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8500950 XT1122-000 User`s Manual

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1. D co IN RAIL SPRING CLIP Acromag Inc Tel 248 295 0880 Acromag la MODEL USB ISOLATOR USB A MALE od EXAMPLE EMI FILTER INSTALLATION FOR REDUCED EMISSIONS USING BROADBAND FERRITE CABLE CLAMPS USE DOUBLE SHIELDED CAT5e ETHERNET CABLE OR SIMILAR REFER TO ACROMAG 5035 369 3 Foot or 5035 370 15 Foot or NOTE 1 FOR REDUCED EMISSIONS THE USE OF EMI FERRITE CABLE CLAMPS IS HELPFUL AS SHOWN BUT MAY NOT BE NEEDED BY YOUR APPLICATION CLAMP EVERY CABLE OR HARNESS TO FROM THE DEVICE AND LOCATE THIS CLAMP AS CLOSE TO THE MODULE AS POSSIBLE CABLES MAY SHARE FERRITE CLAMPS BUT IT IS GOOD POLICY NOT TO COMBINE ISOLATED GROUPS FOR I O USE LAIRD 28A2029 0A2 OR SIMILAR FOR USB USE LAIRD 28A0350 0B2 OR SIMILAR 13 VO CH12 15 DC POWER amp I O RETURN MOUNT FERRITE ON CABLE CLOSE TO DEVICE FOR CHANNEL I O POWER AND ETHERNET USE LAIRD 28A2029 0A2 OR SIMILAR ORDER ACROMAG 4001 135 CABLE WIRING HARNESS F TO DEVICE eH k FERRITE CABLE CLAMP FOR USB USE LAIRD 28A0350 0B2 OR SIMILAR ORDER ACROMAG 4001 136 USB CABLE jne
2. rrr rrr nnn nnn nnnm nnns 28 BIEP Nene STE MEE 28 Service amp Repair Assistance s esseessescescecceecoeccoescesceecoeccesceecoeccoescesceecoeccessesceecoescesceeceecseee 30 Acromag Inc Tel 248 295 0880 2 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP Software Interface PACK aCe vies saci iue i D IE CHER tein COE EIN VIR rei E DI UP Cul VR RP acetate 31 USB Lrelri4elet T I T Ls 31 USB A B Cale cec e 31 USB A mini B Gale ince cceveseccccctctsectedcaccscensaseeseusidccavdaciesbuaeendecsus casseewienecaecscouctoneasdeeeetenceseeees 31 DIN Rail Bus Connector Kit usse dede os pou Ue Quad E Qedes stunts qois dad eu o UNv Na eU venda aee du deed penc vU drap RUE 32 Low EMI Double Shielded Patch Cable ssscscscsccccccscscscscscsccccccccccccccccccccscscscscscscsceses 32 Model Number ovde avs Quies e Uses test d quan etepe oiv Deua eaae Deui Du une estu uu dese iU e C PEN OUS 33 BILL RE E a a O 33 Digital OUEBULS i roro ibi OR Ete ER IENI EXCLUDIT SERRE A EGRE CAP I QUEM E VERI PATERE D PU TIE I sida QUE MPE CIV aR CK TUE METRE 34 i2 OC 35 POW E PE TETTE TOILET ITI TALENTE 35 USB Interf dte edesen c stad estecucess sativa ONE ausu en edd dva ETE euis eee duis can dau etd e US 36 Ethernet i i TIO T UU UT 37 Enclosure amp PhySICal iius cu o one oa dE OR Le haa rada Du e
3. 16 Channel Sourcing DIO w USB amp Ethernet IP Connect a DC power supply from 12 32V as shown in the drawing below Observe proper polarity input power is reverse polarity protected Optionally the unit may be powered or redundantly powered via its DIN rail connector optional terminal required see below For all supply connections use 14 AWG wire rated for at least 80 C Do not exceed 36V DC peak Be sure to connect earth ground to the DC terminal ideally closest to the module as the other isolated circuits shunt their circuit commons to DC via high voltage isolation capacitors MODEL XT1xxx 000 POWER WIRING UNIT IS DC POWERED ONLY AT 12 TO 32VDC RIGHT SIDE TB1 TB4 TB2 TB5 ANY XT MODEL TB3 TB6 DIN RAIL SPRING CLIP OPTIONAL REDUNDANT RAIL BUS POWER 35mm DIN RAIL LEFT RIGHT ANY XT 1xxx 000 RIGHT EDGE VIEW TB4 OF TX4 I O TB5 OF TX5 I O TB6 OF TX6 DC POWER YOU CAN OPTIONALLY CONNECT POWER TO THE DIN RAIL BUS CONNECTOR ALONG THE DIN RAIL USING THE OPTIONAL TERMINALS AS SHOWN DIN RAIL BUS POWER TERMINALS POWERING INDIVIDUAL MODULES VIA SCREW TERMINALS ON UNIT NOTE IT IS RECOMMENDED THAT SUPPLIES CAPABLE OF DELIVERING MORE THAN 2 5A TO THE UNIT BE FUSED WITH A HIGH SURGE TOLERANT FUSE CAUTION DO NOT EXCEED 36VDC OR DC POWER DAMAGE TO THE UNIT MAY RESULT FUSE DC SUPPLY 12 32V EARTH GROUND og EARTH j GROUND
4. The sixteen outputs of this model are open source high side switches between excitation and the load with 10K pull downs to Return RTN Outputs will source excitation to loads at up to 32V and 250mA each You must connect Excitation to operate the outputs Observe proper polarity when making I O connections Refer to the following figures to wire the outputs of this model XT112x SIMPLIFIED OUTPUT DRIVEN LOW IS OFF 0 OUTPUT DRIVEN HIGH IS ON 1 our bio To 7 1 ON HIGH 1 ON LOAD SOURCING O OFF LOW 0 OFF O INPUT FEEDS BACK THE VO STATE OF THE OUTPUT 1 OF 16 LOAD RETURN n ONE OF 16 I O CHANNELS e RTN 16x 1 OF 5 SSR SOLID STATE RELAY OR LED DRIVER EX D gt t gt EXC 48wy 6 32V DRIVE HIGH 1 TO ENERGIZE RELAY OR TURN LED ON INPUT IS ON 1 FOR RLIM USED TO LIMIT CURRENT Rud TO THE LED Z 10K PULL DOWN SE O X TO LOAD t O O SSR N O y o 1 OF 16 RTN 1 OF 5 ONE OF 16 XT112x I O CHANNELS ACTIVE HIGH INPUT XT112x 000 BOTTOM VIEW TOP VIEW VO 1 0
5. DC SUPPLY 6 32V EARTH GROUND HERE OR EARTH L GROUND HERE GROUND ONE END NOT BOTH IT IS BEST TO APPLY EARTH GROUND CLOSEST TO THE MODULE BUT NEVER AT BOTH ENDS OF THE CONNECTION 9 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP USB Connection WARNING The intent of mating USB with this unit is so that it can be conveniently setup and configured in a safe area then installed in the field which may be in a hazardous area Do not attempt to connect a PC or laptop to this unit while installed in a hazardous area as USB energy levels could ignite explosive gases or particles in the air e USB Signal Isolation is Recommended You may use Acromag model USB ISOLATOR to isolate your USB port or you can optionally use another USB signal isolator that supports USB Full Speed operation 12Mbps e Reconfiguration Does Not Require a Network Connection as it uses a USB connection e Connect Unit to Power Before USB XT SERIES USB MODULE CONNECTIONS USED FOR CONFIGURATION ONLY IN A SAFE OR ORDINARY LOCATION PERSONAL COMPUTER RUNNING WINDOWS OS HOST PC RUNNING ACROMAG CONFIGURATION USB MiniB MALE SOFTWARE USB MiniB Socket Front Panel of Module CABLE Model 4001 113 eri JH ANY XT MODULE HOST TO HOST USB PORT 3 ag T USEAMAE HOST USB SERIAL PORT CONNECTOR AT BACK OF PC USB ISOLATOR R
6. TERMINALS TERMINALS TB1 OF TX1 eee TB4 OF TX4 OOOO a BAGO 8588 z288 oooQ 99099 TB2 OF TX2 TBS OF TX5 GG O69 OOOD toorn O ox oN S8858 5559 TB3 OF TX3 EXC PWR 69 502 62 63 62 z z z zZ TB6 OF TX6 cooce z 9lo E 888 Z N n man K v G amp G ri OUTPUT SINKS LOAD CURRENT ON 1 ACTIVE LOW OUTPUT RELAY COIL OR SOLENOID DRIVER EXC V LEVEL EXC IS SET PER COIL REQUIREMENT AND MUST BE FROM 6V TO 32V OUTPUTS MAY BE CONNECTED IN PARALLEL FOR GREATER DRIVE CAPABILITY DRIVE HIGH 1 TO ENERGIZE COIL INPUT IS ON 1 FOR p tl in4006 e ACTIVE HIGH INPUT ONE OF 16 XT112x I O CHANNELS INCLUDE A REVERSE SHUNT DIODE ACROSS COIL TO PROTECT CIRCUIT IN4006 OR EQUIVALENT INCANDESCENT LAMP CONTROL V LEVEL EXC IS SET PER LAMP REQUIREMENT AND MUST BE FROM 6V TO 32V PAN e LAMP m iS v 9 NU IT S Y DRIVE HIGH 1 TO TURN LAMP ON INPUT IS ON 1 FOR ACTIVE HIGH INPUT ONE OF 16 XT112x I O CHANNELS OFF 0 NOTE You must connect EXC to a voltage source from 6 to 32VDC in order to operate the outputs as the output drivers are powered from the excitation supply IMPORTANT Add Protection with Inductive Loads Outputs do include internal reverse bias shunt diodes to help protect the output switch from damage due to
7. e Optionally invert the Input Logic e Apply a tag name to the I O channel for reference purposes e Send your channel configuration to the connected unit I O Test After making I O configuration changes you can use the I O Test controls to verify operation of your I O e Start Stop polling the input channels e Display the current state of the inputs e Turn tandem Outputs On Off http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP TECHNICAL REFERENCE CONFIGURATION STEP BY STEP Getting Connected This section will walk you through 1 Connect I O Refer to Input and Output Connections at the front of this the Connection Configuration manual and connect your I O as required for your application process step by step But before you attempt to reconfigure this 2 Connect Excitation Required for Outputs You cannot operate the output module please make the following channels of this model without connecting excitation across the EXC amp RTN electrical connections terminals on the unit You do not need to provide excitation if you are only using the digital inputs to monitor field signals Outputs of this model require excitation from 6 32V 5b2mA minimum The actual required current capacity will depend on the loads you are driving and your voltage level but at full rated load with 16 channels your excitation supply must be able to deliver up to 4A Connect I O See E
8. http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP Earth Ground Connections The unit housing is plastic and does not require an earth ground connection If the module is mounted in a metal housing an earth ground wire connection to the metal housing s ground terminal green screw is usually required using suitable wire per applicable codes Circuits wired to power I O and the network should be earth grounded as reflected in the connection diagrams Note that for I O power and excitation connections it is always best to apply earth ground closest to the module but never at both ends of a cable Keeping this connection close to the module allows any destructive transient energy to be safely shunted to earth ground along a short and local low impedance path helping to protect the circuit from damage See the Electrical Connections Drawings for I O power and network ground connections Note A USB isolator is recommended when connected to a grounded Personal Computer for configuration purposes This will avoid a potential ground loop that can occur if your I O signal is already earth grounded as a PC commonly earth grounds its USB port and this makes contact with both the USB signal and shield ground which is held in common to the input circuit return of this module Acromag Inc Tel 248 295 0880 14 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB
9. Distances may be extended using hubs switches or fiber optic transmission However the total round trip delay time must not exceed 512 bit times for collision detection to work properly Port Status Indicator Yellow LED of the network connector indicates network activity Ethernet connection is busy and traffic is present Address The module IP address can be preset static by the user via USB At startup it can be loaded from internal non volatile memory or it can be automatically acquired via a network server using DHCP Dynamic Host Configuration Protocol Refer to Acromag Application Note 8500 734 for instructions on how to change the IP address of your PC network interface card in order to talk to an Acromag Ethernet module General purpose plastic enclosure for mounting on 35mm T type DIN rail Dimensions Width 22 5mm 0 9 inches Length 114 5mm 4 51 inches Depth 99 0mm 3 90 inches Refer to Mechanical Dimensions drawing I O Connectors Removable plug in type terminal blocks rated for 12A 250V AWG 126 12 stranded or solid copper wire Program Connector USB Mini B type 5 pin socket Hirose UX60 MB 5S8 Case Material Self extinguishing polyamide UL94 V O rated color light gray General purpose NEMA Type 1 enclosure Circuit Board Military grade fire retardant epoxy glass per IPC 4101 98 with humi seal conformal coating DIN Rail Mounting Unit is normally mounted to 35x15mm T type DIN rails Refer to t
10. gateway address and or domain name server addresses for your network e Write your parameters to the connected unit and read back the network communication status For a more detailed configuration procedure see the Configuration Step by Step section of the Technical Reference on page 17 of this manual IMPORTANT Delay clicking Open immediately after power up until it has established its Ethernet connection wait 30 seconds after power up to give it time to initialize otherwise data transfer or timeout errors may result If this occurs turn power off to the unit close the software then turn power back on and reboot the software after unit has powered up Acromag Inc Tel 248 295 0880 15 http www acromag com BusWorks Model XT1122 000 Quick Overview 16 Channel Sourcing DIO w USB amp Ethernet IP HELP You can press F1 for Help on a selected or highlighted field or control You can also click the button in the upper right hand corner of the screen and then click to point to a field or control to get a Help message pertaining to the item you pointed to If you click on the I O Config Test Page tab the following screen will appear Device Communicati ion Setup I O Config Test Page i20 Mapping Page I O Configure I O Test x Busworks XT Loc Series File amS Getijo Conf Channel 0 Channel 1 Channel 2
11. high reverse bias voltages generated when switching inductive loads But you should add external protection near the inductive load to prevent these transients from being sent along the connection wires Place a diode 1N4006 or equivalent across an inductive load with the cathode to and the anode to For greater drive capability or for switching AC loads it is common to use an appropriately rated interposing relay Add protection local to the relay as noted above when driving inductive relay coils Per UL when the outputs are used to drive interposing relays for switching AC or DC Acromag Inc Tel 248 295 0880 M devices of higher voltage current the coil ratings for the interposing relay shall not exceed 24VDC 100mA http www acromag com BusWorks Model XT1122 000 EMI Filter Installation 16 Channel Sourcing DIO w USB amp Ethernet IP For low CE rated radiated emissions the use of split snap on ferrite cores on all cables or harnesses to from the device as shown in the drawing on the next page is helpful Use Laird 28A2029 0A2 or similar for I O Ethernet and Power order Acromag 4001 135 and Laird 28A0350 0B2 or similar for USB cables Acromag 4001 136 Locate this ferrite by clamping it outside of all input output cables or wiring harnesses to from the module USB Ethernet I O group DC power and as close to the module as possible While the use of these ferrites is hel
12. http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP SERIES XT MODULE DIN RAIL MOUNTING AND REMOVAL TILT MODULE UPWARD TOWARDS RAIL AND HOOK ONTO UPPER LIP OF RAIL ROTATE MODULE DOWNWARD TO ENGAGE SPRING POWER THIS SIDE CLIP ONTO LOWER LIP OF RAIL TOP i NAT MENOS NIIP oo ie BUSWORKS XT 20 O O 35mm DIN Rail SERIES XT MODULE T Rail SPRING CLIP O Om oc HB UA P Se UN US BOTTOM SCREWDRIVER SLOT FOR REMOVAL FROM T TYPE DIN RAIL USE SCREWDRIVER TO REMOVE MODULE FROM RAIL AS SHOWN ELECTRICAL CONNECTIONS Wire terminals can accommodate 14 26 AWG solid or stranded wire I O wiring may be shielded or unshielded type Terminals are pluggable and can be removed from their sockets by prying outward from the top with a flat head screwdriver blade Strip back wire insulation 0 25 inch on each lead and insert the wire ends into the cage clamp connector of the terminal block Use a screwdriver to tighten the screw by turning it in a clockwise direction to secure the wire use 0 5 0 6nM torque Since common mode voltages can exist on I O wiring adequate wire insulation should be used and proper wiring practices followed As a rule I O wires are normally separated from power and network wiring for safety as well as for low noise pickup Acromag Inc Tel 248 295 0880 6 http www acromag com BusWorks Model XT1122 000 Power Connections
13. was running the Configuration software and reboot it I O is Erratic Not operational or Intermittent When Connected to USB Missing USB isolation with Even though the I O is isolated from the grounded I O signal source network and power if your input signal is already earth grounded then connecting USB to the module may drive a ground loop between your input and earth ground at the PC Use USB signal isolation or alternatively you can connect to a battery powered laptop PC which does not earth ground its USB connection Outputs Not Working Outputs Not Working Missing EXC connection to You must connect an excitation supply from power which powers the 6 32V to operate the outputs not required output drivers for input only operation Digital Inputs Register Incorrect State There is contention between If you are monitoring a field digital input you the field input signal and the must turn the channel s corresponding tandem open source output output OFF Check the state of the Invert which may be ON or the Invert Input Logic function Input Logic function may be enabled I O Channels Change States when you connect USB Indicative of a ground fault Only connect to the unit via isolated USB if between earth ground at the your I O signal is already earth grounded PC and earth ground applied at You can connect without USB isolation if the the I O channels when you I O signal is not already grounded hav
14. C and D Consult Factory Reliability Prediction Reliability Prediction MTBF Mean Time Between Failure MTBF in hours using MIL HDBK 217F FN2 Per MIL HDBK 217 Ground Benign Controlled GgGc MTBF Hours MTBF Years Failure Rate FIT TBD hrs TBD years TBD hrs TBD years Configuration Controls Software Configuration Only via USB Although this module normally operates using EtherNet IP over Ethernet it can only be setup and configured via USB Its behavior as a 16 channel digital input output module is determined via program registers set using a temporary USB connection to a host computer or laptop running a Windows compatible configuration software program specific to the model This software provides the framework for digital control of all configuration parameters and this information is stored in non volatile memory in the module LED Indicators RUN Green Located at front panel Constant ON if power is on unit is OK and Ethernet cable is properly plugged in Flashes ON OFF during initialization or if it keeps flashing continuously then it indicates the network board has not initialized perhaps because the network cable is unplugged or defective ST Yellow Located at front panel Blinks if a watchdog timeout has occurred ACT Yellow Located on RJ45 port connector Indicates Ethernet activity the Ethernet connection is busy and traffic is present Refer to Configuration Step by Step in the
15. HERE HERE GROUND ONE END NOT BOTH IT IS BEST TO APPLY EARTH GROUND CLOSEST TO THE MODULE BUT NEVER AT BOTH ENDS OF THE CONNECTION POWER INPUT IS ISOLATED FROM I O AND NETWORK CIRCUITS DC SUPPLY a 12 32V EARTH FEMALE TERMINAL BLOCK MALE TERMINAL BLOCK GROUND ACROMAG 1005 220 LEFT SIDE CONNECTION ACROMAG 1005 221 RIGHT SIDE CONNECTION IT IS BEST TO APPLY EARTH GROUND CLOSEST TO THE MODULE BUT NEVER AT BOTH ENDS OF THE CONNECTION CAUTION DO NOT EXCEED 36VDC OR DAMAGE TO THE UNIT MAY RESULT NOTE IT IS RECOMMENDED THAT SUPPLIES CAPABLE OF DELIVERING MORE THAN 2 5A TO THE BUS BE FUSED WITH A HIGH SURGE TOLERANT FUSE Acromag Inc Tel 248 295 0880 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP Power Connections NN CN RC E E C ER RE Note that you can use the bus power connector of the module to interconnect modules by plugging them together and connecting them as a group to a suitable power supply using an optional left or right terminal block 1005 220 or 1005 221 as shown below XT MODEL OPTIONAL BUS POWER WIRING E E Et SS oS oS oeo oo o le a ng A CA CA GM A CA CA GA ICA CA CA GM IA CA CA GO YOU CAN OPTIONALLY CONNECT POWER TO THE DIN RAIL BUS CONNECTOR ALONG THE DIN RAIL USING THE OPTIONAL TERMINALS AS SHOWN BETWEEN MODULES EDAM c MODULES MAY INTERCONNECT TO SHARE POWER DIN Rai
16. Network Status OK Protocol MB TCP Configuration is from opened device Device Select You can use the Reboot Module button to force a reset of the unit equivalent to a power on reset You can use the Restore Module button to restore a module to its initial out of box configuration Ethernet Setup You can use the Get button to retrieve the current Ethernet setup of the connected module sometimes the Active Values fields will indicate zeros and you must click Get to retrieve the actual active values You use the Ethernet Setup portion of the screen shown above to specify the network communication parameters required to communicate with this module over Ethernet You may have to consult with your network administrator to complete the contents of this page The function of these parameters are defined below An IP Address is a unique identification number for any host this module on any TCP IP network including the internet The IP address is made up of four octets 8 bits each octet having a value between 0 255 OOH FFH It is expressed here in decimal form with a period placed between octets The Subnet Mask is used to subdivide the host portion of the IP address into two or more subnets The subnet mask will flag the bits of the IP address that belong to the network address and the remaining bits that correspond to the host node portion of the address The unique subnet to which an IP address refers to is recover
17. e l Ochannels include 10K ohm pull downs to Return RTN e Outputs have built in protection for transients over current over under voltage loss of ground reverse excitation and thermal overload e Failsafe Mode support w Watchdog Timeout Control e Wide range DC power input from 12 32V e Wide ambient temperature operation from 40 C to 70 C e Thoroughly Tested and Hardened For Harsh Environments e Withstands High Shock 25G and Vibration 4G Application This module is designed for high density mounting on T type DIN rails and units may be mounted side by side on 22 5mm centers and can plug together for modular expansion optionally sharing power connection along the DIN rail This model will interface with any mix of up to 16 digital inputs and or outputs controlled monitored via a 10 100Mbps Ethernet interface using the EtherNet IP application protocol Outputs are open source high side switches that switch excitation up to 32V to the load and source up to 250mA each Inputs are TTL and accept up to 32V The unit is conveniently setup and configured for network operation via a USB connection to a host personal computer running Acromag configuration software Acromag Inc Tel 248 295 0880 4 http www acromag com BusWorks Model XT1122 000 Mechanical Dimensions Units may be mounted to 35mm T type DIN rail 35mm type EN50022 and side by side on 22 5mm 0 9 inch centers WARNING IEC Safety Standards
18. not normally connect to earth ground Acromag Inc Tel 248 295 0880 36 http www acromag com BusWorks Model XT1122 000 Ethernet Interface Enclosure amp Physical 16 Channel Sourcing DIO w USB amp Ethernet IP Connector Dual shielded RJ 45 sockets 8 pin 10BaseT 100BaseTX This connection is auto crossing MDI or MDIX wired The metal shield circuit of the network connectors are isolated and capacitively coupled to the input power minus terminal via an isolation capacitor Network to Network Isolation Network ports are additionally isolated from each other and will withstand HIPOT voltages up to 1500Vrms or 2250V DC Wiring Unit includes auto crossover for MDI or MDI X cables Protocol EtherNet IP w USB Configuration IP Address Default mode static IP address is 192 168 1 100 Port Up to 16 sockets supported uses port 502 reserved for Modbus Data Rate Auto sensed 10Mbps or 100Mbps Duplex Auto negotiated Full or Half Duplex Compliance IEEE 802 3 802 3u 802 3x Protocol EtherNet IP w USB Configuration Up to 10 connections via EtherNet IP The unit includes a built in web page for ID on the network using a standard web browser but configuration of the unit is only possible using configuration software running on a Windows PC and connected via USB Communication Distance The distance between two devices on an Ethernet network is generally limited to 100 meters using recommended copper cable
19. respectively Input Signal Voltage Range O to 32VDC Input Current 280uA typical at 32VDC This is computed as the maximum applied input voltage minus 4V 3 3V rail and diode clamp divided by the series 100KQ2 input resistance Input Signal Threshold TTL compatible w 100mV of hysteresis typical Low to High threshold is 1 7V DC typical High to Low threshold is 1 6VDC typical Logic limits are TTL with 0 8VDC Max LOW level and 2 0VDC Min HIGH level Input Resistance 10K typical inputs include 10KO pull downs to return Input Hysteresis 100mVDC typical Input Response Time 10ms typical not including network time The actual input response time will vary with network traffic and interrupts Input Transient Voltage Suppressor Bipolar suppression installed at every I O point rated working limit is 38V breakdown limit is 57V and clamping level is 77V typical 33 http www acromag com BusWorks Model XT1122 000 Digital Outputs This model has tandem input and output channels To control higher voltages and or currents or for controlling AC an interposing relay may be used see Note 16 Channel Sourcing DIO w USB amp Ethernet IP Sixteen open source smart p channel mosfet switch outputs with a common drain connection to Excitation EXC and 16 tandem digital inputs This model provides high side switching between excitation and the load and is intended for DC voltage sourcing applications on
20. these various objects to build larger device profiles The objects shown in the table below form the object model for the XT1122 000 any object ID from 64H to C7H is a vendor specific object type Note that these objects make use of the following data types Model XT1122 000 Supported EtherNet IP Object Models Objet Class Attributes Instance Attributes and 1 GAS Service Packet Connection Mgr 1 2 3 4 6 7 get GAA GAS 1 2 3 4 5 6 7 8 get set GAA SAA GAS SAS Forward Close Unconnected Send Forward Open Get Connection Owner Large Forward Open 1 2 3 6 7 8 9 get GAA GAS 1 2 3 4 7 get GAA GAS TCP IP 1 2 3 4 6 7 get GAA GAS 1 2 4 get 3 5 6 8 9 10 11 GAA GAS SAA SAS get set Ethernet Link 1 2 3 4 6 7 get GAA GAS 1 2 3 7 8 10 get GAA GAS SAS 6 9 get set 1 2 3 6 7 get GAS 1 2 3 4 5 6 7 8 get set GAS SAS Details for the Assembly Object are included below because this object is needed to establish a connection Details for the remaining objects will not be included here as these details can be obtained by module query once a connection has been established Acromag Inc Tel 248 295 0880 26 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP Assembly Object 04ugx 3 Instances ATTR DATA DEFDATA ACCESS ID TYPE VALUE RULE The Assembly Object binds Class Attributes attributes of multiple objects UINTI al
21. 0120 rowe E e m 05 gd Lon Q 8 10140 L D O13 Oz Q3 RTN a EXC o T D pc o o v XT112x SIMPLE LOOPBACK MONITORING OF OUTPUT FXC P EXC CONNECT 6 32V een EXCTATON TO VO CHANNEL DRIVER ONG de D F 101 33V VW r 60 32VDC Dio 1 OF 161 R za Ks 3 PULL EOw N N S LED ONE OF 16 XT112 l O CHANNELS RTN 1 OF 51 SENSE CONTACT CLOSURE FXC NS NO EXCITATION IS REQUIRED TO OPERATE THE INPUT CHANNEL T 1 OF 161 Qo t gt EXC Ee I O CHANNEL s TUL u Ripa Tk PULL CLOWN RTN 1 OF 5i ONE OF 16 XT112 I O CHANNELS XT112x SIMPLIFIED OUTPUT DRIVEN LOW IS OFF 0 OUTPUT DRIVEN HIGH IS ON 1 INPUT FEEDS BACK THE STATE OF THE OUTPUT XT112x SIMPLIFIED KEEP OUTPUTS TURNED OFF IF USING CHANNEL TO MONITOR AN EXTERNAL SIGNAL AND EXCITATION IS PRESENT DIN FEEDS BACK THE STATE OF THE DIO NOTE You do not need to connect excitation if you are only using the input channels to monitor field inputs Excitation is only required to operate the outputs Acromag Inc Tel 248 295 0880 ap http www acromag com BusWorks Model XT1122 000 Digital Output Connections CONNECT 6 32V EXCITATION TO POWER OUTPUT Oo XT112x LOGICAL OUTPUT OPERATION EXC Dt VO CHANNEL 16 Channel Sourcing DIO w USB amp Ethernet IP
22. 1112 000 for a complimentary version with 16 sinking low side switched outputs The trailing 000 model suffix denotes DC powered w CE amp UL cUL Class 1 Division 2 Approvals Individual outputs of this model are open source switches for sourcing excitation to loads up to 250mA and 32V DC each Buffered inputs are TTL compatible and accept voltage levels from 0 32V DC All I O channels include 10KQ resistor pull downs to I O return and do not float Reconfiguration of any XT model will require use of the XT SIP configuration kit ordered separately see Accessories section Models are mounted on standard T Type DIN rail and include plug in terminals Power can be optionally or redundantly bussed along the DIN rail see Power Connections Sixteen active high buffered inputs with a common return connection RTN For DC voltage applications only Inputs are tied in tandem to the output source leads and provide loopback monitoring of the output state With the tandem output turned off they may be used to monitor voltage levels from the field Inputs include transient suppression and series connected 100KQ resistors plus diode over voltage clamps to the internal 3 3V supply rail Individual I O channels are pulled down to the I O return RTN terminal with 10KQ resistors External excitation the source to the load is required for output operation and is connected between the EXC and RTN terminals of TB6 terminal numbers 22 and 21
23. Acroma THE LEADER IN INDUSTRIAL I O gii BusWorks XT Series 10 100MB Industrial Ethernet I O Modules USB Programmable EtherNet IP Model XT1122 000 16 Channel Sourcing Digital I O 16 Digital Inputs amp Tandem High Side Switch Outputs USER S MANUAL ACROMAG INCORPORATED Tel 248 295 0880 30765 South Wixom Road Fax 248 624 9234 P O BOX 437 email sales acromag com Wixom MI 48393 7037 U S A Copyright 2014 Acromag Inc Printed in the USA Data and specifications are subject to change without notice 8500 991D BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP Table of Contents GETTING STARTED DPESCRIP HION e HH 4 ROY FCAT fee c C M 4 ADDICION NN DT TT T DTE 4 Mechanical DIImehslOlSueissidstiissaE qus QuEe d 1420012982395 809 YAV2VEAN SER DAR OHTAR ZR UM ERU eau SE ads Head Da fad Qa USIE Rd NUS 5 DIN Rail Mounting amp Remowval 4 eee eee eee ee eene nennen sene serere sente se sese se se sese seses seen eon 5 ELECTRICAL CONNECTIONS 1 rrr nnno nnn uuu nuu nnn uuu uu nuns 6 POWSGICORDeCHODS a ouosis iva bhida tu Eris tiva Sod edid e osi iode ERR SE FGR OTi L Ci vE PRIN SE SO Ie Fora SR FORI SEDE Leo M PR REN ADI CINES 7 Excitation OM MC CUIOINS RETE TOIT TO DT DIETE 9 USB CONNECTION TETTE TEL 10 Digital Input Connections ssesessesessecessecesss
24. Channel 3 Channel o 9 e 9 Watchdog Timeout Seconds Channel Channel 5 Channel 6 Channel 7 Watchdog State loft Z Output Auto Refresh Yes v Invert Input Logic No xj Channel 8 Channel 9 Channel 10 Channel 11 Tag N CHO ms 9 9 Status No Error Channel 12 Send 1 0 Config Note You can configure all the I O channels and dick the Send I O Config button just once if desired Status Click Start P will flash whi Click Stop Polling to discontinue polling the inputs Click the channel buttons to toggl outputs can only be controlled when Master PLC i2o etc to thi d Channel 13 Channel 14 Start Poling D in LED OFF 1in LED ON olling to poll the inputs The LED next to the button en polling is active IS mot le the outputs Note that ien there is no I O connection ule Channel 15 Exit For a more detailed configuration procedure see the Configuration Step by Step section of the Technical Reference on page 17 of this manual Acromag Inc Tel 248 295 0880 sibe I O Configure Retrieve the connected modules current channel configuration Configure a watchdog timer for the output channel and a timeout state Setup auto refresh for the output to combat digital upset or force a restart following thermal shutdown You can even choose to invert the logic for the tandem input channel
25. ECOMMENDED A cr Oo INDUSTRIAL mag l 1 METER CABLE PC CONNECT DEVICE CONNECT CABLE Model 4001 112 USB A MALE LED O Power CONNECTION J Refer to Configuration Software Kit Model XT SIP which includes M 1 ea Model 4001 113 USB Cable MODEL NO USB ISOLATOR 1 ea Model 4001 112 USB Cable 1 ea Model USB ISOLATOR 1 ea Model XT CONFIG CDROM Software 1 ea Model 5035 360 Ethernet Cable Acromag Inc Tel 248 295 0880 10 http www acromag com BusWorks Model XT1122 000 Digital Input Connections LOGIC TTL MONITOR NS FXG EXC NO EXCITATION IS REQUIRED TO OPERATE THE INPUT CHANNEL QH gt pereen 16 Channel Sourcing DIO w USB amp Ethernet IP The sixteen active high inputs of this model are already wired to accomplish loopback monitoring of the open source high side switch outputs but may alternately be used to monitor input levels from the field when their tandem outputs are switched OFF Inputs of this model accept voltage signals up to 32V are active high and use TTL thresholds for logic transfer They additionally are pulled down to Return via 10K pull down resistors installed on the board and will never float Observe proper polarity when making I O connections Refer to the following figures to wire the inputs of this model IMPORTANT You must keep the tandem output turned off when using the input to sense voltage levels from the field to prevent contention betwee
26. NS 2 Address refers to the IP address of the secondary Domain Name Server used on this network A DNS server relates symbolic address names to actual numeric IP addresses while the DHCP server is responsible for dynamically passing out IP addresses The Host Name is the name to be assigned to this host if its address happens to be assigned dynamically using DHCP The Addressing Method refers to how this network module will obtain its IP address when connected to its network Static addressing is exactly as the name implies static and represents a unique fixed IP Address that is generally assigned by your service provider or system administrator The Default static IP address assigned to this module is 192 168 1 100 refer to product side label but you can change this address to any address you prefer DHCP Dynamic Host Configuration Protocol refers to a protocol for assigning dynamic IP addresses to devices on a network With dynamic addressing a device can have a different IP address every time it connects to the network In some systems it can even change while it is still connected The Protocol addressing method refers to allowing the particular application protocol EtherNet IP specific to this model to set the IP address Profinet generally requires this By default the module is setup to use Static IP Addressing and a default Static IP Address of 192 168 1 100 You can optionally choose to have the IP address assigned dynami
27. Services are used to trigger the object class to perform a task And the object s response is referred to as its behavior Note that the term object and class are often used interchangeably even though a class is really a specific type of object To illustrate if our object is fruit we can say that an apple is a class of fruit A Macintosh apple is an instance of this class and red skin is one attribute of this particular instance In general there are three types of objects or classes defined by CIP required objects application or device specific objects and vendor specific objects Required objects must be included in every CIP device Device specific objects are the objects that define the data encapsulated by the device and are specific to the type of device and its function Objects not found in the profile for a device class are vendor specific objects and these vendor extensions are usually included as additional features of the device Acromag Inc Tel 248 295 0880 25 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP Object Models With CIP a class exists simply to combine data for I O messaging among common elements and the CIP library already contains many commonly defined objects or classes The confusion that surrounds this topic usually arises from the nesting of objects and classes that occurs in defining other objects and classes and in linking together
28. TTOM VIEW TOP VIEW yo TERMINALS VO TERMINALS BOLTED TONTE ee6es TB1 OF TXI TB4 OF TX4 egoo oocoo 3 309 O r r WM ce ogv co O QQQ wu M o 888 9998 FLYBACK i eeesl gor 1x2 TBS OF TX5 i COCOA 06 O0 2 8 9 69 38685 ip NES 8888 9909 2 5 TBs OF TX3 EXC PWR 9694503 ODO 2 63 62 Z Z Z Z TB6 d core z ol glee A N ISOLATED POWER OUTPUTS ARE OPEN SOURCE P CHANNEL MOSFET SWITCHES w 10K PULL DOWNS TO RETURN INPUTS ARE BUFFERED NON INVERTING AND USE TTL THRESHOLDS POWER AND NETWORK CONNECTIONS ARE ISOLATED CONNECT EXCITATION TO OPERATE OUTPUTS How It Works Key Points of Operation Unit is DC Powered O amp USB are Isolated from the network and input power Outputs are connected in tandem with corresponding inputs Inputs use TTL Logic Outputs are Open Source P channel switches O channels are individually pulled down to Return O circuit return is common to USB ground This model utilizes 16 smart high side power switches under parallel digital control of a 32 bit microcontroller These switches integrate a P channel power mosfet at each channel to provide open source switching of excitation sourcing to a load Each source is pulled down to th
29. Technical Reference section of this manual for detailed information on available software control of this model The following table shows the revision history for this document Release Date EGR DOC Description of Revision 20 AUG 2013 B 3 BC KLK Initial Acromag release 17 OCT 2013 BC KLK Corrected typos added troubleshooting info 21 FEB 2014 Do CAP ARP Added cULus Mark to this model removed pending Acromag Inc Tel 248 295 0880 39 http www acromag com
30. USB signals be isolated when connected to a PC to prevent a ground loop from occurring between the PC earth ground and a grounded input signal which could have the negative affect of driving a digital upset for severe ground loop currents About EtherNet IP EtherNet IP Ethernet Industrial Protocol is traditional Ethernet combined with an industrial application layer protocol targeted to industrial automation This application layer protocol is the Control and Information Protocol CIP For more information on EtherNet IP please refer to our whitepaper Introduction to EtherNet IP 8500 747 This document is included on the CDROM that came with your module and may also be downloaded from our web site at www acromag com You may also obtain a copy of the EtherNet IP standard from the Open DeviceNet Vendor association ODVA web site for EtherNet IP at www ethernet ip org Object Models All CIP devices are modeled as a collection of objects An object represents a particular component of a device This collection of related data values and common elements of the device make up its object model We use the term class to refer to a specific type or set of objects same kind of system components and instance to refer to one implementation of a class The term attribute refers to a characteristic of an instance an object or an object class Attributes provide status information and govern the operation of an object
31. VE CEP Oe ELE QUI AGE o edu ue oo cua Pad Cea eL P PIS EAM RU OE DU TRES 37 Judges PME TTT TES 38 PAC CINCY ABBIOValSsi canines stivhitcieid d n ioc a etecaseeccicscnusncoris tenses ina E 39 Reliability PredictiOni uio ovo neu uod eui eut eu iai Qua E Quse Oe ene td A E el el snr N NE 39 Configuration Controls uo ioo De Exe Pa Va av eG ded e da aid dU Vie edge vr Mid DES 39 All trademarks are the property of their respective owners IMPORTANT SAFETY CONSIDERATIONS You must consider the possible negative effects of power wiring component sensor or software failure in the design of any type of control or monitoring system This is very important where property loss or human life is involved It is important that you perform satisfactory overall system design and it is agreed between you and Acromag that this is your responsibility The information of this manual may change without notice Acromag makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Further Acromag assumes no responsibility for any errors that may appear in this manual and makes no commitment to update or keep current the information contained in this manual No part of this manual may be copied or reproduced in any form without the prior written consent of Acromag Inc Acromag Inc Tel 248 295 0880 3 http www acromag com BusWorks Mode
32. amp Ethernet IP CONFIGURATION SOFTWARE While this is an Ethernet IP O module it can only be configured and calibrated via its Configuration Software over a USB connection to a Windows based PC or laptop USB saves you the trouble of having to already know its IP address setting or having to change the address setting of your network interface card to match its domain in order to communicate with it USB software is contained in a zip file that can be downloaded free of charge from our web site at www acromag com Look for the software zip file 9500462A zip in the Documents and Downloads page for your XT product Initially you will have to answer a few questions to open a user account and download this file to your computer This zip file will extract to an executable file 9500462a exe which installs modelconfig exe executable files in an Acromag subdirectory off the Program Files directory of your PC Note that you must have administrator rights to download and install this software onto your PC or laptop Once you have installed the software be sure to navigate to the Program Files Acromag subdirectory and select the correct modelconfig exe software for your particular module This same software is also included on a CDROM bundled with the Configuration Kit XT SIP see Accessories but downloaded from the web will ensure that the software is the most up to date The software is compatible with XP or later versions of the Windows operating sy
33. amp Ethernet IP Excitation Required for Output Operation Excitation must be from 6 32V and 52mA minimum at 32V This external voltage is required between the I O EXC and RTN terminals 22 and 21 Reverse voltage protection is included The capacity of your excitation supply will depend on the loads and number of channels being loaded For 16 channels at maximum rated load your excitation supply must be able to source 4A Outputs will source the excitation voltage to the load when turned ON and are also powered from it Outputs cannot operate without excitation The EXC terminal is tied in common to the drains of each output channel switch The source leads of each switch are pulled down to I O return via 10KQ pull down resistors and drive the output load You do not need excitation to operate the inputs of this model only the outputs I O Pull Downs Individual I O channels have 10KQ pull downs to I O return and will never float The installed resistor is one element of a four element isolated SIP resistor 8 pins and rated to 0 3W per element up to 70 C refer to Bourns 4308M 102 103LF parts If your application requires a stronger pull down lower resistance you will have to wire it externally in parallel with your load being careful that you never exceed 250mA of source current per output load plus pull down current Power Supply Connect at TB6 terminals 24 amp 23 and or via the DIN Rail Bus 12 32V DC SELV Safety Extra Lo
34. and includes an RJ45 plug at each end It is electrically equivalent to L Com TRD855DSZRD cable and can be obtained in other lengths directly from L Com http www l com com Double shielded CAT5e or better cable is recommended for very noisy environments or in the presence of strong electrical fields You may obtain shielded CAT 5e cable in other lengths and colors as required for your application from other vendors including L com Connectivity Products www L com com Pro Link www prolink cables com Regal www regalusa com and Lumberg www lumbergusa com Acromag Inc Tel 248 295 0880 32 http www acromag com BusWorks Model XT1122 000 SPECIFICATIONS Model Number Model XT1122 000 Digital I O Module EtherNet IP Support 16 Isolated DC I O Channels DC Powered CE Approved Includes UL cUL Class 1 Division 2 approvals Digital Inputs This model has tandem input and output channels Always turn outputs OFF if using inputs to monitor field signals Acromag Inc Tel 248 295 0880 16 Channel Sourcing DIO w USB amp Ethernet IP The XT1122 000 model denotes a sixteen channel digital I O module with 16 sourcing high side switch outputs and 16 tandem digital inputs for DC voltage applications only This model operates over Ethernet using EtherNet IP It is setup and configured using USB It represents another member of the Acromag DIN Rail mounted Busworks family in the XT Series Refer to Model XT
35. atchdog state On or Off you specify in the next field Watchdog State This is the state that you want the output to go to following a watchdog timeout see above Output Auto Refresh You can specify that outputs should be rewritten periodically to ensure they maintain their programmed state following a digital upset perhaps by some extraordinary transient event This is also useful to reset an output that may be in a latched thermal shutdown following overload conditions or that has been set upon a watchdog timeout that has been cleared Acromag Inc Tel 248 295 0880 21 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP I O Configure continued Invert Input Logic Note that this model has active high inputs but you can choose to apply an inverter to your input channel by selecting Yes here This can be useful for some i20 operations which allow you to control outputs on another target module over the network with inputs applied here For example if you are sending this unit s input information to the outputs of another unit or its complimentary active low XT1111 000 model and you wish to invert the ON state logic sent to the target device This only applies to input logic of this model not its output control logic as setting an output to 1 always turns it ON for this model regardless of this option setting Tag Name Up to 8 Characters You can give this I O channel a name t
36. cally via DHCP but this will additionally require that you specify a valid Host Name to retrieve the address from Choosing Protocol gives the application protocol permission to assign the address You can click the Send button to write your Ethernet Setup parameters to the unit once you are done making your selections This completes any changes made on this page The status field will indicate the status of your sent parameters over USB after clicking Send The Network field will indicate the current network connections status as well as the protocol used for this network The Configuration field will indicate whether the configuration is from an open device or a default configuration You can click the Exit button in the lower right hand part of this screen to exit the Configuration Software or simply click on another tab to access another page before exiting this software Acromag Inc Tel 248 295 0880 20 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP I O Configuration amp Test Page Click the I O Config Test Page tab of the Configuration Software and the screen below will be displayed a Busworks XT11xx Series Device Communication Setup I O Config Test Page j20 Mapping Page I O Configure I O Test MM O Channel 0 Channel 1 Channel 2 Channel 3 mp memes Ceme rema Gare O Watchdog Timeout Seco
37. e CDROM that came with your module You can open it with any ASCII Text Editor if you wish to examine its contents Using Wrong IP Address You must change either the IP address of the module or your host PC network card so that they match their subnet addresses Cannot Communicate with Module via USB A missing USB Isolator could cause a ground loop between a grounded I O signal and earth ground at the connected Personal Computer s USB port Without a USB isolator a ground loop is created between a grounded input signal source and earth ground of the PC USB port For this reason and for increased safety and noise immunity it s best to connect to USB via a USB isolator Use an isolator like the Acromag USB ISOLATOR Otherwise use a battery powered laptop which does not normally earth ground its USB port 28 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP Diagnostics Table POSSIBLE CAUSE POSSIBLE FIX Software Fails to Detect Module Bad USB Connection Recheck USB Cable Connection USB has not enumerated the Use the reset button on the Acromag USB device isolator to trigger renumeration of the module or simply unplug and replug the USB cable to the module Communication or power was Close the current connection with the lost while USB was connected software then select and re open the and the configuration software module for communication or simply exit
38. e I O Return via 10KQ pull down resistors Each source is also fed back to the controller through a 100KQ series resistor which drives a non inverting input buffer with its input diode clamped to its 3 3V rail allowing input voltages well above the rail up to 32V Input transitions use TTL logic thresholds and will feed back the actual state of the tandem output source or an input state from the field when its tandem output is turned OFF Network communication specific to Ethernet IP is handled by a separate controller on a mating communication board serial UART linked to the I O board Power for the I O and network circuits is provided via an isolated flyback converter on the I O board that operates from 12 32V The unit is setup for network operation via a USB connection between a host PC and the I O board The host PC runs model specific configuration software designed for the DIO XT models Refer to the block diagram above to gain a better understanding of how this model works Acromag Inc Tel 248 295 0880 24 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP How it Works The I O amp USB network and input power circuits are isolated from each other The USB port ground is common to the I O circuit return The USB port ground of most PC s is also common to the USB cable shield and earth ground I O signals could be grounded or ungrounded For this reason it is recommended that
39. e not isolated your USB signals Acromag Inc Tel 248 295 0880 29 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP Diagnostics Table anri Many Communication Errors Is Ethernet Cable segment The maximum distance between two nodes longer than 100M on an Ethernet network is limited to 100 meters using approved cable Shielded CAT 5 5E cable equivalent or better is recommended Connect earth ground to the power minus Connection terminal at TB6 23 Status field of software screen indicates Data Transfer Error Unknown Protocol or Timeout Error USB connection was opened Wait 30 seconds after powering up unit before unit had completed its before opening a USB connection via the power on initialization and configuration software Turn power off to the established its network unit close the USB configuration software connection repower the unit then reboot the USB configuration software after unit has completed power on initialization and established its network connection Continuous blinking yellow status LED Watchdog timer has timed out In the absence of a client server relationship over the network such as that formed between a Modbus master client and slave server a PLC or HMI and a server module the watchdog will timeout when enabled It can also timeout if a client server relationship has been severed by a network cable break or pow
40. ed by performing a bitwise AND operation between the IP address and the mask itself with the result being the sub network address Acromag Inc Tel 248 295 0880 19 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP Device Communication Setup Gateway Address refers to the IP Address of the gateway this module is to cross if your local area network happens to be isolated or segmented by a gateway Typically it is assigned the first host address in the subnet address space If a gateway is not present then this field should contain an unused address within the host subnet address range NOTE In order to network your PC with an Acromag module you may have to consult with your network administrator and either temporarily change your TCP IP configuration see TCP IP Properties of Network Configuration in Windows or create a separate private network using a second network adapter installed in your PC recommended The necessary steps will vary with your operating system Refer to Acromag Application Note 8500 734 to help accomplish this located on the CDROM shipped with your module or via download from our web site at www acromag com The DNS 1 Address refers to the IP address of the first Domain Name Server used on this network A DNS server relates symbolic address names to actual numeric IP addresses while the DHCP server is responsible for dynamically passing out IP addresses The D
41. elements for configuring XT network modules Isolation is recommended for USB port connections to these models and will block potential ground loops between your PC and grounded I O signals A software CDROM is included that contains the Windows software used to program the unit USB Isolator USB Isolator Order USB ISOLATOR a e USB Signal Isolator e USB A B Cable 4001 112 e Instructions 8500 900 This kit contains a USB isolator and a 1M USB A B cable for connection to a PC This isolator and cable are also included in XT SIP see above USB A B Cable USB A B Cable Order 4001 112 USB A B Cable 4001 112 f This is a 1 meter USB A B replacement cable for connection between your PC and the USB isolator Itis normally included with the XT SIP Software Interface Package and also with the isolator model USB ISOLATOR USB A mini B Cable USB A mini B Cable Order 4001 113 e USB A mini B Cable 4001 113 This is a 1 meter USB A miniB replacement cable for connection between the USB isolator and the TT XT module It is normally included in XT SIP Note that software for all XT Series models is available free of charge online at www acromag com Acromag Inc Tel 248 295 0880 31 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP DIN Rail Bus Connector Kit DIN RAIL BUS Bus Connector Kit for DIN Rail Bus Connection to Power Model XTBUS KIT CONNECTOR 1005 070 This
42. er disruption at the client Enabled watchdog timer never times out or only times out initially There is an established client The timer will only time out if a client server server connection socket over connection has not been established or has the network with this module been severed by a cable break Service amp Repair Assistance This unit contains solid state components and requires no maintenance except for periodic cleaning The enclosure is not meant to be opened for access and can be damaged easily if snapped apart Thus it is highly recommended that a non functioning module be returned to Acromag for repair or replacement Acromag has automated test equipment that thoroughly checks the performance of each module and can restore firmware Please refer to Acromag s Service Policy and Warranty Bulletins or contact Acromag for complete details on how to obtain repair or replacement Acromag Inc Tel 248 295 0880 30 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP ACCESSORIES Software Interface Package Software Interface Package Configuration Kit Order XT SIP e USB Signal Isolator e USB A B Cable 4001 112 e USB A mini B Cable 4001 113 e Configuration Software CDROM 5041 094 e Single shielded Category 5e STP Ethernet Crossover Cable Green 5 feet long with a drain wire and an RJ45 plug at each end This kit contains all the essential
43. et network using a web browser directed to its IP address you set this address on the Device Communication Setup page the default is 192 168 1 100 This will access the home page of the unit similar to the first screen shown on the following page You can click the Communication Parameters link of the Home Page to access the Ethernet Connection Status page shown in the second screen useful for verifying your network connection to the unit and its corresponding communication parameter settings Acromag Inc Tel 248 295 0880 22 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP Be C t yew Fuvokes lods eb t fortes dy Sot Wee em Er seres weese dep Favortes E D Web Dee Galery Acromag Inc Tel 248 295 0880 23 http www acromag com BusWorks Model XT1122 000 BLOCK DIAGRAM 16 Channel Sourcing DIO w USB amp Ethernet IP YOU MUST CONNECT EXCITATION TO OPERATE OUTPUTS XT112x 000 SIMPLIFIED SCHEMATIC BUT THIS IS NOT REQUIRED FOR INPUT OPERATION exc 7 gt t aa gt 48WV e 7 ONE OF 16 I O CHANNELS 1 OE S 16x BUS CONN 1 JNC 2 NC M m BNC s OUTPUT CHANNELS AND INPUT CHANNELS CONNECT IN TANDEM CONVERTER FILTERING AND DETAIL OMITTED FOR CLARITY ISOLATED NETWORK PORTS A A T Ema E NETWORK COMMUNICATION BOARD PLUG IN XT112x 000 BO
44. f the ground lead is disconnected RTN Output OFF Leakage Current 50uA maximum per channel mosfet only Does not include the input bias current for the tandem digital input see Note below Note The 100KQ series input buffer resistors in combination with the 3 3V voltage diode clamps at the input buffer will tend to increase the off state current with increasing output voltage up to 3 5mA at 32V This is a consequence of the input buffer circuitry being connected in tandem to the output mosfet source lead at every I O channel and the presence of a 10KQ pull down on the input Output ON Current Range 0 to 250mA DC continuous up to 4 8A total for all 16 channels combined No deration is required at elevated ambient Group one return RTN for each group of 4 outputs Output R4 ON Resistance 0 502 typical at 0 25A and 25 C 1 002 Maximum Output Response Time 10ms typical Does not include network time The actual switch time will vary with network traffic interrupts and output load Note Per UL when the outputs are used to control interposing relays for switching AC and DC devices of higher voltage current the coil ratings for the interposing relay shall not exceed 24VDC 100mA Acromag Inc Tel 248 295 0880 34 http www acromag com BusWorks Model XT1122 000 General Note You must connect EXC to operate outputs Input only operation does not require Excitation Power 16 Channel Sourcing DIO w USB
45. he DIN Rail Mounting amp Removal section for more details Shipping Weight 0 5 pounds 0 22 Kg packed Acromag Inc Tel 248 295 0880 37 http www acromag com BusWorks Model XT1122 000 Environmental 16 Channel Sourcing DIO w USB amp Ethernet IP These limits represent the minimum requirements of the applicable standard but this product has typically been tested to comply with higher standards in some cases Operating Temperature 40 C to 70 C 40 F to 158 F This data applies to the unit mounted upright on a DIN rail allowing free air flow from the bottom vent through the unit and out the top vent necessary for operation above 60 C Storage Temperature 40 C to 85 C 40 F to 185 F Relative Humidity 5 to 9596 non condensing Isolation Input Output channels Excitation and USB as a group network each port and power circuits are all isolated from each other for common mode voltages up to 250VAC or 354V DC off DC power ground on a continuous basis will withstand 1500VAC dielectric strength test for one minute without breakdown This complies with test requirements of ANSI ISA 82 01 1988 for voltage rating specified Installation Category Suitable for installation in a Pollution Degree 2 environment with an Installation Category Over voltage Category Il rating per IEC 1010 1 1990 Shock amp Vibration Immunity Conforms to IEC 60068 2 6 10 500 Hz 4G 2 Hours axis for sinusoidal vibrati
46. ially connecting to USB and a host PC running model specific configuration software This has the advantage of not having to know the module s IP address setting or having to change the address setting of your network card to match the module s subnet address in order to talk to it Acromag Inc Tel 248 295 0880 17 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP Device Communication Setup After executing the Acromag Configuration software for this model the screen shown below will appear if you have not already connected to your module via USB note Device Select fields are blank under these conditions Busworks XT Series Device Communication Setup 1 0 Config Test Page i2o Mapping Page Device Select Ethernet Setup Get Programmed Values Active Values Device IP Address 128 1 1 Subnet Address 255 255 255 i Model Gateway Address Serial Number DNS 1 Address Manufacturer DNS 2 Address Status Host Name AT11xx xxx Addressing Method Static DHCP Protocol Reboot Module Restore Module to Out of Box condition Sanitize MAC ID Status Network Configuration is default Connect your PC to the unit via USB and its model serial information will appear in the Device field as shown in the screen on the next page Device Select If you are connected to more than one unit via a USB hub you can u
47. kit contains one each of the following terminals FEMALE 1005 220 MALE 1005 221 1G a e DIN Rail Bus Connector 1005 070 for 22 5mm XT Modules identical to the abe gt one already provided with your XT module 12 e Left Side terminal block female connector 1005 220 LEFT SIDE RIGHT SIDE CONNECTOR dm CONNECTOR e Right Side terminal block male connector 1005 221 NORMALLY PROVIDED ve MODOLE Your module was shipped with the first item included in this kit the DIN Rail Bus Connector 1005 070 and this kit offers a spare Left and right side terminal blocks that mate directly to the bus connector are included in this kit These terminals are used to optionally or redundantly drive power to Series XT modules via their DIN rail bus connector They are also used to optionally connect the I O to Excitation along the DIN rail for some XT models XT111x 000 This also allows modules to neatly and conveniently share connections to Power and or Excitation Low EMI Double Shielded Patch Cable Ethernet Patch Cable 3 feet long Model 5035 369 Ethernet Patch Cable 15 feet long Model 5035 370 This cable is used to connect a module to your network switch Acromag 900EN S005 or equivalent Ethernet switch and is double shielded for lower emissions and increased RFI resistance It has a red low smoke zero halogen jacket and bundles four pairs of 26AWG stranded cable It uses a 100 foil shield beneath a 60 braided outer shield
48. l Bus Connector Acromag 1005 063 35mm DIN Rail MALE 1005 221 RIGHT SIDE CONNECTOR LEFT SIDE CONNECTOR L SHIPS WITH MODULE Acromag Inc Tel 248 295 0880 8 http www acromag com BusWorks Model XT1122 000 Excitation Connections 16 Channel Sourcing DIO w USB amp Ethernet IP You must connect excitation to operate the outputs of this model Outputs are high side P Channel Mosfet switches with their drain leads connected in common to Excitation and their source leads pulled down to Return via 10KQ resistors Connect DC excitation from 6 32V as shown in the drawing below Observe proper polarity excitation is reverse polarity protected For excitation connections use 14 AWG wire rated for at least 80 C Do not exceed 36V DC peak MODEL XT112x 000 EXCITATION WIRING I O EXCITATION IS DC ONLY AT 6 TO 32V RIGHT SIDE TB1 TB2 TB3 DIN RAIL SPRING CLIP Acromag Inc Tel 248 295 0880 XT112x 000 WIRING EXCITATION TO MODULES RIGHT EDGE VIEW OUTPUTS ARE OPEN SOURCE HIGH SIDE SWITCHES AND THEIR SOURCE LEADS ARE PULLED DOWN TO RETURN VIA 10K OHM RESISTORS YOU MUST CONNECT EXCITATION TO OPERATE THE OUTPUTS TB4 OF TX4 I O NOTE IT IS RECOMMENDED THAT SUPPLIES CAPABLE OF DELIVERING MORE THAN 2 5A TO THE UNIT BE FUSED WITH A HIGH SURGE TOLERANT FUSE TB5 OF TX5 I O I O EXCITATION TERMINALS FUSE TB6 OF TX6 EXCITATION
49. l XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP GETTING STARTED DESCRIPTION The XT1122 000 is a EtherNet IP network control module for interface with up to 16 channels of digital input output for high side sourcing applications This unit is setup and configured for network communication via a USB connection to any Windows based PC Windows XP and later versions only The unit provides I O isolation from network amp power Key Features e CE Approved UL cUL Class 1 Division 2 Approved e Designed and Manufactured with High Quality High Reliability with AS9100 Aerospace Quality ISO9001 e EtherNet IP Protocol Support e Conveniently setup and configured w Windows software via USB e High Density 22 5mm wide package with pluggable front facing terminals e Dual Isolated 10 100Mbps Ethernet ports w Auto Negotiation offers convenient daisy chain network connection which saves switch ports e Operation amp Diagnostic LED indicators aide trouble shooting e Bus Power Ready for wired or redundant power connection along DIN Rail e High 1500VAC Isolation between I O Channels as a group the network including port to port and power e 1 0 power excitation network amp USB ports are all transient protected e Tandem Input Output channels allow loop back monitoring of outputs e Discrete open source outputs switch up to 32V and 250mA each e Inputs use TTL thresholds and support up to 32V DC
50. lowing data to or from each UINT object to be sent or received over a Instance 65H Attributes Input Instance 1 Analog Input Data array of words UINT 0 bind input data or output data Input Words note that input and output are Instance 64H Attributes Output Instance 1 taken from the network s 3 Discrete Output Data array of words UINT 4 GET SET perspective An input will produce UNIT data on the network while an 4 Data Size Tot of Analog amp Digital UINT GET output will consume data from the Output Words PERDU Most I O clients include a Configuration path when opening an I O connection to a server There is no Configuration data needed Data values for this digital I O IMPLEMENTED FOR model are generally indicated by a SERVICE NAME elie ele o elo Be OD eatin indication except for the Produced Consumed Input Output watchdog time or the heartbeat When using the Assembly Object for discrete I O data transfer the 16 digital I O counter which uses an unsigned channels of this model are divided up into four groups of 4 channels each The 16 bit integer value range of 0 lower 4 bits of the 16 bit data words are used to denote the corresponding group of 65535 channels with the Isb of the data words aligned to the lowest channel number of the group see below four at a time The upper 12 bits of the discrete data word are not used and can be ignored Unless otherwise defined for outputs a 1 bit means
51. ly The outputs will drive any rated load with one side connected to ground return Outputs have tandem inputs which provide true loopback monitoring of the output source state Individual I O channels are pulled down to I O Return connected at RTN terminal with 10KQ resistors and do not float External excitation is required for output operation and is connected between the EXC and RTN terminals of TB6 terminal numbers 22 and 21 respectively Output OFF Voltage Range O to 32V DC Limit voltage to less than 36V peak or damage to the unit may result Use protection when switching inductive loads for example a reverse shunt diode at the inductive load Active Current Limitation The unit limits load current to a shorted load to 0 6A typical 0 4A 0 9A range EXC 13V and 0 010 load resistance This limit works with the latched thermal shutdown to help protect the output channel from damage due to overload Thermal Shutdown Individual outputs will shutdown and latch off for thermal overload conditions that drive the junction temperature into the region from 150 to 200 C In this case the I O pin is pulled low and the output must be recycled OFF ON to reset the output Under voltage Shutdown Outputs will shut down if their excitation voltage is less than 6 0V 3V 6V threshold Overvoltage Shutdown Outputs will shut down if their excitation voltage exceeds 36V minimum Ground Loss Protection The output automatically turns off i
52. may require that this device be mounted within an approved metal enclosure or sub system particularly for applications with exposure to voltages greater than or equal to 75VDC or 50VAC 16 Channel Sourcing DIO w USB amp Ethernet IP 114 5 4 51 DIMENSIONS ARE IN MILLIMETERS INCHES DIN Rail Mounting amp Removal Acromag Inc Tel 248 295 0880 Refer to the following figure for attaching and removing a unit from the DIN rail A spring loaded DIN clip is located on the bottom side The opposite rounded edge at the bottom of the top side allows you to tilt the unit upward to lift it from the rail while prying the spring clip back with a screwdriver To attach the module to T type DIN rail angle the top of the unit towards the rail and place the top groove of the module over the upper lip of the DIN rail Firmly push the unit downward towards the rail until it snaps into place To remove it from the DIN rail first separate the input terminal blocks from the bottom side of the module to create a clearance to the DIN mounting area You can use a screwdriver to pry the pluggable terminals out of their sockets Next while holding the module in place from above insert a screwdriver along the bottom side path of the module to the DIN rail clip and use it as a lever to force the DIN rail spring clip down while pulling the bottom of the module outward until it disengages from the rail Tilt it upward to lift it from the rail
53. n the field signal and the output channel which may be turned ON ze XT112x SIMPLIFIED I O CHANNEL KEEP OUTPUTS TURNED OFF IF USING CHANNEL TO MONITOR AN EXTERNAL SIGNAL AND EXCITATION IS PRESENT DIN FEEDS BACK THE SFI ONAL Ron DIO gt o NMa OF 16 RTN Roa tdi PULL CLOWN 1 OF 51 ONE OF 16 XT112 I O CHANNELS STATE OF THE INPUT LOW 0 8v OPTIONAL Rlim CAN BE USED TO PROTECT DRIVER IF TANDEM OUTPUT IS INADVERTANTLY TURNED ON AND EXCITATION IS PRESENT DC VOLTAGE ON OFF MONITOR no 7 p EXC NO EXCITATION IS REQUIRED TO OPERATE THE INPUT CHANNEL Tuk PULL LOWY RTN 1 OF 51 ONE OF 16 XT112 I O CHANNELS EXC gt Fd XT112x SIMPLIFIED VO CHANNEL KEEP OUTPUTS TURNED OFF IF USING CHANNEL TO MONITOR AN EXTERNAL SIGNAL AND EXCITATION IS PRESENT DIN FEEDS BACK THE STATE OF THE INPUT XT112x 000 BOTTOM VIEW LN Jg IJ L 3 37 EJ Lr onoo lo TERMINALS TB3 OF TX3 OEEKDKE EEEE coree TOP VIEW LO TERMINALS m p o E Lr o10 Loo j Un 2 1
54. n to USB power and data lines when connected but the unit does not use USB power Cable Length Connection Distance 5 0 meters maximum Driver No special drivers required Uses the built in USB Human Interface Device HID drivers of the Windows Operating System Windows XP or later versions only USB Connector USB Mini B type 5 pin socket Hirose UX60 MB 5S8 DEFINITION 5V Power Transient Protected but Not Used by Module Differential Data 4 NC Not Connected i Power Ground Connects to Signal Ground via ferrite bead SHLD Signal Ground Connects directly to Signal Ground Note Most Host Personal Computers except battery powered laptops will connect earth ground to the USB shield and signal ground PN 1 1 IMPORTANT USB Isolation is recommended The I O of this module is isolated from each network port and DC power but its I O return is common to its USB connection Most Personal computers except DC powered laptops connect their USB signal and shield ground to earth ground Without a USB isolator an earth grounded USB connection could drive a ground loop with any earth ground applied at its I O which might interfere with operation For this reason we recommend that you always use a USB isolator when making a USB connection to prevent a potential ground loop from affecting performance Otherwise in the absence of USB isolation a battery powered laptop could be used to connect to the unit as the laptop does
55. nds Channel 4 Channel 5 Channel 6 Channel 7 Watchdog State Off Output Auto Refresh yes v O Invert Input Logic No Channel 8 Channel 9 Channel 10 Channel 11 Tag Name CHO O 9 Status No Error Channel 12 Channel 13 Channel 14 Channel 15 Send I O Config Start Poling Note You can configure all the I O channels and dick the Send I O Config button just once if desired Status 0 in LED OFF 1in LED ON Click Start Polling to poll the inputs The LED next to the button will flash when polling is active Click Stop Polling to discontinue polling the inputs Click the channel buttons to toggle the outputs Note that outputs can only be controlled when there is no I O connection Master PLC i20 etc to this module This page allows you to configure each channel of the unit and optionally Test your I O configuration to verify functionality I O Configure Get I O Config Button Click this button to retrieve the entire I O configuration of the module Channel Use the channel scroll bar to select the DIO channel you wish to configure This model has 16 discrete DIO channels and you can configure each individually Watchdog Timeout Specify a time from 1 to 65534 seconds A time of O or 65535 will disable the channel s watchdog timer If no channel read or write activity occurs during this period a watchdog timeout will be triggered and the channel will be written to the w
56. o document its purpose if desired This is not used by the firmware and just serves as a convenient label for helping to discern its I O function or application Status This field displays status messages relative to sending and receiving I O parameters to the module Send I O Config Button Click this button to send the entire I O configuration to the device You can choose to do this one time after you have setup all the I O channels individually Note A watchdog timeout is triggered if an established client server relationship to the module is severed by a cable break or power disruption at the client A client server network connection to the module is created for the exchange of data between devices such as that between a Modbus Master and slave or that between a networked PLC HMI or other client device and its target server module Thus a watchdog timeout can only be cleared at the server by first restoring the broken client server relationship Clearing a timeout by restoring the client server connection to the module does not return output s to their initial pre timeout state and they remain in their timeout states until otherwise written or via Output Auto Refresh I O Test This portion of the screen allows you to selectively turn outputs on or off and read the current state of the tandem inputs Each channel has a simulated LED lamp that flashes and displays 1 when the corresponding output is ON and is solid dark red and displa
57. oecesceceeoesescecesoecesoecesoecesoscessecessscesssoessscecseoeoe 11 Digital Output Connections sesessesessecessecessscecescecsscecsececesoecesoecessecesosceseecesesoessscessscesseoeoe 12 EMI Filter INS CAN AION estes coisa cst tacnsawsscuacaeeniadeesiedesancinsee saeracontetesiodsectcssaanecibiasaaeesentenettecencves 13 Earth Ground CONNECTIONS ssesessecessesessecessscecesceceesecsscecescecescecescecesoscessecesescesesoesesoeseeseoe 14 CONFIGURATION SOFTWARE rrr rn nnne 15 i Ts OW TR II TE UT TU m 15 TECHNICAL REFERENCE CONFIGURATION STEP BYSSTEDP a onini eico od D RErdc ID Exi mi vaI a EeI EOS 17 Gentine CONNEC CC us oio dosus vii tiens NE TURA EA IS qae ME E T Sa PARCI UU ERN VES 17 Device Communication SECUP ccsccssccssccsccnsccesccccccsccnsecescsccusccesececcuscsesesescsssesessceussees 18 O Configuration amp Test es d IEEE TIO 21 N twork Home Pap sni didncesi ad cos suicsuE uci Dag i up du0 00 ug oda a Ta Ee aue da Pug i s deua Su NOSE CUP AMEE 22 BLOCK DIAGRAM ioi ERE sis s UrsEDME SeaEEESS a KEEN E Usi EEEE EAEn 24 How E I old CUTE TR 24 About ELMO 25 A ARTT TRES 25 Object IGG Saget dbur rias ke xor dios i a E Aida axe VavsvPREKE MID ENed ka PR IM rra rd Fev pEdu IM UA Ka uad d VMUS DRE FeN MEES 25 PCI ajo d ele CCE PEPERIT TTE 27 EDS File Electronic Data Sheet 1 eoe cree ee eee rasa p o a Eu En na nena Ewa F peo spe Yo EN oes Fa SUP n see pau C eso Un aeo TEE 28 TROUBLESHOOTING
58. oints to another problem with the unit an effective and convenient fault diagnosis method is to exchange the questionable unit with a known good unit Acromag s Application Engineers can provide further technical assistance if required Repair services are also available from Acromag Acromag Inc Tel 248 295 0880 The EDS file Electronic Data Sheet is an ASCII text file that describes a product s device type product revision and its configurable parameters on a network EDS files contain file revision information File identity object information Device device type information DeviceNet EtherNet IP or ControlNet Device Classification physical connection information Port and connection information Connection Manager EDS files may optionally contain parametric information used to configure specific attributes Parameter group information used to logically group parameters together Group or enumeration information used to assign meaningful names to values Enum plus other information as necessary All EtherNet IP devices include an Electronic Data Sheet EDS file for device configuration The purpose of this file is for use by various control software network configuration tools and application programs to help identify and understand the capabilities of the EtherNet IP device usually in order to commission it on an EtherNet IP network The EDS file of the XT1122 000 Acromag XT1122 eds is included on th
59. on IEC 60068 2 64 10 500 Hz 4G rms 2 Hours axis for random vibration and IEC 60068 2 27 25G 11ms half sine 18 shocks at 6 orientations for mechanical shock Electromagnetic Compatibility EMC Minimum Immunity per BS EN 61000 6 2 1 Electrostatic Discharge Immunity ESD per IEC 61000 4 2 2 Radiated Field Immunity RFI per IEC 61000 4 4 3 Electrical Fast Transient Immunity EFT per IEC 61000 4 4 4 Surge Immunity per IEC 61000 4 5 5 Conducted RF Immunity CRFI per IEC 61000 4 6 This is a Class A Product with Emissions per BS EN 61000 6 4 1 Enclosure Port per CISPR 16 2 Low Voltage AC Mains Port per CISPR 16 3 Telecom Network Port per CISPR 22 WARNING This is a Class A product In a domestic environment this product may cause radio interference in which the user may be required to take adequate measures Refer to the EMI Filter Installation drawing in the Electrical Connections section of this manual to install ferrite cable clamps that help to reduce radiated emissions The use of low EMI double shielded Ethernet cable is also helpful in curbing emissions Acromag Inc Tel 248 295 0880 38 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP Agency Approvals Electromagnetic Compatibility EMC CE marked per EMC Directive 2004 108 EC Safety Approvals UL Listed USA amp Canada Hazardous Locations Class Division 2 Groups A B
60. pful to obtaining low CE rated emissions it may not be required for your application Note also that cables may share a ferrite but it is not good practice to combine isolated circuits inside the same ferrite Separate isolated circuits for increased safety and greater noise immunity USB A MALE PERSONAL COMPUTER RUNNING WINDOWS OS HL n HOST PC RUNNING P ACROMAG HOST USB SERIAL PORT CONNECTOR CONFIGURATION AT BACK OF PC 1 METER CABLE SOFTWARE O zi Model 4001 112 or Similar ETHERNET ETHERNET SEE NOTE 1 FERRITE CABLE CLAMP FOR USB LAIRD 28A0350 0B2 OR SIMILAR pe REQUEST ACROMAG 4001 136 L COM TRD855DSZRD RJ45 PATCH CABLES 1L 1 J USB mp SEE NOTE 1 RJ45 RJ45 RIGHT SIDE SEE NOTE 1 FERRITE CABLE CLAMP FOR VO FERRITE CABLE CLAMP FOR VO LAIRD 28A2029 DA2 OR SIMILAR O LAIRD 28A2029 0A2 OR SIMILAR REQUEST ACROMAG 4001 135 REQUEST ACROMAG 4001 135 d VO CHANNELS VO CHANNELS Tet VO CH00 03 2 1 f nis 2 Q VO CH08 11 LL XT MODULE TB2 i i A Tas VO CHO4 07 A VO CHANNELS VO CHANNE SI ANY XT111x 000 of XT112x 000 Model 13 RETURN EXCIAION E Q T6 EARTH GROUND RETURN AES A c TO HOST USB PORT HOST 1 METER USB CABLE Model 4001 113 or Similar USB ISOLATOR Model USB ISOLATOR or Similar
61. se the Device scroll field to select another unit using the serial information suffix of the Model noted to discern one unit from another Be sure to close the connection with a previous unit before connecting to a new unit Once you have selected a device click the Open button to open communications with the unit If you wish to Open communication with another device be sure to first Close communication with the currently connected device After clicking Open the selected unit s Model Serial Number Manufacturer and connection status will be displayed as shown on the next page Acromag Inc Tel 248 295 0880 18 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP Device Communication Setup Busworks XT Series Device Communication Setup I O Config Test Page i2o Mapping Page Device Select Ethernet Setup Programmed Values Active Values Device xT112x 000 111120A IP Address 128 1 1 1i 2 100 Subnet Address 255 255 255 255 255 0 Model xT112x 000 Gateway Address em v d dou Serial Number 1111204 DNS 1 Address 128 4 1 L Manufacturer Acromag Inc DNS 2 Address 128 1 1 l Status Device opened successfully Host Name XT112x xxx Addressing Method Static ObpHCP O Protocol Reboot Module Restore Module to Out of Box condition Sanitize MAC ID 52 4F 42 45 52 54 Status Wo Error
62. stem The particular modelconfig exe software for this unit supports five other model variations three models with 16 sinking outputs and active low inputs and three models with 16 sourcing outputs and active high inputs Quick Overview After booting the Configuration software for this The initial configuration software screen for this model is shown at model the Device Communication Setup page will left This screen is used to select and identify USB connected units appear Once you select a device and click Open and to configure the Ethernet parameters necessary to to connect to an XT1122 000 model your screen communicate over the network There is one other screen that can will look similar to the following be selected by clicking its tab I O Config Test A short description of the controls of this page and the I O Config Test page follows Device Select First Connect to the Unit Here e Select from connected modules and Open or Close communication with them e Display the Model Serial Number and Manufacturer of the connected module and report the status of the connection e Reboot a module to force a system reset to the power up state e Restore a module to its initial programmed out of box state Ethernet Setup Setup your Network Parameters e Retrieve the connected modules current network configuration e Set the Network IP address required for Ethernet communication on your network e Set the subnet mask
63. the corresponding output is closed or ON a O bit means the output is open or OFF For the tandem inputs of this model a value of O means the input is ON low 0 8V while a value of 1 specifies the input is OFF or in its high state high 2 0V This assumes the Invert Input Logic function is set to No or disabled Data Word Nibble Applicable Channels Assignment Function Produced Consumed Produced Consumed Produced Consumed Word 3 least 4 bits DIO Channels 12 15 b3b2b1b0 CH15CH14CH13CH12 1 Output ON 0O Output OFF Produced Consumed Word 4 16 bit An integer counter that increments by 1 for every host to network data transfer to help indicate Heartbeat Counter if fresh data is present relative to the last transfer or if the unit has halted for some reason This Produced Data Only counts from 0 to 65535 and wraps back around to O Input Data Only Acromag Inc Tel 248 295 0880 27 http www acromag com BusWorks Model XT1122 000 16 Channel Sourcing DIO w USB amp Ethernet IP EDS File Electronic Data Sheet TROUBLESHOOTING Diagnostics Table Before attempting repair or replacement be sure that all installation and configuration procedures have been followed and that the unit is wired properly Verify that 12 32V power is applied to the unit Verify that excitation is connected If your problem still exists after checking your wiring and reviewing this information or if other evidence p
64. w Voltage Observe proper polarity Reverse voltage protection is included Unit can be redundantly powered by connecting power to both the power terminals on the unit and DIN rail bus these power inputs are diode coupled to the same point in the circuit Current draw varies with power voltage as follows current indicated is with all outputs ON SUPPLY XT112x 000 CURRENT 192mA Typical 211mA Max 151mA Typical 166mA Max 93mA Typical 102mA Max 70mA Typical 77mA Max CAUTION Do not exceed 36VDC peak to avoid damage to the unit Terminal voltage at or above 12V minimum must be maintained to the unit during operation Power Supply Effect Less than 0 00196 of output span effect per volt DC change Acromag Inc Tel 248 295 0880 35 http www acromag com BusWorks Model XT1122 000 USB Interface 16 Channel Sourcing DIO w USB amp Ethernet IP Unit includes a USB socket for temporary connection to a PC or laptop for the purpose of setup and reconfiguration USB isolation is recommended when connecting to a unit that may also be connected to grounded I O signals The unit does not receive power from USB and must already have DC power connected to it when connecting to USB CAUTION Do not attempt to connect USB in a hazardous environment Module should be setup and configured in a safe environment only Data Rate USB 2 0 compatible up to full speed at 12Mbps Transient Protection Unit adds transient voltage protectio
65. xcitation Connections N Connect Excitation 3 Connect Power You need to connect power from 12 32V to power this Connect Power module You can choose to connect to Power via terminals on the unit or via Canhaer optional terminals that make a connection to the module s bus connector PC USB along the DIN rail See Power Connections Current required will vary with voltage level refer to Specifications Your supply must be capable of providing at least twice the maximum rated current for your voltage level Configure 4 Connectto PC via USB Refer to USB Connections of page 10 and connect the module to your PC or laptop using the USB isolator and cables provided in Configuration Kit XT SIP Now that you have made your connections and applied power you can execute the XT11xxConfig exe software to begin configuration of your unit software is compatible with XP or later versions of the Windows operating system Note that the same software is used for both DIO models XT111x 000 with 16 sinking outputs and XT112x 000 with16 sourcing outputs IMPORTANT Allow the unit to fully power up and establish its Ethernet connection before attempting to open USB communications with the unit using the XT11xxconfig exe software wait 30 seconds after powering it up to give it time to initialize Note that you do not connect your module to an Ethernet network in order to configure it It is instead configured for network operation by init
66. ys 0 when it is OFF LED state indication accurately reflects the actual state of the output drain as it utilizes the tandem input channel to read back the drain s state Optionally for simple input monitoring of field inputs with corresponding output OFF you can click the Start Polling button to periodically read the digital input states IMPORTANT The open source outputs of this model include tandem input channels that monitor the state of the source lead If your intent is to monitor inputs from the field you must turn the corresponding output OFF or you may generate contention between the field signal and the channel output when it is ON Note that all DIO channels have 10KQ pull downs to Return and do not float You must connect I O Excitation to operate the outputs as they are powered from Excitation Channel Button Toggle Click this button to toggle the corresponding DIO channel output ON or OFF Start Polling Button Toggle Click this button to Start Stop periodic polling of the DIO input channels Their states are indicated in the simulated lamp color and the contained 0 indication for OFF or 1 indication for ON assuming that the Invert Input Logic function is set to No or disabled HELP You can press F1 for Help on a selected or highlighted field or control Network Home Page After you have configured your unit for network communication via its USB connection you can identify the unit on the Ethern

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