TA54 User Manual 12-2014 V8
Contents
1. Always replace parts with replacement parts recom mended by Stanley Hydraulic Tools Without the use of non conductive accessories this tool is not for use near energized lines Failure to comply with this warning could result in serious per sonal injury Do not overreach Maintain proper footing and bal ance at all times Use care when handling the tamper Do not carry the tool by the hoses Warning Use of this tool on certain materials during demolition could generate dust potentially contain ing a variety of hazardous substances such as as bestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and understand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropriate arranging for the safe disposal of the materials by a qualified person TA54 User Manual 4 5 CAUTION 3 9 GPM 11 34 LPM DO NOT EXCEED 2000 PSI 140 BAR DO NOT EXCEED SPECIFIED FLOW OR PRESSURE USE CLOSED CENTER TOOL ON CLOSED CENTER SYSTEM USE OPEN CENTER TOOL ON OPEN CENTER SYSTEM CORRECTLY CONNECT HOSES TO TOOL IN AND OUT PORTS IMPROPER HANDLING USE OR OTHER MAINTENANCE OF TOOL COULD RESULT IN A LEAK BURST OR OTHER TOOL FAILURE CONTACT AT ALEAK OR BURST CAN CAUSE OIL2. HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY DANGER IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MAN
3. compaction of the filled hole and minimize any set ting that may occur COLD WEATHER OPERATION If the tool is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the nor mally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes before use STORAGE 1 Disconnectthe tool from the hydraulic power source 2 Remove the tool bit and spray the chuck area with WD 40 inside and out 3 Wipe clean and store in a clean dry place STANLEY In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 17
4. l 0L suoyesijdde 18410 Aue 40 pesn eq jou pjnous SIL 0052 umey 61 vie pue sjueujeJinbeJ Bunelado 00 S 00 oineup 06 0 00 001 Ov 6l FOLS H ejuejs uo peseq juo suoneoidde oo SLL 0092 aiNssald ov 8 G put oi neJp u Jo pasn aq 0 pepuejul SI yeyo siu SLL 0092 ujog ov 8 G og GL 001 LG O0r 6L FOLS d SLL 0092 ujog el e GL oy dn OG 0 dn Ot 6L FOLS AR s E A9 ejqejdaeooe uunuuluiu e oj eunsseJd y9eq SLL 0092 ujog el e 08 92 001 92 ez SL 9 p ainssaid aun uunjo1 daay 0 papuaju ae suon SLL 0092 ujog OL 8 g 7 0 dn Gz oy dn ez SL 9 p epuawwoses eseu wdi ejnuiui Jed s ay SYOLONGNOD E 3 YVAN ISN LON OQ PIEJg 19q 4 JO plesg 9JIM 9SOH SAINPUOJ Kwd6 amu sed suo eb uo peseq sujBua SSL 0972 ujog OL 8 e 0j dn OL 0j dn ve SL 6 p SSOY SNOMEA JO sJojeulelp esou WINWIUILU syonaL 3exong ANN 103 plesg 4eqi4 eso 9AIJINPUOJ UON penne papuaulnuo9a31 SMOUS 1uBu su o Weyo sul avg ISd uinjoysseid WIN HONI SYUILIN 1334 Nd Ido suomnepueululo29s eunssaJg Buom UNA 3sn J9jouuelq episu sy45u97 esoH MO IIO 9SoH NI 9INBIP H 0 OOL STANLEY 8 gt TA54 User Manual HTMA EHTMA REQUIREMENTS HTMA TOOL TYPE HYDRAULIC SYSTEM REQUIREMENTS TYPE I TYPE II TYPERR TYPE III Flow Range 4 6 gpm 7 9 gpm 9 10 5 gpm 11 13 gpm 15 23 Ipm 26 34 Ipm 34 40 Ipm 42 49 Ipm Nominal Operating Pressure 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar at the power supply outlet
5. 03 amp TA54113 MODELS ONLY 07627 O RING 14908 00856 00175 TA54603 amp TA54603A ONLY HOSE ASSY TA54603A ONLY OIL TUBE BUTTON TA54603A ONLY OLD INLINE VALVE SEAL CAP NEW INLINE VALVE VALVE SPOOL TA54603A ONLY OLD INLINE VALVE VALVE SPOOL TA54603A ONLY NEW INLINE VALVE 03783 07737 35784 07738 01003 56749 38631 67008 16 TA54 User Manual PART QTY NO 2 u ili DESCRIPTION BACK UP RING TA54603A ONLY OLD INLINE VALVE BACK UP RING TA54603A ONLY NEW INLINE VALVE O RING TA54603A ONLY OLD INLINE VALVE O RING TA54603A ONLY NEW INLINE VALVE VALVE BODY ASSY TA54603A ONLY OLD INLINE VALVE VALVE BODY ASSY TA54603A ONLY NEW INLINE VALVE INCL ITEMS 1 11 15 21 amp 45 48 O RING SELECTOR SCREW RETAINING RING SEAL KIT NO VALVE SEAL KIT VALVE IN HANDLE LOWER TAMPER ASSY Includes Items 1 11 15 21 amp 45 48 P N 14885 ITEM wo oo o 3567 e 2 00936 03971 00144 2 06533 2 14882 aa i2 E 14885 a 1 4889 01236 56747 pe 02030 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 02032 Read Before Ordering Inline Valve Parts Inline Valve Assembly OC CC 72264 TA54603A Includes Items 36 thur 40 50 thru 54 The inline valve changed around June 2011 To de termine if you have the old or new inline valve see exploded view NOTE Individual
6. 2 bar Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result STANLEY Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended TA54 User Manual lt 11 If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the tool always make sure the hydraulic power source is supplying the cor rect hydraulic flow and pressure as listed in the table Use a flowmeter known to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C SYMPTOM CAUSE SOLUTION Tool does not run Power unit not functioning Check power unit for proper flow and pressure 3 9 gpm 11 34 Ipm at 1000 2000 psi 70 140 bar Pressure and return line hoses Be sure hoses are connected to their reversed at ports proper ports Mechanical failure Have inspected and repaired by an authorized Stanley dealer Back pressure too high Check hydraulic system for excessive back pressure over 250 psi 17 bar measure at the end of the tool operating hose Tool does not compact effectively Power unit
7. ANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO GOUELINGS IE ANT OF THESE CONDITIONS ENST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATT
8. CES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC DO NOT REMOVE THIS TAG 9V1 SIHL SAONAIY LON OG Ce SEE OTHER SIDE E 1 EEE SSeO SE Lx SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size STAN LEY TA54 User Manual 7 suonoeuuo SSOH eoid an4 lt lt lt MO 143 d NENNEN p lt MM NUNLIU RETURN RETURN MOT gt gt gt Er El JYNSSIYd HYDRAULIC CIRCUIT PRESSURE PRESSURE GLb 0092 unes 792 L 0 8 001 92 09 67 9L L SLL 0092 eJnsseJg 6l vIe SLL 0092 unes 6l vIe 8 0 dn Gz oy dn 09 67 9L EL GLI OOGZ ejnsseJqd 9 8 9 LISP IVS Aq YHOJ yas se suoneoyroeds 8 0062 mes vor paa9xa Jo jaau Jsnw asoy oi neJp u Inv 09 0 002 001 6b 8 EL OL SLL OOSZ eunsseld 6l vIe Bunes AJLA 4 1 1 uejs s oineJp u unuJ 8 1 00Sz Uny 6L m WU ne rw xew ay 0 jenbe ainsseid Buom unuululuu m 0082 emsselg 9i 8 9 paje e jsea je aney JSNUI asoy oineJp u Iv SLL oosz uog 91 8 9 GL o dn og 01 dn 6y 88
9. EMPT TO MEND THE HOSE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG Ovl SIHL JAON3Y LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFA
10. INJECTION INTO THE BODY FAILURE TO OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL INJURY 03783 GPM Sticker 3 9 2000 PSI STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 USA Model No TA54 14908 TA54 Name Tag NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 6 gt TA54 User Manual DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS 2 AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE ALEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF
11. N Oil leakage on piston rod Lower piston seal failure Replace seal and wiper piston and nose as required Oil leakage around trigger Valve spool seal failure Replace seals Oil leakage around spool end O ring failure Replace O rings caps Piston extends but does not Pressure and return reversed Correct the proper flow direction at retract reciprocate power unit or tool Back pressure too high Check hydraulic system for excessive back pressure over 250 psi 17 bar measure at the end of the tool operating hoses Tool not assembled correctly Review service instructions for proper assembly or contact an authorized Stanley Hydraulic Tools distributor Also check the following Flow sleeve lined up correctly with locating pin Oil tubes reversed at ON OFF valve Front sleeve in correctly Thrust bridge washer in correctly STAN LEY TA54 User Manual lt 13 Oll Flow Range reete eo Pete co tet nee 3 9 gpm 11 34 Ipm Pressure Range uctus te ce aer ett tee Ob E Da Ere dern 1000 2000 psi 70 140 Bar A O See Below Weight erweisen een Bene ETTE 25 Ibs 11 3 kg Por 1 2 in SAE O Ring Port or 3 8 Pipe Hose Ends Seni m HTMA EHTMA Flush Face Type Male amp Female SYM E HTMA Type I and Type II S inchestt670m S5memesisoom System Type OCICC OCICC ACCESSORIES Description Part No Asl een een 00833 Round Shoe 6 inch Diameter coccion caian did hk eo
12. System relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 82 centistokes 140 F 60 C 3 hp 2 24 kW 40 F 22 C 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 140 F 60 C 5 hp 3 73 kW 40 F 22 C 2200 2300 psi 152 159 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 6 hp 5 22 kW 40 F 22 C 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 7 hp 4 47 kW 40 F 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter m 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm Sized for flow of at least 114 Ipm 114 lpm 114 lpm 114 Ipm For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operatin
13. TA54 HYDRAULIC TAMPER USER MANUAL Safety Operation and Maintenance O 2014 Stanley Black amp Decker Inc New Britain CT 06053 U S A 62288 12 2014 Ver 8 SAFETY SYMBOLS consi a a a a a TO O 4 SAFETY PRECAUTIONSOS tt tene ette ite td eerte nete a nahen 5 TOOL STICKERS amp TAGS unnarennet ltda 6 HOSE TYPES outils ke dine 7 HOSE RRECOMMENDATION c ETT 8 FIGURE 1 TYPICAL HOSE CONNECTIONS 2 02 nennen 8 ATMA REQUIREMENTS x EUM 9 eli ulene E M U 10 TOOE PROTECTION amp GARE eee 11 TROUBLESHOOTIN Gi ae ie tada taba 12 SPECIFICATIONS vade 14 AGGESSORIES u 2 22 een er nahe len een dvaina ea 14 SERVICE TOOLS ta 14 TA54 PARTS ILLUSTRATION titer rentre aaa aan 15 TASA MISERUNT 16 IMPORTANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an au thorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORI
14. UAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size STANLEY The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following D
15. ZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY TA54 User Manual lt 3 Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety sy
16. e develops a flow of 3 9 gpm 11 34 lpm at 1000 2000 psi 70 140 bar 2 Makecertain the hydraulic power source is equipped with a relief valve set to open at 2250 psi 155 bar maximum 3 Check that the hydraulic circuit matches the tool for open center OC operation CHECK TOOL 1 Make sure all tool accessories are correctly in stalled Failure to install tool accessories properly can result in damage to the tool or personal injury There should be no signs of leaks The tool should be clean with all fittings and fasten ers tight CHECK TRIGGER MECHANISM 1 Check that the trigger operates smoothly and is free to travel between the ON and OFF positions OPERATING PROCEDURES 1 Observe all safety precautions 2 Place the tamper on the surface to be compacted 3 Squeeze the trigger to start the tamper The tamper will rise quickly when first turned on Do not stand over or place any part of your body on top of the tamper Wear safety shoes NOTE Partially depressing the trigger allows the tool to operate at a slow speed making it easy to start the tamper on the surface to compacted 10 TA54 User Manual 4 Guide the tamper using both hands One on the On Off valve trigger and the other at the tapered section at the end of the handle tube 5 When back filling a deep hole compact tamp the back fill after a maximum of 6 inches 15 cm of mate rial is added to the hole This will ensure maximum
17. g temps 100 400 ssu 100 400 ssu 100 400 ssu 20 82 centistokes 100 400 ssu NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA CLASSIFICATION HYDRAULIC SYSTEM EM A A A A Flow Range 3 5 4 3 gpm 4 7 5 8 gpm 7 1 8 7 gpm 9 5 11 6 gpm 11 8 14 5 gpm 13 5 16 5 Ipm 18 22 Ipm 27 33 Ipm 36 44 Ipm 45 55 Ipm Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 129 bar 103 bar 103 bar 103 bar 103 bar System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 172 bar 138 bar 138 bar 138 bar 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STANLEY TA54 User Manual 4 9 PRE OPERATION PROCEDURES PREPARATION FOR INITIAL USE The tool as shipped has no special unpacking or as sembly requirements prior to usage Inspection to as sure the tool was not damaged in shipping and does not contain packing debris is all that is required CHECK HYDRAULIC POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power sourc
18. mbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel NL ig 4 gt TA54 User Manual STAN LEY Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The TA54 Hydraulic Tamper will provide safe and de pendable service if operated in accordance with the in structions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start in a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions Establish a training program for all operators to en sure safe operation Do not operate the tool unless thoroughly trained or under the supervisi
19. not functioning Check power unit for proper flow Tool operates slow Tamper gets hot 12 TA54 User Manual and pressure 3 9 gpm 11 34 Ipm at 1000 2000 psi 70 140 bar Back pressure too high Check hydraulic system for excessive back pressure over 250 psi 17 bar measure at the end of the tool operating hose Fluid too hot above 140 F 60 C Fluid too cold below 60 F 15 5 C Provide cooler to maintain proper oil temperature Bypass cooler to warm up oil or provide cooler to maintain proper temperature Tamper shoe too large for soil Use smaller shoe for back filling conditions operations P N 01849 Low oil flow from power unit Check power source for proper flow High back pressure Check hydraulic system for excessive back pressure and correct as required Couplers or hoses blocked Remove restrictions Fluid too hot above 140 F 60 C Fluid too cold below 60 F 15 5 C Hot oil going through tool Provide cooler to maintain proper oil temperature Bypass cooler to warm up oil or provide cooler to maintain proper temperature Check power unit Be sure flow rate is not too high causing excess oil to go through the relief valve Provide cooler to maintain proper oil temperature Bypass cooler to warm up oil or provide cooler to maintain proper temperature 100 130 F 38 54 C Eliminate flow control devices Do not exceed recommended flow STANLEY SYMPTOM CAUSE SOLUTIO
20. on of an instructor Always wear safety equipment such as goggles ear head protection and safety shoes at all times when operating the tool Never wear loose clothing that can get entangled in the working parts of the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury e Supply hoses must have a minimum working pres sure rating of 2500 psi 175 bar Be sure all hose connections are tight e The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Use only lint free cloths Failure to do so may result in dam age to the quick couplers and cause overheating of the hydraulic system STANLEY Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may damage the tool Do not operate a damaged improperly adjusted or incompletely assembled tool Know the location of buried or covered services be fore starting your work To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible
21. parts are still available for the old er inline valve but if replacing the entire inline valve assy you must order the new inline valve assy P N 72264 STANLEY STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
22. qe e ha eges a aca ea oaa T san i 00840 Rectangular Shoe T 01070 8 Ft Hose 2 required tai id SE 35784 In Line Valve Assembly OC IG C iet ee neueren 38632 SERVICE TOOLS Tamp r Sleeve M RE 01120 Sleeve Installation WrenC hcnni 01949 O ring TOO reir a E E E eds A ii 04337 14 gt TA54 User Manual STAN LEY NOTE The following models include adaptors and couplers TA54103 TA54603 TA54113 TA54113D amp TA54113S USED ON MODEL TA54603A ONLY SEE NOTE BELOW USED ON MODEL TA54103 ONLY ALSO USED ON MODELS TA54113 TA54113D amp TA54113S OLD INLINE VALVE N o p ln de 4 he a a gt F Install with 242 gt y I Loctite amp Torque T to 25 ft Ib KE AN 5 AS fa DO T pest 101 NOTE IF YOUR INLINE VALVE DOES NOT CONTAIN THIS PART SEAL CAP ORDER INDIVIDUAL PARTS FROM OLD INLINE VALVE ITEM 50 INCLUDES THESE 3 PARTS AI 7 29 v4 NEW INLINE VALVE ag N 19 P 36 39 y 48 ee lo 7 ed Light coat of grease on T GS 37 _ i 36 piston taper amp capscrew Y Y up oe 7 Round shoe Tound on the following models TA54113 TA54113D amp 1TA54113S P N 00840 SIANLE Y TA54 User Manual 4 15 PART NO DESCRIPTION 00940 O RING 04523 VALVE BODY ASSY TA541
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