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Operating Manual

1. 31 Ku irc 32 Universal joint shaft operation seesssssssssssssssesseeeen nennen nennen nnne nnne nns 32 Coupled machines EN E s 33 Irae S SIBI TI 34 J 35 Field sprayer operation 1 esseessesseesseesseeeeee nennen nennen nnne nnne nnne nnne sn nan nasse sane sane 35 Cleaning maintenance and repairs sssessssssssssssseeeee nennen nennen nennen nnn nnns 36 Loading and unloading 37 Product description 38 Overview of the assemblies 38 Safety and protection 40 Bey MO 1 MP E A A S E E E E 41 Supply hoses between the tractor and the 42 Transporation M 42 43 Intended equipment for the field sprayer
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4. 169 INSU UCHONGS NN ENTE MS 171 171 Lubrication point Overview esseesssesseeeeneen nennen nennen nennen nen 172 Service plan overview ssssssssssseesseeeen enne nenne nnnnn nnne nasasnssasnsa sese rasan asa esas ases 175 Bj O 177 AXIO and TOG MONROE Tm Tm 178 5 210 A E E EE 183 TES Se WCC 183 Tye oroS SUTO NL 184 Fitting tyres workshop work ssesssssssssseeeennenen nnne nennen nnne 184 Axle holder on the hydropneumatic Sprung suspension 184 FIVOESUIIC S OD 185 Labelling hydraulic hose lines 186 Maintenance 186 Inspection criteria for hydraulic hose lines 196 Installation and removal of hydraulic hose lines 187 PVG THIER RM Um 187 Adjusting the hydraulic throttle valve eeesseeesseeseeeeeeeenreen nnn 189 xj m
5. 191 MS OE TOS OE 191 CFA UNC OM MEN 191 amp i i cee fects 191 Pump drive via belt workshop work ccccseeeeeeeeeeceeeeeceeeeeseeeeeseeeesseeeessaeeesaeeeesseeeeseeeeess 192 Check and replace suction and pressure valves workshop work 193 Checking and replacing piston diaphragms workshop 194 Calibrate the flow meter 195 ZA c H 196 BVT M 196 Removing the diaphragm valve if the nozzle is 9 196 PMNS NOU MN RERO MAIE 197 Instructions on testing the field 198 segun 199 Screw tightening 200 Disposing of the field 5 200 SPa EE 201 Flat fan anti drift injector and airmix nozzles spraying height 50 cm 201 Sp
6. d Pg 1 2 75 2 eS ee ee ee ee en ee ee ee ee ee ee ee 5 CH jJ P i1 27 QWUAMLALOSB D E LE DL Ld L LL IILIEII I E E LL ED Ed d bL Lb b belle L A a L LE x 10114 0 1 gg 0 Pg 0 0 0I 0 ss 0 i ee ee ee ee ee MM Hitt d dll lp pg g LEIIIEI I E EL LIBE DL LL LIBEIII LL Ig LLL 0L 0 0 0 0 0E 0E 0g gg 0 gg A gu Eg Pg dog d es 1 ek LL BE LL IL LI EL LL LL LLL gg gd LL 653 175 gg LI E bv LL g I P DP Pd P Rii Ri ee Ei Es i TOI ERE o b DL DL LL Lxx dg d db b ee ee ee 0 0 00 0 00 P 0 0 0 006 A 0D 01 01 301 01 1 1 LLL E38 010 EE TEES SE Sg gg gg n n sel oc od se e cp cp Bs oe oc zc oc BE cog ne od od cc c EE Es OG 00 C5 7 NE CDI f CO Oo Cop lt lt ik DE cep
7. 111 Line filter for spray lines Optional ccccccceecccseececeeeecee cesses ceeeeeesseeeesseeeesaeeeesseeeseeeesaes 112 Commissioning c0cceeecenceeeeeeeeneeeeeenecneeeesonsonscnesensenseeesensenesensoneseesoneens 113 Checking the suitability of the trACtOM cece cecccceececeeeeeeeeeae esse eeseeeeseeeeseeeesaeesaneeseneesaees 114 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum 114 Requirements for tractor operation with attached machines 118 Machines without their own brake system 119 Adjusting the length of the PTO shaft to the 120 Securing tractor machine against accidental starting and rolling 122 FUNDO i e ML e e 123 Initial operation of service brake system ssseesssssssssssssseeee nnne nennen nnns 123 Adjusting the system setting screw on the hydraulic 124 Trail Tron position encoder ssseessssssesesseeee nennen nnne nnne nenne nnne sn ana ananas 125 Coupling and uncoupling th
8. ore 01 01 01 01 01 01 0E 0 0 0 ee ee ee gg ee ee ee ee ee ee LLL 9 0d 0 0 0 d n d d d 0 0 d P1 og 54 450 5 50 50 d d 34 0 01 Dg LEE 1 E 1 1 5 o P P o E P 8d P pn Bg P ii LLL CEN d d d dg gg ggg d pn Dg ai LEE P E EN y LEE Gg 33 LEE
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10. DI DL D DLE Pr prr EN EN LL E LL DI I prr AL 1 8 08 0 0 0 01 d d 0 3g 00 d 0 0g 0 gg dg ee ee LE LL E g gl BE de ee ee LL 1 Dg dg d 15343 0 0
11. 8 1 20 8 1 2 22 23 oF m wu www mpm m mpm e e s aa 22 2 fry s sw po rer arp zr os rss n Nae 30 a0 Nae 48 55 60 64 66 T2 74 60 63 72 96 99 108 Tid 120 60 64 72 06 2 120 26 132 144 182 160 s 75 0 100 108 120 1 140 150 160 165 180 190 200 Fig 112 Example Distance still to travel travel distance 100 m Spray rate 100 I ha Working width 21m Number of part width sections 5 Spray line residue 5 2 1 Calculate the re fill quantity using the filling table For the exam ple the re fill quantity is 21 I 2 Deduct the residue in the spray line from the calculated re fill quantity Required re fill quantity 211 5 21 9 81 140 UX BAGO0035 1 04 08 10 3 Filling with water Using the machine WARNING Danger for people and animals from accidental contact with spray liquid while filling of the spray liquid tank is underway Wear personal protective equipment when handling crop protec tion agent dumping spray liquid from the spray liquid tank The type of personal protective equipment required depends on the manufacturer s instructions the product information the direc tions for use the safety datasheet or the user manual for the crop
12. When coupling the supply line red the supply pressure coming from the tractor automatically presses out the ac tuator button for the release valve on the trailer brake valve Single circuit pneumatic braking system 2 1 Fasten the hose coupling black to the tractor as speci fied 3 Loosen the parking brake and or remove the wheel chocks 5 5 3 Uncoupling the brake system WARNING Risk of crushing cutting being caught or drawn in or impact through from the accidentally rolling machine caused by unin tentionally releasing the service brake Dual circuit pneumatic braking system Always uncouple the supply line hose coupling red first and then the brake line hose coupling yellow The service brake of the machine only moves into the brake position when the red hose coupling has been uncoupled Always keep to this order otherwise the service brake system will trip and may set the unbraked machine moving When the machine is uncoupled or pulled away from the trailer air is vented from the trailer brake valve supply line The trailer brake valve is automatically switched and operates the service braking system independently of the automatic load dependent braking force regula tor 1 Secure the machine against unintentionally rolling To do this use the parking brake and or wheel chocks 2 Pneumatic braking system Dual circuit pneumatic braking system 2 1 Release the supply line hose cou
13. Pressure connection for the spraying pressure pressure gauge Flow meter for determining the spray rate l ha Return flow meter for determining the spray liquid which has been fed back into the spray liquid tank Motor valves for switching the boom part width sections on and off Bypass valve Valve and reverse tap for the DUS system BAG0035 1 04 08 4 Outer boom locking see on page 90 5 Swing compensation see on page 90 6 Boom equipment 7 Pressure sensor 91 Construction and function of the sprayer boom 6 1 1 Unlocking and locking the transport safety catch WARNING Risk of crushing and impact for other road users if the boom accidentally unfolds from the transport position during road transport Lock the folded boom package in the transport position using the transport safety catch before undertaking road transport Unlocking the transport safety catch Raise the sprayer boom using height adjustment until the catching lugs Fig 74 1 are released from the catching sockets Fig 74 2 transport safety catch unlocks the sprayer boom from the transport position Fig 4 shows the unlocked sprayer boom Locking the transport safety catch Lower the sprayer boom fully using height ad justment until the catching lugs Fig 75 1 grasp the catching sockets Fig 75 2 transport safety catch locks the sprayer boom in the transport position Fig
14. 44 Consequences of using certain crop protection 44 Danger areas and danger points ssssssssesssssssssssese nennen nennen nennen nnns 45 TOE My 45 Rating plate and CE MarK 2 y Hie vision dick 46 MSC TFN AD OVA ed 47 Total UX measurements including Supoer S sprayer boom 47 Total UX measurements including L Sprayer boom 47 tenet E AE A E EA N A de 48 Weights basic machine and modules 49 Permissible total weight and tyres cccccecccceeceseeeceeeeeeeeeseeeeseeeeseeeeseeesseeeseueeseueeseeeeseeesseeees 50 Noise emissions 53 UX BAGO0035 1 04 08 5 Table of Contents 4 13 5 5 1 0 2 5 3 5 3 1 5 3 2 5 4 Required tractor 54 Structure and function oia bai YER iE 55 PUI OU Ny 2 55 I m TEM
15. The AMASBRA Y can be used on the field sprayer as a fully automatic control device The device carries out area based regulation of the spread rate depending on the current speed and working width Current spread rate speed worked area total area quantity applied and overall spread rate working time and distance travelled are continu ously detected see also the AMASPRAY operating manual UX BAGO0035 1 04 08 Structure and function 12 2 kmh T sjo 3900 m cmn pi 3 21ha 2581 n Unin uc mE Rute emu z1cmn Opdracht 2 Fig 68 ER A MASPRAY T Me PORUM I 300000 20000 Typ gen 7 me e Pai ar T G Qj O i n z 9 e 87 Construction and function of the sprayer boom 6 Construction and function of the sprayer boom The proper condition of the sprayer boom and how it is suspended have considerable influence on the distribution accuracy of the spray liquid With the spraying height of the sprayer boom to the crop set correctly a complete overlap is achieved Nozzles are attached to the boom at intervals of 50 cm Profi folding The boom is operated via the AMATRUN During use locate tractor control unit 2 See the separate AMATRUN operating manual Profi folding consists of the following functions e Folding the sprayer boom in and out Hydraulic
16. widths greater than 500 mm 1 Using manual control on the AMATRON steer the steer ing axle round as far as it will go to prevent a collision Tighten the locking screw Fig 39 1 in the brake drum and se cure with a lock nut Fig 39 2 Perform the same setting for both si des Depending on the equipment the lock ing screws are either already fitted or supplied Fig 39 5 9 Tracking control via tractor control unit When working on sloping terrain sprayer slips Off E the tractor control unit 4 hose marking blue can be used from the comfort of the tractor seat to manually steer the steering drawbar so that it is tracking precisely When steering manually hydraulic control re duces damage to the crop particularly with re gard to drill crops e g potatoes or vegetables when driving or manoeuvring in and out of the drills Turning circle dwk gt 18 m DANGER Risk of accident from the machine tipping over Move the steering drawbar to the transport position for transportation See page 132 UX BAGO0035 1 04 08 73 Structure and function 5 10 Hydraulic stand The hydraulically operated stand Fig 40 1 sup ports the uncoupled trailed sprayer It is operated via a double acting control valve Tractor control unit 1 e Raising stand hose marking 3 x blue Lowering stand hose marking 4 x blue DANGER When resting the machine on the Fig 40 hydraulic stand
17. 83 SOY ttle nt E 83 Self cleaning pressure 84 eee eee 84 Bottom sieve in the induction 85 Drawbar ee eer eee eee 85 Transport and secure container 85 Exterior wash down kit Optional cccccccsecccecseeeeeeeeeeeeeseeeeeeeeeeeeeeseeeeeeseeseeessaeeesseeeeesaess 86 TA IN H tints 87 LC nibo DamE 87 Construction and function of the sprayer boom 88 m c 91 Unlocking and locking the transport safety 92 Super S boom folding via the tractor control 93 Extension reduction of the working width 94 Super DOOM NER ED OT 95 Super L boom folded using tractor control unit 97 UX BAGO0035 1 04 08 6 2 6 3 6 4 6 5 6 5 1 6 5 2 6 5 3 6 5 4 6 5 5 6 6 6 6 1 6 6 2 6 6 3 6 6 4 6 7 6 8 6 8 1 7 1 7 1 1 7 1 2 7 1 3 7 2 7 3 7 4 7 5 7 5 1 7
18. Basic machine aM 1300 1400 Adjusting axles unbraked Adjusting axles braked Axle fixed mE oO o w oO OO Axle controlled 494 Drawbar O Straight drawbar fixed C1 Straight drawbar controlled Hitch draw bar fixed Hitch draw bar controlled NO Drawbar fixed i O rN Drawbar controlled Tyres 920 85 R38 LI155A8 om A N 520 85 R42 11155 8 744 520 85 R42 LI162A8 806 520 85 R46 LI158A8 730 650 65 R38 784 Max 190 Mrs T 300 95R46 440 E I GN NN GN s _ 485 524 Lumens s E 1 T 460 85 R46 LI155A8 a 732 460 85 R46 LI158A8 aM 700 520 85 R38 LI153A8 m 672 m i m i E E Other special equipment UX BAGO0035 1 04 08 49 Product description Sprayer boom weights e Super S booms Working 18 16 zi ans zr 20 Weight kg 519 520 519 631 634 629 651 690 691 e Super L booms Working width 24 27 zs 28 20m5 sons Working width im 32 35 36 39 40 4 11 5 Permissible total weight and tyres The permissible total weight of the machine depends on the e permitted drawbar load e permitted axle load permitted load capacity per pair of tyres The permissible total weight is the total of the permitted drawbar load and e one of the following whichever is smaller pe
19. Faulty or disassembled safety and protection equipment can lead to dangerous situations 2 5 Informal safety measures As well as all the safety information in this operating manual comply with the general national regulations pertaining to accident prevention and environmental protection When driving on public roads and routes you should comply with the statutory road traffic regulations UX BAGO0035 1 04 08 13 General safety instructions 2 6 User training Only those people who have been trained and instructed may work with on the machine The operator must clearly specify the responsi bilities of the people charged with operation maintenance and repair work People being trained may only work with on the machine under the supervision of an experienced person Person with specialist training specialist workshop X permitted not permitted A person who can assume a specific task and who can carry out this task for an appropriately qualified company Instructed persons are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment and meas ures People with specialist technical training shall be considered as a specialist Due to their specialist training and their knowledge of the appropriate regulations they can evaluate the work with which they h
20. Pres Nozzle output AUS spray rate l ha sure km h per dosing disc Water AUS 10 11 bar l min 1 45 1 28 1 60 1 42 1 77 JEST 1 94 1 72 2 05 1 81 UX BAGO0035 1 04 08 207 Spray table 13 2 3 Spray table for 7 hole nozzles AMAZONE spray table for 7 hole nozzle SJ7 02VP yellow Pressur Nozzle output e per nozzle Water AUS Pressur Nozzle output T per nozzle Water AUS l min 0 77 0 88 0 97 1 04 1 12 1 16 Pressur Nozzle output per nozzle Water AUS l min 1 17 1 04 1 33 1 18 1 45 1 28 1 55 1 37 1 66 1 47 1 72 1 52 Pressur Nozzle output S per nozzle Water AUS l min 208 AUS spray rate l ha km h AUS spray rate l ha km h 10 11 92 106 116 125 134 AUS spray rate l ha km h 10 11 AUS spray rate l ha km h UX BAGO0035 1 04 08 AMAZONE spray table for 7 hole nozzle SJ7 06VP grey Spray table Pressur Nozzle output AUS spray rate l ha e km h per nozzle Water AUS 10 11 bar l min 1 77 1 57 2 01 1 78 2 19 1 94 2 35 2 08 2 61 2 31 Nozzle output AUS spray rate I ha e km h per nozzle Water AUS 10 bar l min 228 2 02 13 2 4 Spray table for FD nozzles AMAZONE spray table for FD 06 nozzle Pressur Nozzle output AUS spray rate l ha e km h per nozzle Water AUS Pressur Nozzle output AUS spray rate l ha e km h per nozzle Water AUS 10 11 bar l min 2 26 2 6
21. e reduces the undiluted residue for all spray lines to 2 1 The constant circulation of liquid enables production of an even spray pattern right from the start because spray liquid is available at every spraying nozzle immedi ately after the sprayer boom is switched on with no delay e prevents damage to the spray line The principal components of the pressure circulating system are e suction port hose Fig 99 1 per part width section e the DUS switchover tap Fig 100 1 e DUS pressure relief valve Fig 100 2 The DUS pressure relief valve is permanently set at the factory and re duces the pressure in the pressure circulat ing system to 1 bar Ifthe DUS switchover tap is in position Fig 100 A the pressure circulating system is switched on Ifthe DUS switchover tap is in position Fig 100 B the pressure circulating system is switched off ifthe DUS switchover tap is in position Fig 100 C liquid is released from the field sprayer UX BAGO0035 1 04 08 111 Construction and function of the sprayer boom Overview pressure circulating system DUS Ub am ha eet eg a t yt Fig 101 1 Pressure circulating system DUS 2 3 DUS pressure limiting valve 4 DUS switchover tap DUS return valve 6 8 1 Line filter for spray lines optional Line filters Fig 102 1 are e X fitted in the spray lines in each part width section
22. one tank may become damaged through uneven filling Filling the flushing water tank via the filling connection Fig 51 1 1 Connect filling hose 2 Remove lids from both flushing water tanks 3 Fill the flushing water tank observe fill level display Fit the stopper cap on the filling connection Screw on the lid Fit the stopper cap on the filling con nection otherwise air will be drawn in via the filling connection when flushing water is drawn in Fig 51 78 UX BAGO0035 1 04 08 5 14 Induction bowl with canister flushing Fig 52 1 Swivel out induction bowl for receiving dissolving and drawing in crop protection agents and urea 2 Hinged lid 3 Handle for swivelling the induction bowl 4 Parallelogram arm for swivelling the induc tion bowl from transport to filling position Structure and function b Switch tap for ring line canister flushing 6 Transport safety catch Transport safety catch Fig 52 6 to secure the raised induction bowl in the transport position against unintentional lowering Fig 52 Fig 53 1 Suck off induction bowl switch tap addi tionally draw in via external injector 40 l min To swivel the induction bowl to filling position 1 Hold the handle with the left hand 2 With the right hand push the transport safe ty catch to the side 3 Swivel the induction bowl down Fig 53 Fig 54 1 Rotating canis
23. 2 16 Safety information for users WARNING Risk of crushing cutting being trapped or drawn in or impact through inadequate roadworthiness and operational safety Before starting up the machine and the tractor always check their roadworthiness and operational safety 2 16 1 General safety and accident prevention information Beside these instructions comply with the generally applicable national safety and accident prevention regulations e The warning symbols and other labels attached to the machine provide important information on safe machine operation Com pliance with this information is in the interests of your safety e Before moving off and starting up the machine check the imme diate area of the machine children Ensure that you can see clearly e It is forbidden to ride on the machine or use it as a means of transport e Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving cha racteristics of the tractor and the connected machine Coupling and uncoupling the machine Only connect and transport the machine with tractors suitable for the task When coupling machines to the tractor s three point linkage the linkages of the tractor and the machine must always be the sa me Connect the machine to the prescribed e
24. Federal Biological Research Centre for Agriculture and Forestry requirements see Merkmale f r Spritz und Spruhgerate f r Fla chenkulturen Features of spraying machines for field crops BBA directive VII 1 1 1 1 If individual models are created by a distributor in addition to those listed the distributor must submit a declaration to the BBA as re quired by 25 of the German Plant Protection Law of 15 09 86 The required forms can be obtained from the Biologische Bundesanstalt Messeweg 11 12 D 38104 Braunschweig Germany Consequences of using certain crop protection agents At the time of production of the field sprayer the manufacturer is only aware of a few crop protection agents approved by the BBA which can have damaging effects on the materials used to produce crop protection implements We would like to draw attention to the fact that extended exposure 20 hours to crop protection agents with which we are familiar e g Las so Betanal and Tramat Stomp lloxan Mudecan Elancolan and Ter idox can cause damage to the pump diaphragms hoses spray lines and tanks The examples given are in no way intended to represent a comprehensive list In particular we warn against unauthorised mixtures of two or more different crop protection agents Substances which have a tendency to stick together or set must not be applied When using such aggressive crop protection agents it is recom mended that the spr
25. UX BAGO0035 1 04 08 53 Product description 4 13 Tractor engine power UX 3200 UX 4200 Electrical system Battery voltage Lighting socket Hydraulic system Maximum operating pressure Tractor pump capacity Machine hydraulic fluid Control units For the machine to be operated as intended the tractor must fulfil the following requirements Required tractor equipment from 75 kW 100 hp upwards from 85 kW 115 hp upwards 12 V volts e 7 pin e 200 bar e Atleast 20 l min at 150 bar for the hydraulic block with Profi folding optional E min 45 l min at 150 bar for hydraulic pump drive optional e Gearbox hydraulic fluid Otto SAE 80W API GL4 The machine hydraulic transmission fluid is suitable for the com bined hydraulic transmission fluid circuits of all standard makes of tractor Depending on the equipment see on page 63 Service brake system depending on equipment Dual circuit service brake sys tem or Single circuit service brake system or Hydraulic brake system 1 hose coupling red for the supply line 1 hose coupling yellow for the brake line e 1 service line hose coupling for the brake line e 1 hydraulic coupling conforms to ISO 5676 The hydraulic brake system is prohibited in Germany and several other EU countries Universal joint shaft depending on equipment Required speed Direction of rotation 54 540 rpm 1000 rpm depe
26. an additional measure to avoid contamina tion of the spraying nozzles Overview of the filter inserts Filter insert with 50 mesh inch series blue Filter insert with 80 mesh inch grey Filter insert with 100 mesh inch red Fig 102 112 UX BAGO0035 1 04 08 7 Commissioning Commissioning This section contains information e on commissioning your machine on checking if it is possible to connect the machine to your trac tor Before operating the machine for the first time the operator must have read and understood the operating manual Comply with the section Safety information for the user starting on page 28 when o coupling and uncoupling the machine o transporting the machine o Using the machine Only couple and transport the machine to a tractor which is suit able for the task The tractor and machine must meet the national road traffic regulations The operator and the user shall be responsible for compliance with the statutory road traffic regulations WARNING Risk of crushing shearing cutting and being drawn in or trap ped in the vicinity of hydraulically or electrically actuated com ponents Do not block the operator controls on the tractor which are used for hydraulic and electrical movements of components e g folding swi velling and pushing movements The movement must stop automati cally when you release the appropriate control This does not apply to equipment movem
27. 1 LU flat fan nozzles made from plastic and an external plastic cored ceramic Lechler 015 5 AIR MIX flat fan nozzle made from plastic Agrotop 015 9 IDN flat fan nozzle made from plastic Lechler 025 03 UX BAGO0035 1 04 08 2 XRC flat fan nozzles made from plastic Teejet 025 03 04 6 ID flat fan nozzle made from plastic and an external plastic cored ceramic Lechler 015 10 IDKN flat fan nozzles made from plastic Lechler 04 3 Double flat fan nozzles AVI TWIN exterior plastic core ceramic Agrotop 015 7 IDK flat fan nozzle made from plastic Lechler 015 11 TTI flat fan nozzles made from plastic Teejet 015 Notes 4 AD flat fan nozzles made from plastic Lechler 015 8 AI flat fan nozzle made from a V2A plastic core Teejet 015 215 WERKE DREYER GmbH amp KG Postfach 51 Tel 49 0 5405 501 0 D 49202 Hasbergen Gaste Fax 49 0 5405 501 234 Germany e mail amazone amazone de http www amazone de BBG Bodenbearbeitungsgerate Leipzig GmbH amp Co KG Rippachtalstr 10 D 04249 Leipzig Germany Plants D 27794 Hude e D 04249 Leipzig e F 57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders field sprayers seed drills soil cultivation machines mul tipurpose warehouses and communal units
28. 128 2 while turning it gently left and right 10 Pull out the filter insert Fig 128 3 and clean with water 11 Check the O rings Fig 128 4 for damage 12 Reassemble the suction filter in the reverse sequence Make sure that the O rings Fig 128 4 are correctly fitted 13 Move switch tap A to the position 14 Check the suction filter for leak tightness Fig 129 168 UX BAGO0035 1 04 08 12 2 10 11 Clean the field sprayer thoroughly before placing it in winter storage see on page 164 Remove and clean the suction filter Fig 130 1 see on page 168 Run the pump at a universal joint shaft speed of 300 rpm and let it pump dry when flushing is complete and liquid is no longer coming out of the spraying nozzles Switch off the universal joint shaft Agitator 5 1 Drain the pressure filter Fig 130 2 via tap C Setting tap C to position 5 2 Unscrew the agitator hose Fig 131 4 which comes out of tap C from the spray liquid tank Unscrew the supply hose Fig 131 1 from the control valve The supply hose connects the VARIO switch tap on the pressure side Fig 130 B with the suction chest Unscrew the return hose Fig 131 2 for the part width section valve from the VARIO switch tap on the suction side Fig 130 Detach the hose Fig 132 1 from the switch tap F Swivel the switch tap F Fig 132 2 to posi tion Remove the internal cleaning hose Fi
29. 5 shows the locked sprayer boom If the catching lugs Fig 75 1 do not grasp the catching sockets Fig 75 2 align the sprayer boom using tilt ad justment 92 UX BAGO0035 1 04 08 6 1 2 Super S boom folding via the tractor control unit Construction and function of the sprayer boom Profi folding see AMATRUN operating manual Preselected folding depending on the equipment you must press the fold sprayer boom preselection button on the operating terminal before activating tractor control unit 2 green in order to fold out the sprayer boom See separate AMASPRAY AMATRUN operating man ual Folding out the sprayer boom 1 Actuate tractor control unit 3 2 x yellow Raise the boom to unlock it from its transport position Activate tractor control unit 2 1 x green until E 2 both boom packages are folded down the individual segments are fully folded out EN and the swing compensation is unlocked The appropriate hydraulic cylinders lock the boom in its working position Folding out does not always happen symmetrically 3 Actuate tractor control unit 3 1 x yellow Set the spraying height for the sprayer boom Folding in the sprayer boom Actuate tractor control unit 3 2 x yellow Raise the sprayer boom to a medium height Set tilt adjustment to O if present Actuate tractor control unit 2 2 x green until the individual segments of the two booms
30. 72 1 Swing compensation unlocked 2 Swing compensation locked For illustration purposes in this image the pro tective device has been removed from the swing compensation Unlocking the swing compensation Even lateral distribution can only be achieved with the swing compen sation unlocked After the sprayer boom is fully folded out actuate the operating lever for another 5 seconds swing compensation Fig 70 1 unlocks and the unfolded sprayer boom can swing free opposite the boom frame Locking the swing compensation o For road transport o When folding the boom out and in Folding via the tractor control unit The swing compensation automatically locks before the booms fold in Outer boom locking The outer boom locking mechanisms protect the boom from damage if the outer boom sections come into contact with solid obstructions The respective plastic clutch Fig 71 1 enables the outer boom section to avoid collision by moving around the articulated axle Fig 71 2 in and against the direction of travel it is then automati cally returned to its working position Fig 71 90 UX BAGO0035 1 04 08 6 1 Fig Fig 1 2 3 Fig 1 2 3 4 5 6 UX Super S boom Construction and function of the sprayer boom 72 72 Sprayer boom with spray lines here folded boom package Nozzle protection tube Spacer T 3l
31. 90 Drag hoses at 25 cm intervals after fitting the 2nd spray line Bayonet connection with dosing discs Metal weights stabilise the position of the hoses during operation 91 with dosing discs for late top dressing with liquid fertiliser Deflector hoop for the transport position Transport position raised by lowering the transport hook Spacing runners Remove both spacing runners Fig 91 3 when operating drag hoses one setting tap for every boom part width section a Spraying via both spray lines with drag hoses b Spraying via a standard spray line c Spraying via the 2nd spray line only Remove drag hoses for normal spray ing operation After removing the drag hoses seal off the nozzle bodies with blanks Transport hook Screw on both transport hooks lower down when operating drag hoses In transport position the distance be tween nozzle and mud guard must be 20 cm For normal spraying screw both transport hooks back into the original position Fig 93 UX BAGO0035 1 04 08 6 7 Foam marker optional The foam marker which can be retrofitted at any point makes it possible to drive the next bout precisely when spraying fields without marked out tramlines Marking involves the use of foam bubbles The foam bubbles are laid at adjustable intervals of approx 10 15 metres providing a clearly visible orientation line The foam bubbles dis solve after a certain time withou
32. Connect a pressure gauge to the test connection on the brake cylinder Set value with brake not applied 0 0 bar 4 Visual inspection of the brake cylinder 1 Check the dust sleeves or gaiters Fig 149 5 for damage 2 Replace damaged parts 5 Joints on brake valves brake cylinders and brake linkages Joints on brake valves brake cylinders and brake linkages must move freely Grease or lightly oil if necessary 182 UX BAGO0035 1 04 08 12 7 Parking brake Cleaning maintenance and repair On new machines the brake cables of the parking brake may stretch Readjust the parking brake if three quarters of the spindle tensioning distance is required to firmly apply the parking brake if you have just fitted new brake pads Adjusting the parking brake When the parking brake is off the brake cable must be slightly slack However the brake cable must not rest or chafe against other parts of the vehicle 1 Release the cable clamps 2 Shorten the brake cable as appropriate and retighten the cable clamps 3 Check for the correct braking effect from the parking brake when applied 12 8 Tyres wheels Required tightening torque for wheel nuts or bolts 510 Nm Regularly check the o wheel nuts for firm seating o tyre pressure for information on this see on page 184 Only use the tyres and wheels which we have specified see on page 50 Repair work on tyres must only be carried out by specialist
33. The total heights depend on the tyres UX BAGO0035 1 04 08 47 Product description 4 11 3 Data sheet Spray liquid tank a Nominal volume of working platform 1180 1080 Permissible system pressure Technical residue incl pump e On the flat Along the contours Direction of travel 15 9o to left Direction of travel 15 to right Along the gradient OO o 15 up the slope NO N N 15 down the slope Central switching mechanism mE Electric part width section valve cou pling opray pressure adjustmen Electric opray pressure setting range bar 0 8 9 Spray pressure display Pressure gauge 0 8 25 bar range 100 mm safe for liquid fertiliser and digital spray pressure display Pressure filter 90 80 100 mesh ejm Agitator Infinitely adjustable Ground speed dependent via job com Spray rate control puter Nozzle height mm 500 2500 Payload permissible total weight basic weight DANGER Exceeding the permitted payload is prohibited Risk of accident because of unstable driving conditions Carefully determine the payload and therefore the permitted filling amount for your machine Not all filling media can be used to fill the tank completely 48 UX BAGO0035 1 04 08 Product description 4 11 4 Weights basic machine and modules The basic weight empty weight is calculated from the sum of basic machine listed assemblies and sprayer boom
34. bam a TTT 0g 09g 0g 0 9 01 e cog eap c As of 11 2007 213 UX BAGO0035 1 04 08 Combination matrix Combination matrix UX 4200 special 14 2 BBA E NUMMER 1560 Leere rri RA MR Wd a ad Ri R Ma Rii Bad Mad Rii Ri Ri Ri Rii Rii Rii a Ri R Rii Ri Ei Ei EE ELE EL 0l 1 EE RB gg lb EE E dE DP P EEE E d EEE E E Ra Re RR Ed Re Be Ri RRR Ee Ee RoR Bd EE Ri Bd 3 ER RoE EE gt E z1Jd3 unz a dg E lt Ea AXE Ea E Ri Rinne 3 I EXE 9 04 034 7 EE yerefpun PII I LE Jg gg g dui DV cg xpo E Ea X ho EEE ESE 73 XLI 73 EERE LE XE ot xi xt Txt B B D o4 x xi xi xL E ED D x E bx pb p EL DL DL D D LE EL B DI I LI ggg j gg EL DL DL D D EL LB B DL I I I LB ggg j gg EL LL DL D LL B DIE par p rr p LL E COS TS E EL LL DL D LL
35. o cleaning the field sprayer Wash the gloves with clear fresh water from the fresh water tank o immediately after contact with crop protection agent o before removing the gloves UX BAGO0035 1 04 08 135 Using the machine 10 1 Preparing for spraying operation The field sprayer must be operating properly in order to guaran tee correct application of the crop protection agent Have the field sprayer tested regularly on a test bench Rectify any defi ciencies immediately Use all the filters provided Clean the filter regularly Fault free field sprayer operation can only be achieved by correct filtering of the spray liquid Correct filtering has a significant effect on the success of the crop protection measures Pay attention to the permissible combinations of filters and mesh sizes The mesh sizes for the self cleaning pressure filter and the nozzle filters must always be smaller than the nozzle open ing of the nozzles in question The pressure filter insert which is fitted in the self cleaning pres sure filter as standard has a mesh size of 0 3 mm with a mesh count of 50 mesh inch This pressure filter insert is suitable for nozzle sizes of 03 and above For nozzle size 02 a pressure filter insert with 80 mesh inch special optional equipment is required For nozzle sizes 015 and 01 a pressure filter insert with 100 mesh inch special optional equipment is required Ensure that the use of pressure f
36. owitch on spraying Remove a spray line from a part width section valve Connect the pressure gauge connection Fig 161 4 to a part width section valve with the help of the turned socket ocrew the check gauge 1 4 of an inch into the inside thread 12 17 Electric lighting system Replacement of light bulbs 1 2 3 UX BAGO0035 1 04 08 Unscrew the safety glass Remove the defective bulb Insert the replacement bulb note the correct voltage and wait age Insert and screw on the sight glass 199 Cleaning maintenance and repair 12 18 Screw tightening torques Width Across Tightening torques Nm Thread Flats depending on the quality of the nuts bolts mm M 12x1 5 M 14x1 5 M 16x1 5 M 18x1 5 M 20x1 5 E M 22x1 5 12 19 Disposing of the field sprayer Carefully clean the whole field sprayer inside and out before dispos ing of the field sprayer The following components are eligible for energy recovery spray liquid tank induction bowl flushing water tank fresh water tank ho ses and plastic fittings Metal parts can be scrapped Follow the statutory requirements for each individual material Energy recovery is the process of reclaiming the energy contained in plastics by burn ing them and using the energy released to generate electricity and or steam or to supply process heat Energy recovery is suitable for mixed and contaminated plastics in particular for any plastics which
37. which results in leaks 1 Undo the screw Fig 158 11 and remove the piston diaphragm Fig 158 8 and the washer disc from the piston Fig 158 9 2 Ifthe piston diaphragm has been punctured drain the oil spray liquid mixture from the pump housing 3 Remove the hydraulic cylinder Fig 158 10 from the pump housing 4 Clean the pump housing by flushing it thoroughly with diesel oil or paraffin Clean all sealing faces Insert the cylinder Fig 158 10 back into the pump housing Fit the piston diaphragm Fig 158 8 Mount the cylinder head Fig 158 7 on the pump housing and tighten the screws Fig 158 6 an equal amount in a crosswise fashion 9 After testing and cleaning fit the valve groups Fig 158 5 10 Insert new O rings 11 Mount the suction Fig 158 3 and pressure port Fig 158 4 on the pump housing 12 Tighten the nuts Fig 158 1 2 in a crosswise fashion using a torque of 11 Nm peel c o 12 13 Calibrate the flow meter For information on this observe the AMATRON operating man ual section Impulses per litre UX BAGO0035 1 04 08 195 Cleaning maintenance and repair 12 14 Nozzles From time to time check the seating of the slider Fig 159 7 To do this insert the slider into the nozzle body Fig 159 2 as far as possible using moderate thumb pressure Do not insert the slider up to the stop when in a new condition under any circumstances 12 14 1 Fittin
38. 47 Structure and function 1 Folded up ladder secured in transport posi tion 2 Catching lug to prevent accidental unfolding of the ladder 3 Automatic catch To unlock turn the lever up Fig 47 5 12 5 Suction port for filling the spray liquid tank optional Please observe the relevant instructions when filling the spray liquid tank via the suction hose from public water points please page 141 Fig 48 1 Suction hose 8 m 2 2 Quick coupling 3 Suction filter for filtering the intake water 4 Non return valve Prevents liquid already in the spray liquid tank from running out if the vacuum suddenly collapses during the filling process Fig 48 UX BAGO0035 1 04 08 77 Structure and function 5 13 Flushing water tank Clear water is carried In the flushing water tanks Fig 49 1 Fig 50 1 The water serves to thin the residue in the spray liquid tank at the end of spraying operation e clean flush the whole field sprayer in the field e clean the suction chest and the spray lines when the tank is full UX3200 One flushing water tank 320 content UX4200 Two connected flushing water tanks Total 520 content Fig 49 Fig 50 2 Screw lid for fill opening 3 Fill level indicator on flushing water tank Only fill the flushing water tank with clear fresh water Before filling the flushing water tank unscrew both lids otherwise
39. After few operating hours check the oil level top if necessary 1 Remove the pump Remove the lid Fig 155 2 Drain the oil 3 1 Turn the pump on its head 3 2 Rotate the drive shaft by hand until the used oil has all run out The option also exists to drain the oil from the drain plug However with this procedure a slight oil residue remains in the pump we therefore recommend the first approach Place the pump on an even surface Turn the drive shaft left and right alternately and slowly fill with new oil The right quantity of oil has been reached when the oil is visible at the mark Fig 155 1 12 12 3 Cleaning fresh water for several minutes After each use thoroughly clean the pump by pumping clea UX BAGO0035 1 04 08 191 Cleaning maintenance and repair 12 12 4 Pump drive via belt workshop work 12 12 4 1 Checking adjusting the belt tension Test force Fe 75 N For a pump drive speed of 540 rpm maximum permissible deflection 14 mm For a pump drive speed of 1000 rpm maximum permissible deflection 16 mm If the maximum deflection is exceeded increase the belt tension by extending the wheelbase via the slotted holes Fig 156 12 12 4 2 Replacing the drive belt Replace worn drive belts To do this 1 Slacken the belt tension using the slotted holes on the lower V belt pulley 2 Remove the upper belt guard 3 Unscrew a pump 4 Replace the belt 192 UX
40. BAGO0035 1 04 08 When using the machine observe the information in the following sections e Warning symbols and other labels on the machine starting on page 17 and Safety information for the user starting on page 28 ff Observing this information is important for your safety WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank DANGER Risk of the machine tipping over when the steering drawbar is pushed in particularly on very uneven or sloping terrain For operation open the steering drawbar ball valve Fig 111 3 on the hydraulic cylinder position A oee Trail Tron steering drawbar section page 132 WARNING Risk of crushing cutting being caught and or drawn in or im pact through insufficient stability and tipping of the tractor and or the attached machine Drive in such a way that you always have full control over the tractor whether the machine is attached or unattached In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteris tics of the tractor and the connected machine WARNING Risk of crushing shearing cutting being caught and or d
41. WARNING Risk of infection through the high pressure hydraulic fluid of the hydraulic system entering the body UX BAGO0035 1 04 08 Only a specialist workshop may carry out work on the hydraulic system Depressurise the hydraulic system before carrying out work on the hydraulic system When searching for leak points always use suitable aids Never attempt to plug leaks in hydraulic hose lines with the hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor immedi ately Risk of infection When connecting the hydraulic hose lines to the hydraulic sys tem of connected machines ensure that the hydraulic system is depressurised on both the drawing vehicle and the trailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning Replace the hydraulic hose lines if they are damaged or worn Only use original AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years This period includes any storage time of a maximum of two years Even with proper storage and approved use hoses and hose connections are subject to natural ageing thus limiting the lengt
42. a front weight which is equal to at least the required minimum front ballast Gy min UX BAGO0035 1 04 08 117 Commissioning 7 1 2 Requirements for tractor operation with attached machines WARNING Risk of breakage during operation of components through unap proved combinations of connecting equipment e Ensure o thatthe connection fitting on the tractor possesses a per missible drawbar load sufficient for the actual drawbar load that the axle loads and weights of the tractor altered by the drawbar load are within the approved limits If necessary weigh them that the tractor s actual static rear axle weight does not ex ceed the permissible rear axle weight that the permissible total weight of the tractor is observed that the approved load capacities of the tractor tyres are not exceeded 7 1 2 1 Combination options for connection fittings and towing eyes Fig 104 shows permitted combination options for joining the connec tion fitting on the tractor and the towing eye on the machine in relation to the maximum permitted drawbar load You will find the maximum permitted drawbar load in the vehicle do cumentation or on the rating plate on the connection fitting of your tractor Maximum permissible Connection fitting Towing eye drawbar load on the tractor on the fixed drawbar trailer 2000 kg Pin coupling Towing eye 40 for hydraulic high DIN 11028 ISO 6489 2 lift drawbar DIN 11043 Non automatic pin coupling DI
43. and rolling parking brake wheel chocks before carrying out work on the tyres Tighten or retighten all the fixing screws and nuts in accordance with the specifications of AMAZONEN WERKE 2 16 8 Field sprayer operation Observe the recommendations of the crop protection agent ma nufacturer in respect of o protective clothing o warning information on exposure to crop protection agents o regulations on dosing applications and cleaning e Observe the information in the German Plant Protection Law e Never open lines which are under pressure e Only use genuine AMAZONE replacement hoses which stand up to chemical mechanical and thermal requirements On ly use hose clamps made from V2A for installation e Repair work in the spray liquid tank may only be carried out after thorough cleaning and using breathing apparatus For safety reasons a second person must monitor the work from outside the spray liquid tank When repairing field sprayers which have been used for liquid fertiliser application with ammonium nitrate urea solution ob serve the following points Residues of ammonium nitrate urea solutions may form salts by the evaporation of the water on or in the spray liquid tank This produces pure ammonium nitrate and urea In its undiluted form ammonium nitrate is explosive when combined with organic sub stances e g urea and subjected to critical temperatures during repair work e g welding grinding fili
44. any intervention in the machine Depending on the type of intervention read and observe the instructions in the appro priate sections of the operating manual MD 103 Risk of contact with hazardous materials due to improper use of clear fresh water from the hand wash tank This danger can cause extremely serious and potentially fatal injuries Never use the clear fresh water from the hand wash tank as drinking water MD 104 Risk of crushing the entire body or impacts due to standing in the swivel range of later ally moving machine parts These dangers can cause extremely serious and potentially fatal injuries e Maintain an adequate safety distance from moving machine parts while the tractor en gine is running Please ensure that all personnel maintain sufficient safety distance from moving ma chine parts UX BAGO0035 1 04 08 General safety instructions 0 MD102 Fi 4 23 General safety instructions MD 108 Risk of explosion or danger from hydraulic fluid escaping under high pressure caused by the pressure accumulator which is under pressure from gas and oil These dangers can cause serious and potentially fatal injuries if highly pressurised escaping hy draulic fluid penetrates the skin and passes into the body e Read and observe the instructions in the operating manual before carrying out any maintenance or repair work If you are injured by hydraulic fluid cont
45. are fully folded in the two boom packages are folded in Actuate tractor control unit 3 1 x yellow lot Fant Lower the boom locking it in the transport position CAUTION Only drive in locked transport position The swing compensation locks automatically before the boom folds in UX BAGO0035 1 04 08 93 Construction and function of the sprayer boom 6 1 3 Extension reduction of the working width optional e Extension up to 1 20 m Reduction from 24 m to 18 m working width Reduction from 24 m to 12 m working width The reduced Super S boom option is required for the symmetrical reduc tion of the boom working width Two ball valves Fig 76 1 and Fig 76 1 are actuated per fold out cylinder Before unfolding the boom close the relevant ball valves Fig 77 1 on the outer joints e g for reducing from 24 m to 18 m working width or the ball valves Fig 77 1 on the internal boom ele ments for reducing to 12 m working width Fig 77 94 UX BAGO0035 1 04 08 6 1 4 Super L boom Construction and function of the sprayer boom Fig 78 Fig 78 1 2 3 4 Sprayer boom with spray lines here folded boom packages Transport safety bow Parallelogram frame for adjusting the height of the sprayer boom Nozzle protection tube Fig 79 1 2 3 Pressure connection for the spraying pressure pressure gauge Flow meter for determining the spra
46. canisters first use this to carry out preliminary cleaning Then wash them meticulously when clear fresh water is available e g before pre paring the next load for the spray liquid tank or when diluting the residue from the last load 10 5 1 Inducting liquid agents Fig 115 1 Fill the spray liquid tank halfway with water 2 Move switch tap F to the 2 position 3 Move switch tap E to the position 4 Move switch tap D optional to the position o Move switch tap B to the position 6 Move switch tap A to the position 7 Open the induction bowl lid Pour the quantity of agent calculated and measured for filling the tank into the induc tion bowl max 60 1 Run the pump at approx 400 rpm Fully evacuate the contents from the induc tion bowl 10 Move switch tap E to position 0 11 Move switch tap F to position 0 12 Close the induction bowl lid Fig 115 13 Top up with water For simultaneous filling of the spray liquid tank via the suction port on E the control terminal Move switch tap A to the position 146 UX BAGO0035 1 04 08 10 5 2 ECO Fill Fig 116 1 2 3 Fill the spray liquid tank halfway with water Move switch tap F to position 0 Move switch tap E to position 0 Move switch tap D optional to the position Move switch tap B to the position Move switch tap A to the position Run the pump at approx 400 rpm Open the
47. crushing cutting being caught or drawn in or impact through inadequate brake power of your tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected If the machine does not possess its own brake system Then the actual tractor weight must be greater than or equal to 2 the actual weight of the connected machines The maximum operational speed is 25 km h 119 Commissioning 7 2 Adjusting the length of the PTO shaft to the tractor WARNING Danger from damaged and or destroyed flying parts for the operator third party if the PTO shaft is compressed or pulls apart while the machine coupled to the tractor is being rai sed lowered because the length of the PTO shaft has not been adjusted properly being caught and drawn in if the PTO shaft is installed in correctly or if unauthorised design changes are made Have the length of the PTO shaft checked in all operating positions by a specialist workshop and if necessary adjusted before coupling the PTO shaft to your tractor for the first time Always observe the operating manual supplied with the PTO shaft when adjusting the PTO shaft This adjustment of the PTO shaft applies only for the current tractor type You may need to readjust the PTO shaft if you couple the ma chine to another tractor WARNING Risk of being caught and drawn in if the PTO shaft is installed incorrectly or if unauthori
48. directive 89 336 EEC in the ap propriate version and bear the CE mark 2 16 4 Universal joint shaft operation 32 Use only the PTO shafts prescribed by the AMAZONEN WERKE factories equipped with the proper safety devices Also read and follow the operating manual from the PTO shaft manufacturer The protective tube and PTO shaft guard must be undamaged and the shield of the tractor and machine universal joint shaft must be attached and be in proper working condition Work is prohibited while the safety devices are damaged You may install or remove the PTO shaft only after you have done all of the following o J Switched off the universal joint shaft o Switched off the tractor engine o Applied the parking brake o ignition key has been removed Always ensure that the PTO shaft is installed and secured cor rectly When using wide angle PTO shafts always install the wide an gle joint at the pivot point between the tractor and machine Secure the PTO shaft guard by attaching the chain s to prevent movement Observe the prescribed pipe overlaps in transport and opera tional positions Read and follow the operating manual from the PTO shaft manufacturer UX BAGO0035 1 04 08 2 16 5 Coupled machines UX BAGO0035 1 04 08 General safety instructions When turning corners observe the permitted bending and dis placement of the PTO shaft Before switching on the universal joint shaft check that the se
49. from the water extraction point uncouple the suction hose from the suction port 144 UX BAG0035 1 04 08 10 4 Filling the fresh water tank Using the machine WARNING Unauthorised contamination of the fresh water tank with crop protection agent or spray liquid Only fill the fresh water tank with clear fresh water never with crop protection agent or spray liquid When using the field sprayer ensure that there is always an ade quate supply of clear fresh water When filling the spray liquid tank also check and fill the fresh water tank 10 5 Inducting agents DANGER While inducting agents wear appropriate protective clothing as prescribed by the crop protection agent manufacturer The agitators normally remain switched on from filling to the end of spraying operation On this account the instructions of the agent manufacturer are decisive With the agitator running insert the water soluble plastic film bag straight into the spray liquid tank Induct the respective agent via the induction bowl Fig 114 1 into the water of the spray liquid tank A distinction is drawn here between the induction of agents in liquid and powder form and of urea UX BAGO0035 1 04 08 145 Using the machine Empty agent canisters Carefully wash empty agent canisters put beyond use collect and dispose of in a proper manner Do not reuse them for other purposes If only spray liquid is available for washing the agent
50. hydraulic cylinder for tilt adjustment 6 Throttle fold in the left hand boom 7 Throttle fold out the left hand boom Fig 153 UX BAGO0035 1 04 08 189 Cleaning maintenance and repair Profi folding Il Fig 154 1 Throttle lower the right hand boom 2 Throttle raise the right hand boom 3 Throttle fold in the right hand boom 4 Throttle fold out the right hand boom 5 Throttle lock the swing compensation 6 Throttle transport safety catch 7 Hydraulic joints tilt adjustment the throt 8 9 tles are located on the hydraulic cylinder for tilt adjustment Throttle fold in the left hand boom Throttle fold out the left hand boom 10 Throttle lower the left hand boom 11 Throttle raise the left hand boom 190 UX BAGO0035 1 04 08 12 12 Pump Cleaning maintenance and repair 12 12 1 Check the oil level Only use 20W30 branded oil or 15W40 multi purpose oil Ensure the correct oil level Dam age may be caused both by the oil level being too low or too high The read off oil level can be av eraged from the non horizontal orientation of the pump in the hitch drawbar 1 Check whether the oil level is visible at the mark Fig 155 1 with the pump not running and standing on a flat surface 2 If the oil level is not visible at the mark Fig 155 1 remove the lid Fig 155 2 and top up with oil 12 12 2 Changing the oil
51. points Fig 5 1 on the right and on the left of the machine DANGER If loading the machine with a lifting crane use the marked attachment points for lifting belts DANGER The minimum tensile strength for each lifting belt must be 1500 kg UX BAGO0035 1 04 08 37 Product description 4 Product description This section e provides a comprehensive overview of the machine structure e provides the names of the individual modules and controls If possible read this section when actually at the machine This helps you to understand the machine better 4 1 Overview of the assemblies Fig 6 Fig 6 1 Spray liquid tank 7 Fill level indicator 2 Spray liquid tank filling dome 8 Working platform 3 Control terminal 9 Foldable ladder 4 Swivelable induction bowl 10 Hose cabinet b Spraying pump 11 Drawbar 6 Fresh water tank 12 Tyres 38 UX BAGO0035 1 04 08 Product description Fig 7 Fig 7 5 Pump equipment 1 Flushing water tank 6 Wheel chocks 2 Flushing water tank filling opening 7 Hydraulic block with system setting screw 3 Parking brake job computer optional 4 Stand 8 Oil filter with clogging indicator 9 Boom transport safety catch UX BAGO0035 1 04 08 39 Product description 4 2 Safety and protection equipment e Transport locking mechanism Fig 8 1 to prevent the Super L boom from folding out uninten tionally e Transport locking me
52. shaft from the tractor if the tractor and machine are secured against unintentional starting and rolling WARNING Risk of being caught and drawn in by the unguarded PTO shaft or due to damaged safety devices Never use the PTO shaft if the safety device is missing or dam aged or without correctly using the supporting chain Before each use check that o all PTO shaft protective devices are installed and fully func tional o theclearance around the PTO shaft is sufficient in all oper ating positions Insufficient clearance will result in damage to the PTO shaft Attach the supporting chains in a way that ensures a sufficient swivel range of the PTO shaft in all operating positions Support ing chains must not become caught on machine or tractor parts Have any damaged or missing parts of the PTO shaft replaced immediately with genuine parts from the PTO shaft manufac turer Note that only a specialist workshop may repair a PTO shaft With the machine uncoupled place the PTO shaft in the holder provided This protects the PTO shaft from damage and dirt o Never use the supporting chain of the PTO shaft to sus pend the uncoupled PTO shaft UX BAGO0035 1 04 08 59 Structure and function WARNING Risk of being caught and drawn in by unguarded PTO shaft parts in the power transmission area between the tractor and driven machine Work only when the drive between the tractor and driven machine is fully gua
53. shaft in the holder 2 Uncouple the supply lines 2 8 Fasten the supply lines in the corresponding parking sock ets 2 9 Hydraulic brake detach parking brake pulling cable from tractor 128 UX BAGO0035 1 04 08 8 2 1 Manoeuvring the uncoupled machine Coupling and uncoupling the machine DANGER You must be particularly careful when shunting the machine with the service brake system released since only the manoeuvring vehicle is now braking the trailed sprayer The machine must be connected to the manoeuvring vehicle before you actuate the release valve on the trailer brake valve The manoeuvring vehicle must be braked The service brake system cannot be released using the release valve if the air pressure in the air reservoir drops below 3 bar e g if the release valve has been actuated multiple times or if there are leaks in the brake system To release the service brake e fill the air reservoir e Remove all air from the braking system at the drain valve on the air reservoir Connect the machine to the manoeuvring vehicle Brake the manoeuvring vehicle Remove the wheel chocks and release the parking brake pt gt odgqe ix pneumatic braking system only 4 1 Press the actuator button on the release valve as far as it will go see page 65 service brake system is released and the machine can be manoeuvred 4 2 Once the manoeuvring procedure is finished pull out the actuator button
54. speed of 550 rpm is not exceeded During spraying operation constantly check actual spray liquid consumption with reference to the area treated Calibrate the flow meter if there are any differences between the actual and displayed spray rate Calibrate the distance sensor impulses per 100 m if there are differences between the actual distance covered and that dis played See AMATRUN AMASBRAY operating manual If spraying operation is interrupted due to bad weather clean the suction filter the pump the valve chest and the spray lines See page 166 opray pressure and nozzle size influence drop size and the vol ume of liquid sprayed The higher the spray pressure the smal ler the droplet diameter of the spray liquid The smaller droplets are subject to increased undesirable drifting If the spray pressure is increased the spray rate also increases If the spray pressure is decreased the spray rate also de creases If the operational speed is increased while the nozzle size and spray pressure remain constant the spray rate decreases If the operational speed is decreased while the nozzle size and spray pressure remain constant the spray rate increases Operational speed and pump drive speed can be selected within broad limits owing to the automatic area based spray rate con trol via the AMATRON AMASBRAYF UX BAGO0035 1 04 08 UX BAGO0035 1 04 08 Using the machine The pump delivery capacity is d
55. the machine 163 Cleaning maintenance and repair 12 1 Cleaning Pay particular attention to the brake air and hydraulic hose li nes Never treat brake air or hydraulic hose lines with benzin ben zene petroleum or mineral oils After cleaning grease the machine in particular after cleaning with a pressure washer steam jet or liposoluble agents Observe the statutory requirements for the handling and removal of cleaning agents Cleaning with a pressure washer steam jet Always observe the following points when using a pressure washer steam jet for cleaning o A Donotclean any electrical components o Donot clean any chromed components o Never aim the cleaning jet from the cleaning nozzle of the pressure washer steam jet directly on lubrication and bearing points Always maintain a minimum jet distance of 300 mm be tween the pressure washer or steam jet cleaning nozzle and the machine Comply with safety regulations when working with pressure washers Cleaning the field sprayer Regular cleaning of the trailed sprayer is a requirement for pro per maintenance and makes the operation of the trailed sprayer easier Keep the exposure time as short as possible for example by daily cleaning after the spraying operation is complete Do not leave the spray liquid in the spray liquid tank for an excessively long period i e overnight The service life and reliability of the field sprayer mainly d
56. to an untreated a rea 9 Dump the technical residue from the valve chest into a suitable collection vessel see on page 159 10 Clean the suction filter see on page 168 11 Switch off pump drive 12 Reopen the DUS tap 166 UX BAGO0035 1 04 08 12 1 3 External cleaning Fig 130 1 2 Move switch tap F to position 0 Move switch tap E to position 0 Move switch tap D optional to the position Move switch tap B to the position Move switch tap A to the J position Run the pump at pump operating speed at least 400 rpm Clean the field sprayer and the sprayer boom with the spray gun UX BAGO0035 1 04 08 Fig 127 Cleaning maintenance and repair 167 Cleaning maintenance and repair 12 1 4 Cleaning the suction filter eration Clean the suction filter Fig 128 on daily basis after spraying op 1 Run the pump adjust pump speed to 300 rpm 2 Place a suitable collection vessel under the outlet opening of the VARIO switch tap on the suction side 3 Move switch tap F to position 0 4 Move switch tap E to position 0 5 Move switch tap D to the H position Fig 128 6 Move switch tap B to the position 7 Move switch tap A to the position and dump the technical residue from the suction chest into a suitable collection ves sel see on page 159 8 Undo the thumb screw on the suction filter Fig 128 1 9 Remove the filter cup Fig
57. to the position 6 Move switch tap A to the _ Run the pump at approx 400 rpm Dilute the residue in the spray liquid tank with approx 200 litres from the flushing wa ter tank 158 UX BAGO0035 1 04 08 Fig 122 9 10 11 12 13 14 15 Move switch tap A to the position Move switch tap B to the position Move switch tap D to the position Spray the diluted residue onto an untreated area When the residue in the spray liquid tank falls below 50 litres switch agitator C to 0 Flush the bypass line and pressure relief by switching spraying on and off five times Keep spraying switched off for at least 10 seconds each time The spray pressure should be at least 5 bar Repeat steps 3 to 14 Draining the technical residues Fig 123 16 17 18 19 20 Place a suitable collection vessel under the outlet opening of the VARIO switch tap on the suction side lO Move switch tap A to the position and dump the technical residue from the spray liquid tank into a suitable collection vessel Move switch tap A to the position and dump the technical residue from the suction chest into a suitable collection ves sel Place a suitable collection vessel under the outlet opening of the pressure filter Press guard plate back set setting tap C to position and drain the technical resi due from the pressure filter UX BAGO0035 1 04 08 Using
58. valid according to the national and international regulations The use of spare and wear parts from third parties does not guarantee that they have been constructed in a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of non approved spare and wear parts or aids 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular e when carrying out work on lubrication systems and equipment and when cleaning using solvents 2 12 User workstation The machine may only be operated by one person sitting in the driver s seat of the tractor 16 UX BAG0035 1 04 08 General safety instructions 2 13 Warning symbols and other signs on the machine Always keep all the warning symbols on the machine clean and in a legible state Replace illegible warning symbols You can obtain the warning symbols from your dealer using the order number e g MD 075 Warning symbols structure Warning pictograms indicate dangers on the machine and warn a gainst residual dangers At these points there are permanent or un expected dangers A warning symbol consists of two fields Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation UX BAGO0035 1 04 08 The column Order number and explanation provides an explanation of t
59. 0 5405 501 234 E mail amazone amazone de AMAZONEN WERKE H DREYER GmbH amp Co KG Postfach 51 D 49202 Hasbergen Germany Tel 49 0 5405 501 290 Fax 49 0 5405 501 106 E mail et amazone de Online spare parts catalogue www amazone de When ordering spare parts always specify the ten digit machine identification number Formalities of the operating manual UX BAGO0035 1 04 08 Document number MG 2137 Compilation date 04 08 Copyright AMAZONEN WERKE H DREYER GmbH amp Co KG 2008 All rights reserved Reprinting even of extracts is only possible with the approval of A MAZONEN WERKE H DREYER GmbH amp Co KG Foreword Foreword User evaluation Dear Customer You have chosen one of the quality products from the wide product range of AMAZONEN WERKE H DREYER GmbH amp Co KG We thank you for your confidence in our products On receiving the machine check to see if it has been damaged during transport or if parts are missing Using the delivery note check that the machine has been delivered in full including any special equip ment ordered Damage can only be rectified if problems are signalled immediately Before commissioning read and understand this operating manual and particularly the safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have read this oper
60. 0035 1 04 08 173 Cleaning maintenance and repair Brake shaft bearing outer and inner Caution no grease or oil should be allowed to get into the brakes Depending on the model series the cam bearing for the brakes may not be sealed Only use lithium saponified grease with a dropping point greater than 190 C ECO Master automatic linkage adjuster Each time the brake linings are replaced 1 Remove the rubber stopper cap 2 Apply grease 80 g until sufficient clean grease escapes at the adjusting screw 3 Slacken the adjusting screw by approximately one turn with a ring spanner Actuate the brake lever several times by hand 4 The automatic readjustment should function smoothly Repeat several times as necessary 5 Refit the stopper cap Grease again Renewing the wheel hub bearing grease 174 1 Jack up the vehicle securely and release the brakes Remove the wheels and dust caps Remove the lynch pin and unscrew the axle nut e 9 Je Use a suitable extraction device to remove the wheel hub and brake drum taper roller bearing and sealing elements from the axle stub 9 Label the removed wheel hubs and bearing cages so that you do not confuse them when refitting 6 Clean the brakes check for wear sound condition and function and replace worn parts The interior of the brake must be kept free from lubricants and dirt 7 Thoroughly clean the interior and exterior of the wheel hubs Remove all
61. 1 2 30 2 92 2 57 3 20 2 82 3 70 3 25 UX BAGO0035 1 04 08 209 Spray table AMAZONE spray table for FD 10 nozzle Pressur Nozzle output AUS spray rate l ha e km h per nozzle Water AUS 10 11 l min 2 83 2 49 3 27 2 88 3 65 3 21 4 00 3 52 462 4 07 13 2 5 Spray table f r drag hose unit AMAZONE spray table for dosing disc 4916 26 dia 0 65 mm Nozzle output AUS spray rate l ha per dosing disc km h Water AUS 9 10 11 l min 0 20 0 18 47 43 3 0 22 0 19 52 47 43 0 24 0 21 57 51 47 0 26 0 23 61 55 50 0 28 0 25 66 60 54 0 29 0 26 68 62 56 0 31 0 27 73 66 60 0 32 0 28 76 68 62 0 34 0 30 80 72 66 0 36 0 32 85 7 70 0 39 0 35 92 83 76 Nozzle output AUS spray rate l ha per dosing disc km h Water AUS 9 10 11 l min 0 31 0 27 73 66 60 0 34 0 30 80 72 66 0 38 0 34 90 81 74 0 41 0 36 97 87 79 0 43 0 38 92 83 0 45 0 40 96 87 0 48 0 42 93 0 51 0 45 98 0 53 0 47 0 57 0 50 0 61 0 54 210 UX BAGO0035 1 04 08 AMAZONE spray table for dosing disc 4916 39 dia 1 0 mm standard Spray table Nozzle output AUS spray rate l ha per dosing disc km h Water AUS 9 10 11 bar l min 1 0 0 43 0 38 92 84 1 2 0 47 0 41 91 1 5 0 53 0 47 1 8 0 58 0 51 2 0 0 61 0 53 2 2 0 64 0 56 2 5 0 68 0 59 2 8 0 71 0 62 3 0 0 74 0 64 3 5 0 79 0 69 0 85 0 74 AMAZONE spray table for dosing disc 4916 45 dia 1 2 mm Nozzle output AUS spray rate l ha per dosing disc km h Water AU
62. 3 1 8 1 11 0 98 2 0 1 15 1 01 2 2 1 20 1 06 2 5 1 26 1 12 2 8 1 32 1 17 1 36 1 20 AMAZONE spray table for three ray nozzles white Nozzle output AUS spray rate l ha km h Water AUS 9 10 11 bar l min 1 0 1 16 1 03 1 2 1 27 1 12 1 5 1 42 1 26 1 8 1 56 1 38 2 0 1 64 1 45 2 2 1 73 1 54 2 5 1 84 1 62 2 8 1 93 1 71 3 0 2 01 1 78 13 2 2 Spray table for 5 hole nozzles AMAZONE spray table for dosing disc 4916 39 dia 1 0 mm spraying height 100 cm for 5 hole nozzle black Pres Nozzle output AUS spray rate I ha sure km h per dosing disc Water AUS bar l min 206 UX BAGO0035 1 04 08 AMAZONE spray table for dosing disc 4916 45 dia 1 2 mm spraying height 100 cm for 5 hole nozzle black Spray table Pres Nozzle output AUS spray rate l ha sure km h per dosing disc Water AUS bar l min 0 56 0 50 0 62 0 55 0 70 0 62 0 77 0 68 0 80 1 71 AMAZONE spray table for dosing disc 4916 55 dia 1 4 mm spraying height 100 cm for 5 hole nozzle grey Pres Nozzle output AUS spray rate l ha sure km h per dosing disc Water AUS bar l min AMAZONE spray table for dosing disc 4916 63 dia 1 6 mm spraying height 75 cm for 5 hole nozzle grey Pres Nozzle output AUS spray rate l ha sure km h per dosing disc Water AUS bar AMAZONE spray table for dosing disc 4916 72 dia 1 8 mm spraying height 75 cm for 5 hole nozzle grey
63. 380 85 R46 LI 148 B 2 4 2 4 2 4 LI 155 A8 8603 7750 7100 T 460 85 R46 LI 152 B 2 1 2 1 2 1 LI 158 A8 9435 8500 7750 460 85 R46 LI 155 B 2 4 2 4 2 4 LI 146 A8 6660 6000 5450 460 85 R38 LI 143 B 1 6 1 6 1 6 LI 148 A8 6993 6300 5800 10 460 85 R42 LI 145 B 1 6 1 6 1 6 LI 153 A8 8103 7300 6700 11 920 85 R38 LI 150 B 1 6 1 6 1 6 LI 155 A8 8603 7750 7100 12 920 85 R38 LI 152 B 1 6 1 6 1 6 LI 155 A8 8603 7750 7100 13 520 85 R42 LI 152 B 1 6 1 6 1 6 LI 162 A8 10545 9500 8 50 14 020 85 R42 LI 159 B 1 6 1 6 1 6 LI 158 A8 9440 8500 7750 15 020 85 R46 LI 155 B 1 6 1 6 1 6 16 LI 154 A8 8325 7500 6900 650 65 R38 LI 151 B 1 2 1 2 1 2 Table 1 52 UX BAGO0035 1 04 08 Driving with reduced tyre pressure Product description The tyre pressure given in table 1 is required for achieving the permitted load capacity If the tyre pressure is lower the load capacity will also be lower as shown in table 2 If this is the case please also note the reduced payload of the machine Tyres 1 5 table 1 Table 2 WARNING Never select air pressure lower than the values given in table 2 Vehicle stability is no longer guaranteed Risk of accident 4 12 Noise emissions data The workplace related emissions value acoustic pressure level is 74 dB A measured during operation at the ear of the tractor driver with the cab closed Measuring unit OPTAC SLM 5 The noise level is primarily dependent on the vehicle used
64. 5 2 Table of Contents Working with the sprayer boom folded out on one 98 Hydraulic tilt adjustment Optional cccccccccccseececeeeeeceeeeeseeceseeeceseeeeeseeeessaecessaeeeseneeesanees 99 DISTANCES control optional MT 99 Spray lines and nozzles ssssssssssssssssssseseneee nennen nene nns 100 MS NING ANA cT 100 E 103 Multi nozzles Optional 103 Electric boundary nozzles nnn 104 Electric end nozzle switching Optional ccccscccccseeeeceeeeeeeeeeeeeeeeeeeeeeeeeeesseeeeeeeeeeseeeees 104 Special optional equipment for liquid fertiliser 105 Three ray nozzles 105 5 and 7 hole nozzles FD nozzles 106 Drag hose equipment for Super S boom 107 Drag hose equipment for Super L boom 108 Foam marker m 109 Pressure circulating system DUS
65. 56 M 59 OUI NINN he TOS TIME 61 IVC OUI MING the Fe TS BL uses nce does 62 xh is ING RE 63 Coupling hydraulic hose lines nnn nnns 64 Disconnecting hydraulic hose lines ussseeessessessseeeeneeennenn nnne nnns 64 Air pressure brake system 65 Automatic load dependent braking force regulator 66 Coupling the brake SYStOM cccccccccsccceeeeceneeceeeccaeeesacessuceceueesaueeseessaeessuseseueeseeessueessaeens 66 Uncoupling the brake system seesssssssssssssesseeenene nennen nennen nennen nnne nennen ns 67 micis Ra NR Rm 68 Hydraulic service brake system eene nnne nnne nnne nnne nnne nnns ns 69 Coupling the hydraulic service brake 69 Uncoupling the hydraulic service brake 69 PAKN DARO D EE 69 70 Trail Tron racking CONIC OR EMEN T 71 Tralil Tron steenng DM TEE NUES 72 Trail Tron steenng AO MORSU 73 Tracking control via tract
66. BAGO0035 1 04 08 12 12 5 Check and replace suction and pressure valves workshop work Cleaning maintenance and repair Pay attention to the respective installation positions of the valves on the suction and pressure sides before removing the valve groups Fig 157 5 When reassembling ensure that the valve guide Fig 157 9 is not damaged Damage may cause the valves to jam Always tighten the nuts Fig 157 1 2 in a crosswise fashion using the specified torque Improper tightening of the screws causes warping which results in leaks Fig 157 1 If necessary remove the pump 2 Remove the nuts Fig 157 1 2 3 Remove the suction and pressure port Fig 157 3 and Fig 15714 4 Remove the valve groups Fig 157 5 5 Check the valve seat Fig 157 6 valve Fig 157 7 valve spring Fig 157 8 and valve guide Fig 157 9 for wear or dam age 6 Remove the O ring Fig 157 10 7 Replace defective parts 8 After testing and cleaning fit the valve groups Fig 157 5 9 Insert new O rings Fig 157 10 10 Mount the suction Fig 157 3 and pressure port Fig 157 4 on the pump housing 11 Tighten the nuts Fig 157 1 2 in a crosswise fashion using a torque of 11 Nm UX BAGO0035 1 04 08 193 Cleaning maintenance and repair 12 12 6 Checking and replacing piston diaphragms workshop work At least once a year check that the piston diaphragm Fig 158 8 is in perfect condition by removing
67. BAGO0035 1 04 08 AMAZONE OV 0 8 09 OLE 0 S OVE 0 ce 070 0 8c 0 6c 02c 0 cc 00 0 8 G 6c Gg 8c G vc 0 c 920 04 G 9c 0 9c 0 Lc 0 9c Gg Oc 0 6l 30 9 qe 0 GZ GZ 07 S I 0 7c 0 S g 9c Sg Lc Sg 6c 0 Sc 0 vc 0 vc 0 6L 0 vc GLb 9 qein p e Scd ulojs s Bue n9JIo 9JnssaJd Gg 9c G yt 0 9c 0 Sc 0 Lc 0 6c G vc 0 vc G Ec O Z 0 8 soz 66 0 94 0 z 06L 981 ogl nip jou o uon Ol Ol 0L 9 9 9 9 9 UIpIM Zh 9 01 01 0L 9 9 9 9 9 Jed s jzzou Jo JequinN jqezn ip e GG SUOIJ28S U pIM jo JequunN Dur410M Spray line Super L sprayer boom with single nozzles or multi nozzles Construction and function of the sprayer boom UX BAGO0035 1 04 08 102 6 5 2 Single nozzles Fig 83 1 Nozzle body with bayonet connection standard 2 Diaphragm If the pressure in the spray line falls below approx 0 5 bar the spring ele ment 3 presses the diaphragm onto the diaphragm seat 4 in the nozzle body This ensures that when the sprayer boom is switched off the nozzles are deactivated without subsequent dripping 3 Spring element 4 Diaphragm seat 5 Slider holds the entire diaphragm valve in the nozzle body 6 Nozzle filter fitted as standard on ma chines with 50 mesh inch is inserted from below into the nozzle body Refer to the No
68. N 11025 3000 kg x 40 km h Trailer hook hitch hook Towing eye hitch ring ISO 5692 2000 kg gt 40 km h ope l Trailer peg Piton fix ISO 6489 4 Ball coupling 80 Ball bracket 80 Fig 104 7 1 2 2 Calculating the actual Dc value for the combination to be coupled WARNING Risk of breakage of the connection fitting between tractor and machine due to improper use of the tractor Calculate the actual Dc value for your combination made up of trac tor and machine to check whether the connection fitting on your trac tor displays the required Dc value The actual calculated Dc value for the combination must be less than or equal to x the given Dc value of the connection fitting of your tractor 118 UX BAGO0035 1 04 08 Actual calculated value for the combination Commissioning The actual Dc value of a coupling combination is calculated as fol lows Fig 105 T Permissible total weight of your tractor in t see tractor operat ing manual or vehicle documents C Axle load of the machine loaded with the permitted mass pay load in t without drawbar load g Acceleration due to gravity 9 81 m s Dc value given on the tractor for the connec tion fitting You can find the Dc value for the connection fitting on the connection fitting itself in the operating manual for your tractor 7 1 3 Machines without their own brake system UX BAGO0035 1 04 08 WARNING Risk of
69. Operating Manual ZUNIE UX 3200 Special UX 4200 Special Trailed Field Sprayer Please read this operating ma nual before commissioning Keep it in a safe place for future MG 2137 BAGO0035 1 04 08 Printed in Germany use Reading the instruction Manual and following it should seem to be in convenient and superfluous as it 15 mot enough to hear from others and to realize that a machine is good to buy it and to believe that now everything should work by itself The person in question would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to ensure success one should enter the mind of a thing make himself familiar with every part of the ma chine and get acquainted with how it s handled Only in this way could you be satisfied both with the machine and with yourself This goal is the purpose of this instruction manual Leipzig Plagwitz 1872 P 6 LTL 2 UX BAGO0035 1 04 08 Identification data Manufacturer s address Spare part orders Identification data Manufacturer AMAZONEN WERKE H DREYER GmbH amp Co KG Machine ID no Type UX Special Permissible system pressure bar Maximum 200 bar Year of manufacture Factory Basic weight kg Permissible total weight kg Maximum load kg AMAZONEN WERKE H DREYER GmbH amp Co KG Postfach 51 D 49202 Hasbergen Germany Tel 49 0 5405 501 0 Fax 49
70. S 9 10 11 bar l min 1 0 0 57 0 50 1 2 0 62 0 55 1 5 0 70 0 62 1 8 0 77 0 68 2 0 0 81 0 72 2 2 0 86 0 76 2 5 0 92 0 81 2 8 0 96 0 85 3 0 1 00 0 89 3 5 1 10 0 97 1 16 1 03 AMAZONE spray table for dosing disc 4916 55 dia 1 4 mm Nozzle output AUS spray rate l ha per dosing disc km h Water AUS 9 10 11 l min 0 86 0 76 0 93 0 82 1 05 0 93 1 15 1 02 1 22 1 08 1 27 1 12 1 35 1 19 1 43 1 27 1 47 1 30 1 59 1 41 1 69 1 50 UX BAGO0035 1 04 08 211 AMAZONE Spray table itrate urea solution AUS Ing ammonium n Conversion table for spray liquid fertiliser 13 3 105 N 105 N 105 105 105 105 N 105 N 105 G je Jesi nJ9J pinbij jo 00 40 N D QE 10 1esi n48J pinbi QOL 20 N gz 82 Ajisueq UX BAGO0035 1 04 08 212 pat AMAZONE Notes Combination matrix 14 Combination matrix UX 3200 special 14 1 KOMBINATIONSMATRIX UX 3200 special BBA E NUMMER 1559 aDagIEeb zjuda uir z EE S 2 2 Su IOAN SU ELL NLL SL SLE SERED SLE RSLS SELL ELL LLL EH L D SUETID o Ra Ra
71. UX BAGO0035 1 04 08 9 9 Air pressure brake system Structure and function the dual circuit service brake system Keeping to the service interval is essential for proper functioning of Fig 271 1 Braking force regulator with hand lever for adjusting the braking force manually The braking force is set in 4 stages depending on the load status of the trailed sprayer o Sprayer filled full load Sprayer partly filled 34 75 74 o Sprayer empty empty 2 Release valve with actuator button 3 3 Actuator button press in until it stops and the service brake system releases e g for shunt ing the uncoupled trailed sprayer o pullit out as far as it will go and the trailed sprayer is braked again by the supply pressure coming from the air reservoir Fig 28 1 Air reservoir 2 Drainage valve for condensate 3 Test connection e Dual circuit pneumatic braking system Fig 29 1 Hose coupling on brake line yellow 2 Hose coupling on supply line red Fig 29 UX BAGO0035 1 04 08 65 Structure and function E Single circuit pneumatic braking system Fig 30 1 Hose coupling black Fig 30 5 5 1 Automatic load dependent braking force regulator ALB WARNING Risk of crushing cutting being caught or drawn in or impact through incorrectly functioning brake system You must not alter the setting dimension L on the automatic load dependent brake force r
72. UX BAGO0035 1 04 08 Damage by overfilling the closed spray liquid tank Always keep the lid open during the filling process Please observe the relevant instructions when filling the spray liquid tank via the suction hose from public water points please also see the section Use of the machine page 141 Always pay attention to the fill level indicator during filling At the latest you should stop filling the spray liquid tank o when the pointer on the fill level indicator reaches the fill li mit mark before the field sprayer s authorised load is exceeded by the quantity of liquid poured in 143 Using the machine Fig 113 1 Connect the suction hose to the filling con nection 2 Place the suction hose in the extraction point 3 Move switch tap D optional to the position 4 Move switch tap B to the position o Move switch tap A to the position 6 Run the pump 7 If the tank is full 7 1 Remove the suction hose from the ex traction point so that the pump is able to suck up all remaining liquid in the suction hose 7 2 Switch tap A in position 8 Close the filling opening properly using the hinged screw lid Fig 113 Increasing the suction power by cutting in the injector Switch tap F in position amp The injector must not be cut in until the pump has drawn in water First of all place suction chest lever A in position then if the suction hose has not been removed
73. act a doctor immediately MD 114 This symbol indicates a lubrication point MD 115 The maximum operating pressure of the hydrau lic system is 200 bar MD 118 This symbol indicates the maximum drive speed 540 rpm and direction of rotation of the drive shaft on the machine side MD145 The CE mark signifies that the machine corre sponds with basic health and safety require ments 24 max 200 bar max 540 1min MD118 MD 145 UX BAGO0035 1 04 08 MD159 Only fill the hand wash tank with clear fresh wa ter and never with crop protection agent MD169 Danger during transportation from unin tended swivelling of moving parts on the ma chine out of the transport position This danger can cause extremely serious and potentially fatal injuries Before transportation close the block ball valve on the hydraulic cylinder to prevent unintended swivelling of moving machine parts Position 0 Block ball valve open Position Block ball valve closed MD 173 Risk of breathing in hazardous materials via poisonous vapours from the spray liquid tank This danger can cause extremely serious and potentially fatal injuries Never climb into the spray liquid tank MD 174 Danger from unintended continued movement of the machine Causes serious potentially fatal injuries any where on the body Secure the machine against unintended contin ued movement before unco
74. actor and machine against unintentional start up and rolling before carrying out cleaning maintenance or repair work on the machine see page 122 WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unprotected danger points e Mount protective equipment removed when cleaning maintain ing and repairing the machine Replace defective protective equipment with new equipment DANGER e When carrying out maintenance and repair observe the safety instructions particularly Field sprayer operation section on page 35 You may only carry out maintenance or repair work under moving machine parts that are in a raised position if such parts are secured with suitable positive fit locking devices against accidental lowering Before each start up 1 Check hoses tubes and connection pieces for any visually obvi ous defects leaking connections 2 Repair any areas of chafing on hoses and pipes Immediately replace worn or damaged hoses and pipes Immediately repair leaking connections 162 UX BAGO0035 1 04 08 UX BAGO0035 1 04 08 Cleaning maintenance and repair Regular and proper maintenance will keep your trailed sprayer in good condition for a long time and will prevent early signs of wear Regular and proper maintenance is a requirement of our warranty conditions Use only genuine AMAZONE spare parts see Spare and wear parts and aids section page 16 Use only g
75. ad and understood this operating manual The operator is obliged to keep all the warning symbols on the machine in a legible sta te to replace damaged warning symbols Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged to comply with the basic workplace safety instructions and acci dent prevention regulations e to read and follow the General safety information section of this operating manual e to read the section Warning symbols and other labels on the machine page 17 of this operating manual and to follow the safety instructions represented by the warning symbols when operating the machine If you still have queries please contact the manufacturer 10 UX BAG0035 1 04 08 General safety instructions Risks in handling the machine Guarantee and liability UX BAGO0035 1 04 08 The machine has been constructed to the state of the art and the recognised rules of safety However operating the machine may cau se risks and restrictions to the health and safety of the user or third parties the machine e other property Only use the machine e for the purpose for which it was intended e in a perfect state of repair Eliminate any faults immediately which could impair safety Our General conditions of sales and delivery are always applicable These shall be available to the operator at the latest on conclusion of the contrac
76. alve o Open the DUS switchover tap Fig 135 2 19 Lubricate the universal joints on the PTO shaft and for longer periods out of opera tion grease the section tube 20 Before winter storage change the oil in the pump Fig 133 At temperatures below freezing hand crank the piston diaphragm pumps before starting to prevent residual ice from damaging the piston and piston diaphragm Keep electronic equipment free from frost Fig 135 170 UX BAGO0035 1 04 08 Empty the flushing water tank Cleaning maintenance and repair 1 Remove the screw lid from the emptying opening under the flus hing water tank and drain off the flushing water 2 Then screw the cover plate back on again 12 3 Lubrication instructions Lubricate all grease nipples keep gaskets clean Lubricate grease the machine at the specified intervals Lubrication points on the machine are indicated with the foil Fig 136 Carefully clean the lubrication points and grease gun before lubrication so that no dirt is pressed into the bearings Press the dirty grease out of the bearings completely and replace it with new grease Fig 136 12 3 1 Lubricants For lubrication use a lithium saponified multipurpose grease with EP additives Company Lubricant designation Normal use conditions Extreme use conditions NENNEN UX BAGO0035 1 04 08 171 Cleaning maintenance and repair 12 3 2 Lubrication poi
77. ansport safety catch to secure the induction bowl when it has been swivelled up into its transport position to prevent it from swivelling down again accidentally Securing elements engage in the catching hooks and secure the ladder in the transport position against unintentional lowering 131 Transportation WARNING Risk of accident from the machine tipping over Move steering axle drawbar to the central position drawbar wheels in line with the machine longitudinal axle Tracking control via tractor control unit Actuate tractor control unit 4 hose marking blue until the drawbar is at the zero setting Fig 110 1 Pay attention to the pointer and scale on the hydraulic cylinder Trail Tron On AMATRUN 1 Move steering drawbar steering axle to the central position steering drawbar wheels in line with machine On AMATRUN 1 1 M Put Trail Tron into manual mode i E 1 2 Align steering drawbar steering axle manually Trail Tron stops automatically once the central position has been reached Switch off AMATRUN Operate tractor control unit 2 hose marking red Switch off oil circulation For steering drawbar only Secure steering drawbar Fig 137 1 by closing the ball valve Fig 137 3 in position 0 132 UX ES ze BAGO0035 1 04 08 Using the machine 10 Using the machine UX
78. apply the parking brake o Switch off the tractor engine remove the ignition key 29 General safety instructions Machine transportation 30 When using public highways national road traffic regulations must be observed Before moving off check the correct connection of the supply lines the lighting system for damage function and cleanliness the brake and hydraulic system for visible damage that the parking brake is completely disengaged O O the function of the brake system Ensure that the tractor has sufficient steering and braking power Any machines and front rear weights connected to the tractor influence the driving behaviour and the steering and braking po wer of the tractor If necessary use front weights The front tractor axle must always be loaded with at least 20 of the tractor empty weight in order to ensure sufficient steering power Always fix the front or rear weights to the intended fixing points according to regulations Comply with the maximum load for the connected machine and the approved axle and drawbar loads for the tractor The tractor must guarantee the prescribed brake delay for the loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight of the machine into account If the machine is fixed to the tractor s three point linkage or low
79. arts unintentional start up and rolling of the tractor machine combination oecure the tractor and the machine against unintentional start up and rolling before making any intervention in the machine It is forbidden to make any intervention in the machine such as installation adjustment troubleshooting cleaning maintenance and repairs o when the machine is running for as long as the tractor engine is running with a con nected PTO shaft hydraulic system when the ignition key is inserted in the tractor and the trac tor engine with the connected PTO shaft hydraulic system could be started unintentionally when the tractor and machine are not secured against un intentional rolling using their parking brakes and or wheel chocks when moving parts are not locked against unintentional movement When carrying out such work there is a high risk of contact with unsecured components Lower the raised unsecured machine raised unsecured parts of the machine This is how to prevent unintentional falling Shut down the tractor engine Remove the ignition key Apply the tractor s parking brake Secure the machine against unintentional rolling only attached machine o On flat ground using the parking brake if present or wheel chocks o On uneven ground or slopes using the parking brake and wheel chocks UX BAGO0035 1 04 08 7 4 Fitting wheels Commissioning If the machine is fitted with inflatab
80. assemblies to lifting gear when carry ing out replacement work Check all the screw connections for firm seating On completing main tenance work check the function of safety and protection equipment You may make no changes expansions or modifications to the ma chine without the authorisation of AMAZONEN WERKE This also applies when welding support parts Any expansion or modification work shall require the written approval of AMAZONEN WERKE Only use modification and accessory parts approved by AMAZONEN WERKE so that the type approval for ex ample remains valid in accordance with national and international regulations Vehicles with an official type approval or with equipment connected to a vehicle with a valid type approval or approval for road transport according to the German road traffic regulations must be in the state specified by the approval WARNING Risk of crushing cutting being trapped or drawn in or impact through the failure of support parts It is strictly forbidden to drill holes in the frame or on the running gear increase the size of existing holes on the frame or the running gear weld support parts UX BAG0035 1 04 08 15 General safety instructions 2 10 1 Spare and wear parts and aids Immediately replace any machine parts which are not in a perfect state Only use genuine AMAZONE spare and wear parts or those ap proved by AMAZONEN WERKE so that the type approval remains
81. ating manual before the machine is commissioned Should you have problems or queries please consult this operating manual or give us a call Regular maintenance and timely replacement of worn or damaged parts increases the lifespan of your machine Dear Reader We update our operating manuals regularly Your suggestions for improvement help us to create ever more user friendly manuals Send us your suggestions by fax AMAZONEN WERKE H DREYER GmbH amp Co KG Postfach 51 D 49202 Hasbergen Germany Tel 49 0 5405 501 0 Fax 49 0 5405 501 234 E mail amazone amazone de UX BAGO0035 1 04 08 4 1 4 2 4 3 4 4 4 5 4 6 4 6 1 4 7 4 8 4 9 4 10 4 11 4 11 1 4 11 2 4 11 3 4 11 4 4 11 5 4 12 Table of Contents User Inrormallolic eec cem ise Sem pase exe Pase pA ca RISE 9 Purpose or WS COCUMONN ducti uen sut tan us 9 Locations in the operating nennen nnn nnn nnns ns 9 72 COPIE 9 General safety 10 ODINGARIONS EE E 10 Representation of safety SyMbDOIS ccccccsecccesccceeeeceeeceuceceeeeceueeceeceuseceueesuseseeessaeessaeess 12 Organisational measures 13 Safety and prot
82. ave been charged and detect possible dangers Comment A qualification equivalent to specialist training can be obtained from several years experience in the relevant field If maintenance and repair work on the machine is additionally marked Workshop work only a specialist workshop may carry out such work The personnel of a specialist workshop shall possess the ap propriate knowledge and suitable aids tools lifting and support e quipment for carrying out the maintenance and repair work on the machine in a way which is both appropriate and safe 14 UX BAGO0035 1 04 08 General safety instructions 2 7 Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional Check the machine at least once a day for visible damage and check the function of the safety and protection equipment 2 8 Danger from residual energy Note that there may be residual mechanical hydraulic pneumatic and electrical electronic energy on the machine Use appropriate measures to inform the operating personnel You can find detailed information in the relevant sections of this operating ma nual 2 9 Maintenance and repair work fault elimination 2 10 Design changes Carry out prescribed setting maintenance and inspection work in good time oecure all media such as compressed air and the hydraulic system against unintentional start up Carefully fix and secure larger
83. ay liquid be applied immediately after preparation and then that the sprayer be thoroughly cleaned with water Viton membranes are available as replacements for pumps These are resistant to solvent containing crop protection agents However their service life is reduced by use at low temperatures e g AUS in frosty conditions The materials and components used in the construction of ZONE field sprayers are safe for liquid fertiliser UX BAGO0035 1 04 08 4 8 Danger areas and danger points Product description The danger area is the area around the machine in which people can be caught by work movements made by the machine and its tools materials or foreign bodies thrown out of the machine tools rising or falling unintentionally unintentional rolling of the tractor and the machine Within the machine danger area there are danger points with perma nent or unexpected risks Warning symbols indicate these danger points and warn against residual dangers which cannot be eliminated for practical reasons In such cases the special safety regulations in the appropriate section are valid No one may stand in the machine danger area e if the tractor engine is running with the PTO shaft hydraulic system connected e if the tractor and machine are not protected against unintentional start up and rolling The operating person may only move the machine or switch or drive the tools from the transport position to the workin
84. blockage suction filter filter insert suction hose Check the hose connection of the suction hose optional on the suction port for leak tightness Suction filter and filter insert dirty Clean suction filter and filter in sert The valves are jammed or dam Change the valves aged Pump is sucking in air recognis Check the hose connections on able from the air bubbles in the suction hose for leak tight spray liquid tank ness Pump is sucking in air Check and if necessary replace the suction and pressure side valves see on page 193 Irregular delivery flow from the pump Change all six piston diaphragms Pump diaphragm defective see 195 Reduce travel speed and in crease the pump drive speed until the fault message goes off High operational speed low pump drive speed Alter your operational speed to return to the prescribed opera tional speed range set for spray ing operation Deviation from the prescribed operational speed which has an effect on the spray pressure 161 Cleaning maintenance and repair 12 Cleaning maintenance and repair WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unintentional falling of the machine raised using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tr
85. by correct fil tering of the spray liquid Correct filtering has a significant effect on the success of the crop protection measures Pay attention to the permissible combinations of filters and mesh sizes The mesh sizes for the self cleaning pressure filter and the nozzle filters must always be smaller than the nozzle open ing of the nozzles in question Ensure that the use of pressure filter inserts with 80 or 100 mesh inch for some crop protection agents can filter out active agents In individual cases enquire with crop protection agent manufacturers 5 18 1 Filling sieve The filling sieve Fig 59 1 prevents the spray liquid from being contaminated when the spray liquid tank is being filled via the filling dome Mesh size 1 00 mm Fig 59 5 18 2 Suction filter The suction filter Fig 60 1 filters e the spray liquid during the spraying opera tion the water when filling the spray liquid tank via the suction hose Mesh size 0 60 mm Fig 60 UX BAGO0035 1 04 08 83 Structure and function 5 18 3 Self cleaning pressure filter The self cleaning pressure filter Fig 61 1 prevents the nozzle filter upstream of the spraying nozzle from becoming blocked has greater mesh count inch than the suction filter With the additional agitator switched on the in side surface of the pressure filter insert is con stantly rinsed through and undissolved particles of spraying agent and d
86. chanism Fig 9 to prevent the Super S boom from folding out uninten tionally e Fig 10 Handrail on the working platform 1 PTO shaft guard 2 Machine PTO shaft guard 40 UX BAGO0035 1 04 08 4 3 Liquid circuit rocco quic pak I Fig 12 Fig 12 A VARIO switch tap suction side B VARIO switch tap pressure side C Setting tap for agitator pressure filter draining D Switch tap for fill quick empty E Switch tap for ring line induction bowl canister flushing F Switch tap for suction induction opray liquid tank NO Flushing water tank C2 Internal tank cleaning m m A A A i ua ua ua A co Agitator Hand washing tank O Tap for hand washing tank N Filling connection for suction hose opray pressure control Suction filter UX BAGO0035 1 04 08 Product description ic i a Cen Tee Chad 10 11 10 Piston diaphragm pump 11 Induction bowl 12 Ring line 13 Canister flushing 14 Spray pressure limiting valve 15 Self cleaning pressure filter 16 16 Injector for extracting liquid from induction bowl 17 Spray lines 18 Return flow meter for AMATRUN 19 Spray pressure sensor 21 22 Machine computer f
87. clean water 8 Change the stirring stage several times using the setting tap C 9 Move switch tap B to the position Spray out the contents of the spray liquid tank 10 Dump the technical residue see on page 159 11 Clean the suction filter see on page 168 UX BAGO0035 1 04 08 165 Cleaning maintenance and repair 12 1 2 Cleaning the sprayer with a full tank If spraying is interrupted due to bad weather clean the suction chest suction filter pumps pressure controller and spray line Carry out cleaning operations in the field using water from the flushing water tank Ensure that the residue in the spray line is still being sprayed at an undiluted concentration Always spray this residue on an un treated area The distance needed to use up this undiluted resi due can be found in the section Technical Data spray lines page 100 Fig 126 1 Switch off the sprayer boom 2 Switch off agitator C 3 Move switch tap B to the 4 Move switch tap A to the 5 Run the pump at pump operating speed at least 400 rpm 6 Approx 20 seconds after switching on the pump close the DUS tap DUS option to avoid separation of the spray liquid 7 Then spray the undiluted residue out of the Sprayer boom onto an untreated area 8 Then spray the residue which has been diluted with water from the flushing water tank out of the suction filter pump valve chest and spray line on
88. due to leaking hydraulic hose lines This danger may cause serious injuries perhaps even resulting in death if escaping high pressure hydraulic fluid passes through the skin and into the body Never attempt to plug leaks in hydraulic hose lines with your hand or fingers Read and observe the information in the operating manual before carrying out main tenance work on the hydraulic hose lines e If you are injured by hydraulic fluid contact a doctor immediately MD 099 Risk of contact with hazardous materials due to improper handling This danger can cause extremely serious and potentially fatal injuries Before coming into contact with hazardous mate rials put on protective clothing Observe the safety instructions from the manufacturer of the material to be used MD 100 This symbol indicates anchorage points for fas tening slinging gear when loading the machine MD101 This symbol indicates jacking points for lifting gear jack 22 LU LT i MD100 E MD101 UX BAG0035 1 04 08 MD 102 Danger from intervention in the machine e g installation adjusting troubleshooting clea ning maintaining and repairing due to the tractor and the machine being started unin tentionally and rolling These dangers can cause extremely serious and potentially fatal injuries e secure the tractor and the machine against unintentional start up and rolling before
89. e risk of drifting rises very sharply as the distance between the nozzles increases Reduce operational speed to below 8 km h Use so called anti drift AD nozzles or injector ID nozzles nozzles which produce a high proportion of coarse drops Observe the distance requirements of the respective crop pro tection agent 156 UX BAG0035 1 04 08 10 7 Residues Using the machine Two types of residue are differentiated between e Superfluous residue remaining in the spray liquid tank when the spraying operation is finished e Technical residue which is left in the spray liquid tank the suc tion chest and the spray line if the spray pressure drops off sud denly The parts which make up the suction chest are the suction filter pumps and pressure controller Values for technical resi dues for the individual components can be taken from the sec tion entitled Technical Data page 100 Add up the technical residues of the individual components 10 7 1 Disposing of residues Ensure that the residue in the spray line is still being sprayed at an undiluted concentration Always spray this residue on an un treated area The distance needed to use up this undiluted resi due can be found in the section Technical Data spray lines page 100 The residue contained in the spray line is dependent on the sprayer boom working width When the residue in the spray liquid tank falls below 100 litres switch off the agitator
90. e appreciably reduce brake performance Risk of accident If dirt is discovered in the brake drum the brake pads must be inspected by a specialist workshop For this to happen the wheel and brake drum must be removed Fig 143 Checking wheel hub bearing clearance workshop work To check the play on wheel hub bearings raise the axle until the wheels turn freely Release the brake Place a lever between the tyre and the ground and check the play If bearing play can be detected Adjust the bearing play Remove the dust cup or hub cap Remove the split pin from the axle nut Tighten the wheel nut while turning the wheel at the same time until the wheel hub is lightly braked as it turns Turn axle nut back to the next available split pin hole To the next matching hole max 30 Fit split pin and bend slightly open Top up the dust cap with high melting point grease and drive it into or screw it onto the wheel hub Fig 145 UX BAGO0035 1 04 08 179 Cleaning maintenance and repair Brake pad check Open the inspection hole Fig 146 1 by pulling out the rubber stopper if present At a residual thickness a for riveted pads 5 mm N 2504 3 mm b for adhesive pads 2mm the brake pad must be replaced Reinsert the rubber tab Brake adjustment Depending on use the wear and function of the brakes must be constantly checked and if nec essary readjustment must be carried
91. e container Fig 65 1 for storing protective clothing and accessories UX BAG0035 1 04 08 85 Structure and function 5 21 Exterior wash down kit optional Fig 66 Exterior wash down kit for cleaning the field sprayer includes 1 Hose coiler 2 20 m pressure hose 3 Spray gun Operating pressure 10 bar Water output 18 l min WARNING Danger from liquids escaping under pressure and contamination with spray liquid if the spray gun is acti vated accidentally Fig 66 Secure the spray gun against uninten tional spraying using the locking me chanism Fig 67 1 before each pause in spraying before depositing the spray gun in its holder after cleaning work is complete Fig 67 86 UX BAG0035 1 04 08 5 22 AMATRUN The AMATRUN Fig 68 operating terminal is used to e enter machine specific data enter job related data e cause the field sprayer to change the spray rate used in spraying operation e operate all functions on the sprayer boom e operate special functions monitor the field sprayer during spraying operation The AMATRON controls a machine com puter providing it with all the necessary informa tion and taking charge of the area based regula tion of the spray rate l ha depending on the specified spray rate target rate and the current operational speed km h See also the operating manual 9 23 AMASBPRAY
92. e machine 126 the Machine PNE EET m 126 Uncoupling the machine 128 Manoeuvring the uncoupled machine cccceccceececeseece cece ceca eeseeeeseeeeseeeeseesaeeeseueeseeesaees 129 DE 1g Cy ole gt ojo Pet eee 130 Using the 133 Preparing for spraying operation nannten is 136 Preparing the spray liquid 137 Calculating the filling and re fill quantity 139 Filling table for remaining spray 140 TAN AOI REOR o 141 Filling the spray liquid tank via the filling OPENING cccceccceeeeceeeeeeeeeaeeesaeeeseeeeseeeeaeeeeaes 143 Filling the spray liquid tank via the suction port on the control terminal 143 Filling the fresh water 145 66 145 Inducting liquid agents tel ht sete mz ei dpa LOU wu astu dud alie qnid pu 146 SSE l 147 Inducting agents in powder form and urea 148 Prelimi
93. e sprayer boom from the calculated re fill quantity Refer to the section Filling table for remaining areas page 140 Carefully wash out the empty agent tank e g using canister flushing and add the flushing water to the spray liquid Establish the required water and agent spray rate by consulting the directions for use for the crop protection agent Calculate the filling quantity or re fill quantity for the area to be treated Fill the spray liquid tank halfway with water Switch on the agitator Add the calculated agent quantity Top up with water Agitate the spray liquid before commencing spraying operation in accordance with the instructions of the spraying agent manu facturer UX BAGO0035 1 04 08 10 2 1 Calculating the filling and re fill quantity Using the machine To calculate the required re fill quantity for final filling of the spray liquid tank use the Filling table for remaining spray area page 140 Example 1 The following are given Tank nominal volume 1000 Residue in the tank 0 Water consumption 400 I ha Agent required per ha Agent A 1 5 kg Agent B 1 0 Question How many litres of water how many kg of Agent A and how many litres of Agent B must be used to treat a surface of 2 5 ha in area Answer Water 400 I ha x 2 5ha 1000 Agent A 1 5 kg ha x 2 5ha 3 5kg Agent B 1 0 I ha x 2 5ha 2 5 Example 2 The following are given Tank nominal volume 1000 R
94. e thetracking steering drawbar until the central position is reached again See also AMATRUN operating manual A precondition for the perfect functioning of the hydraulically operated following steering axle drawbar is a correctly performed Trail Tron calibration Perform a Trail Tron calibration e before initial operation e if there are any deviations between the following steering axle control shown on the display and the actual following steering axle control Safety functions for preventing the machine from tipping over when the Trail Tron is switched on Safety functions e If the sprayer boom is raised higher than 1 5 m e If the boom is folded in transport position Trail Tron is switched off once the drawbar is in its central posi tion e If an operational speed greater than 20 km h is reached Trail Tron axle drawbar moves automatically to the central position and remains in on road mode DANGER Risk of accident from the machine tipping over e For transportation move the steering drawbar steering axle to the transport position See page 132 Transportation while Trail Tron is switched on is prohibited UX BAGO0035 1 04 08 71 Structure and function 5 8 1 Trail Tron steering drawbar 2 cS 3 x Fig 37 1 Steering drawbar uA m 2 Control cylinder 3 Ball valve for locking the hydraulic cylinder during transportation i l i
95. e tractor and the machine when actuating the three point linkage Coupled supply lines o must give slightly to all movements while cornering without tensioning kinking or rubbing must not chafe against other parts The release ropes for quick couplings must hang loosely and must not release themselves when lowered Also ensure that uncoupled machines are stable Before starting work ensure that you understand all the equip ment and actuation elements of the machine and their function There is no time for this when the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk of being caught by the drive shaft Only start up the machine when all the safety equipment has been attached and is in the safety position Comply with the maximum load for the connected machine and the permissible axle and drawbar loads for the tractor If neces sary drive only with a partially filled tank It is forbidden to stand in the working area of the machine It is forbidden to stand in the turning and swivel range of the machine There are crushing and cutting points at externally actuated e g hydraulic machine points Only actuate externally actuated machine parts when you are sure that no one is standing within the prescribed safety dis tance Before leaving the tractor secure it against unintended starting and rolling To do this lower the machine onto the ground o
96. ecified in the vehicle documen tation must be greater than the sum of the Tractor empty weight Ballast weight and Total weight of the connected machine or drawbar load of the connected machine This information is only valid for the Federal Republic of Ger many If having tried all possible alternatives it is not possible to comply with the axle loads and or the permissible total weight then a survey by an officially recognised motor vehicle traffic expert can with the approval of the tractor manufacturer be used as a basis for the au thority responsible to issue an exceptional approval according to 70 of the German Regulations Authorising the Use of Vehicles for Road Traffic and the required approval according to 29 paragraph 3 of the German Road Traffic Regulations 114 UX BAG0035 1 04 08 7 1 1 1 Data required for the calculation Commissioning Fig 103 kg Tractor empty weight oee tractor operating manual or vehicle kg Front axle load of the empty tractor dacumieniatian kg Rear axle load of the empty tractor kg Front weight if available oee front weight in technical data or weigh Maximum drawbar load oee technical data of machine m Distance between the centre of gravity of the See technical data of tractor and front ma front machine mounting or the front ballast chine mounting or front ballast or measure and the centre of the front axle total a ment m Distance
97. ection 13 Informal safety measures sssssssssssssssssssseseeee nennen nsns nse nsn sese rsen rn sna nsi nnne nnns nns 13 Ec UG AN MAE E 14 Safety measures in normal operation nennen nnn nennen 15 Danger from residual energy 15 Maintenance and repair work fault elimination 15 CHANGOS NEED o oom 15 Spare and wear parts and nena nenne 16 Cleaning and 5 c 16 WISER etc 16 Warning symbols and other signs on the machine 17 Positions of warning symbols and other 18 Potential risks from not observing the safety 27 Safety conscious Working 27 Safety information for users 28 General safety and accident prevention information 28 Hydraulic Sy IEN ER
98. efore entering the danger area between the tractor and machine refer to page 122 WARNING Risk of crushing between the rear of the tractor and the machine when coupling and uncoupling the machine Only actuate the operator controls for the tractor s three point linkage from the intended workstation if you are outside of the danger area between the tractor the machine 8 1 Coupling the machine WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor You may only connect the machine to tractors suitable for this pur pose Refer to the section Checking the suitability of the tractor page 114 WARNING Risk of crushing when coupling the machine and standing be tween the tractor and the machine Instruct people to leave the danger area between the tractor and the machine before you approach the machine Any helpers may only act as guides standing next to the tractor and the machine and may only move between the vehicles when both are at a standstill 126 UX BAGO0035 1 04 08 Coupling and uncoupling the machine WARNING Risk of contusions cutting catching drawing in and knocks when the machine unexpectedly releases from the tractor Use the intended equipment to connect the tractor the ma chine in the proper way When coupling the machine to the tractor s three point hydraulic sy
99. egulator The setting dimension L must correspond to the specified value o the Haldex ALB sign 5 5 2 Coupling the brake system WARNING Risk of crushing cutting being caught or drawn in or impact through incorrectly functioning brake system e When coupling the brake and supply line ensure that o the sealing rings on the hose couplings are clean o the sealing rings on the hose couplings seal properly Replace damaged sealing rings immediately Drain the air reservoir before the first transport of the day Only start up with the machine coupled if the pressure gauge on the tractor shows 5 0 bar WARNING Risk of crushing cutting being caught or drawn in or impact through from the accidentally rolling machine caused by unin tentionally releasing the service brake Dual circuit pneumatic braking system e Always couple the hose coupling on the brake line yellow first and then the hose coupling on the supply line red The service brake on the machine is immediately released from the brake setting if the red hose coupling is coupled 66 UX BAGO0035 1 04 08 Structure and function 1 Open the cover on the hose coupling on the tractor 2 Pneumatic braking system e Dual circuit pneumatic braking system 2 1 Fasten the brake line hose coupling yellow in the yellow coupling on the tractor as specified 2 3 Fasten the supply line hose coupling red in the red cou pling on the tractor as specified
100. ell as the road traffic visibility and weather conditions the driving cha racteristics of the tractor and the connected machine Before transportation fasten the side locking device of the trac tor lower link so that the connected or coupled machine cannot swing back and forth WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor These risks pose serious injuries or death Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank UX BAGO0035 1 04 08 UX BAGO0035 1 04 08 Transportation WARNING Risk of falling when riding on the machine contrary to instruc tions It is forbidden to ride on the machine and or climb the machine while it is running Instruct people to leave the loading site before approaching the ma chine CAUTION During transportation follow the instructions given in the section Safety instructions for the operator page 30 Transportation while Trail Tron is switched on is prohibited Transportation is prohibited with a locked control unit As a gen eral rule put the control unit on the tractor into neutral for trans portation Use transport locking for locking the folded in sprayer boom in its transport position to prevent it from folding out unintentionally Use the tr
101. ent equipment on the tractor and the machine drawbar Only couple permitted combinations of vehicles tractor and at tached machine On single axle machines observe the maximum permitted draw bar load of the tractor on the attachment equipment Ensure that the tractor has sufficient steering and braking power Machines attached or coupled to a tractor influence the driving behaviour and steering and braking power of the tractor and in particular single axle machines with drawbar loads on the tractor Only one specialist workshop can adjust the height of the draw bar if it is a straight drawbar with drawbar load 33 General safety instructions 2 16 6 Brake system Pneumatic braking system Only specialist workshops or recognised brake services can carry out adjustment and repair work on the brake system Have the brake system thoroughly checked regularly If there are any malfunctions stop the tractor immediately using the brake system Have the malfunction rectified immediately Before performing any work on the braking system park the machine safely and secure the machine against unintentional lowering or rolling away wheel chocks Be particularly careful when carrying out any welding torch cut ting or drilling work in the area of the brake lines Always carry out a braking test after any adjusting or repair work on the braking system Before coupling the machine clean the sealing rings on the hose couplin
102. ents that e are continuous or are automatically locked or due to their function require a float position or pressure position UX BAGO0035 1 04 08 113 Commissioning 7 1 Checking the suitability of the tractor WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Check the suitability of your tractor before connecting the ma chine to the tractor You may only connect the machine to tractors suitable for the purpose Carry out a brake test to check whether the tractor achieves the required braking rate with the machine connected Requirements for the suitability of a tractor are in particular Permissible total weight Permissible approved axle loads e Permissible drawbar load at the tractor coupling point e Load capacity of the tyres fitted The approved trailer load must be sufficient You can find this data on the rating plate or in the vehicle docu mentation and in the tractor operating manual The front axle of the tractor must always be subjected to at least 20 of the dead weight of the tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected 7 1 1 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum ballast The permissible total tractor weight sp
103. enuine AMAZONE replacement hoses and hose clamps made of V2A for assembly opecialist knowledge is the requirement for carrying out testing and maintenance operations This specialist knowledge is not given here in this operating manual Observe environmental protection measures when carrying out cleaning and maintenance work Observe legal requirements when disposing of lubricants e g oils and grease Also affected by these legal requirements are parts that come into contact with these lubricants Do not exceed a greasing pressure of 400 bar when greasing with high pressure grease guns The following are prohibited o drilling the running gear o drilling through pre existing holes on the transport frame o welding load bearing components Protective measures are necessary such as covering lines or extending lines in particularly critical locations o during welding drilling and grinding work o when working with cut off wheels near plastic lines and e lectric wires Clean the field sprayer thoroughly with water before carrying out repair work Carry out repair work on the field sprayer with the pump swit ched off Thorough cleaning must be carried out before repair work can be carried out inside the spray liquid tank Keep out of the spray liquid tank Disconnect the machine cable and power supply from the on board computer when carrying out any cleaning or maintenance work This applies especially to welding on
104. epend on the exposure time of the crop protection agent on the materi als of the field sprayer Clean the field sprayer thoroughly before applying a different crop protection agent Dilute the residue in the spray liquid tank and then spray the diluted residue refer to the Residues section page 158 Carry out preliminary cleaning on the field sprayer in the field before properly cleaning the field sprayer Each time after the field sprayer has been cleaned dispose of any cleaning residue in an environmentally friendly manner Remove the spraying nozzles at least once per season Check the dirt in the removed spraying nozzles if necessary clean the spraying nozzles with a soft brush Flush the spray lines without the spraying nozzles fitted 164 UX BAGO0035 1 04 08 12 1 1 Cleaning the sprayer with the tank empty Clean the spray liquid tank a daily basis Cleaning maintenance and repair Fig 125 1 Spray the empty spray liquid tank with a strong jet of water 2 Fill the spray liquid tank with approx 400 of water 3 Switch on agitator C G5 4 Move switch tap B to the 7 7J position 5 Move switch tap to the position Run the pump at approx 400 rpm Circulate the water from the spray liquid tank for several minutes in the closed cir cuit 7 Move switch tap B several times between the G5 and positions This will flush all the valve chest components with
105. ependent on the pump drive speed Select the pump speed between 350 and 550 rpm so that there is always an adequate flow rate to the sprayer boom and for the agitator When making this choice always take ac count of the fact that more spray liquid needs to be conveyed at higher operational speeds and higher spray rates The agitator normally remains switched on from filling to the end of spraying operation On this account the instructions of the agent manufacturer are decisive If there is a sudden significant drop off in spray pressure the spray liquid tank is empty If the spray pressure drops off while conditions remain otherwise unaltered the suction or pressure filter are blocked 153 Using the machine 10 6 1 Applying the spray liquid Properly couple the field sprayer to the tractor Before starting spraying check the following machine data in the AMATRUN o percentage application rate increase o the values for the permitted spray pressure range of the spraying nozzles installed in the sprayer boom o the value impulses per 100m Take appropriate measures if during spraying operation a fault message appears on the display of the AMATRUN an acoustic alarm signal is simultaneously emitted See Faults section on page 161 Check the indicated spray pressure during spraying operation Ensure that the indicated spray pressure does not deviate under any circumstances by more than 25 from the
106. er links before moving off ensure sufficient side locking of the trac tor lower links Before moving off move all the swivellable machine parts to the transport position Before moving off secure all swivellable machine parts in the transport position against dangerous position changes Use the transport safety catches intended for this Before transportation secure the operating lever of the three point hydraulic system against unintentional raising or lowering of the connected or coupled machine Check that the transport equipment e g lighting warning e quipment and protective equipment is correctly mounted on the machine Before transportation carry out a visual check that the upper and lower link pins are firmly fixed with the linchpin against uninten tional release Adjust your driving speed to the prevailing conditions Before driving downhill switch to a low gear Before moving off always switch off independent wheel braking lock the pedals UX BAGO0035 1 04 08 2 16 2 Hydraulic system UX BAGO0035 1 04 08 General safety instructions The hydraulic system is under a high pressure Ensure that the hydraulic hose lines are connected correctly When connecting the hydraulic hose lines ensure that the hy draulic system is depressurised on both the machine and tractor sides It is forbidden to lock the operator controls on the tractor used for hydraulic and electrical movements of components e g f
107. esidue in the tank 200 Water consumption 500 I ha Recommended concentration 0 15 Question 1 How many litres or kg of agent are needed to fill the tank Question 2 How large is the area to be treated in ha if a residue of 20 remains in the tank after spraying Formula and answer to Question 1 Refill amount of water I x Concentration Addition of agent l or kg 100 1000 200 I x 0 15 1 2 l or kg 100 UX BAGO0035 1 04 08 139 Using the machine Formula and answer to Question 2 Quantity of liquid available I Residue I Area to be treated ha Water consumption l ha 1000 I tank nominal volume 20 I residue 1 96 ha 500 l ha Water consumption 10 2 2 Filling table for remaining spray area To calculate the required re fill quantity for final filling of the spray liquid tank use the Filling table for remaining spray area Deduct the residue in the spray line from the calculated re fill quantity See Spray lines section page 100 The specified re fill quantities apply for a spray rate of 100 l ha For other spray rates the re fill quantity increases by a multiple Re fill quantities I for sprayer booms with working widths m of 18 20 21 24 27 28 30 32 33 36 39 40 mw 2 2 2 2 2 2 3 8 8 3 3 4 4 ro 5 2 ro 6 2
108. eturn flow 5 4 1 Coupling hydraulic hose lines WARNING Risk of crushing cutting being trapped or drawn in or impact through faulty hydraulic functions when hydraulic hose lines are incorrectly connected When coupling the hydraulic hose lines please note the coloured markings on the hydraulic plugs Check the compatibility of the hydraulic fluids before connecting the machine to the tractor hydraulic system Do not mix any mineral oils with biological oils Observe the maximum permissible hydraulic fluid pressure of 200 bars Only couple clean hydraulic connectors Slide the hydraulic connector s into the hydraulic sockets until they are heard to engage Check the coupling points on the hydraulic hose lines to see if they are sitting correctly and are sealed 1 Swivel the actuation lever on the control valve on the tractor to float position neutral position 2 Clean the hydraulic plugs on the hydraulic hose lines before coupling the hydraulic hose lines with the tractor 3 Connect the hydraulic hose line s to the tractor control unit s 5 4 2 Disconnecting hydraulic hose lines 64 1 Swivel the actuation lever on the control unit on the tractor to float position neutral position Unlock the hydraulic connectors from the hydraulic sockets Protect the hydraulic plug and hydraulic socket against soiling using the dust protection caps 4 Store the hydraulic hose lines in the hose cabinet
109. fluid filter must be checked with the tractor engine running and fluid circulation switched on CAUTION Only replace the fluid filter Fig 152 1 with the hydraulic sys tem in a depressurised state otherwise there is a risk of injury from hydraulic fluid escaping at high pressure 188 UX BAGO0035 1 04 08 12 11 Adjusting the hydraulic throttle valve Cleaning maintenance and repair The operating speeds for the individual hydraulic functions are set at the factory from the valve block using the respective hy draulic throttle valves fold unfold sprayer boom lock unlock the swing compensation etc However depending on the type of tractor it may be necessary to correct these speed settings The operating speed for a hydraulic function associated with a par ticular throttle pair can be adjusted by screwing the hexagon socket head screw on the corresponding throttle in or out e Reduce operating speed screw in hexagon socket head screw Increase operating speed screw out hexagon socket head screw Always adjust the two throttles in a throttle pair equally when correct ing the operating speed of a hydraulic function Profi folding Fig 153 1 Throttle fold in the right hand boom 2 Throttle fold out the right hand boom 3 Throttle lock the swing compensation 4 S Throttle transport safety catch Hydraulic joints tilt adjustment the throt tles are located on the
110. from the centre of the front axle to See tractor operating manual or measure the centre of the lower link connection ment Distance between the centre of the lower oee technical data of front machine mount link connection point and the centre of grav ing or front ballast or measurement ity of the front machine mount or front ballast centre of gravity distance m Tractor wheel base See tractor operating manual or vehicle documents or measurement m Distance between the centre of the rear axle See tractor operating manual or vehicle and the centre of the lower link connection documents or measurement UX BAGO0035 1 04 08 115 7 1 1 2 Calculation of the required minimum ballasting at the front Gy min of the tractor for assurance of the steering capability Commissioning Fyec T eb 02eT eb a b Enter the numeric value for the calculated minimum ballast Gy min required on the front side of the tractor in the table Section 7 1 1 7 7 1 1 3 Calculation of the actual front axle load of the tractor Ty _G e at b T eb ec V tat b Enter the numeric value for the calculated actual front axle load and the approved tractor front axle load specified in the tractor operating manual in the table Section 7 1 1 7 7 1 1 4 Calculation of the actual total weight of the combined tractor and machine es G 1 Fi Enter the numeric value for the calculated actual total weight and the approved total tractor we
111. from the on board computer Check tightness of nuts and bolts after the first 20 operating hours and at regular intervals and retighten as necessary If the machine or parts of the machine are raised secure them against unintentional lowering before cleaning maintaining or repairing the machine When replacing work tools with blades use suitable tools and gloves Dispose of oils greases and filters in the appropriate way Disconnect the cable to the tractor generator and battery before carrying out electrical welding work on the tractor and on at tached machines opare parts must meet at least the specified technical require ments of AMAZONEN WERKE This is ensured through the use of original AMAZONE spare parts UX BAGO0035 1 04 08 3 Loading and unloading Loading and unloading Loading and unloading with a tractor WARNING There is a risk of accident if the tractor is unsuitable and the machine brake system is not connected to the tractor or filled Couple the machine to the tractor correctly before loading the machine onto a transport vehicle or unloading it from a transport vehicle You may only couple and transport the machine with a tractor for loading and unloading if the tractor meets the necessary power requirements Pneumatic braking system e Only move off with the machine connected when the pressure gauge on the tractor shows 5 0 bar Loading using a lifting crane There are 2 attachment
112. g 131 3 for the VARIO switch tap on the pressure side Fig 130 B Remove the pressure hose Fig 133 1 for the pump so that any re maining water can flow out of the pressure hose and VARIO switch tap on pressure side B Also remove the external cleaning hose even if there is no external cleaning Fig 131 5 UX BAGO0035 1 04 08 Cleaning maintenance and repair Winter storage and long periods out of operation Fig 130 Fig 131 169 Cleaning maintenance and repair 12 Switch the universal joint shaft back on and run the pump for approx a minute until li quid is no longer coming out of the pres sure side connection Do not refit the pressure hose until it is needed again 13 Remove all the spray lines from the part width section valves Fig 134 1 and blow out with compressed air 14 Remove all the nozzles 15 Move the VARIO switch tap on the suction side Fig 130 and the VARIO switch tap on the pressure side Fig 130 B several Fig 132 times between all their switch positions 16 Move all remaining switch levers several times between all their switch positions Store the removed suction filter until it is needed again in the field sprayer filling sieve 17 Cover the pump pressure connection to protect it from dirt 18 If the sprayer is also equipped with a pres sure circulating system o Remove the drain plug Fig 135 1 from the pressure relief v
113. g quick emptying op tional D Uie cleaning with flus ing water H aap P dat cleaning with flushing water H 2 e T Setting tap for agitator drain pressure filter J Agitator O Zero setting Drain technical residue from pressure filter UX BAGO0035 1 04 08 Fig 19 Fig 20 Fig 21 Structure and function 57 Structure and function 58 D Filling switch tap Rapid draining optional Filling Zero setting Quick emptying E Switch tap for ring line induction bowl canister flushing O Ring line Zero setting c7 e Canister flushing F Switch tap for suction induction Draw in additionally from an ternal source via an injector 40 l min 0 Zero setting a Evacuate Induction bowl Fig 22 Fig 23 Fig 24 UX BAGO0035 1 04 08 5 3 PTO shaft Structure and function The wide angle PTO shaft takes on the power transmission between tractor and machine Fig 25 e Wide angle PTO shaft 860 mm for straight drawbar and hitch draw bar Russia only Wide angle PTO shaft 860 mm for straight drawbar and hitch draw bar Wide angle PTO shaft W100E 810 mm for open straight drawbar hitched at the top Fig 25 WARNING Risk of crushing from the tractor and machine unintentionally starting up or rolling Only couple uncouple the wide angle PTO
114. g manual Preselected folding depending on the equipment you must press the fold sprayer boom preselection button on the operating terminal before activating tractor control unit 2 green in order to fold out the sprayer boom See separate AMASPRAY AMATRUN operating manual Folding out the sprayer boom 1 Actuate tractor control unit 3 2 x yellow Raise the boom to unlock it from its transport position 2 Actuate tractor control unit 2 1 x green until both boom packages are folded down the individual segments are fully folded out and the swing compensation is unlocked The appropriate hydraulic cylinders lock the boom its working position Folding out does not always happen symmetrically 3 Actuate tractor control unit 3 1 x yellow Set the spraying height for the sprayer boom Folding in the sprayer boom Actuate tractor control unit 3 2 x yellow Raise the sprayer boom to a medium height Set tilt adjustment to O if present Actuate tractor control unit 2 2 x green until the individual segments of the two booms are fully folded in the two boom packages are folded in Actuate tractor control unit 3 1 x yellow 4 Lower the boom locking it in the transport position CAUTION Only drive in locked transport position The swing compensation locks automatically before the boom folds in UX BAGO0035 1 04 08 97 Construction and function of t
115. g position or vice versa when there is no one in the machine danger area Danger points exist between the tractor and field sprayer particularly when coupling and uncoupling e where there are moving components on the moving machine e in the swivel range of the sprayer boom e in the spray liquid tank due to poisonous vapours e under raised unsecured machines or machine parts when unfolding folding the sprayer boom in the vicinity of over head electricity cables through contact with the cables 4 9 Conformity Directives standards The machine fulfils the Machinery directive 98 37 EC e EMC directive 89 336 EEC e EN 907 12761 1 EN 12761 2 UX BAGO0035 1 04 08 45 Product description 4 10 Rating plate and CE mark The following diagrams show the positions of the rating plate Fig 16 1 and the CE mark Fig 16 2 The rating plate shows Machine ID no e Type Permissible system pressure bar e Year of manufacture e Factory Performance kW Basic weight kg Permissible total weight kg e Rear axle load kg e Front axle load supported weight kg Fig 16 46 UX BAGO0035 1 04 08 4 11 Technical data Product description 4 11 1 Total UX measurements including Super S sprayer boom UX 3200 6250 2400 UX 4200 6800 3200 3400 4 11 2 Total UX measurements including L sprayer boom UX 3200 6250 3200 3400
116. g the nozzle 1 Insert the nozzle filter Fig 159 1 into the nozzle body Fig 159 2 from below 2 Insert the nozzle Fig 159 3 into the bayonet nut Fig 159 4 Different coloured bayonet nuts are available for the different nozzles Insert the rubber seal Fig 159 5 above the nozzle Press a rubber seal into the seat for the bayonet nut Position a bayonet nut on the bayonet connection Screw on the bayonet nut up to the stop o o0 12 14 2 Removing the diaphragm valve if the nozzle is dripping Deposits on the diaphragm seat Fig 159 6 can cause the nozzles to drip after the boom is shut off If this occurs clean the diaphragm in question as follows 1 Pull the slider Fig 159 7 out of the nozzle body Fig 159 2 towards the bayonet nut 2 Remove the spring element Fig 159 8 and the diaphragm Fig 159 9 3 Clean the diaphragm seat Fig 159 6 4 Reassembly occurs in the reverse sequence Note the correct orientation for installing the spring element For in stallation the stepped upwards sloping edges on the left and right of the housing of the spring element Fig 159 10 must slope up in the direction of the boom profile 196 UX BAGO0035 1 04 08 12 15 Line filter Cleaning maintenance and repair e Clean the line filters Fig 160 1 3 4 months depending on op erating conditions e Change damaged filter inserts Press together the locking piece on the two lugs Re
117. gs of the supply and brake line Only move off with the machine connected when the pressure gauge on the tractor shows 5 0 bar Drain the air reservoir every day Before driving without the machine lock the hose couplings on the tractor Hang the hose couplings of the machine supply and brake lines in the appropriate empty couplings When filling up or replacing the brake fluid use the prescribed fluid When replacing the brake fluid comply with the appropriate regulations Do not make any changes to the specified settings on the brake valves Replace the air reservoir if o theair reservoir can be moved in the tensioning belts o the air reservoir is damaged o therating plate on the air reservoir is rusty loose or miss ing Hydraulic brake system for export machines 34 Hydraulic brake systems are prohibited in Germany When filling up or replacing the brake fluid use the prescribed hydraulic fluids When replacing the hydraulic fluids comply with the appropriate regulations UX BAGO0035 1 04 08 2 16 7 Tyres General safety instructions Repair work on tyres and wheels may only be carried out by specialists with suitable installation tools Check the air pressure at regular intervals Inflate tyres to the specified pressure If the air pressure in the tyres is too high then there is a risk of explosions e Park the machine in a safe place and lock the machine against unintentional lowering
118. h or serious physical injury CAUTION Indicates a low risk which could cause minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to special behaviour or an activity re quired for proper machine handling Non compliance with these instructions can cause faults on the machine or disturbance to the environment NOTE Indicates handling tips and particularly useful information These instructions will help you to use all the functions of your machine in the best way possible 12 UX BAGO0035 1 04 08 2 3 Organisational measures General safety instructions The operator must provide the necessary personal protective equip ment as per the information provided by the manufacturer of the crop protection agent to be used such as Chemical resistant gloves Chemical resistant overalls e Water resistant footwear e A face mask e Breathing protection e oafety glasses e okin protection agents etc The operating manual must always be kept at the place at which the machine is oper ated must always be easily accessible for the user and maintenance personnel Check all safety equipment regularly 2 4 Safety and protection equipment Before starting up the machine each time all the safety and protection equipment must be properly attached and fully functional Check all safety and protection equipment regularly Faulty safety equipment
119. h of use However it may be possible to specify the length of use from experience values in particular when taking the risk potential into account In the case of hoses and hose connections made from thermoplastics other guide values may be decisive Dispose of old oil in the correct way If you have problems with disposal contact your oil supplier Keep hydraulic fluid out of the reach of children Ensure that no hydraulic fluid enters the soil or waterways 185 Cleaning maintenance and repair 12 10 1 Labelling hydraulic hose lines Valve chest identification provides the follow ing information Fig 151 1 Manufacturer s marking on the hydraulic hose line A1HF 2 Date of manufacture of hydraulic hose line 04 02 year month February 2004 3 Maximum approved operating pressure 210 BAR LA AHF 04 02 _ HD 210 EN85 Fig 151 12 10 2 Maintenance intervals After the first 10 operating hours and then every 50 operating hours 1 Check all the components of the hydraulic system for tightness 2 If necessary tighten screw unions Before each start up 1 Check the hydraulic hose lines for visible damage 2 Repair any areas of chafing on hydraulic hose lines and pipes 3 Replace any worn or damaged hydraulic hose lines immediately 12 10 3 Inspection criteria for hydraulic hose lines For your own safety and in order to reduce pollution ensure the fol lowing inspectio
120. h the canister or other containers using canister flushing cC Move switch tap E to the position 9 Press the canister down for at least 30 secs and wash it 10 Move switch tap E to position 0 and re move canister 11 Move switch tap A to the position 6 Fig 119 12 Move switch tap D to the position 13 Move switch tap F to the m position until the contents have been fully evacuated from the induction bowl 150 UX BAGO0035 1 04 08 10 6 Spraying operation Using the machine Observe the separate operating manual for the operating terminal Special instructions for spraying operation UX BAGO0035 1 04 08 e Test the field sprayer by carrying out calibration o before the start of the season o inthe case of deviations between the actual indicated spray pressure and the spray pressure prescribed in the spray table e Before starting spraying determine the exact spray rate re quired referring to the instructions of the crop protection agent manufacturer Before starting spraying enter the required spray rate target rate in AMATRUN AMASBRAY e During spraying operation precisely adhere to the required spray rate I ha o in order to achieve the best possible results from your crop protection measure o to avoid unnecessary pollution of the environment e Select the required nozzle type from the spray table before spraying starts taking account of o the intended
121. have come into contact with pollutants 200 UX BAGO0035 1 04 08 13 Spray table Spray table 13 1 Flat fan anti drift injector and airmix nozzles spraying height 50 cm The spray rates l ha listed in the spray tables are only valid for water To convert the spray rates given into AUS multiply these by 0 88 and for NP solutions by 0 85 Fig 163 helps with the selection of the right nozzle type The nozzle type is determined by o the intended operational speed o therequired spray rate and o therequired atomisation characteristic fine medium or co arse dropped of the crop protection agent used for the crop protection measure Fig 164 is used to o determine the nozzle size o determine the required spray pressure o determine the required individual nozzle output for calibrat ing the field sprayer Permissible pressure ranges for different nozzle types and sizes Permissible pres sure range bar ed te oe fe mr Nozzle type IDK IDKN 01 03 EBENEN 2 a 2 TeeJet om UX BAGO0035 1 04 08 201 Spray table Selecting the nozzle type min Example Required spray rate 200 I ha Intended operational speed 8 km h Required atomisation characteristic for coarse dropped fine drift the crop protection measure ing Required nozzle type Required nozzle size Required spray pressure bar Required individual nozzle outpu
122. he neighbouring warning symbol The description of the warning symbols is always the same and specifies in the following order 1 A description of the danger For example risk of cutting 2 The consequence of non compliance with the risk avoidance instructions For example causes serious injuries to fingers or hands 3 Risk avoidance instructions For example only touch machine parts when they have come to a complete standstill 17 General safety instructions 2 13 1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the machine MD 080 MD 118 mU qe 8 MD094 MDO 7 3 4 z MD101 JE 1 A a FE 18 UX BAGO0035 1 04 08 General safety instructions Fig 4 UX BAGO0035 1 04 08 19 General safety instructions Order number and explanation MD 076 Danger of your hand or arm being drawn in or caught by power driven unprotected chain or belt drives This danger causes serious injuries including loss of body parts such as the hand or arm Never open or remove protective equipment from chains or belt drives while the tractor engine is running and the PTO shaft is connected hydraulic drive is engaged e or the ground wheel drive is moving MD 078 Risk of crushing fingers or hands by acces sible moving machine parts This danger causes serious i
123. he sprayer boom 6 2 Working with the sprayer boom folded out on one side Working with the sprayer boom only folded out on one side is only permissible with the swing compensation locked briefly for passing obstacles trees electricity pylons etc Lock the swing compensation before folding unfolding the sprayer boom on one side If the swing compensation is not locked the sprayer boom may swing off to one side If the unfolded boom extension strikes the ground this can cause damage to the sprayer boom Use a significantly reduced speed for spraying operation to avoid the sprayer boom swinging out and coming into contact with the ground with the swing compensation locked Unless the sprayer boom is guided smoothly even lateral distribution cannot be guaranteed The sprayer boom is fully unfolded 1 Lock the swing compensation 2 Using the height adjustment lift the sprayer boom to a medium height 3 Fold up the desired boom extension WARNING Super L boom After folding the boom extension swivels forwards into the transport position Interrupt the folding process in good time for one sided spray ing 4 Align the sprayer boom using tilt adjustment so it is parallel to the target surface 5 Set the spraying height for the sprayer boom such that the sprayer boom is a minimum of 1 m off the ground 6 Switch off the part width sections of the folded in boom 7 During spraying operation dri
124. height adjustment e Hydraulic tilt adjustment Folding in one side of the sprayer boom One sided independent raising and lowering of the sprayer boom boom extension Profi folding II only Folding via the tractor control unit The boom is operated via tractor control units Depending on equipment sprayer boom folding must be se lected using the AMASPRAY or AMATRON operating terminal and carried out using tractor control unit 2 preselected folding See separate operating manual for the operating terminal Height adjustment is controlled via tractor control unit 1 Adjust spraying height WARNING Risk of crushing and impact for personnel who are caught while the height of the sprayer boom is being raised or lowered Direct people out of the danger area of the machine before raising or lowering the sprayer boom using height adjustment 1 Direct people out of the danger area of the machine 2 Actuate tractor control unit 1 hose marking yellow Adjust spraying height according to spray table Always align the sprayer boom parallel to the ground only then can the specified spraying height be achieved on all nozzles 88 UX BAGO0035 1 04 08 Folding out and in Construction and function of the sprayer boom After the sprayer boom is fully folded out actuate the oper ating lever for another 5 seconds The swing compensation Fig 70 1 unlocks and the un folded sprayer boom can s
125. hine e Visual check for faults Fluid filter Profi folding See 188 e Check the clogging indicator If necessary replace Spraying pump Spray liquid tank Self cleaning pressure filter Cleaning flushing Line filter in the nozzle lines if present Spraying nozzle Weekly every 50 working hours page UX BAGO0035 1 04 08 175 Cleaning maintenance and repair Every three months 200 operating hours page Check for leak tightness Check pressure in the air reser voir Check brake cylinder pressure Visual inspection of brake cylin der Joints on brake valves brake cylinders and brake linkages ee 182 Linkage adjuster brake settings 180 Brake pad check 179 Check belt tension depending on equipment e Check play on wheel hub bear X ings Clean 197 Replace damaged filter inserts Axle holder on the hy Check the screws for firm seating 184 dropneumatic sprung sus X pension Parking brake e Check the braking effect with the 183 brake on Annually 1000 operating hours Component Maintenance work see Workshop work page e Check valves replace as neces 193 sary Check the piston diaphragm and 194 if necessary replace Flow meter and return flow e Calibrate the flow meter 19 meter Align the return flow meter Brake Automatic linkage adjuster 180 Check function Brake settings Calibrate the field sprayer and 196 check the lateral distribution
126. i Ad dais e Position 0 gt operation locked tis bid pis a 29 e Position 1 gt operation unlocked DANGER The use of the Trail Tron steering drawbar for precise tracking on sloping terrain is prohibited Only use the Trail Tron steering drawbar on level ground Unevenness of a maximum 5 due to furrows is permitted for manoeuvring while reversing is prohibited Risk of the machine tipping over When using the tracking steering drawbar there is a risk of tip ping over when performing a turning manoeuvre on a headland and on tight bends at high speeds due to the shifting of the cen tre of gravity when the steering drawbar is pushed in The risk of tipping over is especially great when travelling down hill on uneven ground Adapt your driving accordingly and reduce speed when perform ing a turning manoeuvre on a headland so that you are in com plete control of the tractor and trailed sprayer To prevent the sprayer from tipping over observe the following gen eral principles Avoid sudden sharp turns Reduce speed before turning While turning do not brake suddenly if still steering Exercise extreme caution when steering in furrows 72 UX BAG0035 1 04 08 5 8 2 Trail Tron steering axle Structure and function Fig 38 1 Following steering axle 2 Control cylinder For machines with e a track width less than 1800 mm e
127. if necessary replace worn nozzles 176 UX BAGO0035 1 04 08 As necessary page Cleaning maintenance and repair Super S boom e Correct the settings 189 Super L boom 12 5 Drawbars DANGER Replace damaged drawbars immediately on road safety grounds Repairs may only be carried out by the manufacturing fac tory For reasons of safety performing welding and drilling work on the drawbar is prohibited Regularly lubricate the drawbar Yoke bar The pulling eye diameter of the yoke bar when new is 40 or 50 mm Wear to the pulling eye is permissible this will increase the pulling eye diameter by up to 1 5 mm If wear is greater than this the wearing bushing on the pulling eye must be promptly replaced Hitch drawbar Wear to the pulling eye is permissible this will increase the pulling eye diameter by up to 1 5 mm If wear is greater than this the ball point coupling on the eye must be promptly replaced UX BAGO0035 1 04 08 177 Cleaning maintenance and repair 12 6 Axle and brake For optimum brake performance with a minimum of wear we recom mend that the brakes on the tractor are balanced with those on the trailed sprayer After the service braking system has been run in for a suitable period arrange for the brakes to be balanced by a specialist workshop Have the balancing process carried out before these empirical values are reached if you discover excessive wear on the brake pad
128. ight specified in the tractor operating manual in the table Section 7 1 1 7 7 1 1 5 Calculation of the actual rear axle load of the tractor Ty tat T H tat V tat Enter the numeric value for the calculated actual rear axle load and the approved tractor rear axle load specified in the tractor operating manual in the table Section 7 1 1 7 7 1 1 6 load capacity Enter the double value two tyres of the approved load capacity see for example tyre manufacturer s documentation in the table Section 7 1 1 7 116 UX BAGO0035 1 04 08 Commissioning 7 1 1 7 Table Actual value according to Permissible value Double the permis calculation according to tractor sible load capacity operating manual two tyres Minimum ballast front kg E a rear You can find the permissible values for the total tractor weight axle loads and load capacities in the tractor registration papers The actually calculated values must be less than or equal to x the permissible values WARNING Risk of crushing cutting being caught or drawn in or impact through insufficient stability and insufficient tractor steering and brake power It is forbidden to couple the machine to the tractor used as the basis for calculation if one of the actual calculated values is greater than the permissi ble value there is no front ballast if required attached to the tractor for the minimum front ballast Gy min You must use
129. ilter inserts with 80 or 100 mesh inch for some crop protection agents can filter out ac tive agents In individual cases enquire with crop protection agent manufacturers oee Filter equipment section page 83 Clean the field sprayer thoroughly before applying a different crop protection agent Flush the nozzle line o each time a nozzle is changed o before fitting other nozzles before rotating the triple nozzle head to another nozzle oee the section on Cleaning 136 UX BAGO0035 1 04 08 10 2 Preparing the spray liquid Using the machine DANGER Always wear protective gloves and corresponding protective clothing The greatest risk of coming into contact with the crop protection agent exists when preparing the spray liquid WARNING Risk of accidental contact with crop protection agent and or spray liquid Always induct the crop protection agent into the spray liquid tank using the induction bowl owivel the induction bowl into the filling position before pouring in crop protection agent Observe the safety regulations on physical protective equipment and breathing apparatus for use when handling crop protection agent and preparing the spray liquid in the instructions for use of the crop protection agent Do not prepare the spray liquid in the vicinity of wells or surface water Avoid leaks and contamination with crop protection agent and or spray liquid through appropriate conduct and wearing app
130. irt are conveyed back into the spray liquid tank Overview of the pressure filter inserts e 50 mesh inch standard for nozzle size 03 and larger Filter area 216 mm Mesh size 0 35 mm e 80 mesh inch for nozzle size 02 Filter area 216 mm Mesh size 0 20 mm e 100 mesh inch for nozzle size 015 and smaller Filter area 216 mm Mesh size 0 15 mm 5 18 4 Nozzle filters The nozzle filters 1 prevent the spraying noz zle from becoming blocked Overview of the nozzle filters e 24 mesh inch for nozzle size 06 and larger Filter area 5 00 mm Mesh size 0 50 mm e 50 mesh inch standard for nozzle size 02 to 05 Filter area 5 07 mm Mesh size 0 35 mm e 100 mesh inch for nozzle size 015 and smaller Filter area 5 07 mm Mesh size 0 15 mm 84 Fig 62 UX BAGO0035 1 04 08 5 18 5 Bottom sieve in the induction bowl Structure and function The bottom sieve Fig 63 1 in the induction bowl prevents lumps and foreign bodies from being drawn in Fig 63 5 19 Drawbar optional The drawbar is intended for dual axle trailers with no drawbar load The permissible total weight of the trailer must be e less than or equal to 10000 kg and less than or equal to the permissible total weight of the trailed sprayer Fig 64 1 Drawbar 2 Connection for lighting Fig 64 3 Connection for brake 5 20 Transport and secure container optional Transport and secur
131. it Pay attention to the respective installation positions of the valves on the suction and pressure sides before removing the valve groups Fig 158 5 Check and replace the piston diaphragm for each piston indi vidually Only remove the next piston in sequence after the cur rently removed piston has been completely checked and refitted Always swivel the piston to be checked upwards so that the oil in the pump housing does not run out As a rule replace all piston diaphragms Fig 158 8 even if only one piston diaphragm distorted punctured or porous Fig 158 Checking the piston diaphragm 1 If necessary remove the pump 2 Remove nuts Fig 158 1 2 Remove the suction and pressure port Fig 158 3 and Fig 158 4 Remove the valve groups Fig 158 5 Remove the nuts Fig 158 6 Remove the cylinder head Fig 158 7 Check the piston diaphragm Fig 158 8 Replace the damaged piston diaphragm 9 po cw or UL wg 194 UX BAGO0035 1 04 08 Replacing the piston diaphragm Cleaning maintenance and repair Ensure the correct position for the recesses and or holes on the hydraulic cylinders secure the piston diaphragm Fig 158 8 with a washer disc and a screw Fig 158 11 on the piston Fig 158 9 so that the rim shows on the cylinder head side Fig 158 7 Always tighten the nuts Fig 158 1 2 in a crosswise fashion using the specified torque Improper tightening of the screws causes warping
132. it must not be more than 30 off the vertical When operating the stand step on the tractor clutch to release the pin from the yoke bar hitch The red marking Fig 41 1 of the stand check display is visible when the machine is placed on the hydraulic stand Fig 41 5 11 Mechanic stand UX with steering drawbar Risk of collision between the raised stand and working platform Unplug the lower hole of the console on the raised stand e otand raised during use or transportation Fig 42 Stand lowered Fig 43 when machine is uncoupled To use the stand 1 Loosen linchpin Fig 42 2 Pull out pin Fig 42 3 Raise lower stand using handle Fig 42 4 po B I Reinsert the pin into the stand and secure with the linchpin 5 Using the manual crank Fig 42 5 con tinue to raise lower the stand 74 UX BAGO0035 1 04 08 5 12 Spray liquid tank Structure and function The spray liquid tank is filled via e the filling opening on the filling dome e the suction hose optional on the suction port e the pressure filling connection optional Fig 44 1 Spray liquid tank 2 Internal cleaning 3 Hinged screw lid for filling opening 4 External filling connection 5 Filling sieve 6 Ventilation 7 Float for determining the fill level 8 Agitator 9 Additional agitator 5 12 1 Hinged screw lid for the filling opening e To open the lid rotate to the left and swing
133. le spare tyres running wheels must be fitted before putting into operation WARNING Only one permitted set of tyres may be used as specified in the technical data see page 50 Wheel rims that are suitable for the tyres used must have a rim that has been fully welded all the way round A hydraulic stand extension and ladder extension must be fitted in the case of tyres with a diameter greater than 1860 mm Depending on the wheel track the locking screw must be fitted if there is a steering axle see page Fehler Textmarke nicht definiert 1 Lift machine slightly using lifting crane DANGER Use the attachment points marked for lifting belts see also Loading section page 37 2 Loosen wheel nuts on the inflatable spare tyres 3 Remove inflatable spare tyres CAUTION Take care when removing the inflatable spare tyres and putting the running wheels in place 4 Place the running wheels on threaded bolts 5 Tighten wheel nuts Required tightening torque for wheel nuts 510 Nm 6 Lower machine and remove lifting belts 7 After 10 operating hours tighten wheel nuts 7 5 Initial operation of service brake system Perform a brake test while the trailed sprayer is empty and again when it is loaded to test the braking behaviour of the tractor with cou pled trailed sprayer We recommend that you have a specialist workshop coordinate the brakes on the tractor and trailed sprayer in order t
134. lected universal joint shaft speed of the tractor matches the per mitted drive speed of the machine Instruct people to leave the danger area of the machine before you switch on the universal joint shaft While work is being carried out with the universal joint shaft there must be no one in the area of the universal joint or PTO shaft while it is turning Never switch on the universal joint shaft while the tractor engine is shut off Always switch off the universal joint shaft whenever excessive bending occurs or it is not needed WARNING After the universal joint shaft is switched off there is a danger of injury from the continued rotation of freewheeling machine parts Do not approach the machine too closely during this time You may work on the machine only after all machine parts have co me to a complete stop oecure the tractor and machine against unintentional starting and unintentional rolling before you perform any cleaning servic ing or maintenance work on universal joint shaft driven machines or PTO shafts After decoupling the PTO shaft place it on the holder provided After removing the PTO shaft attach the protective sleeve to the universal joint shaft stub When using the travel dependent universal joint shaft note that the universal joint shaft speed depends on the drive speed and that the direction of rotation reverses when you drive in reverse Observe the permitted combination options of the attachm
135. librating the field sprayer 1 3 l min 203 Spray table mE I 3 660 609 566 628 495 466 440 396 360 680 628 583 544 510 480 453 408 371 EM o1 ID Al 2 8 bar IDK Air Mix 1 6 bar TTI 1 7 bar Fig 164 204 UX BAGO0035 1 04 08 13 2 Spraying nozzles for liquid manure Spray table Nozzle type Permissible pres sure range bar See NEL RENE NNNM 0m me s O omone amazon i e 13 2 1 Spray table for three ray nozzles spraying height 120 cm AMAZONE spray table for three ray nozzles yellow Nozzle output AUS spray rate I ha km h Water AUS 10 11 bar l min 1 0 0 36 0 32 39 35 1 2 0 39 0 35 42 38 15 0 44 0 39 47 43 1 8 0 48 0 42 51 47 2 0 0 50 0 44 53 48 2 2 0 52 0 46 55 50 2 5 0 55 0 49 57 54 2 8 0 58 0 52 62 56 0 60 0 53 64 58 AMAZONE spray table for three ray nozzles Nozzle output AUS spray rate l ha km h Water AUS 9 10 11 bar l min 1 0 0 61 0 54 72 65 59 1 2 0 67 0 59 78 70 64 1 5 0 75 0 66 88 19 72 1 8 0 79 0 69 92 83 76 2 0 0 81 0 71 95 85 78 2 2 0 84 0 74 98 88 80 2 5 0 89 0 78 93 84 2 8 0 93 0 82 98 87 3 0 0 96 0 84 92 UX BAGO0035 1 04 08 205 Spray table AMAZONE spray table for three ray nozzles blue Nozzle output AUS spray rate l ha km h Water AUS 9 10 11 bar l min 1 0 0 86 0 76 91 83 1 2 0 94 0 83 99 91 1 5 1 05 0 9
136. liser may cause burns to appear on the leaves due to the salt concentration in the fertiliser As a rule do not spray more liquid fertiliser than for example 40 kg N see also Conversion table for spraying liquid fertiliser Always discontinue nozzle based AUS fertilisation at development stage EC 39 because chemical burns to on ears have a particularly bad effect 6 6 1 Three ray nozzles optional The use of three ray nozzles for applying liquid fertiliser is beneficial if the liquid fertiliser needs to be taken up more by the roots of the plant than through the leaves Thanks to its three openings the dosing aperture which is integrated into the nozzle ensures a coarse dropped almost depressurised distribution of the liquid fertiliser This prevents an undesirable spray mist and the formation of smaller drops The coarse drops produced by the three ray nozzle hit the plants with little force and roll off their surface Although this avoids damage from burns to the greatest extent possible avoid the use of three ray nozzles for late top dressing and use drag hoses For all three ray nozzles listed in the following only use the black bayonet nut Different three ray nozzles and their operational areas at 8 km h yellow 50 801 AUS ha e 80 126l AUS ha e blue 115 1801 AUS ha e white 155 2671 AUS ha UX BAGO0035 1 04 08 105 Construction and function of the sprayer boom 6 6 2 5 and 7 hole no
137. move the locking piece with O ring pressure spring and filter in sert Clean rinse out the filter insert with petrol or thinner and blow dr Fig 160 with compressed air To reassemble reverse the pro cedure and make sure that the O ring is not twisted in the guide slot UX BAGO0035 1 04 08 197 Cleaning maintenance and repair 12 16 Instructions on testing the field sprayer Only authorised centres are permitted to carry out spray tests According to law a spray test must be carried out o 6months after commissioning if not performed at time of purchase at the latest then o every two years thereafter Field sprayer test kit special equipment order no 930 420 Fig 161 1 Hose connection order no GE 112 2 Push on cap order no 913 954 and connector order no ZF 195 3 Flow meter connection 4 Pressure gauge connection 5 Hose connection order no GE 095 Fig 161 Pump test testing pump performance delivery capacity pressure Connect the test kit to the pump pressure con nection Fig 162 1 198 UX BAGO0035 1 04 08 Flow meter test Pressure gauge test Cleaning maintenance and repair Remove all spray lines from the part width section valves Connect the flow meter connection Fig 161 3 to a part width section valve and connect to the tester Block the connections for the remaining part width section valves using blanks Fig 161 3
138. n criteria Replace hoses if the respective hose fulfils at least one of the follow ing criteria e Damage to the outer layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose mate rial Deformations which do not match the natural shape of the hose Both in a depressurised and pressurised state or when bent e g layer separation bubble formation pinching bends Leak points Installation requirements not complied with 186 UX BAGO0035 1 04 08 Cleaning maintenance and repair Life span of 6 years has been exceeded The date of manufacture of the hydraulic hose line on the as sembly is decisive for determining these six years If the date of manufacture on the assembly is 2004 then the hose should not be used beyond February 2010 See also Labelling of hy draulic hose lines Common causes for leaking hoses pipes and connection pieces include e missing O rings or seals damaged or badly fitting O rings brittle or deformed O rings or seals foreign bodies badly fitting hose clips 12 10 4 Installation and removal of hydraulic hose lines Use only genuine AMAZONE replacement hoses These hoses stand up to chemical mechanical and thermal loads hose clips made from V2A for fitting hoses as a rule When installing and removing hydraulic hose lines always observe the following information Ensure cleanliness e Alway
139. nary cleaning of the canister using spray 149 Cleaning the canister with flushing water 150 18 2h OS OM NE 151 Applying the spray liquid 154 Drift reduction MEASUSES cccccsccceececeseccueecececeucecsueecseesceeceueecaueeseeecueeseaeessueeseessueesanes 156 sicci PH 157 Disposing OF 157 UX BAGO0035 1 04 08 7 Table of Contents 11 12 12 6 12 13 12 14 12 14 1 12 14 2 12 15 12 16 12 17 12 18 12 19 13 13 1 13 2 13 2 1 13 2 2 13 2 3 13 2 4 13 2 5 13 3 14 14 1 14 2 acc e 161 Cleaning maintenance and 162 ern MT 164 Cleaning the sprayer with the tank empty seesesssseseeeenneenneeen nennen 165 Cleaning the sprayer with a full tank cece ccccceececeeeeceeeeseeeeeeeeseeeeseeeseeeeseeeeaeeeseeeeseees 166 EIS A AU NN PEE ET 167 Cleaning the suction 168 Winter storage and long periods out of operation
140. nd correct do ses applied Economical use of spraying agents and low rates of pollution are achieved is intended exclusively for agricultural use for treating field crops Sloping terrain can be traversed as follows Along the contours Direction of travel to left 15 Direction of travel to right 15 96 Along the gradient Up the slope 15 Down the slope 15 Using the steering drawbar with Trail Tron control for precise tracking is prohibited if on sloping terrain See page 72 Intended use also covers Compliance with all the instructions in this operating manual Execution of inspection and maintenance work Exclusive use of genuine AMAZONE spare parts Other uses to those specified above are forbidden and shall be con sidered as improper For any damage resulting from improper use the operator bears the sole responsibility AMAZONEN WERKE accepts no liability 43 Product description 4 6 1 4 7 44 Intended equipment for the field sprayer The intended equipment for the field sprayer consists of a combina tion of e Basic machine and running gear e Tyres Drawbar Pressure gauge Pump equipment e oprayer boom Spray lines with part width section valves and e opecial equipment The individual models that are created by combining these individual modules building block system are listed in the combination matrix see Combination matrix section The individual models fulfil BBA
141. nding on equipment e Clockwise viewed from rear toward the tractor UX BAGO0035 1 04 08 5 Structure and function Structure and function The following section provides information on the machine structure and the functions of the individual components 5 1 Functionality The piston diaphragm pump 10 draws the spray liquid from the spray liquid tank 1 via the VARIO switch tap suction side A the suction line 25 and the suction filter 9 The spray liquid which is drawn up is conveyed via the pressure hose 14 to the VARIO switch tap pressure side B The liquid reaches the pressure gauge via the VARIO switch tap pressure side B The pressure gauge consists of the spray pressure control 8 and the self cleaning pressure filter 15 From the pressure gauge the spray liquid is conveyed via the flow meter 21 to the part width section valves 20 The part width section valves 20 take on the task of distributing the liquid to the individual spray lines 17 The return flow meter 18 AMA TRON only determines the quantity of spray liquid to be conveyed back to the spray liquid tank 1 in the case of a low application rate In its switched on state the agitator 4 ensures that the spray liquid in the spray liquid tank 1 remains homogenous The stirring per formance of the agitator can be set at the setting tap C UX BAGO0035 1 04 08 55 Structure and function The field sprayer is operated from the t
142. ng This danger can be eliminated by thoroughly washing out the spray liquid tank or the parts intended for repair with water be cause the salt of the ammonium nitrate urea solution is water soluble For this reason clean the field sprayer thoroughly with water before carrying out repair work The nominal volume of the spray liquid tank must not be ex ceeded during filling UX BAGO0035 1 04 08 35 General safety instructions When there will be exposure to crop protection agent wear the proper protective clothing i e gloves overalls safety glasses etc When using tractors with a cab with ventilation fans re place the fresh air filters with activated carbon filters Observe the information on the compatibility of crop protec tion agents and substances for the field sprayer Do not spray any crop protection agents which have a ten dency to stick together or set Do not fill field sprayers with water from bodies of water which are open to the public for the protection of people animals and the environment Only fill field sprayers using a free flow from the mains water supply using genuine AMAZONE filling equipment 2 16 9 Cleaning maintenance and repairs 36 Only carry out cleaning maintenance and repair work on the machine when o drive is switched off o the tractor engine has come to a complete stop o ignition key has been removed o the machine connector has been removed
143. njuries including loss of body parts such as fingers or hand Never reach into the danger area while the trac tor engine is running and the PTO shaft hydrau lic system is connected MD 080 Danger of crushing the entire body caused by remaining in the swivel range of the draw bar between tractor and attached machine This danger can cause extremely serious and potentially fatal injuries Do not remain in the danger area between tractor and machine while the tractor engine is running and the tractor is not secured a gainst unintentional rolling e Instruct anyone in the danger area between tractor and machine to leave the danger a rea while the tractor engine is running and the tractor is not secured against uninten tional rolling MD 082 Danger of falling from treads and platforms when riding on the machine This danger causes serious or potentially fatal injuries anywhere on the body It is forbidden to ride on the machine and or climb the machine while it is running This also applies to machines with treads or platforms Make sure that nobody is riding on the machine 20 Warning symbols UX BAGO0035 1 04 08 MD 084 Risk of crushing the entire body due to standing in the swivel range when machine parts are being lowered General safety instructions This danger can cause extremely serious and potentially fatal injuries It is forbidden
144. nt overview Lubrication point Number Type of lubrication of lubri cation points i acd _ NENNEN Hydraulic cylinder for stand 100 Grease nipple Drawbar bearing o0 pt 2 2 2 Grease nipple Parking brake 100 Grease the cables and guide rollers afons Fete fo Fig 140 Standard axle __ 1 King pin bearing upper and lower 40 Steering cylinder heads on steering 200 axles Brake shaft bearing outer and inner 200 Linkage adjuster 1000 ECO Master automatic linkage adjuster 1000 Renew wheel hub bearing grease 1000 check taper roller bearings for wear Hydraulic cylinder for the hydropneu 100 matic suspension PTO shaft i i Grease the spindle using the grease nipple 1 Grease 4 Grease nipple Grease nipple Grease nipple Grease nipple Grease nipple Grease nipple Grease nipple 4 Grease nipple 5 Grease nipple NEN 2 _ Um 9e pT 172 UX BAGO0035 1 04 08 Cleaning maintenance and repair Fig 141 For winter operation grease the protective tubes to prevent them from freezing Also observe the installation and service instructions from the PTO shaft manufacturer which are fastened to the PTO shaft Steering cylinder heads on steering axles In addition to the lubrication work you must also make sure that the steering cylinder and the supply line are always bled UX BAGO
145. o attain optimum braking and minimum wear to brake linings see Maintenance sec tion page 178 UX BAGO0035 1 04 08 123 Commissioning 7 5 1 Adjusting the system setting screw on the hydraulic block e Profi folding only Always adjust the system setting screw to the hydraulic system on your tractor Increased hydraulic fluid temperatures are the result of an incorrectly adjusted system setting screw caused by constant strain on the tractor hydraulics pressure relief valve Fig 106 1 System converting bolt 2 LS connection for load sensing control line Fig 107 1 Tractor connection for load sensing control line 2 Tractor connection for the load sensing pressure hose 3 Tractor connection for the pressure free return flow The tractor hydraulic system available deter mines the setting of the system setting screw on the hydraulic block Fig 106 1 Depending on the tractor hydraulic system the system setting screw must be e screwed out up to the stop factory setting on tractors with o hydraulic system con stant flow system geared pump hy draulics o Setting pump with adjustable oil extrac tion via the control unit e screwed in up to the stop in contrast to the factory setting on tractors with o closed centre hydraulic system con stant pressure system pressure regu lated setting pump o load sensing hydraulic system pres sure and power con
146. olding swivelling and pushing movements The movement must stop automatically when you release the appropriate control This does not apply to equipment movements that o continuous o automatically controlled o require a floating position or pressed position to function Before working on the hydraulic system lower the machine depressurise the hydraulic system shut off the tractor engine apply the parking brake remove the ignition key Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning O O Replace the hydraulic hose lines if they are damaged or worn Only use original AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years This period includes any storage time of a maximum of two years Even with proper storage and approved use hoses and hose connections are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from experience values in particular when taking the risk potential into account In the case of hoses and hose connections made from thermoplastics other guide values may be decisive Never attempt to plug leaks in hydraulic hose lines with the hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doc
147. on the release valve as far as it will go The pressure from the air reservoir brakes the trailed sprayer again 5 Actuate the brakes on the manoeuvring vehicle again once you have finished manoeuvring the machine 6 Tighten the parking brake again and secure the machine against rolling with wheel chocks 7 Uncouple the machine and manoeuvring vehicle UX BAGO0035 1 04 08 129 Transportation 9 Transportation 130 During transportation follow the instructions given in the section Safety instructions for the operator page 30 Before moving off check that the supply lines are connected correctly o the lighting system for damage proper operation and cleanliness the braking and hydraulic systems for obvious defects that the parking brake is completely released the function of the brake system WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in the machine through unintentional machine movements e On foldable machines check that the transport locks are cor rectly locked Secure the machine against unintentional movements before starting transportation WARNING Risk of crushing cutting being caught and or drawn in or im pact from tipping and insufficient stability Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities into account as w
148. open To close the lid fold down and rotate to the right until tight UX BAGO0035 1 04 08 75 Structure and function 5 12 2 Fill level indicator on the machine The fill level indicator shows the tank capacity I in the spray liquid tank The fill level on the machine is shown e electronically Fig 45 1 optional mechanically Fig 45 2 5 12 3 Agitator When switched on the agitator stirs the spray liquid in the spray liquid tank ensuring that the spray liquid is homogenous The stirring per formance can be set at the setting tap Fig 46 0 Position Fig 46 1 Agitator switched off Position Fig 46 2 Agitator at maximum capacity In addition to the set stirring stage the stirring intensity is also dependent on the spray pres sure With low spray pressure up to 3 bar select a high agitator stage With high spray pressure above 3 bar select a low agitator stage The stirring capacity must also be adjusted to the agent to be mixed 5 12 4 Working platform with ladder Fig 46 Working platform with swivel down ladder for reaching the filling do me DANGER Never climb into the spray liquid tank Risk of injury from poisonous vapours It is strictly forbidden to ride on the field sprayer Riding on the machine creates a risk of falling It is essential to ensure that the ladder is locked in the transport posi tion 76 UX BAGO0035 1 04 08 Fig
149. operational speed o the required spray rate and o therequired atomisation characteristic fine medium or co arse dropped of the crop protection agent used for the crop protection measure Refer to the section Spray tables for flat fan anti drift injector and airmix nozzles on page 201 Select the required nozzle size from the spray table before spraying starts taking account of o the intended operational speed o therequired spray rate and o the target spray pressure Refer to the section Spray tables for flat fan anti drift injector and airmix nozzles on page 201 Select low operational speed a low spray pressure to pre vent wastage from drifting Refer to the section Spray tables for flat fan anti drift injector and airmix nozzles on page 201 e At wind speeds of 3 m s take additional drift reduction measures refer to the section Measures for drift reduction on page 156 151 Using the machine 152 Refrain from use if average wind speeds top 5 m s leaves and thin twigs move Only switch the sprayer boom on and off during travel to avoid the application of excessive doses Avoid the application of excessive doses through overlapping caused by imprecise bout tracking from one spray path to the next and or when cornering on the headland with the sprayer boom switched on When increasing operational speed make sure that the maxi mum permissible pump drive
150. or AMATRUON 23 AMATRUN or AMASBPRAY 17 18 19 20 Part width section valves 21 Flow meter 22 23 24 External washing system 25 Fill level gauge 41 Product description 4 4 Supply hoses between the tractor and the machine Supply hoses in parking position Fig 13 1 Hydraulic hose lines depending on equip ment 2 Electric cable for lighting 3 Machine cable with machine connector for operating terminal 4 Brake line with coupling head for air brake Alternatively Brake line with connection to hydraulic bra ke 4 5 Transportation equipment Fig 14 1 2 rear lights 2 brake lights 2 2turn indicators required if the turn indica tors on the tractor are obscured 3 2 warning signs square 4 2 red reflectors triangular 5 1 registration plate holder with lighting re quired if the registration plate on the tractor is obscured Fig 15 1 2x3 reflectors yellow lateral view distance of max 3m Fig 15 42 UX BAGO0035 1 04 08 4 6 Intended use UX BAGO0035 1 04 08 Product description The field sprayer is intended for the transportation and application of crop protection agents insecticides fungicides herbicides etc in the form of sus pensions emulsions and mixtures as well as of liquid fertilisers uses state of the art technology to ensure organic success pro vided that all the correct adjustments are made a
151. or control 73 FY OI AUIS SANG MON RR M 74 i sTel aria Eee eee eee TTE en er eee ae eee eerie 14 CIC TANK ETE 15 Hinged screw lid for the filling OPENING cccccceecccceeceeeeeceeaeeceseeeeeseeeeeseecesseeeesseeeseneeeeaes 15 Fill level indicator on the machine sees 76 AONO ec HH 76 Working platform with ladder cccccccccccceececeeeeseeeeseeeeeeceseuceseeeeseeeseeeseueeseeesseeesseeesaeeesaees 76 Suction port for filling the spray liquid tank optional 77 FUSNIN d CT 78 Induction bowl with canister flUSNING cccccccccsececeececeeeeeeeeseeeeseeeeseeeeseeeseeeseeeeseeeeseeenaes 19 Induction bowl with ECO Fill Optional ce cccceccccecseeeeesseeeeeeseeeeeeeeeeeeeseeeeeesseeeeeesaeeeeeens 80 ease aise E 80 Hydropneumatic Sprung suspension 81 UN me 82 mii mE eUlen e p 83 alljei lu J9
152. or is switched off 2 4 Couple the PTO shaft and supply lines with the tractor 2 5 Hydraulic brake fasten the parking brake pulling cable to the tractor 3 Now reverse the tractor towards the machine so that the con nection fitting can be coupled Couple the connection fitting 5 Lift the stand into transport position Remove wheel chocks release parking brake UX BAGO0035 1 04 08 127 Coupling and uncoupling the machine 8 2 Uncoupling the machine WARNING Risk of crushing cutting being caught or drawn in or impact through inadequate stability and tipping over of the uncoupled machine Park the empty machine on a horizontal space with a hard surface When uncoupling the machine there must always be enough space in front of the machine so that you can align the tractor with the ma chine if necessary 1 Park the empty machine on a horizontal space with a hard sur face 2 Uncouple the machine from the tractor 2 1 Secure the machine against unintentionally rolling See pa ge 122 2 1 Lower the stand to the parking position 2 2 Uncouple the connection fitting 2 3 Draw the tractor forwards by approximately 25 cm space created between the tractor and the machine al lows better access for decoupling the PTO shaft and the power supply lines 2 4 Secure the tractor and machine against unintentional start ing and unintentional rolling 2 5 Decouple the PTO shaft 2 6 Place the PTO
153. out Read justment is required after using approx 2 3 of the max cylinder stroke for emergency braking To do this jack up the axle and secure it against unintended movement Adjustment on linkage adjuster workshop work Move the linkage adjuster by hand in the pres sure direction If the free travel of the long stroke diaphragm cylinder pressure rod is max 35 mm the wheel brake must be readjusted Adjustments are made using the readjustment hexagon bolt on the linkage adjuster Set the free travel a to 10 12 of the connected brake lever length B e g lever length 150 mm free travel 15 18 mm Fig 146 0 1 Adjustment on automatic linkage adjuster workshop work Basic settings are made in the same way as for the standard linkage adjuster Readjustment occurs automatically at a cam rotation of ap prox 15 The ideal lever position which cannot be altered owing to the attach ment of the cylinder is approx 15 before perpendicularity and the same in the actuation direction 180 UX BAGO0035 1 04 08 Checking the function of the automatic linkage adjuster Cleaning maintenance and repair 1 Remove the rubber stopper cap 2 Slacken the adjusting screw arrow with a ring Spanner approx 34 of a turn anti clockwise There must be a free travel of at least 50 mm for a lever length of 150 mm 3 Actuate the brake lever several times by hand This should cause a
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155. ozzles are available e FDO6 230 360 AUS ha at 8 km h e FDO8 300 480 AUS ha e FD 10 370 600 AUS ha 106 UX BAGO0035 1 04 08 AMAZONE Construction and function of the sprayer boom 6 6 3 Drag hose equipment for Super S boom optional Drag hose unit with dosing discs no 4916 39 for late top dressing with liquid fertiliser Numbered separate drag hose part width sections with 25 cm nozzle distance and hose distance No 1 on the left hand side is fitted on the outside looking in the direction of travel no 2 next to it and so on Thumb nuts for securing the drag hose unit Turned plug connection for connecting the hoses Metal weights stabilise the position of the hoses during opera tion The dosing discs determine the spray rate l ha The following dosing discs are available UX BAGO0035 1 04 08 4916 26 dia 0 65 50 104 I AUS ha at 8 km h 4916 32 dia 4916 39 dia 4916 45 dia 4916 55 dia 4916 63 dia 4916 72 dia 4916 80 dia 0 8 1 0 1 2 1 4 1 6 1 8 2 0 80 1621 AUS ha 115 226 AUS ha standard 150 308 AUS ha 225 450 AUS ha 295 591 AUS ha 386 771 AUS ha 479 956 AUS ha Refer to the section Spray table for the drag hose unit on page 206 107 Construction and function of the sprayer boom 6 6 4 Drag hose equipment for Super L boom optional Fig 92 1 Fig 93 1 108
156. p it in a safe place for future use 1 2 Locations in the operating manual 1 3 Diagrams Instructions and responses Lists Item numbers in diagrams UX BAGO0035 1 04 08 All the directions specified in the operating manual are always seen in the direction of travel Activities to be carried out by the user are given as numbered instruc tions Always keep to the order of the instructions The response to an instruction is given by an arrow Example 1 Instruction 1 Machine response to instruction 1 2 Instruction 2 Lists without an essential order are shown as a list with bullets Example e Point 1 Point 2 Numbers in round brackets refer to items in diagrams The first num ber refers to the diagram and the second number to the item Example Fig 3 6 Figure 3 Item 6 General safety instructions 2 General safety instructions This section contains important information on safe operation of the machine 2 1 Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault free machine operation Obligations of the operator The operator is obliged only to let those people work with on the ma chine who are aware of the basic workplace safety information and accident prevention regulations E have been instructed in working with on the machine have re
157. pling red 2 2 Release the brake line hose coupling yellow Single circuit pneumatic braking system 2 1 Release the hose coupling black 3 Close the hose coupling covers on the tractor UX BAGO0035 1 04 08 67 Structure and function 5 5 4 Parking brake When the parking brake is on it secures the uncoupled machine a gainst unintentional rolling The parking brake is operated by turning the crank which in turn operates the spindle and bowden cable e Crank locked in idle position Fig 31 Crank operation position Fig 32 Fig 31 Fig 32 Release parking brake Fig 32 A Apply parking brake Fig 32 B the tightness of the parking brake is approx 40 kg manual force Correct the setting of the parking brake if the spindle s tension is no longer sufficient Ensure that the bowden cable is not lying or rubbing against other vehicle parts When the parking brake is off the bowden cable must be slightly slack 68 UX BAGO0035 1 04 08 5 6 Hydraulic service brake system Structure and function To control the hydraulic service brake system the tractor requires hydraulic braking equipment 5 6 1 Coupling the hydraulic service brake system Only couple clean hydraulic couplings 1 Remove the protective caps 2 Clean the hydraulic plug and hydraulic socket if necessary Insert the tractor s hydraulic plug into the machine s hydraulic socket 4 Tighten the hydraulic screw
158. protection agent in question Never leave the field sprayer unattended during filling Never fill the spray liquid tank beyond the nominal volume o When filling the spray liquid tank never exceed the permis sible load of the field sprayer Pay attention to the respec tive specific weight of the liquid in question During filling always watch the fill level indicator to avoid overfilling the spray liquid tank Pay particular attention while filling the spray liquid tank to sealed surfaces no spray liquid may be allowed to get into the sewerage system No froth should escape from the spray liquid tank during filling o Alarge cross section funnel extending down the base of the spray liquid tank is an effective obstacle to the forma tion of froth The addition of a froth inhibiting agent also prevents the spray liquid tank from frothing over When filling the spray liquid tank using a mains water supply never allow the filling hose and the contents of the spray liquid tank to come into direct contact This is the only way to prevent spray liquid from being sucked or pushed into the mains supply secure the end of the filling hose at least 10 cm above the filling opening on the spray liquid tank The free flow which this cre ates offers the absolute maximum levels of safety against the backflow of spray liquid into the mains water supply During filling pay attention to the permissible load capacity for your field sprayer Always
159. quipment in accordance with the specifications e When coupling machines to the front or the rear of the tractor the following may not be exceeded o approved total tractor weight o approved tractor axle loads o approved load capacities of the tractor tyres oecure the tractor and the machine against rolling unintentionally before coupling or uncoupling the machine e It is forbidden for people to stand between the machine to be coupled and the tractor whilst the tractor is moving towards the machine Any helpers may only act as guides standing next to the vehi cles and may only move between the vehicles when both are at a standstill e Before connecting the machine to or disconnecting the machine from the tractor s three point linkage secure the operating lever of the tractor hydraulic system so that unintentional raising or lowering is prevented 28 UX BAGO0035 1 04 08 Use of the machine UX BAGO0035 1 04 08 General safety instructions When coupling and uncoupling machines move the support equipment if available to the appropriate position stability When actuating the support equipment there is a risk of injury from crushing and cutting points Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor There are crushing and cutting points in the area of the coupling point between the tractor and the machine It is forbidden to stand between th
160. ractor via e the AMATRUN control terminal 23 e the AMASBRAYl control terminal To prepare the spray liquid fill the induction bowl 11 with the agent quantity required to fill the spray liquid tank and draw it into the spray liquid tank 1 The fresh water from the flushing water tank 2 is used for cleaning the spraying system 5 2 Control terminal The relevant operation modes are set centrally on the control termi nal using the various control elements Fig 18 1 Filling connection of VARIO switch tap A VARIO switch tap suction side suction side for suction hose B VARIO switch tap pressure side C Setting tap for agitator pressure filter 3 Suction filter draining 4 Filling connection optional D Switch tap for fill quick empty 5 Self cleaning pressure filter E Switch tap for ring line induction bowl canister flushing 7 Pressure filter drain hose F Switch tap for suction induction 6 Connection for quick emptying 8 Drain opening 9 Fill level indicator for fresh water 56 UX BAGO0035 1 04 08 e A VARIO switch tap suction side Draw from an external source Draw from the flushing water Draw from the spray tank Drain the technical residue from the spray liquid tank Drain the technical residue from the suction chest and suction filter e B VARIO switch tap pressure side opraying operation 2 Fillin
161. rance height of the machine with the shortest and longest operating position for the PTO shaft 3 1 To do so raise and lower the machine via the tractor s three point hydraulic system While doing so actuate the manual controls for the tractor s three point hydraulic system on the rear of the tractor from the provided workstation 4 Secure the machine lifted in the measured clearance height against unintentional lowering for example by supporting it or hooking it to a crane 5 Secure the tractor from unintentional starting before entering the danger area between the tractor and machine 6 When measuring the length and shortening the PTO shaft read and follow the operating manual from the PTO shaft manufac turer Put the shortened halves of the PTO shaft back together 8 Grease the universal joint shaft of the tractor and the gearbox input shaft before connecting the PTO shaft The tractor symbol on the protective tube of the PTO shaft identi fies the tractor side connection of the PTO shaft UX BAGO0035 1 04 08 121 Commissioning 7 3 Securing tractor machine against accidental starting and rolling WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in the machine through Y Dr ge 9 Te 122 unintentional falling of the unsecured machine raised using the tractor s three point linkage unintentional falling of raised unsecured machine p
162. rawn in or impact through e unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before eliminating faults on the machine See page 122 Wait for the machine to stop before entering the machine danger area 133 Using the machine WARNING Danger for the operator or third parties from damaged compo nents being ejected due to impermissibly high drive speeds of the tractor universal joint shaft Observe the permissible machine drive speed before switching on the tractor universal joint shaft WARNING Risk of being caught and drawn in and danger from foreign ob jects being caught and thrown out in the danger area of the driven PTO shaft e Whenever the machine is used first check to ensure that the safety devices and guards of the PTO shaft are fully intact and functional Have damaged safety devices and guards of the PTO shaft re placed immediately by a specialist workshop Check that the PTO shaft guard is secured against rotation by the supporting chain Maintain a sufficient safety clearance between you and the driven PTO shaft Direct people out of the danger area of the driven PTO shaft Shut down the tractor engine immediately in case of danger CAUTION Danger from failure of the PTO shaft in case of excessive bend ing of the driven PTO shaf
163. raying nozzles for liquid manure sssessessssseseeeeenneennnnen ennemis 205 Spray table for three ray nozzles spraying height 120 205 Spray table for 5 hole NOZZIOS ccccccccsecceeeecseeceeeccueeceuceceueessueesaeeecueeseusesaeessusessneenass 206 Spray table for 7 hole NOZZIOS ccccccccscccescecececeeecceeeceueeceueesaueesseeesaeessusesseessueessenenass 208 Spray table for FD nozzles cccccccccececcseeceececeuceceeecceeceueecsuecsueeceusesueesseeesaeessueessaeenaees 209 Spray table f r drag hose 210 Conversion table for spraying ammonium nitrate urea solution AUS liquid fertiliser 212 Combination DUI DENN 213 Combination matrix UX 3200 special eeeee 213 Combination matrix UX 4200 special 214 UX BAGO0035 1 04 08 User Information 1 User Information The User Information section provides information on use of the oper ating manual 1 1 Purpose of the document This operating manual describes the operation and maintenance of the machine e provides important information on safe and efficient handling of the machine is a component part of the machine and should always be kept with the machine or the towing vehicle e Kee
164. rded The unguarded parts of the PTO shaft must always be guarded by a shield on the tractor and a PTO shaft guard on the ma chine Check that the shield on the tractor or the PTO shaft guard on the machine and the safety devices and guards of the extended PTO shaft overlap by at least 50 mm If they do not you must not power the machine via the PTO shaft Use only the PTO shaft provided or one of the same type Read and follow the operating manual provided for the PTO shaft Correct use and maintenance of the PTO shaft prevents serious accidents When coupling the PTO shaft O refer to the operating manual provided for the PTO shaft o observe the permissible drive speed of the machine o observe the correct installation length of the PTO shaft Re fer to the section Adjusting the length of the PTO shaft to the tractor page 120 observe the correct installation position of the PTO shaft The tractor symbol on the protective tube of the PTO shaft identifies the tractor side connection of the PTO shaft Always mount the overload or freewheel clutch on the machine if the PTO shaft has an overload or freewheel clutch Before activating the universal joint shaft refer to the safety instructions for the universal joint shaft page 32 60 UX BAG0035 1 04 08 5 3 1 Coupling the PTO shaft Structure and function WARNING Risk of crushing or impact if there is insufficient clearance when coupling the PTO shaft Co
165. rmitted axle load permitted load capacity for each pair of wheels Please refer to the following tables for the values used for determining the permissible total weight Permitted drawbar load UX 3200 Special 1500 kg UX 4200 Special 2000 kg 50 UX BAGO0035 1 04 08 Permitted axle load EE Adjusting axle Fixed axle mum 931215 931208 73301808 73301905 73301693 73301904 73301002 73301003 931306 931305 Construction Fixed Fixed Fixed Controlled Fixed Controlled Fixed Fixed type unbraked Track mm 1800 1500 1500 1500 1800 1800 1800 1800 2250 2250 1950 1950 2250 2250 2250 2250 Axle load kg 7500 7500 7500 25 km h Product description Axle load 6000 kg onl 8000 40 km h nm 50 km h Flange measure Variable Variable 1700 1800 2000 2000 2000 ment mm 100 150 100 100 100 mpression 100 100 _ _ _ _ depth mm 125 125 125 125 125 UX BAGO0035 1 04 08 51 Product description Load capacity for each pair of wheels 25 km h 40 km h 50 km h Load Tyres index permitted load permitted load permitted load capacity kg capacity kg capacity kg at air pressure at air pressure at air pressure b b b 1 5883 5300 2 0 95 48 LI 142 A8 3 6 3 6 6660 6000 2 2 0 95 R54 LI 146 A8 3 6 3 6 3 6438 5800 300 95 R46 LI 145 A8 3 6 3 6 4 6993 6300 300 95 R52 LI 148 A8 3 6 3 6 5 7660 6900 340 85 R48 LI 151 A8 3 6 3 6 LI 151 A8 7660 6900 6300
166. ropri ate physical protection equipment To avert risks to third parties do not leave the prepared spray liquid unused crop protection agent or used crop protection a gent canisters and the uncleaned field sprayer unattended Protect contaminated crop protection agent canisters and the contaminated field sprayer from precipitation During and after preparing the spray liquid ensure sufficient cleanliness in order that risks may be kept as low as possible e g thoroughly wash used gloves before removing them and dispose of the washing water and cleaning fluid in the proper manner The prescribed water and agent spray rate can be found in the directions for use for the crop protection agent Read the directions for use for the agents and observe the spe cified precautions We recommend that customers operators visit our website www Wirkstoffmanager de The site contains a program which will calculate your filling quantity or re fill quantity UX BAGO0035 1 04 08 137 Using the machine Method 138 Qe w As it is difficult to dispose of residues in an environmentally friendly manner carefully calculate the required filling quantity or re fill quantity to avoid leaving any residue at the end of spraying operation o To calculate the required re fill quantity for topping up the spray liquid tank use the Filling table for remaining spray area To do this subtract the technical undiluted residue in th
167. s To avoid problems with the brakes adjust all vehicles in accordance with EC Directive 71 320 EEC WARNING Repair and adjustment work on the service braking system should only be carried out by trained specialist personnel Special care is required for welding torch cutting and drill ing work in the vicinity of brake lines Always perform a braking test after any adjusting or repair work on the braking system General visual inspection WARNING Carry out a general visual inspection of the brake system Ob serve and check the following criteria e Pipe lines hose lines and coupler heads must not be exter nally damaged or corroded Hinges e g on fork heads must be properly secured easy to move and not worn out Ropes and cables o must be properly run o not have any visible cracks o may not be knotted Check the piston stroke on the brake cylinders and adjust as necessary The air reservoir must not o move around in the tensioning belts o be damaged o show any outward signs of corrosion damage 178 UX BAGO0035 1 04 08 Checking the brake drum for dirt workshop work Cleaning maintenance and repair 1 Unscrew the two cover plates Fig 143 1 on the inside of the brake drum 2 Remove any dirt and plant debris which may have entered the drum 3 Refit the cover plates CAUTION Dirt entering the drums may be deposited on the brake pads Fig 143 2 and thus di
168. s install the hydraulic hose lines to ensure the following in all operating positions o There is no tension apart from the hose s own weight o is no possibility of jolting on short lengths o X External mechanical influences on the hydraulic hose lines are avoided Use appropriate arrangements and fixing to prevent any scouring of the hoses on components or on each other If necessary secure hydraulic hose lines using protective co vers Cover sharp edged components The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must be appropriate so that the smallest approved bend ing radius is not undershot over the whole area of movement and or the hydraulic hose line is not overtensioned Fix the hydraulic hose lines at the specified fixing points There avoid hose clips which impair the natural movement and length changes of the hose The coating of hydraulic hose lines is not permitted UX BAGO0035 1 04 08 187 Cleaning maintenance and repair 12 10 5 Fluid filter The fluid filter Fig 152 1 with its clogging indi cator Fig 152 2 controls the contamination level of the hydraulic fluid Check the clogging indicator Fig 152 2 on a regular basis to ensure the proper functioning of the hydraulic system and your components Replace the fluid filter Fig 152 1 immediately when a red ring is visible instead of the green ring The
169. s us ing suitable assembly tools Tyre fitting requires sufficient skills and proper assembly tools Use the jack only at the jacking points indicated UX BAGO0035 1 04 08 183 Cleaning maintenance and repair 12 8 1 Tyre pressures The required tyre pressure is dependent on o tyre size o tyre loading capacity o Speed The operational performance of the tyres is reduced o by overloading o iftyre pressure is too low o iftyre pressure is too high Check tyre pressures regularly when the tyres are cold i e be fore starting a run see on page 50 The difference in pressure between the tyres on one axle must be no greater than 0 1 bar Tyre pressure can be raised by up to 1 bar after a fast run or in warm weather Tyre pressure should on no account be reduced as it is then too low when the tyres cool down 12 8 2 Fitting tyres workshop work Remove any instances of corrosion from the wheel rim seating surfaces before fitting a new another tyre Corrosion can cause damage to the wheel rims when the vehicle is in operation When fitting new tyres always use new valves for tubeless tyres or new inner tubes Always fit the valves with valve caps which have a gasket insert 12 9 Axle holder on the hydropneumatic sprung suspension Only UX 4200 special Check the screws Fig 150 1 for firm seat ing 184 UX BAG0035 1 04 08 12 10 Hydraulic system Cleaning maintenance and repair
170. seal 9 Bayonet connection 10 Red bayonet cap 11 Green bayonet cap 10 11 12 Black bayonet cap 13 Yellow bayonet cap 14 O ring 15 O ring 6 5 4 Electric boundary nozzles optional Using boundary nozzle switching the last nozzle can be switched off from the tractor and a boundary nozzle can be electrically switched on 25 cm further out right at the edge of the field 6 5 5 Electric end nozzle switching optional Using end nozzle switching two or three of the outer nozzles at the edge of the field close to a water source can be electrically switched on from the tractor 104 UX BAGO0035 1 04 08 6 6 Special optional equipment for liquid fertiliser Construction and function of the sprayer boom There are currently two main types of liquid fertiliser available e Ammonium nitrate urea solution AUS with 28 kg N per 100 kg AUS e An NP solution 10 34 0 with 10 kg and 34 kg P O per 100 kg NP solution If the liquid fertiliser is sprayed using flat fan nozzles multiply the corresponding values from the spray table for the spray rate l ha by 0 88 for AUS and by 0 85 for NP solutions as the spray rates listed in only apply for water As a rule Use coarse dropped application for liquid fertiliser to avoid chemical burns to the plants Overly large drops roll off the leaf and drops which are too small cause a magnifying glass effect which burns the leaves Too much ferti
171. sed design changes are made Only a specialist workshop may make design changes to the PTO shaft When doing so read and follow the operating manual from the manufacturer Adjusting the length of the PTO shaft is permitted with consideration of the minimum profile overlap Design changes to the PTO shaft that are not described in the operat ing manual from the PTO shaft manufacturer are not permitted WARNING Risk of crushing between the rear of the tractor and the machine when raising and lowering the machine to determine the short est and longest operating position of the PTO shaft Only actuate the operator controls for the tractor s three point linkage e the intended workstation if you are outside of the danger area between the tractor and the machine 120 UX BAGO0035 1 04 08 Commissioning WARNING Risk of crushing from unintentional rolling of the tractor and the connected machine lowering of the raised machine Secure the tractor and machine from unintentionally starting or rolling and secure the raised machine against unintentional lowering before entering the danger zone between the tractor and raised machine in order to adjust the PTO shaft The PTO shaft is at its shortest when it is horizontal The PTO shaft is at its longest when the machine is fully lifted 1 Couple the tractor to the machine do not connect the PTO shaft Apply the tractor s parking brake Determine the clea
172. smooth auto matic readjustment it should be possible to hear the coupling engaging and on the back stroke the adjusting screw should turn clockwise slightly Refit the stopper cap Lubricate with BPW ECO Li91 special high melting point grease Fig 148 Air reservoir Q Drain the air reservoir every day 1 Air reservoir 2 Tensioning belts Drainage valve Test connection for pres sure gauge Fig 149 1 Pull the drain valve 3 in a sideways direction using the ring until no more water escapes from the air reservoir 1 Water flows out of the drain valve 3 2 Unscrew the drain valve 3 from the air reservoir and clean the reservoir if there are signs of dirt UX BAGO0035 1 04 08 181 Cleaning maintenance and repair Inspection instructions for dual line service brake system workshop work 1 Leak tightness check 1 Check all connections pipe lines hose lines and screw connec tions for leak tightness 2 Remedy leakages 3 Repair any areas of chafing on pipes and hoses 4 Replace porous and defective hoses 5 The dual circuit service brake system may be considered leak proof if the drop in pressure is no more than 0 15 bar after 10 minutes 6 Seal any leaking areas or replace leaking valves 2 Checking the pressure in the air reservoir 1 Connect a pressure gauge to the test connection on the air res ervoir Set value 6 0 to 8 1 9 2 bar 3 Checking the brake cylinder pressure 1
173. stem ensure that the attachment categories of the tractor and the machine are the same You must upgrade the machine s cat upper and lower links to cat III with the aid of adapter sleeves if your tractor has a cat 111 three point hydraulic system Only use the upper and lower link pins provided for coupling the machine Check the upper and lower link pins for visible defects whenever the machine is coupled Replace the upper and lower link pins in the event of clearly visible wear Secure the upper link pin and lower link pin in the attachment points of the three point attachment frame against unintentional detachment using a linchpin WARNING Risk of energy supply failure between the tractor and the ma chine due to damaged power supply lines During coupling check the course of the power supply lines The power supply lines must give slightly to all movement of the connected machine without tensioning kinking or rubbing must not chafe against other parts 1 Direct people away from the danger area between the tractor and machine before you approach the machine with the tractor 2 Couple the supply lines first before coupling the machine with the tractor 2 1 Drive the tractor up to the machine leaving a clearance of approximately 25 cm between tractor and machine 2 2 Secure the tractor against unintentional starting and unin tentional rolling 2 3 Check whether the universal joint shaft of the tract
174. switch tap on the ECO Fill con nection Close the switch tap on the ECO Fill con nection when the desired quantity has been evacuated from the ECO Fill container Top up with water UX BAGO0035 1 04 08 Fig 116 Using the machine 147 Using the machine 10 5 3 Inducting agents in powder form and urea Before spraying fully dissolve the urea by circulating liquid When dissolving large quantities of urea the temperature of spray liquid will fall more sharply meaning that the urea will only dissolve slowly The warmer the water the faster and more completely the urea will dis solve Fig 117 1 2 3 10 11 12 13 14 148 Fill the spray liquid tank halfway with water Move switch tap F to position 0 Move switch tap E to position 0 Move switch tap D optional to the a position Move switch tap B to the position Move switch tap A to the position Open the induction bowl lid Pour the quantity of agent or urea calcu lated and measured for filling the tank into the induction bowl max 60 1 Run the pump at approx 400 rpm Move switch tap E to the position Pump liquid through the induction bowl until its contents have fully dissolved When the agent has fully dissolved move switch tap F to the position until the contents have been fully evacuated from the induction bowl Move switch tap to position 0 Close the induction bowl lid Top up
175. t Observe the permitted bending of the driven PTO shaft when lifting the machine Excessive bending of the driven PTO shaft causes in creased premature wear to or immediate destruction of the PTO shaft owitch off the universal joint shaft of the tractor immediately if the raised machine makes a lot of noise while running When using the machine parts of the framework may chafe the spray liquid tank This does not affect the durability of the spray liquid tank 134 UX BAGO0035 1 04 08 Using the machine WARNING Risk of accidental contact with crop protection agents spray liquid e Wear personal protective equipment o when preparing the spray liquid o when cleaning replacing the spraying nozzles during spraying operation for all cleaning work carried out on the field sprayer after spraying operation When wearing the required protective clothing always observe the manufacturer s instructions the product information the user manual the safety datasheet or the operating manual for the crop protection agent to be used For example use Chemical resistant gloves Chemical resistant overalls Water resistant footwear A face mask Breathing apparatus oafety glasses okin protection agents etc WARNING Risk to health from accidental contact with crop protection a gents or spray liquid Put on protective gloves before using crop protection agent o carrying out work on a contaminated field sprayer or
176. t Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one or more of the following causes Improper use of the machine e Improper installation commissioning operation and mainte nance of the machine Operation of the machine with defective safety equipment improperly attached or non functioning safety equipment Non compliance with the instructions in the operating manual regarding commissioning operation and maintenance Unauthorised design changes to the machine Insufficient monitoring of machine parts which subject to wear Improperly executed repairs e Disasters through the impact of foreign bodies and Acts of God 11 General safety instructions 2 2 Representation of safety symbols oafety instructions are indicated by the triangular safety symbol and the highlighted signal word The signal word DANGER WARNING CAUTION describes the gravity of the risk and has the following sig nificance DANGER Indicates an immediate high risk which will result in death or serious physical injury loss of body parts or long term damage if not avoided If the instructions are not followed then this will result in imme diate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in deat
177. t for calibrating the field sprayer l min 202 UX BAGO0035 1 04 08 Spray table Determining the nozzle type nozzle size spray pressure and individual nozzle output UX BAGO0035 1 04 08 1 x o oy Determine the working point for the required spray rate 200 and the intended operational speed 8 km h At the working point trace a line down the table Depending on the position of the working point this line will run through the cells for various nozzle types Select the best nozzle type for the crop protection measure in question with reference to the required atomisation characteris tic fine medium or coarse dropped Nozzle choice for the example given above Nozzle type Al or ID Go to the spray table Fig 164 In the column with the intended operational speed 8 km h find the required spray rate 200 I ha or a figure which is as close as possible to the required spray rate in this case for example 195 I ha In the line with the required spray rate 195 I ha o read the nozzle sizes in question Select a suitable nozzle size e g 03 o where the nozzle size column intersects with the selected nozzle size read the required spray pressure e g 3 7 bar o read the required individual nozzle output 1 3 l min for ca librating the field sprayer Required nozzle type AI ID Required nozzle size 03 Required spray pressure 3 7 bar Required individual nozzle output for ca
178. t leaving any residue behind Set the interval between the individual appli cations of bubbles using the slotted screw Fig 94 2 and Fig 95 2 as follows turn clockwise distance is increased turn anti clockwise distance is decreased Foam concentrate tank Fig 94 1 Fig 95 1 e Slotted screw for foam concentrate tank Fig 94 2 Fig 95 2 e Compressor Fig 94 3 Fig 96 1 Fig 97 1 Air and liquid agitator 2 Flexible plastic nozzle UX BAGO0035 1 04 08 Construction and function of the sprayer boom Fig 97 109 Construction and function of the sprayer boom Operating device For machines without AMATRUON Fig 99 1 Left hand foam marker on 2 Right hand foam marker on 3 Foam marker off 4 Connection to the compressor 5 Connection to the tractor power supply Fig 98 110 UX BAGO0035 1 04 08 6 8 Pressure circulating system DUS optional Construction and function of the sprayer boom For normal spraying operation the pressure circulating system should usually be switched on When using drag hoses the pressure circulating system should usually be switched off The pressure circulating system e enables the constant circulation of liquid in the spray line For these purposes a suc tion port hose Fig 99 1 is assigned to each part width section enables operation using spray liquid or flus hing water as desired
179. take into account when filling your field sprayer the differing specific weights kg l for individual liquids WARNING Risk of people coming into contact with spray liquid if spray liq uid escapes from an improperly closed filling opening on the spray liquid tank during transport Before transportation with the spray liquid tank filled check whether the hinged screw lid for the filling opening on the spray liquid tank is properly closed On discovery of spray liquid escaping from the filling opening with the hinged screw lid closed immediately replace the dam aged or worn lid seal on the hinged screw lid of the filling open ing UX BAGO0035 1 04 08 141 Using the machine Specific weights of different liquids Check the field sprayer before each filling for damage e g for leaking tanks and hoses as well as for the correct positioning of all control elements The field sprayer must never be left unattended during filling Never allow the filling hose and the contents of the spray liquid tank come into direct contact to prevent a return wake of spray liquid into the mains water supply oecure the end of the filling hose at least 20 cm above the filling opening on the spray liquid tank The free flow which this creates offers the absolute maximum levels of safety against the back flow of spray liquid into the mains water supply Avoid the formation of froth No froth should escape from the spray liquid tank d
180. target spray pressure given in the spray table e g by changing the spray ra te using the plus minus buttons Larger deviations than this from the target spray pressure make it impossible to achieve the best possible results from your crop protection measure and cause pollution of the environment Decrease or increase the operational speed until you are back within the permissible spray pressure range for the target spray pressure Never keep spraying until the spray liquid tank is empty does not apply at the end of spraying operation Refill the spray liquid tank before the fill level reaches approx 50 litres At the end of spraying operation when the fill level falls below approx 50 litres o move the spraying operation flush switch tap to the Flush position o switch off the agitator Example Required spray rate 200 l ha Intended operational speed 8 km h Nozzle type AI ID Nozzle size 03 Permissible pressure range for the min pressure 3 bar spraying nozzle when fitted max pressure 8 bar Target spray pressure 3 7 bar Permissible spray pressure 3 7 bar 25 min 2 8 bar and max 4 6 bar 154 UX BAGO0035 1 04 08 Fig 120 1 10 11 12 13 14 Prepare and stir the spray liquid correctly in accordance with the instructions from the crop protection agent manufacturer Refer to the section Preparing the spray liquid on page 137 oet the desired stirring stage Refer to the Agi
181. tator section on page 76 Switch on the AMATRUON A MASPRAY Fold out the sprayer boom Depending on the nozzles being used set the working height of the sprayer boom gap between the nozzles and the crop ac cording to the spray table owitchover tap F to position 0 owitchover tap E to position 0 owitchover tap D optional to position owitchover tap B to position owitchover tap A to position Enter the target rate value for the required spray rate in the AMATRUN AMASPRAY check the stored value Run pump at pump operating speed Select the right tractor gear and move off Switch on spraying via the AMATRUN AMASBPRAY Using the machine At low spray rates the pump speed can be reduced to save energy UX BAGO0035 1 04 08 155 Using the machine Driving to the field with the agitator switched on 1 Switch off the AMATRON AMASBRAY 2 Switch on the universal joint shaft 3 Setthe desired agitating intensity If this agitating intensity differs from that required for spraying opera tion reset the agitating intensity selected for the journey before com mencing spraying operation 10 6 2 Drift reduction measures Reschedule treatment for the early morning or the evening hours there is generally less wind Choose larger nozzles and a higher water spray rate Reduce spray pressure Precisely maintain the working height of the boom because th
182. ter flushing nozzle for wash ing out canisters or other containers 2 Pressure plate 3 Ring line to dissolve and induct crop protec tion agent and urea Water escapes from the canister flush ing nozzle Fig 54 1 if e pressure plate Fig 54 2 is pressed downwards the closed hinged lid Fig 52 2 presses the canister flushing Fig 54 nozzle downwards WARNING AN Close the hinged lid Fig 52 2 before rinsing the induc tion bowl UX BAGO0035 1 04 08 79 Structure and function 5 14 1 Induction bowl with ECO Fill optional Fig 55 1 Switch tap for ECO Fill filling connection A Switch tap open B Switch tap closed 2 ECO Fill filling connection Fig 55 5 15 Fresh water tank Fig 56 1 Fresh water tank capacity 18l 2 Drain tap for clear fresh water o for cleaning hands o for cleaning the spraying nozzles 3 Hose Only fill the fresh water tank with clear fresh water WARNING Danger of poisoning from using unclean water in the fresh water tank Never use the water from the fresh water tank as drinking water The ma terials used to construct the fresh wa Fig 56 ter tank are not food safe 80 UX BAGO0035 1 04 08 5 16 Hydropneumatic sprung suspension optional Structure and function Only UX 4200 Special The hydropneumatic sprung suspension contains an automatic level regulation device independent of the load status In man
183. the machine 159 Using the machine Draining the spray liquid tank using the pump Fig 124 1 160 Connect the drainage hose to the drainage connection on the machine side using a two inch camlock coupling Push the guard plate to the side and move switch tap D to the position Move switch tap B to the position Move switch tap A to the position Run the pump at pump operating speed 540 rpm Fig 124 UX BAGO0035 1 04 08 11 Faults Faults WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unintentional falling of the machine raised using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before eliminating faults on the machine See page 122 Wait for the machine to stop before entering the machine danger area There is no suction from the pump The pump does not have any power The spray cone vibrates Oil spray liquid mixture in the oil filler neck or clearly visible consumption of the oil AMATRUN The required spray rate en tered is not achieved AMATRUN There has been a deviation from the permissible spray pressure range for the nozzle fitted to the sprayer boom UX BAGO0035 1 04 08 Blockage on the suction side Remove the
184. tion WARNING Risk of infection from hydraulic fluid escaping at high pressure When coupling uncoupling the hydraulic hose line ensure that the hydraulic system is not under pressure on the tractor or machine side If you are injured by hydraulic fluid contact a doctor immediately All hydraulic hose lines have coloured marks to allocate the relevant hydraulic function of the pressure hose of a tractor con trol unit double acting stand optional e With Profi folding WIDE PRSE fluid circulation 1 x red control Pressure free return flow e fluid circulation 2xred pump drive e when folding using trac tor control units double acting fold boom 3 double acting height adjustment steering drawbar 1 x blue machine left double acting optional retract hydraulic cylinder a 2 x blue machine right optional raise right boom Tractor tractor control unit UX BAGO0035 1 04 08 63 Structure and function Profi folding Maximum permissible pressure in oil return 10 bar Therefore do not connect the oil return to the tractor control unit but to a pressure free oil return flow with a large plug coupling WARNING For the oil return use only DN16 lines and select short return paths Pressurise the hydraulic system only when the free return has been correctly coupled Install the coupling union supplied on the pressure free oil r
185. to spray the spray liquid until the tank is empty With the agitator switched on the technical residue in creases compared to the specified values Measures intended for the user s protection apply when empty ing residues Observe the instructions from the crop protection agent manufacturer and wear appropriate protective clothing Dispose of the collected spray liquid residue in accordance with the appropriate legal guidelines Collect the spray liquid residues in suitable containers Leave the spray liquid residue to dry out Dispose of the spray liquid residues in the prescribed manner UX BAGO0035 1 04 08 157 Diluting the residue in the spray liquid tank and spraying the diluted residue at the end of spraying operation Using the machine Carry out dilution and spraying of the residue at the end of spraying operation using an on off method Proceed as follows 1 Dilute the residue in the spray liquid tank with 200 litres of flush ing water First spray the undiluted residue out of the spray line onto an untreated area Then spray the diluted residue on an untreated area in the same Way Dilute the residue in the spray liquid tank again with 200 litres of flushing water Spray this diluted residue on an untreated area again Fig 121 1 Switch off the sprayer boom 2 Move switch tap F to position 0 3 Move switch tap E to position 0 4 Move switch tap D to the H position 5 Move switch tap B
186. to stand in the swivel range of the machine when machine parts are being lowered e Instruct personnel to leave the swivel range of any machine parts which can be lowered before you lower the parts MD 089 Risk of crushing the entire body due to standing under suspended loads or raised machine parts This danger can cause extremely serious and potentially fatal injuries It is forbidden to stand under suspended loads or raised machine parts e Maintain an adequate safety distance from any suspended loads or raised machine parts Ensure that all personnel maintain an ade quate safety distance from suspended lo ads or raised machine parts MD 094 Danger from electric shock or burns due to unintentional contact with electric transmis sion lines or from approaching high voltage transmission lines without authorisation These dangers can cause extremely serious and potentially fatal injuries MD 094 Maintain an adequate safety distance from transmission lines carrying high voltage Nominal voltage Safety distance from transmission lines up to 1 kV 1m over 1 up to 110 kV 2m over 110 up to 220 kV 3m over 220 up to 380 kV 4m UX BAGO0035 1 04 08 21 General safety instructions MD 095 Read and follow the operating manual and safety information before starting up the machine MD 096 Danger from escaping high pressure hydrau lic fluid
187. tor immediately Danger of infection When searching for leakage points use suitable aids to avoid the serious risk of infection 31 General safety instructions 2 16 3 Electrical system When working on the electrical system always disconnect the battery negative terminal Only use the prescribed fuses If fuses are used with too high a rating the electrical system will be destroyed danger of fire Ensure that the battery is connected correctly firstly connect the positive terminal and then connect the negative terminal When disconnecting the battery disconnect the negative terminal first followed by the positive terminal Always place the appropriate cover over the positive battery termi nal Contact with earth may cause an explosion Risk of explosion avoid the production of sparks or the presence of naked flames in the vicinity of the battery The machine may be equipped with electronic components who se function is influenced by electromagnetic interference from other units Such interference can pose risks to people if the fol lowing safety information is not followed o lfretrofitting electrical units and or components on the ma chine with a connection to the on board power supply the user is responsible for checking whether the installation might cause faults on the vehicle electronics or other com ponents Ensure that the retrofitted electrical and electronic compo nents comply with the EMC
188. traces of old grease Thoroughly clean the bearings and seals diesel oil and check for reusability Before refitting the bearings lightly grease the bearing carrier and then refit all parts in the reverse order Carefully fit parts with press fits and pipe bushings so that they are not twisted or dam aged The bearings the wheel hub cavity between the bearings and the dust cap must be smeared with grease before fitting The grease should fill approximately a quarter to a third of the space in the fitted hub 8 Fit the axle nut and adjust the bearing and brake Finally carry out a function check and an appropriate test run and rectify any detected faults The wheel hub bearing must only be greased with BPW special longli fe grease with a dropping point greater than 190 C The wrong grease or too great a quantity can result in damage Mixing lithium saponified grease with sodium saponified grease can result in damage caused by incompatibility UX BAGO0035 1 04 08 12 4 Service plan overview Cleaning maintenance and repair Carry out maintenance work when the first interval is reached The times continuous services or maintenance intervals of any third party documentation shall have priority After the first working run page e Wheel nut check gal o Hydraulic system Check for leak tightness 185 BEEN Spraying pump Check the oil level 191 On daily basis page i see Whole mac
189. trolled setting pump with direct load sensing pump connection Using the flow control val ve on the tractor adjust the actual flow rate to the required flow rate The machine must be depressurised before making adjustments Fig 107 The hydraulic block can be found at the front on the right of the machine behind the cover plate e Adjusting the system converting bolt o Loosen lock nut o Unscrew the system converting bolt up to the stop factory setting or tighten the bolt o Tighten the lock nut 124 UX BAGO0035 1 04 08 7 5 2 Trail Tron position encoder If using Trail Tron drawbar a holder Fig 108 1 for the position encoder Fig 108 2 must be fitted to the tractor To do this weld the supplied sleeve with locking screw Fig 109 1 onto the plate Fig 109 2 according to the actual circum stances of the tractor and mount it directly above the pivot point of the tractor pin coupling Fig 108 UX BAGO0035 1 04 08 Fig 109 Commissioning 125 Coupling and uncoupling the machine 8 Coupling and uncoupling the machine When coupling and decoupling the machine comply with the section Safety information for the user page 28 WARNING Risk of crushing from unintentional starting and rolling of the tractor and machine when coupling or uncoupling the machine When coupling or decoupling the machine secure the tractor and machine against unintentional start up and rolling b
190. ual mode the machine can be lowered e to reduce the overhead clearance e to switch off the sprung suspension Fig 57 1 Hydraulic cylinder 2 Pressure accumulator 3 Axle holder oee the H AMATRUN operating manual Fig 57 UX BAGO0035 1 04 08 81 Structure and function 5 17 Pump equipment The pump is available with a delivery capacity of 280 l min All components that come into direct contact with crop protection agents are produced from die cast aluminium with a plastic coating or from plastic Based on the current state of knowledge these pumps are suitable for spreading standard crop protection agents and liquid fertilisers Never exceed the maximum permissi ble pump drive speed Technical data on the pump equipment Type UX Pump equipment Delivery capacity at nominal speed 6 cylinder Construction type piston diaphragm pump Pulsation damping Pressure reservoir The pumps are driven by the PTO shaft drive speed 540 rpm e via a belt drive from the PTO shaft straight drawbar drive speed 540 rpm 1000 rpm depending on gear trans mission ratio directly by a hydraulic motor drive speed 540 rpm 82 UX BAG0035 1 04 08 5 18 Filter equipment Structure and function Use all the filters provided with the filter equipment Clean the filters regularly refer to the Cleaning section page 188 Fault free field sprayer operation can only be achieved
191. union if present hand tight 5 6 2 Uncoupling the hydraulic service brake system 1 Loosen the hydraulic screw union if present 2 Protect the hydraulic plug and hydraulic socket against soiling using the dust protection caps 3 Store the hydraulic hose line in the hose cabinet 5 6 3 Parking brake Parking brake Fig 33 1 o Fig 33 A o On Fig 33 B e Pulling cable Fig 33 2 When coupling the machine Fasten the parking brake pulling cable to a fixed point on the tractor Fig 33 UX BAGO0035 1 04 08 69 Structure and function 5 7 Drawbars cure after coupling If using non automatic trailer couplings secure the coupling pin positively after inserting it If using automatic trailer couplings check that the connection is se e Straight drawbar The straight drawbar Fig 34 is fastened in the tractor pin coupling E Hitch drawbar The hitch drawbar Fig 35 is fastened in the tractor hitch hook Fig 35 70 UX BAGO0035 1 04 08 5 8 Trail Tron tracking control Structure and function Trail Tron tracking control for automatic virtually 100 precise tracking captures the position of the angle Fig 36 1 of the drawbar Fig 36 2 to determine the direction of travel of the tractor If the position of the drawbar deviates from the tractor s central position drawbar lined up with tractor s direction of travel Trail Tron realigns e thefollowing steering axle
192. uple the PTO shaft with the tractor before coupling the machine with the tractor This will ensure the necessary clearance for safe coupling of the PTO shaft 1 Drive the tractor up to the machine leaving a clearance approx 25 cm between the tractor and the machine 2 Secure the tractor against unintentional starting and uninten tional rolling away see page 122 Check whether the tractor universal joint shaft is switched off Clean and grease the tractor universal joint shaft Fit the latch of the PTO shaft over the universal joint shaft of the tractor until the latch is heard to engage When coupling the PTO shaft refer to the operating manual provided for the PTO shaft and observe the permissible universal joint shaft speed of the machine The tractor symbol on the protective tube of the PTO shaft identifies the tractor side connection of the PTO shaft 6 Secure the PTO shaft guard using the supporting chain s to prevent movement 6 1 Fasten the supporting chain s so that it as perpendicular to the PTO shaft as possible 6 2 Attach the supporting chain s in a way that ensures suffi cient swivel range of the PTO shaft in all operating posi tions CAUTION Supporting chains must not become caught on machine or tractor parts T Check that there is sufficient clearance around the PTO shaft in all operating conditions Insufficient clearance will result in dam age to the PTO shaft 8 Provide the necessar
193. upling the machine from the tractor To do this use the parking bra ke and or the wheel chock s UX BAGO0035 1 04 08 General safety instructions MO 25 General safety instructions MD 175 The torque of the screw connection is 510 Nm ME710 In transport position unplug the lower hole on the mechanical stand 26 UX BAGO0035 1 04 08 General safety instructions 2 14 Potential risks from not observing the safety instructions Non compliance with the safety information can pose both danger to people and also to the environment and machine can lead to the loss of all warranty claims In particular non compliance with the safety information could pose the following risks e Danger to people through non secured working areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical influences Risk to the environment through leakage of hydraulic fluid 2 15 Safety conscious working UX BAGO0035 1 04 08 Besides the safety information in this operating manual the generally applicable national workplace safety and accident prevention regula tions are binding Comply with the accident prevention instructions on the warning sym bols When driving on public roads and routes comply with the appropriate statutory road traffic regulations 27 General safety instructions
194. uring filling A large cross section funnel ex tending down the base of the spray liquid tank is an effective ob stacle to the formation of froth Only fill the spray liquid tank using a used filling sieve The least dangerous way is to carry out filling at the side of the field from the water tank where possible making use of the natural lie of the land Depending on the type of spraying agent used this type of filling is not permitted in water protection zones Always enquire with the low water authority AMATRUON the AMATRON call up the fill indicator from the Work menu 142 UX BAGO0035 1 04 08 Using the machine 10 3 1 Filling the spray liquid tank via the filling opening 1 Determine the precise water filling quantity refer to the section Calculating the filling quantity or re fill quantity page 139 Open the hinged screw lid on the filling opening Fill the spray liquid tank via the filling opening with a free flow from the mains water supply 4 Always pay attention to the fill level indicator during filling At the latest you should stop filling the spray liquid tank when the pointer on the fill level indicator reaches the fill li mit mark before the field sprayer s authorised load is exceeded by the quantity of liquid poured in 6 Close the filling opening properly using the hinged screw lid 10 3 2 Filling the spray liquid tank via the suction port on the control terminal
195. ve at a significantly reduced speed 98 UX BAGO0035 1 04 08 6 3 Hydraulic tilt adjustment optional Construction and function of the sprayer boom In unfavourable ground conditions e g when there are ruts of vari able depth or when driving with one side of the vehicle in a furrow the sprayer boom can be aligned parallel to the ground or to the target surface using hydraulic tilt adjustment Adjust using AMATRUN AMASPRAY oee the operating manual for the operating terminal 6 4 Distance control optional The Distance Control regulating unit for the sprayer boom automatically holds the sprayer boom parallel at the desired distance from the target surface Two ultrasound sensors Fig 81 1 detect the distance to the ground or the crop If the height deviates from the desired measurement on one side the distance control regulates the tilt ad justment in order to adjust the height If the ter rain rises on both sides the height adjustment raises the entire boom owitching off the sprayer boom on a headland will automatically raise the sprayer boom by ap prox 50 cm When switched back on again the sprayer boom is lowered back to the calibrated height oee AMATRUN operating manual Setting the ultrasound sensors gt see Fig 81 UX BAGO0035 1 04 08 99 Construction and function of the sprayer boom 6 5 Spray lines and nozzles The sprayer booms can be fitted with various spra
196. wing free opposite the boom frame DANGER Always maintain an adequate distance from overhead cables when folding the sprayer boom out and in Contact with over head cables may lead to fatal injuries WARNING Risk of crushing the entire body and impact due to personnel becoming trapped by laterally swivelling machine parts These dangers can cause extremely serious and potentially fatal injuries Maintain an adequate safety distance from moving machine parts while the tractor engine is running Ensure that all personnel maintain an adequate safety distance from moving machine parts Instruct personnel to leave the swivel range of any moving machine parts before swivelling the parts WARNING Danger for third parties from crushing being drawn in and or caught by the moving parts of the boom or impact if they stand in the swivel range of the boom while it is folding out or in e Instruct personnel to leave the swivel range of the boom before you fold the boom out or in Release the control for folding the boom out and in immediately if someone enters the swivel range The hydraulic cylinders for boom folding maintain their respective end positions transport position and working position in both the folded in and folded out boom state UX BAGO0035 1 04 08 89 Construction and function of the sprayer boom Swing compensation The operating terminal shows when swing compensation Fig 70 1 is locked Fig
197. with water For simultaneous filling of the spray liquid tank via the suction port on the control terminal Move switch tap A to the posi tion Fig 117 UX BAGO0035 1 04 08 10 5 4 Preliminary cleaning of the canister using spray liquid Fig 118 1 2 o oO 10 11 Move switch tap F to the 3 position Move switch tap E to position 0 Move switch tap D optional to the H position Move switch tap B to the position Move switch tap A to the position Open the induction bowl lid Run the pump at approx 400 rpm Wash the canister or other containers using canister flushing c Move switch tap E to the position Press the canister down for at least 30 secs and wash it Move switch tap E to position 0 and re move canister Move switch tap F tothe position until the contents have been fully evacuated from the induction bowl UX BAGO0035 1 04 08 Using the machine Fig 118 149 Using the machine 10 5 5 Cleaning the canister with flushing water Cleaning the canister with flushing water dilutes the concentration of the spray liquid Fig 119 1 Move switch tap F to the a position 2 Move switch tap E to position 0 3 Move switch tap D optional to position 0 4 Move switch tap B to the position Move switch tap A to the position Open the induction bowl lid Run the pump at approx 400 rpm O a p Was
198. y clearance if required UX BAGO0035 1 04 08 61 Structure and function 5 3 2 Uncoupling the PTO shaft WARNING Risk of crushing or impact if there is insufficient clearance when uncoupling the PTO shaft First uncouple the machine from the tractor before uncoupling the PTO shaft from the tractor This will ensure the necessary clearance for safe uncoupling of the PTO shaft CAUTION Risk of burning on hot components of the PTO shaft This danger can cause minor to serious injuries to the hands Do not touch components of the PTO shaft that have become hot particularly clutches Store the uncoupled PTO shaft in the holder provided This pro tects the PTO shaft from damage and dirt Never use the supporting chain on the PTO shaft to hang up the uncoupled PTO shaft Clean and lubricate the PTO shaft if it is going to be out of use for a long time 1 Uncouple the machine from the tractor See page 126 2 Drive the tractor up to the machine leaving a clearance of approximately 25 cm be tween the tractor and the machine 3 Secure the tractor and machine against unintentional starting and rolling away see page 122 4 Withdraw the PTO shaft from the universal joint shaft of the tractor Place the PTO shaft in the holder provided Clean and lubricate the PTO shaft if it is not going to be used for a longer period of time Fig 26 62 UX BAGO0035 1 04 08 5 4 Hydraulic joints Structure and func
199. y lines In turn the spray lines can be fitted with single nozzles or multi nozzles depend ing on the predominant conditions of use LIE MEL NEL NEL NEL MM M M M M oa et eo WM 1 In i f i i papoose ge us g pape wv Y Fig 82 6 5 1 Technical data Ensure that the residue in the spray line is still being sprayed at an undiluted concentration Always spray this residue on an untreated area The residue contained in the spray line is dependent on the sprayer boom working width Required distance for all working widths in metres for the undi luted residue in the spray line to be sprayed out 100 I ha 45 m 250 I ha 18 m 150 I ha 30 m 300 I ha 15 m 200 I ha 23 m 400 I ha 11 m Example At a spray rate of 200 l ha the distance for emptying the relevant spray line is approx 23 m 100 UX BAGO0035 1 04 08 pat AMAZONE Construction and function of the sprayer boom 00E 0 9c OVC 0 c GLb GG Spray line Super S sprayer boom with single nozzles or multi nozzles 0 8 6l 8l EL 0 0 6c 0 9c OVC N Ip you 9 qein p SI IUJ ulojs s n9JIo nss sd AIP you 9 qeinip enpisey uon 09S ued Jed se zzou Jo JequinN SUOI O9S JequinN 101 UX
200. y rate l ha Return flow meter for determining the spray liquid that has been fed back into the spray liquid tank AMATRON only Motor valves for switching the boom part width sections on and off Bypass valve Pressure relief Pressure sensor UX BAG0035 1 04 08 O Co Spacer Outer boom locking see on page 90 Swing compensation see on page 90 Valve and reverse tap for the DUS system Boom equipment see Fig 79 95 Construction and function of the sprayer boom Unlocking and locking the transport safety catch WARNING Risk of crushing and impact for other road users if the boom accidentally unfolds from the transport position during road transport Lock the folded boom package in the transport position using the transport safety catch before undertaking road transport The transport safety bows are for securing the folded sprayer boom against accidental unfolding while in transport position Unlocking the transport safety catch Before unfolding the sprayer boom swivel the transport safety bows upwards thereby unlock ing the sprayer boom Fig 80 A Locking the transport safety catch After folding the sprayer boom swivel the trans port safety bows downwards thereby locking the sprayer boom Fig 80 B 96 UX BAGO0035 1 04 08 6 1 5 Super L boom folded using tractor control unit Construction and function of the sprayer boom Profi folding see AMATRUN operatin
201. zzle filter section 7 Rubber seal 8 Nozzle standard LU K 120 05 9 Bayonet connection 10 Coloured bayonet cap 11 Spring element housing 6 5 3 Multi nozzles optional When using multiple nozzle types it is beneficial to use multi nozzles in the form of triple nozzle heads Fig 84 In each case the nozzle point ing upwards is the one that is supplied Turning the triple nozzle head Fig 84 1 anti clockwise brings a different nozzle into play The triple nozzle head is switched off in the in termediate positions This provides the possibility of reducing the working width of the boom Rinse the spray lines before twisting the triple nozzle head onto another nozzle type UX BAGO0035 1 04 08 Construction and function of the sprayer boom Fig 83 Fig 84 103 Construction and function of the sprayer boom Fig 85 1 2 Triple nozzle head 3 Nozzle carrier Diaphragm If the pressure in the nozzle line falls below approx 0 5 bar the spring ele ment 4 presses the diaphragm onto the diaphragm seat 5 in the three way nozzle carrier This ensures that when the sprayer boom is switched off the nozzles are deac tivated without subsequent dripping 4 Spring element 5 Diaphragm seat 6 Sleeve nut holds the entire diaphragm valve in the three way nozzle carrier 7 Nozzle filter fitted as standard on machines with 50 mesh inch 8 Rubber
202. zzles FD nozzles optional The same conditions apply for using 5 and 7 hole nozzles FD nozzles as for the three ray noz zles In contrast to the three ray nozzle in the case of the 5 and 7 hole nozzle FD nozzles the outlets are not oriented downwards but instead point to the side This allows very large drops to be produced on the plants using only slight im pact forces Fig 84 gt 5 hole nozzle Fig 85 gt 7 hole nozzle Fig 88 gt FD nozzle The following 5 hole nozzles are available Complete 5 hole nozzle black with dosing disc no 4916 45 e Complete 5 hole nozzle grey with dosing disc no 4916 55 The dosing discs determine the spray rate l ha The dosing discs employed de termine the spraying height which is to be set refer to spray tables from page 206 Fig 87 Fig 88 The following dosing discs are available e 4916 39 dia 1 0 60 851 AUS ha at 8 km h e 4916 45dia 1 2 75 1061 AUS ha e 4916 55 1 2 110 1601 AUS ha e 4916 63 dia 1 6 145 2101 AUS ha e 4916 72dia 1 8 190 2721 AUS ha The dosing discs can be combined with the nozzles as follows Nozzle type Dosing disc no 4916 39 4916 45 4916 55 4916 63 4916 72 The following 7 hole nozzles are available e 9J 02 CE 74 1201 AUS at 8 km h e 9J 03 CE 110 1801 AUS e 9J 04 CE 148 2401 AUS e 9J 05 CE 184 3001 AUS e 9J 06 CE 222 4111 AUS e 9J 08 CE 295 4801 AUS The following FD n

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