TP11KC-DX Manual-Rev A_
Contents
1. technologies Designed and manufactured for a lifting capacity of 11 000 Ibs Max 2 750 Ibs per Lifting Arm and is fully capable for lifting vehicles vans and light trucks by safely holding them in an elevated position The TP11KC DX also incorporates the Bi Symmetric feature which allows the Arms to be configured for both asymmetrical amp symmetrical lifting configurations The TP11KC DX 2 post hydraulic lift consists of A a fixed structural unit Crossbeam and Columns the mobile units Carriages and Lift Arms and the Hydraulic Power System and Safety devices A Crossbeam w Column Carriage Lifting Arm Motor Pump Overhead Safety Shut Off Bar Single Point Safety Latch Release C armonm a 2 2 Technical Data Br Front Arm Reach Min Max 23 45 41 57 220V 20 Amp 1 Phase 6 May 2015 A 3450 136 TP11KC DX N R H j dl I 60 2 3 8 m O N Kat m Seip o pg ei eh O N m O m u lt gt N o di Sa LO T rd m N gt LI Li e gt L A L O on 3484 137 3 16 Fig 1 Front View Spec POWER UNIT MUST BE INSTALLED ON THE PASSENGER SIDE FAILURE TO DO SO CAN RESULT WITH INTERFERECE BETWEEN THE POWER UNIT AND SHORT SWING ARM THUS CAUSING DAMAGE TO POWER UNIT 7 May 2015 A TP11KC DX Bi Symmetric Asymmetric a2. NOT OPERATING PROPERLY DO NOT USE UNTIL ADJUSTMENT OR REPAIRS ARE MADE BY QUALIFIED LIFT SERVICE PERSONNEL 23 May 2015 A TP11KC DX 4 2 Maintenance instructions Contact your service provider for instruction before starting up if you are not completely familiar with automotive lift maintenance procedures Only qualified personnel can perform maintenance on this equipment Any failure in operation may cause personal injury or death Daily Ze Always keep bolts tight Check periodically Always keep lift components clean Ze Ze Always if oil leakage is observed contact your service provider Check cables and sheaves for wear every day Replace worn or broken parts with lift manufacturer s parts or their equivalent Ze Monthly Ze Check equalizer cable tension Lubricate locking latch shafts Push latch handle several times for oil to penetrate joints Lubricate the four inside corners of the columns with heavy duty bearing grease With lift lowered check the hydraulic fluid level If necessary add oil as described in the Installation Instruction section of this manual Check carriage latch synching Latches should click at the same time If necessary adjust equalization cables Check tightness of all bolts Check the nuts for tightness every week for the first month and every month afterwards Ze Ze Ze Every 3 Months Check anchor bolts for tig
3. hair loose clothing fingers and all body parts away from moving parts To reduce the risk of electric shock do not use the lift when wet do not expose the lift to rain A May 2015 A 16 17 18 19 20 TP11KC DX To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids Use the lift only as described in this manual use only manufacturer s recommended attachments Unusual vehicles such as limousines RV s and long wheelbase vehicles may not be suitable for lifting on this equipment If necessary consult with the manufacturer or the manufacturer s representative The troubleshooting and maintenance procedures described in this manual can be done by the lift s owner employer Any other procedure should only be performed by trained lift service personnel These restricted procedures include but are not limited to the following cylinder replacement carriage and safety latch replacement column replacement and overhead structure replacement Anyone who will be in the vicinity of the lift when it is in use should familiarize themselves with following Caution Warning and Safety related decals supplied with this lift and replace them if they are illegible or missing 5 May 2015 A TP11KC DX 2 Technical Manual 2 1 Product Description The TP11KC DX 1659487 2 post hydraulic lift is a surface mounted frame contact lift incorporating the latest safety
4. have enough embedment 2 Maintain a 6 minimum distance from any slab edge or seam Hole to hole spacing should be a minimum 4 1 2 in any direction Hole depth should be a minimum of 4 1 4 3 DO NOT install on asphalt or other similar unstable surface Columns are supported only by anchoring to floor 4 Using the horseshoe shims provided shim each column base as required until each column is plumb If one column has to be elevated to match the plane of the other column full size base shim plates should be used Torque anchors to 130 ft Ibs Shim thickness MUST NOT exceed 1 2 when using the 5 1 2 long anchors provided with the lift 5 If anchors do not tighten to 130 ft lbs installation torque replace the concrete under each column base with a 4 x 4 x 6 thick 3 000 PSI minimum concrete pad keyed under and flush with the top of existing floor Allow concrete to cure before installing lifts and anchors typically 2 to 3 weeks ANCHORING TIPS 1 Use a concrete hammer drill with a carbide tip solid drill bit the same diameter as the anchor 3 4 775 to 787 inches diameter Do not use excessively worn bits or bits which have been incorrectly sharpened 2 Keep the drill in a perpendicular line while drilling 3 Let the drill do the work Do not apply excessive pressure Lift the drill up and down occasionally to remove residue to reduce binding 4 Drill the hole to depth of 2 deeper than the length of ancho
5. 2 step ladders 1 4 drive ratchet with 5 16 socket 10 May 2015 A TP11KC DX 3 4 Installation Procedure 1 Read this manual thoroughly before installing operating or maintaining this lift 2 Site Evaluation and Lift Location A Always use an architect s plan when provided Before unpacking the lift entirely determine if the site is adequate for the lift model being installed see figures 1 amp 2 for typical bay layout and ceiling height requirements Snap chalk lines to identify the lift s centerline Snap a chalk line parallel to the lift s centerline spaced 9 00 230 mm toward the rear of the bay This line represents the back edge of the column bases Snap chalk lines parallel to the lift s centerline spaced 68 7 8 1 750 mm to the left and 68 7 8 1 750 mm to the right These lines represent the APPROXIMATE outside edges of the column bases DO NOT USE THESE LINES TO POSITION THE COLUMNS FOLLOW THE INSTRUCTIONS IN THIS MANUAL 3 Unpack the lift Remove the swing arms bolt box power unit box and overhead beam A Save all packing hardware as these components are necessary to complete the installation Remove the 1 2 bolts from the uprights which hold the two columns together Remove the upper column Do not stand the columns up now but lay the columns with their flat backs on the floor 4 Attach the cylinder mounts uprights using 463 1 2 x 1 3 4 bolts washers an
6. 8T 01 072 27 May 2015 A TP11KC DX 74 1659481 01 074 straight arm 5 thin nut oil seal 77 5 N guide belt ring 7715 165948T 01 077 15 throttle vave 2 _ 7716 165948T 01 077 16 washer 2 7717 165948T 01 077 17 fitting adaptor 2 7718 165948T 01 077 18 fitting adaptor 2 _ 80 165948T 01 080 bot 84 165948T 01 084 liftina pad 5 1659481 01 085 short screw slot 86 165948T 01 088 straight arm extension 89 165948T 01 089 washer om 165948T 01 090 ma 165948T 01 091 PO PM NIN 00 28 May 2015 A TP11KC DX a EES De m E 165948T 01 107 turnbuckle 29 May 2015 A TP11KC DX 6 Troubleshooting Guide otor does not run olution Blown fuse or circuit breaker Replace fuse or reset circuit breaker Supply correct voltage to motor Repair and insulate all connections Replace switch Replace switch Replace motor 1 2 Incorrect voltage to motor 3 Bad wiring connections 4 Motor up switch burned out 5 Overhead limit switch burned out 6 P Motor windings burned out A roblem otor runs but lift will not raise Possible cause 1 Open lowering valve 2 Pump sucking air ON olution Repair or replace lowering valve 2 Tighten all suction line fittings 3 Suction stub off pump 3 Replace suction stub 4 Low oil level 4 Fill tank with Dexron III ATF Possible cause Solu
7. ANT POWER UNIT PRIMING PROCEDURE THE PROBLEM Power unit runs fine but will not pump any fluid Step 1 Locate the check valve the flush plug to the left of the lowering valve See drawing below Start button motor manifold check valve lowering valve tank Step 2 Using an Allen wrench and shop towel with shop towel in place to catch fluid loosen the check valve plug 2 turns to allow it to leak Step 3 Push the START button for one second then release for three seconds Repeat these steps until unit starts pumping fluid Step 4 Tighten the check valve plug YOUR POWER UNIT SHOULD BE PRIMED 31 May 2015 A TP11KC DX 8 Warranty TUXEDO DISTRIBUTORS LIMITED WARRANTY Structural Warranty The following parts and structural components carry a five year warranty Columns Arms Uprights Swivel Pins Legs Carriages Overhead Beam Tracks Cross Rails Top Rail Beam Limited One Year Warranty Tuxedo Distributors LLC FTuxedo offers a limited one year warranty to the original purchaser of Tuxedo Lifts and Wheel Service in the United States and Canada Tuxedo will replace without charge any part found defective in materials or workmanship under normal use for a period of one year after purchase The purchaser is responsible for all shipping charges This warranty does not apply to equipmentthathas been improperly installed or altered or that has not been operated or maintained accor
8. JURY OR DEATH DUE TO HAZARDS ASSOCIATED WITH THE EQUIPMENT VEHICLE OR ENVIRONMENT DO NO PERFORM ANY PROCEDURE UNTIL YOU HAVE READ AND UNDERSTOOD THE WARNING INSTRUCTIONS 1 2 Important Information 1 Read this manual thoroughly before installing operating or maintaining this lift 2 This lift is designed for indoor use only and should not be installed in a pit or depression 3 The floor on which the lift is to be installed must be 4 1 4 minimum thickness concrete with a minimum compressive strength of 3 000 psi 4 The lift has specific electrical requirements as described in the Installation Instructions section of this manual 5 This lift has a minimum ceiling height requirement as described in the Installation Instructions section of this manual 6 Failure by the owner to provide the recommended shelter mounting surface electrical supply and ceiling height could result in unsatisfactory lift performance property damage or personal injury 7 The operation of the lift is permitted by authorized person only 3 May 2015 A 10 11 12 13 14 15 TP11KC DX 1 3 Safety Instructions Do not raise a vehicle on the lift until the installation is completed as described in this manual Technicians should be trained to use and care for the lift by familiarizing themselves with the publications listed above The lift should never be operated by an untrained person Always position the arms and ad
9. TP11KC DX Two Post Clear Floor Bi Symmetric Automotive Lift 11 000 Ib Capacity Installation amp Operation Manual Model 165948T TP11KC DX TABLE OF CONTENTS 1 Safety Information 1 1 Note Caution and Warning 1 2 Important Information 1 3 Safety Instructions 2 Technical Manual 2 1 Product Description 2 2 Technical Data 3 Installation 3 1 Site Selection 3 2 Surface Condition Foundation amp Anchoring 3 3 Tools Required 3 4 Installation Procedure 3 5 Hydraulic Scheme 4 Operation 4 1 Operation Instructions 4 1 1 Lift Preparation 4 1 2 Loading Lift 4 1 3 To Raise Lift 4 1 4 While Using Lift 4 1 5 To Lower Lift 4 1 6 Unloading Lift 4 2 Maintenance Instructions 5 Exploded View Parts List 6 Troubleshooting Guide 7 Power Unit Priming 8 Warranty Policy 2 May 2015 A TP11KC DX 1 Safety Information 1 1 Note Caution and Warning This document uses the following terms NOTE CAUTION and WARNING to alert you to special instructions tips or hazards for a given procedure Please familiarize yourself with the notations described below NOTE INDICATES IMPORTANT INFORMATION THAT REQUIRES SPECIAL ATTENTION SUCH AS A PROCEDURE FOR A SPECIFIC VEHICLE OR TIPS ON OPERATING THE EQUIPMENT CAUTION INDICATES THE POTENTIAL FOR DAMAGE TO EQUIPMENT ACCESSORIES OR THE VEHICLE UNLESS YOU FOLLOW THE INSTRUCTIONS OR PROCEDURE EXACTLY INDICATES THE POTENTIAL FOR PROPERTY DAMAGE PERSONAL IN
10. apters properly out of the way before pulling the vehicle into or out of the bay Failure to do so could damage the vehicle and or the lift Do not overload the lift The capacity of the lift is shown on cover of this document and on the lift s serial number tag Positioning the vehicle is very important Only trained technicians should position the vehicle on the lift Never allow anyone to stand in the path of the vehicle as it is being positioned and never raise vehicle with passengers inside Position the arms to the vehicle manufacturer s recommended pickup points Raise the lift until contact is made with the vehicle Make sure that the arms have properly engaged the vehicle before raising the lift to a working height Keep everyone clear of the lift when the lift is moving the locking mechanism is disengaged or the vehicle is in danger of falling Unauthorized personnel should never be in the shop area when the lift is in use Inspect the lift daily The lift should never be operated if it has damaged components or is malfunctioning Only gualified technicians should service the lift Replace damaged components with manufacturer s parts or eguivalent Keep the area around the lift clear of obstacles Never override the self returning lift controls Use safety stands when removing or installing heavy vehicle components Avoid excessive rocking of the vehicle when it is on the lift To reduce the risk of personal injury keep
11. d nuts provided as shown in figure 4a amp 4b Fig 4a Fig 4b 11 May 2015 A TP11KC DX 5 Install Hydraulic Cylinders A Install the cylinder to the cylinder mounts uprights with 9 16 x 4 1 2 pins cylinder bushings spacer washers and snap rings as in figure 5a The hose connecting port near the other end of the cylinder should be positioned pointing to the column s opening Fig 5b B Bolt the cylinder rods to the carriages Fig 5c NOTE Make sure snap ring on cylinder rod is in groove Fig 5a Fig 5b Fig 5c DO NOT HOLD THE CYLINDER ROD IN A WAY THAT COULD DAMAGE THE FINISH CYLINDER LEAKS CAUSED BY DAMAGED RODS ARE NOT COVERD UNDER WARRANTY 6 Columns Positioning amp Main Side Column Anchoring A Carefully stand up the Main side column w power unit bracket amp Off side column position the columns where they are to be secured Ensure column s openings are facing each other The Main side column must be positioned to be on the Passenger side or right side with the vehicle headed 1 forward The distance between column back edge to wall should be at least 2 feet for safety B Using the column base as a template drill the anchor bolt holes for the Main side column Only Refer to FOUNDATION REQUIREMENTS amp ANCHORING TIPS ON PAGES 9 amp 10 NOTE DO NOT ANCHOR OFF SIDE COLUMN AT THIS TIME C Install the anchor bolts assemble washers amp nuts onto the anchor bolts Thread the nuts onto th
12. ding to specifications Other Limitations This warranty does not cover Parts needed for normal maintenance Wear parts including butnotlimitedto cables slider blocks chains rubber pads and pulleys Replacementofliftandtire changer cylinders after the first 30 days A seal kit and installation instructions will be sent for repairs thereafter On site labor hoo Upon receipt the customer must visually inspectthe equipmentfor any potential freight damage before signing clearon the shipping receipt Freight damage is not considered a warranty issue and therefore must be noted for any potential recovery with the shipping company The customer is requiredto notify Tuxedo of any missing parts within 72 hours Timely notification must be received to be covered under warranty Tuxedo will replace any defective part under warranty at no charge as soon as such parts become available fromthe manufacturer No guarantee is given as to the immediate availability of replacement parts Tuxedo reserves the rightto make improvements and or design changes to its lifts without any obligation to previously sold assembled or fabricated equipment There is no other express warranty on the Tuxedo lifts andthis warranty is exclusive of and in lieu of all other warranties expressed or implied including all warranties of merchantability and fitness for a particular purpose To the fullest extent allowed by law Tuxedo shall not be liableforloss of use co
13. e anchors bolts where the tops of the nuts are just above the top of the anchor bolts Carefully tap the anchor bolts into the concrete until the washer rests against the base plate Ensure not to damage threads D Using a level plumb the Main side column both side to side and front to back Shim the leg as necessary using the Shims provided Tighten anchor bolts to 130 ft Ibs as noted on page 9 Re check plumbness NOTE Refer to FOUNDATION amp ANCHOR REQUIREMENTS if more than 1 2 of shims are required E Ensure Off side column is in the correct location DO NOT DRILL HOLES FOR ANHORS at this time 7 Overhead Limit Switch amp Overhead Beam Fig 6a 6b amp 6c A Install overhead limit switch assembly to overhead beam using 2ea 1 4 20 Bolt amp Lock Nuts as shown in figs 6a 6b amp 6c B Slide end of padded bar without a mounting hole through the slot in the overhead switch assembly Connect the padded bar to the inside hole in the overhead beam using a spacer and 1 4 20 Bolt amp Lock Nut 12 May 2015 A TP11KC DX Fig 6c 8 Install overhead beam to cylinder mounts uprights using 2ea 1 2 x 1 3 4 bolts washers amp nuts on each end Figs 7a 7 70 NOTE Ensure overhead Limit Switch Assembly is on the Main side column side 13 May 2015 A TP11KC DX Fig 7c 9 Anchoring Off Side Column A Using a level check the alignment and plumbness of the entire structure Plumb the off side colu
14. ehicle to full height and lower the carriages onto the safety latches Lower the vehicle to the floor F After cycling the lift ten times with a vehicle on it recheck the tightness of the anchors to at least 110 ft lbs Now the lift is ready for operation 20 May 2015 A TP11KC DX 3 5 Hydraulic Scheme 1 Reservoir Tank 2 Mesh Filter 3 Gear Pump A Motor 5 ReliefValve 6 Check Vale 3 HP 2 850 RPM 2 900 PSI 21 May 2015 A TP11KC DX 4 Operation BE SURE TO READ AND FAMILIARIZE YOURSELF WITH THE SAFETY INSTRUCTIONS AT THE BEGINNING OF THIS MANUAL FAILURE TO FOLLOW SAFETY INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE PERSONAL INJURY OR DEATH 4 1 Operating Instructions BE SURE TO READ AND FAMILIARIZE YOURSELF WITH THE SAFETY INSTRUCTIONS AT THE BEGINNING OF THIS MANUAL FAILURE TO FOLLOW SAFETY INSTRUCTIONS MAY RESULT IN PROPER DAMAGE PERSONAL INJURY OR DEATH TO AVOID PERSONAL INJURY AND OR PROPERTY DAMAGE PERMIT ONLY TRAINED PERSONNEL TO OPERATE LIFT AFTER REVIEWING THESE INSTRUCTIONS GET FAMILIAR WITH LIFT CONTROLS BY RUNNING THE LIFT THROUGH A FEW CYCLES BEFORE LOADING VEHICLE ON THE LIFT CAUTION ALWAYS LIFT THE VEHICLE USING ALL FOUR ADAPTERS NEVER RAISE JUST ONE END ONE CORNER OR ONE SIDE OF VEHICLE CAUTION THE HEAVY END OF THE VEHICLE MUST PUT ON THE SHORT FRONT CURVED ARMS gt p P 4 1 1 Lift Preparation Lift arms must be fully lowered and service bay clear of all per
15. ended lift point g Repeat complete spotting loading and raising procedures if required h Press down the hydraulic pressure release lever on the motor pump to lower the vehicle into the locking position The locking latches are engaged CAUTION DO NOT GO UNDER VEHICLE IF LOCKING LATCHES ARE NOT ENGAGED BEFORE ATTEMPTING TO LIFT PICKUP TRUCKS OR OTHER TRUCK FRAME VEHICLES BE SURE THAT e Vehicle frame is strong enough to support its weight and has not been weakened by modification or corrosion e Vehicle individual axle weight does not exceed one half lift capacity e Adapters are in secure contact with frame at vehicle manufacturers recommended lift point e Vehicle is stable on lift e The overhead switch bar will contact the highest point on the vehicle 4 1 4 While Using Lift a Avoid excessive rocking of vehicle while on lift b Always use safety stands as needed or when removing or installing heavy components 4 1 5 To Lower Lift a Remove all tools or other objects from lift area b Press START button a few seconds to raise up a little Then pull down the latch release handle by left hand and at the same time press down the pressure release lever REMAIN CLEAR OF LIFT WHEN LOWERING VEHICLE OBSERVE PINCH POINT WARNING DECALS 4 1 6 Unloading Lift After the lift is lowered down onto the ground remove adapters from under vehicle and swing arms to full drive thru position before moving vehicle out IF LIFT IS
16. htness Anchors should be torque to 203N m Check and clean the oil filter Every 6 Months Check fluid level of lift power unit and refill if required Ze If Lift stops short of full rise or chatters contact your service provider Replace all caution warning or safety related decals on the lift if unable to read or missing Reorder labels from service provider Ze 24 May 2015 A TP11KC DX 5 Exploded View Parts List 25 May 2015 A TP11KC DX 165948T 01 001 column offside 165948T 01 002 socket screw pad adapter low 4 pad adapter high 5 1659481 01 005 screw 2 roller 7 165948T 01 007 Din 14 165948T 01 008 split pin 1659481 01 009 cover 2H een 12 bolt 15 165948T 01 015 turning board 19 1659481 01 019 latch 0 spring 1 1 shaft 28 28 165948T 01 028 roller 9 shaft 0 cross beam 1 bolt 165948T 01 032 lock nut 5 165948T 01 035 cylinder base 165948T 01 036 N IN NO 0 CO CA 26 May 2015 A TP11KC DX 165948T 01 037 air hose 2 165948T 01 038 9 165948 1 01 039 orotect ring 0 165948 1 01 040 cover 1 Cu 41 165948T 01 041 handle ball 42 165948T 01 042 steel cable 43 165948T 01 043 handle 4 bearing 2 5 oil hose 3 7 5 5 A A A A 2 3 4 5 6 7 e 165948T 01 060 motorpump ee 1659487 01 066 shim e 165948T 01 068 switchboard e 165948T 01 069 cablenut 16594
17. les are indicated by being able to pull the cables together with approximately 15 lbs effort at midpoint in the column If the cables are installed correctly both carriages will raise together Fig 8c Cable Routing 15 May 2015 A TP11KC DX 11 Install the Hydraulic Fittings Hoses and Return Lines A Fitting amp Hose Connecting 1 First screw on the hose fitting connectors on the cylinder s lower end ports Fig 9a 2 Connect the longest hose from the cylinder in Off side column to the top of Main side column Remember to rout the hose through the hook on cross beam Fig 9b amp 9c 3 Then from the T fitting inside column connect the shortest length hose directly down to the main inside cylinder connector Fig 9d 4 Another middle length hose from the T fitting goes to the motor pump through a hole on the side of the column Fig 90 Fig 9c Fig 9d B Return Line Connection blue air line 1 Screw in an elbow air line fitting on the top end of the off side cylinder Fig 9b 2 Screw in another T air line fitting on the top end of main side cylinder also Fig 9c 3 Connect the return line from off side cylinder to main side cylinder through fittings 16 May 2015 A TP11KC DX 12 Mounting of the Power Unit A Mount on the motor pump using 5 16 x 1 1 4 bolts and nylon nuts provided in the bolt box to Main side column B Connect the hose and the blue Return Line to the pump valve block a
18. mn both side to side and front to back B The base of the column may vary from the preliminary layout as it is more important that the column be y perpendicular to the floor and parallel to the other U j column 9 D s Si i C Install the anchor bolts and shim the base as described i in Step 6 Pe USE SHINS AS REQUIRED TO PLUMB LEGS 10 Egualization Cable Routing A The carriages should be resting on the same column latches for proper egualization Ensure to measure the height above the baseplate to each carriage The measurement should be within 3 8 of each other gw a Fig 8a 14 May 2015 A TP11KC DX Using the diagrams rout the equalization cables according to Fig 89 8b 8c from carriage to carriage through the cable rollers Secure to carriages using Nylon Hex Nuts amp Washers Ensure that cables are not crossed together Take out slack but DO NOT TIGHTEN CABLES AT THIS TIME After equalizations cables are routed and connected to carriages take out the slack in both cables by turning down the nuts on top of each carriage top Use vise grips to hold the cable end but be very careful not to damage the threads NOTE CARRIAGES MUST REMAIN AT THE SAME COLUMN LOCK HEIGHT POSITION WHILE CABLES ARE BEING TIGHTENED FAILURE TO DO WILL CAUSE THE CARRIAGES SAFETY LATCHES TO BE OUT OF SYNC Alternately tighten the cable nuts at both carriages until the cables are tightened The correct tension in the cab
19. mp Symmetric Configurations re so Se KRG KON KOK RSS LR Sl lt x lt 4 7 CH S Sei E my LH RS x pese 1 H E NOTE Power Unit must be mounted on AR Passenger Side beside the long rear Swing Arm 2653 104 1 4 Fig 2a Top View Spec 3420 134 5 8 E co io cn LN O CO H 408 16 1 16 Fig 2b Base Size Spec 8 May 2015 A TP11KC DX 3 Installation 3 1 Site Selection The hydraulic lift is designed only for indoor use Application in a room with explosion hazard is not permitted Setting in a wet place a car wash center for instance is forbidden 3 2 Surface Condition Foundation amp Anchoring The 2 post hydraulic lift should be installed on level ground The foundation must be 4 1 4 minimum thickness concrete with a minimum compressive strength of 3 000 psi Failure in accomplish the foundation requirement may cause the lift instability or personal injury Installing on asphalt soft clay floor or near the expansion gap is prohibited FOUNDATION and ANCHORING REQUIREMENTS 1 Concrete shall have compression strength of at least 3 000 PSI and a minimum thickness of 4 1 4 in order to achieve a minimum anchor embedment of 3 1 4 NOTE When using the standard supplied 3 4 x 5 1 2 long anchors if the top of the anchor exceeds 2 1 4 above the floor grade you DO NOT
20. r NOTE Drilling thru concrete recommended will allow the anchor to be driven thru the bottom of foundation if the threads are damaged or if the lift will need to be relocated 5 For better holding power blow dust from the hole 6 Place a flat washer and hex nut over threaded end of anchor leaving the nut almost flush with the top of the anchor bolt Carefully tap anchor into hole Do not damage threads Tap anchor into the concrete until nut and flat washer are against base plate Do not use an impact wrench to tighten Tighten the nut two or three turns on average after the concrete has cured 28 day cure If the concrete is very hard only one or two turns may be required 9 May 2015 A TP11KC DX FOUNDATION and ANCHORING REQUIREMENTS Fig 3 Drill holes using 3 4 Clean hole Run nut down just Tighten nut with carbide tipped below impact section Torque wrench to masonry drill bit per of bolt Drive anchor 130 ft Ibs ANSI standard into hole until nut and B94 12 1977 washer contact base 3 3 Tools amp Equipment Required 12 quarts of Non Detergent Non Foaming Hydraulic Oil SAE 10 AW 32 or equivalent Chalk line and 12 Tape Measure Concrete hammer drill with 3 4 bit 11 16 open end wrench 3 4 open end wrench Torque wrench 15 16 deep socket or wrench 1 1 8 socket 13 16 open end wrench Level 18 minimum length Vise grips Tape measure Funnel Hoist or Forklift optional Two 1
21. s shown in Fig 10 13 Latch release cable wiring and accessories mounting A Mount the safety latch device on each column as shown in Fig 11a amp 11b 17 May 2015 A TP11KC DX B Mount the Cable Pulley and support bracket on the top of the columns Fig 11c Fig 11c C Route and adjust the cable tension so that when the handle is pressed down both latch will be released D Put on the covers of the latch device Fig 12a 12b Fig 12a Fig 12b 18 May 2015 A TP11KC DX 14 Install Lifting Arms A Position the gears with pin against the bottom of the arms in the orientation shown in Fig 13a Attach the gears to the arms with bolts Do not tighten at this time Fig 13a Fig 13b B Position the restraint pawls on the carriage to mate with the gears on the arms C Install the swing arms and pins Suggestion The longer arms go to the rear or drive in side of the lift and the short arms go to the front DON T FORCE THE GEARS IT MAY BE NECESSARY TO PULL UP ON THE RESTRAINT ACTUATOR PIN IN ORDER TO INSTALL THE SWING ARM PIN D Tighten the gear bolts to 30 34 ft lbs E Putonthe arm extensions and the lifting pad Limit them by bolts with nuts Fig 14 Fig 14A 19 May 2015 A TP11KC DX Fig 14b 15 Fill the tank Remove the fill level screw of the power unit tank Fill it with Dexron III ATF or hydraulic oil that meets ISO 22 until fluid reaches the bottom of the
22. screw hole Replace the fill screw 16 Lubricate the four inside corners of both columns with heavy duty grease 17 AC power hook up A The ceiling limit switch cable must be connected in the contactor of the motor pump Fig 16 according to the wiring label While hooking up the power supply to the control box please ask an expert or electrician to do it for you The supply circuit and the breaker must be capable for at least 20 amp current 18 Testing NOTE 1 In this step A there is no load on the lift 2 Cycle up and down must be with interval rest of 2 min A Without a load raise the lift empty to the top of its travel and lower it to the floor three 3 times to remove the remaining air from the hydraulic system Fig 16 IF POWER UNIT RUNS FINE BUT WILL NOT PUMP SEE PAGE 31 FOR PRIMING PROCEDURE B The latches should click close together as the lift is being raised If not adjust the equalization cable by turn the nuts C When the carriages are lowered onto the locks the Latch Release Handle should NOT be capable of being pulled down Before to lower down the carriage always raise up a little to free the latches then pull down the release handle to unlock the carriages D The first time a vehicle is placed on the lift raise it no higher than three feet Lower the vehicle onto the safety latches Raise the lift a few inches and pull latch release lever then lower the vehicle to the floor E Raise the v
23. sonnel before the vehicle be brought into the bay Swing arms out to full drive thru position 4 1 2 Loading Lift Swing arms under vehicle and position adapters at vehicle manufacturer s recommended lift points Use intermediate high step or optional adapters for under body clearance when required NOTE Typical Lifting Points Some Vehicle may have the manufacturer s Service Garage Lift Point locations identified by triangle shape marks on its undercarriage Also there may be a label located on the right front door lock face showing specific vehicle lift points If the specific vehicle lift points are not identified refer to the vehicle operation manual or consult the vehicle agent ALWAYS follow the operating instructions supplied with the lift 4 1 3 To Raise Lift a Push START button of the motor pump Stop before arms making contact with vehicle Check arm restraint pins for engagement If required slightly move arm to allow restraint gear and pawl to match DO NOT hammer pin down as this will damage the restraint gear teeth c Raise vehicle until the clear the floor then release the START button 22 May 2015 A TP11KC DX d Check support adapters for secure contact at vehicle manufacturer recommended lift points e Continue to raise to desired height only if vehicle is secure on lift Then release the START button f DO NOT go under vehicle if all four adapters are not in secure contact at vehicle manufacture recomm
24. st of cover lost profits inconvenience lost time commercial loss or other incidental or consequential damages This Limited Warranty is grantedto the original purchaser only and is nottransferable or assignable Some states do not allow exclusion or limitation of consequential damages or how long an implied warranty lasts so the above limitations and exclusions may not apply This warranty gives you specific legalrights and you may have other rights which may vary fromstate to state 1905 N Main St Suite C Cleburne TX 76033 Ph 517 558 9337Fax 677 558 9740 32 May 2015 A
25. tion 1 Motor running on low voltage 1 Supply correct voltage to motor 2 Debris in lowering valve 2 Clean lowering valve 3 Improper relief valve adjustment 3 Replace relief valve cartridge 4 Overloading 4 Check or balance the vehicle weight on lift Lift slowly settles down Possible cause 1 Debris in check valve seat 1 Clean check valve 2 Debris in lowering valve seat 2 Clean lowering valve 3 External oil leaks 3 Repair external leaks Slow lifting speed or oil blowing out breather cap 1 Air mixed with oil 1 Change oil to Dexron III ATF 2 Tighten all suction line fittings 3 Oil over filled 3 Only tap top the tank while arms are touching ground Lift going up unleveled 1 Equalizer cables out of adjustment 1 Adjust the length of the cables again 2 Lift installed on unleveled floor 2 Level the floor or level the column base by shims 2 Air mixed with oil suction Anchors will not stay tight 1 Holes drilled oversize 1 Relocate lift using a new bit to drill holes 2 Concrete floor thickness or holding 2 Break out old concrete and pour new pads for lift per lift strength not sufficient column Locking latches do not engage Solution 1 Latch shafts rusted 1 Oil latch mechanism Grease the shaft 2 Latch spring broken 2 Replace broken spring 3 Latch cable needs adjustment 3 Adjust clamps at cable end 30 May 2015 A TP11KC DX 7 Power Unit Priming IMPORT
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