Mizar Series User Manual
Contents
1. MIZAR REGAL SPRING DUMPER ARVEN s r l via Artigiani n 10 25030 A ARYEN MAGL DIO eros ITALY Tel 030 9973973 Fax 0309973975 DECLARATION OF CONFORMITY ISSUED ON NOVEMBER 20TH 2013 The company ARVEN s r l via Artigiani n 10 25030 MACLODIO BS ITALY under its own responsibility de clares that the pumps MIZAR REGAL SPRING amp DUM PER are in accordance with the following directives Directive on electromagnetic compatibility 2004 108 CE and subsequent revisions Directive on Low voltage 2006 95 CE and subsequent revisions Machines directive 2006 42 CE and subsequent revisions ROHS 2002 95 CE directive for the restrictions on the use of dangerous substances in electrical and electronical equipment ello Grazioli al amp Quality Dept INDEX 1 2 5 1 5 2 6 1 6 2 6 3 6 4 6 5 7 1 7 2 7 3 8 4 9 2 10 11 12 13 14 GENERALS POINT APPLICATIONS PUMPED FLUIDS TECHNICAL DATA AND USE LIMITATION MANAGEMENT Storage Transport WARNINGS Qualified personnel Safety Motor shaft rotation check Filter cleaning Responsibility INSTALLATION Installation site Working conditions Piping ELECTRICAL CONNECTION 8 1 8 2 8 3 Checking the direction of rotation for three phase motors STARTING UP 9 1 Float switch regulating PRECAUTIONS MAINTENANCE AND CLEANING MODIFICATIONS AND SPARE PARTS TROUBLESHOOTING TECHNICAL DATA 222. 8 ELECTRICAL CONNECTIONS CAUTION ALWAYS FOLLOW THE SAFETY REGULATIONS 8 1 The electrical installation must be carried out by an authorized and competent electri cian who assumes all the responsibilities 8 2 Ensure that the mains voltage is the same as shown on the plate of the motor to be fed and be sure TO MAKE A GOOD GROUND CONNECTION 8 3 The electropump both the single phase and the three phase version is supplied with an electric cable If the power cable is damaged in any way it must be replaced not repaired t is advisable to connect the pump to a dedicated power line Upstream from the pump fit a suitably sensitive magnetothermal differential switch e Switch off the power upstream from the system before making the electrical connection e Single phase motors are provided with built in thermal overload protection and may be con nected directly to the mains Warning If the motor is overloaded it stops automatically Once it has cooled down it starts again automatically without requiring any manual intervention eThree phase pumps must be protected with motor protectors suitably calibrated according to the values on the data plate of the pump to be installed eConnect the pump cable to the electric panel ensuring that the following parts correspond SINGLE PHASE Yellow green 9 Brown LI Blue gt N Before making a test start check the water level inside the well 8 4
3. 22 22 22 23 24 25 25 26 26 27 27 28 28 28 29 29 29 30 31 37 1 GENERAL POINTS Read this documentation carefully before installation Installation and functioning must comply with local and national safety regulations in force in the country where the product is to be installed The entire operation must be carried out in a workmanlike manner Failure to comply with the safety regulations not only causes risk to personal safety and da mage to the equipment but also invalidates any right to warranty assistance Keep this manual in a safe place for further consultation even after the first installation 2 APPLICATIONS These electropumps MIZAR REGAL SPRING DUMPER find use systems for lifting water from wells first collection tanks or cisterns streams particularly suited to construction work site only REGAL PROFESSIONAL amp DUMPER to basament pump out cellar garages to swimming pools pump out and small agricultural installations sprinkling systems for gardens and allotments When installed in wells or tanks the pump which is particularly silent running avoids all problems related to suction and loss of priming The pump may be supplied with a float switch cutting out operation automatically in the event of an insufficient water level These pumps cannot be used in swimming pools ponds or tanks in which people are present or for pumping hydrocarbons petrol diesel
4. 220x320x340 250x290x 460 Weight Kg 9 11 18 The characteristics and technical data are not binding Arven reserves the right to make modifications without notice Therefore weights dimensions performances and any other stated issues are indicative only and not binding REGAL 100 VOX REGAL 150 VOX REGAL 200 VOX TECHNICAL DATA 1 Phase 1 Phase 1 Phase 3 Phases 3 Phases 3 Phases 220 230 V 50 Hz 220 230 V 50 Hz Electric connection voltage Hz 380 400 V 50 Hz 380 400 V 50 Hz 380 400 V 50 Hz 1 5 2 2 Power rating P1 Kw 1 5 2 22 6 8 9 Current absorption A 24 33 3 8 Max High head pressure mt 10 5 12 5 14 Max capacity I min 350 400 450 Max temperature of liquid C 50 50 50 Horizontal suction mm 35 35 35 Max submersion depth mt 5 5 5 N of impellers 1 1 Electric cable mt 5 10 5 10 5 10 Foreign bodies aspir up to 9 mm 30 30 30 Discharge connection thread DNM pam 2 2 Pump dimension BxD mm 204 x 344 2 204 x 384 7 204 x 384 7 Packing dimension LxMxN mm 260x320x480 260x380x480 260x320x480 Weight Kg 13 20 21 The characteristics and technical data are not binding Arven reserves the right to make modifications without notice Therefore weights dimensions performances and any other stated issues are indicative only and not binding TECHNICAL DATA SPRING 30 1 Phase 3 Phases SPRING 60 1 Ph
5. 6 3 MOTOR SHAFT ROTATION CHECK If the motor does not work and the shaft does not turn when the switch and or float is ope rated you must check that all working parts are turning freely To do this Completely disconnect the pump from the mains Place the pump in a horizontal position Remove the grill and the diffuser and operating on the self loccking nut with a fork wrench 13 from 10 for only REGAL 30 rotate the shaft motor clockwise Reassemble the grill and the conveyor and install the electropump as indicated in chapter 7 6 4 FILTER CLEANING SPRING To clean the filter proceed as follows Completely disconnect the pump from the power mains Place the pump in a horizontal position Remove the grill Clean the inside of the filter removing any particles that may have been sucked in Ensure that all filter slots are free from foreign bodies Reassemble the grill and install the electropump as indicated in chapter 7 23 6 5 RESPONSIBILITY The Manufacturer does not vouch for the correct operation of the pumps and will not be responsible for damages that might be caused by them in case they are tampered N with or modified run outside the recommended work range or in contrast with the other instructions given in this manual The Manufacturer assumes no liability resulting from or omissions in this booklet if due to misprints or errors in copying The company reserves the right to make mo
6. change them C The float switch prevents C Make sure float moves freely and starup check its efficiency D The shaft is not turning D Turn the shaft as indicated in the Warnings chapter Paragraph 6 3 2 The pump does not A The suction filter or the pipes A Remove the obstructions as deliver are obstructed indicated in the Warnings chapter Paragraph 6 4 B The impellers are worn or blo B Change the impellers or remove cked the obstruction C The fluid level is too low On C Regulate the length of the starting the water level must float switch cable See chap be higher than the filter level ter on Warnings Paragraph 9 2 D The head required is higher than thepump s characteristics 3 The pump does not A The float does not interrupt A Make sure float moves freely stop the operating of the pump and check its efficient 29 FAULT CHECK Possible cause REMEDY 4 The flow rate is insufficient A Ensure that the suction filter is not partlyblocked B Ensure that the impellers or the delivery pipe are not partly blocked or fouled with scale C Ensure that the check valve if fitted is not partly clogged D Check the direction of rotation in three phase versions See Chapter on Electrical connection Paragraph 8 4 A Remove any obstructions as indicated in the chapter on Warnings Paragraph 6 4 B Check good operation of the valve and replace it if nece
7. fuel fuel oils solvents etc in accordance with the accident prevention regulations in force N B The liquid employed in the pump for lubricating the sealing device is not toxic but it could alter the water properties in the case of pure water if there were any leaks in the seal 3 PUMPED FLUIDS The machine has been designed and built for pumping water free from explosive substances and solid particles or fibres with a density of 1 Kg dm3 and a kinematic viscosity of 1mm2 s and chemically non aggressive liquids 4 TECHNICAL DATA AND USE LIMITATIONS Supply voltage see electric data plate Absorbed power see electric data plate Maximum working pressure 2 6 Bar Pumped fluid clean MIZAR dirty slyghtly sandy REGAL Degree of motor protection IP 68 Thermal class F Liquid temperature range MIZAR REGAL amp SPRING from 0 C to 35 C DUMPER from 0 C to 25 C part submerged from 25 C to 35 C totally submerged Maximum immersion 5 metres Storage temperature from 10 C to 40 C Noise level noise level is contained within the limits envisaged by EC Directive EC 89 392 CEE and subsequent modifications 70 dB Motor constructions in accordance with CEI 2 3 CEI 61 69 EN 60335 2 41 standards p I9 5 MANAGEMENT 5 1 STORAGE All the pumps must be stored indoors in a dry vibration free and dust free environment pos sibly at constant air humidity They ar
8. 90 x 220 x 320 190 x 220 x 320 190 x 320 x 340 13 13 13 5 18 5 Weight Kg The characteristics and technical data are not binding Arven reserves the right to make modifications without notice Therefore weights dimensions performances and any other stated issues are indicative only and not binding TECHNICAL DATA Electric connection voltage Hz DUMPER 150 1 Phase 3 Phases 220 230 V 50 Hz 380 400 V 50 Hz DUMPER 200 1 Phase 3 Phases 220 230 V 50 Hz 380 400 V 50 Hz DUMPER 300 1 Phase 3 Phases 380 400 V 50 Hz Power rating P1 Kw gd 2 34 Current absorption A b p Max High head pressure mt 21 23 26 5 Max capacity l min 350 400 500 Max temperature of liquid C 50 50 50 Horizontal suction mm 40 40 40 Max submersion depth mt 5 5 5 N of impellers 1 1 1 Electric cable mt 5 10 5 10 5 10 Foreign bodies aspir up to o mm 8 8 8 Discharge connection thread DNM 2 2 2 Pump dimension BxD mm 190 x 378 190 x 378 190 x 378 Packing dimension LXMxN mm 260 x 300 x 530 260 x 300 x 530 260 x 300 x 530 Weight Kg 26 5 28 5 29 5 The characteristics and technical data are not binding Arven reserves the right to make modifications without notice Therefore weights dimensions performances and any other stated issues are indicative only and not binding JV ARVEN ARVEN S r l Via Artigiani n 10 25030 Macl
9. CHECKING THE DIRECTION OF ROTATION for three phase motors MIZAR amp REGAL SPRING amp DUMPER oO Oo Fig 2 CAUTION ALWAYS FOLLOW THE SAFETY REGULATIONS The direction of rotation must be checked each time a new installation is carried out Proceed as follows 1 Place the pump on a flat surface 2 Start the pump and stop it immediately 3 Carefully observe the kick back on starting looking at the pump from above If the direction of ro tation is correct the upper cap will turn counter clockwise as indicated by the arrows in the drawing Fig 2 If it is not possible to check as described above because the pump is already installed check as fol lows 1 Start the pump and observe the water flow rate 2 Stop the pump switch off the power and invert two phases on the supply line 3 Restart the pump and check the water flow rate again 4 Stop the pump The correct direction of rotation is the one that gives the higher flow rate 9 START UP 9 1 Turn the differential magnetothermal switch upstream from the pump to position ON and wait until the water comes out of the delivery pipe e f malfunctions are found disconnect the pump from the power supply turning the differential magnetothermal switch to position 0 OFF and consult the chapter 13 on TROUBLESHOOTING The pump may be started and stopped Manually by means of the differential magnetothermal switch upstream from the system Autom
10. Max submersion depth mt 5 5 5 N of impellers 1 1 1 Electric cable mt 5 10 5 10 5 10 Foreign bodies aspir up to mm clean clean clean Discharge connection thread DNM ee quA 2 Pump dimension BxD mm 212 4 x 400 212 4 x 400 212 4 x 440 2 Packing dimension LxMxN mm 260 x 300 x 530 260 x 300 x 530 260 x 300 x 530 9 11 18 The characteristics and technical data are not binding Arven reserves the right to make modifications without notice Therefore weights dimensions performances and any other stated issues are indicative only and not binding DUMPER 70 DUMPER 80 DUMPER 100 DUMPER 140 TECHNICAL DATA 1 Phase 1 Phase 1 Phase 1 Phase 3 Phases 3 Phases 3 Phases 3 Phases 220 230 V 50 Hz 220 230 V 50 Hz 220 230 V 50 Hz 220 230 V 50 Hz Electric connection voltage Hz z 380 400 V 50 Hz 380 400 V 50 Hz 380 400 V 50 Hz 0 9 1 1 1 3 2 Power rating P1 Kw 1 0 1 1 1 7 Current absorption A E E Max High head pressure mt 10 5 11 5 15 19 5 Max capacity l min 200 250 300 400 Max temperature of liquid C 50 50 50 50 Horizontal suction mm 40 40 40 40 Max submersion depth mt 5 5 5 5 N of impellers 1 1 4 6 Electric cable mt 5 10 5 10 5 10 5 10 Foreign bodies aspir up to mm 8 8 8 8 quz quz qur 12 Discharge connection thread DNM Pump dimension BxD mm 142 x 300 142 x 300 142 x 300 142 x 344 Packing dimension LxMxN mm 190 x 220 x 3201
11. and to the greased for life bearings The electropump can only be dismantled by skilled and qualified personnel in possession of the technical qualifications required by the specific regulations in force AN In any case all repair and maintenance jobs must be carried out only after having disconnected the pump from the power mains once made sure that it cannot suddenly begin working During dismantling it is necessary to pay great attention to sharp parts which may cause injury The cut ting edge flange of the electropump is provided of aspiration fans It is advisable every now and then to clean these fans to avoid a loss of efficiency Best cleaning is obtained through a throw of water Sand and other abrasive materials cause precocious wear and tear as well as loss of performances 12 MODIFICATIONS AND SPARE PARTS Any modification not authorized beforehand relieves the manufacturer of all responsibility All the spare parts used in repairs must be original ARVEN For codes and denominations see enclosed sheet All accessories must be approved by the manufacturer so as to be able to ensure maximum safety of the machines and systems in which they may be fitted 19 TROUBLESHOOTING FAULT CHECK possible cause REMEDY 1 The motor does not A Make sure motor is live and start and makes no check that the mains voltage noise corresponds to the one on the data plate B Check the protection fuses B If they are burnt out
12. ase 3 Phases Electric connection voltage Hz 220 230 V 50 Hz 220 230 V 50 Hz 380 400 V 50 Hz Power rating P1 Kw i n Current absorption A 2 2 E 4 Max High head pressure mt 8 10 Max capacity l min 150 175 Max temperature of liquid C 50 50 Horizontal suction mm 136 136 Max submersion depth mt 5 5 N of impellers 1 1 Electric cable mt 5 10 5 10 Foreign bodies aspir up to o mm clean clean Discharge connection thread DNM q WE qd 3447 Pump dimension BxD mm 154 x 342 154 x 342 Packing dimension LxMxN mm 190 x 280 x 410 190 x 230 x 410 Weight Kg 5 5 Be The characteristics and technical data are not binding Arven reserves the right to make modifications without notice Therefore weights dimensions performances and any other stated issues are indicative only and not binding TECHNICAL DATA SPRING 80 1 Phase 3 Phases SPRING 100 1 Phase 3 Phases SPRING 150 1 Phase 3 Phases Electric connection voltage Hz 220 230 V 50 Hz 380 400 V 50 Hz 220 230 V 50 Hz 380 400 V 50 Hz 220 230 V 50 Hz 380 400 V 50 Hz Weight Kg 1 1 1 5 2 Power rating P1 Kw 0 9 13 1 8 45 6 5 10 6 Current absorption A 24 22 33 Max High head pressure mt 11 5 14 5 16 5 Max capacity I min 250 300 400 Max temperature of liquid C 50 50 50 Horizontal suction mm 160 160 160
13. atically when water level rises for versions with a float switch 9 2 FLOAT SWITCH SETTING By lengthening or shortening the stretch of cable between the float and the fixed point Float locking it is possible to regulate the level at which the pump switches off Ensure that the float witch can move freely when the pump is operating Make sure the stop level does not uncover the filter MIZAR REGAL Float locking Float locking wire 0000000 000000 Id SPRING DUMPER Float locking wire Float locking wire 10 PRECAUTIONS coco eThe suction filter must always be present when during pump is operating eThe pump must not be started more than 15 time in one hour so as not to subject the motor to ex cessive thermal stress eDANGER OF FROST When the pump remains inactive at temperatures of less than 0 C it is necessary to ensure that there is no water residue which might freeze and cause cracking of the pump components e f the pump has been used with substances that tend to deposit rinse it after use with a powerful jet of water so as to avoid the formation of deposits or scale which would tend to reduce the pump characteristics VAN 11 MAINTENANCE AND CLEANING In normal operation the pump does not require any type of maintenance thanks to the oil bath lubricated seal
14. ature of liquid C 50 50 50 Horizontal suction mm 60 60 60 Max submersion depth mt 30 30 50 N of impellers 1 1 1 Electric cable mt 5 10 5 10 5 10 Foreign bodies aspir up to mm 10 10 20 Discharge connection thread DNM 177 1 que Pump dimension BxD mm 154 x 249 154 x 249 154 x 282 Packing dimension LxMxN mm 220 x 190x330 220x190x330 220x 190x330 Weight Kg 5 5 6 2 6 5 The characteristics and technical data are not binding Arven reserves the right to make modifications without notice Therefore weights dimensions performances and any other stated issues are indicative only and not binding TECHNICAL DATA REGAL 80 1 Phase 3 Phases REGAL 100 1 Phase 3 Phases REGAL 150 1 Phase 3 Phases Electric connection voltage Hz 220 230 V 50 Hz 380 400 V 50 Hz 220 230 V 50 Hz 380 400 V 50 Hz 220 230 V 50 Hz 380 400 V 50 Hz Power rating P1 Kw i t Current absorption A 2 2 1 d Max High head pressure mt 11 5 14 5 16 5 Max capacity l min 250 300 450 Max temperature of liquid C 50 50 50 Horizontal suction mm 35 35 35 Max submersion depth mt 5 5 5 N of impellers 1 1 1 Electric cable mt 5 10 5 10 5 10 Foreign bodies aspir up to o mm 10 10 10 Discharge connection thread DNM 171 2 47 172 2 Pump dimension BxD mm 212 4 x 290 2 212 4 x 290 2 212 4 x 326 7 Packing dimension LxMxN mm 220 x 320x340
15. difications to the products described herein when considered necessary or useful without changing the essential characteristics of the product itsef 7 INSTALLATION 7 1 SITE OF INSTALLATION e Pumps marked with maximum liquid temperature C which not less than 35 C Before immersing the electropump in the pit or tank ensure that the place is free from sand or solid sediment n case there is sediment accurately clean the site where it is to be placed Keep the pump at least 1 mt raised above the bottom of the pit so that any deposits that form after installation will not be Sucked up Remove the sediment periodically e t is very important to ensure that the water level never falls below the body of the pump 7 2 WORKING CONDITIONS e Pump body always completely immersed The pump cannot operate dry Installation in vertical or horizontal position The housing pit must be frost free Maximum depth of immersion 5 mt below water level 7 8 PIPING Put the pump into the liquid to be pumped Inspect for the max pumping height refer to the performance curve The hydraulic connection of the pump may be made with iron or plastic parts either rigid or flexible Avoid any kind of choking of the output pipe t is advisable to use pipes with an internal diameter at least equal to that of the delivery pipe so as to avoid a fall in the performance of the pump and the poss
16. e supplied in their original packaging and must be kept there until installation 5 2 TRANSPORT Avoid subjecting the products to needless jolts or collisions The electropumps must never be carried or lifted by their power cables 6 WARNINGS 6 1 QUALIFIED PERSONNEL Installation should be performed by skilled and qualified personnel in possession of the technical qualifications required by the specific regulations in force The term qualified personnel means persons who because of their training experience and regulations as well as all operating circumstances have been entitled by the person responsible for the system to work on and with the system and to see and avoid all possible dangers Defi nition for technical personnel Definition for technical personnel IEC 364 6 2 SAFETY Use is allowed only if the electric system is provided with safety precautions in accordance with the regulations in force in the country where the product is installed for Italy CEI 64 2 Never let the pump run dry The pump cannot be used in swimmingpools ponds or tanks in which people are present The pump is provided with a handle to which a rope or cable may be connected to lower the machine into working position The pumps must never be carried lifted or operated hanging from their power cables Qualified personnel must be employed for all electrical repairs which if badly carried out could cause damage and accidents
17. ibility of clogging For the version with a float switch ensure that the latter can move freely see Paragraph 9 2 REGULATING THE FLOAT SWITCH The size of the pit must always be calculated in relation to the quantity of incoming water and to the flow rate of the pump so as not so subject the motor to an excessive number of starts To lower the pump always use a rope or chain fixed be forehand to the upper handleo on top of the pump NEVER USE THE POWER CABLE TO LIFT THE ELECTROPUMP When using in deep wells it is advisable to secure the power cable to the delivery pipe with clamps every two three metres INSTRUCTIONS FOR SAFE USE This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack experience and knowledge unless they have been given supervision or instruction Children should be supervised to ensure that they do not play with the appliance The pump must be supplied through a residual current device RCD with a rated residual operating current lt 30 Ma xew uoisJeuiuu xew uoisJeuiuul AN WARNING The pump should not be run dry It should be put fully into the liquid to be pumped Slurping for long periods should be avoided The length of the power cable on the electropump limits the maximum depth of immersion at which the pump may be used
18. odio Brescia Italy Tel 39 030 9973973 Fax 39 030 9973975 e mail info arven it www arven it
19. ssary C Accurately clean the check valve D Invert two wires in the power cable 5 The overload protec tion device stops the pump A Ensure that the fluid to be pumped is not too dense because it would cause overheating of the motor B Ensure that water temperature is not too high see liquid tem perature range C The pump is partly blocked by impurities D The pump is mechanically blocked B Reduce liquid temperature Wait until thermal protection switch resets about 20 mins C Accurately clean the pump D Check for the occurrence of rubbing between moving and fixed parts check the state of wear of the bearings contact the supplier DON T DISPOSE OF WORN OUTS UNITS THROUGH THE HOUSEHOLD GARBAGE The appliance its packaging and accessories are all produced from recyclable materials and must be disposed of accordingly in the suita ble dispose places adhering itself to the modalities previewed from the enforced norms in matter 14 TECHNICAL DATA TECHNICAL DATA MIZAR 30 1 Phase 3 Phases MIZAR 60 1 Phase 3 Phases MIZAR 60 VOX 1 Phase 3 Phases Electric connection voltage Hz 220 230 V 50 Hz 220 230 V 50 Hz 380 400 V 50 Hz 220 230 V 50 Hz 380 400 V 50 Hz Power rating P1 Kw us nd Uc Current absorption A 2 2 RE Max High head pressure mt 8 10 7 5 Max capacity l min 150 175 175 Max temper
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