GE Vector Data brochure
Contents
1. 4 _ lk gt P dq Po l if 12 l L i I l 61 2 NE T iO Good dg oi AP E L d EL Pi 2 E 2 r t 4 4 4 o RET 0 N 9 2 m lo 2 9 p 7 S34 2 Oc d 2 ER E p S 2 c E c x d 8 5 J C l d s a Ie 5 2 0 D 0 RE ER RR 1 U 2 tet gt O Par 5 L LX LL m AE iu 35 GE Oil amp Gas 2012 Revised November 2010 GE Oil amp Gas Multi Pulse Drives and Phase Shift Transformer Operation The following is a brief and simplified overview of how phase shift transformers operate in conjunction with multi pulse 12 or 18 pulse drives Keep in mind that multi pulse drives are utilized to reduce the harmonics injected into the power source and they do not do anything to mitigate harmonics on the output motor load side Six pulse drives do not require the use of a phase shift transformer For this discussion the six pulse bridge is only used as a reference point to development an understanding of how multi pulse bridges operate and their relationship to the phase sh2. e Red Drive stopped in ready state e Red and Amber Drive stopped in fault state e Red with flashing Amber Drive stopped in restart state Drive will automatically restart but the time to restart is greater than 1 minute Flashing Light e Flashing Red and Amber Drive stopped in restart or standby state Drive will automatically restart in less than 1 minute If in standby state the drive will restart immediately whenever the standby switch closes Both Lights Flash e Running in Alarm Green with Flashing Amber N Flashing Light GE amp Gas 2012 23 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR Operator Control Panel Screen Examples VECTOR Run Status Ready Drive Mode Frequency Control 12 02 2008 15 53 22 VECTOR Startup Control Running 11 05 2008 22 06 56 Drive Mode Frequency Control Frequency Setpoint 24 70 Hz Output Current 0 2 A Output Frequency 30 00 Hz Output Voltage 124 0 v Frequency Setpoint 65 00 Hz Output Current 0 0 A F Output Frequency 0 00 Hz Output Voltage 0 0 v Output Frequency Hz 1X Drive Lockout Auto Restart Lock Unlock Disable Enable User Selected Parameters Intake Press 0 0 PSI Intake Temp 0 0 F Motor Temp 0 0 F Discharge Press 0 0 PSI Analog A1 0 PSI 12 01 12 01 12 01 12 02 10 00 16 00 22 00 04 00 Press Menu softkey to select different screen Press Graph and Scale softkeys to adj
3. Artificial Lift GE Oil amp Gas VECTOR Vector VII Product Data Book ed e ELE E VECTOR VII VARIABLE SPEED DRIVE GE Oil amp Gas 5500 S E 59th Street Oklahoma City OK 73135 Tel 405 670 1431 www geoilandgas com artificiallift GE Oil amp Gas SAFETY NOTICE GE Oil amp Gas places a high priority upon personnel safety Personnel performing maintenance upon drives should be properly trained and follow all safety procedures to prevent injury Drives may cause serious injury if proper safety precautions equipment and installation procedures are not used Units should always be grounded and confirmation of ground connection and continuity be established prior to performing any work or service Be sure to consult user s manual before installing energizing or operating equipment Installation should always conform to local codes regulations or other authorities governing electrical equipment GE amp Gas 2012 2 Revised November 2010 GE Oil amp Gas VECTOR TABLE OF CONTENTS TOPIC PAGE NUMBER Safety Notice 2 Introduction 5 Drive Description 5 Vector VII Product Summary 6 Installation Examples 8 Catalog Number Explanation 9 Vector VII without VSG Catalog Numbers 480 VAC 60 Hertz 10 Vector VII with VSG Catalog Numbers 480 VAC 60 Hertz 11 Vector Vil without VSG Catalog Numbers 400 VAC 50 Hertz 12 Vector VII with VSG Catalog Numbers 400
4. Factory Installed options include Code Name Ratinps Description This modification is employed in ESP applications where fluid in the production tubing can cause reverse rotation of the pump and motor after the pump has been stopped Backspin Protection prevents the automatic or BSP Back Spin Protection manual re start of the drive whenever the motor is rotating in the reverse direction A Backspin Probe Assembly is included for connecting the high voltage motor leads located on the output side of the Step Up Transformer to the Backspin Protection Relay located inside the drive Control Power Modification adds a Control Power Transformer Transformer to the drive Secondary voltages of 120 VAC or 500 VA 240 VAC are available Two standard sizes are offered Control Power 500 VA and 1000 VA A GFCI Protected Transformer Convenience Outlet is also included 1000 VA Select this modification when extra control power is required for customer use Dedicated PLC is provided for automation and control of SPS Pump Applications Functions include Automatic Startup Sequencing I O SPS PLC PLC for SPS Use All Monitoring for System Protection and Control Drive Speed Control via Programmable PID CPT 500 CPT 1000 Loops Hardware included 8 Digital Inputs 4 Digital Outputs 8 Analog Inputs 2 Analog Outputs Modbus RTU Communications Use your laptop computer as a Remote User Interface This modification adds
5. In this example if the pressure measured at the pump discharge falls below the set point the drive will soeed up and try to restore the pressure up to the maximum frequency defined on the Frequency Setup screen Figure 17 If the pressure exceeds the set point the drive will slow to reduce the pressure down to the minimum frequency defined on the Frequency Setup screen The drive will adjust the frequency in the opposite direction if the intake pressure is used as reference Protection is provided for a loss of feedback reference signal Process control can be enabled or disabled with a hardwire input VECTOR Operating Mode VECTOR Frequency Setup Drive Mode Pressure Control VIF Select Eo 6OHZStd Torque Pressure Source Discharge Motor Direction Forward PI Proportional 2 00 Minimum Frequency PI Inteqral 5 0 lit Analog 2 Type 0 10 on A2 Input Sensor Voltage 1 0 00 Voltage Bias V Enqineering Units 1 0 Setpoint Hz 2 Input Sensor 2 10 00 Lockout Frequency 1 Engineering Units 2 10 Lockout Frequency 2 Hz Analog In Units V Lockout Frequency 3 Hz Lockout Deadband Hz Time to decelerate from maximum frequency to stop Use Up and Down arrows to select a parameter Press Edit softkey to edit the value Ed Men Figure 22 Figure 23 Defines the operational mode ofthe drive Use Up and Down arrows to select a parameter Press Edit
6. 0 to 10 VDC 2 mA 15 VDC Source 20 mA 24 VDC Source 8 mA 0 C to 50 C 32 F to 122 F to 40 C 40 F with optional arctic package 20 C to 60 C 4 F to 140 F to 100 Up to 1000 Meters 3300 Feet without de rate 9 81m s 1 G maximum at 10 to 20 Hz 2 0 m s 0 2 at 20 Hz to 50 Hz Various Installation Examples wear q n UNA IN Ny zm ESP Installation Offshore Installation GE amp Gas 2012 Q Revised November 2010 GE Oil amp Gas CATALOG NUMBER EXPLANATION Artificial Lift VECTOR Position Description Description Position PM M Bed Jenciosure P lm Amps Volts Hertz pe He V7 675A 480 6P VSG Choices V7 A Vector 7 Drive Output Amps B C Input Voltage D Input Frequency E Input Type Enclosure Type Output Type H Z Options T GE Oil amp Gas 2012 Revised November 2010 125A 180A 240A 304A 414A 515A 675A 910A 1215A 1366A 1821A Other 480VAC 380VAC 400VAC Other 60HZ 50HZ 6P 6 Pulse 12P 12 Pulse 18P 18 Pulse Other N3R Nema 3R N1 Nema 1 Other VSG Sine Wave No Entry PWM See Options Table on Page 14 GE Oil amp Gas VECTOR RATINGS AND CATALOG NUMBERS Vector VII Drives without VSG 5 480 VAC 60 Hertz 6 Catalog Number KVA 4 Voltage Amperes Voltage Amperes V7 125A 480V 60HZ 6P N3R
7. 05 2008 14 16 44 11 05 2008 14 11 44 11 05 2008 14 06 43 11 05 2008 14 01 43 ew E J 56 43 Amps History Screen Hz DC Bus 320 0 321 0 321 0 321 0 321 0 321 0 321 0 321 0 321 0 321 0 321 0 322 0 i 0 We NE Figure 18 Drive Outputs SmartGuard Outputs Transformer Outputs To Motor DC Bus Volts Intake PSI Heat Sink Temp Discharge PSI Leakage Current Intake Temp UpHoleDCVolis Analog 1 Control Output Motor Temp y Ld DigitalInput GE Oil amp Gas 2012 29 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR Operator Control Panel Screen Examples Trending There are various user selectable parameters for trending Among them are output current output voltage frequency analog 1 or analog 2 intake pressure intake temperature and motor temperature A SmartGuard V or VI downhole sensor must be used in conjunction with an optional drive downhole sensor interface board to obtain pressure and temperature data The Vector VII drive will retain the most current 35 days of data and the user can select five days of this information for trending The screen can provide a data magnification value of 16 so trend lines can be expanded to provide more detail of the results VECTOR Trending Running 100 Output Frequency Hz B 20 11 27 11728 11 28 11 30 12401 10 00 10 00 10 00 10 00 10 00 Press Men
8. 492 5100 Fax 281 492 8107 Laurel Mississippi Tel 601 649 2030 Toll free 800 488 9260 Fax 601 649 8819 MID CONTINENT Oklahoma City Oklahoma Tel 405 671 1431 Toll free 800 723 3771 Fax 405 673 5463 Purcell Oklahoma Tel 405 527 1566 Toll free 800 256 5058 Fax 405 527 7161 PERMIAN BASIN Artesia New Mexico Tel 505 746 4614 Fax 505 746 4519 Hobbs New Mexico Tel 505 392 7999 Fax 505 392 8190 Manufacturing Facility in addition to Sales amp Service GE Oil amp Gas 2012 Revised November 2010 19416 Park Row Suite 100 Houston Texas 77084 USA Tel 281 492 5100 Fax 281 492 8107 Andrews Texas Tel 432 523 9701 Fax 432 523 9700 Midland Texas Tel 432 699 7401 Toll free 800 749 7402 Fax 432 699 4159 Snyder Texas Tel 325 573 9325 Fax 325 573 1616 ROCKY MOUNTAIN PACIFIC Denver Colorado Tel 303 350 2111 Toll free 800 535 0310 Fax 303 350 2112 Baker Montana Toll free 800 535 0306 Fax 307 234 4497 Casper Wyoming Tel 307 234 4495 Toll free 800 535 0306 Fax 307 234 4497 52 CANADA Brooks Alberta Tel 403 501 5822 Fax 403 501 5823 Calgary Alberta Tel 403 263 7166 Fax 403 263 7211 Leduc Alberta Tel 780 955 2165 Toll free 888 586 8909 Fax 780 955 9487 ASIA PACIFIC Tanggu China Tel 86 22 6691 4650 Jakarta Indonesia Tel 62 21 8370 2455 Fax 62 21 831 2456 Singapore Tel 65 6396 3626 Fax 65 6396 5
9. 5 Figure 6 GE Oil amp Gas 2012 24 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR Operator Control Panel Screen Examples Setup Screen The Vector VII setup screen allows operational personnel to select a preferred language that is resident within the operator control panel It also provides ability to set local date and time VECTOR Configuracion En Marcha Espanol Formato de Fecha mmidd aaaa Local Remota Local Locacion de Control Teclado SCADA Sel de Usuario 1 Pres Intake Sel de Usuario 2 Temp Intake Sel de Usuario 3 Temp Motor Sel de Usuario 4 Mone sel de Usuario 5 Seleccionar el lenguaje a mostrar Lise las flechas Subir y Bajar para seleccionar un parametro Presiane la tecla EDITAR para modificar el valor LE Cr Figure 7 Start up of the Vector VII drive can be easily accomplished using basic setup parameters such as minimum and maximum frequency acceleration and deceleration times motor data overload and underload limits and other parameters An example screen is shown below Frequency Setup VECTOR Frequency Setup Running VIF Select BOH2 Std Torque Motor Direction Forward Drive Output Volts 480 0 V Maximum Frequency 60 0 Hz Minimum Frequency 30 0 Acceleration Time 30 0 Sec Deceleration Time 300 See Voltage Bias V Il Limit 20 Lackaut Frequency 1 00 Hz Lockout Frequency 2 Hz Lockout Deadband 2 0 Hz Def
10. 6 480 1215 480 1215 80 80 0 0 8 8 1 V7 1366A 480V 60HZ 6P N3R VSG 1136 V7 1366A 480V 60HZ 12P N3R VSG 3 1136 480V 60HZ V7 1822A 480V 60HZ 6P N3R VSG 1515 V7 1822A 480V 60HZ 12P N3R VSG 3 1515 N3R 3 6 0 0 0 0 0 0 1 2 3 4 Total input amperes Amperes per input phase are 50 of listed value Total input amperes Amperes per input phase are 33 of listed value Multi pulse drives require a Phase Shift Transformer This is not included with the drive Output KVA calculated at 480 VAC For input voltages other than 480 VAC Output KVA can be calculated as follows Output KVA Listed KVA x Input Voltage 480 VAC 5 VSG or a separately mounted Sine wave output filter is required for ESP applications 6 Consult Tables on Pages 12 and 13 for 50 hertz applications GE amp Gas 2012 Revised November 2010 I I GE Oil amp Gas VECTOR VILRATINGS AND CATALOG NUMBERS Vector VII Drives without VSG 5 400 VAC 50 Hertz 6 THREE la Ss ie Catalog Number KVA 4 Voltage Amperes Voltage Amperes V7 125A 400V 50HZ 6P N3R_ 87 6 400 5 400 125 V7 125A 400V 50HZ 12P N3R 3 V7 180A 400V 50HZ 6P N3R 125 6 400 180 400 180 V7 240A 400V 50HZ 6P N3R 166 6 40 20 400 240 V7 304A 400V 50HZ 6P N3R 211 6 40 304 400 304 V7 414A 400V 60HZ 6P N3R 287 6 40 414 400 44 V7 515A 400V 5
11. 675 400 675 V7 819A 400V 50HZ 6P N3R VSG 567 6 400 819 400 89 400 400 400 400 400 400 400 3 V7 1640A 400V 50HZ 18P N3R VSG 3 1136 18 1 Total input amperes Amperes per input phase 50 of listed value 2 Total input amperes Amperes per input phase are 33 of listed value 3 Multi pulse drives require a Phase Shift Transformer This is not included with the drive 4 Output KVA calculated at 400 VAC For input voltages other than 400 VAC Output KVA can be calculated as follows Output KVA Listed KVA x Input Voltage 400 VAC b VSG or a separately mounted Sine wave output filter is required for ESP applications 6 Consult Tables on Pages 10 and 11 for 60 hertz applications GE Oil amp Gas 2012 13 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR OPTIONS TABLE Factory Installed options include Code Name Ratinp Provides enclosure heating to prevent condensation from forming inside the drive oH opace Heater All enclosure A Space Heater is generally not suitable for enclosure heating in cold climates For enclosure heating in cold climates you should select the Arctic Package Includes thermostatically controlled enclosure AP Arctic Package All heaters and enclosure ventilation control to allow the drive to operate in cold climates at temperatures down to 40 C 40 F Enclosure mounted Sun Shiel
12. VAC 50 Hertz 13 Vector VII Factory Installed Options 14 Manufacturer Qualifications and Certifications 17 General Specifications Operating Conditions Design Features 17 Operator Panel 22 Surface Pumping Systems SPSTM 33 Input Harmonic Mitigation 34 Basic 12 Pulse and 18 Pulse Drive Schematics 35 Multi Pulse Drives and Phase Shift Transformer Operation 36 Output Harmonic Mitigation 38 Grounding and Bonding Typical 480 VAC Drive Installation 39 Generator Requirements 40 Custom Packages 42 Dimensions and Weights 44 Terms and Definitions 48 GE amp Gas 2012 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR GE amp Gas 2012 4 Revised November 2010 GE Oil amp Gas INTRODUCTION This document provides a descriptive overview of the Vector VII Variable Speed Drive VSD available from GE Oil amp Gas Information is provided on available ratings physical size product features general operation and available options Additional details regarding drive set up operation and troubleshooting are available in the Vector VII Variable Speed Drive User s Manual The descriptions and information contained in this publication are for informational purposes only and should not be used to install set up program or operate the Vector VII drive Note This publication describes the standard Vector VII Variable Speed Drive and includes descriptions of the most common drive options and modif
13. a wireless router to the drive which allows you to establish COMM Wireless Router All wireless communications with a nearby Communications computer Complete control and monitoring is possible Access any Vector VII drive parameter Provides remote user interface to drive via a wireless computer connection Modification adds an Ethernet Interface Modbus TCP communications to the drive 2 Ethernet Interface All Complete control and monitoring is possible Access any Vector VII drive parameter via your Ethernet connection Provides Interface from drive to Ethernet system Consult Factory for other options GE amp Gas 2012 15 Revised November 2010 GE Oil amp Gas Factory Installed options include Code Name Ratings _ Cell Modem Interface COMM3 COMM4 SST CE Satellite Interface Stainless Steel Construction CE Certification UL CUL UL Certification CUL Certification Consult Factory for other options GE Oil amp Gas 2012 Revised November 2010 Artificial Lift VECTOR OPTIONS TABLE All Only Available on Drives Rated 104 KVA to 561 KVA 104 561 KVA Non VSG Drives Only 16 Modification adds cellular communications to the drive Complete control and monitoring is possible Access any Vector VII drive parameter from a distant location Hardware only Connection Costs and Monitoring Fees are not included Modification adds Satellite communi
14. in improved motor performance extended motor run life extended motor cable life and increased operational efficiency in the driven equipment Vector VII drives with VSG Variable Sinewave Generation technology can successfully operate with motor cable lengths up to 15 000 ft User adjustments include operating speed acceleration and deceleration rates motor overload protection settings auto restarts time delays and stopping methods Control methods include frequency control current control pressure control or analog follower Analog 1 0 10 VDC Analog 2 0 10 VDC or 4 20 mA capability GE amp Gas 2012 5 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR VECTOR VII PRODUCT SUMMARY Standard Drive Features Ratings from 104 KVA to 1500 KVA Specifically designed for oil field pumping applications NEMA 3R outdoor enclosure rugged 10 Gauge steel construction with compact footprint Enclosure base pre drilled with slotted holes for permanent attachment to foundation Three point door latching mechanism Designed for 50 C 122 F ambient temperature white enclosure reduces solar heating Input AC line circuit breaker with pad lockable flange mount external operator State of the art operator control panel with graphical interface Available with or without Variable Sinewave Generator VSG technology pure sine wave output Latest generation IGBTs Insulated Gate Bipolar Transistors Mic
15. limit or drops below it a fault occurs and the drive will shut down Bus Regulation DC Bus regulation is available to reduce the possibility of drive over voltage trips due to regenerative conditions Bus voltage is monitored and an internal regulator adjusts the drive s output frequency to maintain bus voltage at a nominal 100 level Undervoltage trip occurs at 380 VDC and overvoltage trip occurs at 800 VDC Underload Detection Enabled or disabled via programming this feature allows the user to select the output current level that indicates the load has been lost A programmable timing delay can also be set Maximum time is 10 seconds Motor Overload Protection Electronic motor overload protection is provided from both a current overload and motor overheating function Exceeding either limit results in a trip fault condition that will de energize the drive Trip time is user selectable Motor overload amps parameter may be changed on the fly Fault Memory Event Log Faults can be accessed via the event log screen The event log contains the most current 256 events with each being time stamped with the month day year hour and minute of occurrence Any parameter changes will contain previous and current settings for user reference Data is stored in a non volatile memory Adjustments The Operator Control Panel is used for all set up operation and adjustment settings All adjustments are stored in a nonvolatile memory N
16. rely on the addition of AC line reactors between the generator and the drive to fix the problem they simply add line impedance which often makes the problem worse 4 Bevery careful when applying harmonic filters to a generator system passive harmonic filters generally consist of reactors and capacitors The reactors add line impedance which usually does not solve your problem and the capacitors can cause the power factor to become leading under lightly loaded conditions In general generators do not like a leading power factor load it confuses the generator s voltage regulator and leads to a loss of voltage control and wide swings in generator output voltage When Vector VII drives will be operated from a generator source it is best to contact GE Oil amp Gas with the following information 1 Generator information Manufacturer Model Output Voltage Kw KVA and Impedance 2 Load Information This information should be in the form of a power one line diagram with complete information about all connected loads linear and non linear It should also include information about any line reactors transformers harmonic filters and power factor correction equipment included on the system Generator supplied power systems have the same requirements for grounding and bonding as utility supplied systems Grounding electrodes must be installed and a common bonding GE amp Gas 2012 40 Revised November 2010 Artifi
17. softkey to activate the function Loc j JE Menu Figure 25 Run Information Screen This screen provides basic information on data associated with drive run time starts and other information VECTOR Run Info Running Total Starts 4 Current Run 0 hrs Total Runtime 1464 hrs Ramp Remaining sec Data associated with drive run Press Menu softkey to select a different screen L L j J Men Figure 26 GE Oil amp Gas 2012 32 Revised November 2010 GE Oil amp Gas VECTOR Surface Pumping Systems SPSTM Vector VII drives are ideally suited for use with GE Oil amp Gas Surface Pumps An optional SPS System Controller is available to add the following functions often required in Surface Pumping applications Automated Pump Startup Control The Pump Startup Sequence is automatically controlled based on a limited number of user inputs Monitoring for System Protection and Control Pump and System Sensors are monitored and may be configured to shutdown the system under abnormal operating conditions Drive Speed and System Control After the Pump Startup Sequence 15 complete the SPS System Controller will control drive speed based on one of several pre defined control algorithms A second PID Loop is also provided for control of auxiliary equipment such as valves The SPS System Controller adds 10 Digital Inputs 120 VAC standard 24 VDC optional 6 Digital Outputs Isolate
18. system may be an important consideration in the selection of a drive Multi pulse drives can help you maintain harmonics at an acceptable limit Vector VII drives may be ordered with 6 Pulse standard 12 Pulse and 18 Pulse input rectifier assemblies The 6 pulse input rectifier assembly is generally accepted as the industry standard for low voltage AC drives It is very simple relatively inexpensive and requires no additional phase shifting transformer for proper operation When the control of Input AC line harmonics is important 12 Pulse and 18 Pulse input rectifier assemblies are often selected These drive configurations 12 Pulse and 18 Pulse are sometimes referred to as multi pulse drives The input rectifier assembly for 12 pulse and 18 pulse drives is more complex than the input rectifier assembly for a 6 pulse drive in fact a 12 pulse input rectifier assembly consists of two 6 pulse rectifier bridges operating in parallel and an 18 pulse input rectifier assembly consists of three 6 pulse rectifier bridges operating in parallel The added cost of these input rectifier assemblies is generally not that significant in the overall cost of the drive The major cost differential and it can be quite significant between a 6 pulse drive and a 12 pulse or 18 pulse drive is the added cost of the Phase Shift Transformer that is required for multi pulse operation The multi pulse phase shift transformers have conventional three phase inp
19. 0HZ 6P N3R 357 6 400 515 400 56 400 515 400 550 1 Total input amperes Amperes per input phase are 50 of listed value 2 Total input amperes Amperes per input phase are 33 of listed value 3 Multi pulse drives require a Phase Shift Transformer This is not included with the drive 4 Output KVA calculated at 400 VAC For input voltages other than 400 VAC Output KVA can be calculated as follows Output KVA Listed KVA x Input Voltage 400 VAC 5 VSG or a separately mounted Sine wave output filter is required for ESP applications 6 Consult Tables on Pages 10 and 11 for 60 hertz applications GE Oil amp Gas 2012 12 Revised November 2010 GE Oil amp Gas VECTOR VILRATINGS AND CATALOG NUMBERS Vector VII Drives with VSG 400 VAC 50 Hertz 6 EE 2023038 333 Catalog Number KVA 4 Voltage Amperes Voltage Amperes V7 125A 400V 50HZ 6P N3R VSG 87 6 400 125 400 125 V7 125A 400V 50HZ 12P N3R VSG 3 V7 125A 400V 50HZ 18P N3R VSG 3 V7 180A 400V 50HZ 6P N3R VSG 1285 6 400 180 400 180 V7 240A 400V 50HZ 6P N3R VSG 166 6 400 240 400 20 V7 240A 400V 50HZ 18P N3R VSG 3 V7 304A 400V 50HZ 6P N3R VSG V7 304A 400V 50HZ 12P N3R VSG 3 V7 304A 400V 50HZ 18P N3R VSG 3 V7 414A 400V 50HZ 6P N3R VSG V7 414A 400V 50HZ 12P N3R VSG 3 V7 515A 400V 50HZ 6P N3R VSG 357 6 400 55 400 55 V7 675A 400V 50HZ 6P N3R VSG 468 6 400
20. 104 6 480 125 125 V7 125A 480V 60HZ 12P N3R 3 125 125 1 V7 125A 480V 60HZ 18P N3R 3 125 125 2 V7 180A 480V 60HZ 6P N3R 150 6 480 180 180 V7 180A 480V 60HZ 18P N3R 3 180 180 2 V7 240A 480V 60HZ 12P N3R 4 200 12 480 125 180 V7 180A 480V 60HZ 12P N3R 3 180 1 180 240 240 V7 240A 480V 60HZ 6P N3R 200 240 240 V7 304A 480V 60HZ 6P NSR 253 6 480 304 480 304 V7 414A 480V 60HZ 6P NSR 344 6 480 414 480 4M _ VLSISA 4B0V GOHZ GP NaR 428 6 480 515 480 515 _ 515 V7 675A 480V 60HZ 6P NSR 561 6 480 675 480 675 _ 7 910 480 60 7 5 757 6 480 910 480 910 V7 910A 480V 60HZ 12P N3R 3 8 V7 910A 480V 60HZ 18P N3R 3 48 1010 8 8 240 240 1 480 910 2 480 0 0 1010 6 480 1215 480 1215 0 0 V7 1822A 480V 60HZ 6P N3R 1515 480 L5 V7 1366A 480V 60HZ 6P N3R 1136 6 8 V7 1366A 480V 60HZ 12P N3R 3 1136 480 1366 1366 1 V7 1366A 480V 60HZ 18P N3R 3 1136 1366 1366 2 0 0 480 80 0 Total input amperes Amperes per input phase are 50 of listed value Total input amperes Amperes per input phase are 33 of listed value Multi pulse drives require a Phase Shift Transformer This is not included with the drive Output KVA calculated at 480 VAC For input voltages other than 480 VAC Output KVA can be calculated a
21. 362 Bangkok Thailand Tel 66 2722 2389 Fax 66 2722 0775 RUSSIA CIS Moscow Russia Tel 7 495 937 6641 Fax 7 495 937 6642 Nizhnevartovsk Russia Tel 7 3466 416 195 Fax 7 3466 416 295 EUROPE AFRICA Chad Africa Tel 235 626 3279 Fax 235 41723 Libya North Africa Tel 218 21 582 218 21 484 2093 Tunisia Africa Tel 216 7169 2281 Fax 216 7169 2281 Aberdeen Scotland Tel 44 1224 85 1000 Fax 44 1224 85 1474 LATIN AMERICA Buenos Aires Argentina Tel 54 4812 2329 Fax 54 4812 2073 Chubut Argentina Tel 54 297 446 8254 Fax 54 297 446 8377 Bogota Colombia Tel 57 1 621 2425 Fax 57 1 621 2264 Quito Ecuador Tel 593 2 2428 211 Fax 593 2 2428 213 El Tigre Venezuela Tel 58 283 241 7151 Fax 58 283 241 8613 Maracaibo Venezuela Tel 58 261 200 9200 Fax 58 261 7 361993 MIDDLE EAST Al Shark Kuwait Tel 965 398 3639 2810 Fax 965 398 3639 2811 Shati Al Qurum Oman Tel 968 605501 Fax 968 605784 Dubai UAE Tel 971 4 883 7595 Fax 971 4 883 7579
22. Control and Data Acquisition Surface pumping systems Total harmonic distortion Transient voltage surge suppression Underwriters Laboratory for USA and Canada Universal Serial Bus Volts AC Volts DC Variable frequency drive Variable speed drive Variable Sinewave Generator 49 Artificial Lift GE Oil amp Gas VECTOR GE amp Gas 2012 50 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR GE Oil amp Gas Artificial Lift Headquarters 7 1 3 gt _ 5 2 a 1 s Tacturiuic _ ri P d 7 Drives and Co Gorporate Offides 2 sex Oil amp Gas Artificial List in over 45 countries worldwide AOne of the world s leaders in electric submersible pump service manufacturing innovative technology and Performance Based Alliances Manufacturing Centers in Oklahoma City Midland Casper United Arab Emirates Indonesia Venezuela Ecuador Argentina Canada and Russia 9GE Oil amp Gas 2012 51 Revised November 2010 GE Oil amp Gas Artificial Lift VECTOR CORPORATE OFFICE amp WORLDWIDE SALES OUTSIDE U S SALES amp SERVICE MANUFACTURING amp OPERATIONS 5500 S E 59th St 73135 P O Box 15070 73155 Oklahoma City OKlahoma USA Tel 405 670 1431 Toll free 800 723 3771 Fax 405 670 5463 U S SALES amp SERVICE GULF COAST Houston Texas Tel 281
23. D D 344 1781 808 C 428 103 2616 57 1448 48 1220 40 1016 36 915 1825 828 561 2100 953 1010 103 2616 99 2515 72 1829 53 1347 48 1220 9623 2551 1136 1514 103 2616 117 2972 90 2286 53 1347 48 1220 6000 2722 GE amp Gas 2012 47 Revised November 2010 GE Oil amp Gas TERM AC Al AO ASD COMM DG DI DO DPF ESP HZ IEC IEEE IGBT ISO KW LCD mA MODBUS GE amp Gas 2012 Revised November 2010 Artificial Lift VECTOR TERM DEFINITIONS DEFINITION Degrees Celcius Degrees Farenheit Alternating current Analog Input Analog Output Adjustable speed drive Communications Direct current Digital Input Digital Output Displacement power factor Electric submersible pump Hertz Frequency in Cycles per Second Inputs Outputs International electric code Institute of Electrical and Electronic Engineers Insulated gate bi polar transistor International Organization for Standardization KiloWatt 1 000 Watts Liquid crystal display milli Amp 1 1 000 of an Amp Serial Communication Protocol Proportional Integral 48 GE Oil amp Gas TERM PCP PSI SCADA SPS THD TVSS UL cUL USB VAC VDC VFD VSD VSG GE amp Gas 2012 Revised November 2010 Artificial Lift VECTOR TERM DEFINITIONS DEFINITION Progressing cavity pump Programmable Logic Controller Pounds per Square Inch Supervisory
24. KVA HEIGHT WIDTH DEPTH WEIGHT 480 INCHES MM INCHES MM INCHES MM POUNDS KG vac H W Wi D D 344 1281 582 C 428 88 2236 57 1448 48 1220 40 1016 36 915 1325 601 961 1600 726 1010 88 2236 99 2515 72 1829 53 1347 48 1220 4723 2143 1136 1514 88 2236 117 2972 90 2286 53 1347 48 1220 4800 2178 GE Oil amp Gas 2012 45 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR DIMENSIONS amp WEIGHTS VECTOR VII WITH VSG REFERENCE ONLY al 7 5 Ny a of W1 D1 W1 A Frame B Frames KVA HEIGHT WIDTH DEPTH WEIGHT 480 BEEN w o POUNDS KG VAC Lx Ese aum e one ion 80 2032 35 889 30 762 41 1042 36 915 1320 599 200 82 2083 48 1220 36 915 42 1067 36 915 __1470 667 GE amp Gas 2012 46 Revised November 2010 GE Oil amp Gas VECTOR DIMENSIONS amp WEIGHTS VECTOR VII WITH VSG REFERENCE ONLY D1 Frame D Frames KVA HEIGHT WIDTH INCHES MM DEPTH WEIGHT 480 INCHES MM INCHES MM POUNDS KG HH W W
25. ator Control Panel that provides a common easy to use operator interface to both the drive s parameters and the downhole or process sensors associated with the application GE Oil amp Gas can provide stand alone drives for indoor or outdoor environments or we can provide complete skid mounted packages including transformers that are easy to install and transport We can also provide a total drive solution that includes switchgear transformers and a modular E House complete with environmental controls and fire suppression systems MANUFACTURER CERTIFICATIONS GE Oil amp Gas is an ISO 9001 certified company This ensures that all quality and corrective action procedures are documented and implemented to ensure the highest level of product quality At GE Oil amp Gas our goal is complete customer satisfaction GENERAL SPECIFICATIONS OPERATING CONDITIONS DESIGN FEATURES Input Power Requirements The GE Oil amp Gas Vector VII drive is designed to accept three phase input power within a voltage range of 480 VAC 10 Optionally the Vector VII drive can be configured to accept some other standard input voltage such as 380 VAC 10 or 400 VAC 10 The input frequency requirement of the Vector VII drive is either 50 Hz 5 or 60 Hz 5 Consult factory for all voltage requirements other than 480 VAC 60 Hz The Vector VII drive has a 6 pulse input as standard and can also be supplied with an optional 12 pulse or 18 pulse
26. cations to the drive Complete control and monitoring is possible via web access with password protection Access any Vector VII drive parameter from a distant location Hardware only Connection Costs and Monitoring Fees are not included Provides corrosion resistance in adverse operating conditions such as offshore platforms Includes brass gland plate When this option is selected the drive will be designed and manufactured in accordance with applicable European standards and a CE Declaration of Conformity will be provided Complies with European Union Certification When this option is selected the drive will be built in accordance with the Underwriters Laboratory standard for Industrial Control Panels UL508A A UL508A label will be provided These labels include both the UL and CUL marks for applications in the United States and Canada GE Oil amp Gas v dt n MANUFACTURER QUALIFICATIONS GE Oil amp Gas has been a supplier of drives for many years Our drives are installed in a variety of oilfield pumping applications both onshore and offshore These include Electric Submersible Pumps ESP Surface Pumping Systems SPS and Progressing Cavity Pump PCP applications GE Oil amp Gas s experience with a wide variety of different oilfield pumping applications has given us the unique ability to develop a specialized drive product for the markets we serve Our drives include application specific software and a custom Oper
27. cial Lift GE Oil amp Gas VECTOR conductor must be connected to all equipment and buildings When the generator system does not incorporate a wye point for connection to the system ground then an isolation transformer is required between the generator and input to the VSD This provides protection from floating voltages and provides a wye point for connection to the ground system Non compliance with the above guidelines will result in poor performance and or equipment failure A typical 3 60 480 VAC generator ESP installation is shown below CABLE GROUNDING CONDUCTOR OPTIONAL ELECTRICAL SEALS FMTING ELECTRICAL SEAL FITTING Wao WELLHEAD SURFACE SURFACE WIRING WIRING Vented Junction Box Detail See Application Brief 01010 and Drawing 146261 for additional references GE amp Gas 2012 41 Revised November 2010 Artificial Lift GE Oil amp Gas VEC OR Custom Packages GE Oil amp Gas s Drives and Controls offers custom packages for special requirements Among them are stainless steel enclosed drives for corrosive environments and offshore platforms skid mounted drives skid mounted drives with transformers other auxiliary equipment and electrical control rooms for onshore or offshore use These electrical control rooms are sometimes referred to as E Houses power control rooms PCRs shelters or cabins These packages can also be offered in conjunction with SPS equipment or as an add
28. cluding the service disconnect switch must be connected to a common ground conductor and grounding electrodes Refer to local electrical authority for approved grounding electrodes and methods in your area System ground resistance should not exceed 25 Ohms to ground and ideally be between 1 5 Ohms to ground Ground resistance checks should only be made by qualified electrical inspection agencies Bonding applies to all other electrical equipment and raceways A bonding conductor must be connected from the main grounding electrodes to all enclosures junction boxes buildings electrical pipes and the wellhead This equipment provides an internal ground connection for the bonding conductor This connector is connected to the internal ground bus of the enclosure A typical 3 60 480 VAC ESP installation is shown below SYSTEM GUM RG COKDUICTOR i GE amp Gas 2012 39 Revised November 2010 GE Oil amp Gas VECTOR GENERATOR REQUIREMENTS Generators are often used as a source of power for oil field applications When drives are operated from a generator specific operational problems can occur unless the overall power system is properly designed for the application Generators almost always have a higher source impedance than that of a typical electrical utility Therefore the non linear current drawn by a drive tends to distort the generator output voltage waveform more than it would distort the voltage waveform of
29. d Current Limit Control I O Digital Inputs Digital Outputs Analog Inputs Analog Outputs Analog Reference Logic Reference Environmental Specifications Ambient Service Temperature Ambient Storage Temperature Humidity Altitude Vibration GE amp Gas 2012 Revised November 2010 Over voltage and under voltage protection Over current and under current protection Current limiting DC bus fuse Heat sink over temperature protection Adjustable motor current limit Critical frequency avoidance three selectable frequencies with adjustable bandwidth 480 Volt 3 phase 60 Hz 10 of rated voltage and frequency Consult factory for other input voltages and frequency ratings 97 or greater at full load 95 or greater Constant over operating range Not speed or load dependent 0 Volts to rated input voltage 0 Hertz to 120 Hertz Sine coded output with optional VSG Variable Sinewave Generation technology Seconds to 6 000 seconds 110 of drive rating for 60 seconds Variable Torque Programmable current limit 7 Programmable inputs 24 VDC 8 mA Sinking or Sourcing Logic 2 Programmable dry contacts rated 250 VAC 30 VDC IA 1 Fault contact Form C dry contact rated 250 VAC 30 VDC IA 2 Programmable inputs 10 bit Analog 1 0 to 10 VDC 20 K Ohms Analog 2 0 to 10 VDC 20 Ohms 4 to 20 mA 250 Ohms 2 Programmable outputs 10 bit each
30. d Figure 2 software Embedded Lock Out Switches See Figure 2 Intuitive Menu Select Screen See Figure 3 All Monitors Screen gives snapshot of drive and downhole sensor status See Figure 5 Software Embedded Recording Ammeter with 1 or 7 day format See Figure 6 Multiple Languages See Figure 7 Time Stamped Event Log 256 events See Figure 16 SmartGuard downhole sensor screen See Figure 17 History Logs 35 days of data See Figure 18 Trending Screen for various surface and downhole parameters See Figure 19 A representation of the Operator Control Panel is shown below along with an explanation of the function keys Graph OK Today Prev Edit A Setup Cancel Next lt HOA Jog 1 7 day Scale Set Run Status Events History Save 4 Menu or OK Selection lt Y TT Scroll Up Tess oe JL Scroll D SE JL Scroll Down VERA eee lt Scroll Left ah J Scroll Right eT START 5 Se P 0 Starts the VSD START o D 5 Operator Control Panel and USB Port Function Key Explanations Stops the VSD Reset Faults GE amp Gas 2012 22 Revised November 2010 GE Oil amp Gas VECTOR Operator Control Panel Drive Status Indicator Lights The drive will display status information that can be seen from a distance showing the present operating state Drive status indicators are as follows Green Drive running
31. d Relay Contacts 8 Analog Inputs 4 to 20 ma standard 0 to 10 VDC optional and 2 Analog Outputs 0 to 10 VDC or 4 to 20 ma Modbus communications for interface to customer SCADA systems is standard Control loop set points are user adjustable from the operator interface and feedback signals are derived from sensors mounted on the equipment The following flow chart illustrates a typical SPS system start up sequence Also shown is the SPS System Controller run screen and a typical SPS skid system Start Initiated Optional Charge Pump Startup Permissives Met Start Charge Pump Main Motor Startup Permissives Met Start Lube Oil Pump Main Motor Charge Pum Lube 0il Pum b DISCHARGE PRESS 600 psi 250 0 MENU No ube Oil Pressure Switch Enabled Main Motor Start GE amp Gas 2012 33 Revised November 2010 GE Oil amp Gas v dt n INPUT HARMONIC MITIGATION Excessive AC Line Harmonics can cause problems in the AC power system including the overheating of power system components such as transformers circuit breakers and panel boards It can also cause nuisance tripping of circuit breakers and the inadvertent transfer of electrical noise to critical loads such as communications systems computers and process control equipment Drives are a potential source of AC line harmonics and control of those harmonics reflected back to the power distribution
32. d to reduce the Desert Package All amount of solar heating in high ambient temperature desert applications Converts the two 0 to 10V Analog Outputs Converter on Vector VII to 4 to 20 ma outputs Digital Input Converts the seven 24 V DC Digital Inputs on Converter Vector VII to 120 VAC Digital Inputs The Vector VII drive includes surge protection TVSS Transient Voltage All suitable for most applications This modification Surge Suppression provides additional very robust protection against voltage transients and surges For added convenience and safety all drive power connections 3 phase drive input and PJB Power Junction Box All motor output plus a ground connection are wired to terminal blocks in a junction box mounted on the side of the drive enclosure Digital and Analog inputs to the Vector VII are normally wired to a terminal strip on the drive TBX Terminal Block With All chassis suitable for AWG 16 to 26 14 to 1 5 Oversized Terminals mm stranded wire This modification brings those connections to a conveniently mounted customer terminal block with oversized terminals mushroom push button Provides interface to the GE Oil amp Gas DownHole Sensor All SmartGuard Downhole Sensor Modification Interface allows viewing of SmartGuard Sensor information on the drive Operator Control Panel Consult Factory for other options GE amp Gas 2012 14 Revised November 2010 GE Oil amp Gas VECTOR OPTIONS TABLE
33. drive and well parameters All parameters are time to the second and date stamped with 35 days of data retained Trending screen graphically displays historical data for important drive and well parameters e Software embedded circular recording ammeter high resolution display with 1 day or 7 day format e Drive Status Lights Shows drive operating mode and are visible from a distance e Software embedded drive lock out and auto restart switches Programmable restart capability e USB port for data retrieval and transfer of drive information to memory stick Save historical data event log information recording ammeter data and drive configuration information Built in Modbus communications port easy interface to customer SCADA systems e Multiple Languages e Password protection to prevent unauthorized changes GE amp Gas 2012 6 Revised November 2010 GE Oil amp Gas Artificiol Lift VECTOR Protective Features Input phase insensitive sequencing of 3 phase input power is not necessary DC bus reactor Diagnostic fault indication Loss of load detection Serial communication loss detection Short circuit protection Ground fault protection Loss of input phase protection Motor stall protection Electrical Specifications Rated Input Voltage Efficiency Power Factor Output Voltage Output Frequency Control Specifications Control Method Accel Decel Drive Overloa
34. e DC Bus Side An 18 pulse drive is built using three six pulse power conversion bridges as shown below e 18 Pulse Drive AC Power Line Side Diode Bridge DC Bus Side Somehow we need to create an electrical phase shift offset so that the two bridges in a 12 pulse drive are not firing at the exact same time or so that the three bridges in an 18 pulse drive are not firing at the exact same time That is the function of the phase shift transformer For a 12 pulse drive the input transformer takes a three phase input 3 input conductors and it has two different three phase outputs 2 sets of 3 output conductors 6 conductors total The transformer is designed to create the required phase shift so that each bridge is firing exactly 180 degrees out of phase with the other 30 degrees phase shift For an 18 pulse drive the input transformer takes a three phase input 3 input conductors and it has three each three phase outputs 3 sets of 3 output conductors 9 conductors total The transformer is designed to create the required phase shift so that each bridge Is firing exactly 120 degrees out of phase with the other 20 degrees phase shift GE Oil amp Gas 2012 37 Revised November 2010 GE Oil amp Gas VECTOR OUTPUT HARMONIC MITIGATION GE Oil amp Gas developed VSG Variable Sinewave Generator technology specifically for Electric Submersible Equipment It is a proprietary solution that provide
35. en JT Menu Figure 15 GE amp Gas 2012 28 Revised November 2010 Operator Control Panel Screen Examples VECTOR GE Oil amp Gas Event Log Date Time Event 12 02 2008 08 06 DRIVE STOP 12 02 2008 08 05 Total Starts Was 50 Now 51 12 02 2008 08 05 12 02 2008 07 33 11 26 2008 08 20 11 13 2008 12 43 11 13 2008 12 42 11 13 2008 12 41 11 12 2008 12 25 11 1 2 2008 11 47 DRIVE START PROGRAM STARTED PROGRAM STARTED Maximum Frequency Wasz550 Now 650 LOG INI PROGRAM STARTED LOG OUT DRIVE STOP 11 12 2008 11 47 Total Starts Was 49 Now 50 11 1 2 2008 11 47 11 12 2008 11 46 11 12 2008 11 46 Prev DRIVE START Drive Output VWfas 0 Now 1 DRIVE STOP Net Status Figure 16 History Screen Artificial Lift VECTOR VECTOR Smartquard Data SG Fault Relay Smartquard Comms Intake Press Intake Temp Motor Temp Discharge Press Vibration Leakage Current Uphole Voltage SG Duty Cycle Delta Pressure Smartquard State Initializing Press Menu softkey to select different screen Smartguard Disabled EEE Men Figure 17 This screen displays logged performance data using 20 different parameters They are as follows VECTOR Timestamp 11 05 2008 15 01 47 11 05 2008 14 56 47 11 05 2008 14 51 46 11 05 2008 14 46 46 11 05 2008 14 41 46 11 05 2008 14 36 45 11 05 2008 14 31 45 11 05 2008 14 26 45 11 05 2008 14 21 44 11
36. ensate for loss of its external frequency command This command is considered lost if the drive reference drops to 10 of its value in 400 ms or less Drive loss of reference can be programmed from 0 to 100 of drive s speed command setting Factory default setting is 80 of speed command Power Loss Ride Through Capability The Vector VII drive is capable of riding through a momentary loss of input power without shutting down Automatic Restart The Vector VII drive can be programmed to automatically restart after a drive fault The number of restart attempts can be programmed from 0 to 10 with a factory default setting of zero Time between restart attempts is programmable from 5 to 600 seconds with a factory de fault setting of 180 seconds Jump Frequencies Three adjustable set points that lock out continuous operation at frequencies which may pro duce mechanical resonance are provided Bandwidth is selectable from 0 to 20 hertz Current Limit Programmable current limit is from 0 to 180 of drive rated output current Acceleration Deceleration Accel Decel settings provide separate adjustments to allow either setting to be adjusted from 0 0 seconds to 6000 0 seconds GE amp Gas 2012 20 Revised November 2010 GE Oil amp Gas Minimum Frequency Limit Fault The minimum frequency limit is set as a percentage of the command set point frequency and may be used with PI control If the drive senses this
37. ications Specific features may be added or disabled from the product depending on the specific application All specifications and information contained in this publication are subject to change without notice DRIVE DESCRIPTION The Vector VII Variable Speed Drive is designed specifically for oil field pumping applications including electrical submersible pumps ESP and surface pumping systems SPS Vector VII drives are available in ratings from 104 KVA to1500 KVA They are provided in rugged outdoor rated enclosures designed for a wide variety of environments ranging from arctic to desert conditions Application specific software and a GE Oil amp Gas Custom Operator Control Panel combine to optimize pump control while simplifying drive operation Vector VII uses the latest Insulated Gate Bipolar Transistor IGBT technology in combination with surface mount printed circuit boards to create a VSD of the highest reliability and small physical size Fixed voltage three phase AC input power is first converted to a fixed DC bus voltage by the input rectifier section of the drive That fixed DC bus voltage is then processed by the inverter section to produce a sine coded variable voltage variable frequency output to control the speed of the motor For ESP applications the Vector VII Variable Speed Drive is available with integrated VSG Technology With VSG Technology the drive output voltage waveform is a near perfect sine wave which results
38. ift transformer A six pulse drive has one three phase power conversion bridge as shown below 861 ANAN 6 Pulse Drive AC Power Line Side Diode Bridge DC Bus Side In a six pulse drive current flows into the drive in six approximately equal sized pulses during each A C power cycle For 60 Hz 60 Cycle power there are 60 ac power cycles per second so what you have is 6 x 60 360 nibbles of current flowing into the drive every second Harmonics are created because you are taking current out of the power system in nibbles In order to get lower harmonics you need to take more nibbles of current every second think of the harmonics created in the power system like the vibrations created on the crank shaft when the cylinders fire in an internal combustion engine If you have a 4 cylinder engine it produces greater vibration than a 6 cylinder engine And a 6 cylinder engine has more vibration than an 8 cylinder engine and so on Think of our 6 pulse bridge as a 6 cylinder engine It would be nice from a harmonic reduction standpoint if we could replace our 6 pulse bridge 6 cylinder engine with a 12 pulse bridge 12 cylinder engine or an 18 pulse bridge 18 cylinder engine A 12 pulse drive is built using two six pulse power conversion bridges as shown on the following page GE amp Gas 2012 36 Revised November 2010 GE Oil amp Gas AANA AAA AAAI 12 Pulse Drive Diode Bridge AC Power Line Sid
39. ines the V F Curve for the drive Use Up and Down arrows to select parameter DRIVE MUST BE STOPPED TO EDIT THIS PARAMETER Men Figure 8 GE amp Gas 2012 25 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR Operator Control Panel Screen Examples Alarms Setup The Alarms Setup screen allows a logged on user to set the overload and underload limits as well as other alarm parameters See figures 12 and 13 below VECTOR Alarms Setup Running VECTOR Underload Setup Motor Amps A Underload Current Motor Overload Amps Uload Start Delay Oload Time Const 8 0 Underload Delay Oload Start Delay 0 Uload Restart Tries Overload Restart Disabled Uload Restart Time Uload Restart OK Overload Min Freq Overload Delay 00 Underload mMin Fred Restart Tries Restart Delay 450 min Minimum allowed drive current without a fault Restart Clear Time 90 min Use Up and Down arrows to select a parameter Press Edit Current to transformer motor ta match motor nameplate softkey to edit the value Lise Up and Down arrows to select a parameter DRIVE MUST BE STOPPED TO EDIT THIS PARAMETER Figure 9 Figure 10 Drive 1 0 Setup The user can easily determine the state of I O settings at a glance by using this screen S1 through 57 are user digital inputs M1 M2 along with M3 M4 are digital outputs A1 and A2 analog inputs VECTOR Drive I O Running 51 Remo
40. input rectifier for reduced Input AC line harmonics These drive configurations will require a special input phase shifting transformer consult factory for transformer requirements on all 12 pulse and 18 pulse applications See harmonic mitigation section page 30 for details on the benefits of multi pulse drives Electrical Noise Immunity Noise immunity is in accordance with 61800 3 GE Oil amp Gas 2012 17 Revised November 2010 GE Oil amp Gas Output Power Characteristics The Vector VII drive is designed to produce an adjustable voltage adjustable frequency output to vary the speed of an AC induction motor Output voltage is adjustable from 0 to 100 of the applied input voltage Output frequency is adjustable from 0 hertz to 120 hertz The inverter section produces a sine coded output waveform using proven IGBT technology For applications requiring a sinewave output optional Variable Sinewave Generator VSG technology is available VSG technology minimizes the effects of reflected waves caused by long cable lengths With VSG technology motors may be successfully operated using cable lengths up to 15 000 feet Power Conditioning An input isolation transformer is not required for protection from normal line transients Overload Capability Vector VII drives will produce 110 of rated output current for 1 minute Efficiency Vector VII drive efficiency is 97 or higher at full load and full speed Enclos
41. itional element to the system Following are some examples Vector VII Drive in Stainless Steel Vector VII Drives In E House a Vector VII Stainless Steel Drives on Offshore Platform GE amp Gas 2012 4 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR Custom Packages At Suse Skid Mounted Vector VII Drive with Transformers Skid Mounted Vector VII Drive with SCADA System and Transformers GE amp Gas 2012 43 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR DIMENSIONS amp WEIGHTS VECTOR VII WITHOUT VSG REFERENCE ONLY i W1 L Di al A Frame B Frames KVA HEIGHT WIDTH DEPTH WEIGHT 480 MET UE MM We p DL MM POUNDS KG VAC Fu vase ai 80 2032 35 889 30 762 41 1042 36 915 944 429 _ 200 82 2083 48 1220 36 915 42 1067 36 915 1100 499 GE Oil amp Gas 2012 44 Revised November 2010 GE Oil amp Gas VECTOR DIMENSIONS amp WEIGHTS VECTOR VII WITHOUT VSG REFERENCE ONLY 3 25 325 1 4 0 gt 1 n C Frame D and E Frames
42. o potentiometer adjustments are used Communications Interface Operator Control Panel has multiple user selectable communication port assignments for See Options list on page 12 for other communication protocols that can be used with the drive Hard Start This function allows the operator to initiate a continuous forward reverse start of downhole equipment Function is designed for assistance in starting equipment that is difficult to start because of sanded in conditions or similar circumstances Parameters are user configurable GE amp Gas 2012 2 Revised November 2010 GE Oil amp Gas VECTOR OPERATOR CONTROL PANEL Interface to the Vector VII drive is provided via an Operator Control Panel with integral display The display is easily read in bright sunlight and has a backlit LCD It shows drive operating conditions fault indications and programming information The Operator Control Panel is stand ard on all drive ratings has password protection English and Spanish languages and provides a monitoring interface to the optional SmartGuard downhole sensor Data can be retrieved from the drive using a laptop computer or memory stick via the USB port directly above the Operator Control Panel Some of its features are as follows Comprehensive Run Status Screen See Figure 1 Drive and well parameters are displayed in plain text See Figure 1 Operator Control Panel displays actual date and time See Figure 1 an
43. roprocessor based control circuitry with non volatile memory for all drive parameters Surface mount technology with protective coating on all printed circuit boards Input line transient voltage suppression line to line and line to ground voltage surge protection Six pulse input rectification standard or optional multi pulse rectification for reduced AC line harmonics Fused control power transformer Extended acceleration time reduces electrical and mechanical stress on pump and motor 5 curve soft start soft stop capability Power loss ride through capability Operator Panel Features Intuitive operator friendly menu 15 easy to use Large bright screen is easy to read in direct sunlight Built in real time clock provides time and date stamp for historical data and event logger Operator control panel monitors both drive parameters and well parameters Note GE Oil amp Gas downhole sensor is required to monitor well parameters Drive and well parameters are displayed in engineering units using plain language text User programmable functions and operating modes Set point PI control closed loop programmable in engineering units Comprehensive run status screen shows critical drive and well data In a single location Time stamped event and fault log stores last 256 drive events including faults starts stops operator changes etc e Historical data log periodically samples and stores the values of 20 different
44. s a virtually pure sinewave output to downhole equipment and elimination of reflected wave phenomenon motor spiking Motor spiking can quickly destroy motor insulation and cause equipment failure By virtue of VSG performance characteristics submersible motor heating caused by output harmonics is dramatically reduced Typically the industry rule of thumb is that for every 10 C heat increase over the motor design point insulation life of the equipment decreases by 50 Harmonics generate additional heat and mitigation of them can contribute to increased equipment life and in some cases lower operating expenses VSG technology is effective with cable lengths up to 15 000 feet I a X nd 7 3 4 1 p gt Failed motor winding Motor Spiking Vector VII with VSG Virtually Pure Sinewave Output GE amp Gas 2012 29 Revised November 2010 GE Oil amp Gas VECTOR Grounding and Bonding Correct system grounding and equipment bonding is required to ensure proper operation of equipment during both normal operation and underfault conditions Grounding and bonding conductors provide a path to ground for lethal fault currents and voltages Failure to correctly ground and bond equipment can lead to equipment damage and personnel injury or death Grounding applies to the main service connection to ground Service transformer wye point and enclosures in
45. s follows Output KVA Listed KVA x Input Voltage 480 VAC VSG or a separately mounted Sine wave output filter is required for ESP applications Consult Tables on Pages 12 and 13 for 50 hertz applications GE amp Gas 2012 10 Revised November 2010 GE Oil amp Gas Artificial Lift VECTOR VECTOR VILRATINGS AND CATALOG NUMBERS Vector Vil Drives with VSG 480 VAC 60 Hertz 6 Catalog Number KVA 4 V7 125A 480V 60HZ 6P N3R VSG V7 125A 480V 60HZ 12P N3R VSG V7 125A 480V 60HZ 18P N3R VSG V7 180A 480V 60HZ 6P N3R VSG V7 180A 480V 60HZ 12P N3R VSG V7 180A 480V 60HZ 18P N3R VSG V7 240A 480V 60HZ 6P N3R VSG V7 240A 480V 60HZ 12P N3R VSG 2 2 0 3 0 Pulses votoge Ampbees Vollge Voltage Amperes Voltage 104 6 480 3 3 150 6 480 3 3 12 Input Amperes 125 125 1 125 2 180 180 1 180 2 240 240 1 V7 304A 480V 60HZ 6P NSR VSG_ 253 6 480 304 480 304 V7 414A 480V 60HZ 6P N3R VSG 344 6 480 44 480 4i4 V7 515A 480V 60HZ 6P N3R VSG 428 6 480 515 480 515 V7 515A 480V 60HZ 12P N3R VSG 3 515 480 515 1 V7 675A 480V 60HZ 6P N3R VSG 561 6 480 675 480 675 V7 910A 480V 60HZ 6P N3R VSG 757 6 480 90 480 910 V7 910A 480V 60HZ 12P N3R VSG 3 V7 910A 480V 60HZ 18P N3R VSG 3 1 480 4 480 4 80 80 80 80 V7 1215A 480V 60HZ 6P N3R VSG 1010
46. softkey to edit the value Current Control Mode This allows the drive to operate with a constant current reference point and would primarily be used for gassy wells VECTOR Operating Mode Drive Mode Current Cantral Current Setpoint PI Freg Limit Proportional FI Integral Defines the operational mode of the drive Wise and Down arrows to select parameter Press Edit softkey ta edit the value Edit ILE Men Figure 24 GE Oil amp Gas 2012 3 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR Operator Control Panel Screen Examples Maintenance Screen Logged on user can perform various functions such as checking or updating all drive parameters resetting prior parameter settings to factory defaults upgrading firmware or downloading various logs and the internal digital recording ammeter data to a memory stick Additionally if several drives will have the same operating parameters these settings from the first drive can be downloaded to a memory stick and uploaded to the other drives via the USB port This facilitates getting all drives running VECTOR Maintenance Check Update all drive parameters Set all parameters to Factory defaults Save confiquration to USB Flash drive Load confiquration from USB Flash drive Save Linear Listto USB Flash drive Delete History and Current Logs Upgrade Firmware Use Up and Down arrows to select a maintenance function Press OK
47. te Start Pre alarm Status 0000H 52 Used Overload Count 55 3 Ext Fault 1 54 Ext Fault 2 S5 Standby 36 Used 57 Breaker 27 58 Mot Available M1 M2 Dig Qut 1 M3 M4 Dig Out 2 Analog 1 Analog A2 Analog Press Menu softkey to select a different screen Menu Figure 11 GE amp Gas 2012 26 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR Operator Control Panel Screen Examples Communications Comm Setup A logged on user can define SCADA Modbus address and assign how the communication ports may be used Comm port 2 is the default setting for external SCADA system communications VECTOR Comm Setup Running Modbus Address Modbus Baud Rate 9600 baud Drive Fort COMA 485 SCADA Comm Part Disabled SCADA 2 Comm Port Disabled Smartquard Port COM3 485 DHCP Enable Disabled IP Address 1 192 IP Address 2 156 IP Address 3 2 IP Address 4 101 Modbus address used by SCADA to communicate with drive Lise Up and Down arrows to select a parameter Press Edit softkey to edit the value Edit Menu Figure 12 Miscellaneous Setup This screen allows a logged on user to configure various parameters For example enable or disable downhole sensor communications SmartGuard set output transformer winding ratio to allow calculation of downhole motor voltage and current or external fault settings stat
48. the electric utility This distortion or flat topping of the generator output voltage waveform can confuse the generator s voltage regulator and lead to a loss of voltage control and wide swings in generator output voltage Because of this the control of AC line harmonics is very important in generator applications Whenever possible avoid situations where a generator is required to feed a load that consists mostly of non linear loads such as drives It is best if the percentage of non linear load can be kept to less than 20 of the total load connected to the generator Often this is not possible When a generator is used in a remote location as a power provider for a single drive or a group of drives the percentage of non linear load connected to the generator may approach 100 In these situations the following guidelines should be followed 1 Use a multi pulse drive 12 pulse or 18 pulse to significantly reduce the AC line harmonics this is usually your best approach 2 Oversize the alternator component of the generator to lower the relative source impedance of the generator doubling the size of the alternator will reduce the relative source impedance by 50 While this may be helpful in applications where the percent age of non linear load is less than 50 of the total connected load it will probably have little or no effect in applications where non linear loads constitute a high percentage of the connected load 3 Do not
49. tiple acceleration and deceleration rates Terminal Blocks Separate terminal blocks are provided for control and power wiring Optional power junction boxes offer additional installation convenience Control Inputs and Outputs Digital Inputs 7 programmable inputs 24 VDC 8 ma sinking or sourcing logic Digital Outputs 2 programmable dry contacts rated 250 VAC 30 VDC 1A 1 fault contact form C dry contact rated 250 30 VDC 1A Analog Inputs 2 programmable Inputs 10 bits Analog 1 0 to 10 VDC 20 K ohms Analog 2 0 to 10 VDC 20 K ohms or 4 to 20 mA 250 ohms Analog Outputs 2 programmable outputs 10 bits each 0 to 10 VDC 2 mA Analog Reference 15 VDC source 20 mA Logic Reference 24 VDC source 8 mA SNISCISPIA 1 A2 VJAC V 51 52 53 54 55 56 67 Customer Interface Digital 8 Analog I O GE amp Gas 2012 19 Revised November 2010 GE Oil amp Gas VECTOR Reference Signals The Vector VII drive is usually configured to be controlled locally using the door mounted Oper ator Control Panel Reference signals can also come from a remote controller when the Vector VII drive is connected to an external SCADA system Vector VII can also be configured to follow other reference signals including analog input signals as listed below 1 Remote potentiometer 2 0 10 VDC 3 4 20ma Loss of Reference The Vector VII drive can be configured to comp
50. u softkey to select a different screen Press Graph and Scale softkeys to adjust graph Graph Menu Figure 19 Operating Control Mode Frequency and Analog Follower VECTOR Operating Mode VECTOR Operating Mode Drive Analog Follower Signal Source Analog Input 1 Minimum Frequency 35 0 Input at Min Freq 0 0 Startup n Frequency EU Value Min 0 0 Seated Time Maximum Frequency 65 0 Input at Max Freq EU Value Max Analog In 1 Units Drive Frequency Control Frequency Setpoint Run Ramp Time Defines the operational mode ofthe drive Use Up and Down arrows to select a parameter Press Edit softkey to edit the value Defines the operational mode of the drive 15 Up and Down arrows to select parameter Press Edit softkey ta edit the value Figure 20 Figure 21 The Vector VII drive is capable of operating as a frequency control a current control a pressure control or it can be set to follow an Analog Signal from an external source The above screens show how to configure the Vector VII drive for Frequency Control or Analog Signal Follower control GE Oil amp Gas 2012 30 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR Operator Control Panel Screen Examples Operating Control Mode Pressure An example of the pressure control mode using the internal process PI regulator is shown in Figures 16 and 17
51. ure Features e NEMA outdoor rated 10 gauge welded steel construction e Multi stage paint process including iron phosphate wash for adhesion and white epoxy top coat e Lifting eyes e Lockable door handle and flange mount external circuit breaker disconnect handle e Door mounted Operator Control Panel all drive adjustments can be made with the enclosure door closed Hardware The Vector VII employs the following power components Diode Input 6 Pulse 12 Pulse and 18 Pulse configurations available Inverter Section with the latest generation IGBT power devices DC bus inductor included on all ratings Phase to phase and phase to ground MOV protection Plug in connections on printed circuit boards Microprocessor based inverter logic isolated from power circuits Operator Control Panel is common for all KVA ratings Interface includes a large LCD graphical display with programming keys e Common control connections for all ratings GE amp Gas 2012 18 Revised November 2010 GE Oil amp Gas VECTOR Control Logic The drive is programmable or self adjusting for operation under the following conditions Operate drive with motor disconnected e Controlled shut down with no component failure in the event of an output phase to phase or phase to ground short circuit and annunciation of the fault condition e Multiple programmable stop modes including Ramp Coast Ramp to Hold and S CUrve e Mul
52. us selection VECTOR Misc Setup Running Smartquard Enabled smartquard Timeout Transformer Ratio Drive Type Password External Fault 1 Disabled Ext Fault 1 Restart Disabled External Fault 2 Disabled Ext Fault 2 Restart Disabled standby Switch Disabled Breaker 2 Fault Disabled Filter Overheat Disabled Enable or disable the Smartquard interface Use and Down arrows ta select a parameter Press Edit softkey 10 editthe value Figure 13 GE amp Gas 2012 27 Revised November 2010 Artificial Lift GE Oil amp Gas VECTOR Operator Control Panel Screen Examples Hard Start Screen User selectable for situations where pump may be sanded in and hard to start This allows submersible equipment to oscillate at pre determined intervals and ramp up to set point speed after equipment becomes free VECTOR Hard Starting Running Jog Setpoint Hz Acceleration Time Deceleration Time Use and Down arrows to select a parameter Press Edit softkey to edit the value Pos Fwa Rev Menu Figure 14 Last Fault Screen User operator can easily view current drive condition and when last fault occurred Last Fault Running Output Frequency 34 9 Hz Output Current 8 7 Output Voltage 32 5 DC volts 330 V Output Power 0 0 KA Inverter Status 0031H Input State 0000H Output State 0004 Data associated with last drive fault Press Menu softkey to select a different scre
53. ust graph Press Menu softkey to select a different screen Use other softkeys to change state Figure 1 Figure 2 VECTOR Select Screen Ready VECTOR Start Control Running Run Status Operating Mode Restart on Pwr Loss Disabled Fault Status Alarms Setup Ride Thru Restart Disabled Amp Chart I Inderlaad Setup start Haldaff Time 0 0 Trending Frequency Setup History Screen Analog 1 Setup Setup Analog 2 Setup Smartquard Misc Setup Drive 170 Comm Setup Last Fault Hard Starting All Monitors Maintenance Run Info Log Out Date Time Linear List Lise Up and Down arrows to select a parameter Press Edit Use Up and Down arrows to select a screen Press OF softkey to softkey to edit the value activate that screen L L cox Led JLT Ef Figure 3 Figure 4 All Monitors Running VECTOR Amp Chart Running Dig Output Status 0004H Current Date 12 01 2008 DC Volts 322 V Outer Ring 50004 Feedback Resolution 50 0 A 24 FI Input Frequency Reference 80 00 Hz FI Output Output Frequency 60 00 Hz CPU SAW Rev Output Voltage 2299 V Flash SAV Rev 30041 Output Current Comm Error OOOOH Output Power 0 0 KW Drive Max Amps 16 8 Power Factor 0 0 Drive Comms 99 Torque Reference 55 smartquard Comms 100 Digital Inputs OOOOH Cabinet Temp 32 Deqc Drive Status 2 0055H SAM Rev 5 5 OS BUILD 0223 2008 Output Current Press Menu softkey to select a different screen 370 0 A Figure
54. uts The output of a 12 pulse phase shift transformer is a six wire connection and the output of an 18 pulse phase shift transformer is a nine wire connection Twelve and Eighteen Pulse drives introduce lower levels of AC line harmonics into the power system than conventional Six Pulse Drives Typical measurements for these various different front end configurations are shown below These values should be used for estimating purposes only as measured results can vary based on line impedance other linear loads on the feeder transformer pre existing harmonics due to other non linear loads on the supply and other factors In general 12 pulse drives provide substantial reduction in power line harmonics over 6 pulse units and 18 pulse drives provide IEEE 519 compliance 6 Pulse 12 Pulse 18 Pulse Category Drive Drive Drive Current THD 30 3596 6 5 9 595 4 5 5 GE Oil amp Gas 2012 34 Revised November 2010 Artificial Lift VECTOR PE Bi x x x x Ni ir ad er MEE x x x i gt x L d s RES 711 r 4 F BENE Ud E x x Un 211 I gt le 3 n C 7 Ni B NE
Download Pdf Manuals
Related Search