Libretto KX135 ok.cdr
Contents
1. Mining M1 Functional in an explosive atmosphere M2 Equipment de energizes in an explosive atmosphere Zone Zone Il Surface industries 1 Very high level of protection 0 20 2 High level of protection 1 21 3 Normal level of protection 2 22 For more detailed information refer to the directives 94 9 CE and 99 92 CE and all the harmonized standards EC declaration of conformity KX135 Manufacturer RUPES SPA Via Marconi 3A 20083 Vermezzo MI ITALY Production plant NETCO SRL Via Meucci 28 20083 Gaggiano MI ITALY Description of machine Portable pneumatic suction cleaner for potentially explosive dust produced during sanding or equivalent operations with fitting for pneumatic tool Machine model KX135 With reference to annex X of the directive 94 9 CE of the European Parliament and Council of 23 March 1994 RUPES SPA declares that the machine in question complies with the minimum safety and health requirements for the manufacturing of equipment and protective systems intended for use in potential explosive atmospheres described in Annex II of the 94 9 CE directive Compliance with the minimum safety and health requirements is guaranteed by compliance with the following harmonized standards see EC declaration of conformity sheet Technical data General characteristics of machine Portable pneumatic suction cleaner for potentially explosive dust produced during sanding or equivalent operations2. RUPES KX 135 Aspiratore pneumatico ATEX ATEX Pneumatic suction cleaner Aspirateur Pneumatique ATEX ATEX Mobilier pneumatischer absauger ISTRUZIONI PER L USO E LA MANUTENZIONE OPERATING AND MAINTENANCE INSTRUCTIONS NOTICE D EMPLOI ET D ENTRETIEN BEDIENUNGS UND WARTUNGSANLEITUNG KX135 instruction book Contents of the instruction book General notes on Atex Directives EC declaration of conformity Machine technical specifications Recommendations General safety instructions Installation manual User manual Routine maintenance manual Special maintenance manual General exploded diagram with information on spare parts Pneumatic diagram Warrantee certificate ATEX European directions What does ATEX mean ATEX is the name of two European Directives that control potentially explosive atmospheres The first 94 9 EC prescribes the minimum safety and health requirements of equipment and protective systems intended for use in potentially explosive atmospheres and is aimed at manufacturers This directive has the task of bringing together the legislation in Member States for equipment and protective systems for these risk areas The second 99 92 EC prescribes the minimum safety and health requirements of workers exposed to the risks of explosive atmospheres What is an explosive atmosphere An explosive atmosphere is one that may become explosive due to the local and working conditions It is defi
3. with fitting for pneumatic tool Code KX135 EX marking C Ex II 3 De T 50 C Supply pressure 7 bar Compressed air supply connection diameter 3 8 Filter surface 0 5m Filter material Antistatic polyester BIA value M Suction capacity 98m3 h Air consumption of suction cleaner 1000 l min Vacuum level 1900mmH20 Dry dust capacity 20 liters Noise level 78 dB Dimensions 70 x 54 x 90 H cm Weight 30kg Recommendations Safety and accident prevention instructions The machine is a portable suction cleaner with a fitting for the connection of a pneumatic tool which uses compressed air at a pressure of 7 bar to vacuum sanding dust The suction cleaner must be connected to a compressed air supply with a pressure 7 bar using a tube with an internal diameter of 10 mm During use the vacuum cleaner must always be connected to the grounding system by means of the pliers supplied RUPES spa does not accept liability for any damage direct or indirect caused by the failure to comply with the instructions provided in these manuals The machine must only be used by trained and qualified personnel The machine must be located in a dry and adequately ventilated area where air is changed at least once an hour with 50 of the total fresh air without the aid of special ventilation systems The temperature of the work area must be between 10 C and 40 C with humidity between 50 and 90 WARNINGS Do not vacuum sanding dust from surfaces tre
4. the Following Directives UNI EN 13463 1 2004 Non electrical equipment intended for use in potentially explosive Atmospheres UNI EN 13463 5 2004 Non electrical equipment intended for use in potentially explosive D D CLARATION DE CONFORMIT Anne de apposition de la marqu ture Nous d clarons sous notre propre responsabilit que l aspirateur pneumatique pour poussi res potentiellement explosibles repr sent est conforme les Requises Essentiels de S curit des Directives UNI EN 13463 1 2004 Equipement non lectrique pour les atmosph res potentiellement explosible UNI EN 13463 5 2004 Equipement non lectrique pour les atmosph res potentiellement explosibles 5 me partie protection par la s curit de construction c L analyse des risques d explosion a t effectu selon la norme UNI EN 1127 1 2001 Atmosph res explosible Pr vention CD KONFORMITATSERKLARUNG Jahr der Beifugung der Kennzeichnung Wir erkl ren unter unserer ausschlieRlichen Verantwortung dass der dargestellte Mobiler pneumatischer Absauger zum Absaugen von explosionsgefahrdetem Staub fur Industrieanwendungen den wesentlichen Sicherheitsauflagen der folgenden Richtlinien entspricht UNI EN 13463 1 2004 Nicht elektrische Ger te f r den Einsatz in explosionsgefahrdeten Bereichen Basismethode und Voraussetzungen UNI EN 13463 5 2004 Nicht elektrische Ger te f r den Einsatz in explosionsgefahrdeten Bereichen Teil 5 Schut
5. within the working area make sure that the front breaks are disconnected and that the metal pliers are not connected to fixed parts of the working area N B the machine generally outputs air at low speed during operation Potential problems If dust is ejected from the suction cleaner immediately close the supply faucet Verify that the faucet head and filter are correctly fitted and the connections are firm If leaks occur on the compressed air pipes close the supply faucet In the event of doubt or if you are unable to identify the leak contact an authorized RUPES representative Routine maintenance manual Emptying the dust bin WARNING this operation may lead to the formation of potentially explosive atmospheres and deposits Avoid using potential sources of ignition next to the machine for example mechanical sparks electric parts hot surfaces flames hot gases and electrostatic charges In the event of explosive atmospheres always follow internal safety instruction and procedures as indicated by the Atex 99 9 EC Directive Verify that the dust bag inside the drum has been filled at the end of each working day The dust bag has a maximum capacity of 7kg and a volume of 20 I which should never be exceeded If the removed bag is damaged use utmost care following the internal safety instructions and procedures applicable to explosive atmospheres indicated m the Atex 99 9 EC Directive NEVER reuse the dust bag and use ONLY
6. RUPES bins code 001 1606 5 Store the spare bags in a dry area Bags should be disposed in accordance with law requirements and internal safety regulations applicable to the handling of potentially explosive dusts Always verify that the metal pliers are connected to the grounding system of the plant before performing this operation Close the compressed air supply faucet on the rear of the suction cleaner Disconnect the supply quick fitting from the suction cleaner before removing the latter Remove the locking metal hooks and carefully lift the suction cleaner head with the handle provided Rest the head on the worktop Loosen the flange of the dust bag from the suction pipe union then close the dust bag with the cap to prevent dust from leaking during transport Carefully lift the dust bag and place it in a dedicated area within the plant Remove dust residuals from inside the bin Place a new dust bag inside the bin and connect the flange to the suction union pipe Verify that there are no signs of damage or lacerations on the filtering fabric Place the head on the dust bin verifying that it is correctly oriented Fix the head with the two metal hooks Connect the compressed air supply to the head of the suction cleaner using the quick fittings Removing dust residuals At the end of each working day remove the dust accumulated on the flat surface of the suction cleaner rear top head etc If dust residuals are present m
7. ake sure that the metal pliers of the suction cleaner are connected to the grounding system of the plant and carefully remove the residuals to avoid creating potentially explosive atmospheres Special maintenance manual WARNING Special maintenance must be performed by qualified personnel authorized by RUPES Spa In the event of defects or breakages contact the dealer for replacement by qualified personnel or personnel authorized by RUPES SPA Before accessing the pre filter stop the suction unit RUPES shall not be held responsible for damage or malfunctioning caused by repair work replacement and uninstallation performed by unauthorized persons You are advised to refer to internal regulations or requirements for safe conduct in the presence of potentially explosive atmospheres or dust deposits Special maintenance regards Filtering element replace it if damaged or clogged following the procedure outlined below Wear a 3M 06922 type dust mask Disconnect the supply from the suction cleaner on the head Release the head loosening the metal hooks Rest the head on the floor and loosen the locking nut Loosen the metal wing nut and release the filter grounding cable Remove the locking nut and carefully extract the filter Place the filter in a bag and dispose of it accordingly Place the new filter on the frame and fit the locking nut making sure that it has been correctly tightened Fix the filter grounding cable to the head by tig
8. ated with paints that have not completed the catalization cycle Do not vacuum aggressive liquids or substances 1 e acids bases solvents etc Do not vacuum flammable or explosive liquids e petrol thinners etc Do not vacuum potentially explosive gases or vapors In the event of leakage of dust from the unit immediately close the compressed air supply of the vacuum cleaner In the event of a fire or explosion follow internal safety instructions and procedures as indicated in the ATEX 99 9 EC Directive Always place appropriate warnings signaling the presence of a potentially hazardous atmosphere next to the area in which the machine is being used as indicated by Directive 99 9 EC The machine complies with the ATEX 94 9 EC Directive and harmonized standards listed in the declaration of conformity as equipment in category II 3 D The machine bears the safety markings specified below On the dust bin The machine contains dust deposits and potentially explosive atmospheres The operator must not place near or inside the machine especially in the dust bin possible sources of ignition such as flames gas or hot surfaces electric parts electrostatic discharges mechanical sparks On the rear panel Technical specifications and ATEX marking label Installation manual WARNING The machine must be installed and started for the first time by qualified personnel authorized by RUPES Spa Package handling instructions The machi
9. htening the wing nut see picture 7 Assemble the head on the suction cleaner fixing it in place with the metal hooks then reassemble the compressed air supply Compressed air supply pipes of the suction cleaner check their integrity and sealing every 6 months Replacement of the suction cleaner parts wheels bin head metal pliers suction sleeve etc check their integrity every 6 months Replacement or reparation of frame damages check every six months To avoid problems or failures it is advisable to have the machine and the parts listed inspected every 6 months to make sure they are not damaged RUPES CD DICHIARAZIONE DI CONFORMITA Anno di apposizione della marcatura Dichiariamo sotto la nostra esclusiva responsabilit che l aspiratore pneumatico mobile per polveri Potenzialmente Esplosive rappresentato conforme ai requisiti Essenziali di Sicurezza delle Direttive UNI EN 13463 1 2004 Attrezzatura non elettrica per atmosfere potenzialmente esplosive Metodo di base e requisiti UNI EN 13463 5 2004 Apparecchi non elettrici ad essere utilizzati in atmosfere potenzialmente esplosive Parte 5 Protezione mediante sicurezza costruttiva c CONFORMITY DECLARATION Year of affixing to CE mark 96 We declare on our responsibility that the represented Portable pneumatic suction cleaner for potential explosive dust from sanding or similar for industrial use is in conformity with Essential Requirements of Safety of
10. ired by the connected pneumatic tool Verify that the compressed air plant is able to supply the required amount to the machine Connection to the grounding system CAUTION ALWAYS connect the machine to the grounding system of the plant using the metal pliers specifically during the use of the suction cleaner the emptying of the dust bag and its replacement Connect the metal pliers to a part of the area that is connected to the grounding system of the plant see figure 6 User manual Operation The supply of the pneumatic tool and suction cleaner can be controlled by means of the faucet situated on the rear of the suction cleaner To protect operators the pneumatic tool should always be started together with the suction cleaner to avoid the dust produced from forming potentially explosive atmospheres Verify that the suction sleeve is correctly connected to the pneumatic tool and suction pipe union Always check the conditions of the dust suction sleeve before using the machine Turn the faucet to start the vacuum cleaner Switch the pneumatic tool on to start working At the end of the work stop the tool close the faucet to stop the vacuum cleaner and place the tool on the support provided Use the side supports to wind the supply pipe and the suction sleeve at the end of the work Place the abrasives work tools etc on the rear shelf Place the abrasives work tools etc on the rear shelf Before moving the suction cleaner
11. ne is supplied in a box with overall dimensions and weight of 70x54x90 H cm 30kg comprising wooden platform corrugated cardboard covering binding straps The box must be handled and stored in an upright position Do not place any objects on the package that weigh more and or have a different sized base than the box Avoid knocking the package or damaging it when it is being moved Instructions for unpacking and disposal of packaging Before opening the box carefully examine its appearance If it is damaged shows signs of having been opened or the documentation in the envelope attached to the outside is not complete do not proceed but send the box back to the sender taking suitable measures Failure to do so will render the warranty void To unpack the machine cut the binding straps remove the corrugated cardboard covering Take the machine off the wooden platform Take the key to open the inspection door Set aside the bag of accessories Inspection of package contents The package contains the vacuum suction unit equipped with connection pliers for equipotential circuit and pneumatic sleeve the accessories bag containing a dust bag and instruction manuals Parts of machine 1 Suction pipe union 2 Abrasive holder shelf 3 Tool support 4 Dust bin 5 Vacuum head 6 Ignition valve 7 Grounding pliers 8 Suction cleaner frame 9 hose supports 10 compressed air supply 11 pne
12. ned as a mixture of air and inflammable substances in the form of gases vapours mist or dust in which after ignition has occurred combustion spreads to the entire unburned mixture What does the directive apply to Equipment and protective systems intended for use in explosive atmospheres Safety control and monitoring devices that contribute to the safety operating of equipment and protective systems All electrical mechanical hydraulic and pneumatic equipment What are the user s obligations With regard to the prevention of explosions and relative protection users are obliged to take suitable technical or organizational measures depending on the type of control globally assess the risks of explosion divide up the areas in which explosive atmospheres may occur indicate areas defined as dangerous Which zones and which hazards Zone 0 for gas or 20 for dust a place in which an explosive atmosphere is present continuously or for long periods Zone 1 for gas or 21 for dust a place in which an explosive atmosphere is likely to occur during normal operating Zone 2 for gas or 22 for dust a place in which an explosive atmosphere is likely to occur during normal operating and if it does occur will persist for a short period only How to check for compliance Equipment of components that comply with the directive must bear the CE mark and the special marking described below Classification and marking C E H
13. plosionsgefahrdete Umgebungen Explosionsvorbeugung und Explosionsschutzmaknahmen Teil 1 Grundlegende Begriffe und Methodologie Die Konformitat des Gerats wird durch das Anbringen der CE Kennzeichnung bescheinigt nach Anlage X der Richtlinie 94 9 CE und durch die im Anschluss aufgefuhrten Angaben zur Kennzeichnung gem Anlage II Absatz 1 0 5 der Richtlinie 94 9 CE
14. umatic tool plug 12 fixed wheels 13 castor wheels 14 technical specification and ATEX marking label Installation of machine Place the machine on a stable and level surface Verify that it is possible to connect the metal suction cleaner pliers to the grounding system of the working area Connect the suction cleaner to the pneumatic sleeve supplied see figure 1 with the machine and connect The quick coupling to the pneumatic sleeve on the front right side of the suction cleaner The suction head to the pipe union of the suction cleaner Disconnect the supply pipe from the vacuum head using the quick fitting then remove the vacuum head using the two metal hooks see figure 2 Place the dust bag inside the drum and firmly fix it to the sleeve see figure 3 Place the vacuum head in the correct position above the drum and fix it using the metal hooks supplied Connect the supply pipe to the vacuum head see figure 4 Connection to the pneumatic supply Please note use filtered and dry air only Verify that the supply faucet of the suction cleaner is closed Connect the supply faucet to a pipe with an internal diameter of 10 mm see figure 5 Adjust the supply pressure at 7 bar Connect the pneumatic tool to the fitting on the sleeve and the suction pipe to the socket on the pneumatic tool WARNING for a correct operation the suction cleaner requires an amount of air equivalent to 1000I min added to the amount of air requ
15. z durch bauliche SicherheitsmaRnahmen c Vermezzo 28 febbraio 2003 20080 VERMEZZO Mi Italy Via Marconi 3 A Tel 39 02 94 69 41 L analisi dei rischi di esplosione stata eseguita secondo la normativa UNI EN 1127 1 2001 Atmosfere esplosive Prevenzione dell esplosione e protezione contro l esplosione Parte 1 Concetti fondamentali e metodologia La conformit dell apparecchio attestata dall applicazione della marcatura CE secondo allegato X della direttiva 94 9 CE e dalle indicazioni di marcatura di seguito riportate secondo Allegato II paragrafo 1 0 5 della direttiva 94 9 CE Atmospheres Part 5 Protection by constructional safety c Explosion s risk analysis has been done following directive UNI EN 1127 1 2001 Explosive atmospheres Explosion prevention and protection Part 1 Basic concepts and methodology The equipment conformity is certified by CE marking described in Annex X of 94 9 CE directive and by the following special marking described in Annex Il 1 0 5 paragraph of the 94 9 CE l explosion 1 re partie concepts fondamentaux et m thodologie La conformit de l appareil est prouv e par l application du marquage CE selon l annexe X de la directive 94 9 CE et par les indications de marquage report es ci apr s selon l annexe II paragraphe 1 0 5 de la directive Die Analyse der Explosionsgefahr wurde gem der folgenden Bestimmungen ausgef hrt UNI EN 1127 1 2001 Ex
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