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LXC7X20/LXC7X10

1. 19 PE UM NING 19 7 3 Based on the GPRS DTU remote online 6 044000000 00 0 0 20 7 4 Wireless connection schematic 20 LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 2 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 7 5 Connect the controller through the DTU 12 40400 00000 0 0 21 7 6 DTU with the binding of the 2 2 20 0 0 0 000 21 7 7 Multilevel password 21 UO COI RERO 22 E ME ades M 22 7 8 2 Historical alarm data 22 ON CON iro M UIDI eM 23 BAe ELON sel ENT 23 Za rip and Stop alal 24 Co F 25 AIMS NICE TR o m 25 E UU mm 27 10 Parameters 0 3 4 29 10 1 Basic configuration parameters
2. 6 6 LXC7X20 Switch control procedures 6 6 1 Manual transfer procedures When controller is in Manual mode the switch control procedures will start through manual transfer Users Can control the loading transfer of ATS via pressing button to switch on or off But according to the ATS Switch configuration is different the specific process have some distinction If Open breaker detect is SELECTD is able After the press power close break brake key according to the current load casein 2processes 1 generator is opened when the generator is load If the load is closed the generator is open 2 Mains is opened when the mains is load When the end of the sub gate delay generator closing Press mains close or open key if mains have taken load will output unload open If the load is opened the mains close If the generator is load the generator to open when the end of the open delay then mains to close If Open breaker detect is SELECT Enable and Closing auxiliary input Principles as above but in every time after closing and break brake auxiliary input switching state through Testing to determine If not normal will be closing or opening failure warnings Note This warning can be Resolved by the alarm mute 6 6 2 Auto transfer procedures When controller is in Manual Test Auto or Stop mode switch control procedures will start through Automatic transfer If Open breaker detect is SEL
3. 0 3600s 0005 Idle running time of Idle running time of genset when starting when starting 25 Warming Up Time 0005 Warming time before genset switch on after it into 0 36005 high speed running Cooling Time 0 3600s 0005 Radiating time before genset stop after it unloads 2f topi 0005 Idle running time when genset stop 0 36005 ETS Hold Time Stop electromagnet s power on time when genset is 0005 0 36006 stopping Wait Stop Time 29 0 3600s 0005 ties m Time Product version 31 m information information 11 2 Advanced configuration parameters In the controller main interface press and key enter the password input interface press or 9 key to enter the corresponding bit password 0 9 press shift after the completion of the input proofreading password the password is correct according to the different permissions password to enter the main interface of the parameters of the different permissions the password error exit The factory default password is 0000 The factory default password the user can modify Press O and 9 keys flip up down the parameters configuration screen operation under the currently selected configuration parameter press the key to the current configuration mode parameters the current value of the first black display press 9 keys for the bit value adjustment press key to shift press the keys to confirm
4. 10 lt e um 11 5 4 Basic Parameters Setting 13 5 5 Advanced Parameters setting 14 Start stop 14 6 1 Starting 7 14 6 2 Stopping sequeffce 98 2 15 6 3 Manual start stop WE ET ato DE 15 15 SEO 16 6 6 LXC7X20 Switch control ProC Cure ccccccccccssssssccccccceeeesssseeeecceeeeessssseeeeceeeeeesssseeeeceseeeesssaeeeeeees 16 6 6 1 Manual transfer 16 o o AP Wal Ser DI OCS CNC RN P 16 6 7 LXC7X10 Switch Control 17 6 7 ls Manual transter Procedure Si arsar O E N A 17 6 7 2 Auto control 17 7 SMS Remote control wireless remote control function 18 7 1 LXI680 connection
5. 10 6 Under Volt Trip 0 1500V 193 J 000000 10 7 Under Volt Return 0 1500V 198 ff 10 8 Under Volt Delay 0 3600s 55 Gen Volt Shutdown Settings J A 11 1 Over Volt Option Enable Action when generator over voltage shutdown 11 2 Over Volt Trip 0 1500V 276 11 3 Over Volt Delay 0 3600s 3 11 4 Under Volt Option Enable Action when generator under voltage 11 5 Under Volt Trip 0 1500V 11 6 Under Volt Delay 0 3600s ee Gen Freq Warning Settings 12 1 Over Freq Option Enable Action when generator over frequency shutdown 12 2 Over Freq Trip 10 75Hz 12 3 Over Freg Return 10 75Hz 54 fF 12 12 5 Under Freq Option Enable Action when generator under frequency shutdown 12 6 Under Freq Trip 10 75Hz 12 7 Under Freq Return 10 75Hz 43 fF 12 8 Under Freq Delay 0 3600s SS 0 Gen Freq Shutdown Settings Freq Shutdown Gen Freq Shutdown Settings 13 1 Over Freq Option able when generator over RG EMESIS shutdown alarm 13 2 OverFreqTrip 10 75Hz 57 13 3 Over Freq 0 36005 2 13 4 Under Freq Option Enable Action when generator under frequency shutdown alarm 13 5 Under Freq Trip 10 75Hz 13 6 Under Freq Delay 0 3600s 3 1 1 Current Transform 6000 5A The ratio of external CT Rated Current 5 6000A 500 Generator s rated current standard of load current 3 Rated Power 0 6000KW Power 0 6000KW
6. 4 29 10 2 Advanced configuration 22 22 20220 0 0 000000000000000000 30 10 3 Defined contents of configurable input 200001000 0 0 000000000 00000 nennen 42 10 4 Enable definition of programmable output ports ss 44 10 5 Defined period 1 46 10 6 Custom combined 2 48 10 7 Sensor selection IS NA i 49 10 8 Pressure unit conversion 22 20 1 0 0 00000000000110000000000000000500000000 49 10 9 Conditions of crank disconnect selection cessisse enne nnns 50 Be 2 670 211 7 RENTRER 51 12 laici N o4 Common faults OX CIUSION E mU 55 1A 55 LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 3 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Auto
7. Return 0 6000RPHE 5 10 7 Pre alarm Delay 0 3600s ser ouiDu3 10 7 Pre alarm ees 0 2 2 Engine Under Speed Alarm Settings ff 11 1 Shutdown Option Enable 11 2 Shutdown Trip 100 6000RPM 1200 7173 shutdown 11 4 Pre alarm Option Enable 11 5 Prefalarm Trip 100 6000RPM 1950 11 6 Prelalarm Return 100 6000RPM 1350 LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 zm F 86 769 23 166296 H www lixise com Page 32 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 11 7 Pre alarm Delay 0 3600s Battery Alarm Settings 12 1 Bat Rated Volt 1 60V 4 0002 122 Over Volt Option Enabe PO 12 3 Over Volt Trip 1 80V 28 12 4 Over Volt Return 1 80V 26 1 12 5 Over Volt Delay 0 3600s 60 12 6 Under Volt Option Enabe 12 7 Under Volt Trip 1 60V 20 12 8 Under Volt Return 1 60V 26 J S 12 9 Under Volt Delay 0 3600s 60 0 0 0 y O Charge Alt Alarm Settings 13 1 Pre alarm Option Enabe 13 13 2 Trip 1 60V 13 3 Pre alarm Return 1 60V 10 J 0000000 13 4 Per alarm Delay 0 3600s To offer standards for detecting of gens over under voltage and loading voltage is primary voltage when us
8. 10 7 Under Freq Return 10 75Hz 47 10 8 Under Freq Delay 0 3600s Power On Mode Stop Mode Controller s address during remote 2 Slave Address sensing Language ENGLISH Back Light 10 100005 Scroll Timer 0 1000s Module Date Module Clock Engineer Password sBunjes 7 0000 0001 0002 Technician Password Operator Password Start On Option Start On Load Start On Cycle Schedule1 16 Setting 4 1 Run Week Number 4 2 Run Week Order 4 3 Run Clock 4 4 Run Time 0 30000m Maintenance 1 3 Setting 1 1 Option 1 2 Action Disable Not Onload Monthly 1st Month Sunday o c o 5 e 00000 Disable 9oueugjurelw 133 1 3 Time Interval 1 5000h Warn LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 40 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD H Number oe 21PhoneNOf 5Optio FAiPhmeNOtSOple 2 2 Phone NO1 Value Disable Notice Setting J 0 0 0 0 0 0 0 0 3 2 Under Speed Disable DL 3LossofSped Disable 3 4 Gen Over Freq Disable 5GenUnderFreq Disable 6GenOverVot Disable PO 7GenUnde
9. 37 Users can set different parameters to make it easy to select current Alternative Config1 3 a 39 configuration via input port Aux Raise Speed LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 43 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 11 4 Enable definition of programmable output ports Nof Type J Description O 0 Not Used ee Action before the starter motor open the fuel system in advance 1 Fuel Relay Usually controls the governor s power and fuel solenoid valve Crank Relay When starting the motor action often connected to the starter relay Action in over speed alarm stop and emergence stop It also 3 Air Flap At close the air inflow the engine Action in warning shutdown trips Can be connected outside 4 Audible Alarm alarm When programmable input port is active of alarm mute prohibit its output 5 Louver Action in genset starting and disconnect when genset stopped completely 7 Action from crank on to safety on E Ner Output in start period If there Is no gens frequency during hi speed running output 2 seconds again EIN Pre Lubricate Actions in period of pre heating to safety run 2 Remote PC Output This port is
10. CTs MUST BE 5 oe e o ERE lel eee L OF FUSES BLX HET 0 3 1 1 Lo ang LEE D 54 55 __ 56 37 538 125 J 49 41 a2 42 2 FUSES 21 2 26 251 5400 9890 Yoon LLX 2 Je HNE QN We AUX INPLITS 25 24 25 2 28 27 6 5 16 a fio ce C C I C Lil c e GEN CURRENT GT cta COM date transfer unit E o nnm 2 S c Fi c i Az T E z I Bag gt JO DJauasft 250 DELA fa Lux 85178 B i EEEE 4B E six o4juO23 513 amp EP TIX 5 ERE T LO CCIX 3 x i w 9471552244 0 MoT 5 5 WJD D aumraaduis UBIH 3 F 9 z c d gp P ES gt o 13 31 8 v 0 r 0 o 5 Jo Pi 3 1 4 YNYH2 A 6 88 252 p ki TB n e 5
11. Rated Power 0 6000KW Z6 s rated power standard of load Settings 4 1 Disable 4 2 Trip O no 100 4 3 Action Wain J 0 0 0 0 Over Current Settings peo 2 21 5 1 Option 1 5 52Action E Warn 5 3 Trip 0 200 120 PME ng LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 428 T 86 769 23 162896 F 86 769 23 166296 www lixise com Page 34 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 00000000000 6 1 62Acio 6 3 Trip 1 10096 400459554444 6 4 Retum 1 100 64Retumn 1 100 150040459594 65DelayTime 0 36005 5 Z J O Over Load Settings Over Lead T1Opin Disable 72Acdion O O 7 7 31 222 1 7 4 Return 0 200 12 15 9 4 459 9 7 9 Delay Time 0 36008 _ T LS The ratio of external CT Temp Temp Sensor Settings Temp Sensor Settings 1 1Curve poa J3 VDO 120 Enable 98 oS 133HighDela0 3600 3 14TempWamingSettings 1 4 1 High Option ff 142HihTrp MOC 95 oO 143HighRetu
12. 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 36 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 56 X000YOO 120060 57 00 00 10 080 PO 58 X000YOO0 200 100 PO Sensort Settings 41 Sensor Type NotUsed OO 4 43O0penActio Action 44 Shutdown Settings 4 4 1 Sensor 1 High Option Disable 4 O 4 4 2 Sensor 1 4 4 2 Sensor 1 High Trip 98 E EM GM NE 444SensorilowOptio Disable 4 amp 4 Be 02 445SenorilowTip 8 O 446SensoilowDely 2 U 25 O 45Warning Settings 4 5 1 High Option Disable 452HghTip 453HighReum 85 JJ 454HighDelay Delay 4 5 4 High Delay 2200 00 455lowOpton Disable 456lowTi _ 10 457lowRetum Eo 15 J O gs ca 4 6 User defined By D QE WA 461 X000YOO0 000 103 462 X000YOO0 032 10 fp 463 X000YOO0 7 064 085 Pe 464 00 00 50603 O 465 00 00 804 2 466 00 00 712023 O 467 X000YOO 256 044 O 468 00 00 480085 2 Sensor2 Settings _Sensor2 Settings 2 Shutdown 5 4 1 Sensor 2 High Option Disable S42Sensor2HghTip 20 S4
13. E L 25 05 5015 22 OF2 AC 50Hz 1B80 Z5U0V 53 of 56 Page 6 www lixise com Dongguan Tuancheng Automation Equipment LTD F 86 769 23 166296 Mja TO ANT OTHER DEVICE NOTE 2 The hold solid ine indicates Z omm copper core wire The bold dotted line Indicates 1 Emm toppa wire LXC7X20 LXC7X10 Product User Manual T 86 769 23 162896 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 13 Installation LXC7XXX Controller is panel built in design it is fixed by clips when installed The controller s overall dimensions and cutout dimensions for panel please refers to as following Case Dimension XE Cut Out 186mm 151mm repemoemceanasoo 184mm 210mm This section contains a number of very important considerations Controller instructions notes NO Item Note Warning Caution m m A 8 35vDc Negative of battery must be connected with the shell of starter stable Connect controller to Wire 35 Bm my d b wire which from power supply to battery must battery Ch Please firstly connect output wires of charger to battery s positive Charger must be 3 negative directly then connect wires from battery S positive connected directly to ang negative to controller s positive and negative input p
14. Indicate controller not communicates with ECU 57 Under Speed Warn Action in under speed warning 60 Over Speed Shutdown _ Action in over speed shutdown alarm Gens Over Freq Action in gens over frequency shutdown alarm __ Aetonin gens over votage warming 66 Gens Under Freq Warn Action in gens low frequency shutdown lt o 2 Action gens low voltage warning 68 Gens Under Volt Shutdown Action in gens low voltage shutdown 69 Gens Loss Of Phase Action in gens loss phase Gens Reverse Phase Action in gens reverse phase When the load power exceeds a preset value action is to prevent 71 Over Power excessive damage to the engine power Action in controller detects gens have reverse power 37 38 39 40 41 42 44 45 46 47 48 49 50 51 52 53 54 55 56 57 LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 428 T 86 769 23 162896 F 86 769 23 166296 www lixise com Page 45 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD mains Loss Of Prase Action in mains toss Of Phase 85 Action low oil pressure shutdown Shutdown 86 OP Sensor Open Action when pressure sensor are open 88 ConfigtHighWam S 90 Configt High Shut
15. 23 162896 As shown below Input Active Valid 3 n Es E 8 2 Preheat 4 Crank Time B Safety On B Warm Up F 86 769 23 166296 8 Wait For Load iw 10 On Load 11 Cooling 12 Stop Idle 10 72005 10 72005 13 ETS Hold 14 Wait For Stop 15 Stop Failure 16 After Stop Dongguan Tuancheng Automation Equipment LTD www lixise com Page 47 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 11 6 Custom combined output Defined combination output is composed by 3 parts condition output S1 or S2 and condition output S3 o 1 or S2 is TRUE while S3 is TRUE Defined combination output is outputting 51 and 52 are FALSE or 3 is FALSE Defined combination output is not outputting NOTE 51 2 53 can be set as any contents except for defined combination output in the output setting A NOTE parts of defined combination output 51 2 3 couldn t include or recursively include themselves Example Contents of probably condition output S1 output port 1 is active Close when probably condition output S1 is active inactive close when active disconnect when inactive Contents of probably condition output S2 output port 2 is active Close when probably condition output S2 is active inactive close when active disconnect when inactive The closed o
16. 56 10 11 12 13 14 15 16 17 18 19 21 22 23 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD ECU Stop Used for ECU engine and control its stop ECU Power Used for ECU engine and control its power Pull in when detects a successful start signal GSM Power Power for GSM module GSM module is power off reset when GSM communication failed Action when mains normal 37 InManualMode 38 InManualTestMode 39 InAutoMode 40 Generator OnLoad 41 MansOnLoad J 42 Reserved 2 2 Action in gens common warning common shutdown common trips alarm Common trip shutdown The generators any kind of trip and downtime will produce such an alarm action 45 Common Shutdown Generatorany downtime will have such alarm action 46 Trip Alarm Generators will produce any kind of trip the alarm action 47 Common Warn Alarm Generators of any kind of public warning alarm is generated action 48 Battery Hight Voltage _ Anactioninbatterysovervoltage warning alarm 49 Battery Low Voltage Action in battery s low voltage wamingalarm 50 Charging failure Action in charge alt fail warning alarm _52_ _53_ _54_ _55_ _56_ 43 Common Alarm Indicate ECU sends a shutdown alarm signal
17. Equipment Co LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 26 of 56 Gen load Close Fail NO N oO Main Load Close Fail Gen Load Open Fail NO N Main Load Open Fail 25 26 2 2 Co Oil Pressure Sensor Open 29 Low OP Warn 30 Level Sensor Open 31 Low Level Warn 32 33 34 35 36 37 38 45 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Controller Dongguan Tuancheng Automation Equipment LTD 10 Wirings connection LXC72X0 LXC71X0 LXC7920 controller s rear as following 112 3 4 5 6 7 8 9 10 11 12 13 14 15 16 m m E m L1 Lz L3 2 1 p GENS AC VOLTAGE MAINS AC VOLTAGE CRANK16A FAZEOVAC AUX OLITPUT iTA AUX OUTPUTS iTA BE ecu CANBUS HS 485 CURRENT ISOLATION ISOLATION RATED AUX IMPLIT1 AUX INPUT AUX INPUTS AUX INPFUT4 AUX INPUTS AUX INPUT THFS2 140925 Functions Diameter Remark 1 DC input B 2 5mm DC Power Supply negative input external starter battery s negative DC Power Supply positive input of the the external starter d adii battery positive it is recommended to use 20A fuse DC voltage through the emergency stop button 3 Emergency stop 2 5mm connected equipment supplied to the fuel and starter relay output recommended maximum 30A fuse Fuel relay output 1 5m
18. active LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 42 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD Aux High Temp Connected sensor digital input Aux Low OP Connected sensor digital input ER Inhibit Alarm Stop Prohibit any alarm and shutdown action Remote Start On Load Auto mode when input active genset can be started and with load after genset is OK when input inactive genset will stop automatically T Remote Remote Start On Load On Load In Auto mode when input is active genset can be started and without Remote Start Not On ae load after genset is OK when input is inactive genset will stop automatically An Manual Aux Manual Stat AuManual Stat Auto mode when input active genset will start automatically when input inactive genset will stop automatically Simulation Mains OK In Auto mode mains are normal when input is active Simulation Mains Fail In Auto mode mains are abnormal when input is active Generator related operations are banned switch query interface can Panel Lock iced In Auto mode during generator normal running when input is active inhibit generator shutdown automatically Inhibit Auto Start In Auto mode inhibit generator
19. different interface press to return to the main interface Tips Press over 3 seconds go into basic parameters setting menu lt gt Tips Press and simultaneously enter into advanced parameters setting menu if password is correct lt Tips default password is 0000 user can change it in event of others change the senior parameters setting Please closely remember it after changing If you forget your password please contact our all the information back to the service customer service at the same time press Q and personnel Example under the figure information LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23 162896 zm F 86 769 23 166296 H www lixise com Page 10 of 56 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 5 3 LCD DISPLAY In the main nterface press Kirom the different interfaces pres return to the initial page Main Interface Commonly used parameter interface The main interface contains engine generator and status display LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 amp F 86 769 23 166296 H www lixise com Page 11 of 56 SMART GENSET LXC7X20 LXC7X10 Series Gen set Controller Dongguan Tuancheng Automation Equipment Co LTD Generator Main
20. it will send warn signal When controller detects the oil pressure is lower than the set value it will send warn signal When controller detects the sensor is open circuit and the action select warn it will send warn signal When controller detects the oil lever is lower than the set value it will send warn signal When controller detects the sensor is open circuit and the action Flexible Sensor 1 Open pP select warn it will send warn signal When controller detects the sensor value is higher than the max set Flexible Sensor 1 High ec value it will send warn signal When controller detects the sensor value is lower than the min set Flexible Sensor 1 Low dus value it will send warn signal When controller detects the sensor is open circuit and the action Flexible Sensor 2 Open d bos select warn it will send warn signal When controller detects the sensor value is higher than the max set Flexible Sensor 2 High ipe value it will send warn signal When controller detects the sensor value is lower than the min set Flexible Sensor 2 Low ae value it will send warn signal Digital Input 1 7 Warn When digit input port 1 7 IS set as warning and active controller sends corresponding warning signal When Set DTU binding the controller and the DTU communication DTU Bonding Fail failure display instructions LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation
21. of transformer Gen Rated Freq 50 0 Offer standards for detecting of over under load 10 65Hz frequency Curr Transform 6000 54 0500 The change of external connected CT Rated Current 5 6000A 0500 Generator s rated current standard of load current 3 Rated Power KW 0276 Generator s rated power standard of load current 14 Battery Rated Volt 24 0 Standard for detecting of over under voltage of 0 600 battery gt N ol A V zi gt LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 29 of 56 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 17 Start Delay 0003 Time from mains abnormal or remote start signal is 0 36005 active to start genset Stop Delay Time from mains normal or remote start signal is 18 0003 0 36005 inactive to genset stop inni 4 x i Time of pre powering heat plug before starter is 20 0005 0 36005 powered up Cranking Time Time of starter power up each time 3 60s Crank Rest Time The second Ma la aie a time before power up when 22 05 3 605 engine start Ma la aie a Alarms for low oil pressure high temp under 23 rele 0005 speed under frequency voltage charge fail are 0 36005 me Start Idle Time Idle running time of genset when starting
22. start automatically when input is active Inhibit Scheduled In Auto mode inhibit scheduled run genset when input is active Inhibit Phone Message Start Prohibiting boot via SMS Inhibit Gens Load Prohibit genset switch on when input is active Inhibit Mains Load Prohibit mains switch on when input is active When the input is active the controller will operate in automatic 19 Auto Mode Lock mode you can not select the test mode and manual mode When input is active controller won t work under Auto mode AUTO 20 Auto Mode Invalid key and simulate auto key input does not work Idle Control Mode Under voltage frequency speed protection is inactive Instrument Mode All outputs are prohibited in this mode Aux Gens Closed Connect generator loading switch s Aux Point Aux Mains Closed Connect mains loading switch s Aux Point This configuration is for the use of motor adjust the speed of the unit and raise speeding output with control motor When this switch is closed raise speed output will turn off This configuration is for the use of motor adjust the speed of the unit E and drop speeding output with control motor When this switch is closed raise speed output will turn off Controller will set maintenance time and date as default when input is EM otop key Simulate Manual key Simulate Manual Test ke 31 31_ Simulate Auto key An external button can be connected and pressed as simulate panel
23. the outputs are fixed start output and fuel output 2 LXC7X20 7X10 controller analog sensors are composed by 3fixed sensors temperature pressure fuel level and 2 configurable sensors other controllers analog sensors of three fixed sensors temperature pressure fuel level LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 8 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 5 Operation 5 1 Indicator light 5 2 Warning Fault Running Mains Normal Stop Mode Gen Closed Open 4 Mains Closed Open Manual Mode Auto Mode Mute Reset Alarm Warning Fault Running Gen Normal Stop Mode IMains Closed Open Auto Mode Mute Reset Alarm Manual Mode LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 amp F 86 769 23 166296 H www lixise com Page 9 of 56 LIAISE SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 5 2 Key functions Stop running generator in Auto Manual mode Stop Reset Reset alarm in stop mode During stopping process press this button again to stop generator immediately sat Start genset
24. time the fuel relay and start relay deactivated and enter into to wait for next crank LXC7X20 LXC7X10 Product User Manual T 86 769 23 162896 F 86 769 23 166296 Dongguan Tuancheng Automation Equipment LTD 14 of 56 6 www lixise com Page SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 6 If engine crank fails within setting times the controller sends Fail to Start signal and Fail To Start message appears on LCD alarm page 7 n case of successful crank attempt Safety omimer starts During this period low oil pressure high water temperature under speed charge failure alarms are disabled As soon as this delay is over Start idle delay is initiated if configured 8 During start idle delay under speed under frequency under voltage alarms are inhibited When this delay is over ENSE tarts if configured 9 When warming up delay is over if generator state is normal its indicator will be illuminated If voltage and frequency has reached on load requirements the closing relay will be energised generator will accept load generator power indicator will turn on and generator will enter Normal Running state if voltage and frequency are abnormal the controller will initiate alarm alarm type will be displayed on LCD alarm page 6 2 Stopping sequence 1 LXC7X20 when mains return normal during g
25. x OX OX NEM RR X X X I 4 v bo d 1 14 1 Ld d L N Le I I i 1 1 i 1 i AC 000005 180 250 ls xi ey lt p c 2 Y ict i iol 5 3 ipi i i e o tg p D 9 E MN 51 3 Q 51 9 c Sti at Combined aural and ul 5 visual alarm 10151 5 3 lt 515 This label indicates i ancher terminals For bottery negative must be grounded example ATi indicates the No 1 terminal S Nore XT6 XT THESE GROUND CONNECTIONS MUST ON THE ENGINE BLOCK AND MUST BE TO THE SENDER BODIES 1 j THE GROUND WARE TO TERMINAL 47 MUST NOT BE USED TO PROVIDE GROUND 2 CONNECTION TO ANT OTHER DEVICE NOTE 2 The bold solid Ine indicates 2 6mmz Copper core Hires The bold dotted line Indicates 1 5mm tre LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 52 of 56 LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD LXC7X20 Typical application diagram SMART GENSET LI AI FROM MAINS ee Se
26. 3Sensor2HighDelay 2 5 4 4 Sensor 2 Low Option Disable 05 S4BSenor2LowTip 8 CS 5 4 6 Sensor 2 Low Delay 20000 x 5 1 Sensor 2 High Option Disable 5 5 2 5 52Sensor2High Trip 5 5 3 Sensor 2 High Return ig LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 37 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 5 5 4 Sensor 2 High Delay 2 PO 5 5 5 Sensor 2 Low Option Disable 5 5 6 Sensor 2 Low Trip 10 o 49 5 5 7 Sensor 2 Low Retum 1 5 58 Sensor 2 Low Delay 20 Jooo o 5 6 User defined Curve Settings OQ KPa 61 X000Y00 00000 J 62 X000YOO0 6 O0 _ 9 63 X000YOO0 5219 64 X000Y00 048 244 2 65 X000YOO0 064 338 1 66 X000YOO0 1 096 500 1 67 X000YOO0 71 128 708 68 00 00 1 3176104 Digital Input 1 Settings 1 1 Remote Start On Load 1 2 Active Close Valid Digital Input 2 Settings 0 0 0 0 0 11Tpe JAwxHghTemp fo DigitalInput3Setting Digital Input 4 Settings Digital Input 5 Setting 0 205 sBunjes sinduj jeyibiq Dig
27. 680G s DTU LXC7XX0 ense SMART GENSET Dongguan Tuancheng Automation Equipment Co LTD Tel 86 769 23836636 Fax 86 769 23166296 http www lixise com http www lixise net E mail sales lixise com Add Wentang Road Chashang industrial zone 18 Dongcheng Dongguan Guangdong China LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 5 F 86 769 23 166296 H www lixise com Page 56 of 56
28. 7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 7 3 Based on the GPRS DTU remote online monitoring The scheme is based on LXI680G provide wireless data transmission network remote control operation of the generator on the Internet and through the increase in the generator controller LXI680G Room communication protocol so that the controller can the use of LXI680G SMS via SMS to control the generator run and generators receive alarm SMS Remark LXI680G is Dongguan Feirui Electronics Co Ltd designed tailor made for the generator controller wireless data transmission module in particular to optimize the data exchange between the controller and the DTU truly a fast and reliable data transmission Brief introduction LXI680G is an industrial grade with GPS global satellite positioning function GPRS DTU product The product integrates a high performance low power industrial grade GPS module and GPRS module GPS global positioning technology and GPRS wireless communication technology the perfect combination of a product LXI680G platform based on ARM and embedded operating system built in industrial grade module it can be used in harsh environments working temperature range can be to 40 85 C LXI680G provide standard RS232 serial interface can be quickly and PLC industrial control instruments meters RTU equipment is linked together through the GPRS network will be linked to LXI680G equi
29. 96 H www lixise com Page 49 of 56 LIAISE SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 11 9 Conditions of crank disconnect selection Crank Disconnect Conditions Number of start attempts mE 1 10times Gens Freq Edo Hz 4 gt 240 0 200 speed 360 RPM 4 iu ib 24 0 0 200 Oil Pressure KPa M 200Kps 0 1000KPa D Eso v iu 30V 3 0 32 0V As shown above check the desired options multiple choice or do not choose 1 There are 4 conditions to make starter disconnected with engine that is speed sensor generator frequency Charge D and engine oil pressure They all can be used separately We recommend that engine oil pressure should be using with speed sensor and generator frequency together in order to make the starter motor is separated with engine immediately and can check crank disconnect exactly opeed sensor is the magnetic equipment which be installed in starter for detecting flywheel teeth When set as speed sensor must ensure that the number of flywheel teeth is as same as setting otherwise over speed stop or under speed stop may be caused 4 If genset without speed sensor please don t select corresponding items otherwise start failor loss speed signal maybe caused If genset without oil pressure sensor please don t select corresponding items If not s
30. A Note lf the operation of the controller the controller internally set to fly letter phone number can not start with a 86 A Note Write text messages are not case sensitive but must be written in strict accordance with the instructions in the format the spaces between all the words are a bit of spaces all commands have to wait until the return code indicates that the operation is valid only NO SMS Command SMS return information GENSET ALARM SYSTEM IN STOP MODE GENSET AT REST SYSTEM IN MANUAL MODE GENSET AT REST SYSTEM IN TEST MODE GENSET AT REST SMS GENSET SYSTEM IN AUTO MODE GENSET AT REST SYSTEM IN STOP MODE GENSET IS RUNNING SYSTEM IN MANUAL MODE GENSET IS RUNNING SYSTEM IN TEST MODE GENSET IS RUNNING SYSTEM IN AUTO MODE GENSET AT RUNNING Description When genset is stopping to alarm At rest status in stop mode At rest status in stop mode At rest status in stop mode At rest status in stop mode Running status in stop mode Running status in stop mode Running status in stop mode Running status in stop mode Generator is shutdown GENSET ALARM alarm or trip alarm GENSET IS RUNNING The generator is running 2 SMS START INHIBIT SMS boot prohibited perenni SI OP MODE NOT START SMS START OK AUTO MODE START OK SMS STOP IN E AUTO MODE AUTO MODE STOP OK SMS STOP MODE SMS STOP OK SMS MANUAL s MODE SMS MANUAL MODE OK SMS TEST nm MODE SMS TEST MODE OK 7 SMS AUTO SMS AUTO MODE OK Set as auto mode MODE SMS IN
31. Capital T ingat Emergency Step Lg T2 284 Te 208 Relay Stabs 17 2 3 Heb led Foel rely outro SENT relay mapu LXC7X20 LXC7X10 Product User Manual 23 T 86 769 23 162896 F 86 769 23 166296 Engine and Sensor information Coolant Temperaunme 99 1 Od Press une Speed lime Aan Semar Aas Sensors Baher Soiree Changes violae Puccumut atioris and Module infa Ac tree Energy CORN T Riracivie Energy C ORNA Run Hours Number Of Start Ditters 1970 11 Dongguan Tuancheng Automation Equipment LTD H www lixise com Page 22 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 9 Protection 9 1 Shutdown alarm When controller detects shutdown alarm it will send signal to stop the generator Shutdown alarms as following We twe Emergency Stop aad controller detects emergency stop signal it will send a stop When controller detects the speed value is higher than the set value 2 Over Speed 4 it will send a stop signal When controller detects the speed value is lower than the set value 3 Under Speed it will send a stop signal 4 Loss Of Speed Signal When controller detects speed value equals to 0 and the action select Shutdown it will send a stop alarm signal When contr
32. ECT Disable and Closing auxiliary input 1 When transferring load from mains to generator controller begins detecting fail to transfer then the Open delay and transfer rest delay will begin When detecting time out if switch open failed the generator Will not switch on otherwise generator switch on Detecting transfer failure while gens switch on When Detecting time up if switch on fail it is need to wait for generator to switch on If transfer failed and Warning SELECT Enable there is alarming signal whatever switch on or off failure Note This warning Can be resolved by the alarm mute 2 Gens to a the mains load the same principle If Open breaker detect is SELECT Disable 1 Mains load is transferred into generator load after the delay of switch off and transfer interval generator switch on Detecting transfer fail while generator switch on After detecting time up if switch on fail then wait for generator switch on If transfer fail and warning SEL Enable there is alarming signal LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 16 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 2 Gens to a the mains load the same principle Ifinput port not configured as Close Mains Auxiliary Mains load be t
33. HIBIT Te START INHIBIT START OK Set as start inhibit SMS PERMIT START PERMIT START OK Set as start permit Users check settin Users can query through SMS DETAIL 9 text message multiple As shown below generators LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 zm F 86 769 23 166296 H www lixise com Page 18 of 56 Cannot start in stop mode Start in manual or auto mode Can start in auto mode In automatic mode shutdown Set as stop mode Set as manual mode Set as trial test mode 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 7 1 LXI680 connection diagram GPRS wireless data transmitter Generator controller GSM antenna GPS antenna s e c sa E n qn 3j 7 2 GSM alarm setting As show below need to the SMS automatically notify the alarm When the user check the condition occurs the DUT module will automatically send SMS to the user set the cell phone number GSM Setting GSM Enable r Activate Phone No Description Please input station info e g 3 amp gen sets Phone 8613612345609 _ eastem district ramo Ld gt lPhneNO in the Choose Item For Message Informing When Warning Over Speed Wam Bat High Wam High T
34. LIXISC SMART GENSET LXC7X20 LXC7X10 Series Gen set Controller Dongguan Tuancheng Automation Equipment Co LTD LXC 7X20 LXC X10 Generator controller user manual Ver1 3 Date 2013 12 26 7X20 series 7X10 series Version History 2010 10 20 1 0 Start publishing 2012 08 21 Increased DTU binding and remote monitoring function 2013 07 01 1 2 Increase the panel can set parameters of the items 2013 12 25 specifications typical application diagram LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 amp F 86 769 23 166296 H www lixise com Page 1 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD Contents ASCH TEMA Pt ANN MS iN 4 2 Product ON CIVIC 5 3 6 TO TE 5 4 Order information and modules 0 24 092 7 Order Er 7 42 8 6 8 4 3 Models 8 9 eu RR 9 9 2 IKe V
35. Low a value it will send stop signal When controller detects sensor is open circuit and the action select 26 Flexible Sensor 2 Open shutdown it will send a stop signal 27 Flexible Sensor 2 High When controller detects the sensor value is higher than the max set value it will send stop signal When controller detects the sensor value is lower than the min set 28 Flexible Sensor 2 Low value it will send stop signal When digital input port 1 7 is set as shutdown and the action is 29 Digital Input Port 1 7 M HER active it will send a shutdown signal D Open shutdown starting on the D connected to detect if an alarm when 9 2 Trip and stop alarm When controller detects shutdown alarm signal it will shutdown generator quickly and stop after high speed cooling Trip and stop alarm as following Trip and stop alarm CNECMA P When controller detects the value is higher than the set value and the Over Current action select trip and shutdown it will send trip and stop signal Current Negative When the generator is three phase load imbalance between the current Phase Sequence and larger than the set value generating a trip and downtime Maintenance1 3 When count down time is 0 and the action select trip and shutdown it will send a trip and stop signal When controller detects reverse power value power is negative is lower Reverse Power than the set value and the act
36. SB RS232 RS485 interface to connect and adjust while the internal FLASH memory within the controller in the system when power is not lost 99 of the parameters can be set directly from the front panel for easy on site commissioning RS485 communication port enabling remote control remote measuring remote communication via ModBus protocol controller with RS485 port only Equipped with SMS Short Message Service function When genset is alarming controller can send short messages via SMS automatically to max 5 telephone numbers besides generator status can be controlled and checked using SMS With advanced networking capabilities via GPRS mobile network and Internet connectivity in any place where the network can be remotely monitor Need to install the GPRS module LXI680 Equipped with CANBUS port and can communicate with J1939 genset Not only can you monitoring frequently used data such as water temperature oil pressure speed fuel consumption and so on of ECU machine but also control starting up shutdown raising speed and speed droop via CANBUS port controller with CAN Bus port only Suitable for 3 phase 4 wire 3 phase 3wire single phase 2 wire and 2 phase 3 wire 120 240V power and 50 60Hz Systems Collects and shows 3 phase voltage current power parameter and frequency of generator or mains For Mains controller has over and under voltage over and under frequency loss of phase and phase seque
37. ains normal or remote start Stop Delay 0 308Ds signal is inactive to gen set stop Return Delay 0 3600s 3 __ Time of pre powering heat plug before starter is powered up Preheat Delay 0 3600s Cranking Time 1 60s Time of starter power up sbugjes Crank Rest Time 3 60s 10 The waiting time before second power up when engine start fail Alarms for low oil pressure high temperature under speed under 7 Safety On Delay 0 36005 frequency voltage charge fail are inactive and high speed running Radiating time before genset stop after it unloads Idle running time when genset stop when genset is stopping Time between over of genset idle delay and stopped when ETS time is set as O Start Idle Time 0 3600s Warming Up 0 36006 Cooling 0 36006 Stop Idle Time 0 3600s ETS Hold Time 0 3600s Wait Stop 0 36006 sbunjes J WIL 10 10 20 Time between over of ETS hold delay and stopped when ETS Hold output time is not O LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 31 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 14 After Stop Time 0 3600s n genset stopped and It used to protect the motor to prevent Crank Prot
38. ation way compact structure with easy mounting Special industry application characteristics Leasing industry applications management provides the perfect solution leased out via PC remote Management of the unit you can monitor all operating parameters oil pressure water temperature voltage current power etc you can always change the configuration to protect the unit is not proper application can record 200 detailed fault information including time to failure because when the voltage current power oil pressure water temperature and other key parameters and ready to upload to the monitoring machine Another multi level password management options to facilitate the lease management Fire pump industry applications Close electrical parameter measurement function use powerful Programmable input and output ports and internal programmable logic to achieve automated pump control system Instead of the conventional engine controller PLC simple manner making the system more stable and reliable Air compressor industry applications Close voltage measurements protection according to the need to configure programmable analog input overload protection with programmable digital inputs complete startup control temperature and pressure control protection parameter settings LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD T 86 769 23 162896 F 86 769 23 166296 H www lixise
39. com Page 6 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD Fully functional and can detect almost all the generating units of electrical parameters and non electrical parameters Mains Line voltage Uab Ubc Uca Phase voltage Ua Ub Uc Frequency Hz Gens Line voltage Uab Ubc Uca Phase voltage Ub Uc Frequency Hz Load current IA IB IC Each phase and total active power KW Each phase and total reactive power Each phase and total apparent power kVA Each phase and average power factor PF Accumulate total gens power kWh kVarh KVAh Sensor Temperature WT C F Choose to display Oil pressure OP kPa Psi Bar Choose to display Fuel level FL unit opeed SPD RPM unit Voltage of Battery VB V unit Voltage of Charger VD V unit Hour count HC can accumulate Max 65535hours otart times can accumulate Max 65535times Mains and generator abnormal conditions Voltage is too high Voltage is too low Frequency is too high Frequency is too low Phase loss Reverse phase Loss of power The fault display and protection function project High water temperature warn High water temperature shutdown alarm Low oil pressure warning Over speed shutdown alarm Box high temperature warn Low fuel level warn Battery voltage is too high warn Battery voltage is too low warn Load over current shutdown alarm Fai
40. controlled by communication PC Used for engine which has idles Pull in before starting and pull out Idle Control after into hi speed warming Pull in during stopping idle mode and pull out after shutdown completed Raise Speed Action in hi speed warming run Action in period of stop idle mode to time of wait for stopping completely Reserved NY Reserved Ne Used for engines with ETS electromagnet Pull in when stop idle is ETS Control over and pull out when set ETS delay is over Drop Speed Generator load conditions are ripe for action control power closing Close Generator switch with load It is a continuous output The same role but is not a continuous output but only the output Open Generator Pulse pulses of a preset time This time set in the timer configuration Open Generator Generator stop action control power generation closing switch uninstall Open Generator Pulse The same role but is not a continuous output but only the output pulses of a preset time This time set in the timer configuration Gens whether or mains is opened will be output It is a common Open Breaker sub gate output 25 Close Mains Pulse 26 Open Mains 27 Open Mains Pulse 28 Reseved LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 428 T 86 769 23 162896 F 86 769 23 166296 www lixise com Page 44 of
41. down 91 Configi Low Shutdown 92 Config2 Higa Aux Input 1 7 Active Reserved e 109 Custom Period 1 6 Custom Combined 1 6 11 5 Defined period output Defined Period output is made of 2 parts period output S1 and condition output S2 While 51 52 are TRUE synchronously OUTPUT While 1 or S2 is FALSE NOT OUTPUT Period output S1 can set generator s one or more period output freely can set the delayed time and output time after into period Condition output 2 can set as any conditions in output ports A NOTE when delay time and output time both are 0 in period output S1 it is TRUE in this period Example Output period start Delay output time 5s Output time 3s LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 428 T 86 769 23 162896 F 86 769 23 166296 www lixise com Page 46 of 56 LIAISE SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD Condition output contents output port 1 is active Valid Invalid close when active disconnect when inactive Output port 1 active after enter starts time and delay 5s this defined period output is outputting after 3s stop outputting el Output Delay Output Time Valid Period 1 Standby 3 Fuel On 5 Crank Rest 7 Start Idle LXC7X20 LXC7X10 Product User Manual 23 T 86 769
42. ect Time 0 5s the motor stall time is too long and damage 16 Warm Protect Time 0 36s Protect Warm Protect Time 0 36s 0 refers to the genset after starting from idle to high speed time When the time ewm ponaos to set too short will alarm shutdown Offer standard to judge over under loading speed Setting value is percentage of rated speed Controller detects when it is ready 1 Rated Speed 0 6000RPM 1500 On Load Speed 0 6000RPM 1350 3 Magnetic Pickup to load It won t switch on when speed is under loading speed Tooth number of the engine for judging of starter separation conditions and 4 Flywheel Teeth 10 300 inspecting of engine speed See the installation instructions 5 Loss Speed Action 0 Warn 1 Shutdown 6 Loss Speed Delay 0 3600s Time from detecting speed is O to confirm the action Crank Disconnect Conditions 7 72 Disconnect Sheree e Speed 1 meet T Ameo m 7 5 7 5 Disconnect D 3 32V D 3 32V Max Crank times of crank attempts Number Of Crank 1 10times When reach this number controller will send start failure signal 9 Over Speed Shoot 0 15 Speed Shoot 0 15 mee The generator set during startup than the rated proportion Co en 2 10 3 Shutdown Delay 0 3600s _ Enabe 10 4 Pre alarm Option 1650 PO 10 5 Pre alarm Trip 100 6000RPM 1620 1 710 6
43. elect generator in crank disconnect setting controller will not collect and display the relative power quantity can be used in water pump set if not select speed sensor in crank disconnect setting the rotating speed displayed in controller is calculated by generator frequency and number of poles 7 Ifthe generator without magnetoelectric sensor and Oil pressure sensor the Charger D is optional as a starter motor separation conditions It is recommended to select Oil Pressure Charger D for safety LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 50 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 12 Typical application 1 Three kinds of remote controllers recommended Dongguan Feirui Electronics Co Ltd wireless data transmission equipment DTU680G The product has a wireless data transmission GPS location data as long as there is cell phone signal can be transmitted through the mobile phone network innovation and independent R amp D dedicated communication module an infinite distance data security and reliability features If the engine starter battery voltage is 24V measuring starter output port output port and stop the fuel outlet based on user configuration dependent on the battery negative resistance s
44. emp Wam Sensor 1 Low Input Wam Under Speed Wam Bat Low Wam Low Temp Wam l Sensor2 Open Circuit Input Warn Loss Of Speed Maintenance Due Wan Oil Sensor Open Circul Sensor2 High Wam Main Normal Gens Over Freg Reverse Power Wam High OP Wam Sensor2 Low Wam Main Gens Low Freq Wam Over Power Wam Low Wam GSM Communicate Fd Generator Start Gens Over Voltage Wd ECU Wam Fuel Open Shutdown Input Wam l Generator Stop Gens Low Voltage Wal Gens Freq Loss Wam Fuel High Wam Input2 Wam Mains Onload Over Current Gens Reverse Phase Fuel Low Wam Input3 Wam Gens Onload Failed To Stop ATS Convert Fail Sensor 1 Open Circuit Input4 Warn Not At Auto Mode Charge alternator failui Temp Open Shutdown Sensor 1 High Wam Input5 Warm In Auto Mode Select All Default Cancel All Choose Item For User s Message Query Works Mode Mains freq Load PF Oil Press OP Total Run Hour Mains Volt Gens Freq l Battery Volt Fuel Level Engine State Gens Volt Load KW Charge Volt D Speed Alarm State Load Current Load kVA Water Temperature WT Select All Default Cancel All LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 5 F 86 769 23 166296 H www lixise com Page 19 of 56 5 SMART GENSET LXC
45. enset running enters into mains voltage Normal delay When mains normal delay are over enter into 2 LXC7X10 When input remote boot failure began to stop delay 3 When stop is over close generator relay is un energized generator enters into cooling time delay After close mains relay is energized Generator indicator extinguish while mains indicator lights 4 Idle relay is energized as soon as entering Stop idle delay o If hold delay ETS relay is energized Fuel relay is deactivated and decides whether generator is stopped or not automatically 6 Then enter gense PA to stop timer auto decides whether generator is stopped or not 7 When the unit is completely stopped enter the power generation standby mode lf can t stop the alarm controller LCD screen displays downtime failure warning 6 3 Manual start stop operation LXC7X20 Press controller enters into Manual starts mode and its indicator lights Press B then controller enters into Manual Test Mode and its indicator lights In the both mode press Q to start generator can automatically detect crank disconnected and generator accelerates to high speed running With high temperature low oil pressure and abnormal voltage during generator running controller can protect genset to stop quickly please refer to No 4 9 of Auto start operation for detail procedures In manual mode o Generator load based on judging
46. er detects sensor is open circuit and the action select shutdown it will send a stop signal When controller detects temperature is higher than the set value it will send a stop signal When controller detects sensor is open circuit and the action select Pressure Sensor Open shutdown it will send a stop signal Low OP Shutdown When controller detects oil pressure is lower than the set value it will send a stop signal When controller detects sensor is open circuit and the action select Level Sensor Open i Pm shutdown it will send a stop signal LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 23 of 56 N Temp Sensor Open High Temp Shutdown 20 1 2 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD When controller detects level is lower than the set value it will send a 22 Low Level Shutdown stop signal When controller detects sensor is open circuit and the action select 23 Flexible Sensor 1 Open shutdown it will send a stop signal 24 Flexible Sensor 1 High When controller detects the sensor value is higher than the max set value it will send stop signal When controller detects the sensor value is lower than the min set 25 Flexible Sensor 1
47. ew Open Save Print Logon Module Edit Config 7 6 DTU with the binding of the controller Controller and LXI680G after binding it is only through the password to unbundling if forced the controller and the DTU apart the controller will record the alarm and displayed on the LCD panel and the warning information or refuse the next start generator the user can set up the binding deal after failure this feature is especially suitable for generator leasing industry 7 7 Multilevel password management Users need to configure the parameters through different permissions password input the parameters of the controller will present different configuration interface All change permissions dynamic password Based on the manager password And the application code For calculating income Leasing companies Only have the parameter Configure permissions not can unbound Leasing Companies Client technician Dynamic calculations Dynamic Certain code time Provided by effectively the customer Disposable only has a one time password Dynamic Parameter configure password permissions and unbound can t change password LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 amp F 86 769 23 166296 H www lixise com Page 21 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automati
48. gguan Tuancheng Automation Equipment Co LTD 3 41 Main OnLoad Disable 3 42 Gen OnLoad 3 43 System Not In Auto Mode 3 45 System In Auto Mode 4 1WorksMode 42ManVol V Disable 43GenVoi V PO 44LoadCurrent A 45MainFreqHZ 4 6 Freq HZ 47Load KWKW Disabe 48LoadKVA KVA Disable 49LoaddPF Disable 4 10 Bat Vot V Disable PO 4 11 Charge Volt D V Disable 4 12WaterTemp C 4 13 OilPress KPa Disable 4 14 FuelLevel Disable 415SpeedRPM Disable 4 16 Total Hour s Disable 4i7EngineState Disable Genset Module eem ois DC NNI eat 11 3 Defined contents of configurable input ports w w fern NM Including following functions obessow Warning warn only not shutdown Shutdown alarm and shutdown immediately Trip and stop alarm generator unloads and shutdown after hi speed cooling Users Configured Trip alarm generator unloads but not shutdown Indication indicate only not warning or shutdown From safety on detecting after safety on run delay From crank detecting as soon as start Always input is active all the time Never input inactive 2 Alarm Mute Can prohibit Audible Alarm output when input is active 3 Reset Alarm Can reset shutdown alarm and trip alarm when input is
49. h advanced networking capabilities via GPRS mobile network and Internet connectivity in any place where the network can be remotely monitor A variety of starting conditions for success speed sensor oil pressure power generation to select to facilitate the needs of special occasions Wide power supply range 8 35 VDC can adapt to different environment starting battery voltage can under the low voltage of starting motor moment continue to work for 3 seconds Fault history with 200 and can record the fault instant oil pressure water temperature voltage current and other important parameters Equipped with real time clock scheduled start amp stop generator can be seas start gen set once a day week month with load or not reach automatic maintenance Can be used on pumping units and as an indicating instrument indicate and alarm are enable only relay is inhibited 3 set of maintenance functions can be set for the machine maintenance cycle Maintenance time to action can be set up only warning or alarm stop Waterproof security level IP55 due to rubber seal installed between the controller enclosure and panel fascia Improved LCD wear resistance and scratch resistance due to hard screen acrylic Silicon panel and push buttons for better operation in high temperature environment and has a good waterproof performance Modular design anti flaming ABS plastic enclosure plug gable connection terminals and embedded install
50. hould not be less than 2 ohms if less than 2 ohms in the corresponding current output port another extension greater than 30A relay If the engine starter battery voltage of 12V output measurement start fuel output port and output port shutdown on battery negative resistance should not be less than 1 ohm if less than 1 ohm in the corresponding output current is greater than another extension 30A relay Three phase three wire connection wiring diagram to LXC7X20 example GENERATOR 32 33 34 35 38 37 36 40 41 42 3 phase 3 wires Single phase two wire connection wiring diagram to LXC7X20 example GENERATOR GENERATOR lt e MAINS 36 37 39 43 41 40 2 phase 3 wires LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 51 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD LXC7X10 Typical application diagram CTs MUST BE 5 AMP SECONDARY L TG LOAD SWITCHING DEVICE 136 41 XT2 I5 m cl c GAA BHAR fz CTS COM GEN CURRENT GPRS date transfer unit T x ut ba rm Charger ta S3 IRI Es NEARS Woe SJ OS et I wt du ANANASA c EEA A x OX
51. in Manual mode or Manual Testing mode Manual Mode Press this key and controller enters in Manual mode Auto Mode Press this key and controller enters in Auto mode Running With Load jd key and controller enters in Manual Testing mode LXC7X10 Alarming sound off If there is trip alarm pressing the button can reset this alarm But you can t reset other alarm types Gen Closed Open Can control generator to switch on or off in manual mode Mains Closed Open Can control mains to switch on or off in manual mode LXC7X10 without 1 Set parameters press Kin can set the parameters 2 5et parameters press the Kin can set parameters to confirm Confirm 3 Long press this button can enter the basic parameter Settings 4 Press the confirm key and stop key at the same time can enter the parameter Settings Up Increase Up cursor and increase value in setting menu Down Decrease Down cursor and decrease value in setting menu M left 1 Screen scroll 2 Move the cursor to the left in the set Move right 1 Screen scroll 9 2 Move the cursor to the right in the set 1 When the screen displays other parameters press this key to return to Quit the main screen 2 Set the parameters press this key can cancel parameter settings 3 Enter the parameter setting long press this button to return to the main screen 8 c D AJ D o 9 gt 3 9000 eec lt Tips In the main interface press and from view
52. ing voltage mated volt transformer it is line voltage when AC system is 3P3W while it is phase voltage when using other AC system Setting value is percentage of generator rated voltage When gens voltage under On Load Volt 30 30000V load voltage won t enter into normally running during the period of when controller ready to detect loading Rated Freq 10 65Hz 50 To offer standards for detecting of over under load frequency Setting value is percentage of generator rated frequency When generator On Load Freq 10 65Hz 42 5 frequency under load frequency it won t enter into normal running Gen AC System O3PAW Numbers of generator pole used for Gen Poles 4P calculating starter rotate speed when without speed sensor 7 Loss Of Phase Option Reverse Phase Option sDunjes 10 219U95 Volt Transform Settings _ _______ 9 1 Option Enable 9 2 VT Primary 30 30000V 100 _ O Warning Settings 0 warning 10 2 Over Volt Trip 1500V 229 fF 10 3 Over Volt Return 0 1500V 28 fF 10 4 Over Volt Delay 0 3600s 5 ____________ LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 33 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD
53. ins items in configurable ports of input output NOTE Please set the generator frequency value as low as possible when cranking in order to make the starter be separated quickly as soon as crank disconnect CAUTION Please change the controller parameters when generator is in stand by mode only otherwise alarming to stop and other abnormal conditions may happen In the parameter display long press for more than seconds WF key you can enter the basic parameters of the configuration interface Basic configuration parameter Language Chinese The controller display language set Mains Enable The mains condition monitoring settings Options Mains Rated 00230 Standard for checking mains over under voltage Voltage 30 30000V This value is primary voltage of transformer Mains Rated Freq 10 65Hz 5 Standard for checking mains over under frequency 0 0 Quick load Ban 6 Oil pressure Crank Disconnect speed generator Flywheel 118 Teeth number of the engine for judging of starter Teeth 10 300 disconnection and inspecting speed of engine Rated Speed 0 6000RPM 1500 Offer standard to judge over under loading speed Gen Rated Volt Offer standards for detecting of gens over under 30 30000 voltage and loading volt If using voltage transformer Conditions of disconnecting starter with engine Each condition can be used alone and simultaneously 00230 this value is primary volt
54. ion select trip and shutdown it will send trip and stop signal When controller detects the over power value power is positive is higher Over Power than the set value and the action select trip and shutdown it will send trip and stop signal 0000 When trip is generated when the fuel level is low and shut down Digital Input Ports 1 8 When digital input port1 8 is set as trip and shutdown and the action is active it will send a trip and stop signal LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 24 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 9 3 Trip alarm When controller detects trip alarm it will break close generator signal quickly but genset not stop Trip alarm as following mo _ Denn 00000000 When controller detects the value is higher than the set value and the Over Current action select trip it will send trip signal 1 2 Current Negative hen the generator 3 phase load current is greater than the set value of Phase Sequence balance and a trip but non stop When controller detects reverse power value power is negative is lower Reverse Power than the set value and the action select trip it will send a trip signal When controller detects the
55. ital Input 6 Settings Lo Digital Input 7 Settings LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 38 of 56 1 4 Period From Always 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 114Tye CommnAlam 12Acive 7 J AdieOpen Relay Output 2 setting Reay Output ating 0 11Tpe PO _ Relay Output 3 setting Relay Output 3 setting setting 1 4 1 1 4 Close Generator 1 2 Active 2 1 2 Active Active Open Relay Output 4 setting 1 1 Aux Input Active 1 2 utem Active Open Relay Output setting _ Output 5 setting 1 1 are Aux Input Active 1 2 1 2 Active Active Open Relay Output 6 setting Output Relay Output 6 setting setting 1 1 1 1 Not Used 1 2 Active AciveOpen fo T FalWammgOplon 2 Open Check Option Interval time from mains switch off to Transfer Time 0 7200s 2 generator switch on or from generator switch off to mains switch on 4 Check Time 0 20s Close Pulse Time 1 20s Pulse width of mains generator switch on When it is 0 means output constantly e Open Pulse Time 1 20s Pulse width of mai
56. large screen display just a basic configuration menu to query and modify all items LXC7X20 LXC7X10 Product User Manual 23 T 86 769 23 162896 Dongguan Tuancheng Automation Equipment Co LTD 5 F 86 769 23 166296 H www lixise com Page 13 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 17 Start delay 0 3600s 20 Preheat timer 0 3600 22 Crank Rest Timer 3 60s 5 5 1 Advanced Parameters setting menu Press the key enter the correct password to enter the advanced parameters configuration menu press to return to the previous menu 6 Analog Sensor 7 Digital Inputs 8 Digital Outputs 6 Start stop operation Press its indicator lights and controller enters Auto mode 6 1 Starting sequence 1 LXC7X20 When Mains is abnormal over and under voltage over and under frequency loss of phase phase sequence wrong it enters into and LCD display count down time When mains abnormal delay is over it enter into i 2 LXC7X10 Generator enters into Start delay as soon as Remote Start on Load is active 3 Sian Delay timer is shown on Status page of LCD 4 When start delay is over preheat relay outputs if this be configured preheat start delay Fis shown in LCD 5 When preheat delay is over fuel relay outputs 1s and then start relay output if engine crank fails during ranking
57. led to stop alarm Emergency stop alarm Oil pressure sensor open circuit shutdown alarm 4 Order information and modules comparison 4 1 Order information n Genset Controller Series Function 10 5 7100 Series 7200 Series 1 It is basic model if without postfix 2 3 Base on LXC7X00 C Add RS485 port Add CAN BUS port 2 Please contact with our qualified personnel for more information about the postfix descriptions LXC7X20 LXC7X10 Product User Manual T 86 769 23 162896 F 86 769 23 166296 Dongguan Tuancheng Automation Equipment Co LTD H www lixise com Page 7 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 4 2 Modules comparison LXC 7220CAN EIES Output port number Rsass o edee e ejeje GPRS Remote monitoring Real time clock 4 3 Models abbreviation LXC72X0 All LXC7200 series controllers LXC71X0 All LXC7100 series controllers 20 LXC7200 7100 series AMF controllers LXC7X10 AII All LXC7200 7100 series ASM Auto Start Module controllers series ASM All LXC7200 7100 series ASM Auto Start Module controllers Start Module controllers LXC7920 920 is dedicated generator controller for the backup power system of base station NOTE Two of
58. m By the 3 terminal DC voltage supply rated current 16A Start relay output 1 5mm By the 3 terminal DC voltage supply rated current 16A 6 Aux Output 1 1 5mm By the B supply output Rated current 7A Normally closed Rated current 7A Aux Output 2 1 5mm Common point Normally closed Rated current 7A 10 13 Aux Output 3 4 2 5mm Normally open passive contacts of relay rated 16 passive contact Charge generator Connected to charging starter s D WL terminals If 14 1 0mm D port input there is this terminal and be hung up Aux Output 5 1 5MM By the B supply output Rated current 7A LXC7X10 Aux Output 6 1 5mm Without T Connected to Magnetic Pickup shielding line is recommended i i Magnetic pickup input and controller inner be Common ground which can be accessed chassis or connected to battery starter battery negative negative LXC7X20 LXC7X10 Product User Manua 2 T 86 769 23 162896 5 F 86 769 23 166296 fy www lixise com Page 27 of 56 Dongguan Tuancheng Automation Equipment LTD 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler 19 Temperature sensor input 20 Oil pressure sensor input 21 22 26 Dongguan Tuancheng Automation Equipment Co LTD Connected to temp Sensor Connected to oil pressure sensor Connected to oil level sensor 1 0mm Ground connected is active B Public terminals of
59. m 0 140C 983 J m 1 4 5 Low Option Disable 71 5 Low 78 S 148lowDelay 0 3005 15 e When the heating device this 1 5 Temp Heater Settings configuration to achieve automatic 4 heating function 1 5 1 Option 7 1 5 2 Value 50 140 C 50 ff 1 88 5 5 1 5 4 Delay 0 3600m 6044 o When the cooling device this permet _ configuration to achieve automatic cooling function 1 6 1 Option 1 v 002 1 6 2 On Value 0 140 C 80 Z4 DH 22 1 6 3 Off Value 0 140 C 75 164Delay 0 3600m 0 00 1 7 User defined Curve Settings C 171 X000Y00 000 103 172 X000YO0 1050270 220 173 X000Yv00 064 085 QUG 0 0 0 0 0 LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 35 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 174 X000YO0 096 O7 PO 175 X000YOO0 71 8 04 9 176 X000YOO0 192 053 177 X000YO0 2604 178 X000YOO0 4005 Hn 22 Open Acti
60. mation Equipment Co LTD 1 Technical parameter Operating Voltage DC8 0V to DC35 0V Continuous Power Supply Power Consumption Alternator Input Range 3 Phase4 Wire 3 Phase3 Wire Single phase2 wire 2 Phase3 Wire Alternator Frequency Speed Sensor voltage VPP Speed Sensor Frequency Start Relay Output Fuel Relay Output Programmable Relay Output 1 Programmable Relay Output 2 Tang 0 00 Working Conditions Temperature 25 70 C Humidity 20 90 Storage Condition Temperature 40 85 C Protection Level Insulating Intensity LXC7X20 LXC7X10 Product User Manual 23 T 86 769 23 162896 rr 3W standby x2W 15V 360 V AC 26V 620 V AC 15V 360 V AC 15V 360 V AC 90 60Hz 2 2 100Vpp Peak to peak 10000Hz max 16Amp Controller Power Voltage Output 16Amp Controller Power Voltage Output 7Amp 250VAC Voltage Free Output 7Amp 250VAC Voltage Free Output IP55 When waterproof rubber seal installed between the controller and panel fascia IP42 When waterproof rubber seal is not installed between the controller and panel fascia Object input output power Quote standard IEC688 1992 Test way AC1 5kV 1min leakage current 3mA Weight 0 68kg Dongguan Tuancheng Automation Equipment LTD F 86 769 23 166296 www lixise com Page 4 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tua
61. mpleted Gens unload is transferred into gens load after the delay of switch on detecting transfer failure while switch on outputting When detecting time up if switch on failed to wait for switch on Otherwise switch on is completed If transfer failure warning is SEL Enable there is warning signal that switch on fail If input port is not configured as Close Mains Auxiliary Gens un load is transferred into gens load gens switch on and output Gens load is transferred into gens un load gens switch off and output A NOTE When using ATS of no interposition switch off detecting is SELECT Disable When using ATS of having interposition switch off SELECT Disable or SELECT Enable both are OK If choose SELECT Enable switch off output should be configured When using AC contactor switch off SELECT Disable recommended MCB MCB Close Open Close Open MCB 1 MCB Feedback Feedback el MCB Opening GCB GCB Transfer Del Close Open Close Open LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 17 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 7 SMS Remote control wireless remote control function description GSM Remote control SMS Code is described as follows
62. nal E Current Negative Phase When the generator is an imbalance between the three phase load oequence Warn current and greater than the set value only a warning Fail to Stop When generator not stops after the stop delay is over 11 Charge Alt Fail When controller detects the charger voltage is lower than the set value it will send warn signal 12 Battery Over Voltage When controller detects the battery voltage is higher than the set value it will send warn signal 13 Battery Under Voltage When controller detects the battery voltage is lower than the set value it will send warn signal LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 25 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD When count down time is 0 and the action select Warn it will send 14 Maintenance1 3 warn warn signal When controller detects the reverse power value power is negative 17 Reverse Power is lower than the set value it will send warn signal When controller detects the reverse power value power is positive 18 Over Power ape ie is higher than the set value it will send warn signal 19 Gen Loss of Phase When controller detects the generator loss phase it will send warn signal 20 Gen Phase Sequence Wro
63. nce wrong detection functions For generator controller has over and under voltage over and under frequency loss of phase phase sequence wrong over and reverse power over current functions 3fixed analog sensors temperature oil pressure and liquid level more kinds of curves of temperature oil pressure fuel level can be used directly and users can define the sensor curves by themselves 2 configurable sensors can be set as sensor of temperature or fuel level Only LXC72XO0 have this feature LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 5 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD Protection Automatic start stop of the genset ATS Auto Transfer Switch control with perfect fault indication and protection function When multiple warnings occur the warning bar will rotate to display them so that we can analyze the reasons All output ports are relay out And the main output 16A relay outputs and three passive relay output more user friendly Parameter setting parameters can be modified and stored in internal FLASH memory and cannot be lost even in case of power outage most of them can be adjusted using front panel of the controller and all of them can be modified using PC via USB or RS485 ports Wit
64. ncheng Automation Equipment Co LTD 2 Product overview LXC7XXXseries of power plant automation controller for the automation and monitoring system of a single diesel generator sets use 32 bit microprocessor technology achieve generator sets automatic boot shutdown the precision measurement of various parameters alarm protection and three remote function The controller uses a large screen LCD 240 128L CD graphics display all the important parameters can be displayed in page save the page At the same time can be displayed Chinese English and other languages all parameters can be adjusted from the controller panel can also be a PC through a USB interface tweaks and RS485 or GPRS remote adjustment and monitoring Its structure is compact simple wiring high reliability automation control systems are widely used in all types of generator sets and fire pumps 3 Performance and characteristics LXC7X10 Auto Stare Module controls genset to start or stop automatically by remote start signal LXC7X20 Auto Main Failure updates based on LXC7X10 especially for automatic system composed by generator and mains Main characteristics With ARM based 32 bit CPU highly integrated hardware new reliability level 240x128 LCD with backlight multilingual interface including English Chinese or other languages which can be chosen at the site making commissioning convenient for factory personnel All parameters can use the computer via U
65. ng When controller detects the reverse phase it will send warn signal When the controller gen start closing state input is detected the default close delay is not detected the issue of closing failure warning This warning does not automatically eliminated You can press the mute button to eliminate When the controller main start opening state input is detected the default open delay is not detected the issue of opening failure warning This warning does not automatically eliminated You can press the mute button to eliminate When the controller gen start opening state input is detected the default open delay is not detected the issue of opening failure warning This warning does not automatically eliminated You can press the mute button to eliminate When the controller main start opening state input is detected the default open delay is not detected the issue of opening failure warning This warning does not automatically eliminated You can press the mute button to eliminate T When controller detects the sensor is open circuit and the action emp Sensor Open select warn it will send warn signal When controller detects the temperature is higher than the set value igh Temp Warn b it will send warn signal When controller detects the temperature is lower than the set value ow Temp Warn 4 it will send warn signal When controller detects the sensor is open circuit and the action select warn
66. ns generator switch off 2 Rated Freq 10 65Hz o zt 5 u 3I S SLY Main AC System 0 3PAW 4 Normal Delay 0 3600s The delay from mains abnormal to normal Abnormal Delay 0 3600s The delay from mains normal to abnormal When the motor load needs to be ne Of Phase Option Enable enabled and select 3 phase connection 2 7 Reverse Phase Option E Volt Transform Settings pU M EXE 81Opion 8 2VT Primary 303000 100 8 3VT Secondary 30 1000 100 PO Main Voit Warning Stings 0000000000000 LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 39 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 9 2 Over Volt Trip 0 1500V 26 0 9 3 Over VoltRetum 0 1500V 267 fF 9 4 Over Volt Delay 0 3600s 9 6 Under Volt Trip 0 1500V 184 fF 9 7 Under Volt Retum 0 1500V 193 b 9 8 Under Volt Delay 0 3600s Sf Main Freq Warning Settings 10 2 Over Freq Trip 10 75Hz 10 3 Over Return 10 75Hz 5 10 4 Over FreqDelay 0 3600s Sf Action when mains under frequency Alarm 10 5 Under Freq Alarm Option 10 6 Under Freq Trip 10 75Hz 45
67. oller detects the frequency value is higher than the set Over Frequency vici value it will send a stop signal When controller detects the frequency value is lower than the set Under Frequency ne value it will send a stop signal When controller detects the voltage value is higher than the set value Over Voltage it will send a stop signal U When coniroller detects the voltage value is lower than the set value nder Voltage M it will send a stop signal Fail To Start If genset start fail within setting of start times controller will send a stop signal 5 7 1 When controller detects the current value is higher than the set value Over Current it will send a stop signal Current Negative Phase When the generator current between three phase load imbalance is Sequence Shutdown greater than the set value and generating an alarm and shutdown Maintenance 3 When count down time is 0 and the action select Shutdown it will Shutdown send a stop alarm signal 0 2 14 When controller detects reverse power value power is negative is Reverse Power Shutdown lower than the set value and the reverse power action select shutdown it will send a stop alarm signal When controller detects reverse power value power is positive is Over Power Shutdown higher than the set value and the reverse power action select shutdown it will send a stop signal 16 When controll
68. on J O 2 3 Alarm Settings 2 3 1 Shutdown Option Enable 2 32 Shutdown Trip 0 999Kpa 0 2 3 3 Shutdown Delay 0 3600s 2 34 Option Enabe 2 3 5 Pre alarm Trip 0 999Kpa 14 2 3 6 Pre alarm Retum 0 999Kpa 138 2 3 7 Prelalarm Delay 0 3600s 2 4 User defined Curve Settings Q KPa O 241 X000YOO 000 000 242 X000YOO0 O 243 X000YOO0 0832 179 244 0 00 048 244 245 0 00 064338 246 X000YOO 096 508 gt O 247 X000YOO0 4128 703 248 X000YOO0 17610344 Fuel Sensor Settings hr NP faon 3 2 pare we WA 5 Action 0 0 3 3 Alarm 3 3 1 Enabe 332Acion 1 Wam 0 3 3 3 Trip 0 300 3 3 4 Return 0 334 0 3 3 5 Delay 0 3600s a When the fuel pump device this Pump Sotings 4 Fuel Pump Settings configuration level to achieve automatic control function a 7 3 4 3 Turn Off Value 0 300 o3 3 4 4 Delay 0 3600s OO E 51 Xo00YOO 1 000000 ff 52 Xo00YOO 020000 fF 53 X000Y00 7 040 0200 2 54 00 00 O 55 00 00 100 050 fF LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD
69. on Equipment Co LTD Module password Alter Module Password 4 digits Mew Engineer Pwd Alter Engineer Fwd Mew Technician Pwed Alter Technician Fwd Mew Operator Pwd Alter Operator Fwd Binding Unbinding If bound OTU was removed Alerion Gens rejects to boot next time Unbinding Binding Generate Dynamic Password Engineer Passwordl4 digits Dynamic Password D Request code Ssenerate 8 History query 8 1 1 Event log In the control panel buttons to view controller before abnormal downtime record including the time of the outage warning content display and the state the controller can record 142 abnormal downtime record recently 8 1 2 Historical alarm data query Generator controller will fail instantly record all monitoring parameters users can remotely view or download user analyze the cause because a single record of data is very large the controller can see the main part of the parameters other parameters need to access via PC connection If you need remote access monitoring software through GPRS wireless remote access to data History data display window Lt Phases Get L13 Phase DA Frequency Prise Gt L13 Phase Cut 077 D Odeg Apparent La Reactive 2 0 000 Digital inpast Status Digital 2 Digital ingat 2 ingest 4 inpet 5
70. orts in the battery order to prevent charge disturbing the controller s normal working Speed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth Its connection wires to controller should apply for 2 cores shielding line The shielding layer should 4 inout A2 95 connect with No 18 terminal in controller while another side is hanging ensor shielding line in air The else two signal wires are connected with No 17 and No 18 terminals in controller The output voltage of speed sensor should be within 1 24 VAC effective value during the full speed Please add All outputs of controller are relay contact output need to freewheel diode to both expand the relays please add freewheel diode to both ends of ends of expand relay s expand relay s coils when coils of relay has DC current or coils or increase increase resistance capacitance return circuit when coils of resistance capacitance relay has AC current in order to prevent disturbance to return circuit controller or others equipment A ICOM port must be connected to negative pole of battery controller power Output And Expand Relays Current input of controller must be connected to outside current transformer And the current transformer s secondary side current must be 5A At the same time the phases of AC Input When there is load current transformer and input voltage must co
71. over power value power is positive is higher Over Power n than the set value and the action select it will send a trip signal When the generator current between three phase load imbalance is 5 Low Fuel 27 greater than the set value and generating a trip is not shut down Digital Input Ports1 7 When digital input port1 7 is set as and the action is active it will send a trip signal 9 4 Warnings When controller detects the warning signal alarm only and not stop genset Warnings as following Over Speed Warn When controller detects the speed is higher than the set value it will send warn signal When controller detects the speed is lower than the set value Under Speed Warn nio it will send warn signal 3 Loss of Speed Signal Warn When controller detects the speed is 0 and the action select Warn it will send warn signal 4 Over Frequency When controller detects the frequency is higher than the set value Warn it will send warn signal Under Frequency When controller detects the frequency is lower than the set value Warn it will send warn signal When controller detects the voltage is higher than the set value Over Voltage Warn e it will send warn signal When controller detects the voltage is lower than the set value Under Voltage Warn it will send warn signal When controller detects the current is higher than the set value Over Current Warn it will send warn sig
72. pment data transmission to a host on the Internet realize the data remote transparent transmission at the same time to the front end equipment of GPS location information reported to host realize positioning of the equipment 6806 with positioning wireless data communications and data processing capabilities in a compact rugged reliable easy to install can be widely used in construction transportation and other industries Particularly suitable for tower crane monitoring heavy machinery management but also can be used in the field of taxi operations management transport vehicles special vehicles vehicle rental management and leasing 7 4 Wireless connection schematic diagram satellite B Lasten status generator LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 20 of 56 LIAISE SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 7 5 Connect the controller through the DTU remote As shown below Choice in the mode of connection Connected by a data center Can through the Internet remote monitoring state of generator Details see monitoring software manual LECT220 Engineer File E ptions D Help H gt Connect Type USE Connection DataCenter H
73. rVot Disable 8OverCurnt Disable PO S9FalToStp 10ChageAltFal Disable 3 11 Bat High Vot 3 12 Bat Low Volt PO 3 13 Maintenance Over Disabe 3 14 Reverse Disable 1 3 15 Over Power 16ECUWam Disable 3 17 Gen Loss of Phase Disabe 3 18 Gen Reverse Phase __ Disable 3 19 Switch FailWam Disable 3 20 Temp Sensor Open Disable 3 21 Temp Higa Wam 3 22 Temp Low Warn Disable 3 23 Oil Sensor Open Disable 240llHghWan Disable 3 25 Disable 26FuelSensorOpn Disable 27FuelHigh Warn 28FuelLowWam 3 29 1 Open Disable 30SensoriHign 3 31 1 Low Wan Disable 3 32Sensor2Open Disable 2 3 33 2 Higa Wam 3 34 2 Low Wan 35GSMComFal Disable 7 Gc 36Inuti Warn Disable PO 37MeinNoma Disable 3 38 Main Fail Disable 390GenStat Disable 40GenStp Disable LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 428 T 86 769 23 162896 F 86 769 23 166296 www lixise com Page 41 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Don
74. ransferred into gens load after switch off and transfer interval delay gens switch on The way to transfer gens load to mains load is as same as above 6 7 LXC7X10 Switch control procedures 6 7 1 Manual transfer procedures When controller is in Manual mode manual transfer will be executive Users can control switch on or off by pressing key Press generator switch on or off key if generator have taken load will output unload Signal if taken no load generator will output load signal 6 7 2 Auto control procedures When controller is in manual test auto or stop mode switch control procedures will start auto transfer If input port is configured as Close Mains Auxiliary 1 If Open breaker detect is SELECT Disable Gens load is transferred into generator un load after the delay of switch off detecting transfer failure while switch off output When detecting time up if switch off failed to wait for switch off Otherwise switch off is completed Gens unload is transferred into gens load after the delay of switch on detecting transfer failure while switch on outputting When detecting time up if switch on failed to wait for switch on Otherwise switch on is completed If transfer failed and warning SEL Enable there is alarming signal whatever switch on or off failure 2 If Open breaker detect is SELECT Enable Gens load is transferred into gens unload after the delay of switch off switch off is co
75. rrect Otherwise current transformers the current of collecting and active power maybe not correct secondary side prohibit from open circuit 7 Withstand controller had been installed in control panel if need the high voltage test please disconnect Voltage Test controller s all terminal connections in order to prevent high voltage into controller and damage it LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 54 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 14 Common faults and exclusion Following in my controller process more common failure and troubleshooting if there is a failure of the other can not be solved please contact my company Check starting batteries Controller no response with power Check controller connection wirings Check DC fuse Check the bottom of the main interface warning Genset shutdown Check the genset AC voltage Check DC fuse Check emergence stop button is correct or not Check whether the starting battery positive be connected with the emergency stop input Check whether the circuit is open ow Check the oil pressure sensor and its connections disconnect High wale E A AE Clank Check the temperature sensor and its connections disconnect Check related
76. s Interface LXC7210 No such interface Warning Record 7 LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 2 T 86 769 23 162896 2 F 86 769 23 166296 H www lixise com Page 12 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD Basic configuration parameters Lontig ENGLISH 5 Fast Loading Feature Disable Crank Sucess Items 6 01 1 5 7 Flywheel Teeth 10 300 060 8 Rated Speed 0 0 1500 4 Gen Rated Walt 30 30000 00220 10 Gen Rated Freq 1 65 1 50 0 11 Curr Transform 00025 0500 Input Password Password input interface into the Advanced Configuration Inpurt Password 1000 1 Module 2 Uer 00011 3 SH Uer 20025 4 1450709556 Reg Code 1811 Advanced configuration parameters ance Cont ES settings 2 Timer Settings j Engine Settings 4 Gen settings Load Settings b Analog Settings 7 input Settings GOutput settings 5 4 Basic Parameters setting menu The basic configuration parameters interface has the following options press Ato select up and down the items you need to change press to enter the selected item to modify the state ores AM modify the value OO can shift Change after press e save the changes lt Tips This series of controllers using a
77. sensor controller inner are connected to battery negative Oil level sensor input e 2 3 3 3 3 3 3 3 Aux input 1 5 Public terminals of sensor NO N 29 Aux input 6 7 1 0mm Ground connected is active B LXC7X10 without 30 Configurable sensor 1 Connected to temperature oil Pressure or fuel level 31 Configurable sensor 2 sensors LXC7X10 without 32 CT A phase sensing input 1 5mm ee Outside connected to secondary coil of current 33 CT B phase sensing input 1 5mm transformer rated 5A 34 CT C phase sensing input 1 5mm Public terminals of 1 5mm current transformer Genset A phase Voltage 10 Connected to A phase output of genset 2A fuse is sensing input recommended Genset B phase Voltage 10 Connected to B phase output of genset 2A fuse is sensing input recommended Genset C phase Voltage 1 Connected C phase output of genset 2 fuse is sensing input recommended 1 0mm Connected to output N wire of genset Connected to A phase of mains 2A fuse is recommended LXC7X10without Connected to B phase of mains 2A fuse is recommended LXC7X10without Connected to C phase of mains 2A fuse is recommended LXC7X10without 43 Mains N wire input 1 0mm Connected to output N wire of mains LXC7X10 without 44 CAN screen 0 5mm 45 CAN L mE E 4 CAN H Impedance 1200 shielding wire is recommended its 47 RS485 screen e dece controllers without RS485 don t have this
78. switch and its connections according to the Shutdown Alarm in running information on LCD Check programmable inputs Controller emergency stop Check fuel oil circuit and its connections Check starting batteries Check speed sensor and its connections Refer to engine manual Saer o Teone Check starter connections Check starting batteries Genset running while ATS not Check ATS transfer Check the connections between ATS and controllers Check connections Check setting of COM port is correct or not Check RS485 s connections of A and B is reverse connect or not Check whether damage RS485transfer model Check whether damage communication port of PC Crank not disconnect RS485 communication is abnormal 15 Product packaging This product should be following sets 1 1 piece of controller model LXC7XXO 2 3 1 piece of product certificate 4 4 pieces of fixed cards 1 piece of product munual LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 55 of 56 LIAISE SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD LXC7X20 LX7X10 Generator remote monitoring program Date forward to User Internet Satellite Mobile base station Can control generator by wireless terminal at E LXI
79. terminal Recommended to use shielded cable the shield single grounded No SMS function controller without these terminals BATTERY BANK VIN 0 5mm Connected to V of backup battery in base station Only for LXC7921 53 54 BATTERY BANK VIN 0 5mm Connected to V of backup battery in base station Only for LXC7921 Connected to direct voltage detecting port Only fr EXOT Back panel terminal block wiring description lt gt NOTE Back USB interface for programming interface parameters can be directly using a computer programming of the USB cable to the controller the controller without external power supply 39 Genset N wire input Mains A phase voltage sensing input Mains B phase voltage sensing input Mains C phase voltage sensing input 1 0 1 0mm O N DN DN P Qo N O NOTE Prohibited during operation of the engine starter batteries removed otherwise it will cause the control system due to excessive DC input voltage and burned LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 28 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 11 Parameters setting 11 1 Basic configuration parameters LXC7X10controller no items of mains in setting and also no ma
80. the Settings This value is permanently saved to the internal FLASH controller Configuration process press to return to the previous menu or long press to exit the configuration menu to return to the main screen LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment Co LTD 28 T 86 769 23 162896 zm F 86 769 23 166296 H www lixise com Page 30 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD Advanced configuration parameters n Immediate Mains Dropout item is related to all kinds of ATS n Main Failure Detection pla will not detect Mains lf enabled the generator immediately load 4 Alarm Before Crank 0 Optional Configuration 1 3 5 1 Option 1 P 5 2 Gen AC System 0 3PAW 5 3 Gen Rated Volt 30 30000V 230 0 o 5 4GenRatedFreq 10 65Hz 50 5 5RatedCurrent 5 6000A 500 5 5 6 Rated Power 0 6000KW 26 5 7 Rated Speed 0 6000RPM 1500 1 Standard for checking mains over under 5 9 Main Rated Volt 30 30000V 230 voltage It is primary voltage when using voltage transformer 5 10 Main Rated Freq 10 65Hz 50 for checking mains over under requency Time from mains abnormal or remote a Start Delay 023600s start signal is active to start gen set Time from m
81. the mains is normal mains is normal not conversion load switch mains is unusual load switch in the power generation side In Manual Test Mode generator runs well whether mains normal or not loading switch must be transferred to generator side 6 4 Manual start LXC7X20 Press 8 controller enters into Manual starts mode and its indicator lights Then press Q to start generator can automatically detect crank disconnected and generator accelerates to high speed running With high temperature low oil pressure and abnormal voltage during generator running controller can protect genset to stop quickly please refer to No 4 9 of Auto start operation for detail procedures After generator runs well if remote start signal is active controller will send closing gens signal if the remote signal is inactive controller won t send closing signal LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 166296 H www lixise com Page 15 of 56 LIAISE SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 6 5 Manual stop Press can shutdown the running generator please refer to No 3 7 of Stopping Sequence for safety 1 delay fi J p Stagni en Preheat mum Gm d GNO ae Gum art Idle Delay motor o NN NE
82. utput 3 valid invalid and conditions when active disconnect when inactive When input port 1 active or input port 2 active if input port 3 is active Defined combination output is outputting If input port 3 inactive Defined combination output is not outputting When input port 1 inactive and input port 2 inactive whatever input port 3 is active or not Defined combination output is not outputting As shown below S1 dHB Aux Inputl Active 31 pu B 23 E g a o 82 97 Aux Inputz Active Valid LXC7X20 LXC7X10 Product User Manual T 86 769 23 162896 F 86 769 23 166296 53 98 Inputs Active Y Dongguan Tuancheng Automation Equipment LTD H www lixise com Page 48 of 56 5 SMART GENSET LXC7X20 LXC7X10 Series Gen set Control ler Dongguan Tuancheng Automation Equipment Co LTD 11 7 Sensor selection list 11 8 Pressure unit conversion table 6 89 x10 7 03 x10 6 89 x10 Anote 1 Is there a difference if standard curve of sensor with the use of sensors can be change by itself in the custom curve when the sensor selection is no the curve of sensor doesn t work 2 Ifthe corresponding sensors only alarm switch is the sensor must be set to no otherwise likely stop alarm or warning LXC7X20 LXC7X10 Product User Manual Dongguan Tuancheng Automation Equipment LTD 28 T 86 769 23 162896 F 86 769 23 1662

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