"user manual"
Contents
1. N O1 O1 ER Co N N oo Co Co oo Co e r N O1 LD e N o o N ol a ol o 2 o M 2 oj o 32i oi o iv gje CITA N o 9 ivo SM oaloalyls OI N WO O MI N O 0 gt Oo All NIAJ v Je lejo Isiolo a 2 a 9 FPF PRIN gt INISINI alaani O1 N N e O1 B B e N O N N N Co Co Co R O r oO N RI NES x N C1 gt Z ii initial setting wo A 01 01 2101 gt NMNINMINI gt _ IC NO oo RY HB O 3 o N gt w A NINI A gt YI RIO N Oo gt C gt gt o t Clo N on lere Oo N d C1 A O1 N O1 N O1 N Co co C2 R O L U EB N O1 O1 D O1 N O1 N O1 N co co ie LD 110 60 s 120 3 s inverse time characteristics at surrounding air temperature of 40 C LD 120 60 s 150 3 s inverse time characteristics at surrounding air temperature of 50 C ND 150 60 s 200 3 s inverse time characteristics at surrounding air temperature of 50 C initial setting 200 60 s 250 3 s inverse time characteristics at surrounding air temperature of 50 C Rated voltage 5 Three phase 200 to 240 V ransistor Maximum 150 torque 39eED 100 torque 100 torque 209r WA MAO WANO 10 ee brake torque 7 6 3 ED 6 2 ED 6 mee ee FR ABR when the 150 torque b 6 optio2. eco for a greener tomorrow y MITSUBISHI ELECTRIC Changes for the Better FACTORY AUTOMATION INVERTER FR A800 Plus The optimum functions for cranes are added gt E m m j E j E 7 L ama P a a s a A R a ji p s z a i r WV In Tk To ni m DU Wu S z3 p Um i A ES uo j j 1 f p ee zi pem P d 3 si 1 x i i H j 1 P for CRANES GOOD DESIGN AWARD 2014 Reduction in tact time Applicability in a wide range of industries Load slippage prevention 0 Easier maintenance e Dedicated monitoring functions Approach to the leading drive performance Global Player GLOBAL IMPACT OF MITSUBISHI ELECTRIC Through Mitsubishi Electric s vision Changes for the Better are possible for a brighter future Changes for the Better Mitsubishi Electric is involved in many areas including the following We bring together the best minds to create the best technologies At Mitsubishi Electric we understand that technology is the driving force of change in our lives By bringing greater comfort to daily life maximising the efficiency of businesses and keeping things running across society we integrate technology and innovation to bring changes for the better Energy and Electric Systems A wide range of power and electrical products from generators to large scale displays Electronic De
3. 0 75 0 8 00038 1 5 00052 15K 22 52 22 48 15 4 075 2 5 ideal maze 37 esce 9229 e Ti 4 1 ek s5 l e l ss iis laz 9o Pa 00170 9 00250 12 00310 17 00380 23 00470 31 00620 38 00770 37 44 00930 57 UTERE STR S59 06 55577 010653 450 Neem area 01800 86 UTER More o l aie o 48003 5 a e ito 02600 90K 132 260 110 216 90 180 75 144 03250 110K 160 325 132 260 110 216 90 180 03610 216 04320 260 04810 325 05470 361 06100 432 06830 481 07700 547 08660 610 09620 683 10940 770 12120 866 Tl D dD e D o Standard specifications Standard specifications e Rating Standard model 200 V class O1 O1 xl le Or 21 C o gt e J 90 e Se N ziirio x T N LD Applicable 75 m 75 go capacity KW 1 initial setting oo C1 NIN N lolol N IS SIRI ol gt Talalnl o olco ol B BR IololN x xX 9 O N ol e O o B NIN on O1 A o O1 NI c gt INN io oo C1 C1 C1 N C1 N C1 eo I UO eo N gt wo AJA oS on NIO jojo ie LD gt Z e 8 C2 NO O C1 N X O C2 NO initial setting A c1 NI w C2 A A N o 5 9 9 2 N 9 MEL Cc1 Oo wo A Jd a N l oo JA N e AR C1 00 N o RI sa oOo A W oo I UO M N i N O
4. 1707 28 8780 FAX 44 1707 27 8695 Czech Republic FA Center MITSUBISHI ELECTRIC EUROPE B V Czech Branch Avenir Business Park Radlicka 751 113e 158 00 Praha5 Czech Republic TEL 420 251 551 470 FAX 420 251 551 471 Russia FA Center MITSUBISHI ELECTRIC EUROPE B V Russian Branch St Peters burg office Piskarevsky pr 2 bld 2 lit Sch BC Benua office 720 195027 St Petersburg Russia TEL 7 812 633 3497 FAX 7 812 633 3499 Turkey FA Center MITSUBISHI ELECTRIC TURKEY AS Umraniye Branch Serifali Mahallesi Nutuk Sokak No 5 TR 34775 Umraniye Istanbul Turkey TEL 90 216 526 3990 FAX 90 216 526 3995 MEMO Automation solutions YOUR SOLUTION PARTNER Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMls to CNC and EDM machines A NAME TO TRUST oince its beginnings in 1870 some 45 companies use the Mitsubishi name covering a spectrum of finance commerce and industry The Mitsubishi brand name is recognized around the world as a symbol of premium quality Mitsubishi Electric Corporation is active in space development transportation semi conductors energy systems communications and information processing audio visual equipment and home electronics building and energy management and automation systems and has 237 factories and laboratories worldwide in over 121 countries This is why you can rely on Mitsubishi Electric automation solution becaus
5. 355 f 500 2 4 O amp O c O O fe ND ial setine Bess ko ko 834 RA C1 e Ql e e Oo QA NS ALIE Rated capacity kVA 2 N oO oO ND initial setting 465 Rated current a ER ses ND initia setting le10 HD o AT jeto 683 866 SLD 110 60 s 120 3 s inverse time characteristics at surrounding air temperature of 40 C Overload current rating 120 60 s 150 3 s inverse time characteristics at surrounding air temperature of 50 C 3 ND initial setting 150 60 s 200 3 s inverse time characteristics at surrounding air temperature of 50 C HD 200 60 s 250 3 s inverse time characteristics at surrounding air temperature of 50 C Rated voltage 4 Three phase 380 to 500 V Regenerative braking torquex5 Maximum brake when the converter unititorque FR CC2 is used e O N 00 355 Ho mo so br wooo ha 17 770 683 47 SLD 50 LD 00 ing 355 HD SLD LD 587 Um ing 524 HD 465 SLD 866 LD 770 enr ing 683 HD 610 SLD LD S ing D 10 torque continuous suoneoyioeds puyepuejgs Power supply voltage 430 to 780 VDC Control power supply auxiliary input Single phase 380 to 500 V 50 Hz 60 Hz 7 Permissible control power supply auxiliary gt A input fluctuation Frequency 5 voltage 10 Protective structure IEC 60529 6 Open type IPOO Cooling system Forced air cooling RURSUS The applicable motor capacity indicated is the
6. LD 120 60 s 150 3 s inverse time characteristics at surrounding air temperature of 50 C m setting 150 60 s 200 3 s inverse time characteristics at surrounding air temperature of 50 C 200 60 s 250 3 s inverse time characteristics at surrounding air temperature of 50 C Rated voltage 5 Three phase 380 to 500 V Built in brake 5 iv in FR BU2 option transistor ae brake 100 torque 2 ED 6 20 torque continuous 10 torque continuous 100 torque Rated input Three phase 380 to 500 V 50 Hz 60 Hz 11 AC voltage frequency Permissible AC voltage 323 to 550 V 50 Hz 60 Hz fluctuation Permissible frequency De pe ssf rn as a a fluctuation ve R Oe ea 203 CT ee ee ee ee 801 432 get Str e10 ND 2 347 8 2 56 108 434 144 480 216 260 325 361 432 481 547 initial setting ioc e es jarani eo as ar lez ler E sheer lec Re e ee er eas Ber per aer leer far o 2 3 Sr 55 77 12 7 p4 pe 4 4t 7 kV n setting eb ri bf fo esr pw nn A 9 Protective structure IEC 60529 WM Enclosed type IP20 Open type IP00 pope mess ps bs pss Bs bz Br Es 3 Ts pe Es pe pe pe BS pr pe 7 po os os po The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4 pole standard motor z 0 2 kW motors can be used only under V F control 3 The rated output capacity indicated assumes that the output voltage is 440 V 4 The value of the overload current rating indicated is the rat
7. Shortest time 1404 A164 torque startup selection The torque is started up in the shortest time When an inverter is connected to a lift the inverter has a load The P gain for speed control in the low speed range can be adjusted When an inverter is connected to a lift the inverter has a load immediately after the lift brake is released For lift applications slow response may cause a delay in the brake opening Adjusting the speed control P gain in the low speed range improves the response at low speed and shortens the time from startup to brake opening This will contributes to a reduction in tact time Set the proportional gain during speed control in the low speed range Setting this parameter higher improves the trackability for d speed command changes It also reduces the speed fluctuation caused by external disturbance 9999 Initial value PRA range speed control P gain 1 Second function of Pr 1400 enabled when o eee RT signal ON 9999 Initial value reer range speed control P gain 2 Set the P gain operation during speed control 0 to 60 Hz in the low speed range Low speed range speed control P gain operation The P gain operation during speed control in the low speed range is determined by the Pr 1402 and Pr 1403 settings Speed control P gain Low speed range speed control P gain Pr 1400 or Pr 1401 Pr 820 or Pr 830 Pr 1402 Pr 1403 Frequency immediately after the lift brake
8. down by a crane the speed will automatically be increased This reduces the tact time and facilitates efficient opera tion The possible operation speed is set automatically according to the load After starting the inverter the inverter runs at high speed with a light load Horizontal movement Rum Traverse motor jji Traction motor ETET Wheel Rail With anti sway control Trolley wire Trolley wire Horizontal movement Shortest time torque startup function The time from the start command to when the brake opens is shortened This will contributes to reduction in tact time e Shortest time torque startup function The optimum distribution of the excitation current and torque current enables rapid startup of the torque e Magnetic flux command during pre excitation Decreasing the pre excitation current during a motor stop reduces power consumption during standby and enables rapid startup of the torque Traverse motor Hoisting motor 0 5 10 15 20 25 30 35 40 45 50 Time s 4 Position of traverse axis m Swing angle of load Degrees 0 5 10 15 20 25 30 35 40 45 50 Time s 1 Shortest time torque startup disabled Pre excitation disabled Start command Bake opening Speed 100 Torque 100 Magnetic flux Shortest time torque startup enabled Star command Brake opening Pre excitation disabled 1 Speed Torque M
9. exceeding 100 is set Operation of load torque high speed frequency control mode 2 The maximum frequency Pr 4 or Pr 5 is used as the target frequency for acceleration When the output current Iq reaches or exceeds the torque current limit value Iq limit level acceleration is interrupted When the output current Iq decreases by the interruption acceleration starts again By switching between acceleration and stopping acceleration is controlled so that the torque current matches the torque current limit value Output frequency F With PM motor Target i With induction motor frequency ut Rated motor frequency Limit value Reference torque current value x i i Rated motor frequency Output frequency Pr 278 E 1 1 gt Reference torque Upper Torque current limit value current value limit 400 Iq limit level Countermeasure against winding expansion droop control 2 e When a wire rope is wound the motor torque increases along with enlargement in the winding diameter winding expansion Set the droop control 2 to compensate the output frequency corresponding to the motor torque increase e As a countermeasure against winding expansion set Pr 288 Droop function activation selection Droop gain Frequency Compensation Rated frequency frequency 100 0 100 Difference between torque current and torque current limit value Refer to the FR A800 Instru
10. maximum capacity applicable for use of the Mitsubishi 4 pole standard motor 2 The rated output capacity indicated assumes that the output voltage is 440 V 3 The Yo value of the overload current rating indicated is the ratio of the overload current to the inverter s rated output current For repeated duty allow time for the inverter and motor to return to or below the temperatures under 100 load 4 The maximum output voltage does not exceed the power supply voltage The maximum output voltage can be changed within the setting range However the maximum point of the voltage waveform at the inverter output side is the power supply voltage multiplied by about 2 5 ND rating reference value 6 FR DUO8 IP40 except for the PU connector 7 For the power voltage exceeding 480 V set Pr 977 Input voltage mode selection Input power Converter unit FR CC2 Applicable motor capacity RW 316 355 p 0 0 0 ie current rating 1 200 60 s 250 3 s Duc Nee ee 2 6 Rated voltage gt Rated input AC vollageifrequency S Permissible AC voltage fuctuation Three phase 323 to 550 V SOHzDHz SSCS 2 PRaedmwucurn bo pes po ee pe o Power supply capacity WA ies pai per deo ps es DC reactor Built in Approx mass ko p pu pe pe pe ps The value of the overload current rating indicated is the ratio of the overload current to the inverter s rated output current For repeated duty allow
11. time for the converter unit and the inverter to return to or below the temperatures under 100 load 2 The converter unit output voltage varies according to the input power supply voltage and the load The maximum point of the voltage waveform at the converter unit output side is approximately the power supply voltage multiplied by 4 2 3 The power supply capacity is the value when at the rated output current The impedance at the power supply side including those of the input reactor and cables affects the rated input current 4 The permissible voltage imbalance ratio is 3 or less Imbalance ratio highest voltage between lines average voltage between three lines O average voltage between three lines x 100 13 Standard specifications Common specifications Soft PWM control high carrier frequency PWM control selectable among V F control Advanced magnetic flux vector control Real sensorless vector control Optimum excitation control vector control 1 and PM sensorless vector control 0 2 to 590 Hz The upper frequency limit is 400 Hz under Advanced magnetic flux vector control Real sensorless vector control vector control 1 PM sensorless vector control 0 015 Hz 60 Hz 0 to 10 V 12 bits for terminals 2 and 4 0 03 Hz 60 Hz 0 to 5 V 11 bits or 0 to 20 mA approx 11 bits for terminals 2 and 4 0 to x10 V 12 bits for terminal 1 0 06 Hz 60 Hz 0 to 5 V 11 bits for terminal 1 0 01 Hz Within 0 2 of the max ou
12. to FH established easily without using a Configurator2 enables analysis or converter adjustment at a remote place FR Configurator2 Mini B connector Personal computer USB cable Inverter Efficient startup settings e System setting Automatic recognition of connected inverters can also be set The station number model capacity and any plug in options of the connected inverters can also be set manually Easy pre operation adjustment and operation check e Parameter list Parameters for selected station numbers can be displayed and changed O signals can be assigned using settings by function Easy to follow platform facilitates easy maintenance e Graph function Inverter data can be sampled and displayed in a graphical format Trace data can also be read and displayed in a graph Intuitive user interface Connected inverters are displayed in a tree view Windows of each function can be switched using tabs facilitat ing operations Tree view gum ab change istifkbaFD ribakhbr P Lineup e Standard model Capacity Inverter SLD rated 00023 to 06830 current A Inverter ND rated capacity KW 400 V class 0 4K to 280K Features Circuit board coating cis al EC60721 3 3 32 982 compatible CONGO Without CRN Dedicated to crane E E EG FR A820 1 2K 0 75K 1 5K 2 2K 3 7K 5 5K 7 5K 11K 15K 18 5K 22K 30K 37K 45K
13. which may be substantially influential to human lives or properties for such as airlines medical treatments railway service incineration and fuel systems man operated material handling equipment entertainment machines safety machines etc are not recommended and we assume no responsibility for any failure caused by these applications when used We will review the acceptability of the abovementioned applications if you agree not to require a specific quality for a specific application Please contact us for consultation gt Support e Global FA Center UK FA Center Germany FA Center Czech Republic FA Center Turkey FA Center India Ba India inter f F enter donesia FA Center e Shanghai FA Center e MITSUBISHI ELECTRIC AUTOMAITON CHINA LTD No 1386 Hongqiao Road Mitsubishi Electric Automation Center Shanghai China TEL 86 21 2322 3030 FAX 86 21 2322 3000 9611 e Beijing FA Center e MITSUBISHI ELECTRIC AUTOMATION CHINA LTD Beijing Office Unit 901 9F Office Tower 1 Henderson Centre 18 Jianguomennei Avenue Dongcheng District Beijing China TEL 86 10 6518 8830 FAX 86 10 6518 2938 e Tianjin FA Center MITSUBISHI ELECTRIC AUTOMATION CHINA LTD Tianjin Office Room 2003 City Tower No 35 Youyi Road Hexi District Tianjin China TEL 86 22 2813 1015 FAX 86 22 2813 1017 e Guangzhou FA Center MITSUBISHI ELECTRIC AUTOMATION CHINA LTD Guangzhou s Office Room 1609 North Tower T
14. 55K 75K e oe j O o o OO O O oe oe oe oe o 00038 00052 00083 00126 00170 00250 00310 00380 00470 00620 00770 00930 01160 01800 02160 02600 mega cac 075k C o OO o o 0o o o oe oe oe o 9 HS 04320 d 110K 132K e Voltage class mios Capacity Description 400 V class 2 Separated converter type 07700 to 12120 itn aan capacity KW Tone 0 700 08660 09620 10940 12120 CUTEM 315K 355K 400K 450K 500K o e L L 1 Models can be alternatively indicated with the inverter rated current SLD rating 2 Specification differs by the type as follows Motor output Built in EMC filter Terminal FM pulse train output Terminal AM analog voltage output 0 to 10 VDC Terminal CA analog current output 0 to 20 mA Terminal AM analog voltage output 0 to 10 VDC 3 Available for the 5 5K or higher OFF 315K to 500K Inverter ND rated ON sewekge sot Dedicated function CRN Dedicated to crane Circuit board coating Symbol 1 ECT 30282 compa Plated conductor Initial setting NEL CT pU Rated NN Base freguency voltage Pr 19 9999 Sink Sink logic em Hz same as the power supply voltage 8888 9596 of the power supply voltage 4 For the 75K or higher inverter or whenever a 75 KW or higher motor is used always connect a DC r
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17. agnetic flux Shortest time torque startup enabled Pre excitation enabled 35 Start command Brake opening I I l l lt gt Excitation startup Speed I I i I Torque i I Magnetic flux Example of FR A820 90K 1 60CRN and SF THY 90 kW Plus Load slippage prevention Brake sequence function The highly scalable brake sequence function enables the output of a brake opening signal for the optimum brake operation calculated from the load torque or the speed The function enables setting of the brake opening level individually for forward rotation and reverse rotation Low speed range speed control P gain When an inverter is connected to a lift the inverter has a load immediately after the lift brake is released Adjusting the speed control P gain in the low speed range improves the response at low speed and shortens the time from startup to brake opening ei w Plus Dedicated monitoring functions Overload detection function By outputting an overload detection signal when too much load overload is applied to a crane this information can be transmitted to the superordi nate controller During constant speed operation when the motor torque is equal to or higher than the torque setting for the time setting or longer the overload detection signal is turned ON Start count monitor The inverter starting times can be counted Confirming the starting times can be us
18. ated are stored Overcurrent trip during acceleration Overcurrent trip during constant speed Overcurrent trip during deceleration or stop Regenerative overvoltage trip during acceleration Regenerative overvoltage trip during constant speed Regenerative overvoltage trip during deceleration or stop Inverter overload trip Motor overload trip Heatsink overheat Instantaneous power failure 3 Undervoltage 3 Input phase loss 3 4 Stall prevention stop Loss of synchronism detection 4 Brake transistor alarm detection Output side earth ground fault overcurrent Output short circuit Output phase loss External thermal relay operation 4 PTC thermistor operation 4 Option fault Communication option fault Parameter storage device fault PU disconnection Retry count excess 4 Parameter storage device fault CPU fault Operation panel power supply short circuit RS 485 terminals power supply short circuit 24 VDC power fault Abnormal output current detection 4 Inrush current limit circuit fault 3 Communication fault inverter Analog input fault USB communication fault Safety circuit fault Overspeed occurrence 4 Speed deviation excess detection 1 4 Signal loss detection 1 4 Excessive position fault 1 4 Brake sequence fault 4 Encoder phase fault 1 4 4 mA input fault 4 Pre charge fault 4 PID signal fault 4 Option fault Opposite rotation deceleration fault 4 Internal circuit fault Magnetic pole position unknown 1 Fan alar
19. ay control disabled signal X54 signal When anti sway control is enabled the travel distance Pr 870 between the positions where the crane starts deceleration and where the crane stops becomes longer For an emergency stop by a system using a position confirmation sensor disable anti sway control to shorten the stopping distance When anti sway control is enabled Pr 1073Anti sway control operation selection 1 turning ON the anti sway control disabled signal X54 disables anti sway control For the X54 signal set 54 in any of Pr 178 to Pr 189 input terminal function selection to assign the function to the input terminal STF ON ON X54 ON Speed command Speed command Speed command under swinging when swinging suppression control suppression control is disabled Refer to the FR A800 Instruction Manual Detailed for the instructions to set each parameter Brake opening current level setting for reverse rotation Brake sequence function 278 A100 Brake opening frequency 279 A101 Brake opening current Brake opening 280 A102 current detection 281 time Brake operation A103 time at start Brake operation frequency Brake operation 282 A104 time at stop 283 A105 Deceleration 284 A106 detection function 285 selection Overspeed A107 detection frequency Automatic 292 F500 acceleration 639 deceleration Brake opening A108 current selecti
20. ction to assign the function to the output terminal i 2 Hz or less n Time Overload detection Pr 864 Pr 1405 TU2 signal e During constant speed operation the Y223 signal ON when the motor torque is equal to or higher than the value set in Pr 864 Torque detection for a continuous time equal to or longer than the value set in Pr 1405 Overload detection time the overload detection signal TU2 is turned ON When the TU2 signal is ON the TU2 signal stays ON until the inverter output stops Forthe TU2 signal set 221 positive logic or 321 negative logic in one of Pr 190 to Pr 196 output terminal function selection to assign the function to the output terminal ste ON p Y223 ON Tug Mmm Torgue ie Pr 864 San ee ee Pr4405 Time Output frequency Time p 9 5 D h 5 O O 5 o 9 3 D e D T O 9 D r 5 O E O 5 o D 9 3 D e D T Crane function parameters Anti sway control are Re Cir oio lE NZZEEMagneticfl Vector DC brake judgment 1072 A310 time for anti sway 1073 A311 control operation Speed detection Anti sway control 870 M400 hysteresis operation selection 1074 A312 Anti sway control 4975 a343 Anti sway control e When the commanded direction differs from the actual motor frequency depth Anti trol rotation direction the falling dete
21. ction Manual Detailed for the instructions to set each parameter Crane function parameters Overload detection 864 M470 Torque detection 1405 A165 eee detection The constant speed signal Y223 can be output when the range of speed fluctuations is small By the output of the constant speed signal output the load torque without the acceleration deceleration torque can be confirmed When this function is used together with the PLC function the superordinate controller etc the control according to the load is enabled The overload can be detected during constant speed operation When too much load is applied overload to a crane the overload detection signal TU2 output transmits the information to the superordinate controller GIA 864 JO to 400 Set the torque value where the TU2 signal turns ON Set the time from when the motor torque reaches or 1405 0to 10s exceeds the Pr 864 setting until the overload detection signal TU2 is output Constant speed signal Y223 signal When the range of the command frequency fluctuations is 2 Hz s or less while the inverter is running the constant speed signal Y223 is turned ON When the inverter stops or when the range of the command frequency fluctuations is more than 2 Hz s the constant speed signal Y223 is turned OFF For the Y223 signal set 223 positive logic or 323 negative logic in one of Pr 190 to Pr 196 output terminal function sele
22. ction signal Y222 can be 1076 Egg 0 9 way contro 1077 A315 Rope length output width 1078 A316 Trolley weight 1079 A317 Load weight Slippage during the start of a lift can be checked e When an object is moved by a crane swinging is suppressed A speed detector such as an encoder is required on the crane s traveling axis e Anti sway control can be disabled by the anti sway control Pr nu Description disabled signal X54 870 o to 5Hz Setthe hysteresis width for the detected frequency When the commanded direction differs from the actual motor UB Sett rotation direction and the actual motor speed is higher than Set the time from when the output frequency becomes the Pr 10 DC injection brake the value set in Pr 870 Speed detection hysteresis the 1072 0to10s operation frequency or less to when the DC falling detection signal Y222 is turned ON injection brake zero speed control or the servo lock operation starts For the Y222 signal set 222 positive logic or 322 negative ing range Anti sway control disabled logic in any of Pr 190 to Pr 196 output terminal function Anti sway control enabled selection to assign the function to the output terminal 0 05 to 3 Hz Seta swinging frequency of the object 1074 oo Ramune control is performed using a swinging zu E 9999 1073 frequency estimated by the inverter according to the settings of Pr 1077 to Pr 1079 Y222 AA 1079 Anti sw
23. ctly read from the encoder installed at the wheel The pulses from the two wheels are then compared and their speed is adjusted to synchronize the wheel positions There is no need to use an external controller to offset speed allowing high accuracy control Application example 2 Wire rope length measurement The travel axis reads the amount of lifting lowering movement encoder pulse of the lift axis to calculate the wire rope length The wire rope length according to the operating condition can be applied to the anti sway control The lifting lowering speed can be slowed down when the rope length reaches a predetermined value to prevent the object from colliding into the lift axis drum etc SoJnjee J es Bridge Stabilizer and encoder 1 Travel wheel Travel rail E Travel pulse Travel pulse FR A8AP FR A8TP Si aD Left edge wheel drive Inverter Right E via drive 4 FR ABAP plug in option Ped 2 FR A8TP control terminal option Encoder pulse Vector control compatible option JUL SUL Lift axis Travel axis SoJnjeoJ E Features Delivering a comfortable inverter operating environment FR Configurator2 to be supported soon Easy USB cable connection Remote operation A USB connector mini B connector Importing trace data or parameter is provided as standard The connec settings that have been copied in a tion with a personal computer can be USB memory device
24. cture whichever comes first Warranty Period Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work Limitations 1 You are requested to conduct an initial failure diagnosis by yourself as a general rule It can also be carried out by us or our service company upon your request and the actual cost will be charged However it will not be charged if we are responsible for the cause of the failure This limited warranty applies only when the condition method environment etc of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product Even during the term of warranty the repair cost will be charged on you in the following cases 1 afailure caused by your improper storing or handling carelessness or negligence etc and a failure caused by your hardware or software problem 2 afailure caused by any alteration etc to the Product made on your side without our approval 3 a failure which may be regarded as avoidable if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry 4 afailure which may be regarded as avoidable if consumable parts designated in the instruction manual etc are du
25. d operation command High speed operation command Second function selection Terminal 4 input selection Jog operation selection Selection of automatic restart after instantaneous power failure flying start Output stop Start self holding selection Forward rotation command Reverse rotation command lInverter reset Maximum and minimum frequency settings multi speed operation acceleration deceleration pattern thermal protection DC injection brake starting frequency JOG operation output stop MRS stall prevention regeneration avoidance increased magnetic excitation deceleration DC feeding 3 frequency jump rotation display automatic restart after instantaneous power failure electronic bypass sequence remote setting automatic acceleration deceleration intelligent mode retry function carrier frequency selection fast response current limit forward reverse rotation prevention operation mode selection slip compensation droop control load torque high speed frequency control speed smoothing control traverse auto tuning applied motor selection gain tuning RS 485 communication PID control PID pre charge function easy dancer control cooling fan operation selection stop selection deceleration stop coasting power failure time deceleration to stop function stop on contact control PLC function life diagnosis maintenance timer current average monitor multiple rating orientation c
26. d output current The impedance at the power supply side including those of the input reactor and cables affects the rated input current Qo 9 The power supply capacity is the value when at the rated output current The impedance at the power supply side including those of the input reactor and cables affects the power supply capacity 10 FR DUO8 IP40 except for the PU connector Standard specifications 400 V class dus 132 co N IN co N N O1 C2 N ico C2 O N 43 CETE 165 49 SD 23 38 5 2 83 126 oe eee poe is ge ee n m e pe roe fe E 3 110 444 480 216 260 1325 361 4 initial setting ee es ee fee fi a OE 260 325 361 LD 110 60 s 120 3 s inverse time characteristics at surrounding air temperature of 40 C 2288 2222223233233 35250252222 Dowels pz ss sw e espz po s je ss rs po wo 2 ieo pes pao paso peo sns Mam b Pr e br ba rs mse Lo la ff fr Bao os IE HD baba lovsjis pz pr Bs rs s espz Bo p las es ps Bo ro iz reo res 220 aso so feof Ga lio fo fre pa feo pe fer bo es Gres free pes urs zo er e kes er Rated o ie gr p Bs es fiz e pa gr ps ao ps fos pt ro ior es ros pen prs szo per at ace BY Damn gt bo bp bb be fo fb fo fn sm ne mpera eee res st N BE OG OO N gt A o oo N SLE O Ko NJO 0 oO amp oo N N co C1 AK N 432 N co
27. e we know first hand about the need for reliable efficient easy to use automa tion and control in our own factories As one of the world s leading compa nies with a global turnover of over 4 trillion Yen over 40 billion employing over 100 000 people Mitsubishi Electric has the resource and the commitment to deliver the ultimate in service and support as well as the best products Electrical Discharge Machines Laser Processing Machines Electron Beam Machines Pressurized Ventilation Fans Uninterruptible Power Supplies L NAJOG098ENG A 1507 MEE Mitsubishi Electric Corporation Nagoya Works is a factory certified for 15014001 standards for environmental management systems and 1809001 standards for quality assurance management systems FA ISO 14001 J ACi AL Ny f as EC97J1113 S 7 Layo g amp E oO Lu o e S Gig V UKAS MANAGEMENT SYSTEMS ISO 9001 BUREAU VERITAS Certification MANAGEMENT SYSTEMS MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN
28. e the rated current 3 per 500 m 7 2 9 m s or less for the FR A840 160K 04320 or higher Outline dimensions Outline dimensions e Standard model FR A820 00046 0 4K to 04750 90K FR A840 00023 0 4K to 03610 132K FR A840 04320 160K to 06830 280K bC 2 C 3 O c Q Unit mm 3 T 200 V class 410 95 d 125 260 FR A820 00105 1 5K 150 2 380 FR A820 02330 45K 465 400 V class FR A840 00023 0 4K FR A840 00038 0 75K 150 435 a B Q FR A840 06100 250K FR A840 06830 280K Outline dimensions 0 Separated converter type FR A842 07700 315K 08660 355K 3 012 hole e uu C 4 7 R 7X f tH 12 70 200 200 0 540 suoisua
29. eactor FR HEL which is available as an option Inverter by rating e 200 V class SLD superlight duty Motor capacity Rated current Motor capacity Rated current Motor capacity Rated current Motor capacity Rated current FR A820 we we A kwe A kw A 00046 va de ean oe LR s Lf 1 5 00077 ss wq pss amp ma Ie 00105 10 5 22 es pis Fe for 5 8 gt Inverter model 00167 00250 00340 17 5 00490 33 24 00630 33 00770 46 00930 61 01250 wee To eA 01540 90 01870 115 02330 145 03160 175 03800 75K 90 110 380 90 346 75 288 55 215 04750 90K 132 475 110 432 90 346 75 288 Overload current rating SLD 110 60 s 120 3 s inverse time characteristics at surrounding air temperature of 40 C LD 120 60 s 150 3 s inverse time characteristics at surrounding air temperature of 50 C ND 150 60 s 200 3 s inverse time characteristics at surrounding air temperature of 50 C HD 200 60 s 250 3 s inverse time characteristics at surrounding air temperature of 50 C 5 Indicates the maximum capacity applicable with the Mitsubishi 4 pole standard motor Inverter model e 400 V class SLD superlight duty LD light duty ND normal duty initial value HD heavy duty Motor capacity Rated current Motor capacity Rated current Motor capacity Rated current Motor capacity Rated current FR A840 0 ws qj kw W var i x A 00023 23
30. ed to determinate the timing of the maintenance or can be used as a reference for system inspection or parts replacement Start count monitor Features Falling detection olippage during the start of a lift can be checked When the commanded direction differs from the actual motor rotation direction the falling detection signal is output Wide range applications Compliance with ship classification standards Using the recommended noise filter in combination with the inverter supports compliance with various countries ship classifications such as NK LR DNV ABS BV CCS and KH The FR A800 CRN can be used for electric deck cranes on ship Tl D 9 P c D o 1 soJnjeo Features Easier maintenance Longer service life Long life components The service life of the cooling fans 1 and the capacitors 1 2 is now 10 years The service life can be further extended by ON OFF control of the cooling fan 1 Surrounding air temperature Annual average of 40 C free from corrosive gas flammable gas oil mist dust and dirt The design life is a calculated value from the LD rating The value is not a guaranteed product life 2 Output current 80 of the inverter LD rating Plus Enhanced vibration resistance Protection against vibration A strong vibration may occur in some operating conditions for example during the crane traveling Inverters with the components f
31. eee ho fo 71400 AA60 Low speed range speed contol P gain 1 ovo 100 0660 fa e e 71401 A161 LowspeeirangespesdconmolPgaz Dio T000 0660 fee e 7402 A162 Low speed range gain corner frequency 006012 porne Bm e 71403 A163 low speed range gain corer frequency 2006012 porne fse e 1404 A164 shortestsime torque starupselecton p1 h p W 7408 A165 loverioad detectiontime pows pis f w 7406 A66 noning prevention tme piss poas b p 1407 A167 Mameng flux command during pre exci 100 0 peso oj 1408 A168 es opening current for reverse rota to 400 01 peso mo Second brake opening current for reverse 0 to 400 01 9999 rotation x For other settings refer to the Instruction Manual Detailed of the FR A800 inverter 2 For the initial setting of each parameter refer to the Instruction Manual Detailed of the FR A800 inverter oO 9 5 D h 5 O oO 3 o D 9 3 D e D T Refer to the FR A800 Instruction Manual Detailed for the instructions to set each parameter e Parameter details Low speed range speed control P oF lel Sensorless Vectors mig Low speed range Low speed range 1400 A160 speed control P 1401 A161 speed control P gain 1 gain 2 Low speed range Low speed range 1402 A162 gain corner 1403 A163 gain corner frequency 1 frequency 2 Crane function parameters Shortest time torque startup
32. he Hub Center No 1068 Xingang East Road Haizhu District Guangzhou China TEL 86 20 8923 6730 FAX 86 20 8923 6715 e Korea FA Center e MITSUBISHI ELECTRIC AUTOMATION KOREA CO LTD 7F to 9F Gangseo Hangang Xi tower A 401 Yangcheon ro Gang seo Gu Seoul 157 801 Korea TEL 82 2 3660 9630 FAX 82 2 3663 0475 e Taipei FA Center SETSUYO ENTERPRISE CO LTD 3F No 105 Wugong 3rd Road Wugu District New Taipei City 24889 Taiwan R O C TEL 886 2 2299 9917 FAX 886 2 2299 9963 e Taichung FA Center e MITSUBISHI ELECTRIC TAIWAN CO LTD No 8 1 Industrial 16th Road Taichung Industrial Park Taichung City 40768 Taiwan R O C TEL 886 4 2359 0688 FAX 886 4 2359 0689 e Thailand FA Center e MITSUBISHI ELECTRIC FACTORY AUTOMATION THAILAND CO LTD 12th Floor SV City Building Office Tower 1 No 896 19 and 20 Rama 3 Road Kwaeng Bangpongpang Khet Yannawa Bangkok 10120 Thailand TEL 66 2682 6522 31 FAX 66 2682 6020 e e ASEAN FA Center MITSUBISHI ELECTRIC ASIA PTE LTD 307 Alexandra Road Mitsubishi Electric Building Singapore 159943 TEL 65 6470 2480 FAX 65 6476 7439 Korea FA Center 9 Taipei FA Center t Taichung FA Center es Hanoi FA Center Ho Ghi Minh FA Center SS Indonesia FA Center e PT MITSUBISHI ELECTRIC INDONESIA Cikarang Office Jl Kenari Raya Blok G2 07A Delta Silicon 5 Lippo Cikarang Bekasi 17550 Indonesia TEL 62 21 2961 7
33. he number wn p 10 3393 of the inverter starting times e Every start signal input the RUN signal ON while the inverter output is stopped is counted as the inverter starting time Starting during pre excitation is also counted Time STF ON ON ON ON ON LK ON RUN ON N ON ON ON Output frequency Za 4 LAU 3 2 Start count 1 indication Refer to the FR A800 Instruction Manual Detailed for the instructions to set each parameter Warranty Warranty When using this product make sure to understand the warranty described below 1 Warranty period and coverage We will repair any failure or defect hereinafter referred to as failure in our FA equipment hereinafter referred to as the Product arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider However we will charge the actual cost of dispatching our engineer for an on site repair work on request by customer in Japan or overseas countries We are not responsible for any on site readjustment and or trial run that may be required after a defective unit are repaired or replaced Term The term of warranty for Product is twelve months after your purchase or delivery of the Product to a place designated by you or eighteen months from the date of manufa
34. io of the overload current to the inverter s rated output current For repeated duty allow time for the inverter and motor to return to or below the temperatures under 100 load The maximum output voltage does not exceed the power supply voltage The maximum output voltage can be changed within the setting range However the maximum point of the voltage waveform at the inverter output side is the power supply voltage multiplied by about 4 2 6 With the built in brake resistor 7 ND rating reference value 8 The rated input current is the value when at the rated output current The impedance at the power supply side including those of the input reactor and cables affects the rated input current 9 The power supply capacity is the value when at the rated output current The impedance at the power supply side including those of the input reactor and cables affects the power supply capacity 10 FR DUOS8 IP40 except for the PU connector 11 For the power voltage exceeding 480 V set Pr 977 Input voltage mode selection 12 A commercial brake resistor can be used to improve the braking capability of the inverter built in brake Please contact your sales representative for details CA o et A 2 Q SY a o Oo D o E O M et O 5 o Standard specifications e Rating Separated converter type 400 V class e Inverter 42 11 CR 560 SD 40 XJ f Applicable motor capacity LD
35. ion Set the frequency at which load torque high speed MASAA frequency control mode 2 is started 9999 Load torque high speed frequency control mode 2 initial value starts at 50 of the rated motor frequency Set the time constant of the primary delay filter relative to the output current 1 to 4000 The time constant ms is 0 5 x Pr 274 and the initial value is 8 ms A larger setting results in a stable operation with poorer response E OLT invalid under stop on contact control r 70 271 273 274 0 Initial Cial Without output frequency compensation 0 1 to Compensate the output frequency to suppress the 1000 2 torque rise after stopping acceleration PU filter time constant to apply to the current for Refer to the FR A800 Instruction Manual Detailed for the instructions to set each parameter Without droop control 2 during acceleration deceleration With O limit With O limit Constant droop control 2 during 2 operation Without O limit Without droop control 2 during 10 acceleration deceleration Motor speed is Constant droop control 2 during compensation 11 operation reference With O limit x For the load torque high speed frequency control mode 1 and the stop on contact control refer to the Instruction Manual Detailed of the FR A800 inverter 2 When load torque high speed frequency control mode 2 is not selected the droop gain is internally restricted to 100 even if a value
36. is released For lift applications slow torque startup may cause a delay in the brake opening Using the shortest time torque startup function shortens the time from startup to brake opening This will contributes to a reduction in tact time 0 Initial value Shortest time torque startup disabled 4 Shortsttime torque startup enabled e When Pr 1404 1 and the inverter is not in stop status the torque is generated by the shortest time torque startup function Torque Shortest time torque startup function enabled i lt Shortest time torque startup function disabled Time O Q D c m O O O t t 3 2 STF STR ON o Refer to the FR A800 Instruction Manual Detailed for the instructions to set each parameter O 9 D r 5 O E O 5 o D 9 3 D e D T Crane function parameters Inching time adjustment function 1406 A166 de prevention By setting a waiting time after the inverter is stopped until the inverter is restarted inching in the setting time can be prevented When the inverter is repeatedly started and stopped for a short time the overcurrent may occur due to the effect of the motor residual magnetic flux Adjust the waiting time after the inverter is stopped until the inverter is restarted to suppress current Lm 0105s Set the time after the inverter output is stopped until the inverter output can be res
37. ixed on the circuit board with an adhesive or the cables tied fixed together are available for enhanced vibration resistance to be released soon Improved environmental resistance Measures against dust dirt and corrosion Using the inverter in the dusty environment may cause fault such as a short circuit The inverter with circuit board coating conforming to IEC60721 3 3 3C2 352 ensures reliability even in poor environments Furthermore the inverter with plated conductor is also available Approach to the leading drive performance High response The improved speed response ensures a minimal speed fluctuation to maintain a constant speed when the load fluctuates e Speed response Heal sensorless vector control 50 Hz 1 A700 20 Hz Vector control 2 130 Hz 3 A700 50 Hz High torque at low speed 170 ms 80 ms FR A800 FR A700 Say eS SSS ep Se ay s nuse t rt t PRIM erri mmm mmm BuU uci usos einn ene d uisu The improved speed response ensures a minimal speed ctuation when the load fluctuates LR R 4 TS Rm gere Em os reset Guns SaaS SaaS ae eom pesce FR A800 4 FR A700 mem 4 4 4 4 4 Aa ENEAN VIIN EA AE VEE eese cess credite ees Time s 100 ms div Example of the speed change when an impact load is applied When the SF PR 4P motor 3 7 kW is used under Real sensorless vector control Our new inverter realize
38. ly maintained and replaced 5 any replacement of consumable parts condenser cooling fan etc 6 afailure caused by external factors such as inevitable accidents including without limitation fire and abnormal fluctuation of voltage and acts of God including without limitation earthquake lightning and natural disasters 7 afailure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company 8 any other failures which we are not responsible for or which you acknowledge we are not responsible for 2 gt 3 Q t et lt 2 Term of warranty after the stop of production 1 We may accept the repair at charge for another seven 7 years after the production of the product is discontinued The announcement of the stop of production for each model can be seen in our Sales and Service etc 2 Please note that the Product including its spare parts cannot be ordered after its stop of production 3 Service in overseas Our regional FA Center in overseas countries will accept the repair work of the Product however the terms and conditions of the repair work may differ depending on each FA Center Please ask your local FA center for details 4 Exclusion of responsibility for compensation against loss of opportunity secondary loss etc Whether under or after the term of warranty we assume no responsibility for any damages ari
39. m Stall prevention overcurrent Stall prevention overvoltage Regenerative brake pre alarm 3 4 Electronic thermal relay function pre alarm PU stop Speed limit indication 4 Parameter copy Safety stop Maintenance signal output 4 USB host error Home position return setting error 4 Home position return uncompleted 4 Home position return parameter setting error 4 Operation panel lock 4 Password locked 4 Parameter write error Copy operation error 24 V external power supply operation 10 C to 50 C non freezing LD ND and HD ratings 10 C to 40 C non freezing SLD rating 95 RH or less non condensing With circuit board coating IEC60721 3 3 3C2 3S2 compatible 9096 RH or less non condensing Without circuit board coating 20 C to 65 C Indoors without corrosive gas flammable gas oil mist dust and dirt etc Maximum 1000 m above sea levels 5 9 m s or less at 10 to 55 Hz directions of X Y Z axes The vector control is available only when a vector control compatible option is installed 2 Inthe initial setting for the FR A820 00340 5 5K or higher and the FR A840 00170 5 5K or higher the starting torque is limited to 150 by the torque limit level 3 Available only for the standard model x4 This protective function is not available in the initial status Q 5 Temperature applicable for a short time e g in transit 6 For the installation in an altitude above 1000 m up to 2500 m derat
40. n is 1095ED 100 torque 10 ED 100 torque 6 ED used Rated meet Three phase 200 to 240 V 50 Hz 60 Hz AC voltage frequency Permissible AC voltage fluctuation 170 to 264 V 50 Hz 60 Hz Permissible frequency suoneoyioeds puyepuejgs Power supply 2 Ba bp s pr peg p n pe pp ps pe e je e je no ur es A D mds De e pe pe o vw po p mw je jw po pe peo po eem s f e ee d e pas farts dr d rr Protective structure IEC 60529 10 Enclosed type IP20 Open type IP00 Mox masto o o2 bs bs o sz b7 bs ps e s pz e pe pe p ye The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4 pole standard motor i 0 2 kW motors can be used only under V F control 3 The rated output capacity indicated assumes that the output voltage is 220 V 4 The Yo value of the overload current rating indicated is the ratio of the overload current to the inverter s rated output current For repeated duty allow time for the inverter and motor to return to or below the temperatures under 100 load 5 The maximum output voltage does not exceed the power supply voltage The maximum output voltage can be changed within the setting range However the maximum point of the voltage waveform at the inverter output side is the power supply voltage multiplied by about 4 2 6 With the built in brake resistor 7 ND rating reference value 8 The rated input current is the value when at the rate
41. on Second brake 641 A130 sequenceoperation selection Brake operation 640 A109 frequency selection Second brake opening current 642 A120 Second brake 643 A121 opening frequency Second brake A123 operation time at start Second brake 644 A122 opening current 645 detection time Second brake A125 operation time at stop Second brake 646 operation 647 frequency Second deceleration 648 detection function 650 selection Second brake A128 opening current selection Second brake 651 operation frequency selection Brake opening 1408 A168 current for reverse rotation Second brake opening current for reverse rotation 1409 A169 The brake sequence function enables setting of the brake opening level individually for forward rotation and reverse rotation Pr Setting range description Set the brake opening current during reverse rotation 0 to 400 Set between 50 and 90 because load 1408 slippage is more likely to occur at a start setting is too low 9999 Initial During reverse rotation the Pr 279 setting is value applied Set the brake opening current during reverse 0 to 400 rotation in the second brake sequence function 9999 Initial During reverse rotation the Pr 643 setting is applied value When the start signal is input to the inverter the inverter starts running and when the output frequency reaches the frequency set in Pr 278 Brake opening frequenc
42. ontrol 1 speed control torque control position control pre excitation torque limit test run 24 V power supply input for control circuit safety stop function anti sway control low speed range speed control P gain shortest time torque startup inching time adjustment function brake sequence function Inverter running Up to frequency Instantaneous power failure undervoltage 3 Overload warning Output frequency detection Fault The output signal can be changed using Pr 190 to Pr 196 output terminal function selection Fault codes of the inverter can be output 4 bits from the open collector o et A 5 Q SY a o D D o E O M et O 5 T Max 2 4 kHz one terminal output frequency The monitored item can be changed using Pr 54 FM CA terminal function selection Max 20 mADC one terminal output frequency The monitored item can be changed using Pr 54 FM CA terminal function selection Max 10 VDC one terminal output frequency The monitored item can be changed using Pr 158 AM terminal function selection Output frequency Output current Output voltage Frequency setting value The monitored item can be changed using Pr 52 Operation panel main monitor selection Fault record is displayed when a protective function is activated Past 8 fault records and output voltage current frequency cumulative energization time year month date time immediately before the protective function is activ
43. s smooth cargo handling work at low speed and high torque for the slow and stable movements required for heavy objects e Starting torque at O 3 Hz Heal sensorless vector control 20096 ND rating Vector control 2 20096 ND rating 15096 of initial setting for 5 5K or higher Enlarged view of the low speed range 1 At 3 7 KW with no load Differs depending on the load conditions and motor capacity 2 The vector control is available when a vector control compatible option is installed 3 When the option FR A8AP or FR A8TP is installed Speed r min Example of speed torque characteristics with Real sensorless vector control When offline auto tuning is performed for the SF PR 4P motor 15 kW In the low speed range the torque increases by the increased magnetic excitation Torque characteristics in the low speed range can be set in the parameters Features Control the machines as you desire PLC function Inverter operation sequence customized for the machine Inverter control such as inverter operations triggered by input signals signal output based on inverter operation status and monitor output can be freely customized based on the machine specifications Control programs can be created in sequence ladders using the inverter setup software FR Configurator2 to be supported soon Application example 1 Position error correction The traveled distance total number of travel pulses of each wheel is dire
44. sen from causes for which we are not responsible any losses of opportunity and or profit incurred by you due to a failure of the Product any damages secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company any damages to products other than the Product and also compensation for any replacement work readjustment start up test run of local machines and the Product and any other operations conducted by you 5 Change of Product specifications Specifications listed in our catalogs manuals or technical documents may be changed without notice 6 Application and use of the Product 1 For the use of our product its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in product and a backup or fail safe function should operate on an external system to product when any failure or malfunction occurs 2 Our product is designed and manufactured as a general purpose product for use at general industries Therefore applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies and also which require a special quality assurance system including applications for railway Companies and government or public offices are not recommended and we assume no responsibility for any failure caused by these applications when used In addition applications
45. tarted e After the inverter output is stopped by turning OFF the start command the inverter output cannot be restarted for the time set in Pr 1406 Start d comman ON ON Output frequency Pr 1406 lt lt 3h Time Magnetic flux command during pre gt Cod life a Sensorless Vectori Magnetic flux 1407 A167 command during pre excitation e Adjusting the magnetic flux command during pre excitation reduces the excitation ratio and power consumption during standby 0 to 100 Set the magnetic flux command value during pre excitation T Magnetic flux command during pre 2299 ely tus excitation disabled When the pre excitation signal LX is turned ON while the start command STF STR is OFF the inverter operates in the magnetic flux command value set in Pr 1407 la 1407 e During deceleration after the start command is OFF or during DC injection brake operation the inverter operates in normal magnetic flux command value LX ON STF STR ON Output frequency i Magnetic flux As set in Pr 1407 As set in Pr 1407 command value Pr 1407 Time Load torgue high speed freguency control mode 2 Stop on contact load torgue high speed freguency control selection Middle speed setting minimum current High speed setting 271 maximum current 270 Current averaging 273 range 272 Current a
46. tput frequency 25 C 10 C Within 0 0196 of the set output frequency Base frequency can be set from 0 to 590 Hz Constant torque variable torque pattern or adjustable 5 points V F can be selected SLD rating 120 0 3 Hz LD rating 150 0 3 Hz ND rating 20096 2 0 3 Hz HD rating 250 2 0 3 Hz under Real sensorless vector control or vector control 1 0 to 3600 s acceleration and deceleration can be set individually linear or S pattern acceleration deceleration mode backlash countermeasures acceleration deceleration can be selected Operation frequency 0 to 120 Hz operation time 0 to 10 s operation voltage 0 to 30 variable Activation range of stall prevention operation SLD rating 0 to 120 LD rating 0 to 15096 ND rating 0 to 220 HD rating O to 28096 Whether to use the stall prevention or not can be selected V F control Advanced magnetic flux vector control Torque limit value can be set 0 to 400 variable Real sensorless vector control vector control i PM sensorless vector control Terminals 2 and 4 0 to 10 V 0 to 5 V 4 to 20 mA 0 to 20 mA are available Terminal 1 10 to 10 V 5 to 5 V are available Input using the setting dial of the operation panel or parameter unit Four digit BCD or 16 bit binary when used with option FR A8AX The following signals can be assigned to Pr 178 to Pr 189 input terminal function selection Low speed operation command Middle spee
47. uiip euipino LJ gt Unit mm FR A842 09620 400K 10940 450K 12120 500K 3 612 hole Unit mm Crane function parameters Crane function parameters The following marks are used to show the applicable control method for V F control Magneticifl x for Advanced magnetic flux vector control for Real sensorless vector control for vector control and for PM sensorless vector control Parameters without any mark are valid for all controls Pr denotes parameter numbers GROUP denotes group parameter numbers e Parameter list The following parameters are dedicated to the FR A800 CRN Set the parameters according to applications Pr GROUP 178 to T700 to M EA 1 489 T711 put terminal function se TEP ERE parerenan em p po RR 270 A200 frequency contarsetecton nn
48. veraging 2 274 A204 filter time constant G400 Droop gain 86 287 G401 Droop filter time 288 G402 Droop function constant activation selection 8 Multi speed setting Multi speed setting peoi high speed gt pene middle speed Load torque high speed frequency control is a function that automatically sets the operable frequency according to the load e After starting the inverter the inverter runs at high frequency with a light load or at low frequency with a heavy load depending on the value of the current When light loads are moved up or down by a crane the speed will accelerate automatically which contributes to reduction in tact time S to 590 Hz Set the target frequency during reverse rotation S P x i s escription 4 to 590 Hz Set the target frequency during forward rotation SERIO Normal operation value top on contact control 1 Load torque high speed frequency control mode 1 Stop on contact load torque high speed frequency control mode 1 1 2 Load torque high speed frequency control mode 2 5 Stop on contact load torque high speed frequency control mode 2 Stop on contact control i Stop on contact load torque high speed frequency control mode 1 1 Stop on contact load torque high speed frequency control mode 2 0 to 400 Set the reference torque current value during forward rotation 272 0 to 400 Set the reference torque current value during reverse rotat
49. vices A wide portfolio of cutting edge semiconductor devices for systems and products Home Appliances Dependable consumer products like air conditioners and home entertainment systems Information and Communication Systems Commercial and consumer centric equipment products and systems Industrial Automation Systems Maximising productivity and efficiency with cutting edge automation technology Contents Features 5 Standard specifications 11 Outline dimensions 15 Crane function parameters 17 Warranty 23 Support 24 SPECIALTY Pursuing optimum functions to A new lineup of dedicated inverters for specialized fields are born Plus The optimum functions for each dedicated field are added to the already high meet our customers needs performance and high functionality FR A800 series inverter for CRAN ES soJnjeo e Features Suited for various cranes to achieve fast robust and smooth operations Plus Reduction in tact time Anti sway control By using the Mitsubishi s original anti sway control technology the swinging of an object moved by a crane is suppressed at the time of stopping even without operator s input adjustment This control cuts down the tact time and facilitates efficient operation Without anti sway control Trolley wire Trolley wire ANO Gis Load torque high speed frequency control mode 2 When there is a light load when light loads are moved up or
50. y and the output current is equal to or greater than the Brake opening current setting the brake opening request signal BOF is output after the time set in Pr 280 Brake opening current detection time Crane function parameters The output current level or the motor torque level to output the BOF signal can be set individually for forward rotation and reverse rotation Set the output current or the motor torque during reverse rotation in Pr 1408 Brake opening current for reverse rotation When Pr 1408 9999 the Pr 279 setting is applied also during reverse rotation Output frequency Hz Pr 13 setting or 0 5Hz whichever is lower STF _ ERER Output current or motor torque t A Pr 279 select by Pr 639 Brake opening request ON BOF signal E Brake opening completion ON BRI signal Electromagnetic brake Closed Opened Closed operation Start count monitor Starting times Starting times 1410 1 lower 4 digits 1411 LU upper 4 digits e The inverter starting times can be counted Confirming the starting times can be used to determinate the timing of the maintenance or can be used as a reference for system inspection or parts replacement Pr Setting range Jescription 0 to 9999 Displays the lower four digits of the number of the inverter starting times O o 5 D h 5 O O 5 o D o 3 D e D T Displays the upper four digits of t
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