Mayka Dental 3 User Manual
Contents
1. Favoris r meea BLANK File disk IS C Ouwrir en lecture seule Previsualisation C Save Save means save existing block for later preparations Enregistrer dans Stocks E Q 2 pE Cold amp 40000000000 t 1111 disk S 00000000000000000 disk 1111111 disk Mes documents fm 000000000 disk Ma test 15 21 disk oe Sra Metal optim disk Baas dick B 000metal disk basic test disk S 000single disk S bridge 16units disk Bureeu a disk 20_br_7 disk SO icrach disk disk 20_test disk El 2 16 zir 2 17 218 pertial disk dick ids disk O2crach disk Disk ak demo disk E5 axis disk SJ 10metal disk HSAXIS disk Edsk16 01 plavement disk 8007 Nicolas disk Mdsk16 02 attaches disk B 28units sk Bldsk 16 03 support disk i s u FN ee 1 dsk 10mm metal bench disk x Type BLANKF erds ford Gamue D Import Import means launch 3D file STL file mostly in order to prepare production Mayka Dental User Manual PICASOFT In the import dialog box you can select multiple file to open simultaneously i oun 28 Regarder dans STL x Gap Br 2d50 C 35H Can 3 stl DDAN BIC 35H Can 4 stl Mes documents Implants c_CyYn_INC_1i sti Beor wieland BIC CyN MOL 1 sti B e Unit Sample 1 0 st Elcomo805052001 I He unit sample bridge Z O stl amp 01000 20080310 1 Bureau E14 unit bridge Zircon stl 01000 20080310 1 E 16 unit bridge Zircon sti 801000 20080310 1 1111_0641001b_002. 6 9322 mm Theta 68 8 100 In this case if construction axis is not interesting for production we can inclinate a STL in the disk Inclination is restricted automatically to machine capabilities considering machine kinematics for 4 or 5 axis with angle limits on each axis Mayka Dental 3 0 object e0e 3 6 i Parameters i X 9 8481 mm Z 18 3421 mm dX 2 1958 mm dZ 14 5551 mm Delta 14 7198 mm Theta 81 4 100 Now the shape feet the blank and can be milled properly Mayka Dental User Manual PICASOFT Page 10 C Attachement File Manager Propet Attachments are a way to keep a 3D shape attached to the blank during milling process N ado Z 1 point C 2 points c Attachment creation is activated by choosing Attachments from Preparation menu Zpos os L 1 By choosing Attachment a new interface will appear in left panel with parameters EZE There are is 2 kinds of attachments i 1 point attachment used between shape and blank dg 2 points attachment used between 2 shapes Parameters for 1 point attachment o Auto Z this means that z position of the attachment is computed by Mayka automatically Attachment is put on the partition line of the shape If the attachment touch the margin line then attachment is moved in z above the margin line with a Sea distance of Zpos p o Diameter zpos 0 8 Length Z pos This parameter i
3. C Line Line Thickness Thickness x 5 18 he eax ee THANE E File Manager Freparation Peripherical connector HET TE S File Manager Preparation i internal connector Mayka Dental User Manual PICASOFT Page 14 C Mayka Dental 3 0 Big Bridges Je o Line connector X 5 2339 mm Y 49 4845 mm dX 9 6505 mm dy 54 6159 mm Delta 55 4619 mm Theta 80 F References References are letter positioned on the Shape This letters wil be engraved on the shape in order to recognized easily shapes after production QH 6 0 0e 9 8 1 N File Menager A specific control allows translating rotating and scaling the references Black cross is used for XY translation Red line is used for X translation Green line is used for Ytranslation Yellow inclinated line is used for scaliong reference Blue circle is used for rotation Mayka Dental User Manual PICASOFT Page 15 References are created automatically using letters and numbers User can modify the text of reference by clicking on the text in the right panel G Invert Mayka will always consider that margin line are bottom faced In this case if CAD software does not produce STL with this orientation file have to be inverted in Mayka dental W Mayka Dental 3 0 Demo la Dt3 KIM ax 6 O0 00 9 0 i File Manager X 3 7466 mm Y 25 2355 mm dX 28 1
4. 717 mm dY 44 7439 mm Delta 52 874 mm Theta 122 2 100 In order to perform shape inversion Shape must be selected then press invert button Mayka Dental User Manual PICASOFT Page 16 og L Mayka Dental 3 0 Demo DEZAS COLHER Pie Manager sa Preperation 3 Al 10 310 dt325 9 759 Ag 11 815 A4 12 131 AS 12 375 A6 X 5 9516 mm Y 23 7656 mm dX 30 3766 mm dv 43 2739 mm Delta 52 8713 mm Theta 125 1 100 IV Selection A Margin Line Margin line selection is set of functionalities that will allow selecting margin line Selection After margin line recognition Mayka toolpath computation will allow to choose the RRs accuracy of milling for inside and outside margin line It will at the end give user a NE way to produce elements in a shorter time SS M expand selection Mayka Dental User Manual PICASOFT Page 17 Selection Erase selection remove curent selection blue display from record selection red display Add curent selection blue display to record selection red display AUTOMATIC d tection of Margin Line Neighborhood Selection tolerancy Neighborhood Selection tolerancy define the angle of propagation from mouse picked point during manual selection r P IHOO 0OG 9 0 i File Manager To perform margin line selection first select a bridge then press Margin Line from Selection Panel Then press magic wa
5. Blank Material choose from the following list f Lithium Silicate Scale available anly for zircon according to shrinking rate Thickness diameter size of the cylinder Security diameter define the inside diameter of the fitting ring Object border define the amount of material removed around a shape Name Disk 14 Zircon Disk 10 Metal Cube Lithium Silicate Custom support N Mayka Dental 3 0 object Max 7 0KHO00 00 9 0 4 File Manager X 1 4057 mm Y 23 0595 mm dx 1 8989 mm dY 20 4162 mm Delta 20 5043 mm Theta 84 7 100 Cube blank Material choose from the following list Lithium Silicate Scale available anly for zircon according to shrinking rate Thickness length width size of the cylinder Safety border define the amount of material to keep on the periphery of the cube Object border define the amount of material removed around a shape Blank library Blarks Options Name Type Material Lithium Silicate x Disk 14 Zircon Disk Scale i mm Disk 10 Metal Disk Cube Lithium Silicate Cube Thickness 16 mm Custom support Custom i 2 te Width 15 mm Safety border 2 mm Object border 5 mm SE ERE Mayka Dental User Manual PICASOFT Page 23 N Mayka Dental 3 0 object JF 2H 00100 9 9i Custom blank Material choose from the following list Scale available anly for zircon a
6. Mayka Dental 3 User Manual L Mayka Dental 3 0 Demo K00 o0 9 0 4 N Import Area l eo Working Area C_CYN_INC_1 BY 35SH 1 C 35H Can 1 C 35H Can 2 C 35H Can 3 Bd 35H 1 Produced prostheses 7 T r T Le ia i ne 25 m it ine a 129 NE s Mayka Dental User Manual PICASOFT Page 1 Summary pk NNN apace sccrecq eae cence AAE E EA A A 3 A o RE EO esteqena ie ane 3 B Demonstration Mode rrr4v4v4r4v44rrr ETENEE EE E 3 MENE NE 3 EE 212 eV A 22 v 17 1 12T 4 TN 4 B NNN 5 OE EEE EN accep cance sept E Gedeasenteees 5 DN 5 Be Send NC EMNE NITNE adscsscccetntondvdarezectessmesdnauunsastedatresndvessontesseessuctccnscnedebarduesmenenataeneevesacenes 7 Fy BT 7 W PE O O e 8 PO 8 B Bridges inclination in a GISK e esec eee eee 10 EMNE 11 DEP 13 E Sintering ON 14 EN 15 GEN 16 NNN 17 A NG 17 Bi PN EN EE E enrnes 19 OT 19 A POENG 19 B Produce NNN 20 C RPN e E E TR 20 i o o EE EE E E E E E A 20 PINE 21 NPR NNN 21 Bi 2 Te EE 21 Mayka Dental User Manual PICASOFT Page 2 I Installation Note A Registration When you first install the software provided by you reseller you need the original CDRom of Mayka dental or a copy from http dentalcam picasoft com One USB Dongle Protection Key of the software You end user license provided by PicaSoft This license must includes License number Serial number and dongle number Follow the instruction of the ins
7. _b00 sti ee ee ID 1000_20080310_1 Mes documents B4_3SH_1 st 9D 1000_20080310_1 He 35H 1 stl 01000 20080310 1 BIC 354 Can 1 stl 01000 20080310 1 Poste de travel C_3SH_Can_2 st 1000_20080310_1 a nn gt Nom du fichier C_CYN_INC_1 stI B3_3SH_1 stI C_3SH_Can_ owi Favoris r seau Picken iia bes Sne ra il C Ouvrir en lecture seule Previsualisation preview available W Mayka Dental 3 0 Demo Jod 9IX00 00 9 0 i Manager Zamri Toren Im por t Area C CN INC 1 B3 35H 1 C 35H Can 1 C 35H Can 2 C 35H Can 3 Working rea Produced prostheses This list display file name and thickness of each 3D Shape in order to choose the appropriate blank size Mayka Dental User Manual PICASOFT Page 6 E Send NC file to the machine x Regarderdans Toolpaths v OF pE 5 Sal NGC g EI file nc iso es documents guy NGC r cents S NGC 3 Apmma jose nc M std NGC Gureeu Si stdaa NGC Si stock NGC Mes documents Poste de travail Favoris r seau Nom du fichier pmma josenc v Fichiers de type All fles m Aande For some specific machine you can use Mayka dental to transmit file from your computer to you machine You need first to select the appropriate nc file x Communication Direct ransfer O Use printer driver Port come s POFCreator Auto hp color LaserJet 2550 F Block end CRLF v Port setting OK Annuler Then you choose the transmission method reque
8. ccording to shrinking rate Thickness length width size of the cylinder Safety border define the amount of material to keep on the periphery of the cube Object border define the amount of material removed around a shape Blank library G W Mayka Dental 3 0 object IF QX 86 8 ei Mayka Dental User Manual PICASOFT Page 24 Folders Machine parameters Folders Color Strategie C MD pocuments Templates l S lect l Blank C MD poouments Blocks Select STL C MD Pocuments STL Select Toolpsth C MD pocuments Toobaths Select Strategy folder where are stored template milling parameters for any materials Blanks is current working folder for user saved jobs STL is default import folder Toolpath is default export toolpath ii Colors Machine parameters Folders Color Blank iy Tooth Modify Ok Annuler Mayka Dental User Manual PICASOFT Page 25
9. hines Sip Send nc file to the Machine Blank informations A New The new feature allows to create a new blank of material by chosing one from the library Type Properties Scale 1 25 mm Thickness mm Diameter mm Security diameter Object border mm see preferences for library creation L Ot Cancel After choosing the kind of blank you define the blank name then the software create empty blank for you on the 3D interface Mayka Dental User Manual PICASOFT Page 4 N Mayka Dental 3 0 Demo LEH r PSQHIOIOG Total time 0 min 0 sec B Open Open is used to launh existing blank already used for production It allow to nest new file considering previous export Ouvrir Ea X Regarderdens Blocks w O2 pm old amp 0000000000 1 1 1 1 1 disk S 00000000000000000 disk 1111111 dik Mes documents E 000000000 disk Ba test 15 21 disk Boa Metal optim disk Sans di B mi 000metal disk basic test disk 5 000single disk bridge 16units disk Bureau S1 dsk 10mm metal bench disk Adisk20_br_7 disk Olorach disk E disk20_test disk B 2 16 zir 2 17 218 pertial disk disk ids disk APL ED20rach disk Sand ak demo disk ES axis disk El dsk 1Ometal disk BSAXIS disk Mdsk16 01 placement disk 24007 Nicolas disk Edsk16 02 attaches disk Poste de travail 78 28units disk SJ 16 03 support disk TR llnn al PS Nom du fichier 2 16 2ir2 17 218 partial disk led L aan
10. inished Mayka Dental User Manual PICASOFT Page 19 Mayka Dental 3 0 Demo DEI T SU TRBL Pile Manager Preparation Selection i Mh Parameters X 9 9921 mm Y 49 0087 mm dX 10 5739 mm dY 74 4384 mm Delta 75 5518 mm Theta 81 9 100 At this time blank file can be save in order to recover later disk state for next production B Produce selection Produce Selection work exactly the same as produce all With this feature user can choose the shape he want to produce now C Report Print EF User name Da Jena In order to create a report just put user name and print it to you printer or to pdf file This document will help you to recover produced parts Parts identity is known as references engraved on shapes Demo John R 26 8 2009 C_CYN_INC_1 B3 3SH 1 C 35H Can 1 C 35H Can 2 C 35H Can 3 BA SH 1 D Redo Redo function is used to reproduce a shape In this case you can select a shape from produced area Right Panel and press redo Mayka Dental User Manual PICASOFT Page 20 C Mayka Dental 3 0 Demo r 7 9KH00 00 9 0 i5 At this time the shape will restored in 3D view and then it will be possible to put it in a blank area for a second production VI Parameters A Template edition This function is an option This manual will not cover template edition Template edition describe in Mayka Ex
11. nd for automatic detection If result is ok press button to save selection P Mayka Dental 3 0 Demo JE j S QH OO 686 3 6 i File Manager i Preperation Selection i NS expand selecton X 7 8212 mm Y 4 5505 mm dX 16 6039 mm dY 24 0588 mm Delta 29 2321 mm Theta 124 6 100 Mayka Dental User Manual PICASOFT Page 18 B Abutments Description coming soon V Milling Milling section from left panel allow to compute tool path for the machine tool A Produce all Produce All feature will allow to generate nc file for the full list of shape listed in Production area from right panel s list X Collision have been detected Inside the disk Do you wish to continue Ou Non Before starting computation user will be inform of any risk of collision Strategie Boston Block Metal tool 3 and 4 10deg Metal tool 3 and 4 10deg optim test Enregistrer sous ax Enregistrer dans 2 Toolpaths dG e L 123 NGC Hal NGC Mes documents W file ry Ieo r cents aa ash cc Bi NGC Mpmm se n Bureau s st NC y stdaa NGC T stock NGC Mes documents pr Poste de travail Nom du fichier v Type Yenadent LEFT NGO mm L Annuler User will then choose the name of the file to export and the position on the machine for multiple position machine like dual disk for instance The calcutation is done QK A message will inform you when computation is f
12. on of undercut visualisation C Mayka Dental 3 0 Demo QH OO 886 _ File Manager Total time 0 min 1 sec 100 Undercut visualization in red Mayka Dental User Manual PICASOFT Page 12 D Sintering Pins Sintering pins are used to complete shapes in with vertical pins Pins are use to keep bridges horizontal during sintering process in order to prevent distortion of the shape Selection i Milling N Mayka Dental 3 0 Demo Pr x AZE 8 8 i Parameters X 1 7602 mm Y 11 1718 mm dX 8 9446 mm dY 11 6388 mm Delta 14 6788 mm Theta 127 5 100 User can specify diameter and the height of the cylinder above the shape N Mayka Dental 3 0 Demo JOB P9QHOO 0OG 9 0 1 i File Manager Preperstion ij Parameters X 1 6165 mm Y 4 0592 mm dX 12 3213 mm dy 3 5922 mm Delta 12 8343 mm Theta 163 7 100 Mayka Dental User Manual PICASOFT Page 13 E Sintering connectors Sintering connectors are used for Zircon big bridges to prevent distortion during sintering process Sintering connectors are extra shapes made by automatically by Mayka on the periphery of the bridges User can specify the geometry peripherical internal line and the size of the edded shape through the interface in the left panel C None C None Peripherical a Peripherical Peripherical Internal C Internal Internal C Internal C Line l Line
13. pert 7 Manual where template is fully describe as milling Methode B Preferences i Machine Parameters Mayka Dental User Manual PICASOFT Page 21 Preferences EJ Machine parameters Folders Color Machine Geometry Security YenaDent D40 4 axis Configuration AXYZ v Safety distance 90 mm eno 210 eno 4020 Offset mm Zeno 4820 Rotary axis limits Oat Y 0 mm vk tech Mr 15 9 Max 15 venaDent D4 lt Post Processeur uet Yenadent LEFT NGC mm v Right None Divers Toolpath optimisation 0 001 mr Automatic tool changer v Blank library Edit OK Annuler Configuration Kinematics definition of the machine Rotary axis limits Minimum and maximum axis rotation PostProcessor file format translator to export file for a specific machine Safety distance Offset X and Offset Y define parking position before rotary axis rotation Tool Path optimization is the cordal error for exporting toolpath Blank Library Blanks Options Name Type Material Zircon v Disk 14 Zircon scale 1 25 mm Disk 10 Metal Thickness 18 mm Diameter 6 Security diameter 93 mm Object border 2 mm Blank name x Zirkon 16 Add Delete Rename Disk v OK Cancel Cancel There is 3 kind of blanks disk bloc or custom It is possible to add remove and rename blank from the list Each blank type have specific parameters Mayka Dental User Manual PICASOFT Page 22 Disk
14. s used in conjunction with Auto Z parameter If the attachment touch the margin line then attachment is moved in z above the margin line with a distance of Zpos Creation of attachment can be done from the top view by clicking on the shape Mayka Dental 3 0 Demo IS X Y 0IH1OO0O 00 9 0 i File Manager Preparation n i T M AutoZ 4 point C 2points Diameter 2 Length 6 Zpos 0 8 X 1 6841 mm Y 11 8451 mm dX 3 0174 mm dY 20 5562 mm Delta 20 7765 mm Theta 81 69 100 Mayka Dental User Manual PICASOFT Page 11 Parameters for 2 points attachments o Auto Z this means that z position of the attachment is computed by Mayka automatically Attachment is put on the partition line of the shape If the attachment e touch the margin line then attachment is moved in z above the margin line with a Fe ii distance of Zpos IV Attache droite XYZ en o Diameter a Z pos This parameter is used in conjunction with Auto Z parameter If the attachment touch the margin line then attachment is moved in z above the margin line with a distance of Zpos Straight attachment XY Straight attachment XYZ w Mayka Dental 3 0 Demo JOE r YSIHOO OG 9 0 i File Manager Preperetion H Y by Selection Milling i Parameters i X 1 8727 mm Y 12 0965 mm dX 14 2071 mm dY 19 739 mm Delta 24 3202 mm Theta 54 3 9 100 ee 3 8 i Activati
15. sted by your machine Mayka Dental 3 0 A Are you ready to send pmma jose nc to COM2 lt Press OK to start transmission F Blank Information x Material Scale mm Thickness mm Diameter mm Security diameter mm Object border mm ae This feature will allow you to recover the file information from an existing blank file Type of material Scale factor Blank type and size Mayka Dental User Manual PICASOFT Page 7 III Pr paration Preparation mode is the main mode from Mayka dental that will allow you to move and add some geometry in order to produce the shapes A Positionning This feature is used after the import of STL file inside Mayka dental Function is available from Preparation Panel C Mayka Dental 3 0 Demo G19 0H00 100 9 60 i medl Th Ref Milling P EEE e i X 11 1023 mm Y 47 1055 mm aK 114025 mm dv 47 1055 mm Delta 48 361 mm Thea 7670 Ei S l To perform nesting we must first drag the files from Import Area Inside the list on the right Panel Every file will appear in the 3D view 3D object can be selected by 2 ways by picking with mouse in 3D view or in the object list by clicking on the name Mayka Dental User Manual PICASOFT Page 8 A selected object appears with a specific 3D control that allow XY translation simultaneously black arrow XX translation red line Y
16. tall package of the software Be sure that protection key is not plugged during installation Write the requested serial number from license during installation After the installation of Mayka dental plug the protection key then start Mayka dental B Demonstration Mode Demonstration mode is default mode for non registered user After installing the software in demonstration Mode you will have access to the full list of feature of the software expected Templates edition Ne file computation and export C Time limited version For evaluation purpose you should get a NFR version of Mayka dental In this case installation procedure is the same as for registered user This version is property of PicaSoft and is time limited version After a standard installation you have to update your key with a serial number provided by PicaSoft Time limited version is activated through specific software named PKManager This software is available from PicaSoft web site inside customer area Mayka Dental User Manual PICASOFT Page 3 NFR update Procedure Check that PicaSoft dongle is plug to computer Start PKManager Enter serial mumber provided by PicaSoft Press Update Restart Mayka dental II File Management Mayka dental way of working is based on 3 main files format STL files production files A Blank file Your full job as a Mayka dental file format NC files Export file for the CNC Milling mac
17. translation green line Z translation blue line Rotation around Z axis blue circle COLLISION Information display During the nesting of the 3D Shapes curves colors and object color may change to red cases C Case 3 Case 2 Red color on contour There is no vertical wall between 2 crows or bridges case 1 In this case user must pay attention to attachment position This way of working will create island and some material should fall during milling It is the best way to save material Red Color on Shape This is a dangerous situation it must be removed by translation the shapes before milling For safety reason some warnings message will inform you before you start tool path computation if collision have been detected or not Mayka Dental User Manual PICASOFT Page 9 There are 2 possibilities There is not enough space between 2 shapes for the milling case 2 Shape will be milled partially and finishing tool should break There is not enough space between shape and the bordure of the blank case 3 In this case tool will break B Bridges inclination in a disk This Function is available from Preparation Panel by choosing positioning feature This function is really important in order to save material when milling large bridges RN Mayka Dental 3 0 object QH Oo ee 90 0 ig Selection Parameters X 17 2511 mm Z 18 4676 mm dX 2 5095 mm dZ 6 462 mm Delta
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