Instruction Manual
Contents
1. IB S Zs Extending the Fence see figure For bevel angles the fence extensions 19 must be moved Loosen locking screw 20 and completely pull out the fence extension 19 Retighten the screw again Clamping the Workpiece see figure H To ensure optimum working safety the work piece must always be firmly clamped Do not saw workpieces that are too small to clamp gt While clamping the workpiece do not reach under the clamping lever of the quick ac tion clamp with your fingers Press the workpiece firmly against the fence 18 Insert the quick action clamp 21 into one of the holes 56 intended for this purpose Adapt the quick action clamp to the work piece by turning the threaded rod 58 Push on the clamping lever 57 in order to clamp the workpiece Adjusting Horizontal Mitre Angles To ensure precise cuts the basic adjustment of the machine must be checked and adjusted as necessary after intensive use see Checking and Adjusting the Basic Adjustment page 51 gt Always tighten the locking knob 12 firmly before sawing Otherwise the saw blade can become wedged in the workpiece Adjusting Horizontal Standard Mitre Angles see figure 1 For quick and precise adjustment of commonly used mitre angles detents 15 have been provid ed for on the saw table Left Right 0 1 31 6 42. Mitre Bevel Angle Height x Width Horizontal Vertical mm 0 0 85 305 45 0 65 x 216 0 45 left 50 x 305 ward 0 45 right 32 x 305 ward 45 45 left 50 x 216 ward 45 45 right 32 x 216 ward Bosch Power Tools English 47 Minimal workpiece sizes all workpieces that can be clamped left or right from the saw blade with the provided quick action clamp 21 145 x 40 mm length x width Cutting capacity max 0 0 85 mm Replacing Insert Plates see figure O The red insert plates 10 can become worn after long use of the machine Replace defective insert plates Bring the power tool into the working posi tion Unscrew the screws 59 using the provided Phillips screwdriver and remove the old in sert plates Insert the new insert plates Set the bevel angle to 47 leftward Push locking lever 41 and completely lower the tool arm Position the insert plate approx 2 mm away from the saw blade Make sure that the saw blade does not come in contact with the in 4 gt sert plates throughout the complete possible ripping length Refasten the insert plate with the screws Repeat the work steps for the other insert plate in the same manner 1 609 929 X04 13 7 10 SH aD 48 English Sawing Sawing without Slide Movement Cutting Off see figure P For cu
3. Si OBJ_BUCH 1128 002 book Page 1 Tuesday July 13 2010 11 27 AM Robert Bosch GmbH Power Tools Division 70745 Leinfelden Echterdingen Germany www bosch pt com 1 609 929 X04 2010 07 PS 631 UNI 1 609 929 X04 de en fr es pt it da SV no fi Originalbetriebsanleitung Original instructions Notice originale Manual original Manual original Istruzioni originali Oorspronkelijke gebruiksaanwijzing Original brugsanvisning Bruksanvisning i original Original driftsinstruks Alkuper iset ohjeet el tr cs sk hu ru uk ro bg Tlowtotuno OONYIWV xenonc Orijinal i letme talimat Instrukcja oryginalna P vodn n vod k pou v n n vod na pou itie Eredeti haszn lati utas t s Instructiuni originale sr sl hr et Iv ar fa Originalno uputstvo za rad Izvirna navodila Originalne upute za rad Alguparane kasutusjuhend Instrukcijas originalvaloda Originali instrukcija Glial NZ lt gt OBJ_BUCH 1128 002 book Page 3 Tuesday July 13 2010 11 27 AM Bosch Power Tools g 14 43 12 GCM 10 SD Professiona
4. overview of accessories can be found in our acces sories program Bosch Power Tools mi MPD Zs OBJ_DOKU 20077 002 fm Page 41 Tuesday July 13 2010 2 25 PM Technical Data Sliding Mitre Saw GCM 10 SD Professional English 41 Article number 601 B22 503 537 541 508 Ge D32 542 Rated power input W 1800 1800 1450 No load speed min 5000 5000 4500 Weight according to EPTA Procedure 01 2003 kg 27 27 27 Protection class Dimension of suitable saw blades Saw blade diameter mm 254 254 254 Blade thickness mm 2 0 2 0 2 0 Mounting hole diameter mm 30 25 4 30 Permissible workpiece dimensions maximal minimal see page 47 The values given are valid for a nominal voltage U of 230 V For different voltages and models for specific countries these values can vary Starting cycles generate brief voltage drops Interference with other equipment machines may occur in case of un favourable mains system conditions Malfunctions are not to be expected for system impedances below 0 15 ohm Please observe the article number on the type plate of your machine The trade names of the individual machines may vary Noise Vibration Information Measured sound values determined according to EN 61029 Typically the A weighted noise levels of the product
5. 5 Handle ways cuts in wood In this horizontal mitre an 6 Button for releasing locking lever 41 5 gles from 52 to 60 as well as vertical bevel 7 Saw blade angles from 47 leftward to 46 rightward 8 Retracting blade guard are possible 9 Roller The capacity of the power tool is designed for 10 Insert plate sawing hardwood and softwood a The power tool is not suitable for cutting alumin Locking bracket ium or other non ferrous metals or alloys N Locking knob for various mitre angles horizontal 13 Lever for mitre angle adjustment horizontal 14 Clamping lever for various bevel angles vertical 15 Detents for standard mitre angles 16 Saw table 17 Mounting holes 18 Fence 19 Fence extension 20 Locking screw for fence extension 21 Quick action clamp 22 Angle indicator vertical for rightward bevel angle range 0 45 23 Slide device 24 Cable holder Bosch Power Tools 1 609 929 X04 13 7 10 e e OBJ_BUCH 1128 002 book Page 40 Tuesday July 13 2010 11 27 40 English 25 26 27 28 29 30 31 On Off switch Transport safety lock Adjusting screw of depth stop Transport handle rear Locking screw for slide device Scale for bevel angle vertical Angle indicator vertical for leftward bevel angle range 45 0 32 Adjustment knob for 33 9 bevel angle 33 Socket spanner 14 mm Allen key 4 mm Phil
6. Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be re paired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjust ments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfa miliar with the power tool or these in structions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for mis alignment or binding of moving parts breakage of parts and any other condi tion that may affect the power tool s op eration If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Bosch Power Tools 1 609 929 X04 13 7 10 English 35 f Keep cutting tools sharp and clean Prop erly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these in structions taking into account the work ing conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Service a Have your power
7. outward see Extending the Fence page 45 Loosen the clamping lever 14 Lightly tilt the tool arm leftward out of the 0 position via handle 5 and turn knob 39 until the desired bevel angle range is indicated Tilt the tool arm via handle to the left or right until angle indicator 31 or 22 indicate the desired bevel angle Hold the tool arm in this position and retight en the clamping lever 14 The clamping force of the clamping lever must securely hold the position of the tool arm at any bevel angle Standard 33 9 Bevel Angle Standard angle 33 9 Pull adjustment knob 32 completely outward and turn it by 90 Now tilt the tool arm via the handle 5 until the tool arm can be heard to engage 1 609 929 X04 13 7 10 Adjusting the Handle see figure L For amore convenient hand position the handle 5 can be turned to 4 different positions Loosen clamp 3 Grasp and pull tongue 4 outward then turn handle 5 until it engages in the desired posi tion Let go of tongue 4 again and lock clamp 3 Starting Operation gt Observe correct mains voltage The voltage of the power source must agree with the voltage specified on the nameplate of the machine Power tools marked with 230 V can also be operated with 220 V Switching On see figure M To start the machine press the On Off switch 25 and keep it pressed Note For safety reasons the On Off switc
8. dam age Before further use of the machine check that all protective devices are fully functional Any light ly damaged parts must be carefully checked to ensure flawless operation of the tool All parts must be properly mounted and all conditions fulfilled that ensure faultless operation Damaged protective devices and parts must be immediately replaced by an authorised service centre Mounting the Locking Knob see figure A Screw the locking knob 12 into the corre sponding drill hole above the lever 13 gt Always tighten the locking knob 12 firmly before sawing Otherwise the saw blade can become wedged in the workpiece Stationary or Flexible Mounting gt To ensure safe handling the machine must be mounted on a level and stable surface workbench prior to using Mounting to a Working Surface see figures B1 B2 Fasten the power tool with suitable screw fasteners to the working surface The holes 17 serve for this purpose or Clamp the power tool with commercially available screw clamps by the feet to the working surface Bosch Power Tools Gs OBJ_BUCH 1128 002 book Page 43 Tuesday July 13 2010 11 27 AM Mounting to a Bosch Saw Stand With the height adjustable legs Bosch GTA saw stands provide firm support for the power tool on any surface The workpiece supports of the saw Stand are used for underlaying long work pieces g
9. tool serviced by a qual ified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Safety Warnings for Sliding Mitre Saws gt Never stand on the power tool Serious inju ries can occur when the power tool tips over or when inadvertently coming into contact with the saw blade Make sure that the guard operates properly and that it can move freely Never lock the guard in place when opened Never remove cutting remainders wood chips etc from the sawing area while the machine is running Always guide the tool arm back to the neutral position first and then switch the machine off Guide the saw blade against the workpiece only when the machine is switched on Oth erwise there is damage of kickback when the saw blade becomes wedged in the work piece Keep handles dry clean and free from oil and grease Greasy oily handles are slippery causing loss of control Operate the power tool only when the work area to the workpiece is clear of any adjust ing tools wood chips etc Small pieces of wood or other objects that come in contact with the rotating saw blade can strike the op erator with high speed Keep the floor free of wood chips and mate rial remainders You could slip or trip an Gs OBJ_BUCH 1128 002 book Page 36 Tuesday July 13 2010 11 27 AM 36 English Always firml
10. 2 English Declaration of Conformity We declare under our sole responsibility that the product described under Technical Data is in conformity with the following standards or standardization documents EN 61029 accord ing to the provisions of the directives 2004 108 EC 2006 42 EC Technical file at Robert Bosch GmbH Dept PT ESC D 70745 Leinfelden Echterdingen Dr Egbert Schneider Senior Vice President Engineering Robert Bosch GmbH Power Tools Division D 70745 Leinfelden Echterdingen Leinfelden 14 01 2010 Dr Eckerhard Str tgen Head of Product Certification Assembly gt Avoid unintentional starting of the ma chine During assembly and for all work on the machine the power plug must not be connected to the mains supply Delivery Scope Carefully remove all parts included in the deliv ery from their packaging Remove all packaging material from the machine and the accessories provided Before starting the operation of the machine for the first time check if all parts listed below have been supplied Sliding mitre saw with premounted saw blade Locking knob 12 Dust bag 1 Extraction adapter 48 spanner 45 1 609 929 X04 13 7 10 Tool storage 42 with open end spanner 45 Allen key 46 and Allen key 47 Socket spanner Allen key Phillips screwdriver 33 Quick action clamp 21 Note Check the power tool for possible
11. 5 52 15 22 0 31 6 45 60 Loosen the locking knob 12 in case it is tight ened Bosch Power Tools OBJ_DOKU 20077 002 fm Page 45 Tuesday July 13 2010 2 24 PM English 45 Pull lever 13 and rotate the saw table 16 left or right to the requested detent Release the lever again The lever must be felt to engage in the detent Adjusting Any Horizontal Mitre Angle see figure J The horizontal mitre angle can be set in the range from 52 left side to 60 right side Loosen the locking knob 12 in case it is tight ened Pull lever 13 and at the same time push the locking bracket 11 until it engages in the groove intended for this The saw table can be moved freely now Turn the saw table 16 left or right by the lock ing knob until the angle indicator 71 indi cates the requested mitre angle Tighten the locking knob 12 again Adjusting Vertical Bevel Angles To ensure precise cuts the basic adjustment of the machine must be checked and adjusted as necessary after intensive use see Checking and Adjusting the Basic Adjustment page 51 The vertical bevel angle can be adjusted ina range from 47 leftward to 46 rightward For quick and precise adjustment of commonly used bevel angles stops are provided for 0 45 and 33 9 angles Bevel angle range 45 0 Pull the left fence extension 19 completely outward see Extending the Fenc
12. J_BUCH 1128 002 book Page 10 Tuesday July 13 2010 11 27 Bosch Power Tools 1 609 929 XO4 13 7 10 aia e OBJ_BUCH 1128 002 book Page 11 Tuesday July 13 2010 11 27 AM 11 1 609 929 X04 13 7 10 OBJ_BUCH 1128 002 book Page 34 Tuesday July 13 2010 11 27 34 English Safety Notes General Power Tool Safety Warnings WARNING When using electric tools basic safety precautions should al ways be followed to reduce the risk of fire elec tric shock and personal injury including the fol lowing Read all these instructions before attempting to operate this product and save these instruc tions The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 1 Work area safety a Keep work area clean and well lit Clut tered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distrac tions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed groun
13. The clamping force of clamping lever 14 can be readjusted Checking The clamping force of the clamping lever must securely hold the position of the tool arm at any bevel angle Adjusting Loosen the clamping lever 14 Turn set screw 69 in anticlockwise direction with the supplied open end spanner 45 17 mm to reduce the clamping force or in crease the clamping force by turning in clock wise direction Adjust a vertical bevel angle retighten clamping lever 14 and check if the desired clamping force has been reached Adjusting the Clamping Force of Clamp 3 see figure V The clamping force of the handle clamp 3 can be readjusted Checking The clamping force of the clamp must se curely hold the handle in any of the 4 possible positions Adjusting Open clamp 3 Turn both set screws 70 in anticlockwise di rection with the supplied Allen key 47 1 5 mm to reduce the clamping force or in crease the clamping force by turning in clock wise direction Always adjust both set screws to the same height Shut clamp 3 and check if the desired clamp ing force has been reached Bosch Power Tools V Ge Aligning the Angle Indicator Horizontally see figure W Bring the power tool into the working posi tion Turn the saw table 16 to the 0 detent 15 The lever 13 must be felt to engage in the de te
14. after intensive use A certain level of experience and appropriate specialty tools are required for this A Bosch after sales service station will handle this maintenance task quickly and reliably Setting the Standard Bevel Angle 0 Vertical Bring the machine into the transport posi tion Turn the saw table 16 to the 0 detent 15 The lever 13 must be felt to engage in the de tent The tool storage 42 must be removed for access to the covered set screws For this remove both the fastening screws 43 as well as the fastening nut 44 Checking see figure S1 Set an angle gauge to 90 and place it on the saw table 16 The leg of the angle gauge must be flush with the saw blade 7 over the complete length Adjusting see figure S2 Loosen the clamping lever 14 Loosen set screws 64 and 65 with the sup plied open end spanner 45 10 mm Loosen set screw 66 approx 3 turns with the supplied Allen key 33 4 mm Screw set screw 63 10 mm in or out until the leg of the angle gauge is flush with the saw blade over the complete length Retighten the clamping lever 14 again Afterwards tighten set screw 66 first and then set screws 64 and 65 Bosch Power Tools English 51 When the angle indicators 31 and 22 are not in line with the 0 marks of scale 30 after adjust ing loosen the fastening screws of the angle in dicators with the supplied Phillips screwdriver 33 and align the
15. aired only through an author ised customer service agent for Bosch pow er tools Replace damaged extension cables This will ensure that the safety of the power tool is maintained gt Store the machine in a safe manner when not being used The storage location must be dry and lockable This prevents the ma chine from storage damage and from being operated by untrained persons gt Secure the workpiece A workpiece clamped with clamping devices or in a vice is held more secure than by hand gt Never leave the machine before it has come to a complete stop Cutting tools that are still running can cause injuries gt Never use the machine with a damaged ca ble Do not touch the damaged cable and pull the mains plug when the cable is dam aged while working Damaged cables in crease the risk of an electric shock Products sold in GB only Your product is fitted with an BS 1363 A approved electric plug with internal fuse ASTA approved to BS 1362 If the plug is not suitable for your socket outlets it should be cut off and an appropriate plug fit ted in its place by an authorised customer serv ice agent The replacement plug should have the same fuse rating as the original plug The severed plug must be disposed of to avoida possible shock hazard and should never be in serted into a mains socket elsewhere Products sold in AUS and NZ only Use a resid ual current device RCD with a rated residual current of 30 mA or
16. angle indicators alongside the O marks Setting the Standard 45 Bevel Angle Leftward Bring the power tool into the working posi tion Turn the saw table 16 to the 0 detent 15 The lever 13 must be felt to engage in the de tent Pull the left fence extension 19 completely outward Loosen the clamping lever 14 and tilt the tool arm leftward to the stop 45 by the handle 5 The tool storage 42 must be removed for access to the covered set screws For this remove both the fastening screws 43 as well as the fastening nut 44 Checking see figure T1 Set an angle gauge to 45 and place it on the saw table 16 The leg of the angle gauge must be flush with the saw blade 7 over the complete length Adjusting see figure T2 Screw set screw 67 10 mm in or out until the leg of the angle gauge is flush with the saw blade over the complete length Retighten the clamping lever 14 again When the angle indicators 31 and 22 are not in line with the 45 marks of scale 30 after adjust ing firstly once more check the 0 setting for the bevel angle and the angle indicators Then repeat the adjustment of the 45 bevel angle 1 609 929 X04 13 7 10 IB an OBJ_BUCH 1128 002 book Page 52 Tuesday July 13 2010 11 27 52 English Setting the Standard 45 Bevel Angle Right ward Bring the power tool into the working posi t
17. ard hat or hearing protec tion used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or bat tery pack picking up or carrying the tool Carrying power tools with your fin ger on the switch or energising power tools that have the switch on invites acci dents d Remove any adjusting key or wrench be fore turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal inju ry Bosch Power Tools Ga OBJ_BUCH 1128 002 book Page 35 Tuesday July 13 2010 11 27 4 e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unex pected situations f Dress properly Do not wear loose cloth ing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connec tion of dust extraction and collection fa cilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards Power tool use and care a Do not force the power tool Use the cor rect power tool for your application The correct power tool will do the job better and safer at the rate for which it was de signed b
18. are Sound pressure level 94 dB A Sound power level 104 dB A Uncertainty K 3 dB Wear hearing protection Vibration total values triax vector sum deter mined according to EN 61029 Vibration emission value a 3 0 m s Uncer tainty K 1 5 m s The vibration emission level given in this infor mation sheet has been measured in accordance with a standardised test given in EN 61029 and may be used to compare one tool with another It may be used for a preliminary assessment of exposure Bosch Power Tools The declared vibration emission level repre sents the main applications of the tool However if the tool is used for different applications with different accessories or poorly maintained the vibration emission may differ This may signifi cantly increase the exposure level over the total working period An estimation of the level of exposure to vibra tion should also take into account the times when the tool is switched off or when it is run ning but not actually doing the job This may sig nificantly reduce the exposure level over the to tal working period Identify additional safety measures to protect the operator from the effects of vibration such as maintain the tool and the accessories keep the hands warm organisation of work patterns 1 609 929 X04 13 7 10 OBJ_BUCH 1128 002 book Page 42 Tuesday July 13 2010 11 27 AM 4
19. as carcinogenic especially in con nection with wood treatment additives chro mate wood preservative Materials containing asbestos may only be worked by specialists Always use dust extraction Provide for good ventilation of the working place It is recommended to wear a P2 filter class respirator Observe the relevant regulations in your country for the materials to be worked The dust chip extraction can be blocked by dust chips or workpiece fragments Switch the machine off and pull the mains plug from the socket outlet Wait until the saw blade has come to a com plete stop Determine the cause of the blockage and cor rect it Bosch Power Tools gt Before any work on the machine itself pull the mains plug gt When mounting the saw blade wear protec tive gloves Danger of injury when touching the saw blade Use only saw blades whose maximum permitted speed is higher than the no load speed of the power tool Use only saw blades that correspond with the characteristic data given in these operation in structions and that are tested and marked in ac cordance with EN 847 1 Use only saw blades recommended by the tool manufacturer and suitable for sawing the mate rials to be cut 1 609 929 X04 13 7 10 N e Ge 44 English Removing the Saw Blade Bring the power tool into the working posi tion Loosen the screws 49 and 50 with t
20. ded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radia tors ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 1 609 929 X04 13 7 10 3 d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges and moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for out door use Use of a suitable for out door use reduces the risk of electric shock f If operating a power tool in a damp loca tion is unavoidable use a residual cur rent device RCD protected supply Use of an RCD reduces the risk of electric shock Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influ ence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious person al injury b Use personal protective equipment Al ways wear eye protection Protective equipment such as dust mask non skid safety shoes h
21. dividual steps for adjusting the bevel an gle Left column Bevel angle range 45 0 Saw blade is inclined to the left Right column Bevel angle range 0 45 Saw blade is inclined to the right Bevel angle range 45 Complete tilting range of the tool arm Indicates the position of the locking lever for locking the tool arm and for adjusting the bevel angle 1 609 929 X04 13 7 10 Bosch Power Tools gt e WY e OBJ_BUCH 1128 002 book Page 39 Tuesday July 13 2010 11 27 AM English 39 Symbol Meaning Only for EC countries Do not dispose of power tools into household waste According the European Guideline 2002 96 EC for Waste Electrical and Electronic Equipment and its implementa tion into national right power tools that are no longer us able must be collected separately and disposed of in an environmentally correct manner Functional Description Product Features Read all safety warnings and all in The numbering of the components shown refers structions Failure to follow the to the representation of the power tool on the warnings and instructions may re graphic pages sult in electric shock fire and or se 1051 rious injury 2 Transport handle front Intended Use 3 Clamp for handle The power tool is intended as a stationary ma A Tongue tev ment oi Nanaig chine for making straight lengthways and cross
22. e page 45 Loosen the clamping lever 14 Tilt the tool arm leftward via handle 5 until the angle indicator 31 indicates the desired bevel angle Hold the tool arm in this position and retight en the clamping lever 14 The clamping force of the clamping lever must securely hold the position of the tool arm at any bevel angle 1 609 929 X04 13 7 10 OBJ_BUCH 1128 002 book Page 46 Tuesday July 13 2010 11 27 46 English Bevel angle range 0 45 see figure Pull the right fence extension 19 completely outward see Extending the Fence page 45 Loosen the clamping lever 14 Lightly tilt the tool arm leftward out of the 0 position via handle 5 and turn knob 39 until the desired bevel angle range is indicated Tilt the tool arm via handle 5 to the right until angle indicator 22 indicates the desired bev el angle Hold the tool arm in this position and retight en the clamping lever 14 The clamping force of the clamping lever must securely hold the position of the tool arm at any bevel angle Standard 0 Bevel Angle To enable simple and swift resetting of the standard 0 bevel angle knob 39 will engage in the 45 0 bevel angle range Tilt the tool arm from right to left over the 0 position Bevel angle range 45 Pull both fence extensions 19 completely
23. enables easier han dling of the machine when transporting to vari ous working locations Releasing the Machine Working Position Push the tool arm by the handle 5 down a lit tle in order to relieve the transport safety lock 26 Pull the transport safety lock 26 all the way outward and turn it by 90 Allow the trans port safety lock to engage in this position Guide the tool arm slowly upward Securing the Machine Transport Position Loosen the locking screw 29 if tightened Pull the tool arm completely to the front and tighten the locking screw again gt Screw the depth stop 62 completely to the top see Adjusting the Depth Stop page 48 To lock the saw table 16 tighten the locking knob 12 Pull the transport safety lock 26 all the way outward and turn it by 90 Allow the trans port safety lock to engage in this position Push the locking lever 41 and at the same time lower the tool arm via handle 5 until the transport safety lock engages in the end po sition The tool arm is now securely locked for trans port Preparing for Operation Extending the Saw Table see figure F Long workpieces must be underlaid or support ed at their free end Push tensioning lever 37 upward Pull out saw table extension 36 to the de sired length max 225 mm Lock in place by pushing tensioning lever 37 down again Bosch Power Tools an
24. h 25 cannot be locked it must remain pressed during the entire operation The locking lever 41 will only disengage the re tracting blade guard 8 after pressing button 6 so that the tool arm can be lowered For sawing you must press button 6 in addi tion to actuating the On Off switch Switching Off To switch off the machine release the On Off switch 25 Bosch Power Tools OBJ_BUCH 1128 002 book Page 47 Tuesday July 13 2010 11 27 Working Advice General Sawing Instructions gt For all cuts it must first be ensured that the saw blade at no time can come in contact with the fence screw clamps or other ma chine parts Remove possibly mounted aux iliary stops or adjust them accordingly Protect the saw blade against impact and shock Do not subject the saw blade to lateral pressure Do not saw warped bent workpieces The work piece must always have a straight edge to face against the fence Long workpieces must be underlaid or support ed at their free end Position of the Operator see figure N gt Do not stand in a line with the saw blade in front of the machine Always stand aside of the saw blade This protects your body against possible kickback Keep hands fingers and arms away from the rotating saw blade Do not cross your arms when operating the tool arm Permissible Workpiece Dimensions Maximal workpiece sizes
25. he pro vided Phillips screwdriver 33 Do not completely unscrew the screws Push the locking lever 41 and swing the re tracting blade guard 8 to the rear to the stop Turn hexagon bolt 52 with the supplied sock et spanner 33 and at the same time press the spindle lock 40 until it engages Keep the spindle lock 40 pressed and un screw hexagon bolt 52 in clockwise direction left hand thread Remove the washer 53 and the clamping flange 54 Remove saw blade 7 Mounting the Saw Blade If required clean all parts to be mounted prior to assembly Place the new saw blade onto the interior clamping flange 55 gt Take care during the mounting that the cut ting direction of the teeth direction of the arrow on the saw blade agrees with the di rection of the arrow on the retracting blade guard Mount the clamping flange 54 the washer 53 and the hexagon bolt 52 Press spindle lock 40 until it engages and tighten hexagon bolt 52 with the supplied socket spanner 33 in anticlockwise direction with a tightening torque of approx 15 23 Nm Push the locking lever 41 and guide the re tracting blade guard 8 down again Retighten the screws 49 and 50 1 609 929 X04 13 7 10 OBJ_BUCH 1128 002 book Page 44 Tuesday July 13 2010 11 27 AM Operation Before any work on the machine itself pull the mains plug Transport Safety see figure E The transport safety lock 26
26. he roller 9 regularly 1 609 929 X04 13 7 10 an IB Ge OBJ_BUCH 1128 002 book Page 54 Tuesday July 13 2010 11 27 AM 54 English Accessories Quick action clamp Vertical Horizontal 2 608 040 205 2 608 040 236 2 607 960 021 2 605 411 212 Insert plates DUST bag Extension bars 435 mm 2 607 001 956 Saw blades for wood and plate materials pan els and strips mouldings Saw blade 254 x 30 mm 60 teeth 2 608 640 436 After sales Service and Customer Assistance Our after sales service responds to your ques tions concerning maintenance and repair of your product as well as spare parts Exploded views and information on spare parts can also be found under www bosch pt com Our customer service representatives can an swer your questions concerning possible appli cations and adjustment of products and acces sories Great Britain Robert Bosch Ltd B S C P O Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5 Tel Service 44 0844 736 0109 Fax 44 0844 736 0146 E Mail boschservicecentre bosch com Ireland Origo Ltd Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel Service 353 01 4 66 67 00 Fax 353 01 4 66 68 88 1 609 929 X04 13 7 10 Australia New Zealand and Pacific Islands Robert Bosch Australia Pty L
27. into national right power tools that are no longer usable must be collected separately and disposed of in an environmental ly correct manner Subject to change without notice Bosch Power Tools 1 609 929 X04 13 7 10 an e
28. ion Turn the saw table 16 to the 0 detent 15 The lever 13 must be felt to engage in the de tent Pull the right fence extension 19 completely outward Loosen the clamping lever 14 Lightly tilt the tool arm leftward out of the 0 position via handle 5 and turn knob 39 until the bevel angle range 0 458 is indicated Tilt the tool arm via handle 5 rightward to the stop 45 The tool storage 42 must be removed for access to the covered set screws For this remove both the fastening screws 43 as well as the fastening nut 44 Checking see figure U1 Set angle gauge to 135 and place it on the saw table 16 The leg of the angle gauge must be flush with the saw blade 7 over the complete length Adjusting see figure U2 Guide the supplied Allen key 46 3 mm from outside through the smaller hole in the hous ing and insert it into the covered set screw 68 Screw the set screw in out until the leg of the angle gauge is flush with the saw blade over the complete length Retighten the clamping lever 14 again When the angle indicators 31 and 22 are not in line with the 45 marks of scale 30 after adjust ing firstly once more check the 0 setting for the bevel angle and the angle indicators Then repeat the adjustment of the 45 bevel angle 1 609 929 X04 13 7 10 Adjusting the Clamping Force of Clamping Le ver 14 see figure T2
29. king screw 29 if tightened Pull the tool arm completely to the front and tighten the locking screw again Bring the machine into the transport posi tion Remove all accessories that cannot be mounted firmly to the power tool If possible place unused saw blades in an enclosed container for transport Carry the power tool by the transport han des 28 and 2 or via the recessed grips 74 on the side of the saw table gt The power tool should always be carried by two persons in order to avoid back injuries gt When transporting the power tool use only the transport devices and never use the protective devices Maintenance and Service Maintenance and Cleaning gt Before any work on the machine itself pull the mains plug If the machine should fail despite the care taken in manufacturing and testing procedures repair should be carried out by an after sales service centre for Bosch power tools In all correspondence and spare parts order please always include the 10 digit article number given on the type plate of the machine Cleaning For safe and proper working always keep the power tool and its ventilation slots clean The retracting blade guard must always be able to move freely and retract automatically There fore always keep the area around the retracting blade guard clean Remove dust and chips after each working pro cedure by blowing out with compressed air or with a brush Clean t
30. l 1 609 929 X04 13 7 10 dii OBJ_BUCH 1128 002 book Page 4 Tuesday July 13 2010 11 27 AM 4 KR w AAA n N d W 37 36 35 34 1 609 929 X04 13 7 10 Bosch Power Tools dii OBJ_BUCH 1128 002 book Page 5 Tuesday July 13 2010 11 27 AM Bosch Power Tools g 1 609 929 X04 13 7 10 dii OBJ_BUCH 1128 002 book Page 6 Tuesday July 13 2010 11 27 AM 2 6 1 609 929 X04 13 7 10 Bosch Power Tools 2 N 2 lt Si e e UY OBJ_BUCH 1128 002 book Page 7 Tuesday July 13 2010 11 27 AM Bosch Power Tools g 7 1 609 929 X04 13 7 10 1128 002 Page 8 Tuesday July 13 2010 11 27 8 1 609 929 X04 13 7 10 Bosch Power Tools NIZ Zs lt N amp gt 2 ka N 5 0 oi A 2 5 N Q D bal 1 609 929 X04 13 7 10 Bosch Power Tools Sl e 2 9 e OB
31. less Bosch Power Tools an IB OBJ_BUCH 1128 002 book Page 37 Tuesday July 13 2010 11 27 AM e English 37 Symbols The following symbols can be important for the operation of your power tool Please memorise the symbols and their meanings The correct interpretation of the symbols helps you operate the power tool better and more secure Symbol Meaning gt Wear ear protectors Exposure to noise can cause hearing loss gt Wear safety goggles gt Wear a dust respirator gt Keep hands away from the cutting area while the ma chine is running Danger of injury when coming in con tact with the saw blade 6 gt Danger area Keep hands fingers or arms away from this area Observe the dimensions of the saw blade The hole diam eter must match the tool spindle without play Do not use reducers or adapters When transporting the machine hold it only at the loca tions indicated Bosch Power Tools 1 609 929 X04 13 7 10 Zs e 2 me 2 OBJ_BUCH 1128 002 book Page 38 Tuesday July 13 2010 11 27 AM e A u 38 English Meaning Danger of crushes or contusions When transporting en sure that your fingers are positioned around the trans port handle Indicates the individual steps for adjusting the handle Indicates the in
32. lips screwdriver 34 35 36 37 38 39 Lock screw of the length stop Length stop Saw Table extension Tensioning lever for saw table extension Scale for mitre angle horizontal Knob for adjustment of the bevel angle range 40 41 42 43 44 45 46 47 48 49 50 54 5 screw attachment of retracting blade guard Spindle lock Locking lever Tool storage Fastening screws for tool storage Fastening nut for tool storage Open end spanner 17 mm 10 mm Allen key 3 mm Allen key size 1 5 mm Extraction adapter Sawdust ejector 1 609 929 X04 13 7 10 52 Hexagon bolt for saw blade attachment 53 Washer 54 Clamping flange 55 Interior clamping flange 56 Holes for quick action clamp 57 Clamping lever of the quick action clamp 58 Threaded rod 59 Screws for insert plate 60 Clamping screw of the length stop 61 Button for rapid setting of the adjusting screw 27 62 Depth stop 63 66 Set screws for 0 basic setting bevel angle 67 Set screw for 45 basic setting leftward bevel angle 68 Set screw for 45 basic setting rightward bevel angle 69 Set screw for clamping force of clamping le ver 14 70 Set screw for clamping force of clamp 3 71 Angle indicator horizontal 72 Adjustment screw of the fence extension 73 Allen screws 14 mm of the fence 74 Recessed grips Accessories shown or described are not part of the standard delivery scope of the product A complete
33. ng workpieces to the same length The length stop can be mounted on either side of the saw table extension 36 Loosen lock screw 34 and swing the length stop 35 over clamping screw 60 Retighten lock screw 34 Adjust the saw table extension 36 to the de sired length see Extending the Saw Table page 44 Adjusting the Depth Stop Sawing Grooves see figure R The depth stop must be adjusted when a butt gap is to be sawed Push the locking lever 41 and lower the tool arm to the desired position Press button 61 Push in adjusting screw 27 until the screw end touches depth stop 62 Release button 61 again Guide the tool arm slowly upward Special Workpieces When sawing curved or round workpieces these must be especially secured against slip ping At the cutting line no gap may exist be tween workpiece fence and saw table Provide for special fixtures if required Bosch Power Tools an IB OBJ_BUCH 1128 002 book Page 49 Tuesday July 13 2010 11 27 AM Sawing Profile Strips Mouldings Floor and Ceiling Strips Profile strips mouldings can be sawn in two dif ferent ways Placed against the fence Lying flat on the saw table Floor Strips Mouldings English 49 In addition the cut can be perfomed with or without slide movement depending on the width of the profile
34. nt Checking The angle indicator 71 must be in alignment with the 0 mark of the scale 38 Adjusting Loosen the fastening screw of the angle indi cator with the supplied Phillips screwdriver 33 and align the angle indicator alongside the O mark Retighten the screw again Aligning the Fence Bring the machine into the transport posi tion Turn the saw table 16 to the 0 detent 15 The lever 13 must be felt to engage in the de tent Checking see figure X1 Setan angle gauge to 90 and place it on the saw table 16 between the fence 18 and the saw blade 7 The leg of the angle gauge must be flush with the fence over the complete length Adjusting see figure X2 Loosen the locking screws 20 on bothe sides of the fence extensions 19 Loosen the setting screws 72 with the sup plied Allen key 33 4 mm Remove the fence extensions Loosen all Allen screws 73 with the supplied socket spanner 33 14 mm Turn the fence 18 until the angle gauge is flush over the complete length Retighten the Allen screws 73 Retighten the fence extensions Tighten the setting screws 72 only to the extent that the fence extensions can be moved easily Bosch Power Tools OBJ_BUCH 1128 002 book Page 53 Tuesday July 13 2010 11 27 AM English 53 Transport see figure Y Before transporting the power tool the follow ing steps must be carried out Loosen the loc
35. strip moulding Always make trial cuts with the mitre angle set ting first on scrap wood The following table contains instructions for sawing floor strips mouldings Settings Vertical bevel angle Placed against the fence Lying flat on the saw table Floor strip moulding Left side Right side Left side Right side Inner corner Horizontal mitre 45 left 45 right 0 0 angle Positioning of Bottom edge Bottom edge Upper edge Bottom edge AQ workpiece on saw table on saw table against the against the fence fence The finished to the left to the right to the left of to the left of workpiece is lo the cut of the cut the cut the cut cated Outer Horizontal mitre 45 right 45 left 0 0 angle Positioning of Bottom edge Bottom edge Bottom edge Upper edge workpiece saw table saw table against the against the SZ fence fence The finished tothe right to the left of to the right to the right workpiece is lo of the cut the cut of the cut of the cut cated Bosch Power Tools 1 609 929 X04 13 7 10 e e OBJ_BUCH 1128 002 book Page 50 Tuesday July 13 2010 11 27 AM e 50 English Ceiling Strips Mouldings According to US Standard When the ceiling strips mouldings are to be sawn lying flat on the saw table the standard mitre angles of 31 6 horizontal and 33 9
36. t Read all safety warnings and instructions included with the worktable Failure of ob serving safety warnings and instructions can lead to electrical shock fire and or cause se rious injuries Assemble the worktable properly before mounting the power tool Perfect assembly is important in order to prevent the risk of collapsing Mount the power tool on the saw stand the transport position Dust Chip Extraction English 43 Integrated Dust Extraction see figure C Mount extraction adapter 48 firmly onto saw dust ejector 49 Mount dust bag 1 firmly onto extraction adapter 48 During sawing the dust bag and the extraction adapter may never come in contact with moving tool components Always empty the dust bag in good time External Dust Extraction For dust extraction you can also connect the ex traction adapter 48 to a vacuum hose 32 mm The vacuum cleaner must be suitable for the ma terial being worked When vacuuming dry dust that is especially det rimental to health or carcinogenic use a special vacuum cleaner Dusts from materials such as lead containing coatings some wood types minerals and metal Changing the Tool see figures D1 D3 can be harmful to one s health Touching or breathing in the dusts can cause allergic reac tions and or lead to respiratory infections of the user or bystanders Certain dusts such as oak or beech dust are considered
37. td Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia Phone 61 01300 307 044 Fax 61 01300 307 045 Inside New Zealand Phone 64 0800 543 353 Fax 64 0600 428 570 Outside AU and NZ Phone 61 03 9541 5555 www bosch com au Republic of South Africa Customer service Hotline 27 011 6 51 96 00 Gauteng BSC Service Centre 35 Roper Street New Centre Johannesburg Tel 27 011 4 93 93 75 Fax 27 011 4 93 O1 26 E Mail bsctools icon co za KZN BSC Service Centre Unit E Almar Centre 143 Crompton Street Pinetown Tel 27 031 7 01 21 20 Fax 27 031 7 O1 24 46 E Mail bsc dur za bosch com Western Cape BSC Service Centre Democracy Way Prosperity Park Milnerton Tel 27 021 5 51 25 77 Fax 27 021 5 51 32 23 E Mail bsc zsd co za Bosch Headquarters Midrand Gauteng Tel 27 011 6 51 96 00 Fax 27 011 6 51 98 80 E Mail robsa hg pts za bosch com Bosch Power Tools an IB OBJ_BUCH 1128 002 book Page 55 Tuesday July 13 2010 11 27 AM e Ge English 55 Disposal The machine accessories and packaging should be sorted for environmental friendly recycling Do not dispose of power tools into household waste Only for EC countries According the European Guideline 2002 96 EC for Waste Electrical and Electronic Equipment and its implementation
38. ts without slide movement small workpieces loosen the locking screw 29 in case it is tightened Slide the tool arm to the stop in the direction of the fence 18 and retighten the locking screw 29 Firmly clamp the workpiece as appropriate for its dimensions Set the desired mitre angle Switch on the machine Press button 6 and guide the tool arm slowly downward with handle 5 Saw through the workpiece applying uniform feed Switch off the machine and wait until the saw blade has come to a complete stop Guide the tool arm slowly upward Sawing with Slide Movement For cuts using the slide device 23 wide workpieces loosen the locking screw 29 in case it is tightened Firmly clamp the workpiece as appropriate for its dimensions Set the desired mitre angle Pull the tool arm away from the fence 18 far enough so that the saw blade is in front of the workpiece Switch on the machine Press button 6 and guide the tool arm slowly downward with handle 5 Press the tool arm in the direction of the fence 18 and saw through the workpiece ap plying uniform feed Switch off the machine wait until the saw blade has come to a complete stop Guide the tool arm slowly upward 1 609 929 X04 13 7 10 OBJ_BUCH 1128 002 book Page 48 Tuesday July 13 2010 11 27 AM Sawing Workpieces of the Same Length see figure Q The length stop 35 can be used for easily sawi
39. vertical must be set The following table contains instructions for sawing ceiling strips mouldings 38 Settings Vertical bevel angle Placed against the fence N XEDER EEE Lying flat on the saw table cated 1 609 929 X04 13 7 10 Ceiling strip moulding Left side Right side Left side Right side Inner corner Horizontal mitre 45 right 45 left 31 6 right 31 6 left angle Positioning of Bottom edge Bottom edge Upper edge Bottom edge workpiece against the against the against the against the fence fence fence fence The finished tothe right totheleftof totheleftof to the left of workpiece is lo of the cut the cut the cut the cut cated Outer corner Horizontal mitre 45 left 45 right 31 6 left 31 6 right angle Positioning of Bottom edge Bottom edge Bottom edge Upper edge workpiece against the against the against the against the fence fence fence fence The finished tothe right totheleftof to the right to the right workpiece is lo of the cut the cut of the cut of the cut Bosch Power Tools Gs OBJ_BUCH 1128 002 book Page 51 Tuesday July 13 2010 11 27 AM Checking and Adjusting the Basic Adjustment Before any work on the machine itself pull the mains plug To ensure precise cuts the basic adjustment of the machine must be checked and adjusted as necessary
40. y clamp the piece to be worked Do not saw workpieces that are too small to clamp Otherwise the clearance of your hand to the rotating saw blade is too small Use the machine only for cutting the mate rials listed under Intended Use Otherwise the machine can be subject to overload If the saw blade should become jammed switch the machine off and hold the work piece until the saw blade comes to a com plete stop To prevent kickback the work piece may not be moved until after the machine has come to a complete stop Cor rect the cause for the jamming of the saw blade before restarting the machine Do not use dull cracked bent or damaged saw blades Unsharpened or improperly set saw blades produce narrow kerf causing ex cessive friction blade binding and kickback Always use saw blades with correct size and shape diamond versus round of arbor holes Saw blades that do not match the mounting hardware of the saw will run ec centrically causing loss of control Do not use high speed steel HSS saw blades Such saw blades can easily break Do not touch the saw blade after working before it has cooled The saw blade be comes very hot while working Never operate the machine without the in sert plate Replace a defective insert plate Without flawless insert plates injuries are possible from the saw blade 1 609 929 X04 13 7 10 gt Check the cable regularly have dam aged cable rep
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