GT 210 A - DeDietrich Boilers
Contents
1. hmmm hh rur 25 Maintenance io een oe eae cae ere aac ee a oa WR ee RE 25 25 2 Ot Water Gl 2100 ican ences wana rane UO IER REESE EEEF EHE ERO LESER UTILE SCRI QUESTI 26 3 Precautions required in the case of long boiler stops one or more years m 26 4 Precautions required if the heating is stopped when there is a risk of freezing weet ete ne 26 5 aeneo Dial acus d wok dx Pocula 26 Spare parts GT 210 A ser vraie RO C3 Pega baci ed Ripa WE QUE B v 27 01 08 08 82274096F GT 210A Regulations and guidelines The installation must conform to the requirements of the authority having jurisdiction or in the absence of such requirements to the National Fuel Gas Code ANSI Z 223 1 NFPA 54 In Canada installation must be in accordance with the requirements of CAN CGA B149 1 or 2 Installation Code for Gas Burning Appliances and Equipment Where required by the authority having jurisdiction the installation must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers ANSI ASME CSD 1 Install CO detectors per local regulations Boiler requires yearly maintenance see Connecting the burner page 24 Only a qualified installing contractor may carry outthe installation the initial start up the connection for fixed gas and vent gas and conversion to another type of gas The hot water distribution s2. Co venting with other appliances shall conform latest ANSI Z223 1 amp CAN CGA 149 installation codes any improper operation shall be corrected the common venting shall be sized according to the appropriate tables in Part II of the above mentioned codes Category Vent Systems Requirements 1 Flue gas temperatures above the green line shown in chart A 2 Approved type of venting for category appliances A barometric draft control maybe employed as required but is not necessary for correct boiler operation Consult a chimney vent specialist for correct application and usage 4 Breeching and chimney vent sized in accordance to local and national codes or by good engineering methods 5 Vent safety device equipped on the venting or as equipped on burner 6 Condensate TEE fitting supplied on the boiler breeching as close as possible and be orientated to avoid accumulation of flue gas condensation in the boiler or venting is also used to determine flue gas emissions Category Il Vent Systems Requirements 1 Flue gas temperatures below the green line shown in chart A 2 Approved type of venting for category ll appliances 3 A barometric draft control maybe employed as required but is not necessary for correct boiler operation Consult a chimney vent specialist for correct application and usage 4 Breeching and chimney vent sized in accordance to local and national codes or by good engineering methods 5 Vent safety device
3. Caution amp Warning Improperly sealed venting system could result in carbon monoxide CO poisoning ensure adequate support and fastening of the system Ensure venting can safely exhaust all flue gases outside in an effective manner These systems must operate under a positive vent pressure condition that is stable Do not Co Vent with any other appliance the venting system was designed for single appliance venting only Side wall amp Direct Vent Systems These systems do not fall under any of the gas vent categories these systems are pre engineered These applications of this venting system must be followed exactly for safe efficient and trouble free operation System Requirements 1 Venting sized accordance to direct vent table 2 Type AL294CG vent material 3 Condensate TEE fitting supplied on the boiler breeching as close as possible and be orientated to avoid accumulation of flue gas condensation in the boiler or venting is also used for determining flue gas emissions 4 Vent termination TEE 5 Vent safety device equipped on burner MR Vent Termination Locations amp Warning See Section 5 5 Caution Warning Flue gas condensation is very aggressive and corrosive which could lead to failure of the venting system or drains consult local and national codes regarding flue gas condensation disposal The P trap assembly must be properly filled with water to avoid escape of flue gas emissions The
4. DR 77 GT 210A 21 08 06 94863106 82274096E 2 Technical specifications of boilers prem Unt GT 214 A GT 215A GT 216 GT 217 A GT 218 A Firing Sequence Consult Burner Technical Data d CSA Output Gas Oil ae amp 4 d a t px Tp le pepa p e p o Diameter 12 17 equivalent mm 309 CSA Gas Input Water resistance At F Combustion chamber Dimensions i i 1 1653 1 1188 E 4366 0 P Wax WaterTenp Seteylint 2 m B AE 4 3 4 481 567 Weight dry 21 08 06 94863106 82274096E GT 210A 3 Main Dimensions less applied burner A B 221 16 flue gas nozzle a PRN Q m si heating d D 113 16 lt heating return D 214 235 16 in p 16 11 16 in GT 215A 28 5 16 6 2111 16 in 1 3818 GT 216A 335 16 in 26 11 16 in GT 217A 38 5 16 in 31 11 16 in GT 218A 435 16 in 36 11 16 in Bolt 5 15 16 inch x 1 25 Bolt diameter threading predrilled additional marking 6 34 inch for larger mounting requirements Combustion head 4 7 16 inch precut additional marking 5 1 8 inch for larger combustion heads Supply manifold 34 port for safety r
5. See the specific instructions supplied with the control panel of the boiler Warning Label all wires prior to disconnecting when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Maintenance 1 Boiler Draining We advise you against draining the installation unless it is absolutely necessary Check the water level in the installation regularly and top up if required making sure you do not suddenly add cold water into a hot boiler Cleaning Please note that an efficient boiler is a boiler with clean exchange surfaces To have access to the exchange surfaces take off the front of the casing open the door by unscrewing the two flanged nuts 17 mm wrench remove the convection accelerators in the flues of the boiler with the Supplied removal hook carefully sweep the flues with the brush supplied for that purpose brush out the furnace as well vacuum the soot from beneath the flues and in the furnace with a sweeping brush or a vacuum cleaner with a tube diameter less than 11 2 put back the convection accelerators close the door and put back the front panel Refer to the instructions supplied with the burner for burner maintenance The boiler should be cleaned as and when required at least once a year depending upon applicable regulations and specific needs The operation should not be required more than a few times each s
6. above grade or normal anticipated snow level for the area Within 6 ft of a property line Underneath a veranda porch or deck Flue gases are within 6 ft of combust ble material or any openings of surrounding buildings Less than 3 ft from an inside corner or L shaped structure Where flue gases may be directed towards brickwork siding or other construction that may cause damaged from heat or condensate from the flue gases A VENT SHALL NOT TERMINATE Less than 3 ft of any combustion air inlet source located wi hin 10 ft Less than 1 ft from any obstructions Less than 1 ft above grade or normal anticipated snow level for the area Over public walkways driveways or other areas where condensate or vapor could create nuisance or hazard or could be detrimental to the operation of regulators relief s valves or other equipment NFPA 31 OIL INSTALLATIONS USA A VENT SHALL NOT TERMINATE Less than 5 ft from vent outlet of the supply tank Less than 7 ft above walkways Less than 1 ft from any door window or air inlet source Less than 1 ft from grade or snow level Less than 3 ft from a air intake that is within 10 ft Less than 1 ft from soffit of the roof Less than 3 ft from any building corner or L shape structure A WARNING CAUTION Consult Local Codes amp Authorities for other Requirements not mentioned GT 210A 21 08 06 94863106 82274096E Electrical connections
7. porch or deck unless amp Directly above a paved sidewalk or driveway which serves 2 buildings Less than 7 ft any paved sidewalk or drive way Less than 6 ft of a combustion air inlet to any building Less than 4 ft above a meter regulator assembly horizontally of the vertical center line of the regulator vent outlet to a maximum vertical distance of 15 ft Less than 4 ft of any gas service regulator vent outlet Less than 1 ft above grade or normal anticipated snow level for the area Less than 3 ft from windows doors that can be opened combustion air supply or any appliance 1 The veranda porch or deck is fully open on a minimum of 2 sides beneath the floor 2 The distance between the top of the vent termination and the underside of the veranda porch or deck is greater than 1 ft B139 00 OIL INSTALLATIONS CANADA 54 ANSI 2223 GAS INSTALLATIONS USA A VENT SHALL NOT TERMINATE Directly above a paved sidewalk or driveway which serves 2 buildings Less than 7 ft any paved sidewalk or drive way Less than 6 ft from an open able window door or mechanical combustion air supply Less than 6 ft of any combustion air inlet Less than 3 ft of the vertical centerline of the meter regulator assembly on a horizontal plane perpendicular to the regulator Less than 6 ft of gas service regulator vent outlet Less than 4 ft of oil tank vent or oil tank fill inlet Less than 1 ft
8. GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the Fire Department Installation and service must be performed by a qualified installer service agency or the gas supplier Warning Improper installation adjustment and or operation could cause carbon monoxide poisoning resulting in injury or death This product must be installed and serviced by a professional service technician who is experienced and qualified in hot water boiler installation and gas combustion Caution Strict compliance with these instructions is a precondition for the correct operation of the boiler IMPORTANT Service on this boiler should be undertaken only by trained and skilled personnel Keep boiler area clear and free from combustible materials gasoline and other flammable vapors and liquids Do not place any obstruction in the boiler room that will hinder the flow of combustion and ventilating air Read these instructions carefully before proceeding with the installation of boiler Post instructions near boiler for reference by owner and serviceman Maintain instructions in legible condition Installation of this equipment must be in accordance to all local and national codes or authorities having jurisdiction Canadian In
9. equipped on the venting or as equipped on burner 6 Condensate TEE fitting supplied on the boiler breeching as close as possible and be orientated to avoid accumulation of flue gas condensation in the boiler or venting is also used to determine flue gas emissions AN Caution Warning Flue gas condensation is very aggressive and corrosive which could lead to failure of the venting system or drains consult local and national codes regarding flue gas condensation disposal The P trap assembly must be properly filled with water to avoid escape of flue gas emissions The flue gas condensation may require neutralization prior to entering the drain 2 GT 210A 21 08 06 94863106 82274096E 3 2 Boiler Venting Category amp IV Vent Systems Typical Layouts and Requirements AN Caution amp Warning Improperly sealed venting system could result in carbon monoxide CO poisoning ensure adequate support and fastening of the system Ensure venting can safely exhaust all flue gases outside in an effective manner These systems must operate under a positive vent pressure condition that is stable one Warning amp Cautions for Co Venting Co venting with other appliances shall conform latest ANSI Z223 1 amp CAN CGA 149 installation codes any improper operation shall be corrected the common venting shall be sized according to the appropriate tables in Part II of the above mentioned codes Category Vent Systems Requirements
10. 0226 DESCRIPTION BOILER BODY Rear section GT 210 Intermediate section GT 210 Front section GT 210 8 silicone seal Flow pipe 4 5 sections Flow pipe 6 to 8 sections M 8 440 assembly rod 4 sections M 8 580 assembly rod 5 sections M 8 700 assembly rod 6 sections M 8 820 assembly rod 7 sections M 8 1000 assembly rod 8 sections Painted nipple 1 1 4 outlet return tube 4 or 5 sections 1 1 2 outlet return tube 6 7 sections 1 1 2 outlet return tube 8 sections 150 painted nozzle 4 or 5 sections 180 painted nozzle 4 or 5 sections Sweeping trap seal 10 0 silicone fibreglass seal Complete burner door 4 or 5 sections Burner door 6 8 sections Complete burner door insulation 4 or 5 sections Complete burner door insulation 6 or 8 sections Sight glass seals Sight glass flange 1 4 no 290 plug Adjustable painted hinge 1 1 2 plug NR 290 1 1 2 plug with 1 2 tapping Thimble tube Thimble tube spring Draining tube 1412 16 long central baffle 1112 16 long central baffle Left hand baffle Left hand baffle 7 or 8 sections 1412 16 ong right hand baffle 1113 16 long right hand baffle GT 210 painted height converter Adjustable foot Coating material for nipple 300 g 302 10 long brush 47 long brush GT 210A Ref 30 31 32 32 38 38 38 38 38 39 39 39 39 39 40 40 40 40 40 41 41 41 41 41 43 44 44 44 44 44 45 46 47 48 49 60 61 62 63 64 65 66 Code 8227 8502 9602 06
11. 71 9434 5102 9434 5104 0221 5512 8221 5513 0221 5514 8221 5515 8227 5516 8227 8514 8227 8515 8227 8516 8227 8517 8227 8518 8227 8524 8227 8525 8227 8526 8227 8527 8227 8528 8227 8005 8227 8014 8227 8015 8227 8016 8227 8017 8227 8543 8199 8830 8199 8831 8199 8841 8227 8529 8227 8530 8227 8558 8227 0504 8227 8512 8227 8544 8227 8513 8199 8777 8227 8580 9750 9009 9532 5027 8500 0034 9532 5103 9654 7019 DESCRIPTION Bag of fasteners for body Hook for baffles Retouching spray paint anthracite grey Retouching spray paint ivory INSULATING MATERIAL Complete body insulation 4 sections Complete body insulation 5 sections Complete body insulation 6 sections Complete body insulation 7 sections Complete body insulation 8 sections BOILER CASING Complete casing 4 sections Complete casing 5 sections Complete casing 6 sections Complete casing 7 sections Complete casing 8 sections Complete side panel 4 sections Complete side panel 5 sections Complete side panel 6 sections Complete side panel 7 sections Complete side panel 8 sections Lower side piece 4 sections Lower side piece 5 sections Lower side piece 6 sections Lower side piece 7 sections Lower side piece 8 sections Complete rear upper crossbar Complete cover 4 sections Complete cover 5 sections Complete cover 6 sections Complete cover 7 sections Complete cover 8 sections S ingle piece rear panel Painted furnace door panel Comple
12. Flue gas temperatures above the green line shown in chart A Approved type of venting for category IIl appliances Breeching and chimney diameter sized in accordance to national amp local codes or by good engineering methods Vent safety device equipped on burner Condensate TEE fitting supplied on the boiler breeching as close as possible and be orientated to avoid accumulation of flue gas condensation in the boiler or venting eue oo IU Category IV Vent Systems Requirements Flue gas temperatures below the green line shown in chart A Approved type of venting for category IV appliances Breeching and chimney diameter sized in accordance to national amp local codes or by good engineering methods Vent safety device equipped on burner Condensate TEE fitting supplied on the boiler breeching as close as possible and be orientated to avoid accumulation of flue gas condensation in the boiler or venting aE o IMs pA Caution Warning Flue gas condensation is very aggressive and corrosive which could lead to failure of the venting system or drains consult local and national codes regarding flue gas condensation disposal The P trap assembly must be properly filled with water to avoid escape of flue gas emissions The flue gas condensation may require neutralization prior to entering the drain Venting 3 3 Boiler Venting Side Wall or Direct Vent Systems Typical Layouts and Requirements
13. GT 210 A Installation amp Operating Manual Please Read amp Save this Manual for Future Reference 1 Warning 1 Notice Before putting the boiler into operation read this manual This manual must be retained for future reference Improper carefully installation adjustment alteration service or maintenance can cause injury loss of life or property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the fuel supplier Warning The operating manual is part of the documentation that is delivered to the installation s operator Go through the information in this manual with the owner operator and make sure that he or she is familiar with all the necessary operating instructions DeD e 8227 4096 F Guideline of Notices Warning indicates presence of hazards that can cause if not avoided severe personal injury death or substantial property damage Caution indicates presence of hazards that will or can cause if not avoided minor personal injury or property damage Notice Application comment for optimum use of equipment and adjustment as well as useful information Reference to an other instruction book Observe the following symbols DANGER due to explosion of gas Work only on gas components when you have a license to do so Note that the assembly of gas and vent connections the initial s
14. amp Chimney General S IN Caution amp Warning It is advised and recommended that the heating contractor professional apply vent materials that are approved and agency listed Installation of any venting must follow all local codes in conjunction with vent manufacturer instructions and appliance manufacturer instructions All De Dietrich GT series oil gas fired cast iron boilers are high performance boilers that could operate under all 4 vent categories as established by ANSI Z21 13 CSA 4 9 Standard To assist with application where the vent category is unknown a graph below has been provided to assist you in determining the vent category and what venting materials would be acceptable Although the gas vent categories were developed specifically for gas fired appliances using this information is helpful for oil fired boilers It is very important the venting be selected according to the conditions that the boiler will operate under minimum and maximum firing conditions of the boiler must be respected The venting installed must comply and be certified to all applicable codes and standards for each jurisdiction Gas Vent Category 4 Definitions Cat A Boiler which operates with a non positive vent breech pressure and flue gas temperatures which avoids excessive condensation production in the chamber and venting Cat Il A Boiler which operates with a non positive vent breech pressure and flue gas temperatures produce condensatio
15. e 20inches 20inches 2416165 inches GT216A 500mm 500mm 0mm 1008mm front of burner 32 11 16 MN GT217A nt 9 inches 1135mm 230mm 33 11 16 T21 particular attention must be observed if the boiler is operating near or within vicinity of beauty shops paint shops or industrial plant where known pollutants corrosive element may containment affect the quality of combustion air supply failure to observe this warnings will result in void of warranty of the boiler and any responsibility of De Dietrich GT214A Consult local codes for combustion air and ventilation requirements each installation must comply with all local and national codes having jurisdiction To facilitate boiler transportation into the final installation site a special handling tool package BG 45 no 8218 7723 may be used as shown to transport the boiler or the boiler on the MLS horizontal domestic hot water tank The two 3 4 or 1 pipes are shown are not supplied with the package BG45 they are supplied by others 3 1 01 08 08 82274096F GT 210A 2 Combustion Air Supply The location of air inlets in relation to the high ventilation openings Please note that boilers installed in or close to rooms in shall ensure that the air is renewed in the entire volume of the boiler which the atmosphere is polluted with chl
16. eason and should not involve large quantities of water Otherwise look for the leak and repair it immediately operations described below shall only be performed with the boiler and power supply off 21 08 06 94863106 82274096E GT 210A 2 Domestic hot water GT 2100 See the instructions supplied with the MLS 150 or 250 tank 3 Precautions required in the case of long boiler stops one or more years The boiler and the chimney must be swept carefully Close the door of the boiler to prevent air from circulating inside the boiler The fuel main shutoff valve should be turned off if the We also recommend removing the pipe connecting the boiler to the burner is shutdown for an extended period of time chimney and plugging the flue gas nozzle 4 Precautions required if the heating is stopped when there is a risk of freezing We recommend the use of a correctly dosed antifreeze agent to prevent to the heating circuit from freezing If this cannot be done drain the system completely Drain the hot water tank and piping as well 5 Boiler Rating amp Approval Label The identification plate fixed on the side of the boiler during installation is used to identify the boiler correctly It also provides the main specifications of the boiler The serial number breakdown Example X XXXX XX XX First digit Approved packed boiler A or Unapproved packaged boiler U 4 di
17. el code 2223 1 amp CAN CSA B149 installation codes 2 Connecting the Venting to the Boiler Consult local and national codes regarding the sizing of the boiler breeching and chimney venting See venting section of manual regarding typical venting systems and requirements Connecting the burner N important the position of the head of the burner in relation to the door insulating material must be as shown opposite particularly if the burner is not a De Dietrich burner Note Refer to the instructions supplied with the burner for information relating to the connections adjustment commissioning and maintenance of the burner 1 See burner instructions as supplied The fuel tank and supply lines to the burner must be installed according all applicable National and local codes GT 210A Consult the documentation of the boiler control and the burner documentation as supplied regarding setup wiring and startup Do not attempt to start the burner until all service and clean out doors are closed and venting is properly connected to the boiler Consult the burner documentation regarding the required maintenance required for the burner filters and nozzle The entire system should be cleaned and check at least once each heating season 4 ne drilling 3 51 4 cut out 4 8 holes on 515 16 4 markings on 61116 1 6 21 08 06 94863106 82274096E Venting 3 Boiler Venting
18. elief valve Supply manifold inch port for temperature and pressure gauge Drain port 34 inch OIOIOIOIO A Dimension will increase with applied burner consult supplied burner documentation for dimensions and clearances for service combustibles OD Dimension will for breeching connection only actual vent diameter sizing will depend on specific vent application and code requirements 1 Agjustable hot water tank feet for leveling minimum height 21 3 16 inch adjustable from 1 3 16 to 2 1 2 inch 4 GT 210A 01 08 08 82274096F Installation 1 Installing the boiler The boiler does not require any special housekeeping pad as it has been provided with a study frame and leveling bolts for the final installation but a non combustible pad is suggested to keep occasional water away from the boiler The boiler requires clearance for combustibles and for servicing the recommended clearance as shown in the table below Do not install the boiler on combustible flooring or carpet Proper combustion air and ventilation are required for the boiler inadequate combustion air or makeup air provisions may result in foul boiler room odors incomplete combustion resulting in carbon monoxide CO development or creation of negative building pressure Combustible amp Service Clearances L overall X Front EHE Rear Miron 29 11 16 754mm GAS 6 inches 34 150mm GT215A 881mm 39 lun
19. flue gas condensation may require neutralization prior to entering the drain GT 210A 21 08 06 94863106 82274096E Venting eee eee 5 4 Boiler Venting Side wall or Direct Vent Systems Sizing Tables amp Vent Safety Device All venting lengths must be calculated to equivalent lengths all application must include at least one 90 elbow Venting must be a type BH AL294C material Maximum vent length equivalent 30 ft 9m Minimum vent length equivalent 5 ft 1 5m Maximum number of 90 elbows 2 3 45 elbows each 90 ebow is equivalent to 10 ft or straight pipe the 45 elbow is equivalent 5 ft Condensate TEE must be provided equivalent length 7 ft Appliance reducing adapter equivalent length 3 ft Sealed combustion combustion air intake sizing must be sized according to the burner manufacturers instructions Vent breeching pressure shall not exceed 0 20 inches w c 0 50 mbar Vent termination must be a TEE type follow warning regarding termination locations Do include the termination TEE length in the vent length calculation Venting shall be sloped so any condensation developed will drain through the condensate TEE fitting Vent safety device differential air pressure switch manual reset NC switch opens on rise of pressure Optional function of power burners which can employ an post purge function to exhaust flue gases for a fixed time 1 minute to 4 minutes maximu
20. gits boiler series 4 digits boiler model and control 2 digits fuel type 03 All 2 digits year of manufacture last 6 digits production o GT 210A 21 08 06 94863106 82274096E Spare parts GT 210A PR82274096E 1 When ordering spare parts do not forget to state the code number given opposite the description of the required part in the liste BOILER BODY 0 i N 7 V rc 1 30 2 4 1 Ax i Ru AY CU zx 2x 2 2 Po 8227N154 21 08 06 94863106 82274096E GT 210A CASING INSULATION 8227N062A GT 210A 21 08 06 94863106 82274096E Ref 91 2 AD HO HD Ci N gt NI NI N a a a a a a L a a a a a gt 9 CO A N N eo N 23 24 24 25 25 26 27 28 29 29 8227 0033 8227 0031 8227 0032 9508 6036 9754 9101 9754 9151 8227 5506 8227 5507 8227 5508 8227 5509 8227 5510 8336 0507 9754 9150 9754 9149 300001330 8227 8503 8227 8504 8227 5511 9508 6032 8227 8531 8227 8532 8227 5504 8227 5505 8015 7700 9757 0027 9495 0050 8227 0201 9495 0249 9494 8312 8500 0027 9758 1286 9754 9152 8227 0011 8227 0017 8227 0012 8227 0020 8227 0018 8227 0019 8227 0202 9786 0646 9430 5027 9696 0225 9696
21. herefore subject to change without notice
22. m Burner employing a standby air damper closed position the closed position should be slightly opened to allow hot flue gases to escape upward through venting and not be entrapped in the combustion head Important note that in negative building pressures the observation and odor of flue gases may enter the boiler room Determining vent length equivalent Example x1 3 ft Appliance reducing adapter Condensate TEE 12 vent straight vent pipe E bow 90 Termination TEE Length equivalent GT 210 A Series Oil Gas Vent o GT 214 Boiler Model Connection x1 7 ft x3 3 ft x1 10 ft x1 0 ft 23 ft Ap Pressure switch Setting inches w c Set Switch 150 above gas burner gas manifold or oil burner head pressure Venting 3 5 Side wall and direct Vent termination locations installation precautions AN Warning Caution In all cases avoid potential vent termination locations where excess debris or snow could accumulate and bock the vent termination to any degree Minimum clearance of 4 ft 1 22 m horizontally from and in no case above or below unless a 4 foot 1 22m horizontal distance is maintained from electric meters gas meters regulators amp relief equipment Do Not Co Vent Any Direct Vent or Sidewall Venting System B149 1 GAS INSTALLATIONS CANADA A VENT SHALL NOT TERMINATE or building Underneath a veranda
23. n production in the chamber and venting Cat Ill A Boiler which operates with a positive vent breech pressure and flue gas temperatures which avoids excessive condensation production in the chamber and venting Cat IV A Boiler which operates with a positive vent breech pressure and flue gas temperatures produces condensation production in the chamber and venting Chart A Chart created by Craig Holdforth Gas Fired Appliance Vent Categorization According to ANSI Z21 13 CSA 4 9 Gas Boiler Standard Carbon Dioxide Content 95 Category Typical Vent Types BH AL294C 304 316L SS Chimney Vent Flue Gas Temperature F Net Minus Room Temperature Chimney Vent Flue Gas Temperature C Net Minus Room Temperature Category Il Typical Vent Types BH AL294C 304 316L SS Category IV Typical Vent Types BH AL294C 304 316L SS Inches w c Negative Chimney Vent Pressure E Venting 3 1 Boiler Venting Category I amp 1 Typical Layouts and Requirements Caution amp Warning Improperly sealed venting system could result in carbon monoxide CO poisoning ensure adequate support and fastening of the system Ensure venting can safely exhaust all flue gases outside in an effective manner These systems must operate under a negative vent pressure condition that is stable one Warning amp Cautions for Co Venting
24. orine or fluorine room The ventilation shall comply with any applicable national or compounds may be subject to high corrosion For local regulations example hairdressing salons industrial premises solvents cooling equipment etc Boilers installed in such locations shall not be covered by the warranty 3 Levelling Level as shown in the drawing by means of the four adjustable feet Supplied in the bag of fasteners of the casing put in place while assembling the boiler 1 basic height 13 8 adjustment range 13 8 21 2 4 Water connection Q GT 210A 21 08 06 94863106 82274096E Chimney connection 1 Venting the boiler The boiler must be connected to a venting system that will safely and effectively discharge all flue gases to the outside in an effective manner Do not Co Vent a Direct Vent or Sidewall vent system boiler these venting options are specifically designed for single boiler venting follow all local and national codes The sidewall or direct vent termination must be installed in a location which avoid accumulation of snow or debris that could block the vent terminal Consult local codes regarding other requirements for the location and installation of the vent terminal Co Venting with other appliances must be sized and installed according to CSA 149 amp ANSI 7223 1 Any improper operation of venting system must be corrected and resized according to the tables in part of national fu
25. stallations CSA B149 for gas fired boilers e CSA B139 for oil fired boilers USA Installations NFPA 54 ANSI 2223 1 for gas fired boiler 31 for oil fired boilers ATTENTION WARNING The boiler must be connected to a venting system that will safely discharge all flue gas to the outside in a safe and effective manner Do not use gasoline crankcase draining or any other oil containing gasoline The boiler is certified to burn fuels as listed on the boiler rating plate Never burn garbage or paper in the unit and never leave combustible materials in the vicinity of the boiler GT 210 08 0121 08 06 94863106 82274096 Contents TUUM Regulations and guidelines 0 ccc cece eee eee eee mH mh hr 4 voces E eb 4 IM eril tae 4 2 or DOCK 5 3 Man DIMENSION eee poe 6 Installation 8 d 7 e 8 8 8 PSSCMDIY MMC T U 9 Chimney connection us vue cria or V ard rex osa up ACE argon a Cur ne ae Rau d nents 24 MEL Se Trr 24 Z COANE CUNO ME PR 24 24 Electrical
26. tart up the electrical connections the maintenance and service can only be performed by a licensed service contractor or technician DANGER due to electricity Prior to doing any work on the heating system disconnect all electrical power to the boiler at the emergency switch It is NOT sufficient to shut off only the boiler control CAUTION SYSTEM DAMAGE due to improper installation Observe local and state codes as well as common industry practices during the installation and operation of the heating appliance CAUTION SYSTEM DAMAGE due to inadequate cleaning and maintenance boiler cleaning and maintenance should be performed annually Verify complete system operation at the same time Correct the problem immediately to prevent damage to the system Caution Refer to User s Manual regarding the carcinogenic hazard of crystalline silica that may be found during installation servicing and removal of this boiler Safety Considerations Please observe the following safety instructions Read this manual carefully Correct installation and adjustment of the burner and the control panel is a precondition for safe efficient operation of the boiler Read this manual and the specifications on the safety label carefully before attempting to put the burner into operation A Do not store or use gasoline or other flammable liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL
27. te GT 210 front panel Painted lower front panel Bag of fasteners for casing CONTROL PANEL DR 90 Complete control panel Complete component support Electromechanical front plate Two pole green On Off switch STB Test switch Reversing switch 10 A fuse 21 08 06 94863106 82274096E Ref 67 68 69 70 71 72 73 74 75 Code 9655 0069 8500 0032 8500 0002 8218 8973 8536 5155 8199 4906 8227 4908 8199 8984 9536 2632 DESCRIPTION Clip in fuse holder 4 8 x 0 5 110 C safety thermostat 30 90 C setting thermostat Setting buttons pins GM flatthermometer CP electrical circuit Sensor wiring Fasteners accessories for control panel Hour run meter 100 130V 21 08 06 94863106 82274096E GT 210A The Manufacturer De Dietrich v 1 L E R 5 Bp 30 57 RUE DE LA Gare 67580 MERTZWILLER Tel 33 3 88 80 27 00 Fax 33 3 88 80 27 99 Ni IRC 347 555 559 RCS STRASBOURG www dedietrich thermique com DDR AMERICAS INC In Canada In USA or South America 1090 Fountain St Unit 10 1054 North DuPage Avenue Cambridge Ontario N3E 1A3 CANADA Lombard Illinois USA 60148 Tel 519 650 0420 Fax 519 650 1709 Tel 630 953 2374 Fax 630 953 2376 Toll Free 1 800 943 6275 www dedietrichboilers com In the interest of customers DE DIETRICH amp DDR Americas are continuously endeavouring to make improvements in product quality All the specifications stated in this document are t
28. ystem must comply with the applicable codes and regulations When replacing an existing boiler it is important to check the entire hot water distribution system to insure safe operation Maintenance and cleaning must be carried out at least once a year by a trained service technician The entire installation must be tested for proper operation Any defects detected must be fixed immediately General The GT210A series is a cast iron sectional boiler designed for space and domestic and hot water heating requirements the boiler is automatically fired and controlled by the boiler control panel The boiler is certified to burn all the fuels as listed on the rating plate by separate burner The boiler must always be connected to a vent system that will discharge all flue gases to the outside in a Safe and effective manner Refer to the specific sections in the manual for further details 1 Uncrating Upon arrival check shipment to ensure all parts have been shipped Inspect all items for delivery damage Report all damage and short ages to the delivery carrier Report any damage and shortages to the Distributor qs d v as set of assembly rods accessory package DR64 DR65 DR 66 DR 84 DR 85 DR 86 DR 90 DR 90 DR 90 Casing DR 74 DR 75 DR 76 Assembled boiler body with accessories DR 88 ET m k 49 lt lt 8800N043 A DR 90 fue 8800N075A DR 67 DR 87 DR 90
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