MULTICLEANER 7-53
Contents
1. 11 5 9 IMOLOKS QO ais 11 5 91 namen 11 5 10 Safety device 12 5 10 1 Er rgeno6y SWIt6hi susesi 12 6 Requirements for the existing installation inventory 12 6 1 5 2 2 gehen 12 6 2 GLORY vuoi euet idee ed nx e LED 12 6 3 Running sands filter 0a 12 6 4 Hose dimension 12 6 5 Ambient temperature operation storage 13 6 6 Inventory in inspection 13 6 7 Floor finish in inspection 13 6 8 WNC pets uode heiten 13 T 14 7 1 Safety during the application of the MUDLTIGCLEANER uuu uu ronnen aaide a A 14 Original Instructions 3 MULTICLEANER 7 53 8 Operation 9 Maintenance 10 Service 11 Specifications 12 EU Declaration of Conformity 2 Installation eec ced tee dedo 15 7 2 4 Frost in the MULTICLEANER 15 7 2 2 Placement of robot in inspection gallery 15 7 2 8 Laying connection of water hose 15 7 2 4 Fixing of cable in inspection gallery2. 16 Original Instructions MULTICLEANER 7 53 By means of the arrows the user can get around in the menu system When the MULTICLEANER has been connected to the power supply it will be ready for operation after 30 sec Then the display will show a start up screen on which the user will be asked to press arrow the right to initiate the MULTICLEANER Now the user has entered the main menu and it will be possible to select between 3 menu options using arrows up and down Auto routines This menu option is used for programming the washing sequence Manual control This menu option can be used for controlling the MULTICLEANER manually Settings This menu option can be used for making changes in the configuration of the MULTICLEANER Submenu They user can enter and exit the submenus by pressing the arrows to the right and the left Using the arrows up and down the values in the submenus can be changed Washing routine Tower angle Select the hole number in which the tower is placed Arm angle Select the hole number in which the arm is placed Pen depth Select pen depth measured from the fence to the back wall of the pen Fence Select washing height of fence Back wall Select washing height of back wall Washing side Select washing of either right left or both sides No of washes Select the number of washes you want to have done Pause Select pause between each washing
3. 15 7 2 5 Adjustment of washing arm 16 7 2 6 Engagement of propulsion wheels 16 1 3 Men cm 16 7 4 Cleaning of robot a 18 14 17 General i usu uma a 18 TENE IIo 18 15 Frostprotectotu uie bc 18 1 6 UA ec 18 7 6 1 Trailer iii ai 18 7 6 2 Application of ramps winches 18 7 6 3 Fastening during 18 19 SA nen 19 19 94 G n eralu nem ie aae I 19 9 2 Maintenance 19 9 2 1 Service interval of motor pump unit according to Nilfisk ALTO 19 922 Oil change meii A 20 9 2 3 Inspection of long distance nozzle 20 9 2 4 Cleaning of filter in dirt collector 20 9 2 5 Inspection of pressure in tyres 20 9 2 6 Banjo bolt at the nozzle 20 9 2 7 LUDIICATION uuu 20 9 2 8 Inspection of initial tension of the springs in the cable reel 20 M E EL ET 21 10 1 Servico Vision recedet le 21 10 2 Trouble shooting correction 21 10 271 Error l5E ui naaa 21
4. Aisle washing Select if you want washing of the aisle Start By pressing arrow to the right the settings of the washing sequence are saved and the MULTICLEANER will start up the washing sequence Soap disinfection option If this option has been mounted on the MULTICLEANER it must be activated in the menu Settings under Soap When this option is activated the soap and disinfection solution can be set in the menu Settings and a soap application menu will appear in the washing routine Obstacle detection option If this option has been mounted on the MULTICLEANER it can be activated and deactivated in the menu Settings Original Instructions 17 MULTICLEANER 7 53 7 4 Cleaning of robot 7 4 1 General 7 5 Storage 7 5 1 Frost protection 7 6 Transport 7 6 1 Trailer 7 6 2 Application of ramps winches 7 6 3 Fastening during transport After use the robot must be cleaned This can be done with a high pressure washer Never point the high pressure jet directly at the internal parts of the MULTICLEANER Always make sure that the ultrasonic sensors on the side of the MULTICLEANER are clean Important The high pressure water jet must never point directly at electricity boxes wires or ultrasonic sensors It is also important that the two electricity boxes are always kept closed The best frost protection will be to store the MULTICLEANER in a frost free area If not possible the following preca
5. Then at first let it thaw If parts of the motor motor pump unit are frozen the safety valve will open and the pump block will burst The robot must be placed so that the operator will always have ac cess to the display and the knobs during the automatic operation without having to pass the robot meaning that the display end of the robot must turn to the access side during operation Lead the robot into the aisle ensuring that the distance between the aisle and the right driving wheel is 5 10 cm The MULTICLEANER is fitted with a pivot joint quick connector placed under the front bumper for connection of a 34 water hose for the supply of water to the high pressure washer The water hose between the water tap and the MULTICLEANER must have a minimum length of Minimum length of water hose length of aisle 3 metres It is assumed that the water tap is placed at the end of the aisle Check that the water hose is not twisted before starting the opera tion as this may lead to stoppage Place the water hose parallel to the inventory side on the opposite side of the sensors to avoid that the MULTICLEANER runs over the water hose Connect the electric plug on the cable reel to the power take off 3x400V 16A at the end of the aisle The cable must be centred and fixed with the cable relief in front of the cable reel to ensure an even winding up unwinding during operation At the same time the ca ble between the cable relief and t
6. 10 2 2 Other malfunctions 22 c D 23 11 1 Robot and motor pump unit esses 23 23 Original Instructions MULTICLEANER 7 53 1 Introduction 1 1 Preface We congratulate you on your new MULTICLEANER To get the most out of your new MULTICLEANER it is important that you read the user manual carefully through and follow the advice given about safety operation and maintenance This safety and warning symbol indicates that the section con cerned contains important safety rules and recommendations to prevent accidents Important Safety We reserve the right to alter the specifications 2 Important information 2 1 Warranty conditions 2 2 Safety Concerning warranty our general sales and delivery conditions apply We reserve the right to further technical developments CAREFULLY READ THROUGH THIS USER MANUAL BEFORE STARTING TO USE THE ROBOT Original Instructions MULTICLEANER 7 53 3 Application operation 3 1 Safety When the washing robot is in operation all shieldings must be in place During automatic washing no persons must stay in the washing field of the robot hatching See illustration below Only persons who have been specially instructed must stay in the pig house section where the robot is working 6 Original Instructions 3 1 1 Warning sign on the door 3 1 2 Access to robot during operation
7. This valve is open or closed depending on the working phase of the ma chine The function of the valve is to disconnect the water supply when the arm turns or the robot is in stand by mode The valve is closed when the there is no voltage to the coil In extension of the water valve a flow switch is mounted which continually checks the water supply In case the water supply fails if for instance the water hose comes off a signal is transmitted to the control which shuts down the MULTICLEANER and activates the alarm Thus it is avoided that the pump unit breaks down The flow switch has been adjusted from the factory 10 Original Instructions 5 6 Control 5 7 Cablereel 5 7 1 Cable type 5 7 2 Cable strain relief 5 8 Motor pump unit compressor 5 9 Motors gear 5 9 1 Types MULTICLEANER 7 53 The control is mainly built up of a control card with related module based add on cards The robot features a built in automatic cable reel unwinding winding up the power cable during operation and keeping it tight all the time dependent on the direction of travel and running over of the cable is avoided The cable reel carries 35 metres of cable During operation it is important that the cable is fastened to the con crete slotted floor straight in front of the cable reel to ensure an even unwinding winding up Do not lead the cable under the machine as the bending radius will then be too small A revolution counte
8. 3 1 3 Training of staff 4 Service 4 1 Safety MULTICLEANER 7 53 The accompanying warning sign must be placed on the door lead ing to the pig house section where the automatic washing is taking place The sign must be visible to any person who may have access to the pig house section If the sign is lost or if there is more than one access a new sign can be ordered from Nilfisk ALTO Order no 107307061 The robot must be placed so that the operator has always got ac cess to the display and the control knobs without having to pass the robot during the automatic washing meaning that the end of the robot where the display is placed must turn to the access side during operation Employees who are to operate the robot will beyond the written in structions always receive a verbal instruction from a staff member of Nilfisk ALTO in connection with the delivery and starting up of a new robot Always disconnect the electrical plug from the socket prior to service maintenance repair or other works on the washing robot Repairs to the control pen of stainless steel must be carried out by an electrician as it contains automatic fuses contactor emergency stop module and power supplies The control pen of plastic contains the control system and must only be serviced by a Nilfisk ALTO service technician When working underneath the robot you should be very careful as it weighs 285 kg Original Instructions MULTICLEAN
9. 90 degrees in proportion to vertical position The high pressure nozzle turns like a fan forwards and backwards within a limited angle The speed of the nozzle is variable thus mini mising the water consumption In order that the nozzle is washing at an optimum it is important that the tower and the arm are adjusted so that the nozzle head is placed in the middle of the aisle and so close to the inventory and the floor as possible It is the responsibility of the user that the arm is adjusted so that it will not bump into the inventory of the pig house Stop lists on front and rear bumper signal to the control unit in case of bumping assuming that the MULTICLEANER has reached the opposite end of the aisle and the direction of movement will be changed and the next step of the washing sequence will be started The MULTICLEANER is mainly intended for use in pig fattening houses climate controlled livestock buildings and farrowing houses To optimise the washing result and minimise the water consumption it will be an advantage to use a dustbinding or a soaking system to soak the pig house before using the MULTICLEANER However this is not required Original Instructions MULTICLEANER 7 53 5 3 Automatic washing Start washing gt Side Left Both Right Left Right Right endwall endwall endwall Wash left Wash right Wash ri
10. ER 7 53 5 Description of plant 5 1 5 2 Operating principle Field of application The MULTICLEANER is used for the cleaning of pig houses It takes over most of the heavy trivial and time consuming manual cleaning job Using the robot the manual high pressure washing is reduced by up to 80 The remaining 20 high pressure washing is quickly done because of the long soaking time of the impurities The control of the robot is automatic when the user has made a few choices on the display The washing sequency of the MULTICLEANER is programmed by the user before each cleaning The user may adapt the washing sequency to achieve an optimum cleaning of the actual pig house section Distance and course of the MULTICLEANER is controlled by two ultrasonic sensors which feel against the inventory in the aisle The washing arm consists of a vertical tower and a horizontal arm The tower is mounted on a turntable on the chassis which can ro tate 90 degrees sideways proportional to the direction of movement At the top of the tower the horizontal arm is mounted in a swivel The tower and the arm can be locked in fixed positions in proportion to each other At the end of the horizontal arm the high pressure nozzle is mount ed on a spindle stretching through the horizontal arm The nozzle can rotate 360 degrees The outermost part of the horizontal arm can rotate around its own spindle and the angle of the water jet can be turned
11. I ejl d O Nilfisk ALTO Why Compromise User Manual n MULTICLEANER 7 53 Index T ntroduclOn 3 coeur eet eio eere Rx eden et 5 11 Preface uiii em tiec ed ed ute reer ein 5 2 Important information 5 2 1 Warranty 5 232 EE 5 3 Application operation 6 x MEI AE 6 3 1 1 Warning sign the 7 3 1 2 Access to robot during 7 3 1 3 Training Of Sta naci 7 4 Service a et 7 LN WEIN EM 7 5 Description of plant 8 5 1 Operating principle tc 8 5 2 Field of application 8 52 Automatic washing u einen 9 5 4 1 uU 20er Slants 10 LM MEI hen 10 A uqu au E nennen nnne 10 543 Materials caci n 10 5 4 4 Ultrasonic sensors 10 5 5 Components in the water supply 10 5 5 1 X Water filter 10 5 5 2 10 5 5 3 Flow 10 5 6 GONtIOl innen 11 5 7 Cable A 11 5 71 Cable type uses Rhine ets 11 5 7 2 Cable strain relief 11 5 8 Motor pump
12. es it has not been possible to produce or require parts made of above mentioned materials Instead we have chosen other but also very durable parts to diminish wear and corrosion These materials have been chosen to protect the robot from the extremely tough environment water and ammoniac fumes in which it has to work and thus to avoid increased risk of stoppage because of corrosion unnecessary wear etc The MULTICLEANER features two ultrasonic sensors on the right side of the robot which are used for regulation of direction and distance The sensors emit pick up sound impulses and the controller then calculates the distance to the inventory in the aisle It measures the time from the emission of the sound impulse till the pick up of the echo This information is then converted to a real distance If an echo has not been picked up within a short time because of missing inventory sides the control will activate the alarm If the ultrasonic sensors are covered by a lot of dirt the reliability may be affected Note Check that the two ultrasonic sensors are clean before starting the robot and that the gates into the individual pens are closed Before the water valve there is a water filter with a rustproof strainer with a mesh size of 0 25 mm which strains impurities out before they reach the water valve The water filter should be cleaned checked each 100 operating hours On the water inlet side a 24 VDC solenoid valve is mounted
13. escription 400 V 3 50 Hz IP X5 The design of the unit corresponds to the EF Machine Directive 2006 42 EC following pertinent regulations EF Low voltage Directive 2006 95 EC EF direktiv vedr elektro magnetisk fordragelighed 2004 108 EC Applied harmonised standards EN 60335 2 79 2006 EN 55014 108 EC EN 55014 2 2001 EN 61000 3 2 2006 Applied national standards and technical EN 60335 2 79 specifications Nilfisk ALTO Division of Nilfisk Advance AG Industrivej 1 DK 9560 Hadsund Anton S rensen General Manager of Technical Operations EAPC Hadsund 01 07 2010 24 Original Instructions Nilfisk ALTO Division of Nilfisk Advance A S Industrivej 1 DK 9560 Hadsund tel 45 7218 2100 www nilfisk alto com Nilfisk ALTO Why Compromise
14. espectively dependent on function and placement All motors are additionally screened from water and dirt All toothed wheels are made of stainless steel Original Instructions 11 MULTICLEANER 7 53 5 10 Safety device 5 10 1 Emergency switch 6 6 1 6 2 6 3 6 4 The robot features an emergency switch in each end Thus it will always be possible to interrupt all functions in case of an emer gency These press buttons are connected to an emergency module ensuring that no motors can be started until the user has made a deliberate action by re setting the module The module is re set by pressing the arrow next to the display Requirements for the existing installation inventory Power supply Water Running sands filter Hose dimension quality The machine must be connected to a CEE wall plug 400 volts 16 amp or extension cord from the same of at least 2 5 square milli metres The extension cord must only be used for supplying the robot and it must be fixed It must not be used for the extension of the internal cable reel to increase the reach of the machine as the consequence will be that the cord is dragged across the concrete floor which is not allowed according to the Heavy Current Regulation paragraph 204 1 814 EN 60204 1 The robot must not be secured with more than 16 amp If there is only a 32 amp wall plug available the fuses must be replaced by 16 amp fuses The required water volume is 16 5 l m
15. etween the con crete floor and the underside of one set of the supporting wheels of 2 5 8 cm when the MULTICLEANER rests on the two other set of wheels O rings and back up rings on the banjo bolt at the nozzle head must be lubricated each 100 operating hours and replaced at regular in tervals Lubrication must be made each 200 operation hours Shafts for the driving and supporting wheels of the MULTICLEANER must be lubricated with ordinary lubricant grease Positioning bolts quick connectors movable segments in the arm hinges and the en try of the tow handle must be lubricated with a lubricant containing teflon The easiest way out will be to use a spray with the lubricant Inspection of the initial tension of the cable If 5 metres of cable have been laid out the springs in the reel must provide a tractive effort of 4 kg at a minimum corresponding to a tractive effort of approximately 8 5 kg at a layout of 30 metres Let a Nilfisk ALTO service technician set the initial tension of the cable reel The life of the springs in the cable reel is approximately 5 000 hours and the life of the collector ring is approximately 12 000 hours 20 Original Instructions 10 Service 10 1 Service visit MULTICLEANER 7 53 A service visit must be paid after the first 50 hours of operation and then for each 500 hours of operation according to the hour counter These service visits are important as neglect may cause stoppage causin
16. g injury to incompetent persons The service check must be made by an authorized service techni cian from Nilfisk ALTO Any change of the machine must only be made by persons authorized by the supplier to evaluate whether the change will com ply with the requirements of the EU Machinery Directive and who can issue an EU Declaration of Conformity if required When ordering spare parts or calling concerning service questions please state the type and serial number of the robot This informa tion can be found on the model tag of the MULTICLEANER 10 2 Trouble shooting correction When pressing the arrow to the right the error will be re set and the MULTICLEANER will resume the auto routine If a problem occurs several times call a service technician 10 2 1 Error list Error code Meaning Possible errors Correction 2000 Overcurrent on a motor This error occurs if a motor is briefly overloaded Check whether the motor works when operated manually If the motor is defective call a service technician Hose jammed Flow sensor not adjusted correctly 2001 2002 aisle side for 10 sec Too big gaps in inventory Check inventory side side Gates not closed Close gates 2003 2004 Low oil level Oil level too low Refill with Castrol Alphasyn T 150 oil Pump defective Call a service technician 2005 Insufficient water supply Water pressure too low Mount a feed pump ca
17. ght forwards forwards forwards Left Right Right endwall endwall endwall Aisle washing only 1st wash Aisle washing Yes 9 only 1st wash Yes Aisle washing Y only 1st wash ES Aisle washing Aisle washing Aisle washing Wash left backwards Wash right backwards Wash right backwards Left endwall Wash left forwards Left endwall Wash left backwards Final amp washing Yes Pause Yes Pausing Wash finished Original Instructions MULTICLEANER 7 53 5 4 Mechanics 5 4 1 Tyres 5 4 2 Nozzle 5 4 3 Materials 5 44 Ultrasonic sensors 5 5 Components in the water supply 5 5 1 Water filter 5 5 2 Water valve 5 5 3 Flow switch The driving wheels are fitted with rubber tyres in the size 4 00 x 6 on rims made in one piece with the toothed wheel in a synthetic material Stand wheels are solid rubber tyres on synthetic rims Special corrosion resistant long distance pencil jet nozzle with 1 4 pipe thread and 14 mm hexagon The nozzle opening is 1 5 mm The MULTICLEANER is mainly produced of corrosion resistant synthetic and rubber materials In a few cas
18. he cable reel The pump oil must be replaced after max 500 hours of operation however at least each 6 months If water in the oil is observed re place the oil and refill with oil of the type Castrol Alphasyn T 150 Normally the long distance nozzle can only be checked visually as it requires a special equipment to measure it up If the spray is very diffuse and not concentrated as usually the reason may be that it is either clogged up or worn Before the water valve there is a water filter with a stainless strainer with a mesh size of 0 25 mm filtering out impurities before they reach the water valve Clean check the water filter each week or for each 100 operating hours This is easily done by using a ratchet wrench with a 24 mm head and a long adapter and loosening the nut for the dirt collector from below If not possible an alternative solution will be to loosen the union nut of the 3 4 union remove the hose clamp and the water hose between the flow switch and the motor pump unit and then dismount the tube support Now the complete unit with compo nents for the water supply can be turned around and the nut for the strainer dismounted Rinse clean the strainer and remount in reverse order If the strainer cannot be cleaned it is possible to buy one separately It is not necessary to replace the complete dirt collector The air pressure in the pneumatic tyred wheels must be approxi mately 2 5 2 8 bars There must be a clearance b
19. he power take off will be relieved Check that the cable is tense before starting the machine Note The cable reel provides 35 m cable Check that the travel length of the MULTICLEANER is consistent to the length of the cable on the drum This is done by connecting the CEE plug to the power take off and centre and fix the cable to the floor in the driving aisle in the front of the cable reel Manually push the machine for wards until there are approximately two turns left on the cable reel and then mount stop plate in front of the machine Pull the machine backwards to starting position Now the washing can be started It is the responsibility of the user to make sure that there is an ob stacle to activate the front bumper at max 35 metres Original Instructions 15 MULTICLEANER 7 53 7 2 5 Adjustment of washing arm 7 2 6 Engagement of propulsion wheels 7 3 Menu Y The optimum position of the washing arm is that the nozzle head is centred over the pen with the horizontal arm as close to vertical po sition as possible It may be necessary to adjust the arm differently in order to provide for the inventory Note It is the responsibility of the user that the washing arm is ad justed so that it does not collide with feed water pipes or the like during operation The gear motors for the driving wheels are engaged by means of two handles placed on each side of the chassis The handles can be placed in two positi
20. in The inlet pressure must be max min 10 1 bar and the water inlet temperature must not exceed 60 You should know that the warmer the water is on the inlet side the faster the components in the MULTICLEANER will be worn out Therefore these components must be checked more frequently than mentioned in the maintenance section if you use hot water Connect the water hose 34 by means of the quick coupling placed below the front bumper The quick coupling also functions as a pivot joint always ensuring a natural hose run to minimise the risk of bending the water hose If the connected water supply contains running sand a running sand filter must be mounted Damages or abnormal wear caused by running sand are not covered by the warranty or service contracts Clean or replace the filter as needed The robot must be supplied with water from a two layered 34 water hose No joints on the hose between the MULTICLEANER and the water outlet are allowed For mounting of connecting branch and quick coupling use hose clips of stainless steel 12 Original Instructions 6 5 Ambient temperature operation storage 6 6 Inventory in aisle 6 7 Floor finish in aisle 6 8 Pens MULTICLEANER 7 53 During operation the ambient temperature must always be above 10 degrees Celcius During storage the temperature must never go below freezing point unless the MULTICLEANER has been frost protected as described in section 7 5 1 The sides of
21. k posture Use flexible and close fitting footwear with nonslip soles Do not use the MULTICLEANER on ladder unless equipped with a working platform with a railing or unless precautionary measures have been taken which provide the same security at a minimum Hold spray lance or nozzle with both hands and do not block the dead man s function A relief in the shape of a ergonomic and suitable shoulder brace or the like must be used if the work lasts more than half an hour or if the work is performed in a stressing working posture Never direct the water jet towards electric installations risking that the jet will become conductive Persons working with the MULTICLEANER must also Have a good knowledge of the safety functions of the machine equipment and care Be well informed about the safety and health related requirements applying to the operation of the robot Have acquired a safe working technique protecting against acci dents and hazards to health during the work It is the responsibility of the employer to make sure that all persons operating the MULTICLEANER meet the above mentioned three requirement 14 Original Instructions 7 2 Installation 7 2 1 Frost in the MULTICLEANER 7 2 2 Placing of the robot in the aisle 7 2 3 Laying connection of water hose 7 2 4 Fixing of cable in the aisle MULTICLEANER 7 53 Do not operate the robot if it has been exposed to frost without having been frost protected
22. mp The MULTICLEANER features an indicator lamp on the horizontal arm indicating the working condition of the robot Gone off The MULTICLEANER must be programmed Flashing light Auto routine in progress Constant light The MULTICLEANER has finished the auto routine or it is in error proof condition see list of alarms 9 Maintenance 9 1 General Always visually check the robot before starting it up If you find loose shields or any other loose parts these must be mounted fixed again to avoid stoppage and worsening of the fault If the cables or the like are damaged do not start up the MULTICLEANER until the damage has been fixed 9 2 Maintenance procedures 9 2 1 Service interval on motor pump unit Check the following Each 6 Each 100 months or hours of op each 500 As required eration hours of operation Check oil level ONE ENDE ERE NE mew j ceannas enn Esa nozzle head E Inspection of pressure in tyres The life of the various components in the pump very much depends on the number of particles in the water supply Original Instructions 19 MULTICLEANER 7 53 9 2 2 9 2 3 9 2 4 9 2 5 9 2 6 9 2 7 9 2 8 Oil change Inspection of long distance nozzle Cleaning of filter in dirt collector Inspection of pressure in tyres Banjo bolt at the nozzle head Lubrication Inspection of initial tension of the springs in t
23. n be done by a service technician Fix the hose Call a service technician Original Instructions 21 MULTICLEANER 7 53 Error code Meaning Possible errors Correction 2006 Cable pulled too far out Depth of pig house too long Pull the MULTICLEANER backwards Make sure that the cable is not pulled out more than 35 m 2007 Pump too hot Pump overheated Call a service technician 2008 2009 Emergency stop activated One of the two emergency Make sure that both stops has been activated emergency stops are deactivated 2010 FPGA in safe mode Error in control system Call a service technician 2011 Both bumpers are activated Bumper system defective Call a service technician at one time 2012 Front bumper activated Front bumper sticks Activate the front bumper more than 10 sec repeatedly by hand If this does not solve the problem call a service technician 2013 Rear bumper activated Rear bumper sticks Activate the rear bumper more than 10 sec repeatedly by hand If this does not solve the problem call a service technician 2014 Tower cannot turn right Object to the right Remove object to the right 2015 Tower cannot turn left Object to the left Remove object to the left 2016 The MULTICLEANER sticks Bumper has not been Extricate the activated for 3 hours MULTICLEANER and resume the auto routine 2017 Tower position unknow for Tower sensor not adjus
24. ons In the upper position the gear motors are not engaged which position is used during transport In the lower position the gear motors are engaged which position is used during operation The diagram below figures the menu of the MULTICLEANER Start display gt Auto routines Washing lt Tower angle Arm angle Pen depth routine v Fence Back wall gt Washing side gt No of washese gt Pause lt Aisle washing 34 gt Soap in washi lt Aisle washing gt Start Disinfection gt gt Tower angle je PME Br ae a Arm angle gt Pen depth L L gt Fence Back wall lt Washing side lt L gt No of washes lt gt Pause lt Start Manual Right wheel Leftwheel gt Tower Arm gt Nozzle gt Pump Soap pump lt gt By pass valve Settings gt Language lt Operational Distance Ultrasonic gt Version gt Obstacle gt hours to wall sensor Only soap dis infection option Soap gt Soap jJ lt Disinfection 96i
25. r has been built into the cable reel to avoid the cable from being pulled too far out Important The cable reel must only be adjusted by a Nilfisk ALTO service technician Important If the pig house is longer than 35 metres it must be divided into two washes It is not allowed to connect an extension cable to the 35 metres of available cable on the cable reel to in crease the operational range The power cable must not be pulled over a concrete floor and the machine must not run over the cable according to the Heavy Cur rent Regulation section 204 1 14 EN 60204 1 The cable mounted on the cable reel to supply the robot with cur rent is the type Buflex 4G 2 5 square which is a cable with a special armouring in the outer sheating Other cables on the machine are of the type SY which are ar moured gnaw protected cables to avoid charges of mice among other things A cable strain relief has been mounted so that the CEE plug is not jerked directly This relief must be fixed to the floor or the inventory while the robot is working The pump unit is of the type Nilfisk ALTO C3 The pump yields a pressure of 195 bar and consumes 16 5 litres of water in the minute Reference is made to section 11 for further technical information An internal pressure relief valve has been mounted Thus the pump will not retain the pressure if there is no consumption The motors are all 24 VDC mounted with angular gear and plane tary gear r
26. r not adjusted Adjust sensor for 30 sec correctly Sensor defective Call a service technician Sensor cable defective Call a service technician 2025 Both tower sensors active Sensor not adjusted Adjust sensor correctly Sensor defective Call a service technician Sensor cable defective Call a service technician 2026 Both arm sensors active Sensor not adjusted Adjust sensor correctly Sensor defective Call a service technician Sensor cable defective Call a service technician 10 2 2 Other errors Error symptom Possible errors Correction of error If none of the above mentioned corrections work call a service technician Water supply to the nozzle is not being stopped although the high pressure washer has been shut down Dirt in water valve Clean water valve by dismounting the cover and cleaning the diaphragm and the valve seat Do the same to the pilot valve the small cover at top of the valve Blow through the hole to the pilot valve to make sure that this duct is free of dirt Original Instructions 23 MULTICLEANER 7 53 11 Specifications 11 1 Robot and motor pump unit Weight 285 LxBxH Power input iw 68 Power supply Un Max temp inletwater_ de 6 Nozzle manual cleaning 00 _ Noise level db A EN 60704 1 EN ISO 3746 12 EU Declaration of conformity C EU declaration of conformity Product High pressure washer Type MULTICLEANER 7 53 D
27. s for instance remains of concrete and stones must be removed before starting the cleaning The optimal layout of a pen will be The depth of the pen does not increase 4 8 m The plastic inventory and the latch do not exceed 1000 mm in the height The stomas are perpendicular to the aisle The width of the aisle is 800 mm Stomas in the aisle Automatic feeders down leads and water pipes are placed at least 2 m inside the pen from the front edge of the inventory side in the aisle enabling the washing arm to reach the middle of the pen On potential rest areas to the stoma area there is a minimum gradi ent of 3 3 4 water connection at one of the ends of the aisle Availability of 17 water per minute CEE plug at the end of the aisle 400 V 16 A Original Instructions 13 MULTICLEANER 7 53 7 1 Operation Safety during the application of the MULTICLEANER The washing arm has an operational range of 1000 mm from the front edge of the inventory side in the aisle when locked in the in most position and an operational range of 2000 mm when locked in the outmost position When using the MULTICLEANER all existing national regulations must be observed No other persons than the one using the MULTICLEANER must stay in the area where there is a risk of being struck by the water jet The user must make sure that he she is standing firmly and with sufficient space around enabling him her to take a sensible wor
28. ted Check that the tower sensor 3 min works Check that the tower sensor has been correctly adjusted Tower sensor defective Call a service technician 2018 Arm position unknown for 3 Arm sensor not adjusted Check that the arm sensor min works Check that the arm sensor has been correctly adjusted Arm sensor defective Call a service technician 2019 Nozzle position unknown for Nozzle sensor not adjusted Check that the nozzle sensor 3 min works Check that the nozzle sensor has been correctly adjusted Nozzle sensor defektive Call a service technician 2020 Tower sensor left active for Sensor not adjusted Adjust sensor 30 sec correctly Sensor defective Call a service technician Sensor cable defective Call a service technician 22 Original Instructions MULTICLEANER 7 53 Error code Meaning Possible errors Correction 2021 Tower sensor right active for Sensor not adjusted Adjust sensor 30 sec correctly Sensor defective Call a service technician Sensor cable defective Call a service technician 2022 Arm sensor bottom active Sensor not adjusted Adjust sensor for 30 sec correctly Sensor defective Call a service technician Sensor cable defective Call a service technician 2023 Arm sensor top active for 30 Sensor not adjusted Adjust sensor sec correctly Sensor defective Call a service technician Sensor cable defective Call a service technician 2024 Nozzle sensor bottom active Senso
29. the inventory in the aisle towards which the MUL TICLEANER regulates its course by means of the two ultrasonic sensors must be present and even The ultrasonic sensors can be regulated up and down and must be set to touch on an even side All gaps exceeding 50 mm in the inventory side should be covered If the MULTICLEANER cannot detect the inventory side it will proceed forwards for approximately 10 seconds Then the MULTI CLEANER will report an error because of a missing inventory side The end wall of the aisle against which the rubber bumpers of the MULTICLEANER are activated must be plane and without any sharp objects which may puncture the bumpers The height of the plane surface must be 450 mm at a minimum Profiled end walls such as steel gates must be covered with a plate If the tower and the arm are placed in a position so that during the aisle washing they protrude backwards above the bumper an object must be placed so that the rear bumper can be activated during backward movement In connection with washing of the aisle it is important that the dirt which the MULTICLEANER drags along can be led away in a natu ral way as the machine is progressing A slotted floor is preferred off course but if it is a solid floor there must be a clearance under the gates of 40 mm at a minimum If it is a combination of a slotted and a solid floor a clearance below the gates is not necessary Note Large amounts of muck and foreign bodies a
30. utions must be taken to protect the motor pump unit against frost Lead the water inlet hose into a 5 container with an anti freeze Under manual control select HPW and press arrow up to activate the pump After approximately 5 sec the anti freeze has reached the nozzle of the horizontal arm Now press arrow up to deactivate the pump again The anti freeze can be collected and re used When transporting the MULTICLEANER on trailer or in a car it must be placed so that its weight is evenly distributed on the trans porting axles Its dead weight is 285 kg If the outdoor temperature is below 2 degrees the MULTICLEANER must be frost protected as described in section 7 5 1 Note The gear of the machine must not be engaged during trans port If applying chutes these must be correctly mounted on the truck bed so that the contact surface is close to the edge of the truck bed Thus the biggest contact surface will be supported by the truck bed The chutes must be approved for carrying the weight of the MULTICLEANER at a minimum 285 kg The trailer or the vehicle must have a winch so that the MULTI CLEANER can be safely loaded unloaded without getting out of control Use band lashings polyester bands for fixing of the MULTICLEAN ER during transport Place a chock under the wheels Note The MULTICLEANER must be secured during transport 18 Original Instructions MULTICLEANER 7 53 8 Operation 8 1 Indicator la
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