AP10BCF100-2 - American Panel
Contents
1. 17 PARAM PROGRAMMING MANUAL MODE CHOOSE PROGRAMMING CYCLE PARAM PROGRAMMING MANUAL HARD CYCLE LOW AIR TEMP PART 1 0 F PARAM PROGRAMMING MANUAL HARD CYCLE HIGH AIR TEMP PART 1 10 F PARAM PROGRAMMING MANUAL HARD CYCLE TIME 1 H 01 00 MIN PARAM PROGRAMMING MANUAL HARD CYCLE LOW AIR TEMP PART 2 28 F PARAM PROGRAMMING MANUAL HARD CYCLE HIGH AIR TEMP PART 2 35 F PARAM PROGRAMMING MANUAL HARD CYCLE TIME 2 H 01 00 MIN 35 Blinks 42 Blinks 0 Blinks Blinks Blinks Blinks 35 Blinks Blinks AP10BCF100 2 Manual PARAM PROGRAMMING MANUAL HARD CYCLE HOLDING LOW TEMP 35 F 35 Blinks ss To change the temperature press O or i then press tt To change the temperature press O or i then press PARAM PROGRAMMING MANUAL HARD CYCLE HOLDING HIGH TEMP 42 F 42 Blinks PARAM PROGRAMMING The display will show MANUAL HARD CYCLE PROGRAMMING COMPLETE MANUAL SHOCK CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to PARAM PROGRAMMING MANUAL MODE o CHOOSE uu Press the button The LED for SHOCK will LL EROGRAMMING CYOLE be ON A 2 PARAM PROGRAMMING MANUAL SHOCK CYCLE vv To change the temperature press Or 25 F 25 Blinks then press 2 PARAM PROGRAMMING ww To change the temperature press Or MANUAL SHOCK CYCLE HIGH AIR TEMPERAT2. 4o asja peso osip pod 4o ajoym peonpojda eq jou pun uodn uonpajodjo eung uboneuly oj eq us uganp4od4o7 supg jo su uleJel uonpulcju SIUL 9z40 Srz ud Z PPE 4 5020 IS ules TS 0085 NOLWHOdHOO 714894 E AB ddwv AGH 0530 _ o 5314915 dWOO 0390 40 20 20 T AP10BCF100 2 Manual Z re d 469 4112 m VAS E _ M3lNVIS dWOO TWNOILdO E T JAVA _ D 0812313 2 aL usi And ERE i 7 Je 5 3 HH Gl FT 402 91 Hd L zHo9 802 5 29 AP10BCF100 2 Manual am HOH Hoe SH 12 24 24 Li x E EE 55 n mo oO cs x 915 e oO in bi E a m Hel 2 i a 215 e Em Ce X n P Cn i a puce 1 cen Leute IN 1 NE aen II MEE E 222 22
3. Cooler is Bette REV A USER S MANUAL BLAST CHILLER SHOCK FR MODEL 100 2 n ss E ee ___ _ n _ i 52522 o Ss ee m ee American Panel Corporation 5800 S E 78th Street Ocala Florida 34472 3412 Phone 352 245 7055 Fax 352 245 0726 E mail service americanpanel com EZER AP10BCF100 2 Manual INTRODUCTION CONTROLLER FEATURES OPERATING MODES AUTOMATIC MODE MANUAL MODE OPERATING CYCLES ADDITIONAL CYCLES PRINTER OPTIONAL PC CONNECTION OPTIONAL INSTALLATION WARNINGS PREPARATION INSTALLATION DIMENSIONS LOCATION SPACES AROUND THE CABINET USING THE HURRICHILL TECHNOLOGY BLAST CHILLING SHOCK FREEZING SOFT CHILL CYCLE HARD CHILL CYCLE SHOCK FREEZE CYCLE CONTROL PANEL FOR MODEL AP10BCF100 2 BLAST CHILLER KEYBOARD KEYS KEY COMBINATIONS N AqiankKHKH A ARA R 0000 C PROGRAMMING 1 INITIAL PROGRAMMING 9 2 PROGRAMMING THE CYCLES 12 AUTOMATIC SOFT CYCLE PARAMETERS PROGRAMMING 12 AUTOMATIC HARD CYCLE PARAMETERS PROGRAMMING 13 AUTOMATIC SHOCK CYCLE PARAMETERS PROGRAMMING 14 UV LIGHT CYCLE PARAMETERS PROGRAMMING 15 DEFROST CYCLE PARAMETERS PROGRAMMING 15 HEATED PROBE
4. een eer 5 Ex rt q ESET MCI MM MM EE Zl E EE LT D Un mE Wy LE a a 47 d uo uz Se d E x E Es bog 1 a EE IUE 1 1 1 1 1 1 O 1 gb g bog o l i NN 212911 Did HE MIS 79 EN laci ee crc RN n 2 a Sc E 5 LL 0 1 1 Tt Ut T G 00 1 1 1 MEME B L 5 m G 24 Sr M QO 48 1 14 BLACK WIRE 18 AWG RED WIRE 71 m m B a B T t m zm n Em x E m a a 71 m co 71 nu 71 m a d c a uz gi e m E B E m E n m E a L m oO lt a 5 a n r E TE 455 cR a i i tot ru fod cL A G ti t c T Pom a t EEG for ru m ESH a m a z gt 2 wes
5. Iv m 0DLJOSOldV o 2 0 0 4 0 4908 dv INVA ovid ONISIM 7 Jo usjA Sy 4o fasja peso osip ajya ui peonpojdej eq jou pup uodn PaLUNjal eq 5 y uenp4od4oz Jo Ayadoud Sup Ege ZSE ud Z PPE IS 4382 Ss 0085 NOLIvHOdHO2 T3Nvd ddyl AGH qa 0300 53 dalvgdH NON OML 20 90 0 WNOILdO TVNOI LdO E 2d UD IE 2 x TI 6F 65 m gt 508 Bo Mg TI qevogs 13 mm C lt z T T Z m gt I z Es 2 2 aa WIRING DIAGRAMS Te de a HOI AS HOIAAS SS3Hd un wood HOIMS HOIMS ae SGSgJHd TWNOLLAO Cd dyA3 28 133 5 1M 90 80 60 NAM MC dro 6 00 L408 Olav Oe2 0 s308 ZdV 2 023087 ev d GN ONISIM 3 ILL uonp4odjoz7 BURY jussuoo usi Sy
6. L n c BE m Vg ad ua m gt sua EH 30 AP10BCF100 2 Manual ECTETUR NEM 133HS 8gO0f was AGM LAB NAWHO OZ Ldv 08dv Ordv vzdv Ozdv 7Idv dv vdV HOO NOLLOJNNOO 211 19104909495 sung un2LeuN jo jusesuo2 BY pesn 4o pesaqyasip pod ul jou pun uodn asupg upausuly oj aq 945 3 uanp4odioz eung jo Apido4d si elo peulpjuoa3 pup Bupepip siu 9210 92 ZGS GGOL GbZ 292 580 DpHo j 01020 35 Wiss 35 0085 3 NOliVMOdMOO NvOlH3AV AB dadv A8 40113149539 1190 AH HANOO LYOd 8 edalfidWNOD OL NNOD Od uoneoiunuuJo2 ay pue pJeoq ay g v 12euuoo OMY gL 950 JLON 0414 08 lOFdvircdviOcdv TIHO Jo xoeq al uo peayunouu si J0 29Uuuo2 SIL ALON amdu JESU 91e20 xog uoneo iunuluo NNOD Od NNO2 2d OZI A3 THO d 46 0 OfYld VIAN AOCH 01105 Ajddns ___ L dS TIIHO COMPUTER CONNECTI
7. NOTE All Chill amp Freeze Cycles automatically go into HOLDING MODE when the selected food core temperature is reached and remain there until the operator stops the cycle ADDITIONAL CYCLES USES NOTES DEFROST TO DEFROST THE EVAPORATOR NOT THE FOOD USE AFTER SHOCK FREEZING CYCLE TO STERILIZE THE CAVITY NOT THE FOOD USE WHEN DESIRED HEAT PROBE TO HEAT THE FOOD PROBE ALLOWS EASIER EXTRACTION FROM THE FOOD PRINTER OPTIONAL An optional strip recorder provides a record of the unit s operating parameters during the cycle and the following holding period The information recorded includes date time cycle identification product identification and product core temperature at prescribed intervals PC CONNECTION OPTIONAL The unit can be programmed and operated from a remote PC via modem and software Windows 95 98 NT XP Maximum distance is 4000 ft Full instructions are supplied on a computer disc which is furnished when the computer connection is ordered WARNINGS READ AND CAREFULLY FOLLOW ALL OF THE INSTRUCTIONS IN THIS MANUAL BEFORE YOU ATTEMPT TO INSTALL THIS EQUIPMENT NOTE Any changes made to the equipment without authorization from the factory will void the warranty PREPARATION Check the integrity of the unit once it is unpacked v Check to make sure the floor is level v Check that the available power supply Voltage of phases Hz Amps max fuse size corresponds to the ratings on
8. MANUAL SOFT CYCLE PARAMETERS PROGRAMMING PARAM PROGRAMMING MANUAL MODE ff Press The LED for SOFT will be ON CHOOSE PROGRAMMING CYCLE i PARAM PROGRAMMING MANUAL SOFT CYCLE gg change the temperature press LOW AIR TEMPERATURE 28 F Blinks then press A 2 PARAM PROGRAMMING MANUAL SOFT CYCLE hh To change the temperature press Or HIGH AIR TEMPERATURE 35 F 35 Blinks then press i PARAM PROGRAMMING MANUAL SOFT CYCLE ii To change the time press or then TOTAL TIME H 01 30 MIN 01 30 Blinks press 16 To change the temperature press e Or then press kk To change the temperature press O or i then press The display will show AP10BCF100 2 Manual PARAM PROGRAMMING MANUAL SOFT CYCLE HOLDING LOW TEMP 35 F PARAM PROGRAMMING MANUAL SOFT CYCLE HOLDING HIGH TEMP 42 F PARAM PROGRAMMING MANUAL SOFT CYCLE PROGRAMMING COMPLETE MANUAL HARD CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to ll Press the button The LED for HARD will be ON mm To change the temperature press e Or i then press nn change the temperature press O or V then press oo To change the time press e Or i then press pp To change the temperature press e Or i then press qq change the temperature press e Or i then press To change the time press e Or i then press o
9. Call American Panel at 1 800 327 3015 Listing of Weigh Tronix items and part numbers Weigh Tronix Item Description Weigh Tronix Part Number Paper Roll 22335 0018 Ribbon Black 22332 0029 34
10. 22 AP10BCF100 2 Manual 03 07 2006 12 15 c Press the START STOP button to start the Blinks defrost cycle READY TO START 03 07 2006 12 15 PM 04 59 The display will now show DEFROST CYCLE wees e down to DEFROST TIME 04 59 00 00 After 5 minutes the display will show 03 07 2006 42 20 PM The controller will beep for a few seconds DEFROST CYCLE COMPLETE 7 HEATED FOOD PROBE o OPERATING MODE a To select the heated food probe press CHOOSE HEATED PROBE OPERATING CYCLE If the food probe temperature is gt 30 F the display will HEATED FOOD PROBE Show NOT NEEDED After a few seconds it will go back to reading OPERATING MODE CHOOSE OPERATING CYCLE If the food probe temperature is 30 F the display will show HEAT FOOD PROBE b Open the door OPEN DOOR READY TO c Press the START STOP button to start the 158 A TES T START Blinks cycle HEATING The display will now show FOOD PROBES After 5 seconds the display will show HEATING COMPLETE EXTRACT THE PROBES NOTE To stop any cycle before it has finished press O START STOP The controller will beep for a few seconds If you still UNIT IN PROCESS want to stop the cycle press START STOP DO YOU WANT TO STOP again If you do NOT want to stop do nothing and the cycle will continue 23 8 PREPARING AND USING THE OPTIONAL PRINTER With the display reading OFF press the e PRINT button
11. After about 2 seconds the display will automatically change to PARAM PROGRAMMING AUTOMATIC MODE CHOOSE PROGRAMMING CYCLE i Press the button The LED for HARD will be ON A 2 PARAM PROGRAMMING AUTOMATIC HARD CYCLE change the temperature press Or LOW AIR TEMP PART 1 then press A ia PARAM PROGRAMMING AUTOMATIC HARD CYCLE change the temperature press Or HIGH AIR TEMP PART 1 o 10 F then press 2 PARAM PROGRAMMING AUTOMATIC HARD CYCLE l Tochange the temperature press Or BREAKING TEMP o 60 then press A 2 PARAM PROGRAMMING AUTOMATIC HARD CYCLE m To change the temperature press Or LOW AIR TEMP PART 2 o 28 F then press 13 35 Blinks 40 Blinks 35 Blinks 42 Blinks 0 Blinks Blinks Blinks Blinks n To change the temperature press i then press o o change the temperature press A Or i then press o To change the temperature press e Or i then press o q o change the temperature press e Or i then press o The display will show AP10BCF100 2 Manual PARAM PROGRAMMING AUTOMATIC HARD CYCLE HIGH AIR TEMP PART 2 35 F PARAM PROGRAMMING AUTOMATIC HARD CYCLE HARD FOOD TEMP 40 F PARAM PROGRAMMING AUTOMATIC HARD CYCLE HOLDING LOW TEMP 35 F PARAM PROGRAMMING AUTOMATIC HARD CYCLE HOLDING HIGH TEMP 42 F PARAM PROGRAMMING AUTOMATIC HARD CYCLE PROGRAMMING COMPLETE
12. PRINT EVENTS MEMORY b To start printing press the START STOP READINGS LEFT 249 button After a few seconds the display will show PRINT EVENTS MEMORY and the printer will be printing PRINTING 9 TO CLEAR DATA a To clear existing data that is no longer needed from the controller from the OFF display press and i together for about 10 seconds CLEAR EVENTS MEMORY b Press NO Blinks o CLEAR EVENTS MEMORY c Press YES IYES Blinks CLEAR EVENTS MEMORY d Enter your password then press o ENTER PASSWORD CLEAR EVENTS MEMORY e Wait about 40 seconds PLEASE WAIT CLEAR EVENTS MEMORY after which the display will show for only 2 seconds COMPLETE The display will go back to OFF and all 440 reading spaces will be available 24 AP10BCF100 2 Manual NOTE The optional printer is delivered fully installed LOADING A ROLL OF PAPER 1 Remove the paper cover by pressing on the groove patterns to pop the front edge up Lift off the cover Press the rocker switch to the left The light will go off Unroll several inches of paper Cut a straight edge on the paper roll if it is jagged This will facilitate the entry of the paper into the printer 5 Slide the paper with the roll above the paper through the slot connecting the paper compartment and the printer compartment It can be slid in about 1 4 before it stops 6 While holding the paper in place
13. e Enough space should be provided in front of the cabinet to fully open the door AP10BCF100 2 Manual USING THE HURRICHILL TECHNOLOGY BLAST CHILLING All cooked food rapidly loses its quality and aroma if it is not served promptly Natural bacteria growth the main reason why food becomes stale takes place at an exponential rate between 140 F and 40 F However lower temperatures have a hibernating effect that increases as the temperature drops thereby gradually reducing bacterial activity until it stops altogether Only fast reduction of the temperature at the product s core allows its initial characteristics to be maintained intact The HurriChill blast chiller gets food through this high risk temperature band rapidly cooling the core of the product to 40 F within 90 minutes This conserves food quality color and aroma while increasing its storage life After blast chilling the food can be preserved at 38 F for up to 5 days SHOCK FREEZING For storage over the medium long term food has to be shock frozen to O F or below Freezing means converting the water contained in food into crystals Thanks to the high speed at which low temperature penetrates the food the HurriChill shock freezer assures the formation of small crystals micro crystals that do not damage the product in any way Uncooked raw materials semi processed food and cooked food can be treated safely When the food is thawed no liquids consistency weig
14. is 90 minutes After the 90 minutes the unit will automatically go into holding mode The display will show alternating with 21 03 07 2006 12 11 AIR 34 CHICKEN 40 03 07 2006 AIR 00 00 Blinks CHICKEN AP10BCF100 2 Manual The operator can now end this cycle by pressing START STOP OPERATING MODE The display will now show CHOOSE OPERATING CYCLE 3 HARD CHILL CYCLE To perform a hard chill cycle follow steps 1 or 2 above EXCEPT in step 1 b above press instead of 4 SHOCK FREEZE CYCLE To perform a shock freeze cycle follow steps 1 or 2 above EXCEPT in step 1 b above press instead of 4 5 UV STERILIZATION CYCLE a To perform a UV cycle remove all food then press OPERATING MODE CHOOSE the UV LIGHT button OPERATING CYCLE 03 07 2006 11 43 AM UV CYCLE READY TO b Press the START STOP button to start the START UV cycle READY TO START Blinks 03 07 2006 11 43 AM The display will now show UV CYCLE Will count UV TIME 29 59 down to 00 00 After 30 minutes the display will show 03 07 2006 12 13 PM The controller will beep for a few seconds UV CYCLE COMPLETE 6 DEFROST CYCLE The defrost cycle runs the evaporator fan for 5 minutes with the door open OPERATING MODE CHOOSE OPERATING CYCLE a To perform a defrost cycle DEFROST button 03 07 2006 12 15 PM b Open the door DEFROST CYCLE OPEN DOOR
15. press the rocker switch to the Paper Feed position and hold it there The printer will activate and a rubber roller will pull the paper into the printer compartment Release the switch when an inch of paper has emerged from the top of the printer Slide the paper through the slot in the printer cover Push the back of the printer cover down and into place Press the front of the printer cover down to lock in place Put the paper spindle into the paper roll and place the roll with the spindle onto the snaps near the back of the printer Turn the paper roll to take up any slack Make sure the roll of paper turns freely If it does not turn freely the paper will jam and can possibly damage the printer mechanism FON V REMOVING A ROLL OF PAPER 1 Using the Paper Feed Switch advance the paper about one inch beyond the paper cutter Lift the paper roll away from the printer housing and cut the paper feeding to the printer with scissors to make the cut as square as possible to help the next time you reload the paper 3 Pull the remaining paper through the printer mechanism Be sure to pull the paper from the top paper cutter side WARNING Pulling the paper out from the back of the printer will damage the print mechanism OPERATING THE PRINTER The Paper Feed switch on the printer is a rocker type switch Push the left side of the rocker switch to toggle the printer ON or OFF A red light will go on when the prin
16. 0 30 MIN 00 30 Blinks press PARAM PROGRAMMING The display will show UV CYCLE PROGRAMMING COMPLETE DEFROST CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically PARAM PROGRAMMING change to AUTOMATIC MODE Q CHOOSE 2 Press the button The LED for DEFROST PROGRAMMING CYCLE will A 2 PARAM PROGRAMMING DEFROST CYCLE aa To change the time press Or then 05 Blinks press PARAM PROGRAMMING The display will show DEFROST CYCLE PROGRAMMING COMPLETE NOTE The defrost is done by running the evaporator fan for 5 minutes with the door open 15 HEATED PROBE CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to PARAM PROGRAMMING AUTOMATIC MODE CHOOSE PROGRAMMING CYCLE bb Press the button The LED for HEATED PROBE will be ON 2 PARAM PROGRAMMING cc To change the temperature press Or T 30 F Blinks then press ia PARAM PROGRAMMING dd To change the time press Or then bi a 05 Blinks press PARAM PROGRAMMING The display will show HEATED PROBE CYCLE PROGRAMMING COMPLETE After about 2 seconds the display will automatically change to PARAM PROGRAMMING AUTOMATIC MODE CHOOSE PROGRAMMING CYCLE ee Press to program the manual mode The M LED will be steady ON and the 6 CYCLE LED s will all blink
17. AUTOMATIC SHOCK CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to r Press the o button The LED for SHOCK will be ON s change the temperature press e Or i then press o t change the temperature press e Or i then press o u To change the temperature press e Or i then press o v To change the temperature press e Or i then press o 14 PARAM PROGRAMMING AUTOMATIC MODE CHOOSE PROGRAMMING CYCLE PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE LOW AIR TEMPERATURE 25 F PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE HIGH AIR TEMPERATURE 15 F PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE FOOD TEMPERATURE 0 F PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE HOLDING LOW TEMP 4 F 35 Blinks 40 Blinks 35 Blinks Blinks 25 Blinks 15 Blinks 0 Blinks Blinks AP10BCF100 2 Manual PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE w To change the temperature press O or i then press HOLDING HIGH TEMP 3 oF 3 Blinks PARAM PROGRAMMING The display will show AUTO SHOCK CYCLE PROGRAMMING COMPLETE UV LIGHT CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically PARAM PROGRAMMING change to AUTOMATIC MODE e CHOOSE x Press the button The LED for UV LIGHT CNCEE will be ON i PARAM PROGRAMMING UV CYCLE change the time press or then CYCLE TIME H 0
18. CYCLE PARAMETERS PROGRAMMING 16 MANUAL SOFT CYCLE PARAMETERS PROGRAMMING 16 MANUAL HARD CYCLE PARAMETERS PROGRAMMING 17 MANUAL SHOCK CYCLE PARAMETERS PROGRAMMING 18 3 RECIPE NAME PROGRAMMING 19 OPERATION 20 1 AUTOMATIC MODE SOFT CHILL 20 MANUAL MODE SOFT CHILL 21 HARD CHILL CYCLE 22 SHOCK FREEZE CYCLE 22 UV STERILIZATION CYCLE 22 DEFROST CYCLE 22 Ooh 7 HEATED FOOD PROBE 8 PREPARING AND USING THE OPTIONAL PRINTER 9 TO CLEAR DATA PRINTER LOADING A ROLL OF PAPER REMOVING A ROLL OF PAPER OPERATING THE PRINTER MAINTENANCE REPLACING THE RIBBON NO PAPER IN THE PRINTER REPLACING THE RIBBON WITH PAPER IN THE PRINTER MAINTENANCE AND CLEANING CLEANING THE CONDENSER CLEANING THE STORAGE COMPARTMENT WIRING DIAGRAMS COMPUTER CONNECTION PARTS LIST STANDARD WARRANTY ORDERING PRINTER SUPPLIES RIBBON 6 PAPER AP10BCF100 2 Manual 23 24 24 INTRODUCTION The Model AP10BCF100 2 Blast Chiller Shock Freezer is used to rapidly chill cooked foods to temperatures suitable for refrigerated or frozen storage It has a capacity of up to 10 12 x 20 x 2 5 pans pans not included Model AP10BCF 100 2 in chiller mode is capable of lowering the core temperature of up to 100 Ibs of food from 160 F to 40 F within 90 minutes In Shock Freeze mode it is capable of lowering the core temperature of up to 60 Ibs of food from 160 F to 0 F within 4 hours Model AP10BCF 100 2 can have as option
19. ICKEN The AUTOMATIC mode uses both the food probe and air probe temperatures to control the cycle When the food temperature has reached the final setting of 40 F the unit will automatically go into holding mode and a beep will sound for 5 seconds The elapsed time and food temperature readouts will blink 20 The display will show alternating with AP10BCF100 2 Manual 03 07 2006 11 56 AM AIR 34 is alternating CHICKEN 40 with Ready Blinks 03 07 2006 AIR Is alternating with Ready The operator can now end this cycle by pressing the START STOP button The display will now show 2 MANUAL MODE SOFT CHILL OPERATING MODE CHOOSE OPERATING CYCLE a IF INSTEAD OF AUTOMATIC you wish to select a MANUAL cycle perform steps 1 a 1 b 1 c and 1 d above except in step 1 c press button M instead of button LED for MANUAL will then be steady ON four readouts in those steps will be the same as before NOTE Cycle time can be changed only in Cycle Programming mode To change the programmed cycle time for any cycle see the instructions on Pages 12 to 19 b Press the O sro button to start the cycle The display will show alternating with 03 07 2006 10 41 AM AIR 75 F CHICKEN 140 F Will count 03 07 2006 down AIR CHICKEN The MANUAL mode uses time and the air probe temperature to control the cycle The default total time for a soft cycle
20. OBE AP10BCF100 2 Manual KEYBOARD KEYS ON OFF amp START STOP PROGRAMMING KEYS zi SELECT lt r m A m lt o SOFT CYCLE HARD CYCLE SHOCK CYCLE AUTOMATIC CYCLE UP MANUAL CYCLE DOWN UV LIGHT CYCLE DEFROST CYCLE ENTER PRINT HEAT PROBE CYCLE e o Q KEY COMBINATIONS Initial Programming state to initially set the device o With the display reading OFF press and hold START STOP for 5 seconds Cycles programming state to initially set the cycles o With the display reading OFF press ENTER for 1 second Recipe name programming state to enter recipe names With the display reading OFF press for 10 seconds Load default values state to load the standard parameters o With the display reading OFF press e UP for 10 seconds Clear events memory state to clear obsolete data o With the display reading OFF press e i UP DOWN for 10 seconds Ready To Go state in order to start a cycle Ifthe controller is not OFF press once 8 AP10BCF100 2 Manual PROGRAMMING 1 INITIAL PROGRAMMING NOTE Initial programming is preset at the factory Use this section only if changes are desired If no changes are to be made skip to Page 12 2 Programming the cycles a d With the display reading OFF press START STOP for a few seconds i INI
21. ON 31 AP10BCF100 2 Manual 991039 SOLENOID VALVE EVR3 992087 WIRE SHELF AP3 AP5 AP10 993022 DOOR GASKET 30 3 4 X26 1 2 993028 DRIP PAN 22 AP10BCF100 2 Manual STANDARD WARRANTY AMERICAN PANEL CORP 5800 S E 78th Street Ocala Florida 34472 3412 American Panel Corporation products are warranted to the original user installed within the United States and Puerto Rico to be free from defects in materials and workmanship under normal use and service for the applicable period shown in the chart below NOTE This Warranty does not apply to altered or misused parts BLAST CHILLERS SHOCK FREEZERS ONLY LABOR Complete unit 1 year from date of shipment 1 year from date of shipment COMPRESSOR ONLY Additional 4 years NONE Food probes UV and incandescent lamps NONE NONE American Panel Corporation agrees to repair or replace at its option FOB Factory any part which proves to be defective due to defects in material or workmanship during the warranty period providing the equipment has been properly installed maintained and operated in accordance with the HurriChill User s Manual Refer to the above chart for details and exceptions for various equipment items Labor covered by this warranty must be authorized by American Panel Corporation and performed by a factory authorized service agency This warranty does not apply to remote or pre assembled remote refrigeration systems requiring electrical inter wiring or r
22. TIAL PROGRAMMING To change the language press Or then SELECT LANGUAGE ENGLISH ENGLISH Blinks press Enter the default password by pressing in order the INITIAL PROGRAMMING ENTER PASSWORD and buttons If you do not wish to change the password press INITIAL PROGRAMMING CHANGE PASSWORD NO To change the default password press O or i for YES then press The password will always be a combination of three of the six available cycles HARD Q SOFT HARD SHOCK DEF UV HEAT PROBE Type the new password then press Be sure to remember the new password and keep a record of it in a safe place A INITIAL PROGRAMMING To change the year press Or then SET YEAR Blinks press 2 INITIAL PROGRAMMING To change the month press Or then SET MONTH 07 07 month Blinks press 2 INITIAL PROGRAMMING To set the day press Or then press SET DAY 03 03 day Blinks AP10BCF100 2 Manual h To set the hour press e or 77 be sure to INITIAL PROGRAMMING continue to press the buttons until the hour and SET TIME 10 25 AM SELECT AM or PM show correctly then press INITIAL PROGRAMMING i set minutes press or then press SET TIME 10 25 AM The high air alarm temperature should be left at 140 F However if a change is desired INITIAL PROGRAMMING 2 HIGH AIR ALARM To change th
23. URE 45 F 15 Blinks then press A V PARAM PROGRAMMING MANUAL SHOCK CYCLE xx To change the time press or then TOTAL TIME H 04 00 MIN 04 00 Blinks press A 2 PARAM PROGRAMMING MANUAL SHOCK CYCLE yy To change the temperature press or HOLDING LOW TEMP 4 F Blinks then press A V PARAM PROGRAMMING MANUAL SHOCK CYCLE 27 change the temperature press Or HOLDING HIGH TEMP B Blinks 3 F then press PARAM PROGRAMMING The display will show MANUAL SHOCK CYCLE PROGRAMMING COMPLETE 18 AP10BCF100 2 Manual After about 2 seconds the display will automatically change to PARAM PROGRAMMING MANUAL MODE CHOOSE PROGRAMMING CYCLE NOTE PROGRAMMING FOR DEFROST UV amp HEAT PROBE WILL BE THE SAME IN MANUAL MODE AS IT IS IN AUTOMATIC MODE see pages 15 16 3 RECIPE NAME PROGRAMMING a With the display reading OFF press the button and hold for 10 seconds b Enter your password see page 9 then press RECIPES PROGRAMMING ENTER PASSWORD c Press e or i to change to the desired Eu E NUMBER ENTER RECIPE NAME Blinks recipe number from 1 to 150 then press which will move you to the NAME line d Using e or 77 type the letters or numbers aS i NUMBER o ENTER RECIPE NAME Blinks required then press To confirm the recipe CHICKEN and go to the next one press o If a mistake is made in writing a recipe use to go to the desi
24. e temperature press or 140 F then press The low air alarm temperature should be left at 35 F However if a change is desired INITIAL PROGRAMMING 2 LOW AIR ALARM or 35 F k To change the temperature press then press A INITIAL PROGRAMMING l To change the number of probes press Or i then press FOOD PROBES NUMBER 1 Blinks Blinks Blinks 35 Blinks Blinks NOTE Standard Configuration has only one food probe However a maximum of two heated probes or three non heated probes can be used with this model The high food alarm temperature should be left at 180 F However to make a change INITIAL PROGRAMMING A 2 HIGH FOOD ALARM m To change the temperature press 180 then press The low food alarm temperature should be left at 35 However to make a change INITIAL PROGRAMMING SOFT amp HARD ia LOW FOOD ALARM n To change the temperature press Or 35 then press A V INITIAL PROGRAMMING o To change to YES or NO press or then SHOCK FREEZE press o YES 10 Blinks 35 Blinks YES Blinks change the temperature press e Or then press q change to YES or NO press A or then press i r To change to YES or NO press O or press s change to YES or NO press e or i then press For YES the display will show The P C baud rate shou
25. efrigerant piping provided by others In no event shall American Panel Corporation be liable for the loss of use revenue or profit or for any other indirect incidental special or consequential damages including but not limited to losses involving food spoilage or product loss American Panel Corporation reserves the right to withdraw this warranty if it is determined that the equipment is not being operated properly There are no other warranties expressed or implied During the warranty period all requests for service MUST be made before any work is begun Such requests must be directed to American Panel Corporation Service Department which will issue written authorization when applicable Without this authorization the Warranty may be voided The Service Department can be contacted by mail at American Panel Corp 5800 S E 78th Street Ocala Florida 34472 3412 or by telephone at 1 800 327 3015 by fax at 352 245 0726 Proper installation is the responsibility of the dealer the owner user or the installing contractor It is not covered by this Warranty 33 ORDERING PRINTER SUPPLIES RIBBON PAPER Replacement paper and ribbons for the optional printer for your blast chiller can be ordered from a local distributor of Weigh Tronix supplies To locate a distributor near you If you have access to the internet Go to www wtxweb com Enter your zip code or city state you do not have access to the internet
26. how COMPLETE NOTE During programming key be used to return to the previous screen except at the steps 1h 1i and 3d when it has different functions key is used to confirm the settings and advance to the next screen 2 PROGRAMMING THE CYCLES a With the display reading OFF press o b Enter your password see page 9 then press PARAM PROGRAMMING ENTER PASSWORD AUTOMATIC SOFT CYCLE PARAMETERS PROGRAMMING PARAM PROGRAMMING The LED for A will be ON AUTOMATIC MODE The LED S for cycles will be blinking PROGRAMMING CYCLE c Press The LED for SOFT will be ON A 2 PARAM PROGRAMMING d To change the temperature press Or AUTOMATIC SOFT CYCLE LOW AIR TEMPERATURE 28 F Blinks then press 12 AP10BCF100 2 Manual PARAM PROGRAMMING AUTOMATIC SOFT CYCLE e o change the temperature press i HIGH AIR TEMPERATURE o 35 F then press i PARAM PROGRAMMING AUTOMATIC SOFT CYCLE f To change the temperature press or FOOD TEMPERATURE o 40 F then press i PARAM PROGRAMMING AUTOMATIC SOFT CYCLE g o change the temperature press HOLDING LOW TEMP o 35 F then press 2 PARAM PROGRAMMING AUTOMATIC SOFT CYCLE h To change the temperature press HOLDING HIGH TEMP o 42 F then press PARAM PROGRAMMING The display will show AUTOMATIC SOFT CYCLE PROGRAMMING COMPLETE AUTOMATIC HARD CYCLE PARAMETERS PROGRAMMING
27. ht or aroma will be lost and all its initial qualities will remain unchanged SOFT CHILL CYCLE 160 F to 40 F This cycle is recommended for delicate light thin products or small piece sizes such as vegetables creams sweets fish products and fried foods Soft chilling lowers the food temperature quickly but extremely delicately so as not to damage the outside of the food This is the ideal cycle to chill any food quickly but delicately even in haute cuisine HARD CHILL CYCLE 160 F TO 40 F Hard chilling is suited for dense products and products with a high fat content in large pieces or those products typically more difficult to chill Careful chilling control ensures that the end temperature of 40 F is reached at the core of the product with no danger of freezing and damaging the product not even on its surface SHOCK FREEZE CYCLE 160 F TO 0 F This cycle is recommended when you want to store food for several weeks or months at temperatures below 0 Freezers are suited for storing ready frozen foods but not for freezing them During shock freezing the liquids contained in the food are transformed into micro crystals that do not harm the tissue structure When the food is used and thawed its quality will be excellent It is especially suited for all semi processed food and raw products CONTROL PANEL FOR MODEL AP10BCF100 2 BLAST CHILLER American Panel 2000 UV LIGHT DEFROST PRINT HEATED PR
28. ld be left at 38400 However to make a change t Tochange the baud rate press e Or then press u To change the number between 01 amp 32 press O or then press v change to YES or NO press O or press For YES the display will show The printer baud rate should be left at 1200 However to make a change w To change the baud rate press e Or i then press x To change the timing press e or i then press 11 AP10BCF100 2 Manual INITIAL PROGRAMMING SHOCK FREEZE LOW FOOD ALARM 5 F INITIAL PROGRAMMING UV CYCLE NO INITIAL PROGRAMMING DEFROST CYCLE YES INITIAL PROGRAMMING PC CONNECTION NO INITIAL PROGRAMMING PC BAUDRATE 38400 INITIAL PROGRAMMING CHILLER NETWORK ID 01 INITIAL PROGRAMMING PRINTER CONNECTION NO INITIAL PROGRAMMING PRINTER BAUDRATE 1200 INITIAL PROGRAMMING PRINT amp SAVE EVENTS EVERY 15 MIN 5 Blinks Blinks YES Blinks Blinks 38400 Blinks Blinks Blinks Blinks 15 Blinks AP10BCF100 2 Manual ia INITIAL PROGRAMMING y To change to YES or NO press or then Smee TELS NO Blinks press ia INITIAL PROGRAMMING z change to YES NO press NO Blinks press 2 INITIAL PROGRAMMING aa To change to YES or NO press then NAFEM COMMUNICATION NO Blinks press INITIAL PROGRAMMING The display will s
29. perator can choose from the following modes AUTOMATIC MODE This is the preferred mode in which the food probe is active and takes part in controlling the chilling or freezing processes The cycle will never proceed to its next step until the food probe has reached its set breaking temperature The operator needs only to select the recipe number of the food to be processed up to 150 recipes can be programmed then insert the probe into the food It is recommended that the operator remove the food when its temperature starts to flash and the display shows Ready The unit will automatically switch into holding mode cavity air temperature between 35 F and 42 when the food has reached the end cycle programmed temperature MANUAL MODE Operating time is set manually by the operator for the meal that has been chosen Air temperature is controlled by the air probe If the food probe has been inserted into the food it will provide temperature readouts only The unit will automatically switch into the holding mode at the end of the cycle OPERATING CYCLES The operator can choose from the following 3 operating cycles END FOOD SOFT CHILL 38 F TO 40 FOR LOW DENSITY FOODS AIR TEMP IS 28 F TO 35 F HARD CHILL 38 F 40 F FORMEDIUM amp HIGH DENSITY AIR TEMP STARTS AT 0 RISES TO 28 TO 35 FOODS WHEN FOOD CORE TEMP REACHES 60 F SHOCK FREEZE FREEZE FOR LONGER STORAGE AIR TEMP IS HELD AT 25
30. red location and correct it using or 9 There is blank space after number 9 It can be used to add a space or delete a letter Press when the recipe is corrected To finish the recipe name programming press ON OFF OPERATION 1 AUTOMATIC MODE SOFT CHILL With the display reading OFF press the ON OFF button b To select a cycle press the appropriate button OPERATING MODE CHOOSE The LED for SOFT will be ON OPERATING CYCLE c The LED s for AUTOMATIC and MANUAL now blinking To select an AUTOMATIC cycle SOFT CYCLE press the button LED for AUTO MAN AUTOMATIC will now be steady ON A 2 RED FOOD PROBE d To choose your recipe press Or then EUER Mole es 1 Blinks This screen is shown only if the RECIPE parameter is set to in the INITIAL PROGRAMMING The red food probe only will be active in the standard configuration To enter additional recipe names refer to Page 19 RECIPE NAME PROGRAMMING READY TO START The display will show PRESS START PRESS alternating with START Blinks 03 07 2006 10 28 e Press the START STOP button to start the AIR 75 cycle CHICKEN 140 F 03 07 2006 10 28 AM The display will show AIR 75 F CHICKEN 140 F alternating with 03 07 2006 00 00 AIR Will count up CH
31. s UV sterilization an integral temperature recording device printer stainless steel wire shelves a second heated probe or a total of three non heated probes It employs a high velocity flow of cooled air to assure even cooling of the food product and to quickly bring the food temperature through the danger zone in which bacteria multiply rapidly This is done in accordance with HACCP FDA and all state regulations CONTROLLER FEATURES The electronic control system is solid state and is based on the latest microprocessor technology The display is VFD Industrial Type It displays 4 lines of 20 characters each and allows operator viewing from any angle The display is programmed to show clear step by step instructions and operating data It is capable of storing 250 sets of data and 150 recipes The unit has built in safety and self diagnostic systems The controller notifies the operator if various faults as listed below should occur Power supply failure Restoration of power Faulty air temperature probe Faulty food temperature probe High air temperature above 140 F Low air temperature below 35 High food temperature above 180 Low food temperature below 35 Excessively high or low pressures NN As an option the unit can be operated PC The interface allows the operator to remotely program the unit operate it download the data and print the data OPERATING MODES The o
32. ter switch is ON Push the right side of the switch to advance the paper MAINTENANCE When printing becomes difficult to see replace the ribbon in your printer with an Epson HX 20 cartridge ribbon If your printer is used infrequently the print impression may become weak because the ribbon dried out In that case advance the ribbon to a new section by holding down the Paper Feed switch for several seconds 25 REPLACING THE RIBBON NO PAPER IN THE PRINTER 1 Turn the printer OFF 2 Four small grooves are embossed on each side of the printer cover Push down on one or both of these areas until the printer cover tilts up then lift the cover completely off 3 Push down on the right side of the ribbon cartridge where it is marked PUSH Remove the cartridge 4 Install the new cartridge Be sure the cartridge is inserted firmly to prevent weak or irregular printing The cartridge must be properly seated and aligned for best printing 5 Turn the cartridge knob marked by an arrow clockwise to take up slack 6 Replace the cover 7 Replace the paper REPLACING THE RIBBON WITH PAPER IN THE PRINTER 1 It is possible to insert the ribbon cartridge if there is already paper in the printer 2 Hold the cartridge at each end with thumb and forefinger and slide it over the paper and into the printer compartment Be sure the paper goes between the ribbon cartridge and the ink ribbon If you get ribbon ink on the printer case
33. the nameplate and that correctly rated electrical protection is provided VOLTAGE MUST BE WITHIN 5 FROM THE NAMEPLATE VALUE 4 INSTALLATION DIMENSIONS Overall dimensions are 29 1 2 left to right 28 1 4 front to back 60 1 2 height With the door open 90 the front to back distance is 55 1 2 LOCATION Ambient air temperature must be no greater than 90 F to ensure the rated performance Do NOT install the unit near a heat source in an area exposed to direct sunlight or in a closed area with high temperatures and insufficient air change Level the unit by rotating its adjustable feet ensuring that the weight of the unit is off the legs when doing so Make certain that the unit is correctly leveled correct functioning may be compromised if it is not Mount the rails for the drain pan using the screws sent with the unit The mounting inserts are already in place under the unit Slide the drain pan on the rails Plug the power supply cord into a proper outlet in accordance with the chart below MODEL VOLTAGE Hz HP AMPS NEMA AP10BCF100 2 208 1 PH 60 12 12 L6 20P SPACES AROUND THE CABINET e At least 1 clear space is required on the right side of the cabinet for air flow and service e At least 2 5 clear space is required on the left side of the cabinet for door opening and air flow e At least 3 clear space is required on the rear of the cabinet for optimum air flow SOS
34. wipe it off immediately as once it dries it is difficult to remove 26 MAINTENANCE AND CLEANING CLEANING THE CONDENSER For correct and efficient operation of the blast chiller it is necessary that the condenser be kept clean so that air can circulate around it freely and come into contact with the whole of its surface This operation to be performed every 30 days max can be accomplished using a brush non metallic to remove all the dust and dirt from the condenser fins Remove the finned grid to gain access to the Fig 1 condenser zr Y X CLEANING THE STORAGE COMPARTMENT Clean the inside of the storage com partment daily to avoid altering the taste and aroma of the food Clean the inside the grid supports and the grids with a non corrosive detergent and then rinse thoroughly The storage compartment and its internal components have been designed to aid all cleaning operations Clean the outside surfaces regularly with a detergent for stainless steel and dry using a soft cloth Always defrost the unit see manual DO NOT USE ABRASIVES SOLVENTS OR GLASS WOOL Fig 3 Avoid using sharp implements and abrasives especially when cleaning the evaporator Fig 2 07 6 Fig 3 NOTE If additional refrigerant should be needed be certain to use the correct type and amount as shown on the nameplate 27 AP10BCF100 2 Manual 1 gor HOW 37725 14 Z0 0 0
Download Pdf Manuals
Related Search