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        OSPE Steering Valve Technical Information Manual
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1.                                                     Shock valves   Suction valves   Spool sleeve set   Emergency steering check valve  Gear set   P check valve   Mode select and EH cut off valve  EH directional valve   PVE control unit   LVDT transducer   Solenoid valve bridge    SHS SF M   D  d AU P HMM a      CH                12  13  14  15  16  17  18  19  20  21  22    P301 173    Control valve for mode select  Pilot reduction valve  12 bar  PP damping orifice   Priority valve spool   Priority valve spring   Dynamic orifice   Pilot pressure relief valve   LS orifice   LS check valve   PVFC valve LS resolver  Neutral spring package for spool sleeve    When the engine is turned off  the priority valve spool  15  is pushed to the left by the spring  16      The passage to the EF port is blocked and the passage to CF to the OSP spool sleeve set  3  and to the EH    directional valve spool  8  is open        11068682    Rev DB    May 2015    af       Technical Information    OSPE Steering Valve SASA Sensor       Function    When the engine is on and the steering unit OSP and EH is in neutral position  the CF pressure will rise to  match the spring force in the priority valve  and the priority valve spool  15  will move to the right and  the oil will pass from the pump across the integrated priority valve spool  15  and out through the EF  port     The priority valve is a    dynamic    type  meaning that a flow passes from CF through the Dynamic orifice   17   integrated in sp
2.                                 1  SASA sensor  2  OSP steering unit     Caution       Make sure that the spline profile of the SASA sensor is aligned to the spline profile of the steering column  shaft  A safe method of assembly is to place SASA sensor on the steering column spline shaft first   and  not opposite  In case of using force  there is a risk of bending the spline profile of SASA sensor        For use of original steering column  use adapter kit type SAK  see sketch below     Assembly  SAK adapter kit  SASA sensor and OSP steering unit                                                                         4  0 16  Se                            min  7 1  0 28    H             L    27 5     et P301 222          1  Shaft of SAK adapter kit  Distance plate of SAK adapter kit    SASA sensor    ewe NM    OSP steering unit       11068682    Rev DB    May 2015 43       Technical Information OSPE Steering Valve SASA Sensor       Sensor type SASA    Electric connection through cable mounted with an AMP Connector                                            150Z06 10    AMP type 2 967059 1  Pin 1 CAN Low   Pin 2  supply voltage   Pin 3 Gnd   Pin 4 CAN High   Mating connector assembly  AMP type 2 965261 1   JPT contacts 2 962915 1  Wire sealing 828904 1    Recommended wiring practice    e Protect all wires from mechanical abuse   e Use a wire gauge that is appropriate for the sensor electrical mating connector   e Use wire with abrasion resistant insulation     e Separate high
3.        6 11068682    Rev DB    May 2015          Technical Information    OSPE Steering Valve SASA Sensor       General    General steering valve type OSPE    On tractors  combine harvesters  maize harvesters and other simulate vehicles there is often a need for  electrically actuated steering to make automatic GPS controlled steering possible  Also manual steering  with variable ratio is an often wanted feature to improve productivity and driver comfort     For this purpose Danfoss has developed a combined steering unit and electro hydraulic steering valve  named OSPE  OSP for normal manual steering wheel activated steering and E for electro hydraulic  steering activated by electrical input signal either from GPS or vehicle controller or from steering wheel  sensor  Danfoss type SASA  for variable steering ratio  In variable steering mode  the electro hydraulic  valve part adds flow to the metered out flow from the steering unit part of the OSPE     OSPE has build in safety function in form of cut off valve  which makes unintended steering from Electro  hydraulic valve part impossible  So OSPE is the right steering element first of all to build up steering  system with very high safety level and so to be able to fulfill legislations demands like e g  demands in EU  Machinery Directive 2006 42 EC    In cases where space do not allow room enough for OSPE  an ordinary OSP non reaction steering unit  combined the EH Electro Hydraulic In Line steering valve is an alternative  EH 
4.    May 2015       Technical Information OSPE Steering Valve SASA Sensor       A wide range of Steering Components       F500 026    Danfoss is one of the largest producers in the world of steering components for hydrostatic steering  systems on off road vehicles  Danfoss offers steering solutions both at component and system levels  Our  product range makes it possible to cover applications of all types   ranging from ordinary 2 wheel  steering  also known as Ackermann steering  to articulated steering  automatic steering  e g  by sensor   and remote controlled steering via satellite  We can offer more than 1 800 different steering units and 250  different priority valves categorized in types  variants and sizes     For hydrostatic steering systems Danfoss offers     e Mini steering units with displacements from 32 to 100 cm  rev  1 95 to 6 10 in  rev   flow up to 20  l min  5 28 US gal min   steering pressure up to 140 bar  2030 psi     e Steering units with displacements from 40 to 1200 cm  rev  2 44 to 73 2 in3 rev   flow up to 100 l min   26 4 US gaL min  steering pressure up to 240 bar  3481 psi     e Priority valves for rated flows at 40  80  120  160 and 320 l min  10 6  21 1  31 7  42 3 and 84 5 US gal   min   pressure up to 350 bar  5076 psi     e Pilot operated flow amplifiers with amplification factors of 4  5  8  10 or 20 for rated oil flows of 240  and 400 l min  63 4 and 105 7 US gal min   steering pressure up to 210 bar  3045 psi     e Pilot operated steering v
5.    Technical Information    Steering  OSPE Steering Valve  SASA Sensor          powersolutions danfoss com       Technical Information OSPE Steering Valve SASA Sensor                         Revision history Table of revisions  Date Changed Rev  May 2015 Dimension drawing updated DB  July 2014 Changed to Danfoss layout DA  July 2011 Flow characteristics added CA  October 2009 Major change BA  August 2009 First edition AA                   2 11068682    Rev DB    May 2015          Technical Information    OSPE Steering Valve SASA Sensor       Contents    A wide range of Steering Components    General    Versions          Steering valve EHPS and electrical actuation PVE for EHPS    Function    Technical data    Dimensioning    Technical characteristics    Dimensions    Hydraulic systems    System safety        General steering valve type OS  7  ENGEM EE  OSPEC LSRM  cat  OSPER EN  SPEDE  LSRIM TT 11  OSPEDFiLS A A A TAAT E A O ua eostdjesseensdisoaszbiseas 12  RA SR E E A E E AA A EAEE EE TA EEEE 13  OSPE steering KI 14  621 aa ES a l Ya Pa A DEA E E A E EEN EE ee 15  Neutral position  15  Steering right with steering wheel    17  Steering right With EH  esses 19  PVES and PVED CLS  electrical achuation  ENEE  20  Closed loop Contro lannen Eres eE eN aii E SS ETER s EEIE N NIRE 20  Princip lesinant a A Ea AEA SE A E 20  INAUCLIVE transducer CMD d  e ee 21  Integrated pulse Width modulation  21       PVED  CLS EE A E L E E E E EEE EE 24    Hysteresis  PVES and PVED CLS    PVES a
6.    Variants       OSP    Gear set  cm3 rev Single    100  125  140  160  185  200  230  250  315  400  430  500       Dual   D  type    60 120  60 185  60 200  60 220  60 260  60 290  70 140  70 170  70 195  70 230  70 270  70 320  70 385  80 160  80 205  80 240  80 280  80 395    100 200  100 260  100 300  100 415  125 250  125 325  125 440                                           Spool sleeve    C    dynamic  LSRM  Load Sensing  Reaction     F  dynamic  LS  Non Reaction  Actuation module Type PVES2  PVED CC PVED CLS    Connection AMP  A  Deutsch     D   Coil for control valve pilot dump Connection AMP  A  Deutsch     D   EH directional spool Cylinder flow  I min 12 20 30 40  Priority valve With spool  nominal flow  l min 90  Spring force  bar 7 10                               With out spool No EF port present  P flow determined by steering demand only  Housing   Thread Metric  Relief valve Bar 100   210  Shock valves Bar 160   260  2  Only available with Deutsch    6 pin connector  3  Only available with Deutsch  12 pin connector  1  Housing  threads   1  Housing threads  P  T  amp  EF L amp R LS          Metric  ISO 6149 1       M22x1 5 O  S          M18x1 5 0   S          M12x1 5 O   S               O ring chamfer on port connection        Spot face around port connection       OSPEF w  displacement  lt  250 cc rev  and integrated priority valve not to be used   By experience we know the combination OSPEF with displacement  lt  250 cc rev  and integrated priority    may
7.   30 or 40 l min  3 2  5 3  7 9 or 10 6 US gal   min                                Spool travel  EH directional spool  4mm    0 16 in    Dead band  EH directional spool  nominal  0 8mm    0 03 in    Priority valve Type Dynamic  Spring force 7 bar  10 bar optional  100 psi  145 psi optional   Nominal flow 90 l min  23 8 US gal min    Oil temperature Recommended 30    gt   60  C  86    gt   140  F   temperature  Min  temperature  30  C   22  F   Max  temperature  90  C  190  F    Ambient temperature  30    gt   60  C   22    gt   140  F                                                                       Oil viscosity Operating range 12 80 mm  sec  66 0 370 3 SUS   Min  viscosity 10 mm2 sec  58 9 SUS   Max  viscosity 460 mm2 sec  2134 SUS   Filtration Max contamination  ISO 21 19 16  4406   Temperature difference Max  10  C  50  F   between steering unit and  other hydraulics  Weight of OSPE  Type Weight  kg  lb   OSPE 100 12 7  28 0  OSPE 125 12 8  28 2  OSPE 140 12 9  28 4  OSPE 160 13 0  28 7  OSPE 185 13 1  28 9  OSPE 200 13 2  29 1  11068682   Rev DB    May 2015             Technical Information    OSPE Steering Valve SASA Sensor       Technical data    PVES    Weight of OSPE  continued                                                                                                                             Type Weight  kg  Ib   OSPE 230 13 5 29 8   OSPE 250 13 4 29 5   OSPE 315 13 7 30 2   OSPE 400 14 1 31 1   OSPE 430 14 2 31 3   OSPE 500 14 5 32 0   Weight of OSPED  
8.   F  Color  12 Vpc 9 1 33 Gray  Terminals  Amp Junior Timer Code AJ  Pani Za ol                                                                      VA  SZ                                              P102 541  Part number  Voltage  V  Power  W  Part number  12 Vpc 16 D08 16 12D AJ                      26    11068682    Rev DB    May 2015       Technical Information    OSPE Steering Valve SASA Sensor       Technical data    Deutsch  Code DE                                                                   RRR R R   LG 45 2  n781    60 7   2 39   P102 538  Part number  Voltage  V  Power  W  Part number  12 Vpc 16 D08 16 12D DE                      11068682    Rev DB    May 2015    27       Technical Information    OSPE Steering Valve SASA Sensor       Dimensioning    Dimensioning steering system with OSPE steering valve    The cylinder flow is determined from steering cylinder volume  number of revolutions on steering wheel  from lock to lock and steering speed  Dimension of steering cylinder s  can be based on formulas in     General  steering components    page 29 31     Symbols        V  U steering cylinder volume       i  rev  number of steering wheel revolutions from lock to lock       Wc  cm 3 rev   steering system displacement for steering cylinder                CQ  l min  nominal cylinder flow   Pems  bar  emergency steering pressure   Tems  Nm  emergency steering torque   Fe  N  emergency steering wheel rim force  Swd  m  steering wheel diameter       Vvs  cm3 rev  d
9.   gt K i  EE Kees   j     LS EH i      i ni     1 Tl Ll fr       P301 170  10 11068682   Rev DB    May 2015    Denpi       Technical Information OSPE Steering Valve SASA Sensor       Versions    OSPEDC LSRM    This version is preferred for front wheel steered vehicles  like e g  tractors  where self alignment steering  effect is desired  Only difference compared to OSPEC LSRM is that    D    type has 2 gear wheel sets  rotary  meters   Should the pump supply be lost  only one gear set is active for emergency steering  In normal  steering situations both gear sets are active   OSP REESEN 7             Electronics                                              P301 171       11068682    Rev DB    May 2015 11    Paa       Technical Information    OSPE Steering Valve SASA Sensor                                                 Versions  OSPEDF LS  This version is preferred for rear wheel steered and articulated vehicles  Only difference compared to  OSPEF LS is that    D    type has 2 gear wheel sets  rotary meters   This version however is shown without  priority valve   OSP l  Fh H  e    EH ee  pE 4    P301 172  12 11068682   Rev DB    May 2015       Technical Information    OSPE Steering Valve SASA Sensor       Steering valve EHPS and electrical actuation PVE for EHPS    PVED CL CLS       PVED CL must not be promoted any longer  PVED CL will be replaced by PVED CLS by the end of 2014   Please contact Danfoss Sales Organization for further details        OSPE with an electrical pr
10.  56  65 0  2 56    OSPED dimensions   Type L   L2 L3   mm  in  mm  in  mm  in   OSPED 60 120 193  7 60 9 1  0 36 9 1 0 36   OSPED 60 220 205  8 07 9 1  0 36 20 8 2 39   OSPED 70 170 197  7 76 9 1  0 36 13 0 0 51   OSPED 70 320 216  8 50 9 1  0 36 32 5 1 28   OSPED 80 240 206  8 11 10 4  0 41 20 8 0 82   OSPED 80 395 226  8 90 10 4  0 41 40 9 1 61   OSPED 100 260 209  8 23 13 0  0 51 20 8 0 82   OSPED 100 300 214  8 43 13 0  0 51 26 0 1 02   OSPED 125 285 212  8 35 16 2  0 64 20 8 0 82   OSPED 125 440 232  9 13 16 2  0 64 40 9 1 61                                            32 11068682    Rev DB    May 2015       Technical Information OSPE Steering Valve SASA Sensor       Hydraulic systems    OSPE in a system with fixed gear pump and GPS steering                                                          Display 1 L LFS LL R      U  Watchdog H d j    controller H LO T E T      el ie call      Gh   7 i                                                                                                                                                                                                                                                                                                                                                                                                                                           gt  lt   7 EI EF T  Oe a E  P301 177  Working FT  Prime   K   Hydraulic 4  mover  F   OC Z    p UW    The pump  the OSPE priority valve part and the working hydra
11.  Road mode  When EH steering is powered off  then OSPE behaves the same as a Reaction unit    e Field mode  When EH steering is powered on  then OSPE behaves the same as a Non reaction unit       MSR T o e a a P T          d  WH        Electronics                                           P301 168       11068682    Rev DB    May 2015 9       Technical Information    OSPE Steering Valve SASA Sensor                                                                                                                                                                                                                                                                                                                                                                                                       Versions  OSPEF LS  This version is preferred for rear wheel steered vehicles  like e g  combines   In both modes   e Road mode  When EH steering is un powered  e Field mode  When EH steering is powered  the steering unit part behaves as a Non reaction steering unit  The    F    spool type is preferred for steering  systems where high level of negative steering forces may be present e g  articulated steered vehicles   OsP      7 R 8 R 7 R 7 7    E    Cl itr    L  fe    L l    SU S  hl Nor      E    4 o  T    1 L 1      1  1    i       i   i        1   i     pri  lr   P lis    etl   see  EH  1 t   1  100 F 4  1   T           i            NO APS l  L   H          EI    H            FETTI 1  ee    a    
12.  The sensor answers with a 0 on the status byte  bit 0     The control unit then sends a setup message where byte 4 is set to OFh and byte 5 is set to  FOh    The first and second message shall match    After receiving the last message the programming takes place in the sensor if the parameters  are in the defined range  the timeout period has not been exceeded and the CRC 16 check is  correct in both messages    After programming the status bit in the output message changes back from 0 to 1    Timeout period  1s between first message from controller and response from sensor  and 1s between  response from controller and second message from controller   CRC 16  The standard CRC16 polynomial is used  x4 16 x   15 xA2 1   Technical data  Mechanical  Input range  Continuous 360   rotation  Rotor torque   lt  0 2 Nem  Expected life   gt  10 million cycles  Electrical  Supply voltage  9   32 Vpc  Power consumption   lt 1 W  Output    CAN V2 0B   compatible to J1939     Termination resistor  120 ohm  optional    Baud rate  125  250 or 500 kb s   Angle  12 bit word  0   4095  relative to a programmable 0 index point    Resolution   lt  0 1     Linearity   1 0    Angle change  16 bit integer with Ze complementary encoding for negative values   32768 to 32767    Safety function    If a failure occurs the CAN bus will    fail silent     The CAN bus driver will be disabled      Environmental   Operating temperature   30   to 85  C   22 to 185  F   Storage temperature   40   to 105  C   S
13.  cause oscillations in steering system  Therefore do not specify such combinations  We recommend    using OSPEC when displacement is smaller than 250 cc and if integrated priority valve is needed        Specify your wish to the OSPE according to the destinations as in the example underneath the empty    scheme        11068682    Rev DB    May 2015    37       Technical Information    OSPE Steering Valve SASA Sensor       Order specification                                                                                                                                                                Your wish   OSPE  Example   OSPE 60 185   LsSRM   20   PVES D 90 m   180   240   PB   Gear set type     Spool sleeve   Displacement   Spool sleeve   EH spool   PVE   Coil for ctrl  valve   Priority valve     Prio  vlv  spring      Housing  thread   Relief valve setting   Shock valves setting   Unit painted black   2  No designation for OSPE with single gear set  3  and 4  No designation for OSPE without priority valve  Code numbers  Code numbers for catalog versions with specifications    Code numbers Specifications according to above description format  11081352 OSPE C 100 LSRM   12 PVES D D M 190  250  PB  11081366 OSPE C 125 LSRM   12 PVES D D M 190  250  PB  11081367 OSPE C 160 LSRM   12 PVES D D M 190  250   PB  11081369 OSPE C 200 LSRM   20 PVES D D M 190  250   PB  11081388 OSPE C 250 LSRM   20 PVES D D M 190  250   PB  11081389 OSPE C 315 LSRM   30 PVES D D M 190   250   PB  
14.  current wires such as feeds to solenoids  lights  alternators  or fuel pumps from control  wires  Recommended minimum separation is 300 mm  11 8 in      e Run wires along the inside of or close to metal machine frame surfaces where possible  This simulates  a shield which minimizes the effects of EMI RFI radiation     e Do not run wires near sharp metal corners  Run wires through grommets when rounding a corner   e Provide strain relief for all wires    e Avoid running wires near moving or vibrating components    e Avoid long  unsupported wire spans    e All sensors have dedicated wired power sources and ground returns  They should be used    e Twist sensor lines about one turn every 100 mm  3 94 in      e Use wire harness anchors that will allow wires to float with respect to the machine frame rather than  rigid anchors        44 11068682    Rev DB    May 2015       Technical Information    OSPE Steering Valve SASA Sensor          11068682    Rev DB    May 2015    45       Technical Information OSPE Steering Valve SASA Sensor          46 11068682    Rev DB    May 2015       Technical Information    OSPE Steering Valve SASA Sensor          11068682    Rev DB    May 2015    47    Products we offer   s Bent Axis Motors    e Closed Circuit Axial Piston  Pumps and Motors  e Displays    e Electrohydraulic Power  Steering    e Electrohydraulics  e Hydraulic Power Steering  e Integrated Systems    e Joysticks and Control    Handles   e Microcontrollers and  Software   e Open Circui
15.  gal min    P301 218       30    11068682    Rev DB    May 2015       Technical Information OSPE Steering Valve SASA Sensor       Dimensions    OSPE dimensions       OSPE    157        244 4  0 05                             1 DIE                                                                                                                                                                                                                                                                                                                                                                               P301 176 11    Metric port version  ISO 6149 1                                    P  T  EF  M22 x 1 5  15 mm deep   L  R  M18 x 1 5  14 5 mm deep   LS  M12 x 1 5  11 5 mm deep   A  4x M10 x 1 5  16 mm deep  OSPE dimensions   Type L L2   mm  in  mm  in    OSPE 100 140  5 51 13 0  0 51  OSPE 125 143  5 63 16 2  0 64  OSPE 140 146  5 75 18 6  0 73  OSPE 160 148  5 83 20 8  0 82  OSPE 185 151  5 94 24 0  0 95  OSPE 200 153  6 02 26 0  1 02  OSPE 230 162  6 38 35 1  1 38  OSPE 250 160  6 30 32 5  1 28                               11068682    Rev DB    May 2015 31          Technical Information OSPE Steering Valve SASA Sensor       Dimensions    OSPE dimensions  continued                                                                                   Type L   L2   mm  in  mm  in   OSPE 315 168  6 61  40 9  1 61   OSPE 400 179  7 05  52 0  2 05   OSPE 430 183  7 20  55 9  2 20   OSPE 500 192  7
16.  integration of electronics  sensors and  actuators into a single unit that interfaces directly to the OSPE steering valve body                                               HN CH  Fee          150H21 10    All the proportional actuators feature an integrated feedback transducer that measures spool movement  in relation to the input signal  and by means of a solenoid valve bridge  controls the direction  velocity  and position of the directional spool of the valve  The integrated electronics compensate for flow forces  on the spool  internal leakage  changes in oil viscosity  pilot pressure  etc  This results in lower hysteresis  and better resolution  Furthermore the electronics enable built in safety like fault monitoring  directional  indication and LED light indication        Set point Solenoid Spool or Spool pos   si    valve bridge piston                               Feed back signal       Transducer             157 503 10       Principle  In principle the input signal  set point signal  determines the level of pilot pressure which moves the  main spool  The position of the directional spool is sensed in the LVDT transducer which generates an  20 11068682   Rev DB    May 2015    Denpi       Technical Information OSPE Steering Valve SASA Sensor       Function    electric feed back signal registred by the electronics  The variation between the set point signal and feed   back signal actuates the solenoid valves  The solenoid valves are actuated so that hydraulic pilot pr
17. 11081390 OSPE C 400 LSRM   40 PVES D D M 190   250   PB  11081391 OSPE C 500 LSRM   40 PVES D D M 190  250   PB                                                       For weights  please see Weights on page 22        38 11068682    Rev DB    May 2015          Technical Information OSPE Steering Valve SASA Sensor       Sensor type SASA    Sensor type SASA general    The SASA sensor detects the absolute position and speed of the steering wheel  The sensor can be used  in electro hydraulic steering systems using Danfoss EH or EHPS steering valves with programmable  controller     The use of SASA sensor is relevant e g  for variable steering ratio and closed loop set ups where steering  wheel position and steering angle have to match     SASA is based on a non contact inductive principle giving a very high resolution   The sensor features a robust design and resists e g  electro magnetic radiation   The output is a CAN signal  which makes it easy to interface to advanced vehicle controllers     The steering wheel shaft turns the rotor of the SASA sensor  and the sensor is simply mounted between  steering unit and steering column  The shaft of the steering column must be 15 mm longer when using  SASA sensor     In cases where customers want to use the same steering column in applications with and without SASA  sensors  Danfoss offers an adapter kit type SAK to built in between column and sensor     The SASA sensor offers the following features    e High resolution  lt  0 1     e Ou
18. 6    11068682    Rev DB    May 2015       Technical Information OSPE Steering Valve SASA Sensor       Function    Steering right with steering wheel                                                                                                                                                                                                                                                                                                                                                                                                                                                          P301 174                      oi       amp  Q  1 Shock valves 12 Control valve for mode select  2 Suction valves 13 Pilot reduction valve  12 bar  3 Spool sleeve set 14 PP damping orifice  4 Emergency steering check valve 15 Priority valve spool  5 Gear set 16 Priority valve spring  6 P check valve 17 Dynamic orifice  7 Mode select and EH cut off valve 18 Pilot pressure relief valve  8 EH directional valve 19 LS orifice  9 PVE control unit 20 LS check valve  10 LVDT transducer 21 PVFC valve LS resolver  11 Solenoid valve bridge 22 Neutral spring package for spool sleeve    When steering with the steering wheel to the right  the spool of the spool sleeve set  3  will rotate  relative to the sleeve  So LS line will be connected to R side  LS pressure will raise accordingly to steering  pressure required and priority valve spool  15  will be pressed to the left and oil will stream through the  intern
19. EH directional valve  PVE control unit  LVDT transducer  Solenoid valve bridge    A A M   D  d Oh Um P H A       O          Emergency steering check valve    Mode select and EH cut off valve          12  13  14  15  16  17  18  19  20  21  22    P301 175    Control valve for mode select  Pilot reduction valve  12 bar  PP damping orifice   Priority valve spool   Priority valve spring   Dynamic orifice   Pilot pressure relief valve   LS orifice   LS check valve   PVFC valve LS resolver  Neutral spring package for spool sleeve    Before it is possible to steer with the EH part of the OSPE  it is needed to power the control valve for  mode select  12  for field mode  When this valve is powered  the pilot supply  12 bar  is lead from the  pilot reduction valve  13  through the control valve  12  to the solenoid valve bridge  11  of the PVE  control unit  9  and in parallel to the mode select and EH cut off valve  7   So the valve  7  makes  connection from EH directional valve  8  to the cylinder ports  L and R  In the same shift  the valve  7        11068682    Rev DB    May 2015    af       Technical Information    OSPE Steering Valve SASA Sensor       Function    interrupts the reaction circuit  Lr and Rr  from the spool sleeve set  3  to the cylinder ports  and the unit  acts as anon reaction OSP in this mode     When an input signal is transmitted to the electrical connector of the PVE  9   in this example signal to  steer to the right  the solenoid valve bridge  11  is activ
20. Type Weight  kg  Ib   OSPED 60 120 14 6 32 2   OSPED 60 220 15 2 33 5   OSPED 70 170 14 8 32 6   OSPED 70 320 15 5 34 2   OSPED 80 240 15 1 33 1   OSPED 80 395 15 8 34 8   OSPED 100 260 15 2 33 5   OSPED 100 300 15 4 34 0   OSPED 125 285 15 3 33 7   OSPED 125 440 16 0 35 3   PVES  rated 11Vto32V  Supply voltage Upc range 11Vto32V  max  ripple   5   Current consumption at rated voltage PVES 057A 12V 0 3A 24V  Signal voltage neutral 0 5 x Upc  CR port lt  gt    0 25   Upc to 0 75   Upc  CL port  Signal current at rated voltage 0 25 mA to 0 70 mA  Input impedance in relation to 0 5   Upc 12 KQ  Input capacitor 100 nF  Power consumption PVES 7W          11068682    Rev DB    May 2015    23          Devt       Technical Information    OSPE Steering Valve SASA Sensor       Technical data    PVED CLS                                                             Hysteresis  PVES and PVED CLS    PVES and PVED CLS       Supply voltage Function PVES  Prop  super  s  Disconnected by means Reaction time from neutral max  0 230  of neutral switch position to max  spool travel rated 0 150  min  0 120  Disconnected by means Reaction time from max  spool travel to neutral   max  0 175  of neutral switch position fated 0 090  min  0 065  Constant voltage Reaction time from neutral position to max  max  0 200  spool travel rated 0 120  min  0 050  Constant voltage Reaction time from max  spool travel to neutral   max  0 100  Pees rated 0 090  min  0 065  Information is under preparation   Hystere
21. al CF side of the priority valve and on to the spool sleeve set  3  through the gear set  5  and out  through the R connection  In parallel the L side is opened through the spool sleeve set  3  to tank  T    When steering up against cylinder end stop  pressure will raise in LS line according to setting of pilot       11068682    Rev DB    May 2015 17    Devt       Technical Information OSPE Steering Valve SASA Sensor       Function    pressure control valve  18   Check valve  20  avoids oil to stream backwards from servo side  R in this  case  and over valve  18  to tank  So the valve  18  shall only open for the dynamic flow generated in the  dynamic orifice  17  of priority valve part  independent if steering is done by the steering wheel  OSP  part  or by the EH valve        18 11068682    Rev DB    May 2015       Technical Information    OSPE Steering Valve SASA Sensor       Function    Steering right with EH  om    Roig J                                                                                                                   D                                                                                                                                                                                                                                                                                                          RRC                    20                                            Shock valves  Suction valves  Spool sleeve set    Gear set  P check valve    
22. alve with steering flow up to 100 l min  26 4 US gal min   steering pressure  up to 250 bar  3625 psi  and with integrated priority valve for pump flow up to 120 l min  31 7 US gal   min         11068682    Rev DB    May 2015 5    Paa       Technical Information OSPE Steering Valve SASA Sensor       A wide range of Steering Components    For electrohydraulic steering systems Danfoss offers     Pilot operated steering valves  pilot operated by hydrostatic steering unit or by electrical signal  with  steering flows up to 100 l min  26 4 US gal min   steering pressure up to 250 bar  3625 psi    Steering units with integrated electrical operated steering valve with steering flow up to 50 l min     13 2 US gal min   steering pressure up to 210 bar  3045 psi      Characteristic features for steering units     Low steering torque  From 0 5 Nem to 3 Nem in normal steering situations    Low noise level    Low pressure drop    Many types available  Open center Non reaction  Open center Reaction  Power Beyond  Closed center    Non reaction  Load Sensing  Load Sensing Reaction    One or more built in valve functions  relief valve  shock valves  suction valves  non return valve in P     line and in LS line    Optional port connections  according to ISO  SAE or DIN standards     Characteristic features for electrohydraulic steering systems with OSPE and EHPS     Conversion factors    Possibility of GPS  row sensor  variable steering ratio and joystick steering    The possibility of manual 
23. ated and the EH directional valve spool  8  is  moved to the right  So LS in the spool  8  will sense the needed steering pressure  and this is transmitted  to the PVFC valve  LS resolver  21   So the valve  21  makes restrictions in the dynamic LS flow from  dynamic orifice  17  of priority valve  and the LS pressure in the priority valve spool  15  will match the LS  pressure required from the EH directional valve spool  8   Accordingly the position of the priority valve  spool  15  will change to match the flow demand for EH steering     In case an external    watch dog    registers an unintended steering movement e g  due to a false input  signal to the PVE  the electrical power to the control valve for mode select  12  must be switched off  This  must be controlled by the    watch dog        So valve 12 will dump pilot pressure to tank  mode select and EH cut off valve  7  will change position so  that connection from EH directional valve spool  8  to cylinder ports will be blocked  Furthermore it will  not be possible to activate the solenoid valve bridge  11  and the PVE will go into stay in neutral position   In this way a true safe state is established     The non reaction circuit from the OSP part is always connected to L and R cylinder ports independent of  position of mode select valve  7   and so OSP steering is always possible     PVES and PVED CLS  electrical actuation    Closed loop control    The philosophy of Danfoss electro hydraulic actuation  type PVE  is
24. ccession        change  16 bit integer with 2 s complementary encoding for negative values   32768 to 32767     4095    359 912 degrees  0  0 degrees  4095   359 912 degrees  Status byte  7 6 5 4 3 2 1 0                Progamming mode                      Programming mode     Normal state is 1   Response with a 0 when starting the programming sequence    See the programming sequence described below under setup message   CRC 16  The standard CRC16 polynomial is used  x4 16 x   15 xA2 1                                      Parameter setup  Setup message  sensor can be programmed as shown in the CAN setup message  below   ocoh Data  0 1 2 3 4 5 6 7  Low byte   High byte  ID Baud rate  Datarate   Set 0  Programming CRC 16  index sequence   Identifier  0COh  11 bit    Baud rate  Byte 0 is set to     02h for 125 kBaud     03h for 250 kBaud  default      04h for 500 kBaud  during the programming sequence   Data rate  Byte 1 is set to  e 02h for 5 ms    03h for 10 ms  default   e 04h for 20 ms  during the programming sequence   40 11068682   Rev DB    May 2015    Denpi       Technical Information OSPE Steering Valve SASA Sensor       Sensor type SASA  Set 0 index  If byte 2 is set to AAh during the programming sequence  the actual angle will be stored as a  reference value  0 degree  in persistent memory   Programming The following sequence is used when programming the sensor   sequence  The controller unit sends a setup message where byte 4 is set to AAh and byte 5 is set to 55h    
25. ealing  IP65   EMI RFI Rating  100 V m   Vibration  Meets IEC 60068 2 64  Shock  Meets IEC 60068 2 27 test Ea       11068682    Rev DB    May 2015 41       Technical Information OSPE Steering Valve SASA Sensor                                                                                                                                           Sensor type SASA  Dimensions SASA sensor   44 4  21 75  z  S at  2 L  gt   BP  HESE  St et     44 5  21 75   Ge 83  3 27  Se  4x 10 6  4x 20 42   I D  1  B L  z SCH  Z 9  1 Wio Tre  1 U U  l                 k P301 221    SAK adapter kit  1  Flexible teeth  12 pieces to interact with splines on steering column    2  Cable  500 mm with connector  See    Code numbers    for type of connector    12 0 47  La 84 3 31   gt   2110 43  R10 5 0 413            z    S  2  N         55   8413 31 el      44 4 1 748     44 3 1 744   EE  I     d  T               min 14 0 55   41 5 1 634   150Z05 10       H    Distance plate    Shaft    N    Installation    SASA has to be mounted between steering column and steering unit  OSP  with 4 bolts max 30 Nem   265 5 Ibfsin   Shaft in column must be 15 mm  0 59 in  longer when using SASA        42 11068682    Rev DB    May 2015       Technical Information OSPE Steering Valve SASA Sensor       Sensor type SASA    Assembly  SASA sensor and OSP steering unit    Spin  22 4  0 88   17  0 67   ae                   d  d            L                S e    GN   T  UH    1 2  4  0 16        TY    153 P301 223           
26. essure  drives the directional spool into the correct position     Inductive transducer  LVDT     Linear Variable Differential Transformer   When the directional spool is moved  a voltage is induced  proportional to the spool position  The use of LVDT gives contact free monitoring of the directional spool  position  This means an extra long working life and no limitation as regards the type of hydraulic fluid  used  In addition  LVDT gives precise position signal of high resolution     Integrated pulse width modulation    Positioning of the directional spool in PVES is based on the pulse width modulation principle  As soon as  the directional spool reaches the required position  modulation stops and the spool is locked in position        11068682    Rev DB    May 2015 21       Technical Information OSPE Steering Valve SASA Sensor       Technical data    OSPE    The technical data for OSPE are typical measured results  For the hydraulic system a mineral based  hydraulic oil with a viscosity of 21 mm  s  102 SUS  and a temperature of 50  C  122  F  was used                             Gear set Single  range 100 500 cm3 rev  6 1 30 5 in  rev   Dual  range 60 120   125 440 cm3 rev    3 7 7 3   7 6 26 8 in3 rev   Max  pressure Port P  EF 250 bar  3625 psi   Port LS 210 bar  3045 psi   Port L R 280 bar  4060 psi   Port T 25 bar  362 psi   Oil flow rated Port P  EF 90 l min  23 8 US gal min   Port L R  steering wheel 50 l min  12 2 US gal min   steering  Port L R  EH steering 12  20
27. est combination on gear sets for this OSPED type will be  80 395   So the numbers of steering wheel revolutions from lock to lock will be   i   V Wc   1850 395   4 7 turns lock to lock        28    11068682    Rev DB    May 2015       Technical Information OSPE Steering Valve SASA Sensor       Technical characteristics    EH directional spools of OSPE  Cylinder flow characteristic for directional spools    Q  4  l min   US gal min                                                                   L  4 3 2 1 0 1 2 3 4mm R   f t T d t d   gt    580  492 328 164 0 164 328 492 580 Can    T T T T T d   gt   0 35 0 40 0 43 0 46 0 5 0 54 0 57 0 60 0 65 Us Upc  P301 220    A  valid for spools for nominal cylinder flow CQ   12 l min  3 17 US gal min   B  valid for spools for nominal cylinder flow CQ   20 l min  5 28 US gal min   C  valid for spools for nominal cylinder flow CQ   30 l min  7 97 US gal min     D  valid for spools for nominal cylinder flow CQ   40 l min  10 57 US gal min     The curves are valid for OSPE with internal priority valve w  7 bar  100 psi  spring and 1 0 mm  0 039 in   dynamic orifice and   60 l min  15 85 US gal min  pump flow     For OSPE without internal priority valve  the curves are valid in combination with external priority valve  OLS 80  152B8269   60 l min  15 85 US gal min  pump flow     Pilot pressure relief valve   P   T  Qp  characteristic  The pilot pressure relief valve protects the steering system against excessive pressure     The pilot pressu
28. for all of our components     Please contact the Danfoss Power Solution representative nearest you     Local address     Danfoss  Power Solutions    Danfoss Danfoss  Shanghai  Co   Ltd   Power Solutions GmbH  amp  Co  OHG Power Solutions ApS Building  22  No  1000 Jin Hai Rd  Krokamp 35 Nordborgvej 81 Jin Qiao  Pudong New District    DK 6430 Nordborg  Denmark  Phone   45 7488 2222    Shanghai  China 201206  Phone   86 21 3418 5200       Danfoss can accept no responsibility for possible errors in catalogues  brochures and other printed material  Danfoss reserves the right to alter its products without notice  This also applies to  products already on order provided that such alterations can be made without changes being necessary in specifications already agreed   All trademarks in this material are property of the respective companies  Danfoss and the Danfoss logotype are trademarks of Danfoss A S  All rights reserved        11068682   Rev DB  May 2015    www danfoss com    Danfoss A S  2015    
29. ge exceeds 36 V  and the main spool will  return stay in neutral     2  Low supply voltage     The solenoid valves are disabled when the supply voltage falls below 8 5 V  and the main spool will  return stay in neutral     3  Internal clock    The solenoid valves are disabled when the internal clock frequency fails  and the main spool will  return stay in neutral     On road operation    A Warning    The PVES or PVED CLS shall be de energized while driving on road  It is the OEMs responsibility to  establish the necessary means to inform and de energize the PVE from the cabin when driving on public  roads    The Danfoss range of PVE actuators are single string designs with limited on board fault monitoring   Danfoss strongly recommends application of vehicle specific safety monitoring systems that will detect  non conforming steering and effectively disable electro hydraulic actuators or issue appropriate  warnings as the case may be  A minimum safety system should include a manual power switch to  electrical power off electro hydraulic actuators while driving on public roads        For details  see     Technical information  PVE Series A  e User Manual PVED CL controller for Electro Hydraulics Steering    or contact Danfoss Technical Support Team       36    11068682    Rev DB    May 2015       Technical Information    OSPE Steering Valve SASA Sensor       Order specification    Variants and order specification    Specification table for Danfoss OSPE steering valve     Part 
30. he section will switch into an  active error state   3  Supervision of the closed loop  The actual position must always correspond to the demanded position  input signal   If the actual  spool position is further than the demanded spool position   gt 12      the system detects an error  and will switch into an active error state  On the other hand  a situation where the actual position is    closer to neutral than that demanded will not cause an error state  This situation is considered    in  control        When an active error state occurs  the fault monitoring logic will be triggered     Passive fault monitoring    e A delay of 250 ms before anything happens   e The solenoid valve bridge will not be disabled but still control the main spool position   e An alarm signal is sent out through the appropriate pin connection  no  3     e This state is not memorized  When the erroneous state disappears  the alarm signal will turn to  passive again  However  the signal will always be active for a minimum of 100 ms when triggered     To prevent the electronics from going into an undefined state  a general supervision of the power supply  and the internal clock frequency is made  This function applies to PVES and will not activate fault  monitoring        11068682    Rev DB    May 2015 35    af       Technical Information    OSPE Steering Valve SASA Sensor       System safety    Safety considerations    1  High supply voltage    The solenoid valves are disabled when the supply volta
31. isplacement  steering unit                      PQ  l min  pilot flow  Qpm  l min  pump flow  minimum  Example     Cylinder volume  V   1 85    0 49 US gal   Required number of steering wheel revolutions from lock to lock   i 4 5 revolutions    The required steering system displacement for steering cylinder is calculated from  We   V i    1 85 1000  5   370 cm3 rev  22 58 in3 rev    1 85 1000  4   463 cm 3 rev  28 25 in  rev     In this example we chose Vvc   400 cm3 rev  24 4 in3 rev    The nominal cylinder flow at 100 rpm speed on steering wheel    CQ   400   100 1000  cm  l    40 I min  10 57 US gal min In this case we try to use an    D    type steering unit  to avoid emergency steering pump     The    small    gear set  which is the only hydraulically active gear set in emergency steering mode is  determined by the demand for emergency steering pressure  look in    General   steering components     page 28 29     Emergency steering pressure  Pems  is calculated to be maximum  Pems   40 bar  580 psi     Maximum allowable steering torque Tems based on steering wheel rim force Fe 350 N and steering  wheel diameter Swd   0 381 m  Tems   Fe   Swd 2   350   0 381 2   66 7 Nm  580 Ibf in     Emergency steering unit displacement can be chosen calculated from the table lowest on page 29 in     General  steering components       The nearest displacement Vvs generating   minimum 40 bar  580 psiJat Tws   66 7 Nem  580 Ibf in    Vvs maximum   80 cm 3 rev  4 88 in  rev     So the clos
32. nd PVED CLS               Installation DNED CL Senn 25  Coil of Control valve for mode select  ENEE 25  Kiel dl e E 25  Electrical specification sscscissscssscssssestssscstassctesscsssssctenssesussatensestatdbvantagecsustaelituastasecscntstdsbeatatusadectin Eaa a aa EEEa E 26  TEMNA Siiri aeara AEA S EE a TA EA TA AE ERA ATi 26  Dimensioning steering system with OSPE steering valye  EEN 28  FH directional spools OF OS PE ane eene ee  Pilot pressure relief valve   P   T  Qp  characteristic   E  Pressure drop P EF for Danfoss OSPE Valve    EENEG  OSPE MMS DT 31  EIMEN GENCY STCOKIN OG E 35  OSPE and system safety PVES 35        Fault monitoring         7  Passive  fall rom itor iin Opies  EES 35       11068682    Rev DB    May 2015 3       Technical Information    OSPE Steering Valve SASA Sensor              Contents  Safety  considerati eener 36  OM FOAAO PE  Tat ON E 36  Order specification  Variants and order specifications 37  ee CG 38  Sensor type SASA  Sensor type SASA EC 39  Versions  code numbers and weights for SASA Sensors 39  Code number and weight  SAK adapter kt  39  CAN message protocols n airiai aE ENEE Eiere 40  NET lune D A0  Seille E EE 41  Mechapleah  large geegergee de dieert eege Erde EREN ESE NA EE NAi anae 41  Electrical u nennen iaaa ELE Eeer 41  Output            we 41  K  IG d Al e el 41  Environmental         wee A   la De TEE 42  SAK adapter TTT 42  MEENA T 1 PAA AE E E E E T E EEA EER 42  Recommended wiring practice    EENEG 44  4 11068682   Rev DB 
33. o ensure steering capability in any case  Alternative pressure protection must be present in  working and in AUX hydraulic        34    11068682    Rev DB    May 2015       Technical Information    OSPE Steering Valve SASA Sensor       System safety    Emergency steering    The steering unit part of the OSPE acts like any other OSP steering units in case of no pump supply     In such case the gear wheel set acts as a hand driven pump  and so muscular power will be converted  from input torque and rotation on the steering wheel to hydraulic power in the form of pressure and flow  out of the cylinder port to which side the steering is done  See Dimensioning steering system with OSPE  steering valve on page 28 in this catalog and page 28 in    General  steering components    for calculating  manual emergency steering     Please see promotional brochure 11059881 for further information     OSPE and system safety PVES    Fault monitoring  A fault monitoring system is provided in all PVES modules  The system is available as passive fault  monitoring type  which provides a warning signal only   e Passive fault monitoring systems are triggered by three main events   1  Input signal monitoring  The PVES input signal voltage is continuously monitored  The permissible range is between 15   and 85  of the supply voltage  Outside this range the section will switch into an active error state   2  Transducer supervision  If one of the wires to the LVDT sensor is broken or short circuited  t
34. ogrammable module  PVED CLS  the following steering features in electro  hydraulic steer mode field mode are possible   e GPS steering    e Row sensor  camera steering  e Joy stick or mini st  wheel steering  e Variable steering ratio    e Speed depending steering ratio       11068682    Rev DB    May 2015       Technical Information    OSPE Steering Valve SASA Sensor                      Function  OSPE steering valve  16 E FS  P301 216  The OSPE steering valve includes the following main components  1 Shock valves 12 Control valve for mode select  2 Suction valves 13 Pilot reduction valve  12 bar  3 Spool sleeve set 14 PP damping orifice  5 Gear set 15 Priority valve spool  7 Mode select and EH cut off valve 16 Priority valve spring  8 EH directional valve 17 Dynamic orifice  9 PVE control unit 18 Pilot pressure relief valve  10 LVDT transducer 21 PVFC valve LS resolver  11 Solenoid valve bridge 22 Neutral spring package for spool sleeve  14 11068682   Rev DB    May 2015       Technical Information OSPE Steering Valve SASA Sensor       Function    OSPEC LSRM    Neutral position    SR                                                                                                                                                                                                                                                                                                                                                                                                               
35. ool 15  and into the LS line through the LS orifice  19   LS check valve  20   the PVFC  valve  21  and into the spool sleeve set  3   In neutral position this dynamic oil flow passes on to the tank     When the steering unit is in neutral position and control valve  12  is deactivated  then the mode  select EH cut off valve  7  makes connection through the Reaction circuit  Lr and Rr  So if the steering  wheel is untouched and a delta P is generated in the steering cylinder  oil will pass from L to R or R to L  through the spool sleeve set  3  and gear set  5  and the steering wheel will rotate until it is grabbed or  delta P disappears  Only the force of the neutral spring package  22  has to be overcome to stop the  rotation of the steering wheel and therefore stop the cylinder movement  The mode select EH cut off  valve  7  makes unintended EH steering impossible  if e g  a false input signal comes to the PVE control  unit  9   when the control valve  12  is deactivated  because L and R connections from EH directional valve  spool  8  are blocked in  7      If the control valve  12  is activated  then the mode select EH cut off valve  7  blocks connection through  the Reaction circuit  In this position there will be no reaction behavior even if there is build up delta P on  the steering cylinder from forces on the steered wheels  So the steering unit behaves as a Non reaction  OSP  In that situation  If the control valve  12  is activated  EH steering is possible        1
36. or Deutsch  connector  Grade of enclosure     IP 66 IP 67                   1  According to the international standard IEC 529       In particulary exposed applications  protection in the form of screening is recommended     Installation PVED CLS       Information is under preparation        Coil of control valve for mode select    Below technical data are valid for coil of control valve for mode select  when this coil is connected directly  to the wiring of the application     For OSPE with PVED CLS the coil will be connected to the PVED CLS  further technical data will be added        Specifications      Duty cycle rating  100      Magnet wire insulation  Class H  180C      Ambient temperature   30 to 60    C   22 to 140   F      Diodes are available  contact your Danfoss representative        11068682    Rev DB    May 2015 25       Technical Information    OSPE Steering Valve SASA Sensor       Technical data      Environmental protection  IP65    Input voltage tolerance   10     All AC coils are internally rectified    DOS 16 watt coil                f    Maximum  operating limit                                                       Ambient Temperature  deg C   4  NWU ARUN  e ee ee 2                                  N           70  80  90  100  110  120  130  140   Percent Rated Voltage    P103 948E    Electrical specifications    16 watt coils                                              Voltage  V    Resistance  Ohms   5    20   C  72   F  Current draw  A  at 25   C  77 
37. re relief valve works together with the priority valve in the OSPE to limit the maximum  steering pressure P T  The pilot pressure relief valve is set at an oil flow to the priority valve of 25 l min   6 6 US gal min      Setting tolerance  rated value  10 bar  145 psi         11068682    Rev DB    May 2015 29       Technical Information    OSPE Steering Valve SASA Sensor       Technical characteristics                                              RI BI  psi bar  L  3500  25    200 bar  30004 em  2900 psi   170 bar  2500  2465 psi   140 bar  150 l  2000  2030 psi   1500  199  1000  50  500  0 Qp  0 10 20 30 40 50 60 70 80 90 l min  Qp  t t t t d       0 5 10 15 20 US gal min  V301 217    Pressure drop P EF for Danfoss OSPE valve    This data comes from measurements on a representative sample of OSPE valves from production  Oil  with viscosity of 21 mm  s at 50   C was used during measuring  Measurement is made when the pressure  on the LS connection is zero  The minimum curve applies when the pressure on the EF connection is  higher than the actual control spring pressure     The curve for control spring pressure of 7 bar  100 psi  and 10 bar  145 psi  applies when pressure on the  EF port is zero     OSPE with priority valve spool                                                                                  REF RE  psi bar  16  10 bar  200 14  145 psi   7 bar  12  102 psi   min   150 10  8  100  6  50 j  2  0 0 Qp  0 10 20 30 40 50 60 70 80 90 l min  eege  0 5 10 15 20 US
38. sis  PVES and PVED CLS   rated   0                    1  Hysteresis is indicated at rated voltage and f   0 02 Hz for one cycle  one cycle   neutral   gt  full CL   gt  full CR                                                   gt  neutral   Spool travel   8   6   4 K  R H  o ial   0    2   4   6   8  157 669 11  Oil consumption  Supply voltage Function PVES and PVED CLS  Without voltage Pilot oil flow neutral 0 3 l min  0 078 US gal min   With voltage Pilot oil flow locked 0 1 l min  0 026 US gal min   continuous 0 8 l min  0 211 US gal min   actuations                            24    11068682    Rev DB    May 2015       Technical Information OSPE Steering Valve SASA Sensor       Technical data                                                                                                                               Oil viscosity  Oil viscosity range 12 75 mm  s  65   347 SUS   min  4mm2 s  39 SUS   max  460 mm  s  2128 SUS   Note  Max  start up viscosity 2500 mm  s  Oil temperature  Oil temperature Rec  range 30 60  C  86  140  F   min   30  C   22  F   max  90  C  194  F   Filtering  Filtering in the hydraulic system Max  allowed degree of contamination  ISO 4406  1999 version    23 19 16  Ambient temperature  Ambiant temperatur range Rec   30        60  C   22        140  F   Pilot pressure  Pilot pressure  relative to T pressure  nom  13 5 bar  196 psi   min  10 bar  145 psi   max  15 bar   217 psi   Enclosure and connector version  Version of connector AMP JPT connect
39. steering even on very heavy vehicles    EHPS  High steering pressure requiring smaller cylinders and flow    EHPS  Low pilot pressure and flow giving extremely low noise in the cabin    EHPS  Can be combined with Danfoss PVG 32 proportional valve    1 Nem    8 851 Ibfein  11   0 264 US gal   1 N    0 2248 Ibf  1 bar    14 5 psi   1 mm    0 0394 in    F   1 8  C   32     1 cm     0 061 in      Survey of literature with technical data on Danfoss Steering Components    Detailed data on all Danfoss steering components and accessories can be found in our steering  component catalogues  which is divided in to the following individual sub catalogues        General information    Steering components       Technical data on mini steering units    Technical data on open center  and closed center steering units    OSPM  OSPB  OSPC  and OSPD       Technical data on load sensing steering units  priority valves and flow  amplifiers    OSPB  OSPC  OSPF  OSPD  OSPL   OSPBX  OSPLX  OVPL  OLS and OSQ       Technical data on hydraulic and electrohydraulic pilot operated steering  valves  electrical actuation modules and appropriate steering units     EHPS  EHPS w  OLS 320  PVE for EHPS  and OSPCX             Technical data on combined steering unit electrohydraulic steering valves OSPE and SASA  and steering wheel sensors  Technical data on load sensing steering unit with amplification OSPU          For technical information on individual variants  please contact the Danfoss Sales Organization 
40. t Axial Piston  Pumps    e Orbital Motors   e PLUS 1   GUIDE   e Proportional Valves  e Sensors   e Steering    e Transit Mixer Drives    Comatrol  www comatrol com    Schwarzmiiller Inverter  www schwarzmueller   inverter com   Turolla  www turollaocg com  Valmova  www valmova com  Hydro Gear  www hydro gear com    Daikin Sauer Danfoss    www daikin sauer danfoss com    Danfoss   Power Solutions  US  Company  2800 East 13th Street   Ames  IA 50010  USA   Phone   1 515 239 6000    D 24539 Neum  nster  Germany  Phone   49 4321 871 0    Danfoss Power Solutions is a global manufacturer and supplier of high quality hydraulic and  electronic components  We specialize in providing state of the art technology and solutions  that excel in the harsh operating conditions of the mobile off highway market  Building on  our extensive applications expertise  we work closely with our customers to ensure  exceptional performance for a broad range of off highway vehicles     We help OEMs around the world speed up system development  reduce costs and bring  vehicles to market faster     Danfoss     Your Strongest Partner in Mobile Hydraulics   Go to www powersolutions danfoss com for further product information     Wherever off highway vehicles are at work  so is Danfoss  We offer expert worldwide support  for our customers  ensuring the best possible solutions for outstanding performance  And  with an extensive network of Global Service Partners  we also provide comprehensive global  service 
41. tput CAN signal   e High safety     fail silent    concept   e PLUS 17   Compliant   e Flanged in between steering unit and column    e Compact design       Versions  code numbers and weights for SASA sensor                Code number   Type   Supply Termination   Cable length   Connector Weigth  voltage resistor  kg    lb   11088656 CAN 9 32Vpc Non 500 mm AMP code no  0 25  0 55   2 967059 1  11099289 CAN 9 32Vpc Non 500 mm Deutsch  DT04 4P CE02   0 25  0 55                                Code number and weight  SAK adapter kit             Code number Weight  kg  Ib   150Z6000 0 8  1 76                    11068682    Rev DB    May 2015 39       Technical Information    OSPE Steering Valve SASA Sensor       Sensor type SASA    CAN message protocol    Interface  CAN 2 0 B    Baud rate  125 kBaud     250 kBaud  default   500 kBaud    SASA returns cyclic the following CAN message every 5  10  default  or 20 ms                    301h Data   0 1 2 3 4 5 6 7   Low byte   High byte Low byte   High byte Low byte   High byte  ID Steering angle Count Steering angle change   Status CRC 16                   Identifier     Steering angle     Count     Steering angle    301h  11 bit     12 bit word  0   4095  relative to a 0 index point    0  0 degrees   4095   359 912 degrees   Overflow at 4095 for CW activation shall increment 0  Underflow at 0 for CCW activation shall decrement 4095    byte  0 255   Increments 1 for each message    Difference between 2 transmitted position values in su
42. ulics must be protected by a separate  pressure relief valve The vehicle controller watch dog monitors input from the GPS  steering angle sensor   SASA  and signal from steering cylinder sensor  In case of unintended movement from the cylinder  sensor  the watch dog shall remove power to the control valve for mode select pilot dump  and in this    way electro hydraulic actuation of steering cylinder is made impossible  The system turns into true safe  mode           11068682    Rev DB    May 2015 33       Technical Information    OSPE Steering Valve SASA Sensor       Hydraulic systems    OSPE in a system with variable pump and GPS steering                                                       Display    Watchdog l d L EN  controller   Cea TI     ba   en                                                                                                                                                                                                                                                                                                                                                                                                 P301 178                                  a Working  Prime f  7   Hydraulic  mover   Zi ile                   Ly Lec  KE           The pump must have a built in pilot pressure relief valve to protect the OSPE  the priority valve part  the  working hydraulics and the AUX function  AUX can be a brake system  which must have limited oil    consumption t
43. valves are offered with the  same safety functions as OSPE  Please contact Danfoss sales organisation        11068682    Rev DB    May 2015 7       Technical Information OSPE Steering Valve SASA Sensor                                                                Versions  Overview  Steering valve OSPE and electrical actuation module PVE  Steering unit part  Version Spool sleeve type Gear set  OSPEC xxx LSRM    C    dynamic  LSRM  Load Sensing  Reaction Single  OSPEF xxx LS    F  dynamic  LS  Non Reaction Single  OSPEDC xx yyy LSRM    C  dynamic  LSRM  Load Sensing  Reaction Dual  OSPEDF xx yyy LS    F  dynamic  LS  Non Reaction Dual  EH part of OSPE in combination with any OSPE  Spool type PVE actuator  Static PVES  PVED CC  PVED CLS  Priority valve in OSPE in combination with any OSPE  Spool type Note  Dynamic If priority valve is present elsewhere in system  OSPE can be w o  priority valve   8 11068682   Rev DB    May 2015       Denpi       Technical Information OSPE Steering Valve SASA Sensor       Versions    OSPEC LSRM     This version is preferred for front wheel steered vehicles  like e g  tractors  where self alignment steering  effect is desired  Reaction type steering resembles a car where the direction of travel will continue  straight ahead when ever the steering wheel is not touched  The reaction concept in any OSPE steering  units is based on Danfoss RM technology  The reaction effort is selectable by help of the solenoid valve  for activating EH steering    e
    
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