Operating Instructions
Contents
1. Crushing hazard Risk of injury through upper limbs getting trapped Instruction Symbol for proper use of the machine Non observance can result in malfunctions by or damage to the machine Noise Symbol for an area where noise levels can exceed 85 dB A Non observance can cause hearing problems or deafness Further information Symbol for further information relating to a bought in part Past LEIBNITZ Safety information Information Ly 2 Oa e 2 3 Action related information General safety information The machine may only be operated by persons who are familiar with the machine s operation and hazards and with the user manual Itis the operator s responsibility to provide appropriate staff training Persons under the influence of alcohol drugs or pharmaceutical products that impair responsiveness must not operate or maintain the machine The machine may only be operated if it is in perfect working condition Only operate the machine if it is in a stable position Minimum age of operative 18 years Only one person may operate the machine at a time Take regular breaks to ensure concentration Ensure that your workplace is adequately illuminated since poor lighting can significantly increase the risk of injury Never work without the protective guards in place Only carry out repair setup maintenance and cleaning work when the drive is switched off and the2. LEIBNITZ Start up P This cable cross section is only a minimum specification In the event of a lengthy supply cable its size must be determined by an electrician Switch on the master switch on the plug a 1 Plug 2 Master switch Switch on the electric motor switch First turn the switch to the Y position and wait for the motor to run up Then turn the switch to the delta position o E7 1 Neutral position Delta position 2 Star position If the electric motor will not start red light for rotational direction detection is on Procedure as for type 1 4 2 Driven by tractor via universal joint shaft type PZG Assemble the machine on the three point linkage of the tractor Attach the universal joint shaft and secure with the safety chain Clockwise rotation of the tractor PTO shaft Turn the tractor s manual throttle to minimum Slowly engage the tractor PTO shaft and allow the machine to start moving Set the required PTO shaft speed using the manual throttle Maximum PTO shaft speed Fast 16 PUSTH Start up 380 rpm The maximum PTO shaft speed must on no account be exceeded otherwise the oil will become too hot This leads to premature wear and leaks in the pump cylinder and hydraulic pipes Before disengaging the universal joint shaft set the manual throttle of the tractor to minimum The universal joint shaft mu
3. LEIBNITZ Transport hr x c d FF xb 02 x Te xb I Fimin a b Te kg Empty weight of the tractor T kg Front axle load of the empty tractor Tr kg Rear axle load ofthe empty tractor Ir kg Total weight of the machine l kg Total weight of the front load a m anos between front load s centre of gravity and centre of the front axle b m Wheelbase of the tractor c m Distance between centre of the rear axle and centre of the lower link d m Distance between centre of the lower link balls and the machine s centre of gravity us see tractor operating instructions _ see Technical Data It is vital to ensure that the weight of any additional equipment on the machine is taken into account EN a take measurement Observe the road traffic regulations when driving on public highways Maximum transport speed 25 km h ET When the machine is uncoupled from the tractor it must be placed on a firm level surface Past 24 gt gt 8 gt 8 gt 8 1 2 3 5 Checks Checks Before carrying out any checks on the machine the drive unit MUST be switched off Disconnect the machine from the mains In addition pull out the plug of the device Disengage the universal joint shaft on the tractor Before disengaging turn the manual throttle to minimum Remove the universal jo
4. Pasar PUSCH Operating Instructions AutoSplit 250 D1010421 V002 English Manufacturer Manufacturer POSCH Gesellschaft m b H Paul Anton Keller Strasse 40 A 8430 Leibnitz Tel 43 3 3452 82954 Fax 43 0 3452 82954 53 E mail leibnitz posch com http www posch com Copyright by POSCH Gesellschaft m b H Made in Austria Please be sure to fill this in before starting Then you can be sure that this document relates to your machine so if you have any queries you will be given the correct information POSCH Austria 8430 Leibnitz Paul Anton Keller Strasse 40 telephone 43 0 3452 82954 fax 43 0 3452 82954 53 e mail leibnitz posch com POSCH Germany 84149 Velden Vils Preysingallee 19 telephone 49 0 8742 2081 fax 49 0 8742 2083 e mail velden posch com Past LEIBNITZ Contents 1 Foreword 1 1 Copyright notice 1 2 Liability for defects 1 3 Reservations 1 4 Definitions 1 5 Operating instructions 2 Safety information 2 1 Explanation of symbols 2 2 General safety information 2 3 Safety instructions for log splitter 2 4 Noise 2 5 Remaining risks 2 6 Proper use 2 7 Incorrect use 3 General 3 1 Scope 3 2 Description 3 3 The most important components of the machine 3 4 Stickers and their meaning 3 5 Set up 4 Start up 4 1 Driven by electric motor type E 4 2 Driven by tractor via universal joint shaft type PZG 5 Operation 5 1 Feed tray 5 2 Step 5 3 Main controls 5 4
5. problem free operation the operating instructions must be available to the operating personnel at all times Copyright notice All documents are protected by the law of copyright Documents including excerpts thereof may not be distributed or reproduced nor may their content be communicated without express permission Liability for defects Read these operating instructions through carefully before putting the machine into operation We accept no liability for damage or disruptions caused by failure to observe the operating instructions Claims for liability must be reported as soon as the defect is identified Claims are null and void for example in the following cases improper use faulty attachments and drives not supplied with the machine failure to use original spare parts and accessories conversions or modifications where not agreed with us in writing We are not liable for defects of wearing parts Reservations Technical data dimensions illustrations of the machine and safety standards are subject to continual change and are therefore not in any circumstances binding in relation to the supplied machine We accept no liability for printing and typesetting errors Definitions Operator The operator is the party which operates the machine and uses it for its intended purpose or causes it to be operated by suitable trained personnel Operating personnel Past i LEIBNITZ Foreword 1 5 The
6. 0 Max log length cm 20 20 20 Max log diameter cm 25 25 25 Advance speed cm s 19 19 19 15 12 Retraction speed cm s 36 36 36 29 24 Dimensions Length cm 165 165 165 Width cm 335 335 335 Height cm 170 170 170 Weight kg 710 695 630 The stated dimensions and weights are for guidance purposes and apply to the basic equipment Power rating S6 continuous operation periodic duty with related load changes he percentage value is shown on the rating plate PQSTH LEIBNITZ Service 13 Service POSCH Product To order spare parts for your machine please contact your local dealer directly cP if you require a replacement parts list for your machine you can download this at any time by entering the serial number at the following link www posch com download LEIBNITZ EC Declaration of Conformity EC Declaration of Conformity We hereby declare that the following machine its design and manufacture comply with the health and safety requirements of the EC Machinery Directive 2006 42 EC The machine furthermore complies with the EC Low Voltage Directive 2006 95 EC and the EC Electromagnetic Compatibility EMC Directive 2004 108 EC This Declaration is not valid for any modifications to the machine which are not approved by us Wood splitter AutoSplit 250 Item no M6800 M6805 M6810 M6815 M6820 M6835 Serial no from 1 132 001A To implement the health and safety requirements mention
7. Setting the billet size 5 5 Splitting 6 Switching off the machine 7 Transport 7 1 Moving by hand 7 2 Transporting by three point linkage on the tractor 8 Checks 8 1 Protective guards Past LEIBNITZ Contents oO oo vo von OO a a ad a 2 O0 oO O ak ee wo N za a o A A D a a a nn O oOo N N N yO N v A A Contents 8 2 8 3 8 4 8 5 8 6 9 1 9 2 9 3 9 4 10 10 1 10 2 10 3 11 12 13 Screw fittings Electrical cables Hydraulic lines Electrical cables Oil level Maintenance Lubrication Oil changing Feed belt Cleaning Additional equipment Packing chute Movable 2 billet frame Screw on kit for short logs Troubleshooting Technical data Service EC Declaration of Conformity Past LEIBNITZ 25 25 25 25 26 27 27 27 31 32 33 33 34 34 36 38 39 40 1 1 1 1 2 1 3 1 4 Foreword Foreword Thank you for buying our product This machine has been built in conformity with applicable European standards and regulations These operating instructions explain how to operate the machine safely and efficiently and how to maintain it Any person entrusted with the transport installation commissioning operation or maintenance of the machine must have read and understood the operating instructions the safety instructions the safety information given in the individual chapters To avoid operator error and ensure
8. and thus do not necessarily represent reliable values for the work area Although there is a correlation between emission and pollutant levels it is not possible to deduce reliably from that whether or not additional precautionary measures are necessary Factors that influence the level of pollutants present in the work area include the individual nature of the work area other sources of noise e g the number of machines and other work operations being carried out in the vicinity Equally permissible values for a work area may vary between different countries However this information should enable the user to estimate the dangers and risks more accurately Remaining risks Even if all safety precautions are observed and the machine is used in accordance with the instructions some risks still remain Touching of revolving parts or tools Injury caused by flying logs or log pieces Risk of burns if the engine is not properly ventilated Hearing loss if ear protection is not worn when working Human error e g due to excessive physical exertion mental strain etc With every machine some risks still remain Therefore you should always be very careful when working It is up to the operating personnel to ensure that work is carried out safely Proper use The machine AutoSplit 250 is designed exclusively for splitting logs with a diameter of 10 25 cm and a length of 16 20 cm 10 15 cm for option S Use only s
9. arting it Set up the machine on a level firm and clear work surface The machine must be placed directly on the ground Do not place wooden boards flat pieces of metal etc underneath it 3 5 1 Folding down the feed chute See Feed chute gt 18 3 5 2 Folding down the step See Step gt 19 Past i LEIBNITZ Start up 4 4 1 4 1 1 4 1 2 14 Start up Before starting to operate the machine please check that the protective and safety systems are working and also the hydraulic hoses and oil level Before each start up the condition of the electrical cables must be checked If a fault occurs during operation the machine must be shut down immediately Driven by electric motor type E Machines with 230 V motor The machine must only be operated on electric circuits equipped with 30 mA FI fault current protection or a Portable Residual Current Device PRCD Work on electrical equipment must only be carried out by qualified electricians Type E3 Connect the machine to the mains Mains voltage 230 V 50 Hz Fuse 16 A Forthe feed a cable cross section of at least 2 5 mm must be used Press the green ON button 1 a 1 Green press button ON 2 Red press button OFF Machines with 400 V motor The machine must only be operated on electric circuits equipped with 30 mA FI fault current protection or a Portable Residual Current Device PRCD Work o
10. centrally 1 2 Belt 3 Tensioning screw Return drum 4 Lock nut If the conveyor belt is not running centrally on the drive and or tail pulleys it is possible to adjust the direction of travel Loosen the lock nuts on both tensioning screws Align the return drum by tightening both tensioning screws evenly Lock the lock nuts on both tensioning screws 9 3 3 Tensioning the belt The conveyor belt may become slack over time as a result of wear and tear If this happens the belt must be retensioned Loosen the lock nuts on both tensioning screws Tension the conveyor belt by tightening both tensioning screws evenly LEIBNITZ Maintenance Tension the conveyor belt sufficiently underside of belt must not sag Lock the lock nuts on both tensioning screws 9 4 Cleaning Before carrying out any cleaning work on the machine the drive unit MUST be switched off Disconnect the machine from the mains In addition pull out the plug of the device Disengage the universal joint shaft on the tractor Before disengaging turn the manual throttle to minimum Remove the universal joint shaft from the tractor Clean the machine regularly to ensure proper operation Only wash new machines during the first 3 months with a sponge The paint is not yet completely set so cleaning with a high pressure cleaner may damage the finish Past 32 Additional equipment 10 A
11. dditional equipment 10 1 Packing chute 50 70 cm 40 45 cm 1 Extractor chute cover 4 Suspension hook 2 Small extractor chute cover 5 Net bag size spread out 3 Retainer plate The packing chute makes it easy to pack cut wood in layers in the net bag Fitting Replace the existing extractor chute cover with the small extractor chute cover Assemble the other parts as shown in the diagram Operation Pull the net bag over the packing chute and hang it from the suspension hook The suspension hooks can be adjusted depending on the bag you are using Fill the net bag with the cut wood Working position Open the snap in lock and swing the packing chute all the way down Transport position Open the snap in lock swing the packing chute upwards and secure it with the snap in lock LEIBNITZ Additional equipment 10 2 Movable 2 billet frame 1 2 Fastening screw 3 Handle Suspension hook 4 Net bag size spread out With the 2 billet frame the cut wood can be packed loose alternately in the net bag Fitting On both sides remove the fastening screw from underneath put the 2 billet frame in place and attach with the fastening screws Fix with the two screws and nuts supplied Operation Push the frame to one side release t
12. ed by a frequently specialist _ Fuses keep trip ing Use correctly rated incorrectly rated fuse for fi power Supply cable Motor circuit breaker Use stronger power tripped supply cable Direction of rotation Swap over two phases Switch does not work Faulty power supply Have the cable See gt 14 cable examined by a specialist _ Fuses keep trip ing Have the cable incorrectly rated fuse for examined by a power Supply cable specialist Contactor or motor Have switch checked or circuit breaker faulty send it in Splitting blade does not Switch elements Check switch elements extend jamme Not enough hydraulic oil Change hydraulic oil See gt 28 in hydraulic system Splitting blade does not PTO shaft rotates in Change PTO shaft See gt 16 extend wrong direction rotation direction Hydraulic all geuing too Not enough hydraulic oil Check hydraulic oillevel See gt 26 ho in hydraulic system Poor quality hydraulic Change hydraulic oil See gt 28 ol Oil filter unclean or Change filter insert See gt 29 blocked Machine loses power Hydraulic oil getting too See Hydraulic oil hot getting too hot Not enough hydraulic oil Change hydraulic oil See gt 28 in hydraulic system Machine is noisy PTO shaft running too Adhere to specified See gt 16 fast speed Machine is noisy Oil filter unclean or Change filter insert See gt 29 blocked Feed belt jerks or does Not enough hydraulic oil Check hydraulic oillevel See
13. ed in the EC Directives the following standards are applied EN ISO 12100 Safety of machinery Basic concepts general principles for design EN ISO 4254 1 Agricultural machinery Safety General requirements EN ISO 13857 Safety distances to prevent hazard zones being reached by upper and lower limbs EN 349 Minimum gaps to avoid crushing of parts of the human body EN 60204 1 Electrical equipment of machines EN 609 1 Safety of log splitters EN ISO 4413 Safety requirements Hydraulics Internal measures ensure that this series of devices always complies with the requirements of the EC Directives and the applied standards The following notified body PZ LSV Pr f und Zertifizierungsstelle des Spitzenverbandes der landwirtschaftlichen Sozialversicherung Testing and Certification Centre of the Central Association of the Agricultural Social Security Fund Wei enstra e 70 72 34131 Kassel notified under registration number 2157 has carried out the occupational safety examination The product is identical to the tested model that under the number LSV GS 2011 114 has received a certificate for occupational safety Below is the name and address of the person who signs the above EC Declaration of Conformity and is authorised to compile the technical documentation Leibnitz date Posch 11 08 2011 Gesellschaft m b H Paul Anton Kellerstrasse 40 Cok 8430 Leibnitz Austria Ing Johann Tinnach
14. er Managing Director Fosu 40 LEIBNITZ EuscH LEIBNITZ EuscH LEIBNITZ EuscH 7 POSTH EA Your Posch Dealer
15. f the hydraulic system Quantity 40 litre Our hydraulic system is filled with high quality OMV ATF Il transmission fluid This oil has an extremely high viscosity index exhibits excellent foaming and aging characteristics and excellent flow properties at low temperatures and protects reliably against wear and corrosion Viscosity class ISO VG 46 High quality oil is highly recommended when changing the oil A mixture of products of the same quality poses no problem Past LEIBNITZ Maintenance 9 2 1 1 Recommended hydraulic oils Manufacturer Oil specification OMV ATF Il SHELL Donax TA ELF Hydrelf DS 46 ESSO Univis N46 CASTROL Hyspin AWH M 46 ARAL Vitam VF46 GENOL Hydraulic oil 520 FUCHS Plantohyd 32S Renolin B46 HVI cael biological hydraulic oils 9 2 2 Oil filter 1 Filter cover 2 Filter insert 1 Filter insert 2 Filter container The filter insert should be changed every time the oil is changed Any aluminium particles can be disregarded as these occur when the pump is running in Do not wash out the filter insert with petrol or paraffin products as these damage it LEIBNITZ Maintenance 9 2 2 1 Changing filter insert 1 Axle bracket 3 Cylinder 2 Cylinder pin 4 Oil filter Remove the screws from the axle bracket Pull out the cylinder pin w
16. gt 26 not move in hydraulic system Poor a hydraulic Change hydraulic oil See gt 27 ol Conveyor belt too slack Tensioning the belt See gt 31 LEIBNITZ Troubleshooting Hydraulic cylinder leaking Sealing sleeve worn Renew sealing sleeves Piston rod guide loose Retighten piston rod guide Piston rod damaged Renew piston rod POSCH LEIBNITZ 37 Technical data 12 Technical data 38 Type E9 E7 5 PZG Drive Drive type Electric motor Electric motor PTO Output kW 9 S6 7 5 S6 9 Voltage V 400 400 Fusing A 32 16 Motor speed rpm 1445 1500 pto speed rom 380 Splitting system Splitting force t 5 5 5 Cylinder stroke cm 30 30 30 Max pressure bar 150 150 150 Max log length cm 20 20 20 Max log diameter cm 25 25 25 Advance speed cm s 19 15 19 Retraction speed cm s 36 29 36 Dimensions Length cm 140 140 165 Width cm 335 335 335 Height cm 170 170 170 Weight kg 650 635 650 Type PZGE9 PZGE7 5 E3D Drive Drive type PTO Electric PTO Electric Electric motor motor motor Output kW 9 9S6 9 7 5 S6 3 S6 Voltage V 400 400 230 Fusing A 32 16 16 Motor speed rom 1445 1500 3000 pto speed rom 380 380 Splitting system Splitting force t 5 5 4 5 Cylinder stroke cm 30 30 30 Max pressure bar 150 150 13
17. he net tensioner hang the net bag from suspension hooks depending on the size and let go Fill the net bag with the cut wood When the net bag is full push the frame to the other side and repeat the process as before 10 3 Screw on kit for short logs 1 Hold down 5 Screw in plate 1 2 Adjusting plate 6 Screw in plate 2 3 Flap 7 Screw on angle 4 Spacer Past 34 Additional equipment The screw on kit allows shorter pieces of wood 12 15 cm to be used Fitting Replace the existing hold down parts the adjusting plate and the flap with the parts from the screw on kit Fasten the spacer the two screw in plates and the screw on angle LEIBNITZ Troubleshooting 11 Troubleshooting Before carrying out any troubleshooting operations on the machine it is essential to switch 36 the drive off Disconnect the machine from the mains In addition pull out the plug of the device Disengage the universal joint shaft on the tractor Before disengaging turn the manual throttle to minimum Remove the universal joint shaft from the tractor Work on electrical equipment must only be carried out by qualified electricians Fault Possible cause Remedy See page Electric motor fails to Faulty power supply Have the cable See gt 14 start or switches off cable examin
18. he neutral position Driven by electric motor Type E Move the switch to the 0 position Switch off the master switch on the plug 230V Press the red pushbutton Driven by tractor via universal joint shaft type PZG Disengage the universal joint shaft on the tractor Before disengaging turn the manual throttle to minimum Past 22 Transport 7 Transport It is vital that the drive is stopped before transport Disconnect the machine from the mains In addition pull out the plug of the device Disengage the universal joint shaft on the tractor Before disengaging turn the manual throttle to minimum Fold the step up See Step gt 19 Swing the feed tray up See Feed tray gt 18 7 1 Moving by hand 1 Trolley 2 Transport bracket Lift the machine with the trolley and move it 7 2 Transporting by three point linkage on the tractor Attach the machine to the three point linkage and use the tractor hydraulics to raise it If the tractor s rear lights are obscured a light must be fitted to the rear of the machine e g magnetic holder clip on light etc Due to the weight of the machine the tractor machine combination can become unstable In order to test the overall stability the following formula can be used to calculate the minimum weight on the front side l min with a minimum front axle load of 20 of the empty weight of the tractor
19. hile raising the cylinder slightly Raise the cylinder until the filter insert can be removed placing a supporting material under the cylinder 4 After changing the insert reassemble everything as it was 9 2 3 Changing the transmission oil The first oil change should be carried out after 100 operating hours further oil changes should then be carried out every 500 operating hours or yearly 1 Oil inlet screw 3 Oil drain screw 2 Oil level screw Unscrew the oil inlet and oil drain screw Let the old oil drain out then replace the oil drain screw Add the new transmission oil Check the oil level and top up transmission oil if necessary Replace the oil filling screw Total filling capacity 0 7 litres Past 30 Maintenance 9 2 3 1 Recommended transmission oils Manufacturer Oil specification OMV Gear Oil MP SAE 85W 90 GENOL Gear oil MP 90 FUCHS Titan Gear Hypoid SAE 90 cP Any other transmission oil can be used so long as it is in viscosity class SAE 90 9 3 Feed belt 9 3 1 Notes regarding the conveyor belt Check that the belt runs centrally It must not run off centre f this happens centre the belt by adjusting the drive pulley or return drum lt P From time to time remove the material that drops down underneath the conveyor belt otherwise the belt may be damaged 9 3 2 Conveyor belt ensuring the machine is running
20. int shaft from the tractor Protective guards All the protective guards covers safety grilles etc must be in place on the machine at all times Screw fittings Tighten all screws and nuts after the first hour of operation Tighten the screws and nuts after every 100 hours of operation Replace missing screws and nuts Electrical cables Before each start up the condition of the electrical cables must be checked Damaged cables must be replaced immediately Work on electrical equipment must only be carried out by qualified electricians Hydraulic lines After the first hour of operation check that all hydraulic connections are secure and are not leaking Check that all hydraulic connections are secure and are not leaking after every further 100 hours of operation Damaged hydraulic lines must be replaced immediately Electrical cables Before each start up the condition of the electrical cables must be checked Damaged cables must be replaced immediately Work on electrical equipment must only be carried out by qualified electricians LEIBNITZ Checks 26 8 6 Oil level 8 6 1 8 6 2 To check the oil level place the machine on an even surface P Check the oil level with the splitting blade retracted Hydraulic oil level When the oil sight glass is filled above halfway the oil level is at its maximum When the oil level is towards the bottom of the oil sight glass the oil level its at it
21. n electrical equipment must only be carried out by qualified electricians Type E7 5 Connect the machine to the mains Mains voltage 400 V 50 Hz Circuit breaker 16 A tripping characteristic C For the feed a cable cross section of at least 2 5 mm must be used P This cable cross section is only a minimum specification In the event of a lengthy supply cable its size must be determined by an electrician Switch on the master switch on the plug Past LEIBNITZ Start up NE 1 Plug 2 Master switch Switch on the electric motor switch First turn the switch to the Y position and wait for the motor to run up Then turn the switch to the delta position 1 a LA mo 1 Neutral position 3 Delta position 2 Star position If the electric motor will not start red light for rotational direction detection is on A phase inverter in the plug controls the direction of rotation of the motor press in the disc in the plug with a screwdriver and turn 180 A tight plug connection can rip the CEE plug out of the switch housing This can be remedied using standard plugs and a silicone spray P Any such damage to the switch is not covered by the guarantee Type E9 Connect the machine to the mains Mains voltage 400 V 50 Hz Circuit breaker 32 A tripping characteristic C For the feed a cable cross section of at least 6 mm must be used
22. oft wood The edge length of the wood must not exceed 20x20 cm The machine may only be used to process firewood Incorrect use Any incorrect use or use other than that specified under Proper use is expressly forbidden Past LEIBNITZ General 3 General 3 1 Scope This user manual applies to the following machines Machine type Article no Designation Type Drive M6800 AutoSplit 250 E9 Electric motor M6805 AutoSplit 250 E7 5 Electric motor M6810 AutoSplit 250 PZG PTO M6815 AutoSplit 250 PZGE9 PTO Electric motor M6820 AutoSplit 250 PZGE7 5 PTO Electric motor M6835 AutoSplit 250 E3D Electric motor The article number is stamped on the machine s rating plate Models Special equipment sees S Short log model Additional equipment F0002840 Screw on kit for conversion from long to short logs 12 15 cm F0002828 Movable 2 billet frame for loose packing F0002827 Packing chute for layered packing F0002179 Hour counter for machines with electric motor F0001806 Hour counter for machines with PTO drive 3 2 Description The AutoSplit 250 is awood processing machine which can be used to produce soft kindling wood from round or square timber The wood is led via the feed belt of the feeding device to the splitting tool and split The size of the kindling wood can be set with the continuously variable feeder The finished kindling is con
23. operating personnel operators are those entrusted by the operator to operate the machine Technical personnel Technical personnel are persons entrusted by the operator of the machine with special tasks such as installation set up maintenance and troubleshooting Electrician An electrician is a person who by virtue of his specialist training has knowledge of electrical systems standards and regulations and is able to identify and prevent possible hazards Machine The term machine replaces the commercial designation of the object to which these operating instructions relate see cover sheet Operating instructions This manual is a translation of the original operating manual Past LEIBNITZ Safety information 2 Safety information 2 1 Explanation of symbols The following symbols and instructions in this manual provide warnings about possible personal injury or property damage or give useful information about working with the machine Warning about danger zones Instruction regarding safe working where non compliance entails the risk of serious or fatal injury Always observe these instructions and ensure that you work with particular caution and care Warning of dangerous electrical voltage Contact with live parts can result in immediate death Protective covers and enclosures marked with this sign may only be opened by qualified electricians after the electricity supply has been turned off
24. rangement Switch the main control to automatic mode Set the desired billet size with the feed controller F Start with a larger billet size until the whole splitting blade is engaged then switch to smaller pieces Remove the cut kindling wood from the extractor chute Notes on splitting Use only soft wood with few knots The machine works better with green wood than with seasoned wood The cut length of the wood must not exceed the stated dimensions 20 15 cm _ 20 15 cm With bent logs we recommend reducing the cut length to 19 14 cm The log diameter must not exceed 10 25 cm The edge length of the wood must not exceed 20x20 cm Logs must always be split lengthways Always insert lengths of timber so that the wider end is pressed against the splitting blade first Past LEIBNITZ 5 5 1 1 Operation Faulty operation when splitting 1 Protective cover 2 Hold down handle When you open the protective cover the splitting blade goes to the home position and the feed belt is stopped After opening move the automatic mode control lever to the O position P The wood can then be straightened or removed If feeding is difficult you can lift or press the hold down with the handle LEIBNITZ Switching off the machine 6 Switching off the machine lt P Before switching off the machine depressurise all hydraulic functions by placing all control levers in t
25. s minimum 1 Ventilation screw 3 Oil drain screw 2 Oil sight glass If this is the case the hydraulic oil must be topped up immediately See Changing the hydraulic oil gt 28 CP The oil filter only needs to be checked when the oil is changed Transmission oil level 1 Oil inlet screw 3 Oil drain screw 2 Oil level screw If the oil seeps out of the hole of the oil level screw when the machine is on level ground the maximum oil level has been reached If the oil level is below the hole this is the minimum oil level If this is the case the transmission oil must be topped up immediately See Changing the transmission oil gt 30 Past LEIBNITZ Maintenance 9 Maintenance 9 1 9 1 1 9 2 Before carrying out any maintenance on the machine the drive unit MUST be switched off Disconnect the machine from the mains In addition pull out the plug of the device Disengage the universal joint shaft on the tractor Before disengaging turn the manual throttle to minimum Remove the universal joint shaft from the tractor Work on electrical equipment must only be carried out by qualified electricians Never work without the protective guards in place Only use original POSCH spare parts Lubrication Dispose of oily and greasy parts and oil residues in accordance with legal regulations Lubrication schedule Lubrica
26. st be stored in the universal joint shaft linkage when it is disconnected LEIBNITZ Operation 5 Operation lt P Atoutdoor temperatures below 0 C let the machine idle for approximately five minutes to allow the hydraulic system to reach the correct operating temperature the hydraulic pipes will then be warm to the touch 5 1 Feed tray N N NN NN A 5 O AA 1 Snap in lock 2 Feed tray Working position Open the snap in lock and swing the feed tray all the way down Transport position Open the snap in lock swing the feed tray upwards and secure it with the snap in lock Past 18 Operation Working position Raise the step and swing it down Transport position Swing the step up and let it slide down 5 3 Main controls 5 4 Setting the billet size It is possible to adjust the feed rate and the billet size Faster feed large billet Turn the throttle anti clockwise Slower feed small billet Turn the throttle clockwise CF The minimum billet size should be larger than 10 mm LEIBNITZ Operation 5 5 Splitting 20 5 5 1 Only one person may operate the machine at a time Ensure that no other people are in the vicinity of the machine Start the machine See Start up gt 14 Fill the feed tray completely ET Make sure the wood is arranged so as to guarantee an optimum feed 1 Unfavourable arrangement 2 Favourable ar
27. tion intervals Item What where Daily where used 1 At lubricating header splitting blade guide For optimum lubrication the machine may be started briefly in automatic mode but only if all protective equipment is in place lt P The lubrication points are marked with the lubricate symbol Recommended lubricating greases Manufacturer Type Genol Multi purpose grease Fuchs Multi purpose grease 5028 Oil changing Old oil must be disposed of in an environment friendly manner Find out about the environmental regulations in your country LEIBNITZ Maintenance 9 2 1 Changing the hydraulic oil 28 The first oil change should be carried out after 500 operating hours further oil changes should then be carried out after every 1000 operating hours or annually Changing procedure 1 Ventilation screw 3 Oil drain screw 2 Oil sight glass Retract the splitting blade before changing the oil Remove the ventilation screw Open the oil drain screw CF The oil drain screw is located on the base of the oil tank Drain the old hydraulic oil into a container Screw the oil drain screw back into the tank and fill with new hydraulic oil through the ventilation screw opening Screw the ventilation screw into the tank Turn on the machine and allow it to run for a short while Check the oil level and top up hydraulic oil if necessary Total filling capacity o
28. tool is stationary f the machine has a PTO drive the universal joint shaft must be removed from the tractor If the machine is driven by an electric motor set main switch to 0 and disconnect the power cable Never leave the machine running unattended Switch off the machine s drive unit before carrying out any adjustments Only use original POSCH spare parts Do not modify or tamper with the machine Work on electrical equipment must only be carried out by qualified electricians Never use damaged cables Machines with electric motors must not be used in the rain as this can lead to a malfunction of the switch or the motor Safety instructions for log splitter Only use the machine outdoors Wear safety shoes and close fitting clothes when working with this device Never split angle cut wood Wear protective gloves Keep the work area free of chips and wood residues Shut the drive down before removing any jammed pieces of wood Max log length 16 20 cm 10 15 cm for option S The working pressure of the hydraulic system must not exceed 150 bar Past LEIBNITZ 2 4 2 5 2 6 2 7 Safety information Noise The workplace related A rated emission sound pressure level is 85 dB A measured at the operative s ear In the case of machines with a PTO drive the noise level depends on the noise of the tractor Ear protection is therefore necessary The stated values are emissions values
29. veyed to the outlet and and ejected The splitter is driven hydraulically the hydraulic system is driven either by an electric motor or by a PTO shaft Pasty 10 General 3 3 The most important components of the machine 1 Protective flap 11 Oil sight glass 2 Feed controller 12 Frame 3 Main control lever 13 Oil filter 4 Splitting blade 14 Electric motor 5 Hold down 15 Plug 6 Hold down handle 16 Switch 7 Feed chute 17 Oil drain screw 8 Feed belt 18 Wheel 9 2 Control lever 19 Outlet 10 Cover POST rl 11 General 3 4 Stickers and their meaning D a Unser Hydrauliksystem ist bef llt mit CMB OR CMe LYE oe Oo Fine C leat os a6 Stickers on controls N NOOB 0 Only one person may operate the machine at a time ay carry out repair nn maintenance and cleaning work when the drive is switched off and the tool is stationary Wear protective gloves Wear safety shoes Wear goggles and ear defenders Caution moving tools Always read the user manual before operating the machine Do not reach inside Lift here Our hydraulic system is filled with Oil level PTO speed Phase inverter Lubrication point Stop POSCH LEIBNITZ General Wood size coarse fine Main control Operation hold down device 3 5 Set up Ensure the machine is stable before st
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