Break-Out Box User Manual - Opal-RT
Contents
1. Break Out Box User Manual WWW OPAL RT COM Published by Opal RT Technologies Inc 1751 Richardson suite 2525 Montreal Quebec Canada H3K 1G6 www opal rt com 2011 Opal RT Technologies Inc All rights reserved Printed in Canada CONTENTS BREAK OUT BOX CE ane 4 INTRODUCTION IM 4 acce EE 4 ET KEE 5 Front Low Current Connector Diagram ii 5 Rear High Current Connector Diagram uses 6 Low Current Connector Pin Assignments nn 7 High Current Connector Pin Assignments anna nennen nennen 9 SPECIFICATIONS sea en 10 Break Out Box User Guide 3 Break Out Box BREAK OUT BOX INTRODUCTION The Opal RT break out box lets you quickly and easily test electronic equipment Using the OP8xxx breakout box you manually generate circuit faults open circuit and short circuit using jumpers to either break contact or connect a circuit can analyze and test electronic equipment by specifically testing each component and its connection xelele eie erelielete e elete cocon does epe cede Paleo eje jer ee ejo e o cool EE EE GEES PP ped piod ped Po Pom ar y 88 aaa Break Out Box Controller Simulator Figure 1 Break out box use illustration By installing the break out box as a link between the unti under test ECU motor controller etc and the simulator you can insert a fault at any point in the test to2. EW HIGH CURRENT CONNECTOR BREAKOUT BOX REAR VIEW HIGH CURRENT CONNECTOR 909099 BLACK 000000 00000 7 8 9 10 11 12 RED 1 2 3 4 5 6 ota GEES 7 8 9 10 11 12 egre iie 13 14 15 16 17 18 el l l l l l lo 13 14 15 16 17 18 SRESEEER BLACK RED Figure 3 High current banana jack path to Phoenix connector Break Out Box User Guide Low Current Connector Pin Assignments Break Out Box Pin Asssignments The following table lists the signals available on the front low current connector and on the system s two rear ELCO connectors breakout pin connector Al A2 L B A3 A4 D A5 A6 A7 A8 B1 B2 B3 M B4 N B5 P B6 LB O B7 B8 T C1 C2 C3 C4 C5 C6 C7 C8 D1 D2 D3 D4 D5 D6 D7 D8 E1 E2 E3 E4 E5 E6 E7 E8 Fi F2 F3 F4 F5 F6 F7 F8 BD H1 H2 H3 Break Out Box User Guide Black right Black left breakout pin ELCO connector AJ ww On N Q D O Uu s lt C7 OJQJOJQ ojal Ajo gt S N lt x lt Signal Name Channel space reserved for us
3. assess how the unit reacts to the fault Features e Up to 104 low current circuits 1 3 5 8 amp e Separate plug in modules Group of 8 e Up to 18 high current circuits 10 15 20 amp 4 Break Out Box User Guide Break Out Box Pin Asssignments PIN ASSSIGNMENTS Front Low Current Connector Diagram Each pair of jacks connects from a channel on the unit under test to a channel on the simulator BREAKOUT BOX REAR VIEW ELCO Connector female 120 pins BREAKOUT BOX FRONT VIEW r RED Bee GE 6220033 O gt o SO Jose RES i323 KZ GEES 2052929993959 9 COREL ma x lt an GERE SEE ECCE oo S ch GE O16 9 o See SOLO Ku Tom on ron Mm a vn on a vn on r UN OO tT MH on o ron nn ron Mm wm O M o vn on ron nn wm on o qad KA Figure 2 Front banana jacks path to ELCO connector Faults are manually created by inserting a jumper into the desired channel jacks The jumper used for the break out box are supplied In the event that replacements are needed we recommend using the original part SKS2 12L 1SA N 12mm jumper 2mm or an equivalent Break Out Box User Guide Break Out Box Pin Asssignments Rear High Current Connector Diagram BREAKOUT BOX FRONT VI
4. er notes Break Out Box Pin Asssignments Red left breakout pin H4 H5 H6 H7 H8 Ji J2 J3 J4 J5 J6 J7 J8 Ki K2 K3 K4 K5 K6 K7 K8 L1 L2 L3 L4 L5 L6 L7 L8 M1 M2 M3 M4 M5 M6 M7 M8 N1 N2 N3 N4 N5 N6 N7 N8 P1 P2 P3 P4 P5 P6 P7 P8 Black right Black left connector breakout pin ELCO connector BP Lt j BP BH LS BR _ DA Nt DB In DB N3 DC DD N4 DD DM PB DN SO pg amp Ps De O DR e DR BT BW BX BY DA Signal Name Channel space reserved for user notes Table 1 Low current connector pin assignments Break Out Box User Guide Break Out Box Pin Asssignments High Current Connector Pin Assignments The following table lists the signals available on the front low current connector and on the system s two rear ELCO connectors Red left Red right Black right Black left Signal Name Channel breakout pin Pheonix breakout pin Pheonix space reserved for user notes connector connector 1 Top 2 Top 2 Top 3 Top 4 5 6 7 Midde 7 Midde 8 9 10 11 12 13 14 15 16 Bottom 17 18 Table 2 High current connector pin assignments Break Out Box User Guide 9 Break Out Box Specifications SPECIFICATIONS Product name Part number Number of channels Voltage range Form factor Dimensions I O connector Operating temperature Storage temperature Relative humidity Maximum al
5. titude 10 Break Out Box OP8xxx Low current 104 channels 1A 3A 5A or 8A TBD High current 18 channels 10A 15A or 20A TBD 0 30 Vdc 3 U 13 33 x 48 26 x 30 8cm HxWxD 5 25 x 19 x 12 125 Low current Elco 120 pin SEB2 R 2 mm banana jack with 12 mm jumper High current Phoenix connector SEB4 R 4mm banana jack with 19 mm jumper 10 to 40 C 50 to 104 F 55 to 85 C 67 to 185 F 10 to 90 non condensing 2 000 m 6562 ft Break Out Box User Guide Break Out Box Specifications Break Out Box User Guide 11 CONTACT Opal RT Corporate Headquarters 1751 Richardson Suite 2525 Montreal Qu bec Canada H3K 166 Tel 514 935 2323 Toll free 1 877 935 2323 Technical Services www opal rt com support Note While every effort has been made to ensure accuracy in this publication no responsibility can be accepted for errors or omissions Data may change as well as legislation and you are strongly advised to obtain copies of the most recently issued regulations standards and guidelines This publication is not intended to form the basis of a contract EN O PA _L RT UG11 07039 OP1 02 2011 Opal RT Technologies Inc
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