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TS 300 SXC-EL EP1

1. PUSH ANDTWIST 06 04 04 M38 3GB ENGINE PROTECTION The electronic device EP 1 D1 is a microprocessor with logic circuit board that ensures the protection of the engine in case of low oil pressure or engine high temperature Located on the front of the machine the EP 1 enters in operation when the engine has been turned on with the ignition key The yellow warning light for low oil temperature D1 1 will immediately light up after 15 seconds the emgine will be checked and if everything 15 operating normally the OK engine light will switch on IN THE FIRST FRACTION OF TIME THE DEVICE DOES NOT MAKE ANY PROTECTION The automatic device requires an engine warning up time of at least 45 seconds not permitting to draw power when the engine is still cold GG N B A longer warning up time 4 5 minutes is advisable for temperatures below 10 C When the warning light D1 1 goes off whether the unit is used as welder or as a generator the green light D1 5 will light up hte engine will go to maximum speed permitting to draw power Should the oil pressure be insufficent the red light D1 3 will light up and the EP 1 device will stop the engine If the temperature rises to dangerous levels the red light D1 4 will light up and the engine will stop thus preventing to draw power LIQUID COOLED ENGINE In case of cooling liquid high temperature the warning light D1 4 will light up and the
2. DANGER LIFTING EYE IS NOT DESIGNED TO SUPPORT ADDED WEIGHT OF ROAD TOW TRAILER 9 gt O o O gt E CD Es A amp TRANSPORT AND DISPLACEMENTS COVERED UNITS GE MS TS O MOSA 1 0 01 01 CF MN NOTE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTM accessory If you did not keep to the instructions you could damage the structure of the machine O gt o n o LO D CTM300 Gassemly CTL300 MOSA 1 0 0900 CF N ATTENTION he CTL or CTM accessory cannot be removed from the machine and used separately actioned manually or ollowing vehicles for the transport of loads or anyway for used different from the machine movements TRAILERS The machines provided for assembling the CTL accessory slow towing trolley can be
3. HI hydraulic central Hz frequency I single phase auxiliary generation symbol 1 MOSA MOSA GE_ MS_ TS_ IP protection grads for electric devices against acess to dangerous parts according to the IEC 529 norm Internal Protection kg kilogram mass K welding cables set kilovolt ampere kW kilowatt engine power kWh kilowatt hour energy liters capacity L Lombardini engine Lwa maximum acoustic power level according to the regulations in force mm millimeter length measure m meter length mA milliampere MS MSG MOSA engine driven welder with high frequency alternator MT magnetothermic switch MT grounding kit MTD magnetothermic switch GFI OH heater engine oil for generating sets P plus PAC power electric frame PAR device for double PB battery holder PL pipe line welding PS exhaust pipe extension PW welder for polyethylene and propylene pipes QEA automatic electric panel QEM manual electric panel R Ruggerini engine RVT voltage electronic regulator S symbol of EN 60974 1 S Suzuki mengineotore SKID unit assembled on a base with no protection no fairing S SC silenced faired silenced compact faired SX SXC supersilenced faired and sound prof supersilenced compact faired and super sound prof T thermic switch TC TCM TCPL remote control TS welder with asynchronous alternator V Volt Y Yanmar engine Y th
4. In this case the switch disconnects the three and single phase circuit when in any part of the electric connections a current leakage of more than 30 mA occurs UNIT FITTED WITH THERMAL MAGNETIC BREAKER Turn on the thermal magnetic breaker Z2 by pushing it to the ON position The thermal magnetic breaker is a safety device which protects the circuit in the event of a malfunction In this case the switch disconnects the three and single phase circuit when in any part of the electric connections a short circuit or a current absorption occurs above the data specified on the label of the unit In the model with setting DO NOT INTERVENE on the setting itself To modify it please contact our Technical Assistance Service GE MS TS UNIT FITTED WITH GFI SWITCH THERMAL MAGNETIC BREAKER This switch includes the characteristics of both types of breakers N2 UNIT WITH VOLTMETRIC COMMUTATOR ONLY FOR GENERATING SET gt gt WARNING the possible single phase loads must be correctly divided in the three phases in order to avoid any possible voltage S fall on one phase that results excessively loaded Check the voltages on the various phases with the switch located on the front H2 and check reading on the voltmeter about the same voltage value os N B 0 in case of overload it is possible that the engine lowers its speed and the voltage is reduced remarkably this case it 15 necessary
5. Insert the electric protection device D Z2 N2 lever towards above and where mounted check the isolation monitor A3 see page M37 OFF ON y START NB for safety reason the key must be kept b ualified personel Introduce the key Q1 turn it clockwise completely leaving it as soon as the engine starts Let the engine run for some minutes before drawing the load Open the fuel cock where it is assembled RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual The machines with E P 1 engine protection device D1 use the accelerator lever ONLY IN EMERCENCY when the engine protection does not work In this case turn immediately to our Authorized Assistance Centers 14 06 99 M20 GB a 0D MISA ENGINE STARTING AND USE DIESEL ENGINES 1 0 06 99 CF ENGINE WITH PREHEATING GLOW PLUGS MOSA Turn the starter key Q1 on the position preheating glow plugs the glow plugs light will be on 14 when the light is off turn the starter key completely clockwise until the engine begins to fire Let the engine run for some minutes before drawing the lood ENGINES WITH R P M ELECTRONIC ADJUSTER ONLY FOR GENERATING SET Turn the starter key Q1 completely clockwise until the engine begins to fire GG Wait for the A
6. Make sure that the area Is safe before starting any welding operation Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or serious burns The electrode and welding cables etc are live when the unit is operating Do not touch any electrical parts or the electrode while standing in water or with wet hands feet or clothes Insulate yourself from the work surface while welding Use carpets or other insulating materials to avoid physical contact with the work surface and the floor Always wear dry insulating glovers without holes and body protection Do not wind cables around the body Use ear protections if the noise level is high Keep flamable material away from the welding area Do not weld on containers which contain flamable material Do not weld near refuelling areas Do not weld on easily flamable surfaces Do not use the welder to defrost thaw pipes Remove the electrode from the electrode holder when not welding Avoid inhaling fumes by providing a ventilation system if not possible use an approved air breather Do not work in closed areas where there is no fresh air flow Protect face and eyes protective mask with suitable dark lens and side screens ears and body non flamable protective clothers 30 03 00 M2 5GB CD Es A INS
7. Welding selector mode net 230V 1 phase plug V Hz analogic instrument Polarity inverter two way switch 26 07 04 M60GB 28612 86 10 62 ens 8795 1219 e o ounpoJdu ip uoo ouBesip eyueseud jap eyeudoud e abba e EAIASI IS WSOW EI 005 090 sel 9s Li 01 0919 0600 ojeAoJddy LU SIG eeq 910 2 69810 Beg z r ENEE A 9 06 W EARI 309014 ubed Beg eq Jddy TS 250 300 SC SXC o gt e e zz a es lt E o BILI icamb y 11 1205 de rechange GB Spare parts COR MOSA 28612 86 10 65 SUOIZEZZIJO NE ens 22105 1719 E oJJeoiunuJoo o ojnpoJdi O SIAID uoo ouDesip 9095910 ejeudoud e abba E I YSON EI 0L0 S 986 SE We suyen _ ODWSND 06002 eq eJoJeubasig BUIYOOe U sig A 000Z S0 ZL N 8oeoda7 98 00 51 lt __ ESO MW QU bdd 0 0 e lunaDoNYy uwuJ uoneuiuoueq euorzeuiuoueq Beg eq TI ds3 1105 10H TS 300 SC SXC 1109 TINA 1109 53 1 YSS YAO
8. n TS 250 300 SC SXC MOSA 10 12 05 Installation 4 Gancio di sollevamento Central lifting eye Oeillet central levage Zentrale Hebe se Gancho de elevaci n Apertura pannello frontale Opening cover front panel Ouverture couvercle frontal Frontdeckel offnen Apertura tapa Uscita aria Air outlet Expulsion air Luftausttritt Salida aire Entrata aria Air inlet Apertura portellone Entree air Lufteintritt Cover opening Entrada aire TT Overture portillon Klappe ffnen Caricamento carburante Se Fuel filling GERS gt Remplissage carburant Tankstutzen Carga combustible SUPERFICIE CALD HOT SURFACE SURFACE TRES CHAUDE BEREICH SUPERFICIE CALIENTE Entrala aria Air inlet Entr e air Lufteintritt Entrada aire Scarico silenziatore motore Gas exhaust pipe Tuyau d chappement gaz Auspuffgase Motor Tubo de descarga gas CD LISA unpacking GE MS TS MOSA 1 1 02 04 AN NOTE I3 Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we
9. previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE MOSA is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization GE_ MS_ TS_ In case of necessity for first aid and fire prevention see page 2 5 IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place lt 30 03 00 M45GB MOSA Technical data 1 1 12 05 CE MOSA TS 300 SC SXC The TS 200 BS CF engine driven welder ia a unit which ensures the function as a a current source for arc welding b a current source for the auxiliary power generation It is meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data TS 300 SC TS 300 SXC ALTERNATOR self excited self regulated brushless Type Three phase asynchronous Insulating class H A
10. 10 02 M01 GB a E GE MS_ TS_ EAS MOSA 1 0 01 01 INDEX for all MOSA models M 01 QUALITY SYSTEM M1 01 COPYRIGHT M 1 1 NOTES M1 4 NOTES 2 SYMBOLS AND SAFETY PRECAUTIONS M2 3 ABBREVIATIONS LEGEND M2 4 SYMBOLS M 2 5 INSTALLATION AND ADVICE BEFORE USE M2 6 INSTALLATIONS AND ADVICE M2 7 INSTALLATION PACKING M 4 TRANSPORT AND DISPLACEMENTS M6 ASSEMBLY CT M 20 SETTING UP THE UNIT DIESEL ENGINE M 21 ENGINE STARTING AND USE DIESEL ENGINE M 22 STOPPING THE ENGINE DIESEL ENGINE M 25 SETTING UP THE UNIT GASOLINE ENGINE M 26 STARTING THE ENGINE GASOLINE ENGINE M 27 STOPPING THE ENGINE GASOLINE ENGINE M 30 CONTROLS LEGEND M 31 CONTROLS M 32 CONTROLS FRONT PANEL M 33 USE AS HYDRAULIC POWER TAKE OFF only for TS M 34 USE AS AWELDER only for TS M 35 USE AS AN ENGINE STARTER only for TS M 36 USE AS A BATTERY CHARGE M 37 USE AS A GENERATOR M 38 USE OF THE REMOTE CONTROL M 39 USE OF THE ENGINE PROTECTION M 40 TROUBLE SHOOTING M 43 MAINTENANCE M 44 PERIODIC MAINTENANCE M 45 STORAGE M 46 CAST OFF M 51 TECHNICAL DATA M 52 TECHNICAL DATA ENGINE DRIVEN WELDER only for TS M 53 DIMENSIONS M 55 RECOMMENDED ELECTRODES only for TS M 60 ELECTRICAL SYSTEM LEGENDE M 61 ELECTRICAL SYSTEM M 65 HYDRAULIC SYSTEM R 1 SPARE PARTS LIST SPARE PARTS qm ACCESSORIES 11 01 01 M1 GB CD M D SA D Copyright 1 0 10 02 N ATTENTION This use and
11. HI Engine control unit EP2 E A S connector Exclusion indicating light PTO GE_ MS_ TS_ Auxiliary current push button Fuel level light E A S PCB Control unit for generating sets QEA Ground fault interrupter 30 mA Engine control unit and economiser Ammeter Frequency meter Fuse Stop switch Warning light high temperature Arc Force selector Fuel level transmitter Voltage commutator Fuel electro pump 48V A C socket Welding scale switch Preheating indicator Y A switch Start Local Remote selector A C output indicator Emergency button Choke button Hour counter Warning level light Contactor Engine control unit EP5 CC CV switch Voltmeter Battery charge warning light Thermal magnetic circuit breaker Ground fault interrupter Pre heat push button Connector wire feader Oil pressure warning light Oil alert Welding arc regulator Starter key Derivation box Battery charge sockets Siren Welding ammeter Battery Engine control unit EP4 Wire feeder supply switch Plug 230V singlephase Welding current regulator Dirty air filter warning light indicator Earth leakage relay Analogic instrument V Hz Current trasformer R P M adjuster Polarity inverter remote control Relase coil Welding voltage voltmeter Polarity inverter control Oil pressure indicator Remote control switch Selection push button 30 1 1 PTO HI Battery voltmeter Remote control socket Button ind
12. It is prohibited to smoke while filling the tank with fuel No welding vel lt is forbidden to weld in rooms containing Ww explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable It is advisable to use protections suitable for M the different welding works Use only with safety protections sig It is advisable to use protections suitable for the different daily checking works Use only with safety protections is advisable to use all protections while A shifting the machine Use only with safety protections 74 It is advisable to use protections suitable for A the different daily checking works and or of A maintenance 26 11 99 M2 1GB D ABBREVIATIONS LEGEND 1 0 06 99 C temperature Celsius grades 10 10 kVA synchronous wording example 10000 10 kVA asynchronous wording example A Ampere A ADIM engine atm pressure B pretrol BAT battery BC base current C A c a alternating current C B battery charger C C c c direct current cc cm volume CE European norm conformity CF special for pipe welding CTL slow touring trolley CTM CTV fast touring trolley hand touring trolley D diesel D GFI D Deutz engine E electric start EAS automa
13. PRESA DI SALDATURA WELDING SOCKET PRESA CEE 110V 16A 2 POLI T EEC SOCKET 110V 16A 2 POLES N PRESA 220V 16A EEC SOCKET 16A 220V 2P T PRESA DINSE SOCKET PRESA CEE 380V TRIFASE EEC SOCKET THREE PHASE 380V COMANDO ACCELERATORE ACCELERATOR LEVER PRESA CEE 220V MONOF 2POLl T EEC SOCKET SINGLE PH 220V 2P COMANDO ARRESTO MOTORE ENGINE STOP STARTER A CHIAVE STARTER KEY SPIA ROSSA 12V RED WARNING LIGHT 12V UNITA CONTROLLO MOTORE EP1 PCB ENGINE CONTROL EP1 SCHEDA EV ES PCB EV ES DISTANZ ISOLANTE PER SCHEDE SPACER TRASFORMATORE AUXILIARY TRANSFORMER PIASTRA PLATE SCATOLA PROT SCHEDA SALD BOX PROTECTION PCB WELDER STAFFA BLOCC TRASFORM AUSIL BRACKET SHUNT DI MISURA SHUNT UNITA FILTRO ANTIDISTURBI ANTIJAMMING FIL TER COPERCHIO PRESE 48V COVER SOCKETS 48V Era 107509060 Era 209509910 29 01 98 21982 28612 86 10 65 EA 1 I 300 SC SXC TS 300 SXH TS 250 68 SJ A 43 43 06 ND 96 e Ov Oc ZLVH CH INIHIDONY ole GY INIHIDONY 08 GY INIH3OS9fH HXS 00 SL VXIOLL 00651 CX IOL L 1022 c Y e 5 a gt gt 00651 OO ADOS HXS 006 SL COOC 00651 25 8t 10522 COOC 092 SL 25 187 1083 CO Ricambi D Za A GB Spare parts MOSA 68 Spare parts TS 250 300 SC SXC MOSA 11 0106 CE Pieces de rechange TS 30
14. devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine ts Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 7 10 10 02 1 1 GB GE_ MS_ TS_ EAS_ Tel 02 90352 1 LE CS Fax 02 90390466 2 Net y e mail info mosa it ici www mosa it Divisione della BCS S p A ISO 9001 2000 Cert 0192 3 V le Europa 59 20090 Cusago Mi Italia DICHIARAZIONE DI CONFORMITA D claration de Conformit Declaration of Conformity Konformitatserklarung Conformiteitsverklaring Declaraci n de Conformidad MOSA dichiara sotto la propria responsabilita che la macchina MOSA d clare sous sa propre responsabilit que la machine MOSA declares under its own responsibility that the machine MOSA erkl rt da die Aggregate MOSA verklaard onder haar eigen verantwoordelijkheid dat de machine MOSA declara bajo su responsabilidad que la m quina Modello Mod le Model Modell Model Modelo Codice Code Code Kode Code Codigo amp conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformit avec ce qui
15. maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine alternator if the machine 15 synchronous and all other documentation about the machine We advise you to pay attention to the pages concerning the security see page M1 1 MOSA All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE_ MS_ TS_ EAS 10 10 02 M1 01 GB GE_ MS_ TS_ EAS_ INFORMATION Dear Customer We wish to thank you for having boug
16. necessary amperage taking into acount the diameter and the type of the electrode For technical data see page M52 N ATTENTION To reduce the risk of electromagnetic interferences use the minimum lenght of welding cables and keep them near and down ex on the floor The welding operations must take place far from any sensitive electronic device Make sure that the unit is earthed see M20 and or M25 In case the interference should last adapt further disposition such as move the unit use screened cables line filters screen the entire work area In case the above mentioned operations are non sufficient please contact our Thechnical Assistance Service CAUTION With a welding cable length up to 20 m is suggested a section of 35 mm with longer cables a bigger section is required SOG 06 04 04 M34 GB CD USE AS WELDER 1 0 04 04 CE MACHINE WITH REDUCTION SCALE SWITCH For small electrodes up to 3 25 130A and 4 200 it is recommended to use the reduction scale switch I3 allowing a more accurate regulation of the welding current lever position at 130 A and or 200A OSA MOSA 100 XXX A max When using electrodes of a diameter greater than 3 25 and or 4 set the welding scale knob to 100 and or max position The arc regulator functions equally between both positions 100 130A and or 200A MACHINE WITH O C V Protection fuse when assembled the fuse protects the electroni
17. see page M21 14 06 99 M20 GB CD Es A CONTROLS LEGENDE 1 0 05 01 Hydraulic oil level light Welding socket Welding socket Earth terminal A C socket Accelerator lever Feed pump 48V D C socket Engine air filter Oil level dipstick Engine oil reservoir cap Hydraulic oil reservoir cap Water filling cap Fuel prefilter Fuel tank cap Muffler Stop control Engine protection cover Engine cooling alternator fan belt Cil drain tap Hydraulic oil drain tap Water drain tap Exhaust tap for tank fuel Button Start button Booster socket 12V Booster socket 24V Battery charge fuse Space for remote control Remote control Space for E A S Space for PAC Fuel pump Electric start socket Heset button PTO HI Quick coupling m PTO HI Quick coupling f PTO HI Hydraulic oil filter Battery charger thermal switch Engine thermal switch Aux current thermal switch Supply thermal switch wire feeder 42V Pre heater spark plug thermal switch Supply thermal switch oil water heather No load voltage control Choke control Auxiliary welding current control Cellulosic electrodes control Voltmeter relay Warning lights Selecting knob Load commut push button Starting push button Operating mode selector Power on warning light Display Wire connection unit Selector Setting confirmation Fuel valve Oil syringe Insulation monitoring Button indicating light 30 1 1 PTO
18. start push buttonT C 1 V2 24V c a socket Z2 Thermal magnetic circuit breaker W2 S C R protection unit X2 Remote control socket Y2 Remote control plug X5 Y5 Insulation moitoring E A S connector E A S PCB Booster socket Open circuit voltage switch Stop push button Ignition coil Spark plug Range switch Oil shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 l min push button HI 30 l min push button PTO HI reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 min solenoid valve Hydraulic oil pressure switch Hycraulic oil level gauge Preheating glow plugs Preheating gearbox Preheating indicator filter Heater with thermostat Choke solenoid Step relay Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic c
19. to reduce immediately the load N CAUTION For machines at 3000 3600 RPM the EP1 safety device will automatically provide to accelerate engine when load is drawn See page 9 1 16 06 99 M37 GB CD Es A accessory USE REMOTE CONTROL MOSA 11 0605 CF TC2 TC2 50 lt 200 000 gt 2 m m PUSH AND SCREW TIGHT The remote control device for regulating the welding current is connected to the front panel by means of a multipole connector To regulate the current from the TC2 TC2 50 move the switch 7 located above the multipole connector 8 to ON position Position welding current adjusting T knob at the necessary current value for the diameter and type of electrode See page M51 09 11 99 M38GB an Es accessory USE O MOSA 1 0 04 04 CF OUTPUT 600A The device enables to totalize the welding current of two positions or of two welding machine Connect each one of the inputs and of the PAR 600 to each welding position and draw according to the use the total current from the and output socket Fully insert the welding cable plugs into the corresponding socket 9 10 turning them clockwise to lock them in posotion 1 the both positions have an identic polarity 2 that O C V have an identic position See page M34 2 PAR 600 INPUT 1 300A INPUT 2 500
20. towed up to a maximum speed of 40 Kms hour on asphalted surfaces Towing on public roads or turnpikes of any type IS EXCLUDED because not in possesion of the requirements by national and foreign traffic norms Nota Lift the machine and assemble the parts as shown in the drawing For assembling the generating set on the trolley CTL300 please keep to following instructions 1 Lift the generating set by means of suitable hook 2 Slightly fix the jaw 3 of the parking foot to the bar with the M10x20 screws the M10 nuts and the washers so as to let the foot sprag go through 3 Split unscrewing them the two parts of the foot 45 41 to be able later to assemble them on the jaw 4 Introduce into the jaw 3 the upper part 45 of the foot and screw again the lower part 41 then tighten the screws 4V of the jaw to the towbar and block momentaneously with the lever 4L the whole foot 5 Assemble on the machine the towbar 5 complete of foot with the M10x20 screws nuts and washers see fig page 6 4 6 Assemble the axle 7 to the base of the machine see fig page M6 4 with the M 8x20 screws and relative washers two per part so that their supports coincide 7 Introduce on the axle the antidust ring 7A with folded edges turned toward the machine 8 Insert the wheel 9 on the axle paying attention to the spacer 8D which is between the two bearings then insert the selfblocking nut 8A an
21. 0 CF Pi ces de rechange Stickers 189 QM 173 172 171 03 10 00 20529 1 Ci Ricambi GB Spare parts Ersatzteile 10 0705 de rechange QD MOSA OMOSA 10 075 Pos Rev Cod 171 209718024 172 209718121 173 102302280 174 219930512 175 105112270 176 209808065 177 102042870 178 209718073 179 209718070 180 219930513 181 209711100 182 209508115 183 A 343339601 185 107300180 186 A 219828230 187 A 219828200 188 209748100 189 219938280 Pos Rev Cod 171 209718024 172 209718121 173 102302280 174 219930512 175 105112270 176 209808065 177 102042870 178 209718073 179 209718070 180 219930513 181 209711100 182 209508115 183 A 343339601 185 107300180 186 A 219828230 187 A 219828200 188 209748100 189 219938280 Descr Note PERNO DI CERNIERA COPERTURA APPARECC ELETTRICA GUARNIZIONE L MT 1 PARATIA ASPIRAZIONE GUARNIZIONE L MT 1 GRIGLIA USCITA ARIA MOLLA TIRANTE COPERCHIETTO COPERTURA ALTERNATORE ROLL BAR PISTONE SOSTEGNO MANIGLIA CHIUSURA COMPL A LEVA GRIGLIA ASPIRAZIONE ARIA PARATIA ASPIRAZ MOTORE COPERCHIO FRONTALE GRUPPO CARENATURA EV Descr Note HINGE PIN COVER ELECTRICAL BOX GASKET L MT 1 INLET WALL STRIP SEALING L MT 1 SCREEN AIR OUTLET SPRING TIE ROD COVER COVER ALTERNATOR ROLL BAR SUPPORT AIR INLET WALL KNOB Era 207509601 LATCH ENGINE INTAKE GRATE ENGINE INTAKE COVER FRONT COVER COVER UNIT EV Era
22. 0 SXH Pos Rev Cod Descr Note 57 209716010 CONVOGLIATORE 58 107301420 VENTOLA 59 309501035 SUPPORTO ELASTICO 60 309503045 FLANGIA PORTA ALTERNATORE 61 6050050 ANELLO SEEGER 62 1001060 CUSCINETTO 63 209703020 STATORE TS 250 400 230 48 63 b 219823025 STATORE TS 300 400 230 48 63 e 219863025 STATORE TS 300 400 230 110 64 309503030 ALBERO CON ROTORE 65 309503036 TIRANTE 66 309503040 FLANGIA 67 209502200 MOTORE RUGGERINI RD210 M8975 68 209812035 TRAVERSA SUPPORTO MOTORE 69 105112020 ANTIVIBRANTE 70 307012037 PROTEZIONE ANTIVIBRANTE 71 209712232 SQUADRETTA no EP1 version 72 209712206 TUBO COMBUSTIBILE 73 209702228 PREFILTRO GASOLIO 74 309409060 ELETTROVALVOLA no EP1 version 75 209712205 TUBO COMBUSTIBILE 76 102011190 FILTRO NAFTA 77 209702242 RACCORDO 78 209702207 TUBO COMBUSTIBILE 79 309409061 VALVOLA NON RITORNO no EP1 version 80 309402225 FORATA no EP1 version 81 102043150 SUPPORTO FILTRO 82 219932070 TUBO DI SCARICO 83 309502077 TUBO FLESSIBILE FINITO QM Era 209712077 84 209702241 SUPPORTO FILTRO 85 209702203 TUBO COMBUSTIBILE 86 A 6087740 FASCETTA STR TUBO 38 50 ACC ZN era 6087720 87 209812230 LEVA SR EP1 version 89 0000219869050 SOLENOIDE ECONOMIZZATORE era 274009055 EP1 Version 90 0000219869055 SOLENOIDE ARRESTO MOTORE EP1 Version 95 209503038 ANELLO PER VENTOLA 96 1229810 TUBO FLESSIBILE MT 1 QM Pos Rev Cod Descr 57 209716010 FAN COVER 58 107301420 FAN
23. 000 3600 rpm IS WE ADVISE USE THE SWITCH ONLY IF DEVICE IS BROKEN auxiliary current push button B5 p welding current regulator T and or arc selector F6 See pag M34 1 SERERE 4 100 OFF ARC FORCE welding scale switch 13 Tpolarity inverter control VT TTT 7 O switch See pag M34 1 4 ON cellulosic electrodes control 68 OFF M34 1 EF 4 Protection fuse for welding PCB welding ammeter 5 ON remote control switch W1 and remote control OFF socket X1 See pag M38 A Switch CC CV 6 GES pag M34 1 E CV LL J 09 11 99 M32 GB CD USE AS WELDER 1 0 04 04 CF MOSA This symbol Norm EN 60974 1 security standards for arc welders signifies that the welder can be used in areas with increased risk of electrical shock The sockets after the machine is started see pages M21 26 also with no cables are anyway under voltage ATTENTION The areas access of which is forbiden to unqualified personel are the control switchboard front the exhaust of the endothermic engine the welding process OSA Check at the beginning of any work the electric parameters and or the control placed on the front Make s
24. 1 06 CF Pi ces de rechange Pos Rev Cod Descr 106 309509065 RESISTENZA DI PRITT 107 a 219865100 PONTE DIODI 109 217605091 STAFFA PONTE DIODI 112 209719882 STAFFA BOX CONDENSATORI 113 209719880 BOX CONDENSATORI 55MF 114 107509041 SBARRETTA BOX CONDENSATORI 115 309509035 UNITA DIODI PRITT 116 209714110 SUPPORTO REATTANZA 117 305719875 GALLEGGIANTE 118 209504100 REATTANZA 119 309859043 PORTAFUSIBILE 120 1291120 FUSIBILE 121 359259150 BATTERIA 45 Ah 122 209509152 TRAVERSA FISSAGGIO BATTERIA 123 105611270 TIRANTE PER BATTERIA 124 102042380 VASCHETTA BATTERIA Pos Rev Cod Descr 106 309509065 RESISTOR PRITT 107 a 219865100 DIODE BRIDGE 109 217605091 DIODE BRIDGE BRACKET 112 209719882 CAPACITOR BOX BRACKET 113 209719880 CAPACITOR BOX 55MF 114 107509041 CONNECTING PLATE CAPACITOR BOX 115 309509035 DIODES UNIT PRITT 116 209714110 SUPPORT REACTOR 117 305719875 FLOAT 118 209504100 REACTOR 119 309859043 FUSEHOLDER 120 1291120 FUSE 121 359259150 BATTERY 45 Ah 122 209509152 BRACKET BATTERY FIXING 123 105611270 TIE ROD BATTERY 124 102042380 HOLDER BATTERY TS 250 300 SC SXC TS 300 SXH Note TS 300 SC SXH TS 300 SC SXH Era 309850525 Era 102041790 TS 300 SC SXH TS 300 SC SXH Era 309850525 Era 102041790 29 01 98 21982 00 01 60 5S tt 2 5 IXS 2 TS 250 300 SC SXC GE 10000 13000 SC SXC SAS 9XS 6 L bl 4S VZP
25. 10 219937234 11 1291260 11 1291230 12 219937228 13 107509045 14 0000107509715 15 0000207409750 16 102042740 16a 102013290 17 219706051 18 1302220 18a 1302160 19 102044400 20 102301310 21 307047250 21 307017240 210 101131220 22 105111510 23 209719105 24 105111520 25 209719110 26 107302460 27 1302040 28 209500015 29 209719850 30 282009807 31 107509870 32 219939801 33 217609654 34 218019874 35 107509890 36 700409860 37 219937032 1 1 01 06 CE gt Pi ces de rechange CO Ricambi Spare parts TS 250 300 SC SXC TS 300 SXH Descr Note PANNELLO FRONTALE FRONT PANEL CONTAORE 230V 50Hz IP65 HOURMETER 230V 50Hz IP65 VOLTMETRO FONDO SCALA 300V VOLTMETER 300V PIASTRINA FISS COPERCH SPIE FIXING PLATE WARNING LAMP COVER 209717027 COPERCHIETTO PORTA SPIE WARNING LIGHT HOLDER COPERCHIO INTERRUT DIFFERENZ COVER GFI COPERCHIO COVER INTERRUTTORE DIFFERENZIALE GROUNDFAULT INTERRUPTOR GFI 105111540 in dist STAFFA BRACKET COPERCHIO PER PORTAFUSIBILE BLIND PLATE FUSE HOLDER STAFFA BRACKET FUSIBILE FUSE FUSIBILE FUSE STAFFA BRACKET PORTAFUSIBILE HOLDER FUSE GRUPPO POTENZIOMETRO POTENTIOMETER GR REGOLATORE ARCO SALDATURA ARC FORCE REGULATOR CAPPUCCIO CAP COMMUTATORE COMMUTATOR GR CAVI X COM A DIST TC2 TC3 CABLES FOR REMOTE CONTROL SPIA 230V WARNING LIGHT 230V SPIA 110V WARNING LIGHT 110V PRESA DI SALDATURA WELDING SOCKET
26. 207509601 TS 250 300 SC SXC Tabla de recambios GE 10000 13000 SC SXC 03 10 00 20529 1 CTM 300 219930130 Pos Rev Cod Deser mote 219930131 GR TIMONE PIEDE LENTO KIT SITE TOW 102012560 PARAPOLVERE COVER DUST 219930132 GR ASSALE RUOTE TRAINO LENTO KIT SITE TOW 209711160 ASSALE AXLE 209711170 RUOTA WHEEL 08 01 04 KA CTL 300 219930140 Ooooo Oooo Oooo Pos Cod Deser mote 219930141 102351750 209701150 219930142 209701160 105112770 GR TIMONE PIEDE X TRAINO LENTO PIEDE DI STAZIONAMENTO TIMONE GR ASSALE RUOTE TRAINO LENTO ASSALE RUOTA KIT SITE TOW PARKING STAND TOW BAR KIT SITE TOW AXLE WHEEL 06 11 03 KA TC 2 TC2 50 209510018 930600000 e rm rm SELETTORE CORRENTE E Al S 100 ao 190A max kii a I lana E 245 E 5 7 9 8 4 TC 2 23 1 RUE 11 TC 2 4A TC 2 50 10 11 TC 2 50 12 2 12 2 50 102013290 COMMUTATORE COMMUTATOR 107507032 COPERCHIO COMANDO A DISTANZA BLIND PLATE REMOTE CONTROL 209509910 CONNETTORE FEMM CON FEMALE CONNECTOR WITH CABLES 209519904 CONNETTORE COMPLETO DI CAVI CONNECTOR WITH CABLES TC2 vers 930609904 CONNETTORE CON CAVI CONNECTORS WITH CABLES TC2 50 vers 107509702 MANOPOLA REG CORRENTE SALDAT KNOB WELDI
27. 59 309501035 SUPPORT FLEXIBLE 60 309503045 ALTERNATOR FLANGE 61 6050050 RING SEEGER 62 1001060 BEARING 63 209703020 STATOR TS 250 400 230 48 63 b 219823025 STATOR TS 300 400 230 48 63 e 219863025 STATOR TS 300 400 230 110 64 309503030 SHAFT WITH ROTOR 65 309503036 TIE ROD 66 309503040 FLANGE 67 209502200 RUGGERINI ENGINE RD210 M8975 68 209812035 ENGINE SUPPORT CROSSBAR 69 105112020 VIBRATION DAMPER 70 307012037 PROTECTION VIBRATION DAMPER 71 209712232 BRACKET no EP1 version 72 209712206 PIPE FUEL 73 209702228 PRE FILTER DIESEL 74 309409060 SOLENOID VALVE no EP1 version 75 209712205 PIPE FUEL 76 102011190 FILTER FUEL 77 209702242 PIPE FITTING FOR TANK 78 209702207 PIPE FUEL 79 309409061 NON RETURN VALVE no EP1 version 80 309402225 SCREW DRILLED no EP1 version 81 102043150 SUPPORT FUEL FILTER 82 219932070 EXHAUST PIPE 83 309502077 FLEXING PIPE QM Era 209712077 84 209702241 SUPPORT FILTER 85 209702203 PIPE FUEL 86 A 6087740 CLAMP era 6087720 87 209812230 LEVER SR EP1 version 89 0000219869050 SOLENOID ECON ACCEL era 274009055 EP1 Version 90 0000219869055 SOLENOID STOP EP1 Version 95 209503038 RING FOR FAN 96 1229810 FLEXIBLE PIPE MT 1 QM 29 01 98 21982 Ricambi spare parts TS 250 300 SC SXC MOSA 11 0106 CE Pieces de rechange TS 300 SXH 115 TS 300 SC SXC 29 01 98 21982 Ricambi M CA GB Spare parts MOSA 1 1 0
28. C GENERATORA Three phase generation 10 400 144 Single phase generation 5kVA 230V 21 7A Single phase generation 2 5 KVA 110 V 22 7 4 Single phase generation 5 kVA 48V 104 A Frequency 90 Hz Service 100 ENGINE Mark RUGGERINI Model RD 210 Type 4 Stroke Displacement 954 cm Cylinders 2 Output 14 kW 19 HP Speed 3000 rpm Fuel consumption 250 g kWh Cooling system Air Engine oil capacity 3 Starter Electric Fuel Gasoline GENERAL SPECIFICATIONS Battery 12V 45Ah Tank capacity 231 Running time 60 9h Protection IP 23 Dimensions max Lxixh in mm 1320x790x750 Dimensions with CTM 1630x920x930 Dimensions with CTL 2050x980x990 Weight 390 Kg 370 Kg Weight with CTM 370 Kg 390 Kg Weight with CTL 410 Kg 440 Kg Noise Level 99 LWA 74 dB A 7m 93 LWA 68 dB A 7m OUTPUT Declared powers at the following ambient conditions temperature 20 C relative humidity 30 altitude 100 m above sea level In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C For possible modifications or changes to be brought on the engines with climate conditions different from those above mentioned please call our Assistance Authorized Centers ACOUSTIC POWER LEVEL The machine respects the noise limits expressed in sound power given in the a m directives These limits can be used to judge the sound level produced on site For example the sound power level of 100 LWA The sound p
29. K WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHANGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 07 05 01 M39GB CD LISA TROUBLE SHOOTING O MOSA 1 0 04 04 CF PROBLEM No welding current but auxiliary output is OK Weld poorly Intermittently welds poorly No welding output and no auxiliary power output only for models with electronic control of welding current POSSIBLE CAUSE 1 Defective diode bridge 1 Defective diode bridge 1 Short circuit in wiring 2 Defective condenser 3 Defective stator 4 Short circuited diode bridge WHAT TO DO 1 Check the diodes of the bridge _ Is the remote control switch in the internal position B Check the diodes and SCR s of thel bridge Check the transformer which supplies power to the welding control PCB If it is OK replace the PCB 1 Check the open circuit welding voltage If itis OK the diode bridge is OK If it is 1 3 or 2 3 of the nominal value check the diodes or the SCR s PCB 4 Check that the pins of the green connectors are clean and making good contact Check that shunt connections are tight cl CMM 2 que F 2 Replace the welding current control PCB EA 1 Check the wiring inside the welder for a short circuit between cables or to ground 2 If the wiring is OK short circuit the condenser t
30. L Spare parts COR gt e e Y e O ES MOSA Ci Ricambi GB Spare parts D Ersatzteile 10 0705 CF Pi ces de rechange ID MOSA eum 10 070 Pos Rev Cod 139 319930501 140 309702050 141 219931050 142 219930514 143 319930515 144 309708200 147 342202026 147 A 317802026 148 107301890 149 107502208 150 209702203 151 107300180 159 308101262 160 308102023 Pos Rev Cod 139 319930501 140 309702050 141 219931050 142 219930514 143 319930515 144 309708200 147 342202026 147 A 317802026 148 107301890 149 107502208 150 209702203 151 107300180 159 308101262 160 308102023 Descr Note BASAMENTO VERS SX C SILENZIATORE DI SCARICO BASAMENTO VERS S C CASSONETTO ASPIRAZIONE CASSONETTO SCARICO CASSONETTO ASPIRAZ ALTERNATORE TAPPO SERBATOIO TAPPO SERBATOIO CON CHIAVE SR TUBO SFIATO L MT 1 TUBETTO RITORNO GASOLIO TUBO COMBUSTIBILE CHIUSURA COMPL A LEVA TAPPO SCARICO SERBATOIO GUARNIZIONE Descr Note CRANKASE VERS SX C MUFFLER EXHAUST CRANKCASE VERS S C INDUCTION CASE BOX EXHAUST ALTERNATOR INTAKE BOX CAP FUEL TANK CAP TANK SR PIPE BREATHER L MT 1 PIPE PIPE FUEL LATCH FUEL TANK CAP GASKET TS 250 300 SC SXC CE Tabla de recambios GE 10000 13000 SC SXC 03 10 00 20529 1 Ricambi Kit decalcomanie TS 250 300 SC SXC MISA amp spare parts Stickers GE 10000 13000 SC SXC MOSA 10 090
31. N 09 502 06002 1751 ejeq alojeuBbasiq EUlU99e A Bed ely Jamog gt 129 4 uoneuiuoueq wol4 euorzeuiuoue Beg eq ae cd e o e e e PSSS e N i 1 cl TTT I I as ES o 1 1 EN E er SENE I 5 CC 3 CCS ss CH Sa lt lt SH fs 098 n po I I e I I i B l l I I I I 55 8 553 ech Sy ay E SC o a E 000 Lo GH O um MR J JOE NOISYSA bdd AINO 28612 86 10 62 1017877110 18 ens ezues 1719 e oyreorunuioo o Ip uoo ouDesip ejueseJd eyeudoud e aba Ip e emasu IS YSON 19281009 esou MWWJ dyu 0705 oc 00004060 N 89810091 5055 alli 09 9 06002 510 ejeq e1ojeufesiq euiuooe N Bed elly 0000 SUIBISM EE 0 ubed euoizeuiuoueq addy seq eq uomeogipojy sig ds3 JOYULNOO 310 38 lt t lt T TS 300 SC SXC o e e zz e EI S E o BILI icam
32. NG CURRENT REGULAT 107509700 POTENZIOMETRO WELDING CURRENT REGULATOR 107509900 SCATOLA CASE BOTTOM HALF 209519901 COPERCHIO CD COVER 209510017 PREDISPOSIZIONE CD2 SOCKET SWITCH REMOTE CONTROL 209510018 2 COMANDO DISTANZA STANDARD TC2 STANDARD REMOTE CONTROL 930600018 2 COMANDO DISTANZA STANDARD 7C2 STANDARD REMOTE CONTROL TC2 50 vers 209510019 KIT TC2 COMPLETO KIT TC2 COMPL 930600019 KIT TC2 COMPLETO KIT TC2 COMPL TC2 50 vers 1 2 3 4 4a 5 7 8 9 18 10 99 KD Es A REQUEST FOR ORDER SPARE PARTS 1 0 04 97 Dear Customer ou can send us the request for order of MOSA original spare parts filling in this form with the new spare parts tables as well as with the old ones by FAX or mail Request mA ife rz Please send use us following sapre parts for the machine below SPARE PARTS model 21 es LI Ett NEW TABLES OLD TABLES ENGINE SPARE PARTS engine model E SYNCHRONOUS ALTERNATOR SPARE PARTS alternator alternator serial 8 04 97 R1 1 E i A e i a 225 c A ar iL a in EENEG VE mg
33. NYNO9 1109 11 0 0 o e e zz e es lt E o BILI 6 8 el oi 2 e f SS cn EIS 6 6 6 11 1205 de rechange MOSA 28612 86 10 6c E ens ezues e O IP OJSIAIP uoo OUDISIP SP e IDDA IP E BASSI IS VSOJA 9281009 l ESOW MMA d sl JS D lt IN Vor 0002 e eQ eJojeufesiq Bed a Wer N z Loor YES O a oalolg uogeunuoueq abed ubed euorzeululoueq Bed eq aed ere on x sd Io SC ds3 e E e o e Y gt i CI 5 Ce CH cd B 55 PN 3s PT SN 99 NOISYSA 43 AN icamb m y 11 1205 de rechange GB Spare parts COR MOSA 28612 86 10 62 EE ens 22095 179 e OJeoIunuos o Ip OJSIAID uoo ouDesip ep ejeudoud e abba Ip e IS YSON 020 S 9861Z 000180161 N aoejoda Bmg ejeq Joubiseg 95 0 51 abed 01 ALI IN ovens 66002 Uu SIG eJojeufesiq Bed 0 0 410010 0 100 3091024 uoneutiuoue YES 0 DI euorzeuiuoueq dx3 EJ EO
34. TALLATION AND ADVICE GE MS TS O MOSA 1 0 11 99 INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to GASOLINE ENGINES cause a dangerous increase of the temperature Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES Use in open space air swept or vent exhaust gases far from the work area gt Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OFTHE MACHINE US At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE In spots where it often rains and or there are flooded areas do not put the machine 49 inthe bad weather ane in flooded places POSITION Place the machine on a level surface at a distance of at least 1 5 m from buildings or other plants Protect all the electric parts at risk because water infiltrations could cause short circuits with damages at persons and or things The protection degree of the machine is put on the data plate and in this manual at page Technical Data Maximum leaning of the machine in case of dislevel LL 20 max 10 26 11 99 M2 6GB Installazione CO Luftzirkulation MOSA installation Instalaci
35. THE TYPE DO NOT WORK WHEN THE OIL IS OF LOW QUALITY BECASE NOT CHENGED REGULARY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 10 10 03 M39 GB CD Es A amp use or THE PROTECTION 1 1 04 03 CF ENGINE PROTECTION ES EV ENGINE PROTECTION ES EV The devices ES or EV ensure the protection of the engine in case of low oil pressure or engine high temperature The system consist of electronic card of control and check and of an engine stop device solenoid ElettroStop electrovalve ElettroValvola The device enter in operation when the engine starts and in case of low oil pressure and high temperature will stop the machine and show the cause of the stop with the warning light of high temperature or low oil pressure In case of low oil pressure check the level and if it is correct call the Service Station case of high temperature make sure that there are no leaves and or pieces of material obstructing the air ducts cs N B if the unit is used as a generator in hot climates and with loads near to the maximum the protection device can be triggered off please reduce the load of the engine Once the cause of the problem is removed to reset the protection itis enough to report the ignition key Q1 on OFF position and start the engine again E l High temperature Y essi i CoN Sce Low oil pressure THE ENGINE PROTECTIONS DO NOT WOR
36. TS 300 SC SXC 219829003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 21982 00 29 01 98 preparato da UPT approvato da DITE M D CA GB Quality system OMOSA 12 05 00 CF THE INTERNATIONAL CERTIFCATON NETWORK CERTIFICATE seit del Far cars Fei Fe MOSA Divisione della BES S p A Viale Europa 3 20090 CBA NI Pay dolls heic ol rra Quality Management System 150 8001 2000 per e alla PALA Ary riratioa br T 2722 i owl a at NX Fera re rt esg af Ae SE Frida ow d LS ed quum m AU kee A ar Lamm rra dil uum Aia VI amo gum mc cw d 150 9001 2000 0192 3 UNI EN ISO 9001 2000 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago MI Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and
37. UIPOIN 9 0 D 021007 VINI ole ES VOZ VOZ VOZ o OL al is S CL 29 ATA E a a _ 5 1 TS 300 SC SXC o e e zz a S E o BILI LE TTelal Jj 0 Cle y lt lt EF n NOISH3A tdd AINO icamb m y 11 1205 de rechange GB Spare parts COR MOSA TS 300 SC SXC o gt e e zz es lt E o BILI icamb m y 11 1205 de rechange GB Spare parts COR MOSA Sudtzezzuojne ens ezues 1719 2 oyeorunuioo o oyuinpoudu Ip uoo ouDesip ajuasaud 2 e Ip iuluJe eiesu IS YSONN EI 9961009 l ESOU MMMW d 0075 96617 N snai Js 00251 Gh wi IN OO 06008 ee duna BUIUD9E N Bed ely gt Y SUI euoizeuiuoueq Bed eq TONESMIPONI EOUIPOIN dsy VEIDEC ale VOL VOZ alll ol NOIS43A 193 AINO E c cc gt 28612 86 10 62 28612 86 10 62 SUOIZEZZIIO NE ens ezues 12 9 o ounpoudi uoo jap ejeudoud e ip e IS YSON EI 050 5 086 lt 0000 00 80 N 89210097 RA ey W e ATVLI I
38. UTOMATIC preheating time before drawing the load OCCASIONAL USE OF THE ENGINE Using the engine in special conditions which need an immediate intervention such as emergency plants etc use advise to use our Engine Assistance Centres for specific interventions or our Technical Assistance Service If the engine fails to start do not insist for at least 15 seconds Space the further operations waiting for at least 4 minutes MACHINE WITH EMERGENCY BUTTON Before starting the engine make sure that the emergency button 32B is off turn the button clockwise for this operation GE_ MS_ TS_ RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently please follow the instructions on the engine use and maintenance manual 14 06 99 M20 GB CD 5 A STOPPING THE ENGINE DIESEL ENGINE 1 0 10 00 MOSA gt gt Before stopping the engine it is compulsory to effect the following operations stop to draw three single phase current from the auxiliary sockets stop to draw power from the welding sockets only for TS models ENGINES WITH ACCELERATOR LEVER gt Make sure that the unit ls not supplying any power Disconnect the electrical protection device D Z2 2 lever downward Set the accelerator lever or the switch 16 to minimum position and wait for a few minutes to all
39. ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country s Gol LI e 1 Take the machine C out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate 2 O co O O CD LISA TRANSPORT AND DISPLACEMENTS COVERED UNITS GE MS TS MOSA 1 0 03 00 CF AN NOTE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with its packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine SUE E LIFT ONLY THE MACHINE DO NOT LIFT THE MACHINE AND TRAILER
40. another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical
41. b y 11 1205 de rechange GB Spare parts COR MOSA CD LISA spare PARTS LIST 1 0 03 00 CF MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is required always ask for genuine parts only gt The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult Tel 344 90352 1 fax 39 02 90390466 1 serial number dH as 2 model of welder and or generating set 3 n table 4 position 5 quantity eg 47 RES 2 19 55 ee 21 22 23 i cvm 14 4 5 6 5 ABBREVIATIONS AND SYMBOLS EV When ordering specify the engine type the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special version only SR By request only 22 03 00 R1GB gt Ricambi M O SA GB Spare parts TS 250 300 SC SXC MOSA 1 1 01 06 CF Pi ces de rechange TS 300 SXH 7 9 JE e 1 5 CS Ke e 2 16a Ns 18a e 29 01 98 21982 MOSA MOSA Pos Rev Cod 1 219937020 2 105511810 3 103011310 4 773317034 4 773317032 5 219937130 6 219937235 7 219937105 8 219937036 9 107519046
42. blockage breakage Users Information Various manual news Overspeed Control unit QEA temperature Electronic Voltage regulator Voltmeter phase selector Frequency Ammeter meter Compound Switch Isolation monitoring Socket 48V EEC Battery charger Engine booster 24 E D CC CV selector ET Contact starting Costant voltage Costant current Polarity inverter lifting eye Maintenance Time Minus 15 06 98 M2 4GB CD LISA amp INSTALLATION AND ADVICE BEFORE USE GE MS_ TS_ MOSA 10 0600 CF A The installation and the general advice concerning the operations are finalized to the correct use of the machine in the place where it is used as generator group and or welder Stop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning surfaces d Slowly unscrew the cooling liquid tap if the liquid must be topped up uring work operations The vapor and the heated cooling liquid under pressure can burn face eyes skin Static electricity can demage the p arts on the circuit Do not fill tank completely Wipe up spilled fuel before starting engine hut off fuel of tank when moving machine where it is assembled An electric shock can kill Avoid spilling fuel on hot en
43. c welding PCB in case the remote control is short circuited It permits to choose according to the work to be 65V done and or the electrode type used 75V the best O C V MACHINE WITH POLARITY INVERTER It permits to have at the electrode holder the positive or negative Polarity O en polarity of the welding diode bridge It is used above all in the first run with cellulosic electrodes to lower the bath temperature and so doing ease up the welding on pipes of small thickness MACHINE WITH BASIC CURRENT BC Positioning the switch on is obtained a low voltage welding current which keeps ON always the lit arc necessary for some O types of cellulosic electrodes or when a OFF high penetration is wanted For electrodes of basic or rutile type position the switch on OFF the welding current will always remain constant MODELS These models can be used with electrodes or for TIG welding by selecting the CC constant current mode and with solid wire MIG MAG or flux cored wire selecting the CV constant voltage mode The mode of operation is selected by a switch on the front panel MACHINE WITH ARC CONTROL OR SELECTOR ARC FORCE ARC CONTROL CONTROLLO ARCO Set the welding arc using adjuster knob 6 so as to abtain for the chosen current value the best arc characteristic according to the electrode type and to the work to be performed On machine
44. d finally as semble the shutting cap 8C 9 Pump the tyre 9 bringing the pressure to three atms 10 Lower the machine to the ground and place the parking foot definitively regulating at the best height N ATTENTION Do not substitute the original tires with other types 18 09 00 M6GB AO RI _ _ a M SA Set up for operation Engine diesel 1 1 09 05 CE BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part MOSA Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY SA LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators N ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotati
45. e norme autres normes other norms andere Normen andere normen otras normas ISO 8528 Solo per modelli Seulement pour les mod les Only for models nur fiir die Modelle Alleen voor de modellen S lo para modelos GE Ind Benso Marelli Cusago Direttore Generale 065 2 doc The CE mark European Community certifies that the product complies with the essential safety requirements provided by the applicable COMMUNITY DIRECTIVES In the Conformity Declaration are reported the HARMONIZED NORMS and not used for the checking 10 10 02 M1 4 GB O OSA 1 0 11 99 SYMBOLS IN THIS MANUAL MOSA The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety gt N B The information contained in the manual be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING AN Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine
46. e oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc case of oil sprinkling from pressure circuits keep mind that the inflamability point is very low N WARNING THE MACHINE MUST NOT BE USED IN AREAS WITH WARNING EXPLOSIVE ATMOSPHERE 10 06 00 2 CD Es A o PRECAUTION ENGINE DRIVEN WELDER GE MS TS 1 0 03 00 CF INSTALLATION AND ADVICE BEFORE USE The operator of the welder is responsible for the security of the people who work with the welder and for those in the vicinity The security measures must satisfy the rules and regulations for engine driven welders The information given below is in addition to the local security norms Estimate possible electromagnetic problems in the work area taking into account the following indications ACO OI e oct 09 Telephonic wirings and or of communication check wirings and so on in the immediate vicinity Radio and television receptors and transmettors Computer and other checking devices Critical devices for safety and or for industrial checks Peapol who for instance use pace maker hearing aid for deaf or something and else Devices used for rating and measuring The immunity of other devices in the operation area of the welder Make sure that other used devices are compatible If it is the case provide other additional measures of protection The daily duration of the welding time N ATTENTION
47. ections the wires or others and if necessary call the Assistance Service Avold to hold the central i pole of the PRESS RESET thermoprotection pressed for a long time Otherwise in case of trouble it will not click damaging the generating set 16 06 99 M37 GB CD USE AS A GENERATOR 1 0 06 99 CF TS PL VERSION Start the machine and wait for the end of the preheating time imposed by the EP1 EP2 EP5 engine protection device See pages M39 Press the generation possibility push button B5 placed on the font side of machine The voltmeter will show the auxiliary voltage which for machines at 1500 1800 RPM must be approx 230V 10 and for machines at 3000 3600 RPM engine idling must be approx 180V 10 OSA MOSA Push upwards the lever of magnetothermic switch reffering to the socket from which load is to be drawn MACHINE WITHOUT PROTECTIVE DEVICE In case machine is not equipped with protective device of indirect contacts by means of automatic breaking of supply it is necessary to put between the load and the generation a differential switch ora similar equipment capable in any case to observe the regulations in force 64 8 and or successi ve Part 4 Par 4 13 1 and harmonzed by directive Nr 72 23 EEC UNIT FITTED WITH GROUND FAULT INTERRUPTER SWITCH GFI Turn on the GFI safety switch D by pushing it upwards circuit in the event of a malfunction
48. engine will stop thus preventing to draw power In this case it is SUGGESTED to stop the engine and control the cooling level In case of low pressure check the level and if it is correct call the service station In case of high temperature make sure that there are no leaves and or pieces of material obstructing tha air circuit ENGINE PROTECTION EP1 E P 1 IO OKIC LOW D1 1 G Low oil temperature Cold engine ENGINE D1 2 V Engine test OK engine D1 3 R Low oil pressure PRESS EXI EO D1 4 R High temperature D1 5 V Engine at maximum COLORS G yellow V green R red ENGINE EQUIPPED WITH A MANUAL ACCELERATOR gt NOTE This unit is equipped with a manual accelerator for use in the unlikely event that the EP 1 or the accelerator solenoid should fail This manual accelerator can also be used in cases where the auto idle function is not suitable for the type of welding being carried out CAUTION for machines with Accelerator lever EP 1 engine protection use the accelerator lever ONLY IN H EMERGENCY when the M N automatic idle does not work gt N B if the unit is used as a generator in hot climates and with loads near to the maximum the protection can be triggered off please reduce the load of the engine Once the cause of the problem has been removed to ensure the protection it is sufficent to set the key to zero and restart the engine THE ENGINE PROTECTIONS OF
49. erential switch guarantees protection against indirect contacts In the case of powering complex installations requiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety leo 16 07 03 M20 R A GB Do not alter the primary conditions of regulation and do not touch the sealed parts ENGINES WITH MANUAL RECOIL Hold the starting handle firmly Pull the rope hard and fast Pull it all the way out Use two hands if necessary gt ce Then returning it slowly ENGINES WITH ACCELERATOR LEVER Make sure that the accelerator lever or the switch 16 is at its minimum setting Insert the electric protection device D Z2 N2 lever towards above and where mounted check the isolation monitor A3 see page M37 Introduce the key Q1 turn it clockwise completely leaving it as soon as the engine starts and or the push button 32 models without key leaving it as soon as the engine starts OFF ON START GG NB for safety reason the key must be kept bv qualified personel Once the engine has started leave it running at a reduced speed for some minutes Accelerate the engine at max set lever on maximum position and then take up load GE_ MS_ TS ENGINES WITHOUT ACCELERATOR LEVER
50. est pr vu par les Directives Communautaires et relatives modifications conforms with the Community Directives and related modifications mit den Vorschriften der Gemeinschaft und deren Erg nzungen bereinstimmt in overeenkomst is met de inhoud van gemeenschapsrichtlijnemen gerelateerde modificaties comple con los requisitos de la Directiva Comunitaria y sus anexos 98 37 CE 73 23 CE 89 336 2000 14 CE per la verifica sono state considerate le seguenti norme armonizzate Norme nazionali e internazionali pour la v rification de la conformit ont t consult es les normes harmonis es suivantes normes nationales et internationales to check the conformity the following harmonized norms national and international norms have been consulted zur Pr fung hat man die folgenden Gbereinstimmenden nationalen und internationalen Normen herangezogen ter verificatie van de overeenkomst zijn de volgende geharmoniseerde normen nationaal en internationaal geconsulteerd para su verification se han tenido en cuenta las Normas armonizadas Normas nacionales e internacionales Norme armonizzate normes harmonis es harmonized norms bereinstimmende Normen geharmoniseerde normen Normas armonizadas EN 292 1 EN 292 2 EN 60204 1 EN 50199 EN 60974 1 Solo per modelli Seulement pour les mod les Only for models nur fur die Modelle Alleen voor de modellen S lo para modelos TS EN 50081 2 EN 50082 2 Altr
51. gine Sparks may cause the explosion of battery vapours gt gt FIRST AID In case the operator shold be sprayed by accident from corrosive liquids a o hot toxic gas or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions CHECKING BOARD Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from you suppose that vomit has entered the lungs as in case of spontaneous vomit take the n om to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone ln RN hs person involved gt gt FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water otto be used Avoid the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire articular protection ear an autorespiratory mask when heavy smoke 15 present Useful warnings Avoid by appropriate means to hav
52. ht from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention rs In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual 1 for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to
53. icating light 20 1 1 PTO HI Commutator switch serial parallel Thermal magnetic circuit breaker Selection push button 20 1 1 PTO HI Water temperature indicator 10 05 01 M30 GB Comandi CD Bedienelemente MOSA and meum MOSA 11 1205 Commandes ND D1 1 W1 N1 RASNON FRO x1 SY Y gt lt Q1 e E T 04 15 28 gt 9 14 03 02 21982 O O SA Front panel components 1 0 11 99 CE According to the version of the machine on the front panel there are assembled some instruments MOSA mmm warning lights L corresponding to the current Klee sockets on the front panel indicate that the 3 CEE 1 CEE CUITent can be drawn from the sockets when they are lit 15 4 Ex _ i EE E GFI D Thermal magnetic circuit breaker 22 TS PL one for each auxiliary socket or magnetic circuit breaker GFl 2 d monitoring A3 See page M 39 10 hour counter M which indicates the hours d effective operation of the unit fuse F which protects the electric circuit of the lengine replacement of which in case it breaks Imust be effected absolutely with the machine stopped Remove the mechanical protection then shift down the small lever of the fuse power c ca eee level gauge 1 when the quantity of fuel lin the tank falls below 5 litres a wor
54. is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ SAFETY PRECAUTIONS AN DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death WARNING This heading warns of situations which could result in injury for persons or damage to things AN CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to things AN IMPORTANT A AN ATTENTION These headings refer to information which will assis you in the correct use of the machine and or accessories NOTE 26 11 99 M2GB O OSA 1 1 04 03 CF SYMBOLS for all MOSA models MOSA STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE l the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger gt gt FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected b
55. ning light on the instrument panel lights up lpreheating glow plugs warning light 14 for the preheating for diesel engines it shows a 69 2 air filter warning light T4 case current is drawn simultaneously from several sockets it shows the current sum DO Dedi GO OVER THE MAX IAEA INDICATED ON THE LABEL 4 4 AA star triangle switch 15 frequency meter E2 that indicates the frequency generated and therefore the number lof revolutions of the engine the essi should be of 52 Hz or 62 Hz when the unit is idle and about 50 Hz or 60 Hz at full load in cose that found volue is different make sure We the engine is completely accelerated et never use the unit with a frequency lower than 49 Hz or 59 Hz in this case decrease the load H __ _ horn R3 indicates the defects in the engine GE MS TS MERE engine protections EV EP1 D1 for engine at 3000 3600 rpm EP2 B2 for engine at 1500 1800 rem 4 EP5 M5 See pag 39 O starter key Q1 and engine stop A A AA AA z welding socket gouging when assembled 9 10 See 34 ONLY GOUGING button L5 SL LIL A 4 Control switch for accelerator only for engine ja 3
56. o be sure that it 15 discharged disconnect all wires from condenser and using an ohmmeter check that the condenser is not short circuited 3 If the condenser box is OK disconnect all leads from the stator except for those going to the condenser box and check the output from the alternator If there is no output from the welding winding and the auxiliary winding replace the stator 4 If there is output from all windings reconnect the diode bridge and check if there is welding current not the diode bridge is defective If there is welding current connect the auxiliary power leads one at a time until there is no output at this point the short circuit is in that line 06 04 04 40 1 N WARNING e Have qualified personnel do maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal
57. obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 5 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB LL MOSA STORAGE 1 0 06 00 CF GE_ MS_ TS_ In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine 3 Have qualified
58. on speed DRY AIR FILTER Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the motor TS_GE Air cooled systems OIL BATH AIR FILTER Fill the air filter using the same engine oil up to the level indicated on the filter Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a differential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT distribution system the diff
59. ons in force in the place lt 30 00 00 M45GB gt Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any
60. ontrol Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection EPS Pre heat push button Accelerator solenoid PCB Dil pressure switch Water temperature switch Water heater Engine connector 24 poles Electronic GFI relais Release coil circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off QEA control unit Connector Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrument EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Flooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector Solenoid stop timer VODIA connector F EDC4 connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator
61. operation of the machine For what concerns the fluids we must consider as maintenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the maintenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not delivered as standard equipment any lifting system The periodic maintenance should be performed according to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 89 6 5 amp 9 e Use suitable tools and clothes e Do not modify the components if not authorized HOT surface can hurt you ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED VENTILATION Make certain there are no
62. ow the engine to cool anyway follow the instructions contained in the engine manual Pull the stop lever 28 until the engine stops where it is assembled OFF aa Remove the key Q1 turning it counter clockwise OFF position then take it out GG NB for safety reason the key must be kept by qualified personel ENGINES WITHOUT ACCELERATOR LEVER Make sure that the unit is not supplying any power Disconnect the electrical protection device D Z2 N2 lever downward Let the engine idle for a few minutes Press the pushbutton F3 until the engine stops GE_ MS_ TS_ where it is assembled Shut the fuel cock where it is assembled OFF Remove the key Q1 turning it counter ON OS clockwise OFF position then take it out t NB for safety reason the key must be kept by qualified personel ENGINES WITH R P M ELECTRONIC ADJUSTER ONLY FOR GENERATING SET Make sure that the unit is not supplying any power Disconnect the electrical protection device D Z2 N2 lever downward Let the engine idle for a few minutes Press the pushbutton F3 until the engine stops where it is assembled OFF Remove the key Q1 turning it counter ON OM clockwise OFF position then take it out cs NB for safety reason the key must be kept by qualified personel MACHINE WITH EMERGENCY BUTTON Pressing it it allows to stop the engine in any condition 32B when assembled To re establish it
63. personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it ina dry place In case of necessity for first aid and of fire prevention see page M2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositi
64. ree phase auxiliary generation symbol 3 14 06 99 M2 3GB CD MOSA 1 1 04 05 S Y Conformity EN 60974 1 Triphase n conformity conformity 3 Equipment and optional gt A Air Water cooling cooling es ers Engine Engine Engine protection protection protection eN el Battery Fuel level Low fuel charger ae ae indicator indicator 6 69 Asynchronous Synchronous Generator Voltmeter alternator alternator high frequency 0 T oe Circuit Ground fault Thermal round fault breaker interrupter shut off interrupter Ei O CEE 1 CEE 1 Schuko Socket Socket Socket ZU 400 230V 280 110 48V 230 EEC EEC Schuko Arc Welding with Welding cur Bas current control covered rent electr diode bridge electrode regulation A O Hour Ready for Ground Emergency counter T connection stop button Bl Standard equipment Diesel engine Gasoline engine Engine protection C9 gt Oil level indicator Engine alarms Various Options on request boy e Welding cables Optionals Trolley Site tow Remote control GE_ MS_ TS_ DSP_ D Singlephase 1 QU Manual Electric Battery recoil start 12V ers tap Ea 6 Engine Siren Engine shut Engine protection down oil speed AL ight Air filter Belt for preheatin dun Duce
65. ressure noise produced at 7 meters distance is about 75dBA the limit value less 25 To calculate the sound level at other distances use this formula dBAy 10 log At 4 meters the noise level becomes rx 75 dBA 10 log 2 80 dBA 29 01 98 21982 1 1 MOSA technical data TS 300 SC SXC MOSA 1 1 12 05 Technical data TS 300 SC TS 300 SXC D C WELDING C C Welding current regulation I Scale 20 300A Service 300 A 60 250 A 100 Regulation of welding 0 9 Open circuitvoltage 70 V Welding voltage 20 32 V electrode 2 6 mm OUTPUT CARACTERISTIC V V 100 0 9 80 70 60 50 40 30 20 10 0 50 100 150 200 250 300 Welding current regulator position approx current values SIMULTANEOUS UTILIZATION FACTORS In case Welding and Generation can be used simultaneously however the engine cannot be overloaded The ta ble below gives the maximum limits to be respected WELDING CURRENT gt 170 A 130 80 _ AUXILIARY POWER 2 5 5kVA 10 kVA 29 01 98 21982 1 gt Dimensioni Abmessungen MOSA Dimensions Dimensiones TS 250 300 SC SXC MOSA 11 1205 Dimensions QD 831 1320 29 01 97 21982 CD ERA o ELECTRICAL SYSTEM LEGENDE 13 02 05 CF Alternator Wire connection unit Capacitor Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase
66. s with an Arc Force selector the same result can be obtained by turning the selector ON or OFF When switched ON a base current is applied to the welding current output acting as a sort of automatic arc forcing that does not need to be regulated OFF ARC FORCE For technical data see page M52 rs At the end of every welding process and or work proceed with all the use operations in inverted sense To stop the machine see pages M 22 27 06 04 04 M34 GB Es A use as A GENERATOR 1 0 06 99 CF MOSA IS It is strictly forbidden to connect the grou to the public mains a o to another source of electric power N WARNING Sockets are not self locked tension is avaible immediately after starting also with no plug The areas access of which is forbidden to unqualified personel are the control switchboard front the exhaust of the endothermic engine gt gt At the beginning of every work check the electric parameters and or the controls placed on the front Make sure the unit is properly grounded 12 where itis assembled See page M20 21 22 25 26 27 Move the accelerator lever 16 and reach the engine maximum speed except for the engines with constant rpm the voltmeter N where it is assembled shows the single phase voltage whether three or single phase current has to be drawn Nominal voltage N B with electronic tens regul RVT 1 Connec
67. socket 110V 1 phase socket Socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding current ammeter Welding current regulator Current transformer Welding voltage voltmeter Welding sockets Shunt D C inductor Welding diode bridge MOSA X zxkNxcudoxovzzr rommoommr 1 Arc striking resistor B1 Arc striking circuit C1 110V D C 48V D C diode bridge D1 E P 1 engine protection E1 Engine stop solenoid F1 Acceleration solenoid G1 Fuel level transmitter H1 Oil or water thermostat 1 48V D C socket L1 Oil pressure switch M1 Fuel warning light N1 Battery charge warning light 01 Oil pressure warning light P1 Fuse Q1 Starter key R1 Starter motor 51 Battery T1 Battery charge alternator U1 Battery charge voltage regulator V1 Solenoid valve control PCBT Z1 Solenoid valve W1 Remote control switch X1 Remote control and or wire feeder socket Y1 Remote control plug A2 Remote control welding regulator B2 E P 2 engine protection C2 Fuel level gauge D2 Ammeter E2 Frequency meter F2 Battery charge trasformer G2 Battery charge PCB H2 Voltage selector switch 12 48V a c socket L2 Thermal relay M2 Contactor N2 G F l and circuit breaker 02 42V EEC socket P2 GEI resistor Q2 T E P engine protection R2 Solenoid control PCBT 92 Oil level transmitter T2 Engine stop push button T C 1 U2 Engine
68. t up the machine using proper plugs and cables in good condition to the AC socket 15 to draw single or three phase power or by cables with adeguate section to the terminal board placed inside the derivation box Q3 The warning light L located near the current socket lights up when the unit can supply alternated current on condition that the engine is at the maximum rpm GE_ MS_ TS_ r gt N B if the warning light does not flash check the accelerator which must bebat its maximum or the fuse of the relevant socket single phase the thermoprotection Using several sockets at tha same time the maximum power possible is that indicated on the data plate To draw power simultaneously in the TS welder version see page 52 N CAUTION The replacement of the fuse must absolutely be done with the engine off remove the mechanical protection then shift down the small lever of the fuse holder placed on the front panel The max continuous power of the generating set or theload current must not be exceeded MACHINE WITH THERMOPROTECTION If you overload the genset the thermoprotection will automatically switch off If the thermoprotection is released disconnect all the connected loads OPEN CLOSED Li O CIRCUIT BREAKER Reset the thermoprotection pressing the central pole When reset connect the loads again In case the protection should act furtherly check the conn
69. the communications regarding all the company s actives in accordance with the official procedures and in harmony with the MOSA Manual of Quality GE_ MS_ TS_ EAS_ E __ _ um E MOSA Divisione della BCS 5 p A Sec a EE B sF w sse be w Lee UNI ISO 9001 2000 mm SE dE FS RT E ik di BRETON Dri pra dl cw Chen poda acr TA wn r Ce ee emm ep E beda mia re ls mm 8 mita m ys Hinrere r Sates MA ee mmo Mmg l I 0 The advantages for MOSA clients Constant quality of products and services at the high level which the client expects Continuous efforts to improve the products and their performance at competitive conditions Competent support in the solution of problems e Information and training in the correct application and use of the products to assure the security of the operator and protect the environment e Regular inspections by ICIM to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM No 0192 issued by S p A Milano Italy www icim it 10
70. tic intervention panel for generating sets for connection to the mains EL electronic regulation allows to use welder and generating set simultaneausly EP1 automatic accelerator according to requestedpower engine protection low oil pressure high temperature with engine stop troble warning lights EP2 engine protection low oil pressure hight temperature with engine stop trouble warning lights EP4 engine protection low oil pressure high temperature with engine stop no battery charge belt broken low fuel level with engine stop trouble warning lights EP5 engine protection low oil pressure high temperature with engine stop no battery charge belt broken low fuel level with engine stop everspeed trouble warning lights EP6 Control and protection unit of generating sets lt has operating modes OFF MAN AUTO It protects the engine for low oil pressure high temperature belt broken no battery charge and low fuel level over peed and under speed over and under voltage and no tarting t shows besides voltage frequency and current generator current battery voltage and battery charge engine rpm 6 disposes of 29 programmable parameters ES oil temperature engine protection device EV electrovalve g kwh grams kilowatt hour engine consumption GA asynchronous alternator GE generating set high frequency alternator GS synchronous alternator h hour meter symbol H Hatz engine H Honda engine
71. ure that the ground connection 12 15 efficent keep to installation local rules and or to national laws in order to integrate or ensure the working of varius electric protection devices referring to the several distribution system TT TN IT operation unnecessary for machine with isometer Fully insert the welding cable plugs into the corresponding sockets only gauging 9 10 turnning them clockwise to lock them in position 0 0 ONLY GOUGING PUSH AND TWIST Ce gt gt gt Make sure that the ground clamp whose cable must be connected to the or terminal depending on the type of electrode makes a good connection and is near to the welding position Pay attention to the two polarities of the welding circuit which must not come in electric contact between themselves When using the welder for air arc gouging connect the ground lead to the socket and the gouging lead to the socket marked only gouging if present MACHINES WITH E V PROTECTION Accelerate the engine at max with the accelerator lever 16 See page M 39 MACHINE WITH E P 2 PROTECTION B2 Accelerate the engine at max with the accelerator lever 16 when assebled oee page M 39 MACHINE WITH E P 1 PROTECTION D1 oee page M 39 1 REMOTE CONTROL TC See page M 38 WELDING CURRENT REGULATOR Position welding current adjusting knob T in correspondance of the chasen current value so as to obtain the
72. urns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion the advice is not respected fires explosions be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure gt er E ACCES FORBIDDEN to non authorizad peaple ED SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ PROHIBITIONS No harm for persons Use only with safety clothing Use only with safety clothing A It is compulsory to use the personal protection means given in equipment Use only with safety protections It is a must to use protection means suitable for the different welding works It is Compulsory to use the personal protection means given in equipment Use with only safety material It is prohibited to use water to quench fires on the electric machines Use only with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking

TS 300 SXC-EL EP1

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