evolution - Mine Safety Appliances
Contents
1. Specifications HOUSING CONSTRUCTION Powder coated aluminum STRAPS MATERIAL Polypropylene webbing HEIGHT 5 25 inches 133 mm APPROXIMATE DIMENSIONS WIDTH 7 75 inches 197 mm LENGTH 18 50 inches 470 mm WEIGHT LESS TIC 5 POWER VEHICLE SOURCE SOURCE 12 5 to 26 0 VDC ROWER AT 72 F 22 C 12 W 1 NiMH PACK at nominal 72 F CHARGE TIME 2 PACKS 9 hours at nominal 72 F i 23 C TIC VEHICLE MOUNTED CHARGING SYSTEM COMPONENTS e Charger with rollover strap e Installation hardware e Instruction manual OPTIONAL COMPONENTS e Spare battery case e Locking cable e Rechargeable NiMH batteries 14 L Rev 1 10054951 INSTALLATION OPERATION Getting Started The Evolution 4000 TIC Vehicle Mounted Charging System must be correctly installed before use Read all installation instructions thoroughly before starting actual installation A WARNING Carefully follow all instructions provided with this charger This charger will perform as designed only if installed used and maintained properly otherwise it may fail to operate properly and result in serious personal injury or death Wear eye or face protection to avoid eye injury during installation failure to do so may result in serious personal injury What You will Need Electric drill 7 201 drill bit 1 4 20 tap 2 Phillips head screwdriver with at least 7 inches shaft length Stainle2. Customer s Billing Address Customer s Shipping Address Company Name Company Name Street P O Box Street Address City State Zip City State Zip Contact Name Phone Number Product Name Fax Number Model Number To save time please check ONE of these alternatives Description of problem special instructions Repair and return PO Number must be provided Estimate required before repair Warranty Claim Orig MSA Invoice No Medical RA No Authorized by Date FOR CALIBRATION OR REPAIR PLEASE PROVIDE THE INFORMATION REQUESTED ABOVE PLEASE USE A SEPARATE SHEET FOR EACH INSTRUMENT 24 L Rev 1 10054951 EVOLUTION 4000 TIC VEHICLE MOUNTED CHARGER SPARE PARTS LIST PART NUMBER SPARE PART 10036107 Interface Cable 10034906 Bottom Strap 10034907 Top Strap 10034910 Mounting Kit 10035819 15 foot Hook Up Cable Assembly With Phoenix Connector 10036106 6 inch Aluminum Channel and Nuts 10035088 Spacer Rod 10036105 Internal Fuse bag of 10 636060 O ring Removal Tool 633411 Plastic Stick EVOLUTION 4100 SPARE PARTS LIST PART NUMBER SPARE PART 10054951 Instruction Manual 10022538 Carrying Case 10016001 1 5 hour NiMH Battery Pack 10016300 2 5 1 slot NiMH Battery Charger 10016301 2 5A 2 slot NiMH Battery Charger 10016302 110 VAC NiM
3. A WARNING Do not remove the thermal imaging camera cover or casing as the system operates on high voltage Only authorized personnel may service the unit FAILURE TO FOLLOW THE ABOVE WARNING CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH 7 CAUTION Do not use solvents or paint thinners to clean the Thermal Imager otherwise the protective case may become degraded SERVICE If your Evolution 4100 Thermal Imaging Camera TIC is in need of service or repair please contact the MSA Service Center at 1 877 MSA FIRE Describe the problem to the Representative as completely as possible 1 Verify with your Representative that the product should be returned to MSA 2 Before returning the product decontaminate and clean your Thermal Imaging Camera to remove any hazardous materials that may have settled on the product during use e Laws and or shipping regulations prohibit the shipment of hazardous or contaminated materials e Products suspected of contamination will be professionally decontaminated at the customer s expense before servicing Ship returned products including those under warranty with pre paid transportation charges MSA cannot accept returned goods on a freight collect basis 23 L Rev 1 10054951 MSA FACTORY REPAIR amp SERVICE POLICY CARD To help process your repair requests please provide the following information Please complete this form in full Thank you
4. TIC and allows remote personnel to see and video tape actual thermal video scenes of the fire The Evolution 4100 Remote Wireless Video Transmission System accessory can be added to your thermal imaging camera It is made up of e a transmitter unit e areceiving unit The transmitter complies with the FCC Guidelines and is approved under Part 90 Class B The transmitter operates at one of two user selectable frequencies e 2458 MHz or e 2474 MHz Additional information on the optional Remote Wireless Video Transmission System can be found in the following documents e Deluxe Remote Wireless Video Transmission System Receiving Kit Users Manual P N 10048135 e Remote Wireless Video Transmission System Mini receiver User s Manual P N 10048134 Remote Wireless Video Transmitter System Specifications WEIGHT 3 9 ounces CHANNELS Two user selectable TRANSMITTING FREQUENCY 2458 MHz 2474 MHz POWER OUTPUT 40 mW Operation and Use of the Remote Wireless Video Transmission System 1 To power ON the Remote Wireless Video Transmission System press the blue TRANSMITTER button for one second button is located next to the TRANSMITTER CHANNEL SELECT knob see FIGURE 7 e When the transmitter is ON the transmitter channel is identified by the Remote Wireless Video Transmission Indicator at the lower left hand corner of the display screen 2 TRANSMITTER CHANNEL SELECTION TRANS
5. purchase not to exceed eighteen 18 months from date of manufacture which ever occurs first provided it is maintained and used in accordance with Seller s instructions and or recommendations The Seller shall be released from all obligations under this warranty in the event repairs or modifications are made by persons other than its own or authorized service personnel or if the warranty claim results from physical abuse or misuse of the product No agent employee or representative of the Seller has any authority to bind the Seller to any affirmation representation or warranty concerning the goods sold under this contract THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED IMPLIED OR STATUTORY AND IS STRICTLY LIMITED TO THE TERMS HEREOF SELLER SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE 22 L Rev 1 10054951 2 Exclusive Remedy It is expressly agreed that Purchaser s sole and exclusive remedy for breach of the above warranty for any tortious conduct of Seller or for any other cause of action shall be the repair and or replacement at Seller s option of any equipment or parts thereof which after examination by Seller is proven to be defective Replacement equipment and or parts will be provided at no cost to Purchaser F O B Sellers Plant Failure of Seller to successfully repair any nonconforming product shall not cause the remedy established here
6. 0 F may result in premature termination of charging function If new batteries are being used it is recommended that the Evolution 4100 TIC be completely charged discharged and charged again prior to use The charging cycle takes approximately 4 5 hours to completely charge a single battery or approximately nine hours for two batteries Each charging cycle begins with a diagnostic period therefore charged batteries may show a charging indication if the interface connector is removed and reconnected or the power source is momentarily lost Note If the same batteries are used consistently in the Evolution 4100 TIC it is recommended that they be rotated monthly battery 1 and battery 2 switched 18 L Rev 1 10054951 MAINTENANCE TROUBLESHOOTING AND SERVICE Cleaning Should the VMCS become dirty clean all surfaces with a soft lint free cloth Under no circumstances should water or liquid cleaners be used on the device Failure to comply may result in permanent electrical damage to the unit Cleaning the Charging Connector Occasionally the remote charging connector on the Evolution 4100 TIC may become impacted with dirt and debris To clean the connector 1 Gently dislodge and break up debris in the connector using a small blunt tool such as an O ring removal tool P N 636060 or plastic stick P N 633411 e Take care not to bend or break the connector pins A WARNING Wear eye or face protection
7. AFETY APPLIANCES COMPANY Choose MSA PITTSBURGH PENNSYLVANIA U S A 15230 L Rev 1 MSA 2004 10054951 TABLE OF CONTENTS BEFORE USE DESCRIPTION 4 INTRODUCTION 4 FEATURES AND BENEFITS 4 BEFORE USE DESCRIPTION 4 ABOUT THE CAMERA 4 Figure 1 The Evolution 4100 TIC 4 Figure 2 Entire Entry Team Can View 4 Large High Definition Display 4 Specifications 1 deeded es teen eee 5 Figure Ergonomic Balance 5 and Easy Hand Off 5 Figure 4 Heat Seeker Indicator System 5 TIC ACCESSORIES 6 TIC Configurations and Accessories 6 Evolution 4100 TIC Standard Components 6 Other wee ee bag Pao eee 6 WARNINGS AND CAUTIONS 7 A WARNING 7 lt speak uta ete eos 7 LIMITATIONS cae aed es Re pede at ae 7 OPERATION L s aka Seed Sets ena eee ce eas eres etree 8 OPERATION t L lath we 8 Getting Started 8 TURNING THE CAMERA ON AND OFF 8 Normal Mode 8 Standby Mode 8 Turning the Camera OFF 8 USER INTERFACE IND
8. EVOLUTION 4100 Thermal Imaging System OPERATION AND INSTRUCTIONS A WARNING THIS MANUAL MUST BE READ CAREFULLY BY ALL INDIVIDUALS WHO HAVE OR WILL HAVE THE RESPONSIBILITY FOR USING OR SERVICING THE PRODUCT Like any piece of complex equipment the unit will perform as designed only if it is used and maintained in accordance with the manufacturer s instructions OTHERWISE IT COULD FAIL TO PERFORM AS DESIGNED AND RESULT IN SEVERE PERSONAL INJURY OR DEATH The warranties made by Mine Safety Appliances Company with respect to the product are voided if the product is not used and serviced in accordance with the instructions in this manual Please protect yourself and others by following them We encourage our customers to write or call regarding this equipment prior to use or for any additional information relative to use or repairs During regular working hours call 1 877 MSA FIRE By order of the US Department of State Office of Defense Trade Controls this Thermal Imaging Camera may not be resold re exported transferred or otherwise disposed of outside of the country named as the location of foreign end use either in its original form or after being incorporated into other end items without the prior written approval of the Office of Defense Trade Controls U S Department of State Violation of this regulation may result in fine or imprisonment in accordance with 22 CFR Parts 120 130 Be Sure MINE S
9. H Battery Charger Power Cord 10016304 12VDC NiMH Battery Charger Cigarette Lighter Adapter 10022532 Shoulder Strap w strap anchor 10028850 FDNY Shoulder Strap 10022505 Wrist Lanyard Bunker Clip w strap anchor 10018996 Tripod Kit 10020290 10 foot Auxiliary BNC video cable 10012458 Deluxe Remote Wireless Video Receiving Kit w Display Module 10022129 Front Bumper 10022130 Bottom Bumper 10022131 LCD Surround Bumper 10022133 Battery Door 10022125 Battery Door Strap 13016 4 oz Anti Fog Spray 10032953 Disposable display Cover Protectors Pkg of 3 L Rev 1 10054951
10. ICATORS AND WARNINGS 8 On Screen Indicators 8 Available Display LED Indicators FIGURE 6 8 LED Indicators SQ u tant See nes de ee ws oe 8 On Screen Indicators 8 Figure 5 Camera Buttons 8 LED Indicators lt 2 20 s c600 40 000 5 002 88 9 A WARNING 9 Figure 6 User Interface Display LED Indicators amp Warning usus a eek cae eh ce ee een eres 9 Additional Indicators 10 DIRECT VIDEO CONNECTION 10 FACTORY UPGRADEABLE FEATURES amp ACCESSORIES 11 Remote Wireless Video Transmission 11 InthOdUCtiOn Sucua Sea eae a Qua ae 11 Remote Wireless Video Transmitter System Specifications 11 Operation and Use of the Remote Wireless Video Transmission System 11 A WARNING 11 Figure 7 Blue Transmitter Button Location 11 FCC REGISTRATION FORMS 12 FCC REGISTRATION REQUIREMENTS 12 BATTERY CARE AND INSTALLATION 13 RECHARGEABLE NIMH BATTERIES 13 THEORY OF OPERATION 13 BATTERY INSTALLATION AND CARE 13 BATTERY MAINTENANCE 13 EVOLUTION 4000 SERIES TRUCK MOUNTED CHARGER 14 ABOUT THE CHARGER 14 Specifications 14 TIC
11. MITTER CHANNEL POWER BUTTON SELECTOR GREEN VIDEO TRANSMITTER BUTTON BLUE EXTERNAL VIDEO OUTPUT CONNECTOR Figure 7 Blue Transmitter Button Location e The transmitters FREQUENCY SELECTION knob is designed to prevent accidental frequency change during normal operation To change the channel turn the knob in the direction of least resistance or until the switch points to the other channel until the knob clicks into place and the Remote Wireless Video Transmission Indicator changes to a different channel Verify that the transmitter and receiver are on the same channel Verify that the receiver display image reflects the camera display image without significant interference artifacts 3 To power OFF the Remote Wireless Video Transmitter press the blue TRANSMITTER button for one second e The Remote Wireless Video Transmission Indicator also shuts OFF A WARNING The Video Transmission System is not rated as Intrinsically Safe Do not use the system in environments or atmospheres where static or spark may cause explosion Failure to follow this warning can result in serious personal injury or death 11 L Rev 1 10054951 FCC REGISTRATION FORMS To ensure proper licensing with the FCC for units equipped with Remote Wireless Video Transmission complete and forward the FCC registration form to the appropriate agencies FCC REGISTRATION REQUIREMENTS Contact your local frequency coordinator a
12. P BATTERY E POWER amp STANDBY Figure 6 User Interface Display LED Indicators and Warnings e This mode occurs when the thermal imager senses an environment above 150 C e Dynamic Range is extended while in this mode to provide greater image details of the surroundings In high heat conditions the TIC will automatically enter the Low Sensitivity or Firefighting mode While in Low Sensitivity mode the TIC s dynamic range is extended thereby allowing the user to make better distinction of objects and people within a higher temperature range When the Evolution 4100 TIC is in Low Sensitivity mode the letter L appears in the lower left corner of the display B Shutter Indicator An on screen indicator that tells the user when the TIC is shuttering appears as a green square in the upper left corner of the display While the TIC is in operation it is periodically necessary for the TIC to refresh the focal plane in order to operate properly This occurs via an internal shutter mechanism When the TIC shutters the image on the display temporarily freezes for about one second Shuttering can occur more frequently in higher heat conditions This is normal for all microbolometer based TICs C Optional Quick Temp Indicator On screen operating Quick Temp spotter and vertical bar gauge spans temperatures from 32 F 0 C to 300 F 150 C in High Sensitivity mode and 32 F 0 to 1000 F 500 C in Low Sen
13. SMITTER BUTTON BLUE OPERATION OPERATION Getting Started The rechargeable batteries supplied with the Evolution 4100 TIC must be fully charged before use Also periodically check and replace the battery in an actively used imager See Battery Care and Installation later in this manual TURNING THE CAMERA ON AND OFF Normal Mode 1 To turn the camera ON press the POWER green button directly under the view CAMERA SUTTONS finder see FIGURE 5 and hold for approximately one second TRANSMITTER CHANNEL POWER BUTTON SELECTOR GREEN EXTERNAL VIDEO OUTPUT CONNECTOR Figure 5 Camera Buttons 2 Verify the camera is functioning by aiming at an object or person until the thermal image appears in the camera viewer e The thermal imaging camera is now ready for use NOTE The Evolution 4100 POWER button has a momentary pushbutton switch that requires deliberate one second activation to operate This is to prevent accidental shut OFF Rapid repeated depression of the POWER button may cause the TIC start up software to lock and a picture will not display LEDs may still activate If this condition occurs simply turn the TIC OFF and back ON using slow deliberate button presses Standby Mode To conserve battery consumption the camera is equipped with a Standby Mode feature 3 activate press the POWER green button until e The display shuts OFF e The flashing GREEN PO
14. VEHICLE MOUNTED CHARGING SYSTEM COMPONENTS uyay us s eee cece eee eee 14 OPTIONAL COMPONENTS 14 Figure 8 The Evolution 4000 Series 14 TIC Vehicle Mounted Charging System 14 INSTALLATION ioc fe eee pad u agsia 15 OPERATION tales at 15 Getting Started 15 WARNING 15 What You will Need 15 INSTALLATION GUIDELINES 15 Mounting Hanging Channels 15 Figure 9 Installation Hardware Kit provided 15 Figure 10 Drill Holes Cab Wall 15 Figure 11 Bolt Unistrut Channels in Place 15 Mounting Evolution 4000 Series TIC Charger to Channel Using Rear Panel 16 Mounting Evolution 4000 Series TIC Charger to Channel Using Side Panel 16 Electrical Connections 16 Power Requirements 16 Electrical Specifications 16 Installation soea Dears a ORE EA 16 Figure 12 Correct Hardware Placement 16 for Rear Panel Mounting 16 Figure 13 Connection of the Power Hookup Cable 16 Figure 14 Wiring Diagram 17 CAUTION WARNING 18 eee Sa ate ane den Wied 18 Battery LED I
15. WER LED activates 4 To return to Normal Mode from Standby Mode press the POWER green button until e The display immediately reactivates without warm up time e The flashing GREEN LED changes to solid GREEN Turning the Camera OFF 5 To turn the camera OFF press and hold the green POWER button in for four seconds e Asa Safety feature to avoid inadvertent power offs the green POWER button must be held for four seconds to turn OFF the camera e The green POWER LED flashes during the power off countdown to confirm effective button press e When all LED indicators shut OFF the user may release the green POWER button e The camera is now OFF USER INTERFACE INDICATORS AND WARNINGS On Screen Indicators Low sensitivity firefighting mode indicator B Shutter indicator C Optional Quick Temp Indicator Digital Temperature Available Display LED Indicators FIGURE 6 LED Indicators D Over Temperature Warning E System Status Indicator F Battery Status Indicators G Transmitter Indicator optional On Screen Indicators A Low Sensitivity Mode Indicator An on screen sensitivity indicator L informs the user when the camera is in the low sensitivity Firefighting mode 8 L Rev 1 10054951 u A m OVERTEMP POWER LG Am f G CHANNEL 1 IF BOTTOM BATTERY G CHANNEL 2 TO
16. aged packs FAILURE TO FOLLOW THE ABOVE WARNINGS CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH Operation Once the Evolution 4100 TIC VMCS is correctly installed the charger is ready for operation The VMCS is an automatic sequential charger one battery charges at a time Battery 2 on the bottom of the unit if present and chargeable will be charged first followed by Battery 1 The power status LED indicator should always remain green when the power source is on and properly connected If correctly installed and connected to the Evolution 4100 TIC the chargers status indicators will light as follows Battery LED Indicators OFF No battery present RED Charging GREEN Finished charging BLINKING RED Charge mode pending Any LED indication other than that listed indicates faulty operation and the unit must be returned for service Power Status LED Indicator OFF Power not ON system not ready GREEN Power ON system operational RED Error circuit fault Any LED indication other than that listed indicates faulty operation and the unit must be returned for service Note For optimal performance the battery charger should be operated at temperatures between 50 to 78 F 10 to 25 C Charging batteries outside this temperature range may result charging error and or premature battery degradation Charging batteries in environments greater than 10
17. by to fail of its essential purpose Exclusion of Consequential Damage Purchaser specifically understands and agrees that under no circumstances will seller be liable to purchaser for economic special incidental or consequential damages or losses of any kind whatsoever including but not limited to loss of anticipated profits and any other loss caused by reason of non operation of the goods This exclusion is applicable to claims for breach of warranty tortious conduct or any other cause of action against seller MAINTENANCE AND ADJUSTMENTS General Maintenance After each use inspect e the Evolution 4100 TIC for structural heat and or chemical damage e the mechanical hardware to ensure no screws are loose and no O rings or gaskets are loose or misplaced all lenses for heat damage chemical damage cracks and breaks e to ensure that all warning labels are intact e battery see Battery Care and Installation Note Thermal Imaging Cameras not meeting the above inspection must be removed from service until the proper repairs are made Cleaning After each use clean all external surfaces case base visor lens window and straps by wiping with a solution of mild detergent and warm water Dry with a soft lint free cloth to avoid scratching the optical surfaces Periodically check connector terminals video socket ON OFF switch locking latch and hinge for contamination Clean with a soft lint free cloth
18. charged the electronics will automatically switch over to the second battery Uninterrupted TIC operation will continue until the second battery is drained The discharged battery s corresponding green LED will be dimmed to allow for quick identification and replacement Because the TIC only drains one battery at a time the discharged battery can be removed without affecting camera operation BATTERY INSTALLATION AND CARE 1 Place the unit on a clean non abrasive surface 2 Unhook the battery latch and open the battery compartment 3 Place the battery inside either battery compartment with the battery logo and arrow facing upward and the contacts facing in toward the front of the camera 4 Close and latch the battery compartment BATTERY MAINTENANCE After each use inspect e battery contacts for damage e batteries and battery adapters for damage or leakage e charger switches for proper indication that systems are running correctly e contact points for corrosion or damage to ensure battery charger is charging by e placing a battery into the charger e checking that the battery charger LCD display reacts accordingly Note Batteries not meeting this inspection must be removed from service until the proper repairs are made Note For optimal performance the battery charger should be operated at temperatures between 50 to 70 F 10 to 25 C Charging batteries outside this temperature range may resul
19. chased as a complete kit with accessories or can be custom configured to your requirements under the Assemble to Order ATO System There are several part numbered kits to choose from Please see the Evolution 4100 Brochure for complete ordering information Evolution 4100 TIC Standard Components All Evolution TICs come standard with the following items e Thermal Imaging Camera e Two Rechargeable NiMH Batteries e Standard Universal Charger Kit with Cigarette Lighter Adapter or Truck Mounted Charger e BNC Video Out Connector e Instruction Manual The Evolution 4100 TIC can be ordered as standard kit part numbers or as Assemble to Order See ordering information Other Options Carrying Attachments The Evolution 4100 TIC comes standard with a caribiner attachment Additionally users can choose to purchase any one of three optional carrying attachments e Wrist Strap Bunker Clip Attaches to the TIC and includes a clip for securing the TIC to bunker gear while not it use e Shoulder Strap Attaches to the TIC to allow for easy carriage of the camera while not in use FDNY strap available with seat belt style disconnect e DC Cigarette Adapter Allows battery to be charged from a DC jack Display Sun Shroud Display Shroud allows for crisp clear viewing of the LCD screen while in bright sunlight Reflective Trim Kit Reflective Trim allows the user to add additional visibility for the Evolution 4100 TIC Dis
20. e 1 Bolt Unistrut Channels p 15 L Rev 1 10054951 Mounting Evolution 4000 Series TIC Charger to Channel Using Rear Panel 1 Cut neoprene bumper rod B to appropriate lengths e The bumpers should all be the same thickness approximately 3 8 inch thick 2 Slide Unistrut spring nut into channels two per channel Rotate nut 90 to seat nut in V groove on channel 3 Place one inch stainless steel bolt C with washer through hole in rear panel FIGURE 14 Figure 12 Correct Hardware Placement for Rear Panel Mounting 4 Place rubber bumper over bolt align bolt with Unistrut spring nut and tighten Mounting Evolution 4000 Series TIC Charger to Channel Using Side Panel 1 Cut neoprene bumper rod to appropriate lengths e Cut two pieces 3 8 inch thick and two pieces 1 5 8 inches thick 2 Slide Unistrut spring nut into channels two per channel Rotate nut 90 to seat nut in V groove on channel 3 Place one inch stainless steel bolt C with washer through top hole in side panel 4 Place 3 8 inch thick rubber bumper over bolt align bolt with Unistrut spring nut and tighten e Access to tighten bolts through the holes is on opposite side of charger 5 Place two inch stainless steel bolt D with washer through bottom hole in side panel 6 Place 1 5 8 inch thick rubber bumper over bolt align bolt with Unistrut spring nut and tighten Electrical Connections Note non charging Ev
21. el may service the unit FAILURE TO FOLLOW THE ABOVE WARNINGS CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH A CAUTION 1 Ensure battery is fully charged before use If not fully charged the system will not operate for the specified amount of time Monitor battery level during use and exit the hazardous area when a low battery warning is observed 2 Electromagnetic radiation radio transmissions may cause interference Minimize nearby radio transmissions if excessive interference occurs 3 To avoid lens fogging the user may coat the lenses and view finder with anti fog material MSA P N 13016 4 Do not point the thermal imaging camera directly at the sun otherwise damage to the detector may occur 5 Do not drop the thermal imaging camera Although the camera is designed to withstand normal impacts that occur in fire service such impacts may alter the focus or damage the unit FAILURE TO FOLLOW THE ABOVE CAUTIONS CAN RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE LIMITATIONS 1 Although the Evolution 4100 TIC is IP67 waterproof the system does not provide underwater thermal images 2 The Evolution 4100 TIC does not provide images through glass water or shiny objects these surfaces act like mirrors to the system 3 The Evolution 4100 TIC does not improve impaired vision Users with impaired vision should continue to use ophthalmic devices while using the system 7 L Rev 1 10054951 TRAN
22. fighting techniques and precautions Users must ensure that the fire department s standard operating procedures are followed while using the camera ABOUT THE CAMERA The Evolution 4100 TIC is e equipped with a state of the art microbolometer thermal detector to provide the clearest high definition images available in fire and non fire environments e equipped with a large screen high definition display to allow for all firefighters on the entry team to view the action e designed with the most ergonomically correct balance with the center of gravity located in the users hand Figure 2 Entire Entry Team Can View Large High Definition Display 4 L Rev 1 10054951 Figure 3 Ergonomic Balance and Easy Hand Off completely usable with gloves including battery changes durable to withstand a 4 5 foot drop from any plane onto a concrete surface up to three consecutive times e dust and water resistant to withstand short term immersion in up to three feet of water per IP67 specifications e equipped with the Heat Seeker Indicator System which readily identifies the hottest point of the fire with red highlights on an otherwise black and white image available with an optional Quick Temp Indicator that identifies the relative temperature of surrounding objects Figure 4 Heat Seeker Indicator System e available with an optional remote wireless video transmission system for seamless communication with inc
23. ident command e patent pending This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Specifications Flame retardant material passes simulated NFPA direct CASE CONSTRUCTION flame exposure test IP67 withstands immersion to 3 feet 1 meter HEIGHT 8 5 inches 216 mm APPROXIMATE DIMENSIONS WIDTH 7 5 inches 191 mm LENGTH 15 0 inches 381 mm includes visor SENSOR Uncooled microbolometer ARRAY SIZE 160 X 120 WEIGHT 5 3 lbs base TIC without battery POWER One or two 7 2V rechargeable DR30 NiMH batteries eae AT 72 F 22 C 10 8 W nominal 1 pack 2 5 hours at nominal 72 F OPERATING 22 C TIME 2 PACKS 9 0 hours at nominal 72 F i 22 VIEW 54 54 4 diagonal 0 07 C Nominal NETD HIGH SENSITIVITY 0 1 K maximum SENSITIVITY 0 6 K maximum RS 170A 160 120 lines Note The Evolution 4100 TIC detects thermal energy radiated generated from surrounding objects and converts this energy into a visual image e Hot objects appear white e Cold objects appear black 5 L Rev 1 10054951 TIC ACCESSORIES TIC Configurations and Accessories The Evolution 4100 TIC can be pur
24. in the camera Verify STATUS IS that there are good batteries in the camera GREEN AND NO BATTERY LED Bad connection to the camera Verify that BANGER there are no broken pins on the camera CONNECTED To Connector Reseat the connector firmly to CAMERA insure connection Check interface cable for wear damage Replace as necessary Out of operating temperature range Check that temperature of environment and or BATTERIES DO batteries is within recommended operating NOT FULLY range CHARGE Power source is noisy Ensure power hookup cable is connected to a clean source without voltage spikes A WARNING It is possible that charge can be terminated abnormally While this condition is rare it can occur because of external in band noise that may reach the charger electronics In the unlikely event that charge is falsely terminated because of noise the battery may not fully charge Always use the camera battery gauge as an indicator of battery condition L Rev 1 10054951 Field Repairs and Maintenance Note Only remove the VMCS s LED panel cover in an ESD protected area with personal grounding system e g grounded wrist strap Internal PCB Fuse Replacement A Power LED will not light and other troubleshooting guidelines do not resolve the problem 1 Disconnect power hookup cable by disconnecting Phoenix connector from plug in receptacle on the right side of the LED panel 2 Remove the screw fro
25. m plug in receptacle on the right side of the LED panel Remove the screw from the top of the LED panel cover and remove cover Disconnect the interface cable by disconnecting the five pin JST connector from the top left of the circuit board Remove the interface cable clamp screws along the interface cable at the base of the unit 10 21 L Rev 1 10054951 Remove the inoperative interface cable from the unit Feed the new interface cable JST connector end through top center cut out at back of the shoulder strap compartment and connect it to the open connector at the top left of the circuit board Remove the cable clamps from the old interface cable and position them along the new interface cable Screw the interface cable clamps securely to the housing allowing approximately 14 inches of free wire between the last cable clamp and the male camera interface connector Replace the LED cover panel tighten the retaining screw at top and reconnect the power hookup cable to confirm correct power status LED function Insert the Evolution 4100 TIC and connect it to the charger interface cable to confirm correct battery status LED function 1 WARRANTY AND SERVICE MSA EVOLUTION 4000 SERIES TIC AND VEHICLE MOUNTED CHARGING SYSTEM WARRANTY Warranty Seller warrants that this product and its accessories will be free from mechanical defect or faulty workmanship for a period of one 1 year from date of
26. m the top of the LED panel cover and remove cover 3 Internal PCB fuse 1 is located next to the Phoenix connector on the circuit board Interface Cable 5 Pin JST Connector EKREN J HMHI 99 MSOTISTLY 8200 Remove the fuse using plastic nonconductive tweezers and replace with a new fuse P N 10036109 Note One spare fuse is provided with each truck charger unit and is stored mid center on the bottom of the circuit board 4 Replace the LED cover panel tighten the retaining screw at top and reconnect the power hookup cable to confirm correct LED function B Power Stats LED is red 1 Disconnect power hookup cable by disconnecting Phoenix connector from plug in receptacle on the right side of the LED panel 2 Remove the screw from the top of the LED panel cover and remove cover Internal Fuse 1 Power Cable Phoenix Connector Figure 15 Location of Internal Fuse Fuse Interface Cable Connector and Main Power Phoenix Connector 20 L Rev 1 10054951 Internal PCB fuse 2 is located in the center of the PCB Remove the fuse using plastic nonconductive tweezers and replace with a new fuse P N 10036109 Note One spare fuse is provided with each truck charger unit and is stored mid center on the bottom of the circuit board Interface Cable Replacement 1 Disconnect power hookup cable by disconnecting Phoenix connector fro
27. nd or the FCC web site for complete information in completing proper licensing The FCC web site address is e www fcc gov formpage himl The following information will assist with completion of the documents Mhz 2458 2474 single FREQUENCY Simplex frequencies require wide band video transmission OUTPUT 40 MW EMISSION JRR2YTA 10C Public Safety thermal imaging for ACTIVITY monitoring fire fighting and other emergency activity RULE SECTIONS 90 20 NATURE OF SERVICE Private mobile internal users not for profit RADIO SERVICE CODE PW OPERATION CODE N 12 L Rev 1 10054951 BATTERY CARE AND INSTALLATION RECHARGEABLE NIMH BATTERIES The Evolution 4100 TIC is shipped with two Nickel Metal Hydride 7 2 volt 3 6 AH or greater batteries THEORY OF OPERATION The Evolution 4100 TIC utilizes a unique battery management system The Evolution 4100 TIC can run from either one or two batteries With one battery the TIC will run for 2 5 hours at 72 F 22 C while saving the weight expense of a second battery The battery can be placed in either battery slot For applications requiring a longer run time two batteries can be installed enabling the TIC to run for five hours at 72 F 22 C On power up the TIC will analyze the batteries and determine which one has more capacity The electronics will then use that one first When that battery is completely dis
28. ndicators 18 Power Status LED Indicator 18 MAINTENANCE TROUBLESHOOTING amp SERVICE 19 Cleaning Seve ee a hie eine to eae sys 19 Cleaning the Charging Connector 19 WARNING CAUTION 19 TROUBLESHOOTING 19 Troubleshooting Guidelines 19 A WARNING 19 Field Repairs and Maintenance 20 Internal PCB Fuse Replacement 20 Figure 15 Location of Internal Fuse Fuse Interface 20 Cable Connector and Main Power Phoenix Connector 20 Interface Cable Replacement 21 WARRANTY AND SERVICE 22 MAINTENANCE AND ADJUSTMENTS 23 General Maintenance 23 Gleaning gt cca cide ces peewee daw teat eae ne 23 WARNING CAUTION 23 SERVIGE oot aiden aw aba Sus ted 23 MSA FACTORY REPAIR amp SERVICE POLICY CARD 24 EVOLUTION 4000 TIC VEHICLE MOUNTED CHARGER SPARE PARTS 25 EVOLUTION 4100 SPARE PARTS LIST 25 3 L Rev 1 10054951 BEFORE USE DESCRIPTION INTRODUCTION Figure 1 The Evolution 4100 TIC Congratulations on the purchase of your new MSA Evolution 4100 Thermal Imaging System This hand held unit provides advanced thermal imaging technology backed by years
29. of MSA quality dedication and service The Evolution 4100 Thermal Imaging Camera TIC is designed to assist firefighters to see in low visibility conditions of smoke and darkness This high definition thermal imaging camera provides the latest in available thermal imaging technology for the fire service FEATURES AND BENEFITS The Evolution 4100 Thermal Imaging Camera TIC can be used to aid firefighting in scenarios such as e Search and rescue missions e Initial size up Scene assessment e Locating the seat of the fire e Locating fire extension e Identifying potential flashover situations e Determining entry and ventilation points e Hazmat situations e Incident command eye in the sky e Response vehicle navigation darkness or heavy smoke e Preplanning Fire code inspections e Overhaul e Assistance for law enforcement BEFORE USE DESCRIPTION The Evolution 4100 TIC is a highly sophisticated piece of electronic equipment The unit was designed to withstand the firefighting conditions of heat driving spray and frequent impact normally seen by a firefighter Extension of these demands may damage the camera and render it inoperable It is not recommended that the camera run for extended periods particularly in high heat conditions The Evolution 4100 TIC is intended as an aid to fire and rescue operations in conditions of poor visibility created by smoke and darkness It is not a replacement for standard fire
30. olution 4100 TIC Mounting Bracket is also available Electrical connections do not apply to this unit Power Requirements After a complete discharge the vehicle mounted charging system will consume enough current to eventually fully drain the battery if the vehicle stands unused for longer than a 12 hour period without supplemental battery charging Therefore it is recommended that the charger be installed using any master ON OFF switch where power comes directly from the battery or installed in a vehicle with a supplemental charger which is connected to AC power via a shoreline when the vehicle is stored Electrical Specifications INPUT VOLTAGE 12 5 to 26 0 VDC Fused at the RANGE Source INPUT CURRENT 0 900 Amps DC NOMINAL CHARGE TIME PER BATTERY 4 5 hours Installation 1 Connect the positive lead 1 FIGURE 14 of the prepared wires end of the power hookup cable to a fused in line connection with a master switch to the switched side of ignition or power source of choice see Power Requirements 2 Connect the negative lead 2 FIGURE 16 ofthe power hookup cable to a confirmed ground Note The vehicle mounted charging system is protected from reverse polarity If connected backwards the unit will not function 3 Connect the green charger s connector of the power hookup cable to the plug in receptacle located recessed on the right side of the LED panel cover if unit is s
31. posable Display Covers A package of three Disposable Display Covers provides replaceable protection of the 3 5 LCD Custom Carrying Case The durable Carrying Case allows for storage and transport of the TIC batteries charger and carrying attachments Mounting Bracket The non charging Mounting Bracket enables convenient storage of the Evolution 4100 TIC Tripod The Tripod allows for stationary viewing of the thermal imaging camera The Tripod must be used with the Tripod Adapter Transmitter Receiver Two channel analog Transmitter and two Receiver options are available 6 L Rev 1 10054951 1 WARNINGS AND CAUTIONS The user must be trained and thoroughly familiar with the proper operation and limitations of the thermal imaging system prior to use Use in controlled live burn exercises is suggested before using the equipment in actual emergency situations Improper use of the equipment in a hazardous atmosphere could result in serious personal injury or death Do not rely on the thermal imaging system as the sole means of navigation or deviate from standard fire fighting navigational practices during use Although the system provides an image in dark and smoky environments the user may become disoriented or lost in such environments if the system becomes inoperative Most electronic devices will cease to operate at certain high temperature extremes Tests on the Evolution 4100 TIC indicate that it will p
32. rovide an acceptable image when subjected to an ambient temperature of approximately 120 C 248 F for about ten minutes Exposure to conditions exceeding these will result in deterioration and loss of image Thermal energy is not transmitted through glass or underwater and may be reflected off of smooth surfaces Disorientation may occur if the user is unaware of these properties This thermal imaging system is not rated as Intrinsically Safe Do not use the system in environments or atmospheres where static or spark may cause an explosion Before entering a hostile environment test the thermal imaging system as specified in the instructions to ensure that it is functional After each use inspect the system to determine if servicing is required Exposure to high temperature environments for an extended period of time may cause degradation or loss of thermal image Avoid heat saturation or over exposure of the equipment If degradation of the thermal image is observed remove the equipment from the high heat environment and allow it to cool until the thermal image returns to normal otherwise the system may become inoperative Replacement batteries must exactly match the ratings and configuration of those supplied with the equipment Use of unapproved batteries may render the system inoperative 8 Do not remove the thermal imaging camera cover or casing as the system operates on high voltage Only authorized personn
33. sitivity mode for objects located in the spotter The digital temperature feature displays the approximate number value of the temperature of objects located in the spotter LED Indicators D Over Temperature Warning Warning activates when the system electronics approach maximum recommended operating temperature limits e Not lit indicates system is within operational thermal limits e Flashing Red indicates the TIC has exceeded recommended operational thermal limits A WARNING Most electronic devices will cease to operate at certain high temperature extremes Tests on the Evolution 4100 TIC indicate that it will provide an acceptable image when subjected to an ambient temperature of approximately 120C 248 F for about ten minutes Exposure to conditions exceeding these will result in deterioration and loss of image E System Status Indicator A single LED shows the operational status of the TIC e Green indicates the TIC is ON and fully operational e Flashing Green indicates the TIC is ON and in power saving Standby mode F Battery Status Indicator Battery capacity is shown by a row of three LEDs one green one yellow and one red Only one of the three battery status indicators will be illuminated at any one time e Green indicates full or nearly full battery capacity e Yellow indicates marginal battery capacity 9 L Rev 1 10054951 e Red indicates battery warning and nominally 15 minutes of bat
34. ss steel 1 4 20 bolts 4 5 amp in line fuse master ON OFF switch Strain relief bushing for power hookup cable Installation hardware kit provided FIGURE 9 Figure 9 Installation Hardware Kit provided INSTALLATION GUIDELINES The charger has the flexibility to mount on the back surface and both left or right sides Select a large flat surface area for mounting that will allow easy access of Evolution 4100 TIC for storage and adequate cable length for electrical connection s Take care to install charger in an area protected from water spray and extreme temperature conditions see Limitations Mounting Hanging Channels 1 Drill two holes in both Unistrut channels using a 9 32 281 drill e Drill mounting holes one inch in from the edge of Unistrut channels 2 Position top Unistrut channel on the cab wall at least four inches away from overhead obstructions 3 Using a Unistrut channel as a template drill two holes into cab wall with a 7 201 drill FIGURE 10 vA VA 726 GRINS 4 Tap both holes for 1 4 20 mounting bolts 5 Position bottom Unistrut channel on the cab wall 14 1 4 inches away from center of top Unistrut channel 6 Using a Unistrut channel as a template drill two holes into the cab wall with 7 201 drill 7 Tap both holes for 1 4 20 mounting bolts 8 Bolt the Unistrut channels in place with stainless steel 1 4 20 bolts FIGURE 11 Figur
35. t in a charging error and or premature battery degradation Note Some Charger models have a calibrate button on the top surface The calibrate function does not apply to the DR30 NiMH batteries used by the Evolution 4100 TIC and should not be used during the charging cycle Note All TIC NiMH batteries should be periodically cycled and recharged to help maintain good performance It is a good practice to fully discharge the batteries in the thermal imager and then fully recharge them twice a month to help ensure better capacity performance 13 L Rev 1 10054951 EVOLUTION 4000 SERIES TRUCK MOUNTED CHARGER Figure 8 The Evolution 4000 Series TIC Vehicle Mounted Charging System ABOUT THE CHARGER The Evolution 4000 Series TIC Vehicle Mounted Charging System is designed for use with the Evolution 4100 Thermal Imaging Camera TIC The unit must have a charging connector installed in the front handle of the unit low profile and streamlined to fit in tight quarters and or side cabinets equipped with an advanced trickle charge system for optimum charging performance and conditioning designed to pass simulated NFPA rollover requirements when installed correctly designed for installation flexibility with three different mounting positions manufactured from high quality aluminum for unsurpassed durability equipped with fabricated anti theft anchor points for increased TIC security
36. tanding upright See FIGURE 13 4 With power source ON confirm that the center power status LED lights in green If any other result occurs see Troubleshooting Guidelines in the Maintenance Troubleshooting and Service section of this manual 5 Place the Evolution 4100 TIC in the charger and connect it to the charger by inserting the interface cable male receptacle through the top strap grommet and into the female Hookup Cable 16 L Rev 1 10054951 5 FUSE CUSTOMER SUPPLIED t POSITIVE QD MASTER SWITCH lt CUSTOMER SUPPLIED VEHICLE POWER WARNING ALL CUSTOMER SUPPLIED WIRE THAT CONNECTS TO THE PDSLTIVE TERMINAL OF THE BATTERY MUST BE SIZED TO SUPPLY L25Z OF THE MAXIMUM OPERATING CURRENT AND FUSED AT THE BATTERY TO CARRY THAT LOAD Figure 14 Wiring Diagram 17 L Rev 1 10054951 charging connector at the base of the Evolution 4100 TIC s front handle A CAUTION All customer supplied wire that connects to the positive battery terminal must be sized to supply at least 125 of the maximum operating current and fused AT THE BATTERY to carry that load A WARNING This charger system is not rated as Intrinsically Safe Do not use the system in environments or atmospheres where static or spark may cause an explosion The Charger must only be used for charging Evolution rechargeable NiMH DR30 Battery Packs Do not use damaged chargers Do not attempt to charge dam
37. tery life remaining e Flashing Red indicates battery shutdown is imminent about one minute of warning time Additional Indicators Optional Heat Seeker Indicator The optional Heat Seeker indicator shows any portion of the screen in red e When in high sensitivity mode low temperatures any portion of the scene which is above 288 142 C e When in low sensitivity mode firefighting mode any portion of the scene which is above 887 F 475 C The Heat Seeker mode also indicates any portion of the scene in yellow e When in high sensitivity mode low temperatures any portion of the scene which is above 275 135 C e When in low sensitivity mode firefighting mode any portion of the scene which is above 842 450 C e System Fault Indicator All five LEDs will flash if a system fault is detected The TIC s internal computer runs a self diagnostic program If a problem with the internal component is detected a Fault will be signaled and the LEDs will flash DIRECT VIDEO CONNECTION e The Evolution 4100 TIC is equipped with a BNC connector fitting located next to the POWER button for direct cable feed of video signal to a remote television or display monitor FIGURE 1 10 L Rev 1 10054951 FACTORY UPGRADEABLE FEATURES amp ACCESSORIES Remote Wireless Video Transmission Introduction The Optional Remote Wireless Video Transmission is completely integrated into the existing Evolution 4100
38. when cleaning connector to avoid eye injury Failure to observe this precaution may result in serious personal injury 2 Using a maximum 100 psi compressed air source blow debris pieces from the connector 3 Repeat steps 1 and 2 until the majority of debris is removed 4 Stubborn particles or debris may be further loosened by spraying a small amount of contact cleaner such as WD 40 into the connector Allow a 30 second penetration period then repeat steps 1 through 4 until the debris is completely removed Users may prevent dirt and debris build up in the Evolution 4100 TIC s charging connector by properly sealing the rubber connector plug A CAUTION Do not use solvents or paint thinners to clean the TIC or VMCS otherwise the protective case may become damaged Note 19 TROUBLESHOOTING Troubleshooting Guidelines SYMPTOM PROBLEM SOLUTION Check power connections Is power available NO LEDS LIT Is the positive power lead connected to the positive terminal External in line fuse blown Replace fuse Internal fuse 1 blown Replace fuse 1 BATTERY LED Battery temperature is outside the ALWAYS FLASHES RED NEVER SWITCHES TO SOLID RED chargeable temperature range Allow battery to cool or warm Battery pack is bad or damaged Replace pack POWER STATUS LED CENTER Internal PCB fuse 2 blown Replace fuse LED IS RED 2 POWER LED No batteries installed
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