dpl plc controlling system - DPL
Contents
1. Printing Machine Control PLC Remote Ua c om Start UV Lamp Output signal Active High oy Oo Curing Output signal Active High T 2 wt v 2 Oytional 0 10V Analog output 1730719 O o PWM Regulation Output 1 5 kHz T 3 e e 3 Ready for curing Input signal Active High i m o 2 T Common Failure Input signal Active High 4 4 Water Flow Failure Input signal Active high Printing Machine Control Cable Remote 15 Pin Standard SUB Dp ud Ser UV Lame Temp Fails CoE a Acier HIR 1 5 5 Shutter Failure input signal Active high t3 7 m 13 Light Source exchange input signal Active High te u G 6 Ballast Failure input signal Active High l LS ds a A G System Failure Input signal Active higk 7 7 UV Lamp Failure signal input Active High 1 415 1 0 E 18 BP END Ballast Nedap 3 kW gs i g Pig GND J831 JP31 wee rers 1 1 PWM Input 1 5 kHz 2 2 Lamp Driver failure OC Active High 3 3 Remote ON OFF Highz ON 4 4 tem Failure Output OC Active High ue xod 3kW Ballas2. preset the lifetime counter In some application with low UV Power the lifetime can be more than the typical value Reset preset the counter again and use the next periode before replacing the UV Lamp Lifetime of the lamp will be 1 hours shorter by start stop of the Lamp Therefore keep the lamp in Stand by and only stop the lamp by longer machine stop DAL Industri 4 5 PLC Controller DPL3301 Control amp Status Information System Failure O uvL BE Lamp Life Left 1200 h C Curin Ld UY L Counter Rezet Input Select Light Source Slope Set Counter Reset Enter Set Up DPL Industri A S Fabriksvangen 1 3550 Slangerup Denmark Instruction manual 10188 1a Side 3 PLC Control System DPL 10188 10189 Instruction Manual 6 Manual Start UV Lamp With Manual Remote setting in Manual Position Press Lamp Power On e Me PLC controller start the chiller can take up to 30 second When the water flow is ok UV Lamp On will indicate that UV Lamp is started e The UWLamp power meter indicate the stand by level 20 e UV Lamp heath up after 30 sec and wait for indigation of UV lamp ready for Curing The UV System is ready for Curing DPL Industri 4 5 PLC Controller DPL3301 Control amp Status Information LI V Lamp Power R g 0 100936 System OK s LI V Lamp Power Regulation _ Manual Remote Setting C Curing Activated Shutter Open Remote O UV Lamp System Failure DY Lamp Power OnJO
3. OFF Delay RELAY SPDT Cool Unit 7X Ka 16 K hl Einheit o ot 24y 11 K4 i4 o x Mu om E m A2 J i Phase L1 JP4 JP3 aio n l d 8 l Start Cool All Al Hu Cooling Machine Control Cable 9 Pins Sub D Standard 4 J Flow Alarm Je J4 R2 E dr o x Fluss Alarm su ur Tome o wee RELAYSPDT Tq Q Burkert 8032 nc Xl 5 White art signal Dongle to Factory set up 5 7 Type 436473 cnn 13 3 EE Nyt 24V Relae samt PNP output til GND DK1904 Alam X 4 4 Grey teeta tatee neta tate PE 745 5 CONS T DPL Industri A S Fabriksvangen 1 3550 Slangerup Denmark Instruction manual 10188 1a Side 8 PLC Control System DPL 10188 10189 Instruction Manual 13 PLC Controlbox Diagram PLC 001 edVCC 30mA Tacho Dongle Input Connector Start UV Lampe input Act H A1 1 Tacho A Input eller slave Tacho A tee ERPIN ale 1 3 rm Start Curing Input Act H 4 Tacho B Input Tacho B Input O 0 Ready For Curing Input Act L PWM Regulation Input s 3kW lamp driver failure A4 4 UV Lamp Temp Failure Act L 424VCC 24VCC 3 kW System Failure Input ActAs 6 kW System Failure Input Act L 9 i Lamp Failure Input Act HAO Water Flow ok Input Act H Tacho Cascade Output 0 6KW Lamp Failure Input Act LA Shutter Open Signal Act H R35 lo 6 kW Lamp Driver Failure InputA amp ci L Shutter Closed Input OE 0 A9 T m ATO 0 10k0 JP7 PWM Output UV Lamp Power f g Output X1 gt Remote Control Connecto
4. just a switch to start the curing activation Switch application mode The switch and cable is standard accessories 2 Start up the UV system The basic set up is made by DPL in order to protect the UV lamp system The set up is blocked by a pass word only for distributors and factory set up DPL Industri amp S PLC Controller DPL3301 NEEDED Control amp Status Information ENTER PASSWORD System Failure Help Text LIV Lamp Power Regulation SS we O UY Lamp Ready For Curing O UV Lamp ON Manual Remote Setting Curing Activated Shutter Open Manual Remote WY Lamp System Failure LIA tamp Power On Off Input Select Light Source Slope Set Counter Reset Enter Set Up 3 Input Select Input select is set up by DPL for your application but it is possible to change to other input type By Input select means different possibility to control the UV curing power Tacho Input The tacho generator on the printing machine regulate the curing power Speed power control Switch Application 0 10V The curing will be TU OE IE mui M started by a switch and the curing power will Tacho Input T dire be regulated by 0 10 V Dc on the remote B mu Input output Switch application The curing will be started by E aa ON i E a switch and the curing power will be set DPL Industri A S PLC Controller DPL3301 Control amp Status Information LI V Lamp Power Reg 0 155036 TTITT Failure Switch Application 0 10 Clock
5. L3301 Control amp Status Information LIV Lamp Power Reg 0 10095 10 09 06 14 09 os U Lamp Power Requiation Ql Uv Lamp Ready for Curing Manual Remote Setting Curing Activated Shutter Open Manual Remote C UY Lamp System Failure UY Lamp Power OnJOff Input Select Light Source Slope Set Counter Reset Enter Set Up Printing Machine Control dn A eke Start UV Lamp 1 Start UV Lamp Output signal Active Low rt Curing Output signal Active Low SW2 Optional 0 10V Analog output l PWM Regulation Output 1 5 kHz Ready for curing Input signal Active High Common Failure Input signal Active High Water Flow Failure Input signal Activ e high UV Lamp Temp Failure input signal Active High Shutter Failure input signal Active high Light Source exchange input signal Activ e High Ballast Failure input signal Active High System Failure Input signal Active higk UV Lamp Failure signal input Activ e High o Analog GND Digital GND SWI1 O O O O O DO O O O O O O O O O Start Curing Activating DPL Industri A S Fabriksvangen 1 3550 Slangerup Denmark Instruction manual 10188 1a Side 5 PLC Control System DPL 10188 10189 Instruction Manual Remote Control Connection Printing Machine Controller with Isolated Input Output 0 10V Curing regulation 2 Input Active Low to DPL PLC controller Max sink curent 4 7mA 2 Optocoplers ISO2 OPTOISOLATOR2 gd t N Start UV Lamp Output signal_Act
6. PLC Control System DPL 10188 10189 Instruction Manual Y Danish es Toy DPL Industri A S PLC Controller DPL3301 Control amp Status Information LI V Lamp Power Reg 0 100 UYV Lamp Power Regulation M tae an LI UV Lamp Ready for Curing Manual Remote Setting J Curing Activated Shutter Open Remote C UY Lamp System Failure LIV Lamp Power OnJOff oF Input Select Light Source Slope Set Counter Reset Enter Set Up PLC Control System DPL 10188 10189 DPL Industri A S introduces a new UV Controlsystem based on PLC technique This new control system have full control over the UV lamp Ballast Chiller and the light sources DPL Industri A S Fabriksvangen 1 3550 Slangerup Denmark Instruction manual 10188 1a Side 1 PLC Control System DPL 10188 10189 Instruction Manual 1 Installation The PLC control system DPL 10188 10189 is a part of the DPL plug amp play UV system The UV system is very user friendly to install and use Control cable Connect all the control cables to the PLC with the standard SUB D cables by following the Sign on the PLC box and connect the cable to the chiller ballast and UV lamp Power Cable Connect the ballast and PLC main power cables to the power section of the printing machine Important The main power to the chiller had always to be connected to main power in order to protect the reflectors Cool down Remote Cable The simple version of remote control is
7. Tnnut Input S rer Reset Enter Set Llp manually on the screen 54 Select M Select NE res e Ente Clock input The PLC will be in Slave mode Only together with a Master with tacho input DPL Industri A S Fabriksvangen 1 3550 Slangerup Denmark Instruction manual 10188 1a Side 2 PLC Control System DPL 10188 10189 Instruction Manual 4 Light Source select The PLC control system monitors the light sources lifetime by effective control of start stop sequence and burning hours Light source select is necessary because there is different Lifetime for different Types DPL Industri A S PLC Controller DPL3301 Mercury Lamp By select this Lamp the lifetime counter will be preset to 2000 D 5 hours This is the typical lifetime for a ST we mercury lamp p s lon Doped Lamp By select this lamp the 3 Viercury Lamp Un i i LE UV MM lifetime counter will be preset to 1000 Ior Doped Lamp 20 f Lj 9s VT S E E Remote hours This is a typical lifetime for a lon wy q Galium Doped Lamp Lamp Power On Off doped TM p NEN OEE Galium Doped Lamp By select this lamp InputSa_ ter Reset Enter Set Up the lifetime counter will be preset to 1200 Select Reset MES Enter _ hours This is the typical lifetime for a Galium doped lamp Control amp Status Information System Failure Select Light Source 1 gn amp Power Regulation 5 Counter Reset By replacing the UV Lamp it is very important to reset
8. em Failure 0 H UV Lamp ON Palp T put U Lamp Power Regulation ath SS ww LI Y Lamp Ready mae ine LE Uv Lamp Ready or cung Manual Remote Setting Curing Activated Shutter Open Manual Im MU Lamp System Failure DY Lamp Power OnJOff QN OFF Input Select Light Source Slope Set Counter Reset Enter Set Up Help Lamp and Driver failure Lamp failure One phase is below 180 One phase is not connected 10 Help Function Press Help to get a failure hint 11 Start again after UV system failure The PLC controller latch all fail information To reset the failure press UV Lamp OFF The UV System is ready to start again If the failure come back try to solve the problem Or contact DPL Industri A S for Help 12 PLC Connection Diagram DPL Industri A S Fabriksvangen 1 3550 Slangerup Denmark Instruction manual 10188 1a Side 7 PLC Control System DPL 10188 10189 Instruction Manual Tacho Encoder Printing Speed Hengstler Encoder RI 58 0 24V DC Supply Output A OC Tacho Encoder Input Cable Output B OC Digital Ground
9. ff Nm or Input Select Light Source Slope Set Counter Reset Enter Set Up Select ME Select ME Select ME Rest Enter a LY Lan np ON Z ew Lamp Ready for Curing 7 Remote Start of UV Lamp With Manual Remote setting in Remote Position e Activate Start UV lamp on remote connector JP40 pin 1 active low e The PLC controler start the chiller can take up to 30 second e When the water flow is ok UV Lamp On will indicate that UV Lamp is started e The UV Lamp power meter indicate the Stand by level 20 e The UV Lamp heath up after 30 sec and wait for indication of UV lamp ready for Curing The UV System is ready for Curing DPL Industri A S Fabriksvangen 1 3550 Slangerup Denmark Instruction manual 10188 1a Side 4 PLC Control System DPL 10188 10189 Instruction Manual 8 Curing activation The curing activation is only possible by the remote connector JP40 Pin 9 active low or by a switch between Pin 9 and GND Pin 8 By using tacho or clock input the curing activation is generated by the tacho speed By Curing activation e he UV lamp shutter will open and the indicator be active e The default UV Lamp curing power will be applied to the UV Lamp e The UV Lamp power can be set from 0 10096 power by press on button down Up e By activating the switch the Power meter is moving from Stand by 20 to 100 if the curing power is regulated to 100 with the up down button DPL Inddstri 4 5 PLC Controller DP
10. gt ctive Low Input 24V 0V inear Input 0 10V DC 0mA Source Opto koppler input with Resistor 0mA Source Opto koppler input with Resistor 0mA Source Opto koppler input with Resistor OmA Source Opto koppler input with Resistor 0mA Source Opto koppler input with Resistor Direct connected Digital GND Open Collector Output Open Collector Output OY ODE KOR 5 0 mA Sink 7 0 mA Source OmA Source Active High Output 0V 24V Common Failure Output Active High Output 0V 24V UV Lamp Temp Failure Active High Output 0V 24V Light Source Exchange Output 4 Active High Output 0V 24V System Failure Output nalog Ground 0 10V input Analog Gnd Opto koppler input with Resistor OmA Source Opto koppler input with Resistor 0mA Source Opto koppler input with Resistor 0mA Source Opto koppler input with Resistor Direct Connected Analog GND OY a 6 B 9 P DPL Industri A S Fabriksvangen 1 3550 Slangerup Denmark Instruction manual 10188 1a Side 6 PLC Control System DPL 10188 10189 Instruction Manual 9 UV System Errors All UV system failure will be displayed in the Control and Status information display All failure will stop the UV lamp and the failure be displayed By UV System Failure UV lamp Power ON OFF will return to OFF V Lamp On indication dissapears UX Lamp system Failure indication for failure DPL Industri A S PLC Controller DPL3301 Control amp Status Information Syst
11. ive Low ums Start Curing Output signal Active Low uu GND Se DIO a e Optional PWM Regulation Output 1 5 KHz ___ 8 Output Activ High from DPL PLC controller Ready for curing Input signal Active High csseuseasnsnenen Common Failure Input signal Active High Max 20mA Led curent 8 Optocopler O O Standard 15 Pins Sub D Cable to DPL PLC controller 10188 10189 Water Flow Failure Input signal Active high l mii 50 04 cen deccicud go 2 Input Light Source exchange input signal Active High Ballast Failure input signal Active High LER EN ISO1 System Failure Input signal Active higk Na OPTO ISOLATOR2 al 4 G O O O O 9O UV Lanie Pallare star Input Acthve Hioh a delit Analog GND Digital GND ololololoj ololo c 2 Z o a m E c z o S o Ko m gt 2 3 D Ko p N 0 10V DC Curing regulation output NA A 10V DC Analog GND ae Remote Control description Start UV Lamp Input 5 0 mA Sink Open Collector Output 0 10 V Power Regulation 0 10V DC Output Input ctive High Output 0V 24V Ready for Curing Output Active High Output 0V 24V Water Failure Output Active High Output 0V 24V Shutter Failure Output ctive High Output 0V 24V Lamp Driver failure Output Active High Output 0V 24V UV Lamp Failure Output igital Ground gital Gnd ctive low Input 24V 0V tart Curing Input WM Input 0 24V 1 5kHz PWM Regulation Input
12. r acho Cascade Output A Output X2 E tart UV lamp Output Act H A14 4 Light Source Exchange Output Act H Start UV Laiipe Nba A amp B ele 1 f Shutter Relais Open Act H Shutter Failure Output Act H Start Curing Input Act H 0 Start Cooler Output Act H A16 o UV Lamp temp Failure Output Act H 0 10V Regulation Input 0 UV lamp Failure Output Act HA Water Failure Output Act H PWM Regulation Input U System Failure Output Act H A Common Failure Output Act H Ready for Curing Output Act IR jo RE UU MUU MUU J UU UU UU MUU UU UU UU UU UU o UU w mee mee w Lamp Driver Failure Output Act ATY J Ready for Curing Output Act H Common Failure Output Act H Ro DE C Water Failure Output Act H In abe 4 lo UV Lamp temp Failure Output Act Ry eRe C Shutter Failure Output Act H DE PLC Plug Ty co CA7 Light Source Exchange Output Act Ry DE Lamp Driver Failure Output Act H Riabe o o Sy stem Failure Output Act H BRropE 4 UV lamp Failure Output Act H in20DE n o O Li ond Analog GND F Digital GND JP40 24VCC Lamp Driver Control Connector 25 Pi B D Mal PWM Output UV Lamp Power reg Ra DE buie ii 1 foe J1 7 S UV Lamp Output Act H Rg oko Wy lamp driver failure x 1 O R10P BO o Oooo O i in 111 00 3 kW System Failure Input Act H Maay For Curing Input Act L C j 0410V Regulation Input 8 Saree 3 kW Lamp Failure Input Act H Qu 6 kW Lamp Failure Input Act L b 6 kW Lamp Driver Failure Input Act L LT3301 Analog Pl
13. t Cable Screen 5 5 Lamp ON Ready Output OC Active low o4 4 j i 6 6 Lamp Failure Output OC Active High o g 7 7 Output power supply 14V 9 715 A 8 Common Return o 3 o 16 s O o E See 3 kW Electronic Lamp Driver Manual O 18 eps um O 19 j E v J 20 8 ots 6kW Ballast Cable Screen jst s Ballast Nedap 6 kW o 9 oqz i 1 1 Powerset 0 10V Analog Input Optionaly o TO v N 2 2 Powerset Return Analog GND O73 3 3 PWM Input 1 5kHz o 11 4 4 Remote ON OFF Input High ON O T724 5 5 Output Internal Power Supply 14V 25mA o 12 A 6 6 System failure OC Output Active Low O35 7 7 Lamp Failure OC Output Active Low o 5 TS 8 8 Lamp Driver Failure OC Output Active Low g g Lamp ON Ready OC Output Active low Cist i 10 10 Common Return V 7 Ballast Connector JP 36 UV Lamp Control Cable 15 Pin SUB D ISA iss UV Lamp Shutter amp Thermoswitch cirquit S uw i v Nedap 3kW Lamp Driver White i i aic e y s M noe Nedap 6kW Lamp Driver See 6 kW Electronic Lamp Driver Manual i l 2 Lo dao fe d 1 Shutter Motor oO 7 EN N BR So SW SPDT 3 T 3 d 3 Green a m oF E g m 4 x O0 r 0 9 712 T 1 tz O m e S A UE i L4 WEGEAS ga res ko Earth Phase Neutral Cooling Machine Control O g 4 P 6 olo 6 i t RN a 4 yh 9 714 z o s 7 1 1 7 ud is 7 TSW 1 1 GND N eS ig ae eutral di ro o5 Yellow Thermoswitch 6 1 o if 8 aal AE 8 Red X si 4 F Alam fe Exod fee E 3
14. ug 6 kW System Failure Input Act L Powerset 0 10V Analog Output Nc Analog Input 22k0 Analog GND E Digital GND JP36 Dum 3n UV Lamp Control Connector utpu R37 lt __ Nc out Shutter Relais Open Act H por dS Ub D hemale OE Output X2 C NC out E dE P e OE P2k022k022k0 0kQ10k010k0 cto K2 P H al RELAY R3 R2 R1 6 R5 R4 IC1AULN2004A Shutter Closed Inppt 16 1 GUT IN pT L eee 1 COM pm Fal Shutter Open Signal Act IC 1BULN2004A L1 9 lo 15 2 OUT IN Ka jc COM Cooling Water Control Input O utput IC 10JLN2004A 9 Pin Sub D Female UV Lamp Temp Failure Aqt L 4 3 OUT IN Ka 24VCC COM 73 1f ND FOWGT O 24VCC 12VCC O i Q Q Water Flow ok Input Act H 0 Start Cooler Output Act JP1 Power Supply Connector Serial Resistor OE Fuse DPL Industri A S Fabriksvangen 1 3550 Slangerup Denmark Instruction manual 10188 1a
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