APPLICATION SPECIFICATION A
Contents
1. AND WILL RETAIN HEADER DURING PROCESSING REVISION ECR ECN INFORMATION TITLE SHEET No EC No UAU2010 1892 STAC64 SYSTEM APPLICATION GUIDE DATE 2010 7 22 DOCUMENT NUMBER CREATED REVISED BY CHECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION_SPEC SIZE_A V 1 DOC 13 of 15 APPLICATION SPECIFICATION 3 USING THE SINGLE HEADER LAYOUTS BELOW BUILD THE PCB LAYOUT OF THE MULTI BAY HEADER BY SPACING ADJACENT POST HOLES AT 4 96mm KEEP OUT AREAS RIGHT ANGLE HEADERS 10 HYBRID TEMPLATE 8 20 CKT 0 64mm TEMPLATE PCB LAYOUT PCR LAYOUT eer CO INTACT REGIC ON 7 7 00 4 2 A ES 5 _ 7X 3 20 2 73 73 10 V ux 148t0 08 EA 0 13 4 PLACE NECESSARY PCB LAYOUT IN SU a EACH BAY LOCATION AT 4 96mm SPACING e 2 a L ad e e a a e RECOMMEND D PCB LAYOUT a a 6 80x X 0120500 gt e c 00007 DESC EES S PS Sh Nb 44 990090090999 lt gt f A p 2 1 g j p 2 A VY AV AV 2 80 4 BAY HEADER FOOT PRINT 20 20 20 20 REVISION ECR ECN INFORMATION TITLE EC No UAU2010 1892 DATE 2010 7 22 SHEET No STAC64 SYSTEM APPLICATION GUIDE 14 of 15 DOCUMENT NUMBER CREATED REVISED BY CH2. lock position If the TPA or housing is damaged way do not use the connector 3 a queeze Squeeze amp Slide Click TPA in Pre lock B continued TPA lift to pre lock HYBRID TPA must be in pre lock position to populate the connector Slide a small screwdriver Under the edge of the TPA on one side Using the blade of the screwdriver gently push TPA upwards Repeat this on the opposite side TPA will snap into pre lock position If the TPA or housing is damaged in any way do not use the connector TPA in Pre lock REVISION ECR ECN INFORMATION TITLE SHEET No EC No UAU2010 1892 STAC64 SYSTEM APPLICATION GUIDE 4 of 15 DATE 2010 7 22 DOCUMENT NUMBER CREATED REVISED BY CHECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION SPEC SIZE AJ V 1 DOC APPLICATION SPECIFICATION C Terminal Installation With TPA still in pre lock position orient terminal to rear of connector as shown below Grip the wire no less than 1 25 inches from the terminal insulation crimp and insert through appropriate circuit opening If resistance is encountered retract the terminal and adjust the angle of insertion Continue inserting the terminal until it stops and locks up on the lock finger with an audible click PUSH CLICK PULL TPA must be in Pre Lock Position to Populate Connector C continued Terminal Installation 1 5mm terminals is the same a
3. probe in terminal contact area Use the designated access point Probe pin recommendations 1 When testing the connector for continuity it is imperative that you do not damage the terminals 2 Pogo pins should be checked for damage or sticking several times a shift This should assure containment if an issue is found 3 First a visual inspection of all the pins for damage should be performed 4 Next a testing block should be used to depress all the pogo pins up into the barrel If there is a bent or sticking pin it should remain stuck in the barrel of the pogo pin A damaged or stuck pin should be replaced before any additional testing is performed Probing damage can occur 1 a sharp ended probe is inserted into the contact of the terminal it may damage the plating and increase contact resistance 2 f an oversized diameter probe is inserted into the terminal this will overstress the beam in the terminal This will create an environment for intermittent connections and increased contact resistance 3 If a probe is inserted into the connector an angle or off center it may damage the terminal and or the connector REVISION ECR ECN INFORMATION TITLE SHEET No EC No UAU2010 1892 STAC64 SYSTEM APPLICATION GUIDE DATE 2010 7 22 DOCUMENT NUMBER CREATED REVISED BY CHECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION SPEC SIZE AJ V 1 DOC 10 of 15
4. 010 1892 STAC64 SYSTEM APPLICATION GUIDE 8 of 15 DATE 2010 7 22 DOCUMENT NUMBER CREATED REVISED BY CHECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION SPEC SIZE AJ V 1 DOC APPLICATION SPECIFICATION A Terminal servicing HYBRID Slide small screwdriver under the edge of the TPA on one side Then using the blade of screwdriver gently push TPA upwards Repeat step 1 on opposite side TPA will snap into the pre lock position Step 1 TPA in pre lock A Terminal servicing continued With the TPA in pre lock use the designated service tool Molex P N 63813 1500 push through the service hole to disengage the lock finger Push straight until reaching a hard stop Once the Lock finger is disengaged gently pull on the wire to release the terminal 1 5mm 2 8mm REVISION ECR ECN INFORMATION TITLE SHEET No EC No UAU2010 1892 STAC64 SYSTEM APPLICATION GUIDE 9 of 15 DATE 2010 7 22 DOCUMENT NUMBER CREATED REVISED BY CHECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION SPEC SIZE AJ V 1 DOC APPLICATION SPECIFICATION B Electrical probing continuity checking The preferred method of probing use the Probe opening for receptacle terminal to check for electrical continuity ede el 2 54 2 54 5 25 C Electrical continuity check list Never
5. APPLICATION SPECIFICATION 4 0 PROCEDURE 4 1 GENERAL REQUIREMENTS PLEASE SEE PK 31300 892 FOR PRODUCT SPECIFIATIONS 4 2 ASSEMBLY INSTRUCTIONS WHERE FORCE NEEDS TO BE APPLIED TO SEAT HEADER TO PCB PRESS FIT OUTER POSTS NOTE ANY PRESSURE PLACED ON THE HEADER PINS MAY DAMAGE THE ASSEMBLY REVISION ECR ECN INFORMATION TITLE SHEET No EC No UAU2010 1892 STAC64 SYSTEM APPLICATION GUIDE DATE 2010 7 22 DOCUMENT NUMBER CREATED REVISED BY CHECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION_SPEC SIZE_A V 1 DOC 11 of 15 APPLICATION SPECIFICATION 4 3 DRAWING DETAIL BELOW ARE VIEWS FROM THE 2 BAY STAC D HEADER DRAWING ALL 2 BAY HEADERS WILL BE COVERED BY THIS SINGLE DRAWING WHEN LOOKING AT THE FRONT MATE SIDE OF THE HEADER IT CAN BE DETERMINED WHAT HEADER BAY S ARE IN WHAT LOCATIONS THE BAY LETTER REFERENCES BAY A BAY B ECT ARE LOCATIONS ONLY AND DO NOT REPRESENT ANY PARTICULAR CIRCUIT SIZE OR KEY OPTION 2 BAY SIAL64 RIGHT ANGLE HEADER ASSEMBLY P N 34 06 2012 SHOWN DIMENSIONAL CHART FOR MULTIBAY E pL DAI BET A BAYB _ oer errs pareet mee rar A om om no RID A 20 0 64 mt c eesi sear arse arse THE HEADER BAY ID SECTION ON THE CHART CORRESPONDS WITH THE LOCATION ON THE FRONT VIEW OF THE HEADER REVISION ECR ECN INFORMATION TITLE SHEET No EC No UAU2010 1892 STAC64
6. APPLICATION SPECIFICATION STAC64 SYSTEM APPLICATION GUIDE 1 0 SCOPE THIS INSTRUCTION MANUAL CONTAINS SUPPLEMENTAL INFORMATION PERTAINING TO THE MOLEX STAC64 UNSEALED DUAL ROW 0 64 SERIES 34729 STAC64 UNSEALED DUAL ROW HYBRID 2 8 1 5 SERIES 31372 AND THE STAC64 HEADERS SERIES 34690 34691 Table of Contents Section 1 Product Introduction Section 2 Product Summary Section 3 Connector Assembly Section 4 Connector Mating Section 5 Service Instructions REVISION ECR ECN INFORMATION TITLE SHEET No No UAU2010 1892 64 SYSTEM APPLICATION GUIDE 4 of 15 of DATE 2010 7 22 DOCUMENT NUMBER CREATED REVISED BY CHECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION_SPEC SIZE_A V 1 DOC APPLICATION SPECIFICATION 2 0 PRODUCT DESCRIPTION FEATURES AND SPECIFICATIONS Stackable connection system provides single and multi pocket solutions offering a diverse molex range of circuit sizes and greatly reduces time to market by completely eliminating custom tooling To address the growing electronic device requirements within today s vehicles Molex has developed a modular 0 64 1 50 and 2 80mm 025 059 and 110 terminal header system The Stac64 connection system allows OEM and device manufacturers greater design flexibility to support both low level signal requirements as well as power applications upwards of 30 04
7. ECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION_SPEC SIZE_A V 1 DOC APPLICATION SPECIFICATION 5 0 PROCEDURE 4 4 GENERAL REQUIREMENTS 4 5 ASSEMBLY INSTRUCTIONS 4 6 REMOVAL INSTRUCTIONS REVISION ECR ECN INFORMATION TITLE SHEET No EC No UAU2010 1892 STAC64 SYSTEM APPLICATION GUIDE 15 of 15 DATE 2010 7 22 DOCUMENT NUMBER CREATED REVISED BY CHECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION SPEC SIZE AJ V 1 DOC
8. R ECN INFORMATION TITLE EC No UAU2010 1892 DATE 2010 7 22 DOCUMENT NUMBER AS 34729 020 CREATED REVISED BY 20 Circuit Right Angle Single Bay Header Polarization A 30 Circutt Ganged Vertical Header With Power Pocket Option SHEET No STAC64 SYSTEM APPLICATION GUIDE Chris Taylor CHECKED BY 2 of 15 APPROVED BY Chris Dillon Brad Dick TEMPLATE FILENAME APPLICATION SPEC SIZE AJ V 1 DOC APPLICATION SPECIFICATION 3 0 REFERENCE DOCUMENTS SD 34729 020 PK 31301 201 AND PS 34729 020 SD 34690 100 SD 34691 100 SD 34695 100 SD 34696 100 SD 31372 900 PS 31372 100 31372 931 PS 34691 100 PS 34696 100 REVISION ECR ECN INFORMATION TITLE SHEET No EC No UAU2010 1892 STAC64 SYSTEM APPLICATION GUIDE 3 of 15 DATE 2010 7 22 DOCUMENT NUMBER CREATED REVISED BY CHECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION SPEC SIZE AJ V 1 DOC APPLICATION SPECIFICATION A Connectors shown in As Shipped Connector TPA shown in as shipped condition pre lock The TPA must remain in the pre lock position until all circuits are loaded B to pre lock TPA must be in pre lock position to populate the connector If during shipping the Connector TPA moves from it s pre lock position Simply squeeze both sides of the TPA and slide it up the TPA will snap into pre
9. SYSTEM APPLICATION GUIDE DATE 2010 7 22 DOCUMENT NUMBER CREATED REVISED BY CHECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION_SPEC SIZE_A V 1 DOC 12 of 15 APPLICATION SPECIFICATION RECOMMENDED HEADER MOUNTING STRATEGIES RIGHT ANGLE HEADER ONLY TYPE 1 TYPE 2 s Wee SST mu Hg 82 Ec Lo 0 max PANEL MOUN TING FLUSH MOUNTING CLEARANCE FOR HEADER TO PCB HEADER TO PCB TRACE ROUTING TYPE 1 THE BOTTOM STANDOFF RIBS ARE NOT USED THE HEADER S RESTS FLAT THE PCB TYPE 2 THE RIBS ON THE BOTTOM OF THE PART S REST ON THE PCB ALLOWING FOR SOLDER JOINT INSPECTION AFTER SOLDERING BUILDING OF A PRINTED CIRCUIT BOARD LAYOUT NOTE THE SAME BAY ID MUST BE USED FROM THE CHART ON PAGE 1 1 REFERENCE CHART ON PAGE 1 FOR WHAT CIRCUIT SIZE AND TYPE OF HEADER GO IN EACH BAY LOCATION RECOMMENDED PCB LAYOUT FOR HOLE LOCATION INSERT NECESSARY BAYS USING CHART ON SHEET 1 REFER TEMPLATE BELOW BAY A BAY 8 E 1 en s mac X P d ami m t i 30 REFER TO POST HOLE TABLE unt T POST HOLE TABLE e ES 023 11 2 l3 m T DIM DROP N 2 DETERMINE IF HEADER MUST BE DROP IN CAPABLE OR IF PRESS FIT IS ACCEPTABLE PRESS FIT IS RECOMMENDED
10. The Stac 4 system allows automotive manufacturers to use header assemblies as stand alone components to gang multiple headers together to support a large range of signal and power needs for devices and modules The standard product line based on the 0 64mm 025 pitch terminal includes 8 12 16 and 20 ircuit connectors in both vertical and right angle headers supporting low level signal requirements An Features and Benefits Stackoble connection system of readily available PCB headers ensure reduced time to market engineering and validation times reduced significantly no tooling necessary to produce custom multi bay headers The 20 circuit header housings are molded in standard USCAR color schemes for additional polarizations to match harness connector color coding scheme for visual aid in assembly Pre assembled linear Mylar PC tail alignment strip for right angle headers reduces PCB packaging complexity and provides space savings Modular housing design with standard dovetail features molded into the housings allows headers to be ganged together in large assemblies to meet growing terminal quantity requirements additional 10 circuit power pocket version supporting power applications for 1 50 and 2 80mm 059 and 110 pe terminal systems is available in vertical 1 and right angle configurations This Stac64 is a standard product system based on USCAR 2 Class II mechanical and electrical p
11. V 1 DOC APPLICATION SPECIFICATION A Connector Mating Note and align connector keying features from receptacle connector to Mating header B Begin mating procedure by sliding the receptacle connector assembly into the header assembly press firmly until you hear an audible click m A PUSH CLICK PULL A Connector Mating HYBRID Connector Note and align connector keying features from receptacle connector to Mating header Keying features Begin mating procedure by sliding the receptacle connector assembly into the header assembly press firmly until you hear an audible click lt PUSH CLICK PULL REVISION ECR ECN INFORMATION TITLE SHEET No EC No UAU2010 1892 STAC64 SYSTEM APPLICATION GUIDE 7 of 15 DATE 2010 7 22 DOCUMENT NUMBER CREATED REVISED BY CHECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION SPEC SIZE AJ V 1 DOC APPLICATION SPECIFICATION A Terminal servicing Squeeze and slide the TPA away from the housing TPA will snap into the pre lock position With the TPA in pre lock use the designated service tool push through the service hole to disengage the lock finger Push straight until reaching a hard stop Once the Lock finger is disengaged gently pull on the wire to release the terminal Servicing terminal REVISION ECR ECN INFORMATION TITLE SHEET No EC No UAU2
12. erformance characteristics for unsealed connector applications The connectors mate to existing wire harness connectors designed tc the USCAR EWCAP industry footprints The Stac64 standard product offering is currently tooled at high cavitation and is fully validated at the single pocket level This greatly reduces time to market by completely eliminating the need for additional tooling For additional visit http www molex com link stac64 html PCB alignment posts ensure all terminals are properly aligned into PCB through holes during assembly and retain header to PCB during assembly and solder processing PCB stand offs molded into housings provide additional trace routing real estate under the headers 34690 Single Bay Vertical Headers 34691 Single Bay Right Angle 34695 Single Bay Hybrid Vertical Headers 34696 Single Bay Hybrid Right Angle Headers 34707 Ganged Multi Bay Vertical Headers 34708 Ganged Multi Bay Right Angle Headers 34729 8 20 Circuit Receptacle Connectors 31372 10 Circuit Hybrid Receptacle Assembly 34803 CTX64 Female Receptacle Terminals 33012 MX150 Female Receptacle Terminals E High temperature thermoplastic housings withstand infra red IR and wave lead free solder processing per ES 40000 5013 Molex specification Pre assembled to receptacle housing shipped as single assembly provide applied labor and cost savings 80 Circuit Right Angle Ganged Header REVISION EC
13. s above PUSH CLICK PULL TPA must be in Pre Lock Position to Populate Connector C continued Terminal Installation for 2 8 terminals is the same as above 2 8mm terminal PUSH CLICK PULL REVISION ECR ECN INFORMATION TITLE EC No UAU2010 1892 STAC64 SYSTEM APPLICATION GUIDE 5 or15 of DATE 2010 7 22 DOCUMENT NUMBER CREATED REVISED BY CHECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION SPEC SIZE AJ V 1 DOC SHEET No APPLICATION SPECIFICATION D Seating the TPA With the receptacle terminals fully installed the TPA can be seated into its final lock position by squeezing both sides of the TPA evenly then sliding the TPA toward the housing until it comes to a stop flush to the top of the connector housing Push uniformly on TPA sides to fully seat D Seating the TPA HYBRID Connector With the receptacle terminals fully installed the TPA can be seated into its final lock position by applying an even force to the TPA surface until it comes to a stop with an audible click Push uniformly on TPA main surface only to fully seat CLICK REVISION ECR ECN INFORMATION TITLE SHEET No EC No UAU2010 1892 STAC64 SYSTEM APPLICATION GUIDE 6 of 15 DATE 2010 7 22 DOCUMENT NUMBER CREATED REVISED BY CHECKED BY APPROVED BY AS 34729 020 Chris Taylor Brad Dick Chris Dillon TEMPLATE FILENAME APPLICATION SPEC SIZE AJ
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