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MVI46-BSAPS User Manual

1. Reference Product Specifications Functional Overview Glossary Reference page 47 Functional Overview page 49 Product Specifications page 4T These sections contain general references associated with this product Specifications and the Functional Overview Support Service and Warranty Index Support Service and Warranty page 63 This section contains Support Service and Warranty information Index of chapters ProSoft Technology Inc September 22 2008 Page 7 of 72 MVI46 BSAPS SLC Platform Start Here Bristol Babcock Serial Slave Module Page 8 of 72 ProSoft Technology Inc September 22 2008 Start Here MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module 1 Start Here In This Chapter System Requirements sssssssseeeeee emen emen 9 ae Package Contents te ee te terrre ee ER naha aAa endeors cauete 10 Install ProSoft Configuration Builder Software ssss 11 Setting Jumpers sssssssssssessessseeeeneee renes n nnne nnnn nnns 12 Install the Module in the Rack seseme 13 Connect your PC to the Processor 14 Download the Sample Program to the Processor sssss 15 Connect your PC to the Module sse 18 Installing the MVI46 BSAPS module requires a reasonable working knowledge of the Rockwell A
2. Serial Port E Opensthe Serial Portmenu T See Serial Port Menu section E Error Status Information 1 J Opens the Command List menu See Command List Menu section Redisplaying the Menu Press to display the current menu Use this command when you are looking at a screen of data and want to view the menu choices available to you See Master Command List Menu section L Master Command List Viewing Version Information Press V to view Version information for the module Use this command to view the current version of the software for the module as well as other important values You may be asked to provide this information when calling for technical support on the product Values at the bottom of the display are important in determining module operation The Program Scan Counter value is incremented each time a module s program cycle is complete Tip Repeat this command at one second intervals to determine the frequency of program execution Returning to the Main Menu Press M to return to the Main Menu ProSoft Technology Inc Page 43 of 72 September 22 2008 MVI46 BSAPS SLC Platform Diagnostics and Troubleshooting Bristol Babcock Serial Slave Module Viewing Configuration Information Press C to view configuration information for the selected port protocol driver or device Opening the Command List Menu Press L to open the Command List menu Use this
3. 2 7 8 RTS Off 0 to 65535 milliseconds This parameter sets the number of milliseconds to delay after the last byte of data is sent before the RTS modem signal will be set low 2 7 9 Use CTS Line Yes or No This parameter specifies if the CTS modem control line is to be used If the parameter is set to No the CTS line will not be monitored If the parameter is set to Yes the CTS line will be monitored and must be high before the module will send data Normally this parameter is required when half duplex modems are used for communication 2 wire 2 7 10 Slave ID Slave ID 1 1 255 Modbus Node Address Slave Slave address used by the host to access this port Valid values are 0 to 255 2 8 Download the Project to the Module In order for the module to use the settings you configured you must download copy the updated Project file from your PC to the module To Download the Project File 1 In the tree view in ProSoft Configuration Builder click once to select the MVI46 BSAPS module 2 Open the Project menu and then choose Module Download The program will scan your PC for a valid com port this may take a few seconds When PCB has found a valid com port the following dialog box will open _ _ Step 1 Select Port 7 4bort Step 2 Transfer Files Download Loewe ox 3 Choose the com port to use from the dropdown list and then click the Download button ProSoft Technology Inc Page 29 of 72
4. Returning to the Main Menu Press M to return to the Main Menu Viewing Configuration Information Press C to view configuration information for the selected port protocol driver or device Page 42 of 72 ProSoft Technology Inc September 22 2008 Diagnostics and Troubleshooting MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module Viewing Backplane Diagnostic Information Press D to view Backplane Diagnostic information Use this command to display the configuration and statistics of the backplane data transfer operations between the module and the processor The information on this screen can help determine if there are communication problems between the processor and the module Tip Repeat this command at one second intervals to determine the number of blocks transferred each second 4 1 6 Protocol Serial BSAP Menu Press 0 or 1 to view protocol serial information for ports 1 and 2 respectively Use this command to view a variety of error and status screens for the port Press to view a list of commands available on this menu M Main Menu 071 Protocol Serial Menu Display Menu P Redisplays refreshes this menu J V 7 Version Information 1 Displays version information screen M Main Menu Goes up one level to main menu splays configuration information screen C Configuration Information pensthe Master Command List menu
5. 12 a a a a a a a a This screen displays the current page of 100 registers in the database Moving Back Through 5 Pages of Registers Press from the Database View menu to skip back to the previous 500 registers of data Viewing the Previous 100 Registers of Data Press P from the Database View menu to display the previous 100 registers of data Skipping 500 Registers of Data Hold down Shift and press to skip forward to the next 500 registers of data Viewing the Next 100 Registers of Data Press N from the Database View menu to select and display the next 100 registers of data Viewing Data in Decimal Format Press D to display the data on the current page in decimal format Viewing Data in Hexadecimal Format Press H to display the data on the current page in hexadecimal format Viewing Data in Floating Point Format Press F from the Database View menu Use this command to display the data on the current page in floating point format The program assumes that the values are aligned on even register boundaries If floating point values are not aligned as such they are not displayed properly ProSoft Technology Inc Page 41 of 72 September 22 2008 MVI46 BSAPS SLC Platform Diagnostics and Troubleshooting Bristol Babcock Serial Slave Module Viewing Data in ASCII Text Format Press A to display the data on the current page in ASCII format This is useful for regions of the database that con
6. Remote 00 Workstation DF1 COM9 01 SLC 5 03 UNTITLED Online zx AB ETHIP 1 Ethernet Dm zi PLC Controllogi Ethernet Download lt Current Selection Reply Ti t Server RSLinx API Diver AB DF1 2 eply Timeout Node 1 Decimal 1 Octal Type SLC500 jl m 2 Click the Download button to transfer the sample program to the processor 3 RSLogix will compile the program and transfer it to the processor This process may take a few minutes Downloading Processor Image Cancel Writing Data Tables 4 When the download is complete RSLogix will open another confirmation dialog box Click Yes to switch the processor from Program mode to Run mode RSLogix 500 t Do you want to go Online e Yes No Note If you receive an error message during these steps refer to your RSLogix documentation to interpret and correct the error ProSoft Technology Inc Page 15 of 72 September 22 2008 MVI46 BSAPS SLC Platform Start Here Bristol Babcock Serial Slave Module 1 7 1 Configuring RSLinx If RSLogix is unable to establish communication with the processor follow these steps 1 Open RSLinx 2 Open the Communications menu and choose Configure Drivers Communications Station DDE OPC RSWho Configure Drivers Configure Shortcuts Configure Client Applications Configure CIP Options Driver Diagnostics CIP Diagnostics This action opens the Configu
7. Viewing the Previous 100 Registers of Data 41 Viewing Version Information 38 42 43 WwW Warm Boot 52 Warm Booting the Module 39 What Is Covered By This Warranty 66 68 What Is Not Covered By This Warranty 66 Y Your Feedback Please 2 Page 72 of 72 ProSoft Technology Inc September 22 2008
8. Babcock Serial Slave Module 5 2 Functional Overview This section provides an overview of how the MVI46 BSAPS module transfers data using the BSAP protocol You should understand the important concepts in this chapter before you begin installing and configuring the module 5 2 1 Introduction The Bristol Babcock Asynchronous Communication Protocol BSAP is the foundation for a proprietary network that has a tree structured topology This open ended topology supports a variety of configurations which may include one or more nodes at each of up to six levels Messages can be sent between nodes on the same level or on different levels Each message is uniquely identified and has an error checking code associated with it MVI56 BSAPS supports only bottom level one to one communication BSAP operates in a polled environment Each link in the network supports a different poll rate The rate selected depends on a variety of application dependent factors BSAP has been designed and implemented according to the functional layers of the International Standards Organization ISO model Because each layer is independent of its adjacent layers both synchronous and asynchronous transmission modes can be supported MVI56 BSAPS supports only asynchronous transmission mode 5 2 2 Protocol Overview Variable message length to 253 bytes Analog Floating point 4 bytes Logical data 1 byte Packed logical data 8 bits byte Alarm time stamp 5 byt
9. Configuration File page 23 for more information on the configuration files ProSoft Technology Inc Page 19 of 72 September 22 2008 MVIA46 BSAPS SLC Platform Module Configuration Bristol Babcock Serial Slave Module First define the module to the system Select the I O Configuration option from the program screen The system displays the following window 1 0 Configuration BEI Racks 4 r Current Cards Available 1 11746 44 4 Slot Rack Filter an 10 x 2 fizo Rack Not Installed Read IO Config 3 1 0 Rack Not Installed E 1 746 OBP8 8 Output 2 A TRANS SRC 24VDC 1746 OBP16 16 Qutput 1 A TRANS SRC 24VDC 16 Output TTL SINK 5 VDC 8 Dutput TRANS SINK 10 50 VDC 16 Output TRANS SINK 10 50 VDC 16 Output 1 AJ TRANS SINK 24VDC 32 Output TRANS SINK 10 50 VDC 4 Dutput RLY 240 VAC 8 Output RLY 240 VAC 16 Output RLY 240 VAC 8 Output Isolated Relay Synchronized Axes Module Open Loop Velocity Control Robot Control Interface Module ControlNet SLC Scanner DeviceNet Scanner Module GMC Turbo System SCANport Comm Module Basic SCANport Comm Module Enhanced RIO Scanner Other Requires 1 0 Card Type ID Help Hide All Cards Select the Other module from the list This causes the system to display the following dialog box Other type IO card x Enter the I0 card s ID number decimal 12835 Cancel
10. Enter the module I O card ID number as 12835 then click OK Double click the mouse on the module just added to the rack Fill in the dialog box as shown Advanced 70 Configuration x Slot t 1 OTHER 1 0 Module ID Code 12835 Maximum Input Words 2 Maximum Output Words 2 r Setup Scanned Input Words 2 Scanned Output Words 2 Interrupt Service Routine ISR 0 MO Length 3000 M1 Length 150000 G File Length 0 Edit G Data Click OK to apply the settings Close this dialog box Page 20 of 72 ProSoft Technology Inc September 22 2008 Module Configuration MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module The last step in the module setup is to add the ladder logic If the example ladder logic is used adjust the ladder to fit the application When the ladder example is not used copy the example ladder logic to your application and alter as necessary The module is now ready to be used with your application Insert the module in the rack with the power turned off and attach the serial communication cables Download the new application to the controller and place the processor in run mode If all the configuration parameters are set correctly and the module is attached to a network the module s Application LED APP LED should remain off and the backplane activity LED BP ACT should blink very rapidly Refer to the Troubleshooting section if you encounter errors Attach a termina
11. Page 54 of 72 ProSoft Technology Inc September 22 2008 MVI46 BSAPS SLC Platform Reference Bristol Babcock Serial Slave Module 2 Make sure that you are not actively browsing using the driver that you wish to stop The following shows an actively browsed network EGirswho 1 E ioj xl v Autobrowse Refresh Browsing node 10 found JE workstation PSFT VAIO 1 E di es Linx Gateways Ethernet T ci ws AB_DF1 1 DH 485 10 01 tz 01 SLC 5 05 UNTITLED DF1 COM1 UNTITLED 10 Workstation DF1 COM1 3 Notice how the DF1 driver is opened and the driver is looking for a processor on node 1 If the network is being browsed then you will not be able to stop this driver To stop the driver your RSWho screen should look like this Workstation PSFT VAIO 1 s Linx Gateways Ethernet Hj z AB_DF1 1 DH 485 Linx AB DF1 1 Gatew DH 485 Branches are displayed or hidden by clicking on the or the icons x AB DF1 1 DH 485 oO 4 When you have verified that the driver is not being browsed go to Communications gt Configure Drivers You may see something like this Configure Drivers E r Available Driver Types r Configured Drivers Name and Description AB DF1 1 DH485 Sta 10 COM1 RUNNING Running ProSoft Technology Inc Page 55 of 72 September 22 2008 MVI46 BSAPS SLC Platform Reference Bristol Babcoc
12. enables the port ProSoft Technology Inc Page 27 of 72 September 22 2008 MVIA46 BSAPS SLC Platform Module Configuration Bristol Babcock Serial Slave Module 2 7 2 Pass Through 0 or 1 0 Pass Through Disabled 1 Pass Through Enabled 2 73 Baud Rate Baudrate 1200 Baudrate for port 110 to 115 2K This is the baud rate to be used for the port Enter the baud rate as a value Baud rate entries are 110 150 300 600 1200 2400 4800 9600 19200 28800 57600 115200 2 7 4 Parity None Odd Even Mark Space Parity is a simple error checking algorithm used in serial communication This parameter specifies the type of parity checking to use All devices communicating through this port must use the same parity setting 2 7 5 Data Bits 5 6 70r8 This parameter sets the number of data bits for each word used by the protocol 2 7 6 Stop Bits 10r2 Stop bits signal the end of a character in the data stream For most applications use one stop bit For slower devices that require more time to resynchronize use two stop bits All devices communicating through this port must use the same number of stop bits 2 7 7 RTS On 0 to 65535 milliseconds This parameter sets the number of milliseconds to delay after RTS is asserted before the data will be transmitted Page 28 of 72 ProSoft Technology Inc September 22 2008 Module Configuration MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module
13. pass through control block is shown in the following table Block 9001 Offset Description Length 0 9001 1 1 Date 1 2 Month 1 Page 52 of 72 ProSoft Technology Inc September 22 2008 Reference MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module Offset Description Length Year Hour Minute Second Julian Day Julian 4 Second Julian 20 Second 10 to 248 Spare 238 249 9001 1 o o o oc o zx oA 5 2 4 Data Flow Between the MVI46 BSAPS Module and the SLC Processor The following section describes the flow of data between the two pieces of hardware SLC processor and MVI46 BSAPS module Each port on the module is configured to emulate a Bristol Babcock BSAP slave device The operation of each port is dependent on this configuration Slave Driver The Slave Driver Mode allows the MVI46 BSAPS module to respond to data read and write commands issued by a master on the Bristol Babcock BSAP network The following flowchart describes the flow of data into and out of the module The Module Setup section provides a list of the parameters that must be defined for a slave port All write requests will be passed directly to the processor The following illustration shows the data flow for a slave port Processor Memory Backplane Interface BSAPS Module BLC Cantroller Tage Datbag addim ggg ProSoft Technology Inc Page 53 of 72 September 22 2008 MVI46
14. product or any use of the product will infringe existing or subsequently issued patents trademarks or copyrights ProSoft Technology Inc Page 67 of 72 September 22 2008 MVIA6 BSAPS SLC Platform Support Service amp Warranty Bristol Babcock Serial Slave Module a Any documentation included with Product purchased from ProSoft is protected by copyright and may not be duplicated or reproduced in any form without prior written consent from ProSoft b ProSoft s technical specifications and documentation that are included with the Product are subject to editing and modification without notice c Transfer of title shall not operate to convey to Customer any right to make or have made any Product supplied by ProSoft d Customer is granted no right or license to use any software or other intellectual property in any manner or for any purpose not expressly permitted by any license agreement accompanying such software or other intellectual property e Customer agrees that it shall not and shall not authorize others to copy software provided by ProSoft except as expressly permitted in any license agreement accompanying such software transfer software to a third party separately from the Product modify alter translate decode decompile disassemble reverse engineer or otherwise attempt to derive the source code of the software or create derivative works based on the software export the software or underlying technology in contr
15. prohibited Information in this manual is subject to change without notice and does not represent a commitment on the part of ProSoft Technology Improvements and or changes in this manual or the product may be made at any time These changes will be made periodically to correct technical inaccuracies or typographical errors Battery Life Advisory All modules in the MVI series use a rechargeable Lithium Vanadium Pentoxide battery to backup the 512K SRAM memory real time clock and CMOS The battery should last for the life of the module The module must be powered for approximately twenty hours before it becomes fully charged After it is fully charged the battery provides backup power for the CMOS setup and configuration data the real time clock and the 512K SRAM memory for approximately 21 days Before you remove a module from its power source ensure that the battery within the module is fully charged A fully charged battery will hold the BIOS settings after being removed from its power source for a limited number of days When the battery is fully discharged the module will revert to the default BIOS settings Note The battery is not user replaceable Your Feedback Please We always want you to feel that you made the right decision to use our products If you have suggestions comments compliments or complaints about the product documentation or support please write or call us ProSoft Technology 1675 Chester Avenue Fourth Fl
16. support prosoft technology com mailto support prosoft technology com Languages spoken include English Spanish For technical support calls within the United States an after hours answering system allows pager access to one of our qualified technical and or application support engineers at any time to answer your questions Brasil location in Sao Paulo 55 11 5084 5178 eduardo prosoft technology com mailto eduardo prosoft technology com Languages spoken include Portuguese English Return Material Authorization RMA Policies and Conditions The following RMA Policies and Conditions collectively RMA Policies apply to any returned Product These RMA Policies are subject to change by ProSoft without notice For warranty information see Limited Warranty In the event of any inconsistency between the RMA Policies and the Warranty the Warranty shall govern 6 2 1 All Product Returns a In order to return a Product for repair exchange or otherwise the Customer must obtain a Returned Material Authorization RMA number from ProSoft and comply with ProSoft shipping instructions b In the event that the Customer experiences a problem with the Product for any reason Customer should contact ProSoft Technical Support at one of the telephone numbers listed above page 63 A Technical Support Engineer will request that you perform several tests in an attempt to isolate the problem If after completing these tests the Pro
17. with other devices resulting in potential data loss or other failures Only use these commands if you are specifically directed to do so by ProSoft Technology Technical Support staff Some of these command keys are not listed on the menu but are active nevertheless Please be careful when pressing keys so that you do not accidentally execute an unwanted command Viewing Version Information Press V to view Version information for the module Use this command to view the current version of the software for the module as well as other important values You may be asked to provide this information when calling for technical support on the product Values at the bottom of the display are important in determining module operation The Program Scan Counter value is incremented each time a module s program cycle is complete Page 38 of 72 ProSoft Technology Inc September 22 2008 Diagnostics and Troubleshooting MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module Tip Repeat this command at one second intervals to determine the frequency of program execution Opening the Database Menu Press D to open the Database View menu Use this menu command to view the current contents of the module s database Resetting diagnostic data Press U to reset the status counters for the client and or servers in the module Opening the Backplane Menu Press B from the Main Menu to view the Backplane Data Exchange List Use this co
18. 2 current software 8013 Number of requests Port 1 Contains the number of port messages sent out of the port 8014 Number of responses Port 1 Contains the total number of messages received on the port 8015 Number of errors sent Port 1 Contains the total number of message errors sent out of the port Page 60 of 72 ProSoft Technology Inc September 22 2008 Reference MVIA6 BSAPS SLC Platform Bristol Babcock Serial Slave Module Offset Content Description 8016 Number of errors received Port 1 Contains the total number of message errors received on the port 8017 Number of requests Port 2 Contains the total number of messages sent out the port 8018 Number of responses Port 2 Contains the total number of messages received on the port 8019 Number of errors sent Port 2 Contains the total number of message errors sent out the port 8020 Number of errors received Port 2 Contains the total number of message errors received on the port 8021 Backplane Transfer Writes Contains the total number of write blocks transferred from the processor to the module 8022 Backplane Transfer Reads Contains the total number of read blocks transferred from the module to the processor 8023 Backplane Transfer Errors Contains the total number of block errors recognized by the module 8024 Current Error Port 1 For a slave port this f
19. 47 Required Hardware 35 Required pin assignments 30 Resetting diagnostic data 39 Return Material Authorization RMA Policies and Conditions 64 Returning to the Main Menu e 42 43 RS 232 56 Modem Connection 57 Null Modem Connection Hardware Handshaking 57 Null Modem Connection No Hardware Handshaking 58 RS 232 Configuration Debug Port 54 RS 422 58 RS 485 59 RS 485 and RS 422 Tip 59 RTS Off 29 RTS On 28 S Sending the Configuration File 39 Set Module Parameters 19 23 Set Up the Project 21 Setting Jumpers 12 60 Index SFirmware Enable 26 Signal Addr 26 Signal Descriptor 27 Signal List Number 26 Signal Type 26 Skipping 500 Registers of Data 41 Slave Driver 53 Slave ID 29 Start Here 7 9 Stop Bits 28 Support Service amp Warranty 7 63 System Requirements 9 T The Configuration Debug Menu 36 Time Limit for Bringing Suit 69 Troubleshooting 45 U Use CTS Line 29 Using the Diagnostic Window in ProSoft Configuration Builder 36 V Version No 26 Viewing Backplane Diagnostic Information 43 Viewing Configuration Information 42 44 Viewing Data in ASCII Text Format 42 Viewing Data in Decimal Format 41 Viewing Data in Floating Point Format 41 Viewing Data in Hexadecimal Format 41 Viewing Error and Status Data 44 Viewing Register Pages 41 Viewing the Next 100 Registers of Data 41
20. BSAPS SLC Platform Reference Bristol Babcock Serial Slave Module 5 3 Cable Connections The application ports on the MVI46 BSAPS module support RS 232 RS 422 and RS 485 interfaces Please inspect the module to ensure that the jumpers are set correctly to correspond with the type of interface you are using Note When using RS 232 with radio modem applications some radios or modems require hardware handshaking control and monitoring of modem signal lines Enable this in the configuration of the module by setting the USeCTS parameter to 1 5 89 1 RS 232 Configuration Debug Port This port is physically an RJ45 connection An RJ45 to DB 9 adapter cable is included with the module This port permits a PC based terminal emulation program to view configuration and status data in the module and to control the module The cable for communications on this port is shown in the following diagram RS 232 Config Debug Port Cable DB 9 Male Config Debug Port Ro 2 E to to 3 ro COM s COM Disabling the RSLinx Driver for the Com Port on the PC The communication port driver in RSLinx can occasionally prevent other applications from using the PC s COM port If you are not able to connect to the module s configuration debug port using ProSoft Configuration Builder PCB HyperTerminal or another terminal emulator follow these steps to disable the RSLinx Driver 1 Open RSLinx and go to Communications gt RSWho
21. Configuration Connector RJ45 RS 232 Connector RJ45 to DB 9 cable shipped with unit Application Ports Application Serial port PRT1 PRT2 Serial Modules Two RJ45 RS 232 422 485 Application ports 5 1 4 Functional Specifications The Bristol Babcock Synchronous Asynchronous Communication Protocol BSAP is the foundation for a proprietary network that has a tree structured topology This open ended topology supports a variety of configurations which may include one or more nodes at each of up to six levels Messages can be sent between nodes local message only Each message is uniquely identified and has an error checking code associated with it Slave implementation Support for the storage and transfer of internal database registers to from the SLC processor s MO and M1 files Two ports to emulate a BSAP slave RTU Peer to Peer communication for Local BSAP formatted messages slave to master only Configurable parameters include Parameter Value Analog Input Count 0 to 255 Logical Input Count 0 to 255 String Count 0 to 30 Slave Address 1 to 255 Baud Rate 110 to 115 200 Parity None Odd Even Data Bits 5 to 8 Stop Bits 10r2 RTS On and Off Timing 0 to 65535 milliseconds Minimum Response Delay Use of CTS Modem Line 0 to 65535 milliseconds Yes or No Page 48 of 72 ProSoft Technology Inc September 22 2008 Reference MVI46 BSAPS SLC Platform Bristol
22. D Status Indicators 7 44 Limitation of Remedies 68 LIMITED WARRANTY 65 66 LL AL 27 Lo AL 27 Lo DB 27 Main Logic Loop 50 Main Menu 38 Module Configuration 19 Module Data 33 Module Entries 24 Module Name 25 Module Power Up 50 Module Type 25 Moving Back Through 5 Pages of Registers 41 MVI46 BSAPS Database Map 33 MVI46 BSAPS Status Data Area 60 ProSoft Technology Inc September 22 2008 Page 71 of 72 MVIA6 BSAPS SLC Platform Bristol Babcock Serial Slave Module N Navigation 37 No Other Warranties 69 Normal Data Transfer 52 Number of Signal Value 25 O Opening the Backplane Menu 39 Opening the Command List Menu 44 Opening the Database Menu 39 Opening the Protocol Serial BSAP Menu 39 Opening the Serial Port Menu 44 P Package Contents 10 Parity 28 Pass Through 28 Pass Through Control Blocks 52 Pinouts 54 59 Please Read This Notice 2 Printing a Configuration File 25 Procedures for Return of Units Out of Warranty 65 Procedures for Return of Units Under Warranty 65 Product Specifications 7 47 ProSoft Configuration Builder 21 ProSoft Product Documentation 3 Protocol Overview 49 Protocol Serial BSAP Menu 43 Purchasing Warranty Extension 65 R Reading Status Data from the Module 35 Receiving the Configuration File 39 Redisplaying the Menu 42 43 Reference 7
23. If you have not already installed and configured your SLC processor and power supply please do so before installing the MVI46 BSAPS module Refer to your Rockwell Automation product documentation for installation instructions Warning You must follow all safety instructions when installing this or any other electronic devices Failure to follow safety procedures could result in damage to hardware or data or even serious injury or death to personnel Refer to the documentation for each device you plan to connect to verify that suitable safety procedures are in place before installing or servicing the device After you have checked the placement of the jumpers insert MVI46 BSAPS into the SLC chassis Use the same technique recommended by Rockwell Automation to remove and install SLC modules Warning This module is not hot swappable Always remove power from the rack before inserting or removing this module or damage may result to the module the processor or other connected devices 1 Turn power OFF 2 Align the module with the top and bottom guides and slide it into the rack until the module is firmly against the backplane connector 5 3 With a firm but steady push snap the module into place 4 Check that the holding clips on the top and bottom of the module are securely in the locking holes of the rack 5 Make a note of the slot location You will need to identify the slot in whi
24. OLL SEND will not work The DPC 3330 Inlist must match the ProSoft BSAPS Data Element list For the DPC 3330 to read and write to the ProSoft BSAPS enabled device both a Master Module Mode 0 Poll AND Mode 1 Send must be defined within ACCOL Workbench The following illustration shows an example of the ACCOL Workbench defining both a Master Module Mode 0 Poll AND Mode 1 Send ACCOL Workbench Dc ACC Code for Task 4 gt J j GB File Edit View Actions Modules Setup Window Help Xx osal Bela amp 2 v 690 C 700 C R15 CAMERON HILL BCBS BS AB ProSoft 710 C __ __ 720 MASTER REMOTE 15 0000000 POINT 1 0000000 MODE 0 INTYPE 0 0000000 OUTTYPE 0 0000000 INLIST 115 0000000 OUTLIST 215 0000000 STATUS 1 R15 STAT1 DONE STATUS 2 R15 ST T2 ERR 730 C mm 740 C R15 CAMERON HILL BCBS BS AB ProGoft 750 C 760 MASTER REMOTE 15 0000000 POINT 1 0000000 MODE 1 INTYPE 0 0000000 OUTTYPE 0 0000000 INLIST 115 0000000 OUTLIST 215 0000000 STATUS 1 R15 STAT15 DONE STATUS_2 R15 STAT2S ERR M Line 233 Col 1 mi ProSoft Technology Inc Page 31 of 72 September 22 2008 MVIA46 BSAPS SLC Platform Module Configuration Bristol Babcock Serial Slave Module Page 32 of 72 ProSoft Technology Inc September 22 2008 Ladder Log
25. ProSoff TECHNOLOGY Where Automation Connects COMMUNIC ATIONS i X A fe fe MVIA6 BSAPS SLC Platform Bristol Babcock Serial Slave Module TECHHOLOGY J 1 661 716 5100 mararmean m terns a wni na Taner was QOIS P2 APPLICATION DISSE tA P3 APPLICATION September 22 2008 USER MANUAL Please Read This Notice Successful application of this module requires a reasonable working knowledge of the Rockwell Automation SLC hardware the MVI46 BSAPS Module and the application in which the combination is to be used For this reason it is important that those responsible for implementation satisfy themselves that the combination will meet the needs of the application without exposing personnel or equipment to unsafe or inappropriate working conditions This manual is provided to assist the user Every attempt has been made to ensure that the information provided is accurate and a true reflection of the product s installation requirements In order to ensure a complete understanding of the operation of the product the user should read all applicable Rockwell Automation documentation on the operation of the Rockwell Automation hardware Under no conditions will ProSoft Technology be responsible or liable for indirect or consequential damages resulting from the use or application of the product Reproduction of the contents of this manual in whole or in part without written permission from ProSoft Technology is
26. S 10 1 3 Install ProSoft Configuration Builder Software sese 11 1 4 Setting JUImpers x 3 addit aeo de E eden oec de er acne 12 1 5 Install the Module in the Rack ssssssssseeseeeenee 13 1 6 Connect your PC to the Processor sssssssseee eene 14 1 7 Download the Sample Program to the Processor sseseee 15 1 8 Connect your PC to the Module ssssesssee eene 18 2 Module Configuration 19 2 1 Installing and Configuring the Module sseeee mH 19 2 2 ProSoft Configuration Builder sseeene enne 21 2 3 Module 5 erit dte otov eodeni eae bine 25 24 Backplane 46 te t Eder Er eO repe ftis fue 25 2 5 I BSAPS Config 0 ERE Fee i I Pe ee e edenda E dero Aneta 25 2 6 BSAP Data Elerrient ec Ree Pot DR edere od o ferre 26 2 7 BSAP POrbX ian tie o t adito a Gon tela tal hort a dc oer a eta ea 27 2 8 Download the Project to the Module ssseeen mee 29 2 9 Gontiguring a BSAP Master eieren red deer re a i de oda ca 30 3 Ladder Logic 33 3 1 Module Data x0 nien e aei ere a M ped b ee diede 33 4 Diagnostics and Troubleshooting 35 4 1 Reading Status Data from the Module ssssse eene 35 4 2 EED Status Indicators ee retener tert de e erase tpa ra ds 44 5 Reference 47 5 1 Product Specifications pe Re de rea e EA ee e e e dede 47 5 2 Functional Overview s
27. September 22 2008 MVIA46 BSAPS SLC Platform Module Configuration Bristol Babcock Serial Slave Module The module will perform a platform check to read and load its new settings When the platform check is complete the status bar in ProSoft Configuration Builder will be updated with the message Module Running Download files from PC to module x Module Running m Step 1 Select Port Com 1 M Use Default IP Address Abort Step 2 Transfer Files Labor 2 9 Configuring a BSAP Master This section describes a few required steps for setting up a BSAP enabled master a Bristol Babcock DPC 3330 in this example device to communicate with ProSoft Technology s BSAPS enabled products You should have a general understanding of the Bristol Babcock ACCOL Workbench software 2 9 1 BSAP Protocol In order for the Bristol Babcock DPC 3330 and ProSoft Technology s BSAPS enabled products to communicate please review the following information 2 9 2 Required pin assignments ProSoft BB DPC 3330 RXD 2 TXD 2 TXD 3 RXD GND 5 D RTS 6 cTs GND The DPC 3330 supports command types SEND POLL AND POLL SEND Page 30 of 72 ProSoft Technology Inc September 22 2008 Module Configuration MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module The ProSoft BSAPS driver ONLY supports SEND and POLL A P
28. Taga Modules Internal Dabba wm Ebt s ladder Read Dat Logio EInnh rn Trancferr Dab fom module s Input Image b dat amacin he Pmorcor Ladder Loglo olal Con tul Tran cferc Dab tom Proop car dal aman to nu nu timagr All data transferred between the module and the processor over the backplane is through the MO and M1 files Ladder logic must be written in the SLC processor to interface the M file data with data defined in the user defined data files in the SLC All data used by the module is stored in its internal database User data contained in this database is continuously read from the M1 file MVI46 BSAPS Fixed Database Map Start Address End Address Data 0 509 Input Analog Data 510 638 Input Logical Data 640 2740 Input String Data 3000 3509 Output Analog Data 3510 3638 Output Logical Data 3640 5740 Output String Data ProSoft Technology Inc Page 51 of 72 September 22 2008 MVI46 BSAPS SLC Platform Reference Bristol Babcock Serial Slave Module Data contained in this database is paged through the M1 and MO files by coordination of the RSLogix 500 ladder logic and the MVI46 BSAPS module s program Up to 248 words of data can be transferred from the module to the processor at a time Up to 247 words of data per backplane scan can be transferred from the processor to the module Each image has a defined structure depending on the data content and the function of the data transfer
29. TxD 5 ro Signal Signal Common Common RxD 2 ro RxD 6 ro Page 58 of 72 ProSoft Technology Inc September 22 2008 Reference MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module 5 3 4 RS 485 The RS 485 interface requires a single two or three wire cable The Common connection is optional and dependent on the RS 485 network The cable required for this interface is shown below RS 485 Application Port Cable DB 9 Male RS 485 Device TxD RxD TxD RxD TxD RxD 8 toro Signal Signal Common Common Note Terminating resistors are generally not required on the RS 485 network unless you are experiencing communication problems that can be attributed to signal echoes or reflections In this case install a 120 ohm terminating resistor on the RS 485 line RS 485 and RS 422 Tip If communication in the RS 422 RS 485 mode does not work at first despite all attempts try switching termination polarities Some manufacturers interpret and A B polarities differently 5 3 5 DB9 to RJ45 Adaptor Cable 14 Cable Assembly o 6 9 H dB 9g o RS 232 RS 485 RS 422 J1 Vv ae Vv J2 DCD x Or RXD DE X iS QT TXD LIS i j DTR e i GND GND GND i A i j DSR RXD 1 e i RTS i i i A j CTS TXRXD TXD NE She E id 7 Wiring Dia
30. Your first task is to add the MVI46 BSAPS module to the project 1 Use the mouse to select Default Module in the tree view and then click the right mouse button to open a shortcut menu 2 Onthe shortcut menu choose Choose Module Type This action opens the Choose Module Type dialog box Choose Module Type Ei Product Line Filter C AI C PLXSK C PTQ C MVI 56 C MVI 71 C PLX4K C PLX6K MVI 46 C MVI 69 C MVI 94 Search Module Type STEP 1 Select Module Type Module Definition MVI46 3964R MV146 3964R MVI46 BSAPS MVI46 N2 MVI46 PDPMV1 Section Status Comment Used v Backplane Used 3964R Port 1 Used 3964R Port 2 Used UnCheck if Not Used Action Required ewe 3 Inthe Product Line Filter area of the dialog box select MVI46 In the Select Module Type dropdown list select MVI46 BSAPS and then click OK to save your settings and return to the ProSoft Configuration Builder window The next task is to set the module parameters Adding a Module To add a module to your project 1 Double click the Default Module icon to open the Choose Module Type dialog box 2 On the Choose Module Type dialog box select the module type Or 1 Open the Project menu and choose Location 2 On the Location menu choose Add Module Page 22 of 72 ProSoft Technology Inc September 22 2008 Module Configuration MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module To add a module to
31. a different location 1 Right click the Location folder and choose Add Module A new module icon appears Or 1 Select the Location icon 2 From the Project menu select Location then select Add Module Adding a Project To add a project to an existing project file 1 Select the Default Project icon 2 Choose Project from the Project menu then choose Add Project A new project folder appears 2 2 2 Set Module Parameters Notice that the contents of the information pane and the configuration pane changed when you added the MVI46 BSAPS module to the project f Untitled ppf ProSoft Configuration Builder for x File Edit View Project Tools Help E12 Default Project Name 5 5 5 Stats information al Default Location New Module Please Select Module Type 4 New Module Unknown Product Line 1 Last Change Never Last Download Never Module Information Last Change Never Last Download Never Application Rev ConfigEdit version 2 1 0 Build 9 Module configuration Module Module Type Module Name New Module updating data from new database At this time you may wish to rename the Default Project and Default Location folders in the tree view ProSoft Technology Inc Page 23 of 72 September 22 2008 MVIA46 BSAPS SLC Platform Module Configuration Bristol Babcock Serial Slave Module To rename an object 1 Select the object and then clic
32. ables are connected correctly between the processor and the serial port on your computer and then try again If you are still unable to auto configure the port refer to your RSLinx documentation for further troubleshooting steps ProSoft Technology Inc Page 17 of 72 September 22 2008 MVI46 BSAPS SLC Platform Start Here Bristol Babcock Serial Slave Module 1 8 Connect your PC to the Module With the module securely mounted connect your PC to the Configuration Debug port using an RJ45 DB 9 Serial Adapter Cable and a Null Modem Cable 1 Attach both cables as shown 2 Insert the RJ45 cable connector into the Configuration Debug port of the module 3 Attach the other end to the serial port on your PC or laptop Configuration Debug Port Null Modem Cable to Serial Port f a jf RJ45 DB9 Serial Null Modem Cable f p Adapter Cable J WA vH vL m 4 aWw ie E dy J d LU p Page 18 of 72 ProSoft Technology Inc September 22 2008 Module Configuration MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module 2 Module Configuration In This Chapter Installing and Configuring the Module eene 19 ProSoft Configuration Builder sssssseeeenee 21 e Mod le n e eedem eS 25 se Backplarie A O t eR RISE RE nn 25 BSAPS Config 25 BSAP Data Element ssssssssseseeenenmeneerenen
33. anufactured and or offered for sale by ProSoft and all related services provided by ProSoft including maintenance repair warranty exchange and service programs collectively Services By purchasing or using the Product or Services the individual or entity purchasing or using the Product or Services Customer agrees to all of the terms and provisions collectively the Terms of this Limited Warranty All sales of software or other intellectual property are in addition subject to any license agreement accompanying such software or other intellectual property 6 3 1 What Is Covered By This Warranty a Warranty On New Products ProSoft warrants to the original purchaser that the Product that is the subject of the sale will 1 conform to and perform in accordance with published specifications prepared approved and issued by ProSoft and 2 will be free from defects in material or workmanship provided these warranties only cover Product that is sold as new This Warranty expires three years from the date of shipment the Warranty Period If the Customer discovers within the Warranty Period a failure of the Product to conform to specifications or a defect in material or workmanship of the Product the Customer must promptly notify ProSoft by fax email or telephone In no event may that notification be received by ProSoft later than 39 months Within a reasonable time after notification ProSoft will correct any failure of the Prod
34. ase be careful when pressing keys so that you do not accidentally execute an unwanted command ProSoft Technology Inc Page 39 of 72 September 22 2008 MVI46 BSAPS SLC Platform Diagnostics and Troubleshooting Bristol Babcock Serial Slave Module Press W from the Main Menu to warm boot restart the module This command will cause the program to exit and reload refreshing configuration parameters that must be set on program initialization Only use this command if you must force the module to re boot Exiting the Program Caution Some of the commands available to you from this menu are designed for advanced debugging and system testing only and can cause the module to stop communicating with the processor or with other devices resulting in potential data loss or other failures Only use these commands if you are specifically directed to do so by ProSoft Technology Technical Support staff Some of these command keys are not listed on the menu but are active nevertheless Please be careful when pressing keys so that you do not accidentally execute an unwanted command Press Esc to restart the module and force all drivers to be loaded The module will use the configuration stored in the module s Flash ROM to configure the module 4 1 4 Database View Menu Press D from the Main Menu to open the Database View menu Use this menu command to view the current contents of the module s database Press to view a list of commands
35. available on this menu i cq D Database Menu Display Menu uh Redisplays refre shes this menu fo 3 Pagesows000 FY Selects page 0 1000 2000 or 3000 Redisplays last selected page of data Goes hack five pages of data P Previous Page Goes back one page of data Skip 5 Pages Goes fonnard five pages of data Goes fonnard one page of data Displays data in decimal format Displays data in hexformat Show Again b JE Back 5 Pages N Next Page D Decimal Display H Hexadecimal Display a pi AE fmm A Displays data in floating point format 4 ASCII Display Displays data in text format M Main Menu Goes up one level to main menu Page 40 of 72 ProSoft Technology Inc September 22 2008 Diagnostics and Troubleshooting MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module Viewing Register Pages To view sets of register pages use the keys described below Command Description 0 Display registers 0 to 99 1 Display registers 1000 to 1099 2 Display registers 2000 to 2099 And so on The total number of register pages available to view depends on your module s configuration Displaying the Current Page of Registers Again DATABASE DISPLAY B TO 99 lt DECIMAL gt 166 1 1 ja CO coca m m c uu Com coca mc cmo mmmmmumm mcm ccm mc cmo mmccmmmmmt5o mcm ccm mc cmo ai
36. avention of applicable US and international export laws and regulations or use the software other than as authorized in connection with use of Product f Additional Restrictions Relating To Software And Other Intellectual Property In addition to compliance with the Terms of this Warranty Customers purchasing software or other intellectual property shall comply with any license agreement accompanying such software or other intellectual property Failure to do so may void this Warranty with respect to such software and or other intellectual property 6 3 5 Disclaimer of all Other Warranties The Warranty set forth in What Is Covered By This Warranty page 66 are in lieu of all other warranties express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose 6 3 6 Limitation of Remedies In no event will ProSoft or its Dealer be liable for any special incidental or consequential damages based on breach of warranty breach of contract negligence strict tort or any other legal theory Damages that ProSoft or its Dealer will not be responsible for included but are not limited to Loss of profits loss of savings or revenue loss of use of the product or any associated equipment loss of data cost of capital cost of any substitute equipment facilities or services downtime the claims of third parties including customers of the Purchaser and injury to property Som
37. c ProSoft is committed to providing the most efficient and effective support possible Before calling please gather the following information to assist in expediting this process 1 Product Version Number 2 System architecture 3 Network details If the issue is hardware related we will also need information regarding 1 Module configuration and contents of file o Module Operation o Configuration Debug status information o LED patterns 2 Information about the processor and user data files as viewed through and LED patterns on the processor 3 Details about the serial devices interfaced if any 6 1 How to Contact Us Technical Support Internet Web Site http www prosoft technology com support http www prosoft technology com support E mail address support prosoft technology com mailto support prosoft technology com Asia Pacific 603 7724 2080 support asia prosoft technology com mailto support asia prosoft technology com Languages spoken include Chinese English Europe location in Toulouse France 33 0 5 34 36 87 20 support EMEA prosoft technology com mailto support emea prosoft technology com Languages spoken include French English ProSoft Technology Inc Page 63 of 72 September 22 2008 MVIA6 BSAPS SLC Platform Support Service amp Warranty Bristol Babcock Serial Slave Module 6 2 North America Latin America excluding Brasil location in California 1 661 716 5100
38. capable of file transfers using Ymodem protocol 1 2 Package Contents The following components are included with your MVI46 BSAPS module and are all required for installation and configuration Important Before beginning the installation please verify that all of the following items are present Qty Part Name Part Number Part Description 1 MV146 MVIA46 BSAPS Bristol Babcock Serial Slave Module BSAPS Module 1 Cable Cable 15 RS232 For RS232 Connection to the CFG Port Null Modem 3 Cable Cable 14 RJ45 to For DB9 Connection to Module s Port DB9 Male Adapter cable 2 Adapter 1454 9F Two Adapters DB9 Female to Screw Terminal For RS422 or RS485 Connections to Port 1 and 2 of the Module 1 ProSoft Contains sample programs utilities and Solutions CD documentation for the MVIA6 BSAPS module If any of these components are missing please contact ProSoft Technology Support for replacement parts Page 10 of 72 ProSoft Technology Inc September 22 2008 Start Here MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module 1 3 Install ProSoft Configuration Builder Software You must install the ProSoft Configuration Builder PCB software in order to configure the MVI46 BSAPS module You can always get the newest version of ProSoft Configuration Builder from the ProSoft Technology web site To install ProSoft Configuration Builder from the ProSoft Web Site 1 Open your web browser and navigate to http
39. ch the module is installed in order for the sample program to work correctly Slot numbers are identified on the green circuit board backplane of the SLC rack 6 Turn power ON ProSoft Technology Inc Page 13 of 72 September 22 2008 MVI46 BSAPS SLC Platform Start Here Bristol Babcock Serial Slave Module Note If you insert the module improperly the system may stop working or may behave unpredictably 1 6 Connect your PC to the Processor 1 Connect the right angle connector end of the cable to your controller at the communications port Communications Port 2 Connect the straight connector end of the cable to the serial port on your computer Page 14 of 72 ProSoft Technology Inc September 22 2008 Start Here MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module 1 7 Download the Sample Program to the Processor To download the sample program from RSLogix 500 to the SLC processor Note The key switch on the front of the SLC processor must be in the REM position 1 If you are not already online to the processor open the Communications menu and then choose Download RSLogix will establish communication with the processor Communications IV Autobrowse Retesh 2 Browsing node 1 found Workstation Address Device Type Online Name Status Es Linx Gateways Ethernet 00 Workstation DF1 COM9 Program ds AB_DF1 2 DH 485 foi SLC 5 03 UNTITLED
40. chnology Inc Page 33 of 72 September 22 2008 MVIA6 BSAPS SLC Platform Ladder Logic Bristol Babcock Serial Slave Module Page 34 of 72 ProSoft Technology Inc September 22 2008 Diagnostics and Troubleshooting MVI46 BSAPS SLC Platform 4 1 Bristol Babcock Serial Slave Module Diagnostics and Troubleshooting In This Chapter Reading Status Data from the Module eese 35 LED Status Indicators essem een 44 The module provides information on diagnostics and troubleshooting in the following forms Status data values are transferred from the module to the processor Data contained in the module can be viewed through the Configuration Debug port attached to a terminal emulator LED status indicators on the front of the module provide information on the module s status Reading Status Data from the Module The MVI46 BSAPS module returns a 22 word Status Data Block that may be used to determine the module s operating status This data is located in the module s database in registers 8000 through 8021 This data is transferred to the SLC processor continuously with each read block The Configuration Debug port provides the following functionality Full view of the module s configuration data View of the module s status data Complete display of the module s internal database registers 0 to 9999 Version Information Control over the module warm boot cold boot t
41. command to view the configured command list for the module Opening the Serial Port Menu Press S to open the Serial Port menu Use this command to view and change additional serial port driver settings Viewing Error and Status Data Press E to display the error status data for the module 4 2 LED Status Indicators The LEDs indicate the module s operating status as follows ProSoft Color Status Indication Module CFG Green On Data is being transferred between the module and a remote terminal using the Configuration Debug port Off No data is being transferred on the Configuration Debug port P1 Green On Data being transferred between master and port 1 Off No data P2 Green On Data being transferred between master and port 2 Off No data APP Amber Off The MVI46 BSAPS is working normally Status On The MVI46 BSAPS module program has recognized a communication error BP ACT Amber On The LED is on when the module is performing a write operation on the backplane Off The LED is off when the module is performing a read operation on the backplane Under normal operation the LED should blink rapidly on and off OK Red Off The card is not receiving any power and is not securely Green plugged into the rack Green The module is operating normally Red The program has detected an error or is being configured If the LED remains red for over 10 seconds the program has probably halted Remo
42. described in the following topics Normal Data Transfer This version of the module provides for direct access to the data in the module All data related to the module is stored in the module s M1 file To write data to the module use the COP instruction to copy data from a user file to the module s M1 file Command Control Blocks Command control blocks are special blocks used to control the module or request special data from the module The current version of the software supports four command control blocks Binary Output Write Analog Output Write Warm Boot and Cold Boot Warm Boot This block is sent from the SLC processor to the module when the module is required to perform a warm boot software reset operation The structure of the control block is shown below M1 Offset Description Length 7500 9998 1 Cold Boot This block is sent from the SLC processor to the module when the module is required to perform the cold boot hardware reset operation This block is sent to the module when a hardware problem is detected by the ladder logic that requires a hardware reset The structure of the control block is shown below M1 Offset Description Length 7500 9999 1 Pass Through Control Blocks The module will pass blocks with identification codes of 9001 to the processor for function 88h command time synchronization Ladder logic must handle the receipt of this function code to the processor The structure of the
43. dition 45 Cold Boot 52 Command Control Blocks 52 Comment Entries 24 Configuring a BSAP Master 30 Configuring RSLinx 16 Connect your PC to the Module 18 Connect your PC to the Processor 14 Controlling Law and Severability 69 D Data Bits 28 Data Flow Between the MVI46 BSAPS Module and the SLC Processor 53 Database View Menu 40 DB9 to RJ45 Adaptor Cable 14 59 Diagnostics and Troubleshooting 7 35 Disabling the RSLinx Driver for the Com Port on the PC 54 Disclaimer of all Other Warranties 68 Disclaimer Regarding High Risk Activities 67 Displaying the Current Page of Registers Again 41 Download the Project to the Module 29 Download the Sample Program to the Processor 15 MVIA6 BSAPS SLC Platform Bristol Babcock Serial Slave Module E Enable 27 Exiting the Program 40 Extension Name 27 F Features and Benefits 47 Functional Overview s 7 49 Functional Specifications 48 G General Concepts 50 General Specifications 47 Guide to the MVI46 BSAPS User Manual 7 H Hardware Specifications 48 HH AL 27 Hi AL 27 Hi DB 26 How to Contact Us Technical Support 63 64 Immediate Response Mode 26 Install ProSoft Configuration Builder Software 11 Install the Module in the Rack 13 Installing and Configuring the Module 19 Intellectual Property Indemnity 67 Introduction 49 K Keystrokes 38 L Ladder Logic 33 LE
44. duct is found to be the source of the problem we will issue an RMA C All returned Products must be shipped freight prepaid in the original shipping container or equivalent to the location specified by ProSoft and be accompanied by proof of purchase and receipt date The RMA number is to be prominently marked on the outside of the shipping box Customer agrees to insure the Product or assume the risk of loss or damage in transit Products shipped to ProSoft using a shipment method other than that specified by ProSoft or shipped without an RMA number will be returned to the Customer freight collect Contact ProSoft Technical Support for further information d A 10 restocking fee applies to all warranty credit returns whereby a Customer has an application change ordered too many does not need etc Page 64 of 72 ProSoft Technology Inc September 22 2008 Support Service amp Warranty MVIA6 BSAPS SLC Platform 6 2 2 Bristol Babcock Serial Slave Module Procedures for Return of Units Under Warranty A Technical Support Engineer must approve the return of Product under ProSoft s Warranty a A replacement module will be shipped and invoiced A purchase order will b 6 2 3 a b c be required Credit for a product under warranty will be issued upon receipt of authorized product by ProSoft at designated location referenced on the Return Material Authorization Procedures for Return of Units Out of Warran
45. e Module RS 232 Modem Connection This type of connection is required between the module and a modem or other communication device RS 232 Application Port Cable Modem Connection DB 9 Male RS 232 Device mo s vo Signal Signal Common Common DTR DTR The Use CTS Line parameter for the port configuration should be set to Y for most modem applications RS 232 Null Modem Connection Hardware Handshaking This type of connection is used when the device connected to the module requires hardware handshaking control and monitoring of modem signal lines RS 232 Application Port Cable Hardware Handshaking DB 9 Male RS 232 Device TxD RxD CTS RTS Signal Signal Common Common ProSoft Technology Inc Page 57 of 72 September 22 2008 MVI46 BSAPS SLC Platform Reference Bristol Babcock Serial Slave Module RS 232 Null Modem Connection No Hardware Handshakin This type of connection can be used to connect the module to a computer or field device communication port RS 232 Application Port Cable No Handshaking DB 9 Male RS 232 Device RTS RTS CTS jumper must be installed if CTS line CTS psu monitoring enabled Signal Signal Common Common Note If the port is configured with the Use CTS Line set to Y then a jumper is required between the RTS and the CTS line on the module connection 5 3 3 RS 422 RS 422 Application Port Cable DB 9 Male RS 422 Device TxD ro
46. e areas do not allow time limitations on an implied warranty or allow the exclusion or limitation of incidental or consequential damages In such areas the above limitations may not apply This Warranty gives you specific legal rights and you may also have other rights which vary from place to place Page 68 of 72 ProSoft Technology Inc September 22 2008 Support Service amp Warranty MVIA6 BSAPS SLC Platform Bristol Babcock Serial Slave Module 6 3 7 Time Limit for Bringing Suit Any action for breach of warranty must be commenced within 39 months following shipment of the Product 6 3 8 No Other Warranties Unless modified in writing and signed by both parties this Warranty is understood to be the complete and exclusive agreement between the parties suspending all oral or written prior agreements and all other communications between the parties relating to the subject matter of this Warranty including statements made by salesperson No employee of ProSoft or any other party is authorized to make any warranty in addition to those made in this Warranty The Customer is warned therefore to check this Warranty carefully to see that it correctly reflects those terms that are important to the Customer 6 3 9 Allocation of Risks This Warranty allocates the risk of product failure between ProSoft and the Customer This allocation is recognized by both parties and is reflected in the price of the goods The Customer acknowledges t
47. e illustrations of configuration debug menus in this section are intended as a general guide and may not exactly match the configuration debug menus in your own module If there is no response from the module follow these steps 1 Verify that the null modem cable is connected properly between your computer s serial port and the module A regular serial cable will not work 2 On computers with more than one serial port verify that your communication program is connected to the same port that is connected to the module If you are still not able to establish a connection contact ProSoft Technology for assistance Navigation All of the sub menus for this module contain commands to redisplay the menu or return to the previous menu You can always return from a sub menu to the next higher menu by pressing M on your keyboard The organization of the menu structure is represented in simplified form in the following illustration Main Menu Child Menu A Child Menu B Child Menu C Child Sub Menu 1 Child Sub Menu 2 Child Sub Menu 1 Child Sub Menu 2 Child Sub Menu 3 Child Sub Menu 1 ProSoft Technology Inc Page 37 of 72 September 22 2008 MVI46 BSAPS SLC Platform Diagnostics and Troubleshooting Bristol Babcock Serial Slave Module The remainder of this section shows you the menus available for this module and briefly discusses the commands available to you Keyst
48. es Alarm data 6 10 bytes Local addressing 127 nodes from each node at a level Communication modes peer to peer remote database access RDB polled report by exception RBE Automatic alarm handling 16 bit CRC CCITT Asynchronous communications RS 232 RS 422 RS 423 RS 485 multi drop RDB requires data address lookup function 4 types of poll messages Each node maintains transaction statistics more than MVI std Each transaction is serialized ACK handshaking Message priority levels Data types signal by address or name data arrays array number row column select signal data matches criteria Physical memory N A input ports N A ProSoft Technology Inc Page 49 of 72 September 22 2008 MVI46 BSAPS SLC Platform Reference Bristol Babcock Serial Slave Module 3 write command types Immediate Response Mode 5 2 3 General Concepts The following discussion explains several concepts that are important for understanding the operation of the MVI46 BSAPS module Module Power Up On power up the module begins performing the following logical functions 1 Initialize hardware components o Initialize SLC backplane driver o Test and clear all RAM o Initialize the serial communication ports 2 Read module configuration 3 Initialize module register space 4 Enable slave driver on selected ports After the module is configured the module begins receiving and transmitting messages with Bristol Babc
49. following i shipping ii improper installation or other failure of Customer to adhere to ProSoft s specifications or instructions iii unauthorized repair or maintenance iv attachments equipment options parts software or user created programming including but not limited to programs developed with any IEC 61131 3 C or any variant of C programming languages not furnished by ProSoft v use of the Product for purposes other than those for which it was designed vi any other abuse misapplication neglect or misuse by the Customer vii accident improper testing or causes external to the Product such as but not limited to exposure to extremes of temperature or humidity power failure or power surges or viii disasters such as fire flood earthquake wind and lightning c The information in this Agreement is subject to change without notice ProSoft shall not be liable for technical or editorial errors or omissions made herein nor for incidental or consequential damages resulting from the furnishing performance or use of this material The user guide included with your original product purchase from ProSoft contains information protected by copyright No part of the guide may be duplicated or reproduced in any form without prior written consent from ProSoft 6 3 3 Disclaimer Regarding High Risk Activities Product manufactured or supplied by ProSoft is not fault tolerant and is not designed manufactured or intended fo
50. gram ProSoft Technology Inc Page 59 of 72 September 22 2008 MVIA6 BSAPS SLC Platform Bristol Babcock Serial Slave Module 5 4 Setting Jumpers Reference If you use an interface other than RS 232 default you must change the jumper configuration to match the interface The following illustration shows the MVIA46 BSAPS jumper configuration SHUNT ka NOT JUMPERED SETUP The Setup Jumper acts as write protection for the module s flash memory In write protected mode the Setup pins are not connected and the module s firmware cannot be overwritten Do not jumper the Setup pins together unless you are directed to do so by ProSoft Technical Support 5 5 MVI46 BSAPS Status Data Area This section contains a listing of the data contained in the lt ModelNumber status data object Offset Content Description 8000 Program cycle counter This value is incremented each time a complete program cycle occurs in the module 8001 to Product Name 8004 8005 to Product Code as ASCII string This register contains the product code of BSAP 8006 8007 to Revision level as ASCII string This register contains the product version for the current 8008 software 8009 to Operating system level as This register contains the month and year values for the 8010 ASCII string program operating system 8011 to Run number as ASCII string This register contains the run number value for the 801
51. guration Builder from the CD ROM 1 Insert the ProSoft Solutions CD ROM into the CD drive of your PC Wait for the startup screen to appear 2 Onthe startup screen click Product Documentation This action opens an explorer window 3 Click to open the Utilities folder This folder contains all of the applications and files you will need to set up and configure your module 4 Double click the ProSoft Configuration Builder Setup program and follow the instructions on your screen to install the software on your PC Note Many of the configuration and maintenance procedures use files and other utilities on the CD ROM You may wish to copy the files from the Utilities folder on the CD ROM to a convenient location on your hard drive 1 4 Setting Jumpers If you use an interface other than RS 232 default you must change the jumper configuration to match the interface The following illustration shows the MVIA46 BSAPS jumper configuration SHUNT ka NOT JUMPERED The Setup Jumper acts as write protection for the module s flash memory In write protected mode the Setup pins are not connected and the module s firmware cannot be overwritten Do not jumper the Setup pins together unless you are directed to do so by ProSoft Technical Support Page 12 of 72 ProSoft Technology Inc September 22 2008 Start Here MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module 1 5 Install the Module in the Rack
52. hat it has read this Warranty understands it and is bound by its Terms 6 3 10 Controlling Law and Severability This Warranty shall be governed by and construed in accordance with the laws of the United States and the domestic laws of the State of California without reference to its conflicts of law provisions If for any reason a court of competent jurisdiction finds any provisions of this Warranty or a portion thereof to be unenforceable that provision shall be enforced to the maximum extent permissible and the remainder of this Warranty shall remain in full force and effect Any cause of action with respect to the Product or Services must be instituted in a court of competent jurisdiction in the State of California ProSoft Technology Inc Page 69 of 72 September 22 2008 MVIA6 BSAPS SLC Platform Support Service amp Warranty Bristol Babcock Serial Slave Module Page 70 of 72 ProSoft Technology Inc September 22 2008 Index Index Backplane 46 25 BSAP Data Element 26 BSAP Port x 27 BSAPS Config 25 Module 25 Adding a Module 22 Adding a Project 23 All Product Returns 64 Allocation of Risks 69 Array Element Column 26 Array Element Row 26 Attribute Name 27 Backplane Data Transfer 51 Backplane Fail Count 25 Backplane Menu 42 Base Name 27 Battery Life Advisory 2 Baud Rate 28 BSAP Protocol 30 C Cable Connections 54 Clearing a Fault Con
53. iate Response Mode 0 Disable 1 Enable This parameter enables slave immediate response 2 6 BSAP Data Element This section defines the database structure for the BSAP Data Element 2 6 1 Signal Type 0 Analog 1 Logical 2 String 4 Analog w Alarm 5 Logical w Alarm 2 6 2 Version No Version number is the version of each element that can be read by a master 2 6 3 Signal Addr The Signal Address indicates the local address of each element that can be used to read or write the signal by the local address 2 6 4 HiDB High Deadband Also use for logical signal to indicate change of alarm state 0 or 1 Page 26 of 72 ProSoft Technology Inc September 22 2008 Module Configuration MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module 2 6 5 Lo DB Low Deadband 2 6 6 Hi AL High Alarm Limit 2 6 7 Lo AL Low Alarm Limit 2 6 8 HH AL High High Alarm Limit 2 6 9 LLAL Low Low Alarm Limit 2 6 10 Base Name Max char of Base Name 8 2 6 11 Extension Name Max char of Extension Name 6 2 6 12 Attribute Name Max char of Attribute Name 4 2 6 13 Signal Descriptor Max char of Signal Descriptor 64 2 7 BSAP Port x This section is used to define the port configuration for the BSAPS device simulated on network port 2 71 Enable Enable Yes No Port Disabled Yes Port Enabled This parameter defines if the port will be used If the parameter is set to No the port is disabled A value of Yes
54. ic MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module Ladder Logic In This Chapter Module Data ce 33 Ladder logic is required for application of the MVI46 BSAPS module Tasks that must be handled by the ladder logic are module data transfer special block handling and status data receipt Additionally a power up handler may be needed to handle the initialization of the module s data and to clear any processor fault conditions The sample ladder logic on the ProSoft Solutions CD ROM is extensively commented to provide information on the purpose and function of each rung For most applications the sample ladder will work without modification 3 1 Module Data All data related to the MVI46 BSAPS module is stored in a user defined data file and the module s MO and M1 files Additionally a file should be defined to hold the module status data The status data should be copied from the M1 file and placed in the assigned status file The ladder logic is responsible for transferring all received data from a module into the user data files and for transferring all user data to the M1 file to be sent to the module 3 1 1 MVI46 BSAPS Database Map Start Address End Address Data 0 509 Input Analog Data 510 638 Input Logical Data 640 2740 Input String Data 8000 8029 Error Status Table Data contained in this database is written through the M1 files by coordination of the SLC logic and the MVI46 BSAPS module s program ProSoft Te
55. ield contains the value of the current error code returned For a master port this field contains the index of the currently executing command 8025 Last Error Port 1 For a slave port this field contains the value of the last error code returned For a master port this field contains the index of the command with the error 8026 Current Error Port 2 For a slave port this field contains the value of the current error code returned For a master port this field contains the index of the current executing command 8027 Last Error Port 2 For a slave port this field contains the value of the last error code returned For a master port this field contains the index of the command with an error A data file should be allocated in the ladder logic to hold this block of data The size of the block of data is 35 words ProSoft Technology Inc September 22 2008 Page 61 of 72 MVI46 BSAPS SLC Platform Reference Bristol Babcock Serial Slave Module Page 62 of 72 ProSoft Technology Inc September 22 2008 Support Service amp Warranty MVIA6 BSAPS SLC Platform Bristol Babcock Serial Slave Module 6 Support Service amp Warranty In This Chapter How to Contact Us Technical Support seseseeeeee 63 Return Material Authorization RMA Policies and Conditions 64 LIMITED WARRANTY esssseeeene eene eren nene enne nns 66 ProSoft Technology In
56. k Serial Slave Module If you see the status as running you will not be able to use this com port for anything other than communication to the processor To stop the driver press the Stop on the side of the window Configure Startup Start Stop Delete 5 After you have stopped the driver you will see the following Configure Drivers E Available Driver Types ENEMIES ddNei Configured Drivers Name and Description Status AB_DF1 1 DH485 Sta 10 COM1 STOPPED Stopped 6 Upon seeing this you may now use that com port to connect to the debug port of the module Note You may need to shut down and restart your PC before it will allow you to stop the driver usually only on Windows NT machines If you have followed all of the above steps and it will not stop the driver then make sure you do not have RSLogix open If RSLogix is not open and you still cannot stop the driver then reboot your PC 5 3 2 RS 232 When the RS 232 interface is selected the use of hardware handshaking control and monitoring of modem signal lines is user definable If no hardware handshaking will be used the cable to connect to the port is as shown below RS 232 Application Port Cable No Handshaking DB 9 Male RS 232 Device RxD TxD To 3 ro com s con Page 56 of 72 ProSoft Technology Inc September 22 2008 Reference MVI46 BSAPS SLC Platform Bristol Babcock Serial Slav
57. k the right mouse button to open a shortcut menu From the shortcut menu choose Rename 2 Type the name to assign to the object 3 Click away from the object to save the new name Module Entries To configure module parameters 1 Click on the plus sign next to the icon s comment to expand module information 2 Double click the 8 modiecomment icon to open the Edit dialog box 3 To edit a parameter select the parameter in the left pane and make your changes in the right pane 4 Click OK to save your changes Comment Entries To add comments to your confiquration file 1 Click the plus sign to the left of the sce icon to expand the Module Comments 2 Double click the E Modue comment icon The Edit Module Comment dialog appears Edit Module Comment x Comment Comment Put Comment Here Definition Reset Tag Reset All OK Cancel 3 Enter your comment and click OK to save your changes Page 24 of 72 ProSoft Technology Inc September 22 2008 Module Configuration MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module Printing a Configuration File To print a configuration file 1 Select the Module icon and then click the right mouse button to open a shortcut menu 2 Onthe shortcut menu choose View Configuration This action opens the View Configuration window 3 Onthe View Configuration window open the File menu and choose Print This action opens the Print dialog box 4 O
58. l Because each layer is independent of its adjacent layers both synchronous and asynchronous transmission modes can be supported 5 1 2 General Specifications Single Slot 1746 backplane compatible Local or extended I O rack only Remote rack not supported The module is recognized as an Input Output module and has access to processor memory for data transfer between processor and module using MO M files Ladder Logic is used for data transfer between module and processor Sample ladder file included Configuration data obtained from configuration text file downloaded to module Sample configuration file included ProSoft Technology Inc Page 47 of 72 September 22 2008 MVIA6 BSAPS SLC Platform Bristol Babcock Serial Slave Module Reference 5 1 3 Hardware Specifications Specification Description Backplane Current Load 800 ma 5V from backplane Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 40 to 85 C 40 to 185 F Shock 30g operational 50g non operational Relative Humidity 5 to 95 non condensing Vibration 5 g from 10150 Hz Processor Compatible with Rockwell Automation SLC 5 02 MO M1 capable processors or newer LED indicators Module status Backplane transfer status Application status Serial activity and error LED status Debug Configuration port CFG CFG Port CFG RJ45 DB 9M with supplied cable RS 232 only
59. l to the Debug Configuration port on the module and look at the status of the module using the Configuration Debug Menu in the module 2 2 ProSoft Configuration Builder ProSoft Configuration Builder PCB provides a quick and easy way to manage module configuration files customized to meet your application needs PCB is not only a powerful solution for new configuration files but also allows you to import information from previously installed known working configurations to new projects 2 2 1 Set Up the Project To begin start ProSoft Configuration Builder If you have used other Windows configuration tools before you will find the screen layout familiar ProSoft Configuration Builder s window consists of a tree view on the left an information pane and a configuration pane on the right side of the window When you first start ProSoft Configuration Builder the tree view consists of folders for Default Project and Default Location with a Default Module in the Default Location folder The following illustration shows the ProSoft Configuration Builder window with a new project Untitled ProSoft Configuration Builder B Default ti ult Location P Default Module module Module Type Module Name Default Module Updating data from new database ProSoft Technology Inc Page 21 of 72 September 22 2008 MVIA46 BSAPS SLC Platform Module Configuration Bristol Babcock Serial Slave Module
60. mmand to display the configuration and statistics of the backplane data transfer operations Tip Repeat this command at one second intervals to determine the number of blocks transferred each second Opening the Protocol Serial BSAP Menu Press 0 or 1 from the Main Menu to open the Protocol Serial BSAP menu for BSAP Ports 1 and 2 Use this command to view communication status and statistics for the selected port This information can be useful for trouble shooting communication problems Sending the Configuration File Press S to upload send an updated configuration file to the module For more information on receiving and sending configuration files please see Uploading and Downloading the Configuration File Receiving the Configuration File Press R to download receive the current configuration file from the module For more information on receiving and sending configuration files please see Uploading and Downloading the Configuration File Warm Booting the Module Caution Some of the commands available to you from this menu are designed for advanced debugging and system testing only and can cause the module to stop communicating with the processor or with other devices resulting in potential data loss or other failures Only use these commands if you are specifically directed to do so by ProSoft Technology Technical Support staff Some of these command keys are not listed on the menu but are active nevertheless Ple
61. nnns 26 i BSAP POr x ite te tin rette tet oes Re te get 27 Download the Project to the Module sssssssssssee 29 Configuring a BSAP Master essem een 30 This section contains the setup procedure data and ladder logic requirements for successful application of the MVI46 BSAPS module Each step in the setup procedure is defined in order to simplify the use of the module The section also contains a discussion of the data object defined for the module This single object completely encapsulates all the data required for module operation It is important to understand each element of the object for proper application of the module The ladder logic requirement section defines the minimum ladder logic required to apply the module in a user application The logic is simple to understand and implement 2 4 Installing and Configuring the Module The configuration process consists of the following steps 1 Download the sample program to the processor Note For most applications the sample program will work without modification We strongly recommend setting up the module first with the sample program before attempting to add the module to an existing application or create a custom application Modify the module s configuration files to meet the needs of your application and copy the updated configuration to the module Example configuration files are provided on the CD ROM Refer to Modifying the
62. nthe Print dialog box choose the printer to use from the dropdown list select printing options and then click OK 2 3 Module This section is used to define the configuration for the Module level data 2 3 1 Module Type The part number for the module for example MVI46 BSAPS 2 3 2 Module Name 0 to 80 characters This parameter assigns a name to the module that can be viewed using the configuration debug port Use this parameter to identify the module and the configuration file 2 4 Backplane 46 2 4 1 Backplane Fail Count 0 to 65535 This parameter specifies the number of consecutive backplane transfer failures that can occur before communications should be halted 2 5 BSAPS Config This section is used to define the BSAPS configuration for the BSAPS device simulated on network port 2 5 1 Number of Signal Value 0 to 255 ProSoft Technology Inc Page 25 of 72 September 22 2008 MVIA46 BSAPS SLC Platform Module Configuration Bristol Babcock Serial Slave Module 2 5 2 Signal List Number 1 to 300 List Number is the MAX number of a range from 1 to MAX Only one list can be setup 2 5 3 Array Element Row Data Array Element Row Row Column lt Number of Signal Value 2 5 4 Array Element Column Data Array Element Column Row Column x Number of Signal Value 2 5 5 SFirmware Enable 0 Disable 1 Enable This parameter enables the slave for longer messages on specific BSAP Master devices 2 5 6 Immed
63. ock BSAP devices on the network Main Logic Loop Upon completing the power up configuration process the module enters an infinite loop that performs the functions shown in the following diagram From Power Up Logic Taiz data Ee Week m odi b aid processor callo Haider Aser statis coaTiguratioa ete Call geris Port Driver configura ton Ce bug Port Callc Dbg Port Ry aid Tx bate rroithes are lirnmptdries Druer Callto seralportrorthes checks dp see them E any data Ih the biter aid depending os the uale willeitie rsen ke tie brmerorwartTorm of characte rr all ERAP Drive ESI B SAT Respord te commands rece bed Orue r Page 50 of 72 ProSoft Technology Inc September 22 2008 Reference MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module Backplane Data Transfer The MVI46 BSAPS module communicates directly over the SLC backplane All data for the module is contained in the module s M1 file Data is moved between the module and the SLC processor across the backplane using the module s M files The SLC scan rate and the communication load on the module determine the update frequency of the M files The COP instruction can be used to move data between user data files and the module s M1 file The following illustration shows the data transfer method used to move data between the SLC processor the MVI46 BSAPS module and the BSAP network SLO Processor WVI6 BSQPS Module BLC Proce nror Controller
64. oor Bakersfield CA 93301 1 661 716 5100 1 661 716 5101 Fax http www prosoft technology com Copyright ProSoft Technology Inc 2000 2008 All Rights Reserved MVIA46 BSAPS User Manual September 22 2008 ProSoft Technology ProLinx amp inRAx ProTalk amp and RadioLinx are Registered Trademarks of ProSoft Technology Inc ProSoft amp Product Documentation In an effort to conserve paper ProSoft Technology no longer includes printed manuals with our product shipments User Manuals Datasheets Sample Ladder Files and Configuration Files are provided on the enclosed CD and are available at no charge from our web site http www prosoft technology com Printed documentation is available for purchase Contact ProSoft Technology for pricing and availability Asia Pacific 603 7724 2080 Europe Middle East Africa 33 5 34 36 87 20 Latin America 1 281 298 9109 North America 1 661 716 5100 Contents MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module Contents Please Read This Notice 2 Battery ABINA MEIN IM 2 Your Feedback Please e ett te e tc ee ocio ette ba tic ben a a eaaa ped HE Dt aa 2 ProSoft Product Documientatlot 4 2 2 itio ertt ea et lad er aee ta id Phal i te bdo edet qt turtles 3 Guide to the MVI46 BSAPS User Manual 7 1 Start Here 9 1 1 System hRequirements 5 1 adi cete ad i cetin d iem tetieda 9 1 2 Package Contents 5 3 d D e e Ri da pad cdidit e et PR EER
65. r use in hazardous environments requiring fail safe performance including and without limitation the operation of nuclear facilities aircraft navigation of communication systems air traffic control direct life support machines or weapons systems in which the failure of the product could lead directly or indirectly to death personal injury or severe physical or environmental damage collectively high risk activities ProSoft specifically disclaims any express or implied warranty of fitness for high risk activities 6 3 4 Intellectual Property Indemnity Buyer shall indemnify and hold harmless ProSoft and its employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim investigation litigation or proceeding whether or not ProSoft is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless ProSoft and defend or settle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party ProSoft makes no warranty that the product is or will be delivered free of any person s claiming of patent trademark or similar infringement The Buyer assumes all risks including the risk of suit that the
66. ransfer configuration 4 1 1 Required Hardware You can connect directly from your computer s serial port to the serial port on the module to view configuration information perform maintenance and send upload or receive download configuration files ProSoft Technology recommends the following minimum hardware to connect your computer to the module 80486 based processor Pentium preferred 1 megabyte of memory At least one UART hardware based serial communications port available USB based virtual UART systems USB to serial port adapters often do not function reliably especially during binary file transfers such as when uploading downloading configuration files or module firmware upgrades A null modem serial cable ProSoft Technology Inc Page 35 of 72 September 22 2008 MVI46 BSAPS SLC Platform Diagnostics and Troubleshooting Bristol Babcock Serial Slave Module 4 1 2 The Configuration Debug Menu The Configuration and Debug menu for this module is arranged as a tree structure with the Main Menu at the top of the tree and one or more sub menus for each menu command The first menu you see when you connect to the module is the Main menu Because this is a text based menu system you enter commands by typing the command letter from your computer keyboard in the diagnostic window in ProSoft Configuration Builder PCB The module does not respond to mouse movements or clicks The command executes as soon as
67. re Drivers dialog box r Available Driver Types Cose R5 232 DF1 Devices Add New see Help Configured Drivers Name and Description SS tats AB_DF1 1 DH Sta 0 COM1 RUNNING Configure Startup Start Stop Delete Note If the list of configured drivers is blank you must first choose and configure a driver from the Available Driver Types list The recommended driver type to choose for serial communication with the processor is RS 232 DF1 Devices Page 16 of 72 ProSoft Technology Inc September 22 2008 Start Here MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module 3 Click to select the driver and then click Configure This action opens the Configure Allen Bradley DF1 Communications Device dialog box Configure Allen Bradley DF1 Communications Device Device Name AB DF1 1 Comm Port cout Device Logix 5550 Serial Port Baud Rate 19200 E E ctal Parity None Error Checking cnc bd Stop Bits 1 Protocol Full Duplex Auto Configure Use Modem Dialer Configure Diale Cancel Delete Help 4 Click the Auto Configure button RSLinx will attempt to configure your serial port to work with the selected driver 5 When you see the message Auto Configuration Successful click the OK button to dismiss the dialog box Note If the auto configuration procedure fails verify that the c
68. rokes The keyboard commands on these menus are almost always non case sensitive You can enter most commands in lower case or capital letters The menus use a few special characters that must be entered exactly as shown Some of these characters will require you to use the Shift Ctrl or Alt keys to enter them correctly For example on US English keyboards enter the command as Shift Also take care to distinguish capital letter I from lower case letter I L and number 1 likewise for capital letter O and number 0 Although these characters look nearly the same on the screen they perform different actions on the module 4 1 3 Main Menu When you first connect to the module from your computer your terminal screen will be blank To activate the main menu press the key on your computer s keyboard If the module is connected properly the following menu will appear on your terminal screen MUI46 BSAPS MENU Display Menu U Version Information D Database Menu C Clear diagnostic data B Backplane Menu Protocol_Serial_BSAPS 1 1 Protocol_Serial_BSAPS 2 S Transfer Configuration from Unit to PC R Transfer Configuration from PC to Unit z Data Map Menu M Marm Boot Module Esc Exit Program Caution Some of the commands available to you from this menu are designed for advanced debugging and system testing only and can cause the module to stop communicating with the processor or
69. sssssssssssssenee eene rennen enne nre n nnne nenne 49 5 3 Cable Connections ssssssssssssssssseseeeeene nnne nnne nnne aana kaain 54 5 4 Setting JUITiBers erp recen rada ERE DUAE aaah due rud Sela deb dede PAAR 60 ProSoft Technology Inc Page 5 of 72 September 22 2008 Contents MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module 5 5 MVI46 BSAPS Status Data Area ssssssssssssssseeeenemeene nnn 60 6 Support Service amp Warranty 63 6 1 How to Contact Us Technical Support sssssssssssssseeeeeee 63 6 2 Return Material Authorization RMA Policies and Conditions 64 6 3 LIMITED WARRANTY a aea aaa a iaaa aeaa aaea aaan e aoaaa aaa Laaa aaa ens 66 Index 71 Page 6 of 72 ProSoft Technology Inc September 22 2008 Start Here MVIA6 BSAPS SLC Platform Bristol Babcock Serial Slave Module Guide to the MVI46 BSAPS User Manual Function Section to Read Details Introduction Start Here page 9 This Section introduces the customer to the Must Do module Included are package contents system requirements hardware installation and basic configuration Verify Communication Diagnostic and Troubleshooting Verifying Communication page 44 Diagnostics and Troubleshooting page 35 This section describes how to verify communications with the network Diagnostic and Troubleshooting procedures
70. tain ASCII data Returning to the Main Menu Press M to return to the Main Menu 4 1 5 Backplane Menu Press B from the Main Menu to view the Backplane Data Exchange List Use this command to display the configuration and statistics of the backplane data transfer operations Press to view a list of commands available on this menu M Main Menu B Backplane Menu Display Menu X Redisplays refreshes this menu V 7 Version Information Displays version information screen M 7 Main Menu Goes up one level to main menu C Con guration Information Displays configuration screen E y 5 Iv Displays backplane diagnostic D Diagnostic Information GITE Redisplaying the Menu Press to display the current menu Use this command when you are looking at a screen of data and want to view the menu choices available to you Viewing Version Information Press V to view Version information for the module Use this command to view the current version of the software for the module as well as other important values You may be asked to provide this information when calling for technical support on the product Values at the bottom of the display are important in determining module operation The Program Scan Counter value is incremented each time a module s program cycle is complete Tip Repeat this command at one second intervals to determine the frequency of program execution
71. ting Bristol Babcock Serial Slave Module Page 46 of 72 ProSoft Technology Inc September 22 2008 Reference MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module 5 Reference In This Chapter Product Specifications seeeseseeeeeeeseseseeee enne nnne 47 Functional Overview ceececececcecnseetqeceegecdecestoceecueedndeessnentescogendeaese 49 Cable Connections esses emen eene 54 Setting JUmlpets tme eite E ORDRE DERE ERE 60 MVI46 BSAPS Status Data Area ssse e 60 5 1 Product Specifications The MVI46 Bristol Babcock Serial Slave Module allows Rockwell Automation SLC I O compatible processors to interface easily with Bristol Babcock Serial communication devices 5 1 1 Features and Benefits The MVI46 BSAPS module acts as an input output module between the BSAP network and the SLC backplane The module acts as a slave receiving commands from a BSAP master device The data transfer from the SLC processor is asynchronous from the actions on the BSAP network An internal database in the module exchanges data between the processor and the BSAP network BSAP operates in a polled environment Each link in the network supports a different poll rate The rate selected depends on a variety of application dependent factors BSAP has been designed and implemented according to the functional layers of the International Standards Organization ISO mode
72. ty Customer sends unit in for evaluation If no defect is found Customer will be charged the equivalent of 100 USD plus freight charges duties and taxes as applicable A new purchase order will be required If unit is repaired charge to Customer will be 3096 of current list price USD plus freight charges duties and taxes as applicable A new purchase order will be required or authorization to use the purchase order submitted for evaluation fee The following is a list of non repairable units O 0 Q Or OF OO O Q OQ QO 6 2 4 a 3150 All 3750 3600 All 3700 3170 All 3250 1560 Can be repaired only if defect is the power supply 1550 Can be repaired only if defect is the power supply 3350 3300 1500 All Purchasing Warranty Extension ProSoft s standard warranty period is three 3 years from the date of shipment as detailed in Limited Warranty page 66 The Warranty Period may be extended at the time of equipment purchase for an additional charge as follows e Additional 1 year 10 of list price e Additional 2 years 20 of list price e Additional 3 years 30 of list price ProSoft Technology Inc Page 65 of 72 September 22 2008 MVIA6 BSAPS SLC Platform Support Service amp Warranty Bristol Babcock Serial Slave Module 6 3 LIMITED WARRANTY This Limited Warranty Warranty governs all sales of hardware software and other products collectively Product m
73. uct to conform to specifications or any defect in material or workmanship of the Product with either new or used replacement parts Such repair including both parts and labor will be performed at ProSoft s expense All warranty service will be performed at service centers designated by ProSoft b Warranty On Services Materials and labor performed by ProSoft to repair a verified malfunction or defect are warranteed in the terms specified above for new Product provided said warranty will be for the period remaining on the original new equipment warranty or if the original warranty is no longer in effect for a period of 90 days from the date of repair 6 3 2 What Is Not Covered By This Warranty a ProSoft makes no representation or warranty expressed or implied that the operation of software purchased from ProSoft will be uninterrupted or error free or that the functions contained in the software will meet or satisfy the purchaser s intended use or requirements the Customer assumes complete responsibility for decisions made or actions taken based on information obtained using ProSoft software Page 66 of 72 ProSoft Technology Inc September 22 2008 Support Service amp Warranty MVIA6 BSAPS SLC Platform Bristol Babcock Serial Slave Module b This Warranty does not cover the failure of the Product to perform specified functions or any other non conformance defects losses or damages caused by or attributable to any of the
74. utomation hardware the MVI46 BSAPS Module and the application in which they will be used P wu It is important that those responsible for implementation can complete the application without exposing personnel or equipment to unsafe or inappropriate working conditions Safety quality and experience are key factors in a successful installation 1 1 System Requirements The MVI46 BSAPS module requires the following minimum hardware and software components Rockwell Automation SLC 5 02 MO M1 capable processors or newer with compatible power supply and one free slot in the rack for the MVI46 BSAPS module The module requires 800mA of available power Rockwell Automation RSLogix 500 programming software Rockwell Automation RSLinx communication software Pentium Il 500 MHz minimum Pentium IIl 733 MHz or better recommended Supported operating systems o Microsoft amp Windows 98 o Windows NT version 4 with SP4 or higher o Windows 2000 o Windows XP 32 Mbytes of RAM minimum 64 Mbytes of RAM recommended 50 Mbytes of free hard disk space or more based on application requirements ProSoft Technology Inc Page 9 of 72 September 22 2008 MVI46 BSAPS SLC Platform Start Here Bristol Babcock Serial Slave Module 16 color VGA graphics adapter 640 x 480 minimum resolution 256 Color 800 x 600 recommended CD ROM drive 3 5 inch floppy disk drive HyperTerminal or other terminal emulator program
75. ve the card from the rack and re insert the card to restart the module s program BAT Red Off The battery voltage is OK and functioning On The battery voltage is low or battery is not present Allow battery to charge by keeping module plugged into rack for 24 hours If BAT LED still does not go off contact ProSoft Technology as this is not a user serviceable item Page 44 of 72 ProSoft Technology Inc September 22 2008 Diagnostics and Troubleshooting MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module 4 2 1 Clearing a Fault Condition Typically if the OK LED on the front of the module turns red for more than ten seconds a hardware problem has been detected in the module or the program has exited To clear the condition follow these steps Turn off power to the rack Remove the card from the rack Verify that all jumpers are set correctly If the module requires a Compact Flash card verify that the card is installed correctly Re insert the card in the rack and turn the power back on Verify the configuration data being transferred to the module from the SLC processor A amp oONA oo If the module s OK LED does not turn green verify that the module is inserted completely into the rack If this does not cure the problem contact ProSoft Technology Support 4 2 2 Troubleshooting Use the following troubleshooting steps if you encounter problems when the module is powered up If these steps do not resolve
76. www prosoft technology com pcb 2 Click the Download Here link to download the latest version of ProSoft Configuration Builder 3 Choose Save or Save File when prompted The following illustrations show the file download prompt for two of the most common web browsers Opening PCB_2 0 12 13 0054 exe x You have chosen to open sj PCB_2 0 12 13 0054 exe which is a Application from http www prosoft technology com Would you like to save this file File Download Security Warning xi Do you want to run or save this file 1 Name PCB 2 0 12 13 0054 exe Type Application 17 3MB From www prosoft technology com Run Save While files from the Intemet can be useful this file type can P potentially ham your computer If you do not trust the source do not mn orsave this software What s the risk 4 Make a note of the location where you saved the file for example Desktop or My Documents so you can start the installation program 5 When the download is complete locate and open the file and then follow the instructions on your screen to install the program If you do not have access to the Internet you can install ProSoft Configuration Builder from the ProSoft Solutions CD ROM included in the package with your MVI46 BSAPS module ProSoft Technology Inc Page 11 of 72 September 22 2008 MVI46 BSAPS SLC Platform Start Here Bristol Babcock Serial Slave Module To install ProSoft Confi
77. you press the command letter you do not need to press Enter When you type a command letter a new screen will be displayed in your terminal application Using the Diagnostic Window in ProSoft Configuration Builder To connect to the module s Configuration Debug serial port 1 Start PCB program with the application file to be tested Right click over the module icon Default Project i a Default Location EH g Demo Module 2 On the shortcut menu choose Diagnostics Default Project 6 Default Location sme Delete Rename Copy Paste Choose Module Type Gonfigure Verify View Configuration Write to Compact Flash Export Configuration File s Load Config File Add External File Download from PC to Device Upload from Device to PC Page 36 of 72 ProSoft Technology Inc September 22 2008 Diagnostics and Troubleshooting MVI46 BSAPS SLC Platform Bristol Babcock Serial Slave Module 3 This action opens the Diagnostics dialog box Press to display the Main Menu Time 11 58 39 MODULE MENU Display Menu B Block Transfer Statistics C Module Configuration D Database View R Transfer Configuration from PC to Unit S Transfer Configuration from Unit to PC U Reset diagnostic data V Version Information W Warm Boot Module Network Menu Esc Ex1t Program Com 1 w Connection DownLoad Config Log ToFile Email Log to Support I ClearFile Close Important Th
78. your problem please contact ProSoft Technology Technical Support Processor Errors Problem Description Steps to take Processor Fault Verify that the module is plugged into the slot that has been configured for the module Verify that the slot in the rack configuration has been set up correctly in the ladder logic Processor I O LED This indicates a problem with backplane communications Verify that all flashes modules in the rack are configured in the ladder logic Module Errors Problem Description Steps to take BP ACT LED remains This indicates that backplane transfer operations are failing Connect to off or blinks slowly the module s Configuration Debug port to check this To establish backplane communications verify the following items The processor is in Run mode The backplane driver is loaded in the module The module is configured for read and write block data transfer The ladder logic handles all read and write block situations The module is configured in the processor OK LED remains red The program has halted or a critical error has occurred Connect to the Configuration Debug port to see if the module is running If the program has halted turn off power to the rack remove the card from the rack and re insert the card in the rack and then restore power to the rack ProSoft Technology Inc Page 45 of 72 September 22 2008 MVI46 BSAPS SLC Platform Diagnostics and Troubleshoo

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