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KTM KTM 1290 Super Duke R ABS 2014 User Manual PDF

1. The seat lock is located on the left side of the vehicle It can be unlocked using the ignition key 6 CONTROLS 34 6 11 Baggage lugs The baggage lugs O are located on the bottom of the passenger seat e Info When the passenger seat is mounted the lugs are accessible if they are turned out ward No more than one small piece of luggage with the specified weight may be attached to the turned out baggage lugs N Maximum luggage weight 5 kg 11 Ib I L01431 10 The storage compartment under the passenger seat contains tool set O 6 CONTROLS 35 6 13 Supporting strap The supporting strap 1 is attached to the passenger seat The supporting strap is provided for the passenger to hold on to Warning Danger of accidents Impairment of vehicle handling and vehicle operation if a hel met or helmet lock is attached to the vehicle Do not use the helmet lock for holding a helmet or other objects during the jour ney Always remove the helmet lock before starting out The steel cable O in the tool set can be used to lock a helmet to the vehicle to prevent it from being stolen L01449 10 6 CONTROLS 36 The passenger footrests can be folded up and down Possible states e Passenger footrests folded up For operation without a passenger e Passenger footrests folded down For operation with a passenger The shift lever O is fitted on the left side of the engine 402299 10
2. Ifthe brake fluid level falls below the MIN mark this indicates a leakage in the brake system or worn out brake linings Check the brake system and do not continue riding Your authorized KTM workshop will be glad to help Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the front and rear brake according to the service schedule Your authorized KTM workshop will be glad to help 14 BRAKE SYSTEM 113 Stand the vehicle upright Check the brake fluid level in the brake fluid reservoir O gt Ifthe fluid level reaches the MIN marking O Add rear brake fluid 4 p 113 14 7 Adding rear brake fluid A Warning Danger of accidents Failure of the brake system Ifthe brake fluid level falls below the MIN mark this indicates a leakage in the brake system or worn out brake linings Check the brake system and do not continue riding Your authorized KTM workshop will be glad to help Warning Skin irritation Brake fluid can cause skin irritation on contact Avoid contact with skin and eyes and keep out of the reach of children Wear suitable protective clothing and goggles f brake fluid comes into contact with the eyes flush the eyes thoroughly with water and consult a physician immediately Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the front and rear brake a
3. 16 ELECTRICAL SYSTEM 135 Finishing work Mount the front rider s seat p 93 Mount the passenger seat p 92 Set the time and date Tr Warning d Fire hazard The electrical system can be overloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never bypass or repair fuses Preparatory work Switch off all power consumers and switch off the engine Remove the passenger seat Sp 91 Remove the front rider s seat p 92 Main work Remove screw O Lift cover O at the rear and pull toward the rear Fold up the cover 16 ELECTRICAL SYSTEM 136 Remove protection caps Remove the faulty main fuse O e Info i A defective fuse is indicated by a burned out fuse wire O A spare fuse 5 is located in the starter relay The main fuse protects all power consumers of the vehicle Install a new main fuse Fuse 58011109130 p 177 Check that the electrical equipment is functioning properly Mount the protection caps e Tip ll Insert a new Spare fuse into the starter relay to have it available when needed 16 ELECTRICAL SYSTEM gt Position cover O Y Screw heads O engage in recesses O Mount and tighten screw O Finishing work Mount the front rider s seat p 93 Mount the passenger seat Sp 92 Set the time and date 137 16 ELECTRICAL SYSTEM 138 War
4. Check the tire condition p 123 Check the tire air pressure Sp 125 Check the settings of all controls and ensure that they can be operated smoothly Check that the electrical equipment is functioning properly Check that luggage is properly secured Check the setting of the rear mirror Check the fuel level 10 RIDING INSTRUCTIONS e 10 2 Starting Danger A Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there Is sufficient ventilation and do not start or run the engine in an enclosed Space without an effective exhaust extraction system Caution Danger of accidents If the vehicle is operated with a discharged battery or without a battery electronic components and safety equipment may be damaged Never operate the vehicle with a discharged battery or without a battery Note Engine failure High engine speeds in cold engines have a negative effect on the service life of the engine Always warm up the engine at low engine speeds Press the emergency OFF switch to the position ON Switch on the ignition by turning the black ignition key to the position ON wi After you switch on the ignition you can hear the fuel pump working for about two seconds The function check of the combination instrument is run at the same time Y The ABS lamp lights up and goes back ou
5. Check the engine oil level Sp 154 19 SERVICE WORK ON THE ENGINE 160 Main work Remove screw plug O Add engine oil to the upper marking O on the engine oil level viewer Condition Outside temperature gt 0 C gt 32 F Engine oil SAE 10W 50 p 185 Condition Outside temperature lt O C lt 32 F Engine oil SAE 5W 40 p 186 e Info In order to achieve optimal engine performance it is not advisable to mix differ ent engine oils KTM recommends changing the engine oil K 3 500344 10 Mount the screw plug 19 SERVICE WORK ON THE ENGINE 161 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there Is sufficient ventilation and do not start or run the engine in an enclosed space without an effective exhaust extraction system Start the engine and check that it is oil tight Finishing work Check the engine oil level p 154 20 CLEANING CARE 162 20 1 Cleaning motorcycle Note Material damage Damage and destruction of components by high pressure cleaning equipment When cleaning the vehicle with a pressure cleaner do not point the water jet directly onto electrical components connectors cables bearings etc Maintain a minimum distance of 60 cm between the nozzle of the pressure cleaner and the component Excessive pres sure can cause mal
6. Store the vehicle in a dry location that is not subject to large fluctuations in tempera ture 401058 01 e Info KTM recommends jacking up the motorcycle Lift the motorcycle with the rear lifting gear S p 89 21 STORAGE 167 Lift the motorcycle with the front lifting gear p 90 Cover the vehicle with a tarp or similar cover that is permeable to air e Info Do not use non porous materials since they prevent humidity from escaping thus causing corrosion Avoid running the engine for a short time only Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust 21 2 Preparing for use after storage Take the motorcycle from the front lifting gear Sp 91 Remove the rear of the motorcycle from the lifting gear p 89 Install the battery 4 p 128 e Info If the battery was disconnected the time and date must be set Zane y A O O Perform checks and maintenance measures when preparing for use p 66 Take a test ride 401059 01 22 TROUBLESHOOTING 168 Faults Possible cause Action The combination instrument shows Fuse 1 is blown Change the fuses in the fuse box p 138 nothing on the display The main fuse is blown Change the main fuse Sp 135 The battery is discharged Recharge the battery 4 p 131 re Check the open circuit current 4 electric start
7. Use the UP or DOWN button to navigate through the menu Use the SET button to select a heating level or to switch off the heated grips Condition e The vehicle is stationary Press the UP or DOWN button until the MTC ABS menu appears on the matrix display In the MTC ABS menu MTC and ABS can be switched off In ABS Mode a choice can be made between Road and SUP MOT e Info After the ignition is switched on traction control and ABS are enabled again In the ROAD ABS mode the ABS controls both wheels In the SUP MOT ABS mode the ABS only controls the front wheel There is no ABS intervention on the rear wheel The ABS lamp flashes slowly to remind you that the SUP MOT ABS mode is enabled In the SUP MOT ABS mode the rear wheel may block and there is a risk of crash ing 7 COMBINATION INSTRUMENT 49 7 9 10 Drive Mod Drive Mod SPORT STREET RAIN L01437 10 Press the UP or DOWN button until the Drive Mod menu appears on the matrix display Pressing the SET button opens the menu Use the UP or DOWN button to navigate through the menu The SET button can be used to select engine and traction control settings that are coordinated with each other wi SPORT homologated performance with very direct response the traction control allows greater slip on the rear wheel Y STREET homologated performance with balanced response the traction control allows normal slip on the rear wh
8. 10 RIDING INSTRUCTIONS 70 1 Warning Danger of accidents Unstable handling characteristics Do not exceed the maximum permitted weight and axle loads The overall weight consists of motorcycle operational and with a full tank driver and passenger with protective clothing and helmet baggage Warning Danger of accidents Unstable handling characteristics due to slipped baggage Check the way your baggage is fixed regularly Warning Danger of accidents Lack of roadworthiness After a fall check the vehicle as usual before preparing for use Note Engine failure Unfiltered intake air has a negative effect on the service life of the engine Never operate the vehicle without an air filter as dust and dirt will enter the engine and lead to increased wear Note Engine failure Overheating of engine Ifthe coolant temperature warning lamp lights up stop and switch off the engine Allow the engine to cool down and check the coolant level in the radiator and top up if necessary If you continue with the coolant temperature warning lamp alight you may have engine failure e Info If you hear unusual noises while riding stop immediately switch off the engine and contact an authorized KTM workshop 10 RIDING INSTRUCTIONS d os 402299 11 When conditions allow incline road situation etc you can shift into a higher gear Release the throttle while simultaneously pulling the clutch lever shif
9. 15 16 9 13 15 Adjusting the chain Tension 100 13 16 Checking the chain rear sprocket engine Sprocket and chain guide ococcccccononcnncnononannnos 101 13 17 Checking correcting the fluid level of the hydraulic CNC piantao 104 Beta omen Goal EE 106 14 1 ABS antilock brake system 106 14 2 Checking the brake diece 108 14 3 Checking the brake fluid level of the front PP A 109 14 4 Adding front brake fluid a 109 14 5 Checking the front brake linings 111 14 6 Checking the rear brake fluid level 112 14 7 Adding rear brake fluid a 113 14 8 Checking the brake linings of the rear brake 115 WEL el ES TIRE EE 116 15 1 Removing the front wheel a 116 15 2 Installing the front wheel 117 15 3 Removing the rear wheel 32 120 15 4 Installing the rear wheel A 121 15 5 Checking the tire condton ener ees 123 15 6 Checking the tire air pressure ees 125 ELEQI R AL YA EE 126 16 1 Daytime running lebt 126 16 2 Removing the battery ah 126 16 3 Installing the battery a 128 16 4 Recharging the battery ah 131 16 5 Changmngibemanfuse ke 135 16 6 Changing the fuses in the fuse box 138 16 7 Changing the headlight bulb seen ees 141 TABLE OF CONTENTS 17 18 19 20 21 22 23 16 8 Checking the headlight setting j j jjj j 143 16 9 Adjusting t
10. Settings Language Distance Temp Pressure Fuel Cons 1 100km EN km C bar L01439 11 L01439 12 Condition e The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Distance is highlighted in black on the matrix dis play Pressing the SET button again sets the unit of measure Select kilometers km or miles mi for the distance Condition e The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Temp is highlighted in black on the matrix display Pressing the SET button again sets the unit of measure Select C or F for the temperature indicator 7 COMBINATION INSTRUMENT 53 7 9 15 Pressure Settings Language Distance Temp Pressure EN km C bar Fuel Cons 1 100km 7 9 16 Fuel Cons Settings Language Distance Temp Pressure Fuel Cons 1 100km EN km C bar L01439 13 L01439 14 Condition e The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Pressure is highlighted in black on the matrix dis play Pressing the SET
11. Take off the main silencer 202959 11 Remove seal ring 202960 11 Remove screw O with the washer 95 13 SERVICE WORK ON THE CHASSIS 96 13 11 Installing the main silencer A Mount seal ring 202960 10 Position the main silencer Mount screw O with the washer but do not tighten yet Guideline Remaining screws chassis M8 25 Nm 18 4 Ibf ft 202959 11 13 SERVICE WORK ON THE CHASSIS 97 Position the exhaust clamp Mount and tighten screw Guideline Screw exhaust clamp on main silencer 8 Nm 5 9 Ibf ft Tighten screw O Guideline a Remaining screws chassis M8 25 Nm 202958 11 18 4 Ibf ft Check the chain for coarse dirt accumulation Ifthe chain Is very dirty Clean the chain p 97 400678 01 A Warning A Danger of accidents Oil or grease on the tires reduces their grip Remove oil and grease with a suitable cleaning material 13 SERVICE WORK ON THE CHASSIS 98 1 Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info The service life of the chain depends largely on its m
12. e Info Turn clockwise to increase damping turn counterclockwise to reduce damping 12 3 Adjusting the rebound damping of the fork e Info The hydraulic rebound damping determines the fork suspension behavior Turn the red adjusting screw O all the way clockwise Info e l Adjusting screw O is located at the upper end of the right fork leg The rebound damping is located in the right fork leg REB red adjusting screw The compression damping is located in the left fork leg COMP white adjusting screw Turn counterclockwise by the number of clicks corresponding to the fork type 500311 10 12 SUSPENSION SETTING 83 Guideline Rebound damping Comfort 17 clicks Standard 12 clicks e Info Turn clockwise to increase damping turn counterclockwise to reduce damping 12 4 Compression damping of the shock absorber The compression damping of the shock absorber is divided into two ranges high speed and low speed High speed and low speed refer to the compression speed of the rear wheel suspension and not to the vehicle speed The high speed setting for example has an effect on the landing after a jump the rear wheel suspension compresses more quickly The low speed setting for example has an effect when riding over long ground swells the rear wheel suspension compresses more slowly These two ranges can be adjusted separately although the transition between high speed and low speed is gradual Thus ch
13. 5 4 ESI UMD anidar 22 TO Fork part numDer EEN 22 3 5 6 Shock absorber part number 23 5 7 Steering damper item number 23 CONTRO EE 24 6 1 El Ee NEE 24 6 2 Hand tee See 24 6 3 A ANAN 25 6 4 Switches on the left side of the handlebar 25 6 4 1 Combination tte EE 25 6 4 2 rive WIN oa das 26 6 4 3 Hazard warning flasher swtch 26 6 4 4 MENUS e iria 27 6 4 5 T rm signal SWIte EE 27 6 4 6 A r Dl 28 6 5 Switches on the right side of the handlebar 28 6 5 1 Emergency OFF SWItCN ccecececeeeeeteeeeenees 28 6 5 2 Electric Starter button MAK KA kk 29 6 6 Ientition steering Tock 29 6 7 Higa ta gle oJ p gt EEN 30 6 8 Opening the filler ee EE 30 6 9 Closing the filler cap eege eegen 32 6 10 Seat OC E 33 Ol A 34 O2 TOON Saco 34 6 13 SUPPONE Stap EE 35 lA Engler EE 35 6 15 Passenger footrests ui 36 GG A A b SRA an AN 36 6 17 Foot brake Jeer zue ole e 37 ASS A e Ee eg 38 TABLE OF CONTENTS 7 COMBINATION INSTRUMENT cccceeeeeeeeeeeeeeeeeeeees 39 7 1 ENEE 39 7 2 Activation and test 39 7 3 Matrix display 40 7 4 Segment display ccecececececeeceeeeeeeeeseeeseseseeees 40 K o secenegi 41 7 6 Message on the matrix display 42 7 7 Shift warning EE 43 7 8 Service display ocococcccccccccoconoronoronorononononononononos 44 7 9 Matrix display menu 44 Z J 1 bn SN SS Den gd 44 7 9 2 get a 45 133 nn nee ere Sen lO
14. TABLE OF CONTENTS 12 13 11 3 Recommended work 80 SUSPENSION SEL UE 81 12 1 Fork Shock absorber cocococonoconononononenonononananacanno 81 12 2 Adjusting the compression damping of the fork 81 12 3 Adjusting the rebound damping of the fork 82 12 4 Compression damping of the shock absorber 83 12 5 Adjusting the low speed compression damping of the shock abeorter k 84 12 6 Adjusting the high speed compression damping Of the shock absorber ooococococococonononenenenononononos 85 12 7 Adjusting the rebound damping of the shock SEENEN 86 12 8 Adjusting the spring preload of the shock GOS OVE A 86 SERVICE WORK ON THE CHA 89 13 1 IK 13 3 13 4 13 9 13 6 Loud 13 8 13 9 13 10 e Ll 13 12 RAR 13 14 Lifting the motorcycle with the rear lifting gear 89 Removing the rear of motorcycle from the lifting 89 Lifting the motorcycle with the front lifting gear 90 Taking the motorcycle from the front lifting gear 91 Removing the passenger seat 91 Mounting the passenger seat 92 Removing the front rider s seat 92 Mounting the front rider s seat 93 Mounting the helmet lock on the vehicle 93 Disassembling the main silencer A 94 Installing the main silencer ah 96 Checking the chain for dumt 97 Cleaning the chain ooococococoroconeconenononenonanonononos 97 Checking the chain tension cococccococononenenenonenonos 99 14
15. e A K And 123 195 TOOLSET EEN 34 TRANSPO 2 Ee E AA COE AAA ED Troubleshooting 168 169 Turn signal switch et dada SA Se i at oh de E IK 27 Type label sesen a arepa di Spare Oo Ges 20 U Usedenntion iia e Be diye DAE wee LS 8 V Vehicle A E Desh ata eve Mattern an tee eta ie oe a tak Rat See age 64 View of vehicle TOU A te Eh Ia 16 DEIER Sl Geach wie ht oes 278 eso a ar aad Ee 18 W Wallis rs tia ia i Be Winter operation checks and maintenance steps 164 Work Tules eg Boe ee ah daa bie aa 11 WWW KTM COM 3213274en 09 2014 KTM Motorrad AG 5230 Mattighofen Austria http www ktm com KTM Group Partner REG NO 12 100 6061 Photo Mitterbauer KTM
16. filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Main work Stand the motorcycle on its side stand on a horizontal surface Place a suitable container under the engine Remove the oil drain plugs O with the magnet O rings and oil screen 500338 10 19 SERVICE WORK ON THE ENGINE 156 Remove screws O Remove the oil filter cover with the O ring Pull oil filter out of the oil filter housing Circlip pliers reverse 51012011000 Completely drain the engine oil Thoroughly clean the parts and sealing surface 1 500340 10 Insert the new oil filter O Lubricate the O ring of the oil filter cover Mount the oil filter cover O 500341 10 19 SERVICE WORK ON THE ENGINE 157 Mount and tighten screws O Guideline REES A 500342 10 Thoroughly clean magnet O and oil screen of the oil drain plugs Mount and tighten the oil drain plugs with the magnet O rings and oil screen Guideline Oil drain plug M20x1 5 14 8 Ibf ft 500338 10 19 SERVICE WORK ON THE ENGINE 158 The oil must be added in two steps Engine oil 3 60 3 8 qt Outside Engine oil temperature SAE 10W 50 gt 0 C 2 32 F 7 p 185 Outside Engine oil SAE temperature 5W 40 gp 186 lt 0 C lt 32 F mn N Remove screw plug 5 and fill in engine oil Engine oil 1st 3 0 3
17. 190 SAE p 190 SAE 5W 40 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Synthetic engine oil Recommended supplier Motorex Power Synt 4T Fork oil SAE 4 4860116651 Standard classification SAE Sp 190 SAE 4 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding proper ties 24 SUBSTANCES 187 Standard classification SOVG 15 Guideline Use only hydraulic oil that complies with the specified standard see specifications on the container and that possesses the corre Sponding properties Recommended supplier Motorex Hydraulic Fluid 75 Standard classification SAE p 190 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding proper ties Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use e Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 25 AUXILIARY SUBSTANCES 188 Recommended supplier Motorex C
18. 2 qt Outside Engine oil quantity approx temperature SAE 10W 50 2 0 2 32 F Sp 185 Outside Engine oil SAE temperature 5W 40 gp 186 lt 0 C lt 32 E Mount screw plug O Danger A Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effective exhaust extraction system Start the engine and check that it is oil tight 19 SERVICE WORK ON THE ENGINE 159 Remove the screw plug and add the remaining engine oil to the upper marking O on the engine oil level viewer Mount the screw plug Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effective 1 500344 10 exhaust extraction system Start the engine and check that it is oil tight Finishing work Check the engine oil level Sp 154 e Info Too little engine oil or poor quality engine oil results in premature wear to the engine The engine may be damaged if the engine oil level is too high Condition The engine is at operating temperature Preparatory work Stand the motorcycle upright on a horizontal surface
19. 89 13 16 Checking the chain rear sprocket engine sprocket and chain guide Check the rear sprocket and engine sprocket for wear Ifthe rear sprocket and engine sprocket are worn Change the drivetrain kit 4 e Info The engine sprocket rear sprocket and chain should always be replaced together 100132 10 13 SERVICE WORK ON THE CHASSIS 102 CAZA OEE AN i oj o 0 90 gt 65a F np 123 16 17 18 402004 10 Shift the transmission to idle IN Pull the lower chain section with specified weight O Guideline Weight chain wear measurement 15 kg 33 Ib Measure the distance B of 18 chain links in the lower chain section e Info Chain wear is not always even so you should repeat this measurement at differ ent chain positions Maximum distance at the longest 272 mm 10 71 in chain section gt If distance is greater than the specified measurement Change the drivetrain kit 4 e info When the chain is replaced the rear sprocket and engine sprocket should also be changed New chains wear out faster on old worn sprockets For safety reasons the chain has no chain joint 13 SERVICE WORK ON THE CHASSIS 103 Check the chain sliding guard for wear at the cutout gt When rivet of the chain is no longer visible at the bottom edge of the recess of the chain sliding guard Change the chain sliding guard 4 Check that the chain sliding g
20. RIDING INSTRUCTIONS 73 1 Warning Danger of accidents Greater stopping distance due to ABS Braking should be appropriate to the driving situation and the road conditions Warning Danger of accidents Excessively forceful braking can cause the wheels to block ABS must be switched on to be effective Warning Danger of accidents Vehicle rollover lt is not always possible to prevent vehicle rollover in extreme riding situations e g luggage loaded with a high center of grav ity varying road surfaces steep descents full braking without disengaging the gear Adapt your riding style to the road condi tions and your riding ability When braking release the throttle and apply the front and rear brakes at the same time e Info I When ABS is enabled you can achieve maximum braking power even on low grip surfaces such as sandy wet or slippery ter rain without locking of the wheels 1 Warning Danger of accidents Locking of the wheels due to braking action of the engine Pull the clutch during emergency braking full brake application and when braking on a slippery surface Warning A Danger of accidents Road grip is reduced when braking with the motorcycle at an angle or on a laterally inclined surface Braking should be completed before you enter into a bend Braking should always be completed before you go into a bend Change down to a lower gear appropriate to your road speed 10 RIDING I
21. Your authorized KTM workshop will be glad to help 100135 10 Check the thickness of the front and rear brake discs at multiple points on each brake disc to ensure it is at least thickness O e Info Wear will reduce the thickness of the brake disc at the contact surface O of the brake linings Brake discs wear limit Front 4 5 mm 0 177 in Rear 4 5 mm 0 177 in Ifthe brake disc thickness is less than the specified value Change the brake disc Check the front and rear brake discs for damage cracking and deformation Ifthe brake disc exhibits damage cracking or deformation Change the brake disc 14 BRAKE SYSTEM 109 14 3 Checking the brake fluid level of the front brake Warning Danger of accidents Failure of the brake system Ifthe brake fluid level falls below the MIN mark this indicates a leakage in the brake system or worn out brake linings Check the brake system and do not continue riding Your authorized KTM workshop will be glad to help Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the front and rear brake according to the service schedule Your authorized KTM workshop will be glad to help Move the brake fluid reservoir mounted on the handlebar to a horizontal position Check the brake fluid level in the brake fluid reservoir O gt Ifthe brake fluid has dropped below marking MINO Add front b
22. bearings Grease all moving parts e g side stand hand lever chain and check for smooth operation 4 Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect routing 4 o One time interval e Periodic interval 12 SUSPENSION SETTING 81 12 1 Fork shock absorber The fork and the shock absorber offer many options of adapting the suspension to the riding style and the payload e Info The recommendations for the suspension setting are shown in Table O The table is located on the underside of the front rider s seat 3 03097 CO zZ ran H HI YN These adjustments are guidelines and should always be the basis for a suspension setting If the guidelines are not adhered to the riding characteristics could deteriorate particularly at high speeds 12 2 Adjusting the compression damping of the fork e Info The hydraulic compression damping determines the fork suspension behavior Turn the white adjusting screw O all the way clockwise e Info ll Adjusting screw O is located at the upper end of the left fork leg The compression damping is located in the left fork leg COMP white adjusting screw The rebound damping is located in the right fork leg REB red adjusting screw Turn counterclockwise by the number of clicks corresponding to the fork type 500310 10 12 SUSPENSION SETTING 82 Guideline Compression damping 17 clicks 12 clicks
23. engine races and the rear wheel can lock up 10 A A A A A A RIDING INSTRUCTIONS 69 Warning Danger of accidents Malfunctions caused by incorrect ignition key position Do not change the ignition key position during a journey Warning Danger of accidents Distraction from traffic activity by adjustments to the vehicle Make all adjustments when the vehicle Is at a standstill Warning Risk of injury Falling off of the passenger The passenger must be seated properly on the passenger seat and hold on to the front rider or the grab handles The feet must be positioned on the passenger footrests Note the regulations governing the minimum age of passengers Warning Danger of accidents Danger of accidents caused by dangerous driving Comply with traffic regulations and ride defensively and foresightedly to detect sources of danger early on Warning Danger of accidents Reduced road grip with cold tires On every journey take the first miles carefully at moderate speed until the tires reach operating temperature and optimal road grip is ensured Warning Danger of accidents Reduced road grip with new tires New tires have a smooth rolling surface and therefore cannot provide full road grip The entire rolling surface must be rough ened in the first 200 kilometers 124 3 miles by moderate riding at alternating angles The full grip levels are not achieved until the tires have been run in
24. front brake linings p 111 14 BRAKE SYSTEM 111 Main work Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws O Remove cover O with membrane O Add brake fluid to the MAX mark O Brake fluid DOT 4 DOT 5 1 p 185 Position cover O with membrane O Mount and tighten screws O e Info Clean up overflowed or split brake fluid immediately with water 14 5 Checking the front brake linings Warning Danger of accidents Reduced braking efficiency caused by worn brake linings Change worn brake linings immediately Your authorized KTM workshop will be glad to help Note Danger of accidents Reduced braking efficiency caused by damaged brake discs Ifthe brake linings are not changed in time the steel brake lining carriers grind on the brake disc The braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly 14 BRAKE SYSTEM 112 Ser brake linings on both brake calipers to ensure they have minimum thick ness Y Minimum thickness gt 1 mm gt 0 04 in Ifthe minimum thickness is less than specified Change the front brake linings 4 Check all brake linings on both brake calipers for damage and cracking If there is damage or cracking Change the front brake linings 4 14 6 Checking the rear brake fluid level Warning Danger of accidents Failure of the brake system
25. iss Ge ee HH aa 55 Heat Grip menu 48 MNTICALOFIAMIPS merine a 41 WAMU AGC a ese ala hae ee One r gg 5 EISES play cesado 40 menu overview coa a KK KK 50 message on the matrix display o o eee 42 MT a rr o E wc ae ae lass 48 SE EE 39 gd gt cara Gch wach Ray ao SEH EE 53 segment display ii REK Sia ew le R IK IKIY amp 40 Service EEN ox kure Asan Me AE ASAE oe on e 44 DOE FAVOMOS is ea EE 46 M TABENDE EE NE HEEE n EEH de Gade fr e rech 4 shift warning light R e AE oN ahah soe a 43 euer A nc An A ken wa hd ad EE he ee A 54 TOM Ea den Ren da le Mesa Wik SAE Geral Ay cs Seve a 52 MAS EE 45 ll EE dear rbd ay il ais 45 e Ed UE Aa ea a ak 47 Combination switchen 25 SEET 25 Coolant level compensating tank checking o o 150 compensating tank correcting Customer service 192 E Electric starter button 29 Emergency OFF switch 28 Engine PUNANE A and red ne da Wl Qawe weee n a a 41d n k 63 Engine number 22 Engine oil lat DEE a a dina opor a 159 CAM CUS ater A eee eS 155 Engine oil level CHECKINS pais aid a te a de HG iw inte E 154 Engine sprocket ERT e KIT DEEG 101 ENVITONMENE SS e mm zum m 11 F nal SS ND E EG SEN 14 Filler cap COSE tb EA we dante AI Ae ead HHHH e dels hay ER GEES be E eh 30 Foot brake lever bist ac osha kk kk kK KK eee ae Pees Pee ee 37 basic position adjusting KERR ee ee 58 O os dn din aa ica Q AN kn 81 comp
26. lights up green The transmission is shifted to idle The engine warning lamp lights up flashes yellow The engine control unit has detected a fault The ABS lamp lights up flashes yellow ABS Is not active The ABS lamp also lights up when a fault is detected The TC lamp lights up flashes yellow Traction control is not enabled or is 1c currently intervening The TC lamp also lights up when a fault is detected The right turn signal lamp flashes green simultaneously with the turn signal The right turn signal is switched on 7 COMBINATION INSTRUMENT 42 7 6 Message on the matrix display Possible states Engine malfunction The engine control unit has detected a fault Visit an authorized KTM workshop General message General message on operating safety Visit an autho AN rized KTM workshop A ABS warning ABS is not available Visit an authorized KTM workshop Favorites Low Beam Lamp 401850 01 Traction control Traction control is not available Visit an authorized KTM IS workshop Engine oil pressure Engine oil pressure is too low Switch off the engine immediately Contact an authorized KTM workshop Engine oil level The engine oil level is too low Check the engine oil level and correct It Lighting system Lights up if an element of the lighting system has failed Change the faulty light or visit an authorized KTM workshop E Cooling water temperature The cool
27. opens the menu Press the UP or DOWN button to select the function Use the SET button to set the engine speed for the shift warning light When the engine speed reaches RPM 1 the shift warning light flashes When the engine speed reaches RPM 2 the shift warning light lights up continuously Switch the Shift Light function on or off LO1433 10 7 COMBINATION INSTRUMENT 55 7 9 19 Heat Grip Condition e The vehicle is stationary MAN e Vv 2 Settings P Press the UP or DOWN button until the Settings menu appears on the matrix display Pressure bar Pressing the SET button opens the menu Fuel Cons 1 100km Press the UP or DOWN button until Heat Grip is highlighted in black on the matrix dis Clock Date play Pressing the SET button again switches the heat grips menu on or off Shift Light Switch the heat grips menu on and off Heat Grip Off LO1439 15 7 9 20 DRL Condition e The vehicle is stationary NN A Vv 2 Settings P Press the UP or DOWN button until the Settings menu appears on the matrix display Fuel Cons 1 100km Pressing the SET button opens the menu Clock Date Press the UP or DOWN button until DRL is highlighted in black on the matrix display Shift Light Pressing the SET button again switches daytime running light on or off Heat Grip Off Switch the daytime running light on or off DRL Off e Info en Note the legal regulations regarding the daytime running
28. pressed The horn is operated in this position LO1406 14 6 5 Switches on the right side of the handlebar 6 5 1 Emergency OFF switch The emergency OFF switch O is fitted on the right side of the handlebar Possible states Emergency OFF switch off In this position the ignition circuit is interrupted a running engine stops and a non running engine cannot be started A message appears on the matrix display Emergency OFF switch on This position is required for operation the igni tion circuit is closed L01409 10 6 CONTROLS 29 6 5 2 Electric starter button The electric starter button O is fitted on the right side of the handlebar Possible states e Electric starter button in basic position e Electric starter button is pressed In this position the electric starter is actuated The ignition steering lock O is located in front of the upper triple clamp e Info The ignition may only be switched on using a black ignition key With the orange programming key you can activate or deactivate the black ignition key Possible states Ignition off OFF In this position the ignition circuit is interrupted a run ning engine stops and a non running engine will not start The black igni tion key can be removed Ignition on ON In this position the ignition circuit is closed and the engine can be started LO1410 10 Steering locked In this position the ignition circuit is interrupted a
29. programming key to the position OFF 9 Pull out the orange programming key Insert the black ignition key in the ignition lock Switch on the ignition by turning the black ignition key to the position ON wi Immobilizer indicator lamp amp lights up Switch off the ignition by turning the black ignition key to the position OFF Ge Remove the black ignition key If two other black ignition keys are to be activated repeat the last steps with the respective ignition key 16 ELECTRICAL SYSTEM 148 If the last black ignition key was activated insert the orange programming key into the ignition lock Switch on the ignition by turning the orange programming key to the position ON wi The immobilizer indicator lamp flashes according to the number of func tional black ignition keys including the orange programming key Switch off the ignition by turning the orange programming key to the position OFF Gi Pull out the orange programming key e Info Activation of the ignition key is finished To activate four black ignition keys Press the emergency OFF switch to the position ON Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the position ON wi Immobilizer indicator lamp O lights up Switch off the ignition by turning the orange programming key to the position OFF 9 Pull out the orange programming key Insert the black ignition k
30. reaction e g of a work step or a function xX Indicates an unexpected reaction e g of a work step or a function All work marked with this symbol requires specialist knowledge and technical understanding In the interest of your A own safety have these jobs performed by an authorized KTM workshop There your motorcycle will be optimally cared for by specially trained experts using the specialist tools required O Indicates a page reference more information is provided on the specified page 1 2 Formats used The typographical formats used in this document are explained below Specific name Identifies a proprietary name Name Identifies a protected name Brand Identifies a brand available on the open market 2 SAFETY ADVICE 8 2 14 Use definition intended use KTM sport motorcycles are designed and constructed to meet the normal demands of regular road operation and also for use on race courses but not for offroad use e Info The motorcycle is only authorized for operation on public roads in the homologated version A number of safety instructions need to be followed to operate the vehicle safely Therefore read this manual carefully The safety instruc tions are highlighted in the text and are referred to at the relevant passages e Info The vehicle has various information and warning labels at prominent locations Do not remove information warning labels If they are missing you or others may not recognize dange
31. the first 200 kilometers 124 3 miles by moderate riding at alternating angles The full grip levels are not achieved until the tires have been run in e Info Tire type tire condition and tire air pressure influence the braking and handling characteristics of the vehicle Worn tires are particularly unfavorable on wet surfaces 400602 10 Check the front and rear tires for cuts run in objects and other damage Ifthe tires have cuts run in objects or other damage Change the tires Check the depth of the tread e Info Adhere to the legally required minimum tread depth Minimum tread depth gt 2 mm gt 0 08 in Ifthe tread depth is less than the minimum tread depth Change the tires Check the tire age 15 WHEELS TIRES 125 Info The tire date of manufacture is usually contained in the tire label and is indi cated by the last four digits of the DOT number The first two digits indicate the week of manufacture and the last two digits the year of manufacture KTM recommends that the tires be changed after 5 years at the latest regard less of the actual state of wear Ifthe tire is more than 5 years old Change the tires 15 6 Checking the tire air pressure e Info Low tire air pressure leads to abnormal wear and overheating of the tire Correct tire air pressure ensures optimal riding comfort and maximum tire service life Remove the dust cap Check the tire air pressure wh
32. 1 01 7 9 Matrix display menu 7 9 1 Favorites Press the UP or DOWN button until the Favorites menu appears on the matrix display Favorites Pressing the SET button opens the menu i Press the UP or DOWN button to select the menu item and activate it with the SET but Trip 1 486km ton ODO 677km Pressing the BACK button twice always opens the Favorites menu Fuel Range 240km You can directly open five menus in the Favorites menu Trip Time 2 15 23h The Favorites menu can be configured in the Set Favorites menu Battery 13 0V L01440 10 7 9 2 7 9 3 GOMBINATION INSTRUMENT 45 Trip 1 Trip 1 Trip 1 Speed 1 973km 89km h 10 31 15 23h 240km Cons 1 Trip Time 1 Fuel Range Trip 2 Trip 2 Trip 2 973km Speed2 89km h 10 31 15 23h 240km Cons 2 Trip Time 2 Fuel Range 401826 01 401825 01 Press the UP or DOWN button until the Trip 1 menu appears on the matrix display Trip 1 shows the distance since the last reset such as between two refueling stops Trip 1 runs continuously and counts the distance up to 9999 Y Speed 1 indicates the average speed based on Trip 1 and Trip Time 1 Y Cons 1 indicates the average fuel consumption based on Trip 1 and Trip Time 1 Trip Time 1 indicates the riding time based on Trip 1 and starts running as soon as a speed signal comes in Fuel Range indicates the possible range with the fuel reserve Pr
33. 6 CONTROLS The gear positions can be seen in the figure The idle position is between the first and second gears Foot brake lever is located in front of the right footrest The rear brake is engaged with the foot brake lever 37 6 CONTROLS 38 6 18 Side stand The side stand O is located on the left side of the vehicle The side stand is used for parking the motorcycle e Info The side stand must be folded up during motorcycle use The side stand is coupled with the safety starting system see the instructions in the Stopping parking chapter Possible states e Side stand folded out The vehicle can be supported on the side stand The safety starting system is active e Side stand folded in This position is mandatory when riding the motorcycle The safety starting system is inactive 402029 10 7 COMBINATION INSTRUMENT 39 7 1 Overview READY 10 RACE Service 1000km 02 2014 7 2 Activation and test READY TO RACE Service 1000km 02 2014 401801 01 1 Matrix display p 40 2 Tachometer 3 Shift warning light Sp 43 4 Segment display 5 Indicator lamps Sp 41 Activation The combination instrument is activated when the ignition is switched on e Info The brightness of the displays is controlled by a brightness sensor in the combina tion instrument Test The segment display the indicator lamps and the tachometer are briefly activated for a function test Th
34. 9 PREPARING FOR USE 63 Warning Danger of accidents Failure of brake system Ifthe foot brake lever is not released the brake linings drag continuously The rear brake may fail due to overheating Take your foot off the foot brake lever when you are not braking e Info When using your vehicle remember that others may feel disturbed by excessive noise Make sure that the pre delivery inspection work has been carried out by an authorized KTM workshop wi You receive a delivery certificate and the Service and Warranty Booklet at vehicle handover Before your first trip read the entire Owner s Manual carefully Get to know the controls Adjust the motorcycle to your requirements as described in the Ergonomics chapter Get used to handling the motorcycle on a suitable piece of land before making a longer trip Try also to ride as slowly as possible and in a standing position to get a better feeling for the motorcycle Hold the handlebar firmly with both hands and keep your feet on the footrests when riding Run the engine in 9 2 Running in the engine During the running in phase do not exceed the specified engine speed Guideline Maximum engine speed During the first 1 000 km 620 mi 6 500 rpm After the first 1 000 km 620 mi 10 250 rpm 9 PREPARING FOR USE 64 e Tip During the running in phase set the shift warning light to the specified engine speed Avoid fully opening the t
35. NSTRUCTIONS 74 On long downhill stretches use the braking effect of the engine Change down one or two gears but do not over rev the engine In this way you have to brake far less and the brakes do not overheat 10 6 Stopping parking Warning Risk of misappropriation Usage by unauthorized persons Never leave the vehicle while the engine Is running Secure the vehicle against use by unauthorized persons If you leave the vehicle lock the steering and remove the ignition key Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch hot components such as exhaust system radiator engine shock absorber and the brake system Allow these components to cool down before starting work on them Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface Note Fire hazard Some vehicle components become very hot when the vehicle is operated Do not park the vehicle near flammable or explosive substances Do not place objects on the vehicle while it is still warm from being run Always let the vehicle cool first Note Material damage Damage to or destruction of components due to excessive load The side stand is only designed for the weight of the motorcycle Do no sit on the motorcycle when it is resting on the side stand The side stand or the frame may become damaged and the motorcycle may fall ov
36. Na re Kerd d ya a iro arn a EEN E 44 Motorcycle al SEN 162 lifting with front lifting gear 90 lifting with rear lifting gear 89 removing the rear from the lifting gear 89 taking from the front lifting gear 91 INDEX Motorcycle traction control 153 EE EE 153 0 Oil filter EIERE A a a AA a He ae 155 Oil screens ICA MIME os da ao ca el dob alec 155 Operating substances lt lt oo 13 Owner s Manual o o o 12 P O ty DRA oa EE 74 Passenger footrests 36 Passenger seat MOUNGE Aka a lel E aki ee 92 En a a na Meye rh eka a KA ak Ke AR denn SP Sone O A 91 Preparing for use d yiC OM TIS LS zo sun aT tb Xw a ni dt E 62 aller SIOL AS a aie n n Wan de MIE AA a ad 167 checks and maintenance measures when preparing for use 66 Protective clothing 11 R Rear sprocket CIC CNS sed Stare Gece een a a cae a dE 101 Rear wheel WAS Ue INNS eer ena AAA aa Ae ht hate dad aes 121 194 r TOV DEEN 120 Refueling A EA ln phan DEE eae 76 RUIE ue piacere lea VAN aa c ah ae ee Geet N 68 Sann O us das l le Add da EE 68 S Safe operation ANEN st A 10 A AA eis Se del KI Ge at eee ee K4 33 SEVICE ae ee e ae y danan ee DE e E Med 13 Service schedule 78 80 ST L TEVO xa o Ee Me Ee Sate Bate 36 basic position adjusting YVES ee es 60 basic positio
37. OWNER S MANUAL 2015 1290 Super Duke R EU 1290 Super Duke R AU 1290 Super Duke R FR Art no 3213274en DEAR KTM CUSTOMER Congratulations on your decision to purchase a KTM motorcycle You are now the owner of a state of the art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly We wish you a lot of enjoyment in riding this vehicle Enter the serial numbers of your vehicle below Chassis number p 20 Dealer s stamp Engine number Sp 22 Key number Sp 21 The Owner s Manual contained the latest information for this model series at the time of going to print Minor differences due to develop ments in design cannot be ruled out completely All specifications are non binding KTM Motorrad AG specifically reserves the right to modify or delete technical specifications prices col ors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local condi tions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions misprints and other errors The models portrayed partly contain special equipment that does not belong to the regular scope of supply O 2014 KTM Motorrad AG Mattighofen Austria All rights reserved Reproduction even in part as well as copying of all kinds is permitted only with th
38. Remove the rear of the motorcycle from the lifting gear p 89 Pull the front brake and compress the fork forcefully a few times wi The fork legs straighten Tighten screws O Guideline 11 1 Ibf ft 15 WHEELS TIRES 120 Preparatory work Lift the motorcycle with the rear lifting gear p 89 Disassemble the main silencer 4 S p 94 Main work Remove the inside locking wire O Remove the outside locking wire O Have an assistant operate the rear brake Release nut and remove with washer and taper ring O L01464 10 15 WHEELS TIRES 121 Take off the rear wheel Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Warning Danger of accidents No braking effect when operating the rear brake After installing the rear wheel always operate the foot brake until the pressure point is reached 15 WHEELS TIRES 122 Main work Check the rear wheel bearing for damage and wear Ifthe rear wheel bearing is damaged or worn Change the rear wheel bearing 4 Clean and grease the threads of the wheel axle and axle nut Long life grease p 188 Slide the rear wheel onto the axle wi Driving pins engage in drilled holes O of the rim Mount taper ring O washer and nut O Hav
39. Screw pug spread transmission oek Wenn TT oO Screw conrod bearing Step 1 25 Nm 18 4 Ibf ft Step 2 30 Nm 22 1 Ibf ft Step 3 90 Screw timing chain tensioner release M10x1 10 Nm 7 4 Ibf ft 23 TECHNICAL DATA 174 Spark plug M10x1 11 Nm 8 1 Ibf ft Cylinder head screw M11x1 5 Tightening sequence Lubricated with engine oil Using a crisscross pattern Step 1 15 Nm 11 1 Ibf ft Step 2 30 Nm 22 1 Ibf ft Coolant temperature sensor M12x1 5 12 Nm 8 9 Ibf ft EN LE LTC ETICA O Spare plug a Bm nin T TT TT ir arain pluz _ TT TT wzox 5 nemen oo TTTT 23 3 Capacities 23 3 1 Engine oil Engine oil 3 60 3 8 at Outside temperature 2 O C Engine oil SAE 10W 50 2 32 F Sp 185 23 TECHNICAL DATA 175 Engine oil 3 60 3 8 at Outside temperature lt O C Engine oil SAE 5W 40 lt 32 F p 186 23 3 2 Coolant Coolant 3 20 I 3 38 qt Coolant Sp 185 Coolant p 185 23 3 3 Fuel Total fuel tank capacity approx 18 4 8 US gal Super unleaded ROZ 95 RON 95 PON 91 p 187 Fuel reserve approx 3 5 3 7 at 23 4 Chassis Lattice frame made of chrome molybdenum steel tubing powder coated Shock absorber WP Suspension 4618 BAVP DCC Suspension travel r25 m n 1 92 156 mm 6 14 n Brake system Front Double disc brake with radially mounted four pot brake calipers floating brake discs Single disc brake with dual piston brake caliper fi
40. aintenance Clean the chain regularly Rinse off loose dirt with a soft jet of water Remove old grease remains with chain cleaner Chain cleaner p 188 After drying apply chain spray Chain lube for road use p 188 400725 01 13 SERVICE WORK ON THE CHASSIS 99 13 14 Checking the chain tension Warning Danger of accidents Danger caused by incorrect chain tension Ifthe chain is too taut the components of the secondary power transmission chain engine sprocket rear sprocket bearings in the transmission and in the rear wheel will be under additional load In addition to premature wear this can cause the chain or the countershaft of the transmission to break in extreme cases If the chain is too loose however it may fall off the engine sprocket or rear sprocket and block the rear wheel or damage the engine Ensure that the chain tension is correct and adjust It if necessary Place the motorcycle onto the side stand Shift the transmission to idle Il In the area of markings O and on the chain sliding guard push the chain sliding guard upward and determine the chain tension e Info The lower chain section must be taut Chain wear is not always even so you should repeat this measurement at differ ent chain positions The upper edge of the chain is located between markings O and Q Ifthe chain tension does not meet the specification Adjust the chain tension
41. ake discs are destroyed Check the brake linings regularly Check the brake linings for minimum thickness O Minimum thickness 2 1 mm gt 0 04 in If the minimum thickness is less than specified Change the rear brake linings 4 Check the brake linings for damage and cracking If there is damage or cracking Change the rear brake linings 4 15 WHEELS TIRES 116 Preparatory work Lift the motorcycle with the rear lifting gear p 89 Lift the motorcycle with the front lifting gear p 90 Main work Remove screws 1 from both brake calipers Press back the brake linings with a light lateral tilting of the brake calipers on the brake disc Pull the brake calipers carefully back from the brake discs and hang them to one side e Info Do not pull the hand brake lever when the brake caliper has been removed Loosen screws O and Unscrew screw O about six turns and press your hand on the screw to push the wheel spindle out of the axle clamp Remove screw O a Warning 22 Danger of accidents Reduced braking efficiency due to damaged brake discs Always lay down the wheel in such a way that the brake discs are not dam aged Holding the front wheel withdraw the wheel spindle Take the front wheel out of the fork 15 WHEELS TIRES 117 Remove spacers O Check the wheel bearing for damage and wear Ifthe wheel bearing is damaged or worn Change the front
42. anges in the high speed range affect the compression damping in the low speed range and vice versa 12 SUSPENSION SETTING 84 12 5 Adjusting the low speed compression damping of the shock absorber Caution Danger of accidents Disassembly of pressurized parts can lead to injury The shock absorber is filled with high density nitrogen Adhere to the description provided Your authorized KTM workshop will be glad to help e Info The low speed setting takes effect during the slow to normal compression of the shock absorber Turn adjusting screw O clockwise with a screwdriver up to the last perceptible click e Info Do not loosen fitting Turn counterclockwise by the number of clicks corresponding to the shock absorber type Guideline Compression damping low speed Standard 15 clicks Full payload 10 clicks e Info Turn clockwise to increase damping turn counterclockwise to reduce damping 12 SUSPENSION SETTING 85 12 6 Adjusting the high speed compression damping of the shock absorber Caution Danger of accidents Disassembly of pressurized parts can lead to injury The shock absorber is filled with high density nitrogen Adhere to the description provided Your authorized KTM workshop will be glad to help e Info The high speed setting takes effect during the fast compression of the shock absorber Turn adjusting screw O all the way clockwise with a socket wrench e Info Do not loo
43. ap Combination switch Sp 25 Ignition steering lock p 29 Emergency OFF switch p 28 Electric starter button Sp 29 Throttle grip p 25 Hand brake lever p 24 Fork compression adjustment Fork rebound adjustment Foot brake lever Sp 37 Compression damping of the shock absorber p 83 Shock absorber rebound adjustment 19 9 SERIAL NUMBERS 20 The chassis number O is Stamped on the right side of the steering head The chassis number is also shown on the type label 402324 10 1290 Super Duke R EU 1290 Super Duke R FR SCH The type label EU is located on the steering head on the left 402302 10 9 SERIAL NUMBERS 21 1290 Super Duke R AU The type label Australia O is located on the frame on the right 402174 10 9 3 Key number Key number Code number can be found on the KEYCODECARD e Info You need the key number to order a spare key Keep the KEYCODECARD in a safe KEYCODECARD place With the orange programming key you can activate or deactivate the black ignition AN key Keep the orange programming key in a safe location it may only be used for 6 learning and programming functions 402240 10 9 SERIAL NUMBERS 22 The engine number O is stamped on the right side of the engine The fork part number is Stamped on the inside of the axle clamp 402295 10 9 SERIAL NUMBERS 23 The shock absorber part number O is stamped on the top part of the s
44. ater and dry carefully This should be done after the parts are cooled down and while they are installed After riding on salted roads thoroughly wash the motorcycle with cold water and dry it well 401060 01 Treat the engine the swingarm and all other bare or galvanized parts except brake discs with a wax based corrosion inhibitor e Info Corrosion inhibitor must not come into contact with the brake discs This would severely lower the braking effect 20 CLEANING CARE Clean the chain p 97 165 21 21 1 STORAGE 166 Storage Info If you plan to garage the motorcycle for a longer period perform the following steps or have them performed Before storing the motorcycle check all parts for function and wear If service repairs or replacements are necessary you should do this during the storage period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season When refueling for the last time before taking the motorcycle out of service add fuel additive Refuel Sp 76 Clean the motorcycle Sp 162 Change the engine oil and filter clean the oil screens amp p 155 Check the coolant fill level and antifreeze 4 Check the tire air pressure p 125 Remove the battery 4 p 126 Guideline Storage temperature of battery without 20 lle 20 El direct sunshine Recharge the battery 4 p 131
45. ban 45 7 9 4 General Intol kk kk k 46 7 9 5 Ke el 46 7 9 6 MOC LIMOS Lu E 47 7 9 7 Warning ee 47 7 9 8 Heat Grip optional 48 7 9 9 SS EE 48 7 9 10 Drive Mod EE 49 ILL Menu overvlew kk kk kk kk ka 50 Ka Ke TEE Gl EC KC Oe KU e 52 eS TIJ E 52 Z910 TF CT EE SE TOMO HTC EE 53 ALLA EOS RE 54 KC E PPP 54 As A AS E Z 6 AN 55 10 11 4 A KE 55 ERGONOMICS sarrerea a E ni 56 8 1 Handlebar position 56 8 2 Adjusting the handlebar position ah 56 8 3 Setting the basic setting of the clutch lever 57 8 4 Adjusting the basic position of the hand brake AA e oo 58 8 5 Adjusting the basic position of the foot brake A e E 58 8 6 Setting the step plate of the foot brake lever 59 8 Checking the basic position of the shift lever 60 8 8 Adjusting the basic position of the shift lever amp 60 8 9 Setting the shift lever stub EE 61 PREPARING FOR EE 62 9 1 Advice ON first use 62 9 2 Running in the engine hk hK A Kk lhl kk kzE 63 9 3 Loading the vehicle K KAK A K KA A Z ll k 64 RIDING INSTRUCTIONS KK 66 10 1 Checks and maintenance measures when preparing fOr use 66 10 2 AUN eia a 67 POS AS Teo qa lara e E 68 10 2 SMES e errores 68 10 5 Applying the brakes kk 72 10 6 Stopping DANK eet Seege 74 10 7 A 75 10 8 RefUClING erreira aaan 76 SERVICE SCHEDULE soria citando rolas 78 11 1 Additional information hAh W l EEE 78 11 2 Required Work EN 78
46. button again sets the unit of measure Select bar or psi for the tire pressure display Condition e The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Fuel Cons is highlighted in black on the matrix dis play Pressing the SET button again sets the unit of measure Select one of the available consumption displays 7 COMBINATION INSTRUMENT 54 1 9 17 Clock Date Condition Clock Date e The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display CATIA Pressing the SET button opens the menu Minute Press the UP or DOWN button until Clock Date is highlighted in black on the matrix dis Day play Pressing the SET button again opens the menu Month Use the UP or DOWN button to navigate through the menu Use the SET button to set the time and date Year If the battery was disconnected the time and date must be set in the matrix display 401990 01 7 9 18 Shift Light Condition Shift Lig ht e The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display RPM1 8500 Pressing the SET button opens the menu RPM2 10000 Press the UP or DOWN button until Shift Light is highlighted in black on the matrix dis Shift Light on play Pressing the SET button again
47. ccording to the service schedule Your authorized KTM workshop will be glad to help 14 BRAKE SYSTEM 114 Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Use only clean brake fluid from a sealed container Preparatory work Check the brake linings of the rear brake p 115 Main work Stand the vehicle upright Remove screw cap with membrane O Add brake fluid to the MAX mark O Brake fluid DOT 4 DOT 5 1 p 185 Mount and tighten screw cap O with membrane O e Info Clean up overflowed or split brake fluid immediately with water 14 BRAKE SYSTEM 115 14 8 Checking the brake linings of the rear brake Warning Danger of accidents Reduced braking efficiency caused by worn brake linings Change worn brake linings immediately Your authorized KTM workshop will be glad to help Note Danger of accidents Reduced braking efficiency caused by damaged brake discs Ifthe brake linings are not changed in time the steel brake lining carriers grind on the brake disc The braking effect is greatly reduced and the br
48. ch as the drive train brake system or Suspension components For this reason it may be necessary to inspect or replace parts before the next scheduled service It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service life for your motorcycle The figures contained in the manual may depict special equipment In the interest of clarity some components may be shown disassembled or may not be shown at all It is not always necessary to disassem ble the component to perform the activity in question Please follow the instructions in the text Your authorized KTM dealer will be happy to answer any questions you may have on your vehicle and KTM A list of authorized KTM dealers can be found on the KTM website International KTM Website http www ktm com 15 4 VIEW OF VEHICLE 16 4 1 View of vehicle front left example 500348 10 4 QO CO N O oO Bl Q DN e EH VIEW OF VEHICLE Clutch lever 7 p 24 Supporting strap p 35 Tool set Sp 34 Seat lock Sp 33 Passenger footrests p 36 Rider footrests Shift lever p 36 Side stand p 38 Shock absorber spring preload setting Cooling system compensating tank Engine oil level viewer 17 4 VIEW OF VEHICLE 18 4 2 View of vehicle rear right example 500349 10 O E re ES e E N VIEW OF VEHICLE Filler c
49. d O 402029 10 13 3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface Preparatory work Lift the motorcycle with the rear lifting gear S p 89 Main work Move the handlebar to the straight ahead position Align the front lifting gear with the fork legs Front wheel stand 61029055300 e Info Always raise the motorcycle at the rear first Raise the motorcycle at the front L01446 01 13 SERVICE WORK ON THE CHASSIS o 13 4 Taking the motorcycle from the front lifting geg Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface Secure the motorcycle against falling over Remove the front lifting gear LO1478 01 Insert the ignition key in seat lock and turn it clockwise Lift the passenger seat at the front and pull it out of the holder toward the front Remove the passenger seat Remove the ignition key 2 101428 10 13 SERVICE WORK ON THE CHASSIS 92 Attach the recesses of the passenger seat in the guides and lower at the front while pushing it back Position locking pin O in the lock housing and push down the passenger seat at the front Y The locking pin engages with an audible click Check that the passenger seat is correctly moun
50. d respect the rights of others When disposing of used oil other operating and auxiliary fluids and used components comply with the laws and regulations of the respective country Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles there are no legal regulations that per tain to the disposal of an end of life motorcycle Your authorized KTM dealer will be glad to advise you 2 SAFETY ADVICE 12 2 9 Owner s Manual It is important that you read this Owner s Manual carefully and completely before making your first trip The Owner s Manual contains use ful information and many tips on how to operate handle and maintain your motorcycle Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as needed If you would like to know more about the vehicle or have questions on the material you read please contact an authorized KTM dealer The Owner s Manual is an important component of the vehicle and should be handed over to the new owner if the vehicle is sold 3 IMPORTANT NOTES 13 The work prescribed in the service schedule must be carried out by an authorized KTM workshop only and confirmed in the customer s Service amp Warranty Booklet and in the KTM Dealer net otherwise all warranty claims will be void No warranty claims can be considered for da
51. e an assistant operate the rear brake Tighten nut O Guideline Nut rear axle M50x1 5 250 Nm Lock the locking 184 4 Ibf ft wire with locking varnish 15 WHEELS TIRES 123 Mount the outside locking wire O Mount the inside locking wire O Y The pins of the locking wires engage in the drilled holes of the wheel axle PY og A PA 101463 11 Finishing work Remove the rear of the motorcycle from the lifting gear p 89 Install the main silencer amp p 96 15 5 Checking the tire condition Warning Danger of accidents Uncontrollable vehicle handling in the event of a flat tire Inthe interest of safety replace damaged or worn tires immediately Your authorized KTM workshop will be glad to help Warning A Danger of crashing Poor vehicle handling due to different tire tread patterns on front and rear wheels The front and rear wheels must be fitted with tires with similar tread patterns to prevent loss of control over the vehicle Warning A Danger of accidents Uncontrollable handling characteristic due to non approved and or non recommended tires wheels Only tires wheels approved by KTM and with the corresponding speed index should be used 15 WHEELS TIRES 124 1 Warning Danger of accidents Reduced road grip with new tires New tires have a smooth rolling surface and therefore cannot provide full road grip The entire rolling surface must be rough ened in
52. e express written permission of the copyright owner DEAR KTM CUSTOMER ISO 9001 12 100 6061 Ta According to the international quality management standard ISO 9001 KTM uses quality assurance processes that lead to A As the maximum possible quality of the products Issued by TUV Management Service 150 9001 REG NO 12 100 6061 KTM Motorrad AG 5230 Mattighofen Austria TABLE OF CONTENTS 1 MEANS OF REPRESENTATION citan rias 7 1 J SVIHDO e EE 1 2 FORMATS Li EE SAFE TRAD VIC Ea yen yaka kk Wy a sa naa coe kOr Ree Ni e a Aa belak 8 2 1 Use definition intended use 8 2 2 DONC Ly GO V IC CS Ee tee 8 2 2 Degrees of risk and symbols EU 9 2 4 Tamp ring Warming sc y k ker ina aka b 9 2 5 SEET 10 2 6 Protective CIoth Dar 11 2 1 VV ON TUIGS rd 11 2 8 ER V T ON TO li u a a 11 2 9 Owners Maf lial susy naya a 12 IMPORTANT NOME da an 13 3 1 Guarantee Warranty cccocccococonocenorenonenonononononos 13 3 2 Operating and auxiliary substancesS h 13 2 3 Spare parts acCessSorl8sS 0ooccccccononccnnnonnnncnononnanoss 13 3 4 SELE kayan kn kanek ke yed ka sans nah tae deyan ey e E e ka Ae 13 3 5 EE lee 14 3 6 CUSTOMS te 14 VIE WOOP VE GUC EE 16 4 1 View of vehicle front left exvample 16 4 2 View of vehicle rear right example 18 SERIAL NUMBERS EE 20 5 1 Chassis UND iaa 20 5 2 Type labe ere Reet ent ce tre mn Ae i ela Au nee ki EA Wak Eee 20 5 3 Key Ne TEE 21
53. e welcome text and information on the next service p 44 appear on the matrix dis play e Info If the battery was disconnected the time and date must be set 7 COMBINATION INSTRUMENT 40 7 3 Matrix display The matrix display is controlled using the menu switch p 27 After the ignition is switched on the display shows when the next service p 44 is due If the General warning lamp B l lights up among the indicator lamps Sp 41 the corre sponding message appears in the matrix display The Set button is used to confirm receipt READY TO RACE of the information and the message is cleared Servico 1000KM 02 2014 401821 01 7 4 Segment display 1 Fuel level 2 Time 3 Unit for the speedometer 4 Gear display 5 Speed 6 Drive Mod p 153 7 Coolant temperature Lo2903 10 8 Ice warning 7 COMBINATION INSTRUMENT 41 7 9 Indicator lamps Possible states The high beam indicator lamp lights up blue The high beam is switched on The immobilizer indicator lamp lights up flashes red Status or error mes sage for immobilizer alarm system The oil pressure warning lamp lights up red Engine oil pressure is too low The general warning lamp lights up yellow An operating safety warning A message was detected This is also shown on the matrix display The left turn signal lamp flashes green simultaneously with the turn signal The left turn signal is switched on The idle indicator lamp
54. eactivated Loss of all black ignition keys no black ignition keys are available This procedure is important to prevent misuse of the lost black ignition key Press the emergency OFF switch to the position ON 401114 11 16 ELECTRICAL SYSTEM LO1453 01 147 Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the position ON O wi Immobilizer indicator lamp lights up Switch off the ignition by turning the orange programming key to the position OFF Gi Switch on the ignition by turning the orange programming key to the position ON Y The immobilizer indicator lamp amp flashes according to the number of func tional black ignition keys including the orange programming key In this case it flashes once since all black ignition keys are deactivated Switch off the ignition by turning the orange programming key to the position OFF 9 Pull out the orange programming key Y All black ignition keys are deactivated Order a new black ignition key according to the key number on the KEYCODECARD and activate It To activate up to three black ignition keys Press the emergency OFF switch to the position ON Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the position ON wi Immobilizer indicator lamp lights up Switch off the ignition by turning the orange
55. eel Y RAIN reduced homologated performance for better ridability the traction control allows normal slip on the rear wheel 7 COMBINATION INSTRUMENT 7 9 11 Menu overview Trip 2 Trip 2 973km Speed2 89km h Trip 1 Trip 1 973km Speed 1 89km h General Info Air Temp 14 0 C Date 01 04 2013 Favorites KI Trip 1 486km lt x d gt ODO 677km Drive Mod SPORT STREET MTC ABS MTC On ABS On p J Service READY TO RACE 1000km Heat Grip Off On Minimum 90 Set Favorites Trip 1 486km ODO 677km Settings Language EN Distance km Warning 01 Low Fuel O25 LO1438 10 7 COMBINATION INSTRUMENT KTM start screen Menu buttons Favorites Trip 1 Trip 2 General Info Set Favorites Settings Warning only active if there are messages Heat Grip optional MTC ABS Drive Mod 7 9 12 Language Condition e The vehicle is stationary NN Vv 2 Settings P Press the UP or DOWN button until the Settings menu appears on the matrix display Language EN Pressing the SET button opens the menu Distance km Press the SET button again to select the language Temp C The menu languages are English German Italian French and Spanish Pressure bar Fuel Cons 1 100km L01439 10 7 COMBINATION INSTRUMENT 52 7 9 13 Distance Settings Language Distance Temp Pressure EN km C bar Fuel Cons 1 100km 7 9 14 Temp
56. eet specifications Adjust the headlight range p 144 16 9 Adjusting the headlight range Preparatory work Check the headlight setting p 143 Main work Using the cross head screwdriver O from the tool set adjust the headlight range of the headlight Cross head screwdriver 53012024100 e Info Turn clockwise to increase the headlight range turn counterclockwise to reduce the headlight range If you have a payload you may have to correct the headlight range L01451 10 Set the headlight to marking O Guideline The light dark boundary must lie exactly on the lower mark B when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable 400726 11 16 ELECTRICAL SYSTEM 145 16 10 Activating deactivating the ignition key e Info l The orange programming key must only be used for activating and deactivating If a black ignition key is lost or needs to be replaced the individual black ignition keys need to be enabled or disabled using the orange programming key This prevents the vehicle from being operated with the lost black ignition key You can activate or deactivate up to four black ignition keys Only the black ignition keys programmed during an activation proce dure are valid All black ignition keys not programmed during the activation procedure are invalid but can be reprogrammed in a further activation procedure Loss o
57. en the tires are cold Tire air pressure solo with passenger full payload Front with cold tires 2 5 bar 36 psi Rear with cold tires 2 9 bar 42 psi Ifthe tire pressure does not meet specifications Correct the tire pressure 400695 01 Mount the dust cap 16 16 1 16 2 Ee ELECTRICAL SYSTEM 126 Daytime running light The daytime running light parking light is integrated in the main headlight The daytime running light can be switched on when visibility conditions are good Activate the daytime running light in the combination instrument Control is provided by the bright ness sensor in the combination instrument When visibility conditions are good the low beam is switched off and the daytime running light is switched on It is four times brighter than the parking light When the daytime running light is switched off it serves as a park ing light e Info Note the legal regulations regarding the daytime running light 500321 01 Removing the battery A Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water f
58. engine warning lamp lights Defect in the fuel injection system Read out the fault memory using the KTM diag up flashes nostics tool 4 The ABS warning lamp lights up The ABS fuse is blown Change the fuses in the fuse box p 138 Large difference in wheel speeds of the Stop the vehicle switch off the ignition and front and rear wheels Start it again Malfunction in ABS Read out the fault memory using the KTM diag nostics tool 4 ity screens Sp 155 The battery is discharged The hazard warning flasher is switched Switch off the hazard warning flasher Recharge the battery 4 p 131 The battery is not being charged by the Check the charging voltage 4 alternator The ignition was not switched off while Recharge the battery 4 p 131 the vehicle was parked 23 TECHNICAL DATA 170 23 1 Engine Valve valve stem diameter Valve clearance Piston Forged light alloy Piston ring l upper compression rectangular ring 1 lower compression ring 1 oil scraper ring Transmission ratio 23 TECHNICAL DATA 171 lst gear 12 35 Ignition system Contactless controlled fully electronic ignition with digital ignition adjustment Alternator 12 V 450 W Spark plug Inside spark plug NGK LKAR9BI9 Outside spark plug NGK LMAR7A 9 Electrode gap spark plug 0 9 mm 0 035 in Water cooling permanent circulation of coolant by water pump Cold start device Electric starter 23 2 Engine tight
59. ening torques Screw damping plate EJOT ALtracs M6x10 10 Nm 7 4 Ibf ft Loctite 243 Screw retaining bracket valve cover EJOT ALtracs M6x10 10 Nm 7 4 Ibf ft W rear Hose clip intake flange 1 5 Nm 1 11 Ibf ft Remaining engine seres MSN TT Screw bearing retainer 6 Nm 4 4 Ibf ft Loctite 243 Screw bearing shell retaining bracket 6 Nm 4 4 Ibf ft Loctite 243 23 TECHNICAL DATA 172 Screw engine oil level viewer 4 Nm 3 Ibf ft Sem gare NB lote sr ater REDE We a EELER mea We nemen 7 77 Screw camshaft bearing support mes MONA o SS E x ua Screw clutch Spring clutch Screw clutch spring M6 J12 Nm 12 Nm 8 9 lbf ft 9 Ibf ft Screw coolant connection on cylinder e 10 Nm 7 4 Ibf ft E head Serew engine case o EII SSS Screw engine case meo D nen oo EECH oS Screw ocker e ona egen Seancen m ION br0 Loge EE EE Serew vake cover e omoa TT TT TT TTTT Screw water pump cover me NAO TT TT TT TT TT 23 TECHNICAL DATA 173 Screw water pump wheel 10 Nm 7 4 Ibf ft Loctite 243 Stud unstated T 7 a connection M6 2 5Nm 184lbfft Loctite 243 Plug crankshaftretainer A nnen Screw camshaft bearing support Step 1 10 Nm 7 4 Ibf ft Step 2 18 Nm 13 3 Ibf ft Screw engine case nmemamng Sea timing chain guide rall me IBN age Seat timing chain tensioning rail we IE flotes zaa 7 Stu eves ange me a j 7 TT medien TT TT OoOo o
60. er 10 RIDING INSTRUCTIONS 75 Apply the brakes on the motorcycle Shift the transmission to idle KI Switch off the ignition by turning the black ignition key to the position OFF Gi e Info If the engine is switched off with the emergency OFF switch and the ignition remains switched on at the ignition lock power continues to flow to most power consumers This discharges the battery You should therefore always switch off the engine with the ignition key the emergency OFF switch is intended for emergencies only Park the motorcycle on a firm surface Swing the side stand forward with your foot as far as it will go and lean the vehicle on it Lock the steering by turning the handlebar to the left pressing the black ignition key down in the position OFF amp and turning it to the position LOCK A To make the steering lock engage more easily move the handlebar a little to the left and right Remove the black ignition key 10 7 Transport Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface Note Fire hazard Some vehicle components become very hot when the vehicle is operated Do not park the vehicle near flammable or explosive substances Do not place objects on the vehicle while it is still warm from being run Always let the vehicle cool first 10 RIDING INSTRUCTIONS 76 Switch off the engine Use tension belts or othe
61. er button is pressed tion ON The battery is discharged Recharge the battery 4 p 131 A Check the open circuit current 4 nostics tool 4 CAN bus communication error Read out the fault memory using the KTM diag nostics tool 4 Fault in EFI control unit Read out the fault memory using the KTM diag nostics tool 4 Fault in the MCU control unit Read out the fault memory using the KTM diag nostics tool 4 The engine only turns if the clutch The vehicle is in gear vehicle is in The vehicle is in gear Shift the transmission to Idle Shift the transmission to idle lil lever Is drawn The safety start system is faulty Read out the NETOS una memory using the KTM diag nostics tool 4 The engine turns although a gear is The safety start system is faulty Read out the fault memory using the KTM diag engaged nostics tool 4 The engine turns but does not start The coupling of the fuel hose connec Reconnect the coupling of the fuel hose connec tion is not connected tion 22 TROUBLESHOOTING 169 Faults Possible cause Action The engine turns but does not start Defect in the fuel injection system Read out the fault memory using the KTM diag nostics tool 4 The fuel quality is insufficient Add suitable fuel The engine dies during the trip Lack of fuel Refuel p 76 Defect in the fuel injection system Read out the fault memory using the KTM diag nostics tool 4 The
62. ering head M28x1 0 Step 1 10 Nm 7 4 Ibf ft Step 2 loosen counterclock wise 60 Nut rear axle shock absorber side M35x1 5 200 Nm 147 5 Ibf ft Loctite 262 lock the lock ing wire with locking varnish Nut rear axle M50x1 5 250 Nm 184 4 Ibf ft Lock the locking wire with locking varnish 24 SUBSTANCES 185 Brake fluid DOT 4 DOT 5 100 Standard classification DOT Guideline Use only brake fluid that complies with the specified standard see specifications on the container and that exhibits the corresponding properties Recommended supplier Castrol RESPONSE BRAKE FLUID SUPER DOT 4 Motorex Brake Fluid DOT 5 1 Guideline Only use high quality coolant with corrosion inhibitor for aluminum motors even in countries with high temperatures Using inferior antifreeze can result in corrosion and foaming Mixture ratio Antifreeze protection 25 45 C 13 anti corrosion antifreeze 49 F distilled water Recommended supplier Motorex COOLANT M3 0 Standard classification JASO T903 MA p 190 SAE p 190 SAE 10W 50 24 SUBSTANCES 186 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Fully synthetic engine oll Recommended supplier Motorex Power Synt 4T Engine oil SAE 5W 40 Standard classification JASO T903 MA p
63. ery electronic components and safety equipment may be damaged Never operate the vehicle with a discharged battery or without a battery Main work Fold up cover O Place battery O in the battery compartment 16 ELECTRICAL SYSTEM 129 Position the positive cable and mount and tighten the screw Guideline Screw battery terminal M6 4 5 Nm 3 32 Ibf ft Mount positive terminal cover O Position negative cable 4 and mount and tighten the screw Guideline A Screw battery terminal M6 4 5 Nm 3 32 Ibf ft 16 ELECTRICAL SYSTEM gt Position cover O Y Screw heads O engage in recesses O Mount and tighten screw O Finishing work Mount the front rider s seat p 93 Mount the passenger seat Sp 92 Set the time and date 130 16 16 4 ELECTRICAL SYSTEM 131 Recharging the battery A Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a physician Warning Environmental hazard The battery contains elements that are harmful to the env
64. es Remaining screws chassis EJOT PT K50x14 1 Nm 0 7 Ibf ft Remaining screws chassis Remaining screws chassis a EJOT EJOT PT K50x18 K50x18 2 Nm 2 Nm 1 5 Ibfft 5 lbf ft Screw fuel tank cover quick connect EJOT Elias o E K60 2 Nm 1 5 Ibf ft aas TT TTTTT nipple EXIT ELE PELE EN Screw combination switche m RMB Screw side stand witch ja TT 2qmu snrn TT T TT TTTTTTTT Remaining nuts det e TT ame trn Remaining screws et Im TT TT sime br TT TJ TT Serem cable channel ms RT TT TT TTTTT Screw ehain sliding guard m RT TT TTTTTT Seren combination switch rn E Sg cover part 3 5 Nm 2 58 Ibf ft ren filler cap MB ama TT TT Serew fuel tevel indicator ME E Screw shock absorber adjusting ring ME sm G 7 bii TT TT o road titina on rane pe fom we Nut ABS untatachment me INMI Nut cabe on starter motor We nem TT Remaining screws chassis M6 ponme J TT TT 23 TECHNICAL DATA 181 Screw ball joint of push rod on foot M6 5 Nm 3 7 Ibf ft Loctite 243 brake cylinder EE Seat exhaust clamp on ma n silencer e EMB TJ TT TTTTT Screw exhaust clamp on maniold me Jonepann oOo TT TT SA ian Sen Screw headlight mask rear wall mask Screw headlight mask rear wall wall M6 J 5 Nm 5 Nm 3 7 Ibf ft 7 Ibf ft Screw license plate holder on lower rear E Nm 8 9 Ibf ft a panel Screw radiator hose dame me TT IRA Srem sensor box ___ i TL EE SE shift shaft de
65. ess and hold the SET button for 3 5 seconds All entries in the Trip 1 menu are cleared Press the UP or DOWN button until the Trip 2 menu appears on the matrix display Trip 2 shows the distance since the last reset such as between two refueling stops Trip 2 runs continuously and counts the distance up to 9999 Y Speed 2 indicates the average speed based on Trip 2 and Trip Time 2 Y Cons 2 indicates the average fuel consumption based on Trip 2 and Trip Time 2 Trip Time 2 indicates the riding time based on Trip 2 and starts running as soon as a speed signal comes in Fuel Range indicates the possible range with the fuel reserve Press and hold the SET button for 3 5 seconds All entries in the Trip 2 menu are cleared 7 COMBINATION INSTRUMENT 46 7 9 4 General Info Press the UP oder DOWN button until the General Info menu appears on the matrix dis General Info play A Air Temp indicates the ambient air temperature Air Temp 14 0 C Date indicates the date Date 01 04 2013 ODO indicates the total distance covered ODO 677km Battery indicates the battery voltage Oil Temp indicates the engine oil temperature Battery 13 0V Oil Temp 75 C 401824 01 7 9 5 Set Favorites Condition Set Favorites e The vehicle is stationary Press the UP or DOWN button until the Set Favorites menu appears on the matrix dis Trip 1 486km play Pressing the SET button
66. ey in the ignition lock Switch on the ignition by turning the black ignition key to the position ON wi Immobilizer indicator lamp lights up Switch off the ignition by turning the black ignition key to the position OFF Gei Remove the black ignition key If three other black ignition keys are to be activated repeat the last steps with the respective ignition key 16 ELECTRICAL SYSTEM 149 Info After the fourth black ignition key has been activated programming is fin ished 17 COOLING SYSTEM 150 17 1 Checking the coolant level in the compensating tank Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do not remove the radiator cap radiator hoses or other cooling system components when the engine is hot Allow the engine and cooling system to cool down In case of scalding rinse immediately with lukewarm water Warning Danger of poisoning Coolant is poisonous and a health hazard Coolant must not come into contact with the skin eyes or clothing If contact occurs with the eyes rinse with water immedi ately and contact a physician Immediately clean contaminated areas on the skin with soap and water If coolant is swallowed contact a physician immediately Change clothing that is contaminated with coolant Keep coolant out of reach of children Condition The engine is cold The radiator is completely full Park the motorcycle on a ho
67. f a black ignition key additional black ignition keys are available The following procedure deactivates all activated black ignition keys that are not included in the procedure Press the emergency OFF switch to the position ON Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the position ON wi Immobilizer indicator lamp A lights up Switch off the ignition by turning the orange programming key to the position OFF GO Pull out the orange programming key Insert the black ignition key in the ignition lock Switch on the ignition by turning the black ignition key to the position ON wi Immobilizer indicator lamp lights up LO1453 01 16 ELECTRICAL SYSTEM 146 Switch off the ignition by turning the black ignition key to the position OFF 9 Remove the black ignition key Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the position ON Y The immobilizer indicator lamp amp flashes according to the number of func tional black ignition keys including the orange programming key In this case it flashes twice Switch off the ignition by turning the orange programming key to the position OFF 43 Pull out the orange programming key Y The lost black ignition key is deactivated wi The existing black ignition key is r
68. flector on shift Se a rn e 18 Nm 13 3 Ibf ft Loctite 243 shaft Screw side stand stub M6 6 Nm 4 4 Ibf ft Loctite 243 Screw steering damper holder on 8 Nm 5 9 Ibf ft Loctite 243 frame Screw step plate for foot brake lever 10 Nm 7 4 Ibf ft Loctite 243 23 TECHNICAL DATA 182 Nut manifold on cylinder head M8 Tightening sequence Tighten the nuts evenly Do not warp the metal plate 25 Nm 18 4 Ibf ft EN O E TT TT TT TTTT Nat shift rod me mt TT TT Masto e Rm TT TT TT TTTTT Nat vake anged CELL TT TT TT TTTT Remaining nats de me mmm TT TT TT PRemaining serewe get me mmm TT TT TTTT Serew ale clamp me meng TT TT TT TT TT Sorem bottom wipleclamp Im Rm TT TT Screw front rider footrest baret me TT 25 N m 8 4 Ibi it age EE T ignition lock tamper proof 25 Nm 18 4 Ibf ft screw Sorem rear brake caliper m PEN Serew rear brake dise m omeo TS Seat shift lever on footrest bracket ue anze Loge 77 23 TECHNICAL DATA 183 Screw steering damper on triple clamp M8 8 Nm 5 9 Ibf ft Loctite 243 Remaining serewe chass wilo AMA Oo O oOo o Banjo bolt brake line Mil 25 Nm 25 Nm 18 4 lbf ft 4 lbf ft Banjo bolt brake line connecting piece C 15 Nm 11 1 Ibf ft pemr i rear Lambda sensor aa masa TT Tj TT TTTT Serew eecentric fm fomes TT TTTT Nu seatek mas LT E Sea steering head mas ON 7 5 TTTTT 23 TECHNICAL DATA 184 Nut ste
69. fo H The hazard warning flasher can be activated or deactivated while the ignition is Switched on or up to 60 seconds after the ignition is switched off Only keep the hazard warning flasher activated as long as necessary as it depletes the battery Possible states Hazard warning flasher on All four turn signals and the green turn signal LO1406 11 indicator lights in the combination instrument flash 6 6 4 4 CONTROLS Menu switch LO1406 13 27 The menu switch is fitted in the middle of the left combination switch The menu buttons are used to control the matrix display on the combination instrument Button O is the UP button Button er is the DOWN button Button is the SET button Button is the BACK button The turn signal switch is fitted on the combination switch on the left Possible states OFF Turn signal off Press the turn signal switch Turn signal left on Turn signal switch pressed to the left The turn signal Switch returns automatically to the central position after use Turn signal right on Turn signal switch pressed to the right The turn signal switch returns automatically to the central position after use To switch off the turn signal press the turn signal switch towards the switch case 6 CONTROLS 28 6 4 6 Horn button The horn button O is fitted on the combination switch on the left Possible states e Horn button ks in basic position e Horn button kx
70. functions or destroy these parts Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info If you clean the motorcycle regularly its value and appearance will be maintained over a long period Avoid direct sunshine on the motorcycle during cleaning Close off the exhaust system to keep water from entering First remove coarse dirt particles with a gentle spray of water Spray very dirty areas with a normal motorcycle cleaner and then clean with a brush Motorcycle cleaner p 188 e Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with 401061 01 water first If the vehicle was operated in road salt clean it with cold water Warm water would enhance the corrosive effects of salt 20 CLEANING CARE 163 After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remove the closure of the exhaust system Warning Danger of accidents Reduced braking efficiency due to a wet or dirty brake sys tem Clean or dry a dirty or wet brake system by riding and braking gently After cleaning ride the vehicle a short distance until the engine warms up e Info The heat produced causes water at inaccessible locations in the engine and on the b
71. hain Clean Guideline Recommended supplier Motorex Chainlube Road Recommended supplier Motorex Fuel Stabilizer Recommended supplier Motorex Bike Grease 2000 Recommended supplier Motorex Moto Clean 25 AUXILIARY SUBSTANCES 189 Recommended supplier Motorex Moto Polish amp Shine Recommended supplier Motorex Moto Protect Recommended supplier Motorex Quick Cleaner Recommended supplier Motorex Joker 440 Synthetic 26 STANDARDS 190 JASO T903 MA IY Different technical development directions required a new specification for 4 stroke motorcycles the JASO T903 MA Standard Ear lier engine oils from the automobile industry were used for 4 stroke motorcycles because there was no separate motorcycle specification Whereas long service intervals are demanded for automobile engines high performance at high engine speeds are in the foreground for motorcycle engines In most motorcycles the gearbox and the clutch are lubricated with the same oil as the engine The JASO MA Stan dard meets these special requirements The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscos ity The viscosity describes only one property of oil and says nothing about quality A A O eg 106 ACCOSSOMEOS aia E M DD BM MDnDImHIDIRm lt 3 lt Im_E 13 Antilock brake system 106 Applying the brakes 72 Au
72. he headlight range 144 16 10 Activating deactivating the ignition key 145 COOLING SYSTEM se circa cid 150 17 1 Checking the coolant level in the compensating WAN o A 150 17 2 Correcting the coolant level in the compensating tank 151 ENGINE TUNING cisin anelaendb kekabianac n nne binek beni 153 19 Kee EE 153 18 2 MTC motorcycle traction control jjj 153 SERVICE WORK ON THE ENGINE MM MKAhW EE 154 19 1 Checking the engine oil Jevel seen ees 154 19 2 Changing the engine oil and filter cleaning the oil SCreenS EE 155 19 3 Adding engine ol 159 CLEANING CARE sois res 162 20 1 Cleaning motorcvcle zU 162 20 2 Checks and maintenance steps for winter EIERE eet edd 164 O A 166 aL Uds 166 21 2 Preparing for use after storage eens 167 TROUBLESHOOTING scort 168 TECHNICAL DATA E 170 23 1 nn 170 23 2 Engine tightening torques ocococoncnononoconncconononos 171 23 3 AAA 174 20 4 1 ENEE ON errena k kin nan kak ak kaka aln 174 23 3 2 COO buenotas 175 6 A EEN 175 A 96 gt ois E 175 23 5 Electrical evstem kk kk k kk 176 Sa EE 177 E CS EE e EE 177 23 8 Shock Lee 178 23 9 Chassis tightening torques cccceceeeeeeaeeeees 180 e4 SUBSTANCE EE 185 25 AUXILIARY SUBSTANCES cece ec eeeeeeeeceeeeeeeeaeeeees 188 HR B 2 RE 190 Heed 191 1 MEANS OF REPRESENTATION 1 1 Symbols used The meaning of specific symbols is described below Y Indicates an expected
73. here to the information and warning labels on the vehicle 2 SAFETY ADVICE 11 2 6 Protective clothing Warning Risk of injury Missing or poor protective clothing presents an increased safety risk Wear protective clothing helmet boots gloves pants and jacket with protectors every time you ride the vehicle Always wear protective clothing that is in good condition and meets the legal requirements In the interest of your own safety KTM recommends that you only operate the vehicle while wearing protective clothing 2 1 Work rules Special tools are necessary for certain tasks The tools are not contained in the vehicle but can be ordered under the number in parenthe ses E g bearing puller 15112017000 During assembly non reusable parts e g self locking screws and nuts seals and seal rings O rings pins lock washers must be replaced by new parts In some instances a thread locker e g Loctite is required The manufacturer instructions for use must be followed After disassembly clean the parts that are to be reused and check them for damage and wear Change damaged or worn parts After you complete the repair or service work check the operating safety of the vehicle 2 8 Environment If you use your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the motorcycle Sport make sure that you use your motorcycle legally display environmental consciousness an
74. hock absorber above the adjusting ring on the engine side 402298 10 Steering damper item number is embossed on the underside of the steering damper LO1465 10 6 CONTROLS 24 Clutch lever is fitted on the handlebar on the left The clutch is activated hydraulically and adjusts itself automatically The hand brake lever is fitted on the right side of the handlebar The front brake is engaged using the hand brake lever L01408 11 6 CONTROLS 25 LO1408 10 The throttle grip is fitted on the right side of the handlebar 6 4 1 Combination switch The combination switch is fitted on the left side of the handlebar 1 O1 ST CO N LO1406 10 Overview of the left combination switch Light switch p 26 Hazard warning flasher switch p 26 Menu switch Sp 27 Turn signal switch Sp 27 Horn button Sp 28 6 CONTROLS 26 6 4 2 Light switch The light switch is fitted on the combination switch on the left Possible states Low beam on Light switch in position O In this position the low beam and tail light are switched on High beam on Light switch in position Q In this position the high beam and tail light are switched on j Headlight flasher Push the light switch into position O The hazard warning flasher switch ah is fitted on the combination switch on the left The hazard warning flasher is used to indicate emergency situations e In
75. hrottle 9 3 A A A Loading the vehicle Warning Danger of accidents Unstable handling characteristics Do not exceed the maximum permitted weight and axle loads The overall weight consists of motorcycle operational and with a full tank driver and passenger with protective clothing and helmet baggage Warning Danger of accidents Unstable handling characteristics due to incorrect mounting of suitcase and or tank rucksack Mount and secure suitcase and tank rucksack according to the manufacturer s instructions Warning Danger of accidents Unstable handling characteristics at high speed Adapt your speed according to your payload Ride more slowly if your motorcycle is loaded with cases or other baggage Maximum speed with luggage 130 km h 80 8 mph Warning Danger of accidents Destruction of luggage carrier system lf the motorcycle is fitted with luggage cases note the manufacturer s specifications concerning the maximum payload Warning Danger of accidents Poor visibility for other road users due to slipped baggage Ifthe tail light is covered you are less visible to traffic behind you especially in the dark Check that your baggage is fixed properly at regular intervals PREPARING FOR USE 65 Warning Danger of accidents Changed handling characteristics and longer stopping distance with excessive payload Adapt your speed according to your payload Warning Danger of acciden
76. ing water temperature is too high go Se Switch off the engine Contact an authorized KTM workshop D E Fuel reserve The fuel supply is dwindling Refuel at the next opportunity Icy road symbol The roads may be icy Adjust your speed to the road con ditions Battery voltage The battery voltage is too low Recharge the battery with a E Suitable battery charger 7 COMBINATION INSTRUMENT 43 Service A service is due Contact an authorized KTM workshop Emergency OFF switch The emergency OFF switch is off The messages are displayed in the Warning menu 7 7 Shift warning light The shift warning light flashes or lights up when the transmission should be shifted In the Shift Light menu the engine speed for the shift warning light can be set The shift warning light flashes at RMP1 and lights up at RPM2 Engine oil temperature gt 35 C gt 95 F RPMI shift warning light RPM2 shift warning light Lights up II 10 44 i DRST Engine oil temperature 235 C S95 F The shift warning light always 6 500 rpm lights up at 7 COMBINATION INSTRUMENT 44 7 8 Service display After the ignition is switched on the service display appears briefly The service intervals depend on the distance traveled or the elapsed time The event that occurs first applies The exact service intervals can be found in the service schedule READY TO RACE Service 1000km 02 2014 40182
77. ironment Do not dispose of batteries with the household waste Dispose of a defective battery in an environmentally friendly manner Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations 16 ELECTRICAL SYSTEM 132 Info Even when there is no load on the battery it discharges steadily The charge state and the type of charge are very important for the service life of the battery Rapid recharging with a high charging current shortens the battery s service life If the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduces the battery capacity If the battery is depleted from starting the vehicle repeatedly the battery must be charged immediately If the battery is left in a discharged state for an extended period it will become over discharged and sulfate destroying the battery The battery is maintenance free i e the acid level does not have to be checked If the battery is not charged using the KTM battery charger the battery must be removed for charging Otherwise overvoltage may damage electronic components Charge the battery according to the Instructions on the battery housing Preparatory work Swi
78. itations of the ABS The rear wheel may only be spun with the front brake applied burn out if the ABS is switched off lf the vehicle has been modified such as shortened or lengthened spring deflec tions different rim diameters different tires the wrong tire air pressure differ ent brake linings etc the ABS will not function optimally Optimal function ing of the ABS Is only ensured if the brake system only contains spare parts and tires that have been approved and or recommended by KTM Service work and repairs must be performed properly Your authorized KTM workshop will be glad to help The ABS is a safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces Warning Danger of accidents Vehicle rollover Itis not always possible to prevent vehicle rollover in extreme riding situations e g luggage loaded with a high center of gravity varying road surfaces steep descents full braking without disengaging the gear Adapt your riding style to the road conditions and your riding ability ABS has two operating modes the ROAD and SUP MOT ABS modes In the ROAD ABS mode the ABS controls both wheels 401999 10 14 BRAKE SYSTEM 107 In the SUP MOT ABS mode the ABS only controls the front wheel There is no ABS intervention on the rear wheel The ABS lamp flashes slowly to remind you that the SUP MOT ABS mode is enabled e Inf
79. late of the foot brake lever using screw in a drill hole Guideline Standard Middle hole Tighten screw O Guideline Screw step plate for foot M6 10 Nm Loctite 243 brake lever 7 4 Ibf ft a LO1461 10 8 ERGONOMICS 60 8 7 Checking the basic position of the shift lever Sit on the vehicle in the riding position and determine distance O between the upper edge of your boot and the shift lever Distance between shift lever and upper 10 20 mm 0 39 0 79 in edge of boot Ifthe distance does not meet specifications Adjust the basic position of the shift lever 4 p 60 Loosen nut O holding the threaded rod O e Info Nut has a left handed thread Loosen nut holding the threaded rod O Turn threaded rod O to adjust the shift lever Info LO1417 10 I the range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift procedure Tighten nut holding the threaded rod 8 ERGONOMICS e Guideline Nut shift rod 12 Nm 8 9 Ibf ft Tighten nut O holding the threaded rod O Guideline Nut shift rod M8LH 12 Nm 8 9 Ibf ft Remove screw along with the shift lever stub Position the shift lever stub with the screw in one of the drilled holes depending on the desired lever length Guideline Standard Middle hole Tighten the screw Guideline Screw shift lever
80. light 8 ERGONOMICS 56 8 1 Handlebar position On the upper triple clamp there are two holes a distance of O apart Hole distance 15 mm 0 59 in The handlebar can be mounted in two different positions In this way the handlebar can be mounted in the position that is most comfortable for the rider e Info KTM recommends the front handlebar position when using the vehicle on a race track 402000 11 8 2 Adjusting the handlebar position A Warning Danger of accidents Handlebar breakage lf the handlebar is bent or straightened it will cause material fatigue and the handlebar can break Always replace handlebar Remove screws O Take off handlebar clamp O Position the handlebar so that screws are accessible e Info Protect the components against damage by covering them Do not kink the cables and lines Remove screws Take off instrument support O Move the instrument support into the desired position O or Mount and tighten screws E 8 ERGONOMICS 57 Guideline Screw instrument support M10 40 Nm Loctite 243 29 5 Ibf ft Position the handlebar e Info Make sure the cables and wiring are positioned correctly Position the handlebar clamp Mount and evenly tighten screws O Guideline Screw handlebar clamp M8 20 Nm 14 8 Ibf ft Adjust the basic setting of the clutch lever to your hand size by turning adjusting screw AN Info Turn the adj
81. mage resulting from manipulations and or alterations to the vehicle Additional information on the guarantee or warranty and the procedures involved can be found in the Service Warranty Booklet Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system Use operating and auxiliary substances such as fuel and lubricants as specified in the Owner s Manual For your own safety only use spare parts and accessory products that are approved and or recommended by KTM and have them installed by an authorized KTM workshop KTM accepts no liability for other products and any resulting damage or loss Certain spare parts and accessory products are specified in parentheses in the descriptions Your authorized KTM dealer will be glad to advise you The current KTM PowerParts for your vehicle can be found on the KTM website International KTM Website http www ktm com A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis IS properly carried out as described in the Owner s Manual Incorrect adjustment and tuning of the engine and chassis can lead to damage and breakage of components 3 IMPORTANT NOTES 14 Use of the vehicle under difficult conditions such in rain high heat or with a heavy load can lead to considerably more rapid wear of components su
82. menu on the combination instrument Traction control can be switched off in the MTC ABS menu LO1436 10 e Info When traction control is active the TC lamp l flashes When traction control is switched off the TC lamp f l Is lit 19 SERVICE WORK ON THE ENGINE 154 19 1 Checking the engine oil level e Info Oil consumption depends on the riding style and the operating conditions Condition The engine is at operating temperature Preparatory work Stand the motorcycle upright on a horizontal surface Main work Check the engine oil level in the engine oil level viewer e Info After switching off the engine wait one minute before checking the level The engine oil level should be in the upper area Pl of the engine oil level viewer gt When the engine oil level is in area O of the engine oil level viewer 1401696 11 Do not add engine oil gt When the engine oil level is in area P of the engine oil level viewer Engine oil can be added gt When the engine oil level is in area of the engine oil level viewer Add engine oil Sp 159 19 SERVICE WORK ON THE ENGINE 155 Warning Danger of scalding Engine oil and gear oil get very hot when the motorcycle is ridden Wear appropriate protective clothing and safety gloves In case of burns rinse immediately with lukewarm water to Warning gt Environmental hazard Hazardous substances cause environmental damage Oil grease
83. n checking EEN 60 Shift lever stub SEUS E EE E EE E E AYA r ra a ak 61 ULT 68 Shock CIE EE 81 compression damping general 83 compression damping high speed adjusting 85 compression damping low speed adjusting 84 rebound damping adjusting o oo 86 spring preload adjusting demas da a 86 Shock absorber part number lt 23 SIGE SANG y cA n rio A ads a dida 1054 38 Slane Was noi Ss A a a SO 13 Statin aiii EA A AA e 67 Steering damper item number 23 INDEX Steere TOC dE e eg ae SO e E Ae 29 Step plate of foot brake lever CEINE ella deen aii ets E Ee 59 SIOPDIDO cc ia RA Aa dada 74 SOALE San Ee tote leak VE arye M SLE A 166 Supporting strap 35 Suspension setting 81 88 Switches on the left side of the handlebar 25 on the right side of the handlebar 28 T Technical data CADACIIICS ma E dd 174 CHASSIS terre eons E NA 175 chassis tightening torques o o ooo ooo oo 180 electrical System s Sy ooo ooo ooo ooo 176 EIERE Aura Ra DAA dado y 170 184 engine tightening torques XXV kK KIRR ooo o 171 Da a Sh kt au screw rd a acl Ae EE ebe 177 SHOCK ADSCIDE EE 178 LES E e da ite tates as dela Qe do Bake AS 177 TillOt STID ierg get ege Seagate a n Act id ok Bho 25 Tire air pressure CHECKING uate tw wea ASA a a 125 Tire condition CHC CMO
84. nd the Steering locked The black ignition key can be removed 6 CONTROLS 30 6 7 Immobilizer The electronic immobilizer secures the vehicle against unauthorized use The immobilizer is activated automatically and the engine electronics are locked when the ignition key is withdrawn The immobilizer indicator lamp D can indicate errors by flashing If the optional alarm system is installed the immobilizer indicator lamp O flashes when the alarm system is switched on e Info The ignition key contains electronic components Never attach multiple ignition keys 401815 10 to a single key ring this may cause mutual interference A lost black ignition key must be deactivated to prevent unauthorized persons from operat ing the vehicle The black ignition keys are activated when delivered Another two spare ignition keys key number on the KEYCODECARD can be ordered from an authorized KTM workshop they need to be activated for use 6 8 Opening the filler cap Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling 6 CONTROLS 31 Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel mus
85. neuverability and stability Preparatory work Gondition The swingarm is unloaded Main work Loosen screw O Turn adjusting ring O counterclockwise with the hook wrench from the tool set until the spring is no longer under tension Hook wrench shock absorber 61329083000 LO1456 10 12 SUSPENSION SETTING 88 Tighten the spring by turning adjusting ring O to the specified measurement O Guideline Spring preload Comfort 5 mm 0 2 in Standard 5 mm 0 2 in Sport 6 mm 0 24 in Full payload 7 mm 0 28 in e Info Turn clockwise to increase the spring preload turn counterclockwise to reduce the spring preload Tighten screw O Guideline Screw shock absorber adjusting ring 5 Nm 3 7 Ibf ft 402002 10 13 SERVICE WORK ON THE CHASSIS 89 13 1 Lifting the motorcycle with the rear lifting ge Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface Place the adapter into the rear lifting gear Lifting gear rear 61329955000 Position the motorcycle upright place the lifting gear in the axle and raise the motor cycle Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface 13 SERVICE WORK ON THE CHASSIS 90 Secure the motorcycle against falling over Remove the rear wheel stand and lean the vehicle on side stan
86. ning _ Fire hazard The electrical system can be overloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never bypass or repair fuses e Info l The fuse box containing the fuses of individual power consumers is located under the seat Preparatory work Switch off all power consumers and switch off the engine Remove the passenger seat p 91 Remove the front rider s seat p 92 Main work Remove screw O Lift cover O at the rear and pull toward the rear Fold up the cover 16 ELECTRICAL SYSTEM 139 Open fuse box cover Check the fuses e Info A defective fuse is indicated by a burned out fuse wire O Remove the defective fuse Guideline Use spare fuses with the correct rating only Fuse 58011109110 p 176 16 ELECTRICAL SYSTEM 140 Fuse 58011109115 p 176 Fuse 58011109125 p 177 e Tip J Insert a spare fuse so that It is available if needed Check that the power consumer is functioning properly Close the fuse box cover gt Position cover O Y Screw heads O engage in recesses O Mount and tighten screw O Eegenen Zan aos E rre eS K Ze H SE ere Sr AE gt WK 16 ELECTRICAL SYSTEM 141 Finishing work Mount the front rider s seat p 93 Mount the passenger seat p 92 Note Damage to reflector Reduced brightness Grease on the lamp will evap
87. o In the SUP MOT ABS mode the rear wheel may block and there is a risk of crash ing The ABS operates with two independent brake circuits front and rear brakes When the brake electronics control unit detects a locking tendency in a wheel ABS begins regulat ing the brake pressure The regulating process causes a slight pulsing of the hand and foot brake levers ABS lamp must light up after the ignition is switched on and go out after starting off If it does not go out after starting off or if it is lit while riding this indicates a fault in the ABS system In this case the ABS is no longer enabled and the wheels may lock during braking The brake system itself stays functional only ABS control is not available The ABS lamp may also light up if the rotating speeds of the front and rear wheels differ greatly under extreme riding conditions for example when making wheelies or if the rear wheel spins This causes the ABS to switch off To reenable the ABS the vehicle must be stopped and the ignition switched off The ABS is reenabled when the vehicle is switched on again The ABS lamp goes out when you start off In the MTC ABS menu ABS can be switched off manually e Info After the ignition is switched back on ABS is enabled again 14 BRAKE SYSTEM 14 2 Checking the brake discs Warning 108 Danger of accidents Reduced braking efficiency due to worn brake disc s Change the worn brake disc s without delay
88. omponents which conduct exhaust gases 2 Removal or puncturing of parts of the intake system 3 Lack of proper maintenance 4 Replacing moving part of the vehicle or parts of the exhaust or intake system with parts other than those specified by the manufac turer 2 9 Safe operation Danger A Danger of accidents Danger arising from the rider s judgement being impaired Do not operate the vehicle while under the influence of alcohol drugs and certain medications or physically or mentally impaired Danger A Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed Space without an effective exhaust extraction system Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch hot components such as exhaust system radiator engine shock absorber and the brake system Allow these components to cool down before starting work on them Only operate the vehicle when it is in perfect technical condition in accordance with its intended use and in a safe and environmentally compatible manner The vehicle should only be used by trained persons An appropriate driver s license is needed to ride the vehicle on public roads Have malfunctions that impair safety promptly eliminated by an authorized KTM workshop Ad
89. opens the menu ODO 677km Press the UP or DOWN button to select the menu Press the SET button to set the menu Fuel Range 240km for quick selection Trip Time 2 15 23h The Favorites menu can be configured in the Set Favorites menu Battery 13 0V L01441 10 7 COMBINATION INSTRUMENT 47 7 9 6 Settings Settings Language EN Distance km Temp C Pressure bar Fuel Cons 1 100km LO1434 10 7 9 7 Warning Warning 01 Low Fuel 02 a 03 04 05 L01435 10 Condition e The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Setting for units or various values are made in the Settings menu Several functions can be enabled or disabled Condition e Message or warning Press the UP or DOWN button until the Warning menu appears on the matrix display Pressing the SET button opens the menu Use the UP or DOWN button to navigate through the warnings In the Warning menu warnings that occurred are displayed and stored until they are no longer active 7 COMBINATION INSTRUMENT 48 7 9 8 Heat Grip optional Heat Grip Off On Minimum Medium Maximum 401838 01 7 9 9 MTC ABS MTC ABS MTC ABS ABS Mode ROAD L01436 10 Press the UP or DOWN button until the Heat Grip menu appears on the matrix display Pressing the SET button opens the menu
90. or at least 15 minutes and contact a physician Caution Danger of accidents If the vehicle is operated with a discharged battery or without a battery electronic components and safety equipment may be damaged Never operate the vehicle with a discharged battery or without a battery 16 ELECTRICAL SYSTEM 127 Preparatory work Switch off all power consumers and switch off the engine Remove the passenger seat p 91 Remove the front rider s seat Sp 92 Main work Remove screw O Lift cover O at the rear and pull toward the rear Fold up the cover Disconnect negative cable of the battery Remove positive terminal cover Al and disconnect the positive cable from the battery Take the battery O out of the battery compartment 16 ELECTRICAL SYSTEM 128 16 3 Installing the battery A Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a physician Caution A Danger of accidents If the vehicle is operated with a discharged battery or without a batt
91. orate due to the heat and be deposited on the reflector Clean the lamp and keep it free of grease before mounting Remove screws O Fold the headlight mask forward NW 500331 10 Y 16 ELECTRICAL SYSTEM 142 Detach connector O Take off rubber cap O Detach retaining clamp O Remove bulb O Position the new bulb in the headlight housing Low beam high beam H4 socket U37R p 177 e Info Insert the headlight bulb so that the catches latch into the recesses Attach retaining clamp O Mount rubber cap O Plug in connector O 16 ELECTRICAL SYSTEM 143 Fold the headlight mask up Mount and tighten screws O Guideline 5 Nm 3 7 Ibi f Park the vehicle on a horizontal surface in front of a light colored wall and make a mark at the height of the center of the low beam headlight Make another mark at a distance under the first mark Guideline SCHER Position the vehicle perpendicular to the wall at a distance O from the wall and switch on the low beam Guideline anton The rider with luggage and passenger if applicable now mounts the motorcycle Check the headlight setting 400726 10 The light dark boundary must lie exactly on the lower mark when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable 16 ELECTRICAL SYSTEM 144 Ifthe boundary between light and dark does not m
92. p 100 13 SERVICE WORK ON THE CHASSIS 100 13 15 Adjusting the chain tension Warning Danger of accidents Danger caused by incorrect chain tension Ifthe chain is too taut the components of the secondary power transmission chain engine sprocket rear sprocket bearings in the transmission and in the rear wheel will be under additional load In addition to premature wear this can cause the chain or the countershaft of the transmission to break in extreme cases If the chain is too loose however it may fall off the engine Sprocket or rear sprocket and block the rear wheel or damage the engine Ensure that the chain tension is correct and adjust it if necessary Preparatory work Check the chain tension p 99 Lift the motorcycle with the rear lifting gear p 89 Main work Loosen screw O Set the chain tension by turning the hub housing Hook wrench 61329085000 Handle for ring wrench 60012060000 e Info Turn clockwise to increase the chain tension turn counterclockwise to reduce the chain tension Check the chain tension p 99 wi The chain tension is equal to the specified value 13 SERVICE WORK ON THE CHASSIS 101 e Info Chain wear is not always even so you should check the setting at different chain positions Tighten screw O Guideline Screw eccentric M16 70 Nm 51 6 Ibf ft Finishing work Remove the rear of the motorcycle from the lifting gear p
93. r suitable devices to secure the motorcycle against accidents or falling over 401475 01 10 8 Refueling Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Note Material damage Premature clogging of the fuel filter In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Your authorized KTM workshop will be glad to help 10 RIDING INSTRUCTIONS d Only refuel with clean fuel that meets the specified standards Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system Swi
94. rake fluid 4 p 109 9 LO1427 10 14 4 Adding front brake fluid A Warning Danger of accidents Failure of the brake system Ifthe brake fluid level falls below the MIN mark this indicates a leakage in the brake system or worn out brake linings Check the brake system and do not continue riding Your authorized KTM workshop will be glad to help 14 A BRAKE SYSTEM 110 Warning Skin irritation Brake fluid can cause skin irritation on contact Avoid contact with skin and eyes and keep out of the reach of children Wear suitable protective clothing and goggles f brake fluid comes into contact with the eyes flush the eyes thoroughly with water and consult a physician immediately Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the front and rear brake according to the service schedule Your authorized KTM workshop will be glad to help Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Use only clean brake fluid from a sealed container Preparatory work Check the
95. rake system to evaporate Push back the protection caps of the handlebar controls to allow any water that has penetrated to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Clean the chain p 97 Treat bare metal parts except for brake discs and exhaust system with corrosion inhibitor Preserving materials for paints metal and rubber p 189 Treat the painted parts with a mild paint polish Perfect Finish and high gloss polish for paints Sp 189 e Info Do not polish plastic parts that are matte when the vehicle is delivered as this would seriously impair the material quality Treat the plastic parts and powder coated parts with a mild cleaning and care product 20 CLEANING CARE 164 Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 189 Oil the ignition steering lock tank lock and seat lock Universal oil spray Sp 189 20 2 Checks and maintenance steps for winter operation e Info If you use the motorcycle in winter you must expect salt on the roads You should therefore take precautions against aggressive road salt If the vehicle was operated in road salt clean it with cold water after riding Warm water would enhance the corrosive effects of salt Clean the motorcycle p 162 Clean the brakes Info After EVERY trip on salted roads thoroughly wash the brake calipers and brake linings with cold w
96. ression damping setting 81 rebound adJUSTNM sa e sla SE ae d ea el Wla 82 Fork part number AL LL LAV VIII IIIIII ae ee A 22 INDEX Front rider s seat MOUNEMO EE 93 DER et E ec E ee 92 Front wheel STA acs way he e i arth Raed Yas Me ee oat oa gee Ee aps aR 117 Kine ln a Kur Kak did ao vi 116 Fuses in fuse E EISEN ue wad al k kw ad ME 138 H Hand brake lever kk kk cee eee ee es 24 basic position adjusting 0 0 eee ee ee 58 Handlebar position 0 02 eee ee es 56 SEUNG Sita w d geen EE 56 Hazard warning flasher 26 Hazard warning flasher switch 26 Headlight daytime running light o o o ooooooo ee 126 headlight range adjusting o o ooo ooo o 144 Headlight adjustment CHOC KUNG wa Sean hic dsr ey che a a a a ce ate nen de ge 143 Headlight bulb CHANING wes E ERIN es os 141 Helmet NOG sii cios 35 mounting on the vehicle 2 0 ee eee eee 93 vil br l EE EN 28 193 Ignition key activating deactivating S kk kK KIRI RIK ee 145 lgnition lock sis LL ae ao oe e ta ia amp ON ech 29 IMMODNIZON cuotas a als 30 Intended use us niga Ads 8 K AAA e eds Sa a ee KI KIRI Ce 21 L Deelt dada dl an ee es 26 LUIS OSG e fads yk aod det Sina Ee ee RWSL EE e WAN 64 M Main fuse CNI EEES 135 Main silencer MAMI a o a Set a RR Den 96 EMOVINE a ica aa A Gee eee i ee ee 94 Matrix display MEN
97. rizontal surface Check the coolant level in the compensating tank O The coolant level must be between MIN and MAX If there is no coolant in the compensating tank Check the cooling system for leaks e Info Do not start up the motorcycle Add coolant bleed the cooling system 4 Ifthe coolant in the compensating tank is not at the required level but the tank is not empty 17 COOLING SYSTEM 151 Correct the coolant level in the compensating tank p 151 17 2 Correcting the coolant level in the compensating tank Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do not remove the radiator cap radiator hoses or other cooling system components when the engine is hot Allow the engine and cooling system to cool down In case of scalding rinse immediately with lukewarm water Warning Danger of poisoning Coolant is poisonous and a health hazard Coolant must not come into contact with the skin eyes or clothing If contact occurs with the eyes rinse with water immedi ately and contact a physician Immediately clean contaminated areas on the skin with soap and water If coolant is swallowed contact a physician immediately Change clothing that is contaminated with coolant Keep coolant out of reach of children Condition The engine is cold The radiator is completely full Preparatory work Check the coolant level in the compen
98. rs and may therefore be injured 2 SAFETY ADVICE 9 2 3 Degrees of risk and symbols Danger A Indicates a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken A Warning Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution A Indicates a danger that may lead to minor injuries if the appropriate measures are not taken Note Indicates a danger that will lead to considerable machine and material damage if the appropriate measures are not taken Warning 3 Indicates a danger that will lead to environmental damage if the appropriate measures are not taken 2 4 Tampering warning Tampering with the noise control system is prohibited Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below 2 SAFETY ADVICE 10 1 Removal or puncturing of the main silencer baffles header pipes or any other c
99. sating tank p 150 152 Main work Pull off the compensating tank toward the bottom and maneuver it out Remove cover O of the compensating tank Add coolant to the MAX marking Coolant Sp 185 Mount the cover of the compensating tank Mount the compensating tank 18 ENGINE TUNING 153 18 1 Drive Mod Possible states Drive Mod e SPORT Homologated performance with very direct response the traction control allows greater slip on the rear wheel SPORT e STREET Homologated performance with balanced response the traction control allows normal slip on the rear wheel e RAIN Reduced homologated performance for better ridability the traction control RAIN allows normal slip on the rear wheel STREET Various vehicle tunings can be selected in the Drive Mod menu You can choose from SPORT STREET and RAIN LO1437 10 The drive mode selected last is displayed on the right in the segment display e Info The drive mode selection has no influence on the ABS 18 2 MTC motorcycle traction control The traction control lowers engine torque in case of loss of traction in the rear wheel MTC ABS e Info MTC When traction control is switched off the rear wheel may spin during high accelera ABS tion and on surfaces with low grip After the ignition is switched back on traction control is enabled again ABS Mode ROAD Traction control is controlled via the Drive Mod p 153
100. sen fitting Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline Compression damping high speed e Info Turn clockwise to increase damping turn counterclockwise to reduce damping 12 SUSPENSION SETTING 86 12 7 Adjusting the rebound damping of the shock absorber Caution Danger of accidents Disassembly of pressurized parts can lead to injury The shock absorber is filled with high density nitrogen Adhere to the description provided Your authorized KTM workshop will be glad to help Turn adjusting screw O clockwise up to the last perceptible click Turn counterclockwise by the number of clicks corresponding to the shock absorber type Guideline Rebound damping Standard 12 clicks e Info Turn clockwise to increase damping turn counterclockwise to reduce damping L 500315 10 12 8 Adjusting the spring preload of the shock absorber A Warning Danger of accidents Modifications to the suspension settings can seriously alter the vehicle s ride behavior Following modifications ride slowly at first to get the feel of the new ride behavior 12 SUSPENSION SETTING 87 e Info The spring preload defines the initial situation of the spring process on the shock absorber The best spring preload setting is achieved when it is set for the weight of the rider and that of any luggage and a passenger thus ensuring an ideal compromise between ma
101. stub M6 10 Nm Loctite 243 7 4 Ibf ft LO1460 10 9 9 1 PREPARING FOR USE 62 Advice on first use Danger Danger of accidents Danger arising from the rider s judgement being impaired Do not operate the vehicle while under the influence of alcohol drugs and certain medications or physically or mentally impaired Warning Risk of injury Missing or poor protective clothing presents an increased safety risk Wear protective clothing helmet boots gloves pants and jacket with protectors every time you ride the vehicle Always wear protective clothing that is in good condition and meets the legal requirements Warning Danger of crashing Poor vehicle handling due to different tire tread patterns on front and rear wheels The front and rear wheels must be fitted with tires with similar tread patterns to prevent loss of control over the vehicle Warning Danger of accidents Uncontrollable handling characteristic due to non approved and or non recommended tires wheels Only tires wheels approved by KTM and with the corresponding speed index should be used Warning Danger of accidents Reduced road grip with new tires New tires have a smooth rolling surface and therefore cannot provide full road grip The entire rolling surface must be rough ened in the first 200 kilometers 124 3 miles by moderate riding at alternating angles The full grip levels are not achieved until the tires have been run in
102. t after starting off Shift the transmission to idle Y The green idling speed indicator lamp M lights up EB 01442 10 10 RIDING INSTRUCTIONS 68 Press the electric starter button 6 e Info Do not press the electric starter button until the combination instrument func tion check is finished When starting DO NOT open the throttle If you open the throttle during the start ing procedure fuel is not injected by the engine management system and the engine cannot start Press the electric starter button for at most 5 seconds Wait for a least 5 sec onds before trying again This motorcycle is equipped with a safety starting system You can only start the engine if the transmission is in neutral or if the clutch lever is pulled when a gear is engaged If the side stand is folded out and you shift into gear the engine stops LO1409 01 Remove the motorcycle from the side stand 10 3 Starting off Pull the clutch lever shift into first gear release the clutch lever slowly and at the same time open the throttle gently 10 4 Shifting riding Warning Danger of accidents Abrupt load alterations can cause the vehicle to get out of control Avoid abrupt load alterations and sudden braking actions and adapt your speed to the road conditions Warning Danger of accidents If you change down at high engine speed the rear wheel can lock up Do not change into a low gear at high engine speed The
103. t into the next gear release the clutch lever and open the throttle Info o You can see the positions of the 6 forward gears in the figure The idle position is between the first and second gears First gear is used for starting off or for steep inclines After reaching maximum speed by fully opening the throttle grip turn the throttle back so it is 4 open This will barely reduce the speed but fuel consumption will be consid erably lower Accelerate only up to a speed suitable for the road surface and weather conditions Par ticularly in bends do not shift and accelerate very carefully To shift down brake if necessary and close the throttle at the same time Pull the clutch lever and shift into a lower gear release the clutch lever slowly and open the throttle or shift again If the engine stalls e g at a crossroads just pull the clutch lever and press the elec tric starter button You do not have to shift into neutral Switch off the engine if you expect to be standing for a long time If the oil pressure warning lamp EM lights up during a trip stop immediately and switch off the engine Contact an authorized KTM workshop If the engine warning lamp amp lights up during a trip please contact an authorized KTM workshop as soon as possible e Info From the flash rhythm you can deduce a two digit number the so called blink code The blink code tells you which component is affected by a malfunction If
104. t not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Store fuel properly in a Suitable canister and keep away from children Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system Lift cover of the filler cap and insert ignition key O in the fuel tank lock e L01418 10 6 CONTROLS 32 Note Danger of damage Ignition key breakage To take pressure off of the ignition key push down on the filler cap Damaged igni tion keys must be replaced Turn ignition key O clockwise Fold open filler cap Fold down filler cap O Turn ignition key O clockwise 6 CONTROLS 33 Press down the filler cap and turn back ignition key O until the fuel tank lock locks Warning Fire hazard Fuel is highly flammable poisonous and harmful to your health After closing the filler cap ensure that it is locked properly Change cloth ing that has been contaminated with fuel Immediately clean contaminated areas on the skin with soap and water Remove ignition key O and close cover
105. tch off all power consumers and switch off the engine Remove the passenger seat p 91 Remove the front rider s seat Spo 92 Main work Remove screw Q Lift cover O at the rear and pull toward the rear Fold up the cover 16 ELECTRICAL SYSTEM 133 Disconnect negative cable of the battery to avoid damage to the motorcycle s elec tronics Remove positive terminal cover O Connect the battery charger to the battery Switch on the battery charger Battery charger 58429074000 You can also use the battery charger to test the open circuit voltage and start potential of the battery and to test the alternator With this device you cannot overcharge the battery e Info Charge the battery with a maximum of 10 of the capacity specified on the bat tery housing 602678 01 Switch off and disconnect the battery charger from the battery after charging Guideline The charging current charging voltage and charging time must not be exceeded Charge the battery regularly when the 3 months motorcycle is not in use 16 ELECTRICAL SYSTEM 134 V7 k Mount positive terminal cover O Position negative cable and mount and tighten the screw Guideline Screw battery terminal M6 4 5 Nm 3 32 Ibf ft gt Position cover O Y Screw heads O engage in recesses O Mount and tighten screw O JR 5 eerie EE 8D e P 7 eg E EE a Kn o KO ANA Se es O Ee x Los J
106. tch off the engine Open the filler cap p 30 Fill the fuel tank with fuel up to the lower edge O of the filler neck Total fuel tank 18 4 8 US gal Super unleaded ROZ 95 RON 95 PON capacity approx 91 p 187 Close the filler cap Sp 32 11 SERVICE SCHEDULE 78 11 1 Additional information Any further work that results from the required work or from the recommended work must be ordered separately and can be invoiced sepa rately 11 2 Required work Every two years Every year Every 30 000 km 18 600 mi After 15 000 km 9 300 mi Every 15 000 km 9 300 mi After 1 000 km 620 mi Change the en oil and filter clean the oil screens 4 p 155 Check the shock absorber and fork for leaks Perform a fork service and shock absorber service as needed and depending on how the vehicle will be used Clean the dust boots of the fork legs Check the chain rear rre engine sprocket and chain guide p 101 Check the chain tension Sp 99 O e e e e 11 SERVICE SCHEDULE 79 Every two years Every year Every 30 000 km 18 600 mi After 15 000 km 9 300 mi Every 15 000 km 9 300 mi After 1 000 km 620 mi 11 SERVICE SCHEDULE 80 o One time interval e Periodic interval 11 3 Recommended work Every four years Every two years Every year Every 15 000 km 9 300 mi After 1 000 km 620 mi Check clean the oil nozzle for clutch lubrication 4 O o Check the swingarm bearing Check the wheel
107. ted 401922 10 Preparatory work Remove the passenger seat p 91 Main work Raise the rear of the front rider s seat Detach the front of the front rider s seat and remove it 13 SERVICE WORK ON THE CHASSIS 93 13 8 Mounting the front rider s seat Main work Attach recesses O on the front rider s seat to the fuel tank and push the front rider s seat forward while lowering it wi Catch O is located in the recess Check that the front rider s seat is correctly mounted Finishing work Mount the passenger seat p 92 13 9 Mounting the helmet lock on the vehicle Warning Danger of accidents Impairment of vehicle handling and vehicle operation if a helmet or helmet lock is attached to the vehicle Do not use the helmet lock for holding a helmet or other objects during the journey Always remove the helmet lock before start ing out 13 SERVICE WORK ON THE CHASSIS 94 Remove the passenger seat p 91 Position steel cable 1 from the tool set with the loop around catch O Steel cable 60012015000 Pass the steel cable through the helmet opening Position the other loop of the steel cable around catch Carefully position the helmet on the back of the vehicle Mount the passenger seat p 92 LO1450 10 13 10 Disassembling the main silencer A Remove screw O Remove the exhaust clamp 202958 10 13 SERVICE WORK ON THE CHASSIS
108. the general warning lamp B lights up during a trip the matrix display shows a mes sage for 10 seconds 10 10 5 A A A A A RIDING INSTRUCTIONS 72 e Info Very important messages are stored in the Warning menu lf the icy road symbol appears in the combination instrument the roads may be icy Adjust your speed to the road conditions Applying the brakes Warning Danger of accidents Reduced braking efficiency due to a wet or dirty brake system Clean or dry a dirty or wet brake system by riding and braking gently Warning Danger of accidents Reduced braking efficiency caused by spongy pressure point of front or rear brake Check the brake system and do not continue riding Your authorized KTM workshop will be glad to help Warning Danger of accidents Failure of brake system Ifthe foot brake lever is not released the brake linings drag continuously The rear brake may fail due to overheating Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Longer stopping distance due to higher overall weight Take the longer stopping distance into account when carrying a passenger and baggage Warning Danger of accidents Delayed brake action on salted roads There may be salt deposits on the brake discs In order to restore the normal braking efficiency you will need to remove the deposits from the discs by carefully applying the brakes 10
109. ts Unstable handling characteristics due to slipped baggage gt E Check the way your baggage Is fixed regularly Warning Danger of burns A hot exhaust system can burn baggage Fasten your baggage in such a way that it cannot be burned or singed by the hot exhaust system If you take along luggage it should be safely secured close to the middle of the vehicle and the weight must be evenly distributed between the front and rear wheels The maximum permissible weight and the maximum permissible axle loads must not be exceeded Guideline Maximum permissible overall weight 406 kg 895 Ib Maximum permissible front axle load 160 kg 353 Ib Maximum permissible rear axle load 260 kg 573 Ib 10 RIDING INSTRUCTIONS 10 1 Checks and maintenance measures when preparing for use e Info Before every trip check the condition of the vehicle and ensure that it is roadworthy The vehicle must be in perfect technical condition when it is being operated Check the engine oil level Sp 154 Check the brake fluid level of the front brake p 109 Check the rear brake fluid level p 112 Check the front brake linings p 111 Check the brake linings of the rear brake p 115 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 150 Check the chain for dirt p 97 Check the chain tension p 99
110. uard is firmly seated Ifthe chain sliding guard is loose Tighten the chain sliding guard Guideline Screw chain sliding guard 5 Nm 3 7 Ibf ft 13 SERVICE WORK ON THE CHASSIS 104 Check the chain sliding piece for wear Ifthe lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece 4 Check that the chain sliding piece is firmly seated Ifthe chain sliding piece is loose Tighten the chain sliding piece Guideline Remaining screws chassis M8 25 Nm 18 4 Ibf ft e Info The fluid level rises with increasing wear of the clutch facing discs Do not use brake fluid Move the clutch fluid reservoir mounted on the handlebar to a horizontal position 13 SERVICE WORK ON THE CHASSIS 105 Check the fluid level The fluid level must be between the MIN and MAX markings If the coolant level does not meet specifications Remove the screw cap with the membrane Correct the fluid level of the hydraulic clutch Hydraulic fluid 15 p 187 ge SA Refit the screw cap with the membrane MN LO 1457 01 14 BRAKE SYSTEM 106 14 1 ABS antilock brake system The ABS unit O which consists of a hydraulic unit brake electronics control unit and return pump Is installed on the right vehicle side below the fuel tank A wheel speed sen sor e is located at the front and rear wheels Warning Danger of accidents Functional lim
111. usting screw clockwise to increase the distance between the clutch lever and the handlebar Turn the adjusting screw counterclockwise to decrease the distance between the clutch lever and the handlebar The range of adjustment is limited Turn the adjusting screw by hand only and do not apply any force Push the clutch lever forward and turn the adjusting wheel Do not make any adjustments while riding 8 ERGONOMICS 58 u basic position of the hand brake lever to your hand size by turning adjusting wheel e Info H Turn the adjusting screw clockwise to increase the distance between the hand brake lever and the handlebar Turn the adjusting screw counterclockwise to decrease the distance between the hand brake lever and the handlebar The range of adjustment Is limited Turn the adjusting screw by hand only and do not apply any force Push the hand brake lever forward and turn the adjusting wheel Do not make any adjustments while riding 1L01415 10 Loosen nut O Press the foot brake lever down to be able to turn push rod O more easily Turn the push rod until the foot brake lever is in the desired position e Info The range of adjustment is limited The screw must be screwed into the ball joint by at least five turns Lock nut O 8 ERGONOMICS 59 Remove screw O together with the foot plate of the foot brake lever To adjust the length of the foot brake lever position the step p
112. wheel bearing 4 Clean and grease the shaft seal rings 1 and mating surfaces O of the spacers Long life grease p 188 309490 10 15 WHEELS TIRES 309492 10 118 Insert the wide spacer O on the left in the direction of travel e Info The arrow B indicates the direction of travel of the front wheel Insert the narrow spacer on the right in the direction of travel Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Clean screw and wheel spindle O Lift the front wheel into the fork position it and insert the wheel spindle Mount and tighten screw O Guideline Bolt front axle M25x1 5 45 Nm Thread greased 33 2 Ibf ft 15 WHEELS TIRES 309487 11 119 Position the brake calipers and check that the brake linings are seated correctly Mount screws on both brake calipers but do not tighten yet Operate the hand brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Fix the hand brake lever in the activated posi tion Y The brake calipers straighten Tighten screws on both brake calipers Guideline Screw front brake caliper M10 45 Nm Loctite 243 33 2 Ibf ft Remove the fixation of the hand brake lever Take the motorcycle from the front lifting gear p 91
113. xed brake disc Brake discs diameter 23 TECHNICAL DATA 176 Front 320 mm 12 6 in Brake discs wear limit Maximum permissible rear axle load 260 kg 573 Ib Maximum permissible overall weight 406 kg 895 Ib 23 5 Electrical system Battery YTX14 BS Battery voltage 12 V Nominal capacity 12 Ah Maintenance free 23 TECHNICAL DATA 177 Fuse 58011109125 25 A Low beam high beam H4 socket U37R 12 V 60 55 W Parking light Instrument lights and indicator lamps Tail light Brake light License plate lamp 23 6 Tires Dag t re _ Reartires 120 70 ZR 17 M C 58W TL 190 55 ZR 17 M C 75W TL Dunlop Sportmax Sportsmart Dunlop Sportmax Sportsmart Additional information is available in the Service section under http www ktm com 23 1 Fork Fork part number 14 18 8N 22 Compression damping Standard 12 clicks 23 TECHNICAL DATA 178 Sport 7 clicks Rebound damping Spring rate Medium standard 9 5 N mm 54 2 Ib in Fork length 776 mm 30 55 in Air chamber length 110228 mm 4 3379 33 In Fork oil per fork leg 660 ml 22 31 fl oz Fork oil SAE 4 4860116651 p 186 23 8 Shock absorber Shock absorber WP Suspension 4618 BAVP DCC Spring length with preload spacer s 253 mm 9 96 in Full payload 10 clicks Compression damping high speed 23 TECHNICAL DATA 179 Standard 1 5 turns Rebound damping Spring rate 23 TECHNICAL DATA 180 23 9 Chassis tightening torqu
114. xiliary substances 13 B Baggage lugs ood A ow a Be eer es 34 Battery WS CaN ee EE es aie tee e Goat SAS 128 FE CM eGo EE 131 EMOS medi da as 126 Brake discs CASCANTE a 108 Brake fluid front viele el te DEE 109 rear brake adding ones 24 4 ENN ewe wes 113 Brake fluid level front brake checking o o ooooooo ooo o 109 rear brake checking o o ooo ooo mono 112 Brake linings front brake checking ooo ooooo momo 111 rear brake checking 115 Brake system sk ica dr eb ae RaW A KI 106 115 DANES naa A Gt wanes ae Gane ai eee ee eins 72 191 C Capacity COON ANNE usado sc ao e ENER 175 zil ERT sii dd as 158 174 175 Tek asis ridad LE a ias 77 175 Chain SR NN SO DD HHH HH KK 101 CISAMINE ue wi A er ew oe VAY eo eee 97 dint eet lee 97 Chain guide EE A de DD Ada o tat 101 Chain tension CHECKING Adi 99 SEtHNE agera ere ae GO ee A 100 Chassis number 20 Clutch fluid level checking correcting 104 CIUTGH IOV GD WEE 24 SOT N O st kla k rege deng 4410 uke reid a 1 WI oy e de do wy as 57 Combination instrument o o 39 55 ABS adi rt taba a O ae ee 48 activation and test odas KK K KIR KI a a KI 39 GIOCK Dale ascii ra HHH a HHHH 54 RE e EE 52 Dve Mod A a wesa de 440122 eee h0 eg whe 400A 49 153 DRES era See nr 55 Vide EE 44 INDEX HUE ENEE BO Se oS 53 General Info o es 46 Heat GRID rra r 5B aca

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