obdtoolshop.co.uk - OBD Diagnostic Tools eShop
Contents
1. Display settings menu to enter the menu are subject to choose and the control buttons place setting User to enter the menu and can enter a user information USB connection settings menu to enter the menu can be set up pc host and connectivity communications and data synchronization Online diagnosis set menu to enter the menu can be set on a wired or wireless host medical diagnosis settings UUL PS2 Heavy Duty A Language settings Language SHE click the language In the interface the menu icon into OLID Italiano _ ESKa Nederlands C Deutsch Polski C Danske C Portugu s English Romana C Espa ol Pycckn C Suomi Svenska Fran ais Cp6un C E nvik T rk Magyar O wep x the language settings menu interface choose the language as shown B click the display calibrated on setting Carefully press and briefly hold stylus on the center of the target Repeat as the target moves around the screen screem the calibration Fress the Esc key to cancel i method is introduced before screemshot is shown as e C adjust Screen brightness Click the brightness on the setting interface click the Brightness brightness strip from left to right to choose he brightness you need screemshot is shown as _ UUL PS2 Heavy Duty D Buzzer setting Buzzer click the buzzer In the interface to set a buzzer ope2. e A t X UUL PS2 Heavy Duty 2 Using the multi jumper box Tip If you use the OBD testing connectors for direct connection can only detect the standard diagnostic connector pin out on the connected system pin 7 for ISO diagnosis pins 2 and 10 for SAE diagnosis 6 and 14 pins for the CAN diagnosis This is usually the engine control system some cases may find other systems All diagnostic criteria did not take out the plug pins on the OBD system must use the test connection with the million a jumper box to the jumper connection test In the use of million a jumper box to the jumper connection test click on that connection as follows 1 the multi jumper box EATEN Oy YOOT OOTY 2 note of the side hole on multi jumper box it is visible on the label place of the box back hole 3 using method of multi jumper box In the side with the hole in the multi jumper box must be cross wiring in the configuration box to connect With a jumper in the use of jumper box the need to first determine the type of the tested vehicle diagnostic blocks and protocol according to the type of diagnostic blocks select the EESE X UUL PS2 Heavy Duty corresponding cross wiring to connect jumper seat at one end and the vehicle diagnostic connector the other end and the hole with a jumper to connect the terminal box Note that before the connection is required in the diagnosis of vehicle seat multimeter voltage measurement te
3. Duty 7 If you want to write a new nozzle of a cylinder encoding just in injector data function select wright QR menu you can write code injector take writing the sixth cylinder injector coding as an example as shown below Y 13 Before entering a new nozzle coding it needs to check whether the code is correct or not the error code will not be allowed to write into the injector ECU it will work after the confirmation and click OK As shown below Y PS2 Heavy Duty Please input 30 injector calibration values For example 520000091400080F0005000000004D 19 If the communication is normal screen will be displayed test end which means the nozzle data into successfully as shown below Y Test end Tip Typically only when replace the injector need the function Read and write of Nozzle code QR code maintenance staff in the preparation of the nozzle into the new coded nozzle should be further encoded to read read out of the nozzle confirm whether the newly written code into the nozzle coding write code to determine the correct nozzle 3 Read vehicle information 1 In the test function menu select vehicle data menu to read the basic information of vehicles and vehicle data as shown below Y PS2 Heavy Duty Hino Vehicle Basic Information Vehicle Data Information 2 Read basic information about the vehicle as shown below V Hino ECU Part No 89564 23104 Chas
4. I UUL PS2 Heavy Duty 2 Press OK key and the relating testing function menu of the system will show up the different car model or different system will result in different testing menu as the picture shows below System Function n System Information Back ReadTroubleCode PgUp Erase Fault Codes PgDn Read datastream Print Freeze Frame Actuation test Injector data Vehicle design Function test 3 Function of reading ECU information This function is to read the ECU information it s shown as system identification or system information in some drive by wire 4 however they have the same meaning which is to read the information such as software version hardware version etc of ECU The picture shows as below Y Hino Aln Correspond System 89564 23104 Back Chassis No PgUp Engine No PgDn Print 4 Function of reading fault code Selecting read fault code function to read the fault code saved in the ECU electronic control Ee X UUL PS2 Heavy Duty system if there are no fault code in ECU it will show no fault code present or system is normal as the picture shows below Y No fault code present Note when diagnosis the car if it shows system is normal or no fault code present it means that there is no fault code saving in ECU or there are some other faults which can not be detected by ECU mostly those undetected faults are machine
5. with high standard configuration has freeze frame function freeze frame data is that when recordin a certain fault code it will also save all data relating to this fault code in ECU module including input and output data It would hele the serviceman to understand under what situation does the fault code happen it s helpful to analyze the fault codes 7 Function of erase fault code Go back and select erase fault code to erase the current and history memory saved in ECU this function will erase all current and history fault codes please make sure if you have recorded the fault codes before erasing As the picture shows below Do you want to clear DTCs 8 After press Yes to erase the fault codes if the communication is regular then it will Show meen men I UUL PS2 Heavy Duty Erase fault codes successfully or Fault codes are removed normally after erase the fault codes it needs to read fault codes again to make sure if the fault codes are erased As the picture shows below V Erase fault code s successfully 9 Function of reading datastream Go back to the testing function menu select read datastream to dynamic and static Data stream of this system Note Optional read can be selected when reading the data stream you can select the items in accordance with your need When reading the data stream normally the engine will keep running some data items can be read when the engine is static as
6. SD card 3 paper outlet use for mini printer C Schematic diagram of VCI diagnostic box ie X UUL PS2 Heavy Duty Function The box is bridging the PS2 mainframe and the automobile diagnostic base It is called lower position machine This diagnostic box has two connections the DB15 connection and the OBD II connection The main testing line connects the PS2 mainframe with the DB15 adapter The OBDII connection could link with the testing adapter PS2 with OBDII diagnostic base could directly link with automobile connection base Because the blue teeth communication module is installed in the VCI diagnosis box the PS2 mainframe could proceed the diagnosis without the main testing line The on line diagnosis should be changed to the wireless diagnosis mode on the menu serial port Uses in the main body debugging D PS2 technical parameters operating system WINCE 5 0 operating platforms 2 CPU SAMSUNG 32 bits processors basic frequency is 400MHZ random memory SDRAM 64M 3 programming memory FLASH 64M supports SD card slot in and slot out 4 mainframe battery rechargeable battery 3500m Ah mainframe power supply DC12V 24V mainframe power 25W printer Mini high speed thermal sensitive printer 8 screen 8 inches real color touch screens 800x600 with LED back light Q relative humidity lt 90 temperature 20 50 C wireless communication blue teeth E Package parameters mach
7. anu as it is powered B main screen and function keys notes 1 PS2 main interface Main interface is shown as below after PS2 is turned on Y 0BD Diesel Engine Exit About Options Help 2 PS2 sub menu You can click PgUp or PgDn key to select the page as it enter into the Diesel sub menu the interface as shown below Y Diesel ISUZU Mack xy Isuzu Mercedes Benz MACK VOLVO M MAN Hyundai 3 The main interface Function Keys I UUL PS2 Heavy Duty mainframe information button click on the button it About could display its information including software and hardware version release date and product serial number etc Settings button click on this button will display the ptions main setup menu Help button click on this button will display help information technology information Wireless Bluetooth signals prompt Host battery tips Home button click the button to return to the main interface Capture key click on this button display pictures could be captured and be stored in the Snapshot folder of SD card Help button click on this button can check the relevant using assistance and technical information Return key click on this button can return to the previous screen from the current screen Flip key click on the button will turn the current interface is based on the previous interface Scroll down key click the button next will be based
8. codes after the first time reading then erase the fault codes and read the fault code again If there are still some fault codes can not be erased it means that this fault code indicates some problem that should be fixed If all fault codes can be erased but the problems are still existing there then we can start off the car and connect to the equipment to read the fault codes after driving Provided that a certain fault code keep showing up then this code is really existing then this fault part should be repaired accordingly 6 Function of reading freeze frame Go back and select freeze frame to read the freeze frame data For instance when reading the freeze frame data of fault codes of P0188 choose fault codes of P0188 then select freeze frame then the freeze frame date will show up as the picture shows below V Hino n apo Fuel temperature sensor circuit high POLER voltage i Back Common rail pressure sensor circuit high voltage PgUp Coolant temperature sensor circuit high voltage PgDn Monitoring IC malfunction in CPU Print Common rail pressure sensor circuit low voltage Excessive common rail pressure Exhaust brake solenoid valve malfunction short to GND Freeze Frame Accelerator sensor circuit 1 low voltage Accelerator sensor circuit 2 low voltage UUL PS2 Heavy Duty Engine coolant temperature Engine speed Vehicle speed Injection quantity Note normally only the ECU
9. essnssssosssesorossesessoneesorosseees N u o00osoeoenusseoesoessseree 8 PA PE o aia E E o C A 8 3 Function keys notes for MAIN SCr n eesesserserrsernesrerere nn dE UMP 10 oss csccsssevcescsssrscesstesssseessesees 8 4 Function keys notes for SUD MENU ccscccsssscesssscescssceeeseseecssseesessaesessseceseecesssecessaeeeseesesecssueeeesaeeeees 9 C Setting mainfraMe eessessssseessseseseersseseseressoesseenseseese senes MN MOM sosnsisassvecievuncsdadtenssouisupavedneisTarndarand ane 9 1 Checking the information Of MAINFFAME ccccsencecesssscesssesescsscesssecesceseeesesescesseeceaeecesseeceeecessaees 10 2 Se TRUS Man dM E spiccvannite versnctentsonacio a Marea dane ooriaabamug aa E 10 3 Notes Of setting FUNCTION MENU 0 0oNQMM o MODgerscosseeccsscscssscscrsssccesessstscesseesevstscecsessssseceeeesseeesseses 10 D install printing PAPET cccccscorscesssecees Meneame MPs vosccssssccsssvecssssecssscsvesssscssssscscssscsssessssesssveesseeseseesssees 15 MN NAO LEC ERE E EEEE Maan geile AEAEE AEE E EIT 15 2 the installation of printing papa Y eseseessseseseersereessserrsrersseresesesseresreesserestseseeerssesesrersseeeseses 15 E connect and diagnose with vehicles by PS2 ccccssceccsssecessseceeesseesesesescssseseseaeecseaeecesaeeceeseesescseeeeeees 16 1 testing of CONNECTING VARIG G cscsccsssssessscescsssrscenstecsssecssseseesseveesssveesssscssseveescoserscesstesssseessese
10. g papaer Take the printer cover off from the 2 take out the printer roller install the mainframe back hold down the printer printing paper positively then plug the roller cover to push back toward the direction of into the inner hole as shown below the arrow to open as shown below y 3 Stretch out some typing paper and 4 it can print after the cover is installed if ensure that the edge of typing paper is on a paper cant print smoothly please check if parallel with printing box then push back the paper installed unfit if it cant print out words cover as shown below Y please check if paper installed negatively V E gt X UUL PS2 Heavy Duty E connect PS2 to diagnosis vehicle 1 connecting test with PS2 1 Please check if the SD card is put into the mainframe correctly 2 Connect mainframe with VCI diagnostic box by main testing line find out the corresponding testing connector in the PS2 suitcase according to the type of vehicle diagnostic block then connect VCI box with vehicle diagnostic block by testing connector 4 you can use the universal jumper box to test if in case there is no suitable connector in suitcase but please pay special attention a please test the diagnostic block by multimeter before connecting so as to confirm its anode Negative electrode K communication line or CAN BUS communication line b please pay more attention to avoid shaking hand lead to short circuit and destroy the electr
11. i A X UUL PS2 Heavy Duty Preface PS2 Heavy automobile computer diagnostic tool is a major product of Xtooltech Co Ltd Our technicians in programming and R amp D section play a technical leading role in this business Most engineers have rich experiences for designing platform and software Therefore our custom will feel the outstanding and powerful performance of the product As for the design of PS2 our technicians perfectly mix appearances with practicality With jumbo size true color full touching screen and simple body customers will operate PS2 more intuitively and easily The capability of the built in highly processing chip could reach 400MHZ Its ability is superior to the common used ARM7 chip Such excellent performance of the chip and the superior diagnostic module will guarantee the accuracy and real time function The demonstration for data stream of PS2 shows its accuracy and rapidity which will enhance the convenience of our guests In the compatible aspect of data agreement PS2 comprehensively supports all protocols and all modes for the OBD Il The built in CAN BUS chip supports all CAN BUS agreements The forward looking design of PS2 meets the need not only for the present but also for the future automobile main line examination The drivers of diagnostic module can be updated through the internet The formidable compatibility reduces the equipped adapter PS2 is easy to handle and users will experience the unique design from
12. ine composition mainframe with SD card touching pen testing adapters group of lines SD card adaptor operation manual and outside suitcase 2 overall size 305 2x215 2x85mm 3 weight 10KG I UUL PS2 Heavy Duty Chapter two operation of the product A PS2 display calibration 1 When the host boot tap anywhere to access the screen calibration program interface as shown below Y HEAVY DUTY CE A 2 Please click on the center of the cross calibration of the main screen cursor after entering into the screen calibration program interface cross cursor will turn in the middle of the screen upper left lower left lower right upper right corner of the five points Each click will move the cross cursor to the next position more accurate you click better the function of calibration will be the screen will mention you to click on anywhere to store the current calibration value after five directions are followed by click then the main interface will turn into the boot As shown below Carefully press and briefly hold stylus on the center of the target Repeat as the target moves around the screen Press the Esc key to cancel Tip Typically the screen is no need to be calibrated in each using time but it should be done in the sense of the using of touch screen is inaccurate or its difficult to click I UUL PS2 Heavy Duty the selected menu Touch screen calibration also can be set on the setting function of main m
13. is 16 positive 12V 24V 2 Round 16PIN diagnostic Block Denso Bosch Cummins 5 Terminals 1 Positive 2 Negative 8 7 5 K Diagnosis 11 CAN H diagnosis 12 CAN L Diagnosis 3 Round 37PIN_ diagnostic Block MAN 5 Terminals Other pins not for diagnostic features A negative D positive a Engine Control System K line Z Engine Control System L line L auxiliary heater K line P auxiliary heater L line U Reducer K Line V Reducer L Line E gt XTD 4 round 38PIN diagnostic socket Iveco models 5 round 9PIN Diagnostic Block Cummins Bosch Carter PS2 Heavy Duty BW terminals 1 EDC exhaust gas recirculation L line 2 EDC exhaust gas recirculation K line 3 ABS ABS ABD L line 4 ABS ABS ABD K Line 5 SRS Retarder L line 6 SRS Retarder K Line 7 combination instrument L line 8 Combination meter odometer K Line 9 secondary supplementary heating L line 10 auxiliary supplementary heater K Line 11 15 terminals 12 start acceleration protection K line 13 HVAC L line 14 HVAC K Line 21 CAN BUS high 22 CAN BUS LOW 27 terminal 30 positive 28 Speed 29 speed signal 30 ground negative ka Terminals A ground negative B power supply positive C CAN High 1 D CAN Low 1 E L line F RS 485 G RS 485 H CAN High 2 J CAN Low 2
14. ning or closin Screemshot is as shown E EN METRIC switch click the EN METRIC In the interface menu to EN Metric choose your need screemshot is as shown C English Metric F Display settings Asmay click Display menu In the Control bar interface to choose the theme selected or to set control button on the left or right as you used to Screemshot is as shown Address o zipcode o USB Connect Disable C Enable PC Connect a With wire O Wireless PS2 Heavy Duty G User information Click user info in the interface you can enter your user info the input keyboard will automatically pop up as you enter the menu the information will be printed out when it s print H USB connection settings click USB Connect In the interface host can be set prohibited or permitted to connect with the pc communication Online diagnosis Click PC Connect in the interface host can be set diagnostic testing by wired or wireless a X UUL PS2 Heavy Duty D To install Printing paper 1 Notes The standard of printing paper is 0 30mm X 57mm and inner hole is 10mm for thermal paper 2 Thermal paper must be put far away from high temperature place or it could lead to abnormal showing fuzzy printing or black stone on the printer paper 8 It cant be print out normally if the paper Installed negatively 2 installation for printin
15. on the current turn to the next screen interface OK button the selected menu or function to determine action Print button click on the Print Screen key host to the currently displayed information Print C setting mainframe interface I UUL PS2 Heavy Duty 1 checking the information of interface Click the button About G the bottom of the main interface to display the host software and hardware version release date and product serial number Information as shown below Y About Hardware version 5 0 Software version 5 0 Release date Nov 10 2010 Serial number AUTOOL 88888 Print Copyright c 2010 xtool All Rights Reserved 2 setting interface Click the button below then showes the host settings menu can choose setting as shown below Y Options x g Brightness Buzzer ome N amp L USB Connect EN Metric Display User Info E PC Connect 3 notes of setting function menu r Notescofmeny Brightness Buzzer User Info Serial port PC Connect PS2 Heavy Duty Language settings menu to enter the menu can be a more active language Screen calibrated menu to enter the menu to calibrate the screen Brightness adjustment of the menu to enter the menu is a brightness adjustment on Buzzer set menu to enter the menu can be a buzzer at the opening or closing set And the toggle menu to enter the menu to the public can switch the EN METRIC
16. onic components as the distance of diagnostic block s terminals is very small c Wrong connection will destroy ECU or the electronic compolents in mainframe for example wrong connection with anode and negative electrode or treat anode as K line which would destroy diagnostic equipment While it will lead to no way to enter into the system if H line is wrongly instead connect with L line of CAN BUS communication d more illustration about diagnostic block compolents and jumer line please check page 38 Its ready to diagnose vehicle as the electricity light switch turned on and the power button pressed down The connecting diagram is shown as follows P2 X EMA ve EME O MAA 2 Notes of connecting diagnosis E n S X UUL PS2 Heavy Duty 1 The power should reach to the normal working voltage 12 V or 24 V 2 the hand should pinch the front of harness to Pull or insert the testing wire cant pull the middle part forcibly Please check if it is flat after inserting cant slant to insert so as to invoice destroying the terminals 3 The user should operate by the illustration as testing special function For example the factors of Off cylinder test for some vehicles are as follows the water temperature of engine is 80 C 105 C should close light air condition and loosen pedal fast etc 4 as the diesel machine and the electronic control system are usually complex so if it cant test or testing da
17. ory Lists Chapter one acquaintance Of Product e sesessseesesessseesesesssersssressenessreesenesseeressrssseressreresseeeseeessseesesrnsseese 4 A diagram of PS2 mainframe appearance csssccesssecessecessseceecessecsseceecseseeceseusaeeeseaeseseeeseeessaeecssseeceees 4 LFront IMI UIE Cie sateen eco veins Vayarteserelayccausasiedareasinstina a A ATAOE EE E EORR ENE NENE 4 2 BaCk VEW FEU nrerin a T R 4 B PS2 mainframe Interface Schematic ssesssssssseessseseseessseeesesesesreesseeesesesseeeeseesseresssesesresssoresesessererssessss 4 1 The upward side connection of the mainframe c ccesssceecssseeeseceecssaeecssaeeceseeceseeeseaeecseaeecssaneess 4 2 The lower side connection of the mainframMe ss sessssseesssessreesesessreressrssseressreeseresssresssreerresseseeses 5 C Shape Schematic of VCI diagnostic DOK vivscnssscusacescesassecsiviusneassvaseoiuassasdanenivausdssancanogusdavebneecesvaeaaundimenves 5 D PS2technical Parameters siceraria A AEN EEEE EOS E EEA 6 e PACKS oe NS E ar E E NEEE E EEEN E AE 6 Chapter two operating the product eessessesessseesesresseressreessresssresssreesrresseerrsssresseorsseeesesneesesessseressressresnes 7 A Calibration of displayYacssnonioicnrci a aeni A iiini 7 B Main screen and function keys NOTES scccssssecssssecesssecescosseecesseecssaeecesaeecssaeecesueccesscessseeessaeecesaeeseees 8 1 PS2 Main SCreemM eeonossessenseseoocsssessnnsesesossssessorososs
18. our R amp D team We also provides wireless communication version of PS2 The servicemen can sits in the office to carry on the functional test The VAG connector could meet the various requests from customers All test procedures places ona high capacity SD card which facilitates the updating procedure The mulit language edition will satisfy the demands from our customer around the world As a result of massive field test PS2 becomes a matured and integrated product Excellence is our motto We make every effort to develop and to innovate our product which enables PS2 to become an reliable automobile diagnostic equipment The speedy test the accuracy and the user friendly design of SP2 help us to enjoy the support of all customers PS2 is a high tech and professional automobile diagnostic tool Please follow the instruction to use the product If you have any problems or questions related to the operation please contact post sale Technical service department for further instruction i A X UUL PS2 Heavy Duty Statement 1 This manual is designed for the PS2 product any company or individual are not permit to replicate and backup it in any form if they don t have the authority license from XTOOLTECH CO LTD include electronic mechanical photocopying recording or others 2 PS2 heavy duty is just offered for the professional and technical personnel of vehicle maintenance 3 This manual only provides methods of operating PS2 product
19. rint 2 Cylinder Cutout 1 Cylinder Cutout VNT position Fuel leak check EGR position Note actuation test is to do function test for some certain parts of the system when excuting this function diagnostic tool will analog ECU signal to execute movement testing to executive sensor so as to judge whether the executive sensor or wire are working good or not a Target engine speed r min Back Exhaust brake solenoid valve PgUp Engine retarder solenoid valve 2 PgDn Engine retarder solenoid valve 1 Print Pulse EGR solenoid valve EGR solenoid valve 3 EGR solenoid valve 2 EGR solenoid valve 1 VNT solenoid valve 1 12 Taking EGR solenoid valve test as example press EGR solenoid valve menu to test EGR solenoid valve and the wire then observing that whether the EGR solenoid valve has the movements in correspondence with the diagnostic tool command or not so as to make sure whether this sensor and wire are working normally or not As the picture shows below Y UUL PS2 Heavy Duty Active text start Start Stop 13 Function Test Return to the test function menu interface you can choose to enter function test menu as shown below Y Hino Suction Air Volume Check VNT Check Fuel leak Check Check Turbocharger Driver Accelerator Sensor Adjust PTO Accelerator Sensor Adjust Tip Function test is the advanced features of diagnostic equipment for elec
20. rminals to determine the diagnosis of Block the negative electrode and the socket Confirm the connection before the test the use of cross wiring connected to the corresponding box with a jumper side air Typically the power for the 12V or 24V K communication line is 12V or 24V CAN H and CAN L to about 2 5V the voltage sum of the two lines should be around 5V
21. s our company does not undertake any responsibility if it result in any consequences by operating other equipments 4 XTOOLTECH does not undertake any responsibility if the equipment is damaged or let users cost or loss any expenditure because of the user s personal or third party s accident or abuse or misuse of the equipment or unauthorized alteration and repair or wrong operating not guide by manual etc 5 The manual is based on the existing configuration and functions and it will also be subject to change if the tool is added new configuration and new features but please pay attention that we wont notice it specially XT a 6 XTOOLTECH Company has conducted a registration of trademarks the logo is VUL 7 XTOOLTECH Company claim that it still owns the ownership of trademarks service marks domain names logos and company names among the nationals where those have not yet be registered The other products and other company names mentioned by the manual still belong to the original registered companies nobody can use the name of XTOOLTECH or the trademarks service marks domain names logos and company names if without the formal agreement written by the consent of the XTOOLTECH owner 8 You can access the web site http www xtooltech net to learn more about the related information of PS2 equipment 9 XTOOLTECH company owns the final interpretation of the manual contents A X UUL PS2 Heavy Duty Direct
22. seees 16 2 notes of connecting and diagnosis vehicle ssssssesssesesesssessesessessesesseersssrsseressrneseressseesesresseresee 16 F the method and funpci n gr using PS2 eesssessseerssresseresssreseseeesesessseesesersseresseeesroesseesseeesseeesesrasseeeseeeseese 17 E e U1 O E A E E E S A E NAE E E E A 17 2 operating the testing FUNCTION ccscccesssecessecesssecessseceseeceseseseecesaeecesaeecesseecesaeecesuecesesesescessaeesenees 20 3 Read VENIBMMNTOrMATION 0 csssescssscccssssrscsscscessscesssverscecseessseoesssseecessssonsseveesessetscessescssstscssseessses 31 Chapter three Places of diagnostic seat in different vehicle modelS ssssssseresssesesese ceeeeeesseeeees 33 Chapter Fourth The definition of diagnostic seat and the communicational protocols 06 34 A the definition of diagnostic seat and the diagram ccssccesssccsssecesssecesssecesseeesesesescseseecssaeeeeeesees 34 1 the standard OBD II Diagnosis S at ceccesssccesssecesesecessseceseesescsesescesaeecseaeecesaeecessueceseecssaeeeesaees 34 2 ROUNG 16PIN diagnostic SOCAL scvivsssiserseivscnsersnene sav aiicevanntvasuelaciuassidusrevnusustecetanponancasniaieasreaiietieea 34 3 ROUNG S7PIN diagnostic SEAL siseessaceshccarsanesdiscveascnvslesvanpuacanesuatsivadaarcenignes despa tuadbseekaicnerapianvarancsnbaaaawende 34 4 Round 38PIN diagnostic seat t cssecsssccssescssessssscesscescenstscsssecssstecssseecsssue
23. sis No Engine No Last data of ECU Programm PIN of ECU Programm 3 Read vehicle data as shown below V Combination Meter with CAN communication ABS with CAN communication PHM PTO FLAG Semi trailer flag Exhaust brake flag Engine retarder flag High torque differential Engine per heat device flag ES gt X UUL PS2 Heavy Duty Chapter IIl Block Diagnostic position of different models Diagnosis truck seat sub graph Diagnostic Block location Diagnosis of medium sized passenger seat location map yin r n ee joa p TANS 7 Gs a S ONO Block Diagnostic utility vehicle location map ge E OF Location seat small car diagnostics Tip Each vehicle manufacturer may select additional pin used to diagnose a variety of systems We can not guarantee that every manufacturer to comply in all respects the same standard Therefore this pin will be allocated with a different distribution as described Pin assignments specified by the manufacturer according to the specific decision models and maintenance information A X UUL PS2 Heavy Duty Chapter IV Definition of diagnostic seat and Communicational protocols A common definition of diagnostic Block diagram and pin 1 The standard OBD II Diagnostic Block Type El erminals 2 10 2 and 10 for SAE diagnosis 4 5 Negative 6 14 6 and 14 for CAN diagnosis 7 15 ISO KWP K ISO KWP L diagnos
24. ssssessssescesssscessstersseess 35 5 ROUNG OPIN diagn sis SEAL ssoncrssniveasssssnavevasasaintuasiesstensdhuvanaindasinds useciatearddusnnaevaiess etuedunistunsttunaveoiorntas 35 BUSI TIS VIVARIUM OS ON eirncose varencosnurcosspeszcmntssasnancarsassventarenramnasranei a T A 36 L ihe muli Jumper DOXA OEE EE RAEE EEEE 36 2 note of the side hole on multi jumper bOX sssssesesesesesessesssessseesesessseressreteressresseresseeresseseseresseesees 36 3 USING method of MUItI JUMPEL BOX sisina nnenin eane in Ea NEAN 36 e A X UUL PS2 Heavy Duty Chapter one acquaintance of Product A diagram of PS2 mainframe appereance 1 Front View Figure XTOOL Ge WEAVW CNTY Latin Wee EH B PS2 mainframe Interface Schematic 1 The upward side connection of the mainframe ee X UUL PS2 Heavy Duty Schematic diagram notes 1 Power switch Uses for starting and closing of main engine 2 USB connection Uses this connection to carry on the data synchronization with PC 3 VGA connection Uses this connection to link the external monitor 800x600 pixels 4 Main test connection Uses the testing line to carry on the vehicles diagnosis power connection Uses for the exterior power supply touching pen Uses in clicking on the touching screen 2 The lower side connection of the mainframe Schematic diagram notes 1 serial port Uses in the main body debugging 2 SD card slot uses for
25. system faults or executive circuit faults also it is possible that sensor causes some signal windage in a certain scale We can judge the fault from data stream function 5 If there are fault code existing in ECU the screen will show all the fault codes and its definition when reading the fault codes the picture is as follow Y nl Back Accelerator sensor circuit 2 low voltage Current PeUp Accelerator sensor 1 and 2 malfunction Current PgDn Common rail pressure sensor circuit high perai voltage Print Coolant temperature sensor circuit high wiltene Current Fuel temperature sensor circuit high wil cape Current Fuel temperature sensor circuit high eave History Common rail pressure sensor circuit high Ji rage History Coolant temperature sensor circuit high voltage History Note Normally the fault codes which are detected at the first time is not regarded as the Se I UUL PS2 Heavy Duty correct evidence to eradicate the faults Because when driving the car or one of the systems is running ECU will diagnose the entire system continuously and the faults would be recorded caused by the driving environments and the wire artificially plug in or draw Maybe problems caused by this has nothing to do with the car faults which are going to be eradicated so that repair the car fully in accordance with the fault codes will easily lead to incorrect judgment The correct way is to do some simple record of the fault
26. ta is wrong please check out the correct ECU model then choose it to correspond with the menu Maybe it should update the software If you cant find out the vehicle model or diesel electronic control system in the menu Or contact with technical service department No using the harness not produced by xtooltech in order to avoid unnecessary loss No plugging out SD card in terms of diagnostic testing in order to avoid losing data 8 No power off directly in terms of communication with PS2 and vehicle please cancel the task first then back to main interface and then power it off Q Please using it gently and no shaking and striking Please touching screen gently so that it can be used as long as possible please power it off if long time no use it F Using method and functions 1 Menu choosing 1 As connecting PS2 with vehicle successfully Press down power key enter into the main menu shown as follows Y OBD Diesel Engine Exit About Options Help gt Par 1s eee I UUL PS2 Heavy Duty 2 choose menu according to your need Y Engine py oO ey Diesel HACK 3 example for HINO choose engine then see HINO logo if not please click PgUp or PgDn to find it shown as follows Hino 5 0 This program can diagnose Hino vehicles and engines include engine suspension and VCS system Select a version and press OK to start diagnosis 0 4 If the screen display m
27. the picture shows below Y C Engine coolant temperature C Engine speed C Vehicle speed C Intake air temperature OK Common rail pressure Select All Atmospheric pressure Clear All C Accelerator position sensor 1 position Accelerator position sensor 2 position 0 After the data items are selected press OK to show the real time data take reading the selected data stream items as example as the picture shows below Y ae X UUL PS2 Heavy Duty Hino yy Engine coolant temperature C Engine speed C Vehicle speed Intake air temperature Air flow rate from MAF sensor C Common rail pressure Select All C Atmospheric pressure Clear All C Accelerator position sensor 1 position Accelerator position sensor 2 position Engine coolant temperature Intake air temperature Air flow rate from MAF sensor Note data stream function is an important function for the serviceman to make a further Judgment it requires the serviceman to have a good understanding on the sensor data Control signal and control method of every system of the car it s also the basic knowledge for the serviceman to use data stream function D Actuation test function Go back to the testing function menu after select actuation test it would show the available actuation tests of the system V UUL PS2 Heavy Duty 6 Cylinder Cutout Back 5 Cylinder Cutout PeUp 4 Cylinder Cutout PgDn 3 Cylinder Cutout P
28. tronic control diesel maintenance operations officer in the execution of the operation must be carefully read tips and precautions and strictly follow the prompts Some features test is under the condition of engine static item is executed while some function testing items is in the engine operating state implementation Some functional test must be met to perform corresponding conditions For example the water temperature in the normal working temperature of 80 C 105 C release the accelerator pedal air conditioning headlights and other load off and so on ee I UUL PS2 Heavy Duty 4 Take VNT Check for example after selecting VNT Check menu it will display the necessary conditions or operation tips prompted for functional testing it can be start test after confirm as shown below Y Pep PgDn Print Active text stop Start Stop 5 Read and write of Nozzle code QR code In the test function menu screen select injector data function to display the read write Nozzle Data menu as shown below Y Read QR Wright QR d6 After selecting read QR menu immediately you can read the data out of the engine nozzle as shown below Y I UUL Hino 7280808080808080808080808000 ard tj TZ80808080808080808080808000 72 ia 7280808080808080808080808000 12 7280808080808080808080808000 72 7280808080808080808080808000 72 7280808080808080808080808000 72 PS2 Heavy
29. ultiple versions usually choose a higher edition click on OK then enter into HINO menu and then choose what you want the menu is shown as follows UUL PS2 Heavy Duty Suspension VCS 5 Take diagnose Engine as example turn the ignition key to ON position after select Engine menu PS2 diagnostic box will communicate with ECU of the car meanwhile the screen will display a communication status as the picture shows below Enter Successful Please wait for system Configuration 6 If the communication between PS2 and ECU of the car is failed the screen will show test failed as the picture shows below Y UUL PS2 Heavy Duty Test Failed Note If the screen shows the failure it would be caused by the following reasons The ignition key is not turned to the ON position please turn the key to ON position or power on the engine 2 The connecting wires or the diagnostic seats are not connecting successfully please recheck if the connection is good 3 Testing menu was wrongly selected make sure the electronic control system is good and then select the correct menu to test 4 The testing software is not yet updated please update the software in time 2 Operation the Testing Functions 1 If the communication is regularly working the screen will show relating information or model of the system as the picture shows below Y ECU type PLICUH EngineQl i
Download Pdf Manuals
Related Search