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Operating Manual

1. lt y a CSOs oe eee aan ae Is p WARNING Risk of crushing from the tractor and machine unintentionally starting up or rolling Only couple or uncouple the PTO shaft and tractor when the tractor and machine have been secured against both unintentional starting and unintentional rolling WARNING A Risk of being caught and drawn in by the unguarded PTO shaft or due to damaged safety devices e Never use the PTO shaft if the safety device is missing or dam aged or without correctly using the supporting chain Before each use check that o all PTO shaft protective devices are installed and fully func tional o the clearance around the PTO shaft is sufficient in all oper ating positions Insufficient clearance will result in damage to the PTO shaft Attach the supporting chains in a way that ensures a sufficient swivel range of the PTO shaft in all operating positions Support ing chains must not become caught on machine or tractor parts Have any damaged or missing parts of the PTO shaft replaced immediately with genuine parts from the PTO shaft manufactur er Note that only a specialist workshop may repair a PTO shaft e With the machine uncoupled place the PTO shaft in the holder provided This protects the PTO shaft from damage and dirt o Never use the supporting chain of the PTO shaft to sus pend the uncoupled PTO shaft UF BAG0012 6 03 15 53 Construction and
2. cccccecccccesscecceeseeeceenscecceuseeecsageeecsegseeeesseeeessaneeeeseneeeeess 205 Spray table for FD OZZ1 SS sssr insenerina a a aa aandaa ai 207 Spray table for drag hose unit n nonnnnnannnnaannnnennnnnennnesrntnnsrrresrntnrsrrnenrnrrnnrrrnnnrrrsnrrennnrnennnenn 208 Conversion table for spraying ammonium nitrate urea solution AUS liquid fertiliser 211 UF BAG0012 6 03 15 User Information 1 User Information The User Information section provides information on use of the oper ating manual 1 1 Purpose of the document This operating manual describes the operation and maintenance of the machine provides important information on safe and efficient handling of the machine is a component part of the machine and should always be kept with the machine or the towing vehicle Keep it in a safe place for future use 1 2 Locations in the operating manual 1 3 Diagrams Instructions and responses Lists Item numbers in diagrams UF BAG0012 6 03 15 All the directions specified in the operating manual are always seen in the direction of travel Activities to be carried out by the user are given as numbered instruc tions Always keep to the order of the instructions The response to an instruction is given by an arrow Example 1 Instruction 1 Machine response to instruction 1 2 Instruction 2 Lists without an essential order are shown as a list with bullets Ex ample
3. Basic machine Pressure gauge e Pump equipment for the 540 rpm drive Sprayer boom Spray lines with part width section valves UF BAG0012 6 03 15 35 Product description 4 1 Overview of the assemblies Fig 7 Fig 7 1 Spray liquid tank 2 Spray liquid tank filling port with hinged lid and filling sieve 3 Control terminal 4 Fresh water tank 5 Fill level indicator 6 Flushing water tank 36 7 Upper link connection with inserting pin 8 Lower link connection cat II 9 Piston diaphragm pump 10 Swivel out induction bowl optional 11 Pull out step 12 Swivel out parking supports 13 Parking device castors with braking device 14 Fluid filter Profi folding 15 Flushing water tank filling level indicator UF BAGO012 6 03 15 NY Aw 4a 4 2 Safety and protection equipment Product description Left and right hand parking supports Fig 8 to prevent the machine from falling over when parked e Transport locking mechanism Fig 9 1 to prevent the Q plus boom from folding out unintentionally e Transport locking mechanism Fig 10 to prevent the Super S boom from folding out unintentionally Fig 11 1 Visual check of the Super S boom lock e Fig 12 1 PTO shaft guard 2 Machine PTO shaft guard UF BAG0012 6 03 15 37 Product description 4 3 Liquid circuit UF Fig 13 A VARIO control suction side B VARIO cont
4. Position Fig 41 2 Agitator at maximum stirring performance For spraying operation select a central position for the setting tap 66 UF BAG0012 6 03 15 5 9 6 Suction port for filling the spray liquid tank optional Construction and function of the basic machine Observe the relevant instructions when filling the spray liquid tank from public water points using the suction hose see also the section Use of the machine Seite 139 Fig 42 1 Suction hose 8 m 2 2 Quick coupling 3 Suction filter for filtering the intake water 4 Non return valve Prevents liquid already in the spray liquid tank from running out if the vacuum suddenly collapses during the filling process Fig 43 Super S boom only 1 Suction hose holder optional UF BAGO012 6 03 15 67 AMAZONE Construction and function of the basic machine 5 10 Flushing water tank Fig 44 1 Flushing water tank 2 Filling opening 3 Filling level indicator The flushing water tank introduces clear fresh water to the mixture The water serves to e thin the residue in the spray liquid tank at the end of spraying operation e clean flush the whole field sprayer in the field e clean the suction chest and the spray lines when the tank is full Screw lid with breather valve for the fill opening Only fill the flushing water tank with clear fresh water Tank capacity 125 litres UF901 UF1201
5. max 540 Yin ME118 MD 153 l This symbol indicates a hydraulic fluid filter 7 4 MD153 UF BAG0012 6 03 15 23 General safety instructions MD 159 Only fill the fresh water tank with clear fresh wa ter and never with crop protection agents MD162 Maximum support load 800 kg MD 173 Risk of breathing in hazardous materials via poisonous vapours from the spray liquid tank This danger can cause extremely serious and potentially fatal injuries Never climb into the spray liquid tank MD176 Danger from insufficient stability of the un hitched field sprayer attachment due to im proper uncoupling These dangers can cause extremely serious and potentially fatal injuries Before uncoupling the field sprayer attachment always pull the parking supports out of their transport position into the parking position MD192 Danger from liquid escaping under high pressure caused by working on lines and connections that are under pressure This danger can cause extremely serious injuries to any part of the body Working on this component is not permitted 24 MOTTE DEEL UF BAG0012 6 03 15 MD 199 The maximum operating pressure of the hydrau lic system is 210 bars MD 224 Risk of contact with hazardous materials due to improper use of clear fresh water from the hand wash tank This danger can cause extremely serious and potentially fatal injuries Never
6. Fold in the left hand boom Fold in the right hand boom After the booms are folded in ensure that the transport safety catch engages correctly Fig 79 Fig 78 Fig 79 UF BAGO012 6 03 15 6 1 3 Q plus boom folding via the tractor control unit Folding out the sprayer boom Folding in the sprayer boom UF BAGO012 6 03 15 Construction and function of the sprayer boom To fold out the sprayer boom depending on the version the preselec tion button Fold sprayer boom must be pressed on the operating terminal before tractor control unit green is actuated See separate operating manual for the operating terminal The folded boom package is in the locked transport position 1 bea When folding first the left hand and then the right hand boom folds in Unlock the transport safety catch Refer to the section Unlock ing the transport safety catch page 86 Actuate tractor control unit green until the individual segments of the two booms are fully folded out and the swing compensation is unlocked When unfolding first the right hand and then the left hand boom folds out The swing compensation is unlocked when the green section of the un locking indicator is visible The appropriate hydraulic cylinders lock the booms in their work ing position Actuate tractor control unit yellow Set the spraying height for the sprayer boom Actuate tractor control unit yellow Raise
7. Required re fill quantity 15 I 5 2 I 9 8 UF BAG0012 6 03 15 11 3 Filling with water A UF BAG0012 6 03 15 WARNING Danger for people and animals from accidental contact with spray liquid while filling of the spray liquid tank is underway Using the machine When filling the spray liquid tank using a mains water supply never allow the filling hose and the contents of the spray liquid tank to come into direct contact This is the only way to prevent spray liquid from being sucked or pushed into the mains supply Secure the end of the filling hose at least 10 cm above the filling opening on the spray liquid tank The free flow which this cre ates offers the absolute maximum levels of safety against the backflow of spray liquid into the mains water supply Avoid the formation of froth No froth should escape from the spray liquid tank during filling A large cross section funnel ex tending down the base of the spray liquid tank is an effective ob stacle to the formation of froth Only fill the spray liquid tank using a used filling sieve 139 Using the machine 11 3 1 Filling the spray liquid tank via the filling opening 1 Determine the precise water filling quantity refer to the section Calculating the filling quantity or re fill quantity Seite 136 2 Open the hinged screw lid on the filling opening 3 Fill the spray liquid tank via the filling opening with a free flow from the mains
8. This information is only valid for the Federal Republic of Germa ny If having tried all possible alternatives it is not possible to comply with the axle loads and or the permissible total weight then a survey by an officially recognised motor vehicle traffic expert can with the approval of the tractor manufacturer be used as a basis for the au thority responsible to issue an exceptional approval according to 70 of the German Regulations Authorising the Use of Vehicles for Road Traffic and the required approval according to 29 paragraph 3 of the German Road Traffic Regulations 111 Commissioning 7 1 1 1 Data required for the calculation Fig 105 kg Tractor empty weight TL kg Front axle load of the empty tractor See tractor operating manual or vehicle documentation Ta Ika Rear axle load of the empty tractor on Total weight of rear mounted machine or See technical data for machine or rear bal rear ballast last Gy kg Total weight of front mounted machine or _ See technical data for front mounted ma front ballast chine or front ballast m Distance between the centre of gravity of the See technical data of tractor and front ma front machine mounting or the front ballast chine mounting or front ballast or measure and the centre of the front axle total a a2 ment m Distance from the centre of the front axle to See tractor operating manual or measure the centre of the l
9. 180 litres UF1501 UF1801 1 Filling connection for the flushing water tank spray liquid tank 2 Switch tap for the flushing water tank ee nsec F Le Li a i Fig 45 68 UF BAG0012 6 03 15 NY Aw 4a Construction and function of the basic machine 5 11 Fresh water tank Fresh water tank Fig 46 1 with drain tap Fig 46 2 for clear fresh water o for washing hands or o for cleaning the spraying nozzles Tank capacity 18 litres WARNING A Danger of poisoning from using unclean water in the fresh water tank Never use the water from the fresh water tank as drinking water The ma terials used to construct the fresh wa ter tank are not food safe Only fill the fresh water tank with clear fresh water PAra Fig 46 2 UF BAGO012 6 03 15 69 Construction and function of the basic machine 5 12 Induction bowl with injector and canister flushing Optional on the UF901 1201 Fig 47 1 Swivel out induction bowl for receiving dissolving and drawing in crop protection agents and urea The induction bowl engages into its respec tive end positions 2 N Hinged lid with spray table refer to the Spray table section page 201 o The lid locks automatically when fold ed shut O Before opening the lid release the locking mechanism 3 Switch tap for suction induction 4 Filling connection on the induction bowl alternative E
10. 6 Sleeve nut holds the entire diaphragm valve in the three way nozzle carrier 7 Nozzle filter fitted as standard on machines with 50 mesh inch 8 Rubber seal 9 Bayonet connection 10 Red bayonet cap 11 Green bayonet cap 12 13 14 15 O ring Black bayonet cap Yellow bayonet cap O ring 102 Fig 91 UF BAG0012 6 03 15 6 8 4 Electric boundary nozzles optional Construction and function of the sprayer boom Using boundary nozzle switching the last nozzle can be switched off from the tractor and a boundary nozzle can be electrically switched on 25 cm further out right at the edge of the field m aen E PEETER Fig 92 6 8 5 Electric end nozzle switching optional Using end nozzle switching up to three of the outer nozzles at the edge of the field close to a water source can be electrically switched off from the tractor SS e Ll RN With the additional nozzle switching another exterior nozzle is cut in increasing the working width by one metre Fig 93 6 8 6 Electric additional nozzle switching optional EEE Fig 94 UF BAG0012 6 03 15 103 Construction and function of the sprayer boom 6 9 6 9 1 104 Special optional equipment for liquid fertiliser Three ray nozzles There are currently two main types of liquid fertiliser available e Ammonium nitrate urea solution AUS with 28 kg N per 100 kg
11. Point 1 e Point 2 Numbers in round brackets refer to the item numbers in the diagrams The first number refers to the diagram and the second number to the item Example Fig 3 6 Figure 3 Item 6 General safety instructions 2 General safety instructions This section contains important information on safe operation of the machine 2 1 Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault free machine operation Obligations of the operator The operator is obliged only to let those people work with on the ma chine who e are aware of the basic workplace safety information and accident prevention regulations have been instructed in working with on the machine have read and understood this operating manual The operator is obliged e to keep all the warning symbols on the machine in a legible state e to replace damaged warning symbols If you still have queries please contact the manufacturer Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged e to comply with the basic workplace safety instructions and acci dent prevention regulations e to read and follow the General safety information section of this operating manual e to read the section Warning symbols and other labels on the
12. 4 Hydraulic throttle valve lock and unlock the swing compensation Fig 148 5 Hydraulic throttle valve fold out the boom 6 Hydraulic throttle valve fold in the boom Fig 148 182 UF BAG0012 6 03 15 Profi folding 6 7 149 Throttle fold in the right hand boom Throttle fold out the right hand boom Throttle lock the swing compensation Hydraulic joint height adjustment the throttle is located on the left hand hydraulic cylinder for the height adjustment Hydraulic joints tilt adjustment the throt tles are located on the hydraulic cylinder for the tilt adjustment Throttle fold in the left hand boom Throttle fold out the left hand boom Profi folding II Fig 150 Throttle lower the right hand boom Throttle raise the right hand boom Throttle fold in the right hand boom Throttle fold out the right hand boom Throttle lock the swing compensation Hydraulic joint height adjustment the throttle is located on the left hand hydraulic cylinder for the height adjustment Hydraulic joints tilt adjustment the throt tles are located on the hydraulic cylinder for the tilt adjustment Throttle fold in the left hand boom Throttle fold out the left hand boom 10 Throttle lower the left hand boom 11 Throttle raise the left hand boom UF BAGO012 6 03 15 Cleaning maintenance and repair
13. 4 5 5 0 B on o O Ol on gi S 5 0 5 0 5 0 a on oO 5 0 5 5 5 5 5 5 5 5 o o O o1 not dilutable 7 0 7 5 7 5 8 0 8 5 8 5 9 5 9 0 10 0 11 0 15 5 10 0 11 0 15 5 10 0 11 5 12 0 16 5 12 5 17 5 21 5 13 0 17 5 22 5 11 5 12 0 12 0 12 5 13 0 13 0 14 0 13 5 15 0 16 0 21 0 15 0 16 0 21 0 15 0 16 5 17 0 22 0 17 5 23 0 27 0 18 0 23 0 28 0 pressure Circu I lating system dilutable DNI IC 12 5 13 0 13 0 13 5 14 0 14 0 15 0 14 0 16 0 17 0 1725 16 0 17 0 17 5 16 0 17 5 18 0 23 5 18 5 24 0 28 0 19 0 24 0 29 0 not dilutable 1 0 13 5 11 0 1 0 14 0 12 0 1 0 14 0 12 0 1 0 14 5 13 0 1 0 15 0 14 0 1 0 15 5 15 0 1 0 16 0 16 0 1 5 16 0 18 0 1 5 1755 20 0 1 5 18 5 22 0 1 5 19 0 24 0 1 5 17 5 20 0 1 5 18 5 22 0 1 5 19 0 24 0 1 5 17 5 21 0 1 5 19 0 22 0 1 5 19 5 23 0 1 5 25 0 24 0 2 0 20 5 27 0 2 0 26 0 29 0 2 0 30 0 31 0 2 0 21 0 28 0 2 0 26 0 30 0 2 0 31 0 32 0 UF BAG0012 6 03 15 6 8 2 Single nozzles Construction and function of the sprayer boom Fig 89 1 Nozzle body with bayonet connection standard 2 Diaphragm If the pressure in the spray line falls below approx 0 5 bar the spring ele ment 3 presses the diaphragm onto the diaphragm seat 4 in the nozzle body This ensures that when the sprayer boom is switched off the nozzles are deactivated without subsequent dripping 3 Sprin
14. Super S boom Fig 1 2 3 4 5 6 N 7 8 80 Spray lines 9 Pressure relief reduces excess pressure in Transport locking the spray lines after a part width section is switched off Lockable swing compensation l ha only with quantity regulation 11 Box for protective clothing Return flow meter for determining how much 12 External cleanin spray liquid is to be conveyed back into the J spray liquid tank AM ATRON 3 only 13 Spacer Motor valves for switching the part width 14 Nozzle pipe protection sections on and off control unit Bypass valve Pressure connection for the spraying pressure pressure gauge 15 Visual check of the Super S boom lock UF BAG0012 6 03 15 91 Construction and function of the sprayer boom 6 2 1 WARNING Risk of crushing and impact for other road users if the boom accidentally unfolds from the transport position during road transport Unlocking and locking the transport safety catch Lock the folded boom package in the transport position using the transport safety catch before undertaking road transport Unlocking the transport safety catch Raise the sprayer boom using height adjustment until the catching lugs Fig 81 1 are released from the catching sockets Fig 81 2 The transport safety catch unlocks the sprayer boom from the transport position Fig 81 shows the unlocked sprayer boom Locking the transport safety catch L
15. km h per dosing disc Wasser AHL 10 11 bar l min 1 5 2 28 2 02 2 0 2 66 2 35 2 9 2 94 2 60 3 0 3 15 2 79 4 0 3 46 3 06 14 3 1 Spray table for FD nozzles AMAZONE Spray table for FD 04 nozzle Pres Nozzle output AUS spray rate AHL l ha sure be ie km h per dosing disc Water AHL 10 11 bar l min 1 5 1 13 1 00 2 0 1 31 1 15 2 0 1 46 1 29 3 0 1 60 1 41 4 0 1 85 1 63 AMAZONE Spray table for FD 05 nozzle Pres Nozzle output AUS spray rate AHL l ha sure ae km h per dosing disc Water AHL 10 11 bar l min 1 5 1 41 1 24 2 0 1 63 1 44 2 0 1 83 1 61 3 0 2 00 1 76 4 0 2 31 2 03 AMAZONE Spray table for FD 06 nozzle Pres Nozzle output AUS spray rate AHL l ha sure ae km h per dosing disc Water AHL bar l min 1 70 1 49 1 96 1 72 2 19 1 93 240 2 11 2 f 2 44 UF BAG0012 6 03 15 207 Spray table AMAZONE Spray table for FD 08 nozzle Pres Nozzle output AUS spray rate AHL l ha sure km h per dosing disc Water AHL 6 7 8 9 10 11 bar l min 1 5 2 26 1 99 398 341 299 265 239 217 2 0 2 61 2 30 460 394 345 307 2 6 251 2 9 2 92 2 57 514 441 386 343 308 280 3 0 3 20 2 82 563 483 422 375 338 307 4 0 3 0 3 25 650 SSM 488 433 390 355 AMAZONE Spray table for FD 10 nozzle Pres Nozzle output AUS spray rate AHL l ha sure km h per dosing disc Water AHL 6 7 8 9 10 11 bar l min 1 5 2 83 2 49 498 427 374 332 299 272 2 0 3 27 2 88 576 494
16. tion e the water when filling the spray liquid tank via the suction hose e the water during the rinsing process Filter area 660 mm Mesh size 0 60 mm 72 UF BAG0012 6 03 15 5 14 4 Self cleaning pressure filter Construction and function of the basic machine The self cleaning pressure filter Fig 53 1 prevents the nozzle filter upstream of the spraying nozzle from becoming blocked has a greater mesh count inch than the suction filter With the hydraulic agitator switched on the in side surface of the pressure filter insert is con stantly rinsed through and undissolved particles of spraying agent and dirt are conveyed back into the spray liquid tank Overview of the pressure filter inserts e 50 mesh inch standard blue for nozzle size 03 and larger Filter area 216 mm Mesh size 0 35 mm e 80 mesh inch yellow for nozzle size 02 Filter area 216 mm Mesh size 0 20 mm 100 mesh inch green for nozzle size 015 and smaller Filter area 216 mm Mesh size 0 15 mm 5 14 5 Nozzle filters The nozzle filters Fig 54 1 prevent the spraying nozzle from becoming blocked Overview of the nozzle filters 24 mesh inch for nozzle size 06 and larger Filter area 5 00 mm Mesh size 0 50 mm e 50 mesh inch standard for nozzle size 02 to 05 Filter area 5 07 mm Mesh size 0 35 mm 100 mesh inch for nozzle size 015 and smaller Filter area 5 07 mm Mesh siz
17. 1 Hose connection order no GE 112 2 Push on cap order no 913 954 and connector order no ZF 195 3 Flow meter connection 4 Pressure gauge connection Fig 158 Pump test testing pump performance delivery capacity pressure 1 Undo the sleeve nut Fig 159 1 2 Attach the hose connection GE112 with the test instrument flow meter connected Tighten the sleeve nut Check pump performance Follow steps 1 4 in reverse sequence Fig 159 196 UF BAGO012 6 03 15 Flow meter test Cleaning maintenance and repairs Remove all spray lines from the part width section valves Fig 160 1 Connect the flow meter connection Fig 158 3 to a part width section valve and connect to the tester Block the connections for the remaining part width section valves using blanks Fig 158 2 Do A al Ss A a E 7 z i y z 4 Switch on the sprayer boom Nm jo ar oir sas Pressure gauge test 1 Remove a spray line from a part width sec tion valve Fig 160 1 Connect the pressure gauge connection Fig 158 4 to the part width section valve with the help of the turned socket Screw the check gauge 1 4 of an inch into the inside thread 13 14 Electric lighting system Replacement of light bulbs 1 Unscrew the safety glass 2 Remove the defective bulb 3 Insert the replacement bulb note the correct voltage and watt age 4 Insert and screw on the sight glass 13 15
18. 133 2 to the position Remove the internal cleaning hose Fig 132 3 for the VARIO control on the pres sure side Fig 131 B Remove the pressure hose Fig 134 1 for the pump so that any remaining water can flow out of the pressure hose and VARIO control on the pressure side B UF BAGO012 6 03 15 Fig 131 jip T ii Fig 132 3 E 169 Cleaning maintenance and repairs 11 Switch the universal joint shaft back on and run the pump for approx 72 a minute until liquid is no longer coming out of the pres sure side connection Do not refit the pressure hose until it is needed again 12 Remove all the spray lines from the part width section valves Fig 135 1 and blow out with compressed air 13 Remove all the nozzles 14 Move the VARIO control on the suction side Fig 131 A and the VARIO control on the pressure side Fig 131 B several times between all their switch positions 15 Move all remaining switch levers several times between all their switch positions Store the removed suction filter until it is needed again in the field sprayer filling sieve 16 Cover the pump pressure connection to protect it from dirt 17 Ifthe sprayer is also equipped with a pres sure circulating system o unscrew the drain plug on the pres sure relief valve o open the DUS switch tap 18 Lubricate the universal joints on
19. 155 11 and remove the piston diaphragm Fig 155 8 and the washer disc from the piston Fig 155 9 If the piston diaphragm has been punctured drain the oil spray liquid mixture from the pump housing Remove the hydraulic cylinder Fig 155 10 from the pump housing Clean the pump housing by flushing it thoroughly with diesel oil or paraffin Clean all sealing faces Insert the cylinder Fig 155 10 back into the pump housing Fit the piston diaphragm Fig 155 8 Mount the cylinder head Fig 155 7 on the pump housing and tighten the screws Fig 155 6 an equal amount in a crosswise fashion Use adhesive for medium tight screw connections for the screw connection After testing and cleaning fit the valve groups Fig 155 5 Insert new O rings Mount the suction Fig 155 3 and pressure port Fig 155 4 on the pump housing Tighten the nuts Fig 155 1 2 in a crosswise fashion using a torque of 11 Nm 189 Cleaning maintenance and repairs 13 9 Calibrating the field sprayer Test the field sprayer by carrying out calibration e before the start of the season e each time a nozzle is changed e to check the setting information in the spray tables o in the case of deviations between the actual and required spray rate l ha Any deviations between the actual and required spray rate l ha may be caused by the difference between the actual operational speed and that indicated on the tractor meter
20. 19 83 85 88 93 98 101 11 35 38 43 47 48 50 54 56 58 AUS spray rate l ha 11 59 64 72 76 78 80 84 87 92 12 14 16 32 28 24 35 30 26 39 34 30 43 37 32 44 38 33 46 39 35 49 32 37 52 44 39 53 46 40 12 14 16 54 47 41 59 51 44 66 57 50 69 60 52 11 61 54 74 63 56 78 67 59 82 70 61 84 72 63 UF BAGO0012 6 03 15 AMAZONE Spray table for three ray nozzles blue Spray table Pres Nozzle output AUS spray rate l ha sure km h Water AUS 10 11 bar l min 1 0 0 86 0 76 91 83 1 2 0 94 0 83 99 91 1 5 1 05 0 93 1 8 1 11 0 98 2 0 1 15 1 01 2 2 1 20 1 06 2 9 1 26 T12 2 8 1 32 1 17 3 0 1 36 1 20 AMAZONE Spray table for three ray nozzles white Pres Nozzle output AUS spray rate l ha sure km h Water AUS 10 11 bar l min 1 0 1 16 1 03 1 2 1 27 1 12 1 5 1 42 1 26 1 8 1 56 1 38 2 0 1 64 1 45 2 2 1 73 1 54 2 5 1 84 1 62 2 8 1 93 1 71 3 0 2 01 1 78 14 3 Spray table for 7 hole nozzles AMAZONE Spray table for 7 hole nozzle SJ7 02VP yellow Pres Nozzle output AUS spray rate AHL l ha sure a km h per dosing disc Wasser AHL bar l min 055 0 49 84 74 0 64 0 57 0 72 0 64 0 80 0 71 085 0 75 0 93 0 82 UF BAG0012 6 03 15 205 Spray table AMAZONE Spray table for 7 hole nozzle SJ7 03VP blue Pres Nozzle output sure Se per dosing disc Wasser AHL bar l min 1 5 0 87 0 77 2 0 1 00 0 88 2 9 1 10 0 97 3 0 1 18 1 04
21. AUS e AnNP solution 10 34 0 with 10 kg N and 34 kg P O per 100 kg NP solution If the liquid fertiliser is sprayed using flat fan nozzles multiply the corresponding values from the spray table for the spray rate l ha by 0 88 for AUS and by 0 85 for NP solutions as the spray rates listed in I na only apply for water As arule Use coarse dropped application for liquid fertiliser to avoid chemical burns to the plants Overly large drops roll off the leaf and drops which are too small cause a magnifying glass effect which burns the leaves Too much fertiliser may cause burns to appear on the leaves due to the salt concentration in the fertiliser As a rule do not spray more liquid fertiliser than for example 40 kg N see also Conversion table for spraying liquid fertiliser Always dis continue nozzle based AUS fertilisation at development stage EC 39 because chemical burns to on ears have a particularly bad effect The use of three ray nozzles for applying liquid fertiliser is beneficial if the liquid fertiliser needs to be taken up more by the roots of the plant than through the leaves Thanks to its three openings the dosing aperture which is integrated into the nozzle ensures a coarse dropped almost depressurised distribution of the liquid fertiliser This prevents an undesirable spray mist and the formation of smaller drops The coarse drops produced by the three ray nozzle hit the plants with little force an
22. Secure the spray gun against uninten tional spraying using the locking mechanism Fig 60 1 e before each pause in spraying before depositing the spray gun in its holder after cleaning work is complete 5 18 Secure container for protective clothing optional Secure container for protective clothing Fig 61 1 includes one compartment for clean pro tective clothing and another for contaminated protective clothing 76 UF BAG0012 6 03 15 Construction and function of the basic machine 5 19 Work lights Separate power supply from the tractor is required Work floodlights LED individual nozzle illumination Fig 63 UF BAGO012 6 03 15 77 Construction and function of the basic machine 5 20 FT 1001 front tank optional The FT 1007 has a tank capacity of 1 000 and is fitted to the tractor s front hydraulic sys tem AMAZONE FT 100 Fig 64 5 21 Camera system option Fig 65 1 Camera on the sprayer boom for reversing safely Fig 66 1 Camera on the front tank for manoeuvring safely Fig 66 78 UF BAG0012 6 03 15 Construction and function of the basic machine 5 22 Comfort equipment optional Comfort equipment for machines wih AMATRON 3 Comfort equipment functions e Cleaning remote controlled residue dilution and internal cleaning O Remote controlled switching of the intake cock from spraying to flushing o Automatic agitator cutout d
23. See separate operating manual for the implement software Profi folding consists of the following functions Folding the sprayer boom in and out Hydraulic height adjustment Hydraulic tilt adjustment Folding in one side of the sprayer boom One sided independent raising and lowering of the sprayer boom boom extension Profi folding II only Folding via the tractor control unit The boom is operated via tractor control units Depending on the version sprayer boom folding is preselected via the operating terminal and then executed using tractor con trol unit green preselected folding See separate operating manual for the operating terminal Height adjustment is controlled via tractor control unit green Manual folding e The boom is folded manually Height adjustment is controlled via tractor control unit yellow 80 UF BAG0012 6 03 15 Folding out and in UF BAGO012 6 03 15 Construction and function of the sprayer boom CAUTION It is prohibited to fold the sprayer boom in and out during travel DANGER Always maintain an adequate distance from overhead cables when folding the sprayer boom out and in Contact with overhead cables may lead to fatal injuries WARNING Risk of crushing the entire body and impact due to personnel becoming trapped by laterally swivelling machine parts These dangers can cause extremely serious and potentially fatal injuries
24. in the spray liquid tank 1 remains homogenous The stirring perfor mance of the agitator can be set at the switch tap C The field sprayer is operated from the tractor via e the AMATRON 3 operating terminal 23 AMASPRAY or AMASET e the manually operated valve To prepare the spray liquid fill the induction bowl 11 with the agent quantity required to fill the spray liquid tank and draw it into the spray liquid tank 1 The fresh water from the flushing water tank 2 is used for cleaning the spraying system 47 Construction and function of the basic machine 5 2 Control terminal 48 20 Filling connection for the suction hose Suction filter Filling connection flushing water tank spray liquid tank optional Connection for quick emptying optional Self cleaning pressure filter Drain tap for the fresh water tank Filling opening for the fresh water tank Filling connection on the induction bowl Outlet suction filter spray liquid tank VARIO control suction side VARIO control pressure side Switch tap for the agitator dump pressure filter Switch tap for fill quick empty Switch tap for ring line induction bowl can ister flushing Switch tap for suction induction Schalthahn Befullen Spulwasser Behalter Schalthahn Befullen Spritzbruhe Behalter UF BAG0012 6 03 15 5 3 Switch tap on the control terminal Construction and function of the basic machine e A VARIO control su
25. page 111 WARNING Risk of crushing when coupling the machine and standing be tween the tractor and the machine Instruct people to leave the danger area between the tractor and the machine before you approach the machine Any helpers may only act as guides standing next to the tractor and the machine and may only move between the vehicles when both are at a standstill 122 UF BAG0012 6 03 15 A UF BAG0012 6 03 15 WARNING Risk of crushing being caught or pulled in or impact when the machine is unexpectedly released from the tractor Coupling and uncoupling the machine Use the intended equipment to connect the tractor and the ma chine in the proper way When coupling the machine to the tractor s three point hydraulic system ensure that the attachment categories of the tractor and the machine are the same Be absolutely certain to upgrade the machine s category II lower link pin to category III using reducing sleeves if your tractor has a category Ill three point linkage Only use the upper and lower link pins provided to couple up the machine original pins Check the upper and lower link pins for visible defects whenever the machine is coupled Replace the upper and lower link pins in the event of clearly visible wear Secure the upper link pin and lower link pin in the attachment points of the three point attachment frame against unintentional detachment using a linchpin Perform a visual inspe
26. read and follow the safety precautions for universal joint shaft operation in the sec tion Safety information for the user page 31 UF BAG0012 6 03 15 5 6 1 Coupling the PTO shaft WARNING Risk of crushing or impact if there is insufficient clearance when coupling the PTO shaft Couple the PTO shaft with the tractor before coupling the machine with the tractor This will ensure the necessary clearance for safe coupling of the PTO shaft Construction and function of the basic machine 1 Drive the tractor up to the machine leaving a clearance approx 25 cm between the tractor and the machine 2 Secure the tractor against unintentional starting and rolling see the section Securing the tractor against unintentional starting and rolling starting on page 118 Check whether the tractor universal joint shaft is switched off Clean and grease the tractor universal joint shaft Fit the latch of the PTO shaft over the universal joint shaft of the tractor until the latch is heard to engage When coupling the PTO shaft refer to the operating manual provided for the PTO shaft and observe the permissible universal joint shaft speed of the machine 6 Secure the PTO shaft guard using the supporting chain s to prevent movement 6 1 Fasten the supporting chain s so that it as perpendicular to the PTO shaft as possible 6 2 Attach the supporting chain s in a way that ensures suffi cient swivel range of the PTO shaft
27. 144 Fill the spray liquid tank halfway with water Move switch tap F to position 0 Move switch tap E to position 0 Move switch tap D optional to the H position Move switch tap B to the 222 position Move switch tap A to the position Run the pump at approx 400 rpm Move switch tap F to position 0 Move switch tap F to position 0 open the switch tap on the Ecofill connection Close the switch tap on the Ecofill connec tion when the desired quantity has been evacuated from the Ecofill container Top up with water Fig 116 UF BAG0012 6 03 15 11 5 3 Inducting agents in powder form and urea Using the machine Before spraying fully dissolve the urea by circulating liquid When dissolving large quantities of urea the temperature of spray liquid will fall more sharply meaning that the urea will only dissolve slowly The warmer the water the faster and more completely the urea will dis solve Fig 117 1 Fill the spray liquid tank halfway with water 2 Move switch tap F to position 0 3 Move switch tap E to position 0 4 Move switch tap D optional to the H position 5 Move switch tap B to the 2 position 6 Move switch tap A to the position 7 Open the induction bowl lid 8 Pour the quantity of agent or urea calculat ed and measured for filling the tank into the induction bowl max 60 9 Run the pump at approx 400 rpm 10 Move switch tap E
28. 165 22 60 38 27 15 460 425 394 368 345 325 307 276 251 230 197 173 23 16s 42 29 16 480 443 411 384 360 339 320 288 262 240 208 180 24 71 46 32 1 8 _500 462 429 400 375 353 333 300 273 250 214 188 25 L50 34 1 9 520 480 446 416 390 367 347 312 284 260 223 195 26 sa az 21 540 499 463 432 405 381 360 324 295 270 231 203 27 s8 4o 23 560 517 480 448 420 395 373 336 305 280 240 210 28 6243 24 580 535 497 464 435 409 387 348 316 290 249 218 29 674e 26 600 554 514 480 450 424 400 360 327 300 257 225 30 71 50 28 620 572 531 496 465 438 413 372 338 310 266 233 31 30 640 591 549 512 480 452 427 384 349 320 274 240 32 32 660 609 566 528 495 466 440 396 3680 330 283 248 33 3 680 628 583 544 510 480 453 408 a71 340 291 255 34 700 648 00 560 525 494 467 420 382 350 300 263 3 5 aD 1 5 38 720 665 617 576 540 508 480 432 393 360 309 270 36 ID AK2 Sbar 4 0 740 683 634 592 555 522 403 a44 a04 370 318 278 37 r cpr e Ca xose 608 570 537 507 456 415 380 3268 285 36 TT
29. 3 5 1 27 1 12 4 0 1 31 1 16 AMAZONE Spray table for 7 hole nozzle SJ7 04VP red Pres Nozzle output sure ae per dosing disc Wasser AHL bar l min 1 5 1 17 1 04 2 0 1 33 1 18 2 9 1 45 1 28 3 0 1 55 1 37 3 5 1 66 1 47 4 0 1 72 1 52 6 154 176 194 208 224 232 6 132 151 166 178 192 199 116 132 146 156 168 174 103 117 129 139 149 155 10 92 106 116 125 134 139 10 AMAZONE Spray table for 7 hole nozzle SJ7 05VP brown Pres Nozzle output sure a per dosing disc Wasser AHL bar l min 1 5 1 49 1 32 2 0 1 68 1 49 2 9 1 83 1 62 3 0 1 95 1 73 3 5 2 11 1 87 4 0 2 16 1 91 AMAZONE Spray table for 7 hole nozzle SJ7 06VP grey Pres Nozzle output sure sa per dosing disc Wasser AHL bar l min 1 5 1 77 1 57 2 0 2 01 1 78 2 0 219 1 94 3 0 2 35 2 08 4 0 2 61 2 31 206 264 298 324 346 374 382 226 255 278 297 321 327 269 333 357 396 198 224 243 260 281 287 176 199 216 231 249 259 209 259 2 7 308 10 158 179 194 208 224 229 10 AUS spray rate AHL l ha km h AUS spray rate AHL l ha km h AUS spray rate AHL l ha km h AUS spray rate AHL l ha km h 12 14 16 132 113 99 149 128 112 162 139 122 173 148 130 187 160 140 191 164 143 UF BAG0012 6 03 15 AMAZONE Spray table for 7 hole nozzle SJ7 08VP white Spray table Pres Nozzle output AUS spray rate AHL l ha sure a
30. 6 1 5 6 2 Swi 5 7 1 DZ 5 8 5 8 1 5 8 2 5 8 3 5 8 4 5 9 9 9 1 5 9 2 5 9 3 5 9 4 Switch tap on the control terminal cccccccecccceecceceeeeeeeeeeseeeeeseuceeseeeeeseeeessuecesseeeeseneeesaeees 49 Parking S10 16 6 bee 51 Three point attachment frame cccccceccccceececseececeeeeeceeeeeeeceeseecesseeeeseeeesseeesseeesseeeeseeeenes 52 PTO A a E E E E E E E A A asecees 53 COUP MING he PTO Shaft stoniieip deticasancceiorrnus Save euiar EE AE Eaa eaea amen 55 SAG OUI MS PTO SNA arp E e T Ea i ESA ATE A eiS 56 Hydraulic COMMOCU ONS sus shiesicioncetasenutiecuscnennntrosuncmundiseanaudedinsidudesesutbattmuncdindudeeaisudunadidadsusuawasnbenanse 57 Coupling the hydraulic NOSE lines nnnnaannnnannnnnannnnnnnnnnnnnnnnnrnnsnnnrnnnrnnsrnrrnssnrresnnrrnnnrresnrrenne 58 Uncoupling the hydraulic hose LINCS eee ccceeeecseeeeeaeeeeeeeeeeseeeeeseeeeseeeeesaeeeseeeeesaeeeeseeeeas 59 Operating terminal or manual OPELatiON ccccecccceeccceeeceeeeececaeeeceeceeseecesseeeesseeeeseeeeesaees 60 PIT ING acetate cares E EEE E E dance 60 ANA OPRA cece cack cee tents A AEE ease cen AEEA E EEEE 61 AMASET ses cepa end pa sa aria iaa eia aE iea aA a aapa S tear aaa i a i a 61 HB man al operativas inspannin een aa a aeiiae araia i eiai 62 Soera eE o Ee A E E AE E E EE N E E E A 65 Hinged screw lid for the filling OPCNING cccccccseeeeeeceeeeeeeeeeeeesaeeeeeeeeaeeeesaeeeeesseeeeeesaeeeeneas 65 F
31. Maintain an adequate safety distance from moving machine parts while the tractor engine is running Ensure that all personnel maintain an adequate safety distance from moving machine parts Instruct personnel to leave the swivel range of any moving machine parts before swivelling the parts WARNING Danger for third parties from crushing being drawn in and or caught by the moving parts of the boom or impact if they stand in the swivel range of the boom while it is folding out or in Instruct personnel to leave the swivel range of the boom before you fold the boom out or in Release the control for folding the boom out and in immediately if someone enters the swivel range The hydraulic cylinders for boom folding maintain their respective end positions transport position and working position in both the folded in and folded out boom state 81 Construction and function of the sprayer boom Working with the sprayer boom folded out on one side Working with the sprayer boom only folded out on one side is only permissible e with the swing compensation locked e only if the other boom is folded down as a package from the transport position Super S boom briefly for passing obstacles trees electricity pylons etc Lock the swing compensation before folding up the sprayer boom on one side If the swing compensation is not locked the sprayer boom may swing off to one side If the folded up boom strikes th
32. and or natural wear to the spraying nozzles Calibration equipment 1 2 3 1 Suitable collection vessel e g bucket 2 A measuring container or dosing cylinder 3 A stopwatch Method Determining the actual spray rate l ha 190 The actual spray rate l ha can be determined by driving a calibration distance while standing via the nozzle output of individual spraying noz zles individual nozzle output UF BAG0012 6 03 15 Cleaning maintenance and repairs 13 9 1 Determining the actual spray rate by driving a calibration distance UF BAGO012 6 03 15 Also wih AMA TRON 3 AMASPRAY adjust the rate in manual mode according to the spray pressure as per the spray table 10 Fill the spray liquid tank with water Switch on the agitator normally at stirring stage 2 Switch on spraying and check that all nozzles are functioning perfectly Set the spray pressure for the desired rate l ha in accordance with the spray table Switch off spraying Fill the spray liquid tank with water up to the full mark that ap pears on both sides it may be necessary to reattach the mark In the field measure out a calibration distance of precisely 100 m Mark the beginning and end points Adjust the tractor engine speed to a constant rate with the man ual accelerator lever taking into account the pump drive speed min 400 rpm and max 550 rpm With a rolling start drive the cal
33. chest Spraying nozzle Hydraulic hose lines Check for defects v Check for leak tightness Every three months 200 operating hours Line filter Clean 168 Replace damaged filter 109 inserts 174 UF BAG0012 6 03 15 Annually 1 000 operating hours Component Pumps Fluid filter Flow meter and return flow meter Nozzles Volumetric remote control As necessary Component Super S boom Q plus boom Volumetric remote control Upper and lower link pins Solenoid valves Hydraulic throttle valve Hydraulic plug UF BAGO012 6 03 15 Maintenance work Oil change every 500 operating hours Check valves and if nec essary replace Check the piston dia phragm and if necessary replace Replace Calibrate the flow meter Align the return flow me ter Calibrate the field sprayer and check the lateral dis tribution if necessary re place worn nozzles e Adjust Maintenance work Correct the settings e Adjust each time a nozzle is changed Check for defects and if necessary replace worn pins e Adjusting the actuation speed e Rinse exchange the filter in the hydraulic plug Cleaning maintenance and repairs Specialist workshop 175 Cleaning maintenance and repairs 13 5 Hydraulic system WARNING Risk of infection through the high pressure hydraulic fluid of the hydraulic system entering the body Only a specialist workshop may carr
34. containing crop protection agents However their service life is reduced by use at low temperatures e g AUS in frosty conditions The materials and components used in the construction of AMAZONE field sprayers are safe for liquid fertiliser UF BAGO012 6 03 15 41 Product description 4 9 Danger areas and danger points The danger area is the area around the machine in which people can be caught by e work movements made by the machine and its tools materials or foreign bodies thrown out of the machine e tools rising or falling unintentionally e unintentional rolling of the tractor and the machine Within the machine danger area there are danger points with perma nent or unexpected risks Warning symbols indicate these danger points and warn against residual dangers which cannot be eliminated for practical reasons In such cases the special safety regulations in the appropriate section are valid No one may stand in the machine danger area if the tractor engine is running with the PTO shaft hydraulic system connected if the tractor and machine are not protected against unintentional start up and rolling The operating person may only move the machine or switch or drive the tools from the transport position to the working position or vice versa when there is no one in the machine danger area Danger points exist between the tractor and the field sprayer attachment especially when coupling and uncou
35. decisive Never attempt to plug leaks in hydraulic hose lines using your hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor immediately Risk of infection When searching for leaks use suitable aids to avoid the serious risk of infection UF BAG0012 6 03 15 2 16 3 Electrical system General safety instructions When working on the electrical system always disconnect the battery negative terminal Only use the prescribed fuses If fuses are used that are too highly rated the electrical system will be destroyed risk of fire Ensure that the battery is connected correctly firstly connect the positive terminal and then connect the negative terminal When disconnecting the battery disconnect the negative terminal first followed by the positive terminal Always place the appropriate cover over the positive battery terminal If there is accidental earth contact there is a risk of ex plosion Risk of explosion Avoid sparking and naked flames in the area of the battery The machine may be equipped with electronic components whose function is influenced by electromagnetic interference from other units Such interference can pose risks to people if the following safety information is not followed o If retrofitting electrical units and or components on the ma chine wit
36. function of the basic machine WARNING Risk of being caught and drawn in by unguarded PTO shaft parts in the power transmission area between the tractor and driven machine Work only when the drive between the tractor and driven machine is fully guarded 54 The unguarded parts of the PTO shaft must always be guarded by a shield on the tractor and a PTO shaft guard on the ma chine Check that the shield on the tractor or the PTO shaft guard on the machine and the safety devices and guards of the extended PTO shaft overlap by at least 50 mm If they do not you must not power the machine via the PTO shaft Use only the PTO shaft provided or one of the same type Read and follow the operating manual provided for the PTO shaft Correct use and maintenance of the PTO shaft prevents serious accidents When coupling the PTO shaft O refer to the operating manual provided for the PTO shaft o observe the permissible drive speed of the machine o observe the correct installation length of the PTO shaft Re fer to the section Adjusting the length of the PTO shaft to the tractor page 122 o Observe the correct installation position of the PTO shaft The tractor symbol on the protective tube of the PTO shaft identifies the tractor side connection of the PTO shaft Always mount the overload or freewheel clutch on the machine if the PTO shaft has an overload or freewheel clutch Before switching on the universal joint shaft
37. liquid ensure sufficient cleanliness in order that risks may be kept as low as possible e g thoroughly wash used gloves before removing them and dispose of the washing water and cleaning fluid in the proper manner The prescribed water and agent spray rate can be found in the directions for use for the crop protection agent Read the directions for use for the agents and observe the spec ified precautions 132 UF BAG0012 6 03 15 Using the machine WARNING Danger for people and animals from accidental contact with spray liquid while filling of the spray liquid tank is underway e Wear personal protective equipment when handling crop protec tion agent dumping spray liquid from the spray liquid tank The type of personal protective equipment required depends on the manufacturer s instructions the product information the direc tions for use the safety datasheet or the user manual for the crop protection agent in question Never leave the field sprayer unattended during filling O Never fill the spray liquid tank beyond the nominal volume o When filling the spray liquid tank never exceed the permis sible load of the field sprayer Pay attention to the respec tive specific weight of the liquid in question o During filling always watch the fill level indicator to avoid overfilling the spray liquid tank o Pay particular attention while filling the spray liquid tank to sealed surfaces no spray liquid may be a
38. machine with the tractor as follows 7 1 Drive the tractor up to the machine leaving a clearance of approximately 25 cm between tractor and machine 7 2 Secure the tractor against unintentional starting and unin tentional rolling For this see the section Securing the tractor against unintentional starting and rolling starting on page 118 7 3 Check whether the universal joint shaft of the tractor is switched off 7 4 Couple the PTO shaft see the section Coupling the PTO shaft starting on page 55 7 5 Couple the hydraulic hose lines see the section Coupling the hydraulic hose lines starting on page 58 7 6 Couple the lighting system see the section Transportation equipment page 39 7 f Connect the machine cable to the operating terminal 7 8 Align the lower link hooks so that they are flush with the lower attachment points of the machine Now continue to reverse the tractor up to the machine so that the lower attachment points of the machine pick up the lower link hook of the tractor Raise the three point hydraulic system of the tractor until the lower link hooks receive the ball sleeves and automatically inter lock From the tractor seat couple the upper link to the top attach ment point of the three point attachment frame using the upper link hook The upper link hooks lock automatically Lift the mounted field sprayer to its working position Direct people out of the danger area behind the mounted
39. manufacturer s directions for use refer to the section Preparing the spray liquid Seite 132 o AMATRON 3 AMASPRAY Before spraying commences enter the required spray rate target rate into the operating terminal o AMASET Before spraying commences enter the re quired spray pressure into the operating terminal During spraying operation precisely adhere to the required spray rate l ha o in order to achieve the best possible results from your crop protection measure o to avoid unnecessary pollution of the environment Select the required nozzle type from the spray table before spraying starts taking account of o the intended operational speed the required spray rate and o the required atomisation characteristic fine medium or coarse dropped of the crop protection agent used for the crop protection measure Refer to the section Spray tables for flat fan anti drift in jector and airmix nozzles Seite 200 e Select the required nozzle size from the spray table before spraying starts taking account of o the intended operational speed o the required spray rate and o the target spray pressure Refer to the section Spray tables for flat fan anti drift in jector and airmix nozzles Seite 200 Select a low operational speed and a low spray pressure to pre vent wastage from drifting Refer to the section Spray tables for flat fan anti drift injector and airmix nozzles Seite 200 148 UF BA
40. materi al Deformations which do not match the natural shape of the hose Both in a depressurised and pressurised state or when bent e g layer separation bubble formation pinching bends Leak points Installation requirements not complied with e Life span of 6 years has been exceeded The date of manufacture of the hydraulic hose line on the as sembly is decisive for determining these six years If the date of manufacture on the assembly is 2004 then the hose should not be used beyond February 2010 See also Labelling of hy draulic hose lines UF BAGO012 6 03 15 177 Common causes for leaking hoses pipes and connection pieces include missing O rings or seals Cleaning maintenance and repairs e damaged or badly fitting O rings brittle or deformed O rings or seals foreign bodies badly fitting hose clips 13 5 4 Installing and removing hydraulic hose lines Use e only genuine AMAZONE replacement hoses These hoses stand up to chemical mechanical and thermal loads hose clips made from V2A for fitting hoses as a rule When installing and removing hydraulic hose lines always observe the following information Ensure cleanliness e Always install the hydraulic hose lines to ensure the following in all operating positions O There is no tension apart from the hose s own weight o There is no possibility of jolting on short lengths o External mechanical influences on the hydraul
41. mesh inch red Fig 104 UF BAG0012 6 03 15 109 Commissioning 7 Commissioning This section contains information on commissioning your machine on checking if it is possible to connect the machine to your trac tor Before operating the machine for the first time the operator must have read and understood the operating manual Comply with the section Safety information for the user starting on page 27 when o coupling and uncoupling the machine o transporting the machine o using the machine Only couple and transport the machine to a tractor which is suit able for the task The tractor and machine must meet the national road traffic regulations The operator and the user shall be responsible for compliance with the statutory road traffic regulations WARNING Risk of crushing shearing cutting and being drawn in or trapped in the vicinity of hydraulically or electrically actuated components Do not block the operator controls on the tractor which are used for hydraulic and electrical movements of components e g folding swivelling and pushing movements The movement must stop auto matically when you release the appropriate control This does not apply to equipment movements that are continuous or e are automatically locked or require a floating position or pressed position to function 110 UF BAG0012 6 03 15 Commissioning 7 1 Checking the suitability of the tractor A WARNI
42. or repair work under moving machine parts that are in a raised position if such parts are secured with suitable positive fit locking devices against accidental lowering Before each start up 1 Check hoses tubes and connection pieces for any visually obvi ous defects leaking connections Repair any areas of chafing on hoses and pipes Immediately replace worn or damaged hoses and pipes 4 Immediately repair leaking connections 166 UF BAG0012 6 03 15 UF BAGO012 6 03 15 Cleaning maintenance and repairs Regular and proper maintenance will keep your trailed sprayer in good condition for a long time and will prevent early signs of wear Regular and proper maintenance is a requirement of our warranty conditions Use only genuine AMAZONE spare parts see Spare and wear parts and aids section page 16 Use only genuine AMAZONE replacement hoses and hose clamps made of V2A for assembly Specialist knowledge is the requirement for carrying out testing and maintenance operations This specialist knowledge is not given here in this operating manual Observe environmental protection measures when carrying out cleaning and maintenance work Observe legal requirements when disposing of lubricants e g oils and grease Also affected by these legal requirements are parts that come into contact with these lubricants Do not exceed a greasing pressure of 400 bar when greasing with high pressure grease guns The follo
43. portation device secure the raised machine against unintended lower ing Installation removal 1 Couple the machine to the tractor 2 Raise the machine with the tractor s hydrau lic system 3 Secure the machine against unintentional starting and unintentional rolling 4 Support the raised machine so that it can not be lowered unintentionally For initial installation e Secure the linchpins on the ma chine Fig 57 5 Fig 58 5 with the securing strap Fig 57 Fig 58 3 Press the wire hooks together on the securing strap with pliers 5 Front steerable castors Fig 57 1 fixed rear castors Fig 58 1 o Fit and secure with a clip pin Fig 57 Fig 58 2 or o Remove When the transport castors are not in use secure the clip pins in the parking position Fig 57 4Fig 58 4 When installing the fixed castors ensure that the pin Fig 58 6 goes through the hole in the frame thus holding the castors in a longitudi nal orientation UF BAGO012 6 03 15 75 Construction and function of the basic machine 5 17 Exterior wash down kit optional Fig 59 Exterior wash down kit for cleaning the field sprayer includes 1 Hose coiler 2 20m pressure hose 3 Spray gun Operating pressure 10 bar Water output 18 l min WARNING Danger from liquids escaping under pressure and contamination with spray liquid if the spray gun is acti vated accidentally Fig 59
44. running Instruct people to leave the loading site before approaching the ma chine 127 Transportation The tractor headlights are covered when using the front tank If roof headlights are used instead the transport speed may be max imum 30 km h CAUTION If a boom extension option is mounted move it into the transport position Switch the work lights off during transport to avoid blinding other motorists 128 UF BAG0012 6 03 15 11 Using the mac UF BAGO012 6 03 15 Using the machine hine When using the machine observe the information in the following sections e Warning symbols and other labels on the machine starting on page 17 and e Safety information for the user starting on page 27 ff Observing this information is important for your safety WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Observe information on the maximum load of the coupled machine and the permissible axle and drawbar loads of the tractor If neces sary drive only with a partially filled tank WARNING Risk of crushing cutting being caught and or drawn in or im pact through insufficient stability and tipping of the tractor and or the connected machine Drive in such a way that you always have full control over the tractor and the attached machine In so doing take your own abilities into a
45. sides before removing the valve groups Fig 155 5 Check and replace the piston diaphragm for each piston individ ually Only remove the next piston in sequence after the current ly removed piston has been completely checked and refitted Always swivel the piston to be checked upwards so that the oil in the pump housing does not run out As a rule replace all piston diaphragms Fig 155 8 even if only one piston diaphragm distorted punctured or porous Fig 155 Checking the piston diaphragm 1 If necessary remove the pump 2 Remove nuts Fig 155 1 2 Remove the suction and pressure port Fig 155 3 and Fig 155 4 Remove the valve groups Fig 155 5 Remove the nuts Fig 155 6 Remove the cylinder head gasket Fig 155 7 Check the piston diaphragm Fig 155 8 w O N o pe Replace the damaged piston diaphragm 188 UF BAG0012 6 03 15 Replacing the piston diaphragm eo e p 10 11 12 UF BAG0012 6 03 15 Cleaning maintenance and repairs Ensure the correct position for the recesses and or holes on the hydraulic cylinders Secure the piston diaphragm Fig 155 8 with a washer disc and a screw Fig 155 11 on the piston Fig 155 9 so that the rim shows on the cylinder head side Fig 155 7 Always tighten the nuts Fig 155 1 2 in a crosswise fashion using the specified torque Improper tightening of the screws causes warping which results in leaks Undo the screw Fig
46. switch tap and part width section valves several times until liquid is no longer coming out Resecure the pressure relief hose and re turn hose to the valve chest Release the spring clips Fig 139 1 on all the butt joint connectors Pull apart the butt joint connectors on all the part width section hoses thus disconnect ing the part width section hoses Let the residue run out and blow out the hoses at the nozzle end with compressed air Resecure the butt joint connectors with spring clips Fig 138 UF BAG0012 6 03 15 13 3 Lubrication instructions Cleaning maintenance and repairs Lubricants For lubrication use a lithium saponified multipurpose grease with EP E additives Lubricating the PTO shaft For winter operation grease the protective tubes to prevent them from freezing Also observe the installation and service instruc tions from the PTO shaft manufacturer which are fastened to the PTO shaft UF BAG0012 6 03 15 173 Cleaning maintenance and repairs 13 4 Maintenance schedule overview The times continuous services or maintenance intervals of any third party documentation shall have priority Q Carry out maintenance work when the first interval is reached On a daily basis page Check the oil level Clean and or flush Fluid filter Condition check 179 Profi folding only Spray liquid tank Line filter in the nozzle lines Clean and or flush Valve
47. this stirring stage differs from that required for spraying operation 11 6 2 Drift reduction measures Reschedule treatment for the early morning or the evening hours there is generally less wind Choose larger nozzles and a higher water spray rate Reduce spray pressure Precisely maintain the working height of the boom because the risk of drifting rises very sharply as the distance between the nozzles increases Reduce operational speed to below 8 km h Use so called anti drift AD nozzles or injector ID nozzles nozzles which produce a high proportion of coarse drops Observe the distance requirements of the respective crop pro tection agent 11 6 3 Dilute the spray liquid with flushing water 1 Activate the pump adjust pump speed to 450 rpm pT 1 2 Move switch tap A to position ye 3 Move switch tap B to position U 4 Control the flushing water supply using the auxiliary agitator Once the desired amount of flushing water has been supplied 5 Move switch tap A to position l 152 UF BAG0012 6 03 15 11 7 Residues Using the machine There are three types of residue excessive residue remaining in the spray liquid tank when the spraying operation is finished This excessive residue is discharged diluted or pumped out and disposed of the technical residue that remains in the spray liquid tank the suction chest and the spray line when the spray pre
48. water When filling the spray liquid tank also check and fill the fresh water tank 11 5 Inducting agents WARNING While inducting agents wear appropriate protective clothing as prescribed by the crop protection agent manufacturer Induct the respective agent via the induction bowl Fig 114 1 into the water of the spray liq uid tank A distinction is drawn here between the induction of agents in liquid and powder form and of urea 142 UF BAG0012 6 03 15 11 5 1 Inducting liquid agents Using the machine Fig 115 1 Fill the spray liquid tank halfway with water 2 Move switch tap F to the 6 position 3 Move switch tap E to the position 4 Move switch tap D optional to the a position 5 Move switch tap B to the CJ position 6 Move switch tap A to the position 7 Open the induction bowl lid Pour the quantity of agent calculated and measured for filling the tank into the induc tion bowl max 60 I Fully evacuate the contents from the induc tion bowl 9 Run the pump at approx 400 rpm 10 Move switch tap E to position 0 11 Move switch tap F to position 0 12 Close the induction bowl lid Fig 115 13 Top up with water T For simultaneous filling of the spray liquid tank via the suction port on the control terminal Move switch tap A to the position UF BAGO012 6 03 15 143 Using the machine 11 5 2 Ecofill Fig 116 1 2 ce 10
49. 03 15 AMAZONE Spray table ion AUS itrate urea solut Ing ammonium n Conversion table for spray liquid fertiliser 14 5 i O 8lr O Z vob E gZE 1 GGz 0 969 0 629 0099 0 Er9 0 9Gc9 0209 0 689 O CLS O VSS O GES 0 6 S 0 999 O 6 e ooz 98 ors ser sy oose oz cove esse ve ows oei oere ove ver ezez vee zs oer owr o ovis seb over oseese zr asec rece os ese ssor se mws r e a e ee eee a Ea a Oa u O8 9 io 0 009 068 orl 0 0SE OCLC 0 002 LGGL 00S 6 8 oa OL G e 1 S111 43 oe JO SOJ I OO 10 N oT 9 1O 1 S1 1 49 Pan jo ee OO 10 N Dn gz err a l ae 9Z7 L amis 211 UF BAGO0012 6 03 15 AMAZONEN WERKE H DREYER GmbH amp Co KG Postfach 51 Tel 49 0 5405 501 0 D 49202 Hasbergen Gaste e mail amazone amazone de Germany http www amazone de Plants D 27794 Hude e D 04249 Leipzig e F 57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders field sprayers seed drills soil cultivation machines and communal units
50. 2 6 03 15 4 7 Regular device inspections The implement underlies the European Union universally applicable regular device inspections Crop Protection Directive 2009 128 EC Have the device inspected at regular intervals by a recognised and certified inspection workshop The date for performing the next device inspec tion is written on the inspection plate on the im plement Product description Gepruftes Pflanzenschutzgerat nn Halbjahr 2017 Zweil Name der Kontrollwerkstatte Amtlich anerkannte Kontrollwerkstatte 4 8 Consequences of using certain crop protection agents We would like to draw attention to the fact that extended exposure 20 hours to crop protection agents with which we are familiar e g Las so Betanal and Tramat Stomp Iloxan Mudecan Elancolan and Ter idox can cause damage to the pump diaphragms hoses spray lines and tanks The examples given are in no way intended to represent a comprehensive list In particular we warn against unauthorised mixtures of two or more different crop protection agents Substances which have a tendency to stick together or set must not be applied When using such aggressive crop protection agents it is recom mended that the spray liquid be applied immediately after preparation and then that the sprayer be thoroughly cleaned with water Desmopan diaphragms may be supplied as a replacement for the pump diaphragms These are resistant to solvent
51. 2 6 03 15 105 AMAZONE Construction and function of the sprayer boom 6 9 3 Drag hose unit for liquid fertiliser optional 1 Numbered separate drag hose part width sections with 25 cm nozzle distance and hose distance No 1 on the left hand side is fitted on the outside looking in the direction of travel no 2 next to it and so on 2 Thumb nuts for securing the drag hose unit 3 Turned plug connection for connecting the hoses 4 Metal weights stabilise the position of the hoses during opera tion The dosing discs determine the spray rate l ha The following dosing discs are available at 8 km h e 4916 26 dia 0 65 50 104 I AUS ha e 4916 32 dia 0 8 80 162 I AUS ha e 4916 39 dia 1 0 115 226 AUS ha standard e 4916 45 dia 1 2 150 308 I AUS ha e 4916 55 dia 1 4 225 450 I AUS ha Refer to the section Spray table for the drag hose unit Seite 208 106 UF BAG0012 6 03 15 6 10 Foam marker optional Construction and function of the sprayer boom The foam marker which can be retrofitted at any point makes it possible to drive the next bout precisely when spraying fields without marked out tramlines Marking involves the use of foam bubbles The foam bubbles are laid at adjustable intervals of approx 10 15 metres providing a clearly visible orientation line The foam bubbles dis solve after a certain time without leaving any residue behind Set the interval between the ind
52. 432 384 345 314 2 5 209 3 2 642 951 482 429 385 350 3 0 4 00 3 52 704 604 528 469 422 384 4 0 4 62 4 07 813 697 610 542 488 444 14 4 Spray table for drag hose unit AMAZONE Spray table for dosing disc 4916 26 dia 0 65 mm Pres Nozzle output AUS spray rate l ha sure OPNE km h per dosing disc Water AUS 6 T 8 9 10 11 bar l min 1 0 0 20 0 18 71 61 93 47 43 3 1 2 0 22 0 19 78 67 58 52 47 43 1 5 0 24 0 21 85 73 64 57 51 47 1 8 0 26 0 23 92 19 69 61 55 50 2 0 0 28 0 25 99 85 14 66 60 54 2 2 0 29 0 26 103 88 1 68 62 56 2 5 0 31 0 27 110 94 82 13 66 60 2 8 032 0 28 113 97 85 76 68 62 3 0 0 34 0 30 120 103 90 80 72 66 3 9 036 0 32 127 109 96 85 T 70 4 0 039 0 35 138 118 104 92 83 76 208 12 199 230 257 282 325 12 36 39 43 46 50 52 59 57 60 64 69 14 171 197 220 241 279 14 31 34 37 40 43 44 47 49 52 55 59 16 149 173 193 211 244 16 27 29 32 35 3 39 41 43 45 48 52 UF BAG0012 6 03 15 AMAZONE Spray table with dosing disc 4916 32 dia 0 8 mm Nozzle output AUS spray rate l ha per dosing disc km h Spray table Water AUS 10 11 bar l min 1 0 1 2 1 5 1 8 2 0 2 2 2 5 2 8 3 0 3 9 4 0 0 31 0 34 0 38 0 41 0 43 0 45 0 48 0 51 0 53 0 57 0 61 0 27 0 30 0 34 0 36 0 38 0 40 0 42 0 45 0 47 0 50 0 54 66 72 81 8 92 96 60 66 74 79 83 87 93 98 AMAZONE Spray table for dosing disc 4916 39
53. 50 1720 an Nominal volume 1200 1500 1800 i 2400 2700 3200 3600 mmi Overall width Overall width 2 290 Three point connection Suction chest technical residue On the flat Along the contours o Direction of travel 20 to left Direction of travel 20 to right Along the gradient O 20 up the slope o 20 down the data Working width 2 21 m use upper link connection Cat III Electric part width section valve coupling Digital spray pressure display 50 80 100 mesh Electric Agitator Infinitely adjustable Centre of gravity distance d 1501 1801 901 1201 Super S sprayer boom Dimension from lower link connection Percentage figures relate to the slope in the given gradient 44 UF BAG0012 6 03 15 4 12 2 Q plus sprayer boom Working width mo tt Transport width a 2560 2998 Overall length Overall length Product description Height when ma mm S chine is parked Nozzle height Nozzle height Pp 500 20 Pp 500 20 2100 Weight ro r E increases with special equipment attached by 7 kg with electric tilt adjustment by 24 kg with Profi folding l 4 12 3 Super S sprayer boom m O T Nozzle height 500 n a 2 200 Weight kg 500 633 656 713 715 increases with special equipment attached by 7 kg with electric tilt adjustment by 26 kg with Profi folding l by 36 kg with Profi foldin
54. D D i a a a p PERNE oe OHODOOO M Fig 34 Fig 35 61 Construction and function of the basic machine 5 8 4 HB manual operation 1 2 3 4 62 The manually operated HB volumetric remote control has the follow ing functions e switch spraying on and off switch part width sections on and off display the spray pressure spread rate adjustment via spray pressure Pressure regulation valve Switch tap for spraying on off Position A Spraying switched on Position B Spraying switched off Pressure gauge 5 part width section valves Part width section valve switched on Part width section valve switched off Rotary knob for pressure equalisation set ting UF BAG0012 6 03 15 5 8 4 1 Use Construction and function of the basic machine 1 Prepare and stir the spray liquid correctly in accordance with the instructions from the crop protection agent manufacturer 2 Set the reverse taps on the control terminal to Spray see page 151 3 Read from the tractor meter which gear is required for an opera tional speed of 6 to max 8 km h Adjust the tractor engine speed at a constant rate with the manual accelerator lever taking into account the pump drive speed min 400 rom and max 550 rpm 4 Using tractor control unit yellow raise the sprayer boom until the transport safety catch locks in place 5 Fold out the sprayer boom o using tractor control unit green o
55. G0012 6 03 15 UF BAGO012 6 03 15 AMASET Manual operation HB AMATRON 3 AMASPRAY Using the machine At wind speeds of 3 m s take additional drift reduction measures refer to the section Measures for drift reduction Seite 152 Even lateral distribution can only be achieved with the swing compensation unlocked Refrain from use if average wind speeds top 5 m s leaves and thin twigs move Only switch the sprayer boom on and off during travel to avoid the application of excessive doses Avoid the application of excessive doses from overlapping caused by imprecise bout tracking from one spray path to the next and or when cornering on the headland with the sprayer boom switched on When increasing operational speed make sure that the maxi mum permissible pump drive speed of 550 rpm is not exceeded During spraying operation constantly check actual spray liquid consumption with reference to the area treated If spraying operation is interrupted due to bad weather clean the suction filter the pump the valve chest and the spray lines Re fer to Seite 164 Spray pressure and nozzle size influence drop size and the vol ume of liquid sprayed The higher the spray pressure the small er the droplet diameter of the spray liquid The smaller droplets are subject to increased undesirable drifting If the spray pressure is increased the spray rate also increases If the spray pressure is decreased the spr
56. Move switch tap A to the posi tion Run the pump at approx 540 rpm If the tank is full 6 1 Remove the suction hose from the ex traction point so that the pump is able Fig 113 to suck up all remaining liquid in the suction hose 6 2 Switch tap A in position 7 Close the filling opening properly using the hinged screw lid Increasing the suction power by cutting in the injector i Switch tap F in position amp The injector must not be cut in until the pump has drawn in water e The water being sucked via the injector does not flow through the suction filter Comfort equipment with filling stop The auxiliary injector must not be switched on otherwise the automatic filling stop will not work UF BAG0012 6 03 15 141 Using the machine So First of all place suction chest lever A in position then if the suction hose has not been removed from the water extraction point uncouple the suction hose from the suction port Filling from open water access points Preferably fill them from a suitable tank and not from an open public water extraction point 11 4 Filling the fresh water tank WARNING Unauthorised contamination of the fresh water tank with crop protection agent or spray liquid Only fill the fresh water tank with clear fresh water never with crop protection agent or spray liquid When using the field sprayer ensure that there is always an ade quate supply of clear fresh
57. NG Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor e Check the suitability of your tractor before connecting the ma chine to the tractor You may only connect the machine to tractors suitable for the purpose Carry out a brake test to check whether the tractor achieves the required braking rate with the machine connected Requirements for the suitability of a tractor are in particular Permissible total weight Permissible approved axle loads Permissible drawbar load at the tractor coupling point Load capacity of the tyres fitted The approved trailer load must be sufficient You can find this data on the rating plate or in the vehicle docu mentation and in the tractor operating manual The front axle of the tractor must always be subjected to at least 20 of the dead weight of the tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected 7 1 1 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum ballast UF BAG0012 6 03 15 The permissible total tractor weight specified in the vehicle documen tation must be greater than the sum of the e Tractor empty weight Ballast weight and e Total weight of the connected machine or drawbar load of the connected machine
58. Operating Manual AMAZOURNIE UF 901 UF 1201 UF 1501 UF 1801 Mounted field sprayer Please read this operating MG3168 manual before commissioning Keep it in a safe place for future use BAG0012 6 03 15 Printed in Germany en Reading the instruction Manual and following it should seem to be in convenient and superfluous as it is not enough to hear from others and to realize that a machine is good to buy it and to believe that now everything should work by itself The person in question would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to ensure success one should enter the mind of a thing make himself familiar with every part of the ma chine and get acquainted with how it s handled Only in this way could you be satisfied both with the machine and with yourself This goal is the purpose of this instruction manual 2 UF BAG0012 6 03 15 Identification data Manufacturer s address Spare part orders Identification data Manufacturer AMAZONEN WERKE H DREYER GmbH amp Co KG Machine ID no Type UF Permissible system pressure bar Maximum 10 bar Year of manufacture Factory Basic weight kg Permissible total weight kg Maximum load kg AMAZONEN WERKE H DREYER GmbH amp Co KG Postfach 51 D 49202 Hasbergen Germany Tel 49 0 5405 501 0 E mail amazone amazone de Spare parts lists are free
59. RKE so that the type approval remains valid ac cording to the national and international regulations The use of spare and wear parts from third parties does not guarantee that they have been constructed in a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of non approved spare and wear parts or aids 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular e when carrying out work on lubrication systems and equipment and e when cleaning using solvents 2 12 User workstation The machine may only be operated by one person sitting in the driv er s seat of the tractor 16 UF BAG0012 6 03 15 General safety instructions 2 13 Warning symbols and other signs on the machine Warning symbols structure Always keep all the warning symbols on the machine clean and in a legible state Replace illegible warning symbols You can obtain the warning symbols from your dealer using the order number e g MD 075 Warning symbols indicate danger areas on the machine and warn against residual dangers At these points there are permanent or unexpected dangers A warning symbol consists of two fields Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation UF BAGO012 6 03 15 The column Order num
60. Upper and lower link pins WARNING Risk of crushing catching trapping or impact when the machine unexpectedly releases from the tractor Check the upper and lower link pins for visible damage each time you couple the machine Replace the upper and lower link pins in the event of clearly visible wear UF BAG0012 6 03 15 197 Cleaning maintenance and repairs 13 16 Screw tightening torques S L Nm M 8 8 10 9 12 9 16 M 10x1 52 M 12 18 86 120 145 M 12x1 5 90 125 CO N N OO CO O1 M 14 135 190 230 M 16 210 300 355 M 18 290 405 485 M 18x1 5 325 460 550 M 20 410 580 690 M 20x1 5 460 640 770 M 22 550 780 930 D l 198 UF BAG0012 6 03 15 13 17 Disposing of the field sprayer UF BAGO012 6 03 15 Cleaning maintenance and repairs Carefully clean the whole field sprayer inside and out before dispos ing of the field sprayer The following components are eligible for energy recovery spray liquid tank induction bowl flushing water tank fresh water tank hos es and plastic fittings Metal parts can be scrapped Follow the statutory requirements for each individual material Energy recovery is the process of reclaiming the energy contained in plastics by burn ing them and using the energy released to generate electricity and or steam or to supply process heat Energy recovery is suitable for mixed and contaminated plastics in particular for an
61. actor swivel the parking supports on the machine back Fig 28 1 into the park position e forwards Fig 28 2 into the transport posi tion A tension spring holds the parking supports in the current end position UF BAG0012 6 03 15 Construction and function of the basic machine 51 Construction and function of the basic machine 5 5 Three point attachment frame The frame of the WF field sprayer is designed so that it meets the requirements and dimensions of the three point attachment of category II Fig 29 1 Lower coupling points with lower link pin 2 Upper coupling point with upper link pin 3 Clip pin for securing the upper link pin and lower link pin 4 Hook to hold the quick coupling system UF 1501 1801 are equipped with a double upper link pin Cat Il Cat III Fig 30 WARNING Risk of crushing catching trapping and impact if the machine releases unexpectedly from the tractor If the working widths of the UF 1501 1801 are greater than 21 metres always use a Cat Ill upper link con nection 52 UF BAG0012 6 03 15 5 6 PTO shaft Construction and function of the basic machine The PTO shaft transmits power between the tractor and machine Fig 31 PTO shaft W100E 810 mm Fig 32 e Telespace PTO shaft W100E 810 mm telescoping
62. aligned parallel to the ground or to the target surface using hydraulic tilt adjustment Associated information is displayed on the operating terminal Depending on the model it is set either via e the AMATRON 3 or tractor control unit natural See the operating manual for the operating terminal UF BAG0012 6 03 15 97 Construction and function of the sprayer boom 6 7 Distance Control optional The Distance Control regulating unit for the sprayer boom automatically holds the sprayer boom parallel at the desired distance from the target surface Two ultrasound sensors Fig 87 1 detect the distance to the ground or the crop If there is a deviation from the desired height Distance Control readjusts to the correct height When switching off spraying at the headland the sprayer boom is raised automatically When switched back on again the sprayer boom is lowered back to the calibrated height For information on configuring the ultrasound sensors gt see Fig 87 see the AMATRON 3 operating manual 98 UF BAGO012 6 03 15 6 8 Spray lines and nozzles Construction and function of the sprayer boom The sprayer booms can be equipped with different spray lines In turn the spray lines can be fitted with single nozzles or multi nozzles de pending on the predominant conditions of use p SS TY I E TJ eT ATARI WN es eee de 1 I _ _ Fig 88 6 8 1 Tech
63. allation commissioning operation and mainte nance of the machine Operation of the machine with defective safety equipment or improperly attached or non functioning safety equipment Non compliance with the instructions in the operating manual regarding commissioning operation and maintenance Unauthorised design changes to the machine Insufficient monitoring of machine parts which are subject to wear Improperly executed repairs Disasters through the impact of foreign bodies and Acts of God 11 General safety instructions 2 2 Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word The signal word DANGER WARNING CAUTION describes the gravity of the risk and has the following sig nificance DANGER Indicates an immediate high risk which will result in death or serious physical injury loss of body parts or long term damage if not avoided If the instructions are not followed then this will result in imme diate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury CAUTION Indicates a low risk which could cause minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to spec
64. an the hydraulic plug for the hydraulic hose lines before con necting them to the tractor 3 Connect the hydraulic hose line s to the tractor control unit s UF BAG0012 6 03 15 5 7 2 Uncoupling the hydraulic hose lines Construction and function of the basic machine 1 Swivel the actuation lever on the control unit on the tractor to float position neutral position Unlock the hydraulic connectors from the hydraulic sockets Protect the hydraulic plug and hydraulic socket against soiling using the dust protection caps 4 Place the hydraulic hose lines in the hose cabinet UF BAGO012 6 03 15 59 Construction and function of the basic machine 5 8 Operating terminal or manual operation UF field sprayers with AMASET or HB manual operation are equipped with a volumet ric remote control The spread rate can be set by manually adjusting the spray pressure and is directly proportional to the pump drive speed AMATRON 3 or AMASPRAY are equipped with a flow meter The spread rate is set on the operating terminal The operating terminal controls a machine computer providing it with all the necessary information and taking charge of the area based regulation of the spray rate l ha depending on the specified spray rate target rate and the current operational speed km h 5 8 1 AMATRON 3 The AMATRON 3 Fig 33 can be used to enter machine specific data e enter job related data e cause the field s
65. aseeesaeeeeesaaeeeeseees 147 Spraying operators En ANEA E EEE E Eaa 148 Applying the spray liquid u cics nein sacs nicer dan scilsyeicemennsdencdunciiaatiencdietanido eeieeuuenitdien sddedeiendinwsdecsedebewentientden 150 Drit reduction HS ASN CS srs ssshac tina Siren a a a a ucla aS A aaa ia ea e i a 152 Dilute the spray liquid with flushing water nnnaannnnannnsnnneenrnnnnnnnnnnrnrnnsrnnennnrrnsnrresnnrennnne 152 SSS e E E E EE E E E care eee 153 Diluting the residue in the spray liquid tank and spraying the diluted residue at the end of spraying OperatiOh sesser iaa a E ainka a aa a ai iaria 154 Draining the spray liquid tank USING the PUMDP cccceccceeceseeeceeeeeseeeeseeeseeeeseeeeseeeeaeeeeaes 156 UF BAG0012 6 03 15 7 Table of Contents Cleaning the field sprayer ccccccccsssececesseeccseeeeeceeseecceaeeecseeeecseaseeessaeeeessageeessageenenss 157 Cleaning the sprayer with the tank CMpty cccccccseeeceeeeeeeeeeseeeeeeseeeeeeesseeeeeesaeeeesseeeeeeens 158 Draining the final reSidues cccccccssseeeccesseeecceseeecseneeecsaeeecseaseeessageeessageeessanseesssaeeeseas 159 Cleaning the suction filter ccc cccccccsscceceessceeceeseeeceeuseecceaseeessaaeeeecseuseeessaueeeseageeessegeeeeess 160 Cleaning the suction filter when tank is full ccceecceeceeeeeeeeeeeeeeeeeeeeeeaeeeesaeeeeeseaeseeeens 160 Cleaning the pressure filter when the tank iS empty ccc
66. ate the operator controls for the tractor s three point linkage e from the intended workstation if you are outside of the danger area between the tractor and the machine 116 UF BAG0012 6 03 15 UF BAGO012 6 03 15 Commissioning WARNING Risk of crushing from unintentional e rolling of the tractor and the connected machine o lowering of the raised machine Secure the tractor and machine from unintentionally starting or rolling and secure the raised machine against unintentional lowering before entering the danger zone between the tractor and raised machine in order to adjust the PTO shaft The PTO shaft is at its shortest when it is horizontal The PTO shaft is at its longest when the machine is fully lifted 1 Couple the tractor to the machine do not connect the PTO shaft Apply the tractor s parking brake Determine the clearance height of the machine with the shortest and longest operating position for the PTO shaft 3 1 To do so raise and lower the machine via the tractor s three point hydraulic system While doing so actuate the manual controls for the tractor s three point hydraulic system on the rear of the tractor from the provided workstation 4 Secure the machine lifted in the measured clearance height against unintentional lowering for example by supporting it or hooking it to a crane 5 Secure the tractor from unintentional starting before entering the danger area between the trac
67. ay lines 9 Return flow meter for determining how much Boom centre section spray liquid is to be conveyed back into the Transport locking for locking the folded in Spray Aqua tank aan 3 ony sprayer boom in its transport position to pre 10 Motor valves for switching the part width vent it from folding out unintentionally un sections on and off control unit locked in the above example 11 Bypass valve Lockable swing compensation 12 Pressure connection for the spraying ressure pressure gauge Tension springs for parallel boom alignment p p gaug Shock absorber 13 Pressure relief reduces excess pressure in the spray lines after a part width section is switched off UF BAG0012 6 03 15 85 Construction and function of the sprayer boom 6 1 1 Unlocking and locking the transport safety catch WARNING Risk of crushing and impact for other road users if the boom accidentally unfolds from the transport position during road transport Lock the folded boom package in the transport position using the transport safety catch before undertaking road transport Unlocking the transport safety catch Raise the folded boom package using height adjustment until the automatic transport safety catch releases the locked boom package height approx 2 3 of the boom carrier length The transport safety catch unlocks the sprayer boom from its transport position and the sprayer boom can then be folded out Fig 72 1 shows th
68. ay rate also decreas es If the operational speed is increased while the nozzle size and spray pressure remain constant the spray rate decreases If the operational speed is decreased while the nozzle size and spray pressure remain constant the spray rate increases Operational speed and pump drive speed can be selected within broad limits owing to the automatic area based spray rate con trol The pump delivery capacity is dependent on the pump drive speed Select the pump drive speed between 400 and 550 rpm so that there is always an adequate flow rate to the spray er boom and for the agitator When making this choice always take account of the fact that more spray liquid needs to be con veyed at higher operational speeds and higher spray rates 149 Using the machine The agitator normally remains switched on from filling to the end of spraying operation On this account the instructions of the agent manufacturer are decisive If there is a sudden significant drop off in spray pressure the spray liquid tank is empty Residues in the spray liquid tank can be applied correctly up to a pressure drop of 25 If the spray pressure drops off while conditions remain otherwise unaltered the suction or pressure filter are blocked 11 6 1 Applying the spray liquid Properly couple the field sprayer to the tractor Before starting spraying check the following machine data on the operating terminal o the value
69. ber and explanation provides an explanation of the neighbouring warning symbol The description of the warning symbols is always the same and specifies in the following order 1 A description of the danger For example risk of cutting 2 The consequence of non compliance with the risk avoidance instructions For example causes serious injuries to fingers or hands 3 Risk avoidance instructions For example only touch machine parts when they have come to a complete standstill 17 General safety instructions 2 13 1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the machine Art N ii SAR ci ENC imozzdluozze ND0824 Fig 2 Fig 3 18 UF BAGO012 6 03 15 General safety instructions Super S boom Fig 4 Q Plus boom Fig 5 UF BAGO012 6 03 15 19 General safety instructions Order number and explanation MD 078 Risk of crushing fingers or hands due to ac cessible moving parts in the machine This danger can cause extremely serious injuries and the loss of body parts Never reach into the danger area when the trac tor engine is running with PTO shaft hydraulic electronics system connected MD 082 Risk of falling due to personnel riding on treads or platforms This danger can cause extremely serious and potentially fatal injuries It is forbidden to ride on the machine or climb the mac
70. calculation if one of the actual calculated values is greater than the permissi ble value there is no front ballast if required attached to the tractor for the minimum front ballast Gy min Ballast your tractor with weights at the front or rear if the tractor axle load is exceeded on only one axle Special cases o Ifyou do not achieve the minimum ballast at the front Gv min from the weight of the front mounted machine Gv you must use ballast weights in addition to the front mounted machine If you do not achieve the minimum ballast at the rear GH min from the weight of the rear mounted machine Gp you must use ballast weights in addition to the rear mounted machine UF BAG0012 6 03 15 7 2 Installing the PTO shaft Commissioning CAUTION e Use only the PTO shaft prescribed by AMAZONE e Only install the PTO shaft before the field sprayer is fitted and with the tanks empty 1 Clean and grease the pump input shaft Fig 106 1 2 Press in the PTO shaft spring pin Fig 107 1 3 Insert the PTO shaft until the spring pin engages securing the PTO shaft axially 4 Secure the PTO shaft guard against simul taneous rotation by attaching the chain Fig 107 2 to the machine Fig 106 2 Fig 107 UF BAG0012 6 03 15 115 Commissioning 7 3 Adjusting the length of the PTO shaft to the tractor WARNING Danger from e damaged and or destroyed flying parts for the operator thir
71. ccount as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the coupled machine WARNING Risk of crushing cutting being caught and or drawn in or im pact through unintentional releasing of the coupled machine Before machine use carry out a visual check that the upper and low er link pins are firmly fixed with the linchpin against unintentional re lease WARNING Danger for the operator or third parties from damaged compo nents being ejected due to impermissibly high drive speeds of the tractor universal joint shaft Observe the permissible machine drive speed before switching on the tractor universal joint shaft 129 Using the machine WARNING Risk of being caught and drawn in and danger from foreign ob jects being caught and thrown out in the danger area of the driv en PTO shaft Whenever the machine is used first check to ensure that the safety devices and guards of the PTO shaft are fully intact and functional Have damaged safety devices and guards of the PTO shaft re placed immediately by a specialist workshop Check that the PTO shaft guard is secured against rotation by the supporting chain Maintain a sufficient safety clearance between you and the driv en PTO shaft Direct people out of the danger area of the driven PTO shaft Shut down the tractor engine immediately in case of danger WARNING Risk of accidental contact wi
72. ched on with no delay e prevents damage to the spray line The principal components of the pressure circu lating system are e one suction port hose Fig 101 1 per part width section e the DUS switch tap Fig 102 1 e the DUS pressure relief valve Fig 102 2 The DUS pressure relief valve is perma nently set at the factory and reduces the pressure in the pressure circulating system to 1 bar Ifthe DUS switch tap Is in position Fig 102 A the pressure circulating sys Fig 102 tem is switched on Ifthe DUS switch tap is in position Fig 102 B the pressure circulating sys tem is switched off if the DUS switch tap is in position Fig 102 C liquid is released from the field sprayer 108 UF BAG0012 6 03 15 Overview pressure circulating system DUS Construction and function of the sprayer boom au oara e a eee iam vas Gee a a ae The rh le LL He e r ae ed at ee cae nr r Ae en r ar he tat Sp gt Fig 103 1 Pressure circulating system DUS 3 DUS pressure limiting valve 2 DUS switch tap 4 DUS return valve 6 12 Line filter for spray lines optional Line filters Fig 104 1 are e fitted in the spray lines in each part width section an additional measure to avoid contamina tion of the spraying nozzles Overview of the filter inserts Filter insert with 50 mesh inch blue Filter insert with 80 mesh inch grey Filter insert with 100
73. close the lid fold down and rotate to the right until tight 5 9 2 Filling the spray liquid tank optional 1 Filling connection for the flushing water tank spray liquid tank 2 Switch tap for the spray liquid tank UF BAGO012 6 03 15 Construction and function of the basic machine Fig 38 Fig 39 65 Construction and function of the basic machine 5 9 3 Fill level indicator The fill level indicator shows the tank capacity I of the spray liquid tank Read the tank capacity on the scale from the pointer read off edge Tank capacity I value displayed on the scale Electronic fill level indicator optional Fig 40 Fig 40 5 9 4 Step Pull out step to reach the filling dome To climb up pull out the ladder with plat form and fold down the ladder If the ladder is no longer needed swing it up and slide it under the control terminal along with the platform Make absolutely sure that the step is locked in its end position when slid away DANGER Never climb into the spray liquid tank Risk of injury from poisonous vapours It is strictly forbidden to ride on the field sprayer Riding on the machine creates a risk of falling 5 9 5 Agitator When switched on the agitator stirs the spray liquid in the spray liquid tank ensuring that the spray liquid is homogenous The stirring perfor mance can be set at the setting tap Fig 41 C Position Fig 41 1 Agitator off
74. cofill connection for extracting spraying agent from Ecofill tanks optional 5 Suction line for the induction bowl Fig 48 1 Switch tap for ring line canister flushing 2 Bottom sieve 3 Rotating canister flushing nozzle for wash ing out canisters or other containers 4 Pressure plate 5 Ring line to dissolve and induct crop protec tion agent and urea 6 Scale Water escapes from the canister flush ing nozzle Fig 48 3 if e the pressure plate Fig 48 4 is pressed down by the canister the closed folding cover is pressed downwards WARNING Close the induction bowl before rinsing out Fig 49 70 UF BAGO012 6 03 15 5 13 Pump equipment Construction and function of the basic machine The pumps may be supplied with a delivery ca pacity of either 160 I min 210 I min or 250 l min as required All components which come into direct contact with crop protection agents are either produced from die cast aluminium with a plastic coating or from plastic Based on the current state of knowledge these pumps are suitable for spread ing standard crop protection agents and liquid fertilisers Never exceed the maximum permissi ble pump drive speed of 540 rpm Technical data on the pump equipment Pump equipment 160 min 210 l min 250 l min Pump model m BP 171 BP 235 BP 280 Delivery capacity at 540 rpm l min y capacity at 949 rpm fimile bar 154 202 240 Con
75. concentration of E the spray liquid Fig 119 1 2 So o Move switch tap F to position 0 Move switch tap E to position 0 Move switch tap D optional to position 0 Move switch tap B to the 2 position Move switch tap to the ye position Open the induction bowl lid Run the pump at approx 400 rpm Wash the canister or other containers using canister flushing Move switch tap E to the position Press the canister down for at least 30 secs and wash tt Move switch tap E to position 0 and re move canister Move switch tap A to the position Move switch tap D to the a position Move switch tap F to the 6 position until the contents have been fully evacuated from the induction bowl Move switch tap F to position 0 UF BAGO012 6 03 15 Using the machine Fig 119 147 Using the machine 11 6 Spraying operation Depending on how the machine is fitted out observe e the separate operating manual for the operating terminal or e the Manual operation HIB section page 62 Special instructions for spraying operation Test the field sprayer by carrying out calibration QO o before the start of the season o inthe case of deviations between the actual indicated spray pressure and the spray pressure prescribed in the spray ta ble Before commencing spraying operation precisely determine the required spray rate with the help of the crop protection agent
76. couple the machine from the tractor 3 1 Secure the machine against unintentionally rolling See page 118 3 2 Relieve the load from the upper link 3 3 Unlock and uncouple the upper link hooks from the tractor seat 3 4 Relieve the load from the lower link 3 5 Unlock and uncouple the lower link hooks from the tractor seat 3 6 Draw the tractor approximately 25 cm forwards The space created between the tractor and the machine al lows better access for decoupling the PTO shaft and the power supply lines 3 7 Secure the tractor and machine against unintentional start ing and unintentional rolling 3 8 Decouple the PTO shaft 3 10 Uncouple the supply lines 3 11 Move the supply lines into the parking position UF BAG0012 6 03 15 125 Adjustments 9 Adjustments 9 1 Positions of the control elements for the different operation modes at Poon Secon z py D E Fu O C Speziale uitvoering spultvioelstoftank schoonwatertank Fustreiniger Fit FiA y 6 7 Sa pe M 2 Haar f rI H I d l Tit i en SALAAM J SS f fa Ri k nnn i lol Coena k ra U a niche alt gi i gi is i H miia oa i i i H ie a a iy ACLI Sonderausstattung Spritzbr he Beh lter _ epllwasser Behalter Einspilbshalter E E l ka Hia n l l Ea oe io R fr Ps Li Li r e CN Ce st Optional Spray liquid tank _ i F
77. cseeeeeeeeeeeeeeeaeeeeeeaeeeeeseeeeeeens 161 Cleaning the pressure filter when the tank is full cc cccceccseeeeeeeeeeeeeeeeeeeesaeeeeseeeeeeesaees 161 EUS el CIS MMIC es tse cace utes caceatessarwseanes RO O 162 Cleaning the sprayer during a Critical agent CHANGE cccccseeeeeeeeeeeeeeeaeeeeeeeeeeeeeseeeeeeens 163 Cleaning the sprayer with a full tank Work interruption cccseeeeeeseeeeeeeeeeeeeseeeeeeeeaees 164 PAUS arcades a E E E E E E E 165 Cleaning maintenance and repairs ccccescceeeseeeeeeeeeeeeeeeeeesenesenesenes 166 Cean epe e E E E T E 168 Winter storage and long periods out of operation cccccecccseccceceeeeeceeeeeseeceseeeeeseeeessneees 169 LuDricati n iNSTUCHONS iccicseerisii nena dcnwatieedelmeansadnueiiulelaenstbdiewewsnaisieadndcteadeadaaapeveleeweneedsmenesatens 173 Maintenance schedule overview cccsecccceeeecceeeecseeeecseeeeseeeeseueeeseasessaneesseeeeseneeenneeess 174 Hydraulic system oscccinssdinetai lt paine ianncdeacenennensennetensaneciametmasuinn sesneine sanenawsuenaianncabavanauadcdieastnwsuescuinns 176 Labelling of hydraulic NOSE lines ce eccceeseeeeeceeeeeeeaeeeeeeeeeeeeeeeeeeeesaeeeeesesaeeeeesaeeeesseeeeeens 177 Maintenance intervals ccccccccceecceseeeeeneeeeseeeeeeeeeeeseeeeeseeeeeseeesseeeessaeeeeeaeeesaneeesseeeeseneeeas 177 Inspection criteria for hydraulic NOSE lines cc ceecccceeeeeeeeeeeeeeseeeeeeseeeeeeeeeu
78. ction side O Draw from an external source pai O ye Draw from the flushing water tank Dump the technical residue from the valve chest suction hose pump and suction filter O Dump the technical residue ge rom the spray liquid tank O Draw from the spray tank e B VARIO control pressure side h O External cleaning with flushing H20 O Spraying operation O Internal tank cleaning with flushing water H20 D Filling D quick emptying Fig 22 optional D C Switch tap for the agitator dump pressure filter Agitator O 0 Zero setting 3 Dump the technical residue from the valve chest and pressure filter Fig 23 UF BAGO012 6 03 15 49 Construction and function of the basic machine D Switch tap for filling quick empty ing O H Filling O 0 Zero setting O Quick emptying Fig 24 e E Switch tap for ring line induction bowl canister flushing O Canister flushing O 0 Zero setting O Ring line Fig 25 F Switch tap for suction induction O Draw from an external source O 0 Zero setting O Induct Fig 26 All stop taps are open when lever position is in direction of flow closed when lever position is transverse to direction of flow 50 UF BAG0012 6 03 15 NY Aw 4a 5 4 Parking supports Fig 27 Machine parked on the parking device When raised and hitched to the tr
79. ction to ensure that the upper and lower link hooks are correctly locked before reversing the tractor WARNING Risk of energy supply failure between the tractor and the ma chine due to damaged power supply lines During coupling check the course of the power supply lines The power supply lines must give slightly to all movement of the connected machine without tensioning kinking or rubbing must not chafe against other parts If the machine is equipped with a parking device secure the machine to prevent it from accidentally rolling see the section Transportation device on page 75 Always check for visible damage when coupling the machine See the section Obligations of the user on page 10 Fasten the ball sleeves over the upper link pins and fasten the lower link pins in the attachment points of the three point at tachment frame If the working widths of the UF 1501 18071 are greater than 21 metres always use a Cat Ill upper link connection 4 Secure the upper link pin with a linchpin to ensure that it does not accidentally become loose Secure each of the ball sleeves with linchpins to ensure that they do not accidentally come loose Direct people out of the danger area between the tractor and machine before you approach the machine with the tractor 123 Coupling and uncoupling the machine T 11 12 First couple the PTO shaft and the supply lines to the tractor before you couple the
80. d party if the PTO shaft is compressed or pulls apart while the machine coupled to the tractor is being raised lowered because the length of the PTO shaft has not been adjusted properly being caught and drawn in if the PTO shaft is installed in correctly or if unauthorised design changes are made Have the length of the PTO shaft checked in all operating positions by a specialist workshop and if necessary adjusted before coupling the PTO shaft to your tractor for the first time Always observe the operating manual supplied with the PTO shaft when adjusting the PTO shaft This adjustment of the PTO shaft applies only for the current tractor type You may need to readjust the PTO shaft if you couple the ma chine to another tractor WARNING Risk of being caught and drawn in if the PTO shaft is installed incorrectly or if unauthorised design changes are made Only a specialist workshop may make design changes to the PTO shaft When doing so read and follow the operating manual from the manufacturer Adjusting the length of the PTO shaft is permitted with consideration of the minimum profile overlap Design changes to the PTO shaft that are not described in the operat ing manual from the PTO shaft manufacturer are not permitted WARNING Risk of crushing between the rear of the tractor and the machine when raising and lowering the machine to determine the short est and longest operating position of the PTO shaft Only actu
81. d roll off their surface Although this avoids damage from burns to the greatest extent possible avoid the use of three ray nozzles for late top dressing and use drag hoses For all three ray nozzles listed in the following only use the black bayonet nut Different three ray nozzles and their operational areas at 8 km h e three ray yellow 50 801AUS ha e three ray red 80 126 I AUS ha e three ray blue 115 180 AUS ha e three ray white 155 267 I AUS ha UF BAGO012 6 03 15 6 9 2 7 hole nozzles FD nozzles optional Construction and function of the sprayer boom The same conditions apply for using 7 hole noz zles FD nozzles as for the three ray nozzles In contrast to the three ray nozzle in the case of the 7 hole nozzle FD nozzles the outlets are not oriented downwards but instead point to the side This allows very large drops to be produced on the plants using only slight impact forces Fig 95 gt 7 hole nozzle Fig 96 gt FD nozzle Fig 95 Fig 96 The following 7 hole nozzles are available at 8 km h e SJ7 02 CE 74 1201 AUS e SJ7 03 CE 110 1801 AUS e SJ7 04 CE 148 2401 AUS e SJ7 05 CE 184 300 AUS e SJ 06 CE 222 4111 AUS e SJ 08 CE 295 4801 AUS The following FD nozzles are available at 8 km h FD 04 150 240 I AHL ha e FDO5 190 300 AHL ha e FD06 230 360 AUS ha e FD 08 300 480 AUS ha e FD 10 370 600 AUS ha UF BAGO01
82. dia 1 0 mm standard Pres Nozzle output AUS spray rate l ha sure per dosing disc km h Water AUS 10 11 bar l min 1 0 1 2 1 5 1 8 2 0 2 2 2 9 2 8 3 0 3 5 4 0 0 43 0 47 0 53 0 58 0 61 0 64 0 68 0 71 0 74 0 79 0 85 0 38 0 41 0 47 0 51 0 53 0 56 0 59 0 62 0 64 0 69 0 74 92 84 91 AMAZONE Spray table for dosing disc 4916 45 dia 1 2 mm Pres Nozzle output AUS spray rate l ha sure per dosing disc km h Water AUS 10 11 bar l min 1 0 0 57 0 50 1 2 0 62 0 55 1 5 0 70 0 62 1 8 0 77 0 68 2 0 0 81 0 72 2 2 0 86 0 76 23 0 92 0 81 2 8 0 96 0 85 3 0 1 00 0 89 3 5 1 10 0 97 4 0 1 16 1 03 UF BAGO0012 6 03 15 209 Spray table AMAZONE Spray table for dosing disc 4916 55 dia 1 4 mm Pres Nozzle output AUS spray rate l ha sure oa km h per dosing disc Water AUS 6 7 8 9 10 11 12 14 16 bar l min 1 0 086 0 76 304 261 228 203 183 166 152 131 114 1 2 0 93 0 82 329 282 247 219 198 180 165 141 124 1 5 1 05 0 93 3 2 319 278 248 223 203 186 160 139 1 8 1 15 1 02 407 349 305 271 245 222 204 175 153 2 0 1 22 1 08 432 370 324 288 259 236 216 185 162 2 2 1 27 1 12 450 385 337 300 270 245 225 163 168 29 1 35 1 19 478 410 358 319 287 261 239 205 179 2 8 1 43 1 27 506 434 380 337 304 276 253 217 190 3 0 1 47 1 30 520 446 390 347 312 284 260 223 195 3 5 1 59 1 41 563 482 422 375 338 307 282 241 211 4 0 1 69 1 50 598 913 449 399 359 327 299 257 225 210 UF BAG0012 6
83. e 0 15 mm Fig 54 UF BAG0012 6 03 15 73 Construction and function of the basic machine 5 15 Quick coupling system optional The quick coupling system Fig 55 1 is attached to the tractor s rear three point attachment e assists in quickly fitting the field sprayer to the tractor To fit the quick coupling system use the upper link pin Fig 55 2 of the coupling triangle fit with a ball sleeve and secure with a linchpin fit the lower link pin with ball sleeves fit the spacer sleeves Fig 55 3 and secure with a linchpin The field sprayer is coupled to the quick coupling system using the hook on the three point at tachment frame The spring loaded ratchets Fig 56 1 lock au tomatically securing the coupling between the field sprayer and the quick coupling system To uncouple the parked field sprayer release the ratchets from the tractor using a bowden cable Fig 56 2 For information on coupling and uncoupling see also the Coupling and uncoupling section page 122 74 UF BAGO012 6 03 15 5 16 Removable transportation device optional Construction and function of the basic machine The removable transportation device enables easy coupling to the tractor s three point hydrau lic system and easy manoeuvring in the yard and indoors To prevent the field sprayer from rolling the cas tors are equipped with a locking system WARNING When installing removing the trans
84. e bayonet connection oo Oo ae Screw on the bayonet nut up to the stop 13 11 2 Removing the diaphragm valve if the nozzle is dripping Deposits on the diaphragm seat Fig 156 6 can cause the nozzles to drip after the boom is shut off If this occurs clean the diaphragm in question as follows 1 Pull the slider Fig 156 7 out of the nozzle body Fig 156 2 towards the bayonet nut 2 Remove the spring element Fig 156 8 and the diaphragm Fig 156 9 Clean the diaphragm seat Fig 156 6 Reassembly occurs in the reverse sequence Note the correct orientation for installing the spring element For in stallation the stepped upwards sloping edges on the left and right of the housing of the spring element Fig 156 10 must slope up in the direction of the boom profile 194 UF BAG0012 6 03 15 13 12 Line filter Cleaning maintenance and repairs e Clean the line filters Fig 157 1 3 4 months depending on op erating conditions e Change damaged filter inserts Fig 157 UF BAGO012 6 03 15 195 Cleaning maintenance and repairs 13 13 Instructions on testing the field sprayer According to law a spray test must be carried out Q Only authorised centres are permitted to carry out spray tests o 6 months after commissioning if not performed at time of purchase at the latest then o every two years thereafter Field sprayer test kit optional order no 930 420 Fig 1587
85. e folded in boom During spraying operation drive at a significantly reduced speed After one sided spraying 8 9 gt gt 10 94 Cancel the preselection on the operating terminal Actuate tractor control unit green until the folded in boom is fully folded out again the swing compensation unlocks Switch all part width sections back on UF BAG0012 6 03 15 6 3 Construction and function of the sprayer boom Reduction joint on the outer boom optional Using the reduction joint the outer element of the outer boom can be folded manually to reduce the working width Case 1 Number of nozzles _ Number of nozzles on the outer part width section foldable outer element When spraying with a reduced working width keep the outer part width sections switched off Case 2 Number of nozzles Number of nozzles on the outer part width section foldable outer element Close the outer nozzles manually triple nozzle head Perform changes on the control terminal o Enter the changed working width o Enter the changed number of nozzles on the outer part width sections Fig 84 2 bolts lock the folded and unfolded outer element in its respective end positions CAUTION Before road transport unfold the outer elements again so that the transport locking mechanism is active when the boom is folded UF BAGO012 6 03 15 95 Construction and function of the sprayer boom 6 4 Boom width r
86. e ground this may cause damage to the sprayer boom Use a significantly reduced speed for spraying operation to avoid the sprayer boom swinging out and coming into contact with the ground with the swing compensation locked Unless the sprayer boom is guided smoothly even lateral distribution cannot be guaranteed Setting the spraying height WARNING Risk of crushing and impact for personnel who are caught while the height of the sprayer boom is being raised or lowered Direct people out of the danger area of the machine before raising or lowering the sprayer boom using height adjustment 1 Direct people out of the danger area of the machine 2 Set the spraying height in accordance with the spray table via the tractor control unit yellow e AMATRON 3 with Profi folding Always align the sprayer boom parallel to the ground only then can the specified spraying height be achieved on all nozzles 82 UF BAG0012 6 03 15 Collision protection devices Construction and function of the sprayer boom The collision protection devices protect the sprayer boom from damage when the outer boom section comes up against fixed obstacles The respective plastic clutch Fig 68 1 allows the outer boom section to avoid collision by mov ing around the articulated axle Fig 68 2 in and against the direction of travel it is then automati cally returned to its working position Fig 68 UF BAGO012 6 03 15 83 Co
87. e instructions of the spraying agent manu facturer Fill the machine preferably using a suction hose and blend in the agent while filling The induction area is thereby flushed with water constantly During the filling process start blending in the agent once the tank filling level has reached more than 20 When using more than one agent o Clean the canister immediately after each induction of an agent o Flush the induction port after each induction of an agent When filling no foam must escape from the spray liquid tank The addition of a froth inhibiting agent also prevents the spray liquid tank from frothing over The agitators normally remain switched on from the initial filling to the end of the spraying operation The instructions of the agent manufac turer however have priority 134 UF BAG0012 6 03 15 Using the machine directly into the spray liquid tank Q e With the agitator running feed the water soluble plastic film bag Before spraying fully dissolve the urea by circulating the liquid When dissolving large quantities of urea the temperature of the spray liquid falls more sharply the urea consequently dissolves more slowly The warmer the water the faster and more com pletely the urea can dissolve ble collect and dispose of them in a proper manner Do not re use them for other purposes Q Carefully wash the empty agent canisters render them unusa e If only spray liq
88. e unlocked transport safety catch Locking the transport safety catch Lower the folded boom package using height adjustment until the automatic transport safety catch locks the boom package the distance between the lower edge of the boom carrier and the lower edge of the sprayer boom is only ap prox 30 cm The transport safety catch locks the sprayer boom in the transport position to prevent the folded boom package from folding out unintentionally Fig 73 1 shows the locked transport safety catch 86 UF BAGO012 6 03 15 6 1 2 Q plus boom manually folded WARNING When folding the boom only hold it at the points indicated Fold only the lowered and locked booms CAUTION Observe the sequence specified in Fig 75 for folding the boom out To fold in use the reverse sequence Folding out the sprayer boom 1 Unlock the transport safety catch by lifting the bar Fig 76 2 Fold out the right hand boom Fig 75 1 2 3 Fold out the left hand boom Fig 75 3 4 4 Unlock the swing compensation using the hand lever on the left hand boom gt Fig 77 1 Hand lever in the unlocked position UF BAGO012 6 03 15 Construction and function of the sprayer boom Fig 74 Fig 77 87 Construction and function of the sprayer boom Folding in the sprayer boom 1 88 Lock the swing compensation using the hand lever on the left hand boom Fig 78 1 Hand lever in the locked position
89. ec essary if deposit prevent the slider fully opening or closing 1 Unscrew the magnetic cap Fig 143 1 abschrauben 2 Remove the solenoid Fig 143 2 abneh men 3 Unscrew the valve rod Fig 143 3 with valve seats and clean with compressed air or hydraulic fluid CAUTION Beforehand depressurise the hy draulic system Otherwise there is a risk of injury from hydraulic fluid escaping at high pres sure UF BAGO012 6 03 15 Fig 142 Cleaning maintenance and repairs 179 Cleaning maintenance and repairs 13 5 7 Clean exchange the filter in the hydraulic plug Not with Profi folding The hydraulic plugs are equipped with a filter Fig 144 1 that may block and then have to be cleaned exchanged This is the case when the hydraulic functions run slower 1 Unscrew the hydraulic plug from the filter housing Remove the filter with compression spring Clean exchange the filter Re fit the filter and compression spring cor rectly 5 Screw back on the hydraulic plug In doing so observe the correct seating of the O ring seal CAUTION A Danger of injuries from escaping hydraulic oil at high pressure Work on the hydraulic system only in a depressurized state 180 Fig 144 UF BAG0012 6 03 15 13 6 a 13 6 1 OQ plus boom Fig 1 2 3 4 5 145 Fig 146 Hydraulic throttle valve fold out the boom Hydraulic throttle
90. eck the spray pressure using the pressure gauge 6 Close one part width section The set spray pressure changes 7 Set the rotating knob for the switched off part width section so that the spray pressure returns to 3 bar 8 Reopen the part width section 9 Proceed this way with all part width sections 10 After adjustment is complete close all part width sections The indicated pressure should now also be 3 bar If this is not the case repeat the volumetric remote control adjustment pro cess 11 Set the switch tap on the valve chest to Spray UF BAGO012 6 03 15 193 Cleaning maintenance and repairs 13 11 Nozzles From time to time check the seating of the slider Fig 156 7 To do this insert the slider into the nozzle body Fig 156 2 as far as possible using moderate thumb pressure Do not insert the slid er up to the stop when in a new condition under any circumstances After changing the nozzle Calibrate the sprayer Adjust the volumetric remote control ARAASET manual operation HB 13 11 1 Fitting the nozzle 1 Insert the nozzle filter Fig 156 1 into the nozzle body Fig 156 2 from below 2 Insert the nozzle Fig 156 3 into the bayonet nut Fig 156 4 Different coloured bayonet nuts are available for the different nozzles Insert the rubber seal Fig 156 5 above the nozzle Press a rubber seal into the seat for the bayonet nut Position a bayonet nut on th
91. ed WIS Coie soins Sains criediSecltcinssa cereus tavos cetale Satte demipomiediaaeie Gata doe dojeadietlv op ea deta amiedidelen Gapadieds deiouciech oats dnmnausideesteaue 40 Regular device inspections vcnisscavancoiiecantavsrrncdiudusbacielacmedcaaFinennnsacadadchepddsadncneiansisnacaedacsitalnbeecal 41 Consequences of using certain crop protection AGeNtS ccceccccsseceeseececsececeeeeseeeeesaeees 41 Danger areas and danger points ccccecccseeeceseeeeeceeeeeeeeeeeseeeesaeeeeseeeeseueeesaueesseeeesaneeesanees 42 Rating plate and CE MalKee a iE R EARE EARRAS 43 ITO A A teenie A A E A E daca E RT EE eo EEE 43 Tecnnical Dala rsen a E ne AE eee ee eee ee 44 Basie TURAN oie etcetera trees cates EEE a aa EER E EEEa EE 44 Q plus sprayer DOOM cece cece ce eeccceeeeeececceeeceecaeeeeecaeseceeseseceesaeeeesseaecesseaeceesaueeeesaeeeees 45 EL of gat Sprayer 0166 9 eee ee ee ee eee eee ee eee eee 45 Required tractor equipment cccccccssceceeeeceeeccseeceucecauceceueesaeeceeeesaueesaeeesaeeseaeessaeessenenaees 46 Noise emissions CA sca cs catacsceecmsscieneahawpatedenect En EAEAN EEEE A AEAEE EERTE EEA EAE 46 Construction and function of the basic MACHING c scceeeeeeeeeeeeeees 47 BUI OR es rats ceeded esse ace aeons eect yon ate ease estan eee eee se ete 47 CONTOR LST Fe AU shore dese ee cece sence ain T E ee ee ches cern ae eee meee noes 48 UF BAG0012 6 03 15 5 Table of Contents 9 3 5 4 5 5 5 6 5
92. eduction option With the boom width reduction one or two booms can remain folded in during operation depending on the version The boom damping option has to be switched on as well The respective boom part width sections have to be activated in the on board computer LEX Fig 85 1 Boom width reduction 2 A Stop tap opened B Boom width damping option Stop tap closed Working with reduced working width 1 Reduce the boom width hydraulically 2 Close the stop taps for the boom width reduction 3 Open the stop tap for the boom damping 4 Deactivate the respective boom part width sections in the on board computer 5 Perform work with reduced working width Close the stop tap for the boom damping For road transport For use with full working width 96 UF BAG0012 6 03 15 6 5 Boom extension option Construction and function of the sprayer boom The boom extension increases the working width infinitely up to 1 20 metres Fig 86 1 Boom extension in transport position 2 Boom extension in working position 3 Stop tap for the outer nozzle A Stop tap opened B Stop tap closed 4 Wing bolts for securing the boom extension in the transport or working position 6 6 Hydraulic tilt adjustment optional In unfavourable ground conditions e g when there are ruts of varia ble depth or when driving with one side of the vehicle in a furrow the sprayer boom can be
93. eeeeeeas 103 Electric end nozzle Switching Optionall ccccceecceeceseeeeeeeeeeeeseeeeeeseeeeeesseeeeeeseeeeesaeeeeneas 103 Electric additional nozzle switching Optional cccccccseeeeeeseeeeeeeeaeeeeeeeeeeeeeseeeeeeeneeeeneas 103 Special optional equipment for liquid fertiliser ce ecccceeececeeeeeeseeeeeseeeeseeeeeseeeeesaeeeenes 104 Taree ray WOZZIGS rssiccisossencuitamcavandnnssancudlateiacessanesvecieaueciasuan valcnelcu suka wy ER EEA 104 7 hole nozzles FD nozzles Optional cccccccccceeeeeeceeeeeeseeeeeeeeeeeeeseeeeeesaeeeeesaeseesseees 105 Drag hose unit for liquid fertiliser Optional cccceccccecseeeeeeseeeeeeseeseeeeeeeeeeeaeeeeesaeeeeeeaeees 106 Foam Marker Optional c ccccccssecccesececeeeeececeeseececeeeeeseeeeeceeeeeseeeeeseeeesseueesseeesaeeesseeeeeas 107 DUS pressure circulating system Optional cccccseeceeseeeeeeeaeeeeeeseeeeeesseeseesaeeeeeesaeeeeeens 108 Line filter for Spray lines Optional ccccccccceccccseececeeeeeeceeeeececeeseeeeseeeeseeeeesseeeseeeeeseeeeees 109 COMMISSIONING osc crs ee eee E 110 Checking the suitability Of the tractor cccccccsccccccsseeeeeeseeeeeeeeseeseeeeeeeseaeeeeeseeeeesaeeeeeeaaees 111 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the MINIMUM ballast cece ceececeeeeceeeeseeeeseeeeseeeeeeeesaeeeseeeesaees 111 Insta
94. eeeeeeeeeeeeeeeeeeeeesaeeeeeeeeseeeeeeeeeeaeaeeeeeesaaaees 74 Removable transportation device Optional cccccccseeceeceeeeeeeseeeeeeseeeeeeeeeeeeeeaeeeeeeseeeeeeas 75 Exterior wash down kit Optional cccccecseeceeeeeeeeeeeeeeeeeeeeeeseeeseeeeeeeeaeeeeseeeeeeaegeeeesaeeeeeens 76 Secure container for protective clothing Optional cccccccseeceeeeeeeeeeeeeeeeeseeseeeeaeeeeeesaeees 76 WOK IONE ete cts tie ste elie E sehen tid aad aan aaah E E E 7 FT 1007 front tank Optional cc eeccceceeeeeeeeeeeeeseeeeeeseeeeeeeseeeeeeeseaeeesaeaeeeeaeeeeeeaaess 78 Camera system OpPtiON cccccsesceccseseecceeseeecceseeecseeeeccauseesseuseeeecsaeeeeseaseesssageesssageeesseaes 78 COMMor CQUIDIMENT Optional aiiai E E E E 79 Construction and function of the sprayer DOOM c sceeseeeeeeeeeees 80 BS Gece sa ccs so E ocean EEEa E EEEa 85 Unlocking and locking the transport Safety Catch cccccsecccecseeeeeeseeeeeeseeeeeessaeeeesseaeeeeaas 86 Q plus boom manually folded eee ceeeeeceeeeeeeeeeeeeeaaeeeeeeeseeeeeeeeesseeeeeeeeeeeaeeeeeeesaaees 87 Q plus boom folding via the tractor control unit n0nnnnannenennnnnnnnnnenrnnsnnnnnnnrnesnnnenne 89 Working on one side using the right hand DOOM cccceccecseeeeceeeeeseeeeeeeeeeeseeeeeaeeeeeeeneeees 90 SUPET DOON a nn E RAR 91 Unlocking and locking the transport safety Catch cccccsecceeeeeeeeeeseeeeee
95. eeeeeeeeeeeeeeeeeseeeeeeeeeeeeeseeeeeeeesaeeeeeseeeeeeens 193 INO NS re Sats cs eset eb tia nc eeepc ge nes atone E ce R 194 Fitting the nozzle cia vesnsoreet cise and eitsaeuibavuicaannscuename sawsnanag iosnsiuieiecdiet dsuieaomsaed Geuaessenabens Wicsaeiaueaansscdes 194 Removing the diaphragm valve if the nozzle is CLiIPPING ccecceecseeeeeeeeeeeeeeeeeeeeeaeeeeeens 194 PIV ANON ecehesncoresend etch E baaundul E E E fue acer E cessation 195 Instructions on testing the field SPrayel cccccccseeececseeeeeeeeeeeeeeseeeeeesseeeeeesseeseessaeeeesseneees 196 Electric lighting SV SUCIN wales sicivsecnansmatiieuncitonentadtmdsinaecaicsasadebeuseetiaeetedamemtydndumiadedawamarsiatadutuxeeeentbacwe 197 Jpper and lower Ink DINS vee c eh sesecaceccnescecaens seca cevetaedaesexeeelenssddesescatiedeneaded a E EOE 197 Screw tightening tOrQues cccccssccccssseccecessscecceeeeeecsesseecceuseeeceageeeeseuseeesseeeeessageeeesaeeeeees 198 Disposing of the field SPrayelr cccccccseecceeeeeeeeeeeeeeeeeaeeeeeeeeeeeeeseaseeeseeeeeesseeeeeeseeeeeesaeeeeneas 199 SPY 2 ES 200 Spray tables for flat fan anti drift injector and airmix nozzles spraying height 50 cm 200 Spraying nozzles for liquid MANULEC ccccscceccsescecceeseeeccesseeecseueeeceeuseeecsseeessaneeesseneeeeees 204 Spray table for three ray nozzles spraying height 120 CM ccccceecccesseeeeeeeeeeeeeeeeeeeeens 204 Spray table for 7 hole NOZZICS
96. eeeeeeeeesneneees 177 Installing and removing hydraulic NOSE lines cece eeeececeeeeeceeeeeceeeeeseseesaeeeesaeeeseneeeseees 178 Fe MED TNC eea sateen de odie aa erosion E E EEEE E 179 Cleaning the solenoid valves cccccscccccseseecceeseeeceeseecceuseeecsaseeecsaseeessaseesssageesssaneeessnaas 179 Clean exchange the filter in the hydraulic plug ccceeeeeceeeeeeeeeeeeeeeeesaeeeeesaeeeeeeeaeeeeeens 180 Adjusting the hydraulic throttle ValVe ccccccseccccseececeeeeeeeeeeeseeeeeseeeeeeeueessaeeesaueeeseeeeesaees 181 8 Eo DOO 9 eect aren eran eel mets erm ter enter nee eee ee ene eee ee eee eee 181 UR Se DOIN DE 182 Settings on the folded out sprayer DOOM cccccccseseeecceeeeeeceeeseecseaseeessaseeessaneeessanseeeeas 184 Fe MIN ass secs scsi geen eis oe E cee E wes amc dee aos A ce gee ee eee eee ese 185 Checking tie Ole Vel siarsio a aE acanoaudamiadardanas E EEA EOE E 185 CRN E O eE E E E A 185 Checking and replacing the suction and pressure side valves ccceececeeeeeeseeseeceeeeeeees 187 Checking and replacing piston diaphragms workshop WOrK cc cccceeseeeeeeeeeeeeeeeeeeeeeas 188 Calibrating the field sprayer cccccccccseececeneeececeececeeseeceseeseeceaeeeseacesseeessaeeeseueeeseaeessaes 190 Determining the actual spray rate by driving a calibration distanCe ccccccecseeeeeeeeees 191 Setting the volumetric remote CONTIOL ccccccceeeee
97. eeeeseeeeesaeees 13 Informal Safety MEASULES cccccseeececceeeeeeceeeeeeeseeeeeeeeaeeeeeeeeeeeesueeeeeeseeeeeesseeeeeesegeeeesaeeeeeeas 13 BOr N A cepdiansncsiatiacsatssnncdint E EE 14 Safety measures in normal operation cccccccseeccecaeeeeeeaeeeeeeeeeeeeeeeeeeeesseeeeeseeeeesaeeeesaaeeees 15 Danger from residual energy seccatunicccssshcostrcumncnsiddeaaeenensaianaebsadiaukaiaaneiinedendspsoneniioademaceeiantealanua 15 Maintenance and repair work fault elimination cccccccceececeeeceeceeeeeseceesecesseeeeseeeeesaaees 15 SS TOMAS scese eiea e bn eden E EN ere ride te a N EEE SE pate ERE NEN EN 15 Spare and wear parts and AIS cecccceeccccesceccececeenceceeeessegeecsaceeeeeeesseaeeesseeessaeeeseneeesaaees 16 Cleaning and disposal soi reese gat eericee etc arcer a aA a a TEA AAE A E 16 Woar WOR SAO 6 nen ee is ae EEEE T EE EE E E ee 16 Warning symbols and other signs on the machine ccccccseeeeceeeeceeeeeeeeeeeeeeeeaeeeeseeeeesees 17 Positions of warning symbols and other labels ccccceccceeceeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeesaaes 18 Dangers if the safety information is NOt ODSEPVE cccceeecceceeeeeeseeeeeeeeeeeeeeaeeeesaeeeeeesaees 26 Safety CONSCIOUS Working ccccceeccecceeeeeeeeeeeeeeeeeeeeeeseeeeeeseeeeeeseeueeeeeaeeeesaeeeeeeseeeeesaeeeeessaeeees 26 Safety information for users cccccsesccccsesseecceeseeccseseecceeseecseaseeesssseeecsageeecseseeessuseess
98. egulations they can evaluate the work with which they have been charged and detect possible dangers Comment A qualification equivalent to specialist training can be obtained from several years experience in the relevant field If maintenance and repair work on the machine is additionally marked Workshop work only a specialist workshop may carry out such work The personnel of a specialist workshop shall possess the ap propriate knowledge and suitable aids tools lifting and support equipment for carrying out the maintenance and repair work on the machine in a way which is both appropriate and safe 14 UF BAG0012 6 03 15 General safety instructions 2 7 Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional Check the machine at least once a day for visible damage and check the function of the safety and protection equipment 2 8 Danger from residual energy Note that there may be residual mechanical hydraulic pneumatic and electrical electronic energy on the machine Use appropriate measures to inform the operating personnel You can find detailed information in the relevant sections of this operating manual 2 9 Maintenance and repair work fault elimination 2 10 Design changes TAN UF BAG0012 6 03 15 Carry out prescribed setting maintenance and inspection work in good time Secure all media such as compressed air and the hydrau
99. field sprayer Alter the length of the upper link so that the boom carrier is in an upright position relative to the mounted field sprayer Perform a visual inspection to ensure that the upper and lower link hooks are correctly locked before reversing the tractor Place the parking supports in their transport position refer to the Parking supports section page 79 Remove the rollers of the transporting device when treating leaves or high stocks to avoid damaging the cereal 124 UF BAG0012 6 03 15 8 2 Uncoupling the machine Coupling and uncoupling the machine WARNING Risk of crushing and or impact e due to insufficient stability and the machine tipping over on soft or uneven ground e due to the machine unintentionally rolling when parked on a transportation device Swing the parking supports into the support position before you uncouple the machine e Always place the uncoupled machine with the tank empty on a horizontal storage space with a solid base Secure the machine against unintentionally rolling when parked on a transportation device Refer to the section Transportation device page 118 T When uncoupling the machine there must always be enough space in front of the machine so that you can align the tractor with the ma chine if necessary 1 Move the parking supports into the parking position 2 Park the empty machine on a horizontal space with a hard sur face 3 Un
100. g II of the boom Payload permissible total weight basic weight Q The basic weight is the sum of the weights of the basic machine and UF BAG0012 6 03 15 45 Product description 4 13 Tractor engine power UF 901 UF 1201 UF 1501 UF 1801 Electrical system Battery voltage Lighting socket Hydraulic system Maximum operating pressure Tractor pump capacity Implement hydraulic fluid Control units Universal joint shaft Required speed Direction of rotation Three point attachment 4 14 46 To be used with the machine the tractor must fulfil the performance requirements and be equipped with the required electrical hydraulic and brake connections for the brake system Required tractor equipment from 60 kW 82 bhp upwards from 65 kW 90 bhp upwards from 90 kW 125 bhp upwards from 95 kW 130 bhp upwards 12 V volts 7 pin 210 bar e Atleast 20 l min at 150 bar for the hydraulic block with Profi folding optional HLP68 DIN 51524 The implement hydraulic fluid is suitable for the combined hy draulic fluid circuits of all standard tractor brands Depending on equipment see page 57 540 rpm e Clockwise viewed from rear toward the tractor o The tractor s lower links must have lower link hooks e The tractor s upper links must have upper link hooks Noise emissions data The workplace related emissions value acoustic pressure level
101. g element 4 Diaphragm seat 5 Slider holds the entire diaphragm valve in the nozzle body 6 Nozzle filter fitted as standard on ma chines with 50 meshi inch is inserted from below into the nozzle body Refer to the Nozzle filter section 7 Rubber seal 8 Nozzle 9 Bayonet connection 10 Coloured bayonet cap 11 Spring element housing 6 8 3 Multi nozzles optional When using multiple nozzle types it is beneficial to use multi nozzles in the form of triple nozzle heads Fig 90 In each case the nozzle point ing upwards is the one that is supplied Turning the triple nozzle head Fig 90 1 clock wise brings a different nozzle into play The triple nozzle head is switched off in the in termediate positions This provides the possibility of reducing the working width of the sprayer boom Flush the spray lines with flushing water before turning the triple nozzle head to a different nozzle type Fig 90 UF BAGO012 6 03 15 101 Construction and function of the sprayer boom Fig 91 1 Nozzle carrier 2 Triple nozzle head 3 Diaphragm If the pressure in the nozzle line falls below approx 0 5 bar the spring ele ment 4 presses the diaphragm onto the diaphragm seat 5 in the three way nozzle carrier This ensures that when the sprayer boom is switched off the nozzles are deac tivated without subsequent dripping 4 Spring element 5 Diaphragm seat
102. g on a flat surface 2 If the oil level is not visible at the mark Fig 153 1 remove the lid Fig 153 2 and top up with oil 13 8 2 Changing the oil UF BAGO012 6 03 15 Cleaning maintenance and repairs Only use 20W30 branded oil or 15W40 multi purpose oil Ensure the correct oil level Damage may be caused both by the oil level being too low or too high Foam generation and cloudy oil are signs of a faulty pump mem brane Change the oil every 400 to 450 operating hours or at least once every year After a few operating hours check the oil level top up if neces sary Remove the pump Remove the lid Fig 153 2 Drain the oil 3 1 Turn the pump on its head 3 2 Rotate the drive shaft Fig 153 3 by hand until the used oil has all run out The option also exists to drain the oil from the drain plug However with this procedure a slight oil residue remains in the pump we therefore recommend the first approach Place the pump on an even surface Turn the drive shaft Fig 153 3 left and right alternately and slowly fill with new oil The right quantity of oil has been reached when the oil is visible at the mark Fig 153 1 185 Q After each use thoroughly clean the pump by pumping clear fresh Cleaning maintenance and repairs water for several minutes 186 UF BAG0012 6 03 15 13 8 3 Checking and replacing the suction and pressure side valves Cleaning maintenance and repa
103. h a connection to the on board power supply the user is responsible for checking whether the installation might cause faults on the vehicle electronics or other com ponents O Ensure that the retrofitted electrical and electronic compo nents comply with the EMC directive 2004 108 EC in the appropriate version and bear the CE mark 2 16 4 Universal joint shaft operation UF BAG0012 6 03 15 Use only the PTO shafts prescribed by the AMAZONEN WERKE factories equipped with the proper safety devices Also read and follow the operating manual from the PTO shaft manufacturer The protective tube and PTO shaft guard must be undamaged and the shield of the tractor and machine universal joint shaft must be attached and be in proper working condition Work is prohibited while the safety devices are damaged You may install or remove the PTO shaft only after you have done all of the following o Switched off the universal joint shaft o Switched off the tractor engine o Applied the parking brake o Removed the ignition key Always ensure that the PTO shaft is installed and secured cor rectly When using wide angle PTO shafts always install the wide an gle joint at the pivot point between the tractor and machine Secure the PTO shaft guard by attaching the chain s to prevent movement Observe the prescribed pipe overlaps in transport and opera tional positions Read and follow the operating manual from the PTO shaft manufact
104. he sleeve nuts N Remove the pressure filter Fig 128 1 and clean with water Refill the pressure filter Check the screw connection for leaks Move switch tap C to position 0 Or i R Manually move suction chest B to position UF BAG0012 6 03 15 161 Using the machine 11 8 7 External cleaning Fig 1311 1 2 162 Move switch tap F to position 0 Move switch tap E to position 0 Move switch tap D optional to the a position Move switch tap B to the position ork Move switch tap A to the ye position Run the pump at pump operating speed at least 400 rpm Clean the field sprayer and the sprayer boom with the spray gun UF BAG0012 6 03 15 Using the machine 11 8 8 Cleaning the sprayer during a critical agent change UF BAGO012 6 03 15 1 2 3 4 Clean the sprayer in three runs as always see page 158 Fill up the flushing water tank Clean the sprayer two runs see page 158 If the sprayer has been previously filled via the pressure con nector Clean the induction bowl using the spray pistol and extract the content of the induction bowl Drain the final residue see page 159 By all means clean the suction filter and pressure filter see page 160 Clean the sprayer one run see page 158 Drain the final residue see page 159 163 Using the machine 11 8 9 Cleaning the sprayer with a full tank work interruption suction filter the
105. he turning and swivel range of the machine There are crushing and cutting points at externally actuated e g hydraulic machine points Only actuate externally actuated machine parts when you are sure that no one is standing within the prescribed safety dis tance Before leaving the tractor o lower the machine onto the ground o switch off the tractor engine o remove the ignition key UF BAG0012 6 03 15 Machine transportation UF BAGO012 6 03 15 General safety instructions Comply with the national road traffic regulations when using public highways Before moving off check the correct connection of the supply lines the lighting system for damage function and cleanliness the brake and hydraulic system for visible damage that the parking brake is completely disengaged O O O O the function of the brake system Ensure that the tractor has sufficient steering and braking power Any machines and front rear weights connected to the tractor influence the driving behaviour and the steering and braking power of the tractor If necessary use front weights The front tractor axle must always be loaded with at least 20 of the tractor empty weight in order to ensure sufficient steering power Always fix the front or rear weights to the intended fixing points according to regulations Comply with the maximum load for the connected machine and the approved axle and drawbar loads for the tractor The tractor
106. her guide values may be decisive Dispose of old oil in the correct way If you have problems with disposal contact your oil supplier Keep hydraulic fluid out of the reach of children Ensure that no hydraulic fluid enters the soil or waterways 176 UF BAG0012 6 03 15 13 5 1 Valve chest identification provides the follow ing information Fig 1411 1 Manufacturer s mark on the hydraulic hose lines A1HF 2 Date of manufacture of the hydraulic hose lines 02 04 February 2004 3 Maximum approved operating pressure 210 BAR 13 5 2 13 5 3 Cleaning maintenance and repairs Labelling of hydraulic hose lines Fig 141 Maintenance intervals After the first 10 operating hours and then every 50 operating hours 1 Check all the components of the hydraulic system for tightness 2 If necessary tighten screw unions Before each start up 1 Check hydraulic hose lines for visible damage 2 Eliminate any scouring points on hydraulic hose lines and pipes 3 Immediately replace worn or damaged hydraulic hose lines Inspection criteria for hydraulic hose lines For your own safety and in order to reduce pollution ensure the fol lowing inspection criteria Replace hoses if the respective hose fulfils at least one of the follow ing Criteria Damage to the outer layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose
107. hine when it is running This also applies to machines with treads or platforms Make sure that nobody is riding on the machine MD 084 Risk of crushing the entire body due to standing in the swivel range when machine parts are being lowered This danger can cause extremely serious and potentially fatal injuries It is forbidden to stand in the swivel range of the machine when machine parts are being lowered Instruct personnel to leave the swivel range of any machine parts which can be lowered before you lower the parts 20 Warning symbols N UF BAG0012 6 03 15 MD 086 Risk of crushing the entire body due to nec essary periods spent under raised unse cured machine parts This danger can cause extremely serious and potentially fatal injuries Before spending time in the danger area under neath raised machine parts secure the raised parts to prevent them being accidentally lowered To do this use the mechanical support device or the hydraulic locking device MD 094 Danger from electric shock or burns due to unintentional contact with electric transmis sion lines or from approaching high voltage transmission lines without authorisation These dangers can cause extremely serious and potentially fatal injuries Maintain an adequate safety distance from transmission lines carrying high voltage Nominal voltage Safety distance from tran
108. ial behaviour or an activity re quired for proper machine handling Non compliance with these instructions can cause faults on the machine or disturbance to the environment NOTE Indicates handling tips and particularly useful information These instructions will help you to use all the functions of your machine in the best way possible 12 UF BAG0012 6 03 15 General safety instructions 2 3 Organisational measures The operator must provide the necessary personal protective equip ment as per the information provided by the manufacturer of the crop protection agent to be used such as Chemical resistant gloves e Chemical resistant overalls e Water resistant footwear A face mask e Breathing protection Safety glasses e Skin protection agents etc The operating manual o must always be kept at the place at which the machine is operated e must always be easily accessible for the user and mainte nance personnel Check all safety equipment regularly 2 4 Safety and protection equipment Faulty safety equipment Before starting up the machine each time all the safety and protection equipment must be properly attached and fully functional Check all safety and protection equipment regularly Faulty or disassembled safety and protection equipment can lead to dangerous situations 2 5 Informal safety measures UF BAGO012 6 03 15 As well as all the safety information in this operati
109. ibration distance from the begin ning to the end point at the prescribed operational speed Switch on the sprayer boom precisely at the beginning point of the cali bration distance and off again at the end point Determine the volume of water applied by refilling the spray liq uid tank o using a measuring container o by weight or o using a water meter a I x 10 000 Spray rate l ha b m xc m a Water consumption over the calibration distance I b Working width m c Length of the calibration distance m Example Water consumption a 80 Working width b 20m Length of the calibration distance c 100 m 80 I x 10 000 400 l ha 20 m x 100 m 191 13 9 1 1 Determining the actual spray rate while stationary via the individual nozzle output Cleaning maintenance and repairs Also set the spray rate of the AM ATRORN 3 AM ASPRAY in manual mode via the spray pressure ac cording to the spray table Collect the nozzle output from at least 3 different spraying nozzles To do this check one spraying nozzle on both the left and right hand boom as well as one on the sprayer boom centre section Then calculate the actual spray rate l ha from the collected nozzle output l min or read the appropriate value directly from the spray table 1 Determine the precise spray rate l ha required for the crop pro tection measure Refer to the section Calculating the filling and re fill qua
110. ic hose lines are avoided Use appropriate arrangements and fixing to prevent any scouring of the hoses on components or on each other If necessary secure hydraulic hose lines using protective co vers Cover sharp edged components The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must be appropriate so that the smallest approved bend ing radius is not undershot over the whole area of movement and or the hydraulic hose line is not overtensioned Fix the hydraulic hose lines at the specified fixing points There avoid hose clips which impair the natural movement and length changes of the hose The coating of hydraulic hose lines is not permitted 178 UF BAG0012 6 03 15 13 5 5 Fluid filter Profi folding only Hydraulic fluid filter Fig 142 1 with contamina tion indicator Fig 142 2 e Green Filter fully functional Red Replace filter To remove the filter twist off the filter cover and remove the filter WARNING Beforehand depressurise the hy draulic system Otherwise there is a risk of injury from hydraulic fluid escaping at high pres sure After replacing the filter press the contamination indicator back into place Green ring again visible 13 5 6 Cleaning the solenoid valves hydraulic block for Profi folding To eliminate impurities from the solenoid valves they must be flushed through This may be n
111. ies into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine Coupling and uncoupling the machine UF BAG0012 6 03 15 Only connect and transport the machine with tractors suitable for the task When coupling machines to the tractor s three point linkage the linkages of the tractor and the machine must always be the same Connect the machine to the prescribed equipment in accordance with the specifications When coupling machines to the front or the rear of the tractor the following may not be exceeded o The approved total tractor weight o The approved tractor axle loads o The approved load capacities of the tractor tyres Secure the tractor and the machine against rolling unintentionally before coupling or uncoupling the machine It is forbidden for people to stand between the machine to be coupled and the tractor whilst the tractor is moving towards the machine Any helpers may only act as guides standing next to the vehi cles and may only move between the vehicles when both are at a standstill Before connecting the machine to or disconnecting the machine from the tractor s three point linkage secure the operating lever of the tractor hydraulic system so that unintentional raising or lowering is prevented 27 General safety instructions Use of the machine 28 When coupling and uncoupling machines move the support equ
112. if you are outside of the stroke area between the tractor and the machine MD 100 This symbol indicates anchorage points for fas tening slinging gear when loading the machine 22 Zt LLI MDO096 MD100 UF BAG0012 6 03 15 MD 102 f Danger from intervention in the machine e g installation adjusting troubleshooting cleaning maintaining and repairing due to the tractor and the machine being started unintentionally and rolling General safety instructions These dangers can cause extremely serious and potentially fatal injuries e Secure the tractor and the machine against unintentional start up and rolling before any Ce intervention in the machine LS Depending on the type of intervention read and observe the information in the relevant MD102 sections of the operating manual MD 104 Risk of crushing the entire body or impacts due to standing in the swivel range of lateral ly moving machine parts These dangers can cause extremely serious and potentially fatal injuries Maintain an adequate safety distance from moving machine parts while the tractor en gine is running Ensure that all personnel maintain an ade quate safety distance from moving machine parts MD 118 This symbol identifies the maximum drive speed fas max 540 rpm and direction of rotation of the DHO pr machine drive shaft _
113. illing the spray liquid tank OptiOnall cccccccsseececcseeeeeeeeeeeeeseeeeeeeeaeeeeseeeeeesseeeeeseeeeeeeas 65 Fill level indicator oe rsincdiehcncasciesion ation oo ienuduesicietunsinaiecioondnn batsrnntina tice getieclound uni cisucinaaionndantaisimeeinndacentansamneanneie 66 Nt mene ne E A a E ee 66 POA OP e a A E O E E E 66 Suction port for filling the spray liquid tank Optional ccccccceecseeeeeeseeeeeeeeeeeeeeeneeeeeenees 67 Mushing water tank essrecmsi neira aa drt a snl a E Aa a Ee A eae aN E aat 68 Freshwater LAN inane E E A E EE a aE a Ean ar a 69 Induction bowl with injector and canister flushing cccceeeceeeeeeeeeeeeeeeeesaeeeeeeeeeeeeesaeeeeeens 70 Pump COUIDIN GIA coccacsenacsavecescterscractevscwcadestienceie seen nusecianosdavesaska sick E EAEE Ee 71 Filter CQUIPMENL ccccccccceecccseeceececeeceaeecececaueecsueecaeeseaeeceueesaeesueesaeeseueessueeseueesaeesseeeseas 72 FINNO SIOVO at cea tn cntene tsb mi cb hen Ae ce ec lol heeWci etet Ga wice cuhorne bena 72 Bottom sieve in the induction DOWL ccccccseeeeceeeeeceeeeeeeeeeesaeeeeseaeeeseeeeesaeeessaueesaeeeeseneeesaes 72 O10 6111 91 eee ene a nn ee nee eee eee eee 72 Self cleaning pressure filter ccccccsssccccssseeeecceeseeccseseeeceeeeecseuseeessageeecsegseeessaseesssegeeesseges 73 Nozze MNES usn a a a a ake onde sadn eceeeen ee 73 Quick coupling system Optional cccccccccseseeccee
114. in all operating posi tions CAUTION Supporting chains must not become caught on machine or tractor parts 7 Check that there is sufficient clearance around the PTO shaft in all operating conditions Insufficient clearance will result in dam age to the PTO shaft 8 Provide the necessary clearance if required UF BAGO012 6 03 15 55 Construction and function of the basic machine 5 6 2 Uncoupling the PTO shaft WARNING Risk of crushing or impact if there is insufficient clearance when uncoupling the PTO shaft First uncouple the machine from the tractor before uncoupling the PTO shaft from the tractor This will ensure the necessary clearance for safe uncoupling of the PTO shaft CAUTION Risk of burning on hot components of the PTO shaft This danger can cause minor to serious injuries to the hands Do not touch components of the PTO shaft that have become hot particularly clutches 1 Uncouple the machine from the tractor Refer to the section Uncoupling the machine page 125 2 Drive the tractor up to the machine leaving a clearance of ap proximately 25 cm between the tractor and the machine 3 Secure the tractor against unintentional starting and rolling see the section Securing the tractor against unintentional starting and rolling starting on page 118 4 Pull the latch of the PTO shaft off the universal joint shaft of the tractor Observe the operating manual supplied with the PTO
115. ional release WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in the machine through unintentional machine movements On foldable machines check that the transport locks are correct ly locked Secure the machine against unintentional movements before starting transportation WARNING Risk of crushing cutting being caught and or drawn in or im pact from tipping and insufficient stability Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine Before transportation fasten the side locking device of the trac tor lower link so that the connected or coupled machine cannot swing back and forth WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor These risks pose serious injuries or death Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank WARNING Risk of falling when riding on the machine contrary to instruc tions It is forbidden to ride on the machine and or climb the machine while it is
116. ipment if available to the appropriate position stability When actuating the support equipment there is a risk of injury from crushing and cutting points Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor There are crushing and cutting points in the area of the coupling point between the tractor and the machine It is forbidden to stand between the tractor and the machine when actuating the three point linkage Coupled supply lines o must give slightly to all movements while cornering without tensioning kinking or rubbing o must not chafe against other parts The release ropes for quick couplings must hang loosely and must not release themselves when lowered Also ensure that uncoupled machines are stable Before starting work ensure that you understand all the equip ment and actuation elements of the machine and their function There is no time for this when the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk of being caught by the drive shaft Only start up the machine when all the safety equipment has been attached and is in the safety position Comply with the maximum load for the connected machine and the permissible axle and drawbar loads for the tractor If neces sary drive only with a partially filled tank It is forbidden to stand in the working area of the machine It is forbidden to stand in t
117. irs Pay attention to the respective installation positions of the valves on the suction and pressure sides before removing the valve groups Fig 154 5 e When reassembling ensure that the valve guide Fig 154 9 is not damaged Damage may cause the valves to jam e Always tighten the screws Fig 154 1 in a crosswise fashion using the specified torque Improper tightening of the screws causes warping which results in leaks Fig 154 1 If necessary remove the pump 2 Remove the nuts Fig 154 1 2 3 Remove the suction and pressure port Fig 154 3 and Fig 154 4 4 Remove the valve groups Fig 154 5 5 Check the valve seat Fig 154 6 valve Fig 154 7 valve spring Fig 154 8 and valve guide Fig 154 9 for wear or dam age 6 Remove the O ring Fig 154 10 7 Replace defective parts 8 After testing and cleaning fit the valve groups Fig 154 5 9 Insert new O rings Fig 154 10 10 Mount the suction Fig 154 3 and pressure port Fig 154 4 on the pump housing 11 Tighten the nuts Fig 154 1 2 in a crosswise fashion using a torque of 11 Nm UF BAGO012 6 03 15 187 Cleaning maintenance and repairs 13 8 4 Checking and replacing piston diaphragms workshop work At least once a year check that the piston diaphragm Fig 155 8 is in perfect condition by removing it Pay attention to the respective installation positions of the valves on the suction and pressure
118. is 74 dB A measured during operation at the ear of the tractor driver with the cab closed Measuring unit OPTAC SLM 5 The noise level is primarily dependent on the vehicle used UF BAG0012 6 03 15 Construction and function of the basic machine 5 Construction and function of the basic machine 5 1 Function The following section provides information on the machine structure and the functions of the individual components Fig 19 UF BAGO012 6 03 15 The piston diaphragm pump 10 draws the spray liquid from the spray liquid tank 1 via the VARIO control suction side A the suc tion line 24 and the suction filter 9 The spray liquid which is drawn up is conveyed via the pressure hose 14 to the VARIO control pres sure side B The liquid reaches the pressure gauge via the VARIO control pressure side B The pressure gauge consists of the spray pressure control 8 and the self cleaning pressure filter 15 From the pressure gauge the spray liquid is pumped via the flow meter AMATRON 3 AMASPRAY only 21 to the part width section valves 20 The part width section valves 20 take on the task of distributing the liquid to the individual spray lines 17 The return flow meter 18 AMIATRON 3 only determines the quanti ty of spray liquid to be conveyed back to the spray liquid tank 1 in the case of a low application rate In its switched on state the agitator 4 ensures that the spray liquid
119. ividual applica tions of bubbles on the slotted screw Fig 98 4 as follows o turn to the right interval gets larger o turn to the left interval gets smaller Fig 98 1 Tank 2 Compressor 3 Securing bracket 4 Slotted screw Fig 99 1 Air and liquid agitator 2 Flexible plastic nozzle Fig 99 Controls For machines without AMATRON 3 Fi g 100 1 Left hand foam marker on 2 Right hand foam marker on 3 Foam marker off 4 Connection to the compressor 5 Connection to the tractor power supply Fig 100 UF BAG0012 6 03 15 107 Construction and function of the sprayer boom 6 11 DUS pressure circulating system optional For normal spraying operation the pressure circulating system should usually be switched on When using drag hoses the pressure circulating system should usually be switched off The pressure circulating system enables the constant circulation of liquid in the spray line For these purposes a suc tion port hose Fig 101 1 is assigned to each part width section enables operation using spray liquid or flushing water as desired reduces the undiluted residue for all spray lines to 2 The constant circulation of liquid e enables production of an even spray pattern Fig 101 right from the start because spray liquid is available at every spraying nozzle immedi ately after the sprayer boom is swit
120. late holder with lighting re quired if the registration plate on the tractor is obscured 4 Rectangular emitter yellow Fig 16 Front lighting only for Q plus sprayer boom 1 2 front side lights 2 2 warning signs Connect the lighting system via the connector to the 7 pin tractor socket T One additional warning sign on each side in France UF BAG0012 6 03 15 39 Product description 4 6 40 Intended use The field sprayer is intended for the transport and application of crop protection agents insecticide fungicide herbicide etc in suspension emulsion or as a mixture and of liquid fertilisers is designed exclusively for agricultural use for treating field crops e is attached to the tractor s three point hydraulic system and op erated by one person Sloping terrain can be traversed as follows e Along the contours Direction of travel to left 20 Direction of travel to right 20 e Along the gradient Up the slope 20 Down the slope 20 The intended use also includes e Compliance with all the instructions in this operating manual Execution of inspection and maintenance work Exclusive use of genuine AMAZONE spare parts Other uses to those specified above are forbidden and shall be con sidered as improper For any damage resulting from improper use e the operator bears the sole responsibility e the manufacturer will assume no liability whatsoever UF BAG001
121. lean the field sprayer thoroughly before spreading a different crop protection agent Flush the nozzle line before o each time changing a nozzle o before rotating the multiple nozzle head to another nozzle See the section on Cleaning page 168 Fill the flushing water tank and the clear water tank UF BAG0012 6 03 15 131 Using the machine 11 2 Preparing the spray liquid WARNING Risk of accidental contact with crop protection agent and or spray liquid e Always induct the crop protection agent into the spray liquid tank using the induction bowl Swivel the induction bowl into the filling position before pouring in crop protection agent Observe the safety regulations on physical protective equipment and breathing apparatus for use when handling crop protection agent and preparing the spray liquid in the instructions for use of the crop protection agent Do not prepare the spray liquid in the vicinity of wells or surface water Avoid leaks and contamination with crop protection agent and or spray liquid through appropriate conduct and wearing appropri ate physical protection equipment To avert risks to third parties do not leave the prepared spray liquid unused crop protection agent or used crop protection agent canisters and the uncleaned field sprayer unattended Protect contaminated crop protection agent canisters and the contaminated field sprayer from precipitation During and after preparing the spray
122. lectrical components o Do not clean any chromed components o Never aim the cleaning jet from the cleaning nozzle of the pressure washer steam jet directly on lubrication and bearing points Always maintain a minimum jet distance of 300 mm be tween the pressure washer or steam jet cleaning nozzle and the machine Comply with safety regulations when working with pressure washers 168 UF BAG0012 6 03 15 13 2 Cleaning maintenance and repairs Winter storage and long periods out of operation Clean the field sprayer thoroughly before placing it in winter storage see Seite 168 Remove and clean the suction filter Fig 131 1 see Seite 160 Run the pump at a universal joint shaft speed of 300 rpm and let it pump dry when flushing is complete and liquid is no longer coming out of the spraying nozzles Switch off the universal joint shaft Agitator 5 1 Drain the pressure filter Fig 131 2 via tap C Move switch tap C to the tion 5 2 Unscrew the agitator hose Fig 132 4 which comes out of tap C from the spray liquid tank Unscrew the supply hose Fig 132 1 from the control valve The supply hose Fig 132 1 connects the VARIO control on the pressure side Fig 131 B with the suction chest Unscrew the return hose Fig 132 2 for the part width section valve from the VARIO control on the suction side Fig 131 A Remove the cap Fig 133 1 on switch tap F Swivel switch tap F Fig
123. lic system against unintentional start up Carefully fix and secure larger assemblies to lifting gear when carry ing out replacement work Check all the screw connections for firm seating On completion of the maintenance work check the function of the safety devices You may make no changes expansions or modifications to the ma chine without the authorisation of AMAZONEN WERKE This also applies when welding support parts Any expansion or modification work shall require the written approval of AMAZONEN WERKE Only use modification and accessory parts approved by AMAZONEN WERKE so that the type approval for ex ample remains valid in accordance with national and international regulations Vehicles with an official type approval or with equipment connected to a vehicle with a valid type approval or approval for road transport according to the German road traffic regulations must be in the state specified by the approval WARNING Risk of crushing cutting catching being drawn in or impact from the failure of support parts It is strictly forbidden to drill holes in the frame or on the running gear increase the size of existing holes on the frame or the running gear weld support parts 15 General safety instructions 2 10 1 Spare and wear parts and aids Immediately replace any machine parts which are not in a perfect state Only use genuine AMAZONE spare and wear parts or those approved by AMAZONEN WE
124. lling the PTO Shaft cccccccccseeecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseaeeeessaeeeeeseeeeesaeeeeesaeeeees 115 Adjusting the length of the PTO shaft to the tractor cccccccseeceeesseeeeeeeeeeeeseeeeeeeeeeeeeens 116 Securing the tractor machine against unintentional start up and rolling cccccceeee 118 Installing sensor X cardan shaft wheel for determining the distance travelled and Operational SPEEA arressegar NE EEA E AA EATEN EEEE EE EA EAN 119 Installation on a tractor without all wheel drive ccccccccceeeeeeeeeeeeeeeseeeeeseeeesaeeeeseeeeeseeeeess 119 Installation on a tractor with all wheel drive or an Mb trac cccccseeeeeeeeeeeeeeeeeaeeeeeeeeeees 120 Adjusting the system setting screw on the hydraulic DIOCK ccccccccseceeeeeeeeeeeseeeeneeeeaes 121 Coupling and uncoupling the MACHING ccceseeeeeeeeeeeneeeeeeeeeenenees 122 Coupling the machine cccccccseeeeeceeeeeeeceeeeeesaeeeeeeeeeeeeseeeeeeseseseeeeseeeeeessaeeeessaeeeessaeeeeesaaes 122 Uncoupling the MACNN ii isunsuisevuasan ravacaledsernsusdtnuniuidavnddunaranmidndsdiectansiuendundevuddashoumcddbiaesdasanaus 125 PCS CCIM See wee eerie ec tene near E teense AAS 126 Positions of the control elements for the different operation MOES cccceeeeeeeeeeeeees 126 TANS POMMlAtlOM sceciccvescchsccnsestecsncavisssesavesesncesteaswsucdssnsecdseensedbeasesestsadnsesiees 127 Using the machine voi icin
125. llowed to get into the sewerage system e Check the field sprayer before each filling for damage e g for leaking tanks and hoses as well as for the correct positioning of all control elements During filling pay attention to the permissible load capacity for your field sprayer Always take into account when filling your field sprayer the differing specific weights kg l for individual liquids Specific weights of different liquids g3 AMATRON 3 On the AMATRON 3 call up the fill indicator from the Work menu UF BAG0012 6 03 15 133 Using the machine As it is difficult to dispose of residues in an environmentally friendly manner carefully calculate the required filling quantity or re fill quantity to avoid leaving any residue at the end of spraying operation o To calculate the required re fill quantity for topping up the spray liquid tank use the Filling table for remaining spray area To do this subtract the technical undiluted residue in the sprayer boom from the calculated re fill quantity Refer to the section Filling table for remaining areas Procedure 1 Determine the required water and agent spray rate by consulting the directions for use for the crop protection agent 2 Calculate the filling quantity or re fill quantity for the area to be treated Fill the machine and blend in the agent 4 Agitate the spray liquid before commencing spraying operation in accordance with th
126. lso page 62 Prepare and stir the spray liquid correctly in accordance with the instructions from the crop protection agent manufacturer Refer to the section Preparing the spray liquid Seite 132 Set the desired stirring stage normally stir ring stage 2 Refer to the Agitator sec tion page 66 Switch on the operating terminal Fold out the sprayer boom see page 81 Depending on the nozzles being used set the working height of the sprayer boom gap between the nozzles and the crop ac cording to the spray table Move switch tap F to position 0 Move switch tap E to position 0 Move switch tap D optional to the H position Move switch tap B to the position Move switch tap A to the position 10 1 Move switch tap C to a medium stir ring stage AMATRON 3 AMASPRAY En ter the target rate value for the required spray rate or check the stored value AMASET Manual operation HB Set the calculated spray pressure Run the pump at pump operating speed min 400 rpm Select the right tractor gear and move off Switch off spraying via the operating termi nal UF BAG0012 6 03 15 Using the machine 151 Using the machine Driving to the field with the agitator switched on 1 Switch off spraying 2 Switch on the universal joint shaft 3 Set the desired stirring stage reset the stirring stage selected for the journey before commencing spraying operation Q If
127. ly accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual UF BAGO012 6 03 15 Document number MG3168 Compilation date 03 15 Copyright AMAZONEN WERKE H DREYER GmbH amp Co KG 2015 All rights reserved Reprinting even of extracts is only possible with the approval of AMAZONEN WERKE H DREYER GmbH amp Co KG Foreword Foreword User evaluation Dear Customer You have chosen one of the quality products from the wide product range of AMAZONEN WERKE H DREYER GmbH amp Co KG We thank you for your confidence in our products On receiving the machine check to see if it has been damaged during transport or if parts are missing Using the delivery note check that the machine has been delivered in full including any special equip ment ordered Damage can only be rectified if problems are signalled immediately Before commissioning read and understand this operating manual and particularly the safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have read this operating manual before the machine is commissioned Should you have any questions or problems please consult this op erating manual or contact your local service partner Regular maintenance and timely replacement of worn or damaged parts increase
128. m The sensor must project at least 25 mm from the holder 1 Secure the magnets Fig 109 1 to the car dan shaft with the hose clip Fig 109 2 2 Secure the sensor Fig 109 3 to the vehi cle frame opposite the magnet using a uni versal holder Fig 109 4 25 mm T 5 10 mm Fig 109 120 UF BAG0012 6 03 15 7 6 Adjusting the system setting screw on the hydraulic block Commissioning Profi folding only your tractor Increased hydraulic fluid temperatures are the result of incorrect adjustment of the system setting screw caused by constant stress on the pressure relief valve in the tractor hydraulics system Q Always adjust the system setting screw to the hydraulic system on Fig 110 1 System converting bolt 2 LS connection for load sensing control line The setting for the system setting screw is de pendent on the hydraulic block Fig 111 1 in the associated tractor hydraulic system Depending on the properties of the hydraulic system the system setting screw should be e screwed out up to the stop factory setting on tractors with o open centre hydraulic system con stant flow system geared pump hy draulics o load sensing hydraulic system pres sure and power controlled setting pump fluid extraction via the control unit red e screwed in up to the stop in contrast to the factory setting on tractors with o Closed centre hydraulic system con stant pres
129. machine page 17 of this operating manual and to follow the safety instructions represented by the warning symbols when operating the machine e to get to know the machine e to read the sections of this operating manual that are important for carrying out their work If the user discovers that a function is not working properly then they must eliminate this fault immediately If this is not the task of the user or if the user does not possess the appropriate technical knowledge then they should report this fault to their superior operator 10 UF BAG0012 6 03 15 General safety instructions Risks in handling the machine Guarantee and liability UF BAGO012 6 03 15 The machine has been constructed to the state of the art and the recognised rules of safety However operating the machine may cause risks and restrictions to e the health and safety of the user or third parties the machine other property Only use the machine e forthe purpose for which it was intended in a perfect state of repair Eliminate any faults immediately which could impair safety Our General conditions of sales and delivery are always applicable These shall be available to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one or more of the following causes Improper use of the machine Improper inst
130. magnet and the sensor must be 5 10 mm o The magnets direction of movement must be at right an gles to the sensor o Fit the magnets to the iron using the supplied V4A screws o The sensor must project at least 25 mm from the holder o Route the sensor cable so that it is not damaged at steering lock 7 5 1 Installation on a tractor without all wheel drive 1 Spread the magnets Fig 108 1 out evenly on a bolt circle in the wheel shell of the trac tor s front wheel 2 Attach the magnets Fig 108 1 using screws Fig 108 2 made from non magnetic material brass screws or V4A screws e The number of magnets used will depend on the size of the tractor wheel e The distance covered between 2 pulses from neighbouring mag nets must not exceed 60 cm UF BAGO012 6 03 15 Fig 108 119 Commissioning 3 The number of magnets required should be calculated as follows Calculation Wheel circumference cm Number of magnets 60 cm Example min 5 magnets 4 Fit the sensor Fig 108 3 to the axle stub on the tractor s front wheel behind the ax le when viewed in the direction of travel using a universal holder Fig 108 4 7 5 2 Installation on a tractor with all wheel drive or an Mb trac Only fit the magnets in a place which is not subject to angular displacement from the cardan shaft Set the gap between the magnet and the sensor in the range between 5 and 10 m
131. must guarantee the prescribed brake delay for the loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight of the machine into account If the machine is fixed to the tractor s three point linkage or lower links before moving off ensure sufficient side locking of the trac tor lower links Before moving off move all the swivellable machine parts to the transport position Before moving off secure all swivellable machine parts in the transport position against dangerous position changes Use the transport safety catches intended for this Before moving off secure the operating lever of the three point hydraulic system against the unintentional raising or lowering of the connected machine Check that the transport equipment e g lighting warning equipment and protective equipment is correctly mounted on the machine Carry out a visual check that the upper and lower link pins are firmly fixed with the linchpin against unintentional release Adjust your driving speed to the prevailing conditions Before driving downhill switch to a low gear Before moving off always switch off independent wheel braking lock the pedals 29 General safety instructions 2 16 2 Hydraulic system 30 The hydraulic system is under a high pressure Ensure that the hydraulic hose lines are connected correc
132. n flow with a large plug coupling WARNING For the oil return use only DN16 lines and select short return paths Pressurise the hydraulic system only when the free return has been correctly coupled Install the coupling union supplied on the pressure free oil return flow WARNING Risk of infection from hydraulic fluid escaping at high pressure When coupling and uncoupling the hydraulic hose lines ensure that the hydraulic system is depressurised on both the machine and trac tor sides If you are injured by hydraulic fluid contact a doctor immediately 5 7 1 Coupling the hydraulic hose lines 58 WARNING Risk of crushing cutting catching drawing in and impact from faulty hydraulic functions when the hydraulic hose lines are in correctly connected When coupling the hydraulic hose lines observe the coloured mark ings on the hydraulic plugs Check the compatibility of the hydraulic fluids before connecting the machine to the tractor hydraulic system Do not mix any mineral oils with biological oils Observe the maximum permissible hydraulic fluid pressure of 210 bars Only couple clean hydraulic connectors Slide the hydraulic connector s into the hydraulic sockets until they are heard to engage Check the coupling points of the hydraulic hose lines for correct tight seating 1 Swivel the actuation lever on the control valve on the tractor to float position neutral position 2 Cle
133. n the suction hose for leak tightness Check and if necessary replace the suction and pressure side valves see Seite 187 Change all six piston dia phragms see Seite 187 Reduce the operational speed and increase the pump drive speed until the fault message disappears and the audible alarm signal stops Alter your operational speed to return to the prescribed operational speed range set for spraying operation 165 Cleaning maintenance and repairs 13 Cleaning maintenance and repairs WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unintentional falling of the machine raised using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and machine against unintentional start up and rolling before carrying out cleaning maintenance or repair work on the machine see page 118 WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unprotected danger points Mount protective equipment removed when cleaning maintain ing and repairing the machine Replace defective protective equipment with new equipment DANGER e When carrying out maintenance and repair observe the safety instructions particularly Field sprayer operation section Seite 33 You may only carry out maintenance
134. nd machine G G T G Enter the numeric value for the calculated actual total weight and the approved total tractor weight specified in the tractor operating manual in the table page 114 7 1 1 5 Calculation of the actual rear axle load of the tractor Ty tat H tat tat V tat Enter the numeric value for the calculated actual rear axle load and the approved tractor rear axle load specified in the tractor operating manual in the table page 114 7 1 1 6 Tractor tyre load bearing capacity Enter double the value two tyres of the permissible load capacity see for example the tyre manufacturer s documentation in the table page 114 UF BAGO012 6 03 15 113 Commissioning 7 1 1 7 Table Minimum ballast front rear Total weight Front axle load Rear axle load 114 Actual value according to Permissible value Double the permis calculation according to tractor sible load capacity operating manual two tyres You can find the permissible values for the total tractor weight axle loads and load capacities in the tractor registration papers The actually calculated values must be less than or equal to lt the permissible values WARNING Risk of crushing cutting being trapped or drawn in or impact through insufficient stability of the tractor and insufficient trac tor steering capability and braking power It is forbidden to couple the machine to the tractor used as the basis for
135. ng manual comply with the general national regulations pertaining to accident prevention and environmental protection When driving on public roads and routes you should comply with the statutory road traffic regulations 13 General safety instructions 2 6 User training Only those people who have been trained and instructed may work with on the machine The operator must clearly specify the responsi bilities of the people charged with operation and maintenance work People being trained may only work with on the machine under the supervision of an experienced person Person Person special Trained opera Person with specialist ly trained for the r training activity specialist workshop Loading Transport Commissioning Set up tool installation Troubleshooting and fault elimina tion X permitted not permitted m U Z O al a Dv o ol 5 2 5 Q gt o O 4 5 D T O 5 O O A person who can assume a specific task and who can carry out this task for an appropriately qualified company Instructed persons are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment and measures People with specialist technical training shall be considered as a specialist Due to their specialist training and their knowledge of the appropriate r
136. ng of the machine raised using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before eliminating faults on the machine See page 118 Wait for the machine to stop before entering the machine danger area Cause Blockage on the suction side suction filter filter insert suction hose Pump is sucking in air Suction filter and filter insert dirty The valves are jammed or dam aged Pump is sucking in air recog nisable from the air bubbles in the spray liquid tank Irregular delivery flow from the pump Pump diaphragm defective oil filler neck or clearly visible consumption of the oil AMATRON 3 AMASPRAY The required spray rate en tered is not achieved AMATRON 3 AMASPRAY There has been a deviation from the permissible spray pressure range for the nozzle fitted to the sprayer boom UF BAGO012 6 03 15 High operational speed low pump drive speed Deviation from the prescribed operational speed which has an effect on the spray pressure Faults Remedy Remove the blockage Check the hose connection of the suction hose option al on the suction port for leak tightness Clean suction filter and filter insert Change the valves Check the hose connections o
137. nical data Ensure that the residue in the spray line is still being sprayed at an undiluted concentration Always spray this residue on an untreated QO area The residue contained in the spray line is dependent on the sprayer boom working width Formula for calculating the required distance in m for spraying out the undiluted residue in the spray line Undiluted residue I x 10 000 m ha Required distance m ___W gt OOOO Spray rate l ha x working width m Spray line for the Q plus sprayer boom with single nozzles or multi nozzles Number of spraying noz Zles per part width section Residue dilutable O I o not dilutable F Total P Weight UF BAG0012 6 03 15 99 Construction and function of the sprayer boom AMAZONE Spray line for the Super S sprayer boom with single nozzles or multi nozzles 21 15 N 7 100 Cc Q _ O ab C pru z 1 11 ION part width sec t Number of nozzles per 6 6 6 6 6 3 5 5 4 5 5 3 7 6 6 6 7 6 8 8 8 6 5 6 5 4 5 6 5 8 8 8 8 8 5 6 5 4 5 6 5 9 8 8 8 9 6 6 6 6 6 6 6 4 4 6 5 4 5 6 4 4 4 4 3 3 5 4 5 3 3 4 4 6 6 6 6 6 6 6 4 4 6 5 4 5 6 4 4 3 3 4 4 5 4 5 4 4 3 3 9 10 10 10 9 6 6 8 8 8 6 6 6 5 6 5 4 5 6 5 6 4 4 5 4 5 4 5 4 5 4 4 9 6 8 8 8 6 9 6 6 6 6 6 6 6 6 6 4 5 5 6 5 4 5 6 5 5 4 8 8 8 8 8 8 8 7 6 6 6 6 6 6 6 7 5 5 5 6 5 4 5 6 5 5 5 dilutable 4 5 4 5 A ol AJA O on 4 5
138. nstruction and function of the sprayer boom Swing compensation The locking mechanism Fig 70 2 for the swing compensation is indicated e onthe operating terminal e for UF without an operating ter minal above the spray liquid tank Marking Fig 69 1 in the red area Fig 69 2 swing compensation locked Marking Fig 69 1 in the green area Fig 69 3 swing compensation unlocked Fig 70 1 Swing compensation unlocked 2 Swing compensation locked For illustration purposes in this image the pro tective device has been removed from the swing compensation Unlocking the swing compensation Even lateral distribution can only be achieved with the swing compen sation unlocked After the sprayer boom is fully folded out actuate the operating lever for another 5 seconds The swing compensation unlocks and the folded out sprayer boom can swing freely in relation to the boom carrier Locking the swing compensation o For road transport o When folding the boom out and in Folding via the tractor control unit green the swing compensation locks automatically before the boom folds in 84 UF BAG0012 6 03 15 NY Aw 4a 6 1 Construction and function of the sprayer boom Q plus boom Overview Q plus boom 5 6 7 Boom carrier frame for sprayer boom height 8 Flow meter for determining the spray rate adjustment l ha only with quantity regulation Spr
139. ntity Seite 136 Determine the required spray pressure Fill the spray liquid tank with water Switch on the agitator normally at stirring stage 2 Manually set the required spray pressure Switch on spraying and check that all nozzles are functioning perfectly Switch off spraying 8 Determine the individual nozzle output l min from multiple noz Zles e g using a stopwatch a dosing cylinder and a measuring oP e N container 9 Calculate the average individual nozzle output l min Example Nozzle size 05 Intended operational speed 8 0 km h Required spray pressure 3 2 bar Nozzle output on the left hand boom 1 9 I min Nozzle output in the middle section 2 0 l min Nozzle output on the right hand boom 2 1 l min Calculated average value 2 0 l min 192 UF BAG0012 6 03 15 13 10 Setting the volumetric remote control Cleaning maintenance and repairs Not for UF with AMA TRON 3 AMASPRAY AMASET see operating manual AMASET Manual operation HIB see below Adjust the volumetric remote control o once a year e each time a nozzle is changed 1 Fill the coupled sprayer with approx 400 I of water 2 Fold out the boom and run the pump at the operating speed e g 450 rpm 3 Switch on all part width sections 4 Set the switch tap on the valve chest to Spray Water escapes from the nozzles 5 On the pressure control valve set the spray pressure to 3 bar gt Ch
140. oid unnecessary pollution the spray pressure must be maintained within the appropriate pres sure range for the nozzle in use see spray table Example If the set spray pressure is e g 3 2 bar spray pressures between 2 4 and 4 0 are permitted Do not stray in any circumstances from the permitted pressure range for the nozzle fitted When increasing operational speed do not exceed the maximum permissible pump drive speed of 550 rpm WARNING Large variations in spray pressure cause undesirable changes in the drop size of the spray liquid Only switch sprayers on and off while in motion During the spraying procedure maintain the exact tractor gear preselected for the spray pressure setting and the stir ring stage as there may otherwise be deviations from the desired spray rate Adjust the volumetric remote control e once a year e each time a nozzle is changed 64 UF BAG0012 6 03 15 5 9 Spray liquid tank Fig 38 1 Spray liquid tank The spray liquid tank is filled via e the filling opening on the filling dome e the suction hose optional on the suction port e the pressure filling connection optional 2 Hinged screw lid for the filling opening 3 Fill level indicator 4 Step up handle 5 Step 6 Setting tap for the agitator in the spray liq uid tank 5 9 1 Hinged screw lid for the filling opening To open the lid rotate to the left and swing open To
141. ower link connection ment Distance between the centre of the lower See technical data of front machine mount link connection point and the centre of gravi ing or front ballast or measurement ty of the front machine mount or front ballast centre of gravity distance m Tractor wheel base See tractor operating manual or vehicle documents or measurement m Distance between the centre of the rear axle See tractor operating manual or vehicle and the centre of the lower link connection documents or measurement m Distance between the centre of the lower See technical data of machine link connection point and the centre of gravi ty of the rear mounted machine or rear bal last centre of gravity distance 112 UF BAG0012 6 03 15 7 1 1 2 Commissioning Calculation of the required minimum ballasting at the front Gy min of the tractor to en sure steering capability _ Gy c d T eb 0 2 T eb V min a b Enter the numeric value for the calculated minimum ballast Gy min required on the front of the tractor in the table page 114 7 1 1 3 Calculation of the actual front axle load of the tractor Ty tat _G e at b T eb G e c d V tat b Enter the numeric value for the calculated actual front axle load and the approved tractor front axle load specified in the tractor operating manual in the table page 114 7 1 1 4 Calculation of the actual total weight of the combined tractor a
142. ower the sprayer boom fully using height ad justment until the catching lugs Fig 82 1 are grasped by the catching sockets Fig 82 2 The transport safety catch locks the sprayer boom in the transport position Fig 82 shows the locked sprayer boom If the catching lugs Fig 82 1 do not grasp the catching sockets Fig 82 2 align the sprayer boom using tilt ad justment Visually check the Super S boom lock Fig 83 1 92 Fig 81 Fig 83 UF BAGO012 6 03 15 6 2 2 Super S boom folding via the tractor control unit Construction and function of the sprayer boom For information on Profi folding refer to the AMATRON 3 oper ating manual To fold out the sprayer boom depending on the version the preselec tion button Fold sprayer boom must be pressed on the operating terminal before tractor control unit green is actuated See separate operating manual for the operating terminal Folding out the sprayer boom 1 Actuate tractor control unit yellow Raise the boom to unlock it from its transport position Actuate tractor control unit green until 2 both boom packages are folded out the individual segments of the two booms are fully folded out and a the swing compensation is unlocked T The appropriate hydraulic cylinders lock the boom in its working l position Folding out does not always happen symmetrically 3 Actuate tractor control unit yellow Se
143. pling near moving parts e when climbing onto the machine in the swivel range of the sprayer boom in the spray liquid tank due to poisonous vapours underneath raised unsecured machines or machine parts e when unfolding folding the sprayer boom in the vicinity of over head electricity cables through contact with the cables 42 UF BAG0012 6 03 15 Product description 4 10 Rating plate and CE mark The following diagrams show the positions of the rating plate and the CE mark The rating plate shows AMAZONE e Machine ID no Amazonen Werke H Dreyer GmbH amp Co KG Am Amazonenwerk 9 13 D 49205 Hasbergen e Type a Typ SS e Basic weight kg mn oom E p Permissible system pressure bar zul Systemdruck bar os Werk a Modelljahr iz 4 11 Permissible total weight kg Baujahr ann e de fabrication Facto ry year of construction a Ton KSrOTOBNeHHA Model year Conformity Directives Standards designation The implement complies e Implement directive 2006 42 EC with the EMC directive 2004 108 EC EN ISO 16119 UF BAG0012 6 03 15 43 The following tables show the technical data for the individual assem blies Combining individual assemblies results in many model variants so for example to determine the total weight add the respective weights of the individual assemblies Product description 4 12 Technical Data 4 12 1 Basic machine Spray liquid tank Actual volume a 13
144. prayer to change the spray rate used in spraying operation e operate all functions on the sprayer boom Profi folding only e operate special functions monitor the field sprayer during spraying operation Once a job has been started the AMATRON 3 stores the data acquired Fig 33 See also the AMATRON 3 operating Q manual 60 UF BAG0012 6 03 15 5 8 2 AMASPRAY The AMASPRAY Fig 34 can be used to enter machine specific data e cause the field sprayer to change the spray rate used in spraying operation e preselect hydraulic functions which are operated using the tractor control unit operate special functions monitor the field sprayer during spraying operation switch part width sections on and off Current spread rate speed worked area total area quantity applied and overall spread rate working time and distance travelled are continu ously detected See also the AMASPRAY operating manual 5 8 3 AMASET The AMASET Fig 35 can be used to display the spray pressure set the spray pressure e control end boundary nozzles e switch spraying on off e fold in the left right sprayer boom individu ally switch part width sections on and off See also the AMASET operating Q manual UF BAG0012 6 03 15 Construction and function of the basic machine A ri Fi S gt AMASPRAY MASPRAY t a e oooO H a
145. prayers o using a free flow from the mains water supply o using genuine AMAZONE filling equipment UF BAG0012 6 03 15 33 General safety instructions 2 16 6 Cleaning maintenance and repairs Due to toxic vapours in the spray liquid tank climbing into the spray liquid tank is always forbidden Repair work in the spray liquid tank must only be carried out by a specialist workshop Only carry out cleaning maintenance and repair work on the machine when o the drive is switched off o the tractor engine has come to a complete stop o the ignition key has been removed O the machine connector has been removed from the on board computer Regularly check the nuts and bolts for firm seating and retighten them as necessary Secure the raised machine and or raised machine parts against unintentional lowering before performing any cleaning mainte nance or repair work on the machine e When replacing work tools with blades use suitable tools and gloves Dispose of oils greases and filters in the appropriate way Disconnect the cable to the tractor generator and battery before carrying out electrical welding work on the tractor and on at tached machines Spare parts must meet at least the specified technical require ments of AMAZONEN WERKE This is ensured through the use of genuine AMAZONE spare parts e When repairing field sprayers which have been used for liquid fertiliser application wi
146. pump the valve chest and the spray line Q If spraying operation is interrupted due to bad weather clean the Fig 130 1 Switch off the sprayer boom 2 Switch off agitator C 3 Move switch tap B to the position vik 4 Move switch tap A to the ye position Run the pump at pump operating speed at least 400 rpm 6 Approx 20 seconds after switching on the pump close the DUS tap DUS option to avoid separation of the spray liquid 7 Then spray the undiluted residue out of the sprayer boom onto an untreated area 8 Then spray the residue which has been diluted with water from the flushing water tank out of the suction filter pump valve chest and spray line on to an untreated ar ea 9 Dump the technical residue from the valve chest into a suitable collection vessel see Seite 158 10 Clean the suction filter see Seite 160 11 Switch off the pump drive 12 Reopen the DUS tap Fig 130 Continuing the spraying operation Before continuing with the spraying operation activate the pump for five minutes at 540 min and switch on the agitators completely 164 UF BAG0012 6 03 15 12 Faults A Fault There is no suction from the pump The pump does not have any power The spray cone vibrates Oil spray liquid mixture in the WARNING Risk of crushing shearing cutting being caught and or drawn in trapping or impact through unintentional falli
147. raying operation Using the machine AMATRON 3 Q For machines with comfort equipment see operating manual for Fig 121 1 Switch off the sprayer boom 2 Move switch tap F to position 0 3 Move switch tap E to position 0 4 Move switch tap D to the fa position 5 Move switch tap B to the C rat position 6 Move switch tap A to the ye position Run the pump at approx 400 rpm Dilute the residue in the spray liquid tank with approx 60 litres from the flushing water tank 154 UF BAG0012 6 03 15 Fig 122 9 Move switch tap A to the position 10 Move switch tap B tothe position 11 Move switch tap D to the a position 12 Switch on the sprayer boom Using the machine Then spray the diluted residue on an un treated area 13 When the residue in the spray liquid tank falls below 50 litres switch agitator C to 0 14 Change five times between spraying on and spraying off Each time keep spraying switched off for at least 10 sec onds The spray pressure should be at least 5 bar 15 Repeat steps 3 to 14 imum permissible spray rate of the agents Q When spreading residues on already treated areas observe the max UF BAG0012 6 03 15 155 Using the machine 11 7 2 Fig 123 1 156 Connect a drainage hose to the male con nector on the machine side using a two inch camlock coupling Push the guard pla
148. resh water flushing tank i Induction bowl Equipement optionnel Cuve de bouillie _ Cuve de rin age a Bac incorporateur MESA de fr en nl Fig 112 Function see page 1 Filling using the suction port on the control terminal 140 2 Spraying operation 120 155 3 Cleaning the sprayer with a full tank 164 4 Cleaning the emptied spray liquid tank 169 5 Diluting the residue in the spray liquid tank 154 6 Draining the final residues from the spray liquid tank 159 7 Draining the final residues from the suction chest 158 160 8 Draining the final residues from the pressure filter 161 9 Inducting liquid agents and filling the spray liquid tank using the suction port on 143 the control terminal 10 Inducting liquid agents 143 10 Inducting agents in powder form and urea using the ring line 145 10 Prewashing the canister using canister flushing 146 11 Filling using the suction port on the control terminal and the induction bowl 140 12 External cleaning 162 13 Emptying the spray liquid tank using the pump 156 14 Cleaning the canister with flushing water 147 15 Flushing the sprayer boom using DUS 126 UF BAGO0012 6 03 15 Transportation 10 Transportation UF BAGO012 6 03 15 WARNING Risk of crushing cutting being caught and or drawn in or im pact through unintentional releasing of the coupled machine Carry out a visual check that the upper and lower link pins are firmly fixed with the linchpin against unintent
149. ressure filter see page 160 160 11 8 2 Draining the final residues On the field Spread the final residues over the field In the courtyard o Place a suitable collecting container under the drain open ing of the suction chest and the drain hose for the pressure filter and collect the final residues o Dispose of the collected spray liquid residue in accordance with the corresponding legal guidelines o Collect the spray liquid residues in suitable containers 1 Place a suitable collection vessel under the outlet opening of the suction side VARIO switching mechanism 2 Move switch tap A to the position and dump the final residue from the spray liquid tank into a suitable collection vessel t 3 Move switch tap A to the position and dump the final residue from the suction chest into a suitable collection vessel 4 Place a suitable collection vessel under the outlet opening of the pressure filter 5 Push back the guard plate Move switch tap C to the position and dump the final residue from the pres sure filter 6 Then move switch tap C back to position 0 ee i UF BAGO012 6 03 15 159 Using the machine 11 8 3 Cleaning the suction filter ation Q Clean the suction filter Fig 126 on a daily basis after spraying oper 1 Undo the thumb screw Fig 126 1 on the suction filter 2 Remove the filter cup Fig 126 2 while turning it gently left and right 3 P
150. rol pressure side C Switch tap for the agitator dump pressure filter D Switch tap for fill quick empty E Switch tap for ring line induction bowl canister flushing F Switch tap for suction induction Spray liquid tank Flushing water tank Internal tank cleaning Agitator Fresh water tank Drain tap for the fresh water tank Filling connection for the suction hose Spray pressure control Cen So Fr ww YS Suction filter 38 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Piston diaphragm pump Induction bowl Ring line Canister flushing Spray pressure limiting valve Self cleaning pressure filter Injector for extracting liquid from the induc tion bowl Spray lines Return flow meter on the AMATRON 3 Spray pressure sensor Part width section valves Flow meter on the AMATRON 3 AMASPRAY Machine computer on the AMATRON 3 AMATRON 3 alternatively AMASPRAY AMASET UF BAG0012 6 03 15 4 4 Supply hoses between the tractor and the machine Product description Supply hoses in parking position Fig 14 1 Hydraulic hose lines depending on equip ment provided 2 Cable with connection for lighting 3 Computer cable with machine connector 4 5 Transportation equipment Fig 15 Rear lighting 1 Rear lights brake lights turn indicators required if the turn indicators on the tractor are obscured 2 2 warning signs 3 1 registration p
151. rr 45 H20 AHL 624 585 551 520 468 425 390 335 293 39 J Ja x114 640 600 ses 533 480 436 400 sas sooj 40 150 ME 35 Fig 162 UF BAGO012 6 03 15 203 Spray table 14 2 14 2 1 Spraying nozzles for liquid manure Nozzle type 3 jet 7 hole FD Drag hose AMAZONE Spray table for three ray nozzles yellow Pres sure bar 1 0 1 2 1 5 1 8 2 0 2 2 2 0 2 8 3 0 Nozzle output Water AUS l min 0 36 0 39 0 44 0 48 0 50 0 52 0 55 0 58 0 60 0 32 0 35 0 39 0 42 0 44 0 46 0 49 0 52 0 53 6 64 69 78 85 88 92 98 103 106 55 60 67 73 15 78 84 88 91 48 52 59 64 66 69 74 TT 80 AUS spray rate l ha 9 43 47 53 57 59 62 66 69 71 AMAZONE Spray table for three ray nozzles red Pres sure bar 1 0 1 2 1 5 1 8 2 0 2 2 2 9 2 8 3 0 204 Nozzle output Water AUS l min 0 61 0 67 0 75 0 79 0 81 0 84 0 89 0 93 0 96 0 54 0 59 0 66 0 69 0 71 0 74 0 78 0 82 0 84 6 108 118 132 138 142 147 155 163 168 93 101 114 119 122 126 133 140 144 81 88 99 104 107 111 117 122 126 9 12 78 88 92 95 98 104 109 112 Permissible pres sure range bar min max pressure pressure Spray table for three ray nozzles spraying height 120 cm km h 10 39 42 47 51 53 55 57 62 64 km h 10 65 70
152. s 183 Cleaning maintenance and repairs 13 7 Settings on the folded out sprayer boom Alignment parallel to the ground When the sprayer boom is folded out and cor rectly adjusted all the spraying nozzles must be parallel and at an equal distance from the ground If this is not the case with the swing compensa tion unlocked align the folded out sprayer boom using counterweights Fig 151 1 Secure the counterweights to the boom in an appropriate fashion Horizontal alignment As seen in the direction of travel all the boom sections of the sprayer boom must be in align ment Horizontal alignment may be necessary e after an extended period of use e or if the sprayer boom comes into hard con tact with the ground Inner boom section 1 Unscrew the lock nut on the adjusting screw Fig 152 1 2 Turn the adjusting screw against the stop until the inner boom section is in alignment with the sprayer boom centre section 3 Tighten the lock nut Outer boom section 1 Undo the screws Fig 151 2 for the fas tening lug Fig 151 3 Alignment is carried out right on the plastic jaw Fig 151 4 via die slotted holes on the fas tening lug Fig 152 2 Align the boom section 3 Tighten the screws Fig 151 2 184 UF BAG0012 6 03 15 13 8 Pump 13 8 1 Checking the oil level 1 Check whether the oil level is visible at the mark Fig 153 1 with the pump not running and standin
153. s for the permitted spray pressure range of the spraying nozzles installed in the sprayer boom o the value Pulses per 100m Check the indicated spray pressure during spraying operation AMATRON 3 AMASPRAY Ensure that the indicated spray pressure does not deviate under any circumstances by more than 25 from the target spray pressure given in the spray table e g by changing the spray rate using the plus minus buttons Larger deviations than this from the target spray pres sure make it impossible to achieve the best possible results from your crop protection measure and cause pollution of the envi ronment Decrease or increase the operational speed until you are back within the permissible spray pressure range for the target spray pressure Never keep spraying until the spray liquid tank is empty does not apply at the end of spraying operation Refill the spray liquid tank before the fill level reaches approx 50 litres At the end of spraying operation when the fill level falls below approx 50 litres switch off the agitator Example Required spray rate 200 I ha Intended operational speed 8 km h Nozzle type Al Nozzle size 05 Permissible pressure range for the min pressure 2 bar spraying nozzle when fitted max pressure 7 bar Target spray pressure 3 7 bar Permissible spray pressure 3 7 bar 25 min 2 8 bar and max 4 6 bar 150 UF BAG0012 6 03 15 QO WE with HB volumetric remote control see a
154. s the lifespan of your machine Dear Reader We update our operating manuals regularly Your suggestions for improvement help us to create ever more user friendly manuals AMAZONEN WERKE H DREYER GmbH amp Co KG Postfach 51 D 49202 Hasbergen Germany Tel 49 0 5405 501 0 E mail amazone amazone de UF BAG0012 6 03 15 4 9 4 10 4 11 4 12 4 12 1 4 12 2 4 12 3 4 13 4 14 5 5 1 5 2 Table of Contents User Information asnaannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn 9 Purpose of the COCUINISIN iia sersccisnened sien ceedbaasnen saacneeins deed aree stvncavieadwienuedenewdeted eine saubexedien ene Siand sce 9 Locations in the operating MANUAL ccccecccsssceceesecccsseeceseeceeeeceeceneueeenaseeseeeeessseteneeeeens 9 DEGA rant ce en eee en de adc ebb atmo heel oli ig E E 9 General safety INStrUuCtiONS cccscceseeeeeeeeeceeseeeeeneeenseesceeseneseneseneseaes 10 Obligations and lability ociisadeetsteasconepsavusenesiedasertacsewacsensieeesicaavadeaeaycrientudestiainsassauaievaesencniaveess 10 Representation Of safety SYMDOIS esse sissscscsranectiareasoddswancdeaseua ne dacesnsatauinsyandenousdddesneieadecupabuenenis 12 Organisational MEASUT SS esianscecingsecindstes ure pasciaee adetuednete piedsdeudanees sudan peacsuedsdaynadaudacindatassurcawiads 13 Safety and Protection equipment cccccceececeeececeeeececeeeeeceeceeseeeesseecesseecessaeces
155. saneees 27 General safety and accident prevention information cccceecceeeseeeeecaeeeeeeseeeeesaeeeeesaaeeees 27 PV ORAUIIC SY E E E E E A EI EE A EEEE E EA EE ET 30 Electrical system ie eect cases Serotec dace aged Hea tensa gia Perea iedisdapssi eles nes See vaanadies v desasueivoesitepeanet Gouxsnbeds 31 Universal joint Shaft OPeration cccccccccecsseeeeeeeeeeeeeeeeeeeesaeeeeeeeeeeeeeseeeeeeseaueeesaeeeeeseeeeeesaaes 31 Field sprayer operation ccccccccceeccseeeeeeeeeeeeeceeeeseeceseeessaeeseeceseeeeseeeeseeeeseueeseeeeseeeseeeeseeeesaees 33 Cleaning maintenance and repairs ccccceeccceeeccceeeeeeceeeeececeeeecesseucesseecesseceseeeeeseeeeesaeees 34 Loading and unloading cccccecceeceeeceneeneseesenseeesensonseeesansenesensoneeeeseneoes 35 Product description wrseventsacevestvsnewanesacecontvacenaeexvensendsncextedessessrdunsesententesneenns 35 Overview of the assemblies cccceeccccsesscecceeseeeceeseeeceeueeecseaseeessesseeessageeecsegsesessaseesssageees 36 Safety and protection equipment cccccceececeesceceseseeceeeeeceueeeceacesseueesseueessaeeesseeeesaneeesagees 37 PENCE GUC AN DE aes cpt eo eaten epee ca E sees ceniee EEEE 38 Supply hoses between the tractor and the MACNING ccccceccceeececeeeeeeaeeeecaeeesaeeeeseeees 39 Transportation CQUIDPMEMNL ccccecccececcseeceseeceeeeceueecaueeceeceaceceueesaueesaeeesaeessaeesueessesssaeeseas 39 Intend
156. se setccotire icc suendnenvesedenedevedneaaeendebceuunouwetureaceneendeacnewes 129 Preparing for Spraying operation cccccccecseeceeceeeeeeeeeeeeeeeseeeeeseeeeeeeeeeeeeesaeeeeesaeeeeeeeaeeeeeeas 131 Proparing he Spray WONG sssrds A EaR AA ETNE 132 Calculating the filling and re fill quantity 0 0 eee ceeceeeceeeeeeeeaeeeeeeeeeeeeesaaeeeesaaeeeesaeeeeeaaees 136 Filling table for remaining spray APEA cccceecceceseeeeeceeeeeeceaeeeeeeeeeseeseeeeeeeeseeeeesseeeeeeeaeeeeens 137 BLUME OPM UN AT terse nee tee echt ce ctr tapped EOE EEIE edt 139 Filling the spray liquid tank via the filling OPENING ccccseeeceeeeeeeecaeeeeeeaeeeeesseeeeeseeeeeeeas 140 Filling the spray liquid tank via the suction port on the control terminal cccceees 140 Filling the fresh water TANK seid dactsiieinesnedinidivartedunavdeiseneceludndhad diameedayeeieis aaea aiina iai 142 MAGIC UNG AJEN S eienen E n E a EE E Eiai 142 Inducting liquid agents cc ccceecccceeeeeeeeeeeeneeeeseeeeesee sessed eeeseeeeeseeeeseaeeeseueeesaueesseeesaneeeseeenss 143 E CONI oee necro eet ata E E E elves bapplanrincs E 144 Inducting agents in powder form and urea ccccceeccccceeeeeeeeeeeeeeeseeeeeesaaeeeeeseeeeeesaeeeesaaeeees 145 Preliminary cleaning of the canister using spray liquid cceecceceeeeeeeeaeeeeeeeaeeeeeeaeeeeeeas 146 Cleaning the canister with flushing water ccc cccceeeeecceeeeeeeeseeeeeeeeeeeesa
157. seeeeeeeaeeeeeesaeeeeeeaas 92 Super S boon folding via the tractor control UNIt cece cc eecceeeeeeceeeeeeeeeeeseeeeeeaeees 93 Reduction joint on the outer DOOM optional cccceccceeseeeeeeeeeeeeeeeeeeeeeeaeeeeeeaeeeeeeseeeeeeeas 95 Boom width reduction option ccccceecceecseeeeeeseeeeeeseeeeeeeaeeeeeeseeeeeeeeeeeeeseeeeeessaeeeeeaeeseeesaess 96 Boom extension option ccccccssscecceeseececceeeecceaueeccseuseecseaseeecsageeeseegeeeessageeessgeeeesenseeeees 97 Hydraulic tilt adjustment Optional ccccccecececeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeseeeeeesaegeeeeseeeeeeeas 97 Distance Control Optional cccccccssseeeccesseeeceeseeeceeeceeceaseeecsageeecseaseesseageeessageeesseaeeeenss 98 Spray lines and OZ CS eroriren iaiia ar iaaa aa EEKE AEE A Eai 99 Technical data sssrnssniireanninr ikarea a a e a EEE a aa aa 99 UF BAG0012 6 03 15 7 2 7 3 7 4 1 9 7 5 1 7 5 2 7 6 8 1 8 2 9 1 10 11 11 1 11 2 11 2 1 11 2 2 11 3 11 3 1 11 3 2 11 4 11 5 11 5 1 11 5 2 11 5 3 11 5 4 11 5 5 11 6 11 6 1 11 6 2 11 6 3 11 7 11 7 1 11 7 2 Table of Contents SIC TO ZZ SS iena tec nds Bo a td dct a 101 Multi MOZZISS optional iciiiccicistideesdsnwsinat dnvismndacte antaniat anlaionsteawsandun dedoisdediacusasutnodienaliumsnuecedinenls 101 Electric boundary nozzles Optional cccceeccecsseeeeeeeeeeeeeseeeeeeeeeeeeeeeeeeeesseeeeeeseeeeessn
158. shaft when uncoupling the PTO shaft Place the PTO shaft in the holder provided Clean and lubricate the PTO shaft if it is not going to be used for a longer period of time 56 UF BAG0012 6 03 15 5 7 Hydraulic connections Construction and function of the basic machine All hydraulic hose lines are equipped with grips Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit Films are stuck on the implement for the markings that illustrate the respective hydraulic function e The tractor control unit must be used in different types of activa tion depending on the hydraulic function Latched for a permanent oil circulation loo Tentative activate until the action is executed ra Float position free oil flow in the control unit raise yellow S asian height adjustment e Double acting Iva green FA boom folding Double acting e lift left hand boom een ra A natural i tilt adjustment Double acting eal lift right hand boom Profi folding nm Permanent oil circulation Single acting CO Pressure free return flow UF BAGO012 6 03 15 57 Construction and function of the basic machine Profi folding A Maximum permissible pressure in oil return 5 bar Therefore do not connect the oil return to the tractor control unit but to a pressure free oil retur
159. smission lines up to 1 kV 1m over 1 up to 110 kV 2m over 110 up to 220 kV 3m over 220 up to 380 kV 4m MD 095 Read and follow the operating manual and safety information before starting up the machine UF BAGO012 6 03 15 General safety instructions x LMD 086 MD 094 g MD 095 21 General safety instructions MD 096 Danger from escaping high pressure hydrau lic fluid due to leaking hydraulic hose lines This danger may cause serious injuries perhaps even resulting in death if escaping high pressure hydraulic fluid passes through the skin and into the body Never attempt to plug leaks in hydraulic hose lines using your hand or fingers Read and observe the information in the operating manual before carrying out maintenance work on the hydraulic hose lines If you are injured by hydraulic fluid contact a doctor immediately MD 097 Risk of crushing the entire body due to standing in the stroke area of the three point suspension when the three point hydraulics are actuated This danger can cause extremely serious and potentially fatal injuries Personnel are prohibited from entering the stroke area of the three point suspension when the three point hydraulics are actuat ed e Only actuate the operator controls for the tractor s three point hydraulic system o from the intended workstation o
160. ssure drops off by 25 The suction chest is composed of the suction filter pump and pressure controller sub assemblies Observe the values for the technical residues given on page 99 This technical residue is discharged diluted onto the field while cleaning the field sprayer The final residue that remains in the spray liquid tank the suc tion chest and the spray line after being cleaned with air dis charge from the nozzles This final diluted residue is drained off after cleaning Disposing of residues an undiluted concentration Always spray this residue on an un treated area The distance needed to use up this undiluted resi due can be found in the section entitled Spray lines and noz zles Seite 99 The residue contained in the spray line is de pendent on the sprayer boom working width Q Ensure that the residue in the spray line is still being sprayed at When the residue in the spray liquid tank falls below 5 switch off the agitator to spray the spray liquid until the tank is empty With the agitator switched on the technical residue increases compared to the specified values Measures intended for the user s protection apply when empty ing residues Observe the instructions from the crop protection agent manufacturer and wear appropriate protective clothing UF BAG0012 6 03 15 153 11 7 1 Diluting the residue in the spray liquid tank and spraying the diluted residue at the end of sp
161. struction type 4 cylinder 6 cylinder piston dia piston diaphragm pump phragm pump Pulsation damping Residue Bin Total weight of pump equipment kg UF BAG0012 6 03 15 71 Construction and function of the basic machine 5 14 Filter equipment Use all the filters provided Clean the filters regularly see the Cleaning section Seite 168 Fault free field sprayer operation can only be achieved by correct filtering of the spray liquid Cor rect filtering has a significant effect on the success of the crop protection measures Pay attention to the permissible combinations of filters and mesh sizes The mesh sizes for the self cleaning pressure filter and the nozzle filters must always be smaller than the nozzle opening of the nozzles in question Ensure that the use of pressure filter inserts with 80 or 100 mesh inch for some crop protection agents can filter out active agents In individual cases enquire with crop protection agent manufacturers 5 14 1 Filling sieve The filling sieve Fig 51 1 prevents the spray liquid from being contaminated when the spray liquid tank is being filled via the filling dome Filter area 3 750 mm Mesh size 1 00 mm Fig 51 5 14 2 Bottom sieve in the induction bowl The bottom sieve in the induction bowl prevents lumps and foreign bodies from being drawn in 5 14 3 Suction filter The suction filter Fig 52 1 filters e the spray liquid during the spraying opera
162. sure system pressure regu lated setting pump o _ load sensing hydraulic system pres sure and power controlled setting pump with direct load sensing pump connection p ae ee T pr A T ip EA Q The machine must be depressurised before making adjustments UF BAG0012 6 03 15 121 Coupling and uncoupling the machine 8 Coupling and uncoupling the machine When coupling and decoupling the machine comply with the section Safety information for the user page 27 WARNING Risk of crushing from unintentional starting and rolling of the tractor and machine when coupling or uncoupling the machine When coupling or decoupling the machine secure the tractor and machine against unintentional start up and rolling before entering the danger area between the tractor and machine refer to page 118 WARNING Risk of crushing between the rear of the tractor and the machine when coupling and uncoupling the machine Only actuate the operator controls for the tractor s three point linkage from the intended workstation if you are outside of the danger area between the tractor and the machine 8 1 Coupling the machine WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor You may only connect the machine to tractors suitable for this pur pose Refer to the section Checking the suitability of the tractor
163. t shaft note that the universal joint shaft soeed depends on the drive speed and that the direction of rotation reverses when you drive in reverse UF BAG0012 6 03 15 2 16 5 Field sprayer operation General safety instructions Observe the recommendations of the crop protection agent manufacturer in respect of o protective clothing o warning information on exposure to crop protection agents o regulations on dosing applications and cleaning e Observe the information in the German Plant Protection Law Never open lines which are under pressure Only use genuine AMAZONE replacement hoses which stand up to chemical mechanical and thermal requirements Only use hose clamps made from V2A for installation The nominal volume of the spray liquid tank must not be ex ceeded during filling e When there will be exposure to crop protection agent wear the proper protective clothing i e gloves overalls safety glasses etc e When using tractors with a cab with ventilation fans replace the fresh air filters with activated carbon filters e Observe the information on the compatibility of crop protec tion agents and substances for the field sprayer Do not spray any crop protection agents which have a ten dency to stick together or set e Do not fill field sprayers with water from bodies of water which are open to the public for the protection of people animals and the environment e Only fill field s
164. t the spraying height for the sprayer boom 4 Folding in the sprayer boom Actuate tractor control unit yellow Raise the sprayer boom to a medium height Set tilt adjustment to 0 if present Actuate tractor control unit green until the individual segments of the two booms are fully folded in the two boom packages are folded in Actuate tractor control unit yellow E ted Lower the boom locking it in the transport position The swing compensation locks automatically before the boom folds in UF BAG0012 6 03 15 93 Construction and function of the sprayer boom Working with the sprayer boom folded out on one side Only possible with hydraulic preselected folding optional See separate operating manual for the operating terminal The sprayer boom is fully folded out 1 Actuate tractor control unit Raise the boom to a medium height Swing compensation locks automatically Preselect the boom on the operating terminal which is to be fold ed in Actuate tractor control unit green The selected boom folds in WARNING After folding in the boom lifts into the transport position gt Interrupt the folding process at the right point 6 f Align the sprayer boom using tilt adjustment so it is parallel to the target surface Set the spraying height for the sprayer boom such that the sprayer boom is a minimum of 1 m off the ground Switch off the part width sections of th
165. te to the side and move switch tap D to the position Move switch tap B to the C2 position Move switch tap A to the position Run the pump at pump operating speed 540 rpm After draining move switch tap D to posi tion 0 Draining the spray liquid tank using the pump Fig 123 UF BAG0012 6 03 15 11 8 Cleaning the field sprayer Using the machine daily cleaning after the spraying operation is complete Do not leave the spray liquid in the spray liquid tank for an excessively 1 Keep the exposure time as short as possible for example by long period i e overnight The service life and reliability of the field sprayer mainly depend on the exposure time of the crop protection agent on the materi als of the field sprayer e Clean the field sprayer thoroughly before applying a different crop protection agent e Carry out the cleaning process on the field where you last car ried out the treatment Carry out the cleaning process using water from the flushing water tank e You can carry out the cleaning process in the courtyard if you have a collecting facility installed e g a Biobed Observe all national regulations involved e When spreading residues on areas already treated observe the maximum permissible spray rate of the agents For machines with comfort equipment see operating manual for AMATRON 3 UF BAGO012 6 03 15 157 Using the machine 11 8 1 Cleaning the spra
166. tection measure ing Required nozzle type Required nozzle size Required spray pressure bar Required individual nozzle output for calibrating the field sprayer l min UF BAG0012 6 03 15 201 Spray table Determining the nozzle type nozzle size spray pressure and individual nozzle output 1 Determine the working point for the required spray rate 200 I na and the intended operational speed 8 km h At the working point trace a line down the table Depending on the position of the working point this line will run through the cells for various nozzle types Select the best nozzle type for the crop protection measure in question with reference to the required atomisation characteris tic fine medium or coarse dropped Nozzle choice for the example given above Nozzle type Al or ID Go to the spray table Fig 162 In the column with the intended operational speed 8 km h find the required spray rate 200 I ha or a figure which is as close as possible to the required spray rate in this case for example 195 I ha In the line with the required spray rate 195 I ha o read the nozzle sizes in question Select a suitable nozzle size e g 03 o where the nozzle size column intersects with the selected nozzle size read the required spray pressure e g 3 7 bar o read the required individual nozzle output 1 3 I min for calibrating the field sprayer Required nozzle type Al ID Required no
167. th ammonium nitrate urea solution ob serve the following points Residues of ammonium nitrate urea solutions may form salts by the evaporation of the water on or in the spray liquid tank This produces pure ammonium nitrate and urea In its undiluted form ammonium nitrate is explosive when combined with organic sub stances e g urea and subjected to critical temperatures during repair work e g welding grinding filing This danger can be eliminated by thoroughly washing out the spray liquid tank or the parts intended for repair with water be cause the salt of the ammonium nitrate urea solution is water soluble For this reason clean the field sprayer thoroughly with water before carrying out repair work 34 UF BAG0012 6 03 15 3 Loading and unloading Loading using a lifting crane The machine has two attachment points Fig 6 1 Danger A When loading the machine using a lifting crane use the marked at tachment points Fig 6 1 for lifting belts Danger A The minimum tensile strength of each lifting belt must be 1 000 kg 4 Product description This section Loading and unloading Fig 6 provides a comprehensive overview of the machine structure provides the names of the individual modules and controls If possible read this section when actually at the machine This helps you to understand the machine better The field sprayer is composed of the following main components
168. th crop protection agents spray liquid Wear personal protective equipment o when preparing the spray liquid o when cleaning replacing the spraying nozzles during spraying operation for all cleaning work carried out on the field sprayer after spraying operation When wearing the required protective clothing always observe the manufacturer s instructions the product information the user manual the safety datasheet or the operating manual for the crop protection agent to be used For example use Chemical resistant gloves Chemical resistant overalls Water resistant footwear A face mask Breathing apparatus Safety glasses Skin protection agents etc 130 UF BAG0012 6 03 15 Using the machine WARNING Risk to health from accidental contact with crop protection agents or spray liquid Put on protective gloves before o using crop protection agent o carrying out work on a contaminated field sprayer or o cleaning the field sprayer e Wash the gloves with clear fresh water from the fresh water tank o immediately after contact with crop protection agent o before removing the gloves 11 1 Preparing for spraying operation tee correct application of the crop protection agent Have the field sprayer tested regularly on a test rig Rectify any deficien cies immediately Q The field sprayer must be operating properly in order to guaran Make sure of using the correct filter equipment C
169. the PTO shaft and for longer periods out of opera tion grease the section tube 19 Before winter storage change the oil in the pump ules k S At temperatures below freezing hand crank the piston diaphragm pumps before starting to prevent residual ice from damaging the piston and piston diaphragm ath cs 5 i REN 3 c ri hart i sme o L Keep electronic equipment free from frost 170 UF BAG0012 6 03 15 AMAZONE 20 Drain the pressure sensor of the boom fit ting with the boom lowered by removing the hose from the pressure sensor Fig 136 1 Cleaning maintenance and repairs Fig 136 21 Drain off the flushing water tank by remov ing the hose Before starting up again Q Install all of the dismantled parts e Close the suction port drainage tap e At temperatures below freezing hand crank the piston dia phragm pumps before starting to prevent residual ice from dam aging the piston and piston diaphragm Store the pressure gauge and any other electronic accessories in a place where they are safe from frost UF BAG0012 6 03 15 171 Cleaning maintenance and repairs Winter storage of the Manual operation HB For winter storage or longer periods out of opera tion the hose lines of the HIB valve chest must be drained 1 172 Undo the sleeve nut from the pressure relief hose Fig 138 1 and the return hose Fig 138 2 and dump the residue Swivel the
170. the sprayer boom to a medium height Set tilt adjustment to 0 if present Actuate tractor control unit green until the individual segments of the two booms are fully folded in 4 Lock the transport safety catch Refer to the section Locking the transport safety catch Seite 86 89 Construction and function of the sprayer boom 6 1 4 Working on one side using the right hand boom The sprayer boom is fully folded out 1 Actuate tractor control unit green until the left hand boom is fully folded in The swing compensation locks automatically before the left hand boom folds in 2 Actuate tractor control unit yellow Set the spraying height for the sprayer boom such that the sprayer boom is a minimum of one metre off the ground The automatic transport safety catch locks the folded left hand boom Switch off the boom part width sections of the left hand boom 4 During spraying operation drive at a significantly reduced speed Unlock the automatic transport safety catch again before folding the left hand boom back out Refer to the section Unlocking the transport safety catch page 86 After one sided spraying 6 Actuate tractor control unit green until the folded in boom is fully folded out again the swing compensation unlocks 7 Switch all part width sections back on 90 UF BAG0012 6 03 15 6 2 Construction and function of the sprayer boom Super S boom Overview
171. through leakage of hydraulic fluid 2 15 Safety conscious working Besides the safety information in this operating manual the generally applicable national workplace safety and accident prevention regula tions are binding Comply with the accident prevention instructions on the warning sym bols When driving on public roads and routes comply with the appropriate statutory road traffic regulations 26 UF BAG0012 6 03 15 General safety instructions 2 16 Safety information for users A WARNING Risk of crushing cutting catching being drawn in or impacts from inadequate roadworthiness and operational safety Before starting up the machine and the tractor always check their roadworthiness and operational safety 2 16 1 General safety and accident prevention information Beside these instructions comply with the generally applicable national safety and accident prevention regulations The warning symbols and other labels attached to the machine provide important information on safe machine operation Com pliance with this information is in the interests of your safety Before moving off and starting up the machine check the imme diate area of the machine children Ensure that you can see clearly It is forbidden to ride on the machine or use it as a means of transport Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilit
172. tly When connecting the hydraulic hose lines ensure that the hy draulic system is depressurised on both the machine and tractor sides It is forbidden to lock the operator controls on the tractor used for hydraulic and electrical movements of components e g folding swivelling and pushing movements The movement must stop automatically when you release the appropriate control This does not apply to equipment movements that o are continuous o are automatically controlled o require a floating position or pressed position to function Before working on the hydraulic system lower the machine depressurise the hydraulic system shut off the tractor engine apply the parking brake O O O O remove the ignition key Have the hydraulic hose lines checked at least once a year by an expert to ensure they are in safe working order Replace the hydraulic hose lines if they are damaged or worn Only use genuine AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years including any storage time of maximum two years Even with proper storage and approved use hoses and hose connec tions are subject to natural ageing thus limiting storage time and the length of use However it may be possible to specify the length of use from experience values in particular when taking the risk potential into account In the case of hoses and hose connections made from thermoplastics other guide values may be
173. to the position Pump liquid through the induction bowl un til its contents have fully dissolved 11 When the agent has fully dissolved move switch tap F to the position until the contents have been fully evacuated from the induction bowl 12 Move switch tap E F to position O Fig 117 13 Close the induction bowl lid 14 Top up with water amp For simultaneous filling of the spray liquid tank via the suction port on ia the control terminal Move switch tap A to the position UF BAGO012 6 03 15 145 Using the machine 11 5 4 Preliminary cleaning of the canister using spray liquid Fig 118 oe 2 10 11 12 146 Move switch tap F to the 6 position Move switch tap E to position 0 Move switch tap D optional to the H position Move switch tap B to the 22 position Move switch tap A to the position Open the induction bowl lid Run the pump at approx 400 rpm Wash the canister or other containers using canister flushing Move switch tap E to the position Press the canister down for at least 30 secs and wash it Move switch tap E to position 0 and re move canister Move switch tap F to the position until the contents have been fully evacuated from the induction bowl Move switch tap F to position 0 Fig 118 UF BAG0012 6 03 15 11 5 5 Cleaning the canister with flushing water Cleaning the canister with flushing water dilutes the
174. tor and machine 6 When measuring the length and shortening the PTO shaft read and follow the operating manual from the PTO shaft manufactur er Put the shortened halves of the PTO shaft back together Grease the universal joint shaft of the tractor and the pump input shaft before connecting the PTO shaft The tractor symbol on the protective tube of the PTO shaft identi fies the tractor side connection of the PTO shaft 117 7 4 Securing the tractor machine against unintentional start up and roll ing Commissioning WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in the machine through unintentional falling of the unsecured machine raised using the tractor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before making any intervention in the machine It is forbidden to make any intervention in the machine such as installation adjustment troubleshooting cleaning maintenance and repairs o when the machine is running o foras long as the tractor engine is running with a connect ed PTO shaft hydraulic system when the ignition key is inserted in the tractor and the trac tor engine with the connected PTO shaft hydraulic system could be started unintentionall
175. treated in ha if a residue of 20 remains in the tank after spraying 136 UF BAG0012 6 03 15 Using the machine Formula and answer to Question 1 Refill amount of water I x Concentration Addition of agent I or kg 100 1 200 200 I x 0 15 1 5 l or kg 100 Formula and answer to Question 2 Quantity of liquid available I Residue I Area to be treated ha Water consumption l ha 1 200 I Tank nominal volume 20 I Residue 2 36 ha 500 l ha Water consumption 11 2 2 Filling table for remaining spray area Distance travelled The specified re fill quantities apply for a spray rate of 100 I ha For E other spray rates the re fill quantity increases by a multiple To calculate the required re fill quantity for final filling of the spray liquid tank use the Filling table for remaining spray area Deduct the residue in the spray line from the calculated re fill quantity Refer to the Spray lines section Seite 99 UF BAGO012 6 03 15 137 Using the machine 138 Example Distance still to travel travel distance 100 m Spray rate 100 I ha Sprayer booms Q plus boom Working width 15m Number of part width sections 5 Spray line residue 5 2 1 Calculate the re fill quantity using the filling table For the exam ple the re fill quantity is 15 I 2 Deduct the residue in the spray line from the calculated re fill quantity
176. uid is available for washing the agent canisters first use this to carry out preliminary cleaning Then wash them meticulously when clear fresh water is available e g before pre paring the next load for the spray liquid tank or when diluting the residue from the last load e Carefully wash out the empty agent tank e g using canister flushing and add the flushing water to the spray liquid To prevent limescale the degree of hardness of the water may not exceed 14 dH German degrees of hardness UF BAGO012 6 03 15 135 Using the machine 11 2 1 Calculating the filling and re fill quantity To calculate the required re fill quantity for final filling of the spray liquid tank use the Filling table for remaining spray area Seite 137 9 Example 1 The following are given Tank nominal volume 1 200 Residue in the tank 0 Water consumption 400 l ha Agent required per ha Agent A 1 5 kg Agent B 1 0 Question How many litres of water how many kg of Agent A and how many litres of Agent B must be used to treat a surface of 2 5 ha in area Answer Water 400 I ha x dha 1 200 Agent A 1 5 kg ha x ha 45kg Agent B 1 0 I ha x ha 3 Example 2 The following are given Tank nominal volume 1 200 Residue in the tank 200 Water consumption 500 l ha Recommended concentration 0 15 Question 1 How many litres or kg of agent are needed to fill the tank Question 2 How large is the area to be
177. ull out the filter insert Fig 126 3 and clean with water Check the O rings Fig 126 4 for damage Reassemble the suction filter in the reverse sequence Fig 126 Make sure that the O rings Fig 126 4 are correctly fitted 11 8 4 Cleaning the suction filter when tank is full 1 Run the pump 300 U min 2 Move switch tap D to position 6 4 Move switch tap A to the position and dump the technical residue from the valve chest and the suction hose into a suitable collection vessel see Seite 159 5 Undo the thumb screw Fig 127 1 on the suction filter 6 Remove the filter cup Fig 127 2 while turning it gently left and right 7 Pull out the filter insert Fig 127 3 and clean with water 8 Check the O rings Fig 127 4 for dam age 9 Reassemble the suction filter in the re verse sequence 10 Move switch tap E to position 11 Check the suction filter for leak tightness Fig 127 160 UF BAG0012 6 03 15 NY Ae 4a 11 8 5 Cleaning the pressure filter when the tank is empty Using the machine 1 Undo the sleeve nuts 2 Remove the pressure filter Fig 128 1 and clean with water Refill the pressure filter Check the screw connection for leaks 11 8 6 Cleaning the pressure filter when the tank is full 1 Manually move suction chest B to position Po Move switch tap C to position 4 Drain the residue into the pressure filter Undo t
178. urer 31 General safety instructions 32 When turning corners observe the permitted bending and dis placement of the PTO shaft Before switching on the universal joint shaft check that the se lected universal joint shaft speed of the tractor matches the per mitted drive speed of the machine Instruct people to leave the danger area of the machine before you switch on the universal joint shaft While work is being carried out with the universal joint shaft there must be no one in the area of the universal joint or PTO shaft while it is turning Never switch on the universal joint shaft while the tractor engine is shut off Always switch off the universal joint shaft whenever excessive bending occurs or it is not needed WARNING After the universal joint shaft is switched off there is a danger of injury from the continued rotation of freewheeling machine parts Do not approach the machine too closely during this time You may work on the machine only after all machine parts have come to a complete stop Secure the tractor and machine against unintentional starting and unintentional rolling before you perform any cleaning servic ing or maintenance work on universal joint shaft driven machines or PTO shafts After decoupling the PTO shaft place it on the holder provided After removing the PTO shaft attach the protective sleeve to the universal joint shaft stub When using the travel dependent universal join
179. uring flushing o Remote controlled switching on and off of internal cleaning Filling stop when filling via suction port o Filling stopped automatically when the desired fill level is reached signal limit o Filling stopped manually gt Remote controlled switching of intake cock from filling to spraying 9 45 The intake cock is operated by remote control via the AMATRON 3 and electric motor For remote control the hand lever must be engaged with the cylinder screw 2 in the hole of the slewing ring 3 e manually at the control terminal For manual operation o swivel the hand lever 1 to guide the cylinder screw 2 out of the slewing ring o turn the hand lever to the desired position Remote controlled o Spraying o Filling m o Flushing Manually operated o Drain spray liquid tank T O Drain suction chest Fig 67 UF BAGO012 6 03 15 79 Construction and function of the sprayer boom 6 Construction and function of the sprayer boom The proper condition of the sprayer boom and how it is suspended have considerable influence on the distribution accuracy of the spray liquid With the spraying height of the sprayer boom to the crop set correctly a complete overlap is achieved Nozzles are attached to the boom at intervals of 50 cm Profi folding The boom is operated via the control terminal To do this locate tractor control unit red during use
180. use the clear fresh water from the hand wash tank as drinking water MD 226 Risk of crushing the entire body due to standing under suspended loads or raised machine parts This danger can cause extremely serious and potentially fatal injuries It is forbidden to stand under suspended loads or raised machine parts Maintain an adequate safety distance from any suspended loads or raised machine parts Ensure that all personnel maintain an ade quate safety distance from suspended loads or raised machine parts ME 525 Keep the boom carrier in an upright position This helps maintain optimum boom ride particu larly when using Distance Control optional UF BAG0012 6 03 15 General safety instructions max 210 bar amp MD226 j 25 General safety instructions ME 985 The system pressure is 10 bar 1 0 bar 1 45 psi 2 14 Dangers if the safety information is not observed Non compliance with the safety information can pose both a danger to people and also to the environment and machine e can lead to the loss of all warranty claims In particular non compliance with the safety information could pose the following risks Danger to people through non secured working areas Failure of important machine functions e Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical influences Risk to the environment
181. using manual operation Set the spraying height using tractor control unit yellow Close all part width section valves Set the switch tap on the valve chest to Spray oe a Set the liquid output by means of the required spray pressure on the pressure regulation valve according to the spray table 10 Set the switch tap to Spraying off 11 Switch on the part width sections required to begin spraying 12 Select the right tractor gear and move off 13 Set the switch tap on the valve chest to Spray Maintain the selected tractor gear and speed during spraying UF BAGO012 6 03 15 14 After work is completed set the switch tap on the valve chest to Spray off switch off the PTO shaft fold in the boom and se cure it in transport position Automatic dosing Within a tractor gear dosing is dependent on operational speed This means that if the tractor engine speed falls for example as a result of a rise in the terrain in addition to the operational speed the tractor universal joint shaft speed also decreases as does the pump drive speed in the same ratio This also alters the volume conveyed by the pump in the same ratio and the desired spray rate l ha remains constant within a tractor gear At the same time the set spray pressure also changes 63 Construction and function of the basic machine WARNING In the interests of attaining optimum effectiveness of the spray liquid to be applied and to av
182. valve lock and unlock the swing compensation Hydraulic throttle valve fold in the left hand boom Hydraulic throttle valve fold in the right hand boom Hydraulic joint height adjustment the throttle is on the left hand hydraulic cylinder for the height adjustment UF BAGO012 6 03 15 When correcting the operating speed at which the boom folds in and out always adjust all three hydraulic throt tle valves Fig 145 1 and Fig 145 3 equally Cleaning maintenance and repairs Adjusting the hydraulic throttle valve The operating speeds of the individual hydraulic functions are set in the factory However depending on the type of tractor it may be necessary to correct these speed settings The operating speed for a hydraulic function can be adjusted by screwing the hexagon socket head screw on the corresponding throt tle in or out Reduce operating speed screw in hexagon socket head screw Increase operating speed screw out hexagon socket head screw Always adjust the two throttles in a throttle pair equally when correct ing the operating speed of a hydraulic function Fig 145 181 Cleaning maintenance and repairs 13 6 2 Super S boom Folding via the tractor control unit Fig 147 1 Hydraulic throttle valve height adjustment 2 Hydraulic throttle valve fold down the left hand boom 3 Hydraulic throttle valve fold down the right hand boom
183. water supply 4 Always pay attention to the fill level indicator during filling At the latest you should stop filling the spray liquid tank e when the pointer on the fill level indicator reaches the fill limit mark before the field sprayer s authorised load is exceeded by the quantity of liquid poured in 6 Close the filling opening properly using the hinged screw lid 11 3 2 Filling the spray liquid tank via the suction port on the control terminal Always pay attention to the fill level indicator during filling Q At the latest you should stop filling the spray liquid tank o when the pointer on the fill level indicator reaches the fill limit mark before the field sprayer s authorised load is exceeded by the quantity of liquid poured in Preferably perform the filling from a suitable container and not from an open water access point 140 UF BAG0012 6 03 15 1 Determine the precise water filling quantity refer to the section Calculating the filling quantity or re fill quantity Seite 136 Using the machine 2 Couple the suction hose to the filling con nection using the quick coupling 3 Place the suction hose in the extraction point 4 On the control terminal move the switch tap to the specified position 4 1 Move switch tap F to position 0 4 2 Move switch tap E to position 0 4 3 Move switch tap D optional to the position 4 4 Move switch tap B to the C2 tion 4 5
184. wing are prohibited o drilling the running gear o drilling through pre existing holes on the transport frame o welding load bearing components Protective measures are necessary such as covering lines or extending lines in particularly critical locations o during welding drilling and grinding work o when working with cut off wheels near plastic lines and electric wires Clean the field sprayer thoroughly with water before carrying out repair work Carry out repair work on the field sprayer with the pump switched off Thorough cleaning must be carried out before repair work can be carried out inside the spray liquid tank Keep out of the spray liquid tank Disconnect the machine cable and power supply from the on board computer when carrying out any cleaning or maintenance work This applies especially to welding on the machine 167 Cleaning maintenance and repairs 13 1 Cleaning Pay particular attention to the brake air and hydraulic hose lines Never treat brake air and hydraulic hose lines with benzene benzene petroleum or mineral oils After cleaning grease the machine in particular after cleaning with a pressure washer steam jet or liposoluble agents Observe the statutory requirements for the handling and removal of cleaning agents Cleaning with a pressure washer steam jet Always observe the following points when using a pressure washer steam jet for cleaning o Do not clean any e
185. y when the tractor and machine are not secured against un intentional rolling using their parking brakes and or wheel chocks when moving parts are not locked against unintentional movement When carrying out such work there is a high risk of contact with unsecured components 1 Lower the raised unsecured machine raised unsecured parts of the machine This is how to prevent unintentional falling Shut down the tractor engine Remove the ignition key Apply the tractor s parking brake CE Secure the machine against unintentional rolling only attached machine o On flat ground using the parking brake if present or wheel chocks o On uneven ground or slopes using the parking brake and wheel chocks 118 UF BAG0012 6 03 15 Commissioning 7 5 Installing sensor X cardan shaft wheel for determining the dis tance travelled and operational speed If the tractor electronics already offer the option to allow the trac tor to determine the operational speed the Pulse per 100 m speed signals for the AMAATIRON 3 can be taken from the DIN 9684 signal socket intended for this purpose Then swap sensor X cardan shaft wheel which is fitted as standard for the tractor specific adaptor cable optional e When fitting sensor X the following stipulations must be ob served O The fastening bolt for the magnets must be pointing to wards the end of the sensor o The gap between the
186. y out work on the hydraulic system Depressurise the hydraulic system before carrying out work on the hydraulic system When searching for leak points always use suitable aids Never attempt to plug leaks in hydraulic hose lines using your hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor immediate ly Risk of infection When connecting the hydraulic hose lines to the tractor hydraulic system ensure that the hydraulic system is depressurised on both the tractor and the trailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and soiling Have the hydraulic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use genuine AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years including any storage time of maximum two years Even with proper storage and approved use hoses and hose connec tions are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from experience values in particular when taking the risk poten tial into account In the case of hoses and hose connections made from thermoplastics ot
187. y plastics which have come into contact with pollutants 199 Spray table 14 Spray table 14 1 Spray tables for flat fan anti drift injector and airmix nozzles spraying height 50 cm The spray rates l ha listed in the spray tables are only valid for water To convert the spray rates given into AUS multiply these by 0 88 and for NP solutions by 0 85 Fig 161 helps with the selection of the right nozzle type The nozzle type is determined by o the intended operational speed o the required spray rate and o the required atomisation characteristic fine medium or coarse dropped of the crop protection agent used for the crop protection measure Fig 162 is used to o determine the nozzle size o determine the required spray pressure o determine the required individual nozzle output for calibrat ing the field sprayer Permissible pressure ranges for different nozzle types and sizes Permissible pressure range bar min pres max pres sure sure JENER a ee EN Lechler me 2 8 ERES For further information about the nozzle characteristics see the noz zle manufacturer s website Nozzle type www agrotop com www lechler agri de www teejet com 200 UF BAGO0012 6 03 15 Selecting the nozzle type Spray table Fig 161 Example Required spray rate 200 I ha Intended operational speed 8 km h Required atomisation characteristic for coarse dropped low drift the crop pro
188. yer with the tank empty Clean the spray liquid tank on a daily basis The flushing water tank must be filled completely The cleaning process should be carried out in a threefold reduc tion procedure Fehler Verweisquelle konnte nicht gefunden werden 1 Set the pump drive pumping speed to 450 rpm 2 Switch tap A in position 3 Switch tap B in position E 4 Agitator C completely to remove deposits in the in the hose Flush the agitators with 10 of the flushing water supply 5 Switch off the agitator s DUS Spray lines are automatically rinsed To do so use 10 of the flushing water supply 6 Switch tap B in position Perform internal cleaning with 10 of the flushing water supply 7 Switch tap B in position 8 Switch tap A in position gl 9 Spreads residues already diluted on the treated area when driving 10 Using the on board computer switch spray er on and off several times for several sec onds The valves and return lines are flushed by switching on and off Keep flushing the diluted residues until air escapes from the nozzles 158 UF BAGO012 6 03 15 Using the machine Repeat the procedure three times Third run Flushing the DUS and agitator is not necessary on the third run Use the rest of the flushing water supply for the internal clean ing 11 Drain the final residue see page 159 12 Clean the suction filter and p
189. zzle size 03 Required spray pressure 3 bar Required individual nozzle output for calibrating the field sprayer 1 3 I min 202 UF BAG0012 6 03 15 Spray table 6 km h ad a E A a E D woof 2 se sol zs rn er sols fos teeh TTT 20 ani 103 90 es e 72 6 51 oe feas T T T 10 129 120 112105 99 93 84 76 70 ool sa o7 fazlasi T T T 160 148 137 128 120 118 107 96 87 80 eo 60 os fssfaafeona T T T 180 166 154 124 135 127 120 108 98 90 77 ee 09 70 4o 25 18l aol T T 200 185 174 180 180 141 188 120 100 100 86 75 10 Taolenn T T 220 203 180 176 165 185 147 132 120 mo 4 s 11 Taoler lers T ee EO Canoe a mar Co a ae eea eaa e a soo 277 257 240 225 212 200 180 164 150 120 m8 15 lee solae 1s 12 320 295 274 256 240 226 213 192 175 160 137 120 46 57 32 20 j14 340 314 291 272 255 240 227 204 185 170 146 128 17 64 36 23 16 360 332 309 288 270 254 240 216 196 180 154 135 18 72 40 26 18 10 380 351 326 304 285 268 253 228 207 190 163 143 19 45 2 20 1 4 400 369 343 320 300 282 267 240 218 200 171 150 20 49 32 2 2 1 2 420 388 360 336 315 207 280 252 229 210 180 158 21 54 35 24 14 440 406 377 352 330 311 293 264 240 220 189

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