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Foreword - Hedy drives

1. DODDDOD 00000 Keypad Keypad Connector RS485 Port Control Terminals Option Connector Rating Label Power Terminals Fan Figure 2 3Mechanical dimensions and mounting Size D Table 2 1 Mechanical dimensions 7 W Wi W2 H H1 D DI Mounting Weight Size Model Name mm mm mm mm mm mm mm Hole kg HD300 20D00075 HD300 20D00150 Ri 274 80 202 4 190 148 8 5 1 4 HD300 40T00150 HD300 20D00220 B HD300 40T00220 142 4 123 5 220 4 208 155 5 5 22 HD300 40T00400 HD300 20D00400 C HD300 40T00550 163 1 142 300 280 176 8 6 4 5 HD300 40T00750 HD300 40T01100 D 4ap30040T01500 2385 184 92 370 3565 189 7 8 8 2 2 Mechanical installation 2 2 1 Drive installation diagram Figure 2 4 ingle drive installation Recommending L gt 50mm H gt 50mm mi W Figure 2 5 Multi drives installation Recommending L gt 50mm NOTE In vertical installations where drives are mounted above each other there should be suitable air flow to keep the drives c
2. Secret Level Release Scope SCPE RR AR Doc Ver AEA Temp Ver 2 3 3 Typical cabling a qewrwre1S0Ig Ql DC Li L LET OL The grid Lu L N PE gt PE MPPT Voltage reference DI6 DI7 Common ov Run Stop __ DII DI2 c o D3 DI4 DIS DC HD300 OV 10V 0V 10V 0 4 mA 20mA EE Full water o 10V level M RJ45 port Less water level Reservoir Figure 2 14Typical cabling NOTE e All the programmable control terminal functions are factory default set e For control wire recommend using unshielded twisted pair shielded cable or shielded twisted pair e 5 5kW 15kW models including 220V 4kW internal DC Choke is fitted 2 3 4Control terminals specification Figure 2 15Control terminal diagram Copyright by HEDY ale efe poese pees Po fi fope oJ oso Doc No SCHAAR HEDY Industry Doc Ver HEDY t amp Automation Control AR AAR Secret Level Temp Ver Release Scope Table 2 6 Control terminal andcomms port Terminal Type ae Function Technical Specifications Name RS485 RJ45port Two lines Modbus RTU protocol Serial A 485 plus signal Same function with RJ45 port mainly for multi comms network B 485 minus signal The common can be OV or 24V by setting the Re ner P09 21 default is OV DI1 DIS LE ela Input resistance 1
3. This parameter is used to define drive minimum frequency reference Code Name Range Min unit Default Change 0 off P03 03 Auto start after power off 1 Model 1 2 Stop Only 2 Mode2 0 auto start after power off disabled The drive will not start automatically after power up 1 Mode 1 Drive status before power off Drive status after power on stop start Run command status Keypad No run command Keep stop Auto start Serial communications No run command Keep stop Auto start No run command Keep stop Auto start Three wire system 1 2 Run command Keep stop Auto start No run command Keep stop Keep stop Two wire system Run command Keep stop Auto start 2 Mode 2 Drive status before power off Drive status after power 0 stop start Run command status Keypad No run command Keep stop Auto start Serial communications No run command Keep stop Auto start i No run command Keep stop Auto start Three wire system 1 2 Run command Auto start Auto start No run command Keep stop Keep stop Two wire system Run command Auto start Auto start When power up the drive will start automatically after time defined by P03 04 wait time for auto start if satisfy the start conditions When P03 03 lor 2 in different operation command channels the drive will respond differently after power up Copyright by HEDY Doc No SCF AR AR HEDY Ind
4. If the PIN is 8 and the user code function as on Enable stage following figure 3 8 shows how to pass the PIN verifying Authentication PR successful 0 00 P10 le pros 0 na gt P00 01 a POO 1 time 1 time 1 time 8 times 1 time 1 time CS m P10 06 5 times 1 time Authentication failed Inr Figure 3 8PIN verifying procedure Remove the user code There are two methods to remove the user code gt Software remove Copyright by HEDY Doc No SCF AR AR HEDY Industry Doc Ver HEDY t amp Automation Control ARAMA Secret Level Temp Ver Release Scope After verifying the PIN successfully change the content of P10 06 to 0 then press PRG disable the user code function gt Hardware remove During the drive power off process press the switches offi Bea v A the same time then loosen the switches after power up Change the content ofP10 06to 0 disable the user code function 3 2 Drive control 3 2 1 Drive status HD300 drive status is defined as Ready Stop Running Editing Trip and Alarming Stop After powered up and reset process if there is no RUN action the drive will keep the stop status RUN light is off Running The drive is activate RUN light is on Editing Through keypad or PC Tools program the parameters Trip Because of internal fault external fault or wrong operation the drive will trip and display r
5. AHA Temp Ver P15 26 Delay for sleeping 0 0s 3000 0s 0 1s 0 2s Stop Only P15 27 Wakeup mode selector 0 1 1 1 Stop Only P15 28 Wakeup back feed channel P00 00 P18 08 0 01 P05 13 Stop Only 220V 74 0 P15 29 Threshold of wakeup 0 0 100 0 0 1 380V 64 0 Stop Only P15 30 Delay for wakeup 0 0s 3000 0s 0 1s 600 0s Stop Only When P15 27 0 the absolute value of the setup parameter of P15 28 wakeup channel is less than P15 29 wakeup threshold and it keeps over wakeup delay time P15 30 then the drive will access wakeup mode from sleep mode and according to the previous setup parameters to run When P15 27 1 the absolute value of the setup parameter of P15 28 wakeup channel is more than P15 29 wakeup threshold and it keeps over wakeup delay time P15 30 then the drive will access wakeup mode from sleep mode and according to the previous setup parameters to run Code Name Range Min unit Default Change P15 31 Backup P15 32 Backup P15 33 Backup Code Name Range Min unit Default Change P15 34 Sleeping state indicator 0 1 1 Actual Actual If P15 34 1 it indicates that the drive is in the sleep status and the drive will alarm H007 Copyright by HEDY 5 1 Faults and corrective actions HEDY Industry HEDY t amp Automation Control Doc No SCR AR AR Doc Ver Secret Level AHA Temp Ver
6. Codes Descriptions Possibilities Treatments Checking the motor cable A Pe Output current is limited at need cs the acceleration and H001 i imit is P7 03xP00 14 eceleration rate j P13 07Motor1 rated current Set P03 05to be the correct start mode spinning na Output current is bigger than the H002 Motor a ati value of P13 07 P13 19 until Use bigger motor and drive In integrating A overload trip a iii Reduce the environment temperature H003 Heatsink is hot Air flow channel stocked Clean the flow channel Fan failed Replace the fan IGBT junction Frequently accelerating and Modify the parameter setup H004 ane E 3 temperature is high decelerating Use bigger drive Low DC bus H005 operation only for Power supply voltage is low Checking the power supply 400V models the output current is fall down 2 drr Dry run totae dance e max Check the water level output current and the status last for P10 29 Sleep Sleep mode The drive is in sleep mode After the drive quits sleep mode the alarm is removed H009 Full water Water is enough Please see P10 33 Copyright by HEDY SCR AR AR Doc Ver AHA Temp Ver Doc No HEDY Industry HEDY t amp Automation Control Secret Level Release Scope 5 3 Other issues During the drive operation maybe some other issues can happen but not caused by drive itself so the drive will not display trip or alarm code Customer can check the issues following
7. Max efficiency of the machine 97 Ambient temperature range 10 C 50 C derating if the temperature is above 40 C Cooling method Air cooling Protection degree IP20 Altitude Below 1000m above 1 for every additional 100m Standard CE 1 5 Recommended solar array configuration Table 1 4 recommended solar array configuration HD300 20T00075 6 7 50 16 1 gt HD300 20T00150 9 9 110 16 1 165 11 1 HD300 20T00220 14 1 120 11 2 150 9 2 330 8 1 HD300 20T00400 22 6 220 11 2 135 9 4 300 8 2 HD300 40T00075 4 2 30 29 1 ni HD300 40T00150 6 1 60 30 1 z gt hi HD300 40T00220 7 1 90 B0 1 145 18 1 l 175 15 1 HD300 40T00400 16 5 85 28 2 220 22 1 140 17 2 160 15 2 HD300 40T00550 23 9 195 17 2 220 15 2 HD300 40T00750 130 6 gt 215 21 2 175 17 3 200 15 3 300 15 2 HD300 40T01100 39 2 200 22 3 195 17 4 220 15 3 HD300 40T01500 149 205 22 4 175 17 6 200 18 5 240 15 5 300 15 4 2 Installation and cabling 2 1 Dimension 2 1 1 Parts of drive Terminal Cover EMC filterLink Figure 2 1 Parts of HD300 drive 2 1 2 Diagram of mounting
8. Type Trips Description F003 under voltage can auto reset the drive base on RTS F003 the actual DC bus voltage Can not reset gt F030 Fault from inner failure except external disturbance EEPROM read amp write F020 When the trip happens can load default and then reset the drive F001 F006 can reset after 10s when trip removed Odinary trip Other trips can reset after 1s when trip removed NOTE F003 can be auto reset the under voltage threshold level and hysteresis is different with different rated voltage level When F003 happens drive starts to save the parameters bd Only when the drive is active the trip F003will be recorded in the fault tracking log Menu PI lis for trip tracking Copyright by HEDY HEDY Industry HEDY t amp Automation Control 5 2 Alarms When drive is alarming the drive will keep running and the keypad will display relative alarm code Hxxx and Doc No SCR AR AR Doc Ver Secret Level AHA Temp Ver Release Scope the alarm code will keep flashing for 3 seconds then turn over to the normal display selected byP05 01 The normal display will flash for 3 seconds then back to flash alarm code will keep this cycle until the alarm is removed The parameter P12 13can be set to decide if to display the warning information or not Table 5 3 Alarm codes and treatments
9. Vint Vo Vuu Va x gt T T di FA ecelerate at P12 21 scelerate at P12 21 Accelerate at i Initiate acceleration rate 1 i F003 P gt T T a b The way shown above allow the drive put it to regenerateerate state quickly before DC voltage fall down again Copyright by HEDY Doc No SCF AR AR HEDY Industry Doc Ver HEDY t amp Automation Control EAR AAR Secret Level Temp Ver Release Scope Code Name Range Min unit Default Change P10 26 MPPT Enable 0 2 1 2 Run amp Stop 0 disable the MPPT 1 MPPT mode 1 2 MPPT mode 2 The Drive is designed for Solar Water Pumping System application which is based on HD700 with V207 user firmware The Parameter P10 26 is used to enable the solar water pumping system function With the default parameter setting and the drive shown below Size A 0 75kw 220V voltage rating drive Rated Voltage 220V Rated Frequency 50Hz e Max frequency set up 50Hz e Min Frequency set up 0Hz The customers need to set P13 06 P13 10 correctly based on the nameplate of the motor before staring to run the motor Based on the motor rated voltage the firware will come out the normal DC Link voltage automatically in the following way 220V drive 220 sqrt 2 310 VDC 380V drive 380 sqrt 2 537 VDC MPPT Mode There are two MPPT modes which is determined by P10 26 P10 26 0 MPPT mode disabled The drive setup reference is determined by
10. the drive will trip at F021 Table 3 3List of parameters with conflict setup Analogue ARCI PID output Logic output Threshold and selector 3 Digit input input source source output source P16 07 P16 14 P17 05 P17 10 P17 17 P08 03 P08 08 P09 02 P09 08 P15 15 P16 19 P1724 P17 31 For example The default function of digit input terminal are P09 02 3 DII function is Run forward P09 03 4 DI2 function is Run reverse If change the setup of DI2 like setP09 03 3 DI2 function is forward running also press PRG the value of P09 03is still 4 and the Display can not enter the next parameter P09 04 e Example of editing parameter The example is to change the value of P04 01 from 5 00Hz to 40 50Hz as the following figure 3 6 The number with underline is flashing PRG f PRG PRG 0 00 2888 Poo P04 gt P04 01 5 00 B 5 00 ak 5 50 4 times 1 time 1 time 1 time 5 times 0 00 fa pog fa we le 10 50 5 hi P04 02 40 50 lt 10 50 4 times 1 time 5 times ry Press O key until display 40 50 Figure 3 6Editing parameter flo Copyright by HEDY Doc No SCF AR AR HEDY Industry Doc Ver HEDY t amp Automation Control ARAMA Secret Level Temp Ver Release Scope Lock and unlock the keypad To avoid wrong keypad option HD300 has the function of keypad lock through the setup of P05
11. 05 v_ 0 4 DMN F WN HE O 12 Switch to terminal control DI6 P09 07 13 Reset of length counting 10 16 Preset select bit2 17 Preset select bit3 18 PLC reset indicator DI7 P09 08 19 No function 11 99 Advanced function Copyright by HEDY Doc No SCF HBAS HEDY Industry Doc Ver HEDY tT amp Automation Control VITE Secret Level Temp Ver Release Scope 3 Operation and display 3 1 Keypad There are a 5 digit LED display of 8 segment 3 unit lights and a RUN light on the HD300 drive keypad as shown below 9 Hz PROGMODE Keypad Control Figure 3 1 LED keypad 3 1 1 LED lights LED display can show the drive status parameters and value trip warning information etc Run light is on the upper right corner of the switch of rv when drive is active the light is on Table 3 1Unit light Unit Function Color On output frequency Hz Flash Reference frequency Green A On Output current Green On Output voltage RMS V Flash DC bus voltage Green Copyright by HEDY Doc No SCF HBAS HEDY Industry Doc Ver HEDY t amp Automation Control AR AAR Secret Level Temp Ver Release Scope 3 1 2 Key function Table 3 2Switch function Switches Function Description In different level display press the switch will return the last level long press on the switch will display the value of no
12. 06 if the value of P05 06 is 0 all the keys are activable 1 all the keys are locked 2 except RUN and STOP keys other keys are locked Keypad unlocked operation press ESC over 5 seconds and the value of P05 06 will become to be 0 the keypad is unlocked User code To protect the secrets of customer parameter setup HD300 designs the function of user code Once the user code is set if can not enter the correct PIN in the P00 01 the keypad can only display normal display and parameter P10 06 and its value is 0 Set the user code Default value of P00 01 is 0 and user code function is disabled If set P10 06a non 0 value 1 9999 and press PRG once and press ESC twice it will enable the user code function The example of setting the user code to 4 showed as below figure 3 7 0 00 POO P Bova P10 06 0 4 a P10 07 P10 gt 0 00 1 time 10 times 1 time 5 times 1 time 4 times 1 time 1 time 1 time Figure 3 7User code setting flow Verify the user code PIN When the user code is enabling only after entering the correct PIN into P10 06 and press PRG customer can view and edit all the parameters After verifying user code successfully if there s no any action on any switch on the keypad in two minutes the value ofP10 06 will be changed to 0 automatically the user code function is enable again and the keypad will show the normal display selected by P05 01
13. 1 3 Power degree Power size of HD300 refers to the standard 4 poles induction motor at rated voltage Overload 150 rated output current 1 minute Table 1 1 380V rating data Inverter model Max DC input Rated output current Applicable water pump KW current A A HD300 40T00075 4 2 2 5 0 75 HD300 40T00150 6 1 3 7 1 5 HD300 40T00220 7 1 5 2 2 HD300 40T00400 16 5 9 5 4 HD300 40T00550 23 9 14 5 5 HD300 40T00750 30 6 18 5 7 5 HD300 40T01100 39 2 25 11 HD300 40T01500 49 0 32 15 Noted when the output voltage is 380V the output current will be rated value when the output voltage is 400V 415 V or 440V the output current will be calculated according to power Table 1 2 220V rating data Inverter model Max DC input Rated output current Applicable water pump KW current A A HD300 20T00075 6 7 4 5 0 75 HD300 20T00150 9 9 7 1 5 HD300 20T00220 14 1 10 2 2 HD300 20T00400 22 6 16 4 HD300 40T01500 49 0 32 15 Noted when the output voltage is 220V the output current will be rated value 1 4 Electrical Specifications Table 1 3 Electrical Specifications Max input DC voltage 410v 800V Recommended MPPT voltage range 270 400VDC 350 750VDC Recommended input voltage 310V 513V IMPPT efficiency 99 9 Input channel 1 Rated output voltage 3 phase 220VAC 3 phase 380VAC Output frequency range 0 60Hz
14. GP type 0 1A P type rated current SCPE RR AS Doc Ver AHA Temp Ver Motor rated frequency P00 15 P13 08 1 00Hz 300 0Hz 0 01Hz 50 00Hz Stop Only Motor rated speed P00 16 P13 10 lrpm 60000rpm lrpm Orpm Stop Only 0 No action Auto tune 1 Static Auto tunel eee P13 02 2 Static Auto tune2 0 Stop Only 3 Reserved Motor stator resistance P00 18 P13 11 0 0009 60 0009 0 001Q 0 Stop Only Motor Power factor P00 19 P13 05 0 00 1 00 0 01 0 85 Stop Only 0 V F 1 Open loop vector poo 20 Motor voltage control mode control 1 1 0 Stop Only P13 01 2 Open loop vector control 2 P00 21 de fea 1kHz 15kHz 1kHz By model Run amp Stop P00 22 koy 0 0 30 0 0 1 By model Run amp Stop 0 User define V F V F mode 1 2 law P00 23 P06 01 2 17 law 1 0 Stop Only 3 1 2 law Load default 0 No action ie P10 08 1 Load default ARS Solar water pump special Parameters Code Name Range Min unit Default Change P01 03 Minimum frequency set ae Maz 0 01Hz 20 00Hz Stop Only frequency 0 off P03 03 Auto start after power off 1 Model 1 2 Stop Only 2 Mode2 0 Start directly 1 First brake then start P03 05 Start mode select Catch aspiining 1 2 Stop Only motor start 3 Backup 4 Backup P10 22 Stop mode at Power off 0 1 1 1 Stop Only P10 26 MPPT Enable 0 2 1 2 Run amp Stop P10 27 Unload detection enable
15. H008 alarm Code Name Range Min unit Default Change P10 31 Sleep alarm times 1 20 1 5 Run amp Stop When the DC link voltage go down to the sleep level P15 24 and after the delay for the sleeping P15 25 the drive will set the alarm H007 and coast stop immediately the drive will keep setting the alarm 5 times default value could be settable by P10 31 if the DC link is still lower than the threshold and after 7 times the drive will go to sleep for 20 minutes P15 26 settable even if the sun light is little improving Code Name Range Min unit Default Change 0 No action P10 32 Water level control mode 1 AIl 1 0 Stop Only 2 AD P10 33 Full water threshold 0 0 100 0 0 1 25 0 Run amp Stop P10 34 Full water detection delay 0 1000s 1 60s Run amp Stop Empty water detection 0 1000s 1 600s Run amp Stop P10 35 delay Setting P10 32 zero to disable the function Copyright by HEDY SCR AR AR Doc Ver AHA Temp Ver Doc No HEDY Industry HEDY t amp Automation Control Secret Level Release Scope If the water level feedback via AIl or AI2 is lower than this parameter and last the time determined by P10 34 then the drive will set the alarm H009 When the drive is alarming H009 if the water level feedback is bigger than the value that determined by P10 33 and last the time determined by P10 35 then the warning will disa
16. NOTE e If the parameter is set too big then the derivative action is too strong It may be cause oscillating and the PID output with a peak or sudden jump e If P15 11 is set to zero then the derivative action is disabled Code Name Range Min unit Default Change P15 23 Sleep mode enable 0 1 1 1 Stop Only 0 Sleep mode disabled enabled 1 Sleep mode enabled Code Name Range Min unit Default Change P15 24 Sleep mode judging channel P00 00 P18 08 0 01 P05 13 Stop Only The parameter is used to select the sleep channel The default parameter is DC voltage Code Name Range Min unit Default Change 0 00Hz P01 02 P15 24 P05 11 0 01Hz 0 00Hz P15 25 Threshold of sleeping Stop Only 0 0 100 0 ee e P15 24 others When the DC link voltage go down to the sleep level P15 24 and after the delay for the sleeping P15 25 the drive will set the alarm H007 and coast stop immediately the drive will keep setting the alarm 5 times default value could be settable by P10 31 if the DC link is still lower than the threshold and after 7 times the drive will go to sleep for 20 minutes P15 26 settable even if the sun light is little improving Code Name Range Min unit Default Change Copyright by HEDY HEDY Industry HEDY t Automation Control Doc No Secret Level Release Scope SC FAR AS Doc Ver
17. P13 08 Motor rated frequency 1 00Hz 300 0Hz 0 1Hz 50 00Hz Stop Only P00 16 P13 10 Motorlrated RPM Irpm 60000rpm lrpm Orpm Stop Only P00 17 P13 02 Autotune selector 0 3 1 0 Stop Only 0 No action 1 Static autotunel first run When P00 17 1 press PRG make sure the change and return the ready stage once there is a run order the drive will do the static auto tune after finished P00 17 0 and the drive will be at ready status 2 Static autotune2 every run When P0 17 2 every run order received the drive will do the autotune after the static autotune save the result into the EEPROM and P0 17 2 and the drive is running 3 Reserved NOTE If the auto tune is working without load motor the drive will trip at F016 Code Name Range Min unit Default Change P00 18 P13 11 Motor1 stator resistance 0 000 60 000Q 0 0010 0 Stop Only After auto tune finished this parameter will be updated If the resistance value is out of the range trip F016 will happen Code Name Range Min unit Default Change P00 19 P13 05 Motorlpower factor 0 00 1 00 0 01 0 85 Stop Only PF and motor rated current P00 14 are used to calculate the motor torque current and magnetizing current Code Name Range Min unit Default Change P00 20 P13 01 Motor voltage control mode 02 1 0 Stop Only 0 V F control 1 Open loop vector contro
18. Release Scope 5 Trouble shooting When a drive trip fault happens the keypad will display the corresponding trip coed and drive output is disabled HD300 trip list is in the table 6 1 The range is F001 to F043 If there is a trip happens please check according the guide in table 6 1 and record the fault phenomena carefully If you need service support please contact the local distributor or supply factory Table5 1 Faults and corrective actions Trip Code Trip Description Possible Reasons Corrective Actions Check the motor cable and electric Output shortage f connection Over current Acceleration or F001 Turn off the IGBTs deceleration rate is too Use appropriate ramp time can reset after 10s short when trip removed When the moor R By P03 05 set the start mode is spinning not static run the drive Internal fault Contact service Supply voltage is too Make sure the power supply is in the spec Over voltage high arrange Turn off the IGBTs Load change suddenly Avoid to change load suddenly F002 can reset after 1s when Deceleration rate is too Increase the deceleration rate and add a trip removed short suitable brake resistor Internal fault Contact service Under voltage Supply voltage is low Check the power supply F003 Turn off the IGBTs During drive power off Normal and not log in the trip tracking can auto reset after trip Internal fault Con
19. amp Stop 0 Fixed mode Keypad cycle display order on standby or running state the order of keypad cycle display will not be changed 1 Auto switch mode in running state Keypad cycle display order the order as shown in the figure below when the drive is on standby when the drive is running it will automatically switch to the circular order of fixed mode 2 Reserved Copyright by HEDY SCR AR AR Doc Ver AHA Temp Ver Doc No HEDY Industry HEDY t amp Automation Control Secret Level Release Scope Code Name Range Min unit Default Change P00 02 P05 03 Parameter display selection 0 2 1 1 Run amp Stop 0 Only menu POO 1 All menus 2 Only parameters which have different value with the defaults set Code Name Range Min unit Default Change P00 03 P10 07 Control Mode 0 2 0 1 0 Stop Only 0 Keypad 1 Terminal 2 Serial comms Code Name Range Min unit Default Change P00 04 P01 01 Reference source selector 0 8 1 0 Run amp Stop 0 Keypad Through adjusting A or V switches to change the frequency reference and the Power up value is decided by parameter P00 12 P01 11 1 E Pot Through the two terminals which are defined as UP DOWN function to change the reference For example Define the DI4 and DIS as UP and DOWN function and the setup is as below P09 05 8 DI4 function is UP P09
20. e Disable 1 1 Run amp Stop 1 Enable OA pos 0 P10 28 Unload detection level 0 078 100 0 0 rated 0 1 45 0 Run amp Stop current P10 29 Unload detection time 0 0 s 3000 0s 0 1S 10 0S Run amp Stop P10 30 Unload detection mode pees 1 1 Run amp Stop 1 Coast stop P10 31 Sleep alarm times 1 20 1 5 Run amp Stop 0 No action P10 32 Water level control mode 1 All 1 0 Stop Only 2 AD P10 33 Full water threshold 0 070 100 077 0 1 25 0 Run amp Stop P10 34 Full water detection delay 0 1000s 1 60s Run amp Stop P10 35 Empty pre det ction 0 1000s 1 600s Run amp Stop P10 36 Probe damage level 0 0 100 0 0 1 0 Run amp Stop piga7 Soe power De vol sample 0 No action 1 0 Stop Only channel Copyright by HEDY HEDY Industry HEDY t amp Automation Control Doc No Secret Level Release Scope SCPE RR AS Doc Ver AHA Temp Ver 1 All 2 AD P10 38 Switch to mains level 0 0 P10 38 0 1 5 0 Run amp Stop P10 39 Switch to Solar power level P10 38 100 0 0 1 10 0 Run amp Stop P10 40 Switch to Mains indication 0 1 1 Actual Acutal P10 41 MPPT Voltage Reference 0 1000VDC 1VDC 530V Stop Only P10 42 PID proportional gain 0 000 10 000 0 001 0 002 Run amp Stop P10 43 PID integral gain 0 000 10 000 0 001 0 020 Run amp Stop P10 44 PID error level 1000 1000 1 Actual Actual P10 45 PID output level 1000 1
21. the drive to maintain the DC voltage at the MPPT set up point P10 41 default value is 530V for 220V drive should decrease this value 305V for example For example For 380V drive P10 41 530V Then if the sun light is high the DC voltage is bigger than the set up point 530V in this example the output frequency will increase to the max set up speed P01 02 If the sun light is low then the output frequency will be determined by the DC vol That is if the DC voltage is bigger than the setup point the output frequency will increase to the maximum value if the DC voltage is lower than set up point then the output frequency will decrease to the minimum value However if the DC link voltage is very low then the DC link voltage may could not maintain the drive run at the minimum set up frequency then the drive will fall into sleep The PID controller is used for MPPT mode 2 The reference of the PID controller is the P10 41 while the feedback of the PID controller is P5 13 DC link voltage and the PID output is the output frequency which is limited by the max set up speed P01 02 and the minimum set up speed P01 03 Copyright by HEDY Doc No SCF AR AR HEDY Industry Doc Ver HEDY tCS Automation Control AAA Secret Level Temp Ver Release Scope Parameter P10 42 to P10 45 is used for MPPT mode 2 Code Name Range Min unit Default Change 0 1 1 0 Stop Only P10 46 Switch to ma
22. the suggestion in below table 6 4 Table 5 4 Other issues Issues Reasons Check And Treatments Motor does not start Power issue Check input voltage output voltage and unbalance level If the motor connection is correct If the bus bar link between DC and DCI is fitted correctly Control part Run order input active If both FWD and REV active same time If the reference is 0 If the reference source is analogue is there correct analogue input signal If set PO9 2 correctly correct common point Parameter setup issue If the control channel is set correctly P00 03 If the reference source is selected correctly P00 04 If the enable P03 19 is 1 And under default setup check the DIG is connected to the common Load issue If the load is too big If the mechanical part is stuck Motor torque is not enough Check if the setup about menu P06 and P07 correctly Motor makes abnormal noise Drive output voltage unbalance Check the motor connection Mechanical issue Check the motor and related mechanical parts Wrong setup Check the parameter setup Motor running Motor cabling issue Check the output U V W if matches U V W of motor peas Control signal issue Check if the correct direction order is enabled abnormal Motor ramp Li lato Try suitable values for P00 09 and P00 10 motion is not sta
23. 0 kQ ipul terminals High low logic threshold 10V 1V Sample time 1ms Same as DII DIS Length counting by input pulse Normal digital input Sample time Sms DI6 Length counting Number counting Number counting by input pulse Sample time 5ms Digitalinp Note pulse frequency range is OHz 60Hz ut Same as DI1 DIS but Input resistance is SkQ High frequency pulse input Normal digital input Frequency range 1kHz 50kHz High frequency pulse Only when P09 21 1 input can be thermister DI7 input de A M hermis Trip resistance 3kQ otor taermister Reset resistance 1 8kQ Input Sample time Sms Output 24V 0V Max output current SOMA Updating rate 20ms Programmable digital DOI output terminal Digital same with DOI output i o DO2 Programmable digital High frequency pulse output 0 1kHz to output terminal 50kHz PWM output 10kHz OV 10V Input resistance 100kQ 0 4 mA 20mA Load resistance 1880 Min Potentiometer resistance 0 5kQ Resolution 0 1 Accuracy 2 Sampling period Sms Programmable AL analogue input1 Analogue input and 0V 10V output Input resistance 30kQ AQ Programmable Min Potentiometer resistance 0 5kQ analogue input Resolution 0 1 Accuracy 2 Sampling period 5ms OV 10V Max output current SmA Resolution 0 4 Accuracy 5 Updating rate 5ms Rail Accuracy 2 supply 10V Analogue reference Max output current 20mA and Rel
24. 000 1 Actual Actual 0 1 P10 46 Switch to mains mode 0 Manually 1 0 Stop Only 1 automatically 200Vdrive ee 0 1000VDC i P10 47 MPPT Voltage Reference 2 400Vdrive IVDC ia Stop Only 0 1000VDC i 200Vdri 200Vdrive i 0 1000VDC A P10 48 MPPT Voltage Reference 1 400Vdrive IVDC baie Stop Only 0 1000VDC i P12 20 Power off mode level 0 01 0 51 Stop Only P12 21 deceleration of Power off 0 0s 3600 0S 01s 0 55 Run amp Stop mode P15 09 PID proportional gain 0 000 4 000 0 001 0 200 Run amp Stop P15 10 PID integral gain 0 000 4 000 0 001 0 020 Run amp Stop P15 11 PID derivative gain 0 000 4 000 0 001 0 000 Run amp Stop P15 23 Sleep mode enable 0 1 1 1 Stop Only P15 24 Sleep mode judging channel P00 00 P18 08 0 01 P05 13 Stop Only 0 00Hz P01 02 P15 24 P15 25 Threshold of sleeping TROSI Pa pe Stop Only 0 0 100 0 P15 24 seeks toe others P15 26 Delay for sleeping 0 0s 3000 0s 0 1s 0 2s Stop Only P15 27 Wakeup mode selector 0 1 1 1 Stop Only P15 28 Wakeup back feed channel P00 00 P18 08 0 01 P05 13 Stop Only 220V 74 0 P15 29 Threshold of wake up 0 0 100 0 0 1 380V 64 0 Stop Only P15 30 Delay for wakeup 0 0s 3000 0s 0 1s 60 0s Stop Only P15 31 Backup P15 32 Backup P15 33 Backup P15 34 Sleeping state indicator 0 1 1 Actual Actual Copyright by HEDY Doc No LIRA HEDY Industry DS Ver HEDY t amp Automation Control AAA Secret Level Temp Ver Release Scope HEDY Drive Repa
25. 06 9 DIS function is DOWN 2 Preset Controlled by terminals the reference is the value of P04 01 preset1 P04 16 preset16 Use the default setup as an example P09 05 0 P09 06 1 DIA is preset select bit0 DISis preset select bit 1 There are tow operation modes When the reference source is preset terminal status as shown below Table 4 1Preset and preset terminal status corresponding table 1 DIS Status bit 1 DI4 Status bit 0 Speed OFF OFF Preset P04 01 OFF ON Preset2 P04 02 ON OFF Preset3 P04 03 ON ON Preset4 P04 04 bd When the reference source is not preset terminal status as shown below Copyright by H EDY Doc No SCF AR AR HEDY Industry Doc Ver HEDY t amp Automation Control HAR AAR Secret Level Temp Ver Release Scope Table 4 2 Preset and preset terminal status corresponding table 2 DIS Status bit 1 DI4 Status bit 0 Speed OFF OFF Keep the frequency setting OFF ON Preset2 P04 02 ON OFF Preset3 P04 03 ON ON Preset4 P04 04 About 16 presets P04 01 P04 16 control please refer to MenuP04 3 AII There are two analogue input terminals AI1 AI In this User manual only AIl is introduced According to parameter P08 03 AIlhas three functions P08 03 0 AI is speed reference P08 03 1 AII is the speed limit under Torque control mode P08 03 2 AIlis the Torque error About AIlsignal m
26. 2 Comms 0 Keypad 1 E pot 2 Preset Reference source selector IAN P00 04 4 AD 1 0 Run amp Stop P01 01 5 Serial comms 6 DI7 pulse 7 Optional card 8 User programmed 0 OmA 20mA 1 20mA 0mA 2 4mA 20mA current loosing with trip 3 20mA 4mA current P00 05 ALE Modes l otor loosing with trip 1 6 Stop Only P00 01 1 0 Run amp Stop Parameter display control P00 02 P05 03 P08 02 4 4mA 20mA current loosing without trip 5 20mA 4mA current loosing without trip 6 0OV 10V Preset 1 Min frequency P00 06 P04 01 300 0Hz 0 01Hz 5 00Hz Run amp Stop P00 07 Max frequency 0 00Hz 300 0Hz 0 01Hz 50 00Hz Stop Only P01 02 Min frequency 0 00Hz Max P00 08 P01 03 Lie iene 0 01Hz 0 00Hz Stop Only Accel ratel P00 09 P02 04 0 0 3600 0 0 1 10 0 Run amp Stop Decel rate1 P00 10 P02 05 0 0 3600 0 0 1 20 0 Run amp Stop 0 Ramp Stop mode 1 Coast PILE P03 10 2 Ramp DC injection i 0 Stop Only 3 Ramp coast 0 0 00Hz Power up Keypad reference 1 The running frequency P00 12 P01 11 when last powered off l 0 Run amp Stop 2 Preset1 OV 240V 200V 220V P00 13 a 0V 480V IV 400V 380V Stop Only 06 0V 690V 690V 660V G or P type P00 14 Motor r ted Guten 0 1A rated current X 0 1A By model Stop Only P13 07 12 Copyright by HEDY HEDY Industry HEDY t amp Automation Control Doc No Secret Level Release Scope
27. 8 If the DC link voltage is below the sleep mode threshold the output frequency will be 0 and the drive should go to sleep mode C Ifthe DC link voltage is above the sleep mode wake up threshold the output frequency will ramp to the point will be based on the actual DC Link vol DC Braking will be used at start up which is used to design whether the drive will go out of sleep mode or not The Algorithm shown above is designed to implement Maximum Power Point Tracking P10 26 2 MPPT mode 2 This mode is allow the drive to maintain the DC voltage at the MPPT set up point P10 41 default value is 530V for 220V drive should decrease this value 305V for example For example For 380V drive P10 41 530V Then if the sun light is high the DC voltage is bigger than the set up point 530V in this example the output frequency will increase to the max set up speed P01 02 If the sun light is low then the output frequency will be determined by the DC vol That is if the DC voltage is bigger than the setup point the output frequency will increase to the maximum value if the DC voltage is lower than set up point then the output frequency will decrease to the minimum value However if the DC link voltage is very low then the DC link voltage could not maintain the drive run at the minimum set up frequency then the drive will fall into sleep The PID controller is used for MPPT mode 2 The reference of the PID controller is the P10 41 while
28. Contact service IGBT junction over ie Hequeniey 1 Reduce the switch frequency F009 ea off the IGBTs can Frequently accelerating Replaced by a larger drive increase the reseb atter 1s shen tri and decelerating under ramp time enable the auto adjust function removed P heavy load condition on switch frequency Internal fault Contact service V F is not right Setup V F and boost correctly Motor overload Supply voltage is lower Check the power supply and cabling Stop the drive Motor axis is stocked according to the stop orthe load changing is Check the load a mode turn off the too big IGBTs can reset after The factor for motor 1s when trip removed overload 9 F protecting P12 12 is Correct the factor P12 12 lower Motor overheat Load is too big Check the load and current Stop the drive Motor heat dissipation Checa motor ui according to the stop channel is stocked mode turn off the Motor fan is not working Change the motor fan IGBTs can reset after Motor thermistor Check the thermistor resistance and replace 1s when trip removed abnormal it Allover current Stop the drive according to the stop AIl input current is over F012 mode turn off the 26mA CheckATI input IGBTs can reset after 1s when trip removed AII input loosing Stop the drive according to the stop AIl input current is F013 mode turn off the smaller than 3mA Check AII input IGBTs can reset after 1s when trip removed User 24V overload Stop the drive F014 according to the
29. Foreword Thanks for your choosing HD300 solar pump inverter from HEDY company HD300 special pump inverter is developed for the supply of PV water pumps based on HD700 which has the maximum power tracking ability dormant at weak light wake up at strong light high water level dormant underload pre warning and other control protection functions can ensure normal operation of water pumps according to the customers requirements to switch to grid power supply When commissioning this product please refer to this manual For more information please refer HD700 user manual Copyright 2011 by Guangzhou HEDY Intelligent Equipment Co Ltd All rights reserved Please read the information carefully and keep the manual please make sure that the end customer has the manual Warnings Cautions and Notes J N warning A Warning contains information which is essential for avoiding a safety hazard Lita A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment A Note contains information which helps to ensure correct operation of the product ZN WARNING The HD300 Solar pump inverter should ONLY be installed by a qualified electrician Install the inverter far away from the inflaming materials like metal sheet in case of fire Do not install the inverter in environment with explosive gas Even when the motor is stopped dangerous voltage is present at the Pow
30. P01 01 P10 26 1 MPPT mode 1 The customer may need to set the sleep mode parameters if needed for example P15 23 1 to enable the sleep mode P15 24 5 13 the judging channel is the DC link voltage P15 25 50 0 Threshold of sleep is 410V 50 0 208V corresponds with the frequency is 208V 50Hz 310V 33 54HZ That is the drive will go to sleep mode if the DC link voltage is below than 208V when the output frequency should be 33 54Hz If with 380V rating drive then threshold of sleep is 830V 50 0 415V that is the drive will go to sleep if the DC link voltage is below than 415V when the output frequency should be 415 Copyright by HEDY Doc No SCF AR AR HEDY Industry Doc Ver HEDY t amp Automation Control EAR AAR Secret Level Temp Ver Release Scope 50Hz 380v sqrt 3 38 64 P15 28 5 13 Wakeup back feed channel P15 29 74 0 Threshold of wakeup For 220V Rating drive the DC Link should be 415 0 74 307V For 380V Rating drive the DC Link should be 830 0 64 531V Then with the parameter set up shown above how the drive is working A Ifthe DC link voltage is above the normal DC Link voltage the output frequency will be max frequency set up B Ifthe DC link voltage is below the normal DC Link voltage the output frequency will be decrease automatically based on the actual DC link voltage for instance with 300V DC Link voltage output frequency will be 300 50 310 48 3
31. Stop Output current of 24V Check if there is shortage on the output of mode turn off the and DOlis over 100mA DO and 24V IGBTs can reset after 1s when trip removed eee mimes Power up again eo cloning Keypad EEPROM is F015 can Li tafter 1s when empty and download the Upload the parameter setupto the keypad tri pena d parameter setup to the then do the download P drive Inner fault Contact service The drive size can t Autoa match the motor power Change the drive uto tune wrong sive mp di ae Set the wrong motor data Resetup the motor data bymotor nameplate i Boror Me anio ine Wait until finished finished stop the drive F017 Output terminal short ees terminal shor Check wiring and motor insulation CI when power up Current detection fault Contact service External fault Stop the drive according to the Stop mode turn An external fault input from F018 off the IGBTs can reset lone of theDI terminals Check the external equipments after 1s when trip removed communication fault linkage fault between the check the cablin F019 turn off the IGBTs can drive and remote keypad 8 reset after 1s when or other external options Copyright by HEDY HEDY Industry HEDY t amp Automation Control Doc No Secret Level Release Scope Trip Code Trip Description Possible Reasons Corrective Actions fa
32. ay fail Programmable AO1 analogue output Copyright by HEDY Doc No SCHAAR HEDY Industry Doc Ver HEDY t amp Automation Control AR AAR Secret Level Temp Ver Release Scope Terminal Type ames Function Technical Specifications Name Accuracy 15 a User supply 2 Maximum output current 100mA OV Common 3 Common reference point for control signal Type normal open Programmable relay1 E A RLI RL2 Updating rate Sms output contactors Contactor rating Rail 250VAC 2A cosg 1 supply 250VAC 1A cosgp 0 4 and Rela roger g 30VDC 1A y RL3 RLA Programmable relay2 output contactors Default Relay1 closed when powered and healthy Relay2 closed when drive is active Digital input terminal basic function There are 7 programmable digital input terminals P09 01 0 default only basic function for digital input P09 01 1 advanced functions are available for digital input This manual only introduces the basic function of digital input The basic function list is as the following table Table 2 7 HD700 digital input basic function list Terminal Parameter Range Default Preset select bit0 DII P09 02 Preset select bit1 Run DIL P09 03 Run forward 4 Run reverse 3 wire enable FWD REV Jog forward E Pot UP 0 E Pot DOWN 10 Enable DIS P09 06 lina 1 DB P09 04 DI4 P09
33. ble Too big load Adjust the load condition After ramp Load issue Check if the mechanical load keeps changing operating No auto tune Do the motor auto tune speed is not stable Motor data setup issue Check if set the motor data according to the motor nameplate Cannot write the parameter Change is limited Only can change at stop The parameter property is actual Keypad is locked Press ESC switch for 5s to disable the keypad lock Parameter is not displayed Set the value of P00 02 to be 1 to display all the parameters Enable the user code Disable the user code Conflicts on parameter setup Load default and set the parameters correctly No display on the keypad Link issue Check the link between the keypad and drive if the keypad is fixed well DC bus bus bar link issue Check the link between DC and DC1fitted well Copyright by HEDY Doc No LIRA HEDY Industry Doc Ver HEDY t amp Automation Control AAA Secret Level Temp Ver Release Scope Appendix parameter list Menu P00 Code Name Range Min unit Default Change 0 Fixed mode Keypad cycle display mode 1 Auto switch mode in P05 02 running state 2 Reserved 0 Only POO parameters 1 All menu parameters 2 Only parameters 1 1 Run amp Stop which are different with the default setup 0 Keypad P00 03 Control mode 1 Control terminal 1 0 Stop Only P10 07 p
34. can not be identified clearly 4 Technical support hotline 4007 000 885 Copyright by HEDY
35. de 0 OmA 20mA 1 20mA 0mA 2 4mA 20mA current loosing with trip 3 20mA 4mA current loosing with trip 4 4 mA 20mA current loosing without trip 5 20mA 4mA current loosing without trip 6 0V 10V When the AI mode selection is O 5 if the input current is over26mA the drive will trip at F012 the drive will stop as the mode decided by P03 10 then turn off the IGBTs When this parameter is set to 2 or 3 if the input current is less than3mA then the drive will trip at F013 the drive will stop as the mode decided by P03 10 then turn off the IGBTs NOTE If the selection is 2 5 once the current is less than 3mA P08 16 current loosing indicator is 1 Code Name Range Min unit Default Change P00 06 P04 01 Presetl Max reference 0 01Hz 5 00Hz Run amp Stop Code Name Range Min unit Default Change P00 07 P01 02 Max reference 0 00Hz 300 0Hz 0 00 Hz 50 00 Hz Stop Only P00 08 P01 03 Min reterence Bere max 0 00Hz 0 00 Hz Stop Only reference If P03 01 0 reverse is enabled then the P00 08 is fixed at 0 00Hz Copyright by HEDY Doc No SCF AR AR HEDY Industry Doc Ver HEDY t amp Automation Control HAR AAR Secret Level Temp Ver Release Scope Code Name Range Min unit Default Change P00 09 P02 04 Acceleration ratel 0 0s 3600 0 0 1 10 0 Run amp Stop P00 10 P02 05 Deceleration rate 1 0 0
36. elative fault code Alarm When drive is under alarm status keypad will display relative alarm code Hxxx The alarm code will keep flashing for 3 seconds and then turn over to the normal display selected byP05 01 The normal display will flash for 3 seconds then back to flash alarm code will keep this cycle until the alarm is removed or trip The parameterP12 13can be set to decide if display the alarm information or not 3 2 2 Control modes Through P00 03 P10 07 there are 3 control modes 0 Keypad 1 Terminal 2 Serial comms Copyright by HEDY Doc No HEDY Industry SCR AR AR Doc Ver HEDY t amp Automation Control Secret Level AHAB Temp Ver Release Scope 4 Parameter 4 1 Property of parameter The following parameter description includes Parameter ID code of parameter Parameter name simple explanation of the parameter Parameter range the range of the parameters content in I is the default value Change mode to define if the parameter can be modified and under what condition can change the parameter Run amp Stop Write amp Read can be done at running and stop Stop Only Write amp Read can be done only at stop Actual Read only 4 2 Parameters list For more parameter description please refer HD700 user manual V1 4 Menu P00 Code Name Range Min unit Default Change P00 01 P05 02 Keypad cycle display mode 0 2 1 0 Run
37. er Circuit terminals L1 L2 L3 and U V W and depending on the frame size DC and DC or BR Dangerous voltage is present when input power supply is connected to the inverter After disconnecting the supply wait at least 10 minutes to let the intermediate circuit capacitors discharge before removing the cover e PE terminals must be earthed very well N CAUTION e The HD300 is not a field repairable unit Never attempt to repair a malfunctioning unit contact the factory or your local Authorized Service Center for replacement e The HD300 will start up automatically after an input voltage interruption if the external run command is on e Prior to measurements on the motor or the motor cable disconnect the motor cable from the solar inverter Before connecting the solar pump inverter to mains make sure that the HD300 s front and cable covers are closed 1 Technical specification 1 1 Model reference i ae Non Standard G type sia E small size G type Supply voltage P small size P type 2 220V p ower size ABON 00075 0 75kW 01500 15KW Brake unit 0 Internal fitted Input phase T 3PH 1 Non Figurel 1 HD300 model description 1 2 Rating Label HEDY Industrial Automation Control Model HD300 40T00220 Power 2 2kW 3 8kVA Input 3PH 380VAC 480VAC 48Hz 62Hz 8 3A Output 3PH OV Input OHz 300Hz 5 8A Gi MMM sein ci E348255 SONO XXXXXXXXXX Figurel 2 HD300 Rating label
38. er which is selected by the P05 01 default is output frequency value of POS 11 HD300 has a quick display group switchover value is output frequency reference frequency output current output voltage DC bus voltage Operation procedure is as figure 3 2 Output frequency Reference frequency Output current Output voltage DC bus voltage 0 00 g 0 00 p 00 g 0 21 Figure3 2 Display switchover flow gt If P05 02 is set to 1 On standby mode normal display is reference frequency Operation procedure is as figure 3 3 Reference frequency Output frequency Output current Output voltage DC bus voltage 0 00 gs 0 00 wal 0 Figure 3 3Display switchover flow In running mode normal display is output frequency Operation procedure is as figure 3 4 Output frequency Reference frequency Output current Output voltage DC bus voltage 0 00 g 0 00 g 00 gB 0 gB 537 i Figure 3 4Display switchover flow NOTE gt Normal display can be the value of any parameter selected by P05 01 For example if set PO5 01 5 08 then the normal LED display will be motor speed During the switchover process press the switch of ESC the LED display will return to the normal display content The view of the parameter and the edit of parameter value For HD300 family there are three levels about para
39. ins mode 0 Manually 1 automatically P10 46 is a master switch In manual mode assign a terminal to P10 40 can make switching instruction In automatic mode with P10 37 and P10 38 and P10 39 do switch to mains instruction Code Name Range ant Default Change 0 1 00 for 400Vdrive P12 20 Power off mode level 423V 200Vdrive 0 01 0 51 Stop Only Zi2v P1221 oo of Power off 0 0s 3600 0S 0 15 0 55 Run amp Stop When the dc voltage is fall down below P12 20 the drive will ramp down to zero at the rate of P12 21 enable this mode could put the drive to the regenerate state and the Dc link could be improved Code Name Range Min unit Default Change P15 09 PID proportional gain 0 000 4 000 0 001 0 200 Run amp Stop This is the proportional gain applied to the PID error Proportional gain depends on the present error Proportional adjustment immediately responds to error Once error generates the PID controller is enabled It makes the error of controlled variable reduced and the proportional gain increase for reducing the error Copyright by HEDY Doc No SCF AR AR HEDY Industry Doc Ver HEDY t amp Automation Control HAR AAR Secret Level Temp Ver Release Scope A high proportional gain results in a large change in the output for a given change in the error If the proportional gai
40. ir Card User corporation User information ae Post code Contractor Tel no Fax no Drive Family Product information Power size kW S N Contract no Purchase date Service engineer Tel no Repair record Fixed date Fault information Complaints and demanding on our products User signature year month date Return visit record Service signature year month date Copyright by HEDY Doc No SCF AR AR HEDY Industry Doc Ver HEDY t amp Automation Control ARAMA Secret Level Temp Ver Release Scope Service Agreement 1 HD300 Guarantee Free service period is 12 months from the HEDY factory delivery date and the factory delivery date is defined at the serial number on the drive rating label 2 Failure or trouble caused by our product quality issues service is free in 12 months 3 Exceeding Guarantee time or failure not caused by drive quality issues the service is out of the free range like below situations From inappropriate negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the drive with the motor Not permitted by the factory supplier modified the drive devices Out of the HD300 product specification application Failure consequences by fire flooding earthquake etc un foresee natural disasters Without drive s serial number or the S N
41. ll 2 Open loop vector control 2 Note To use open loop vector control mode 1 or 2 you need to set up motor parameters correctly nominal voltage current pole pairs rated speed and finish auto tune Copyright by HEDY Doc No SCF AR AR HEDY Industry Doc Ver HEDY t amp Automation Control AR AAR Secret Level Temp Ver Release Scope Code Name Range Min unit Default Change P00 21 P10 10 Switch frequency 1kHz 15kHz 1KHz By model Run amp Stop Switch frequency can affect the motor noise and drive power loss higher switch frequency lower motor noise but bigger IGBT power loss Code Name Range Min unit Default Change P00 22 P06 08 Voltage boost level 0 0 30 0 0 1 by mode Run amp Stop Output voltage A Ve f fb Output frequency Figure 4 1 Voltage boost Ve motor rated voltage V Boost voltage Ve X P00 22 fz boost close frequency P06 09 fs rated frequency Code Name Range Min unit Default Change P00 23 P06 01 V F mode setup 0 3 1 0 Stop Only Different V F characteristic is defined by P00 23 to meet the demanding from different load There are three kinds of fixed curve and one user programmed line When P00 23 P06 01 is 0 user can define the different fold lines by the setting of P06 02 P06 07 add V1 Fl V2 F2 V3 F3 three points to define the V F line
42. meter view and edit Levell menu group Level2 parameter Level3 parameter content Operation flow is described in figure3 5 Copyright by HEDY Doc No SCF HBAS HEDY Industry Doc Ver HEDY t amp Automation Control ARAMA Secret Level Temp Ver Release Scope Change menu group Change parameter Change parameter value 06 g D g oo 0 00 P00 P00 01 0 P00 02 etaite display ka T Left shift parameters Figure 3 5parameter view and edit flow NOTE In level3 user can turn the display to level2 by pressing switch PRG or switch ESC the difference among them is Press PRG will save the change of the value and return level2 next parameter press PRG again will display the value of next parameter Press ESC will not save the change and return the level2 current parameter ESC again will return the levell display Only after press PRG the change can be active gt If there s no bite of parameter value is flashing means the value of the parameter cannot be changed the reasons maybe gt It is an actual parameter cannot be changed gt Driveis running and the parameter cannot be changed at running gt If more than one parameters are being set to same value function will happen following phenomena gt Keypad set up the change will not be activable after pressing PRG and the display can not enter the next parameter gt PC Tools set up
43. n is too high the system can become unstable In contrast a small gain results in a small output response to a large input error and a less responsive or less sensitive controller NOTE If 15 09 is set to zero then the proportional action is disabled Code Name Range Min unit Default Change P15 10 PID integral gain 0 000 4 000 0 001 0 020 Run amp Stop This is the gain applied to the PID error before being integrated As long as the error is not zero the integrator attempts to minimize the error by adjusting the process control inputs The control action will not change until the error is zero The system is stable and the error is disappeared The integral action is controlled by the integral gain If integral gain is high the integral action is better and dynamic response is fast If not the integral action is weak and the dynamic response is slow If P15 10 is set to zero then the integral action is disabled Code Name Range Min unit Default Change P15 11 PID derivative gain 0 000 4 000 0 001 0 000 Run amp Stop This is the gain applied to the PID error before being differentiated PID derivative gain is a prediction of future errors and based on current rate of change If the PID derivative gain is set correctly the overshoot and adjusting time will be reduced Derivative action cannot be used independently It is used with proportional action or integral action together
44. ode there are current mode and voltage mode details please refer to the explanation of parameter P00 05 P08 02 4 AD AI2 function is decided by the parameter P08 08 it is same with AIl and the default function is frequency reference AI2 has only voltage mode Al2detail setup please refer to Menu P08 5 Serial comms Under this mode user can change the value of P04 01 Presetl for the reference Details please refer to the appendix1 6 DI7 Pulse input When P09 24 2 DI7 function is reference channel by input pulse For example The maximum frequency of input pulse P09 27 is 20 0kHz actual input pulse is 10 0kHz The percentage of DI7 pulse input P09 38 is 50 0 Then the reference is Reference DI7 input percentage P09 38 X maximum reference P00 07 50 0 X 50 00Hz 25 00Hz 7 Optional card By option modules 8 User program By destination and source control user can define the reference channel freely For example through Menu P17 user can define the reference source About actual application guide please refer to the HD700 Advanced User Manual Copyright by HEDY HEDY Industry HEDY t amp Automation Control Doc No Secret Level Release Scope SCR AR AR Doc Ver AHA Temp Ver Code Name Range Min unit Default Change P00 05 P08 02 ATI mode selector 0 6 1 6 Stop Only AII signal can be voltage or current mo
45. off and up not reset Internal fault Contact service MCU can not receive the data from DSP Software abnormal Contact service F035 Turn off IGBTs can not reset MCU or DSP failed Contact service MCU TEGOIVOS WINE External disturbance Proper cable layout F036 data from DSP Turn off IGBTs can not reset Internal fault Contact service Over current during F037 power up Earth fault or current Check the output cabling and motor Turn off IGBTs can sense circuit failure Contact service not reset Wrong drive model F038 Turn off IGBTs can Internal fault Contact service not reset Inner thermister failed F039 Turn off IGBTs can IGBT damaged Contact service not reset Software abnormal Software running wron Contact service F040 Turn off IGBTs can 8 z not reset MCU or DSP failed Contact service Watchdog failure Software wrong Contact service Poal Turn off IGBTs can MCU or DSP failed Contact service not reset Copyright by HEDY SCR AR AR Doc Ver AHA Temp Ver Doc No LIRA HEDY Industry Doc Ver HEDY t amp Automation Control AMA Secret Level Temp Ver Release Scope Trip Code Trip Description Possible Reasons Corrective Actions F042 Reserved EEPROM internal MCU or DSP failed Contact service roz ut _ Turn off IGBTs can EEPROM failed Contact service not reset All above trips can be categorized into 4 types details in table6 2 Table 5 2 Fault category
46. ool Air flow should be drawn in and expelled as illustrated in the left picture Figure 2 6 Multi drives vertical installation 2 2 2 Fit and remove the terminal cover Remove Unscrew loose the clip then take off the cover Fit by a suitable angle put the clips into the slots on the middle cover push the cover on tighten Figure 2 7 Terminal cover fitting and removing the screwM4x10 Torque 1N m Doc No SCHAAR HEDY Industry Doc Ver HEDY t amp Automation Control ARAMA Secret Level Temp Ver Release Scope 2 2 3 How to fit and remove the keypad Figure 2 8 Diagram of the keypad fitting Remove push the spring clip and then pull up the keypad Fit fit the left two clips correct angle into the slots on the control pod and then push down the keypad HD300 keypad is removable and can be linked to the drive with a standard net cable shown as below port converter Figure 2 9 Keypad cable link NOTE The maximum length of cable is 10m 2 3 Electrical installation 2 3 1 Power terminals Models of size A B C HD300 20D00040 HD300 40T00750 Figure 2 11SizeC power terminals layout Copyright by HEDY Doc No SCF HBAS HEDY Industry Doc Ver HEDY t amp Automation Control ARAMA Secret Level Temp Ver Release Scope Table 2 2Power terminal functions of sizeA B C Terminals Functions AC power supply F
47. or single phase supply we L1 L2 L3 N suggest to use L1 L3 N DC DC1 For DC choke linked by terminal BR Brake resistor another end is DC1 DC Negative DC bus U VW Output terminals Motor terminals PE Protective earth terminal NOTE e Size C has DC choke inside DC1 is not used For size C the brake resistor is connected to BR and DC Models of size D HD300 40T01100 HD300 40T02200 Foce ve is Tee Tee o N N Figure 2 12SizeD E power terminals layout Table 2 3Power terminal functions of sizeD E Terminals Functions L1 L2 L3 AC power supply DC DC Positive and negative DC bus BR Brake resistor another end is DC U V W Output terminals Motor terminals PE Protective earth terminal 2 3 2 Power connections Three phase AC pumps Solar panel array DC input AC output Figure 2 13Typical power connection Copyright by HEDY Doc No SCHAAR HEDY Industry Doc Ver HEDY t amp Automation Control AR AAR Secret Level Temp Ver Release Scope NOTE e The selection of fuse and switch refers to table 2 14 Do not suggest using the power contactor to control the RUN STOP of the drive In default carrier frequency the maximum motor cable length is 100 meters When the motor cable is longer than 100m recommend to use ou
48. ppear Code Name Range Min unit Default P10 36 Probe damage level 0 0 100 0 0 1 0 Setting 0 0 to disable this function Change Run amp Stop When setting not zero then if the water level signal feedback is bigger than the level the drive will be tripped at F025 Code Name Range Min unit Default Change Sol De vol l 0 No action pioa7 SR S VO SAPS Fe ATI 1 0 Stop Only channel 2 AD P10 38 Switch to mains level 0 0 P10 38 0 1 5 0 Run amp Stop P10 39 Switch to Solar power level P10 38 100 0 0 1 10 0 Run amp Stop P10 40 Switch to Mains indication 0 1 1 Actual Acutal Setting P10 37 to zero to disable the function and the P10 40 is always zero otherwise if the solar power DC voltage feedback via AI or AI2 is lower than P10 38 value then P10 40 is one If the customer wants to use this function Program logic Menus may be used to do this For more information Please contact the drive company service Code Name Range Min unit Default Change P10 41 MPPT Voltage Reference 0 1000VDC 1VDC 530V Stop Only P10 42 PID proportional gain 0 000 10 000 0 001 0 002 Run amp Stop P10 43 PID integral gain 0 000 10 000 0 001 0 020 Run amp Stop P10 44 PID error level 1000 1000 1 Actual Actual P10 45 PID output level 1000 1000 1 Actual Actual When set P10 26 2 MPPT mode 2 This mode is allow
49. rmal display parameter decided byP05 01 When the keypad is locked 5 seconds pressing on the switch will unlock Programmable switch it can be function of Jog Fwd Rev Coasting stop by settingP05 07 Default function is Jog ESC MF PRG Enter next level of the keypad display When it is keypad control mode P00 030r P10 07 0 press the switch will fei make the drive run Stop the switch will stop the drive unless the keypad is locked totally e Reset the drive if the keypad is not locked totally STOP Are used to select parameters and edit their values In keypad mode they are used to increase and decrease the speed of the motor e Under Run Stop mode press the switch the LED display will be output frequency reference frequency output current output voltage DC bus voltage in turn e Under the edit of parameter value mode press the switch will change the bite of the value NOTE If there is a conflict on the content of parameter pressing PRG switch cannot enter the next parameter Copyright by HEDY MiP higA Doc No Doc Ver HEDY Industry HEDY t Automation Control EEN Secret Level Temp Ver Release Scope 3 1 3 Keypad operation Keypad can control the running of the drive or monitor the status of the drive details as below e LED Display gt If P05 02 is set to 0 Normal display is the value of the paramet
50. s 3600 0 0 1 20 0 Run amp Stop Acceleration rate is the time from 0Hz to maximum reference Deceleration rate is the time from maximum reference to 0Hz For example P00 07 P01 02 100 00Hz set up the maximum reference P00 09 P02 04 10 0s After starting the drive output frequency is from 0 00Hz ramp to 50 00Hz and the acceleration rate is 10 0sx 50 00Hz 100 00Hz 5 0s Code Name Range Min unit Default Change P00 11 P03 10 Stop mode 0 3 o 1 0 Stop mode 0 Ramp stop 1 Coasting 2 Ramp DC injection 3 Coasting DC injection Code Name Range Min unit Default Change P00 12 P01 11 Keypad power up reference 0 2 1 0 Run amp Stop When the reference source is keypad the reference when powered up is decided as below 0 Starting reference is 0 1 Starting reference is the output frequency before powered off 2 Starting reference is preset P04 01 Copyright by HEDY HEDY Industry HEDY t amp Automation Control Doc No Secret Level SCR AR AR Doc Ver AHA Temp Ver Release Scope Code Name Range anit Default Change 200V OV 240V 200V 220V P00 13 P13 06 Motor rated voltage 400V OV 480V 1V 400V 380V Stop Only 690V 0V 690V 620V 660V G or P type 0 1A rated current P00 14 P13 07 Motor rated current X1 2 O 1A By model Stop Only GP type 0 1A P type rated current P00 15
51. s mode The default V F is a straight line as the lineO in Figure 4 2 e When P00 23 P06 01 is set to 1 it is a 2 0 law ramp curvel in figure 4 2 When P00 23 P06 01 is set to 2 it is a 1 7 law ramp curve2 in figure 4 2 e When P00 23 P06 01 is set to 3 it is a 1 2 law ramp curve3 in figure 4 2 Output f voltage Vmak P_i N wo fi Output frequency Figure 4 2 Motor V F curve Copyright by HEDY Doc No SCF AR AR HEDY Industry Doc Ver HEDY tCS Automation Control AMA Secret Level Temp Ver Release Scope Code Name Range Min unit Default Change P00 24 P10 08 Load default 021 1 0 Stop Only 0 No action 1 Load default When P00 24 1 and press PRG switch parameters are loaded default setup and save into the EEPROM P00 24 0 NOTE e After loading default except motor parameters all other parameters are recovered to factory setup e After loading default P00 01 is 0 means User Code is disable bd Recommend to upload the parameter setup to the keypad s EEPROM before loading default Copyright by HEDY Doc No LIRA HEDY Industry Doc Ver HEDY tCS Automation Control AAA Secret Level Temp Ver Release Scope Solar water pump special Parameters Code Name Range Min unit Default Change P01 03 Minimum frequency set 0 0 Hz Max frequency 0 01Hz 20 00Hz Stop Only
52. tact service removed Input phase loss Stop the drive according to the stop FORA i F004 mode fm off the Power supply phase loss Check the power supply and cabling IGBTs can reset after 1s when trip removed Output phase loss Output phase loss Check the output voltage and motor cabling Stop the drive according to the stop F005 mode turn off the IGBTs can reset after 1s when trip removed Internal fault Contact service Brake unit shorted f i Turn off the IGBTs Brake resistor trouble Check the brake resistance and the cabling TOOG can reset after 10s when trip removed Internal fault Contact service EAE Reduce the environmental temperature temperature is high Heatsink1 over heat Air flow channel turn off the IGBTs can Clean the air flow channel F007 z blocked reset after 1s when trip removed Fan failed Replace the fan Internal fault Contact service Heatsink2 over Environment Reduce the environmental temperature heat 45KW and over temperature is high F008 turn off the IGBTs call Air flow channel Clean the air flow channel reset after 1s when trip blocked removed Fan failed Replace the fan Copyright by HEDY HEDY Industry HEDY t amp Automation Control Doc No SCR AR AR Doc Ver Secret Level AHA Temp Ver Release Scope Trip Code Trip Description Possible Reasons Corrective Actions Internal fault
53. the feedback of the PID controller is P5 13 DC link voltage and the PID output is the output frequency which is limited by the max set up speed P01 02 and the minimum set up speed P01 03 Parameter P10 42 to P10 45 is used for MPPT mode 2 Copyright by HEDY D SCF RRA oc No HEDY Industry Doc Ver HEDY t amp Automation Control MAMA Secret Level Temp Ver Release Scope Code Name Range Min unit Default Change P10 27 Unload detection enable Disable 1 1 Run amp Stop 1 Enable 0 disable unload detection 1 enable unload detection Code Name Range Min unit Default Change P10 28 Unload detection level 0 0 100 0 0 1 45 0 Run amp Stop P10 29 Unload detection time 0 0 s 3000 0s 0 18 10 0S Run amp Stop P10 30 Unload detection mode Oe o arpon 1 1 Run amp Stop 1 Coast stop Dry run logic The drive provide unload detection mode P10 27 is used to enable this mode Saying P10 27 1 P10 28 40 0 P10 29 3 0s then the diagram is shown below e OutPutCurrent 1 0A Load loss dection Seen from the diagram shown above if the output current is fall down to 40 0 of the max output current and the status last for P10 29 then the drive will set the alarm H008 If with P10 30 is set then the drive will coast stop while if P10 30 is disabled then the drive will keep on running with
54. tput reactor For safety drive and motor must be earthed and the earth contacting resistance must be less than 10Q the earthing conductor must meet the requirements in table 2 15 Table 2 4Recommended fuse power cable and control cable Fuse Power SITO Input Supply Motor Control Model pa 330 ai dass current cable cable cable A A mm mm mm 1PH 3PH 1PH 3PH 1 3PH 1PH 3PH 3PH HD300 20D00075 16 10 15 10 12 8 7 1 2 5 1 0 1 0 20 5 HD300 20D00150 25 16 25 15 20 5 11 3 2 5 1 5 1 0 20 5 HD300 20D00220 32 20 32 20 24 14 5 4 0 2 5 1 5 20 5 HD300 20D00400 20 20 16 5 2 5 2 5 20 5 HD300 40T00075 8 8 3 6 1 0 1 0 20 5 HD300 40T00150 10 10 5 7 1 0 1 0 20 5 HD300 40T00220 16 15 8 3 1 5 1 0 20 5 HD300 40T00400 20 20 13 2 25 1 5 gt 0 5 HD300 40T00550 20 20 12 4 2 5 2 5 20 5 HD300 40T00750 25 25 16 1 25 2 5 20 5 HD300 40T01100 40 40 31 4 0 4 0 20 5 HD300 40T01500 50 45 36 6 0 6 0 20 5 Table2 5Earth conductor cross sectional area Power cable cross sectional area S mm Earth conductor cross sectional area Sp mm S lt 16 S 16 lt S lt 35 16 35 lt S S 2 NOTE The data in the table2 12 is base on that they are same metal material otherwise the area value should be modified by the conductor factor between the different metal material Copyright by HEDY HEDY Industry HEDY t amp Automation Control Doc No
55. ult removed communication fault between the drive and Contact service remote keypad or other external options Li happ A Press STOP switch to reset the drive and try F020 EEPROM read and d again contact service write failure wor Internal fault Contact service nen Check if there parameters are set to the Destination fault z Wrong parameter same function correct it press STOP F021 can reset after 1s when E destination switch to reset trip removed Load default and reset the drive Option fault Option wrong fitting Fit the correct option module try again F022 can reset after 1s when 7 1 7 trip removed Option failure Contact service F023 Reserved internal logic fault F024 turn olihe IGBTs van internal logic fault Contact service reset after 1s when fault removed F025 Empty water failure Water shortage Wait until the water is enough F026 F029 Reserved Soft start circuit fault F030 Turn off IGBTs can Soft start circuit failed Contact service not reset Main fan fault Fan blade rotating Check the fan blades F031 Turn off IGBTs abnormal cannot reset Wiring is wrong Check fan wiring Control fan fault Fan blade rotating Check the fan blades 30kW and above abnormal F032 Tum off IGBT Arno S can ae Check fan wiring not reset Wiring is wrong Contact service Current sense fault F033 Turn off IGBTs can Internal fault Contact service not reset Power DSP fault 5 ps F034 Turn off IGBTs can Software overflow Power
56. ustry Doc Ver HEDY t amp Automation Control ARAMA Secret Level Temp Ver Release Scope Code Name Range Min unit Default Change 0 Start directly 1 First brake then start 03 05 Start mode select 2 Catch a spinning motor start 1 2 Stop Only 3 Backup 4 Backup 0 Start directly Start with the set start frequency P03 06 and start frequency hold time P03 07 1 First brake then start First DC injection brake Refer to P03 08 P03 09 then start with mode 0 2 Catch a spinning motor start Automatic tracking the motor speed and direction the running motor can start smoothly without impact 3 backup 4 backup Code Name Range Min unit Default Change P10 22 Stop mode at Power off 0 1 1 1 Stop Only Power off stop mode logic Enable this mode could allow the drive could track the DC link very quickly especially useful the low solar power How it works is shown below If the DC bus voltage is below Vm the drive will decelerate according to deceleration rate P12 21 When the running frequency is zero block IGBT If the DC bus voltage falls to Vu the drive will initiate a F003 trip as shown in the following figure a If the DC bus voltage is over Vuurst the drive will accelerate to the reference frequency according to the setting acceleration rate as shown in the following figure b Vv v A VuuRst Vit

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