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1. 80 C MARSHALLTOWN IOWA USA P66 20 VDC Ex ia 5 lt 80 C 6 lt 75 C PER DWG GE42990 MFG LOCATION Ex d 5 lt 80 C T Ta lt 75 C HARFA Ex nC T5 Ta lt 80 C T6 Ta lt 75 C OC FISHER SERIAL INPUT 43 DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 Neither Emerson Emerson Process Management any of their affiliated entities assumes responsibility for the selection use maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Fisher FIELDVUE ValveLink PlantWeb THUM and Tri loop are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs
2. 3 Connect the control system output card positive wire current output to the LOOP screw terminal the terminal box Connect the control system output card negative or return wire to the LOOP screw terminal in the terminal box 4 As shown in figure 16 two ground terminals are available for connecting a safety ground earth ground or drain wire The safety ground is electrically identical to the earth ground Make connections to these terminals following national and local codes and plant standards 5 Replace and hand tighten the terminal box cap When the loop is ready for startup apply power to the control system output card A WARNING Personal injury or property damage caused by fire or explosion can result from the discharge of static electricity Connect 14 AWG 2 08 mm ground strap between the digital valve controller and earth ground when flammable or hazardous gases are present Refer to national and local codes and standards for grounding requirements To avoid static discharge from the plastic cover when flammable gases or dust are present do not rub or clean the cover with solvents To do so could result in a spark that may cause the flammable gases or dust to explode resulting in personal injury or property damage Clean with a mild detergent and water only Figure 16 Loop Connections Terminal Box SAFETY GROUND 39B3399 B Sheet 2 22 Quick Start Guide DVC6000 Digital Valve Controller
3. Average value 0 184 normal m hr 6 9 scfh Maximum Output CapacityG At 1 4 bar 20 psig supply pressure 10 0 normal m hr 375 scfh At 5 5 bar 80 psig supply pressure 29 5 normal m hr 1100 scfh Failure Modes Refer to figure 23 Independent Linearity 5 0 50 of output span Electromagnetic Compatibility Meets EN 61326 1 First Edition Immunity Industrial locations per Table 2 of the EN 61326 1 standard Performance is shown in table 9 below Emissions Class A ISM equipment rating Group 1 Class A continued Quick Start Guide 0102762 012 Table 8 Specifications continued Lightning and Surge Protection The degree of immunity to lightning is specified as Surge immunity in table 9 For additional surge protection commercially available transient protection devices can be used Vibration Testing Method Tested per ANSI ISA 75 13 01 Section 5 3 5 A resonant frequency search is performed on all three axes The instrument is subjected to the ISA specified 1 2 hour endurance test at each major resonance plus an additional two million cycles Input Impedance The input impedance of the DVC6000 active electronic circuit is not purely resistive For comparison to resistive load specifications an equivalent impedance of 550 ohms may be used This value corresponds to 11V 20 mA Operating Ambient Temperature Limits 2 40 to 85 C 40 to 185 F for most approved valve mounted instrument
4. The tuning sets suggested by the Setup Wizard are only recommended starting points After you finish setting up and calibrating the instrument run the Performance Tuner or use Stabilize Optimize Tuning to obtain optimum tuning Factory Defaults During basic setup the Setup Wizard will ask you if you want to use factory defaults If you select YES the Setup Wizard sets the setup parameters to the values listed in table 6 Yes is recommended for initial setup If you select NO the setup parameters listed in the table remain at their previous settings 28 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 Table 6 Factory Default Settings Setup Parameter Default Setting mA Analog Input Units Analog In Range High Analog In Range Low Control Mode Restart Control Mode Resume Last Self Test Shutdown All Failures Disabled Set Point Filter Time Filter Off Input Characteristic Linear Travel Limit High 125 Travel Limit Low 25 Travel Cutoff High 99 5 Travel Cutoff Set Point Rate 7 0 secs Set Point Rate Close 2 0 secs Polling Address 0 Aux Terminal Mode Aux Input Alert Command 3 Pressure Double acting actuators differential output pressure Single acting actuators actuator pressure 1 In firmware 2 thru 6 this parameter is labeled Minimum Opening Time In firmware 10 and below this parameter should be set to zero 0 2 In firmware 2 thru 6 this parameter is labeled Mini
5. Aluminum 3 5 kg 7 7 165 Stainless Steel 7 7 kg 17 lbs Remote Mounted Instruments DVC6005 Base Unit 4 1 kg 9 Ibs DVC6015 Feedback Unit 1 3 kg Quick Start Guide D102762X012 Cover Thermoplastic polyester Elastomers Nitrile standard Options Supply and output pressure gauges or B Tire valves Bl Integral mounted filter regulator Stainless steel housing module base and terminal box W Low bleed relay In line 10 micron air filter Safety Instrumented System SIS Solutions Safety Related Nuclear Applications W Natural Gas Certified Single Seal Device Feedback Assembly PTFE Sleeve Protective Kit for aluminum units in saltwater or particulate environments Declaration of SEP Fisher Controls International LLC declares this product to be in compliance with Article 3 paragraph ofthe Pressure Equipment Directive PED 97 23 EC It was designed and manufactured in accordance 2 9 Ib DVC6025 Feedback Unit 1 4 kg 3 1 Ibs DVC6035 Feedback Unit 0 9 kg 2 0 Ibs with Sound Engineering Practice SEP and cannot bear the CE marking related to PED compliance Construction Materials However the product may bear the CE marking to indicate compliance with other applicable European Community Directives Housing module base and terminal box 403600 low copper aluminum alloy NOTE Specialized instrument terms are defined in ISA Standard 51 1 Process Instrument Terminology 1 3 conductor shie
6. EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui THE CURRENT Imax or li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc or Uo AND THE CURRENT Isc or lo AND THE POWER Po DEFINED BY THE ASSOCIATED APPARATUS IN ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable AND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax or Ui gt VocorUo gt 5 PmaxorPizPo Ci Ccable lt Ca Li Lcable lt La INSTALLATION MUST ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE NFPA70 AND ANSI ISA RP12 6 01 MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN ONE OHM 6 LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTIONS IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE CSA APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURER S CONTROL DRAWING GE42818 Sheet 2 Rev E Sheet 8 Rev D Figure 25 Typical CSA FM Nameplate AMB CL DIV 1 GP BCD 5 6 CL DIV 2 GP ABCD 5 6 T5 Tamb 80 C FISHER CONTROLS INTL LLC TEMP feo
7. July 2013 0102762 012 HART Filter Depending on the control system you are using a HART filter may be needed to allow HART communication The HART filter is a passive device that is inserted in field wiring from the HART loop The filter is normally installed near the field wiring terminals of the control system I O see figure 17 Its purpose is to effectively isolate the control system output from modulated HART communication signals and raise the impedance of the control system to allow HART communication For more information on the description and use of the HART filter refer to the appropriate separate HART filter instruction manual To determine if your system requires a filter contact your Emerson Process Management sales office Figure 17 HART Filter Application NON HART BASED DCS I O HART FILTER 4 20 mA DIGITAL VALVE CONTROLLER VALVE Tx Tx A6188 1 23 DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 Installation Check List Mounting L Is the instrument correctly mounted on the actuator If not refer to appropriate mounting procedure and see installation instructions provided with the mounting kit Is the feedback linkage properly connected If not see installation instructions provided with the mounting kit Pneumatic Connections and Air Supply gt L Is the regulator correctly mounted If not perform one of the regulator mou
8. Remote Mount DVC6000 Instruments Refer to the quick start quide supplement Remote Mount Installation Guidelines D103421X012 or the DVC6000 digital valve controller instruction manual D102794X01 2 67CFR Filter Regulator 67CFR filter regulator when used with the DVC6000 digital valve controller can be mounted three ways Integral Mounted Regulator Refer to figure 12 Lubricate an O ring and insert it in the recess around the SUPPLY connection on the digital valve controller Attach the 67CFR filter regulator to the side of the digital valve controller Thread a 1 4 inch socket head pipe plug into the unused outlet on the filter regulator This is the standard method of mounting the filter regulator Figure 12 Mounting the Fisher 67CFR Regulator on a FIELDVUE DVC6000 Digital Valve Controller CAP SCREWS O RING 1 NOTE 1 gt APPLY LUBRICANT ws077 1 SUPPLY CONNECTION Yoke Mounted Regulator Mount the filter regulator with 2 cap screws to the pre drilled and tapped holes in the actuator yoke Thread a 1 4 inch socket head pipe plug into the unused outlet on the filter regulator No O ring is required Casing Mounted Regulator Use the separate 67CFR filter regulator casing mounting bracket provided with the filter regulator Attach the mounting bracket to the 67CFR and then attach this assembly to the actuator casing Thread a 1 4 inch socket head pipe plug into the unused outlet on the filter regulator No O ring
9. 68 ACTUATOR SHOWN Refer to figure 6 for parts locations Refer to the following guidelines when mounting on rotary actuators 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the pneumatic actuator releasing all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while working on the equipment 2 Ifa cam is not already installed on the actuator install the cam as described in the instructions included with the mounting kit 3 If a mounting plate is required fasten the mounting plate to the actuator 4 For applications that require remote venting a pipe away bracket kit is available Follow the instructions included with the kit to replace the existing mounting bracket on the digital valve controller with the pipe away bracket and to transfer the feedback parts from the existing mounting bracket to the pipe away bracket 5 Apply anti seize to the arm assembly pin as shown in figure 7 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 Figure 7 Locating Adjustment Arm Pin in Feedback Arm of a FIELDVUE DVC6020 Digital Valve Controller MOUNTING ADAPTER MOUNTING BIAS SPRING ERACKET A EM ARM ASSEMBLY PIN ARM ASSEMBLY FEEDBACK ARM ASS
10. 80 CL Il DIV 1 GP EFG T5 T6 CL Il DIV 2 GP FG T5 T6 CL Ill T6 Tamb 75 C MARSHALLTOWN IOWA USA Ex ia INTRINSICALLY SAFE MFG LOCATION TYPE 4X IP66 CL DIV 1 GP ABCDEFG 5 6 PER DWG GE42818 OR GE42819 30 VDC MAX T5 Tamb x 80 C T6 Tamb lt 75 C COMMUNICATION PROTOCOL 145 PSI MAX AN C AUTION W ARNINGS COVER TIGHT WHILE CIRCUITS ARE ALIVE APPROVED FACTORY SEALED eSUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY FISHER SEAL NOT REQUIRED 9 TO MANUAL FOR ADDITIONAL CAUTIONS WARNINGS SERIAL INPUT Nl o o fob QO GE56124 A 39 DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 Figure 26 FM Schematic HAZARDOUS LOCATION NON HAZARDOUS LOCATION N I CLASS I DIV 2 GROUPS A B C D DVC6010 DC6020 DVC6030 DVC6010S DC6020S DVC6030S Vmax 30 VDC Imax 226 mA FM APPROVED BARRIER Ci 5nF Li 0 55 mH Pi 1 4W 1 5 CLASS 1 11 DIV 1 GROUPS A B C D E F G 0 1 3 4 5 6 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS ASSOCIATED APPARATUS SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui THE CURRENT Imax or li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc or Uo AND THE CURRENT Isc or lo AND THE POWER Po DEFINED B
11. adjustment manual last value or default Manual adjustment is recommended for initial travel calibration 30 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 2 When prompted by the Field Communicator make the crossover adjustment by adjusting the current source until the feedback arm is 90 to the actuator stem as shown in figure 22 Figure 22 Crossover Point co ACTUATOR STEM TRAVEL SENSOR SHAFT mes 90 FO PITE 1 z ar n L FEEDBACK ARM ADJUSTMENT ARM 6536 1 3 The remainder of the auto calibration procedure is automatic After completing auto travel calibration the Field Communicator prompts you to place the instrument In Service and verify that the travel properly tracks the current source If the unit does not calibrate refer to table 7 for error messages and possible remedies If after completing setup and calibration the valve cycles or overshoots unstable or is unresponsive sluggish you can improve operation by selecting either Performance Tuner or Stabilize Optimize from the Guided Setup menu Table 7 Auto Calibrate Travel Error Messages Possible Problem and Remedy Input current mustexceed The analog input signal to the instrument must be greater than 3 8 mA Adjust the current output from the control system or 3 8 mA for calibration the current source to provide
12. area re classification DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 CSA No special conditions for safe use Refer to table 2 for approval information figure 24 for the CSA loop schematic and figure 25 for a typical CSA FM nameplate Table 2 Hazardous Area Classifications CSA Canada Certification Body Certification Obtained Entity Rating Temperature Code Enclosure Rating Ex ia Intrinsically Safe Vmax 30 VDC Class I II III Division 1 GP A B C D E F G per Imax 226 drawing GE42818 Ci 5 nF Natural Gas Approved Li 0 55 mH Pi 1 4W T5 Tamb lt 80 C Type 4X IP66 T6 Tamb lt 75 C Single Seal Device DVC60x0 Explosion proof DVC60x0S Class Division 1 GP B C D x 1 2 3 Natural Gas Approved Class Division 2 GP A B C D Class Division 1 GP E F G Class Division 2 GP F G Class Ill Natural Gas Approved T5 Tamb lt 80 C Type 4X IP66 T6 Tamb lt 75 C Single Seal Device T5 Tamb lt 80 C Type 4X IP66 T6 Tamb lt 75 C Single Seal Device FM Special Conditions of Safe Use 1 When product is used with natural gas as the pneumatic medium the maximum working pressure of the natural gas supply shall be limited to 145 psi 2 When product is used with natural gas as the pneumatic medium the product shall not be permitted in a Class Division 2 Group A B C D location without the proper venting installation as per the manufacturer s instruction manu
13. at least 4 0 mA Place Out Of Service and ensure Calibrate Protection The Instrument Mode must be Out of Service and the Protection must be None before the instrument can be calibrated is disabled before calib Calibration Aborted An end The problem may be one or the other of the following point was not reached 1 Thetuning set selected is too low and the valve does not reach an end point in the allotted time Press the Hot Key select Stabilize Optimize then Increase Response selects next higher tuning set 2 Thetuning set selected is too high valve operation is unstable and does not stay at an end point for the allotted time Press the Hot Key select Stabilize Optimize then Decrease Response selects next lower tuning set Invalid travel value Check Verify proper mounting by referring to the appropriate mounting instructions mounting and feedback arm adjustments and inst Verify instrument supply pressure by referring to the specifications in the appropriate actuator instruction manual supply press Then repeat Auto Calibration Making the crossover adjustment with the valve positioned at either end of its travel will also cause this message to appear Aborting due to response The instrument may have been taken out of service by a primary master Put the instrument into service with the primary code or device status master or cycle the power off and on 31 DVC6000 Digital Valve Controller Quick Start Guide July 2
14. most applications check with an Emerson Process Management field office and industry instrument air quality standards for use with corrosive air or if you are unsure about the amount of air filtration or filter maintenance A WARNING When using natural gas as the supply medium or for explosion proof applications the following warnings also apply Remove electrical power before removing the housing cap Personal injury or property damage from fire or explosion may result if power is not disconnected before removing the cap 18 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 e Remove electrical power before disconnecting any of the pneumatic connections e When disconnecting any of the pneumatic connections or any pressure retaining part natural gas will seep from the unit and any connected equipment into the surrounding atmosphere Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken Preventive measures may include but are not limited to one or more of the following ensuring adequate ventilation and the removal of any ignition sources e Ensure that the cover is correctly installed before putting this unit back into service Failure to do so could result in personal injury or property damage from fire or explosion The DVC6000 can be used with air or natural gas as the supply medium If using natu
15. or specifications of such products at any time without notice Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent ME4 4QZ UK Dubai United Arab Emirates Singapore 128461 Singapore www Fisher com EMERSON 2002 2013 Fisher Controls International LLC All rights reserved
16. that the above measures stay in effect while you work on the equipment 2 Attach the connector arm to the valve stem connector 3 Attach the mounting bracket to the digital valve controller housing DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 4 If valve travel exceeds 2 inches a feedback arm extension is attached to the existing 2 inch feedback arm Remove the existing bias spring from the 2 inch feedback arm Attach the feedback arm extension to the feedback arm as shown in figure 4 Figure 4 FIELDVUE DVC6010 Digital Valve Controller Mounted on Sliding Stem Actuators with 2 to 4 Inches Travel CAP SCREW FLANGED HEX NUT FEEDBACK ARM EXTENSION BIAS SPRING ADJUSTMENT ARM LOCK WASHER MACHINE SCREW FLAT HEAD HEX NUT FLANGED MACHINE SCREW x LOCK WASHER SHIELD MACHINE SCREW LOCK WASHER PLAIN WASHER HEX NUT CONNECTOR ARM 5 Mount the digital valve controller on the actuator as described in the mounting kit instructions 6 Set the position of the feedback arm on the digital valve controller to the no air position by inserting the alignment pin through the hole on the feedback arm as follows For air to open actuators i e the actuator stem retracts into the actuator casing or cylinder as air pressure to the casing or lower cylinder increases insert the alignment pin into the hole marked For this style actuator the feedback arm rotates countercloc
17. 013 D102762X012 Performance Tuner 1 1 2 Note The Performance Tuner is not available for instrument level AC or HC A WARNING During performance tuning the valve may move causing process fluid or pressure to be released To avoid personal injury and property damage caused by the release of process fluid or pressure isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid The Performance Tuner is used to optimize digital valve controller tuning It can be used on most sliding stem and rotary designs including Fisher and other manufacturers products Moreover because the Performance Tuner can detect internal instabilities before they become apparent in the travel response it can generally optimize tuning more effectively than manual tuning Typically the Performance Tuner takes 3 to 5 minutes to tune an instrument although tuning instruments mounted on larger actuators may take longer Access the Performance Tuner by selecting Performance Tuner from the Guided Setup menu Follow the prompts on the Field Communicator display to optimize digital valve controller tuning Stabilizing or Optimizing Valve Response 1 1 2 Note Stabilize Optimize is only available through the Guided Setup menu for instrument level HC A WARNING During Stabilize Optimize the valve may move causing process fluid or pressure to be released To avoid personal injury and property damage ca
18. 1 sheet 2 and 3 Rev B 41 DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 Figure 28 Typical ATEX Nameplates FISHER CONTROLS INTL LLC AMB TEMP ro 80 MARSHALLTOWN IOWA USA LCIE 02 6002 MFG LOCATION IP66 30 VDC ia T5 T6 Ga 145 PS Ex TXX C Da GE60774 A INSTALL PER DWG GE60771 97 COMMUNICATION PROTOCOL FISHER SERIAL INPUT No o e INTRINSICALLY SAFE LCIE 02ATEX amp 001X FISHER CONTROLS INTL LLC TEM NUM Ex d T5 Tamb 85 C T Tamb 80 C Gb 2 x ams x LOCATION 433 IP66 30 VDC MAX 145 PSI MAX HART Yy PROTOCOL e CE FISHER SERIAL INPUT FLAMEPROOF GG22174 A FISHER CONTROLS INTL LLCO e IP66 32VDC MAX 145 PSI MAX Ene UNTEN MARSHALLTOWN IOWA USA FISHER Ex nCnL 1 T5 Tamb 80 C T6 Tamb x 75 C MFG LOCATION 433 AMB TEMP TO 80 Ex tD A22 IP66 T85 C Tamb 80 C P tD A22 IP66 T80 C Tamb 75 C I3G amp D GE49646 DISCONNECT POWER BEFORE OPENING 16 FOUNDATION COMMUNICATION PROTOCOL INPUT TYPEn 42 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 Figure 29 IECEx Schematic HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia DVC6010 DC6020 DVC6030 DVC6010S DC6020S DVC6030S Vmax 30 VDC IECEx APPROVED BARRIER Imax 226mA Ci
19. 10S DC6020S DVC6030S Ui 30 VDC li 226 mA Ci 5nF ATEX APPROVED BARRIER Li 0 55 mH Pi 1 4W 1 NOTE1 3 4 NOTES ZONE 0 ZONE 20 Ex ia IIC Ex ia MAX T CODE TAMB SURFACE T AMB TEMP idi didi THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui THE CURRENT Imax or li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc or Uo AND THE CURRENT Isc or lo AND THE POWER Po DEFINED BY THE ASSOCIATED APPARATUS IN ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable AND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax or Ui gt VocorUo gt 5 PmaxorPizPo Ci Ccable lt Ca Li Lcable lt La INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTIONS IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE ATEX APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURER S CONTROL DRAWINGS GE6077
20. 5nF Li 0 55 mH 1 4 1 gt NOTE 1 3 4 TCODE T amb 1 5 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS ASSOCIATED APPARATUS SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui THE CURRENT Imax or li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc OR Uo AND THE CURRENT Isc or lo AND THE POWER Po DEFINED BY THE ASSOCIATED APPARATUS IN ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable AND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax orUi VocorUo gt 5 PmaxorPizPo Li Lcable lt La INSTALLATION MUST INACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTIONS IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE IECEx APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURERS CONTROL DRAWING GE42990 Sheet 2 Rev E Sheet 8 Rev D Figure 30 Typical IECEx Nameplate AMB CERT NO IECEx CSA 04 0004X FISHER CONTROLS INTL LLC
21. 62X012 July 2013 Failure to do so when necessary could result in personal injury or property damage from fire or explosion and area re classification Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup In addition to remote venting of the unit ensure that all caps and covers are correctly installed Failure to do so could result in personal injury or property damage from fire or explosion and area re classification Hazardous Area Classifications and Special Instructions for Safe Use and Installations in Hazardous Locations Certain nameplates may carry more than one approval and each approval may have unique installation wiring requirements and or conditions of safe use These special instructions for safe use are in addition to and may override the standard installation procedures Special instructions are listed by approval Note This information supplements the nameplate markings affixed to the product Always refer to the nameplate itself to identify the appropriate certification Contact your Emerson Process Management sales office for approval certification information not listed here Approval information is for both aluminum and stainless steel constructions A WARNING Failure to follow these conditions of safe use could result in personal injury or property damage from fire or explosion or
22. EMBLY 6 Mount the DVC6020 on the actuator as follows e f required a mounting adaptor is included the mounting kit Attach the adaptor to the actuator as shown in figure 6 Then attach the digital valve controller assembly to the adaptor The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached e If no mounting adaptor is required attach the digital valve controller assembly to the actuator or mounting plate The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 DVC6030 on Quarter Turn Actuators Figure 8 shows the DVC6030 digital valve controller mounted on a quarter turn actuator Refer to figure 8 for parts locations Refer to the following guidelines when mounting on quarter turn actuators Note Due to NAMUR mounting limitations do not use the stainless steel DVC6030S in high vibration service 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the pneumatic actuator releasing all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while working on the equipment 2 If necessary remove the existing hub from the actuator shaft 3 If a positioner plate is required attach the posi
23. FEEDBACK ARM BIAS SPRING ADJUSTMENT ARM PIN BIAS SPRING SPRING UNDER TENSION OF A7209 1 SPRING RELAXED ADJUSTMENT ARM PIN DVC6020 on Sliding Stem Actuators and Rotary Actuators DVC6020 digital valve controllers use a cam designed for linear response and roller as the feedback mechanism Figure 6 shows the DVC6020 mounted on rotary actuators Note All cams supplied with FIELDVUE mounting kits are characterized to provide a linear response Note Do not use the stainless steel DVC6020S in high vibration service where the mounting bracket uses standoffs spacers to mount to the actuator As shown in figure 6 two feedback arms are available for the digital valve controller Installations on Fisher 1051 size 33 and 1052 size 20 and 33 actuators use the short feedback arm 54 mm 2 13 inches from roller to pivot point Most other use the long feedback arm Make sure the correct feedback arm is installed on the digital valve controller before beginning the mounting procedure DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 Figure 6 FIELDVUE DVC6020 Digital Valve Controller Mounted on Rotary Actuators MACHINE SCREW CAP SCREW HEX SOCKET MOUNTING ADAPTOR CAP SCREW HEX SOCKET 29B1672 A MACHINE SCREW 29B2094 A TYPICAL MOUNTING WITH SHORT FEEDBACK ARM TYPICAL MOUNTING WITH LONG FEEDBACK ARM FISHER 1052 SIZE 33 ACTUATOR SHOWN FISHER 1061 SIZE 30
24. FIELDVUE DVC6000 Digital Valve Controllers Instruction Manual D103261X012 Fisher HF340 Filter Instruction Manual D102796X01 2 e ValveLink Software Help or Documentation All documents are available from your Emerson Process Management sales office Also visit our website at www FIELDVUE com Educational Services For information on available courses for DVC6000 digital valve controllers as well as a variety of other products contact Emerson Process Management Educational Services Registration P O Box 190 301 S 1st Ave Marshalltown IA 50158 2823 Phone 800 338 8158 or Phone 641 754 3771 FAX 641 754 3431 e mail education emerson com 38 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 Loop Schematics and Nameplates This section includes loop schematics required for wiring of intrinsically safe installations It also contains the approvals nameplates If you have any questions contact your Emerson Process Management sales office Figure 24 CSA Schematic HAZARDOUS LOCATION NON HAZARDOUS LOCATION CLASS I DIV 1 GROUPS A B C D CLASS Il DIV 1 GROUPS E F G CLASS Ill DVC6010 DC6020 DVC6030 DVC6010S DC6020S DVC6030S Vmax 30 VDC Imax 226 mA CSA APPROVED BARRIER Ci 5nF Li 0 55 mH Pi 1 4W 1 gt NOTE1 3 4 5 6 TCODE T amb D THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS ASSOCIATED APPARATUS SPECIFICALLY
25. Note Valvelink software and the Field Communicator use the convention of clockwise figure 9 and counterclockwise fiqure 10 when viewing the potentiometer shaft from the back of the FIELDVUE instrument 5 Attach the travel indicator to the shaft connector or spacer as described in the mounting kit instructions 6 Attach the mounting bracket to the digital valve controller Figure 9 Explanation of FIELDVUE DVC6030 Travel Indicator Starting Position and Movement if Clockwise Orientation is Selected for Travel Sensor Motion in ValveLink Software or the Field Communicator STARTING POSITION OF TRAVEL INDICATOR ASSEMBLY DIGITAL VALVE CONTROLLER OUTPUT A AT PSI IN THIS POSITION THE B HOLE IN THE FEEDBACK ARM WILL BE ALIGNED WITH THE REFERENCE HOLE IN THE DIGITAL VALVE CONTROLLERS HOUSING MOVEMENT OF TRAVEL INDICATOR ASSEMBLY WITH INCREASING PRESSURE FROM OUTPUT A ACTUATOR SHAFT MOVEMENT STARTING POSITION OF THE ACTUATOR TRAVEL INDICATOR ASSEMBLY IF INCREASING PRESSURE FROM OUTPUT A DRIVES THE INDICATOR COUNTERCLOCKWISE THE POTENTIOMETER SHAFT WILL ROTATE CLOCKWISE AS VIEWED FROM THE BACK OF THE FIELDVUE INSTRUMENT 19B3879 A NOTE DVC6030 TRAVEL COUNTS CLOCKWISE 3400 200 DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 Figure 10 Explanation of FIELDVUE DVC6030 Travel Indicator Starting Position and Movement if Counterclockwise Orientation is
26. Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 Fisher FIELDVUE DVC6000 Digital Valve Controllers Co ntents This guide applies to DVC6010 DVC6020 and DVC6030 digital valve controllers Using this Guide 2 Installation ee nnn 4 Instrument Level AC HC AD PD HC AD PD AC Basic Setup and Calibration 25 Device 03 07 SpecifICablOli5 uds 34 rr 37 2 Loop Schematics Nameplates 39 a Firmware Revision 7 9 10 11 7 9 10 11 DDRevsion 4 FIELDVY Instrument Note This guide provides installation initial setup and calibration information for DVC6000 digital valve controllers For additional information refer to the DVC6000 digital valve controllers instruction manual D102794X012 available from your Emerson Process Management sales office or from our website at www FIELDVUE com The DVC6000 digital valve controller instruction manual D102794X012 can be found at www FIELDVUE com http www documentation emersonprocess com groups public documents instruction_manuals d102794x012 pdf Refer to Related Documents on page 37 for other documents containing information related to DVC6000 digital valve controllers LE DT COMMUNICATION PROTOCOL AC EMERSON www Fisher com Process Management DVC6000 Digital Valv
27. Selected for Travel Sensor Motion in ValveLink Software or the Field Communicator MOVEMENT OF TRAVEL INDICATOR ASSEMBLY WITH INCREASING PRESSURE FROM DVC6030 FEEDBACK OUTPUT A ARM MOVEMENT 19B3879 A STARTING POSITION OF TRAVEL INDICATOR ASSEMBLY DIGITAL VALVE CONTROLLER OUTPUT A AT 0 PSI ACTUATOR SHAFT MOVEMENT STARTING POSITION OF THE TRAVEL INDICATOR ASSEMBLY IN THIS POSITION THE A HOLE IN THE FEEDBACK ARM WILL BE ALIGNED IF INCREASING PRESSURE FROM OUTPUT A DRIVES THE WITH THE REFERENCE HOLE IN THE DIGITAL VALVE CONTROLLERS HOUSING INDICATOR CLOCKWISE THE POTENTIOMETER SHAFT WILL ROTATE COUNTERCLOCKWISE AS VIEWED FROM THE BACK NOTE DVC6030 TRAVEL COUNTS COUNTERCLOCKWISE 600 200 OF THE FIELDVUE INSTRUMENT 7 Position the digital valve controller so that the pin on the travel indicator engages the slot in the feedback arm and that the bias spring loads the pin as shown in figure 11 Attach the digital valve controller to the actuator or positioner plate 8 If a travel indicator scale is included in the mounting kit attach the scale as described in the mounting kit instructions Figure 11 Positioning Travel Indicator Pin in the Feedback Arm Viewed as if Looking from the FIELDVUE DVC6030 toward the Actuator HOLEA HOLE B INDICATOR PIN FEEDBACK ARM BIAS SPRING 48B4164 B 16 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013
28. Y THE ASSOCIATED APPARATUS IN ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable AND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax or Ui gt VocorUo gt 5 PmaxorPizPo Ci Ccable Ca Li Lcable lt La INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE NEC NFPA70 AND ANSI ISA RP12 6 01 MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN ONE OHM 5 LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTION IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE FM APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURER S CONTROL DRAWING WARNING THE APPARATUS ENCLOSURE CONTAINS ALUMINUM AND IS CONSIDERED TO CONSTITUTE A POTENTIAL RISK OF IGNTION BY IMPACT AND FRICTION AVOID IMPACT AND FRICTION DURING INSTALLATION AND USE TO PREVENT RISK OF IGNTION GE42819 sheet 2 Rev D Sheet 8 Rev E 40 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 Figure 27 ATEX Schematic HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia ZONE 20 Ex ia DVC6010 DC6020 DVC6030 DVC60
29. al 3 The apparatus enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction Care must be taken into account during installation and use to prevent impact or friction 4 Part of the enclosure is constructed from plastic To prevent the risk of electrostatic sparking the plastic surface should only be cleaned with a damp cloth Refer to table 3 for approval information figure 26 for the FM loop schematic and figure 25 for a typical CSA FM nameplate Table 3 Hazardous Area Classifications FM United States Certification Body Certification Obtained Entity Rating Temperature Code Enclosure Rating IS Intrinsically Safe Vmax 30 VDC Class 1 1 1 Division 1 GP A B C D E F G Imax 226 mA per drawing GE42819 Ci 5 nF Natural Gas Approved Li 0 55 mH Pi 1 4W T5 Tamb lt 80 C Type 4X IP66 T6 Tamb lt 75 C Single Seal Device XP Explosion proof Class Division 1 GP B C D NI Non incendive Class Division 2 GP A B C D DIP Dust Ignition proof Class Il Division 1 GP E F G S Suitable for Use Class Il 111 Division 2 GP F G Natural Gas Approved DVC60x0 DVC60x0S 1 2 3 T5 Tamb lt 80 C Type 4X IP66 T6 Tamb lt 75 C Single Seal Device Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 ATEX Special Conditions for Safe Use Intrinsically Safe 1 This apparatus can only be connected to an intrinsically safe certified eq
30. amb lt 75 C Natural Gas Approved DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 IECEx Conditions of Certification Ex ia Ex nC Ex d 1 Warning Electrostatic charge hazard Do not rub or clean with solvents To do so could result in an explosion Ex nC EX d 2 Do notopen while energized Refer to table 5 for additional approval information figure 29 for the IECEx loop schematic and figure 30 for a typical IECEx nameplate Table 5 Hazardous Area Classifications IECEx Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating Intrinsically Safe Ui 30 VDC Gas li 226 mA Ex ia IIC T5 T6 per drawing GE42990 Ci 5nF Natural Gas Approved Li 0 55 mH Pi 1 4W T5 Tamb lt 80 C IP66 T6 Tamb lt 75 C Single Seal Device DVC60x0 Flameproof DVC60x0S Gas T5 Tamb lt 80 C IP66 x 1 2 3 Exd IIC T5 T6 T6 Tamb lt 75 C Single Seal Device Natural Gas Approved Typen Gas T5 Tamb lt 80 C IP66 Ex nC IIC T5 T6 T6 Tamb lt 75 C Single Seal Device Natural Gas Approved Mounting Guidelines Standard DVC6000 Digital Valve Controllers If ordered as part of a control valve assembly the factory mounts the digital valve controller on the actuator makes pneumatic connections to the actuator sets up and calibrates the instrument If you purchased the digital valve controller separately you will need a mounting kit to mount the digital valve controller o
31. cal regional and national codes could result in personal injury or property damage from fire or explosion To avoid personal injury resulting from electrical shock do not exceed maximum input voltage specified in table 8 of this quick start guide or on the product nameplate If the input voltage specified differs do not exceed the lowest specified maximum input voltage The valve may move in an unexpected direction when power is applied to the digital valve controller To avoid personal injury and property damage caused by moving parts keep hands tools and other objects away from the valve actuator assembly when applying power to the instrument 4 20 mA Loop Connections The digital valve controller is normally powered by a control system output card The use of shielded cable will ensure proper operation in electrically noisy environments Note Connect the digital valve controller to a 4 20 mA current source for operation in the point to point wiring mode In the point to point wiring mode the digital valve controller will not operate when connected to a voltage source 21 DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 Wire the digital valve controller as follows refer to figure 16 1 Remove the loop connections terminal box cap see figure 13 2 Route the field wiring into the terminal box When applicable install conduit using local and national electrical codes which apply to the application
32. ck linkage consists of a roller that follows a cam similar to figure 20 enter SStem Roller Figure 20 Feedback Connection for Typical Long Stroke Sliding Stem Actuator 4 to 24 inches travel STEM CONNECTOR 29B1665 A i A WARNING If you answer YES to the prompt for permission to move the valve when determining travel sensor motion the instrument will move the valve through a significant portion of its travel range To avoid personal injury and property damage caused by the release of pressure or process fluid provide some temporary means of control for the process e Travel Sensor Motion The Setup Wizard asks if it can move the valve to determine travel sensor motion If you answer Yes the instrument will stroke the valve the full travel span to determine travel sensor motion If you answer No then you must specify the rotation for increasing air pressure clockwise or counterclockwise Determine rotation by viewing the end of the travel sensor shaft For instruments with relay A or C If increasing air pressure at output A causes the shaft to turn clockwise enter Clockwise If it causes the shaft to turn counterclockwise enter Cntrclockwise 27 DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 For instruments with relay B If decreasing air pressure at output B causes the shaft to turn clockwise enter Clockwise If it causes the shaft to turn counterclockwise enter Cntrclockwise Note Re
33. closure Radiated EM field 2000 to 2700 MHz 1V m with 1 kHz AM at 80 Rated power frequency magnetic field 610004 4 I O signal control IEC61000 4 5 1 kV line to ground only each IEC61000 4 8 30A mat 50 60 Hz Conducted RF IEC61000 4 6 150 kHz to 80 MHz at 3 Vrms Performance Criteria 1 effect 1 No degradation during testing B Temporary degradation during testing but is self recovering 2 Excluding auxiliary switch function which meets Performance Criteria B 36 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 Figure 23 FIELDVUE DVC6000 Digital Valve Controller Failure Modes A Relay Type Loss of Pneumatic Supply M Instrument goes to zero air Failure direction per actuator Single Acting Direct Relay C output at port A fail mode Failure direction cannot be air output at port B A goes to zero air output Instrument goes to full supply Failure direction per air output at port B actuator fail mode W7963 1 Related Documents This section lists other documents containing information related to DVC6000 digital valve controllers These documents include e Bulletin 62 1 DVC6000 Fisher FIELDVUE DVC6000 Digital Valve Controllers 0102758 012 e Bulletin 62 1 DVC6000 S1 Fisher FIELDVUE DVC6000 Digital Valve Controller Dimensions 0103308 012 e Fisher FIELDVUE DVC6000 Digital Valve Controll
34. e Controller Quick Start Guide July 2013 D102762X012 Product Description DVC6000 digital valve controllers figure 1 and 2 are communicating microprocessor based current to pneumatic instruments In addition to the traditional function of converting an input current signal to a pneumatic output pressure the DVC6000 digital valve controller communicate via HART protocol DVC6000 digital valve controllers are designed to directly replace standard pneumatic and electro pneumatic valve mounted positioners Do not install operate or maintain a DVC6000 digital valve controller without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all contents of this quick start guide including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management sales office before proceeding Figure 1 FIELDVUE DVC6010 Digital Valve Controller Figure 2 Fisher Rotary Control Valve with Mounted on a Fisher Sliding Stem Valve Actuator FIELDVUE DVC6020 Digital Valve Controller W7957 Using this Guide This quide describes how to install setup and calibrate DVC6000 digital valve controllers Additional information for installing operating and maintaining the DVC6000 digital valve controller can be found in the related documents listed
35. erform Basic Setup procedure page 25 Does the final control element correctly respond to a setpoint change and is it stable If not perform Stabilizing or Optimizing Valve Response on page 32 Final control element is ready to be placed on line 33 DVC6000 Digital Valve Controller July 2013 Table 8 Specifications Available Configurations Valve Mounted Instrument DVC6010 Sliding stem applications DVC6020 Rotary and long stroke sliding stem applications DVC6030 Quarter turn rotary applications Remote Mounted Instrument DVC6005 Base unit for 2 inch pipestand or wall mounting DVC6015 Feedback unit for sliding stem applications DVC6025 Feedback unit for rotary or long stroke sliding stem applications DVC6035 Feedback unit for quarter turn rotary applications DVC6000 digital valve controllers can be mounted on Fisher and other manufacturers rotary and sliding stem actuators Input Signal Point to Point Analog Input Signal 4 20 mA DC nominal Minimum Voltage Available at instrument terminals must be 10 5 volts DC for analog control 11 volts DC for HART communication see instrument instruction manual for details Minimum Control Current 4 0 mA Minimum Current w o Microprocessor Restart 3 5 mA Maximum Voltage 30 volts DC Overcurrent Protection Input circuitry limits current to prevent internal damage Reverse Polarity Protection No damage occurs from reversal of loop current Mu
36. ers Instruction Manual D102794X012 e Remote Mount Installation Guidelines Supplement to Fisher FIELDVUE DVC6000 Digital Valve Controller Quick Start Guide D103421X012 e FIELDVUE Digital Valve Controller Split Ranging Supplement to HART Communicating Fisher FIELDVUE Digital Valve Controller Instruction Manuals D103262X012 e Using FIELDVUE Instruments with the Smart HART Loop Interface and Monitor HIM Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals D103263X012 e Using FIELDVUE Instruments with the Smart Wireless THUM Adapter and a HART Interface Module HIM Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals D103469X01 2 e Audio Monitor for HART Communications Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals D103265X012 e HART Field Device Specification Supplement to Fisher FIELDVUE DVC6000 Digital Valve Controller Instruction Manual D103649X012 e Using the HART Tri Loop HART to Analog Signal Converter with FIELDVUE Digital Valve Controllers Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals D103267X012 e Hot Swap Procedure Supplement to Fisher FIELDVUE DVC5000 obsolete product and DVC6000 Digital Valve Controller Instruction Manuals D103264X012 37 DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 Lock in Last Strategy Supplement to Fisher
37. f you wish to adjust the relay double acting only Select yes to adjust the relay For additional information refer to Relay Adjustment in this section Non Typical Actuators If the actuator on which the instrument is mounted is not listed during the Setup Wizard specify OTHER as the actuator manufacturer or actuator type You are then prompted for setup parameters such as e Actuator Style spring amp diaphragm piston double acting without spring piston single acting with spring piston double acting with spring 26 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 e Valve Style rotary or sliding stem e On Loss of Instrument Signal Valve opens or closes This identifies whether the valve is fully open or fully closed when the input is 0 If you are unsure how to set this parameter disconnect the current source to the instrument With double acting and single acting direct digital valve controllers disconnecting the current source is the same as setting the output A pressure to zero For single acting reverse digital valve controllers disconnecting the current source is the same as setting the output B pressure to supply e Feedback Connection Rotary All SStem Standard SStem Roller For rotary valves enter Rotary All For sliding stem valves if the feedback linkage consists of a connector arm adjustment arm and feedback arm similar to figure 22 enter SStem Standard If the feedba
38. he valve e Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment e Check with your process or safety engineer for any additional measures that must be taken to protect against process media e Ventthe pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not applying force to the valve stem this will allow for the safe removal of the stem connector A WARNING To avoid static discharge from the plastic cover when flammable gases or dust are present do not rub or clean the cover with solvents To do so could result in a spark that may cause the flammable gases or dust to explode resulting in personal injury or property damage Clean with a mild detergent and water only A WARNING This unit vents the supply medium into the surrounding atmosphere When installing this unit in a non hazardous non classified location in a confined area with natural gas as the supply medium you must remotely vent this unit to a safe location Failure to do so could result in personal injury or property damage from fire or explosion and area re classification When installing this unit in a hazardous classified location remote venting of the unit may be required depending upon the area classification and as specified by the requirements of local regional and federal codes rules and regulations Quick Start Guide DVC6000 Digital Valve Controller D1027
39. ion Protection and Safety of Instrumentation China PESO CCOE Petroleum and Explosives Safety Organisation Chief Controller of Explosives India TIIS Technology Institution of Industrial Safety Japan Contact your Emerson Process Management sales office for classification certification specific information IEC 61010 Compliance Requirements Valve Mounted Instruments only Power Source The loop current must be derived from a Separated Extra Low Voltage SELV power source Environmental Conditions Installation Category I Connections Supply Pressure 1 4 NPT internal and integral pad for mounting 67CFR regulator Output Pressure 1 4 NPT internal Tubing 3 8 inch recommended Vent pipe away 3 8 NPT internal Electrical 1 2 NPT internal conduit connection M20 adapter optional Rotary Actuators with rated travel between 50 degrees and 180 degrees continued 35 DVC6000 Digital Valve Controller July 2013 Table 8 Specifications continued Stem Shaft Travel Linear Actuators with rated travel between 6 35 mm 0 25 inch and 606 mm 23 375 inches Mounting Designed for direct actuator mounting or remote pipestand or wall mounting Mounting the instrument vertically with the vent at the bottom of the assembly or horizontally with the vent pointing down is recommended to allow drainage of moisture that may be introduced via the instrument air supply Weight Valve Mounted Instruments
40. is required DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 Pressure Connections Pressure connections are shown in figure 13 All pressure connections on the digital valve controller are 1 4 NPT internal connections Use at least 10 mm 3 8 inch tubing for all pressure connections If remote venting is required refer to the vent subsection Figure 13 Pressure Connections LOOP CONNECTIONS TERMINAL BOX _ 112 NPT CONDUIT CONNECTIONS BOTH SIDES OUTPUT A CONNECTION SUPPLY CONNECTION OUTPUT CONNECTION W7963 1 Supply Connections To avoid personal injury and property damage resulting from bursting of parts do not exceed maximum supply pressure Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken Preventive measures may include but are not limited to one or more of the following Remote venting of the unit re evaluating the hazardous area classification ensuring adequate ventilation and the removal of any ignition sources For information on remote venting of this controller refer to page 20 Severe personal injury or property damage may occur from an uncontrolled process if the instrument supply medium is not clean dry oil free and noncorrosive While use and regular maintenance of a filter that removes particles larger than 40 micrometers in diameter will suffice in
41. kwise from A to B as air pressure to the casing or lower cylinder increases e For air to close actuators i e the actuator stem extends from the actuator casing or cylinder as air pressure to the casing or upper cylinder increases insert the alignment pin into the hole marked B For this style actuator the feedback arm rotates clockwise from B to A as air pressure to the casing or upper cylinder increases Note When performing the following steps ensure there is enough clearance between the adjustment arm and the feedback arm to prevent interference with the bias spring Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 7 Apply anti seize to the pin of the adjustment arm As shown in figure 5 place the pin into the slot of the feedback arm or feedback arm extension so that the bias spring loads the pin against the side of the arm with the valve travel markings 8 Install the external lock washer on the adjustment arm Position the adjustment arm in the slot of the connector arm and loosely install the flanged hex nut 9 Slide the adjustment arm pin in the slot of the connector arm until the pin is in line with the desired valve travel marking Tighten the flanged hex nut 10 Remove the alignment pin and store it in the module base next to the I P assembly 11 After calibrating the instrument attach the shield with two machine screws Figure 5 Locating Adjustment Arm Pin in Feedback Arm
42. lay adjustment may be required before the Setup Wizard can determine travel sensor motion Follow the prompts on the Field Communicator display if relay adjustment is necessary Volume Booster The Setup Wizard asks if a volume booster or quick release is present A WARNING Changes to the tuning set may cause the valve actuator assembly to stroke To avoid personal injury and property damage caused by moving parts keep hands tools and other objects away from the valve actuator assembly Tuning Set There are twelve tuning sets from which to choose Each tuning set provides preselected values for the digital valve controller gain and rate settings Typically tuning set B provides the slowest response and M provides the fastest response For smaller actuators use tuning set C or D For larger actuators use tuning set F or G Note Tuning set B is only available in Pressure Control Mode In addition you can select User Adjusted or Expert which allows you to modify tuning of the digital valve controller With User Adjusted you can specify the proportional gain An algorithm in the Field Communicator calculates the other gains With Expert you can specify not only the proportional gain but the velocity and minor loop feedback gain as well Note Use Expert tuning only if standard tuning has not achieved the desired results Stabilize Optimize or Performance Tuner may be used to achieve the desired results more rapidly than Expert tuning
43. lded cable 22 AWG minimum wire size is required for connection between base unit and feedback unit Pneumatic tubing between base unit output connection and actuator has been tested to 91 meters 300 At 15 meters 50 feet there was no performance degradation At 91 meters there was minimal pneumatic lag 2 The pressure temperature limits in this quick start guide and any applicable code or standard should not be exceeded 3 Values at 1 4 bar 20 psig based single acting direct relay values at 5 5 bar 80 psig based on double acting relay 4 The low bleed relay is offered as standard relay for DVC6000 SIS tier used for On Off applications 5 Typical value Not applicable for travels less than 19 mm 0 75 inch or for shaft rotation less than 60 degrees Also not applicable for DVC6020 digital valve controllers in long stroke applications 6 Temperature limits vary based on hazardous area approval 7 Do not use the DVC6010S or DVC6020S in high vibration service where the mounting bracket uses standoffs spacers to mount to the actuator Due to NAMUR mounting limitations do not use the DVC6030S in high vibration service Table 9 EMC Summary Results Immunity Performance Criteria Port Phenomenon Electrostatic discharge 4 kV contact 2 80 to 1000 MHz 10V m with 1 kHz AM at 80 IEC 61000 4 3 1400 to 2000 MHz 3V m with 1 kHz AM at 80 A A A A Basic Standard Test Level Point to Multi drop Point Mode Mode En
44. lti drop Instrument Power 11 30 VDC at approximately 8 mA Reverse Polarity Protection No damage occurs from reversal of loop current Output Signal Pneumatic signal as required by the actuator up to full supply pressure Minimum Span 0 4 bar 6 psig Maximum Span 9 5 bar 140 psig Action Double Single direct and Single reverse Supply Pressure 2 Recommended 0 3 bar 5 psig higher than maximum actuator requirements up to maximum supply pressure 34 Quick Start Guide 0102762 012 Maximum 10 0 bar 145 psig or maximum pressure rating of the actuator whichever is lower Medium Air or Natural Gas Air Supply pressure must be clean dry air that meets the requirements of ISA Standard 7 0 01 Natural Gas Natural gas must be clean dry oil free noncorrosive H5S content should not exceed 20 A maximum 40 micrometer particle size in the air system is acceptable Further filtration down to 5 micrometer particle size is recommended Lubricant content is not to exceed 1 ppm weight w w or volume v v basis Condensation in the air supply should be minimized Steady State Air Consumption Standard Relay At 1 4 bar 20 psig supply pressure Less than 0 38 normal m2 hr 14 scfh At 5 5 bar 80 psig supp y pressure Less than 1 3 normal m hr 49 scfh Low Bleed Relay 4 At 1 4 bar 20 psig supply pressure Average value 0 056 normal m hr 2 1 scfh At 5 5 bar 80 psig supply pressure
45. ly with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup In addition to remote venting of the unit ensure that all caps and covers are correctly installed Failure to do so could result in personal injury or property damage from fire or explosion and area re classification The relay output constantly bleeds a small amount of supply medium into the area under the cover The vent openings atthe back of the housing should be left open to prevent pressure buildup under the cover If a remote vent is required the vent lines must be as short as possible with a minimum number of bends and elbows Wiring and Electrical Connections A WARNING Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially explosive atmosphere or in an area that has been classified as hazardous Confirm that area classification and atmosphere conditions permit the safe removal of the terminal box cover before proceeding Select wiring and or cable glands that are rated for the environment of use such as hazardous area ingress protection and temperature Failure to use properly rated wiring and or cable glands can result in personal injury or property damage from fire or explosion Wiring connections must be in accordance with local regional and national codes for any given hazardous area approval Failure to follow the lo
46. mum Closing Time In firmware 10 and below this parameter should be set to zero 0 Relay Adjustment The double acting relay can be adjusted as part of the Setup Wizard The following is a brief description of relay adjustment For additional information see the Calibration section in the DVC6000 instruction manual Note Relay B and C are not user adjustable Double Acting Relay Relay A The double acting relay is designated relay A For double acting actuators the valve must be near mid travel to properly adjust the relay The Field Communicator will automatically position the valve when Relay Adjust is selected Rotate the adjustment disc shown in figure 21 until the value displayed on the Field Communicator is between 50 and 70 of supply pressure This adjustment is very sensitive Be sure to allow the pressure reading to stabilize before making another adjustment stabilization may take up to 30 seconds or more for larger actuators If the low bleed relay option has been ordered stabilization may take approximately two minutes longer than the standard relay Relay A may also adjusted for use in single acting direct applications Rotate the adjustment disc as shown in figure 21 for single acting direct operation CAUTION Care should be taken during relay adjustment as the adjustment disc may disengage if rotated too far 29 DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 Single Acting Di
47. n Figure 15 shows the digital valve controller connected to a double acting piston actuator To have the actuator stem retract into the cylinder with increasing input signal connect OUTPUT A to the lower actuator cylinder connection Connect OUTPUT B to the upper cylinder connection Figure 15 FIELDVUE DVC6010 Digital Valve Controller Mounted on Fisher 585C Piston Actuator W9131 1 Vent A WARNING Personal injury or property damage can occur from cover failure due to overpressure Ensure that the housing vent opening is open and free of debris to prevent pressure buildup under the cover This unit vents the supply medium into the surrounding atmosphere When installing this unit in a non hazardous non classified location in a confined area with natural gas as the supply medium you must remotely vent this unit to a safe location Failure to do so could result in personal injury or property damage from fire or explosion and area re classification 20 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 When installing this unit in a hazardous classified location remote venting of the unit may be required depending upon the area classification and as specified by the requirements of local regional and federal codes rules and regulations Failure to do so when necessary could result in personal injury or property damage from fire or explosion and area re classification Vent line piping should comp
48. n the actuator See the instructions that come with the mounting kit for detailed information on mounting the digital valve controller to a specific actuator model DVC6010 on Sliding Stem Actuators Up to 102 mm 4 Inches of Travel The DVC6010 digital valve controller mounts on sliding stem actuators with up to 102 mm 4 inch travel Figure 3 shows a typical mounting on an actuator with up to 51 mm 2 inch travel Figure 4 shows a typical mounting on actuators with 51 to 102 mm 2 to 4 inch travel For actuators with greater than 102 mm 4 inch travel see the guidelines for mounting a DVC6020 digital valve controller DVC6000 Digital Valve Controller Quick Start Guide July 2013 0102762 012 Figure 3 FIELDVUE DVC6010 Digital Valve Controller Mounted Sliding Stem Actuators with up to 2 Inches Travel CAP SCREW FLANGED MACHINE SCREW SHIELD ADJUSTMENT ARM CONNECTOR ARM CAP SCREW PLAIN WASHER 29B1674 A Note Do not use the stainless steel DVC6010S in high vibration service where the mounting bracket uses standoffs spacers to mount to the actuator Refer to the following guidelines when mounting on sliding stem actuators with up to 4 inches of travel 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the actuator releasing all pressure from the actuator Use lock out procedures to be sure
49. nals are the same as the LOOP and terminals see figure 16 Figure 18 Connecting the Field Communicator to a FIELDVUE Instrument FIELD COMMUNICATOR CONNECTIONS I CONTROLROOM FIELD FIELD INSTRUMENT 40 CONNECTION 1 4 20 1 FILTER CONNECTIONS N OR 0 24VDC L CONTROLLER 1 1l ee Jor HART COMMUNICATION CONNECTION NOTE 15 NOT ALL CONTROL SYSTEMS REQUIRE A HART FILTER IF NO HART FILTER IS PRESENT CONNECT FIELD COMMUNICATOR TO CONTROL SYSTEM OUTPUT TERMINALS 2 gt SEE FIGURE 16 FOR TERMINAL BOX DETAILS 38B6470 A 6194 4 Basic Setup A WARNING Changes to the instrument setup may cause changes in the output pressure or valve travel Depending on the application these changes may upset process control which may result in personal injury or property damage 25 DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 Before beginning Basic Setup be sure the instrument is correctly mounted Refer to the installation instructions supplied with the mounting kit Connect a 4 20 mA current source to the instrument Connect the Field Communicator to the instrument and turn it on For information on connecting the Field Communicator see Connecting the Field Communicator to the Digital Valve Controller Typical Actuators The Setup Wizard determines the required setup information based upon
50. nting procedures on page 17 Is the air supply connected and at proper pressure If not connect supply as described on page 18 Also see specifications on page 34 Is the instrument output connected to the actuator If not connect instrument output as described on page 19 Wiring and Electrical Connections w L If necessary is the conduit properly installed If not refer to local and national electrical codes Is the loop wiring properly connected to the LOOP and terminals in the terminal box If not connect loop wiring as described on page 21 If necessary is the HART filter installed on your system To determine if a HART filter is necessary contact your Emerson Process Management sales office For HART filter installation information refer to the appropriate HART instruction manual You are ready to perform Basic Setup and Calibration in the next section 24 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 Basic Setup and Calibration Connecting the Field Communicator to the Digital Valve Controller The Field Communicator may be connected to the 4 20 mA loop wiring or directly to the digital valve controller see figure 18 If the Field Communicator is connected directly to the digital valve controller attach the clip on wires provided with the Field Communicator to the TALK terminals or the LOOP and terminals in the digital valve controller terminal box The TALK termi
51. on page 37 Refer to table 1 for details on the capabilities of each diagnostic tier Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 Table 1 Instrument Level Capabilities Diagnostic Level Capability lt Auto Calibration Custom Characterization Burst Communication Step Response Drive Signal Test amp Dynamic Error Band Advanced Diagnostics Valve Signature Performance Tuner Travel Control Pressure Fallback Performance Diagnostics Solenoid Valve Testing Lead Lag Input Filter 1 Refer to brochure part D351146X012 D351146X412 for information on Fisher optimized digital valves for compressor anti surge applications This guide describes instrument setup and calibration using a 475 Field Communicator For information on using the Field Communicator see the 475 Field Communicator User s Manual available from your Emerson Process Management sales office You can also setup and calibrate the instrument using a personal computer and ValveLink software or AMS Suite Intelligent Device Manager For information on using ValveLink software or AMS Device Manager with a FIELDVUE instrument refer to the appropriate documentation or online help Displaying the Field Communicator Device Description Revision Number Device Description DD revision identifies the version of the Fisher Device Description that resides in the Field Communicator The device description defines how the Field Comm
52. ral gas as the pneumatic supply medium natural gas will be used in the pneumatic output connections of the DVC6000 to any connected equipment In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is remotely vented Natural Gas Certified Single Seal instruments can be identified by the natural gas approval label shown in figure 14 The Natural Gas Certified Single Seal device option simplifies conduit sealing requirements Read and follow all local regional and federal wiring requirements for natural gas installations Contact your Emerson Process Management sales office for information on obtaining a Natural Gas Certified Single Seal DVC6000 digital valve controller Figure 14 Label for Natural Gas Certified Terminal Box NATURAL GAS APPROVED SINGLE SEAL DEVICE MAX SEAL PHESS 145 PSI SEAL TEMP 52 C TO 85 C CONDITION NOT TO EXCEED MAIN NAMEPLATE RATING LABEL LOCATED ON TOP OF TERMINAL BOX GE34342 Supply pressure must be clean dry air that meets the requirements of ISA Standard 7 0 01 Alternatively natural gas must be clean dry oil free and noncorrosive H5S content should not exceed 20 ppm A maximum 40 micrometer particle size in the air system is acceptable Further filtration down to 5 micrometer particle size is recommended Lubricant content is not to exceed 1 ppm weight w w or volume v v basis Condensation in the air supply should be minimized If you are
53. rect Relay Relay C The single acting direct relay is designated relay C and requires no adjustment Single Acting Reverse Relay Relay B The single acting reverse relay is designated relay B Relay B is calibrated at the factory and requires no further adjustment Figure 21 Relay A Adjustment Shroud Removed for Clarity BLEED HOLES ARE PLUGGED IN THE LOW BLEED RELAY OPTION FOR SINGLE ACTING DIRECT RELAYS ROTATE ADJUSTMENT DISC IN THIS DIRECTION UNTIL CONTACTS THE BEAM FOR DOUBLE ACTING RELAYS ROTATE ADJUSTMENT DISC IN THIS DIRECTION TO DECREASE OUTPUT PRESSURE ADJUSTMENT DISC FOR DOUBLE ACTING RELAYS ROTATE ADJUSTMENT DISC IN THIS DIRECTION TO INCREASE OUTPUT PRESSURE Auto Calibrate Travel During calibration the valve will move full stroke To avoid personal injury and property damage caused by the release of process fluid or pressure isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid The instrument is calibrated during the Setup Wizard Follow the prompts on the Field Communicator display to automatically calibrate instrument travel The calibration procedure uses the valve and actuator stops as the 0 and 100 calibration points For additional calibration information refer to the DVC6000 instruction manual 1 If the Feedback Connection is Sliding Stem Standard the Field Communicator prompts you to select the method of crossover
54. s 60 to 125 C 76 to 257 F for remote mounted feedback unit 52 to 85 C 62 to 185 F for valve mounted instruments utilizing the Extreme Temperature option fluorosilicone elastomers Humidity Limits to 100 condensing relative humidity with minimal zero or span shifts Electrical Classification Hazardous Area CSA Intrinsically Safe Explosion proof Division 2 Dust Ignition proof FM Intrinsically Safe Explosion proof Non incendive Dust Ignition proof ATEX Intrinsically Safe Flameproof Type n IECEx Intrinsically Safe Flameproof Typen Refer to Hazardous Area Classifications and Special Instructions for Safe Use and Installation in Hazardous Locations starting on page 5 for specific approval information Pollution Degree 2 Overvoltage Category Ill per ANSI ISA 82 02 01 IEC 61010 1 Mod DVC6000 Digital Valve Controller July 2013 Flectrical Housing CSA Type 4X IP66 FM Type 4X IP66 ATEX IP66 IECEx IP66 Other Classifications Certifications Gas Certified Single Seal Device CSA FM ATEX and IECEx FSETAN Federal Service of Technological Ecological and Nuclear Inspectorate Russia GOST R Russian GOST R INMETRO National Institute of Metrology Quality and Technology Brazil KGS Korea Gas Safety Corporation South Korea KISCO Korea Industrial Safety Corporation South Korea NEPSI National Supervision and Inspection Centre for Explos
55. ssification For hazardous locations remote venting of the unit may be required depending upon the area classification and as specified by the requirements of local regional and federal codes rules and regulations Failure to do so when necessary could result in personal injury property damage and area re classification A WARNING Avoid personal injury or property damage from sudden release of process pressure or bursting of parts Before proceeding with any Installation procedures Always wear protective clothing gloves and eyewear to prevent personal injury or property damage e Do not remove the actuator from the valve while the valve is still pressurized Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken Preventive measures may include but are not limited to one or more of the following Remote venting of the unit re evaluating the hazardous area classification ensuring adequate ventilation and the removal of any ignition sources For information on remote venting of this controller refer to page 20 e Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure from both sides of t
56. the actuator manufacturer and model specified Turn on the Field Communicator and start the Setup Wizard by proceeding through the menu sequence shown in figure 19 or enter the fast key sequence 1 1 1 on the keypad Follow the prompts on the Field Communicator display to setup the instrument If the actuator on which the instrument is mounted is not listed by the Setup Wizard specify OTHER as the actuator manufacturer or actuator type and refer to Non Typical Actuators Figure 19 Accessing Setup Wizard on the Field Communicator Instrument Level HC AD and PD 2 Service Tools Conn ure eem etailed Setup Overview 3 Calibrate From the DVC6000 Online menu From the Configure menu From the Guided Setup menu select Configure select Guided Setup select Setup Wizard and follow the on line instructions A WARNING During calibration the valve will move full stroke To avoid personal injury and property damage caused by the release of process fluid or pressure isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid After completing the setup information travel is automatically calibrated Follow the prompts on the Field Communicator display The calibration procedure uses the valve and actuator stops as the 0 and 100 calibration points For additional information refer to Auto Calibrate Travel in this section When travel calibration is complete you are asked i
57. tioner plate to the actuator as described in the mounting kit instructions Figure 8 Mounting a FIELDVUE DVC6030 Digital Valve Controller on a Rotary Actuator Fisher 1032 Size 425A Shown MOUNTING BRACKET net FEEDBACK ARM TRAVEL INDICATOR PIN EE SPACER 29B1703 A e ll TRAVEL INDICATOR 19B3879 A 4 If required attach the spacer to the actuator shaft Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 Refer to figures 9 and 10 The travel indicator assembly can have a starting position of 7 30 or 10 30 Determine the desired starting position then proceed with the next step Considering the top of the digital valve controller as the 12 o clock position in the next step attach the travel indicator so that the pin is positioned as follows e fincreasing pressure from the digital valve controller output A rotates the potentiometer shaft clockwise as viewed from the back of the instrument mount the travel indicator assembly so that the arrow is in the 10 30 position as shown in figure 9 e If increasing pressure from the digital valve controller output A rotates the potentiometer shaft counterclockwise as viewed from the back of the instrument mount the travel indicator assembly so that the arrow is in the 7 30 position as shown in figure 10
58. uipment and this combination must be compatible as regards the intrinsically safe rules 2 The electrical parameters of this equipment must not exceed any following values Uo lt 30 V lt 226 mA Po lt 1 4 W 3 Operating ambient temperature 52 C or 40 C to 80 4 For the model with aluminum body the apparatus must not be submitted to frictions or mechanical impacts 5 Covered by standards EN 60079 0 2009 EN 60079 11 2012 EN 60079 26 2007 6 Install per drawing GE60771 Flameproof Operating ambient temperature 52 C or 40 C to 85 C Typen Operating ambient temperature 52 C or 40 C to 80 C Refer to table 4 for additional approval information figure 27 for the ATEX loop schematic and figure 28 for typical ATEX nameplates Table 4 Hazardous Area Classifications ATEX amp yl 1G amp D Intrinsically Safe Gas Ui 30 VDC Ex ia IIC T5 T6 Ga li 226 mA Dust Ci 5nF Ex ia T85 C Ta lt 73 C T92 C Li 0 55 mH Ta lt 80 C Da Pi 1 4W Per drawing GE60771 Natural Gas Approved amp 2G Flameproof Gas Ex d IIC T5 T6 Gb Natural Gas Approved I3G amp D T5 Tamb lt 80 C IP66 T6 Tamb lt 75 C Single Seal Device DVC60x0 DVC60x0S 1 2 3 T5 Tamb lt 85 C IP66 T6 Tamb lt 80 C Single Seal Device Ex nCnL IIC T5 T6 T5 Tamb lt 80 C IP66 Dust T6 Tamb lt 75 C Single Seal Device Ex tD A22 IP66 T85 C Tamb x 80 C Ex tD A22 IP66 T80 C T
59. unicator interacts with the user and instrument You can display the DD revision from the Offline or Online menu Offline Menu To see the Field Communicator device description revision number from the Offline menu select Utility Simulation Fisher Controls and DVC6000 Online Menu To see the Field Communicator device description revision number from the Online menu connect the Field Communicator to an instrument connected to a source supplying a 4 20 mA signal From the Online menu select Overview and DD Information Displaying the FIELDVUE Instrument Firmware Revision Number To view the instrument firmware revision connect the Field Communicator to an instrument connected to a source supplying a 4 20 mA signal From the Online menu select Overview Device Information and Firmware Revision DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 Installation The DVC6000 can be used with either air or natural gas as the supply medium If using natural gas as the pneumatic supply medium natural gas will be used in the pneumatic output connections of the DVC6000 to any connected equipment In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is remotely vented When using natural gas as the supply medium in a non hazardous location in a confined area remote venting of the unit is required Failure to do so could result in personal injury property damage and area re cla
60. used by the release of process fluid or pressure isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid If after completing setup and calibration the valve seems slightly unstable or unresponsive you can improve operation by pressing the Hot Key and selecting Stabilize Optimize or select Stabilize Optimize from the Guided Setup menu Stabilize Optimize permits you to adjust valve response by changing the digital valve controller tuning If the valve is unstable select Decrease Response to stabilize valve operation This selects the next lower tuning set e q F to E If the valve response is sluggish select Increase Response to make the valve more responsive This selects the next higher tuning set e g F to G If after selecting Decrease Response or Increase Response the valve travel overshoot is excessive you can adjust the damping by selecting Decrease Damping or Increase Damping By selecting Decrease Damping or Increase Damping the 32 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 July 2013 tuning set will become Expert and allow you to select a damping value that is not represented in a predefined tuning set Select Decrease Damping to select a damping value that allows more overshoot Select Increase Damping to select a damping value that will decrease the overshoot v Basic Setup and Calibration Check List Is basic setup complete If not p
61. using a 67CFR filter regulator with standard 5 micrometer filter connect the supply line to the 1 4 NPT IN connection and attach tubing from the output connection on the filter regulator to the SUPPLY connection on the instrument If you are using an integral mounted 67CFR filter requlator connect the supply to the IN connection on the regulator Output Connection A factory mounted digital valve controller has its output piped to the supply connection on the actuator If mounting the digital valve controller in the field connect the 1 4 NPT digital valve controller output connection to the pneumatic actuator input connection DVC6000 Digital Valve Controller Quick Start Guide July 2013 D102762X012 Single Acting Actuators When using a single acting direct digital valve controller relay A or single acting actuator connect OUTPUT A to the actuator pneumatic input When using a single acting reverse digital valve controller relay B on a single acting actuator connect OUTPUT B to the actuator diaphragm casing Double Acting Actuators DVC6000 digital valve controllers on double acting actuators always use relay A With no input current OUTPUT A is at 0 pressure and OUTPUT B is at full supply pressure when the relay is properly adjusted To have the actuator stem extend from the cylinder with increasing input signal connect OUTPUT A to the upper actuator cylinder connection Connect OUTPUT B to the lower cylinder connectio

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