Manual - Schlumpf, Inc
Contents
1. J schlumpf innovation performance quality VRL User manual VRL User Manual General guidelines for use e Statement of purpose Equipment capacity Installation e Set up guide Operation e Step by step operating procedure e Troubleshooting Maintenance e PM guide and schedule e Proper lubricants and fastener tor ques e Critical amp recommended spare parts e Service information e Care and maintenance documenta tion page Manufacturer s declaration Mandrel operation Accessory operation Assembly drawings spare parts lists amp wiring diagrams Page Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Tel Schlumpf Inc VRL User manual General Guidelines On The Use Of Schlumpf Material Handling Equipment General Thank you for choosing to use Schlumpf material handling equipment for your handling applications and needs All Schlumpf machinery is proudly designed manufactured assembled and tested in the U S A This information is intended for use and review by maintenance and operating personnel before the equip ment is operated or maintenance is performed Schlumpf material handling equipment is high value machin ery and should be used and maintained with care Please read these instructions carefully Safety All equipment m2. e Inspect the unit for worn damaged or missing parts amp fasteners e Inspect the normal operation e The grippers retract and extend smoothly e The mandrel is properly locked into the VRL unit e Check all fasteners on the unit and tighten to the proper torque if loose Use threadlock er on fasteners that do not have a lock washer e MONTHLY remove unit from service e Lubricate all moving parts and linear motion components Refer to the following pages for proper lubricants Mandrel toggle handle Mandrel pull rod Gripper pins gripper slots All other metal on metal or moving parts Hoist hook pivot and tilt arm pivot for TA models only e Check all fasteners on the unit and tighten to the proper torque if loose Use threadlock er on fasteners that do not have a lock washer e YEARLY remove unit from service e Disassemble mandrel and inspect gripper segments amp pins for wear and damage Re place any pins and grippers that show excessive wear Schedule is based on one shift per day The time intervals between service may need to be reduced depending on the amount of use and the environmental conditions present in your application i e a machine used in a dusty environment may need to be cleaned and lubricated more often Page 20 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf
3. ALWAYS use both hands when transporting the VRL Unguided transportation will cause the unit to swing and create an unsafe working environment 5 Lower the roll to a fully supported position Press down on the hoist controls to lower the roll to a safely supported position 6 Retract the mandrel grippers once the roll is safely supported 7 Keep the grippers retracted and extract the mandrel from the core of the roll Press up on the hoist controls Page 13 Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc VRL User manual Operation 1000 1 Retract the VRL grippers by pulling up on the T handle Grippers retracted 2 Keep the grippers retracted and in sert the VRL into the roll core Press down on the hoist controls to lower to VRL into the core Grippers expanded Leaving a small gap here 1 8 1 4 will make it easier to release the roll 3 Release the T handle to expand the grippers when the VRL is inserted into the core HELPFUL TIP Leave a small gap between the roll face and the VRL frame see picture when loading a roll This will make unloading the roll from the VRL easier Page 14 Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 4
4. but not limited to sup plier delay acts of God civil or military authority labor unrest fire riots war embargoes unusually severe weather shortage of power explosion or earthquake THIS WARRANTY IS THE ONLY WARRANTY BY SELLER WITH RESPECT TO THE PRODUCTS DELIV ERED HEREUNDER AND MAY BE MODIFIED OR AMENDED ONLY BY A WRITTEN INSTRUMENT SIGNED BY A DULY AUTHORIZED OFFICER OF SELLER EXCEPT AS HEREINABOVE PROVIDED SELLER MAKES NO WARRANTIES WHETHER EXPRESSED OR IMPLIED INCLUDING WITHOUT LIM ITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE WARRANTIES SET FORTH IN SECTION ABOVE EXTEND ONLY TO BUYER Sellers Limited Liability SELLER S LIABILITY FOR BREACH OF THIS AGREEMENT INCLUDING WITHOUT LIMITATION DE LAY IN DELIVERY OR PERFORMANCE SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE GOODS OR REFUND OF THE PURCHASE PRICE IN NO EVENT SHALL SELLER BE LIABLE FOR COST OF PROCUREMENT OF SUBSTITUTE GOODS BY THE BUYER OR ANY SPECIAL CONSE QUENTIAL OR INCIDENTAL DAMAGES HOWEVER CAUSED WHETHER FOR BREACH OF WAR RANTY NEGLIGENCE OR OTHERWISE Product Returns Returns of products are accepted at the sole discretion of Schlumpf Inc Products returned must be accom panied by a complete written description of the reason for the return and will not be accepted without prior notification and issuance of a Return Authorization Number RA No by Schlumpf Inc Buyer is responsible for the cost of the retur
5. core of the roll Retract grippers When the mandrel is fully inserted into the core release the toggle handle to expand the grippers Release handle to expand grippers The roll can be transported IN THE VERTICAL POSITION ONLY to a desired location by lifting the roll vertically with the hoist Page 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc VRL User manual Operation TA tilt VERT to HORZ CAUTION THE ROLL MUST BE SAFELY LOWERED TO THE GROUND BEFORE PERFORMING ANY TILTING FUNCTIONS WITH THE VRL UNIT With the roll on the ground pull the tilt locking pin and swing the arms into the horizontal position Lock the arms in the horizontal position by replacing the locking pin in the hole as shown Page 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc VRL User manual Operation TA tilt VERT to HORZ cont d With the arms locked in the horizontal position lift up on the unit and roll with the hoist and let the roll swing into a tilted position as shown NOTE THE ROLL ONLY NEEDS TO BE LIFTED OFF THE FLOOR A FEW INCHES TO BE TILTED LIFTING THE
6. machine for any conditions beyond the stat ed capacities and specifications Please consult Schlumpf when a change in operating parameters may af fect the unit s safe and proper use Schlumpf equipment has been clearly labeled with warning and informational signs For your safety read and obey all labeling on your machine Load capacity when handling and manipulating a rolled cored bundle of material is a function of roll weight vs roll face width A load capacity curve has been generated for most Schlumpf handling equipment and is located on the capacity page for the specific equipment pertaining to this manual Do not exceed maximum capacity Serious injury or equipment damage will result Core Diameter fin mm RollFace Width fin mm Roll Ovter Diameter Pi fin mm F Roll Weight b kg Page 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Internet www schlumpf inc com E mail Tel Schlumpf Inc VRL User manual Equipment Specifications And Capacities The VRL roll handling unit was designed and or tested for the specifications shown on each unit VRL 500 TA MAX Roll Weight VRL 1000 TA MAX Roll Weight VRL 2200 MAX Roll Weight VRL 1000 MAX Roll Weight The VRL is clearly labeled with a load capacity sticker Do not exceed the maximum roll weight See Capacity
7. sticker on unit See capacity sticker on unit See capacity sticker on unit See capacity sticker on unit CAUTION Serious injury or equipment damage will result Example of capacity label on VRL TA unit DO NOT EXCEED RATED CAPACITY MAXIMUM ROLL WEIGHT 500 Ibs 227 27 kg actual weight width and diameter capacities may vary Page 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc VRL User manual Set up TA amp 2200 The VRL comes ready to use from the factory Suspend the VRL unit from a hoist that is in good working order and that has been properly inspected and maintained Mandrel installation 1 Unlock the thumb screw plunger and swing the plate to the open position 2 Insert the mandrel The cap screw on the plate will engage with the mandrel notch Cap screw will engage with mandrel captive notch 3 Lock the mandrel plate around the mandrel neck Page Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc VRL User manual Operation TA Vertical lifting and transport Retract the mandrel grippers and lower the mandrel into the
8. 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc VRL User manual Troubleshooting TA amp 2200 Please refer to the following list of potential problems and their solutions if the VRL is not functioning normal ly before calling Schlumpf We ll ask you the same questions Note Continual misuse of this product will cause extreme wear and increase the potential for opera tor injury Units damaged in this manner should be removed from service immediately and returned to Schlumpf for repair 1 The unit will not tilt a roll enough to get it horizontal TA e Dilemma The roll is too big in diameter and or too small in face width e Solution assist in the tilt process by pushing on the roll near the unit or contact Schlumpf for changes or improvements to the application roll dimensions 2 The mandrel will not grip the core of the roll TA amp 2200 e Dilemma The mandrel is not the correct size for the roll core e Solution Do not attempt to handle a roll with a core that is larger than the mandrel and its expansion range This will create an unsafe handling environment e Dilemma The mandrel grippers do not successfully grip engage with the roll core e Solution Do not attempt to handle the roll if the mandrel grippers do not engage with or create excessive damage to the rol
9. 4 IIOL t061 668 400 21 W S N Z90PO Sule WeYUpUIA AAG asdiajug G OUJ yduunjyos Maintenance Performed by Date Performed Desription of Care Maintenance Performed Ou jdwunjYas VRL User manual Manufacturer s Declaration Manufacturer and Distributor Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 5649 U S A Tel 207 893 1903 Fax 207 893 1905 E mail mail schlumpf inc com Internet www schlumpf inc com Declares that this Schlumpf Type VRL vertical roll lifter has been designed and manufactured according to known engineering and safety specification and regulations This unit was made in the U S A with materials and components known to be of high quality The use of the equipment is governed by local sate and federal safety regulations Warranty Statement Seller warrants that the products sold will be free of defects in material and workmanship for a period of one year 365 days when used on a one shift per day not more than eight hours basis six months 180 days when used on a two or three shift per day more than eight hours basis from the date of delivery unless otherwise specified on the face of this document This warranty is limited by the paragraphs below If buyer discovers a defect in any of the products covered by this Agreement Buyer s exclusive remedy shall be to notify Seller immediately of such defect and Seller at its option will repair or replace the Prod u
10. 60 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Tel Schlumpf Inc VRL User manual Operation 1000 cont d 4 Lift the VRL amp roll with the hoist Transport the roll to the desired loca tion Press up on the hoist controls to lift the VRL load ed with the spool NOTE ALWAYS use both hands when transporting the VRL Unguided transportation will cause the unit to swing and create an unsafe working environment 5 Lower the roll to a fully supported po sition Press down on the hoist controls to lower the spool to a safely supported position Grippers retracted 6 Retract the grippers by pulling up on the T handle 7 Keep the grippers retracted and lift the VRL out of the roll core Press up on the hoist controls Page 15 Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc VRL User manual Operation Pneumatic Lifting Mandrel g lt 80psi min 1 Retract the mandrel grippers by pushing on JA lt Retract button the button on the side Button held down Grippers retracted 2 Keep the grippers retracted button held down and in sert the mandrel into the sample Press down on the hoist controls to lower to man
11. ROLL HIGHER IS UNECESSARY AND MAY BE DANGEROUS DO NOT TRANSPORT THE ROLL IN THE TILTED POSI TION Lower corner of roll to ground immediately after lifting slightly to tilt Lower the corner of the tilted roll back to the ground Continue to lower the unit with the hoist until the roll is laying horizontal on the floor Retract grippers Retract the mandrel grippers and pull the unit and mandrel out of the core of the roll Page 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc VRL User manual Operation TA tilt HORZ to VERT With the arms locked in the horizontal position retract the grippers and insert the mandrel into the core of the roll as shown Retract grippers Pull the locking pin out of the tilt arms so they are free to pivot Leave the pin out or dock it into a hole on the other side for the next steps Page 10 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc VRL User manual PE Operation TA tilt HORZ to VERT contd Leaving the tilt arms unlocked lift up on the unit with the hoist to start to tilt the roll up into a vertical position mail
12. cts or refund the purchase price Said notice shall be in writing and shall contain pertinent information to permit Seller to identify the Product which is claimed to be defective including without limitation the product type and serial number and a full description of the circumstances giving rise to the claim Failure to proper ly notify Seller within warranty period of such defects or Buyers undertaking or authorizing others to under take remedial action without Seller s express approval in writing shall immediately invalidate Seller s warran ty obligations Upon timely receipt of proper notice Seller shall inform Buyer of the remedial action which it intends to take and if return of the product is elected by Seller Seller will provide Buyer with a Return Authorization Num ber Buyer must comply with Seller s shipment instructions see paragraph below and ship the defective Product immediately Seller reserves the right to reject any warranty claim not properly reported and any warranty claim on any item that has been the subject of abuse misuse neglect improper installation or repair alteration modifica tion accident improper return handling use in or with equipment not suitable for such use unusual physi cal electrical electro magnetic stress failure of electric power external causes affecting the Product or other factors which are not covers by the warranty Buyer must pay freight costs to Seller for returned Products Buy
13. ded loads In principle the operator stands behind or to the side of the unit never to the front Only the operator should remain within the working radius of the equipment Always work within the permissible load capacity of the Schlumpf equipment and hoist system Only allow trained maintenance personnel to service and repair the equipment Use only Schlumpf accessories and spare parts Always unload the equipment before lowering the unit to the floor or taking the unit out of service Never exceed Schlumpf capacities for maximum roll or material weight and dimensions Schlumpf equipment is designed to lift material only Never lift personnel Operators and personnel should never stand or ride on the machine The maximum load capacity of all Schlumpf equipment is clearly labeled on the machine itself Never exceed the load capacity of the unit Damage extreme wear and operator injury may result Closely follow the recommendations and instructions of the manufacturer of purchased system components Failure to do so can result in equipment damage and or serious operator injury Page 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Internet www schlumpf inc com E mail Tel Schlumpf Inc VRL User manual Statement Of Purpose Schlumpf material handling equipment has been designed to operate as mechanical lifting turning a
14. drel into the sample 3 Release the button to expand the grippers when the mandrel is inserted into the sample HELPFUL TIP Leave a small gap between the sample face and the mandrel bumper see picture when loading a sample This will make unloading the sample from the mandrel easier Leaving a small gap here 1 8 1 4 will make it easier to release the sample a MAH Grippers expanded Page 16 Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc VRL User manual Operation Pneumatic Lifting Mandrel cont d 4 Lift the mandrel amp sample with the hoist Transport the sample to the desired location Press up on the hoist controls to lift the mandrel loaded with the sam ple NOTE ALWAYS use both hands when transporting the mandrel Unguided transportation will cause the unit to swing and create an unsafe working environment ported position 6 Retract the grippers by pressing the button on the mandrel 7 Keep the grippers retracted and lift the mandrel out of the sample Press up on the hoist controls 5 Lower the sample to a fully supported position Press down on the hoist controls to lower the sample to a safely sup Button held down Grippers retracted Page 17 Schlumpf Inc
15. e case of units with integral controls wiring diagrams are attached to the back of this manual for the VRL roll handling unit Copies of the spare parts list are avail able upon request Recommended spare parts to be kept on hand per unit are indicated on the spare parts list drawings in the back of the manual They have an asterisk at the end of the part number Example P 10186 Crank handle Service Information To arrange for service on any Schlumpf roll handling devices contact Schlumpf at the following address Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 5650 U S A Tel 207 893 1903 Fax 207 893 1905 E mail mail schlumpf inc com Internet www schlumpf inc com Be prepared to supply the following information VRL Mandrel Serial No L XXXXX Description of service required or nature of problem Original Purchase Order No Schlumpf Invoice or Sales Order No Date of purchase Your name address telephone No fax No or other contact information Purchase Order for service POY Oh IS Page 22 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail Tel Schlumpf Inc Page 23 VRL User manual Notes amp Maintenance Records WOO OUI jJduuN yOS y lew ew 3 Wod oul jJdwin yOS MMM Jaudajul GO6L 68 L0C XFA GESGP O9P ZZ8 991
16. er s packaging list must show the Return Authorization Number invoice number date and list of all returned goods The carton must also show the Return Authorization Number Seller will pay return freight to the Buyer and reimburse Buyer for its reasona ble return freight costs for products which are subject to warranty adjustment There is no other charge for warranty adjustment during the warranty period When Buyer returns any Product Buyer shall be responsi ble for all damage resulting from improper packing or handling and for loss in transit notwithstanding any defect or nonconformity in the Product If it is found that a warranty adjustment is not available for any de fect claimed by Buyer for any reason Buyer will be notified and the product will be returned at Buyer s ex pense Page 24 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Internet www schlumpf inc com E mail Tel Schlumpf Inc VRL User manual Buyer hereby acknowledges that it has not entered into the agreement in reliance upon any warranty or rep resentation by any specific person or entity except for the warranties or representations set forth herein Disclaimer Seller shall not be liable for any loss damage or penalty resulting from delay in delivery or performance when such delay is due to causes beyond the reasonable control of Seller including
17. inc com E mail Tel Schlumpf Inc VRL User manual Fastener torque Fasteners should always be installed to their proper tightening torque The table below shows the recom mended tightening torques for standard metric screws Sze Torque em Torque ban Lubricants amp Thread locking fluids Schlumpf recommends the following compounds amp fluids or their equivalent be used to provide care and maintenance for material handling equipment e Bearing lubricant e Jet Lube Clear Clean Lubricant with PTFE e Metal on metal lubricant e Motorex Universal 2000 spray lubricant e Fastener thread locking e Loctite 242 Blue medium duty threadlocker CAUTION Damaged or worn parts should be replaced immediately Many Schlumpf parts have specific sur face treatment and especially heat treatment Use only Schlumpf spare and replacement parts Fail ure to do so may result in damage to the equipment or process Never alter tooling or lift carriage parts without first consulting Schlumpf Damage or injury may result Always unplug the power ca bles before servicing Schlumpf machines Page 21 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail Tel Schlumpf Inc VRL User manual Recommended spare parts Spare parts lists assembly specifications and in th
18. ion e Solution Remove the unit from service Thoroughly lubricate the pull rod and gripper pins of the mandrel Refer to the following pages for proper lubricants Dilemma There is debris inhibiting the movement of the VRL parts e Solution Remove the unit from service Thoroughly clean the VRL of all debris Lubri cate all moving parts when the unit is clean Refer to the following pages for proper lub ricants Page 19 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Internet www schlumpf inc com E mail Tel Schlumpf Inc VRL User manual Periodic Maintenance Generally Schlumpf handling equipment is maintenance free However all mechanical equipment should be inspected periodically for safety proper function lubrication and wear This care will ensure years of trouble free performance from Schlumpf equipment The check should be performed by trained maintenance personnel and a written record of the inspection should be maintained in ac cordance with regulations covering load lifting devices A tabulated page is located in this manual for keeping care and maintenance records Schlumpf will for a nominal fee perform the inspection and submit a written report on all services Contact Schlumpf for fur ther information All Schlumpf VRL units should be Cared for According to this schedule e DAILY
19. l core Contact Schlumpf Inc to request an alterna tive gripper profile 3 The mandrel will not extend retract properly TA amp 2200 e Dilemma The mandrel requires lubrication e Solution Remove the unit from service Thoroughly lubricate the toggle handle gripper pins and other moving parts of the mandrel Refer to the following pages for proper lub ricants e Dilemma There is debris inhibiting the movement of the mandrel parts e Solution Remove the unit from service Thoroughly clean the mandrel of all debris Lubricate all moving parts when the unit is clean Refer to the following pages for proper lubricants Page 18 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail Tel Schlumpf Inc VRL 1000 User manual Troubleshooting 1000 1 The VRL will not insert into the core of a roll 1000 Dilemma The grippers are not in the retracted position e Solution Pull up on the T handle so the grippers are in the retracted position Dilemma The roll core is larger smaller than the size for which the mandrel is designed e Solution Do not attempt to handle the roll if the VRL cannot engage properly into the core Contact Schlumpf in regards to application changes 2 The grippers will not extend retract properly 1000 Dilemma The VRL requires lubricat
20. n freight and the return may be subject to restocking fees Extreme care should be made for the packaging of goods returned for credit Buyer will be held responsible for reasonable damag es to the return resulting from insufficient packaging and handling during transit A complete statement of terms and conditions of sale are available from Schlumpf upon request Page 25 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail Tel Schlumpf Inc
21. nd po sitioning devices for the handling of rolled materials in a core horizontal and or vertical orientation Schlumpf hoist based equipment is for use with cranes and overhead hoists within the operating perimeter of the material handling plant or workspace and may be used only for this purpose The hoist or crane on which Schlumpf hoist based material handling equipment is used should have the capability of being ren dered inoperable with an Emergency stop switch Schlumpf portable floor based equipment is for use within the operating perimeter of the material handling plant or workspace with a solid concrete or comparable floor and may be used only for this purpose Consult Schlumpf if the unit is to be used with materials other than rolled cored materials or other than what the equipment was originally specified and designed Schlumpf standard mandrels are designed to handle materials with a paper cardboard core If the core of the material to be handled has been changed or is not paper cardboard special modifications to the grip pers must be made This includes but is not limited to steel plastic and aluminum cores Schlumpf mechanically expanding mandrels are fail safe self tightening and can only be disengaged from the core by the operator CAUTION Schlumpf material handling equipment is for use under operating conditions supplied to Schlumpf at the time of order As such it may not be possible to safely use the
22. rescribed by the manufacturer of the equip ment on which your Schlumpf product will be used Periodically check screws and bolts for proper tightness as fasteners can loosen due to vibration This product should be kept clean and free of foreign matter Replace any and all damaged parts immediately Warranty claims can not be accepted unless proof of periodic maintenance according to the guidelines set forth in this manual can be furnished by the user Lubrication For lubrication of moving or gliding surfaces we recommend the use of a high quality grease such as Mobil Mobilith SHC 100 NLGI Grade 2 Synthetic Bearing Grease If alternative products are used it is important that they meet the following requirements high adhesion of the lubricant high and permanent lubricate under load little or no attraction of dust contains no dangerous or hazardous propellants gases or ingredients that may be harmful to the environment or operators Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail Tel Schlumpf Inc VRL User manual Service service and maintenance should be performed only by trained personnel following the guidelines estab lished in this installation operation and maintenance manual Damage or injury may result if established procedures are not followed Please con
23. schlumpf inc com Keep lifting with the hoist until the roll clears the floor and swings into the vertical position Replace locking pin Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail Once the roll is in the vertical position low er it to the floor and replace the locking pin into the vertical position hole as shown Retract grippers With the roll on the floor retract the mandrel grippers and lift the unit and mandrel out of the core with the hoist Schlumpf Inc VRL User manual Operation 2200 1 Retract the mandrel grippers Grippers retracted 2 Keep the grippers retracted and lower the mandrel into the core of the roll Press down on the hoist controls to lower to VRL mandrel into the arbor Grippers expanded 3 Release the grippers to the expanded position when the mandrel is fully inserted into the core Page 12 Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc VRL User manual Operation 2200 cont d 4 Lift the VRL amp roll with the hoist Transport the roll to the desired location Press up on the hoist controls to lift the VRL loaded with the roll NOTE
24. sult Schlumpf with any questions or problems you may have with this or any other Schlumpf equipment Spare Parts And Tools Use only Schlumpf spare and replacement parts or those recommended by Schlumpf Use of any other parts will void your product warranty Tools metric fasteners metric components or any other special relat ed items required for the maintenance of Schlumpf equipment are available from Schlumpf Transport Damage Schlumpf equipment is thoroughly tested and carefully packaged prior to shipment If your unit was dam aged in transport contact the shipper immediately Make sure that you contact the transporter within 24 hours of the receipt of the machine and preferably do not sign a receipt for the machine without noting the damage on the bill of lading Call Schlumpf immediately Do not try to operate the equipment Damaged parts which have not been reported immediately to Schlumpf will not be replaced under warranty Equipment and Operating Safety This equipment was manufactured in accordance with the acknowledged regulations of the technology in volved and has been thoroughly tested under load Before placing the unit into service check for possible transport damage and review this manual with all potential operators of the equipment Thoroughly test the equipment unloaded before attempting to handle any kind of load Follow these guidelines for operating safety WARNING Never step under or stand under suspen
25. ust be operated by trained personnel Never touch any rotating machinery or machine parts until movement has completely stopped Damage or injury may result Lifting Capacity Permissible Use under Load Maximum load allowances have been calculated for this equipment based upon operating data supplied to Schlumpf at the time of order Maximum load values refer to the maximum weight of the material to be han dled Never exceed the maximum allowable load value for this equipment Consult Schlumpf before using this equipment in any other application for which it was not originally intended Damage or injury may re sult Schlumpf material handling machines are intended to lift lower insert extract and position rolls or other forms of material The machine is not intended to lift material over the specified design weights supplied to Schlumpf at the time of order Damage to the machine or operator injury may result Plant Workplace Conditions and Operation Machinery with which this Schlumpf equipment will be used should be in good repair and properly aligned spindle to spindle axis web path axis etc Misalignment will cause adverse affects that may hamper de sired operation and will increase the rate of wear of Schlumpf and other equipment Maintenance and Warranty To assure safe and proper operation of this and other equipment follow preventative maintenance guide lines set forth in this manual and any additional instructions p
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