MARATON Manual - W-IE-NE
Contents
1. 28 10 1 400V DC Cabling Primary Rectifier MARATON ssccsscsssssssseesssssseseees 28 10 2 Control Cabling Remote Control Module MARATON ss 29 11 Appendix C Parallel Connection of Output Channels 30 13 April 2010 v 00691 A0 Figures Figure 1 1 MARATON System Overview 2 Figure 2 1 Primary Rectifier si es Ee ES Ee ee EE ie eee Ee ed ea 3 Figure 2 2 4U Primary Rectifier Power Bin fox six Primary Rectifier Modules 4 Figure 3 1 MARAT ON PowerBox i ae ee a etes 5 Figure 3 2 Power Box Front iss ins fineness 6 Figure 3 3 Power Box Rear Side Power Output Connections 6 Figure 3 4 Adjustment Pot ntiomet rs usant dtiadnesiidet e 8 Figure 3 5 Status amp Monitoring Circuit 10 Figure 4 1 MARA Power Bites isi Ge GES Lae cetaceans coed Re A AE Reg Sk Se bg ee es ke BEE 12 Figure 9 1 AV DE Wining instead ea Oe en eee 29 Figure 10 1 Current Bar Dimensions isc asse ees sd rk DA Geo fee ASe ER ef 31 Figure 10 2 Two Channels Parallel 32 Figure 10 3 Three Channels Parallel 32 Figure 10 4 Four Channels Parallel iss sie ooie ses Ee redonne 32 Tables Table 1 High Voltage DC Input Connector Pin Assignment 6 Table 2 Global Reset Connector Pin Assignment 7 Table 3 Adjustment Control Connector Pin Assignment 8 Table 4 Adjustment Scaling Factors2. MARATON Power Supply System Technical Manual 13 April 2010 1 00691 A0 General Remarks The only purpose of this manual is a description of the product It must not be interpreted as a declaration of conformity for this product including the product and software W Ie Ne R revises this product and manual without notice Differences of the description in manual and product are possible W Ie Ne R excludes completely any liability for loss of profits loss of business loss of use or data interrupt of business or for indirect special incidental or consequential damages of any kind even if W Ie Ne R has been advises of the possibility of such damages arising from any defect or error in this manual or product Any use of the product which may influence health of human beings requires the express written permission of W Ie Ne R Products mentioned in this manual are mentioned for identification purposes only Product names appearing in this manual may or may not be registered trademarks or copyrights of their respective companies No part of this product including the product and the software may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means with the express written permission of W Ie Ne R Control Cabinet In the context of this user manual the control cabinet must fulfill the requirements on fire protective enclosures
3. Module Type Channels per Optimal Voltage Peak Output Continuous Module Range Current Output Power MDC 2 2V TV 8V 2 55A 2 300W MDC 2 5 TV 15 16V 2 22A 2 300W MDC 2 OV 2 30A 2 270W MDC 2 TV 24V 2 11 5A 2 250W MDC 2 30V 60V 2 6 6A 2 300W The MDC 7V and MDC 9V are available with the special maximum voltage ensured option With this option the modules are designed in a way that even in the worst case All electronic regulation and protection fails and the PWM generates it s maximum duty cycle the output voltage does not rise Please contact WIENER for more details The following modules can be used only at magnetic fields below 30 mT Module Type Channels per Optimal Voltage Peak Output Continuous Module Range Current Output Power MDH 2 2V TV 8V 2 30A 2 210W MDH 2 5 TV 15 16V 2 20A 2 250W MDH 2 7V 24V 11 5A 2 275W MEH 1 2 4 7N 115A 550W 13 April 2010 26 00691 A0 9 2 9 3 Module Type Channels per Optimal Voltage Peak Output Continuous Module Range Current Output Power MEH 1 6 10V 80A 550W MEH 1 7 16V 46A 550W MEH 1 12 30V 23A 550W MEH 1 30 60V 13 5A 550W All power modules can be ordered with different sense regulation characteristics e Fast than 1 m e Moderate e Slow This is used for much longer cables Available Power Bins Fastest regulation but may be instable if conn
4. not connected not connected DSUB9 male Pin Left Connector U0 U3 Middle Connector U4 U7 Right Connector U8 U11 1 UO Sense U4 Sense U8 Sense 6 U0 Sense U4 Sense U8 Sense 1 5 2 UI Sense US Sense U9 Sense 7 U1 Sense US Sense U9 Sense 3 U2 Sense U6 Sense U10 Sense 8 U2 Sense U6 Sense U10 Sense 6 g 4 U3 Sense U7 Sense U11 Sense 9 U3 Sense U7 Sense U11 Sense 5 not connected Table 8 Sense Connector Pin Assignment 13 April 2010 11 00691 A0 4 The MARA Power Bin For easy exchange of the MARATON Power Box the special bin MARA is provided The low voltage high current cabling is connected to M5 threaded bolts MULTICONTACT The arrangement is the same as at the power box Starting from left with UO and positive outputs up negative outputs down Each sense lines of four output channels are connected to an eightfold pluggable terminal row If remote sensing is not used the sense lines can be connected to the power outputs with jumpers Figure 4 1 MARA Power Bin 13 April 2010 12 00691 A0 5 MARATON Remote Controller Module Features rmes gt zo Measurement of Voltage amp Current Monitor Outputs 12 Channels 1x12 or 2 x lt 6 groups freely definable Individual Channel Switch On amp Off Detection of the Status per channel Trip behavior channel wise group wise or all CPU busy LED and USB activ
5. TCP IP interface for Standard Environment Water cooled recommended or by forced air 13 April 2010 1 00691 A0 The power supply system is consisting of three main components e Primary Rectifier e Remote Controller e Power Box MARATON System Overview Ethernet Mains Input TCP IP USB 2 cables with Safe Environment Hostile Environment MG Figure 1 1 MARATON System Overview The Primary Rectifier and Remote Controller are operating at locations with standard industrial conditions Safe Environment The Power Box is located near to the electronics which shall be supplied and is capable to operate in a Hostile Environment strong magnetic field and or radioactive radiation The distance between the DC DC Converter and the other components may be up to 120 m 13 April 2010 2 00691 A0 2 Primary Rectifier This module converts the standard mains voltage 100 V 230 V AC 16 A to a regulated DC voltage nominal 385 V There is no galvanic isolation Up to 6 Primary Rectifiers can be plugged into one Primary Rectifier Bin Primary Rectifier Bin Input 230 400 V AC 3 Phase max 32 A max 22 kW O1 NZ el ZO Outpu 6 fold u 8 gt Figure 2 1 Primary Rectifier The screw terminal connections to the mains are separate for each Primary Rectifier So it is possible to connect all 6 inputs in parallel to a 230V 96A mains connection Anot
6. by UO U1 U2 U3 U4 U5 U6 U7 U8 U9 U10 U11 Voltage OOOOOOOOOO Current OVP 24 50 13 49 Figure 3 4 Adjustment Potentiometers multiplying a scale factor with the measured relative value For I Set and U Set the channel which is adjusted must be switched on The scale factor is different for the different MDC module types U0 Ui U2 U3 U4 US U6 U7 U8 UI U10 UII OVP 1 5 9 13 17 21 25 29 33 37 41 45 I Set 2 6 10 14 18 22 26 30 34 38 42 46 GND 3 7 11 15 19 23 27 31 35 39 43 47 U Set 4 8 12 16 20 24 28 32 36 40 44 48 Table 3 Adjustment Control Connector Pin Assignment 13 April 2010 8 00691 A0 3 6 Module Voltage OVP Current MDC 7 V 50A 0 872 V V 1 745 V V 6 0 A V MDC 8 V 50A 0 940 V V 1 881 V V 6 0 A V MDC 8V 100A 0 940 V V 1 881 V V 12 A V MDC 8V 150 A 0 940 V V 1 881 V V 18 A V MDC 9V 30 A 1 068 V V 2 136 V V 6 0 A V MDC 9V 60 A 1 068 V V 2 136 V V 12 0 A V MDC 15V 20 A 1 989 V V 3 978 V V 3 0 A V MDC 25 V 6A 2 809 V V 5 618 V V 0 75 A V MDC 48 V 6A 5 660 V V 11 32 V V 0 75 A V Table 4 Adjustment Scaling Factors Connection to the Remote Control For remote control and monitoring 6 signals are available for each channel Two differential pairs for voltage and current monitoring and one differenti
7. lines 11 UMON 8 UMON 2 Connected to the negative sense lines 29 XON8 XON2 Combined ON Status line 10 XON RET8 XON RET2 ON Status line return 28 IMON 9 IMON 3 Current monitoring signal 9 IMON 9 IMON 3 Current monitoring signal return 27 UMON 9 UMON 3 Connected to the positive sense lines 8 UMON 9 UMON 3 Connected to the negative sense lines 26 XON9 XON3 Combined ON Status line 7 XON RET9 XON RET3 ON Status line return 25 IMON 10 IMON 4 Current monitoring signal 20 1 6 IMON 10 IMON 4 Current monitoring signal return 24 UMON 10 UMON 4 Connected to the positive sense lines 5 UMON 10 UMON 4 Connected to the negative sense lines 23 XONIO XON4 Combined ON Status line 4 XON RET10 XON RET4 ON Status line return 22 MON 11 MON 5 Current monitoring signal 3 IMON 11 IMON S Current monitoring signal return 21 UMON 11 UMON 5 Connected to the positive sense lines 2 UMON 11 UMON 5 Connected to the negative sense lines 20 XONI1 XONS Combined ON Status line 1 XON RET11 XON RETS ON Status line return Table 7 Remote Control Connector Pin Assignment 3 7 Power Output and Sense Connections The low voltage DC output at the rear side of the power supply is provided by 4 mm sockets Figure 3 3 Power Box Rear Side The channels are arranged from left to right starting with UO Positive output is up and negative output is down The sense lines are routed to three DSUB connectors four channels each
8. min 50 V Input resistance min 400 kOhm Measurement rate min 500 s Typical full scale accuracy including power box and cabling 0 5 Analog Current per channel Differential input voltage range min 5 V Input resistance min 100 kOhm Measurement rate min 500 s Typical full scale accuracy including power box and cabling 3 Digital Status information per channel within Sms if programmed or fixed limits overload overheat over voltage exceed Channel wise group wise or 24 00691 A0 MT BFE Input output connection Communication Dimensions w h d Weight 13 April 2010 global programmable at 40 C ambient cooling air gt 120 000 h 1 Via front panel access through 37 pin Sub D each per 6 channels 2 By use of J2 connector Ethernet 10 100M USB 2 20 mm 4 BE x 262 mm 6U x 185 mm 0 3 kg 25 00691 A0 9 Appendix A Ordering Information 9 1 Power Box The power boxes can be classified into four categories which define the most significant part of the ordering number Magnetic Field lt 30 mT 300 G Magnetic Field lt 120 mT 1200 G Water Cooled OM22 xxxx OM24 xxxx Air Cooled OM12 xxxx OM14 xxxx The left side of the ordering number is not descriptive it is randomly assigned to the requested module amp options configuration Up to six power modules may be used inside of one power box The following modules are possible
9. minimizes connection and maintenance overheads This server running on a Computer with the Microsoft Windows XP operating system enables access to all controllers which are connected to the network TCP IP It is possible to access from any OPC Client application to the data of one or more servers e encapsulating the properties specific to the server and type of communication e commissioning support due to automatic scanning of the network and registration of communication stations e restricting access rights by the underlying Microsoft DCOM The details of the OPC server can be found in the manual delivered with the OPC server software Software Setup Before the RCM can be used the controller has to be configured according to the connected environment This is done by the MUSEcontrol utility which allows access to the USB port of the RCM with a computer running Windows XP The software is free available at the download area of our website After installing the software connecting the USB cable and starting the program the main window gives a quick overview of the RCM and its connected MARATON Power Box File Switch SelectOutput DVM OutputConfiguration OutputCalibration System Stop Help Scope Trace Measurement 17115 Read Retrys 3 Write Errors 0 OtherMessage 0 TraceOverflow 0 Module Read Errors 0 Module Write Errors 0 USense 0 036 IModul 0 309 Status OFF USense 0 038 IModul 273 Status OFF 038 IModu
10. the 7 Ethernet FullDuples server Other T Ignore Hardware Interlocks T Disable Synchronisation D Channels Switch On with Main Switch The other main menu items are used for test and maintenance and should not used by the customer 13 April 2010 17 00691 A0 5 4 Connection to the Power Box To connect the RCM with the MARATON Power Box the 37 pin DSUB connectors at the RCM front panel may be used The signals are also routed to the rows A C of the VME type J2 connector so it is possible to connect from the backside Upper DSUB37 Pin Signal Comment 96pol J2 male Channel 0 5 19 NC reserved 37 IMON 0 Current monitoring signal C16 18 IMON O Current monitoring signal return A16 36 UMON 0 Connected to the positive sense lines C15 17 UMON O Connected to the negative sense lines A15 35 XONO Combined ON Status line C12 16 XON RETO ON Status line return A9 34 IMON 1 Current monitoring signal C14 1 15 IMON 1 Current monitoring signal return A14 20 33 UMON 1 Connected to the positive sense lines C13 14 UMON 1 Connected to the negative sense lines A13 32 XON1 Combined ON Status line A12 13 XON RET1 ON Status line return AQ 31 IMON 2 Current monitoring signal C11 12 IMON 2 Current monitoring signal return A11 30 UMON 2 Connected to the positive sense lines
11. 9 00691 A0 6 Power Box Data Sheet 3U box with max 6 power modules Input Rated Input Voltage Rated Input Current 385 V DC 10 V 11 A Output Insulation SELF CE EN 60950 ISO 380 VDE 0805 UL 1950 C22 2 950 Regulation fast remote sense circuit short sensed distance sense connected to output at the MARA power bin Static Dynamic 0 5 m wire Recovery Time Conditions MDC M 2 8 V 30 60 lt 15 mV 100 load full V mains range MDC M other voltages lt 0 05 100 load full DC input range MDC M 2 8 V lt 100 mV 50 75 load change other lt 0 7 50 75 load change MDC M 2 8V 1 0 2ms 50 75 load change 0 1 0 5 ms MDC M 5 16V 7 24V 1 0 0ms 50 75 load change 0 1 1 0 ms MDC M 30 60V 1 0 5ms 50 75 load change 0 1 1 0 ms Current slope lt 1000A ms 20mF per 100A parallel to load Regulation slow remote sense circuit long sensed distance Static Dynamic Recovery Time 40m wire 5V at load side Uarop lt 2 V 13 April 2010 MDC M 2 8V 30 60V lt 15 mV 100 load full mains range Other lt 0 05 100 load full mains range Dynamic deviation depends on current slope resp filter capacitors at load side only 30m cable to load 0 3mF capacitance at load side 1V drop at nominal load 10 90 load change with 3ms slope 50A output 13 33A ms leads to less than 10 temporar
12. C10 11 UMON 2 Connected to the negative sense lines A10 29 XON2 Combined ON Status line C9 10 XON RET2 ON Status line return A9 28 IMON 3 Current monitoring signal C8 9 IMON 3 Current monitoring signal return A8 27 UMON 3 Connected to the positive sense lines C7 8 UMON 3 Connected to the negative sense lines A7 26 XON3 Combined ON Status line C4 37 7 XON RET3 ON Status line return A1 19 25 IMON 4 Current monitoring signal C6 6 IMON 4 Current monitoring signal return A6 24 UMON 4 Connected to the positive sense lines C5 5 UMON 4 Connected to the negative sense lines A5 23 XON4 Combined ON Status line A4 4 XON RET4 ON Status line return A1 22 IMON 5 Current monitoring signal C3 3 IMON 5 Current monitoring signal return A3 21 UMON 5 Connected to the positive sense lines C2 2 UMON 5 Connected to the negative sense lines A2 20 XONS Combined ON Status line C1 1 XON RET5 ON Status line return A1 13 April 2010 18 00691 A0 Lower DSUB37 Pin Signal Comment 96pol male Channel 6 11 19 NC reserved 37 IMON 6 Current monitoring signal C32 18 IMON 6 Current monitoring signal return A32 36 UMON 6 Connected to the positive sense lines C31 17 UMON 6 Connected to the negative sense lines A31 35 XON6 Combined ON Status line C28 16 XON RET6 ON Status line
13. Class B conducted noise EN 55 022 1998 Corr 2001 A1 2000 Class B radiated noise EN 61 000 3 2 2001 harmonics EN 61 000 3 3 1995 Corr 1997 A1 2001 flicker EMB EN 61 000 6 2 2001 immunity EN 61 000 4 6 1996 A1 2001 injected HF currents EN 61 000 4 3 1996 A1 1998 A2 2001 radiated HF fields incl 900MHz EN 61 000 4 4 1995 A1 2001 Burst EN 61 000 4 5 1995 A1 2001 Surge EN 61 000 4 11 1994 A1 2000 voltage variations EN 61 000 4 2 1995 A1 1998 A2 2001 ESD Operation temperature 0 50 C without derating storage 30 C 85 C Efficiency better than 95 MTBF electronics 40 C ambient ca 100 000 h integrated fan 40 C ambient ca 65 000 h 25 ambient gt 85000h 13 April 2010 23 00691 A0 8 RCM Remote Controller Data Sheet Power requirement Operation temperature SV 5 max 1 5 A 0 50 C without derating storage 30 C 85 C Controllable Items of the MARATON DC DC Converter Current trip Voltage trip Over Voltage trip Temperature trip Control outputs Monitor inputs Tripping 13 April 2010 remotely programmable Trip of individual channel or channel groups discharge of output capacitors after tripping and DC off Fix point adjustment in MARATON not changeable remotely Fix point setting in MARATON not changeable remotely Reaction delay lt Sms Analog Voltage per channel Input Common Mode Range 60V Differential input voltage range
14. Ignore this failure 7 Ignore this failure Le max Terminal Voltage Y adjustable at MARATON Switch this channel off 55 000 300 max Current 4 max Power w max Temperature C Communication Timeout 100 Identification Group Number F 55 000 300 fixed Threshold range 1 127 CANCEL Here the threshold values of the minimum sense voltage the maximum sense voltage the maximum current the maximum power and the communication timeout can be entered The right column maximum can only be changed by this utility and is the maximum allowed value of the left column The left column may be changed here or via the TCP IP network The most right column on failure defines the action if the associated threshold is exceeded The communication timeout at the last low is an internal timeout of the communication between different processors If the processor responsible for a specific output has no data from it s master processor for longer than this time in milliseconds the output channel will be switched off Identification Here the group number of this channel can be entered Other main menu items associated with this dialog are Start Stop stop and restart the communication with the RCM and SelectOutput which simple increments the channel number which is displayed by the other dialogs 13 April 2010 16 00691 A0 The File Read and File Save me
15. LEDon Channel is working properly e LED blinking Channel has switched off because of any failure After configuration of the RCM by a Windows XP computer connected to the USB port the RCM provides access to many power supply parameters via Ethernet SNMP RCM capabilities The following direct control functions are possible e Measurement of each MARATON output sense voltage e Measurement of each MARATON output current e Read the status of each MARATON channel e Switch a MARATON channel on or off The on board microcontroller extends this functionality by comparing these values with additional limits which can be modified via the network e Minimum sense voltage e Maximum sense voltage e Maximum current e Maximum power Each channel can assigned to one output group The reaction at any failure can be selected independently e Ignore the failure not possible in case the power supply might get damaged e Switch the channel of e Switch all channels with the same group number off e Switch all channels of the MARATON Power Box off A detailed description of the SNMP functionality can be found in the corresponding MIB file WIENER CRATE MIB txt OPC Server A server according to OPC Data Access V2 05 is optional available 13 April 2010 14 00691 A0 5 3 OPC OLE for Process Control allows fast and secure access to data and information under Windows operating systems As an industry spanning multi vendor software interface OPC
16. ON power supplies 24 power contacts with M5 threated bolts and sense terminals at rear side Type 44 AU x 450mm mounting depth 1 U air baffle strain relief cooling air entry front or bottom side for 3U Box Special power bins 19 assembly with 3U and 6U for two MARATON boxes available 450mm mounting depth 22 00691 A0 7 Primary Rectifier Data Sheet Mains Input AC Input CE 100 240VAC 16A 10 20A peak 47 63Hz power fact gt 0 98 Inrush current limited by soft start circuit to 110 of nominal current cold unit Input protection Circuit breaker with 20A thermal overload protection 16 A at maximum operating temperature included Power Output 385 V DC 5V matched for MARATON DC DC converter continuously 9A 3500W nominal 4 4kW peak 230VAC input Regulation Load 10 90 1 deviation Mains 10 90 1 deviation Output ripple Load 10 90 1 10V 94 126Hz double mains frequency RF rejection EN 55 022 Class B Input and Output Output protection overload current limiting for booster circuits 90 C cut off temperature Dimensions AU x 14 PU width acc to IEC 60297 450 mm deep Weight 4 7 kg Module connectors 2mm pin socket diameter max ratings 25A up to 50 C 500V 2 2kV test voltage 50Hz PE Ground pins outfitted as leading pin EMC Compatibility RFI Rejection Separate Input and Output EMC Filter EMA EN 61 000 6 3 2001 RF emission EN 55 022 1998 Corr 2001 A1 2000
17. according to EN 60950 IEC 60950 UL 60950 All devices are intended for operation in control cabinets or in closed areas The LAN connection and all wire connections between the different system parts must be done via shielded cable with conductive connector shells which are fixed with screws Furthermore an additional fire protective enclosure is required which must not affect proper air circulation Mains Voltage and Connection The Power supplies are equipped with a World mains input rated voltage range 100 240 VAC frequency 50 60 Hz rated current 16 A Before connecting to the mains please double check correspondence This is a permanently connected equipment Mains input connection at the power supply primary rectifier is done with screw terminals A combined circuit breaker main switch 16A at maximum operating temperature is included Before working at the terminals the power mains to which the device shall be connected must be absolutely reliable switched off or disconnected 13 April 2010 i 00691 A0 The DC output terminals are connected to hazardous voltage After disconnecting the mains the capacitors connected to the DC outputs must be discharged by a well isolated resistor 22 Ohm 10 Watt Terminal Label Color of the Wire Positive DC Output Negative DC Output black or brown Connection to Earth Safet After connecting the Power box to the ae the mains input module
18. al pair for a combined inhibit status signal To simplify the design of the remote control the monitoring signals are scaled depending on the maximum MDC module output voltage and the maximum output current Module Current Current Scaling Module Voltage Voltage Scaling 7V 1 2 V V 8 V 1 2 V V 15 V 2 V V 25V 3 V V 48 V 7 VIV Table 5 Voltage Scaling Factors 13 April 2010 6 1 5 A V 12 3 A V 25 6 A V 50 A 12 A V 100 A 24 A V 150 A 36 A V Table 6 Current Scaling Factors 00691 A0 The generation of the combined inhibit status signal is a bit complicated ry UP5 100k QP12 OVPO 10k gt 1 9 8 7 OVro a_i aS BC557B RP12 54AC32DMQB gt S OO A S jee se GIF RER ONE T S 1 k 1N4148 _2_ XPP1 xan ge 11 10 Ko a XPP1 fano RP9 SAACTADMOB DP12 Figure 3 5 Status amp Monitoring Circuit The remote on off signal is a current controlled signal If XON and XON RET are not connected the MOD ON signal disables the module If the pins are connected the module is enabled and will be switched on if there is no failure The remote on off signal is qualified by a low pass filter RP9 CP12 with a cut off frequency of 16 Hz and a schmitt trigger The XON XON RET lines are additionally used as status output If the module is reall
19. andard cable only available with gn ye color available with gn ye color 160 m 2 x 6 mm 1135 602 2X6 0 up to 1 5m up to 160 m up to 1 5m unscreened screened unscreened lt faa y v M T a N y Safety Earth Figure 10 1 HV DC Wiring 1 OLFLEX CLASSIC 110 CY U0 U 300 500 V Datasheet 2 OLFLEX CLASSIC 110 CH U0 U 300 500 V Datasheet http www lappkabel de webkatalog katalog cfm cmd show_produkt_details amp produkt_id 10035 13 April 2010 28 00691 A0 10 2 Control Cabling Remote Control Module MARATON maximum number of LAPP part no LAPP part no length wires cross not halogen free halogen free section 200m 3 x 2 x 0 28 J Y SDY 20x2x0 6 for 6 J H St H 20x2x0 6 for 6 mm for each channels one SUB D channels one SUB D channel 1591 311 3022 224 3 J Y ST Y LG Cu Conductor 0 6 mm Datasheet 4 UNITRONIC J H ST H BD Datasheet http www lappkabel de webkatalog katalog cfm cmd show_produkt_details amp produkt_id 10313 13 April 2010 29 00691 A0 11 Appendix C Parallel Connection of Output Channels A set of six current bars 4 fold will be delivered by each power bin in a companion assembly pack Parallel connection of power supply outputs require modifications inside of the power supply box which may only be done by WIENER service personal and must be mentioned in your order This instruction
20. channels with 1 8V DC Output current 50A max per channel 300W max in all Protection class EST Serial No 1494106 1194077 and 1494118 This certificate of conformity is based on an evaluation of a sample of the above mentioned product Technical Report and documentation are at the Licence Holder s disposal This is to certify that the tested sample is in conformity with all revision of Annex of Council Directive 73 23 EEC in its latest amended version referred to as the Low Voltage Directive This certificate does not imply assessment of the series production of the product and does not permit the use of a TUV Rheinland mark of conformity The holder of the certificate is authorized to use this certificate in connection with the EC declaration of conformity according to Annex Ill of the Directive Cologne 11 08 2006 T V Rheinland Product Safety GmbH Am Grauen Stein D 51105 K ln CE The CE marking may be used if all relevant and effective EC Directives are complied with CE 13 April 2010 iv 00691 A0 Contents Declaration of Conformity scccsccsccsscsssccsccsscsccccsssscceecsscccesssccsesssccsesssscscesssosseeess iii 1 General Informations OR HO RE N N nets eds ti ane 1 2 Primary dy ril AA OR a A AL nn nn OE ER 3 3 MARATON Power BOX EER uns Savi fads nie See ee ue dass EOS GE Ge TM A Ass sd 5 3 1 High Voltag DC Inpultis cccscaccscsocsssccscssscevassedesssccoesnecossesacsoeeosnssoenonsesocesesswosoecsens
21. e LED 2x Channel Status LED 12x LEDs lit outputs within limits dark channel off flashing channel failure TCP IP connection for remote control 10 100M SNMP protocol USB Port Connection to MARATON power supplies via DSUB37 front panel connectors alternative connection via J2 User Defined and Reserved Pins 6U VME Board Form Factor 160 mm 4 TE The remote controller for MARATON RCM is capable to control two groups of 6 MARATON Power Box output channels each The standard configuration is to connect one RCM to one power box All control signals voltage current and status are formed as differential signals The high input impedance of the controller avoids ground loops between this controller and the MARATON Power Box The voltage measurement outputs of the power supply are connected to the sense inputs via protection resistors and an optional voltage divider It is a 6U VME form factor processor board Only the 5V supply voltage of the VME backplane is used there is no data connection to the VME bus 13 April 2010 13 00691 A0 5 1 5 2 At the front panel is one global power LED one USB LED and 12 status LED s After power on all leds flash once self test Then the upper CPU led is continuously lighting The lower CPU led signals that the USB bus has successfully connected to a computer The status LED s provide a quick overview about the connected MARATON e LED off Channel is off e
22. ected to cables longer This is the standard configuration for cable length up to 30 m Ordering Number Power Bin MARA 3U 0B15 1200 Power Bin MARA 6U for two power boxes 0B14 2400 Primary Rectifier Ordering Number Primary Rectifier Module PFC OPFC 0001 Power Bin for 6 PFC Modules 0B07 0001 RCM Ordering Number Control and Monitoring Module RCM OR00 0000 OPC Software for RCM 0S00 0000 RCM with OPC Software bundle OROO OOO1 Control crate with fan tray and power supply special backplane only 0300 M921 usable for RCM Control bin with special backplane only usable for RCM suits for 0B06 025M 0P06 power supply and OFOO fan tray families 13 April 2010 27 00691 A0 10 Appendix B Recommended Cable Specification 10 1 400V DC Cabling Primary Rectifier MARATON The cable selections are based on max 10V voltage drop at the cable at max current of 10A total cable resistance lt 1 Q maximum number of wires LAPP part no LAPP part no length cross section not halogen free halogen free 40m 2 x 1 5 mm 1135 902 2X1 5 0035 067 2X1 5 65 m 2 x 2 5 mm 1135 402 2X2 5 80 m 4 x 1 5 mm 21135904 4X2 5 0035 070 4G1 5 wires in parallel standard cable only with gn ye color 105 m 2 x 4 mm 1135 502 2X4 0 130 m 4 x 2 5 mm 2 1135 404 4G2 5 0035 090 4G2 5 wires in parallel standard cable only st
23. her solution is to connect each two modules in parallel and connect the three groups in a star connection to a 400V 230V mains The central point conductor must be provided The screw terminal connections of the high voltage DC outputs may not be connected in parallel Each output shall be routed to one or max two in a low power configuration Power Box Before working at the terminals the power mains to which the device is connected must be absolutely reliable switched off or disconnected The DC output terminals are connected to hazardous voltage After disconnecting the mains the capacitors connected to the DC outputs must be discharged by a well isolated resistor 22 Ohm 10 Watt 13 April 2010 3 00691 A0 O ET EF lt J K 2 N 385VDC ER g Return ed PRM 6 N DES F PE KR m te AC Input 6 ER 90 265VAC 47 EH L NZ N 1 26 o N y Le TPA a lf F 385VDC LE g ol Return KF PRM 5 FES ER PE Ko is CS AC In 7 Van 90 2 VAT 47 63H2 L ME 5 N rs ia s 7 N di Ih z gt lt Ko 04 385VD 8 B Return G PRM 4 PE ORO AC Input 4 d von 90 265VAC 4F 63H2 L NZ g IE 9 id TU N KD OF D Fa T EH a ia lt va En svod g a 2 gt E PRM 3 a Retu
24. ike EES ae SE EER ee AE RE deat tear GE DES SR SEER EDE 9 Table 5 Voltage Scaling Factors nine REEN es ke tees Ee ENE RE ENE ERGE 9 Table 6 Current Scaling Factors i ses EEN EP EREEKE sneha S ee GE Ges oe Dee VEE Eg PER Ee ge EES Pe See 9 Table 7 Remote Control Connector Pin Assignment 11 Table 8 Sense Connector Pin Assignment 11 13 April 2010 vi 00691 A0 1 General Information Features A MARATON Magnetism Radiation up to 12 independent potential free Tolerant New power supply system is a outputs gt 3 kW DC output power distributed power supply designed to provide 385VDC i nput up to 12 low voltage high current channels at 9 a magnetic or radiated envir t 3 6 kW water cooled gn ed environmen Fully controlled adjustable trip levels It offers 12 independent channels of 300W each in a 3U high box In parallel operation Adjustable voltages current limits and the output power per channel can be boosted OVP trip levels to 600W 900W 1200W with 6 4 3 channel utilization Extremely low noise and ripple Dynamic behavior adjustable by internal CE conform EN 50 081 82 part 2 or 1 jumper long or short sensed distances to safety in accordance with EN 60 950 loads 385V DC input for low cross section cabling VME form factor remote monitoring and control module for 12 channels with Ethernet
25. is powered permanently Filter and storage capacitors of the power factor correction module are charged with about 400VDC Any DC On Signal as well as a power switch at control board if any installed operates as a low voltage DC on off switch only and not as a mains breaker Therefore it becomes dangerous if the box cover is open In this case a lot of components on high voltage potential get touchable Before starting any kind of work inside the power box remove the unit from mains and wait a couple of minutes with your activities Discharge the primary DC Filter capacitors by use of a well isolated 22 ohm 10W resistor We recommend in case of any malfunction to send the power box to Wiener or to one of our representative for service 13 April 2010 ii 00691 A0 Declaration of Conformity Low Voltage Directive 73 23 EEC and EMC Directive Art 10 1 of 89 336 EEC W IC NC R Plein amp Baus GmbH declare under our own responsibility that the product MARATON Power Supply System Items 0M12 0M14 0M22 0M24 OPFC 0R00 0B07 is in accordance with the following standards or standardized documents 1 EN 60 950 1 2001 Niederspannungsrichtlinie low voltage Corr 2004 09 directive 2 EN 61 000 6 3 2001 St raussendung EMA RF emission EN 55 022 1998 St rspannung conducted noise Corr 2001 A1 2000 KI B EN 55 022 1998 Corr 2001 A1 2000 KI B EN 61 000 3 2 2001 EN 61 000 3 3 1995 Corr 1997 A1 2001 St rfeldsta
26. l 293 Status OFF 056 IModul 309 Status OFF 019 IModul 273 Status OFF 013 IModul 285 Status OFF 038 IModul 285 Status OFF 107 IModul Status OFF 038 IModul Status OFF 046 IModul Status OFF 028 IModul Status OFF 014 IModul Status OFF USense USense USense USense USense USense USense USense USense O 000 000000 00000000 000 USense 13 April 2010 15 00691 A0 You can switch on or off any channel by clicking at the line of the channel If you click with the right mouse button the OutputConfiguration dialog is entered The dialog is divided into five main sections e Measurement Shows the actual measured sense voltage current and status and the calculated power at the load e Control amp Status Here the channel can be switched on and off If the channel has switched off because of any failure the reason is displayed here too e MARATON Channel Configuration Here the scaling factors of the connected MARATON Power box must be entered See chapter 3 6 e Supervision Measurement DOE 0 309 Sense Voltage Y Current A MARATON Channel Configuration 1 200 Voltage Gain Example 74 1 2 12 000 Example 504 12 1004 24 Current Gain Supervision og Fo min Sense Voltage V max Sense Voltage V Power of the Load w oo MARATON Status OK maximum 8 000 Control amp Status OFF ET F7 on failure
27. nu items can be used to save this data to disc and to copy a configuration Configuration File C software MUSE control MUSEcontrolecent rem pscig BROWSE from disk to a RCM module The R er File Channel MATCHING configuration file is in eee Power Earle 1 XML format and may be 3 edited manually WIENER supplies s 11 specific configuration files for each MARATON power box This configuration must be read into the connected RCM module This is necessary because the RCMs are delivered with a generic configuration 12 MARATON channels each 8V 50A Be sure to check the Read Output User Data output voltage and Read Output Configuration Data module types of the power box check boxes like the example above Another essential menu item is the System branch System FirmwareUpdate starts the firmware update procedure and System Configuration starts the network configuration dialog Here you enter the TCP IP network settings IP address subnet mask and m Network 168 9 Rl default gateway You have to use the IF Aadress E Subnet Mask 255 25 224 parameters of your local network here Default Gateway 192 168 91 94 Please contact your network _ HTTP Port Number eo administrator for details RE EE HTTP and SNMP port numbers should MAC Address hex 0050 E220 ET only modified if you know what you d Ps ed Enabled do Setting any ports to 0 disables
28. puts special signals to measure the sense voltage output current and channel status and one signal to switch a channel on or off are routed to two 37 pin D SUB connectors A global reset input allows to disable all outputs with just one signal closed contact 13 April 2010 5 00691 A0 Figure 3 2 Power Box Front Figure 3 3 Power Box Rear Side Power Output Connections 3 1 High Voltage DC Input The DC input connections are made with the Amphenol circular connector series ECTA 133 standard polarization 0 rotation between insert and shell We recommend the mating plug 1331 M 303 FS with the backshell 1330 3 PES1 Signal Comment 385 V 385 V Return DC Power Input There is a bridge rectifier inside so exchange of the polarity does not harm Protective Earth Safety Ground Table 1 High Voltage DC Input Connector Pin Assignment 13 April 2010 6 00691 A0 3 2 3 3 3 4 Water Cooling Connection The water connections are made with quick couplings series LC 6 4 mm from Colder Products Company CPC We recommend an elbow mating plug with shutoff e g LCD230 04 Consider that water inlet and water outlet are not exchangeable The safety valve may not be readjusted by the customer Main Switch The green illuminated switch works as a global inhibit input e 0 Power outputs disabled e I Switch is lighting power outputs may be enabled by the remo
29. return A25 34 IMON 7 Current monitoring signal C30 1 15 IMON 7 Current monitoring signal return A30 20 33 UMON 7 Connected to the positive sense lines C29 14 UMON 7 Connected to the negative sense lines A31 32 XON7 Combined ON Status line A28 13 XON RET7 ON Status line return A25 31 IMON 8 Current monitoring signal C27 12 IMON 8 Current monitoring signal return A27 30 UMON 8 Connected to the positive sense lines C26 11 UMON 8 Connected to the negative sense lines A26 29 XON8 Combined ON Status line C25 10 XON RET8 ON Status line return A25 28 IMON 9 Current monitoring signal C24 9 IMON 9 Current monitoring signal return A24 27 UMON 9 Connected to the positive sense lines C23 8 UMON 9 Connected to the negative sense lines A23 26 XON9 Combined ON Status line C20 37 7 XON RET9 ON Status line return A17 19 25 IMON 10 Current monitoring signal C22 6 IMON 10 Current monitoring signal return A22 24 UMON 10 Connected to the positive sense lines C21 5 UMON 10 Connected to the negative sense lines A21 23 XON10 Combined ON Status line A20 4 XON RET10 ON Status line return A17 22 IMON 11 Current monitoring signal C19 3 IMON 11 Current monitoring signal return A19 21 UMON 11 Connected to the positive sense lines C18 2 UMON 11 Connected to the negative sense lines A18 20 XON11 Combined ON Status line C17 1 XON RET11 ON Status line return A17 13 April 2010 1
30. rke radiated noise Oberschwingungen harmonics Spannungsschwankungen flicker EN 61 000 6 2 2001 St rfestigkeit EMB immunity EN 61 000 4 6 1996 A1 2001 HF Einstr mung injected HF currents EN 61 000 4 3 1996 A1 1998 A2 2001 HF Felder radiated HF fields incl 900MHz EN 61 000 4 4 1995 A1 2001 Burst EN 61 000 4 5 1995 A1 2001 Surge EN 61 000 4 11 1994 A1 2000 Spannungs Variationen voltage variations EN 61 000 4 2 1995 A1 1998 A2 2001 ESD Conditions This unit is not a final product and is foreseen for use inside a closed cabinet The supplying of loads over long distances gt 3m needs possibly additional RF rejection hardware to get in conformity of the definition This confirmation is based on testreport 21124330 001 T V Rheinland Product Safety GmbH 51101 K ln Allemagne Name and signature of authorized person Place and Date Juergen Baus 13 April 2010 iii 00691 A0 Techn Director Aug 2006 A CERTIFICATE T V of Conformity Low Voltage Directive 73 23 EEC as last amended by EEC Directive 93 68 EEC Registration No AN 60015546 0001 Report No 21124330 001 Holder Plein amp Baus GmbH Wiener Elektronik M llersbaum 20 51399 Burscheid Deutschland Product Schaltnetzteil Switching Power Supply Identification Type designation MAgnetic RAdiation TOlerant New Power Supply Input voltage 100 240V AC 16A 50 60 Hz Output voltages 6 x 2
31. rn wa D PE Om AC Input 3 7 90 265VAG 4t 63HZ L NZ z z N K 2 RO ES TH ey we i 385VDC nE 8 3 Return pa PRM 2 PE CO m amp AC Input 2 Pil rs 90 265VAC 47 63 L ND gt N ina jn di sol ES ZO VA O lt Kg a OD 385VDC le g BRM BY Return ie OPE KL m AC Input 1 a ir d K 2 az jok 90 265VAC re L is a N KD EL 1 PE Ground Bolt N J Figure 2 2 4U Primary Rectifier Power Bin fox six Primary Rectifier Modules g y y The conductor cross section is max 2 5 mm PR Modules are plugged to a six fold rear plug screw terminal combination The terminals are foreseen for wire cross section of max 2 5mm For different paralleled DC outputs the version OPFCO OOOP without integrated circuit breaker is available In that case the AC inputs of the paralleled PR Modules have to be the same phasing Otherwise a short circuit occurs 13 April 2010 4 00691 A0 3 MARATON Power Box The MARATON Power Box uses the 385 VDC of the Primary Rectifier and generates up to 12 independent low voltage floating output voltages MARATON Power Box External Switches and Input 385 V DC 11A Measurement Output Up to 12 independent channels Figure 3 1 MARATON Power Box Each channel can be independently switched on or off The output voltage current limit and dedicated over voltage protection level can be adjusted at the read of the power box For remote control of the out
32. s apply only for such power supplies Connecting other channels may damage the power box If a channel is switched off its output is short circuited by a transistor So if another channel is connected and is not switched on off at exactly the same time this transistor will burn How to use the current bars If the power supply has channels with more than one contact pair use the current bars to connect each option For best operation it is necessary to connect the parallel outputs together as near as possible at the power supply site For 200A 4 fold the current bars can be used as they are for 3 fold or dual paralleling they have to be cut accordingly 4 fold 200A 3 fold 150A 2 fold 100A order number 1480753 A1 4 fold O O O O 99 3 fald 2 O o 69 e fold e fold Figure 11 1 Current Bar Dimensions 13 April 2010 30 00691 A0 e seis sais Osas sa s Figure 11 2 Two Channels Parallel P o o Figure 11 4 Four Channels Parallel 13 April 2010 31 00691 A0
33. scsaee 6 3 2 Water Cooling Conmection cccccsscsssssssssccssecsscseecsscscecsscscccsscsscsssccsessssccsessscsoeee 7 3 3 Main Switch cccccsssssssssssscsssscsssscsssscsssscssssssssssssssscsssscsssscsssssssscssssscssssssssesesssseeee 7 3 4 Global Reset IMputicvsccecsccsesresscsessnssoasrsssoonscsssocasasesdvensesesecssodectasvevevusssobasseosnsesessenavoses 7 GIET IERE OE EK EDE 8 3 6 Connection to the Remote Control 9 3 7 Power Output and Sense Connections 11 4 The MARA Power Bin ere mens de eed ere tendre Re ends GE ee Ee 12 5 MARATON Remote Controller Module 13 Features sit et SE ue pente DES Ge GESE eee en ner ML ASUS SEA 13 5 1 ROM capabilities scccccicssccencassscsonsccsosasdsseadsoessesesvessasedcvensessenasessensascoessseccdeeocccecenenseee 14 5 2 0 de EL RE EE EE EE EE EE VI 14 ES LN ELLENDE EE EE RE ED EE N es dont ed ee 15 5 4 Connection to the Power BoOX sscccsscssssscsssccsssscsssscsssscsssessssessssscssssossscsssseeees 18 G Pow r Box Data Sheets ist ina M Ge DE aile leas hit 20 7 Primary Rectifier Data Sheet ss 23 8 RCM Remote Controller Data Sheet 24 9 Appendix A Ordering Information 26 JL Power BOX EE EE EE EE EE EE NE NG EE 26 9 2 Primary RECUMET ccicsececossssessseoessdsosenacedsansaseoseivsssedesdoscessosedebonsdestdecesdcenssossesaeseses esbiee 27 93 de EE EE EE EE ET N a tata eee 27 10 Appendix B Recommended Cable Specification
34. te control Global Reset Input The global reset input POWER_INHIBIT is provided to force all outputs to be switched off e connected to GND Power outputs disabled e floating Power outputs may be enabled by the remote control DSUBI15 female Pin Signal Comment 8 NC reserved 15 NC reserved 7 NC reserved 14 NC reserved 15 8 6 NC reserved 13 ING reserved 5 NC reserved 12 NC reserved 4 GND Ground of the aux supply connected to UO output sense return 11 NC reserved 3 1 3 POWER INHIBIT Inhibit input 10 NC reserved 2 NC reserved 9 NC reserved 1 NC reserved Table 2 Global Reset Connector Pin Assignment The signals shall be connected by an isolated contact e g relays and must not be connected to other potentials 13 April 2010 7 00691 A0 3 5 Adjustments It is possible to adjust the e Output Voltage at the Load Sense Point e Maximum Output Voltage at the Terminals of the Power Box OVP Current Limit for each channel with a screwdriver potentiometer You can turn the potentiometers and measure the change of the trimmed item e g output voltage But for the current limit and OVP this is difficult So a 40 pin connector is provided which gives access to the relative voltage values of the settings Connect a voltmeter between the GND pin and the OVP I Set or U Set pin of the channel of interest The real value can be calculated
35. x trip off set point programmable independently Processed in external Remote Controller Tripping global group or channel wise programmable after overload overheat overvoltage undervoltage optional 65 2V 81 gt 5V 85 gt 7V 87 gt 12V 90 gt 48V at nominal input voltage Conditions 3kW DC output with 80 efficiency 600W internal power dissipation WORST CASE ca 120 000 h put through gt 501 h for lt 10 C DT of cooling water Minimum differential pressure gt 0 5 bar abs max pressure lt 1 5bar ca 90 000 h put through gt 153m3 h for lt 15 C DT of cooling air ambient air pressure 1 bar Adequate airflow is roughly 1 4m s Values for air cooled units are valid for new ones Abrasive dust corrosion etc can limiting the heat transfer to the cooling air 21 00691 A0 Construction features Accessories Accessories 13 April 2010 during lifetime Higher operating temperature is the consequence Increasing of internal temperater at the most critical points of 10 C will reduce the MTBF by 50 Lower operating temperatures will increase the MTBF accordingly independent of cooling medium 3 U box with extraction max 6 modules up to 3 kW 3 6kW lever output power Connections plugs 24 female pins 80A parallel used for higher currents 3 x 9pin Sub D for sensing each for 4 channels Dimensions w h d 434 mm x 132 mm x 325 mm Weight 31 5 kg 19 Power Bin for plug in MARAT
36. y on No over voltage switch off OVP PF and TEMPFAIL both OK the current in the remote control wire is about 10 mA QP12 is conducting If the status is bad the current is reduced to 0 5 mA To support this functionality in the controller a relay to switch on off and a circuit which measures the current e g 10 Ohm shunt resistor with following instrumentation amplifier must be provided The common mode of this circuit should not be less than the voltage amp current common modes 13 April 2010 10 00691 A0 DSUB37 female Pin Left U6 U11 Right U0 U5 Comment 19 NC NC reserved 37 IMON 6 IMON 0 Current monitoring signal 18 IMON 6 IMON O Current monitoring signal return 36 UMON 6 UMON 0 Connected to the positive sense lines 17 UMON 6 UMON 0 Connected to the negative sense lines 35 XON6 XONO Combined ON Status line 16 XON RET6 XON RETO ON Status line return 34 IMON 7 IMON 1 Current monitoring signal 15 IMON 7 IMON 1 Current monitoring signal return 33 UMON 7 UMON 1 Connected to the positive sense lines 37 19 14 UMON 7 UMON 1 Connected to the negative sense lines 32 XON7 XONI Combined ON Status line 13 XON RET7 XON RETI ON Status line return 31 IMON 8 IMON 2 Current monitoring signal 12 IMON 8 IMON 2 Current monitoring signal return 30 UMON 8 UMON 2 Connected to the positive sense
37. y output voltage deviation MDC 2 7V 2 8V 10 lt 15 ms 50 75 load change 1 lt 25 ms Other 10 lt 15 ms 50 75 load change 1 lt 33 ms 20 00691 A0 DC Output Characteristics Sense compensation range Regulation mode Floating range Noise and ripple Conditions at the load Emission Immunity Operating temperature Storage Temperature Temp Coefficient Stability constant conditions Current limiting Status control DC Off trip off Interlock input Efficiency pro Module M T B F cooled by Water 30 C inflow Forced Air 30 C entrance 13 April 2010 Limited to lt 10V or nominal voltage whichever is lower The voltage at the sense connection point is regulated gt nominal output voltage for MEH min 10V for voltage ranges lt 10V MEH MDH MDM and MDC Voltage lt 8 V lt 10mVpp 0 5 m wire 0 20 MHz Voltage gt 8 V lt 15 mVpp lt 3 mVpp 10 m wire 0 300 MHz lt 1 5 MV Rms Parallel X 330uF and 1uF ceramic 100nF HF conducting to case Y each line CE EN 50081 1 EN 55 022 B CE EN 50082 1 or 2 10 C 40 C 30 C 85 C cooling water must be completely removed else 3 C 85 C lt 0 2 10K lt 5mV or 0 1 within 24 h lt 25mV or 0 3 within 6 months Fast protection programmable to lower than peak values via trim pots constant current mode Via Remote Controller channel wise Ima
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