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IceBreaker Piston pumps

1. Wagner nozzle AL Volume flow in I min cc min at at at 7 MPa 10 MPa 15 MPa 70 bar 100 150bar ginch Spray angle 1015 psi 1450psi 2175 psi 0 007 0 18 40 0 1650 0 2000 0 2400 0 009 0 23 20 30 40 50 60 0 2060 0 2500 0 3090 0 011 10 20 30 40 50 60 0 2950 0 3450 0 4260 0 013 10 20 30 40 50 60 80 0 4530 0 5280 0 6600 0 015 10 20 30 40 50 60 80 0 5770 0 6720 0 8130 0 017 20 30 40 50 60 70 0 7310 0 7860 1 0640 0 019 20 30 40 50 60 70 80 0 9260 1 0920 1 3700 0 021 20 40 50 60 80 1 1430 1 3600 1 6900 Wildcat 18 40 0 023 20 40 50 60 70 80 1 3700 1 5900 2 0100 Puma 28 40 0 025 20 40 50 60 80 1 6200 1 9100 2 4000 0 027 20 40 50 60 80 1 8300 2 1300 2 6800 0 029 60 2 1900 25100 3 1700 puma 15 70 0 031 20 40 50 60 2 4000 2 7700 3 4900 Leopard 35 70 0 035 20 40 50 60 3 2200 3 7400 4 6900 Leopard 35 150 48 110 0043 1 10 20 50 5 0700 6 0400 7 4600 jk 7119 0 052 1 30 50 5 1200 6 5000 7 5200 Flow volume refers to water Maximum ranges for continuous operation at 50 DS min 4 3 5 PERFORMANCE DIAGRAMS Blame Stroke frequency DS min Material pressure bar MPa psi Air consumption nl min lt scfm gt 00301 T T T T C T T T Material flow volume water l min lt gpm gt 20 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MA
2. OPERATING MANUAL WAGNER 4 3 3 3 TECHNICAL DATA FOR LEOPARD AND JAGUAR Description Units LEOPARD LEOPARD LEOPARD JAGUAR 35 70 48 110 35 150 75 150 Transmission ratio 35 1 481 35 1 75 1 Flow volume double stroke DS cm3 cc 70 110 150 150 Maxi operating pressure MPa 25 37 27 53 bar 250 370 270 530 psi 3626 5366 3916 7687 Maxi possible strokes in operation DH min 60 60 60 60 Min Maxi air inlet pressure MPa 0 25 0 71 0 25 0 8 0 25 0 77 0 25 0 71 bar 2 5 7 1 2 5 8 2 5 7 7 2 5 7 1 psi 36 103 36 116 36 112 36 103 Q Air inlet connection female Zoll Inch G1 2 G1 2 G1 2 Gi Min compressed air hose mmy Inch 13 0 51 13 0 51 13 0 51 25 0 98 Air consumption at 0 6 MPa 6 bar 87 psi per DS nl scf 18 6 0 66 37 3 1 32 37 3 1 32 79 9 2 82 Sound pressure level at maxi permissible air dB A 77 78 80 83 pressure Sound pressure level at dB A 74 74 78 81 0 6 MPa 6 bar 87 psi air pressure Sound pressure level at dB A 71 69 74 74 0 4 MPa 4 bar 58 psi air pressure Piston of air motor mm Inch 150 6 150 6 150 6 220 8 7 Material inlet connection female Zoll Inch G1 G1 G 1 G1 Material outlet connection female Zoll Inch G 3 8 G 3 8 G 3 8 G 3 8 Weight kg Ib 26 57 36 79 36 79 53 117 pH range of the material pH 3 549 Maxi material pressure at pump inlet MPa bar psi 2 20 290 Material temperature 5 280 41 176 Range of material temperatur
3. 67851 OPERATING MANUAL WAGNER 4 3 3 TECHNICAL DATA 4 3 3 1 TECHNICAL DATA FOR WILDCAT AND PUMA Description Units WILDCAT WILDCAT PUMA PUMA PUMA PUMA 10 70 18 40 28 40 15 70 21 110 15 150 Transmission ratio 10 1 18 1 28 1 15 1 21 1 15 1 Flow volume per double stroke cm cc 70 40 40 70 110 150 DS Maxi operating pressure MPa 8 14 4 22 4 12 16 8 12 bar 80 144 224 120 168 120 psi 1160 2089 3249 1740 2436 1740 Maxi possible strokes in operation DS min 60 60 60 60 60 60 Min Maxi air inlet pressure MPa 0 25 0 8 0 25 0 8 0 25 0 8 0 25 0 8 0 25 0 8 0 25 0 8 bar 2 5 8 2 5 8 2 5 8 2 5 8 2 5 8 2 5 8 psi 36 116 36 116 36 116 36 116 36 116 36 116 Air inlet connection female Zoll Inch G 1 2 Min compressed air hose mm Inch 9 0 35 Air consumption at nl 5 3 53 83 83 16 5 16 5 0 6 MPa 6 bar 87 psi per DS scf 0 19 0 19 0 29 0 29 0 58 0 58 Sound pressure level at maxi dB A 77 77 78 77 78 78 permissible air pressure Sound pressure level at dB A 74 74 74 74 74 74 0 6 MPa 6 bar 87 psi air pressure Sound pressure level at dB A 69 69 69 69 69 69 0 4 MPa 4 bar 58 psi air pressure Piston of air motor mm Inch 80 3 2 80 3 2 100 4 100 4 100 4 100 4 Material inlet connection Zoll Inch G1 G 3 4 G 3 4 G1 G1 G1 female Material outlet connection Zoll Inch G 3 8 G
4. OPERATING MANUAL Ball valve versionin Steel Stainless steel Item K Qty Description Part No Part No Filter cartridge 100 3514068 Filter cartridge 50 3514069 Filter cartridge 20 291564 12 1 Cone spring 3514058 20 1 Ball valve 9998679 9999159 21 1 Screwed connecting piece 9998680 23 2 Screw plug 9907127 30 3 Sealing ring 9925024 31 1 Adapter NPSM 3 8 A NPSM 1 4 367562 33 e 1 Loctite 542 50 ml 50 cc 9992831 Wearing parts Not part of standard equipment for spray gun Available however as additional extra NWARNING Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the chapter Spare parts catalog Before all work on the unit and in the event of work interruptions Disconnect the control unit from the mains Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work 81 EDITION 05 2011 PART DOC367851 40 cm 150 cm A OPERATING MANUAL II I WAGNER 8 7 CARRIAGE B_07771 SS Item K Qty Description Part No Part No Part No for Wildcat forPuma for Leopard 1 1 Trolley
5. Mounting materials Item Qty Part No Description 70 1 9998808 Grease Beacon 2 71 1 9992528 Loctite 270 72 1 9992831 Loctite 542 73 2 9992610 Cable tie 74 3 9950615 Cable tie 84 EDITION 05 2011 PART DOC367851 40 cm 150 OPERATING MANUAL WACH R Spare parts list Bry JAGUAR JAGUAR Lifting trolley pneumatic LEOPARD 500N 700N Item Description Part No Part No Part No 1 1 Lifting trolley pneumatic assy 367032 369032 369033 2 1 Cross head block 9999007 9999007 9999007 3 1 Lifting gear pneumatic 369237 369237 369237 4 3 Elbow hose connection 9999125 9999125 9999125 5 1 Joint thrust piece 9999008 9999008 9999008 6 1 Clamping lever 9998230 9998230 9998230 7 14 Sliding plug 369706 369706 369706 8 1 Cross head block 9998232 9998232 9998232 9 2 Hexagon screw 9900107 9900107 9900107 10 2 Washer 9920106 9920106 9920106 11 1 Hexagon nut 9911016 9911016 9911016 12 1 Mounting part 369732 369732 369732 13 1 Hose black 3 4 m 11 15 ft 9982079 9982079 9982079 14 1 Cylinder 9999388 9999388 9999388 15 1 Hexagon nut with clamp 9910208 9910208 9910208 16 8 Washer 9920102 9920102 9920102 17 1 Block 369702 369702 369702 18 1 Hexagon screw 9900125 9900125 9900125 19 1 Gas pressure spring 9999010 9999010 9994288
6. 367556 10 Adapter NPSM 3 8 NPSM1 4 367562 11 NPSM 3 8 M16x1 5 367563 12 Earthing cable compl 236219 13 Molykote DX grease 9992616 Tightening torque Air motor Material pump 50 Nm 37 Ibft Tightening torque pos 6 200 Nm 148 Ibft Tightening torque pos 9 100 Nm 74 Ibft 54 EDITION 05 2011 PART NO DOC367851 OPERATING MANUAL WACH R LEOPARD LEOPARD LEOPARD LEOPARD LEOPARD 35 70 35 70 35 150 35 150 35 150 PE TG PE T PE TG PE T PE L Item Description No No No No No 1 Pistonpump 368103 368105 368106 368107 368109 2 Material pump 368070 368076 368071 368073 368072 3 Airmotor 368080 368081 4 Spring 368530 5 Coupling 368529 6 Double nipple M36x2 G 1 368958 7 Sealing ring 9974110 8 Sealing ring 9925024 9 Double nipple 3 8 NPSM 3 8 367556 10 Adapter NPSM 3 8 NPSM1 4 367562 11 Adapter NPSM 3 8 M16x1 5 367563 12 Earthing cable compl 236219 13 Molykote DX grease 9992616 Tightening torque 25 Nm 18 Ibft 50 Nm 37 Ibft Air motor Material pump Tightening torque pos 6 200 Nm 148 Ibft Tightening torque pos 9 100 Nm 74 Ibft LEOPARD LEOPARD LEOPARD 48 110 48 110 48 110 PE TG PE T PE L Item Description No No No 1 Piston pump NPSM 368023 368024 368025 2 Material pump 368077 36
7. High wear damage to the packages Paint or solvent can escape if the seals are dry Ensure that the separating fluid container is filled with sufficient separating fluid Filling level 1 cm 0 4 inches under the pot edge SIHI_0018_GB Place the supplied separating fluid into the separating fluid cup Filling level 1 cm 0 4 inches under the pot edge Separating fluid Part No 9992504 Note When preparation has taken place the maxi allowed leaning angle of the pump is 30 for moving transport etc During the operation it must standing vertical 00303 33 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL I WAGNER 5 2 3 BASIC CLEANING 1 11 12 13 14 15 16 Point the gun without nozzle into Place empty container 5 under return tube 4 Place suction hose 7 in a container with solvent 6 Set pressure regulator 1 to approx 0 05 MPa 0 5 bar 7 25 psi Open return valve 3 Slowly open ball valve 2 Adjust the air pressure on the pressure regulator 1 so that the pump runs regularly Rinse the system until clean solvent flows into the container 5 Close ball valve 2 Close return valve 3 container 5 and open it Slowly open ball valve 2 Rinse until clean solvent flows from the gun Close ball valve 2 When there is no pressure remaining in the system close gun Secure gun Dispose of the contents of the contain
8. S 60 11 S gt 4 7 e SL 57 E 50 160 Nm 118 Ibft jc 4 tighten to block manually Use a standard spanner only if it s necessary In this case use a spanner to counter on item 3 74 EDITION 05 2011 67851 OPERATING MANUAL WACHER Spare parts list Material pump 110 cm 110 cm 110 cm PE TG PE L PE T Item Qty Description No No No 20 Ox 2 Sealing collar TG small 368426 20 Ox 2 Sealing collar T small 368436 20 2 Sealing collar L small 368437 21 Ox 3 Sealing collar PE small 368427 103 Packing PE TG compl large 368299 104 Packing compl large 368296 105 Packing PE L compl large 368294 22 Ox 2 Sealing collar TG large 368429 22 Ox 2 Sealing collar T large 368438 22 2 Sealing collar L large 368439 23 x 3 Sealing collar PE large 368431 25 2 O ring 368525 27 1 O ring 368527 28 1 O ring 367528 31 1 Separating fluid cup 368531 32 2 Coupling cover 368532 40 Ox 1 Wave spring small 9998670 41 1 Wave spring large 9998671 42 Ox 1 Ball large 9943082 43 Ox 1 Ball small 9941518 44 1 O ring 9974092 45 x 1 O ring 9974116 46 1 O ring 9974107 50 3 Hexagon screw 9907142 51 3 Washer 9925011 54 3 Washer 9920107 55 3 He
9. Translation of the original WAUNER Operating manual Wildcat Puma 10 70 28 40 18 40 15 70 Leopard 21 110 35 70 15 150 35 150 Jaguar 48 110 75 150 Edition 05 2011 IceBreaker Piston pumps Volume 40 ccm 150 ccm B_00365 C Beer EDITION 05 2011 PART NO DOC367851 OPERATING MANUAL WAGNER Contents 1 ABOUT THESE INSTRUCTIONS 5 1 1 Languages 5 1 2 Warnings notes and symbols in these instructions 5 2 GENERAL SAFETY INSTRUCTIONS 6 2 1 Safety instructions for the operator 6 2 1 1 Electrical equipment 6 2 1 2 Personnel qualifications 6 2 13 Asafe work environment 6 22 Safety instructions for staff 6 2 2 1 Safe handling of WAGNER spray units 7 22 2 Earth the unit 7 2 23 Paint hoses 7 224 Cleaning 8 2 2 5 Handling hazardous liquids varnishes and paints 8 2 2 6 Touching hot surfaces 8 2 3 Correct use 8 2 4 Use in an explosion hazard area 9 2 4 1 Correct use 9 2 4 2 Explosion protection identification 9 243 Identification mark X 9 3 GUARANTEE AND CONFORMITY DECLARATIONS 11 3 1 Important notes on product liability 11 3 2 Guarantee claim 11 3 3 CE Declaration of Conformity 12 3 4 German regulations and guidelines 12 4 DESCRIPTION 13 4 1 Fields of application 13 4 1 1 Using in accordance with the instructions 13 41 22 Processable materials 13 4 1 3 Typical applications 14 4 2 Extent of delivery 14 43 Data 15 4 3 1 Materials of the parts transporting paint 15 4 3 2 Recommended V packi
10. 20 1 Screwed elbow 9998250 9998250 9998250 22 2 Coding ring red 9998995 9998995 9998995 24 2 Coding ring green 9998994 9998994 9998994 25 2 Bolt 369724 369724 369724 26 1 Angle 369723 369723 369723 27 1 Screwed connecting piece straight 9998255 9998255 9998255 28 1 Trolley rack pneumatic 369236 369236 369236 29 2 Washer with plastic house 9998895 9998895 9998895 30 2 Wheel assy 9994922 9994922 9994922 31 2 Fixed washer 9998894 9998894 9998894 32 1 Hexagon screw 9900109 9900109 9900109 33 1 Joint eye on pipe 9999009 9999009 9999009 34 2 Countersunk screw 9907183 9907183 9907183 35 1 Stand base 369713 369713 369713 36 2 Washer 9920106 9920106 9920106 37 2 Hexagon nut 9910105 9910105 9910105 Wearing part 85 EDITION 05 2011 67851 OPERATING MANUAL WACH R Spare parts list Birt JAGUAR JAGUAR Lifting trolley pneumatic LEOPARD 500N 700N Item Oty Description Part No Part No Part No 42 2 Screwed elbow 9998110 9998110 9998110 43 1 Way valve 9943120 9943120 9943120 44 3 Hexagon nut 9910108 9910108 9910108 45 3 Washer 9920104 9920104 9920104 46 1 Screwed connecting piece straight 9998090 9998090 9998090 47 1 Screwed elbow 9998250 9998250 9998250 49 2 Sound absorber 9991761 9991761 9991761 50 2 Caphead screw 9900334 9900334 9900334 51 1 Mounting sheet 369721
11. PEN 30 5 lt lt 725 gt Z gt lt 11 gt o 2 5 lt gt 27 0 0 0 1 1 22 3 3 44 5 5 66 l min B 03483 lt 03 gt 06 09 lt 12 gt 15 17 lt gt Material flow volume water A 8 bar 0 8 MPa 116 psi Air pressure B 6 bar 0 6 MPa 87 psi Air pressure 4 bar 0 4 MPa 58 psi Air pressure Diagram PUMA 15 150 9 Stroke frequency DS min bar MPa nl min lt psi gt lt scfm gt 150 15 1200 lt 2175 gt lt 42 gt 100 10 800 lt 1450 gt lt 28 gt 9 5 a a 50 5 400 5 2 lt 725 gt 9 9 lt gt 0 o o B 00314 1 5 3 45 6 7 5 9 l min lt 0 4 gt lt 0 8 gt lt 1 2 gt lt 1 6 gt lt 2 gt lt 2 4 gt lt gt Material flow volume water A 8 bar 0 8 MPa 116 psi Air pressure 6 bar 0 6 MPa 87 psi Air pressure C 4 bar 0 4 MPa 58 psi Air pressure 23 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATINGMANUL 1 WAGNER Diagram LEOPARD 35 70 Stroke frequency DS min bar MPa nl min psi lt scfm gt 250 25 0 10 20 30 40 50 60 1500 A lt 53 gt 200 20 1200 lt 2900 gt mi B 43 150 15 900 2175 lt gt x lt 32 gt 5 2 100 10 C 7 600 2 9 1450 x lt 21 gt L 2 2 75 50 5 L c 300 FT 725 A 1 5 gt 5 A lt 0 0 00318 0 0 7 1 4 2 1 2 8 3 5 42 l min 0
12. consisting of paint air and protective hose Material NPSM 1 4 10 m 32 8 ft DN 4 mm ID 0 16 inch 27 MPa 270 bar 3916 psi Air G1 4 10 m 32 8 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi Wearing part 43 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm OPERATING MANUAL WAGNER List Accessories WILDCAT WILDCAT PUMA PUMA PUMA PUMA 10 70 18 40 28 40 15 70 21 110 15 150 Pos Description No No No No No No 58 amp Hose set material AC Air DN6 2309634 consisting of paint air and protective hose Material NPSM 1 4 15 m 49 2 ft DN 4 mm ID 0 16 inch 27 MPa 270 bar 3916 psi Air G1 4 15 m 49 2 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 59 Hose set material AC Air 2309635 DN6 consisting of paint air and protective hose Material NPSM 1 4 20 65 6 ft DN 4 mm ID 0 16 inch 27 MPa 270 bar 3916 psi Air G1 4 20 m 65 6 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 60 High pressure hose Airless 9984573 10 1 4 NPSM DN 4 mm ID 0 16 inch 10 m 32 8 ft 27 MPa 270 bar 3920 psi 61 High pressure hose Airless 9984573 15 1 4 NPSM DN 4 mm ID 0 16 inch 15 m 49 2 ft 27 MPa 270 bar 3920 psi 62 High pressure hose Airless 9984573 20 1 4 NPSM DN 4 mm ID 0 16 inch 20 m 65 6 ft 27 MPa 270 bar 3920 psi 63 High pressure filter HPF 3 367178 NPSM
13. pressure regulator defect Disconnect compressed air supply shortly or repair or change pressure regulator Spray nozzle clogged Clean nozzle according to the instructions Insufficient supply of compressed air Check compressed air supply Filter insert in spray gun or high pressure filter is clogged Clean the parts and use a suitable working material e Material feed pump or high pressure hose are blocked e g two component material hardened Dismantle the paint pump and clean replace high pressure hose Grease in spool sleeve combination air motor stops at the stroke end Degrees spool sleeve combination check detent body use service manual Poor spray pattern See gun instructions Irregular operation of material feed pump spray jet collapses pulsation Viscosity to high Spraying pressure to low Thin spraying material Increase incoming air pressure use smaller nozzle Valves are clogged Clean material pump if necessary leave to soak in solvent Impurities in the suction valve Dismantle suction valve housing clean and check valve seat Diameter of the compressed air line too small Assemble a larger incoming line gt technical data paragraph 4 3 3 Valves packings or pistons worn out Replace parts Filter for control air or filter for work air is clogged Check filter and clean i
14. 2007 DIN EN 13463 5 2004 DIN EN ISO 12100 2 A1 2009 DIN EN 1127 1 2008 DIN EN ISO 13732 1 2008 DIN EN 12621 2006 Applied national technical standards and specifications in particular BGR 500 Part 2 chap 2 29 and chap 2 36 BGR 104 TRBS 2153 Marking C 9 2 CE Certificate of Conformity The certificate is enclosed with this product The certificate of conformity can be reordered from your WAGNER representative quoting the product and serial number Part number Pumps 2302304 3 4 GERMAN REGULATIONS AND GUIDELINES a BGR500 Part 2 Chap 2 36 Working with liquid ejection devices b BGR 500 Part 2 Chap 2 29 Using coating materials BGR 104 Explosion protection rules TRBS 2153 Avoiding ignition risks BGR 180 Setting up for cleaning with solvents for cleaning workpieces with solvents f ZH 1 406 Guidelines for liquid ejection devices 9 BGI 740 Painting rooms and equipment h BetrSich V Plant Safety Ordinance Note All titles ordered from Heymanns Publishing House Cologne or they to be found in the Internet 12 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL I 1 wWAGNER 4 DESCRIPTION 4 1 FIELDS OF APPLICATION 4 1 1 USING IN ACCORDANCE WITH THE INSTRUCTIONS The pneumatic piston pump is suitable for process liquid materials according chapter 4 1 2 4 1 2 PROCESSABLE MATERIAL
15. 369721 369721 52 3 Caphead screw 9900365 9900365 9900365 53 1 Pressure regulator 9998676 9998676 9998676 54 1 Pressure gauge 9998677 9998677 9998677 55 1 Double nipple 9985684 9999128 9999128 56 1 Connection T 9999109 9999126 9999126 57 1 Reducing nipple 9985685 9985685 9985685 58 1 Double nipple 9985720 9985720 9985720 59 2 Hexagon nut 9910107 9910107 9910107 60 2 Hexagon screw 9900123 9900123 9900123 61 1 Hexagon screw 9907195 62 3 Hexagon screw 9907196 9900130 9900130 63 1 Reducing nipple 9999127 9999127 64 2 Handle with hand protection black 9998893 9998893 9998893 Wearing part 86 EDITION 05 2011 PART NO DOC367851 40 cm 150 A OPERATING MANUAL I WAGNER 8 10 LIFTING TROLLEY 63 _ 0 Heat the handle 60 C 140 F before assembly B_00213 Mounting materials Item Qty PartNo Description 70 1 9998808 Grease Beacon EP2 71 1 9992528 Loctite 270 87 EDITION 05 2011 67851 OPERATING MANUAL WACHER WILDCAT PUMA Spare parts for lifting trolley LEOPARD LEOPARD 35 70 35 150 JAGUAR 400N 500N 700N Item K Qty Description Part No Part No 1 1 Lifting trolley assy 367031 368032 369031 2 1 Cross head block 9999007 9999007 9999007 3 1 Lifting gear welded 369262 36
16. 8 4 MATERIAL PUMP 8 4 1 MATERIAL PUMP 40 CM WARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center Before all work on the unit and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work 40 cm 40 cm 40 cm 40 cm Spare parts list Material pump PE TG PE TG PE L PE T ESS Item Qty Material pump No No No No 1 1 Material pump 367073 367070 367072 2 1 Tube 367502 3 1 Cylinder 367503 4 1 Inlet housing 367504 5 1 Piston 367505 6 1 Valve screw 367506 7 1 Ball guide inlet 367507 8 1 Connection flange 367501 9 1 Valve seat inlet 367569 367509 10 1 Valve seat outlet 367570 367510 11 1 Snap ring flange 367511 12 2 Snap ring half 367512 13 1 Securing ring 367513 16 1 Support ring 367516 17 1 Compression ring 367517 18 1 Support ring 367518 19 1 Compression ring 367519 100 Packing PE TG assy small 115805 101 Packing PE T assy small 123219 Wearing parts Included in service set Special accessory 67 EDITION 05 2011 OPERATIN
17. 9910107 60 2 Hexagon screw M8x45 9900123 9900123 9900123 61 1 Hexagon screw M8x35 9907195 62 3 Hexagon screw 9907196 9900130 9900130 63 1 Reducing nipple 9999127 9999127 64 2 Mounting bracket 369712 369712 369712 Wearing part 91 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL I WAGNER 8 12 WALLLIFTING GEAR B_00295 Mounting materials Item Qty Part No Description 71 1 9992528 Loctite 270 92 EDITION 05 2011 67851 OPERATING MANUAL WACH R WILDCAT Spare parts list FEMA Wall lifting gear LEOPARD LEOPARD JAGUAR 35 70 35 150 75 150 400N 500N 700N Item Qty Description Part No Part No Part No 1 1 Walllifting gear assy 367035 368036 369035 2 1 Cross head block 9999007 9999007 9999007 3 1 Lifting gear welded 369265 369265 369265 5 1 Joint thrust piece 9999008 9999008 9999008 6 1 Clamping lever 9998230 9998230 9998230 7 14 Sliding plug 369706 369706 369706 8 1 Cross head block 9998232 9998232 9998232 9 4 Hexagon screw 10 25 9900107 9900107 9900107 10 8 Washer A10 5 9920106 9920106 9920106 15 1 Hexagon nut with clamp 9910208 9910208 9910208 16 8 Washer 9920102 9920102 9920102 17 1 Block 369702 369702 369702 18 1 Hexagon screw 9900125 9900125 9900125 19 1 Gas pressur
18. 9992511 9992511 9992511 9992511 108 Loctite 542 50 ml 9992831 9992831 9992831 9992831 9992831 109 Molykote DX Grease 9992616 9992616 9992616 9992616 9992616 110 Grease Beacon 9998808 9998808 9998808 9998808 9998808 Service set 366995 367995 1 368995 Wearing parts x Included in service set 8 3 2 REGULATOR FOR AIR MOTORS WILDCAT PUMA AND LEOPARD 100 _02600 101 EDITION 05 2011 PART DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 8 3 3 AIR MOTOR JAGUAR NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center Before all work on the unit and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work JAGUAR Spare parts list 9220 motor JAGUAR H150mm 8 7inch S6inch Item K Qty Description No 1 1 Air motor 369080 2 1 Flange 369316 3 1 Piston rod 368402 4 1 Cylinder jacket 369403 5 2 Compressed air pipe 368404 6 1 Control air pipe 367405 8 1 Sealing plug 369307 9 2 Seal outlet 369312 10 1 Connection
19. Air DN6 2309706 consisting of paint air and protective hose Material NPSM 1 4 7 5 m 24 6 ft DN 4 mm ID 0 16 inch 27 MPa 270 bar 3916 psi Air G1 4 7 5 m 24 6 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 37 High pressure hose Airless 1 4 NPSM 9984573 DN 4 mm ID 0 16 inch 7 5 m 24 6 ft 27 MPa 270 bar 3920 psi 38 High pressure hose Airless 1 4 NPSM 9984583 DN 3 mm ID 0 12 inch 7 5 m 24 6 ft 27 MPa 270 bar 3920 psi 39 Tool set 368870 40 High pressure filter HPF 3 NPSM 3 8 367175 with ball valve made of steel 42 Sealing ring A17x21x1 5 AL 9974111 43 Double nipple G3 8 M20x2 367962 44 Return hose 367141 DN 13 mm ID 0 5 inch M20x2 45 Return tube HPF 367126 46 Mounting for wall assy for HP filter 367115 for pos 40 or 63 48 Adapter NPSM 3 8 NPSM 1 4 A 367562 49 Adapter NPSM 3 8 M16x1 5 A 367563 50 Airless gun AG 14 NPSM 1 4 257015 27 MPa 270 bar 3920 psi with nozzles holder Tip Wagner 51 Nozzles Tip nozzles 1088HHH 27 MPa 270 bar 3920 psi Wearing part 49 EDITION 05 2011 67851 OPERATING MANUAL List accessories Item K Description WAGNER LEOPARD LEOPARD LEOPARD 35 70 35 150 48 110 No No No JAGUAR 75 150 No 52 Airless gun AG 14 with Profi Tip HD NPSM 1 4 27 MPa 270 bar 3920 psi 3
20. Industrial Estate GB Banbury OXON OX16 8TY Telephone 44 0 1295 265 353 Telefax 44 0 1295 269861 E Mail enquiriesQwagnerspraytech co uk France J WAGNER France S A R L Parc de Gutenberg B timent F8 8 Voie la Cardon F 91127 Palaiseau Cedex Telephone 33 1 825 011 111 Telefax 33 1691 946 55 E Mail division solutionsindustrielles wagner france fr Netherlands WAGNER SPRAYTECH Benelux BV Zonnebaan 10 NL 3542 EC Utrecht Telephone 31 0 30 241 4155 Telefax 31 0 30 241 1787 E Mail info wsb wagner nl Italy WAGNER COLORA S r l Via Fermi l 20875 Burago di Molgora MB Telephone 39 039 625021 Telefax 39 039 6851800 E Mail info wagnercolora com Japan WAGNER Spraytech Ltd 2 35 Shinden Nishimachi J Daito Shi Osaka 574 0057 Telephone 81 0 720 874 3561 Telefax 81 0 720 874 3426 E Mail marketing wagner japan co jp Austria J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 0 7544 5050 Telefax 49 0 7544 505200 E Mail service standard wagner group com Sweden WAGNER Industrial Solutions Scandinavia Skolgatan 61 SE 568 31 Skillingaryd Telephone 46 0 370 798 30 Telefax 46 0 370 798 48 E Mail info wagner industri com Spain WAGNER Spraytech Iberica S A Ctra N 340 Km 1245 4 E 08750 Molins de Rei Barcelona Telephone 34 0 93 680 0028 Telefax 34 0 93 668 0156 E Mail info wa
21. No 23 Extension hose DN 13 mm ID 0 5 inch 115284 24 Suction elbow M36x2 97075 25 Air cap LV red 394910 26 Air cap HV blue 394911 27 28 30 AirCoat gun GM 4100AC 16 MPa 160 bar 2321 psi NPSM 1 4 AirCoat gun GM 4700AC 16 MPa 160 bar 2321 psi NPSM 1 4 Nozzle ACF3000 gt see nozzle list in gun manual Airless gun AG 14 NPSM1 4 27 MPa 270 bar 3920 psi with nozzles holder standard 394002 394002 2313585 257017 2313585 379HHH 31 Nozzles standard 27 MPa 270 bar 3920 psi 90HHH 32 Adapter M16 M20 118231 3 Return tube 366290 34 Return tube for Pos 5 115858 35 Hose set material AC DN3 Air DN6 consisting of paint air and protective hose Material NPSM 1 4 7 5 m 24 6 ft DN 3 mm ID 0 12 inch 27 MPa 270 bar 3916 psi Air G1 4 7 5 m 24 6 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 2309705 36 Hose set material AC DNA Air DN6 consisting of paint air and protective hose Material NPSM1 4 7 5 m 24 6 ft DN 4 mm ID 0 16 inch 27 MPa 270 bar 3916 psi Air G1 4 7 5 m 24 6 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 2309706 37 High pressure hose 1 4 NPSM DN 4 mm ID 0 16 inch 7 5 m 24 6 ft 27 MPa 270 bar 3920 psi 9984573 Wearing part
22. S6inch S3inch S6inch Item K Description Qty No Qty No No Qty No Qty No 20 Pressure regulator 1 9998676 1 9998676 1 9998676 1 9999506 1 9999506 20 Pressure regulator 1 9999554 1 9999554 XR 15 special accessory 21 Angle ball valve 1 367061 1 367061 1 367061 1 368061 1 368061 22 Connection piece 2 367322 2 367322 2 367322 2 368322 2 368322 23 Filter location 1 367324 1 367324 1 367324 1 367324 1 367324 24 Stop washer 9943114 1 9943114 1 9943114 1 9943114 1 9943114 SW9 180 25 Throttle 1 367325 26 Handle SW9 1 9943115 1 9943115 1 9943115 1 9943115 1 9943115 27 screw 1 9943116 1 9943116 1 9943116 1 9943116 1 9943116 28 O ring 6 9971123 6 9971123 6 9971123 6 9974142 6 9974142 29 Rodseal 2 9974217 2 9974217 2 9974217 2 9974217 2 9974217 30 Pilotvalve 2 369290 2 369290 2 369290 2 369290 2 369290 31 Spooland sleeve 1 9943080 1 9943080 1 9943080 1 9943081 1 9943081 assembly 32 Permaglide bushing 1 9962018 1 9962018 1 9962018 1 9962019 1 9962019 33 complete 1 9998663 1 9998661 1 9998661 1 9998662 1 9998662 34 ex Sealing wiper ring 1 19974090 1 9974090 1 9974090 1 9974091 1 9974091 35 Safety valve 1 368288 1 368288 1 368288 1 368286 1 368287 36 O ring 2 9974115 2
23. absorber 1 367310 1 367310 1 367310 1 368310 1 368310 12 Hood 1 367311 1 367311 1 367311 1 368311 1 368311 13 ex Filter compressed air 1 367313 1 367313 1 367313 1 367313 1 367313 4 ex 367314 15 Casing 1 367312 1 367312 1 367412 1 368312 1 368412 16 Shoulder screw 2 367318 2 367318 2 367318 2 368324 2 368324 17 Soundabsorbing 1 367319 1 367319 1 367319 1 368319 1 368319 mat 18 Spring pin 2 367320 367320 2 367320 2 368320 2 368320 19 Distributor 1 367321 1 367321 1 367321 1 368321 1 368321 Wearing parts Included in service set 57 EDITION 05 2011 OPERATING MANUAL 109 49 16 17 PART NO DOC367851 69 10 15 Nm Pressure regulator 100 Details see paragraph 8 3 2 WAGNER 7 11 Ibft 39 36 41 51 7 40 Nm 30 Ibft 5 33 53 25 Nm 19 Ibft kn 08 B 00258 m Do not dismount the piston 81 58 EDITION 05 2011 67851 OPERATING MANUAL WACHER WILDCAT PUMA PUMA LEOPARD LEOPARD Spare parts list 80mm 100mm 100mm 150mm 150mm Air motor H75mm H75mm H150mm H75mm H150mm 3 1inch 4inch 4inch 6inch 6inch S3inch S3inch
24. complete 367121 368121 2 1 Stand 367021 368021 3 1 Wheel set and handles 367022 4 4 Hexagonal screw DIN931 6 80 9907140 9907129 6 6 Hexagon nut with clamp 9910204 8 2 Wheel 2302671 9 4 Washer 340372 10 4 Spring pin 9995302 11 1 Wheel axle 367945 12 1 Handle left 367946 13 1 Handle right 367947 14 2 Connection part 367943 15 2 Tube plug ribbed 9990812 16 2 Saddle feet for round tubes 9998685 17 2 Plug 9990861 9998687 18 1 Mounting for wall 367940 368940 19 4 Hexagon screw DIN931 M 6x 9900218 9900126 20 2 Hexagon screw DIN933 M6x55 9907045 23 2 Handle 9998747 Wearing parts 82 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 8 8 HEAVY DUTY CARRIAGE 1 5 3 9 5 00363 Item K Qty Description Part No Part No for Leopard for Jaguar 1 1 Trolley Heavy Duty 369024 2 Washer DIN125 A6 4 or A8 4 9920103 9920102 3 2 Wheel 9998892 4 2 Fixed washer 9998894 5 2 Washer with plastic house 9998895 6 2 Plug black 9998891 7 2 Handle with hand protection 9998893 8 Hexagonal screw DIN931 9907140 9900151 M6x75 or M8x80 Wearing parts 83 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 8 9 LIFTING TROLLEY PNEUMATIC M 64 Heat up the handle to 60 140 F before assembly
25. interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work Spare parts list Material pump 110 cm 110 110 cm PE TG PE L PE T Item Qty Description No No No 1 1 Material pump 368077 368079 368078 2 1 Tube 368434 3 1 Cylinder 368435 4 1 Inlet housing 368554 5 1 Piston 368433 6 1 Valve screw 367506 7 1 Ball guide inlet 368507 8 1 Connection flange 368551 9 1 seat inlet 368509 10 1 Valve seat outlet 367510 11 1 Snap ring flange 368561 12 2 Snap ring half 368512 13 1 Securing ring 368513 16 1 Support ring 368428 17 1 Thrust collar 368425 18 1 Support ring 368430 19 1 Thrust collar 368432 100 Packing PE TG compl small 368253 101 Packing PE T compl small 368297 102 Packing PE L compl small 368295 Wearing parts Included in service set Special accessory 73 EDITION 05 2011 OPERATING MANUAL 60 PART NO DOC367851 50 27 bf 4g DAN 62 100 101 102 2 41 9 O v 23 103 p 2 Dod Sr Or 23 u is i 2 4 WAGNER 5 PIE PE 43 28 m 10 Nm OL Bm 12
26. large 9998670 42 Ox 1 Ball large 9941513 43 Ox 1 Ball small 9941518 44 1 O ring 9974094 45 x 1 O ring 9974093 46 ox 1 O ring 9974106 50 3 Hexagon screw 9907124 51 6 Washer 9920106 52 3 Hexagon screw 9900225 53 3 Connecting pipe 367306 60 Grease Mobilux EP 2 9998808 61 Anti jamming paste Tube 9992609 62 Molykote DX Grease paste 9992616 1 Service set PE TG 367990 1 Service set PE T 367994 Wearing parts Included in service set Special accessory 69 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm OPERATING MANUAL WAGNER 8 4 2 MATERIAL PUMPS 70 CM NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center Before all work on the unit and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work Spare parts list Material pump m PE L PE T Item K Qty Description No No No 1 1 Material pump 368070 368076 2 1 Tube 368502 3 1 Cylinder 368503 4 1 Inlet housing 368504 56 1 Piston 368505 6 1 Valve sc
27. ring 9971137 43 1 O ring 9974165 46 1 Sticker WAGNER 369804 47 2 Threaded plug 9998675 48 1 Control housing 369315 49 1 Washer 9925034 50 4 Hexagon screw 9907137 51 1 Hexagon nut 9910605 52 4 Washer 9920106 53 2 Washer 369303 54 7 Screw SFS 9907125 55 3 Cheese head screw 9900314 56 3 Washer 9925029 57 x 1 Sealing ring 9970149 58 1 Base 9952668 59 1 Clamping strap 9952667 60 1 Cheese head screw 9900701 61 1 Spring washer 9921505 62 4 Cheese head screw 9907078 63 1 O ring 3051679 64 1 O ring 9971092 65 x 2 O ring 9971009 66 x 2 Sealing ring 9974135 Wearing parts Included in service set WAGNER 64 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm OPERATING MANUAL WACHER JAGUAR Spare parts list 9220 Air motor JAGUAR H150mm e8 7inch S6inch Item K Qty Description No 67 1 Pressure gauge 9998725 68 1 O ring 115437 71 1 Sticker Ice Breaker 367806 72 1 Danger sign 367807 73 1 Cone plug 9990543 74 1 Detent body 369027 75 1 Rod seal profile E5 9974124 76 2 L fitting 9992757 77 1 T fitting 9992758 78 4 Washer 9920102 79 4 Cheese head screw 9900313 80 2 Washer 9925031 81 1 Ring nut 369325 82 1 Shoulder ring 369324 83 1 Hexagon screw 9900150 84 1 O ring 9974262 85 1 Airtube 369306
28. the original guarantee of the manufacturer Replacement of a component does not extend the period of guarantee of the device The unit should be inspected immediately upon receipt To avoid losing the guarantee we or the supplier company are to be informed in writing about obvious faults within 14 days upon receipt of the device We reserve the right to have the guarantee compliance met by a contracting company The services provided by this guarantee depend on evidence being provided in the form of an invoice or delivery note If an examination discovers that no guarantee claim exists the costs of repairs are charged to the purchaser It is clearly stipulated that this guarantee claim does not represent any constraint to statu tory regulations or regulations agreed contractually in our general terms and conditions J Wagner AG 11 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 3 3 CE DECLARATION OF CONFORMITY Herewith we declare that the supplied version of Pneumatic pumps and Spray packs Wildcat Puma Leopard Jaguar 10 70 28 40 35 70 75 150 18 40 15 70 35 150 21 110 48 110 15 150 Complies with the following guidelines 2006 42 EG 94 9 EG Atex directives Applied standards in particular DIN EN ISO 12100 1 2004 DIN EN 809 2011 DIN EN 12621 A1 2010 DIN EN ISO 12100 1 A1 2009 DIN EN 14462 2005 DIN EN 13463 1 2009 DIN EN ISO 12100 2 2004 DIN EN ISO 14121 1
29. 18 037 0 55 0 74 092 1 3 lt gt Material flow volume water A 7 1 bar 0 71 MPa 103 psi Air pressure bar 0 6 MPa 87 psi Air pressure 4 0 4 MPa 58 psi Air pressure Diagram LEOPARD 48 110 9 5 Stroke frequency DS min bar MPa nl min lt psi gt lt scfm gt 0 60 400 40 3000 lt 5800 gt lt 106 gt 300 30 2250 lt 4350 gt lt 79 gt 200 20 1500 2 7 2900 53 n 2 e s 100010 750 5 pO 1450 dms 26 5 20 7 lt gt 27 0 0 0 1 1 2 2 3 3 4 4 5 5 66 02755 03 06 lt 09 gt 12 15 lt 17 gt lt gt Material flow volume water A 8 bar 0 8 MPa 116 psi Air pressure B 6 bar 0 6 MPa 87 psi Air pressure 4 bar 0 4 MPa 58 psi Air pressure 24 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER Diagram LEOPARD 35 150 Stroke frequency DS min bar MPa nl min lt psi gt lt scfm gt 0 10 20 30 40 50 60 300 30 3000 lt 4350 gt P 105 A 7 200 20 2 2000 lt 2900 gt L SR I 5 100010 1000 5 lt 1450 gt lt 35 gt E PA ro S z 42 0 00319 0 1 5 3 4 5 6 765 9 min al 0 4 0 8 1 2 1 6 2 2 4 lt gt Material flow volume water 7 7 bar 0 77 MPa 112 psi Air pressure bar 0 6 MPa 87 psi
30. 3 8 with ball valve made of stainless steel 64 Sealing ring A18x22x2 5 AL 9974112 65 Suction hose paint assy Niro 97073 DN 13 mm ID 0 5 inch 1 m 3 28 ft M36x2 66 Quick coupling with hose nozzle 9998811 67 Lifting screw 9907133 68 O ring PTFE spare part for pos 21 367527 69 O ring FEP spare part for pos 21 9974127 70 Washer PTFE 367959 spare part for pos 21 Wearing part 44 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm OPERATING MANUAL WACHER List Accessories WILDCAT WILDCAT PUMA PUMA PUMA PUMA 10 70 18 40 28 40 15 70 21 110 15 150 Pos K Description No No No No No No 71 Lifting trolley 367031 72 Lifting trolley pneumatic 367032 73 Wall lifting gear 367035 74 Wall lifting gear pneumatic 367036 75 Reducing double nipple 368964 G1 1 2 G 1 76 Suction elbow 118232 77 Suction hose with bend 369959 78 Suction hose G 1 1 2 115859 79 Filter 1 1 2 B 115857 MW 1 25 mm MW 0 05 inch 80 Return hose 367189 DN 13 mm ID 0 5 inch assy 81 Return tube HPF assy 367188 82 Adapter ring R1 1 4 R1 1 2 115189 Wearing part 45 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL 1 1 wWAGNER 7 2 ACCESSORIES FOR LEOPARD AND JAGUAR PUMPS 02765 46 EDITION 05 2011 O
31. 3 8 G3 8 G3 8 G3 8 G3 8 female Weight kg Ib 17 38 15 33 16 35 18 40 28 62 28 62 pH range of the material pH 35 9 Maxi material pressure at MPa bar 2 20 290 pump inlet psi Material temperature C F 5 80 41 176 Range of material temperature C F 5 60 41 140 Allowable sloping position at 4 10 work rated sound pressure level measured at 1 m distance according to DIN EN 14462 2005 Reference measurements have been made by SUVA Swiss accident insurance institute 16 EDITION 05 2011 OPERATING MANUAL PART NO DOC367851 WAGNER 4 3 3 2 MEASUREMENTS AND CONNECTIONS FOR WILDCAT AND PUMA WILDCAT WILDCAT PUMA PUMA PUMA PUMA 10 70 18 40 28 40 15 70 21 110 15 150 mm inch mm inch mm inch mm inch mm inch mm inch A 764 30 1 708 27 9 764 30 1 965 38 0 1040 40 9 B 169 6 7 C 313 12 3 D 260 10 2 335 13 2 E 490 19 3 434 17 1 490 19 3 705 27 6 F 134 5 3 G 182 7 2 H 80 0 25 0 1 J M6 K G1 G3 4 G1 L G3 8 M G1 2 N G1 4 107 4 2 175 6 9 09 0 35 R 7 0 28 S 149 5 9 T 55 2 2 Wall mount The adapters are compo nents of the basic equipment B_03472 B_00265 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm
32. 33 1 Joint eye on pipe 9999009 9999009 9999009 42 2 Screwed elbow L 9998110 9998110 9998110 43 1 Way valve 9943120 9943120 9943120 44 3 Hexagon nut 9910108 9910108 9910108 45 3 Washer 9920104 9920104 9920104 Wearing part 89 EDITION 05 2011 PART DOC367851 40 cm 150 cm A OPERATING MANUAL I II I WAGNER B_00282 Mounting materials Item Qty PartNo Description 71 1 9992528 Loctite 270 72 1 9992831 Loctite 542 73 2 9992610 Cable tie 74 3 9950615 Cable tie 90 EDITION 05 2011 67851 OPERATING MANUAL WACH R Spare parts list WILDCAT Wall lifting gear pneumatic FUMA SAGNAR JAGUNG LEOPARD 500N 700N Item K Qty Description Part No Part No Part No 46 1 Screwed connecting piece straight 9998090 9998090 9998090 47 1 Screwed elbow 9998250 9998250 9998250 49 2 Sound absorber 9991761 9991761 9991761 50 2 Cap head screw 9900334 9900334 9900334 51 1 Mounting sheet 369721 369721 369721 52 3 Cap head screw 9900365 9900365 9900365 53 1 Pressure regulator 9998676 9998676 9998676 54 1 Pressure gauge 9998677 9998677 9998677 55 1 Double nipple 9985684 9999128 9999128 56 1 Connection 9999109 9999126 9999126 57 1 Reducing nipple 9985685 9985685 9985685 58 1 Double nipple 9985720 9985720 9985720 59 2 Hexagon nut 9910107 9910107
33. 39 inch 15 m 49 2 ft 53 MPa 530 bar 7690 psi 86 Double nipple 3 8 NPSM A 1 4 NPSM 367561 87 High pressure hose NPSM 1 4 9987117 DN 6 mm ID 0 24 inch 1 5 m 4 92 ft 53 MPa 530 bar 7690 psi 88 Return hose DN 13 mm ID 0 5 inch assy 367189 89 Return tube HPF assy 367188 90 Adapter ring R1 1 4 R1 1 2 115189 Wearing part 51 EDITION 05 2011 PART NO DOC367851 40 cm 150 A OPERATING MANUAL WAGNER 8 SPAREPARTS 8 1 HOW TO ORDER SPARE PARTS Always supply the following information to ensure delivery of the right spare part Part Number description and quantity The quantity need not be the same as the number given in the Quantity column This number merely indicates how many of the respective parts are used in each sub assembly The following information is also required to ensure smooth processing of your order Address for the invoice Address for delivery Name of the person to be contacted in the event of any queries Type of delivery required air freight or mail sea route or overland route etc Marks in spare parts lists Note to column kK in the following spare parts lists Wearing parts Note No liability is assumed for wearing parts Not part of standard equipment available however as additional extra NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out
34. 42 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm OPERATING MANUAL WACHER List Accessories WILDCAT WILDCAT PUMA PUMA PUMA PUMA 10 70 18 40 28 40 15 70 21 110 15 150 Pos K Description No No No No No No 38 High pressure hose Airless 9984583 1 4 NPSM DN 3 mm ID 0 12 inch 7 5 m 24 6 ft 27 MPa 270 bar 3920 psi 39 Tool set 368870 40 High pressure filter HPF 3 367175 NPSM 3 8 with ball valve made of steel 41 AirCoat gun GM 4100AC 394012 25 MPa 250 bar 3626 psi NPSM 1 4 42 Sealing ring A17x21x1 5 AL 9974111 43 Double nipple G3 8 M20x2 367962 44 Return hose 367141 DN 13 mm 0 5 inch M20x2 45 Return tube HPF 367126 46 Mounting for wall assy for HP filter 367115 for Pos 40 or 63 47 AirCoat gun GM 4700AC 2313585 25 MPa 250 bar 3626 psi NPSM 1 4 48 Adapter NPSM 3 8 NPSM1 4 A 367562 49 Adapter NPSM 3 8 M16x1 5 A 367563 50 Airless gun AG 14 NPSM 1 4 257015 27 MPa 270 bar 3920 psi with nozzles holder Tip Wagner 51 Nozzles Tip nozzles 1088HHH 27 MPa 270 bar 3920 psi 52 Airless gun AG 14 with ProfiTip HP 347016 NPSM 1 4 27 MPa 270 bar 3920 psi 53 Nozzle Wagner ProfiTip HP 1006HHH 55 Separating fluid 10 1 2 6 gal 356940 57 Hose set material Air DN6 2312801
35. 47016 53 Nozzle Wagner ProfiTip HP 1006HHH 55 Separating fluid 10 I 2 6 gal 356940 57 Hose set material AC DN4 Air DN6 consisting of paint air and protective hose Material NPSM 1 4 10 m 32 8 ft DN 4 mm ID 0 16 inch 27 MPa 270 bar 3916 psi Air G1 4 10 m 32 8 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 2312801 58 Hose set material DN4 Air DN6 consisting of paint air and protective hose Material NPSM 1 4 15 m 49 2 ft DN 4 mm ID 0 16 inch 27 MPa 270 bar 3916 psi Air G1 4 15 m 49 2 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 2309634 59 Hose set material AC DN4 Air DN6 consisting of paint air and protective hose Material NPSM 1 4 20 m 65 6 ft DN 4 mm ID 0 16 inch 27 MPa 270 bar 3916 psi Air G1 4 20 m 65 6 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 2309635 x 60 High pressure hose Airless 1 4 NPSM DN 4 mm ID 0 16 inch 10 m 32 8 ft 27 MPa 270 bar 3920 psi 9984573 10 61 High pressure hose Airless 1 4 NPSM DN 4 mm ID 0 16 inch 15 m 49 2 ft 27 MPa 270 bar 3920 psi 9984573 15 62 63 High pressure hose Airless 1 4 NPSM DN 4 mm ID 0 16 inch 20 m 65 6 ft 27 MPa 270 bar 3920 psi High pressure filter HPF 3 NPSM 3 8 with ball valve made of stainless steel 9984573 20 367178 64 Sealing ring A18x22x2 5 AL 9974112 65
36. 8078 368079 3 Air motor 368081 4 5 368530 5 Coupling 368529 6 Double nipple M36x2 G 1 368958 7 Sealing ring 9974110 8 Sealing ring 9925024 9 Double nipple 3 8 NPSM 3 8 367556 10 Adapter NPSM 3 8 NPSM1 4 367562 11 Adapter NPSM 3 8 M16x1 5 367563 12 Earthing cable compl 236219 13 Molykote DX grease 9992616 Tightening torque Air motor Material pump 50 Nm 37 Ibft Tightening torque pos 6 200 Nm 148 Ibft Tightening torque pos 9 100 Nm 74 Ibft 55 EDITION 05 2011 OPERATING MANUAL PART NO DOC367851 JAGUAR JAGUAR JAGUAR 75 150 75 150 75 150 PE TG PE T PE L Item Description No No No 1 Piston pump NPSM 369121 369123 369122 2 Material pump 368071 368073 368072 3 Air motor 369080 369080 369080 4 5 368530 5 Coupling 368529 6 Double nipple 368958 7 Sealing ring 9974110 8 Sealing ring 9925024 9 Double nipple NPSM 367556 10 Adapter NPSM 3 8 NPSM1 4 367562 11 Adapter NPSM 3 8 M16x1 5 367563 12 Earthing cable compl 236219 13 Molykote DX grease 9992616 Tightening torque Air motor Material pump 50 Nm 37 Ibft Tightening torque pos 6 200 Nm 148 Ibft Tightening torque pos 9 100 Nm 74 Ibft WAGNER 56 WAGNER EDITION 05 2011 PART NO DOC367851 OPERATING MANUAL 8 3 AIR MOTORS 8 3 1 AIR MOTORS WILDCAT PUMA LEOPARD NWARNING Incorrect
37. 86 2 Cylindrical bolt 9930834 87 3 O ring 9971004 88 2 Piston washer 369304 89 1 Control flange 369317 90 1 Air hose back 369026 91 1 Air hose front 369025 92 1 Stop space 9 369326 93 2 Damper ISO3 369329 94 1 Spool amp sleeve 1503 9943131 95 1 Velcro fastener adhesive part 9999151 96 1 Velcro fastener coating part 9999152 97 1 Adhesive 9992816 98 1 O ring Viton B 9971372 99 1 Stop washer SW14 180 9943117 100 1 Handle 9943118 101 1 Hexagon head screw with washer 9943119 102 1 Diaphragm assy 115435 103 1 Soundproofing mat 9 12 369330 104 1 Hand wheel 115787 105 1 Pressure regulator unit complete 369060 Wearing parts Included in service set 65 EDITION 05 2011 PART DOC367851 OPERATING MANUAL WAGNER JAGUAR Spare parts list 9220 Air motor JAGUAR H150mm e8 7inch S6inch Item K Qty Description No 106 1 Loctite 222 50 ml 50 cc 9992590 107 1 Loctite 243 50 ml 50 cc 9992511 108 1 Loctite 542 50 ml 50 cc 9992831 109 1 Anti sieze paste 9992616 110 1 Grease Beacon 9998808 111 1 Wear parts set for item 20 115436 112 1 Piston 9 with O ring SOFT 369971 1 Service Set 369987 Wearing parts Included in service set 8 3 4 REGULATOR FOR JAGUAR 105 lt 66 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL I WAGNER
38. 9262 369262 5 1 Joint thrust piece 9999008 9999008 9999008 6 1 Clamping lever 9998230 9998230 9998230 7 14 Sliding plug 369706 369706 369706 8 1 Cross head block 9998232 9998232 9998232 15 1 Hexagon nut with clamp 9910208 9910208 9910208 16 8 Washer 9920102 9920102 9920102 17 Block 369702 369702 369702 18 1 Hexagon screw 9900125 9900125 9900125 19 1 Gas pressure spring 9994303 9999010 9994288 28 1 Trolley rack 369261 369261 369261 29 2 Washer with plastic house 9998895 9998895 9998895 30 2 Wheel assy 9994922 9994922 9994922 31 2 Fixed washer 9998894 9998894 9998894 32 1 Hexagon screw 9900109 9900109 9900109 33 1 Joint eye on pipe 9999009 9999009 9999009 34 2 Countersunk screw 9907183 9907183 9907183 35 1 Stand base 369713 369713 369713 36 2 Washer 9920106 9920106 9920106 37 2 Hexagon nut M10 9910105 9910105 9910105 59 2 Hexagon nut M8 9910107 9910107 9910107 60 2 Hexagon screw M8x45 9900123 9900123 i 60 1 Hexagon screw M8x45 9900123 61 1 Hexagon screw M8x35 9907195 i 62 3 Hexagon screw M8x40 9907196 62 1 Hexagon screw M8x40 9907196 62 2 Hexagon screw M8x55 9900130 63 2 Handle with hand protection black 9998893 9998893 9998893 Wearing part 88 EDITION 05 2011 67851 OPERATING MANUAL WACHER 8 11 LIFTING
39. 9974084 2 9974084 2 9974087 2 9974087 37 ex O ring 2 9974085 2 9974085 2 9974085 2 9974085 2 9974085 39 ex 2 9974089 2 9974089 2 9974089 2 9974089 2 9974089 40 O ring 2 9974095 2 9974095 2 9974095 2 9974096 2 9974096 41 ex O ring 2 9971448 2 9971448 2 9971448 2 9971137 2 9971137 42 O ring 1 19974097 1 9974097 1 9974097 1 9974100 1 9974100 43 O ring 1 19974098 1 9974098 1 9974098 1 9974101 1 9974101 44 Threaded plug 2 9998674 2 9998674 2 9998674 2 9998674 2 9998674 45 Threaded plug 2 9998274 2 9998274 2 9998274 2 9998274 2 9998274 46 Sticker WAGNER 1 366804 1 367804 1 367804 1 368804 1 368804 47 Threaded plug 2 9998675 2 9998675 2 9998675 2 9998675 2 9998675 48 Hose connection 1 367315 1 367315 1 367315 1 368315 1 368315 49 Washer 2 9925033 2 9925033 2 9920106 2 9925026 2 9925026 50 3 9907121 Wearing parts Included in service set 59 EDITION 05 2011 67851 OPERATING MANUAL WACHER WILDCAT PUMA PUMA LEOPARD LEOPARD Spare parts list 80mm 100mm 100mm 150mm 150mm Air motor H75mm H75mm H150mm H75mm H150mm 3 1inch 4inch 4inch Q6inch 6inch S3inch S3inch S6inch S3inch S6inch Item K Description Qty N
40. Air pressure C 4 bar 0 4 MPa 58 psi Air pressure Diagram JAGUAR 75 150 Stroke frequency DS min bar MPa nl min psi scfm 500 50 0 10 20 30 40 50 5000 7250 W 175 PI A 400 40 L 4000 5800 De T 140 300 30 3000 4350 IL A 105 s 200 20 2900 A 70 2 100 10 1000 S lt 1450 gt lt 35 gt o 5 0 0 B_00322 0 1 5 3 4 5 6 7 5 9 I min lt 0 4 gt lt 0 8 gt lt 1 2 gt lt 1 6 gt lt 2 gt lt 24 gt lt gpm gt Material flow volume water A 7 1 bar 0 71 MPa 103 psi Air pressure 6 bar 0 6 MPa 87 psi Air pressure 4 bar 0 4 MPa 58 psi Air pressure 25 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 4 4 FUNCTION 4 4 1 PUMP 1 Controlhousing with integrated silencer Air regulator Ball valve Air motor Compressed air connection Mounting flange Separating fluid cup Material outlet Material pump 0 Material inlet 1 Earthing connection OANA 1 N B_00205 General informations The piston pump is driven with compressed air This compressed air moves up and down the air piston in the air motor 4 and thus also the pump piston in the material pump 9 At the end of each stroke the compressed air is redirected by a change over valve and the control piston Working materials are sucked in on the upward stroke and simultaneously conveyed to the gunin both stroke
41. D 1 inch MW 1 25 mm 250243 M28x1 5 17 Filter DN 25 mm ID 1 inch MW 1 0 mm 344341 M28x1 5 18 Filter DN 13 mm ID 0 5 inch MW 0 8 mm 250244 M15x1 19 Suction filter bag MW 0 3 mm 0 01 inch 97531 20 Barrel suction pipe DN 25 mm ID 1 inch 115175 21 Suction hose flexible DN 25 mm ID 1 inch 367140 22 Extension hose DN 25 mm ID 1 inch 115285 23 Extension hose DN 13 mm ID 0 5 inch 115284 24 Suction elbow M36x2 97075 25 Air cap LV red 394910 26 Air cap HV blue 394911 27 AirCoat gun GM 4100AC 394012 25 MPa 250 bar 3626 psi NPSM 1 4 28 AirCoat gun GM 4700AC 2313585 25 MPa 250 bar 3626 psi NPSM 1 4 29 Nozzle ACF3000 gt see nozzle list in gun 379HHH z manual Wearing part 48 EDITION 05 2011 PART NO DOC367851 40 cm 150 A OPERATING MANUAL WAGNER LEOPARD LEOPARD LEOPARD JAGUAR list Access 35 70 35 150 48 110 75 150 Item K Description No No No No 30 Airless gun AG 14 NPSM 1 4 27 MPa 257017 270 bar 3920 psi with nozzles holder standard 31 Nozzles standard 27 MPa 270 bar 3920 psi 90HHH 35 Hose set material AC DN3 Air DN6 2309705 consisting of paint air and protective hose Material NPSM 1 4 7 5 m 24 6 ft DN 3 mm ID 0 12 inch 27 MPa 270 bar 3916 psi Air G1 4 7 5 m 24 6 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 36 Hose set material
42. E T assy large 368992 105 Packing PE L assy large 368993 22 ex 2 Packing large 368522 22 2 PackingT large 368900 22 2 Packing L large 368922 23 3 Packing PE large 368523 25 ex 2 O ring 368525 27 ox 1 O ring 368527 28 1 O ring 368528 31 1 Separating fluid cup 368531 32 2 Coupling cover 368532 40 Ox 1 Wave spring small 9998670 41 1 Wave spring large 9998671 42 ox 1 Ball large 9943082 43 Ox 1 Ball small 9941512 44 x 1 O ring 9974092 45 1 O ring 9974116 46 ox 1 O ring 9974107 50 3 Hexagon screw 9907142 51 3 Washer 9925011 54 3 Washer 9920107 55 3 Hexagon screw 9900157 56 3 Threaded bolt 368533 57 e 3 Ball guide for high viscosity materials 369926 60 Grease Mobilux EP 2 9998808 61 Anti jamming paste Tube 9992609 62 Molykote DX Grease paste 9992616 1 Service set PE TG 368990 1 Service set PE T 368994 Wearing parts Included in service set Special accessory 78 EDITION 05 2011 67851 OPERATING MANUAL 8 5 FILTER RELIEF COMBINATION 17 90 Nm 66 Ibft WAGNER 19 M16x1 5 DA 5 id 8 7 5 50 Nm 37 Ibft 97 PWAN 02760 A 6 A NPSM3 8 NPSM3 8 NPSM1 4 Item K Qty Part No Description 1 367135 Filter relief combination 2 1 123469 Filter housing 3 1 367564 Adapter
43. FETY INSTRUCTIONS 2 1 SAFETY INSTRUCTIONS FOR THE OPERATOR Keep these operating instructions to hand near the unit at all times Always follow local regulations concerning occupational safety accident prevention 2 1 1 ELECTRICAL EQUIPMENT Electrical plant and unit To be provided in accordance with the local safety requirements with regard to the operating mode and ambient influences May only be maintained by skilled electricians or under their supervision Must be operated in accordance with the safety regulations and electrotechnical regulations Must be repaired immediately in the event of problems Must be put out of operation if they pose a hazard Must be de energized before work is commenced on active parts Inform staff about planned work observe electrical safety regulations 2 1 2 PERSONNEL QUALIFICATIONS Ensure that the unit is operated and repaired only by trained persons 2 1 3 ASAFEWORK ENVIRONMENT Ensure that the floor of the working area is derivable in accordance with EN 50053 Part 1 57 2 measurement in accordance with DIN 51953 Ensure that all persons within the working area wear derivable shoes e Ensure that during spraying persons wear anti static gloves so that they are earthed via the handle of the spray Customer to provide paint mist extraction systems conforming to local regulations Ensure that the foll
44. G MANUAL la 51 16 a 21 52 gt 20 100 2 20 102 E 2 21 17 60 lt 2 e 23 2221108 AC 23 H104 22 105 60 23 18 PART DOC367851 WAGNER B_01275 DASE pa 28 e BN x 7 m 10 Nm ae 52 Ibft 7 lbft Item 4 tighten to block manually Use a standard spanner only if it s necessary In this case use a spanner to counter on item 3 68 EDITION 05 2011 PART NO DOC367851 OPERATING MANUAL WACHER 40 cm 40 cm 40 cm 40 cm Spare parts list Material pump PE TG PE TG PE L PE T ESS Item Qty Material pump No No No 102 Packing PE L assy small 115826 20 Ox 2 Packing TG small 123398 20 2 Packing small 123426 20 2 Packing L small 123402 21 Ox 3 Packing PE small 123427 103 Packing PE TG assy large 367991 104 Packing PE T assy large 367992 105 Packing PE L assy large 367993 22 Ox 2 Packing TG large 367522 22 2 Packing T large 367900 22 2 Packing L large 367922 23 x 3 Packing PE large 367523 25 x 2 O ring 367525 27 1 O ring 367527 28 1 O ring 367528 31 1 Separating fluid cup 367531 32 2 Coupling cover 367532 39 x 6 O ring 9974089 40 Ox 1 Wave spring small 9998669 41 Ox 1 Wave spring
45. GEAR PNEUMATIC Spare parts list WIEDCAT Wall lifting gear pneumatic nen ANSVAR LEOPARD 500N 700N Item K Qty Description Part No Part No Part No 1 1 Wall lifting gear pneumatic assy 367036 369036 369037 2 1 Cross head block 9999007 9999007 9999007 3 1 Wall lifting gear pneumatic welded 369241 369241 369241 4 3 Elbow hose connection 9999125 9999125 9999125 5 1 Joint thrust piece 9999008 9999008 9999008 6 1 Clamping lever 9998230 9998230 9998230 7 14 Sliding plug 369706 369706 369706 8 1 Cross head block 9998232 9998232 9998232 9 4 Hexagon screw 9900107 9900107 9900107 10 8 Washer 9920106 9920106 9920106 11 1 Hexagon nut 9911016 9911016 9911016 12 1 Mounting part 369732 369732 369732 13 1 Hose black 34 m 11 15 ft 9982079 9982079 9982079 14 1 Cylinder 9999388 9999388 9999388 15 1 Hexagon nut with clamp 9910208 9910208 9910208 16 8 Washer 9920102 9920102 9920102 17 1 Block 369702 369702 369702 18 1 Hexagon screw 9900125 9900125 9900125 19 1 Gas pressure spring 9999010 9999010 9994288 20 1 Screwed elbow 9998250 9998250 9998250 22 2 Coding ring red 9998995 9998995 9998995 24 2 Coding ring green 9998994 9998994 9998994 25 2 Bolt 369724 369724 369724 26 1 Angle 369723 369723 369723 27 1 Screwed connecting piece straight 9998255 9998255 9998255 28 1 Profile 1 Wall pneumatic assy 369240 369240 369240 29 4 Hexagon nut 9910105 9910105 9910105 32 1 Hexagon screw 9900109 9900109 9900109
46. I M20x1 5 A NPSM3 8 4 1 169248 Relief valve assy 5 1 Filter cartridge 34383 200 mesh red 43235 100 mesh yellow standard 34377 50 mesh white 89323 30 mesh green 6 1 43303 Handle sealing washer 7 1 43590 Compression spring 8 3 9971525 Seal U Seal 9 1 367567 Swivel assy 10 1 123510 Double socket 16 1 9904312 Threaded plug 17 9992609 Anti seize paste 18 367562 Adapter IZNPSM3 8 A NPSM1 4 19 1 115199 Release housing Wearing parts 79 EDITION 05 2011 OPERATING MANUAL 8 6 HIGH PRESSURE FILTER 90 Nm 66 Ibft Tighten pos 3 by hand PART NO DOC367851 S A WAGNER 23 12 Identification of the filter we EEE i 1 lt Z 2 NN 30 33 4 90 Nm 66 Ibft 31 0 Nm 74 Ibft B 02810 Ball valve version in Steel Stainless steel Item Qty Description Part No Part No High pressure filter HPF 3 3 8 367175 367178 2 1 Filter housing 367911 3 1 Union nut 367912 4 1 Reducing double nipple with 2x 60 367556 5 1 O ring 367914 6 1 Screwed connector 367916 7 1 Distribution housing 367910 10 1 Filter support 9894245 11 1 Filter cartridges Filter cartridge 200 295721 Wearing parts Not part of standard equipment for spray gun Available however as additional extra 80 EDITION 05 2011
47. N WORK 1 Close gun 2 Close ball valve 2 3 Release the system by opening the gun 4 Close and secure gun B 00261 If the system has been used with two component material NWARNING Hardened material in the spraying system when 2 component material is worked Destruction of the pump and injection system Follow the manufacturer s working instructions particularly regarding the pot life Rinse thoroughly before the end of the pot life The potlife time decreases at raising temperature 35 EDITION 05 2011 PART NO DOC367851 40 cm 150 A OPERATING MANUAL 1 WAGNER 5 3 3 DISMANTLING AND CLEANING Note The device should be cleaned for maintenance purposes etc Ensure that no remaining material dries and sticks Procedure Working breaks Procedure on chapter 5 3 2 Basic cleaning Procedure on chapter 5 2 3 Maintain the gun as laid down in the operating instructions Clean and check the suction system and in particular the suction filter When using a high pressure filter Clean and check the filter insert and filter body Clean the outside of the system RB pa c NWARNING Brittle filter pressure regulator The container on the filter pressure regulator becomes brittle through contact with solvents and can burst Flying parts can cause injury Do not clean the container on the pressure regulator with solvent SIHI 0014 GB 7 Putthe w
48. NUAL WAGNER Diagram WILDCAT 18 40 Stroke frequency DS min bar MPa nl min lt psi gt lt scfm gt 0 10 20 30 40 50 60 150 15 600 lt 2175 gt lt 21 gt O Mm 100 10 4 400 1450 L B lt 14 gt IT 6 5 B A c AT 4 50 5 1200 5 2 lt 725 gt lt 7 gt e ke 22 Wah lt 4 0 0 0 4 0 8 1 2 1 6 2 24 Vmin 00315 lt 01 gt lt 02 gt 03 04 lt 05 gt 06 Material flow volume water A 8 bar 0 8 MPa 116 psi Air pressure 6 bar 0 6 MPa 87 psi Air pressure 4 bar 0 4 MPa 58 psi Air pressure Diagram WILDCAT 10 70 9 Stroke frequency DS min bar MPa nl min psi lt scfm gt 80 8 400 lt 1160 gt lt 14 gt 60 60 300 lt 870 gt lt 10 5 gt v 40 4 200 5 5 lt 580 gt lt 7 gt o 200 100 2 S lt 290 gt 35 9 I lt 4 0 0 0 7 14 21 28 3 5 42 L min B01849 0 18 0 37 0 55 lt 0 74 gt lt 0 92 gt 1 1 lt gpm gt Material flow volume water A 8 bar 0 8 MPa 116 psi Air pressure 6 bar 0 6 MPa 87 psi Air pressure 4 bar 0 4 MPa 58 psi Air pressure 21 EDITION 05 2011 OPERATING MANUAL Diagram PUMA 28 40 Diagram PUMA 15 70 PART NO DOC367851 Material pressure Material pressure WAGNER Stroke frequency DS min bar MPa nl min lt psi gt lt scfm
49. Operating manual German limited suitability gt Operating manual for the other language see less suitable Part No 9992504 Chapter 3 Part No 367850 Chapter 1 The delivery note shows the exact scope of delivery Accessories see chapter 7 14 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL I WAGNER 4 3 DATA 4 3 1 MATERIALS OF THE PARTS TRANSPORTING PAINT Housing Stainless steel Piston Stainless steel and hard chrome Valve balls Stainless steel Valves seats Hard metal except Type ESS gt Stainless steel O rings Teflon V packings Standard PE TG PE Polyethylen UHMW TG Teflon PTFE with graphite 4 3 2 RECOMMENDED V PACKINGS Wagner V packings are manufactured in four different materials Code Material Colour L Leather dark brown TG Teflon with graphite black PE Polyethylen UHMW transparent T Teflon white Each material has the following properties which influence the packings L TG PE T Mechanical stability poor good good poor Coefficient of friction poor very good good very good Sealing capacity good good good good Chemical resistance or reactivity poor good very good very good Temperature stability good poor good very good very good for abrasive materials Standard combinations Standard pneumatic pumps PE TG Heavy duty HD pumps PE L Hardener pump in 2C Systems 15 EDITION 05 2011
50. PERATING MANUAL MWO0 8 PART NO DOC367851 27 2 AirCoat 25 26 29 L F 35 36 57 58 59 a 57 58 59 E et 40 63 48 E88 42 l 42 85 89443 4 43 588 45 44 j 37 60 61 62 WAGNER 50 87 17 MW1 0 0 8 MW1 25 MWO 3 15 16 19 17 15 16 19 MW1 0 MW0 8 MW1 25 MWO 3 02768 47 EDITION 05 2011 PART NO DOC367851 OPERATING MANUAL WACHER LEOPARD LEOPARD LEOPARD JAGUAR 35 70 35 150 48 110 75 150 Item K Description No No No No A Piston pump PE TG 368103 368106 368023 369121 A Piston pump PE T 368105 368107 368024 369123 A Piston pump PE L 368109 368025 369122 Piston pump PE TG Valve tappet 368123 A Piston pump PE T Valve tappet 368125 1 Separating fluid 250 ml 250 cc 9992504 2 Earthing cable 3 m 9 8 ft 236219 3 Filter pressure regulator with plastic bow 367187 4 Metal bowl for 367187 115985 8 Stand 6 with wheels assy 368121 9 Mounting for wall assy 368020 369020 10 Suction system 352 fixed 367986 11 Sealing ring A18x22x2 5 Cu 9925024 12 Reducing double nipple with 2x 60 367555 G 3 8 NPSM 3 8 15 Filter DN 25 mm ID 1 inch MW 0 8 mm 250245 M28x1 5 16 Filter DN 25 mm I
51. S Application WILDCAT PUMA LEOPARD LEOPARD JAGUAR 18 40 28 40 35 70 35 150 75 150 10 70 48 110 Water based lacquers and paints Solvent based lacquers a and paints Primers u Epoxy and polyurethane a paints and lacquers Synthetic materials Wax based under seal Chemically aggressive a media that attack seats Legend Recommended Z limited suitability gt less suitable CAUTION Abrasive materials and pigments Greater wear of the parts carrying the material Use suitable combinations of devices packages valves etc 13 EDITION 05 2011 67851 OPERATING MANUAL WACHER 4 1 3 TYPICAL APPLICATIONS Application WILDCAT PUMA PUMA PUMA LEOPARD LEOPARD JAGUAR 18 40 28 40 28 40 15 70 35 70 35 150 75 150 10 70 ESS 21 110 48 110 15 150 Furniture industry a Kitchen manufacturers Joinery u Window factories Steel fabrication u Construction of vehicles u Offshore Legend Recommended 4 2 EXTENT OF DELIVERY Pneumatic piston pump Consisting of Material pump Air motor Connection elements Air regulator for air motor To the scope of delivery belong also Separating fluid 250 ml 250 cc CE conformity see
52. Sticker IceBreaker 1 367806 1 367806 1 367806 1 367806 1 367806 72 Warning sign 1 367807 1 367807 1 367807 1 367807 1 367807 74 Detent body assy 1 368038 1 368038 368038 1 368038 1 368038 ISO 1 2 75 Absorber ISO 1 2 2 368313 2 368313 2 368313 2 368313 2 368313 76 O ring 1 368979 1 368979 77 Membrane assy 1 368969 1 368969 78 Piston assy 1 368971 1 368971 79 Pressure spring 1 368978 1 368978 80 Wheel 1 2315535 1 2315535 1 2315535 81 Spoolandsleeveass 1 9943097 1 9943097 1 9943097 1 9943098 1 9943098 ISO or ISO 2 82 Damping washer i 1 2308733 1 2308733 100 Pressure regulator 1 367060 1 367060 1 367060 1 368060 1 368060 assy with pos 62 Wearing parts x Included in service set 60 EDITION 05 2011 67851 OPERATING MANUAL WACHER WILDCAT PUMA PUMA LEOPARD LEOPARD Spare parts list 80mm 100mm 100mm 150mm 150mm Air motor H75mm H75mm H150mm H75mm H150mm 3 1inch 4inch 4inch Q6inch 6inch S3inch S3inch S6inch S3inch S6inch Item K Description Qty No Qty No No Qty No Qty No 101 Wear parts set for 1 0115943 1 115943 1 115943 pos 20 106 Loctite 222 50 ml 9992590 9992590 9992590 9992590 9992590 107 Loctite 243 50 ml cc 9992511
53. Suction hose paint assy Niro DN 13 mm ID 0 5 inch 1 m 3 28 ft M36x2 97073 66 Quick coupling with hose nozzle 9998811 67 Lifting screw 9907133 68 O ring PTFE spare part for pos 21 367527 Wearing part 50 EDITION 05 2011 67851 OPERATING MANUAL WAGNER LEOPARD LEOPARD LEOPARD JAGUAR 35 70 35 150 48 110 75 150 Item K Description No No No No 69 O ring FEP spare part for pos 21 9974127 70 Washer PTFE spare part for pos 21 367959 71 Lifting trolley 367031 368032 369031 72 Lifting trolley pneumatic 367032 369033 73 Wall lifting gear 367035 368036 369035 74 Wall lifting gear pneumatic 367036 369037 75 Reducing double nipple G 1 1 2 G 17 368964 76 Suction elbow 118232 77 Suction hose with bend 369959 78 Suction hose G 1 1 2 115859 79 Filter 1 1 2 MW 1 25 mm MW 0 05 inch 115857 80 Trolley Heavy Duty 369024 81 Mounting for wall Pump 90 rotated 368030 82 Airless gun G 15 NPSM 1 4 347011 53 MPa 530 bar 7690 psi with nozzles holder Wagner 83 Airless gun G 15 NPSM 1 4 347001 53 530 7690 psi with nozzles holder standard 84 Airless gun G 15 NPSM 1 4 347012 53 MPa 530 bar 7690 psi with ProfiTip HP 85 High pressure hose NPSM 3 8 9987118 DN 10 mm ID 0
54. Theindividualcomponents are shown in the accessories or can be arranged with a spray pack configurator The nozzles must be selected according to the gun instructions Procedure 1 Install pump 1 on stand trolley or wall mounting With spray pack orders are already pumps 1 on trolley 6 or on stands premounted by the factory 2 Install with a AirCoat system the filter pressure regulator 7 and lock the thread of the air entrance to the pump 1 with Loctite 270 Install a filter relief combination or a high pressure filter 3 Fit suction system 5 Install return tube 4 or return hose Attach high pressure hose and gun 2 in accordance with gun user manual Ov ur pa a B 02769 02770 NWARNING Inclined surface Risk of accidents if the unit rolls away falls Position the carriage with the piston pump horizontally Ifthe surface is inclined position the feet of the carriage towards the gradient Secure the carriage SIHI 0012 GB 29 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 5 1 1 EARTHING NWARNING Discharge of electrostatically charged components in atmospheres containing solvents Explosion hazard from electrostatic sparks Clean the piston pump only with a damp cloth NWARNING Heavy paint mist if earthing is insufficient Risk of poisoning Insufficient paint application quality Earth all unit compone
55. acking L small 367922 21 3 Packing PE small 367523 103 Packing PE TG assy large 368991 104 Packing PE T assy large 368992 105 Packing PE L assy large 368993 22 Ox 2 Packing TG large 368522 22 2 Packing large 368900 22 2 Packing L large 368922 23 Ox 3 Packing PE large 368523 25 ox 2 O ring 368525 27 Ox 1 O ring 368527 28 Ox 1 O ring 368528 31 1 Separating fluid cup 367531 32 2 Coupling cover 367532 39 x 6 O ring 9974089 40 1 Wave spring small 9998670 41 1 Wave spring large 9998671 42 Ox 1 Ball large 9943082 43 1 Ball small 9941512 44 Ox 1 O ring 9974092 45 Ox 1 O ring 9974093 46 Ox 1 O ring 9974107 50 3 Hexagon screw 9907124 51 6 Washer 9920106 52 3 Hexagon screw 9900225 53 3 Connecting pipe 367306 570 3 Ball guide for high viscosity materials 369926 60 Grease Mobilux EP 2 9998808 61 Anti jamming paste Tube 9992609 62 Molykote DX Grease paste 9992616 1 Service set PE TG 368990 1 Service set PE T 368994 Wearing parts Included in service set Special accessory 72 WAGNER EDITION 05 2011 PART NO DOC367851 OPERATING MANUAL 8 4 3 MATERIAL PUMP 110 CM NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center Before all work on the unit and in the event of work
56. by specially trained staff or a WAGNER service center Before all work on the unit and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work The service instructions manual is available in various languages See chapter 1 1 52 EDITION 05 2011 OPERATING MANUAL PART NO DOC367851 WAGNER 8 2 OVERVIEW MODULES WILDCAT WILDCAT WILDCAT WILDCAT WILDCAT WILDCAT 10 70 10 70 18 40 18 40 18 40 18 40 PE TG PE T PE TG PE T PE TG PE T Valve tappet Valve tappet Item Description No No No No No No 1 Piston pump 366112 366113 366110 366111 366105 366106 2 Material pump 368070 368076 367070 367072 367074 2302057 3 Air motor 366080 366080 366080 366080 366080 366080 4 Spring 367530 5 Coupling 367579 367529 6 Double nipple 368958 367958 M36x2 G 1 M36x2 G 3 4 7 Sealing ring 9974110 9974109 8 Sealing ring 9925024 9 Double nipple 367556 G 3 8 NPSM 3 8 10 Adapter NPSM 3 8 NPSM1 4 367562 11 Adapter NPSM 3 8 M16x1 5 367563 12 Earthing cable compl 236219 13 Molykote DX grease 9992616 Tightening torque 25 Nm 18 Ibft Air motor Material pump Tightening torque pos 6 160 Nm 118 Ibft Tighten
57. combination 8 6 High pressure filter 8 7 Carriage 8 8 Heavy Duty carriage 8 9 Lifting trolley pneumatic 8 10 Lifting trolley 8 11 Wall lifting gear pneumatic 8 12 Wall lifting gear 28 28 28 29 29 30 32 32 33 34 34 35 35 35 36 36 37 37 38 39 39 46 52 52 53 57 57 61 62 66 67 67 70 73 76 79 80 82 83 84 87 89 92 A WAGNER EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 1 ABOUT THESE INSTRUCTIONS This operating manual contains information about the operation repair and maintenance of the unit Always follow these instructions when operating the unit 1 1 LANGUAGES The operating manual is available in the following languages Language Part No Language Part No Language Part No German 367850 English 367851 French 367852 Dutch 367853 Italian 367854 Spanish 367855 Danish 367857 Swedish 367856 Turkish 367858 Portuguese 367859 Polish 367864 Greek 2309490 The corresponding service instructions are available under the following order number Language Part No Language Part No German 367865 English 367866 1 2 WARNINGS NOTES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this manual point out particular dangers to users and equipment and state measures for avoiding the hazard These warning instructions fall into the following categories Danger imminent danger Non observance will result t A DANGER in death ser
58. e C F 5 60 41 140 Allowable sloping position at work 4 10 A rated sound pressure level measured at 1 m distance according to DIN EN 14462 2005 Reference measurements have been made by SUVA Swiss accident insurance institute NWARNING Outgoing air containing oil Risk of poisoning if inhaled Function problem airmotor Provide water free and oil free compressed air quality standard 5 5 4 as per ISO 8573 1 5 5 4 40 um 7 5 mg m 18 EDITION 05 2011 PART NO DOC367851 40 cm 150 OPERATING MANUAL WACHER 4 3 3 4 MEASUREMENTS AND CONNECTIONS FOR LEOPARD AND JAGUAR LEOPARD 35 70 LEOPARD 48 110 LEOPARD 35 150 JAGUAR 75 150 mm inch mm inch mm inch mm inch A 795 31 1 1080 42 5 1200 47 2 B 240 9 4 304 12 430 16 9 595 23 4 D 305 12 380 15 516 20 3 E 490 19 3 705 27 6 684 26 9 F 192 7 6 244 9 6 G 230 9 1 H 110 20x35 0 8x1 4 20x48 0 8x1 9 J M6 8 G1 L G3 8 M G1 2 G1 N G1 4 129 5 1 135 53 238 9 4 9 0 35 R 7 0 28 09 0 35 5 167 6 6 206 8 1 30 1 2 82 3 2 Wall mount The adapters are compo nents of the basic equipment B_00302 19 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 4 3 4 FLOW VOLUME
59. e spring 9994303 9999010 9994288 28 1 Profile 1 Wall assy 369268 369268 369268 29 4 Hexagon nut M10 9910105 9910105 9910105 32 1 Hexagon screw M8x25 9900109 9900109 9900109 33 1 Joint eye on pipe 9999009 9999009 9999009 59 2 Hexagon nut 8 9910107 9910107 9910107 60 2 Hexagon screw M8x45 9900123 9900123 60 1 Hexagon screw 8 45 9900123 61 1 Hexagon screw M8x35 9907195 62 3 Hexagon screw M8x40 9907196 E 62 1 Hexagon screw M8x40 9907196 62 2 Hexagon screw M8x55 9900130 63 2 Mounting bracket 369712 369712 369712 Wearing part 93 EDITION 05 2011 OPERATING MANUAL PART NO DOC367851 Germany J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf 49 7544 5050 Telefax 49 7544 505200 E Mail service standard wagner group com WAGNER Switzerland J WAGNER AG Industriestrasse 22 Postfach 663 CH 9450 Altst tten Telephone 41 0 71 757 2211 Telefax 41 0 71 757 2222 E Mail rep ch wagner group ch Belgium WAGNER Spraytech Benelux BV Veilinglaan 58 B 1861 Wolvertem Telephone 32 0 2 269 4675 Telefax 32 0 2 269 7845 E Mail info wsb wagner be Denmark WAGNER Industrial Solution Scandinavia Viborgvej 100 Skeergaer DK 8600 Silkeborg Telephone 445 70 200 245 Telefax 45 86 856 027 E Mail info wagner industri com United Kingdom WAGNER Spraytech UK Ltd Haslemere Way Tramway
60. eaning agents with a gun An explosive gas air mixture forms in closed containers When cleaning units with solvents never spray into a closed container Earth the container 2 2 5 HANDLING HAZARDOUS LIQUIDS VARNISHES AND PAINTS When preparing or working with paint and when cleaning the unit follow the working instructions of the manufacturer of the paints solvents and cleaning agents being used Take the specified protective measures in particular wear safety goggles protective clothing and gloves as well as hand protection cream if necessary Use a mask or breathing apparatus if necessary For sufficient health and environmental safety Operate the unit in a spray booth or on a spraying wall with the ventilation extraction switched on Wear suitable protective clothing when working with hot materials 11 2 2 6 TOUCHING HOT SURFACES Touch hot surfaces only if you are wearing protective gloves When operating the unit with a coating material with a temperature of gt 43 C 109 4 F Identify the unit with a warning label that says Warning hot surface Order No 9998910 Information label 9998911 Safety label 2 3 CORRECT USE WAGNER accepts no liability for any damage arising from incorrect use Use the unit only to work with the materials recommended by WAGNER Operate the unit only as an entire unit Do not deactivate safety equipment Use only WAGNER original s
61. en Work position B_00209 27 EDITION 05 2011 PART NO DOC367851 40 cm 150 A OPERATING MANUAL WAGNER 4 4 3 HIGH PRESSURE FILTER OPTION 4 4 3 1 STANDARD HP FILTER OPTION To ensure problem free operation it isrecommended that a WAGNER high pressure filter is used These have been developed especially for the respective pneumaticpumps Thefilterinsertscanbeexchanged depending on the material to be used You will find the respective high pressure filters and their inserts for the device in the accessory list 1 Connection Material pump 2 Two material outlets 3 Return Installation position with filter housing at the Preferred filter down is also possible installation position B_00208 4 4 3 2 FILTER RELIEF COMBINATION OPTION Instead of the standard filter the advantageously filter relief combination can be used if only a small volume of material will be delivered Use in pumps up to 28 40 The filter inserts can be exchanged depending on the material to be used You will find the respective high pressure filters and their inserts for the device in the accessory list 1 Connection material pump 2 Material outlet 3 Return 4 Relief valve B_00212 28 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 5 STARTING UP AND OPERATING 5 1 INSTALLATION AND CONNECTION Note Thispumpcanbeusedaspartofaspraying system for Airlessor AirCoat applications
62. er 5 according to the local regulations B 00261 5 2 4 FILLING WITH WORKING MATERIAL DU OY ar pU 10 is 12 13 14 Place empty container 5 under return tube 4 see figure 00261 Place suction hose 7 in the container with working material 6 Note If the pump is equipped with a rigid suction system it should only be diped in into the working material in maximum to the middle of the inlet housing Set pressure regulator 1 to approx 0 05 MPa 0 5 bar 7 25 psi Open return valve 3 Slowly open ball valve 2 Adjust the air pressure on the pressure regulator 1 so that the pump runs regularly Close ball valve 2 as soon as pure working material starts coming from the return hose Close return valve 3 Point the gun without nozzle into container 5 and open it Slowly open ball valve 2 Close ball valve 2 as soon as pure working material starts coming from the gun When there is no pressure remaining in the system close gun Secure gun Dispose of the contents of the container 5 according to the local regulations 34 EDITION 05 2011 PART DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 5 3 WORK 5 3 1 SPRAYING 1 Secure gun and place nozzle in the gun 2 Slowly open ball valve 2 3 Setrequired working pressure on the pressure regulator 1 4 Optimize the spraying results as laid down in the gun instructions 5 Start work process 5 3 2 BREAKS I
63. ery day or as required 3 Every shut down should be carried out as laid down in paragraph 5 3 3 4 Checkand replace if necessary hoses tubes couplings every days WAGNER recommends to check the whole spray system every year from a technical expert e g WAGNER service technician The service instructions manual is available in languages german and english Part numbers see chapter 1 1 38 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL 1 1 WAUNER 7 ACCESSORIES 7 1 ACCESSORIES FOR WILDCAT AND PUMA PUMPS List Accessories WILDCAT WILDCAT PUMA PUMA PUMA PUMA 10 70 18 40 28 40 15 70 21 110 15 150 Pos K Description No No No No No No A Piston pump PE TG 366112 366110 367103 367106 2319960 368114 A Piston pump PE T 366113 366111 367105 367107 368115 A Piston pump PE L 2319953 A Piston pump PE TG Valve tappet 366105 Piston pump PE T Valve tappet 366106 1 Separating fluid 250 ml 250 cc 9992504 2 Earthing cable 3 m 9 8 ft 236219 3 Filter pressure regulator 367062 with plastic bow 4 Metal bowl for 367062 115985 5 Filter relief combination 367135 7 4 leg stand 367023 8 Stand 4 with wheels assy 367121 9 Mounting for wall 4 compl 367020 10 Suction system 352 fixed 367986 11 Sealing ring A18x22x2 5 Cu 9925024 12 Red
64. flange 368561 12 2 ring half 368512 13 1 Securing ring 368513 16 1 Support ring 368516 17 1 Compression ring 367519 18 1 Support ring 368518 19 1 Compression ring 368519 100 Packing PE TG assy small 367991 101 Packing PE T assy small 367992 102 Packing assy small 367993 Wearing parts Included in service set Special accessory 76 EDITION 05 2011 OPERATING MANUAL 60 PART NO DOC367851 50 27 bf 4g DAN 62 100 101 102 2 41 9 O v 23 103 p 2 Dod Sr Or 23 u is i 2 4 WAGNER 5 PIE PE 43 28 m 10 Nm OL Bm 12 S 60 11 S gt 4 7 e SL 57 E 50 160 Nm 118 Ibft jc Item 4tighten to block manually Use a standard spanner only if it s necessary In this case use a spanner to counter on item 3 77 EDITION 05 2011 PART NO DOC367851 OPERATING MANUAL WACHER Spare parts list Material pump 150 cm 150 cm 150 cm PE TG PE L PE T Item Qty Description No No No 20 2 Packing TG small 367522 20 2 Packing T small 367900 20 2 Packing L small 367922 21 3 Packing PE small 367523 103 Packing PE TG assy large 368991 104 Packing P
65. gnerspain com Czechoslovakia WAGNER s r o Nedasovsk Str 345 15521 Praha 5 Zlicin Telephone 42 0 2 579 50 412 Telefax 42 0 2 579 51 052 E Mail info wagner cz USA WAGNER Systems Inc 300 Airport Road unit 1 Elgin IL 60123 USA Telephone 1 630 503 2400 Telefax 1 630 503 2377 E Mail info wagnersystemsinc com 94 Order number 367851 Germany J WAGNER GmbH Otto Lilienthal Str 18 Postfach 1120 D 88677 Markdorf Telephone 49 0 7544 5050 Telefax 49 0 7544 505200 E Mail service standard wagner group com Switzerland J WAGNER AG Industriestrasse 22 Postfach 663 CH 9450 Altstatten Telephone 41 0 71 757 2211 Telefax 41 0 71 757 2222 E Mail rep ch wagner group ch www wagner group com
66. gt 0 10 20 30 40 50 60 250 25 750 lt 3625 gt lt 26 gt L 200 20 4 600 lt 2900 gt lt 21 gt m 150 15 B lt l p 450 lt 2175 gt A lt 16 gt 5 A gt 100 10 te el 30 2 lt 1450 gt 7 11 AL LL 725 Suam LAT 3 5 E 0 0 0 0 4 0 8 1 2 1 6 2 24 Vmin B 00317 01 02 03 0 4 05 06 lt gpm gt Material flow volume water A 8 bar 0 8 MPa 116 psi Air pressure B 6 bar 0 6 MPa 87 psi Air pressure 4 bar 0 4 MPa 58 psi Air pressure Stroke frequency DS min bar MPa nl min psi lt scfm gt 0 10 20 30 40 50 60 150 15 900 lt 2175 gt lt 32 gt 100 10 B SS 600 lt 1450 gt lt 21 gt To 5 50 5 C f kaso S lt 725 gt lt 11 gt e L LT L Z FT 0 0 0 0 7 1 4 2 1 2 8 3 5 42 Vmin 00313 0 18 037 0 55 0 74 0 92 13 gpm Material flow volume water A 8bar 0 8 MPa 116 psi Air pressure 6 bar 0 6 MPa 87 psi Air pressure 4 bar 0 4 MPa 58 psi Air pressure 22 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER Diagram PUMA 21 110 Stroke frequency DS min bar MPa nl min psi scfm 0 10 20 30 40 50 60 200 20 1200 lt 2900 gt lt 42 gt 150 15 900 lt 2175 gt lt 32 gt 100 10 600 1450 lt 21 gt E C Iss C 3 45 500 5
67. hole system back together 8 Check the level of the separating fluid gt Paragraph 5 2 2 9 Fill the system with solvent as laid down in Paragraph 5 2 4 Filling with working material NWARNING Gas mixtures can explode if there is an incompletely filled pump Danger to life from flying parts Ensure that the pump and suction system are always completely filled with cleaning agent or working medium Do not spray the unit empty after cleaning SIHI 0025 GB 5 4 STORING FOR LONGER PERIODS OF TIME When storing the device for longer periods of time it is necessary to thoroughly clean it and protect it from corrosion Replace the water or solvent in the material pump with a suitable preserving oil Fill separating fluid cup with separating fluid Procedure 1 Carry out Paragraph 5 3 3 Shutting down and cleaning points 1 through 9 2 Cleaning with preserving agent in accordance with paragraph 5 2 3 3 Protect the air motor with pneumatic oil connect an oiler to the compressed air inlet and run for a few double strokes 36 EDITION 05 2011 OPERATING MANUAL PART NO DOC367851 WAGNER 6 FAULT LOCATION MAINTENANCE AND REPAIR 6 1 TROUBLE SHOOTING AND SOLUTION Problem Cause Solution The pump does not work Air motor does not work or stops Open and close ball valve on the pressure regulator unit or disconnect compressed air supply shortly No pressure indication
68. ing torque pos 9 100 Nm 74 Ibft Tightening torque pos 2 with 3 B 00336 53 EDITION 05 2011 67851 OPERATING MANUAL WACHER PUMA PUMA PUMA PUMA PUMA 28 40 28 40 28 40 15 70 15 70 PE TG PE T PE TG PE TG PE T ESS Item Description No No No No No 1 Piston pump 367103 367105 367119 367106 367107 2 Material pump 367070 367072 367073 368070 368076 3 Air motor 367080 4 5 367530 5 Coupling 367529 367579 6 Double nipple 367958 368958 M36x2 G 3 4 M36x2 G 1 7 Sealing ring 9974109 9974110 8 Sealing ring 9925024 9 Double nipple 3 8 NPSM 3 8 367556 10 Adapter NPSM 3 8 NPSM1 4 367562 11 Adapter NPSM 3 8 M16x1 5 367563 12 Earthing cable compl 236219 13 Molykote DX grease 9992616 Tightening torque Air motor Material pump 25 Nm 18 Ibft Tightening torque pos 6 160 Nm 118 Ibft 200 Nm 148 Ibft Tightening torque pos 9 100 Nm 74 Ibft PUMA PUMA PUMA PUMA 15 150 15 150 21 110 21 110 PE TG PE T PE TG PE L Item Description No No No No 1 Piston pump 368114 368115 2319960 2319953 2 Material pump 368071 368073 368077 368079 3 Air motor 367083 4 Spring 367530 5 Coupling 367579 6 Double nipple M36x2 G 1 368958 7 Sealing ring 9974110 8 Sealing ring 9925024 9 Double nipple G 3 8 NPSM 3 8
69. ious injury and serious material damage This line warns of the hazard Possible consequences of failing to observe the warning instructions The signal word points out the hazard level SIHL 0100 GB The measures for preventing the hazard and its consequences Warning possible danger Non observance can result A WARNING in death serious injury and serious material damage This line warns of the hazard Possible consequences of failing to observe the warning instructions The signal word points out the hazard level The measures for preventing the hazard and its consequences SIHI 0103 GB Caution a possibly hazardous situation Non observance can result in minor injury no This line warns of the hazard NI Possible consequences of failing to observe the warning instructions The signal word points out the hazard level SIHI 0101 7 The measures for preventing the hazard and its consequences Caution a possibly hazardous situation Non observance can cause material damage SIHI_0102_GB CAUTION This line warns of the hazard Possible consequences of failing to observe the warning instructions The signal word points out the hazard level The measures for preventing the hazard and its consequences Note provide information on particular characteristics and how to proceed EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 2 GENERAL SA
70. maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center Before all work on the unit and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work WILDCAT PUMA PUMA LEOPARD LEOPARD Spare parts list 80mm 100mm 8100mm 150mm 150mm Air motor H75mm H75mm H150mm H75mm H150mm 3 1inch 4inch 4inch 6inch 6inch S3inch S3inch S6inch S3inch S6inch Item K Description Qty No Qty No Qty No Qty No Qty No 1 Air motor 366080 367080 367083 368080 368081 2 Flange 1 367316 1 367316 1 367316 1 368316 1 368316 3 Piston rod 1 367302 1 367302 1 367402 1 368302 1 368402 4 Cylinder rod 1 366303 1 367303 1 367403 1 368303 1 368403 5 Compressed air pipe 1 367304 1 367304 1 367404 1 368304 1 368404 6 Control air pipe 1 367305 1 367305 1 367405 1 367305 1 367405 8 Stopper 2 367307 2 367307 2 367307 2 367307 2 367307 9 ex Seal outlet 2 1414 06 2 1414 06 2 L414 06C 2 1423 06 2 L423 06 10 Connection piece 1 367309 1 367309 1 367309 1 368309 1 368309 11 Sound
71. ngs 15 4 3 3 Technical data 16 4 3 3 1 Technical data for Wildcat and Puma 16 4 3 3 2 Measurements and connections for Wildcat and Puma 17 4 3 3 3 Technical data for Leopard and Jaguar 18 4 3 3 4 Measurements and connections for Leopard and Jaguar 19 4 3 4 Flow volume 20 4 3 5 Performance diagrams 20 44 Function 26 4 4 1 Pump 26 4 4 0 Pressure regulator 27 EDITION 05 2011 PART DOC367851 OPERATING MANUAL Contents 443 High pressure filter Option 4 4 3 1 Standard HP filter Option 4 4 3 2 Filter relief combination Option 5 STARTING UP AND OPERATING 5 1 Installation and connection 5 1 1 Earthing 5 2 Start up 5 2 1 Safety instructions 5 22 Filling separating fluid 5 2 3 Basiccleaning 5 24 Filling with working material 5 3 Work 5 3 1 Spraying 5 3 2 Breaks in work 5 3 3 Dismantling and cleaning 5 4 Storing for longer periods of time 6 FAULT LOCATION MAINTENANCE AND REPAIR 6 1 Trouble shooting and solution 6 2 Maintenance 7 ACCESSORIES 7 1 Accessories for Wildcat and Puma Pumps 7 2 Accessories for Leopard and Jaguar Pumps 8 SPARE PARTS 8 1 How to order spare parts 8 2 Overview Modules 8 3 Air motors 8 3 1 Air motors Wildcat Puma Leopard 8 3 2 Regulator for air motors Wildcat Puma and Leopard 8 3 3 Air motor Jaguar 8 3 4 Regulator for Jaguar 8 4 Material pump 8 4 1 Material pump 40 cm 84 2 Material pumps 70 cm 8 43 Material pump 110 cm 8 4 4 Material pumps 150 cm 8 5 Filter relief
72. nts Earth the workpieces being painted Earthing schema example Conveyor Work piece Spraying stand B_00304 Floor conductive 30 EDITION 05 2011 PART DOC367851 40 cm 150 cm A OPERATING MANUAL 1 1 WAWUNER Cable cross sections Pump 4 mm AWG11 Paint container 6 mm AWG10 Conveyor 16 mm AWG5 Spray booth 16 mm AWG5 Spraying stand 16 mm AWG5 Procedure 1 Screw on earthing cable with eye 2 Clamp the earthing cable clip to a earth connection on site 3 Earth the material paint container to a local earth connection 4 Earth the other parts of the system to a local earth connection B 00204 31 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 5 2 START UP 5 2 1 SAFETY INSTRUCTIONS Every time before starting up the following points should be observed as laid down in the operating instructions That it is possible to observe the safety regulations in chapter 2 The starting up procedure has been carried out properly NWARNING High pressure spray jet Danger to life from injecting paint or solvent Never reach into the spray jet Never point the spray gun at people Consulta doctor immediately in the event of skin injuries caused by paint or solvent Inform the doctor about the paint or solvent used Never seal defective high pressure parts instead relieve the pressure from them and re
73. o Qty No No Qty No Qty No 51 Hexagon nut 1 9910101 1 9910101 1 9910101 1 9910605 1 9910605 52 3 9920106 3 9920106 3 9920106 3 9920106 3 9920106 53 1 9920107 1 9920107 1 9920107 2 9920110 2 9920110 54 Screw 5 5 2 9907126 2 9907126 2 9907126 3 9907125 3 9907125 55 head screw 3 9900325 3 9900325 3 9900325 3 9900313 3 9900313 M6x16 56 Washer 3 9920103 3 9920103 3 9920103 3 9920102 3 9920102 57 ex 1 19970149 58 Base 1 19952668 1 9952668 1 9952668 1 9952668 1 9952668 59 Clamping strap 1 9952667 1 9952667 1 9952667 1 9952667 1 9952667 60 Cap head screw 1 9900701 1 9900701 1 9900701 1 9900701 1 9900701 61 Spring washer 1 9921505 1 9921505 1 9921505 1 9921505 1 9921505 62 Cap head screw 4 9900316 4 9900316 4 9900316 4 9906011 4 9906011 63 1 19974086 1 9974086 1 9974086 1 9974086 1 9974086 64 O ring 1 13055026 1 3055026 1 3055026 1 3055026 1 3055026 65 O ring 2 9974105 2 9974105 2 9974105 2 9974102 2 9974102 66 Seal ring 2 9970149 2 9970149 3 9970149 2 9970148 2 9970148 67 Pressure gauge 1 9998677 1 9998677 1 9998677 1 9998725 1 9998725 69 Pin 1 9998718 1 9998718 1 9998718 1 9998718 1 9998718 70 Plug in nipple 1 9998810 1 9998810 1 9998810 1 9998813 1 9998813 71
74. owing components of a safe working environment are available Material air hoses adapted to the working pressure Personal safety equipment breathing and skin protection Ensure that there are no ignition sources such as naked flame glowing wires or hot surfaces in the vicinity Do not smoke 2 2 SAFETY INSTRUCTIONS FOR STAFF instructions and the warning instructions Always follow local regulations concerning occupational safety and accident prevention Always follow the information in these instructions particularly the general safety EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 2 2 1 SAFE HANDLING OF WAGNER SPRAY UNITS The spray jet is under pressure and can cause dangerous injuries Avoid injection of paint or cleaning agents Never point the spray gun at people Never reach into the spray jet Before all work on the unit in the event of work interruptions and functional faults Switch off the energy compressed air supply Secure the spray gun against actuation Relieve the pressure from the spray gun and unit By functional faults Identify and correct the problem proceed as described in chapter Trouble shooting In the event of skin injuries caused by paint or cleaning agents Note down the paint or cleaning agent that you have been using Consult a doctor immediately Avoid danger of injury through recoil forces Ensure that
75. pare parts and accessories c p i EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATINGMANUL 1 WAGNER 2 4 USEIN AN EXPLOSION HAZARD AREA 2 4 1 CORRECT USE The unit is suitable for working liquid materials in accordance with the classification into explosion classes 2 4 2 EXPLOSION PROTECTION IDENTIFICATION As defined in the Directive 94 9 EC ATEX 95 the unit is suitable for use in areas where there is an explosion hazard C II 2G IIB c T3 X CE Communaut s Europ ennes Ex Symbol for explosion protection I Unit class 11 2 Category 2 Zone 1 G Ex atmosphere gas IIB Explosion group Constructional security T3 Temperature class maximum surface temperature 200 C 392 F X Special Notes see chapter 2 4 3 2 4 3 IDENTIFICATION MARK X Maximum surface temperature The maximum surface temperature of the piston pump can be reached if it runs dry Ensure that the piston pump is filled with sufficient working or cleaning medium Ensure that the separating fluid container is filled with sufficient separating fluid Ignition temperature of the coating material Ensure that the ignition temperature of the coating material is above the maximum surface temperature Ambient temperature The permissible ambient temperature is 5 C to 60 41 C to 140 F Medium supporting atomizing atomize the material use only weakly oxidizing gases e g ai
76. piece 369309 11 1 Sound absorber 369310 12 1 Cover 369905 13 4 1 Filter compressed air 369313 14 1 Filter control air 367314 15 1 Cylinder cover 369412 16 1 Shoulder screw 369318 17 1 Sound absorbing mat 369906 18 2 Spring plug 369320 19 1 Distributor 369321 20 1 Pressure regulator A25R 1 9999452 21 1 Angle ball valve compl 369061 22 2 Connection piece 369322 Wearing parts Included in service set 62 EDITION 05 2011 PART DOC367851 40 cm 150 cm A OPERATING MANUAL 1 1 wWAGNER 83 40 Nm 30 Ibft 140 Nm 103 Ibft 107 84 11 33 88 Do not dismount the piston 94 Pressure regulator 105 Detail see paragraph 8 3 4 63 EDITION 05 2011 PART DOC367851 OPERATING MANUAL JAGUAR Spare parts list 9220 Air motor JAGUAR H150mm e8 7inch S6inch Iem K Qty Description No 23 1 Filter location 367324 25 1 Throttle 367325 28 6 O ring 9974 143 29 2 Rod seal 9974217 30 2 Pilot valve 369290 31 1 Spool and sleeve assy 369907 32 1 Permaglide bushing 9962019 33 1 Piston 9 369385 34 x 1 Sealing wiper ring 9974125 35 1 Safety valve 368286 36 9 x 2 O ring 9974133 37 x 2 O ring 9971056 39 x 2 O ring 9974089 40 x 2 O ring 9974132 41 x 4 O
77. place NWARNING Toxic and or flammable vapor mixtures Risk of poisoning and burns Operate the unit in a spraying booth approved for the working materials or Operate the unit on an appropriate spraying wall with the ventilation extraction switched on Observe national and local regulations for the outgoing air speed NWARNING Gas mixtures can explode if there is an incompletely filled pump Danger to life from flying parts Ensure that the pump and suction system are always completely filled with cleaning agent or working medium Do not spray the unit empty after cleaning SIHI 0025 GB 32 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING WAGNER Before every start up the following points should be observed as laid down in the operating manual Secure gun with safety catch Check the permissible pressures Check all connections for leaks Check hose for damage It should be ensured that the unit is in the following state before carrying out any work on it The pressure should be released from the pump and high pressure hose with gun The gun should be secured with safety catch 2 The air supply should be interrupted Emergency Stop In the case of unforeseen occurrences the ball valve 2 should be closed immediately and The return valve 3 opened 5 2 2 FILLING SEPARATING FLUID CAUTION Piston pump dry run
78. r Mechanical sparks can form if the unit comes into contact with metal In an explosive atmosphere Do not knock or push the unit against steel or rusty iron Donot drop the unit Useonly tools that are made of a permitted material EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER Surface spraying electrostatic Do not spray unit parts with electrostatic e g electrostatic spray gun Cleaning If there are deposits on the surfaces the unit may form electrostatic charges Flames or 4 gt sparks can form ifthere is a discharge w Remove deposits from the surfaces to maintain conductivity Use only a damp cloth to clean the unit 10 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 3 GUARANTEE AND CONFORMITY DECLARATIONS 3 1 IMPORTANT NOTES ON PRODUCT LIABILITY As a result of an EC regulation effective as from January 1 1990 the manufacturer shall only be liable for his product if all parts come from him or are approved by him and if the devices are properly fitted operated and maintained If other makes of accessory and spare parts are used the manufacturer s liability could be fully or partially null and void The usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed 3 2 GUARANTEE CLAIM Full guarantee is provided for this device We will at our discretion repair or
79. replace free of charge all parts which within 36 months in single shift 18 months in 2 shift or 9 months in 3 shift operation from date of receipt by the Purchaser are found to be wholly or substantially unusable due to causes prior to the sale in particular faulty design defective materials or poor workmanship The type of guarantee provided is such that the device or individual components of the device are either replaced or repaired as we think fit The resulting costs in particular ship ping charges road tolls labour and material costs will be borne by us except where these costs are increased due to the subsequent shipment of the unit to a location other than the address of the purchaser We do not provide guarantee for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty installation or commissioning by the purchaser or a third party normal wear negligent handling defective maintenance unsuitable coating products substitute materials and the action of chemical electro chemical or electrical agents except when the damage is attributable to us Abrasive coating products such as red lead emulsions glazes liquid abrasives zinc dust paints and similar reduce the service life of valves packings spray guns nozzles cylinders pistons etc Signs of wear and tear due to such causes are not covered by this guarantee Components that have not been manufactured by WAGNER are subject to
80. rew 368506 7 1 Ball guide inlet 368507 8 1 Connection flange 368501 9 1 Valve seat inlet 368509 10 1 Valve seat outlet 368510 11 1 Snap ring flange 368511 12 2 Snap ring half 368512 13 1 Securing ring 368513 16 1 Support ring 368516 17 1 Compression ring 367519 18 1 Support ring 368518 19 1 Compression ring 368519 100 Packing PE TG compl small 367991 101 Packing PE T compl small 367992 1029 Packing PE L compl small 367993 Wearing parts Included in service set Special accessory 70 EDITION 05 2011 OPERATING MANUAL 52 20 100 25 Nm a 21 101 18 Ibft a 20 102 21 60 gt 22 103 n 23 104 EE 22 105 e 23 PART NO DOC367851 WAGNER B_01269 10 e 61 70 Nm 12 1 5 60 5i 7 40 Nm 30 Ibft 27 D E Item 4 tighten to block manually Use a standard spanner only if it s necessary In this case use a spanner to counter on item 3 71 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm OPERATING MANUAL WACH R Spare parts list Material pump 70 70 cm 70 cm Item K Qty Description 20 2 Packing TG small 367522 i 20 2 Packing T small 367900 20 2 P
81. s Air motor 4 The air motor with its pneumatic reverse 1 does not require pneumatic oil The compressed air is fed to the motor over the air regulator 2 and the ball valve 3 The air motor is fitted with a safety valve The safety valve has been set and sealed at the factory With pressures over and above the permissible operating pressure the valve which is held with a spring automatically opens and releases the excess pressure NWARNING Overpressure Risk of injury from bursting components Never change the safety valve setting Material pump 9 The material pump has been designed as a piston pump with exchangeable ball valves The hard chrome plated pump piston runs in two fixed packings which are self adjusting by means of a pressure spring thus resulting in a long life span Between the air motor and material pump there is a separating fluid cup 7 for holding the separating fluid 26 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 4 4 2 PRESSURE REGULATOR Pressure regulator 2 Ball valve Pressure gauge Compressed air connection Filter pressure regulator AirCoat Option Qn Q N B_00206 Figure Pneumatic pump Puma 28 40 Airless Positions ball valve 1 Closed Operating pressure in the air motor will be vented control pressure is available 2 Closed The air motor can still be under pressure 3 Op
82. t Pump runs evenly however does not suck up material Union nut of the suction system is loose pump is taking in air Suction filter is clogged Tighten Clean filter Ball in suction or piston valve is sticking Clean with solvent if necessary vent device 37 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER Trouble shooting and solution Problem Cause Solution Pump runs when the gun Packings valves or pistons worn Replace parts is closed Air motor iced up A lot of condensation water inthe Install a water separator air supply If the problem is not listed above consult your WAGNER Service Center 6 2 MAINTENANCE NWARNING Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the chapter Spare parts catalog Before all work on the unit and in the event of work interruptions Disconnect the control unit from the mains Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work 1 Checkthe level of separating fluid in the separating fluid cup every day and top up if necessary 2 Checkandclean the high pressure filter ev
83. ucing double nipple with 367556 2x 60 G3 8 NPSM3 8 13 Upper hopper set 5 1 1 3 gal 367045 14 Suction elbow for pos 13 366950 15 Filter DN 25 mm ID 1 inch 250245 MW 0 8 mm M28x1 5 16 Filter DN 25 mm ID 1 inch 250243 MW 1 25 mm M28x1 5 17 Filter DN 25 mm ID 1 inch 344341 MW 1 0 mm M28x1 5 18 Filter DN 13 mm ID 0 5 inch 250244 MW 0 8 mm M15x1 19 Suction filter bag MW 0 3 mm 97531 20 Barrel suction pipe 115175 DN 25 mm ID 1 inch 21 Suction hose flexible 367140 DN 25 mm ID 1 inch 22 Extension hose 115285 DN 25 mm ID 1 inch Wearing part 39 EDITION 05 2011 OPERATING MANUAL B_02762 PART NO DOC367851 WAGNER 40 EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 2l 28 50 51 41 47 A LES 25 26 29 Nom 2 HR 39 3536 _ J 35 36 T 30 57 58 59 57 58 59 M AirCoat 38 31 Ba 53 MM 7 37 60 61 62 52 42 ia 43 43 180 44 E 0 8 tt n NY M M w 14 17 15 16 19 MW1 0 MWO 8 MW1 25 MWO 3 17 15 16 19 MW1 0 MWO 8 1 25 MWO 3 0 8 02761 41 EDITION 05 2011 OPERATING MANUAL List Accessories PART NO DOC367851 WAGNER WILDCAT 10 70 WILDCAT 18 40 PUMA 28 40 PUMA 15 70 PUMA 21 110 PUMA 15 150 Pos K Description No No No No No
84. xagon screw 9900157 56 3 Threaded bolt 368533 57 3 Ball guide for high viscosity materials 369926 60 Grease Mobilux EP 2 9998808 61 Anti sieze paste 9992609 62 Molykote DX paste 9992616 1 Service Set PE TG 368997 1 Service Set PE T 2304930 1 Service Set PE L 2319924 Wearing parts Included in service set Special accessory 75 WAGNER EDITION 05 2011 PART NO DOC367851 OPERATING MANUAL 8 4 4 MATERIAL PUMPS 150 CM NWARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center Before all work on the unit and in the event of work interruptions Switch off the energy compressed air supply Relieve the pressure from the spray gun and unit Secure the spray gun against actuation Observe the operating and service instructions when carrying out all work Spare parts list Material pump 150 cm 150 cm 150 cm PE TG PE L PE T Item Qty Description No No No 1 1 Material pump 368071 368072 368073 2 1 Tube 368552 3 1 Cylinder 368553 4 1 Inlet housing 368554 5 1 Piston 368555 6 1 Valve screw 368506 7 k 1 Ball guide inlet 368507 8 1 Connection flange 368551 9 1 Valveseat inlet 368509 10 1 Valve seat outlet 368510 11 1 Snap ring
85. you have a firm footing when operating the spray gun Only hold the spray gun briefly in any one position 2 2 2 EARTH THE UNIT Depending on the electrostatic charge and the flow speed of the spray an electrostatic charge may occur in the equipment This could cause a spark or flame on discharging Ensure that the unit is earthed for every spraying operation Earth the work pieces being painted Ensure that all persons inside the working area are earthed e g that they are wearing derivable shoes When spraying wear derivable gloves to earth yourself via the spray gun handle 2 2 3 PAINT HOSES Ensure that the hose material is chemically resistant to the sprayed materials Ensure that the material hose is suitable for the pressure generated in the unit Ensure that the following information is visible on the high pressure hose Manufacturer Permissible operating overpressure Date of manufacture The electrical resistance of the complete high pressure hose must be less than 1 MOhm EDITION 05 2011 PART NO DOC367851 40 cm 150 cm A OPERATING MANUAL WAGNER 2 2 4 CLEANING De energize the unit electrically Disconnect the pneumatic supply line Relieve the pressure from the unit Ensure that the flash point of the cleaning agent is at least 5 K above the ambient temperature To clean use only solvent free cloths and brushes Never use hard objects or spray on cl

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