User Manual Insitu Riser 5 1/8 ID 9 - 4 Box x Pin 8FT
Contents
1. A Phue Unit 17 Denmore Industrial Estate Denmore Road Bridge of Don Aberdeen AB23 8JW User Manual Insitu Riser 5 1 8 ID 9 4 Box x Pin SFT This Manual Covers the Following Part Numbers 110 4873 HVO OPS 4873 Rev User Manual QPhuel Insitu Riser OIL TOOLS Table of Contents FEET re i EEE EEE tee il 1 OUO a er eelles 1 LI SSE EEE 1 2 FANN re 1 2 Technical Specifications 2 3 Technica DESENPION varsam 3 3 1 CO SE EE 3 2 TOPO a VO SU a a 5 D NVE 6 M AO E te eee ee ae ee T 7 7 EU EEE EE 7 4 2 Making Up the Riser RL 7 4 3 Breaking the connection 7 4 4 Replacing the Saver Sub 8 4 5 Replacing the Isolation Valve Assembly 8 0 PN 9 A MBN SOD EEE 10 0 PO TJOD a ene ee eee ee eee eee ene 10 5 MENN 11 S ON 11 SEE 6 61210 gt ME ET 11 JOE EEE EE 12 9 4 REU SOPO COUTO ann ane cet 12 5 5 Maintenance Record Sheet 13 JE I ee oo 15 7 Parts List and DrAWINGS cccceeecceeeeceeceeeeeeeeeeeeeseeeeseeeeeeeeseesseeeeaeeens 16 EE o EE EE EN EE 18 Table 1 Technical Data 2 Table 2 Maintenance Record 14 Table TESE Parts AIS saancersemanttetaceecees 16 Table 4 RDK 4873 HVO rmmnrnnnnnonrrnnnernnnnnnrnnrnnnnennnnnnnennrnnnnennnnnnsennnnnnennnnnsnsenn 18 Table 5 Supporting Equipment 18 QUES TR SES AE EET E Eero rer iii HUE TIS SERRE rr ENE 2 Fe NT NN 5 Figure 4 Isolation Valve and Protector rarrrnnrnnnnernnnnranernnnrnnnennnnrnnennnnennnen 62. Oil Tools Ltd It is recommended that sufficient quantities of the following spares be maintained to ensure that the equipment is always available when required Elastomeric spares are supplied in Viton material as standard Many other materials are available please specify when ordering RDK 4873 HV0 REDRESS KIT FOR 9 4 INSITUE RISER Rev A Es 190 2823 PEK VALVE SEAT 801 0108 V90 O Ring B S Size 108 801 0119 V90 O Ring B S Size 119 801 0361 V90 O Ring B S Size 361 801 0438 V90 O Ring B S Size 438 Table 4 RDK 4873 HVO 7 1 1 Individual Items Individual items may be ordered as required using the part number specified Note O Rings conform to industry standards and may be substituted with those from other suppliers at the sole risk of the user 7 1 2 Supporting Equipment The following test fixtures are available for order directly from Phuel Oil Tools Ltd PartNo 205 2105 480 Blank Test Sub Item Description 111 3482 HVO Riser Manifold Spreader Beam Lift Cap 9 4 x 6 5 Tonne Table 5 Supporting Equipment OPS 4873 Rev A 18
3. in when wanting to isolate from the well pressure in the event of a O Ring failure The Circlip prevents the full removal of the Valve Figure 4 Isolation Valve and Protector Valve Peek Seat OPS 4873 Rev 6 User Manual QPhuel Insitu Riser OIL TOOLS Operation All operations to be carried out by suitably qualified and competent personnel 3 4 Lifting Thread protectors should always be fitted when lifting or moving the Riser 3 4 1 Vertical The Riser should be lifted with a suitable Lifting Clamp or Cap that is rated for the total lifting load Following the instructions for the Clamp or Cap being used If practical leave the Thread Protectors fitted until ready to make up the connections 3 4 2 Horizontal Suitable Slings can be wrapped around either end of the Riser to allow horizontal lifting for means of transportation or fitting Always pay attention to the centre of gravity and do not continue to lift if the Riser is not sitting horizontal as it might slip through the Slings 3 5 Making Up the Riser e With the Riser hanging vertically above the mating connection remove the Thread Protectors of both ends e Set the Safe lok Collar to the high position ready for stabbing in e Inspect the O Ring for any signs of damage and apply grease if required e Inspect the mating bore and thread for any signs of damage or debris and clean and grease if necessary e Lower the connection and centra
4. the maintenance record sheet is completed OPS 4873 Rev A 15 User Manual QPhuel Insitu Riser OIL TOOLS 6 Parts List and Drawings Note Thread protectors items 98 and 99 not shown on Assembly Drawing 110 4873 HVO INSITUE RISER 9 4 QU 8FT LONG 1 RISER TUBE 72 6 LONG X 5 125 ID TOP SUB 9 WITH CLAMP GROOVE 1 NO Rev 110 2329 3A4 STOP PIN 190 2823 PEK VALVE SEAT LE 0 110 2979 316 VALVE En 110 3571 N66 FITTING PROTECTOR FOR 8 68 OD En 18 Lai 1 2 801 0108 V90 O Ring B S Size 108 801 0119 V90 O Ring B S Size 119 1 801 0361 V90 O Ring B S Size 361 1 1 1 Kl LE EE Ka KA KN Ka EN kJ ER ES 1 801 0438 V90 O Ring B S Size 438 SHC 0583 3A4 Soc Hd Cap 1 2 UNG Length 3 4 in WNL 0580 316 WASHER NORDLOCK M12 O gt 1 NJ 9 190 1758 416 JAFO Plug PLAA3124010A j 99 8 MALE PROTECTOR DW 9 4 ACME 1 FEMALE PROTECTOR DW 9 4 ACME Er Table 3 Insitu Riser Parts List A ty 1 1 1 1 1 1 1 1 1 1 0 1 1 1 OPS 4873 Rev A 16 User Manual uel Insitu Riser OIL TOOLS 99 65 96 00 8 00 ft 6 50 i es SANT ae p LO 9 00 4 ACME ATTACH BAND HERE C LLII DETAIL B DETAIL C DETAIL A Figure 7 Insitu Riser Assembly OPS 4873 Rev A 17 User Manual QPhuel Insitu Riser OIL TOOLS 7 Spares Use only spares supplied or approved by Phuel
5. Figure 6 Insitu Riser Assembly cccccecccscecseeccseeeceeeseueeceeceueeseeeseeesaees 17 OPS 4873 Rev A User Manual IQ Phuel Insitu Riser OIL TOOLS Revision History Issue Release Date Rev A 08 Aug 12 Initial Issue OPS 4873 Rev User Manual Phuel Insitu Riser OIL TOOLS Safety WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded All personnel involved in pressure testing must be formally trained competent and utilising the appropriate PPE Safe Lok devices where used should be checked for positional security to avoid unnecessary movement of the collar Ensure the identification band plate is fitted and is displaying the correct information as per the Tag Sheet Index This equipment and the equipment it is attached to is heavy never position yourself below a suspended load Finger Glove and loose clothing trap area Care to be taken to avoid trapping fingers gloves and loose clothing during stabbing procedure Figure 1 Riser Safety OPS 4873 Rev lil User Manual QPhuel Insitu Riser OIL TOOLS 1 Introduction 1 1 General The Phuel Insitu
6. Riser Lubricator is a pressure containing cylinder used when performing wireline operations lis purpose is to allow the Wireline Tool String to be raised above the Wellhead Valve allowing entry and exit from the well bore To save further stack up and an extra piece of equipment the functionality of the Quick Test Sub Insitue Sub is incorporated into the Bottom Sub The Riser body is constructed in three pieces with a metal to metal ACME sealing connection backed by an O Ring The end connections are Otis type with the Phuel safe ok features incorporated as standard This user manual serves as an introduction to the equipment and contains the relevant specifications operation planning and maintenance instructions parts list and drawings 1 2 Product Identification Phuel products are identified by a unique serial number that facilitates full product traceability Each product is supplied with a documentation pack that contains product certification and material inspection reports The serial number is always etched on the surface of the product but can sometimes be difficult to find or read after painting A stainless steel band secures the nameplate tag that is stamped with the information shown This tag should be located in the first instance to ensure that this manual refers to the correct equipment A customer identification number is also included to allow the customer to track the asset in their system Phuel Oil Tools Ltd Desc
7. dvantages when available e Ensure that all tools and equipment are in good condition and are suitable for the intended use e Clear up any fluid spills immediately to avoid slips 4 4 Redress Procedure Figure 5 ATP 4873 HVO OPS 4873 Rev A 12 User Manual Insitu Riser OPS 4873 Rev A 13 User Manual Puel Insitu Riser Maintenance Record Sheet Date Type of Performed Performed Maintenance B B Table 2 Maintenance Record OPS 4873 Rev A 14 User Manual OIL TOOLS QPhuel Insitu Riser 5 Testing All testing is to be carried out in the designated test area and by suitably qualified and competent personnel WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force On completion of reassembly fit the appropriate Test Caps to either end of the Wire Gripper Ensure Isolation Valve is open Fill with test fluid and bleed off any air in the system Apply a pressure of 500 psi and ensure pressure holds for a minimum of 10 minutes Increase pressure to Maximum Working Pressure allow to stabilise and maintain this pressure for 15 minutes ensuring there are no apparent leaks Bleed off pressure drain test fluid and dry Remove Test Caps and Plug Apply coating of de watering solution to protect the bore and threads Fit Thread Protectors On completion of all maintenance ensure
8. e Job Ensure Thread Protectors are fitted Check maintenance record sheet and ensure the equipment has been maintained by competent personnel Check all certification is in date Confirm information Tag is fitted and correct Ensure equipment is suitable for the maximum working pressures and services involved Ensure O Ring is seated correctly and there are no signs of damage OPS 4873 Rev A 9 User Manual QPhuel Insitu Riser OIL TOOLS Ensure threads are clean Inspect for signs of damage Pressure test to the maximum well pressure Ensure all connections are tight and that the test port is tightly fitted Ensure that spare O Rings are available and sent with the equipment Ensure Isolation Valve is moving freely 3 11 During Job e Ensure Collar is fully down Remembering the maximum 14 turn back off e Avoid excessive movement of the Riser String 3 12Post Job e Inspect for signs of damage especially to O Rings and threads e Ensure threads are clean e Ensure Thread Protectors are fitted OPS 4873 Rev A 10 User Manual QPhuel Insitu Riser OIL TOOLS 4 Maintenance All maintenance to be carried out by suitably qualified and competent personnel 4 1 Introduction Regular maintenance of the equipment using Phuel redress kits or Phuel approved parts is essential to its continued safe operation Ensure that the pre and post job operating procedures are followed and that maintenance records are
9. kept 4 2 Schedule The maintenance schedule may be governed by international or company standards and the following is considered to be the minimum requirements 4 2 1 Pre amp Post Job Refer to Section 3 10 and Section O for details 4 2 2 Yearly e Disassemble Riser see Error Reference source not found clean and degrease all components e Inspect the condition of all sealing surfaces and surface coatings Re coat threads and sealing surfaces if necessary If in doubt contact Phuel Oil Tools Ltd Replace all elastomeric seals with items from redress kit Regrease components Re assemble see Error Reference source not found Pressure test to maximum working pressure in accordance to testing procedure see 5 e Inspect paint work and repair as necessary 4 2 3 Five Yearly e Yearly Maintenance plus the following e Carry out surface NDE on all component threads and damaged surfaces e Pressure test to maximum working pressure witnessed by certifying authority where applicable e Repaint OPS 4873 Rev A 11 User Manual QPhuel Insitu Riser OIL TOOLS 4 3 Safety e Many of the components are heavy and should not be lifted without lifting aids e Ensure all pressure testing is carried out in the appropriate testing area by suitably qualified personnel e Wear appropriate personal protective equipment e Do not over exert yourself while using torque wrenches Use appropriate mechanical a
10. lise to ensure that the O Ring is not loaded on one side Ensure that the Riser is fully engaged e Lower the Collar and make up Remembering the maximum 14 turn back off e Store the Thread Protectors in a safe place for use later 3 6 Breaking the connection e Ensure that all pressure is bled off The free movement of the Collar is an indication of this e Unscrew the Collar fully e Lift the collar and ensure the Stop Pins pass through the gaps in the raised shoulder rotate the Collar 45 and lower gently into the grooved OPS 4873 Rev A 7 User Manual OIL TOOLS QPhuel Insitu Riser area of the shoulder Release the weight of the Collar and ensure that it is Supported correctly Lift up the Riser to break the connection Visually inspect the O Ring and male end to make sure that no damage has occurred Report if necessary Fit the Thread Protector to the Bottom of the Riser at this time to prevent damage when moving To do this the Safe Lok Collar must be set to the low position Fit the Thread Protector to the other thread unless a lifting cap is being used 3 7 Replacing the Saver Sub It is not expected that the Saver Sub would need to be replaced during normal operations but if damage occurs to a pressure fitting or a leak is found during pressure testing then this procedure should be followed Ensure that the pressure is bled off Do not remove the pressure fittings at this time as they can be used to provide gri
11. nd then start turning clockwise to make up the Collar to the Box Thread Tighten the Collar down all the way down Then back off maximum 1 4 turn OPS 4873 Rev User Manual Insitu Riser Phu 3 1 3 Breaking the Safe Lok Collar Unscrew the collar completely Lift the Collar up ensure the Stop Pins go through the gaps in the raised shoulder Rotate the collar 45 and lower gently so that the Pins rest in the grooved portion of the raised shoulder The connection can now be separated without any risk of dropping the collar 3 2 Test Port Saver Sub User Manual Insitu Riser The Saver Sub provides the ability to change a damaged pressure fitting without repairing or replacing a major component The Saver Sub has an 2 NPT and is held in place by two Socket Head Cap Screws and is sealed by means of an O Ring The Saver sub can be replaced with a blank version to avoid the need to fit a pressure blanking plug that would otherwise protrude from Riser assembly lt NPT Saver Sub Figure 3 NPT Saver Sub OPS 4873 RevA User Manual Ph huel Insitu Riser OIL TOOLS 3 3 Isolation Valve The Isolation Valve is located at the Test Port and consists of a metal cone seal that is energised against a replaceable Peek Seat by tightening the Valve with a 5 16 hexagonal key The Valve should be open i e screw backed out when testing between the O Rings and closed screwed
12. p to remove the Plug Remove the two Socket Head Cap Screws and Lock Washers If they appear unusually tight or difficult to move re check that the pressure has been removed Grip the pressure fitting and pull out the Saver Sub with a pulling and rocking motion If the pressure fitting has been removed already then two 4 20 UNC Screws not supplied can be used to jack out the Sub Inspect the O Ring for signs of damage and replace if necessary Inspect the seal bore for signs of damage and report if necessary If required remove the pressure fitting clean and inspect the pressure port To re fit the Sub apply grease to the O Ring and seal bore Push the Sub into the bore by hand as far as possible ensuring that the part is centralised in the bore Fit the Screws and Washers and tighten to drive the O Ring into the bore Make up each screw equally to ensure that the Sub does not become twisted Fully tighten the Screws 3 8 Replacing the Isolation Valve Assembly It is not expected that the Isolation Valve Sub would need to be replaced during normal operations but if damage occurs to a pressure fitting or a leak is found during pressure testing then this procedure should be followed Ensure that the pressure is bled off Remove any pressure fittings or gauges OPS 4873 Rev A 8 User Manual OIL TOOLS QPhuel Insitu Riser Remove the two Socket Head Cap Screws and Washers from the Protector and remove the Protector Remo
13. ription amp Size Customer ID No Phuel ID No MWP amp Service Test Date OPS 4873 Rev A 1 User Manual QPhuel Insitu Riser OIL TOOLS 2 Technical Specification Connections 9 QU Pin x Box NPT Length Ay A 99 99 65 2 53m 53m om mem Table 1 Technical Data Figure 2 Riser OPS 4873 Rev User Manual A Phuel Insitu Riser OIL TOOLS 3 Technical Description 3 1 Collar Safe Lok The Safe Collar Lok is designed to provide safe handling of the union Collars The following shows the sequence for correct operation 3 1 1 Preparing the Safe Lok Collar After removing the Thread Protector the Collar will be set in the lower position and must be moved to the high position before making up the connection With both hands raise the collar ensuring the Stop Pins go through the gaps in the raised shoulder Rotate the Collar through 45 and gently lower onto the raised shoulder Ensure Collar rests into the grooved areas OPS 4873 Rev 3 Phu 3 1 2 Making up the Safe Lok Collar Lift and stab the pin into the mating box and check that there are no signs of damage to the O Ring caused by being misaligned while stabbing in With both hands raise the Collar clear of the grooved area on the raised shoulder and rotate through 45 Lower the collar until it reaches the top of the threads Turn the collar anticlockwise until the start of the thread is found a
14. ve the two Socket Head Cap Screws and Lock Washers If they appear unusually tight or difficult to move re check that the pressure has been removed Grip the Isolation Valve assembly and pull out using a pulling and rocking motion If the assembly is difficult to remove then two 14 20 UNC screws not supplied can be used to jack out the Sub Inspect the O Ring for signs of damage and replace if necessary Inspect the seal bore for signs of damage and report if necessary Inspect the pressure port To re fit the assembly apply grease to the O Ring and seal bore Push the assembly into the bore by hand as far as possible ensuring that the part is centralised in the bore Fit the Screws and Washers and tighten to drive the O Ring into the bore Make up each screw equally to ensure that the assembly does not become twisted Fully tighten the Screws Refit the Protector 3 9 Testing Close the Isolation Valve by tightening the Valve 5 16 HEX as far as possible Apply 3000 psi pressure then open Isolation Valve and confirm there is a significant drop in pressure Apply pressure to the test line bleed off a few times to minimise the amount of trapped air Apply the test pressure of 1 2 x maximum expected well pressure and hold for 10 minutes No leaks acceptable If leaks occur then the joint will need to separate again and the O Rings changed Bleed off the pressure Close the Isolation Valve and detach the test hose 3 10 Pr
Download Pdf Manuals
Related Search