User Manual for Online Pro
Contents
1. ccooocccoooccccoonicccononononccnononononononancnnanonss 36 When Utility is Abnormal AbSent oooccccccccnccccccncococonconononcononcnncnnanonos 37 x Overnload CONAN strain cian cio RAcacins 38 e MWene RE aUl G nenie arasa eaa a aae a a RI RENAA 39 Inverter Internal Over temperature ooncccconcncccccncoccnccononononononononononoss 40 Inverter Over Current ccccccccceececcesceceseeceeeeeseeeeeseaeeseeeeseneesseeeees 40 Maintenance Guide cocococncccccnccccnnccocnnconnnononononanononannnnnnnnononnnonannnnanenes 41 gt POUDIE SIO O TING sida tocante 41 Error Codes and Their DescriptiONS occcccccncoccnocecnnncconononannnnnnnnos 43 cl E aane s a aaa Na re aaa wacecdends 44 Bundled Software Installation Guide ooooccccooncncononcnnconononccnanonoss 45 Hardware INSTANATION aacsedeas icc sce lie raices 45 SOtiwar Installation siii aA 45 Optional Communication Cards occccoccncccccnccccnnccnnnnconcncconnnononncnonononos 46 RZEZNA RO292 CO doin aos 46 AS GAO A cen ssanscoeienare sececpatasexwceadeese 46 v DCE Dry CONTAC Calado 47 E A 48 SPCC ATOMS ie tias 49 1 1 1 Important Safety Instructions An Important Notice SAVE THESE INSTRUCTIONS This Manual Contains Important Instructions that should be followed during Installation and Maintenance of the UPS 1 2 3 10 i 12 13 14 No user serviceable parts inside opening case will2. URIUN A Power Systems Online Pro Intelligent True On Line UPS User Manual 1K 1 5K 2K 3KVA Table of Contents Important Safety InsStructiONS ooonccncoccccnnononnnnconnonconancnnononcnnnonanenos 2 gt GAM IMI PORN INOUCC seal 2 5 Storage IMSUIPUCU ONS ii ia 3 FFOOUCL IMTOGUCTION airada ias 4 General CharacteristiCS ooccccoccnccccnncconnnonannnonanononanoncnnnnononnnonananonos 4 peca Feat Sd too daa 5 UPS Functional DescriptiONS ooocccccccccoccnccccnncconnnononnnonncnnnonononononos 6 UPS Front Panel Display DescriptiONS ooccccoccncoccnccccnncconcnoconononos 6 Real Panel Descriptions ooccococccconoconccncnccncnononnonanccnancnnanonannonannnnons 9 Operating Modes amp Voltage System Configurati0nS ooccccccoo 11 Communication Port Explanation ocococcccccccnccccnncccnnncnononcnncnnnnnnnos 15 Installation and OperatiON c cooccccccccnccccnncccnnncoonnnonacnnnoncnnnnnnononnnononos 17 A tantealrtetesunncacesmeaaesteadeuchayecusie ce snettenwenttaanses 17 Selecting Installation POSItiON oococoonncncococcnnconoconconononnonncnncnnanonoos 18 OE ROD PCR scone e E a eke cle eaneeeaeeee 19 A cae a e a ce esantaciecs 23 UPS Working Principle oooccccoooccococonococcnconcconcnononannonoconnnncnanonnss 35 UPS System Block DiagramM ccoocccccccononcccocnnccconconoconnnnonannnnnnoncnnnos 35 When Utility is Normal
3. 10 seconds shuts down gt 150 immediately shuts down Audible alarm beeps continuously Bypass Mode lt 105 continuous gt 106 120 for 250 seconds shuts down gt 121 130 for 125 seconds shuts down gt 131 135 for 50 seconds shuts down gt 136 145 for 20 seconds shuts down gt 146 148 for 5 seconds shuts down gt 149 157 for 2 seconds shuts down gt 158 176 for 1 seconds shuts down gt 177 187 for 0 32 seconds shuts down gt 188 for 0 16 seconds shuts down Audible alarm beeps continuously Bypass mode Input Fuse Input Breaker Short Circuit Normal Mode Output Breaker Electronic Circuit Battery Mode Output Breaker Electronic Circuit Battery ABDM UPS shuts down immediately PF 0 7 PF 0 8 gt 7min gt 5min gt 7min gt 5min an eee Soe 4 Hours to 90 Charging Current Max 1 8A 2 16A 2 7A 41 0Vdc 0 5V 82 0Vdc 0 5V 82 0Vdc 0 5V es ime Full Load Overload lt 30uA 10uA with no AC applied and the unit in the off position Sealed non spillage maintenance free lead acid mr ransfer Time AC to DC Zero Inverter to Bypass Zero ront Panel Temperature Battery Mode UPS shuts down immediately Load Level Battery Level Battery Mode Normal Mode Bypass LED Mode Self Test Weak Bad Battery Site Wiring Fault Fault Audible Alarm Overload Programmable Outlet1 Programmable Outlet2 Key JON Button OFF Button Test Alarm Reset Button Battery Mode oun a ho oe w ols
4. and SNMP WEB card Please consult Ch8 The included software is compatible with many operating systems such as Windows 98 2000 ME NT and XP For other applications such as Novell NetWare Unix Linux please contact your local dealer for suitable software All the communication ports including optional cards can be active and used simultaneously to monitor the UPS status However only 1 communication interface at any one time with the highest priority has the ability to command and control the UPS The priority of these communication interfaces are as follow Highest Priority in descending order 1 EPO input port 2 Optional Interface card 3 USB 4 RS232 3 4 1 True RS232 Port Descriptions The RS232 interface shall be set as follows Baud Rate 2400 bps ate ngth 8bits top Bit Abit Parity None 15 The Pin Assignments of the true RS232 port are illustrated as follows Pin 3 RS232 Rx Pin 2 RS232 Tx Pin 5 Ground ON 00 O Mo fo 3 4 2 USB Port Descriptions The USB communication protocol definition as below 1 Complies with USB version 1 0 1 5Mbps 2 Complies with USB HID Version 1 0 3 The Pin Assignments of the USB port 1 gt VCC 5V 2 gt D 3 gt D 4 gt Ground 3 4 3 EPO The Pin assignments of the EPO Input port are 2 3 Ground To enable the EPO function please short Pin 1 amp 2 16 4 Installation and Operation Read the Safety Instruction gui
5. indicate that the Utility input voltage is within the acceptable window 60Vac 79Vac or 120Vac 159Vac 4 Green LED lights up to indicate there is an output available at the O z D DE D PE ap ni Programmable Outlet 1 amp Programmable Outlet 2 Amber LED lights up to indicate the Bypass Input is normal UPS Fault LED UPS On Alarm Silence UPS OFF Switch Special functions log in out 22 Battery Weak or Dead E 2 Er05 Batey WeakorDead 3 2 Real Panel Descriptions a Eno E z En2 UPS Output Overloading 230V Mi Bs Mi KY ARS 48 L 2 SANN WHR g Y Tx Y ISS USB Port RS232 Port Emergency Power Off EPO Dry Contact Signal inputs Communication Card Options Slot External Battery Connector AC power connection socket AC Outlets Two programmable outlets Utility Input circuit breaker 10 Cooling Fans 11 Output circuit breaker for two outlets 12 Output circuit breaker for two programmable outlets Co ea a a 10 3 3 Operating Modes amp Voltage System Configurations Download and open the UPS Setting Tool Software to see the screen as below UPS Setting Tool Yer XX100725 estem voltage Selection 220 oltage Contiquration Fa FS Mode Normal mode Dutout Voltage Fine Tuning lo Bypass voltage Window Sensitivity Low yn Frequency Window THe a 3 3 1 System Configuration Setting
6. or near any flammable objects 5 This UPS is not designed for outdoor use IAN Hg ALAWI ae 4 gt AAA Relative humidity non condensation 0 90 18 4 3 Setup Tower Configuration Setup Step 1 Step 2 19 Rack Mount Configuration Setup G Ugg A Power Module Battery Module Step 1 Step 1 Yans Ians oan o s xo i y F amo Step 2 Nese itl l a Lj a Step 3 a Al SS AAA a N o O WY 21 20 Step 4 Step 5 EI Bt MA MM MA BS Mo ws NI BR Be Be Ba Bb SB Be AOA Be AOA 22 4 4 Operation 4 4 1 LCD panel 4 4 2 1 Start Up In Normal Mode 1 Make sure the
7. void the warranty Do not try to repair the unit yourself contact your local supplier or your warranty will be void If liquids are spilled onto the UPS or foreign objects dropped into the unit the warranty will be void Do not install the UPS in an environment with sparks smoke or gas This UPS is equipped with an EMI filter To prevent a potential current leakage hazard ensure that the AC main supply is securely grounded This UPS is designed to be installed and operated in a sheltered controlled environment as follows Operating temperature 0 40 C and 30 90 non condensing humidity Always avoid contact with direct sunlight Install the UPS in a non flammable and non hazardous environment Dusty corrosive and salty environments can do damage to any UPS Install the UPS indoors only it is not designed for outdoor operation To prevent overheating of the UPS keep all ventilation openings free from obstruction and do not place anything on top of the UPS Keep the UPS rear panel 8 inches away from the wall or other obstructions The batteries will discharge naturally if the system is unused keep UPS plugged into wall to maintain batteries Install the UPS away from objects that give off excessive heat and areas that are excessively wet Always switch off the UPS and disconnect the batteries when relocating the UPS Batteries should be recharged every 2 3 months if the UPS is being stored Ifthe batteries are not recha
8. voltage of Utility matches with the input voltage window of the UPS 2 Connect the UPS to the wall Receptacle of the Utility Turn on the ON switch to start up the UPS LEDO and 7 light up to indicate the Utility and the Bypass are normal The LCD will illustrate from drawing A to drawing B 23 LINE UPS LOAD l O Dr 3 Then the UPS is in Bypass Mode and it will proceed to self test automatically If there is no abnormal message it means the pre startup of the UPS was successful and the charger begins to charge the batteries 4 Press the UPS On Switch for approx 3 seconds the audible alarm beep will sound twice If the UPS start up is successful the LCD display changes from drawing B to drawing C LINE UPS LOAD cow YN 5 In case of failure in self test the LCD display will illustrate as drawing D then an error code or error status will be shown on the screen D LINE UPS LOAD 24 6 Start up of the UPS is complete as illustrated in drawing E Make sure the UPS is plugged onto the wall receptacle to charge batteries for at least 4 hours prior to use 4 4 2 2 Start up in Battery Mode Cold Start 1 Make sure the UPS has already been installed with batteries 2 Press the UPS On switch to awake the UPS for approx 3 seconds the audible alarm beep will sound twice The LCD display will change from Drawing A to drawing G LINE Ki LOAD 3 Press the UPS
9. Bypass Voltage gt Drawing S Output Frequency Synchronized Window Drawing T Inverter Output Voltage gt Drawing U1 UPS Operation Mode gt Drawing V Output Voltage Fine Tuning 26 Q1 N Mm N N O x co o ES Tw lam a l O laf 29 3 Press scroll TO key pad you may execute special functions The functions include Audible Alarm Beep ON as drawing P1 or Audible Alarm Beep OFF as drawing P2 Alarm silence for UPS warning and self test ON as Drawing Q1 or OFF as Drawing Q2 UPS will execute battery test for 10 seconds if the self test is successful it will show as Drawing W otherwise it will show as Drawing D amp error message at the same time W LINE UPS LOAD 4 4 2 5 UPS Default Settings and Their Alternatives 1 Make sure the UPS is not ON yet which means it is not in Line Mode or Backup Mode Press on ONiSwitch and scroil down key pads simultaneously for approx 3 seconds the audible alarm beep will sound twice the LCD display screen shows as drawing P1 then the UPS is under setting mode now 2 To scroll down the LCD screen you may refer to Chapter 4 4 1 3 point 1 3 Except Audible Alarm Beep as Drawing P1 amp P2 and self test Q1 amp Q2 all the rest default settings may be changed by pressing scroll up key pad 4 Drawing R1 and R2 mean the bypass input acceptable window it can be 180Vac 260Vac for 220Vac system 90Vac 130Vac
10. On switch of the UPS again for approx 3 seconds until the LCD display changes from drawing G to drawing H then the UPS will be in self test Mode The UPS will provide power to the output receptacles and the LCD display will change to drawing In case of failure the UPS will automatically turn off LINE UPS Loan P cow d LINE UPS LOAD A a f 25 4 4 2 3 Check Measured Values Figures detected by UPS 1 If you would like to check the measured values amp messages please LINE UPS LOAD use scroll up and scroll down key pads When you use scroll down key pad the LCD display will illustrate in sequence from Drawing E Input Voltage gt Drawing J Input Frequency gt Drawing K UPS Output Voltage gt Drawing L UPS Output Frequency gt Drawing M UPS Output Load percentage gt Drawing N UPS Battery Voltage gt Drawing O UPS inner temperature a LINE UPS LOAD gt EP C J CI LINE UPS LOAD J J iii ry C KAE 4 4 2 4 UPS Default Data and Special Function Execution 1 After UPS is turned on successfully use key pad to change the LCD Display screen to drawing P1 LINE UPS LOAD A oy P1 L LINE UPS LOAD A P2 M LINE UPS LOAD 2 Press 4 key pad to scroll down the LCD screen then check the A UPS settings The LCD display will show in sequence Drawing P1 audible alarm beep gt Drawing Q1 self test gt Drawing R1
11. Power Source conditions 35 34 Utility LEDs Display Rectifier convert AC to DC battery charging Inverter convert DC to AC re a U2 LEDs and supply to loads with clean 8 stable remain illuminated power Rectifier and charger stop operating gt m Battery discharge via DC DC boost rulo ll circuit and supply to Inverter Loads m LED off LED continue to receive supply from illuminated Inverter Alarm buzzer beeps UPS now on battery mode Rectifier and charger stop operating gt Battery discharge via DC DC boost circuit and supply to Inverter Alarm r LED off 2 3a AN buzzer beeps with quick amp short LED illuminated succession indicating battery power low and Inverter may stop supply soon Utility Normal under or over voltage Absent Battery low voltage Paragraph 5 2 5 7 below provide detailed descriptions of the UPS operating principle 5 2 When Utility is Normal The working principle of the UPS under Utility normal condition is illustrated as follows E RECTIFIER aa STATE ENITEH ACIDO CONVERTER INVERTER ESU UTILITY CILE CONVERTER When Utility is normal the AC source is rectified to DC which is fed into the inverter The charger will turn on automatically to charge batteries The inverter converts the DC to a cleaned and pure AC to supply energy to the load connected The a U 2 LEDs illuminated 36 5 3 When Utility is Abnormal Absent The working principle of the UP
12. S under Utility abnormal condition is illustrated as follows C ACDC CONVERTER aa SSK SWITCH INVERTER OCC CONVERTER cr ESH CHARGER BATTERY OF Fig 5 3 1 When Utility is abnormal the UPS will direct the battery energy automatically to the Inverter without delay and turn off the charger and AC DC converter The inverter converts DC to AC to supply energy to the output load connected without interruption The LED will be illuminated 2 When Utility is back to Normal the UPS will turn on the AC DC converter turn off DC DC converter and switch the charger to charging mode It has the same working principle as figure 5 2 3 During a utility outage the UPS will work as illustrated in figure 5 2 When the battery is low the audible alarm will beep continuously until the battery is drained The battery low voltage protection of the UPS will cut off the battery supply after a preset threshold to protect the battery from being over discharged The 2 8 Battery Low LEDs will light up till the UPS is completely off The UPS will re start automatically when utility is available 37 OUT FUT 5 4 Overload Condition The working principle of the UPS when overloading is illustrated as follows E ACIDE CONVERTER ae MH STATIC EWWITEH E osu 1 Generally modern day electronics and IT equipment generate an inrush current when switching on The amount of inrush current varies it can be as high as 6 times its ra
13. able insulator Temperature Replace the cables if necessary Remove any objects obstructing the ventilation louvers Verify if the cooling fans are working 4 Site wiring Ground properly Contact manufacturer fault to replace the fans if necessary Verify if the L 8 N phase of the Utility AC source has been 5 Er14 Fans out of wrongly wired or if the Ground order Neutral Voltage exceeded the limits Verify if the ventilating fans are functioning properly Do not attempt to replace the fans by 6 Other error codes yourself Contact manufacturer for replacement Consult technical support for assistance 40 41 If the backup time remains Note non satisfactory after 4 hours of charging please contact LCD Panel shorter than it s your local dealer or If an abnormal condition has occurred the Fault LED A will be expected manufacturer for battery illuminated and the audible alarm will beep An error message will be performance replacement shown on the LCD screen if you press the OFF key Do not press UPS is normal but no Check if all power If problem persist consult your the OFF key for over 5 seconds because it will trigger the shut off cords are properly local dealer or manufacturer procedure Please proceed to section 6 2 for troubleshooting connected for technical assistance The UPS switches to 1 if any power strip is 1 Do not use power strip battery mode then connected 2 R
14. al status will be shown as drawing Z on the LCD screen _ 3 To release the UPS lock follow the steps below a Check the recorded error messages b Check Chapter 6 2 to troubleshoot the problem otherwise consult your local distributor for service c Press key pad for 5 seconds and audible alarm beep will sound twice d Turn off the Breaker of the Utility Input e The UPS lock problem should be resolved 31 4 4 2 7 Shut Off 4 4 3 Battery Replacement 1 Press key pad for about 5 seconds the Inverter output will be Step 1 turned off the UPS will stop supplying power to the outlets and the LCD screen shows as drawing B E IIi 2 Turn off the input of the UPS Moa 3 The UPS is turned off completely 4 4 2 Status and Audible Alarm Beep The following table he
15. by shorting pin1 2 or pin2 3 form JP 1 5 The shutdown function will be enabled in 1 minute after blackout occurs if the pin1 2 of both CN1 and CN6 are shorted by cap Or the shutdown function can only be enabled by pin9 10 of CN3 if the pin2 3 of both CN1 and CN6 are shorted by cap 47 8 4 SNMP Cards Specifications 8 4 1 SNMP WEB card VA Rating Apparent Output Power 1000VA 1500VA 2000VA 3000VA PF 0 7 700Watts 1050Watts 1400Watts 2100Watts PF 0 8 800Watts 1600Watts 2400Watts Power Factor 0 7 0 8 gt O lt iq O G O Cc on U O 9 Topology Double conversion On Line Type Rack Tower 115V Models UL cUL FCC 230V Models CE 60 70 80 144Vac Es HE 2 gt ze po O lt v i N O O XZ lt 7 Voltage Window 8 4 1 1 For installation please refer to the user manual attached with 120 140 160 288Vac the card Base on load percentage 0 33 33 66 66 100 8 4 1 2 Installation Position Optional Slot Low Lina 115V 60 70 80Vac Transfer 230V 120 140 160Vac 1 5KVA not available Low Line 115V 85Vac Voltage 8 4 2 SNMP card of Megatec Range Comeback 230V 170Vac 1 5KVA not available High Line 115V 144Vac id tre Transfer 230V 288Vac 1 5KVA not available High Line 115V 139Vac Comeback 230V 278Vac 1 5KVA not available Frequency 50 60 Hz auto select 5Hz Single phase with
16. ck to online inverter mode when the over temperature situation is eliminated If over When the UPS becomes faulty or malfunctions during operation you temperature occurs when Utility is abnormal the audible alarm will beep may check the fault lists below for respective solutions Should the problem continuously and the Fault LED A will light up The UPS will cut off persists please contact technical support for assistance supply to the loads Situation Checkltems_ Solution 5 7 Inverter Over Current and Inverter Output Voltage Out of UPS Fault ZA LED tolerance Read the error code 1 Er05 Check battery connection if is If the UPS inverter delivers over current and out of tolerance voltage to see next page for error properly done Measure Battery its outlets the UPS is faulty The UPS will switch to bypass loop when lees ines eel a ie ip rana seg a ss I I Utility is normal The Utility LED Bypass LED and Fault A feos Gad sem de ies ink Waa LED will light up fault as follow necessary Simulate Utility outage to verify if UPS is able If these two fault conditions occur when Utility is abnormal the UPS will to provide DC back up cut off the supply to its outlets and the Fault A LED will light up Otherwise consult technical 2 Overload So support right away Disconnect some non critical loads from the UPS output until overload ceases Check if there is any short circuit between cables due to a 3 Er11 UPS Over broken c
17. de page 2 to 3 before installing the UPS 4 1 Unpacking Inspect the UPS upon receipt Accidents and damage may occur during shipment Please notify the dealer immediately if there is damage The packaging is recyclable save it for reuse or dispose of it properly Remove the UPS from the carton box Check the package contents Standard content shall includes gt 1 User Manual gt 2 pcs of IEC output cables for UPS with IEC sockets only gt 1 pc of detached AC Input Power Cord for UPS with IEC sockets only gt 1 set of UPS communication software with RS232 cable gt 1 set of Tower Rack Accessories Kit as below Optional Optional 1 pcs E E B gt C G nE NO O O NO Oo O Mm 6 0 1 0mm Ann O A 6 0 1 0mm i 8 0 1 0mm z 14 7 gt 17 4 2 Selecting Installation Position The UPS is heavy Select a location sturdy enough to handle the UPS weight To ensure proper operation and long operating life always position the UPS according to the following requirement 1 Keep minimum 20cm 8 inches distance clearance from the rear panel of the UPS to avoid any obstructions 2 Do not block the air flow to the ventilation louvers of the unit 3 Please ensure the installation site is free from excessive dust and the ambient temperature and humidity should be within the specified limits 4 Do not place the UPS in a dusty or corrosive environment
18. ed type battery minimizes the need for frequent service To protect the unit from overloading the UPS will automatically switch to bypass mode in 30 seconds if loading is at 105 120 of rated capacity It will automatically switch back to inverter mode once overload condition ceases Should the output become short circuited the UPS will be locked automatically It will then provide visual and audible alarms and cut the output supply automatically till the short circuit situation is resolved manually 2 2 Special Features 1 High Frequency Transformer less technology with rack tower convertible enclosure enables installation in a standard 4 post rack or place on the floor using the included tower stands This UPS is equipped with fully digitalized control logic for greater functionality and enhanced power protection Digital signal processing DSP also provides the UPS with powerful communication capabilities for remote control and monitoring Wide input voltage tolerance from 60V 144V 110V version or 120V 288V 220V version allows under voltage or over voltage correction without unnecessary battery drain and helps extend the battery life span DC start function ensures the start up of UPS even during power outages Revolutionary battery management circuit analyzes battery discharging status to adjust battery cut off point and extend the battery life span Active Power Factor Correction PFC control function constan
19. eplace the wall 6 2 Error Codes and Their Descriptions back to Utility mode to the UPS receptacle cable cord plug when connected 2 Verify if there is any Descriptions Or the UPS Wall Receptacle or switches back and if the cable cord re Outputshort circuited and Utility Strange noise and Immediately shut down the Em UPS over temperature smell whole System Disconnect the o Era Inverter overload power from the UPS and call O E Fans out of order for service UPS is unable to Check that the battery erie EEPROM s data error provide backup connectors are fully engaged E4 Utility Low lt 85 170V amp Battery Disconnect power source Paid aia o la Era Bypassoveroad the batter is weak If problem yp persists after recharging O Est EEPROM s data not conform to the Jumper Setting replace the battery If problem persists consult your local dealer or manufacturer for technical assistance 42 43 6 3 Maintenance Clean the dust from the ventilation openings and intakes on the rear panel 1 Turn off the UPS and wipe the casing with a damp cloth 2 Periodically unplug the power cord of the UPS from the wall receptacle to test the batteries condition If connected to a computer ensure you have already saved your work before you proceed with the battery test 44 7 Software Installation Guide 7 1 Hardware Installation 1 Connect the male connector of RS232 USB cable to the UPS communication por
20. f available 5 20Rx2 L5 30Rx1 Systems that get damaged in transit as a result of improper packaging are 4 10A IEC not covered under warranty A replacement or repair unit will be shipped Output Connection E 230V 6 10A IEC 6 10A IEC 320 320 C13 freight prepaid for all units under warranty 320 013 Pot available C13 1 16A IEC 320 C19 NOTE For critical applications immediate replacement may be available nvironmental Operation Temperature 0 40 Noise Level lt 50dBA Relative Humidity 0 to 90 Without condensation Interface Type 1 USB port 1 RS 232 port SNMP optional Power management from SNMP manager and Web browser Compatible platforms Windows 95 98 NT 2000 XP Novell NetWare Linux etc tandards and Certification Safety IEC EN 62040 1 1 IEC 60950 1 rmance IEC EN 62040 3 IEC EN62040 2 Class A FCC Part 15 Subpart B Class A EMC IEC EN55011 CISPR11 IEC61000 4 2 3 4 5 IEC61000 2 2 IEC61000 3 2 3 32 53 Afr CrAOYOY A OTOA A CXC A
21. for 110Vac system or 194Vac 260Vac for 220Vac system 97Vac 130Vac for 110Vac system 5 Drawing S means the bypass frequency window of the inverter output the acceptable setting values are 3Hz and 1Hz 6 Drawing T means the acceptable Inverter Output Voltage of which voltage is 200V 208V 220V 230V or 240V for 220Vac system or 100V 110V 115V 120V and 127V 7 Drawing U1 U2 and U3 mean the operation modes of the UPS of which alternative is Online fixed 50Hz Output or fixed 60Hz Output 8 Drawing V means the adjustments of the Inverter Output which may be calibrated as 0 1 1 2 2 3 or 3 9 When all the setting changes are done you have to press enter 4 key pad to save all the changes when the LCD screen shows as drawing X All those changes will be activated only when the UPS is re turned on The LCD screen will be back to the original screen before setting 30 10 Turn off the UPS and the input breaker of the Utility 11 Your Setting changes are complete 4 4 2 6 UPS Is Off Due to Unknown Reason and Needs Trouble Shooting 1 If there is a serious abnormal condition that has occurred the UPS will lock itself as shown in the drawing Y and an abnormal message will show in the LCD screen gt EP LINE UPS LOAD J j f D cy rM 2 In most abnormal conditions the UPS remains in bypass output however when it is out of the bypass window the UPS will be locked and the abnorm
22. ground gt 0 99 at full rated linear load 1 U U 5 Q N D Typical Transfer Time 0 ms lt 5MA lt 3 5mA 1 5KVA not available AC Leakage current NI O OJA lt lt 8 4 2 1 For installation please refer to the user s manual attached with the card Surge Protection 8 4 2 2 Installation Position Optional Slot al lt 400 joules 300 joules 1 5KVA not available Output INV mode O e lt o D Q O N N w gt wm o u G lt lt lt 115V adjustable to 100 110 115 120 127 230V adjustable to 200 208 220 230 240 1 5KVA not available Voltage Regulation lt 1 until low battery warning Frequency Synchroniz ed Range Frequency Battery Mode 3Hz or 1Hz setting by software 0 1 0 05 0 06Hz unless synchronized to line 48 49 Protection AC Mode lt 105 continuous gt 106 120 for 30 seconds transfer to bypass gt 121 150 for 10 seconds transfer to bypass Current Crest PF 0 7 Factor PF 0 8 1KVA 2KVA 3KVA lt 3 THD Linear Load Harmonic Distortion 1 5KVA lt 4 THD Linear Load lt 7 THD Non Linear Load Transient 7 A Response ms ee gt 150 for immediately transfer to bypass Waveform Pure Sine wave Audible alarm beeps continuously Battery Mode To AC Mode Full load 85 88 Battery System lt 105 continuous gt 106 120 for 30 seconds shuts down gt 121 150 for
23. lilo D WD m v o lalalz Dl 0 gt cr QO O o j o 5 0 G6 al Z D S 2 215 S lela gt a 3 a 8 13 lt a eo tIS s a 3 e 18 12 3 A 2 ol 3 wl o D 5 3 lt ll m m u O 102 9 g Q mD O p O n Normal Mode Transfer to Bypass Mode Tl lt 4 Low Battery Sounding once every 0 2 seconds Overload Sounding once every 3 second 7 ied Cc Continuously Sounding or Sounding once every 3 second 50 51 Orion Power Systems Service and Technical Support If you have any problems or questions with the UPS call your local distributor or 3 5 2U Hx 3 5 2U H x 3 5 2U H x 3 5 2U H x Orion Power Systems technical support at the following telephone number Dimensions HxWxD in mm 18 W x 18 W x 18 W x 18 W x In the United States 1 877 385 1654 16 D 16 D 26 D 26 D Please have the following information ready when you call 115V 34 51b 15 7kg 34 51b 15 7kg 61 3Ib 27 9kg 68 61b 31 2kg i ea e a ia 230V 34 21b 15 1kg not available 62 0Ib 28 2kg 65 5Ib 29 8kg Du ridnlen TOV JENEMASASE NEMA SSR NEMAT AOR PES Customer contact information and return address Input Connection If repair is necessary you will be given a Returned Material Authorization C14 320 C14 320 C20 RMA number The RMA number must appear on the outside of the box 115V 5 15Rx6 5 15 Rx6 9 15Rx2 0 15Rx4 and on the Bill Of Lading Original packaging should be used i
24. lps to define some of the common UPS statuses with respect to their audible alarm beep descriptions Status Definitions Audible Alarm Beep Descriptions UPS faulty Inverter shutdown All functions disabled UPS faulty loads continue to be supplied via Inverter or Bypass Long Continuous Beep Single successive beep with 2 sec interval battery mode Single short successive beep with 1 sec interval battery low Very quick and short successive beep Step 2 confirm RS232 port receiving 2 quick amp short beeps 1 quick amp short beep UPS initially starts up with self 2 successive quick amp short beeps test repeating per 2 sec interval 32 33 Step 3 5 UPS Working Principle 5 1 UPS System Block Diagram ACIDC PFC DGAC CONVERTER INVERTER ELA AC INPUT EMI FILTER E va EMI FILTER AC OUTPUT BATTERY DC IDC CHARGER PUSH PULL Step 4 1 1 5KVA SATTERY fig 5 1 Figure 5 1 above illustrates the True On Line Double Conversion architecture of the UPS system The major modules consist of 1 An AC to DC power converter Rectifier with PFC control circuit 2 ADC to AC power high frequency inverter 3 An Intelligent Battery Charger 4 A bank of stationary maintenance free batteries 5 A DC to DC push pull converter control circuit 6 A Static Bypass Loop 7 Input amp Output EMI Filter 2K 3KVA The table below provide a summery guide to the UPS operating modes against the Utility AC
25. ng bar to enter to the setting screen as shown below MM Programmable Outlet Scheme Programmable Outlet Settings r Programmable Outlet 1 Outlet Turn On_Atter UPS Gn o Second 0 2600 Outlet Turn Off After AC Failure o Second 0 3600 Outlet Turn Or_Atter AC Recovery Q Second 0 2600 Outlet Turn Off hen Battery Low BO 26 20 80 Outlet Turn OF When UPS Overload Setting MM mam a r Programmable Outlet 2 Outlet Turn On_Atter UPS On Q Second 0 2600 Outlet Turn Of After AC Failure o Second 0 2600 Outlet Turn On Aer AC Recovery o Second 0 2600 Outlet Turn Off hen Battery Low BO 6 20 80 Outlet Turn Of When UPS Overload Selina BR BR BR A Manual Control Switch r Programmable Outlet 1 p Programmable Outlet 2 On Off On Ort 13 Outlet Turn On After UPS on select the time to automatically enable this outlet within the specified time when the UPS is powered on If 0 sec is selected the outlet will be enabled once the UPS is powered on Outlet Turn Off After AC Failure select this option to automatically disable the outlet within the specified time after utility outage to shed the less critical loads to provide longer battery back up time for the other more critical loads connected to the UPS Outlet Turn On After AC Recovered select this option to automatically enable the outlet within the specified time after the utility is restored Outlet Tu
26. rged the warranty will be void When the UPS is installed and in use the batteries will be automatically recharged and kept in top condition Make sure that the AC Utility outlet is correctly grounded Please ensure that the input voltage of the UPS matches the utility supply voltage Use a certified input power cable with the correct plugs and sockets for the appropriate voltage system The UPS is intended for installation in a temperature controlled indoor area free of conductive contaminants 15 Maximum ambient temperature 40 C 1 2 Storage Instructions For extended storage in a moderate climate the batteries should be charged for 12 hours every 3 months by connecting the UPS to the utility supply and switching on the input breaker located at the UPS rear panel Repeat this procedure every 2 months if the storage ambient temperature is above 30 C 2 Product Introduction 2 1 General Characteristics True online technology continuously supplies your critical devices with a stable regulated transient free pure sine wave AC Power 1 High efficiency PWM sine wave topology yields an excellent overall performance The high crest factor of the inverter handles all high in rush current loads without the need to upgrade the power rating User friendly Plug and Play design allows hassle free installation All units up to 3Kva are supplied with input cables and output sockets as standard Built in Maintenance free seal
27. rn Off When Battery Lower than select this option to automatically disable the outlet at the specified remaining battery power capacity during battery mode to shed the less critical loads to prolong battery back up time for the other more critical loads connected to the UPS Outlet Turn Off When UPS Overload select this option to automatically disable the outlet during overload condition bypass mode to possibly allow the more critical loads a To be continually supplied via Bypass without shut down Select the Setting menu to configure new parameters The calibration is confirmed successfully after the UPS beeps twice After settings changes are complete turn off the UPS and unplug the input power cord from the AC Power Utility receptacle Wait 30 seconds then reconnect the input power cord to the AC Power Utility receptacle and turn on the UPS referring to the section 4 4 Operation The UPS will restart using the new settings Manual Control Switch Click On or Off to manually enable or disable the programmable outlets overriding all previous settings 14 3 4 Communication Port Explanation The UPS is equip with EPO dry contacts input true RS232 and USB Communication ports to provide communication with the included software for remote monitoring of the UPS status via PC There are 4 other optional interface cards available to meet various communication needs i e DCE dry contact relay card R2E USE
28. s 1 System Voltage Selection Select Input Voltage 110V or 220V 2 Voltage Configurations Select UPS Output Voltage 200V 208V 220V 230V 240V or 100V 110V 115V 120V 127V 3 UPS Modes Select Normal CF50 CF60 Mode 4 Output Voltage Fine Tuning Output Voltage Regulation from 0 3 11 Bypass Voltage Windows Sensitivity Select Sensitivity Low Sensitivity High 220V System 180V 260V 194V 260V Syn Frequency Window Select 3Hz 1Hz Inverter Freq synchronizing range Com Port Select the Com Port of PC Click on Write to confirm the configuration settings The UPS will beep twice to acknowledge setting is successful After setting changes are complete turn off the UPS and unplug the input power cord from the AC Power Utility receptacle Wait 30 seconds then reconnect the input power cord into the AC Power Utility receptacle and turn on the UPS referring to the section 4 4 Operation The UPS will restart using the new settings Note CF50 CF60 Frequency Converter mode 50 to 60Hz or vice versa Sensitivity Low 90 180 130 260V High 97 194 130 260V 12 3 3 2 Programmable outlet setting The UPS is equipped with 2 programmable outlets to supply less critical loads These outlets can be disabled to shed the less critical loads during back up modes or overload conditions to maintain quality power supply to the more critical loads connected to the UPS Click on the Programmable outlet setti
29. t 2 Connect the female connector of the RS232 USB cable to a dedicated RS232 port of the Computer 3 For optional interface cards please refer to Chapter 8 for more details Note Only RS232 cable is provided with the UPS USB cable is optional 7 2 Software Installation Please refer to the user manual of the bundled software CD_ROM for installation guide 45 8 Optional Communication Cards 8 1 R2E 2nd RS 232 card 1 CN1 is for RS232 DBY 8 1 8 1 2 For communication protocol please refer to Chapter 3 4 1 8 1 3 Installation Position Optional Slot 8 2 USE USB card O 8 2 1 CN1 is for USB 8 2 2 For communicaiton protocol please refer to Chapter 3 4 2 8 2 3 Installation Position Optional Slot 46 8 3 DCE Dry Contact card 1 gt UPS on Bypass mode Bypass 2 gt Utility Normal Normal close contact 3 gt Utility Normal Normal open contact 4 gt Inverter On 9 gt Battery Low 6 gt Battery Bad or abnormal 7 gt UPS Alarm 8 gt Common 9 3 Shutdown UPS positive signal 10 gt Shutdown UPS negative signal 8 3 2 8 3 3 8 3 4 8 3 5 8 3 6 The shutdown function will be activated after a 6 25Vdc is put between pin 9 and pin 10 for 5 seconds The capacity of each relay contact is 40Vdc 25mA Installation Position Optional Slot Flexible signal output for N C Normal Close or N O Normal Open contact
30. ted capacity while other equipment produces negligible inrush To prevent severe damage to the Inverter caused by current inrush the UPS is equipped with an electronics overload protection feature as standard If the UPS loading is gt 105 120 of its capacity it will switch to bypass mode in 30 seconds to protect the Inverter If overload condition is eliminated by reducing the load to lt 105 the UPS will switch back to On line mode automatically If the UPS is above 150 over loaded the inverter will shutdown immediately 38 2 The UPS Bypass loop is also equipped with overload protection Its overload capacity is illustrated by the graph amp table below sec Load 12 1217130 1315135 136 145 146 148 149 157 Delay Time Sec 5 5 Inverter Failure Output Load short circuit when supply via inverter If output load is short circuited while supplied via Inverter the UPS will shutdown the Inverter automatically and stop supply to the loads The Fault LED lights up and the audible alarm will beep continuously The UPS will not switch on automatically after short circuit condition is eliminated The UPS has to be re started manually refer to 4 5 1 Start Up in Normal AC Mode 39 5 6 Inverter Internal Over temperature 6 Maintenance Guide If the UPS experiences internal over temperature when Utility is normal 6 1 Trouble Shooting it will switch to the bypass loop The UPS will switch ba
31. tly maintains the UPS Input Power Factor PF at gt 0 99 for high energy efficiency Selectable Bypass input voltage tolerance Sensitivity low high to prevent under or over voltage being supply to the loads at Bypass mode The selectable Voltage ranges are i Sensitivity Low 90 180 130 260V and ii Sensitivity High 97 194 130 260V Selectable Output Voltages 100 110 115 120 127V or 200 208 220 230 240 to meet various voltage systems The UPS is designed to comply with stringent international standards for Electromagnetic Interference amp protection EMC 3 UPS Functional Descriptions 3 1 UPS Front Panel Display Descriptions 3 1 1 LCD panel Optional D Go to previous page or change the setting of the UPS Go to next page 2 To re confirm the change of UPS Setting QO OOOO Manual Bypass Press ON KEY and QDup KEY key simultaneously for approx 3 seconds to transfer from Inverter to Bypass the bypass led will continuously blink and the audible alarm will beep intermittently or Bypass to Inverter when the UPS is on Line Mode and the Bypass Voltage Window is Normal 3 1 2 1 Symbols on the LCD Display Panel br omo LINE Utility or Bypass Source O 0 Battery Low a Battery Abnormal LCD Display Green LED steadily lights up to indicate that the Utility input voltage is E UPS Overloading within the window 80Vac 144Vac or 160Vac 288Vac the LED flashes ES ETAN intermittently to
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