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1. z p Setpoint menu ETE 4 4 1 PARAMETERISATION SETPOINT MENU m e i oe L EE ZS Setpoint selection Depending on the configuration index shown on page 27 the Mit CJ 9 local t UC DOL Focal remors following parameters are present or not x CEP in aa 1 The units of the slope parameters are Digit sec digit min digit hr s mm LOCAL REMOTE LOCAL ONLY REMOTE OR PROGRAMMED LOCAL OR REMOTE WITH TRIM ONLY INDEX oc INDEX L Feo Prod INDEX L oct EDE rere EIU S I rji Stored Setpoint Ratio Setpoint I Setpoint J L selection lU C IU 9 99 99 99 JJ dl low limit A zw ttr aS ZS full scale o S oe TEER ZEN EN Ean 55P 3 C m LEEMA a mi m 1 giz Remote z p Setpoint IA T 4st stored I F Z 21 Setpoint bias ZI I high limit E EN Setpoint full scale full scale Ex DEF BEP 2nd stored Slopeup a c IZ I One aI 2 Setpoint Jt LI GFF 9999 eO sg full scale ne digit 1 seas TERRI EE r oj 3th stored 1 Slop down JI Z Setpoint JL GFF 9999 aS full scale os digit F F 1 9999 digit 1 ys B Em Ss aS ODU e amp EN I l a crs cS e amp a z Alarms menu Alarm threshold 1 1 see table Alarm
2. 1 ASCON spa ISO 9001 Certified ASCON spa 20021 Bollate Milano via Falzarego 9 11 Tel 39 02 333 371 Fax 39 02 350 4243 http www ascon it e mail infoGascon it Process controller with PROFIBUS DP and Modbus Master Slave 1 s DIN 48 x 96 X5 line CE User manual e M I U X5 2 01 01 Cod J30 478 1AX5 IE Process controller with PROFIBUS DP and Modbus Master Slave 1 s DIN 48 x 96 X5 line 3 s2 LI 1 J od 2J 3 L4 A Ce Information INO C NOTES ON ELECTRIC SAFETY AND ELECTROMAGNETIC COMPATIBILITY Please read carefully these instructions before proceeding with the installation of the controller Class II instrument rear panel mounting This controller has been designed with compliance to Regulations on electrical apparatus appliance systems and installations according to the European Community directive 73 23 CEE amended by the European Comunity direc tive 93 68 CEE and the Regulations on the essential protection requirements in electrical apparatus EN 61010 1 IEC 1010 1 90 A1 92 A2 95 Regulations on Electromagnetic Compatibility according to the European Community directive n 89 336 CEE amended by the European Community directive n 92 31 CEE and the following regulations Regulations on RF emissions EN50081 1 residential environments EN50081
3. Raise m LIII L J tL mE E ggg L JL cS E a t LII ILLS Operator mode working Setpoint displayed Local Setpoint display Lower Setpoint modification e after 2 sec Setpoint entry The operation is acknowledged by one flash of the display 4 2 2 MNEMONIC CODES SETTING e g configuration see page 26 Press the A or to display the next or previous mnemonic for the selected parameter Continued pressing of As or SZ will display further mnemonics at a rate of one mnemonic every 0 5 sec The mnemonic displayed at the time the next parameter is selected is the one stored in the parameter IM Engineering ZI Z Degree 1 Units ii Fahrenheit l Degree 4 jl Lit ot Centigrade LI Jt IZI IZ Degree l nounits i j Fahrenheit l ru l defined LIU IU LIU ote IM Degree Y l Gentigrade I4 Ph CU fie S IJU JL CS EJ sc Eu 4 3 CONFIGURATION PROCEDURE cS ES o LJ Operator Mode l Z Configuration Lor eu Press the key until Inputs Configuration ZS p a B see page 26 Setpoint Output Configuration Configuration Z 1 0n Pe zi LI LI UL ZS ZS LeS TTE see page 27 oS Digital inputs
4. P L hn Lg uU E S2 P ERU 24 LI o Ss a 3 Lr J o Ss Segment 0 time 0 1 999 9 Urs st Segment 0 Setpoint whole range Segment 0 Digital output 1 LLa closed UPn open UFF inhibited Segment 0 Digital output 1 LLa closed UF open UFF inhibited KY L ot Con dg os ian tO 247 o E a 3 Lr J o Ss Segment 1 time 0 1 999 9 Ur it Segment 1 Setpoint whole range Segment 1 Digital output 1 LLao closed DUPn open UFF c inhibited Segment 1 Digital output 1 LLao closed UF open UFF c inhibited Continue for all the 14 normal segments Back to the 1st parameter 7 Programmed Setpoint BE ron rc ar d os E na 3 Hr J aS CJ sS Gm End segment Setpoint whole range End segment digital output 1 Lia closed DUPn open UFF c inhibited End segment digital output 1 Lie closed DUPn open UFF c inhibited 63 7 Programmed Setpoint 7 4 PROGRAM STATUS DISPLAYING The function mode of the program as well its status is displayed clearly by means the and HLD leds as follows Function Status Led E Local Reset OFF OFF Program run Run ON OFF Program hold Hold ON ON Program hold for Hold n PV outside Error band back ON T Il Program end reset End ON OFF Il X5
5. AL4 addressing UP UP pn UPI 0P4 p AL4 latching nao JES AL4 start up disabling nao SES 4 Operation Tab 11 Alarm type Description ME nu I a OL E ZI 4 mL a I L LI Z 0 Not used or used by the programme AL3 AL4 High active Absolute Low active High HLL active Deviation a Low active Gt Lu rr Out OO actiye Band Loop break alarm 4 Operation 4 3 6 AL1 AL2 AL3 AL4 ALARMS CONFIGURATION It is possible to configure up to 4 alarms AL1 AL2 AL3 ALA see page 31 selecting for each of them A the type and the operating condi tion of the alarm table 11 page 31 B the functionality of the alarm acknowledge latching L E c h C the start up disabling blocking bloc D the physical output of the alarm GEI dee es The outputs can be used for alarms if they are not used as con trol outputs see par 3 3 7 page 20 It is possible to route up to 4 alarm to a single output OR of the alarms Alarm occurrence display This function can be enabled by the configuration software please read the user instruction on the X5 LINE MODBUS JBUS PROTOCOL supplied separately The type of alarm is presented flashing on the front panel in alternation with the PV value m iia A ai a c 123 oomo Lj ues e OU S E The red led o
6. PUI J k E3 A Mt LL td I On program run mode each 3 sec the dis play shows alternatively number of running program number of operating segment as well its status The control output value can be displayed during the program run using the procedure at page 53 Number of running Program program n 3 D each 3 sec Operating segment and its status Segment n 12 ramp up Segment n 12 ramp down Segment n 12 dwell End segment Program end 7 5 START STOP OF A PROGRAM The various commands sup ported by the controller are dif ferent for each of the following operating phases A when in Local Setpoint mode B during the execution of a pro gram C when the program is in hold Commands supported by the controllers Type of Local Programmed Programmed operating setpoint Execution Hold Phase Start of a of a program of a program program A B C Supported Setting commands of Local setpoint Program Program Program start gt hold r gt continuation Program Program Program stop stop stop in local mode in local mode in local mode When the program is ended it comes back to normal mode 7 Programmed Setpoint The different phase are dis played in a chained way just for easing the understanding
7. On Off Start up 4 Operation ramp down SP ASP Disable On Off Start up ramp up ASP threshold SP range 4 Operation 4 4 PARAMETERISATION MAIN MENU c zi n 1 7 Operator L jt mode A Lr 2 The parameter setting procedure has a timeout If no keys are A SA E pressed for at least 30 seconds the controller switches back auto matically to the operator mode Setpoint programmer menu if the option is installed Setpoint m a a Alarm PID Tuning menu bot uw menu menu menu gt gt Ii eee 1 RN onm m N l id Uil l m L JU eB I S EO EB e MZ mI mI mI Urt l SZ UC OL UL OL UL OIL io S l I S S S Asc messi pup see page 36 see pages 62 and 63 see page 37 see page 38 see page 39 4 Operation After having selected the parameter or the code press A or amp to modify the value see page 24 The value is entered when the next parameter is selected by pressing the key Pressing go back to the Operator mode Input Output Communication Access Configuration menu menu menu menu menu zd f l f lif fps esf foe JU 11 LI LJ LL L JUJU IL od L Lest A aA A As A 1 Sw Z T Z S GZ see page 39 see page 40 see page 41 see page 50 see page 25 4 Operation
8. 2 for industrial environments Regulation on RF immunity EN500082 2 for industrial equipment and system Itis important to understand that it s responsibility of the installer to ensure the compliance of the regulations on safety requirements and EMC This device has no user service able parts and requires special equipment and specialised engineers Therefore a repair can be hardly carried on directly by the user For this purpose the manufacturer provides technical assistance and the repair service for its Customers Please contact your nearest Agent for further information All the information and warnings about safety and electromagnetic compatibility are marked with the sign at the side of the note TABLE OF CONTENTS INTRODUCTION page 1 1 PRODUCT CODING t page INSTALLATION 2 oouastetosibtet eet ane oben page 2 1 DESCRIP TION doctos boat tosta i dons utt page 2 2 OPERATING CONDITIONS page 29 NSTALLATION i Gas corto arcmin aea eaten page ELECTRICAL CONNECTIONS page 3 1 TERMINATION UNIT ce page 3 2 CABLING LAYOUT e page 3 3 EXAMPLE OF WIRING DIAGRAM i page OPERATIONS ettet b bittet tbt inui page 4 1 KEYS FUNCTIONS AND DISPLAY page 4 2 DATA SETTING oo rooted REM e d Ee page 4 3 CONFIGURATION es page 4 4 PARAMETERISATION ee page 4 5 PARAMETERS page 4 6 ACCESS LEVELS eee eoru tob acd page os 0 O0 Oo 10 11 12 22 24 25 34 50 Table of contents DISPLAY S otim udi n idaena tn
9. a Master link to other instruments Modbus option RS485 Slave Parameterisation Supervision option mA V 99 L One shot Auto tuning One shot Natural Frequency eos J Operating mode Control Alarms Retransmission A E PV SP E OP2 OP3 OP4 0P5 OP6 action Ops opi OP2 OP3 OP4 OP6 OP1 0P2 OP3 OP4 0P5 OP6 Al Soupe OPI OP5 OP2 OP3 OP4 OPE action Obs 0P2 0P1 OP3 OP4 _ OP 6 OP5 OP6 OP1 OP2 OP3 OP4 7 Valve OP1 OP2 OP3 OP4 0P5 OP6 uzzy tuning with automatic selection Continuous tuning Adaptive 1 Introduction 1 1 MODEL CODE Line Modello basic Accessories D v Ej ESELELEI H IA B The complete code is displayed Basic product code Power Supply t Colour on the instrument label Outputs User manual EJ Li s D Serial mathematical package MP Setpoint The information about product Options coding are accessible from the 5 E BE D ic ower su ions front panel by mean of a partic T 240v C 15 10 3 Y 7 ular procedure described at sec X5 YN E EAT tion 5 1 page 53 A ig d I1 12 18 2 SSR drive analogue 4 l E Outputs OP1 OP2 EJ output OP6 I l l J Relay Relay
10. fied with the SS keys Once entered the new value is checked and becomes operating after 2 seconds The end of this phase is flagged by flashing momentarily the display with SP A C s CJ i l a M l or LII My C CJ Operator mode Example of Setpoint modifica tion from 275 0 to 350 0 Modified Setpoint value after 2 seconds Flash momentarily the SP value to confirm that it has become operating back to the opera tor mode 6 1 2 AUTO MANUAL MODE Select manual C d green led on m LII Lo I I I 2 2 cr c r2 AS Modification of control output value The new value is immediately working without any confirm Modify the output Back to the operator mode value m LIII Lo I MAN z 27 c e A 6 en mm as amp 2 J Commands Operator mode automatic The bumpless action is present switching between AUTO MAN and vice versa AUTO CJ MAN CY AUTO 10096 Setpoint SP SP PV l sp r SIN doe OP 0 100 output OP peMAN oPAUTO change X OP co OP AY 4 OPAUTO OPMAN Ain case of power failure the AUTO MAN status and the output value remain stored in the controller memory 55 6 Commands 6 1 3 LOCAL REMOTE SELECTION
11. 7 5 3 DIGITAL INPUT COMMANDS FOR SETPOINT PROGRAMMER FUNCTION OPTION Parameter Performed operation Function Notes value gt Off r On None I I xx Not used Set manual mode H cl n Automatic Manual With the keypad locked the commands from Keyboard lock L E l Unlock Locked digital inputs and serial communications are PEE still operating PV LII Normal PV is hold The value of PV is frozen at the time the digital measure hold Lt Ll operation input goes to the close state Setpoint slopes Fi j Rate limiting Normal When the input is in the on state the Setpoint inhibition Jt LI is active operation lis changed in steps Ir tL Normal Forced Digital input ON means activation forcing output Output forcing LIL operation output value value see page 28 15t Program r1 rn I 1st selection CCJ Local program 2nd Program I f 7 Local 2nd selection Ct LL program Program selection by permanent closure 3 Program I r7 Local 3rd of the digital input selection Lg A program 4h Program ml on 4th selection COJI Local program Program ri When the input is in the On state the program is pm HOLD RUN executed up to the end When off the program Start Hold IL is forced in hold Program Fr Normal Program Digital input ON means program reset and reset Jt operation reset control switching to Local setpoint Reactivation Ltt Reactivation The blocking function is activated on closing of blocking Lt of blocking the command f
12. Analog Digital OP1 OP5 OP2 OP3 OP4 OP6 ae Relay Triac Analog Digital Relay Triac Relay Relay Analog Digital action Heat Cool OPS 0P2 OP1 OP3 0P4 OP6 Analog Digital Relay Triac Relay Triac Relay Relay Analog Digital OP5 OP6 OP1 OP2 OP3 OP4 Analog Digital Analog Digital Relay Triac Relay Triac Relay Relay OP1 OP2 OP3 OP4 OP5 OP6 Valve drive Relay Triac Relay Triac Relay Relay Analog Digital Analog Digital 8 Technical Specifications Single action PID algorithm Features ce at 25 C env te Description Algorithm PID with overshoot control or On off PID with valve drive algorithm for controlling motorised positioners Proportional band P 0 5 999 9 Integral time l 1 9999 sec Derivative time D 0 1 999 9 sec FF 0 Error dead band 0 1 10 0 digit Overshoot control 0 01 1 00 Manual reset 0 100 Cycle time Time proportional only 0 2 100 0 sec Min Max output limits 0 100 separately adjustable Control output rate limit 0 01 99 99 sec Soft start output value 1 100 Time 1 9999 sec EE 0 Control mode Output safety value 100 100 Control output forcing value 100 100 Control output hysteresis 0 5 Span in engineering units On Off algorithm Dead band 0 0 5 0 Cool proportional band P 0 5 999 9 Cool integral time I 1 9999 sec nee o Double
13. Programmed Setpoint If due is selected the execution of the program starts from the point reached at the power failure time In this case the programs con tinue with PV reaching SP with a ramp whose slope corre sponds to the one of the seg ment running at the power off Power off during a dwell Power Off L C I Power off during a ramp Power Off r4 7 Programmed Setpoint 7 3 PARAMETERISATION PROGRAM MENU OPTION 7111 71 Operator I J DUET mode c 1 Two digital outputs are pro vided to be configured for program purposes These output are usually OP3 and OP4 If this functionality is not required it can be inhibited by setting UF F the corre sponding parameter ZI gt l Program UC CJ aJ menu 7l Uc uc Z n I poco Program number Z i TEN 2 Ceo esas J Ct oS m o Ss zs DN I LJ JL Oo Ss re Lb a LII JL os Program status rE reset Hot d hold start r uu Restart after a power off L ant continue rE reset r aE continue with the slope Time units PSE seconds PI in minutes Phe hours lem eed ee aS D B LE oh al Jt LI CS O Co BS eee a m S N of segments 1 14 max N of program cycles BET 9294 Allowed deviation UF F 0 span 10
14. is normally used when control ling slow process increasing the sampling time from 0 1 to 10 seconds 4 Operation 4 5 6 OUTPUT MENU DERI hysteresis SP On MEE hy Control output The parameter can be set between zero and 596 of the configured Span and set in Engineering units e g Range 200 600 C Span 800 C Max Hysteresis 5 800 40 C Control output cycle time Cool cycle time It s the cycle time of the logic control output The PID control output is provided by the pulse width modulation of the wave form 48 Control Output low limit It specifies the minimum value of the control output signal It is applied in manual mode too Control output high limit Cool output high limit It specifies the maximum value the control output can be set It is applied in manual mode too Heat output maximum rate Cool output maximum rate This value specified in sec onds with range from 0 01 to 99 99 sec provides the max imum rate of change of the out put When set to GF F this func tion is disabled Soft start of the control output It specifies the value at which the control output is set during the start up phase time This value specifies the time the start up phase lasts The start up phase starts at power up of the controller OP 10096 Soft Start phase eee Start up time It provides the time required to the motor positioner to go from th
15. starting point b a HR LR Example b id5 20 V k 0 100 20 80 600 200 800 If SR starting point is higher then the ending point both expressed in engineering units b id 5 starting point b a HR LR Example tr id5 100 C E Ji 20 100 _ 80_ 600 200 800 Working Setpoint SP as combination of Local Setpoint SL and remote sig nal Setpoint type L oct table 3 page 27 SP TET r tine REM 465 id5 Setpoint type r ENE table 3 page 27 SP REM rt E i SL ty id SIGN Remote signal percentage SPAN HR LR SIGN SPAN REM 100 Examples Local Setpoint SL with an external Trim with multiplying coeff of 1 10 Setpoint type tact ni E Ji 0 1 bid 5 0 Remote Setpoint SR with an internal Trim with multiplying coeff of 1 5 DE type r Ji 0 2 E p 5 20 Remote Setpoint range equal to the Input range Setpoint type L wet reo 1 b id 5 LR St 0 4 5 2 ALARM MENU see also pages 32 and 33 upper alarm hysteresis lower alarm hysteresis Example with high absolute alarm Alarm threshold Asymmetric On Off I boo I LI Mo E Ma The parameter can be set between 0 and 5 of the con figured Span and set in Engineering units e g Range 200 600 C Span 800 C Max Hysteresis 5 800 40 C For symmetrical hysteresis set Alarm pee Delay time for
16. stop hold etc com mands from the keypad e time base in seconds min utes or hours e continuous or up to 1 9999 time cycling of the program e two digital outputs OP3 and OP4 related to the program e setting of the maximum allowed deviation from the Setpoint 7 1 PROGRAM STRUCTURE The program consists of a sequence of segments For each segment it is specified e the Setpoint to reach a alvays e the duration presen of the segment e the state of the OP3 output The program consists of e 1 initial segment named f e 1 end segment named f e 1 14 normal segments Initial segment i Its main purpose is to define the value the process variable has to maintain before starting the program End segment F Its main purpose is to define the value the process variable has to maintain at the end of the pro gram and until further changes of Setpoint Normal segments These segments build up the profile program There are 3 types of segments 7 Programmed Setpoint Dwell 5P Target Setpoint E Duration Previous segment eee urrent segmente zNext segment 7 Programmed Setpoint EXAMPLE OF SETPOINT PROFILE 7 2 SETPOINT PROGRAMMER C Setpoint SE SP 7 2 1 MAXIMUM Maximum 5r i ALLOWED SF ij allowed deviation FHTI DEVIATION bdnd 350 n d bord TC 300 If the PV controlled input
17. 1 Frequency input OP6 6 sei AT N Tl Triac Triac 5 SHTA JU Setpoint Programmer ri Instrument label RUN 3 M 7 7 7 Serial Communications Not fitted 0 Eu JJL None 0 4 programs with 16 segments 4 PA 3 n ARA Mathematical package MP 1 RS485 Modbus Jbus SLAVE User manual n ONE X5 3150 0000 Mathematical package Italian English std 0 S N AOA 9919 0013 RS485 Modbus Jbus 6 French English 1 V L N 100 240V 50 60 Hz AW SLAVE MASTER MP German English 2 JUNE 0 cMapsmaca Na Mathematical package A M x C S RS485 Modbus Jbus 8 Front panel colour Wy SLAVE PROFIBUS MP Dark std Beige lo off 2 Installation AEN INSTALLATION Installation must only be carried out by qualified personnel Before proceeding with the installation of this controller follow the instructions illus trated in this manual and particularly the installation precautions marked with the symbol related to the European Community directive on electrical protection and electromagnetic compatibility To prevent hands or metal touching parts that may be electrically live the controllers must be installed in an enclosure and or in a cubicle lo 2 1 GENERAL DESCRIPTION IP 20 Termination Unit EN61010 1 IEC1010 1 Product code label errereen y Mounting clamps Sealing front panel gasket Panel surface Front panel IP65 protection EN 650
18. 2 PV CONTROL INPUT C For mA mV C1 With 2 wires transducer Input resistance 30 per mA Input resistance gt 10M per mV Input resistance 10K per Volt 1 Auxiliary power supply for exter nal transmitter 24V x2096 30mA max without short circuit protec tion 3 9 3 PV CONTROL INPUT IN2 FREQUENCY INPUT Using the frequency input the IN1 input is not yet avail 5V able Low level 0 2Volt 0 5mA max High level 3 24Volt 0 mA max Frequency range 0 2KHz 0 20KHz selectable in configuration mode Use sensors with an NPN out put or a clean contact 3 Electrical Connections 3 3 4 AUXILIARY INPUT Nc 3 3 5 DIGITAL INPUT A From Remote Setpoint B From Potentiometer e The input is active when the e age Ned logic state is ON corre M D Current 0 4 20mA for the measure of the position sponding to the contact Input resistance 30Q of the motor or the valve closed Voltage 1 5V 0 5V 0 10V 100 from 10022 to 10K 2 max e The input is inactive when the Input resistance 300KQ logic state is OFF corre Operating Total sponding to the contact open travel travel distance distance 0 Not available with frequency input 3 Electrical Connections 3 3 6 OP1 OP2 OP3 OP4 OP5 OP6 OUTPUTS OPTION INC The functionality associated to Control outputs Alarms Retransmission each of the OP1 OP2 OP4 A OP
19. action Cool derivative time D 0 1 999 9 sec j PID algorithm Cool cycle time Time proportional only 0 2 100 0 sec Heat Cool Control output high limit 0 100 Cool output max rate 0 01 99 99 sec FF O Motor travel time 15 600 sec Valve drive PID algorithm Motor minimum step to 0 1 5 0 Raise Stop Lower Feedback potentiometer 10002 10KQ 8 Technical Specifications Features at 25 C env temp OP1 OP2 outputs OP3 output OP4 output Analogue digital OP5 and OP6 option outputs AL1 AL2 AL3 AL4 alarms Setpoint Description SPST Relay N 0 2A 250V for resistive load Triac 1A 250V for resistive load SPDT relay N O 2A 250V for resistive load RSPST relay N O 2A 250V for resistive load Control or PV SP Galvanic isolation 500 V 1 min Analogue 0 1 5V 0 10V 50082 20mA max Short circuit protected p 0 4 20mA 750 15V max retransmission Resolution 12bit Digital 0 24V 10 30mA max Accuracy 0 1 for solid state relay Hysteresis 0 5 Span in engineering units Active high Deviation threshold range Action type Band threshold 0 range Active low Absolute threshold whole range Action Special functions Local 3 memorised Sensor break heater break alarm Acknowledge latching activation inhibit blocking Remote only Local and Remote Local with trim Remote with trim Connected to Tim
20. c o amp 5 o LG Operator mode Automatic mode Engineering units Main output during the program run only Target Setpoint value local mode only not displayed if the Slopes are disabled 5 1 STANDARD DISPLAY Fast view parameter aS O ge B 5 O S22 BG PO One shot tune start uu 7 a i 5 Alarm 3 threshold high absolute alarm full scale Stored Setpoint selection Back to the Operator mode 5 Displays 5 2 FAST VIEW fast access to the parameters With this procedure simple and fast up to 10 parameters select ed through the fast view See par 4 6 page 52 are displayed and can be modified by the oper ator without requiring the stan dard parameter setting proce dure Press AL in order to mod ify the parameters The value is entered by press ing key On left side please find as an example a list of parameters on Fast view menu 6 Commands 6 COMANDS COMMANDS TO THE CONTROLLER AND OPERATING PHASES The commands can be entered in 3 ways ha as n 12 13 6 1 KEYPAD 6 2 DIGITAL INPUTS 6 3 SERIAL see page 55 see page 58 COMMUNICATIONS see the manual on this topic e Setpoint modification e Manual mode e Local remote selection e Stored Setpoint display e Tune Run Stop e Program start stop see page 66 6 1 KEYPAD COMMANDS 6 1 1 SETPOINT MODIFICATION The Setpoint is directly modi
21. measure hold Setpoint slopes inhibition Output forcing mode 1st stored Setpoint 2nd stored Setpoint 3th stored Setpoint Set Remote mode Reactivation of blocking Parameter value Performed operation eve Off Automatic Unlock Normal operation Rate limiting is active Normal output Local Local Local Local ee On Manual Locked PV is hold Normal operation Forced output 1st SP 2nd SP 3th SP Remote Reactivation of blocking Notes Not used With the keypad locked the commands from digital inputs and serial communications are still operating The value of PV is frozen at the time the digital input goes to the close state When the input is in the on state the Setpoint is changed in steps With ON command the output is equal to the forced value see page 28 The permanent closure forces the chosen stored value Setpoint modification is not possible The impulsive closure selects the stored value Setpoint modification is allowed If more than one digital input is selecting a Setpoint the last to be activated is the operating one see page 43 The blocking function is activated on closing the command from digital inputs PROGRAMMED SETPOINT INTRODUCTION When the Setpoint programmer option mod X5 3 El is pre sent up to four programs are available MAIN CHARACTERISTICS e 4 program 16 segments max program e start
22. of the functionality Two different mode for starting and stopping a program are pro vided direct mode with the key see page 66 through the parameter menu see page 67 7 Programmed Setpoint 7 5 4 START STOP OF A PROGRAM BY DIRECT MODE WITH Program selection 7111 fl Operator l _ J c mode m d J local Setpoint LI 2300 a Eb T spa CCO OU B O asa LJ LJ e e C o B Program number dis playing Program running led continuously on CJ E dz Program start O EJ esi o Program hold HLD led continuously on Note To reset the program see pro cedure at page 67 Program hold j and r7 alternatively UC e m Se viec Continue up to the program end 7 5 2 START HOLD STOP OF A PROGRAM THROUGH THE PARAMETER MENU Reset procedure Program selection LII Operator e Li local Setpoint 2700 oF bd o a O amp z EJ Press until Q Y m LI Program god menu r1 JJ LI mI UE O Ey C S e N of program Program running led continuously on Program hold led continuously on 2 nt C ZL I Jl Lil 5 7 Programmed Setpoint Program start Program hold Program reset 7 Programmed Setpoint
23. of the three Setpoints that are activated by mean of logic inputs Communication parameters and keyboard The Setpoint active is indicated by the 1 2 or 3 green led See also page 56 Stored Setpoint tracking see chapter 4 3 2 at page 27 Two different operation mode can be set A Stand by mode na The memorised Setpoint is active until its command is active too Then the controller goes back to the Local Setpoint which becomes the operating one B Tracking mode E S Once the memorised Setpoint is active it remains operating also when it command is not active anymore The previous Local Setpoint value will be lost Remote Setpoint Ratio Ratio is the coeff which defines the remote Setpoint span with respect to the input span Remote Setpoint Bias defines the starting point of analogue Remote Setpoint in eng units corresponding to the low limit current or voltage of the remote signal 4 Operation Remote Setpoint Bias and Ratio Remote signal ab bias 20 ratio 0 1 a b bias 100 ratio 0 1 10V Range 20 100 600 C a b b a HR Remote Setpoint span LR PV Process variable LR PV low limit HR PV high limit SR Remote Setpoint a a SR starting point b b SR ending point 4 Operation 4 5 1 MENU SETPOINT If SR starting point is lower then the ending point both expressed in engineering units b id 5
24. 5 and OP6 output is defined Main Secondary AL1 A2 A3 AL4 PV SP during the configuration of the Heat Cool instrument A OP5 OP6 is suggested combinations B action OPG D OP5 OP6 E Double OP6 F action OP6 G L Valve drive 0P1A OP2 V OP3 OP4 OP5 OP6 where OP1 OP2 Relay or Triac output OP3 OP4 Relay outputs OP5 OP6 Analogue digital control or retransmission outputs 3 3 6 A SINGLE ACTION RELAY TRIAC CONTROL OUTPUT UNC S523 Calorie eat Pe aes load contactor 3 3 6 B1 SINGLE ACTION SSR DRIVE CONTROL OUTPUT VNC E Static 3 3 6 B2 SINGLE ACTION ANALOGUE OUTPUT VNC E 3 3 6 C DOUBLE ACTION RELAY TRIAC RELAY TRIAC CONTROL OUTPUT INC e i B 1 Coil of the heat 3 3 6 D1 DOUBLE ACTION RELAY TRIAC SSR DRIVE CONTROL OUTPUT Nc e j tt 1 Coil of the heat 3 3 6 D2 HEAT COOL CONTROL OUTPUT RELAY TRIAC ANALOGUE j EUN 1 Coil of the heat 3 Electrical Connections S2 AV P oP2 CES aap Coil of the heat load contactor 3 Electrical Connections 3 3 6 E1 DOUBLE ACTION CONTROL OUTPUT Notes for pages 17 18 19 DIGITAL RELAY TRIAC NC e OP1 OP2 Relay output e SPST Relay N O 2A 250 V for resistive load 1 e Fuse 2A T AV P pai ROME OP1 OP2 Triac output e N O contact for resistive load of up to 14 250 V max e Fuse1A T 3 3 6 E2
25. 529 IEC 529 2 1 1 DIMENSIONAL DETAILS 48 mm 1 89 in 96 mm 3 78 in 110 mm 4 33 in 10 mm max 0 39 in max GU MAK M LLLLLLLLLLLLLL LLL ALL LLL LLL LLL 10 mm max 0 39 in max 2 Installation 2 1 2 PANEL CUT OUT 92 0 8 mm 3 62 0 031 in 65 mm min 2 56 in min 4510 6 mm 1 780 028 in 1193 mm min 4 45 in min IN 2 Installation 2 2 ENVIRONMENTAL RATINGS ENC e Operating conditions 48 Altitude up to 2000 m Tc Temperature 0 50 C Rh Relative humidity 5 95 non condensing Special conditions Suggestions 2000 40 Altitude gt 2000 m Use 24V supply version Tc Temperature gt 50 C Use forced air ventilation Rh Humidity gt 95 Warm up pet Conducting atmosphere Use filter Forbidden Conditions Q es Corrosive atmosphere WZ Explosive atmosphere 100 2 3 PANEL MOUNTING 2 3 1 INSERT THE INSTRUMENT 1 Prepare panel cut out 2 Check front panel gasket position 3 Insert the instrument through the cut out 2 3 2 INSTALLATION SECURING 1 Fit the mounting clamps 2 Push the mounting clamps towards the panel surface to secure the instrument 2 3 3 CLAMPS REMOVING 1 Insert the screwdriver in the clips of the clamps 2 Rotate the screwdriver 2 Installation 2 3 4 INSTRUMENT UNPLUGGING FANC lt 1 Push and 2 Pull to remove the instrument Electrostati
26. 9 sec Valve drive algorithm ro I E e qD a Motor travel time 15 600 seconds Minimum output step 0 1 5 0 aS C B Heat Cool Algorithm EA JL _ 1 Dead band LI EJ J 0 0 5 0 os Eu s _ _ Cool l l cycle time Ss time proportional only D V 0 2 100 0 sec i ri cl r tl Cool control output lJ C i high limit Las PID only E 0 0 100 0 aud o mnr Cool output rate limit JU I l user enabled disabled LIF F 0 01 99 99965ec Serial Jl J communication menu UE Ow ZS O s me RS485 Modbus Jbus Index SLAVE aS C GJ nro mit c Fn o Ss C 5 SLAVE address communication if option installed GEE 1 247 SLAVE baud rate HI 2MCIUCOH yA Ic CLI C LI LI HAO Ao we ZICITI WII ILL Po Ld SLAVE communication protocol e s udbu UL E ag m E a lad m d RS485 Modbus Jbus X Index SLAVE MASTER C 6 EA v cr FuUoli o Ss MASTER enable na YES MASTER baud rate 1 2 COUUC Ic CLI C Tt HAO Eo wane WI IL Poe Ls MASTER communication protocol Che s er 4 4 7 PARAMETERISATION SERIAL COMMUNICATION MENU 4 Operation nn Depending on serial communication choosen see model code on page 5 there are the follow ing parameters RS485 Modbus
27. AND DISPLAYS IN OPERATOR MODE l 1 IL1 active 2 IL2 active 1 3 1L3 active Status LEDs greens s 12 A Communications running Tuning running Manual operating mode Timer Program running Program Waiting Remote Setpoint active First stored Setpoint active Second stored Setpoint active Third stored Setpoint active gt BERBER N N N N Alarm status LEDs reds Ie gt e SCI AT N I 22 m i LII m G a E J dU I 3 Lj Lj LI mn nsi ILI 1J 2 L3 4 A VY AL1 ON 2 AL2ON C3 AL3ON 4 AL4ON Auto Man Over Under range range PV control input in engineering units Control output or Program status see page 64 SP operating Setpoint Local Remote or Stored Control output LEDs red 4 OP1 OP4 ON Ce OP2 OPA OFF Run stop Timer or a program Entry key for selection and value setting confirmation Setpoint setting Menu access 4 1 2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE The parameter setting procedure has a timeout If no keys are pressed for at least 30 seconds the controller switches back automatically to the operator mode After having selected the para meter or the code press and SZ to display or modify the value The value is entered when the next parameter is selected by pressi
28. E Initial q Calculated derivative 2 LIU IC tune start CJ time 1 display only 2 ne shot tun 3S available when adaptive V M i C v d ie is selected TERN 7 rg Continuous 1 These values CV IE Tune start are not automati e Adaptive Tune A T cally stored on the m nodes PID menu parame ters h E LE ni 4 4 5 PARAMETERISATION INPUT MENU 5 O S22 EB 4 Operation Input menu Filter time constant user enabled disabled LE TE T I ZS O Co GJ LIF F 0 2 99 9 seconds Measure bias 60 60 digit Sampling time 0 1 10 0 seconds 4 Operation 4 4 0 PARAMETERISATION OUTPUT MENU LG i ee Output B Cycle time LI LJ LL mani m 6 time proportional only m CJ S 0 2 100 0 sec UIE D BERE 2 ES 112 Control Output low limit eis JU not available in S ipee configuration Enn Ea s 0 ET g 1 Control output LAC high limit 5 Ss 0 100 On Off PID OEE Algorithm Algorithm p ne Control output LU rate limit H S user enabled disabled wir 7 0 01 99 99 sec iud ye ae ponto Outpt END Jt soft start value res FEN i Output hysteresis L S eer enebledrdisabled LIU Z 0 5 Span Eum E d in engineering units 77 27 77 OD g 9 9 LL IL Soft start function l I 1 activation time m 1 999
29. HEAT COOL CONTROL OUTPUT Isolated digital outputs OP5 OP6 ANALOGUE RELAY TRIAC e 0 24V 20 30 mA max Isolated analogue outputs OP5 OP6 e 0 4 20mA 750Q 15V max 0 1 5V 0 10V 5002 20mA max FUSE Coil of the heat load contactor 1 Varistor for inductive load 24V only Fuse QOoilofthe heat load contactor 3 3 6 F1 DOUBLE ACTION CONTROL OUTPUT DIGITAL DIGITAL Nc Static Static 3 3 6 F2 DOUBLE ACTION CONTROL OUTPUT DIGITAL ANALOGUE 3 3 6 F3 DOUBLE ACTION CONTROL OUTPUT ANALOGUE DIGITAL 3 3 6 F4 DOUBLE ACTION CONTROL OUTPUT ANALOGUE ANALOGUE Nc e Static 3 Electrical Connections 3 3 6 G MOTOR POSITIONER OUTPUT RELAY TRIAC RELAY TRIAC Valve drive PID without potentiometer 3 pole output with NO contacts raise lower stop Raise 4 O Ve O Lower w 3 Electrical Connections 3 3 7 OP1 2 3 4 ALARM OUTPUTS NC 3 3 8 OP5 AND OP6 OPTION 3 3 9 SERIAL COMMUNICATIONS ANALOGUE CONTROL OUTPUTS NC OPTION ANC MASTER C e Galvanic isolation 500V 1 min Compliance to the EIA RS485 standard for Modbus Jbus A The relay triac output OP1 OP2 can be e Termination setting dip switches used as alarm outputs only if they are not OP5 and OP6 outputs can be configured for used as control outputs c
30. Jbus Index C EB SLAVE PROFIBUS DP C 7 8 SLAVE address communication if option installed GEE 1 247 SLAVE baud rate Mann yA Ic CLI C LI LI HAO Eom aan WII IIL Poe Ld Communication protocol e s J PROFIBUS DP address 3 124 4 Operation 4 5 PARAMETERS For a simpler use of the con troller its parameters have been organised in menu according to their functionality area 4 5 1 SETPOINT MENU Setpoint low limit Setpoint high limit High and low limit of the The minimum span S PL S PH must be greater than 100 digit Setpoint ramp up Setpoint ramp down This parameter specifies the maximum rate of change of the Setpoint Adjustable in digit sec digit min and digit hour see page 27 When the parameter is JF F this function is disabled and the new Setpoint is reached immediately after being entered Otherwise the Setpoint value is reached according to the con figured rate of change The new Setpoint value is called Target Setpoint It can be dis played by means the parameter Coe see procedure at page 53 When Remote Setpoint is con figured we suggest to disable 5L uj andit d parameters Urt Example Target Setpoint 350 C Setpoint a 10 Initial digit minute Setpoint 250 C t 10 1st stored Setpoint 2nd stored Setpoint 3th stored Setpoint Values
31. NA MEDITECNA S R L Phone 5411 4585 7005 Fax 5411 4585 3434 AUSTRALIA IPA INDUSTRIAL PYROMETER Aust PTY LTD Phone 61 8 8352 3688 Fax 61 8 8352 2873 FINLAND amp ESTONIA TiM TOOL ov Phone 358 50 501 2000 Fax 358 95055 144 GERMANY MEsa INDUSTRIE ELEKTRONIK GMBH Phone 49 2365 915 220 Fax 49 2365 915 225 GREECE CONTROL SYSTEM Phone 3031 521 055 6 Fax 30 31 515 495 BRANCH OFFICE Phone 30 1 646 6276 Fax 30 1 646 6862 HOLLAND HSD INSTRUMENTS Phone 31 78 617 03 55 Fax 31 78 618 26 68 PORTUGAL REGIQUIPAMENTOS LDA Phone 351 21 989 0738 Fax 351 21 989 0739 SPAIN INTERBIL S L Phone 3494 453 50 78 Fax 34 94 453 51 45 BRANCH OFFICE Phone 34 93 311 98 11 Fax 34 93 311 93 65 Phone 3491 656 04 71 Fax 34 91 677 21 26 SWITZERLAND CONTROLTHERM GMBH Phone 41 1954 37 77 Fax 41 1 954 37 78 TURKEY KONTROL SISTEMLERI LTD Phone 90 216 302 19 70 71 Fax 90 216 302 19 72 UNITED KINGDOM EukERO ConTROLS LTD Phone 44 20 8568 4664 Fax 44 20 8568 4115
32. Tune start up CJ A cS C o G amp G The command start stop is executed pressing the key When the controller is calculating the PID para meters the green led is ON After the execution of the tuning the calculated values are automatically presented in the PID menu 6 Commands Press until Adaptive Tune start up Ul 1 JIL Cit CJ Lior The command conn JU J start stop is executed Jt 3 I1 J pressing the to start l As E key x When the controller is calculating the PID parameters the green Confirm rc led is flashing nu Cl an blinking to stop UJ LE L O Z i When this function is in progress the calculated values are visible in the Tuning menu but cannot be modified 57 6 Commands 6 2 DIGITAL INPUTS COMMANDS A function is assigned through the configuration procedure to each IL1 IL3 and IL3 digital input see the parameters set ting at tab 10 at page 30 The configured function is acti vated when the digital input free voltage contact or open collec tor output is in the On state closed It is deactivated by set ting the input to the Off state open The activation of the function through the digital input has the highest priority than through the keypad or through the serial communication 6 2 1 DIGITAL INPUTS COMMANDS FOR LOCAL REMOTE SETPOINT Function None Set manual mode Keyboard lock PV
33. ZS ES o O Local remote selection Select remote Select local Back to the operator mode 56 ZS O sS B amp B T cS c m The selected Setpoint becomes operating pressing the When in Remote the green led is on Stored Setpoint displays 6 1 4 STORED SETPOINTS SELECTION see also pages 42 43 The Setpoint is directly modified with the Ay keys Once entered the new value is checked and becomes operating after 2 seconds The end of this phase is flagged by flashing momen tarily the display with SP te CI nr J L i CZCI JIE 1st stored H lH HF Setpoint rae CZI IIE Jo 2nd stored Setpoint i TI IEOIE EE 3th stored 5 50 Setpoint Back to the operator mode jpm Z Z I J IIE ES Z The selected Setpoint becomes operating pressing the key The three 1 S2 3 leds flag the Setpoint operating 6 1 5 TUNE RUN STOP This controller is provided with 2 different Tuning algorithm e Fuzzy tune one shot tune for calculating the optimal PID terms parameters e Adaptive Tune continuous tune for a continuous calculation of the PID terms parameters 111 IZ operator cS ES x O l press until t Il Tunin cure A O o GJ Confirm LIC HE 3 to start Confirm c to stop Fuzzy
34. alarm activation GFF alarm activated immedi ately 1 9999 alarm activated only if the condition persists for the set time 4 5 3 PID MENU Not present with On Off main output Fe D eh a ai This parameter specifies the pro portional band coefficient that multiplies the error SP PV Za integral ime It is the integral time value that specifies the time required by the integral term to generate an output equivalent to the proportional term When HFF the integral term is not included in the control algorithm Proportional Band Integral Time 4 Operation Derivative Time Cool Derivative Time It is the time required by the pro portional term P to reach the level of D When HFF it is not included Overshoot control Automatically disabled when the adaptive tune is running This parameter specifies the span of action of the overshoot control Setting lower values 1 00 gt 0 01 the overshoot generated by a Setpoint change is reduced The overshoot con trol doesn t affect the effective ness of the PID algorithm Setting 1 the overshoot control is disabled 4 Operation 4 5 3 PID MENU Manual reset This term specifies the value of the control output when PV SP in a PD only algorithm lack of the Integral term Error Dead Band Inside this band for PV SP the con trol output does not change to pro tect the actuator output Stand by 4 5 4 TUNING MENU See pa
35. asure input Detection of out of range short circuit or sensor break with automatic activation of the safety strategies and alerts on display Control output Safety and forcing value 100 100 separately adjustable Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time Access protection Password to access the configuration and parameters data Fast wiew Power supply 100 240V 15 10 50 60Hz or fuse protected 24V v 15 25 50 60Hz e 24V 15 25 SOWBFCODSUITIDHOTES MR Safety Compliance to EN61010 1 IEC 1010 1 installation class 2 2500V pollution class 2 instrument class II thie Compliance to the CE standards see page 2 Protection EN60529 IEC 529 65 front panel Dimensions 1 3 DIN 48 x 96 depth 110 mm weight 380 gr max Warranty nc WARRANTY We warrant that the products will be free from defects in material and workmanship for 3 years from the date of delivery The warranty above shall not apply for any failure caused by the use of the product not in line with the instructions reported on this manual e mail G amp P Q mail gate net G amp P Grafica amp Pubblicit e Gazzaniga BG El ASCON S WORLDWIDE SALES NETWORK SUBSIDIARY FRANCE ASCON FRANCE Phone 0033 1 64 30 62 62 Fax 0033 1 64 30 84 98 AGENCE Sup EsT Phone 0033 4 74 27 82 81 Fax 0033 4 74 27 81 71 DISTRIBUTORS ARGENTI
36. ation of the optimal terms parameters Zontinuous adaptive tune Perturbation New parameters It is particularly suitable for controlling process whose control characteristics change with time or are not linear in relation to the Setpoint values It doesn t require any operation by the user It is simple and works fine it samples continu ously the process response to the various perturbations deter mining the frequency and the amplitude of the signals On the basis of this data and their sta tistical values stored in the instrument it modifies auto matically the PID term parame ters It is the ideal for all applications where it is required to change continuously the PID terms para meters in order to adjust the PID to the changes of the process dynamic conditions In case of power off with the Adaptive Tune enabled the values of the PID terms para meters are stored in order to be reused at the next power on At power on the Adaptive Tune starts automatically 4 5 5 INPUT MENU Input filter Time constant in seconds of the RC input filter on the PV input When this parameter is UFF the filter is bypassed Filter response 100 4 63 296 PV 0 Filter Time time Measure Bias This value is added to the mea sured PV input value Its effect is to shift the whole PV scale of its value x60 digits 4 Operation Sampling time in seconds of the instrument This parameter
37. c discharges can damage the instrument 1MQ di Before removing the instrument the operator must discharge himself to ground 9 3 Electrical Connections Negative screw c XEBI ELECTRICAL 3 4 TERMINATION UNIT Nc e CONNECTIONS ear 5 7 mm terminal 0 22 in cover pP 1 EB B5 so aD size 25 Qo A yO 1 0 mm Ae E J CE 22 a16 AWG mc gt AO te B8 NC E ro Ec p 35 screw terminals M3 lpog ra NM a Option terminals OP1 P Jope Bac Holding screw 0 5 Nm Ei option Bs No 9P Cp Positive screw EzIN C i ENO on a driver PH1 S mV V mA AA pa 2 B3 enn Bac JUUL 24V B3 OUT E driver 0 8 x 4 mm Terminals Pin connector Jf 1 4 mm 0 055 in max l Fork shape E AMP 165004 22 Q 5 5 mm 0 21 in 7 Stripped wire L 5 5 mm 0 21 in PRECAUTIONS INC Despite the fact that the instru ment has been designed to work in an harsh and noisy environ mental level IV of the industrial standard IEC 801 4 it is recom mended to follow the following suggestions All the wiring must comply with the local regulations The supply wiring should be rout ed away from the power cables Avoid to use electromagnetic contactors power Relays and high power motors nearby Avoid power units nearby espe Cially if controlled in phase angle Keep the low level sensor input wir
38. configuration see pages 28 e 29 cS tT see page 30 Enter the configuration password from 999 9999 33 default from factory 4 Operation zs Yes Must be equal to the value of the parameter CF see page 50 Back to the operator mode Alarm s Output configuration Configuration mit fi Z LI CJL U Ley IL faster op mus L CUI L CUI S A tt see page 31 4 Operation 4 3 1 INPUTS CONFIGURATION ni Tab 1 Input type Tab 2 Engineering units re sublet tie Value Description In E Value Description Jr t Ec 0 600 C 32 1112 F none None L i af a Er E i 92 2192 F cr Degree centigrade o Ec L 0 600 32 1112 F ac Degree Fahrenheit zs C jj NP of decimals L 4600C 32 2912F TA mA Ext EUR Jk uo i c 3 Es eie ets ke on o ke c 0 16000C 32 2912 F nu mV Ec amp 200 400 C 328 752 F n Volt Lom EN Ec b 0 1800 C 32 3272F bd bar RES ee S clu d debi ke m 0 1200 C 32 2192 F X P5 PSI jjj P tnput type AC poset Een 0 1100 C 82 2012 F ch Rh oR PERDE LclJ3 0 2000 C 32 3632 F BL Ph FERES EISE Eclj5 0 2000 C 32 3632 F He Hertz eme 00 P Du Iz _ High range Ec E 0 600 C 32 1112 F Ur i
39. configured as control out high Cool _ _____ put they can retransmit the PV range Value Description NARI uae OIM SE OP or SP linearised value UF Reverse action an _ DFF Not use Retransmitted Example OF Direct action mec pe 2 Relay Triac Digital signal i S P did Direct action Lod Digital signal nanc PL 5P range 0 1600 C lid r Direct action Modul ls et DC Retransmitted signal PV on Ur EU Reverseaction Vaves of ME Ue Vot Igi Output 800 1200 C range HEL n Linear Heat U e 0 20 mA E Ende HEL Oil charac 4 2 14 20 mA TS 74 5 I Ig mA HEHE Water charac 0 20 4 20 99 eBEcl 4 20 Tab 8 Retransmission ct PL Tab 6 Main Output joutputs The following parameters define E BL Heat Ur E 1 the low and high range E Value Description nc ge Value Description fr Ez Retransmission oe Relay Triac Digital 5 1 5 Volt range 4 Digital signal D 18 0 10 Volt 5 0 5 Volt E gg 0 20 mA 7 1 5 1 5 Volt DC 4 20 4 20 mA c 0 19 0 10 Volt Signal 800 1200 1600 U cO 0 20 mA With rt greater than 4 et 4 20 mA rt itis possible to obtain a reverse scale 29 4 Operation 4 3 4 DIGITAL INPUTS CONFIGURATION IL1 digital input function see table 10 IL2 digital input function see table 10 IL3 digital input function see table 10 4 3 5 ALARM S CONFIGURATION Tab 10 Value Digital Inputs functions Desc
40. e 0 position to 100 ne Speed in sec Time step It specifies the minimum allowed time of activation of the output to a motor positioner that pro duces a sensible effect It is related to the deadband of the positioner Heat Cool deadband This parameter specifies the width of the deadband between the Cool and the Heat channel Heat Cool Algorithm Heat 10096 4 10096 0 0 10096 een Heat output Cool output 4 5 7 SERIAL COMMUNICATION MENU OPTION SLAVE address communication 1 247 Profibus DP address 9 124 All the instrument connected to the same supervisor must have different addresses If set UF F the serial comm s is not active Baud rate see Baud rate It provides the baud rate in the range from 1200 to 19 200 bit sec May be set even E wE n or odd add If ant is set parity will be excluded Three serial comm s options are available A Modbus Jbus SLAVE The parameters value can be read and when possible modified B Modbus Jbus MASTER with Mathematical package Mathematical package The transmission and inquiry of parameters value to all the devices using Modbus Jbus SLAVE e g PLC etc is allowed The mathematical package can manipulate the received data by means the serial comm s 587 MASTER RS485 Modbus Jbus Example The MASTER X5 reads the process variable from SLAVE 1 C1 and SLAVE 2 X3 It com
41. ee table 5 Main output Heat see table 6 a cere Jd LIA o amp TEM rice LAJU o Ss uam o II L JIJE os uam Inn L I LI LIC os Secondary output Cool Heat Cool only see table 7 Cool output on OP5 Heat Cool only no J YES Main output safety value UF F 100 100 Main output forcing value LIF F 100 100 WITH OP5 ANALOGUE OUTPUT NOT USED AS CONTROL OUTPUT EM s l rc oS m E EE clei LIUC tl J oS EN L CEL o g a EER t L1 I raza oS m 1 retransmitted output selection i I1 nanc JP 5P 1 retransmission output see table 8 1 retransmission low range whole range 1 retransmission high range whole range WITH OPTIONAL OP6 ANALOGUE OUTPUT NOT USED AS COOL CON TROL OUTPUT NES v tps 2 retransmitted tL outputselection C3 nanl PI 5P EET l m retransmission Li 2 output C3 2 see table 8 E ie LI ue 2 retransmission C I I lowrange C3 S whole range EEEEI 11 2 retransmission C EE high range C3 e whole range 4 Operation RETRANSMISSION When OP5 and OP6 outputs are Retransmission tab s Control mede Tab 7 Secondary output not
42. er or program if options installed only OP3 OP4 Up and down ramps 0 1 999 9 digit min or digit hour OFF 0 Low limit from low range to high limit High limit from low limit to high range Programmable If option installed Features at 25 C env temp Programmable Setpoint optional Tuning Auto Man station Serial comm option Auxiliary Supply Operational safety General characteristics Description 8 Technical Specifications 4 programs 16 segments 1 initial and 1 end From 1 to 9999 cycles or continuous cycling GF F Time values in seconds minutes and hours Start stop hold etc activated from the keypad digital input and serial communications Fuzzy Tuning type The controller selects automatically the best method according to the process conditions Step response Natural frequency Adaptive Tune self learning not intrusive analysis of the process response to perturbations and continuously calculation of the PID parameters Standard with bumpless function by keypad digital input or serial communications RS485 isolated SLAVE Modbus Jbus protocol 1200 2400 4800 9600 19 200 bit sec 3 wires RS485 isolated MASTER Modbus Jbus protocol 1200 2400 4800 9600 19 200 bit sec 3 wires RS485 asynchronous isolated PROFIBUS DP protocol from 9600 bit sec at 12MB sec selectable max lenght 100m at 12 Mb sec 24V 20 30mA max for external transmitter supply Me
43. es away from the power lines and the output cables If this is not achievable use shielded cables on the sensor input with the shield connected to earth 3 2 PRECAUTIONS AND ADVISED CONDUCTOR COURSE Conduit for supply and output cables A B EDC DC Conduit for low level sensor cables 3 Electrical Connections ENC e A Supply B Outputs C Analog inputs D Analogue output E Digital input Serial Comm s 3 Electrical Connections 3 8 EXAMPLE OF WIRING DIAGRAM VALVE CONTROL AC Retransm Commands Supervisory y mnl Notes Power 1 Make sure that the power supply voltage is d supply 3 the same indicated on the instrument switch 2 Switch on the power supply only after that all the electrical connections have been completed 3 In accordance with the safety regulations the power supply switch shall bring the identification of the relevant instrument The power supply switch shall be easily acces sible from the operator 4 The instrument is protected with a 0 5 A T fuse In case of failure it is suggested to return the instrument to the manufacturer for repair 5 To protect the instrument internal circuits use 2 A T fuses for Relay outputs 1 A T fuses for Triac outputs 6 Relay contacts are already protected with varistors Only in case of 24 V inductive loads use
44. f the activated alarm output is on A OPERATING CONDITIONS Absolute alarm Active high m m t JU Active low I oe F JL 4 Low range High range Alarm threshold Deviation alarm On SP Active high 1I UL Off Active low mingi Q ULL 4 Alarm iveskoid Band alarm 4 range range SP Active out SN Onl full St Alarm threshold MK full scale D LOOP BREAK ALARM LBA When the controller connection to the sensor is discontinued or other faults are detected in the control loop the AL1 alarm becomes active after a predefined time of 1 to 9999 sec from the detection of the failure see page 22 The alarm state ceases when the fault condition is no longer present ps X AN In case of ON OFF control the LBA alarm is not active Met 2 JL CUI 4 4C fi _ J LJ 1J 2 L3 L4 o ES esce p SP ERR B mn B ALARM ACKNOWLEDGE FUNCTION The alarm once occurred is pre sented on the display until to the time of acknowledge The acknowledge operation consists in pressing any key Eo 22S 2 eo sz E After this operation the alarm leaves the alarm state only when the alarm condition is no longer present C START UP DISABLING Ib re Lit LI CJ e tJ a ep ES Disable ASP SP
45. ge also 57 Two tuning method are provided nitial one shoot Fuzzy Tuning e Continuous self learning Adaptive Tuning The Fuzzy Tuning determines automatically the best PID term with respect to the process behaviour The controller provides 2 types of one shot tuning algorithm that are selected automatically accord ing to the process condition when the operation is started STEP response are Setpoint change End of the tuning os so N operating and setting of the new calculated terms PV variable Start of autotune operation Control output This type is selected when at the start of the autotune oper ation the PV is far from the Setpoint of more than 5 of the span This method has the big advantage of fast calculation with a reasonable accuracy in the term calculation not shown for ON OFF main control output Natural frequency tuning start PV variable End of the tuning operating and setting of the new calculated terms Control output This type is selected when the PV is close to the SP Setpoint This method has the advantage of a better accuracy in the term calculation with a reasonable speed calculation The Fuzzy Tuning determines automatically the best method to use to calculate the PID term according the process conditions The self learning adaptive auto tune is not intrusive It doesn t affect the process at all during the phase of calcul
46. groups and parameters are accessible to the operator After selecting and confirming the access level Edit enter in the parameters menu The code of the access level is displayed on the front panel Press the AWV keys to select the proper level Group of parameters Code Access level Visible Not visible cS i sc Group of parameters Access level Visible and changeable Included in Fast view aS 3r Se 2 Visible only Not visible and not changeable The parameters in the access level F t are recalled on the front panel through the pro cedure of fast parameter access illustrated in par 5 2 page 53 The maximum number of fast parameters is 10 At the end of the parameter list of the selected group the con troller quits from the Edit access level Therefore the Edit level must be selected for each group of parameters The access level of groups and parameters is activated through mD LI LI Access 2 1 tz level operator ULLI cS O sS GJ Confirm 1 I m cfi Z JI cs LD se m Product identification B IC D T DISPLAYS py c iH b 3 2750 M a O amp z Software release Base product code see page 5 Back to the Operator mode cS
47. ion Input drift DC input voltage ee oy cag ue lt 0 1 20 C Env Temp 1 5 0 5 0 10V Rj gt 10KQ Full Scale 999 9999 lt 5uV 10 Wire Res Frequency option Low level lt 2V min range of 100 digits 0 2 000 0 20 000Hz High level 4 24V 8 Technical Specifications Features at 25 C env temp Auxiliary inputs Digital inputs 3 logic Operating mode and Outputs Description Remote Setpoint Not isolated accuracy 0 1 Current 0 4 20mA Rj 300 Voltage 1 5 0 5 0 10V Rj 300K Bias in engineering units and range Ratio from 9 99 99 99 Local Remote Setpoint Potentiometer The closure of the external contact produces any of the 1 single or double action PID loop or On Off with 1 2 3 or 4 alarms from 100 to 10KQ2 Feedback valve position Auto Man mode change Local Remote Setpoint mode change 3 Stored Setpoint activation keyboard lock measure hold slope inhibit and output forcing ollowina actions Program hold run if option installed Control output Alarm Alarm Alarm Alarm Retransmission Main Secondary Heat Cool AL1 AL2 AL3 AL4 PV SP Single 0P1 0P2 0P3 0P4 OP5 OP6 action Relay Triac Relay Triac Relay Relay Analog Digital Analog Digital OP5 OP1 OP2 OP3 OP4 OP6 Analog Digital Relay Triac Relay Triac Relay Relay Analog Digital OP1 OP2 OP3 OP4 OP5 OP6 Relay Triac Relay Triac Relay Relay Analog Digital
48. m 999 to 9999 LOC COC 11 default value from factory c3 g i To i If the password entered corre sponds to the one stored in the GERIG Fi ci 2 N parameter the 1 171 7 A M enable 2 2l Enter access configuration page is YES J l Iof i J the Configuration displayed rrr I7 7147 password I 4I LI i J o Oo 8 ZS CJ sS Gg c Be Access to the edit level L1 7 1711 J dL LI Change the Access pass word from Memory chip es Enter A the Access password enn Load the data gt fj Confirm and return back to the Operator mode During the up download of the data to from the Memory chip the controller display shows the segment clockwise rotation of the digits Download the data to Memory chip 171 f L I LII I LIII LOCE cS C amp m J T mn tt Lt A CJ FD Zt I IL 111 CW A O FS 4 Operation Calibrate the potentiometer if present The valve go to low scale When the indication the valve is stopped confirm the calibra tion value using A wry The valve go to full scale 4 Operation 4 6 PARAMETERISATION ACCESS MENU PASSWORD CALIBRATION With the access level Edit the user defines which
49. model A51 065 30D7 varistors on request Transmitter 3 3 1 POWER SUPPLY FANC lt Switching power supply with mul tiple isolation and internal fuse e Standard version nominal voltage 100 240V 15 10 Frequency 50 60Hz Low Voltage version Nominal voltage 24V 25 12 Frequency 50 60Hz or 24V 15 25 Power consumption 3VA max Included O 5A T fused 3 3 2 PV CONTROL INPUT A L J K S R T B N E W thermocouple type e Connect the wires with the polarity as shown e Use always compensation cable of the correct type for the thermocouple used The shield if present must be connected to a prop er earth B For Pt100 resistance thermometer e f a 3 wires system is used use always cables of the same diameter 1mm min Line 20 2 ead maximum resistance e When using a 2 wires system use always cables of the same diameter 1 5mm min and put a jumper between terminals 11 and 12 C For AT 2x RTD Pt100 Special When the distance between the controller and the sensor is 15 mt using a cable of 1 5 mm diame ter produces an error on the measure of 1 C R1 R2 must be 3200 3 Electrical Connections wire resistance 1500 max Gee Only for two wires sys tem put a jumper between terminals 11 and 12 B US S al Use wires of the same R1 length and 1 5 mm e thi size R2 20 Q lead maximum resistance x 3 Electrical Connections 3 9
50. ng the key Pressing the back key or after 30 seconds from the last modification the value doesn t change From every parameter pressing the key the controller switch es to the operator mode X5 Parameter value LI 1 I Parameter mnemonic MU gt 9 A P t be Back to the previous parameter Entry key for selection and value setting confirmation Value modification Access to the menu for Parameter setting Configuration Access selection 4 Operation 4 Operation 4 2 PARAMETER SETTING 4 2 1 NUMERIC ENTRY i e the modification of the Setpoint value from 275 0 to 240 0 Press Ay or S momentar ily to change the value of 1 unit every push Continued pressing of As or changes the value at rate that doubles every second Releasing the button the rate of change decreases In any case the change of the value stops when it has reached the max min limit set for the para meter In case of Setpoint modification press AS or once to dis play the local Setpoint instead of working Setpoint To evidence this change the dis play flashes once Then the Setpoint can be modified 24 ee A a L IL 2 cri l J Ji aa a LI yy tad 2 M n C II gt zr ac m LIII L J LJ 22mm Ji l C3 C3
51. ontrol action or PV SP retransmission e Galvanic isolation 500V 1 min e 0 4 20mA 750Q 15V max 0 1 5V 0 10V 500 20mA max Please read the user instructions on the X5 controllers MODBUS JBUS protocol 1 Varistor for inductive load 24V only 20 3 3 10 PROFIBUS DP OPTION e Galvanic isolation 500 V 1 min e Compliance to the EIA RS485 standard for PROFIBUS DP e Connecting cable twisted pair cable as per PROFIBUS spec s e g Belden B3079A e Max lenght 100 m at 12 Mb sec Termination resistors 220Q and 390Q 1 4 W 5 for external mounting on the initial and end ing PROFIBUS stations only Initial PROFIBUS DG station Other PROFIBUS stations Ending PROFIBUS station 3 Electrical Connections To make the connections easier a D Sub type 9 poles connec tor model AP ADP PRESA DSUB 9P Must be used with a 9PIN male ERNI type part no 103648 or sim ilar connector GIUM Xs P SUB 9 poles Signal _ pesoypton according fo 1 3 RxD TxD P DP Berta data transmission 2 8 RxD TxD N DN eee 3 5 DGND DG ru la potential 6 POR nating resistanoe P PSV Detailed information concerning wiring and cables can be found on the PROFIBUS Product Guide or on Internet at http www profibus com online list 4 Operation EE OPERATION Digital input status LEDs yellows 4 1 1 KEY FUNCTIONS
52. pairs the two values and send the higher to the SLAVE 3 PLC The available math operations are x gt l lt To define the controller operations of this option the configuration software must be used see sep arate user manual 4 Operation C PROFIBUS DP SLAVE Process Field bus protocol Industrial standard for peripheral devices connection to a machine in a plant The protocol installed in this con troller offers the following advan tages against the standard normally supplied by other suppliers e Communications baudrate Up to 12 Mb sec with electric isolation e The list of data transfer profile file is user configurable It can be set by means the configuration software see separate manual 4 Operation 4 6 PARAMETERISATION ACCESS MENU PASSWORD CALIBRATION oe 17 Pressing 1 With the level of access set to full Lo n Operator go back to the Operator all the related parameters are dis 2 acu nose mode played L ob Ad S o 7 r Press until er H L l l l Access Hf f a Operator Y 7 to all the levels level Access lf fl t 1 1 fl Speer Lette rc L Iu r c Iu TM menu Urt Enter password E um m for access enable c Ul f Execute r cl l Change the A m 7 the following ta Configuration no I LII operations I LIII password fro
53. ription Not used Local Remote Auto Man 1 stored Setpoint 2 stored Setpoint 3 stored Setpoint Keyboard lock 5P slope disable Measure hold Output forcing mode 1 program 2 program 3 program 4 program up to 3 Program Run Stop Program reset Reset blocking Zs O s m 1 OP1 and OP2 outputs can be used as alarm outputs if they are not used as control out puts 2 OP3 and OP4 can be related to the program if option installed AL1 alarm type see table 11 NOT AVAILABLE OFFAL j lI LUI AL1 addressing UP DPE n ues UF 2 AL1 latching nao J YES AL1 start up disabling nao J YES AL2 alarm type see table 11 NOT AVAILABLE OF FL c m CIE L cs lI Joi AL2 addressing OP JOPE n DPI j P4 p AL21 latching LI na ae 3 AL2 start up disabling nao JES AL3 alarm type see table 11 NOT AVAILABLE rm 23 OF nmi 3 E 3r O L Cs lt AL3 addressing UP OFS n OPI GP 2 AL3 latching nao YES AL3 start up disabling oo YES AL4 alarm type see table 11 NOT AVAILABLE of ou nct OF HL J urr UC ruri ru 71 S TEN 5 IL L Lich os TN 5 ey DUM ILC os
54. rom digital inputs 68 9 Features at 25 C env temp Total configurability see chapter 4 3 page 25 PV Input see pages13 14 and page 26 Description From keypad or serial communication the user selects the type of input 8 Technical Specifications TECHNICAL SPECIFICATIONS the type of Setpoint the type of control algorithm the type and functionality of the alarms control parameter values access levels the type of output A D converter with resolution of 160 000 points Update measurement time 50 ms ae isti Sampling time 0 1 10 0 sec Configurable Mid dE Io HOS Input shift 60 60 digit Input filter with enable disable 0 1 99 9 seconds Rewiirae 0 25 1 digits for temperature sensors Between 100 240V y 0 1 1 digits for mV and mA the error is minimal Resistance 2 or 3 wires Max wire Res thermometer NEC 751 orc connection 2002 max 3 wires forAT R1 R2 C F selectable Burnout Sensitivity 0 1 C 10 E T must be 320 2 with any combination lt 0 1 C 10 Wire Res L J T K S R B N E W3 W5 Internal cold junction Line 15092 max IEC 584 compensation con NTC Input drift Thermocouple Rj gt 10MQ Error 1 C 20 C 0 5 C lt 2uV C Env Temp C F selectable Burnout lt 5uV 10 Wire Res DC input current 4 20mA 0 20mA Rj 3002 Burnout Engineering units 0 50mV 0 300mV Rj gt 10MQ conf decimal point posit
55. t Engineering E I from Selo cust Custom range on request En Em n Cl S mes Tange rkd 200 600 C 328 1112 F ed a E de 99 9 300 0 C 099 5720 F no i52 i f ma Square root ge i 50 0 50 0 C 58 0 122 0 F JI no SES n5 0 50 mV os og 0 300 mV 0 5 0 5 Volt TERNI Wo Engineering I 1 7 _ Linear inputs EN 1 5 Volt units L Htc characterisation D 10 0 10 Volt C3 e na SES D 20 10 20 mA W et 4 20 mA FrFb 0 2 000 Hz Frequency Fe FH 0 20 000 Hz option 4 Operation 4 3 2 SETPOINT CONFIGURATION r ri Tab 3 Setpoint type mE Value Description Gelb Lac Local only Looe c Ef Remote only L r Local remote only Glos Lack Local trim t Remote trim 5 Programmed option Loc f Pii Lil Setpoint Tab 4 Rem Setpoint 5 Irn J IZ 1 type Value Description os see table 3 H 5 0 5 Volt no 1 5 11 5 Volt esee i zz Stored D if 10 10 Volt I IZ UU Setpoint Tracking 2G 0 20 mA es see page 43 4 2 4 20 mA na ENS REMOTE INPUT NLY Em 2 l n Time units JU t and Setpoint e slope P i R S ODO V pon _ Remote Bn UJ 1I Setpoint input 41 10 5 BH O DS see table 4 is not present if the frequency input is active 4 Operation 4 3 3 OUTPUT CONFIGURATION Control type s
56. t d haa page COMMANDS notet tust page 6 1 COMMANDS FROM KEYBOARD ee page 6 2 COMMANDS FROM DIGITAL INPUTS 1 000000111 page 6 3 COMMANDS FROM SERIAL COMMUNICATION PLEASE REFER THE ADDENDUM ON THE SERIAL COMMUNICATION SETPOINT PROGRAMMER OPTIONAL page 7 1 PROGRAM ORGANISATION page 7 2 OPERATING CONDITIONS ss hh hh page 7 3 PARAMETERISATION PROGRAM MENU page 7 4 PROGRAM STATUS DISPLAYING page 7 5 Ruw SroP OF A PROGRAM ses ssh page TECHNICAL SPECIFICATIONS 0011111111 page Co 1 Introduction 1 INTRODUCTION POWERFUL FEATURES AND A WIDE RANGE OF FUNCTIONALITIES Congratulations for having cho sen these universal controllers They are the best result of our experience in designing and man ufacturing of smart powerful and high reliable controllers The process controllers of the X5 series have been designed for the industrial environment are provided with a complete set of functions as a true univer sal instrument They can be used as Controllers Programmers with 4 Setpoint profiles of 16 segments Resources Memory Chip Data copy Data store option Main universal input Auxiliary input im d AU re free LE Digital input IL1 HHE Pti00 AT rZ Ean al OP5 OP6 option m Setpoint En 4x18s Loc MEM A Digital inputs IL1 IL2 or IL3 functions m
57. threshold 2 1 see table Alarm threshold 3 1 see table Alarm threshold 4 1 see table 4 4 2 PARAMETERISATION ALARMS MENU Em LL I n3 iu os EM LL 14 I 3 0 os EN y Lr EE d S mt PERS Em L LI zl n cu o Ss Em LI 5 c ul o Ss a hl L f EFG O S2 Alarm 1 hysteresis asymmetric upper 0 5 Span in engineering units Alarm 1 hysteresis asymmetric lower 0 5 Span in engineering units Alarm delay UF FF 1 9999 Alarm 2 hysteresis asymmetric upper 0 5 Span in engineering units Alarm 2 hysteresis asymmetric lower 0 5 Span in engineering units Alarm delay UF F 1 9999 Alarm 3 hysteresis asymmetric upper 0 5 Span in engineering units Alarm 3 hysteresis asymmetric lower 0 5 Span in engineering units Alarm delay UF F 1 9999 Alarm 4 hysteresis asymmetric upper 0 5 Span in engineering units Alarm 4 hysteresis asymmetric lower 0 5 Span in engineering units Alarm delay UF F 1 9999 4 Operation 1 A code specifying the n and the alarm type that has been configured see page 31 is displayed At this point the user must enter the thresh old value according to the following table N and Type and value Mode Param Absolute Active high F 1H full scale Active low f E of Deviation Ac
58. tive high JE full scale Active low gE Band Active poat full scale out of band HUH L B A IPTE 1 9999 sec Active bigh S Bie 4 Operation 4 4 3 PARAMETERISATION PID MENU Li Menu O dU opp Ml iL CI os EE n A Proportional 7 I band E 0 5 999 9 c s EM y Integral l I time a s LIF F 1 9999 sec ENS S l Derivative Z D time LIF F 0 1 999 9 sec p n Bc UI c aS O So B not shown for ON OFF control action Error dead band UF F 0 1 10 0 digits Overshoot control eae A YES 0 01 1 00 qmm not displayed if N Heat Cool S Manual reset UF F 1 100 output not displayed if Heat Cool EET CDL r a L os a L 7 C d O E an lor Ia L os Proportional band Cool channel 0 5 999 996c s Cool Integral time LIF F 1 9999 sec Cool Derivative time LIF F 0 1 999 9 sec 4 4 4 PARAMETERISATION TUNING MENU not shown for ON OFF control action for AT S Z Tuning I JUI menu MO Lc nu HE S o 11 Calculated Proportional U C band 1 display only cS available when adaptive CJ s tune is selected ERE M Calculated Integral E I time 1 display only aS available when adaptive LJ VY tune is selected TERN E
59. value exceeds the band centred around the SP the segment time is extended of the same time the 250 Program start 200 PV input stays out of the band Y The band width is defined in a 150 parameter of the program seg ment 100 The actual segment period is calculated as t c Ti 50 Lx a ae cbe omexadeomes oommeITROC _ 0 30 50 70 80 110 170 190 210 230 250 time Segment Initial LR l 2 i9 l 4 i 5 9 i 10 117127 i31 14 l End Time tO tl i t2 ts i t4 i t5 t9 i t10 1 12 U3 t14 i F OP3 digital output LIP n La OP4 digital output Fn 60 OPERATION A Ramp B Dwell 7 2 2 RE START OF A PROGRAM AFTER A POWER FAILURE The parameter Fist spec ifies the behaviour of the pro grammer at power up See page 62 Selected between the fol lowing 3 choices F 1 L orc Continue m CEJ Reset JM CUI Ramp If Lome is selected the execution of the program starts from the point reached at the power failure time All the parameters like Setpoint and the remaining time are restored at the values they had at power off SP Power Off E Power Off time If ic c 2 is selected at power on the program ends and goes back to local mode 7

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