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Empulse and Empulse R Owner`s Manual

1. 24 Basic Operation and Riding Braking BRAKES Your Empulse is equipped with front and rear disc braking systems that are hydraulically activated BRM1026 Depressing the brake pedal applies the calliper on the rear brake disc BRM1025 As a general rule the front braking system provides about 70 of total stopping power For full braking effectiveness use both the Operating the brake lever applies the callipers on the dual front 3 PP j pedal and the lever simultaneously brake discs Using both braking systems together will stop your Empulse faster and with greater stability Basic Operation and Riding 25 Braking USING THE BRAKES 1 To slow or stop apply the brake lever and the brake pedal smoothly Gradually increase braking as you feel the brakes slowing your speed For support put your left foot down first then your right foot when you are finished using the brake pedal BRAKING DOS AND DON TS Applying the brakes too hard may cause the wheels to lock and slide reducing control of your Empulse If this happens release the brake controls steer straight ahead until you regain control then reapply the brakes more gently When possible reduce your speed or complete braking before entering a turn Avoid braking while turning Braking in a turn may cause one or both wheels to slip and reduce control of your Empulse The ability to brake in a turn and to brak
2. Note A note provides useful supporting information and sometimes suggests how to make better use of your Empulse Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgment Keep this manual with your Empulse as a reference for safe and enjoyable riding Should you resell your Empulse please pass this manual on to the next owner NOTES ABOUT THIS MANUAL All specifications and descriptions are accurate at the time of printing Because improvement is a constant goal at Brammo we reserve the right to make changes at any time without notice and without obligation Copyright 2013 Brammo Inc All material in this manual including but not limited to text data graphics logos and images is owned and controlled by Brammo Inc and is protected by copyright trademark and other intellectual property rights Material in the manual is made available solely for your personal non commercial use and may not be copied reproduced republished modified uploaded posted transmitted or distributed in any way including by e mail or other electronic means without the express prior written consent of Brammo Inc for each instance You may use material made available from the manual for your personal non commercial use only provided that you keep intact any and all copyright and other proprietary notices that may appear on
3. page 16 Even if you have ridden other motorcycles take time to become familiar with how your Empulse works and handles Practice in a safe area until you build your skills and get accustomed to the Empulse s size and weight BRM1022 Enable the Drive system so that the four LEDs above the LCD are flashing Note These LEDs will flash whenever drive mode is active and the Empulse is stationary The LEDs will stop flashing once the Empulse is moving but will flash again when it comes to a stop If desired select SPORT mode by pressing the mode button for two seconds The SPORT indicator will be displayed on the LCD Pull the clutch lever fully towards the handlebar grip to disengage the clutch and select a gear using the gear shifter lever Note Remember that N Neutral is positioned between 2nd and 3rd gears Gradually release the clutch lever to engage the gear There is no need to hold the clutch while moving away from a stop Carefully twist the throttle towards you to apply power As power is applied to the motor the Empulse will accelerate When you twist the throttle away from you you limit or eliminate power to the motor and the Empulse will start to slow As you ride use the clutch and gear shifter to select a gear suitable for the terrain you are riding on Note There is no need to slow down to rev match your downshifts to road speed Basic Operation and Riding 23 Riding the Empulse
4. Keeping your Empulse well maintained is the best way to reduce the possibility of having a problem on the road Remember to always take along your owner s manual and any other items that might help you solve a problem on your own e g 4mm amp 5mm hex drivers Torx T20 amp T25 Should you ever have a problem while riding please follow these guidelines e Always put personal safety first e Do not continue riding if you are hurt or your Empulse is not in safe riding condition e Take time to assess the situation and your options before deciding what to do e If the problem is relatively minor and you have the tools supplies and skills make a temporary repair Note Remember to have the problem permanently repaired as soon as possible Additional recommendations for specific problems follow Taking Care of the Unexpected 75 If You Have a Flat Tire REPAIR INFORMATION UN WARNING The use of a temporary tire repair kit to repair a puncture is not recommended Riding your Empulse with a temporary tire repair can be risky If the temporary repair fails you could crash and be seriously injured or killed It is recommended that the repair or replacement of tires is performed by your Brammo Authorized Dealer A flat tire is always unwelcome especially if you are far from help If you think you are losing air or you hit a pothole or hard object pull safely to the side of the road so you can inspect
5. UN WARNING A sticking throttle could result in a runaway condition that could cause a crash in which you can be seriously hurt or killed If your throttle is sticking determine what is causing the sticking and remedy the problem before riding your Empulse You should ensure that the throttle assembly is secure and that it operates smoothly and freely If the throttle assembly is loose or if there is any binding or sticking inspect the following or contact your Brammo Authorized Dealer BRM1044 1 Check that the throttle assembly is positioned properly and securely mounted on the handlebars 2 Check that the throttle housing and throttle grip are not binding and are clean of dirt and debris 3 Check for smooth rotation of the throttle from fully open to fully closed The throttle should snap fully closed when released from fully open 4 Check that the throttle grip and bar end have adequate clearance 52 Servicing and Maintaining Your Empulse Maintenance SUSPENSION ADJUSTMENT Front Forks Empulse BRM1088 Rebound damping right fork rotate the adjuster screw clockwise to stiffen the damping and counter clockwise to soften it Spring preload adjustment nuts both forks Adjusting the preload Note Factory setting two full turns out from the full in position lets you change the unloaded sag of the suspension system BRM1087 e Turning the nut clockwise increases th
6. page 20 TURNING THE EMPULSE OFF BRM1027 1 Set the Start Off switch to the Off position to disengage the drive system 2 Turn the ignition key counter clockwise to the Off position The Empulse will now power off Basic Operation and Riding 27 Parking GENERAL INFORMATION STEERING LOCK Look for a level parking area If you can t find a paved surface make The steering lock is used to lock the handlebars in place sure the ground surface is firm especially under the kickstand If you must park on a hill back the rear tire downhill against the curb with Locking the Steering Lock the Empulse at a 45 degree angle to the curb KICKSTAND Use the kickstand to support the Empulse while parked 1 To lower the kickstand use your foot to guide it down Remember that lowering the kickstand will disable the drive system 2 Check that the kickstand is down all the way 3 If you have to park on a soft surface insert something solid under the kickstand for support BRM1028 1 Turn the handlebars all the way to the left 2 Insert the key into the ignition 3 Push in on the ignition key and turn it to the Lock position counter clockwise 4 Remove the key from the ignition 28 Basic Operation and Riding Parking Unlocking the Steering Lock THEFT PREVENTION TIPS e Park your Empulse in a locked garage whenever possible If a garage isn t available park in a concealed area or a well li
7. BRM1023 Unlike a gas powered bike where you select a gear to keep the engine speed as low as possible for the terrain the optimum motor speed for the Empulse is between 4000 and 6000 RPM regardless of the gear you are in or the current road speed If you try to lug the bike in a tall gear and apply heavy throttle it puts a very heavy strain on the batteries which will greatly reduce the operating range of the Empulse BRM1024 As you accelerate if the motor speed exceeds 6500 RPM the green LEDs above the LCD will progressively light up as an indicator that it is recommended to shift up to the next gear At 7000 RPM all four LEDs will be lighted Your Empulse has a regenerative braking system installed Similar to engine braking on a gas powered bike whenever the Empulse is moving and the throttle is not applied regenerative braking slows the bike and feeds energy back to the high voltage battery By anticipating your stops and simply releasing the throttle to slow down you can take advantage of the energy gained from regenerative braking to extend the operating range of the Empulse The amount of regenerative braking applied when you release the throttle will vary depending on the mode the Empulse is operating in uN WARNING Regenerative braking does not replace the need to use the lever or foot operated brakes to stop the Empulse Only allow regenerative braking to slow the Empulse when it is safe to do so
8. Lubricate the chain to prevent rusting 9 As a precaution ride your Empulse at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking Servicing and Maintaining Your Empulse 71 Appearance and Care Removing Stubborn Marks Type of Mark Recommended Cleaning Dust and fingerprint smudges Apply a spray cleaner polish and wipe Light road grime Spray any difficult to reach or very dirty areas with a spray cleaner degreaser Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Heavy grime and brake dust Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Painted Aluminum Wheels Aluminum may corrode from contact with dirt mud or road salt Clean the wheels after riding through any of these substances Use a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth If the paint is chipped apply touch up paint Matte Surfaces Use a soft cloth or sponge plenty of water and mild detergent to clean the matte surfaces Dry with a soft clean cloth Do not use polishing compounds or wax containing polishing compounds on these surfaces These can damage or discolor the su
9. Check the air pressure with a gauge and add air if needed e Examine the tread for wear Look closely for nails embedded objects cuts and other types of damage Roll your Empulse so you can inspect the entire surface of the front and rear tires e Check the condition of the wheels Brake Fluid e Check the fluid levels of the front and rear brake fluid reservoirs Add the correct fluid as necessary and investigate the cause of any low fluid levels Clutch Fluid e Check the fluid level of the clutch fluid reservoir Add the correct fluid as necessary and investigate the cause of any low fluid level Lights e Make sure the headlight running light brake light taillight license light and turn signals are working properly Throttle Freeplay e Check the freeplay of the throttle grip Ensure that it turns smoothly and returns to the closed position when released Drive Chain e Check condition adjust tension and lubricate as needed Fuses e Make sure you have a full supply of spare fuses Nuts and Bolts e Check the major fasteners and tighten as required 38 Servicing and Maintaining Your Empulse Service and Maintenance Requirements MAINTENANCE RECORD Keeping an accurate maintenance record see Maintenance Record page 99 will help ensure that your Empulse is properly maintained Retain detailed receipts to verify the maintenance was performed If the Empulse is sold these receipts should be transfer
10. Replace if needed e Adjust and lubricate chain Me UAE ERM ea sh reunite ae Gear Oil i e Change warm gearbox before changing Optional V V V y N V v Page 59 Cooling System e Inspect hoses for cracks and leaks y Ni N Ni Ni NI V J e Inspect fluid level e Change coolant y 40 Servicing and Maintaining Your Empulse Service and Maintenance Requirements Items to Check Front Brakes e Check operation fluid level look for leaks e Replace pads if needed Rear Brake e Check operation fluid level look for leaks e Replace pads if needed Brake System Front And Rear e Inspect hoses caliper and bolts e Replace brake fluid Brake Light Switch Front And Rear e Check operation Signals And Headlight e Check operation e Adjust headlight beam if needed Kickstand e Check operation e Apply all purpose grease to pivot 300 mi 500 km Odometer Reading time Interval Whichever Occurs Soonest se Pe ites len hee s By x X v ow ou ou ou o s kes 8E SE RSE SE BRE S Se QE Os TE a T5 s S Reference wO O a t A N E Z Se SE aed A gt 6 EN Eo ENAN Eo ev ES Eo 5 EJ o ot a oa ef ef Br pee eee 35 85 85 pe Peo Mice ee Lee V V V V V y V V Page 56 V V V V V y V V Page 56 E E v y vf viv fv fv fv fv E vf viv fv fv fv fv joy Vv fv iv xy jovi fv dy Page 66 Servicing and Maintaining Your Empulse 41 Service and Maintenance Requirements Items to Chec
11. UPPER BODY PANEL page 48 Low Voltage Fuse box Left Side BRM1074 Fuse Rating Circuit protected 1 5A 32V Running Lights 2 15A 32V Headlight 3 5A 32V Brake Light Horn 4 5A 32V Turn Signals Vehicle Control Unit gt SAV32V Auxiliary Input Module Coolant Pump 6 5A 32V n Cooling Fan 7 5A 32V Auxiliary Power 8 Not Used Taking Care of the Unexpected 77 If a Fuse Blows High Voltage Fuse box Right Side UN WARNING To prevent the risk of an electric shock always make sure that the ignition switch is in the Off position and the key is removed Never work on the Empulse if the charging cable is connected 3RM1075 Fuse Rating Circuit protected 1 15A 125V Charger 2 15A 125V Charger 3 15A 125V Charger 4 5A 125V Motor Controller 5 5A 125V DC DC 78 Taking Care of the Unexpected If You Have An Accident SAFETY ADVICE Personal safety is your first priority after any accident If you or anyone else has been injured take time to assess the severity of the injuries and whether it is safe to continue riding Call for emergency assistance if needed and follow applicable laws and regulations if another person or vehicle is involved in the accident If you decide you are capable of riding safely carefully inspect your Empulse for damage and determine if it is safe to ride Check the tightness of critical nuts and bolt
12. Volt warning B55 SERVICE REQ D B55 SYSTEM FAULT B55 Battery Fault SOC Mismatch gt 30 B56 ALLOW COOLDOWN B56 Battery Fault Over Temperature Warning B67 SYSTEM FAULT B67 Battery Fault Battery tried to activate Fuse protection C2 SERVICE REQ D C2 SYSTEM FAULT C2 Charger Fault C3 SYSTEM FAULT C3 Battery Fault Safety Interlock is open C4 SYSTEM FAULT C4 Charger Fan Current Too High c65 COOLDOWN CYCLE C65 Charger Temperature Too High D4 SERVICE REQ D D4 SYSTEM FAULT D4 Motor Controller Not Communicating D5 THERMAL CUTBACK D5 Motor Temperature Too High D6 THERMAL CUTBACK D6 Motor Controller Temperature Too High D9 SERVICE REQ D D9 Motor Controller Internal Memory Error D15 SERVICE REQ D D15 Motor Controller Motor Controller Internal 12V Supply Too Low D17 SERVICE REQ D D17 Motor Controller Battery Voltage Too Low D20 SERVICE REQ D D20 Motor Controller Motor Over Current D21 SERVICE REQ D D21 Motor Controller Contactor Coil Error 82 Taking Care of the Unexpected System Warning and Error Codes Code Message Description D22 SERVICE REQ D D22 Motor Controller Battery Voltage Too High D24 SERVICE REQ D D24 Motor Controller Controller error or contactor coil error D25 SERVICE REQ D D25 Motor Controller Contactor Error D26 SERVICE REQ D D26 Motor Controller Controller Error D29 SERVICE REQ D D29 Motor Controller CAN err
13. an ongoing process Even if you have ridden other motorcycles take time to become familiar with how this motorcycle works and handles Practice riding the Empulse in a safe area to build your skills Do not ride in traffic until you get accustomed to the Empulse s controls and feel comfortable with its size and weight We urge all riders to take a government certified riding course New riders should start with the basic course and even experienced riders will find the advanced course beneficial Before Riding Is Your Empulse Ready to Ride PRE RIDE INSPECTION uN WARNING If you notice any damage or find a problem while inspecting the Empulse please correct it or have your Brammo Authorized Dealer correct it before you ride Check the following items before you get on the Empulse e Wheels and tires Use an air pressure gauge to check the tire pressures See Tire Pressures page 64 Also look for signs of excessive wear or damage to the tires and wheels e Chain Check these items after you get on the Empulse Throttle Rotate the throttle to ensure it moves smoothly without binding Brakes Pull the brake lever and press on the brake pedal to check that they operate normally Clutch and gear shift lever Pull the clutch lever and operate the gear shift lever to check that they operate normally Gauges and indicators Power up the Empulse and check for normal operation of the gauge and indicat
14. between the high and low beams of the headlight To operate move the switch forward for high beam or back for low beam Note A blue LED on the instrument cluster illuminates whenever the headlight high beam is on 2 Headlight high beam flash The high beam flash is used to alert other motorists To operate pull the momentary switch 3 Turn signal switch The turn signal switch is used to signal a turn or a lane change To operate move the switch all the way in the proper direction and release it The appropriate turn signal lights will start blinking and an indicator will flash on the instrument cluster To cancel the light push the switch in 4 Horn The horn is used to alert others motorists To operate push the horn button Controls and Instruments Controls and Features RIGHT HANDLEBAR BRM1010 1 On Off switch The On Off switch is used to turn the motor controller On and Off Before powering up the Empulse ensure that the switch is in the Off position 2 Start button Operating mode With the ignition in the On position and the On Off switch in the On position press and hold the Start button for approximately two seconds to put the Empulse in Drive mode The drive indicators on the instrument panel will flash green A WARNING Once the Empulse is in Drive mode the throttle is live use extreme caution if the Empulse is not in N Neutral OPERATING MODE With the Empulse stationary
15. deflected at power up z TWIST THROTTLE TO 0 Motor Controller Throttle Fault BATTERY TOO HOT Battery Fault Over Temperature Shutdown with different temperature limit for Drive or Charge BATTERY TOO COLD Battery Fault Battery is too cold to charge BATTERY TOO COLD Battery Fault Battery is too cold to drive BATTERY TOO HOT Battery Fault Over Temperature Shutdown with different temperature limit for Drive or Charge 86 Taking Care of the Unexpected System Warning and Error Codes Brammo DDC Brammo DDC Dynamic Data Collection records key motorcycle parameters at 1Hz 1 sample second for analysis and service support BRM1090 The data is recorded onto a USB drive located beneath the seat When your motorcycle is serviced Brammo technicians and authorized dealers access this information to make sure the motorcycle is performing as intended and to promptly diagnose and resolve any issues that may exist Taking Care of the Unexpected 87 Identification Numbers IDENTIFICATION NUMBER LOCATIONS The Vehicle Identification Number VIN and motor serial number are required when you register your Empulse They may also be required when ordering replacement parts Vehicle Identification Number VIN BRM1003 The 17 digit VIN is stamped onto the frame s steering head behind the headlight Turn the handlebars fully left to view the number Note The VIN is also shown on the safety certification l
16. e Periodically check the SoC of the batteries and charge if necessary e Disconnect the Battery Safety Disconnect to reduce quiescent drain on the batteries See BATTERY SAFETY DISCONNECT page 51 UN WARNING After reconnecting the Battery Safety Disconnect the Empulse must be powered on to allow for a full electrical system test and then if necessary charged Removal from Storage 1 Uncover and clean your Empulse 2 Fully charge the bike See CHARGING THE EMPULSE page 33 3 Lubricate the drive chain See Lubrication page 69 4 Perform a pre ride inspection see PRE RIDE INSPECTION page 18 then test ride your Empulse at low speeds Storage and Transportation 73 Transporting Your Empulse TRANSPORTATION INFORMATION If your Empulse needs to be transported it should be carried on a motorcycle trailer or a truck or trailer with a flatbed area Do not tow your Empulse When contacting a towing or transporting service be sure to ask if they have a flatbed area loading ramp or power ramp to safely lift the Empulse Also ask if they have motorcycle tie down straps BRM1085 Use tie down straps over each lower triple clamp to secure your Empulse Tighten the tie down straps until the front forks are compressed Note Do not fully compress the forks as this may damage them 74 Storage and Transportation If a Problem Occurs GENERAL GUIDELINES
17. e Power reduced Empulse 110 C 230 F Empulse R 120 C 248 F e Power reduced to 50 of normal Empulse 115 C 239 F Empulse R 125 C 257 F e Power reduced to 0 of normal Empulse 120 C 248 F Empulse R 130 C 266 F Once the temperature of the motor drops below the thermal operating limit the indicator will turn off and full power will be restored E Battery Low Discharged Amber Red llluminates orange when the battery State of Charge SoC drops below 20 a BATTERIES LOW message will also be displayed on the LCD Flashes red when the battery State of Charge SoC drops below 0 a RECHARGE REQ D message will also be displayed on the LCD Charge Status Amber Green Illuminates amber when the Empulse is in charge mode and A C power is connected Illuminates green when the Empulse s batteries are at or above 99 State of Charge SoC 10 Controls and Instruments Gauges Indicators and Displays LIQUID CRYSTAL DISPLAY LCD When the Empulse powers up the LCD will temporarily show all black so you can make sure it is functioning properly The LCD backlight is always illuminated when the Empulse is powered up Note If any part of the display does not come on or the backlight is not illuminated contact your Brammo Authorized Dealer as soon as possible Drive mode 1 2 E 255 1 24PM ce is NI 4 C HFH FWE kh Teszi 10 T l 6 1 Battery State of Charge
18. month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fluids and lubricants and tips for keeping your Empulse looking great The following table summarizes the types of inspections and servicing recommendations for your Empulse Both the pre ride inspection and the scheduled maintenance at the recommended intervals are necessary to ensure safe and dependable performance The periodic checks provide additional confidence in your Empulse s performance Inspection type Interval Performed by Pre ride Before every ride You inspection Periodic At least monthly You maintenance Scheduled As stated on maintenance Your Brammo maintenance schedule Authorized Dealer Servicing and Maintaining Your Empulse 37 Service and Maintenance Requirements PERIODIC MAINTENANCE In addition to the regularly scheduled maintenance and daily pre ride inspections consider performing the following periodic checks at least once a month even if you haven t ridden your Empulse or as often as once a week if you ride frequently or for long distances It s a good idea to perform this maintenance any time you clean your Empulse Check the odometer reading and perform any scheduled maintenance checks that are needed Note Perform these checks more often if you ride frequently for long distances or in severe conditions Wheels and Tires e
19. not used during installation see your Brammo Authorized Dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capability 7 Tighten the drive chain adjusting bolts lightly by turning them counter clockwise then tighten the lock nuts by holding the drive chain adjusting bolts with a wrench 8 Recheck the drive chain tension Cleaning UN WARNING Always clean a chain after contact with road salt or salt water and then lubricate with a recommended lubricant Wipe down the O ring chain with a rag and soapy water rinse it off with a light spray of water and when it dries lubricate the chain with O ring safe chain spray The only maintenance an O ring chain requires is to be kept in adjustment and lubricated regularly to prevent corrosion Lubrication Lubricate with a high quality lubricant every 300 miles 500 km or sooner if the chain appears dry When operating in wet hot dry and or dusty conditions you may need to lubricate the chain more frequently Recommended lubricants O Ring and X ring chain compatible Apply as directed on can Use a rag to prevent over spray on the Empulse especially on the tires and brake rotors Removal and Replacement Note Removal of the chain is not required for normal maintenance Replace of the drive chain requires specialized equipment and should be carried out by your Brammo Authorized Dealer Servicing and
20. of all fluids 92 Technical Information Specifications REPLACEMENT LIGHT BULBS Headlight H4 Halogen 55 60W Bulb Brake Tail Light 12V 21 5W Bulb Turn Signals 12V 18W Bulb License Plate Light 12V 5W Bulb Front Parking Light 12V 4W Bulb APPROVED FLUIDS Fluid Specification Transmission Oil Synthetic 10W 30 API GL 1 Motorcycle oil wet clutch approved Brake Fluid Use any proprietary brand of brake fluid meeting DOT 4 specification Clutch Fluid Use any proprietary brand of brake fluid meeting DOT 4 specification Coolant Peak Global Lifetime 50 50 50 aqueous ethylene Glycol OAT Chain Lubricant Aerosol lubricant designed specifically for motorcycle O ring and X ring chains Apply as directed on can Technical Information 93 Warranty Warranty Period Under regular use the valid term for the parts warranty is e General Warranty 24 months e Battery and Motor Warranty 24 months Brammo Warranty Brammo warrants the Empulse under the terms of the Owner s Manual during the applicable warranty period from any defects in material and workmanship If any such defect should be found within the applicable warranty period Brammo has appointed Brammo Authorized dealers and Regional Dealer Support Representatives for the servicing of those products and parts under the manufacturer s warranty The Brammo Authorized Dealer or Regional Dealer
21. pre ride inspection see PRE RIDE INSPECTION page 18 Under severe usage or when the Empulse is ridden in unusually dusty or muddy areas more frequent maintenance will be necessary Before servicing your drive chain turn the ignition switch to the Off position and lower the kickstand It is not necessary to remove the drive chain to perform the recommended service in the maintenance schedule Inspection Note The tension of the drive chain should be checked and adjusted if necessary every 300 miles 500 km The Empulse should be supported using a rear wheel stand when checking the chain tension BRM1064 Check the tension in the lower drive chain at the mid point between the sprockets this is approximately level with the edge of the tire The vertical deflection in the drive chain A should be measured using hand force only no greater than 1kg 2 2Ibs and should not exceed 17mm Rotate the wheel and repeat the measurement at the same point midway between the sprockets Servicing and Maintaining Your Empulse 67 Maintenance It is recommended you repeat the measurement several times to get an average value for the chain deflection in case there are any tight spots on the chain Inspect the drive chain for e Damaged rollers e Dry or rusted links e Excessive wear e Improper adjustments Replace the drive chain if it has damaged rollers loose pins or kinks that cannot be freed Lubricate an
22. the upper body insert 5 Remove the upper body panel Note Always store body panels face up to prevent the painted surfaces from becoming scratched Installation 1 Carefully position the upper body panel on the Empulse and make sure it is correctly located under the upper body insert Note When positioning the panel make sure that no harnesses or cables will be trapped between the panel and the frame 2 Loosely install the four retaining bolts to correctly align the panel to the frame 3 Tighten the four bolts to 1 Nm 4 Install the seat See SEAT page 47 48 Servicing and Maintaining Your Empulse Body Panels UPPER BODY INSERT 1 Remove the upper body panel See UPPER BODY PANEL page 48 BRM1037 2 Remove the bolt securing the rear of the upper body insert to the frame BRM1038 3 Remove the two bolts securing the front of the upper body panel to the frame Take care not to scratch the panel when removing the bolts BRM1039 POM 2013 models only Lift the upper body insert to gain access to the speaker harness connector and disconnect the connector 4 For 5 Remove the upper body insert Installation 1 Position the upper body insert on the Empulse and make sure it is correctly located around the charging connector Note When positioning the panel make sure that no harnesses or cables will be trapped between the panel and the frame 2 Loosely install the t
23. time you think the tires might be low Tubeless tires have some degree of self sealing ability if they are punctured However because leakage is often very slow you should look closely for punctures whenever a tire is not fully inflated Always check air pressure when your tires are cold after the Empulse has been parked for at least three hours If you check air pressure when your tires are warm even if your Empulse has only been ridden for a few miles the readings will be higher If you let air out of warm tires to match the recommended cold pressures the tires will be under inflated The recommended cold tire pressures are 2013 Models 2014 Models Fr nt 220 kPa 2 25 kgf cm 248 kPa 2 53 kgf cm 32 PSI 36 PSI Res 234 kPa 2 39 kgf cm 290 kPa 2 95 kgf cm 34 PSI 42 PSI Inspection Whenever you check the tire pressures you should also inspect the wheel and tire to see if any of the following are evident e Dents cracks or any other damage to the wheel Replace the wheel if damaged e Bumps or bulges in the side of the tire or the tread Replace any tire that has a bump or bulge e Cuts slits or cracks in the tire Replace the tire if you can see fabric or cord 64 Servicing and Maintaining Your Empulse Maintenance e Nails or other foreign objects embedded in the side of the tire or tread Repair or replace the tire e Excessive tread wear Note If y
24. 43 200 km Odometer reading Date Odometer reading Date Notes Notes Performed by Performed by 100 Maintenance Record Maintenance Record 30 000 miles 48 000 km 39 000 miles 62 400 km Odometer reading Date Odometer reading Date Notes Notes Performed by Performed by 33 000 miles 52 800 km 42 000 miles 67 200 km Odometer reading Date Odometer reading Date Notes Notes Performed by Performed by 36 000 miles 56 600 km 45 000 miles 72 000 km Odometer reading Date Odometer reading Date Notes Notes Performed by Performed by Maintenance Record 101 Maintenance Record 48 000 miles 76 800 km 57 000 miles 91 200 km Odometer reading Date Odometer reading Date Notes Notes Performed by Performed by 51 000 miles 81 600 km 60 000 miles 96 000 km Odometer reading Date Odometer reading Date Notes Notes Performed by Performed by 54 000 miles 86 400 km Odometer reading Date Notes Performed by 102 Maintenance Record A Accessories Appearance care Approved fluids and capacities Are you ready to ride sssr B Batteries Battery Management System Battery modules sess Battery Safety Disconnect Body pan
25. 5 minute warm up period before riding If you re riding at low State of Charge SoC say below 30 in cold conditions please be aware that this increased voltage drop can manifest as a reduction in available power When this happens you should safely reduce your speed and adjust your riding style accordingly 2 Low State of Charge The BPM 15 90 battery system indicates a State of Charge that is calculated by counting the energy expended as current and comparing that to the present time voltage of the pack and cells At low SoC high current demands from the battery can cause the voltage to drop quickly resulting in less power being available Power Voltage Volts x Current Amps than when the bike is fully charged If too much current is demanded then it is possible for the batteries to reach their Low Voltage Cut out point LVC If this occurs the VCU will make the decision to disconnect the main relay on the Empulse to prevent potential permanent damage to your battery system To prevent a potentially hazardous situation please be aware of and respond to this condition by adjusting your riding style Your Empulse will flash the green lights at the top of the display and display a Low Battery warning on the digital LCD display when this condition is a possibility When this happens you should safely reduce your speed and avoid heavy throttle use until you can reach a location where the Empulse can be recharged 3 Ve
26. E APPAREL For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Following are suggestions to help you choose the proper gear Helmets and Eye Protection Not wearing a helmet increases the chance of serious injury or death in a crash Be sure you always wear a helmet eye protection and other protective apparel when you ride Your helmet is your most important piece of riding gear because it offers the best protection against head injuries A helmet should fit your head comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker on any helmet you buy USA only Always wear a face shield or goggles to protect your eyes and help your vision Before Riding Are You Ready to Ride Additional Riding Gear In addition to a helmet and eye protection we also recommend e Sturdy boots with non slip soles to help protect your feet and ankles e Leather gloves to help protect your hands e A motorcycle riding suit or jacket for comfort as well as protection Bright colored and reflective clothing can help make you more noticeable RIDER TRAINING Developing your riding skills is
27. Maintaining Your Empulse 69 Maintenance BATTERIES BRM1063 The battery modules used on the Empulse are maintenance free Aside from normal charging there is no other maintenance to perform on the battery modules The maintenance schedule requires battery inspection every 3 000 miles 4 800 km This is a visual inspection to verify that all battery modules are secure the battery cable bolts are tight and all modules are properly charged and balanced see BATTERY CELL BALANCING page 34 Verify that all the battery cables are securely attached and the bolts are tight If you discover a loose battery cable on one of the battery modules contact your Brammo Authorized Service Agent Note In order to maximize the life of the batteries Brammo highly recommends cycling the batteries discharged to 30 SoC or less and then charged to 100 SoC every three months 70 Servicing and Maintaining Your Empulse Appearance and Care CLEANING YOUR EMPULSE N WARNING Do not use a pressure washer to clean your Empulse High pressure water or air may damage certain parts of you Empulse Never aim jets of water at the batteries or other electrical components Damage caused from using a pressure washer will not be covered by the Brammo Limited Warranty Frequent cleaning and polishing will keep your Empulse looking newer for longer and identifies you as an owner who values your Empulse A clean Empulse is als
28. Owner s Manual A BREMMO MPLILSE EMPLULSE 9 2013 2014 Congratulations and thank you for choosing a Brammo Empulse Thorough familiarity with your Empulse and its features will provide you with enhanced control and enjoyment when you ride it Please take the time to read this owner s manual and familiarize yourself with all the information that we have prepared for you before riding your new Brammo Empulse The manual contains important data and instructions intended to assist you in gaining maximum use and satisfaction from your Empulse s capabilities The manual also contains information on maintenance to enhance operating safety and contribute to maintaining the value of your Brammo Empulse throughout its life We wish you an enjoyable riding experience Brammo Inc Introduction USING THIS MANUAL For your own safety follow the instructions and warnings contained in this manual Ignoring them could result in damage to your Empulse or personal injury to you or others Damage caused by failing to follow instructions is not covered by the Empulse s warranty To help you make informed decisions about safety we have provided operating procedures in this manual Within these procedures you will find the following alerts to emphasize specific information A warning alerts you to potential hazards that could result in either injury to you or others or damage to your Empulse Always heed this information
29. SoC 2 Current time 3 SPORT operating mode selected 4 Speed mph or km h BRM1014 5 Gear selected 6 Information press the mode button to cycle through the following functions e Power consumption in kilowatts e Air temperature e Motor temperature e Estimated range remaining 7 Odometer Trip display Charge mode Pui 6k lil BRM1015 1 Charging rate for the connected supply 2 Estimated time remaining to fully charge the Empulse Controls and Instruments 11 Controls and Features IGNITION SWITCH 3 Lock The ignition switch is used to select the operational mode of the Turn the handlebar all the way to the left or right push down on bike either ON or PARK mode and to lock the steering for theft the key and turn counter clockwise to the Lock steering lock prevention position to lock the steering head No electrical circuits function 4 Park From the Lock position turn the key counter clockwise to the Park position The parking lights and the instrument cluster operate Drive mode cannot be engaged Note The key can be removed in the Off Lock and Park positions BRM1008 1 Off No electrical circuits function 2 On Insert the key and turn clockwise to the On position The Empulse powers up Drive mode can be engaged 12 Controls and Instruments Controls and Features LEFT HANDLEBAR BRM1009 1 Headlight high low beam The headlight dimmer switch is used to change
30. Support Representative will perform warranty services on the Empulse after first ascertaining that the product is under warranty Acceptable proofs of purchase for the purpose of establishing your warranty period include the original warranty registration card receipts issued to the customer at the time of sale from an Authorized Brammo dealer such as bill of sale or data retrieved from electronic records held by Brammo Inc Brammo s Warranty Obligation If any defect in material or workmanship should be found within the applicable Brammo warranty period specified in this Owner s Manual Brammo s only obligation is to have the defect either repaired or replaced at Brammo s option with a new part or the equivalent without charge for parts and labor at an authorized dealer if such defect is attributable to faulty material or workmanship at the time of manufacture All parts removed under this limited warranty become the property of Brammo At Brammo s sole option warranty service may be made by replacing a larger component of which the defect is part or with the owner s permission by replacing the vehicle The owner is responsible for any repairs or replacements which are not covered by this limited warranty Brammo reserves the right to make improvements to and or change the design of any model at any time without obligation to make the same improvements or changes to models previously sold 94 Warranty and Customer I
31. TEM FAULT 71 Motor Controller Supply Critical S72 SERVICE REQ D S72 SYSTEM FAULT S72 Motor Controller REDO Timeout Severe CAN bus timing error S73 SERVICE REQ D 73 SYSTEM FAULT 73 Motor Controller Internal Fault S77 SERVICE REQ D 77 SYSTEM FAULT 77 Motor Controller Autozero range S81 SERVICE REQ D S81 SYSTEM FAULT S81 Motor Controller Line Contactor overcurrent S82 SERVICE REQ D S82 SYSTEM FAULT S82 Motor Controller Line Contactor welded S83 SERVICE REQ D S83 SYSTEM FAULT S83 Motor Controller Alg In Wire Off usually throttle output voltage problem S85 SERVICE REQ D S85 SYSTEM FAULT S85 Motor Controller Encoder fault S86 SERVICE REQ D S86 SYSTEM FAULT S86 Motor Controller Motor over current S87 SERVICE REQ D S87 SYSTEM FAULT S87 Motor Controller Current Control Fault S88 SERVICE REQ D S88 SYSTEM FAULT S88 Motor Controller Motor over speed S94 SERVICE REQ D S94 SYSTEM FAULT S94 Motor Controller Mtr Slv in Wrong State S96 SERVICE REQ D S96 SYSTEM FAULT S96 Motor Controller DSP Over voltage S97 SERVICE REQ D S97 SYSTEM FAULT S97 Motor Controller Mosfet s c M1 Top 84 Taking Care of the Unexpected System Warning and Error Codes Code Message Description S98 SERVICE REQ D S98 SYSTEM FAULT S98 Motor Controller Mosfet s c M1 Bottom S99 SERVICE REQ D S99 SYSTEM FAULT S99 Motor Controller Mosfet s c M3 Bo
32. UP 12 1 MODE MINUTES BRM1013 4 Press the Trip button to increase the selected setting 5 Once you have finished adjusting the time press the MODE button to select EXIT and then press the Trip button to confirm Note If no button is pressed for more than 30 seconds the Empulse will revert back to Charging mode 6 Disconnect the charging connector from the Empulse Controls and Instruments Are You Ready to Ride PREPARATION uN WARNING Alcohol is the leading cause of death among motorcyclists Each year nearly 50 of the riders killed in motorcycle crashes have been drinking DON T DRINK AND RIDE Before you ride you need to make sure you and your Empulse are both ready To help get you prepared this section discusses how to evaluate your riding readiness what items you should check on your Empulse and adjustments to make for your comfort convenience and safety This section also includes important information about loading Before you ride your Empulse for the first time we urge you to e Read this owner s manual e Make sure you understand all the safety messages e Know how to operate all the controls Before each ride be sure you e Feel well and are in good physical and mental condition e Are wearing an approved motorcycle helmet with chin strap tightened securely eye protection and other protective clothing e Don t have any alcohol or drugs in your system PROTECTIV
33. abel See SAFETY LABELS page 6 Motor Serial Number BRM1077 The motor serial number is located on a label on the underside of the motor 88 Technical Information Identification Numbers Transmission Serial Number BRM1004 gt ae _ a The transmission serial number is stamped on the lower left face of the transmission case visible behind the kickstand RECORD OF IDENTIFICATION NUMBERS For your convenience record the VIN and motor serial number in the spaces below VIN Motor Transmission Serial Number Technical Information 89 Specifications DIMENSIONS it r B SA SL ALS SS Zz t pu X 7 wish bb is amp C S z Ed 1 gt i A Length 2 065 mm 81 3 in B Width bar end to bar end 808 mm 31 8 in C Height highest portion of the dash 1082 mm 42 6 in D Wheelbase 1473 mm 58 0 in E Ground Clearance 1854mm 7 3 in 90 Technical Information Specifications MOTOR Type Permanent Magnet AC PMAC Water Cooled Rating Empulse Empulse R Power 40 kW 6 000 rpm 54 hp 40 kW 4 500 rpm 54 hp Max Motor Torque 63 Nm 46 5 foot pounds 90 Nm 66 foot pounds Current 550 amps TRANSMISSION AND FINAL DRIVE Transmission IET 6 speed gearbox with multi plate hydraulic activated wet clutch Drive Motor Sprocket 14 Tooth Driven Rear Wheel Spro
34. act your Brammo Authorized Dealer for advice PUBLIC EV CHARGING STATIONS In addition to charging your Empulse using the supplied charging cable it is possible to charge it using the network of public EV charging stations EV charging stations are typically connected to a higher voltage 240V and are classed as a Level 2 charger Charging the Empulse from a Level 2 charger will take less time than when using the supplied charging cable The procedure for charging the Empulse using one of these charging station is exactly the same as using the charging cable 32 Charging and Battery Care Batteries and Charging CHARGING THE EMPULSE N WARNING The use of an extension cord is not recommended as they can increase the risk of electric shock or other hazards e g fire and trip Your Empulse is designed to take a charge from any J1772 electric vehicle charger Level 1 110V or Level 2 240V 1 Position your Empulse as close as possible to an available AC wall outlet BRM1082 3 Plug the J1772 charging connector into the charging receptacle on the Empulse Once connected charging automatically starts The key should be removed for security when charging in public As a safety feature the headlight stays on while the Empulse is charging During charging the battery charging indicator on the Ez instrument cluster is illuminated orange BRM1081 2 Open the charging cap on the Empulse by pressing t
35. ake note of number of turns and adjust both forks equally Note Factory setting three full turns in from the full out position BRM1055 Compression damping rotate the adjuster screw clockwise to stiffen the damping and counter clockwise to soften it Note Factory setting two full turns out from the full in position 54 Servicing and Maintaining Your Empulse Maintenance Rear Shock 3 Rebound damping Empulse R only rotate the adjuster clockwise to stiffen the damping H and counter clockwise to soften it S Note Factory setting 1 25 turns from full in position BRM1053 A y al 1 Spring pre load adjust the spring pre load by rotating the two pre load rings e counter clockwise to decrease the pre load e clockwise to increase the pre load To adjust the pre load back to the original setting used during manufacture raise the rear wheel off the ground using a safety stand or a hoist Rotate the pre load ring counter clockwise until it is loose the rotate the pre load ring clockwise four turns 2 Compression damping Empulse R only rotate the adjuster clockwise to stiffen the damping and counter clockwise to soften it Note Factory setting 18 clicks 2 25 turns from full in position Servicing and Maintaining Your Empulse 55 Maintenance BRAKES Brake fluid is highly toxic keep containers sealed and out of the reach of children If accidental consumption of fl
36. and in Drive mode press and hold the Start button for two seconds to change the operating mode between NORMAL and SPORT modes MP 92 1 24PM MPH BRM1014 FWE amp Ak hil Paard 1 When the Empulse is in SPORT Mode the LCD will display the SPORT indicator There is no indicator shown on the LCD when the Empulse is in NORMAL mode Brammo recommends that you spend some time riding in both NORMAL and SPORT modes to become fully familiar with the how the bike handles in each mode This will help you can best determine which mode is suitable for your riding conditions As a guideline e NORMAL mode provides a smoother transition in to regenerative braking Ideal for city riding e SPORT mode provides more regenerative braking with a different transition point from off throttle to regenerative braking Sport mode is perfect for canyon or more aggressive riding Controls and Instruments Setting the Time SETTING THE TIME The time and date on your Empulse were set at the factory to Pacific Standard Time If you need to adjust the time on your Empulse 1 Connect the charging connector to the Empulse and a wall outlet This will put the Empulse in charging mode SETUP MENU CLOCK SETUP i 48 NODE HOURS BRM1012 2 Press and hold the Mode and Trip buttons simultaneously for approximately two seconds to enter Setup mode 3 Press the Mode button to select either HOURS or MINUTES SETUP MENU CLOCK SET
37. available electricity supply amperage and voltage As a guide the following are approximate times to charge the batteries from fully depleted Charging Times Level 1 110V 8 Hours 0 99 SOC no cell imbalances Level 2 240V 3 5 hours 0 99 SOC no cell imbalances 34 Charging and Battery Care Batteries and Charging BATTERY SYSTEM PERFORMANCE GUIDE LINES The Brammo Empulse is the world s fastest production electric motorcycle and represents the latest in electric motorcycle technology A key part of the Empulse is the BPM15 90 battery system the BMP15 90 is a smart battery module and communicates voltages currents state of charge temperature humidity and other parameters to the Vehicle Control Unit VCU to monitor and if necessary take action on to protect your battery modules from permanent damage or degradation Here are some situations where the VCU will take corrective action to protect your battery system 1 Cold weather riding The internal resistance of battery cells increases in cold weather anywhere near or below 32 F or 0 C creating more significant voltage sag in the cells and less power being available The BPM 15 90 battery system has cell heaters that will work to overcome this issue anytime the bike is turned on or charging If you are going to be riding in cold conditions we recommend keeping your Empulse plugged in overnight or giving it a 10 1
38. ch lever towards the handlebar grip to fully 2 3 disengage the clutch Use the gear shifter lever to select a gear Slowly release the clutch hand lever to engage the clutch Using the clutch ALWAYS use the clutch when shifting between gears DONOT use the clutch when accelerating from a stop Modulation of the clutch is not required and will cause excessive clutch wear and contamination of the oil DO NOT use the clutch when coming to a stop as this will reduce the amount of regenerative braking applied GEAR SHIFTER LEVER BRM1020 The transmission is a six speed sequential gear box Neutral is located between second and third gear The currently selected gear is displayed on the LCD e Push the gear shifter lever all the way down to shift the transmission to the next lower gear e Lift the gear shifter lever all the way up to shift the transmission to the next higher gear Release the gear shifter lever after each gear change the lever must return to its central position before another gear change can be made VAN WARNING To prevent damage to the clutch or transmission the clutch must be fully disengaged before attempting a gear shift 22 Basic Operation and Riding Riding the Empulse RIDING THE EMPULSE Note Before riding your Empulse for the first time please review the Motorcycle Safety section see Motorcycle Safety page 4 and the Before Riding section see Before Riding
39. cket 38 Tooth Chain 520 X ring chain 2073 models 86 link 2014 models 84 link BATTERIES Battery Type Brammo Power BPM 15 90 Lithium ion NCM Chemistry Number of Modules 7 Battery Pack Capacity 9 31 kWh nominal 10 2 kWh max Battery Pack Voltage 103 6 V nominal Battery Life 1 500 cycles to 80 capacity 100 DOD Recharge Time Level maximum charging time 8 Hours 0 99 SOC no cell imbalances Level Il maximum charging time 3 5 Hours 0 99 SOC no cell imbalances Technical Information 91 Specifications WHEELS AND TIRES Wheels Front 17 x 3 5 Marchesini Rear 17 x 5 5 Marchesini Tires 2013 Models 2014 Models Front 120 70 ZR17 58W Avon 3D Ultra Sport 120 70 ZR17 58W ContiSportAttack2 Rear 180 50 ZR17 73W Avon 3D Ultra Sport 180 55 ZR17 73W ContiSportAttack2 Tire Pressures Cold Front Rear 2013 Models 220 kPa 2 25 kgf cm 32 PSI 234 kPa 2 39 kgf cm 34 PSI 2014 Models 248 kPa 2 53 kgf cm 36 PSI 290 kPa 2 95 kgf cm 42 PSI Wheel Axle Nut Torque Front Rear 115 Nm 85 lb ft 55 Nm 40 5 lb ft Front Forks Axle Pinch Bolts Torque 5 Nm 4 lb ft WEIGHTS Unladen weight 212 7 kg 469 Ibs Maximum laden weight 354 7 kg 782 lbs Maximum number of riders 2 Maximum total weight of rider passenger and cargo 142 kg 313 Ibs The unladen weight is inclusive
40. e the emissions compliance label is attached to the left side of the frame by the suspension forks 6 Motorcycle Safety Location of Controls HANDLEBARS N w ps wn NOM BWN gt BRM1006 Headlight high beam flash Headlight high low beam Ignition switch On Off switch Front brake Throttle Start button Operating mode Normal Sport Horn Turn signals Clutch Controls and Instruments Location of Controls OTHER CONTROLS BRM1006 1 Rear brake pedal 3 Kickstand 2 Gear shifter 8 Controls and Instruments Gauges Indicators and Displays INSTRUMENT CLUSTER N BRM1011 1 Tachometer The tachometer needle will swing to maximum RPM and then zero when the Empulse powers up Note If the tachometer needle does not zero contact your Brammo Authorized Dealer as soon as possible Drive enabled gear shift indicators e Sequentially flash green when the drive system is enabled and the Empulse is stationary e Progressively illuminate if the motor speed exceeds 6500 RPM to indicate that a gear shift is recommended Liquid Crystal Display LCD Mode button Press to cycle between e Power consumption in kilowatts e Air temperature e Motor temperature e Estimated range remaining Odometer Trip button Press to cycle between the odometer and trip displays Press and hold to reset the trip counter Controls and Instruments Ga
41. e use extreme caution when working with or around any battery terminals cables bus bars or other high voltage components Brammo recommends that you always disconnect the Battery Safety Disconnect before working on any of the electrical systems To disconnect the Battery Safety Disconnect 1 Remove the upper body insert See UPPER BODY INSERT page 49 2 Remove the front cover See FRONT COVER page 50 BRM1042 ad 4 A NI 4 4 3 Locate the upper and lower halves of the Battery Safety Disconnect BRM1043 gt Reaching up from the underside of the frame locate the blue button on the connector 5 Press the button and separate the two halves of the connector 6 Position the two halves of the connector outside the frame as a visual reminder to reconnect it when work is complete A Reconnection VAN WARNING After reconnecting the Battery Safety Disconnect the Empulse must be powered on to allow for a full electrical system test and then if necessary charged To reconnect the Battery Safety Disconnect position the two halves of the connector in the frame and then fully insert the lower half into upper half until it clicks into position Servicing and Maintaining Your Empulse 51 Maintenance THROTTLE Your Empulse is equipped with a fly by wire electronic throttle There is no throttle cable or throttle freeplay to inspect or adjust Inspection
42. e disabled BRM1016 Insert the key into the ignition switch Turn the ignition switch clockwise to the On position The Empulse start up tone will sound and the indicator lights on the instrument cluster will illuminate briefly as a system check 4 The amber ON indicator will remain illuminated Note If the KICKSTAND DOWN message is displayed on the LCD the Empulse will not go into Drive mode w N 5 It is recommended that you always make sure that the Empulse is in N Neutral before engaging the motor controller 20 Basic Operation and Riding Enabling the Drive System a oor 3 42PM D N RNG 120mi T 35 1 BRM1017 BRM1018 Ki s N e Z The Empulse performs some system safety checks for a few 6 Set the On Off switch to the On position to activate the motor 9 controller seconds and then the four LEDs above the LCD will now flash in 7 Raise the kickstand sequence from left to right indicating that the Empulse is in Note The warning message on the LCD will turn off and the Drive mode warning light will go out 10 Your Empulse is now ready to ride 8 Press and hold the Start button for approximately two seconds WARNING to put the Empulse in Drive mode A Once the Empulse is in Drive mode the throttle is live use extreme caution if the Empulse is not in N Neutral Basic Operation and Riding 21 Selecting a Gear CLUTCH BRM1019 1 Slowly pull the clut
43. e gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either Keep Your Empulse in a Safe Condition It s important to keep your Empulse properly maintained and in safe riding condition To help avoid problems inspect your Empulse before every ride and perform all recommended maintenance Never exceed load limits and do not modify your Empulse or install accessories that would make your Empulse unsafe Motorcycle Safety Important Information ACCESSORIES AND MODIFICATIONS WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Modifying your Empulse or using non Brammo accessories can make your Empulse unsafe Before you consider making any modification or adding an accessory be sure to read the following information Accessories We strongly recommend that you only use Brammo accessories that have been specifically designed and tested for your Empulse Because Brammo cannot test all other accessories you must be personally responsible for the proper selection installation and use of non Brammo accessories Check with your Brammo Authorized Dealer for assistance and always follow these guidelines e Make sure the accessory does not obscure any lights reduce ground clearance limit lean angle limit suspensi
44. e hard in an emergency situation are important riding skills We suggest attending a Motorcycle Safety Foundation experienced rider training course to retain these skills When riding in wet or rainy conditions or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid acceleration braking or turning may cause loss of control For your safety exercise extreme caution when braking accelerating or turning e When descending a long steep grade intermittently use both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake pedal or your hand on the brake lever may actuate the brake light giving a false indication to other drivers It may also overheat the brakes reducing effectiveness 26 Basic Operation and Riding Disabling the Drive System DISABLING THE DRIVE SYSTEM There are a couple of different ways to disable the drive system e If the kickstand is put down the drive system will be temporarily disabled the LEDs will stop flashing If the kickstand is then put up the drive system will be enabled again the LEDs will resume flashing e Set the Start Off switch to the Off position This will switch off the drive system You will need to follow the procedure for enabling the drive system before you can ride the Empulse See ENABLING THE DRIVE SYSTEM
45. e spring preload and reduces the unloaded sag of the suspension system e Turning the nut counter clockwise decreases the spring preload and increases the unloaded sag of the suspension system To adjust the spring preload always start from the minimum preload position nut turned fully counter clockwise Take note of number of turns and adjust both forks equally Note Factory setting three full turns in from the full out position BRM1086 Compression damping left fork rotate the adjuster screw clockwise to stiffen the damping and counter clockwise to soften it Note Factory setting two full turns out from the full in position Servicing and Maintaining Your Empulse 53 Maintenance Front Forks Empulse R BRM1084 BRM1054 Rebound damping rotate the adjuster screw clockwise to stiffen Spring preload adjustment nuts Adjusting the preload lets you the damping and counter clockwise to soften it change the unloaded sag of the suspension system Note Factory setting two full turns out from the full in position e Turning the nut clockwise increases the spring preload and reduces the unloaded sag of the suspension system e Turning the nut counter clockwise decreases the spring preload and increases the unloaded sag of the suspension system To adjust the spring preload always start from the minimum preload position nut turned fully counter clockwise T
46. els 47 Brake fluid Levels Recommended fluid Reservoir Brake pad wear Brakes Braking Bramme DDC Airnean e A Ra C Cell balancing Certification label Chain Adjustment Inspection Lubrication Charge mode Charge status indicator Charger see es ede alias ede esa a 33 Charging Stopping the charge process Charging time Cleaning Clock Clutch Clutch fluid check Contact information Brammo NHTSA Controls D Data collection Dimensions Display check Document applicability Drive chain Drive system Drive enabled indicators w sscccssssescsssssescssssssessssssseesssssssccssssssccsssssseccssssseessees 20 E Electric shock hazard Emissions compliance label Enabling the drive system Error codes Eye protection Index 103 Index F Flat tire Fluid specifications Front suspension Front wheel removal Gear shifter Gearbox oil H Handlebars Headlight high beam flash Headlight high low beams Helmets High voltage Horn If You Have An Accident 79 Ignition switch woe Immobilizer indicator 9 Indicator light check 10 Indicator lights wee 10 Battery low discharged 10 Charge status Kickstand down Motor over temperature System attention Instrument cluster K Keys Replacement Kickstand L LCD Left hand side of the Empulse Lig
47. f 3 7 volts for a total battery stack voltage of just under 103 6 volts Under normal operating conditions your Empulse s battery modules are rated for thousands of charge cycles 2 A Battery Management System BMS that monitors each battery module s State of Charge current cell voltage and temperature 3 An onboard charger connected to a standard J1772 charging port connector Maximizing Battery Capacity and Battery Life By following the tips listed below you can assure long life and high performance of your Empulse s battery modules e Operate your Empulse at temperatures below 104 F 40 C and charge at temperatures between 32 F 0 C and 113 F 45 C e Cell balance as often as possible Battery module cell variability and environmental conditions can cause a slight state of charge imbalances between cells After the normal charge cycle batteries charged to 99 cell balancing starts During cell balancing the battery modules BMS and charger attempt to perfectly match all of the cell voltages e Cycle the batteries complete charge and discharge every three months e Charge battery modules fully if your Empulse has been stored for more than a month Note Leaving your Empulse powered up in charge mode with charging cable connected will maximize your battery modules performance when not in use Operating in Low Temperatures The batteries are designed to operate at temperatures as low as 15 F 10 C Whe
48. free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA Headquarters 1200 New Jersey Avenue SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov 98 Warranty and Customer Information Maintenance Record MAINTENANCE RECORD 3 000 miles 4 800 km After you have had your Empulse serviced please make sure that the Odometer reading Date appropriate maintenance record has been completed Use the space under Notes to record issues you want to remind Nores yourself about or mention at the next service Performed by 300 miles 500 km 6 000 miles 9 600 km Odometer reading Date Odometer reading Date Notes Notes Performed by Performed by 600 miles 1 000 km 9 000 miles 14 400 km Odometer reading Date Odometer reading Date Notes Notes Performed by Performed by Maintenance Record 99 Maintenance Record 12 000 miles 19 200 km 21 000 miles 33 600km Odometer reading Date Odometer reading Date Notes Notes Performed by Performed by 15 000 miles 24 000 km 24 000 miles 38 400 km Odometer reading Date Odometer reading Date Notes Notes Performed by Performed by 18 000 miles 28 800 km 27 000 miles
49. he use of improper transmission oil Failure to use an oil that meets the required specification could cause excessive wear a build up of sludge and deposits It could also result in transmission failure Do not use oil additives of any type as transmission damage could occur The transmission oil should be changed every 3 000 mi 4 800 km after the initial break in period Depending on riding conditions it may be necessary to change the oil more frequently Speak to your Brammo Authorized Dealer for more information Note There is no oil filter that needs to be replaced or cleaned Draining the transmission oil It is recommended that the transmission oil is drained when the transmission is at its normal operating temperature Prior to draining the oil ride the Empulse for at least 10 minutes before stopping and removing the ignition key 1 Position a drain pan below the transmission 2 Clean the area around the oil filler plug BRM1067 3 Remove the oil filler plug BRM1066 4 Remove the oil drain plug and allow the oil to drain 5 Clean the drain plug and inspect the sealing washer for damage Replace the washer if necessary 6 Install the drain plug and tighten to 25 Nm Servicing and Maintaining Your Empulse 59 Maintenance Refilling the transmission oil The transmission should be filled with the Empulse standing on level ground and supported on the kickstand 1 Fill the trans
50. he vertical When charging is complete or at 100 State of Charge SoC tab forward Ez the battery charging indicator turns green Charging and Battery Care 33 Batteries and Charging BRM1083 a 7 ml ml oa The SoC is indicated in the upper left corner of the LCD The LCD also displays the estimated time left to charge the Empulse to 100 STOPPING THE CHARGE PROCESS When the charging is complete or the desired SoC level is reached unplug the J1772 charger from the Empulse After disconnecting the charge cable close the charging port cap to prevent the ingress of dirt and moisture into the charging port CHARGING COMPLETE Once the SoC reaches 99 the majority of the charging is finished and your Empulse is ready to ride Note Battery balancing occurs at the top of the charge cycle therefore your Empulse should be left plugged in periodically BATTERY CELL BALANCING Keeping all of the battery cells balanced is vital for optimal battery performance Brammo recommends that you leave your Empulse on in charge mode with AC power connected to allow the cells to balance 100 STATE OF CHARGE When all of the battery modules report 100 SoC to the BMS the LCD will display 100 Typically you will see the SoC toggling between 100 and 99 once all battery modules reach 100 SoC CHARGING TIME The amount of time it takes to fully charge the Empulse is dependent upon the remaining battery charge level and the
51. hree retaining bolts to correctly align the panel to the frame 3 Tighten the three bolts to 1 Nm 4 Install the upper body panel See UPPER BODY PANEL page 48 Servicing and Maintaining Your Empulse 49 Body Panels FRONT COVER BRM1040 Remove the two upper bolts securing the front cover to the frame 2 Remove the two lower bolts securing the front cover to the radiator mounting bracket 3 Carefully release the front cover from the body panel and remove Installation 1 Position the front cover and make sure it is correctly located inside the body panel Note When positioning the panel make sure that no harnesses or cables will be trapped between the panel and the frame 2 Loosely install the retaining bolts to correctly align the panel to the frame and body panel 3 Tighten the four bolts to 1 Nm BODY PANEL BRM1041 Remove the two upper bolts securing the body panel to the radiator mounting bracket 2 Remove the two lower bolts securing the body panel to the motor controller mounting bracket 3 Carefully remove the body panel Installation 1 Position the body panel and loosely install the retaining bolts to correctly align the panel to the mounting brackets 2 Tighten the four bolts to 1 Nm 50 Servicing and Maintaining Your Empulse Maintenance BATTERY SAFETY DISCONNECT N WARNING High voltage 103 6V nominal exists on your Empuls
52. hts Bulb specifications 93 Load limits Log book M Maintenance sonnei nn AAA REREN ARE Approved fluids Periodic Record Safety precautions Schedule eesccssssesccssseee Maximum weight capacity Mode button Modifications 5 Motor serial number 104 Index O ON indicator A ON OFF switch 14 P Parking lights vissatnscieidscshecciusntiideacsinascdtaaedenine n12 Periodic maintenance 38 Powering up Preparation for storage Pre ride inspection Protective apparel R Rear suspension Rear wheel removal Removal from storage s Reporting safety defects 98 Rider training Riding gear Riding the Empulse N Right hand side of the Empulse sssssssssescccsssssseeesccccesssssneseccesseessnneees 46 S Safety INFOrmation zaira iaa nere iaia aa a 4 Safety labels Safety precautions Seat Servicing Specifications Batteries Chassis and suspension Fuses Motor Transmission Start button Starting the Empulse Steering lock sses Storing your Empulse Suspension System attention indicator T Tachometer Theft prevention tips Throttle Time Tire degradation Tires Inspection Pressure Repair information Replacement Tread wear Transmission oil Transmission serial number Transporting your Empulse Trip button Troubleshooting Turn signals Tur
53. ines e The wall outlet should be RCD protected e The extension cord should be RCD protected e The extension cord should be 12 or 14 gage and must be a 3 pin conductor e The extension cord should be rated for outdoor usage Note The charging cord automatically detects the amount of current it can draw from the wall outlet Using an extension cord with a long cord or smaller gage conductors may prevent the Empulse from charging Charging and Battery Care 31 Batteries and Charging Connecting and disconnecting the convenience charging cord To charge the Empulse the charging cable MUST be connected in the following sequence 1 Insert the plug into the wall outlet 2 Attach the charging connector to the charging port on the Empulse To disconnect the charging cable 1 Disconnect charging connector from the Empulse 2 Remove the plug from the wall outlet Status indicators The status indicators on the charging cable illuminate green or flash red to identify the charge cable status BRM1079 When both the POWER AND CHARGING indicators are illuminated the Empulse will charge BRM1080 If any indicator is flashing red a fault has been detected For safety reasons the charging cord will not allow the Empulse to charge The charging cable will automatically attempt to reset itself If the flashing continues for more than 30 seconds unplug the charging cord from the wall to reset If the fault remains cont
54. k Remember that your Brammo Authorized Dealer knows your Empulse best and is fully equipped to maintain it Before Starting Work e Read the instructions before you begin and make sure you have the tools and skills required e To help prevent the Empulse from falling over park it on a firm level surface using the kickstand or a maintenance stand to provide support e Make sure the ignition is off and the key removed before you begin any maintenance or repair Electric Shock Hazard Your Empulse has high voltage DC and AC electrical systems 103 6V nominal which can be dangerous and cause personal injury severe burns electric shock and even fatal injury unless appropriate precautions are taken Your Empulse has been designed and built with user safety as a priority but please be aware of the following precautions e Always use extreme caution when working with or around any battery terminals cables or other high voltage components e Always observe and obey the instructions on labels attached to components they are there for your safety e The high voltage system has no user serviceable parts Do not disassemble remove or replace high voltage components cables or connectors Brammo recommends that you always disconnect the Battery Safety Disconnect before working on any of the electrical systems See BATTERY SAFETY DISCONNECT page 51 Moving Parts A WARNING Never run the motor during any se
55. k Front Forks e Check operation look for leaks e Replace suspension oil Rear Shock e Check operation look for leaks Fasteners e Check all chassis fasteners and fittings e Tighten and adjust as needed Tires e Check air pressure e Inspect tread depth e Look for cracks or damage Wheels e Inspect for out of round or dents e Replace if necessary 300 mi 500 km Odometer Reading time Interval Whichever Occurs Soonest or1 month 600 mi 1 000 km or 2 months 3 000 mi 4 800 km or 6 months 6 000 mi 9 600 km or 12 months 9 000 mi 14 400 km or 18 months 12 000 mi 19 300 km or 24 months E x x oun oun S S o Reference Seige Em se So ieee wy oe v ov V V Page 53 v oy V V Page 64 V V Page 64 42 Servicing and Maintaining Your Empulse Service and Maintenance Requirements Odometer Reading time Interval Whichever Occurs Soonest z E g goh a n u Qu ou ou s 2 2 3 8 S 9 es igg at s S sS es 5 S Reference Items to Check D 2 25 8 sge ife 2 2 A 2 gt gt gt S gt gt E n Eo EN Ex EX ES ER e5 6s ss ssles 8s 8s e3 m S S DS ES ES ne i s e mMm Ko o N wn foe Steering Bearings e Check for looseness Ni y y Ni y 4 Ni y e Repack with all purpose grease i Battery Inspection J J J NI Ni 4 Ni y Page 70 e Look for visible damage to modules or cables Clutch Master C
56. mission with approximately 1 0L 1 quart of Synthetic 10W 30 API GL 1 Motorcycle oil wet clutch approved 2 Install the oil filler plug and tighten to 15 Nm 3 Clean the exterior of the transmission to remove any oil deposits Disposal of used transmission oil VAN WARNING It is illegal to pollute drains water ways or soil Only use authorized waste disposal sites to dispose of used oil and other fluids from the Empulse 60 Servicing and Maintaining Your Empulse Maintenance FRONT WHEEL REMOVAL INSTALLATION 4 Release the brake pads from the rotor and position the caliper Note Before commencing any work on your Empulse refer to SAFETY assembly aside Support the caliper and avoid twisting the brake hose PRECAUTIONS page 36 5 Remove the two bolts securing RH front brake caliper to the front We recommend that removal of the wheel be done by your Brammo forks Authorized Dealer or another qualified mechanic Do not attempt to remove the wheel on your own Wheel removal requires mechanical skill and professional tools 6 Release the brake pads from the rotor and position the caliper assembly aside Support the caliper and avoid twisting the brake hose Removal Note Avoid depressing the front brake lever with the calipers 1 Park your Empulse on a firm level surface removed Avoid getting grease oil or dirt on the disc or pad surfaces 2 Support the Empulse securely and raise the fro
57. n charging or riding in low temperatures the battery modules will automatically go through a warm up phase to optimize their performance 30 Charging and Battery Care Batteries and Charging USING THE CHARGING CABLE N WARNING Using the charging cord with a worn or damaged wall outlet may cause a fire Periodically check the wall plug and charging cord while the vehicle is charging If the plug feels hot unplug the charging cord and have the outlet replaced by a qualified electrician BRM1078 The Empulse was supplied with a Level 1 charging cable that connects between the bikes J1772 connector and a standard 110V wall outlet Electrical Outlets Ideally the wall outlet should be grounded and on a dedicated circuit rated at 15A or more That means there should be no other major appliances connected to the same circuit If a non dedicated circuit is used the current rating of the wall outlet circuit breaker could be exceeded and cause it to trip or open If you are having issues using the charging cord at a particular wall outlet try the following e Use another wall outlet if available e Remove other loads on the same circuit Extension cords uN WARNING Use of an extension cord may increase the risk of electric shock or other hazards The use of an extension cord is not recommended If an extension cord is used because of limited access to a power outlet please observe the following guidel
58. n if you have ridden other motorcycles take time to become familiar with how this Empulse works and handles Practice in a safe area until you build your skills and get accustomed to the Empulse s size and weight Because accidents often involve inexperienced or untrained riders we urge all riders to take a government certified riding course Ride Defensively The most frequent motorcycle collision happens when an oncoming car turns left in front of a motorcycle Another common situation is a car moving suddenly into a motorcyclist s lane Always pay attention to other vehicles around you and do not assume that other drivers see you Be prepared to stop quickly or make an evasive maneuver Make Yourself Easy to See Some drivers do not see motorcycles because they are not looking for them To make yourself more visible wear bright reflective clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Ride within Your Limits Pushing limits is another major cause of motorcycle accidents Never ride beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce your ability to make good judgments and ride safely Don t Drink and Ride Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction tim
59. nch was not used during installation see your Brammo Authorized Service Agent as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capability Servicing and Maintaining Your Empulse 63 Maintenance TIRES UN WARNING Using tires that are excessively worn or improperly inflated can cause an accident in which you can be seriously hurt or killed Follow the instructions in this owner s manual regarding tire inflation and maintenance To safely operate your Empulse your tires must be the proper type and size in good condition with adequate tread and correctly inflated for the load you are carrying The following gives detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations for tire repair and replacement Tire Pressures Note Before commencing any work on your Empulse refer to SAFETY PRECAUTIONS page 36 Properly inflated tires provide the best combination of handling tread life and riding comfort Generally under inflated tires wear unevenly adversely affect handling and are more likely to fail from being overheated Overinflated tires make your Empulse ride harshly are more prone to damage from road hazards and wear unevenly We recommend that you visually inspect your tires before every ride and use an air pressure gauge to check the air pressure at least once a month or any
60. nformation Warranty Limitation Of Liability TO THE FULLEST EXTENT PERMITTED BY LAW THE PRECEDING WARRANTY IS THE ONLY WARRANTY GIVEN BY BRAMMO FOR THE VEHICLE AND THE VEHICLE OTHERWISE IS SOLD AS IS EXCEPT FOR THE WARRANTY EXPRESSLY STATED HEREIN THE CUSTOMER AND NOT THE MANUFACTURER OR DEALER ASSUMES THE ENTIRE COST OF ALL NECESSARY SERVICING AND REPAIR SHOULD THE VEHICLE PROVE INEFFECTIVE FOLLOWING ITS PURCHASE AND THE ENTIRE RISK AS TO THE QUALITY AND PERFORMANCE OF THE VEHICLE IS WITH THE CUSTOMER BRAMMO MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED AND SPECIFICALLY MAKES NO WARRANTY OF MERCHANT ABILITY OR FITNESS FOR A PARTICULAR PURPOSE BRAMMO IS NOT RESPONSIBLE FOR DIRECT INDIRECT CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES INCLUDING WITHOUT LIMITATION ANY DAMAGES FROM LOSS OF USE OF THE VEHICLE TO THE FULLEST EXTENT PERMITTED BY LAW BRAMMO S ENTIRE LIABILITY WHETHER IN TORT CONTRACT OR OTHERWISE SHALL BE LIMITED TO REPAIR OR REPLACEMENT DURING THE APPLICABLE WARRANTY PERIOD OF DEFECTS IN MATERIAL OR WORKMANSHIP Items Not Covered By Warranty The warranty shall NOT apply to e Normal maintenance and service including without limitation adjustments to brakes tire pressure and chain tension due to wear and tear from operation of the vehicle and not as a result of a defect in materials and workmanship The replacement of normal wear parts including without limitation all rubber parts bulb
61. ning Off the Empulse wee sssseessscccccsssssseeseccessessnnessecescessssneesecccessessnueeeeeees 27 Index 105 Index U USB dvem aean teh ec hci A en tet A eee ier 87 V Vehicle Identification Number VIN ssssssssssssssssssssssssrsrerrsssssseessesesssssssssssssss 88 W Warning lights System attention ea AA a AEE E aa ENNEA 81 Warning MESSAGES nesramna sie iE 81 Wheel removal ROME di r a r a Seas Sudedssestonets 61 ET T CEE EEE EE EO EAEE 62 106 Index Notes Notes 107 Notes 108 Notes 4A BRGEMMO
62. nt wheel off the ground using a safety stand or a hoist BRM1068 BRM1089 3 Remove the two bolts securing LH front brake caliper to the front 8 Loosen the two right side front axle pinch bolts forks Servicing and Maintaining Your Empulse 61 Maintenance BRM1069 10 Remove the axle and wheel Installation 1 Position the wheel and insert the front axle Verify that the axle is fully seated then install and tighten the axle nut to 115 Nm Tighten the four front axle pinch bolts to 5 Nm Clean the mating faces of the brake caliper assemblies and forks Position the calipers on the front forks nn A wN Clean the threads of the caliper bolts and apply a small drop of Loctite 243 to the threads 6 Install the caliper bolts and tighten to 46 Nm Note If a torque wrench was not used during installation see your Brammo Authorized Service Agent as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capability REAR WHEEL REMOVAL INSTALLATION Note Before commencing any work on your Empulse refer to SAFETY PRECAUTIONS page 36 We recommend that removal of the wheel be done by your Brammo Authorized Dealer or another qualified mechanic Do not attempt to remove the wheel on your own Wheel removal requires mechanical skill and professional tools Removal 1 Park your Empulse on a firm level surface 2 Support the Empulse securely and raise
63. nted Servicing and Maintaining Your Empulse 65 M aintenance KICKSTAND Note Before commencing any work on your Empulse refer to SAFETY PRECAUTIONS page 36 BRM1052 w N Kickstand sensor Kickstand magnet Kickstand spring Inspection 1 Check that the kickstand assembly is working properly If the kickstand is stiff or squeaky clean the pivot area and lubricate the pivot pin with clean grease 2 Check the kickstand spring for damage or loss of tension 3 Check the kickstand system cut off e Power up the Empulse in drive mode see ENABLING THE DRIVE SYSTEM page 20 e Raise the kickstand The drive system should be enabled e Lower the kickstand The drive system should be disabled Note If the drive system doesn t enable with the kickstand up or disable with the kickstand down contact your Brammo Authorized Dealer for service 66 Servicing and Maintaining Your Empulse Maintenance DRIVE CHAIN Note Before commencing any work on your Empulse refer to SAFETY PRECAUTIONS page 36 A 86 link 2014 models 84 link 520 ISO X Ring Chain connects the motor s 14 tooth sprocket to the rear wheel s 38 tooth sprocket The service life of the chain depends on proper lubrication and adjustment Poor maintenance can cause premature wear or damage to the drive chain or sprockets The drive chain should be checked adjusted and lubricated as part of the
64. o easier to inspect and service To clean your Empulse you may use e Water e A mild neutral detergent and water e A mild spray and wipe cleaner polisher e A mild spray and rinse cleaner degreaser and water Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your Empulse Park in a shady area Washing your Empulse in bright sunlight may cause the finish to fade because water droplets intensify the sun s brightness Spotting is also more likely because surface water can dry before you have time to wipe it off Clean your Empulse regularly to protect surface finishes Washing Note We recommend the use of a garden hose to wash your Empulse High pressure washers like those at coin operated car washes can damage certain parts 1 Wash your Empulse with a sponge or a soft towel mild detergent and plenty of water 2 Use care when cleaning the matte plastic parts dash fenders and side panels which can scratch easier than the other parts of your Empulse 3 After washing rinse your Empulse thoroughly with plenty of clean water to remove any detergent residue 4 Dry your Empulse with a chamois or a soft dry towel 5 Use a spray cleaner polish or a quality liquid or paste wax on the painted body panels apply according to the container instructions 6 Touch up any chipped paint or scratches 7 After cleaning inspect for damage wear and leaks 8
65. on are critical ingredients to the success of Brammo This information is designed as a tool to help you understand how to efficiently service our products by working with an Authorized Brammo Dealer near you or a Regional Dealer Support Representative Should a question or problem arise concerning service and warranty which cannot be resolved by an Authorized Brammo Dealer or a Regional Dealer Support Representative please contact Brammo headquarters directly Our goal is to quickly resolve your problem A list of your nearest Authorized Brammo Dealers can be located by visiting our website at www brammo com Should you have any further questions after visiting our website you can write or call Brammo Inc 550 Clover Lane Ashland OR 97520 USA Tel 1 888 482 7266 Warranty and Customer Information 97 Reporting Safety Defects Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Brammo Inc If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Brammo Inc To contact NHTSA you may call the Vehicle Safety Hotline toll
66. on travel or steering travel alter your riding position or interfere with operating any controls e Do not add any electrical equipment that will exceed the Empulse s electrical system capacity A blown fuse can cause a loss of lights or motor power e Do not pull a trailer or sidecar with your Empulse This Empulse was not designed for these attachments and their use can seriously impair your Empulse s handling Modifications We strongly advise you not to remove any original equipment or modify your Empulse in any way that would change its design or operation Such changes could seriously impair your Empulse s handling stability and braking making it unsafe to ride Removing or modifying your lights or other equipment can also make your Empulse illegal Motorcycle Safety Important Information SAFETY LABELS Certification Label Safety labels on your Empulse either warn you of potential hazards that could cause serious injury or provide important safety information Read these labels carefully and don t remove them Note If a label comes off or becomes hard to read contact your Brammo Authorized Dealer for a replacement Emissions Compliance Label BRM1002 The certification label is attached to the right side of the frame by the suspension forks The certification label shows the VIN date of manufacture recommended Cold tire pressures and gross vehicle weights BRM1001 When applicabl
67. or D30 SERVICE REQ D D30 Motor Controller Over speed or encoder error D31 SERVICE REQ D D31 Motor Controller One or more motor sensor wires not connected H34 SERVICE REQ D H34 Discharge Precharge Error H52 SERVICE REQ D H52 Gear Select or Side Stand Sensor Failure H73 GET SERVICE H73 USB Flash Drive bad or removed 151 SERVICE REQ D 151 Dash Power Current Too High S53 SERVICE REQ D S53 Motor Controller Low battery S54 SERVICE REQ D S54 Motor Controller High battery S55 SERVICE REQ D 55 Motor Controller Vbat below rated min S56 SERVICE REQ D S56 Motor Controller Motor low voltage S57 SERVICE REQ D S57 Motor Controller Motor high voltage S58 THERMAL CUTBACK S58 Motor Controller Controller too hot S59 THERMAL CUTBACK S59 Motor Controller Motor in thermal cutback S60 SERVICE REQ D S60 Motor Controller Motor too cold Taking Care of the Unexpected 83 System Warning and Error Codes Code Message Description S61 SERVICE REQ D S61 Motor Controller Controller in Preoperational Mode S65 SERVICE REQ D S65 Motor Controller Sequence Fault usually throttle was not closed when controller powered on S69 SERVICE REQ D S69 SYSTEM FAULT S69 Motor Controller Entering cutback S70 SERVICE REQ D S70 SYSTEM FAULT S70 Motor Controller REDO Timeout CAN bus timing error S71 SERVICE REQ D S71 SYS
68. ors Periodic maintenance should be done at least once a month no matter how often you ride See PERIODIC MAINTENANCE page 38 Check the condition of the chain Adjust the chain tension and lubricate as needed e Leaks and loose parts Walk around your Empulse and look for anything that appears unusual such as a leak or loose parts e Lights Make sure the headlight running light brake light taillight license light and turn signals are working properly 18 Before Riding Load Limits and Guidelines GENERAL INFORMATION Your Empulse has been designed to carry you and only one passenger When you carry a passenger or cargo you may feel some difference during acceleration and braking but as long as you keep your Empulse well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines LOADING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual How much weight you put on your Empulse and how you load it are important for your safety Any time you ride with a passenger or cargo you should be aware of the following information Loading Guidelines The maximum loading weight capacity for your Empulse is 313 Ibs 142 kg This includes the weight of the rider passenger all cargo and any accessories installed Your Empulse is primarily intended fo
69. ou hit a pothole or hard object while riding pull to the side of the road as soon as you safely can and carefully inspect the tires for damage Tread Wear For the best performance the tire should be replaced by your Brammo Authorized Dealer before the tread depth at the center reaches the following limits Front 1 5 mm 0 06 inch Rear 2 0 mm 0 08 inch Tire age degradation Tires degrade over time due to the effects of ultraviolet light extreme temperatures high loads and environmental conditions It is recommended that tires are replaced every six years but may require replacement more frequently Tire Replacement UN WARNING Mounting improper tires on your Empulse can affect the handling and stability This can cause a crash in which you can be seriously hurt or killed Always use the size and type of tires recommended in this owner s manual It is recommended that the replacement of wheels and tires is performed by your Brammo Authorized Dealer The tires that came on your Empulse were designed to match the performance capabilities of your Empulse and provide the best combination of handling braking durability and comfort You should replace the tires with tires of the same size load range and speed rating For the recommended tire specifications for your Empulse see WHEELS AND TIRES page 92 Whenever you replace a tire remember to have the wheel balanced after the tire is mou
70. our Empulse Body Panels REMOVAL AND INSTALLATION OF BODY PANELS Installation N WARNING To prevent the risk of an electric shock always make sure that the ignition switch is in the Off position and the key is removed Never work on the Empulse if the charging cable is connected UN WARNING Riding with a loose or incorrectly fitted seat could cause you to crash and be seriously injured The removal of some of the body panels is required for normal inspection and service of the Empulse Use the following procedures to remove the body panels as required SEAT BRM1034 1 Position the seat on the Empulse and make sure the seat tongue is inserted into the mounting bracket 2 Fit the seat retaining bolt and washers and tighten to 8 Nm 3 Check that the front and rear edges of the seat are firmly secured to the Empulse BRM1033 1 Remove the bolt securing the seat assembly to the Empulse and collect the washers 2 Lift the rear of the seat and remove Servicing and Maintaining Your Empulse 47 Body Panels UPPER BODY PANEL 1 Remove the seat See SEAT page 47 BRM1035 2 Remove the two bolts securing the rear of the upper body panel BRM1036 3 Remove the two bolts securing the front of the upper body panel to the frame Collect the washers to the frame 4 Lift the rear of the upper body panel and carefully slide the upper body panel rearwards to release it from
71. purchased e Asigned copy of the sales registration form indicating the pre delivery inspection has been completed in accordance with the manufacturer s instructions e The appropriate Owner s Manual for the model of vehicle purchased Ensure at his own expense the vehicle has the maintenance service inspections specified in this owner s manual conducted by a Brammo Authorized Dealer and to maintain adequate proof that such service inspections have been conducted and Ensure that the Brammo Authorized Dealer or Authorized technician conducting the service inspections has certified and documented the work performed in the Maintenance Record section of this Empulse owner s manual 96 Warranty and Customer Information Roadside and Customer Information Roadside Assistance 24 hour emergency roadside assistance is standard on all new Brammo Empulse models for the duration of the warranty period Once your warranty registration card has been processed by Brammo you will receive a membership card with your policy number the emergency 1 800 234 1353 number and an explanation of benefits Here are some of the benefits of the roadside assistance program e Two years of coverage e Up to three 3 recoveries per year e Program will cover up to 200 00 per recovery e Only recovery services specializing in motorcycles will be dispatched out Customer Satisfaction Product quality and customer satisfacti
72. r own maintenance use only Brammo Parts or their equivalents for repair or replacement to ensure the best quality and reliability Perform the pre ride inspection and owner maintenance at each scheduled maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items particularly those marked and may require more technical information and tools Consult your Brammo Authorized Dealer Servicing and Maintaining Your Empulse 39 Service and Maintenance Requirements Maintenance Schedule The following table summarizes the types of inspections and servicing recommendations for your Empulse Both the pre ride inspection and the scheduled maintenance at the recommended intervals are necessary to ensure safe and dependable performance The periodic checks provide additional confidence in your Empulse s performance Odometer Reading time Interval Whichever Occurs Soonest E E 2 n u ou ou ou e Vas Se Ss ss Se ee es Items to Check 5 35 2g S 5 s5 5 g5 Reference gt E cE Se SE Se SE e SE Be ga fo ES Z2 Eg 9 Eg s5 5 235 25 s5 235 25 25 m S S Se oe oer SE SS a 8 O 2 Throttle Operation e Twist throttle to ensure smooth action and V V V V V V V V Page 52 snap back to 0 throttle Drive Chain e Check chain condition tension alignment EVERY 300 MILES and after RIDING IN WET AND OR DIRTY AREAS or Page 67 hing the E Ise
73. r transporting you anda passenger Light weight or small items for example a jacket may be secured to the seat but If you wish to carry more cargo we recommend using saddle bags or a top trunk Check with your Brammo Authorized Dealer for the complete range of Brammo approved accessories Improperly loading your Empulse can affect its stability and handling Even if your Empulse is properly loaded you should ride at reduced speeds when carrying cargo Follow these guidelines whenever you carry cargo e Check that both tires are properly inflated e If you change your normal load you may need to adjust the suspension e To prevent loose items from creating a hazard make sure that all cargo is tied down securely e Place cargo weight as low and close to the center of your Empulse as possible e Distribute cargo weight evenly on both sides Before Riding Enabling the Drive System PREPARATION ENABLING THE DRIVE SYSTEM The Empulse has many safety features designed to keep the drive system disabled until you are ready to ride Before enabling the drive system 1 The ignition switch must be in On position 2 The kickstand must be up 3 The Start Off switch must be in the On position The drive system on the Empulse will not be enabled unless these conditions are satisfied If the Empulse s drive system is enabled and one of these conditions is not satisfied e g the kickstand is down the drive system will b
74. red to the new owner Make sure whoever performs the maintenance completes the appropriate record All scheduled maintenance including the 600 mile 1 000 km initial maintenance is considered a normal owner operating cost and you will be charged by your Brammo Authorized Dealer SCHEDULED MAINTENANCE The required maintenance schedule that follows specifies how often you should have your Empulse serviced and what items need attention It is essential to have your Empulse serviced as scheduled to maintain safe dependable performance The service intervals in this maintenance schedule are based on average riding conditions Some items will need more frequent service if you ride in unusually wet or dusty areas Consult your Brammo Authorized Dealer for recommendations applicable to your individual needs and use Some items in the maintenance schedule can be performed with basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you have your Brammo Authorized Dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment If you do not feel capable of performing a given task or need assistance remember that your Brammo Authorized Dealer knows your Empulse best and is fully equipped to maintain and repair it If you decide to do you
75. rface 72 Servicing and Maintaining Your Empulse Storing Your Empulse STORAGE INFORMATION If you won t be riding for an extended period such as during the winter thoroughly inspect your Empulse and correct any problems before storing it That way needed repairs won t be forgotten and it will be easier to get your Empulse running again We suggest you perform the following procedures to keep your Empulse in top condition and will reduce the deterioration that can occur during storage Preparation for Storage 1 Wash and dry your Empulse Wax all painted surfaces except matte surfaces 2 Lubricate the drive chain See Lubrication page 69 3 Inflate the tires to their recommended pressures See Tire Pressures page 64 4 Store your Empulse in a dry unheated area that is away from sunlight and has minimal daily temperature variation 5 Place your Empulse on stands to lift both tires off the floor 6 Cover your Empulse with a porous material Avoid using plastic or similar non breathing materials that restrict air flow and allow heat and moisture to accumulate Recommendations for storage periods longer than two 2 weeks In order to maximize the life of the batteries the following guidelines should be followed e The recommended state of charge SoC at the start of storage should be between 50 and 70 e The ideal storage temperature should be between 32 F and 75 F 0 C and 24 C
76. rm level surface BRM1045 Front brake fluid reservoir The sight glass should be a solid dark color all the way to the top Rock the bike slightly to check the level 56 Servicing and Maintaining Your Empulse Maintenance BRM1046 Rear brake fluid reservoir The fluid level should be above the MIN mark If your inspection indicates a low fluid level have your Brammo Authorized Dealer add the recommended brake fluid Do not add or replace brake fluid yourself except in an emergency If you do add fluid have your Brammo Authorized Dealer check the system as soon as possible Brake Pad Wear Brake pad wear depends upon the severity of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval Always inspect both pads in each brake caliper and always replace brake pads as a set Minimum brake pad material thickness 1 mm Brake pads should be replaced by your Brammo Authorized Dealer if the thickness is less than 1 mm Servicing and Maintaining Your Empulse 57 Maintenance CLUTCH Clutch fluid is highly toxic keep containers sealed and out of the reach of children If accidental consumption of fluid is suspected seek medical attention immediately If the fluid comes into contact with the skin or eyes rinse immediately with plenty of water Clutch fluid can damage plastic and pain
77. rvice task there is always the risk of clothing limbs or tools coming into contact with rotating components leading to serious injury or death 36 Servicing and Maintaining Your Empulse Service and Maintenance Requirements THE IMPORTANCE OF MAINTENANCE N WARNING Improperly maintaining your Empulse or failing to correct a problem before you ride can cause a crash in which you could be seriously hurt or killed Always follow the inspections and maintenance recommendations and schedules in this owner s manual Keeping your Empulse well maintained is absolutely essential to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained Empulse will also help to reduce costly future repairs Remember proper maintenance is the owner s responsibility Be sure to inspect your Empulse before each ride perform the periodic checks and follow the maintenance schedule in this section If your Empulse overturns or is involved in a crash be sure your Brammo Authorized Dealer inspects all major parts To ensure the best quality and reliability use only new Brammo Parts or their equivalents for repair and replacement SERVICING YOUR EMPULSE To help keep your Empulse in good shape this section of the owner s manual includes a maintenance schedule for required service a list of periodic checks you should perform at least once a
78. ry heavy throttle demand Because voltage sags as current is delivered from the battery very heavy throttle usage at a low SoC will amplify the effect An example of when this condition might occur is at a racetrack where throttle demand is very high Be aware that reduced power and even main relay cut out protection can occur with SoC as high as 30 This is not a SoC inaccuracy as the energy is still available in the battery Should you experience reduced power or main relay cut out you should safely reduce your speed and avoid heavy throttle use Charging and Battery Care 35 Service and Maintenance Requirements SAFETY PRECAUTIONS uN WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously injured or killed Always follow the procedures and precautions in this owner s manual This owner s manual includes instructions on how to perform some important maintenance tasks If you have basic mechanical skills you should be able to perform many of these tasks Other tasks that are more difficult and require special tools are best performed by professionals Wheel removal should normally be handled by a Brammo Authorized Dealer or a qualified mechanic Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you can or should perform a given tas
79. s lenses wires cables fuses tires clutch plates tubes brake lines and chains due to wear and tear from operation of the vehicle and not as a result of a defect in materials and workmanship Any repairs or replacements required as a result of accidents or collision Any defects caused or repairs required as a result of abusive operation negligence accident improper installation modification or inappropriate use as outlined in this Owner s Manual Any products tampered with modified adjusted or repaired by any unauthorized party including the owner Any damage caused or resulting from the use of inappropriate tools Any additional accessory installed by the owner which causes defect of additional parts Any cosmetic damage to the surface or exterior Any damage caused by external or environmental conditions such as abnormal weather accidents earthquake etc Any product received without appropriate model and frame serial number identification Any product used for rental or racing purposes Failure to use vehicle in the proper manner or follow the maintenance and storage procedures in this Owner s Manual i e motorcycle designed for on the road use and used as off road vehicle Warranty and Customer Information 95 Warranty Owner s Warranty Responsibilities It is the responsibility of each owner to 1 Obtain from the Authorized Brammo Empulse Dealer from whom the vehicle was
80. s securing such parts as the handlebars control levers brakes and wheels If there is minor damage or you are unsure about the safety of your Empulse DO NOT ride it Sometimes crash damage is hidden or not immediately apparent so you should have your Empulse thoroughly checked at a qualified service facility as soon as possible Also be sure to have your Brammo Authorized Service Dealer check the frame and suspension after any serious crash If your Empulse cannot be ridden refer to Transporting Your Empulse page 74 Taking Care of the Unexpected 79 If You Lose Your Key REPLACEMENT KEYS BRM1076 Your Empulse was supplied with two keys Brammo recommends that you keep one key in a safe location as a spare in case you misplace the other If one or both keys are lost contact your Brammo Authorized Dealer for replacement options 80 Taking Care of the Unexpected System Warning and Error Codes WARNING AND ERROR MESSAGES Your Empulse has the ability to detect warning and error conditions These warnings and errors are designed to alert you the rider that a condition exists that is out of specification IN If a fault is detected the system attention indicator light will illuminate on the tachometer and a message will be displayed on the LCD panel Most of these warnings and errors will require a Brammo Authorized Dealer to diagnose your Empulse However some issues can be addressed by you ei
81. such materials Introduction Table of Contents Motorcycle Safety cessscsssecssscsssssssccssccscssssesssesssscssscessecscesacesseeessees 4 Important safety information you should know plus a look at the safety related labels on your motorcycle Controls and Instruments reescsescccsecccssscecssececeseccssecesssccesseersseeeese 7 The location and function of indicators gauges and controls on your Empulse plus operating instructions for various controls and features including setting the clock Before Riding ni Ta i EN 16 The importance of wearing a helmet and other protective gear how to make sure you and your Empulse are ready to ride and important information about loading Basic Operation and RIGiNG ssccsssccssecssecssscsssecssccsesceasesssecsseeess 20 Powering up the Empulse in Drive mode selecting a gear braking disabling the Drive system turning the Empulse off and parking Charging and Battery Care wn csessssesscssssecsessccsseecssesesssecesneeseasees 30 Batteries the Battery Management System BMS and charging information Using the supplied charging cable and EV charging stations to charge the Empulse Servicing and Maintaining Your EMpulse secssecccssecseeeees 36 Why your Empulse needs regular maintenance what you need to know before servicing your Empulse an owner maintenance schedule and instructions for specific maintenance and adjustment items Storage and Transpor
82. t area with enough pedestrian traffic to discourage a thief e Always take the ignition key with you e Always use the steering lock even if you re parking for just a minute or two A thief can easily push an unlocked Empulse to a waiting truck e In addition to the steering lock use a good quality anti theft device made specifically to lock a motorcycle to a secure object BRM1029 1 Insert the key into the ignition 2 Push in on the ignition key and turn it to the Off position clockwise Note You may need to move the handlebars left or right to release any tension on the steering lock and allow the key to rotate freely Basic Operation and Riding 29 Batteries and Charging GENERAL INFORMATION This section of the owner s manual covers the charger onboard battery modules and batteries All information regarding charging and keeping your Empulse s batteries in peak operating condition will be covered here Your Empulse is equipped with 1 Seven 7 rechargeable lithium ion BPM15 90 battery modules that use lithium nickel manganese cobalt technology to provide the lithium ion advantages of high energy light weight and long cycle life without the fear of thermal runaway event under abuse conditions Each battery module is rated at 1 33 kWhr for a total of 9 3 kWhr onboard Each of the seven battery modules contains four cell stacks for a total of 28 onboard cell stacks Each cell has a nominal cell voltage o
83. tation ccssscsssccssecsseccseecseecsecessessseeseees 73 How to store and transport your Empulse Taking Care of the Unexpected ou cssesssescssccsseesssesssecseecseeeseeess 75 What to do if you have a flat tire blown fuse or in case of an accident Also a listing of warnings and error codes reported by your Empulse and what they mean Technical Information wu esssssseecsssseecssssseeecssssesesssseecsssseessssseeessase 88 Locating the identification numbers for your Empulse and system specifications Warranty and Customer Information csssscssscssecssesseceseeess 94 Information on the Warranty Roadside Assistance contacting Brammo and Reporting Safety Defects to NHTSA Maintenance RECOM sssssscssssscseecssseccseecsseecssecesseeessseeesseessnsesess 99 Arecord of all the scheduled maintenance that has been performed on your Empulse An area to record any information you need to remember or reference Contents Important Information SAFETY FIRST Your Empulse will provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can experience while riding Always Wear a Helmet It s a proven fact helmets significantly reduce the number and severity of head injuries Always wear an approved motorcycle helmet We also recommend that you wear eye protection sturdy boots gloves and other protective gear Take Time to Learn and Practice Eve
84. ted surfaces Handle with care and wipe up spills immediately Your Empulse is equipped with a hydraulic clutch system Periodically inspect the clutch fluid level If the clutch lever does not feel within the normal range or you have difficulty changing gear while riding inspect the system to ensure there is not a fluid leak Contact your Brammo Authorized Dealer for assistance Recommended Clutch Fluid uN WARNING Only use new clutch fluid from an airtight container Fluid from open containers or previously bled from the system will have absorbed moisture which will adversely affect performance and must not be used The recommended fluid is DOT 4 brake clutch fluid Be sure to read the label before opening the sealed container Fluid Level Inspection Note Before commencing any work on your Empulse refer to SAFETY PRECAUTIONS page 36 Place your Empulse in an upright position on a firm level surface BRM1051 The fluid level should be above the MIN mark If your inspection indicates a low fluid level have your Brammo Authorized Dealer add the recommended brake clutch fluid Do not add or replace fluid yourself except in an emergency If you do add fluid have your Brammo Authorized Dealer check the system as soon as possible 58 Servicing and Maintaining Your Empulse Maintenance TRANSMISSION OIL The Empulse s Limited Warranty will be invalidated if damage is caused by t
85. the rear wheel off the ground using a safety stand or a hoist BRM1071 k 3 Remove the axle nut and washer securing the rear axle 4 Remove the rear axle and lower the wheel 62 Servicing and Maintaining Your Empulse Maintenance BRM1073 Release the caliper mounting bracket from the swingarm and then carefully remove the caliper assembly from the disc 6 Support the caliper assembly once removed Do not twist the brake hose Avoid getting grease oil or dirt on the disc or pad surfaces Note Avoid depressing the rear brake lever with the wheel removed 7 Move the rear wheel fully forward and release the drive chain from the rear wheel sprocket val 8 Remove the rear wheel Installation 1 Position the rear wheel between the swing arm and install the chain on to the rear sprocket 2 Using assistance raise the rear wheel while positioning the rear caliper assembly on the brake disc and locating it in the slot on the swingarm 3 Insert the rear axle from the left side of the swingarm through the wheel the caliper mounting bracket and through the right side of the swingarm X S la Make sure the rear axle is correctly located in the slot on the left side axle block BRM1072 DA 5 Install the rear axle nut and washer 6 Check the drive chain tension and adjust as necessary See DRIVE CHAIN page 67 7 Tighten the rear axle nut to 55 Nm Note If a torque wre
86. the tires and assess the situation Be sure to park on a firm level surface and use the kickstand for support You should examine the tire treads and sidewalls for foreign objects or damage If you find a tire that has been punctured or damaged have your Empulse transported to a Brammo Authorized Dealer or other qualified service facility For transportation information refer to Transporting Your Empulse page 74 76 Taking Care of the Unexpected If a Fuse Blows FUSE BOXES N WARNING To avoid electrical shock disconnect the Battery Safety Disconnect before replacing the fuses in the high voltage fuse box Only use replacement fuses of the same rating and type or fuses of matching specification Using an incorrect fuse may result in damage to the Empulse s electrical system and can result in a fire All of the electrical circuits on your Empulse have fuses to protect them from damage caused by excess current flow short circuit or overload If something electrical stops working the first thing you should check for is a blown fuse Determine from the diagram to the right which fuse or fuses control that component Check those fuses Replace any blown fuses and check component operation If the replacement fuse blows after installation the system should be checked by your Brammo Authorized Dealer or another qualified mechanic Note The two fuse boxes are located under the upper body panel See
87. ther by correcting the issue or by changing your riding style The following is a list of error codes and what they mean Code Message Description A6 SYSTEM FAULT A6 AIM Module Not Communicating B6 SERVICE REQ D B6 SYSTEM FAULT B6 BMS Not Communicating B7 SERVICE REQ D B7 SYSTEM FAULT B7 Battery Fault Module Lost B8 SERVICE REQ D B8 SYSTEM FAULT B8 Battery Fault Temperature Sensor Failure B28 SERVICE REQ D B28 SYSTEM FAULT B28 Battery Fault Voltage Sensor Failure B29 SERVICE REQ D B29 SYSTEM FAULT B29 Battery Fault Current Sensor Failure B30 RECHARGE REQUIRED B30 Battery Fault Critically discharged alarm B31 SERVICE REQ D B31 SYSTEM FAULT B31 Battery Fault Over Volt alarm B32 SERVICE REQ D B32 SYSTEM FAULT B32 Battery Fault Sanity Error No communication B33 RECHARGE REQUIRED B33 Charge SOC is at 0 B35 ALLOW COOLDOWN B35 Battery Fault Over Temperature Shutdown B36 ALLOW COOLDOWN B36 Battery Fault Over Temperature Alarm Taking Care of the Unexpected 81 System Warning and Error Codes Code Message Description B40 SERVICE REQ D B40 SYSTEM FAULT B40 BMS Back in Idle Mode B41 SERVICE REQ D B41 SYSTEM FAULT B41 Battery Fault Isolation measurement failed B53 RECHARGE REQUIRED B53 Battery Fault Critically discharged warning B54 SERVICE REQ D B54 SYSTEM FAULT B54 Battery Fault Over
88. ttom v1 SERVICE REQ D V1 SYSTEM FAULT V1 VCU Temperature Too High v3 SERVICE REQ D V3 SYSTEM FAULT V3 BMS CAN processor failure V4 SERVICE REQ D V4 SYSTEM FAULT V4 Motor Controller CAN processor failure V58 SERVICE REQ D V58 SYSTEM FAULT V58 VCU 12V Out of Spec V59 SERVICE REQ D V59 SYSTEM FAULT V59 VCU 5V Out of Spec V69 SERVICE REQ D V69 SYSTEM FAULT V69 SPI Flash Memory Failure V70 GET SERVICE V70 USB interface failure V71 GET SERVICE V71 USB Flash Power Fail V72 GET SERVICE V72 VCU Temperature Vref out of spec V77 GET SERVICE V77 Sound Failure V78 GET SERVICE V78 Real Time Clock Not Working DISCONNECT POWER AC Connected In Drive Mode 5 KICKSTAND DOWN Kickstand is down in Drive Mode CONNECT POWER AC Not Connected In Charge Mode z DASH OFF NO MESSAGE Dash not connected DASH OFF NO MESSAGE Dash CAN Processor Failure BATTERIES LOW Battery Fault BMS SOC lt 20 Taking Care of the Unexpected 85 System Warning and Error Codes Code Message Description HEADLIGHT OFF Headlights off in Drive Mode ACCELERATOR STUCK Accelerator Deflected should be at 0 position COME TO FULL STOP Vehicle Speed not zero when throttle switch was turned on CYCLE THROTTLE SW Throttle Switch on at power up SERVICE MODE Diagnostic Cable Connected CYCLE THROTTLE SW Motor Controller switch Sequence Error ACCELERATOR STUCK Motor Controller Accelerator
89. uges Indicators and Displays INDICATOR LIGHTS All indicators will light for a few seconds and then turn off when the Empulse powers up The ON indicator will then light and remain on When applicable the other indicators will light under certain conditions These conditions are identified as follows Note If one of the indicators does not light during the indicator check contact your Brammo Authorized Dealer as soon as possible ON Amber Illuminates when the ignition is on Q EA D Headlight Low Beam Green Illuminates when the headlight is operating on low beam Wii Headlight High Beam Blue Illuminates when the headlight is operating on high beam Left Turn Signal Green Flashes when the left turn signal is operating Right Turn Signal Green Flashes when the right turn signal is operating A System Attention Red Flashes when the Empulse has detected a fault or warning Will also be accompanied by a fault or warning message on the LCD See System Warning and Error Codes page 81 Z Kickstand Down Red Illuminates when the kickstand is in the down position E Motor Over Temperature Red fasai Uminates when the temperature of the motor reaches its thermal operating limit Illumination of the indicator will be accompanied by a THERMAL CUTBACK message on the LCD Note To protect the motor from damage the motor controller will reduce the available power according to the motor temperature
90. uid is suspected seek medical attention immediately If the fluid comes into contact with the skin or eyes rinse immediately with plenty of water Brake fluid can damage plastic and painted surfaces Handle with care and wipe up spills immediately Your Empulse is equipped with a front and rear hydraulic braking system As the brake pads wear the brake fluid levels will drop A leak in either of the systems will also cause the level to drop Frequently inspect the systems to ensure there are no fluid leaks Periodically inspect the brake fluid levels and the brake pads for wear If the brake lever or brake pedal freeplay does not feel within the normal range while riding check the brake pads for wear Worn pads should be replaced If the pads are not worn beyond the recommended limit there is probably air in the brake system See your Brammo Authorized Dealer to have the air bled from the system Recommended Brake Fluid UN WARNING Only use new brake fluid from an airtight container Fluid from open containers or previously bled from the system will have absorbed moisture which will adversely affect performance and must not be used The recommended fluid is DOT 4 brake fluid Be sure to read the label before opening the sealed container Fluid Level Inspection Note Before commencing any work on your Empulse refer to SAFETY PRECAUTIONS page 36 Place your Empulse in an upright position on a fi
91. y kinked or binding links and work them free Adjust chain slack if needed Inspect the front motor sprocket and rear wheel sprocket teeth for excessive wear or damage If necessary have your Brammo Authorized Dealer replace a worn sprocket Adjustment 1 Place the Empulse on a rear wheel stand with the ignition switch in the Off position BRM1060 2 Using a 27 mm wrench or socket loosen the rear axle nut 3 Loosen the lock nuts on the drive chain adjusting bolts on both sides of the swingarm 4 Turn both the left and right drive chain adjusting bolts an equal number of turns until the correct drive chain tension is obtained e Turn the drive chain adjusting bolts clockwise to tighten the chain e Turn the drive chain adjusting bolts counter clockwise and push the wheel forwards to loosen the chain tension Check the chain tension at a point midway between the front motor sprocket and the rear wheel sprocket Move the Empulse forward and recheck the chain tension 68 Servicing and Maintaining Your Empulse Maintenance BRM1061 nn Use the measuring marks teeth on the chain adjusters aligned with the end of the swing arm to check the alignment of the swingarm Make sure that the mark positions are equal on the left and right sides If the rear axle is misaligned turn the right or left adjusting bolts until the distances are equal 6 Torque the rear axle nut to 55 Nm Note If a torque wrench is
92. ylinder e Check operation Ni y Ni Ni NI y y J e Inspect fluid level Motor e Check operation vf viv jv fv fv fw fy e Visually inspect power cables for any cracks or damage Clutch Assembly J J J N J J e Inspect clutch plates and springs Should be serviced by your Brammo Authorized Dealer unless you have the proper tools service data and are mechanically qualified In the interests of safety we recommend these items be serviced only by your Brammo Authorized Dealer Servicing and Maintaining Your Empulse 43 Component Locations HANDLEBARS 1 Clutch lever 2 Clutch fluid reservoir 1 2 3 4 3 Front brake fluid reservoir 4 Front brake lever 5 Throttle o oO o fad ao A EN Servicing and Maintaining Your Empulse Component Locations LEFT HAND SIDE OF THE EMPULSE 1 Fuse box under upper body panel _ 2 Front brake caliper 3 Kickstand 4 Drive chain 4 BRM1031 Servicing and Maintaining Your Empulse 45 Component Locations RIGHT HAND SIDE OF THE EMPULSE 1 Rear brake fluid reservoir N w N Fuse box under upper body panel High voltage connector behind upper body insert Rear brake caliper Rear suspension spring w Transmission oil drain plug Transmission oil fill plug Coolant filler cap behind front cover Front brake caliper Oo ON AN RA BRM1032 D Ov Servicing and Maintaining Y

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