their action Bale handling Proper lifting techniques should always be used to handle the bale Bales in excess of 20 kg should not be lifted without using suitable lifting equipment e g bale trolley forklift truck Machine handling If it is necessary to move the baler it should be moved in accordance with fig 3 using a suitable forklift truck or pallet truck Toxic material or potentially explosive material should not be compacted At all times adequate ventilation should be provided around the machine and if the material will give rise to dust or it is deemed necessary for any other reason then suitable respiratory equipment and protective clothing should be worn depending on t
12. he material being compacted This should be assessed by the end user and appropriate action taken 1 2 Safety signs mounted on the machinery Signs are mounted in certain places on the machine which warn of danger zones where special care is recommended The safety instructions must be implemented without fail otherwise safe operation of the baler cannot be guaranteed The safety ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS s FOOT recycling solutions Instructions must not be painted over removed or altered in any way Signs which have become illegible damaged or have been removed should be replaced at once Warning Dangerous Electrical Current Touching the Current carrying parts can lead to instant death Covers which are marked with this sign can only be removed by a technician after the relevant electric feed has been switched off ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS gj FOOT recycling solutions Operating Ins
13. l If the lights on the control panel are NOT lit Check the socket Will other electrical appliances operate from it Disconnect the baler from the electrical supply and check the fuse 13 amp Check the supply lead for damage Step 1 If two LEDs are flashing then the door safety switch is not properly engaged Close the top door properly Step 2 If all three LEDs are flashing there are two possible causes firstly the temperature safety switch has cut out to protect the machine Leave for 30 mins to allow cooling and then try again Secondly it could be that the e stop has been pressed If this problem persists stop using the baler and contact CK International Ltd 2 Guards CK balers are designed so that all moving parts are enclosed during operation to ensure operator safety Do not attempt to interfere with any of the covers switches doors or any other part of the machine 3 Hydraulic oil The level of hydraulic oil should be checked every year With the press plate in the raised position oil level should be approximately 35mm from the top of the tank If an oil leak becomes apparent do not use the machine 4 Routine cleaning The interior and exterior of the CK Baler should be kept clean using a damp cloth Do not use a power hose to remove dirt 3 6 Maintenance A record of all maintenance should be logged in the maintenance record When performing maintenance or repairs to the machine or if for any reason a gu
14. o attempt should be made to block ventilation paths on the machine If machine is to be moved after initial installation this should be done by a competent person using either a pallet truck or forklift truck 3 3 Handling For transportation the press head should always be in the fully down position The baler should at all times remain horizontal The 51 baler can be lifted from the side of the m achine with a fork lift or pallet truck A competent operator of a fork lift truck must perform all handling 3 4 Restrictions on use EF balers are designed to compact packaging waste e g cardboard and plastic It is recommended that the following waste is not put in the baler 1 Glass For safety reasons glass should not be placed in a EF Baler 2 Solids e g bricks pieces of wood Such items will not compress and could damage the machine 3 Liquids These will not compress and give rise to unnecessary mess 3 5 Troubleshooting Before telephoning for service read through the following information 1 Machine will not operate ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70 001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS FOOT recycling solutions e With the top door open look at the lights on the control pane
15. tructions EF51 2 1 General Operation Always load the material evenly in the machine Step 1 Feed strapping through machine as per fig 8 and loop ends over hooks on the base of the machine at the front Step 2 Open top door Step 3 Fill cardboard into chamber Step 4 Close door Step 5 Press cycle button baler will automatically compress cardboard and return to starting position Step 6 Open top door Step 7 Repeat step 3 5 until the bale level is approx 25mm below the top of the bottom door Step 8 Open the top door pull the strapping across the bale and feed the strapping through the slots in the bottom door Step 9 Close top door and press the down button Step 10 Tie the bale off taking care to remove any slack in the strapping Step 11 Press the up button and remove the bale with trolley ELEPHANTS FOOT WASTE COMPACTORS PTY LTD ABN 70001 378 294 Sydney Head Office 44 46 Gibson Ave Padstow NSW 2211 Ph 612 9780 3500 Fax 612 9707 2588 Website www elephantsfoot com au Email info elephantsfoot com au Offices in Victoria amp Queensland Toll Free 1800 025 073 ELEPHANTS recycling solutions 3 User Guide ELEPHANTS FOOT Single Chamber EF51 User information Please read this carefully before using your EF51 Baler and keep it in a safe place for future reference 3 1 Operation EF Balers are designed for ease of use The waste is filled into the chamber through the
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