USER-MANUAL - Tamson
Contents
1. 19 9 TROUBLE SHOOTING 19 91 MM T POe 19 92 ERROR MESSAGES ONIDISP AY eo Teva CR WEE Leo ERN eT Ru ED UT Vea TENTE Saya AY EFE YE ve e 21 9 3 FAULTY TEMPERATURE READINGS ient aa SPP Fa dE aT Ee ERR FX anaa 21 10 SPEGIFIGATKONE S u u Su u uu munasun aan RE M aD eL EI 21 10 1 TECHNICAL SPECIFICATIONS OVERVIEW cccccccccsssesecececcceesseceeececeueesseceeceseaeesseceesseceeaaesseceseeenseanecesesereneeaeeeeeeeeaas 21 10 2 TLG40 PERFORMANCE EE 23 10 2 1 Stability TL O40 u uu eds 24 10 3 CooL DOWN TCO 24 10 4 TLG80 TECO90 PERFORMANGE 2 oranana cast a aiaiai ane 25 10 4 1 Stability TLC80 EEINO m 25 1042 Coo down 80 9 rcc O 25 10 4 3 Heat removal TEG80 TEG90 iire Sine nunan aE teet bere 25 10 5 TLC80DP MU zen v ecRMMMEEMEEEEEEEEEEEEEEEEEEEEENMMWMM 26 10 5 1 Rice MIRO UD 26 10 5 2 Cooldown TLC80DP U U teen2. erin S nri EVO TCU aei DIET NT FTT E COPA REEF REO IX NUS Re XXE TEES ECKE 11 EGERIT ER 12 E ES EE IEEE M 12 8 27 CAUTION WITH POWERING ON OFF x qu l l ae r a hias 12 83 CONTROL PANEL uu uuu E e 13 84 SELECTING PARAMETERSI LL SUS u S ST sn Le ce kukaqa quasyabaypiwiyakaapasuqonshasyassegsnisossuss 13 85 14 8 6 SELECTING CAPACITY TECBODD ONLY iiie ciel eee 15 8 7 TUNING THE BATH cedo ee cvs orae pe vL pee Te ee de erbe evo v Rea RYE Ee Tee EFE CE Ya ao E Lew e va e Pe POR vu oe aL Fes UE ecd 15 8 8 TUNE PID VALUES a nnn nn nnn nnnnni nnne nsns sn n na ris s sensns sn esas isst sese 16 8 9 DESELECT TUNING a 16 8 10 ANO AININ E a 16 8 11 DRAINING PEUID uuu u M M 17 8 11 1 THE io cloro 18 8 11 2 Fast method drain 18 8 12 57 22
3. V LA um Tamson Instruments bv van t Hoffstraat 12 2665 JL Bleiswijk THE NETHERLANDS Rev 1 31UK 2 2011 Tamson Instruments B V T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 www tamson com Chamber of commerce 27 16 95 41 info tamson com IBAN Code NL95 RABO 0160100046 Page 8 31 MI est 1878 V Bt ICT 2xunscrew a little 5 6 d SL Remove dust with a vacuum cleaner Don t remove dust with a compressed air gun Tamson Instruments B V Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk WWW Tamsomtom Chamber of commerce 27 16 95 41 THE NETHERLANDS infoGtamson c m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 9 31 MI est 1878 7 INTRODUCTION TO THE TLC SERIES The TAMSON model TLC circulators are designed to PUMP MOTOR perform accurate temperature control required for HOUSING general laboratory The Tamson circulator is optimized for temperature control of applications requiring a high degree of stability over a broad temperature range CIRCULATION INLET AND OUTLET CONTROL PANEL MAINS SWITCH SWITCH SECOND STAGE TLC80DP ONLY AIR FLOW ALWAYS KEEP FREE 71 General The TLC apparatus consists of
4. est 1878 TLC40 1 Compressor 5 Filter dryer 2 High pressure side 6 Thermostatic Expansion Valve 3 Fan condensor 7 Evaporation Bath 4 Condensor 8 Low presure side suction 8 P M Tamson Instruments bv van t Hoffstraat 12 2665 JL Bleiswijk THE NETHERLANDS Rev 1 31UK 2 201 1 404A Refrigerant Tamson Instruments B V T 31 0 10 522 43 73 VAT NL 80 66 34 984 01 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 WWW tamson com Chamber of commerce 27 16 95 41 infoGtamsonmcom IBAN Code NL95 RABO 0160100046 Page 30 31 MI est 1878 13 DISCLAIMER Information given herein is offered in good faith as accurate but without guarantee Conditions of use and suitability of the product for particular uses are beyond our control all risks of use of the product are therefore assumed by the user We expressly disclaim all warranties of every kind and nature including warranties of merchantability and fitness for a particular purpose in respect to the use or suitability of the product Nothing is intended as a recommendation for uses which infringe valid patents or as extending license under valid patents Appropriate warnings and safe handling procedures should be provided to handlers and users Alteration of this document is strictly prohibited Except to the extent required by law republication or retransmission of this document in whole or in part is not permitted Tamson Inst
5. 8 7 Tuning the bath The temperature control of the bath is based on a digital PID system When using different fluids in the bath each with their own heat capacity the use of external cooling and external connected processes circulation or working at different set point temperatures requires new settings of the PID parameters These parameters have to be optimized after changes to the system when optimal and accurate temperature control of the bath C liquid is required i x Tuning of the bath results in A Stable temperature control of the bath _ over or undershoot of the temperature set point Quick response to deviations from the set point IN TUNE caused by external disturbances Tuning can be done automatically or manually The parameters mentioned in Table 1 will influence the control of the bath Parameter Description Display Default value Proportional band The bandwidth in display units over which the output power is Pb 2 proportional between minimum and maximum Integral time Determines the time taken by the controller to remove steady Ti 40 200 state error signals Derivative time Determines the time taken by the controller to react on error Td 0 signals Tamson Instruments B V P M Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk W
6. bath Insulate circulation circuit Circulation load exceeds heat removal capacity Use appropriate bath fluid preferably methanol If the bath contains a high percentage of water this will freeze and prevent the fluid from cooling as can bee seen from the picture on the left Tamson Instruments B V T 31 0 10 522 43 73 VAT NL 80 66 34 984 01 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 www tamson com info tamson com Chamber of commerce 27 16 95 41 IBAN Code NL95 RABO 0160100046 Page 20 31 MI est 1878 9 2 Error messages on display Code What does it mean What action to take XX Error on configuration parameter The 2 digits show the wrong parameter 101 Error on RTD Replace PT100 102 Error on voltage input calibration Defective controller replace 130 Error on operative mode parameter Contact Tamson or local dealer 150 Error during data storing Fault resets itself Display Probably over temperature protection is Turn bath off and on dead active Red Blinking Over temperature protection has been LED activated Bath temperature reached gt 30 C Switch off the unit Let the bath fluid cool down Restart 9 3 Faulty temperature readings The temperature read out on the display does not correspond to the temperature measured PT100 is defective Offset value is set to a wrong value See Selecting parameters page 13 parameter
7. OFST 10 SPECIFICATION 10 1 Technical specifications overview Item Unit TLC15 TLC30 TLC40 TLC80 TLC80DP TLC90 Temperature 60 30 20 40 0 1 0 1 0 05 20 90 0 1 60 15 0 1 20 80 0 1 gt 0 05 20 80 0 1 gt 0 05 gt 0 05 gt 0 05 gt 0 05 Uniformity Specified at Heating Rate heating C min 2 3 29 Sz ij Pressure i 5 14 15 240 170 mbar 300 max L min 10 Pump high pressure 2800 15 Dimensions Bath volume L 14 15 Bath Opening mm 240 x 170 Pressure 14 15 240 x 170 14 15 240 x 170 Tamson Instruments B V Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk WWW Tamsomtom Chamber of commerce 27 16 95 41 THE NETHERLANDS intaGtamsoh c m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 21 31 MI est 1878 Opening effective 240x160 240 x 160 Depth mm 150 150 Length mm 810 810 Width mm 460 460 Height mm 770 770 710 no 710 no wheels wheels Weight kg 80 80 Power max kW 2 0 max 2 8 max Voltage Volt 2300r115 230 115 4230 230 or 115 Absolute min max value measured over 1hrs in methanol Depends on bath
8. Fill the bath with sufficient fluid to flood the cooling coil However do not fill the bath fully to the maximum e Place the power plug e Switch the bath on using the mains switch Choose a working temperature set point Press once Display will indicate SP 1 Alter set point temperature by using up amp and down W key to select the desired bath temperature Press to display bath temperature again or wait 10 seconds Tamson Instruments B V P M Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 Bank account no Rabobank 16 01 00 046 E F 31 0 10 521 19 41 2665 JL Bleiswij WWW Tamsomtom Chamber of commerce 27 16 95 41 THE NETHERLANDS infoGtamson c m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 14 31 MI est 1878 8 6 Selecting capacity TLC80DP only The TLC80DP system is constructed around 2 x 2 compressors The system contains a first and second stage and each stage has two compressors In some cases the full heat removal power is not required idle or overnight use In these circumstances each second compressor in both stages can be switched off The purpose for this is to conserve energy and when heating up the bath prevent high pressure in the cooling circuit HIGH SP gt TURN OFF When the bath is working at low temperatures and a new much higher temperature is entered as SP always switch back the TLC80DP to half capacity
9. which is placed on the back panel of the motor compartment This protects the motor from excessive loads When pumping viscous liquids the thermal fuse can be activated The motor fuse can be reset by pressing the knob REMOVE DISK WHEN CIRCULATING The inlet and outlet of the pump are fitted with 10 mm hose connections and 3 8 threaded fittings for metal tubing The outlet most near to the backside of the apparatus is provided with a small disc stopping the circulation action Before the fluid can begin circulating through external systems this disc must be removed by unscrewing the fitting and hose connection removing the disc Optional available is a stronger pump with adjustable flow Part number is 24T0392 Flows of up to 15 liters per minute can be realized This pump is for circulating purposes where a constant external flow with higher pressure up to 0 8 bar is required Please check our specification sheet for all pump performance details SET PUMP SPEED 73 Temperature control Temperature control and setting the bath temperature is regulated using a PT 100 temperature probe Class A connected to a microprocessor module The advanced electronic control system continually computes the energy input required for optimal temperature accuracy and stability Temperature read out is on a 4 digit 7 segments LED display with 0 1 C reading The actual set point is computed within the controller with an ac
10. 12 31 MI est 1878 8 3 Control panel 1 LED display 2 Heater indicators Green 3 Level indicators Blue 4 Over temperature indicator Red A 5 Up and down buttons _ lt 6 List key i 7 Page key 6 X 8 _ ic m TAMSON est 187 INSTFUMENTE HOLLAND 8 4 Selecting parameters The front panel layout shows the following 4 operating keys PAGE LIST DOWN Press shortly D and following is displayed P PS SP 1 Temperature set point in C tU n Tuning the bath Atune Pb Changing the tuning PID parameters P value ti Changing the tuning PID parameters I value td Changing the tuning PID parameters D value OFSt Change temperature readout offset 5 C Sequence Each time D is pressed another option is displayed Up and Down keys allow changing the listed value All changed values like set point and PID parameters will be kept in memory when pressing the page key to leave the menu After switching off the power supply changed values are kept in memory SP 1 Set point adjust Press page key to confirm setting when altered tU n Auto tuning PID parameters set on off Tamson Instruments B V P M Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk Www tamsontom Chamber of
11. a combination of a cooling system and a microprocessor controlled heating element This design ensures a high degree of accuracy and reproducibility of temperature controls PRESS BUTTON TO RESET MOTOR FUSE The TAMSON baths are constructed throughout from corrosion resistant stainless steel and Teflon materials The bath is effectively insulated against heat loss by a layer of Armaflex amp rubber between the inner tank and outer casing 7 2 Pump A circulation pump is built in to guarantee an uniform temperature distribution within the bath and providing the possibility to circulate through a closed external system The TLC40 TLC80 80DP and TLC90 can be provided with two pumps Tamson Instruments B V Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 Bank account no Rabobank 16 01 00 046 qme F 31 0 10 521 19 41 2665 JL Bleiswijk Www tamsontom Chamber of commerce 27 16 95 41 THE NETHERLANDS intaGtamsoh c m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 10 31 MI est 1878 Standard pump a circulation pump is provided with a circulation pump with a capacity of 10 liters min and a max pressure of 3 m head of water 3mtr H20 A performance pump can be ordered under item 24T0392 This pump is not interchangeable and has to be specified when ordering as an optional item The standard pump offers a motor protection small thermal fuse
12. com T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 Chamber of commerce 27 16 95 41 IBAN Code NL95 RABO 0160100046 Page 3 31 MI est 1878 DECLARATION OF CONFORMITY 3 1 1 1 Product Model The products Manufacturer Tamson Instruments bv van t Hoffstraat 12 2665 JL Bleiswijk The Netherlands Thermostatic bath and circulator TLC40 TLC80 TLC90 TLC80DP to which this statement relates is manufactured and dully carried out in compliance with the provisions of directive 73 23 EEC on the approximation of the laws of the member states relating to low voltage The products are specifications in conformity with the following Item Reference Description Test result 1 EN55016 2 1 Conducted emission p 2 EN61326 A1 Conducted discontinuous emission 3 EN55016 2 3 Radiated emission p anechoic room 4 EN61326 A1 A2 A3 Radiated emission anechoic room 5 EN61000 3 2 Harmonics p 6 EN61326 1 2 Flicker 7 EN61000 4 2 1 2 ESD p 8 EN61000 4 3 A1 Radiated immunity 9 61000 4 4 1 2 Electrical Fast Transients Minimum requirements pass 10 EN61000 4 5 A1 Surges Minimum requirements pass 10 EN61000 4 6 A1 Conducted immunity p 11 EN61000 4 11 1 Voltage dips and Voltage variations p Pass p Pass condition of oper
13. cover with bearing 04T2135 Bearing PTFE 2213520 Fill valve 24T8545 Mains switch 2814015 Front foil 25T2310 PT 100 sensor 06T0475 Mains board with filter and relay 28T3015 Controller 11 2 TLC80 DP 230 Volt 50HZ Description 2511295 Motor for pump 2511343 Capacitor 2uF 25T0251 Heater 1100 Watts 24T8081 Motor fuse 0 3 Amp 24T8581 Mechanical safety thermostat 04T2070 Bearing cover with bearing 04T2135 Bearing PTFE 24T8545 Mains switch 28T4015 Front foil 25T2310 PT 100 sensor 06T0475 Mains board with filter and relay 28T3015 Controller P M Tamson Instruments bv van t Hoffstraat 12 2665 JL Bleiswijk THE NETHERLANDS Rev 1 31UK 2 2011 Tamson Instruments B V T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 Chamber of commerce 27 16 95 41 IBAN Code NL95 RABO 0160100046 Page 27 31 www tamson com info tamson com MI est 1878 TLC40 230 Volt 230V 115 Volt Description 50HZ 60HZ 60Hz 25T1290 25T1300 Motor for pump 24T3300 n a Capacitor 7uF n a 24T3330 Capacitor 25uF 2510251 2510252 Heater 1100 Watts 24T8081 n a Motor fuse 0 3 Amp n a 24T8080 Motor fuse 0 6 Amp 06T0465 06T0470 PCB with relay and mains 24T8581 Mechanical safety thermostat 04T2070 Bearing cover with bearing 04T2135 Bearing PTFE 2213520 Filling valve 24T8545 Mains switch 2874015 Front foil 25T2310 PT 100 sensor 28T3014 Con
14. ehe eese eren euet en tante nan epa tasse ene ee euo tiniis 26 10 5 3 Heat removal capacity TEGCBODP niei enim rettet re acini ta Praec eate eec aie 26 11 Spare parts t fecto Ec 27 11 1 TEE 90 E S 27 11 2 NEG HR 27 12 PRINCIPLE OF OPERATION 29 13 pieEiite c a a sss 31 Tamson Instruments B V P M Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk WWAW taiiso corn Chamber of commerce 27 16 95 41 THE NETHERLANDS Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 2 31 P M Tamson Instruments bv 2665 JL Bleiswijk THE NETHERLANDS Rev 1 31UK 2 2011 MI est 1878 1 SAFETY AND WARNINGS Make sure before installing or operating the equipment to read and understand all instructions and safety precautions listed in this manual If there are any questions concerning the operation of the equipment or about the information given in this manual please contact your local dealer or our sales department first Performance of installation operation or maintenance other than those descr
15. temperature and cooling or heating cycle Tamson Instruments B V P M Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 Bank account no Rabobank 16 01 00 046 qo ee F 31 0 10 521 19 41 2665 JL Bleiswijk WWww tamson iom Chamber of commerce 27 16 95 41 THE NETHERLANDS intoGtamsonc m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 22 31 PMT est 1878 10 2 TLC40 performance Heat Removal Capacity triictop heat removal TLC10b 40 Bath temperature measured with heater 15 00 5 00 o 5 00 amp E 8 15 00 8 25 00 35 00 45 00 Heat Removal Watt Tamson Instruments B V P M Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 Bank account no Rabobank 16 01 00 046 qo ee F 31 0 10 521 19 41 2665 JL Bleiswijk WWww tamson iom Chamber of commerce 27 16 95 41 THE NETHERLANDS infoGtamson c m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 23 31 MI est 1878 10 2 1 Stability TLC40 10 3 Cool down TLC40 10 P M Tamson Instruments bv van t Hoffstraat 12 2665 JL Bleiswijk THE NETHERLANDS Rev 1 31UK 2 2011 00 30 01 00 01 30 02 00 02 30 45 871 Tamson instruments B V T 31 0 10 522 43 73 F 31 0 10 521 19 41 www tamson com info tamson com VAT NL 80 66 34 984 B01 Bank account no Rabobank 16 01 00 046 Chamber of commerce 27 16 95 41 IBAN
16. 46 Rev 1 31UK 2 2011 Page 25 31 MI est 1878 10 5 TLC80DP performance 10 5 1 Stability TLC80DP 75 500 75 550 75 600 75 650 75 700 g 75750 75 800 75 850 75 900 RA vM 75 950 76 000 Time hh m ss 10 5 2 Cooldown TLC80DP Heating Temp C Time hh mm hh 10 5 3 Heat removal capacity TLC80DP Temperature C TLC80DP 20 550 watt 0 500 watt 20 450 watt 50 400 watt 60 400 watt 70 325 watt 80 200 watt During cool down Do not operate bath continuously at this temperature Tamson Instruments B V P M Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk Www tamsontom Chamber of commerce 27 16 95 41 THE NETHERLANDS intaGtamsoh c m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 26 31 MI 11 SPARE PARTS 11 1 TLC80 and TLC90 est 1878 230 Volt 230V 115 Volt Description 50HZ 60HZ 60Hz 25T1290 2571300 Motor for pump 24T3300 n a Capacitor 7uF n a 24T3330 Capacitor 25uF 2510253 2510254 Heater 1100 Watts 24T8081 n a Motor fuse 0 3 Amp 2478080 Motor fuse 0 6 Amp 24T8581 Mechanical safety thermostat 04T2070 Bearing
17. Code NL95 RABO 0160100046 Page 24 31 MI 70 900 m G O x D Q Q 0 x OQ w ID G I m OQ ww WX QW iD m m I D OG s SACU G d oi DEH lt G S Q Q OG 6 om oO x wx won HH HOGS G G G G G G G G S S S S SG S Temp C 8 qu 8 Time hh mm ss 10 4 2 Cool down TLC80 TLC90 E Time hh mm ss 10 4 3 Heat removal TLC80 TLC90 Temperature C 80 TLC90 20 500 500 watt 0 450 450 watt 20 350 350 watt 50 250 250 watt 60 225 225 watt 70 175 175 watt 80 125 125 watt 90 20 watt During cool down Do not operate bath continuously at this temperature Tamson Instruments B V Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 Bank account no Rabobank 16 01 00 046 qme F 31 0 10 521 19 41 2665 JL Bleiswijk Www tamsontom Chamber of commerce 27 16 95 41 THE NETHERLANDS IBAN Code NL95 RABO 01601000
18. WW Tamsomtom Chamber of commerce 27 16 95 41 THE NETHERLANDS Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 15 31 MI est 1878 8 8 Tune PID values Choose desired set point Wait until the bath has reached the set point temperature Highest temperature accuracy can be achieved when tuning the bath Select tU n by pressing twice Press to choose ON Press 5 times to return to displayed PV PID values can no longer be adjusted unless the tU n value is set to off 8 9 Deselect tuning Pressing 1 twice e Display shows tU n Press to choose Off Press 5 times to return to displayed PV 8 10 Manual tuning The parameters for the PID control can also be changed manually The method described below provides fast finding of the PID settings and is refereed to as the method of Ziegler Nichols This procedure is only to be followed when automatic tuning is not functioning This method provides fast manual findings of the PID values Start the bath at its required running temperature 1 Set the integral time Ti and the derivative Time Td to off 2 Check if the Lcb and Hcb are set to auto 3 Ignore the fact that the temperature may not settle precisely at the set point 4 f the temperature is stable reduce the proportional band Pb so that the temperature just starts to oscillate If the temperature is already oscillating increase the pr
19. ating during Pst measurement Operational with heating element 1500W Ps and are not evaluated in accordance with A 5 of Annex A of EN 61000 3 3 1995 1 2001 not applicable were Conducted discontinuous emissions Clicks Radiated emission OATS Power Frequency Magnetic Field 2007 Tamson Instruments bv The Netherlands Name Function P M Tamson Instruments bv van t Hoffstraat 12 2665 JL Bleiswijk THE NETHERLANDS Rev 1 31UK 2 201 1 R C van Hall Director T 31 0 10 522 43 73 F 31 0 10 521 19 41 www tamson com info tamson com Tamson Instruments B V VAT NL 80 66 34 984 01 Bank account no Rabobank 16 01 00 046 Chamber of commerce 27 16 95 41 IBAN Code NL95 RABO 0160100046 Page 4 31 MI est 1878 4 PRECAUTIONS AND HAZARDS Before attempting to operate the bath read all parts of this manual carefully to insure smooth operation and avoid damage to the equipment or its accessories If a malfunction occurs consult section TROUBLE SHOOTING page 19 If problem persists call your supplier or Tamson Instruments B V Never operate the equipment if not correctly installed The equipment must be operated only by qualified personnel Avoid damage to the equipment or its accessories through incorrect operation 5 INSTALLATION Tamson Instruments B V is not responsible for any consequential damage or harm caused by using this bath Repairs on the electrical system of
20. commerce 27 16 95 41 THE NETHERLANDS infoGtamson c m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 13 31 MI est 1878 Off is default value here On when selecting parameter 2nd time On A is played This indicates adaptive tune Bath is adapting PID setting in background operation When in On A mode PID values can not be set manually anymore Changing the tuning PID parameters Proportional band value Default value is 2 range 1 100 Proportional band equals 1 proportional value Press page key to confirm setting when altered Changing the tuning PID parameters Integrator value Default value is 200 Range 1 1200 Default value is 200 Press page key to confirm setting when altered Changing the tuning PID parameters Differentiator value Default value is 10 Range 1 600 Default value is 40 Press page key to confirm setting when altered OFST Set offset The offset value is added to the displayed bath temperature l e when the displayed bath temperature is 20 0 C an offset of 0 2 displays a value of 20 2 C An offset of 0 2 C will display 19 8 C Range is 5 C 5 C Press page key to confirm setting when altered S 1 td note When tune is set to on PID values can not be set Change tune to off en alter PID values Press page key to confirm setting when altered 8 5 Quick start To quickly start operating the bath
21. curacy of 0 01 C Tamson Instruments B V Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 Bank account no Rabobank 16 01 00 046 2665 E F 31 0 10 521 19 41 JL Bleiswij WWW Tamsomtom Chamber of commerce 27 16 95 41 THE NETHERLANDS IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 11 31 MI est 1878 8 OPERATION 8 1 Switching on If the bath has been properly filled with fluid it can be switched with the mains switch located on the front anel Choose a working temperature set point with A and keys For an optimal performance the bath is best tuned at the set point temperature 8 2 Caution with powering on off Be careful and do not toggle with the on off switch To start the cooling compressor high currents are needed which will heat the compressor motor internally Switching off and on the compressor several times will lead to mechanical damage When switching off the apparatus wait for 10 minutes before switching the system back on again WAIT 10 MIN BEFORE TURNING ON 1x Tamson Instruments B V P M Tamson Instruments bv van t Hoffstraat 12 2665 JL Bleiswijk THE NETHERLANDS Rev 1 31UK 2 2011 T 31 0 10 522 43 73 F 31 0 10 521 19 41 www tamson com info tamson com VAT NL 80 66 34 984 BO1 Bank account no Rabobank 16 01 00 046 Chamber of commerce 27 16 95 41 IBAN Code NL95 RABO 0160100046 Page
22. ean internally Use appropriate protection when cleaning dust can be very unhealthy 9 TROUBLE SHOOTING 9 1 General The motor is not running and the lamps are not on Motor is not running lamps and electronics operate the motor turns freely by hand Bath is not heating Red error led on front panel blinks on and off Compressor is making clicking noise Compressor will not start Check the main voltage and all electrical connections including switches Check fuse in wall socket of mains supply Motor overloaded The motor protection may trip because of mechanical overloading of the pump Reset fuse by pushing button on rear side of blue motor housing The motor capacitor has a defect Replace motor capacitor inside the system Malfunctioning wiring Check wiring Over temperature protection has been activated Bath temperature reached 30 C Switch off the unit Let the bath fluid cool down Restart Bath has been switched on and off too quickly Wait approximately 10 minutes before switching on again The clicking noise is a temperature fuse inside the compressor preventing it from overheating Bath liquid temperature is rising too fast When the bath is working at low temperatures and a new much higher temperature is entered as SP always switch back the TLC80DP to half capacity This will speed up the heating of the bath liquid but more important it will prevent excessive high pressures in the coo
23. est 1878 USER MANUAL TLC40 TLC80 TLC80DP TLC90 Tamson Instruments B V P M Tamson Instruments bv van t Hoffstraat 12 Bank account no Rabobank 16 01 00 046 fobs F 31 0 10 521 19 41 2665 JL Bleiswijk Chamber of commerce 27 16 95 41 THE NETHERLANDS intoGtamsonc m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 1 31 MI est 1878 1 SAFETY AND WARNINGS iien a wasaqa aa kiada 3 2 WARRANT E E EE E E EE E AEE EA 3 EC declaration of 4 4 PRECAUTIONS AND HAZARDS a ara 5 gt TT 5 5 1 UNPAGKING ul E E Ge Er 5 5 2 PLACEMENT AND VENTILATION rl e vna d rEr eR Earn ana aa RA e aw E NEA 6 53 ANDALUS E nenen NE 6 5 4 BATHLIOUIDS u uuu uuu uuu 7 6 CONN EO TING eds A ba s sss 8 nu ume cce 8 7 Introduction to the TLC 10 eal C2 DTE pH 10 U per rx p E 10 7 3 TEMPERATURE CONTROL
24. ibed in this manual may result in a hazardous situation and may void the manufactures warranty Never operate equipment that is not correctly installed Unqualified personnel must not operate the equipment Avoid damage to the equipment or its accessories caused by incorrect operation Important When performing service maintenance or moving the apparatus always disconnect the line cord of the apparatus Proper skilled and trained personnel are only allowed to operate this equipment Take notice of warning labels and never remove them Refer service and repairs to qualified technician If a problem persists call your supplier or Tamson Instruments B V 2 WARRANTY Tamson Instruments B V warrants that all their manufactured equipment is free from defects in material and workmanship preventing the machine from normal operation Tamson Instruments B V does not warranty that the equipment is fit for any other use than stated in this manual The manufacturer can only be held responsible for the security reliability and performance of the equipment when operated in accordance with the operating instructions extensions adjustments changes and or if repair is performed by Tamson Instruments B V or authorized persons only This warranty is limited to one year from the date of invoicing All equipment and materials are subject to standard production tolerances and variations Tamson instruments B V www tamson com info tamson
25. id to be used is methanol enabling x Methanol is extremely flammable and can cause fire hazard Take all necessary precautions to reduce fire hazard When using methanol all vapors must be removed by using appropriate air ventilation Methanol is toxic and can cause health risks Use appropriate ventilation and other precautions to prevent inhaling toxic vapors If ventilation is insufficient the risk of explosion hazards can occur The supplier of the bath liquid methanol will be able to hand over all chemical details and safety precautions related to the use of methanol These precautions must be followed when operating the bath Tamson Instruments B V Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk WWW Tamsomtom Chamber of commerce 27 16 95 41 THE NETHERLANDS intaGtamsoh c m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 7 31 MI est 1878 CHECK VOLTAGE 6 CONNECTING Before plugging TLC bath into mains socket make sure the voltage of the bath corresponds to the local voltage and frequency Use a mains supply that is well earthed clean of interference and suitable for the acquired electrical load of the bath 6 1 Cleaning Regularly check the apparatus and condenser unit for 1 dust Follow steps 1 to 6 to remove the dust Disconnect the main supply
26. ling circuit When the machine has been switched off the pressure in the cooling circuit can rise to a high level For this reason the apparatus has to settle the pressure of the cooling liquid for several minutes 5 10 before it can be restarted When this problem occurs more often it will Tamson Instruments B V P M Tamson Instruments bv van t Hoffstraat 12 2665 JL Bleiswijk THE NETHERLANDS Rev 1 31UK 2 2011 T 31 0 10 522 43 73 F 31 0 10 521 19 41 www tamson com info tamson com VAT NL 80 66 34 984 B01 Bank account no Rabobank 16 01 00 046 Chamber of commerce 27 16 95 41 IBAN Code NL95 RABO 0160100046 Page 19 31 MI Can not set PID values Temperature not stable Temperature does not drop P M Tamson Instruments bv van t Hoffstraat 12 2665 JL Bleiswijk THE NETHERLANDS Rev 1 31UK 2 2011 est 1878 indicate that dust is blocking the condenser circuit Clean the inside of the TLC80 and remove all dust from the condenser unit and fans with a vacuum cleaner Do not use pressurised air remove dust The flying dust particles can damage the fan bearings are very unhealthy when breathed in and can lead to severe eye problems Check if ATUN has been set to on PID values can no longer be adjusted unless the ATUN value is set to off See 8 7 page 15 Tune the TLC80 at the set point temperature Place top lid on the bath Bath is not properly insulated Place top lid on the
27. m Chamber of commerce 27 16 95 41 THE NETHERLANDS infoGtamson c m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 17 31 MI est 1878 8 11 1 Using the drain tap The TLC baths can be drained via the drain tap located at the backside of the apparatus USE SCREWDRIVER 5 8 BSP inside thread For safety reasons the tap can only be opened by using a screwdriver The thread inside the tap is 5 8 8 11 2 Fast method drain by hand The bath fluid can easily be removed by using a length of hose Length of approximately 1 5 mtrs and 10mm inner diameter Handle as follows Fill the hose with fluid A Close one side of the hose and immerse the other end in the bath B Lower the closed end into a waste bucket and let the bath fluid flow C Remove the last pieces with a sponge or tissue Refill the bath approximately 1 cm below the lid Tamson Instruments B V Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk WWW amsomtom Chamber of commerce 27 16 95 41 THE NETHERLANDS intaGtamson c m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 18 31 MI est 1878 8 12 Maintenance Keep the apparatus free from dust Regularly check the cooling openings and remove dust with vacuum cleaner If necessary remove cover and cl
28. ndenser unit inside the apparatus which will lead to severe mechanical damage Air circulation has to be enabled by 10 cm of free space at both sides and 15 to 20 cm at the rear of the bath if AIR FLOW 5 3 Initial use Due to transportation allow the bath a 24 hour period for stabilization This applies also when the apparatus has been tilted or fallen Do not switch on power because lubrication oil inside the compressor system has to run into the capillary It will take several hours before the oil has flown back into the compressor unit When the apparatus is immediately turned on after it has been tilted severe damage may occur to the compressor unit due to insufficient lubrication Tamson Instruments B V Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t as F 31 0 10 521 1941 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswij WWW Tamsomtom Chamber of commerce 27 16 95 41 THE NETHERLANDS infoGtamson c m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 6 31 MI est 1878 5 4 Bath liquids The bath must be filled with a liquid suitable for the minimum operating temperature VISCOSITY lt 20 cSt FLASHPOINT It is very important to select a liquid with a viscosity of OPERATING less than 20 cSt at the operating temperature and a flash point which is well above the operating temperature circulation at very low temperatures The best bath liqu
29. oportional band until it begins oscillating Allow enough time between each adjustment for the loop to stabilize Make a note of the proportional band value B and the period of oscillation T Set the Pb Ti and Td parameter values according to the calculations given in the next table Tamson Instruments B V P M Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 Bank account no Rabobank 16 01 00 046 E F 31 0 10 521 19 41 2665 JL Bleiswij WWW Tamsomtom Chamber of commerce 27 16 95 41 THE NETHERLANDS intaGtamsoh c m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 16 31 MI est 1878 Type of control Proportional band Pb Integral time Ti Derivative time Td Proportional only 2 P control 2 2 0 8 T Off P D control 1 7 0 5 T 0 12 T 8 11 Draining bath fluid Before removing flammable bath liquids take the appropriate fire hazard precautions against these liquids Do not remove cold bath liquid Cold liquid can cause severe burning when spilled Preheat the bath liquid back to ambient temperature before removing When removing bath fluid do not inhale toxic vapor Always use appropriate ventilation Tamson Instruments B V Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t as F 31 0 10 521 1941 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswij WWW Tamsomto
30. ruments bv assume no responsibility for accuracy of information unless the document is the most current available Tamson Instruments neither represent nor warrant that the format content or product formulas contained in this document comply with the laws of any other country except the Netherlands Tamson Instruments bv All rights reserved Tamson instruments B V P M Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 Bank account no Rabobank 16 01 00 046 eiswiik 31 0 10 521 19 41 2665 JL Bleiswij WWW tamsontom Chamber of commerce 27 16 95 41 THE NETHERLANDS intoGtamsonc m IBAN Code NL95 RABO 0160100046 Rev 1 31UK 2 2011 Page 31 31
31. the bath may only be carried out by well trained and authorized persons 5 1 Unpacking To avoid damage during transport all Tamson baths are carefully packed for shipment Check the packaging for external damage and make a note on the shipping documents if any damage is found Always retain the cartons and packing material until the bath has been tested and found in good condition Transport companies generally will not honor a claim for damages if the respective box is not available for examination The shipment contains at least the bath circulator The consignment may contain other parts individually packed in small boxes Please see packing list for details concerning total contents of consignment Before filling the bath remove any remaining packing material from its interior The interior of the bath can be accessed by taking off the lid on the top of the bath S N READ CAREFULLY Tamson instruments B V P M Tamson Instruments bv van t Hoffstraat 12 2665 JL Bleiswijk THE NETHERLANDS Rev 1 31UK 2 2011 T 31 0 10 522 43 73 F 31 0 10 521 19 41 www tamson com info tamson com VAT NL 80 66 34 984 BO1 Bank account no Rabobank 16 01 00 046 Chamber of commerce 27 16 95 41 IBAN Code NL95 RABO 0160100046 Page 5 31 MI est 1878 5 2 Placement and ventilation The bath has to be placed in a well ventilated area Do not place the bath in a dusty environment Dust will block the co
32. troller P M Tamson Instruments bv van t Hoffstraat 12 2665 JL Bleiswijk THE NETHERLANDS Rev 1 31UK 2 2011 Tamson Instruments B V T 31 0 10 522 43 73 F 31 0 10 521 19 41 www tamson com info tamson com VAT NL 80 66 34 984 BO1 Bank account no Rabobank 16 01 00 046 Chamber of commerce 27 16 95 41 IBAN Code NL95 RABO 0160100046 Page 28 31 MI est 1878 12 PRINCIPLE OF OPERATION TLC80 TLC80DP and TLC90 principle of operation 1 Compressor s 2nd stage 10 Compressor s 1st stage 2 Safety overpressure switch 2nd stage 11 Safety overpressure switch 1st stage 3 Oil separation DP only 12 Heating top plate 4 Inter cooler DP only 13 condenser 5 High pressure 14 Condenser 6 Heat exchanger 15 pressure side 7 Throttle second stage 16 Dryer 8 Low pressure side 2nd stage 17 Throttle 1st stage 9 Low pressure side 1st stage Secondary stage 2 Primary stage 1 2 9 4 x 1 i e lt FOX a ii a 3 6 ml 7 Tamson Instruments B V P M Tamson Instruments bv T 31 0 10 522 43 73 VAT NL 80 66 34 984 B01 van t Hoffstraat 12 F 31 0 10 521 19 41 Bank account no Rabobank 16 01 00 046 2665 JL Bleiswijk WWW Tamsomtom Chamber of commerce 27 16 95 41 THE NETHERLANDS IBAN Code 95 RABO 0160100046 Rev 1 31UK 2 2011 Page 29 31 PMT
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