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HV1000 Series Inverter User manual

1. External controller HV1000 D2 P24 4 com F 24VDC i y 930V 1 PIC a O TI pA Q oe ae lly i 3 3V J i vA A x5 a 4 t is Shield near the inverte a af Vi T should be grounded Figure 3 16 External power supply wiring source External power supply wiring drain Remember to disconnect PLC and P24 External controller HV 1000 D2 P24 P24 me com T 24V DC PV 2 z K Jo 30V PLC l an lF FWD 33V T T j OI i eh Shield grounded near PE A the inverter Figure 3 17 External power supply wiring drain 45 5 Multi function Output Terminal Wiring Terminal Y1 can use the internal 24V power supply see the figure below 424V l D P244 5V Relay yi k i Ge i K com pe sai HV1000 Figure 3 18 Multi function output terminal wiring 1 Terminal Y1 can also use external power 9 30V supply 424V L n P24 5 V Dee DC 9 30 V Yle A ma Z7 i Relay o Y rk T ven E HV1000 Figure 3 19 Multi function output terminal wiring 2 When Terminal Y2 is used as digital pulse frequency output it can also use the internal 24V power supply 46 HV1000 I l X y2 He 1864 a E a frequency meter
2. 0x3205 Analog output AO setting N 0x3206 Analog output AO2 setting N 0x3207 Digital output DO setting N 0x3208 Freq proportion setting N 0x3209 Virtual terminal control setting N 0x320A Acc time Y 0x320B Dec time Y HV1000 Inverter Status Parameters Index Register Parameter Name Address 0x3300 Operation status word 1 0x3301 Actual value of the current main setting 0x3302 Inverter model 0x3303 Inverter type 0x3304 Software version 0x3305 Present actual frequency 0x3306 Output current 0x3307 Output voltage 0x3308 Output power 0x3309 Actual rotating speed 0x330A Actual line speed 0x330B Analog close loop feedback 0x330C Bus voltage 0x330D External counter 0x330E Output torque 0x330F Digital value I O terminal status for power rate lower than 4 0KW TC2is for NC BITO 15 X1 X5 NC NC NC Y1 Y2 TC1 TC2 FAN BRAKE FWD REV 0x3310 Actual length 0x3311 Frequency after compensation 0x3312 First fault in operation 0x33 13 Second fault in operation 0x3314 Third fault latest in operation 0x3315 Frequency setting 0x3316 Rotation speed setting 0x3317 Analog close loop setting 0x3318 Line speed setting 0x33 19 VCI 0x331A CCI HV1000 User Manual Bit 0x331B Preset length i WH iM 202 0x331C Preset Acc time 1 0x331D Preset Dec time 1 Ox331E Command sending method 0 Keypad 1 Terminal 2 Serial port 0x33 1F Inverter status word 2 0x3320 Frequency setting metho
3. Figure 3 20 Terminal Y2 wiring 1 When Terminal Y2 is used as digital pulse frequency output it can also use the external power supply 9 30V HV1000 SAN L g 45V 24V l Es vot TUL R yet to h HEHE LNI conte 9 30V Fade frequency meter Figure 3 21 Terminal Y2 wiring 2 Note 1 Don t short terminals P24 and COM otherwise the control board may be damaged 2 Use multi core shielded cable or multi strand cable above 1mm to connect the control terminals 3 When using a shielded cable the shielded layer s end that is nearer to the inverter should be connected to PE 4 The control cables should be as far away at least 20cm as possible from the main circuits and high voltage cables including power supply cables motor cables relay cables and cables of contactor The cables should be vertical to each other to reduce the disturbance to minimum 5 2 4 Onsite Wiring Requirements To avoid mutual EMI disturbance the control cables power cable and motor cable should be installed as apart as possible especially when they are routed in parallel for rather long distance If the signal cable must cross the power cable or motor cable keep them at right angle to each other 47 1 T Motor cable gt 30cm gt 50cm Power cable gt 20cm M y Signal Control cable Power source or motor cable L Signal Control cable
4. LED keypad lock uj 0 No lock up p 1 Lock up 2 Lock all the keys except STOP 3 Lock all the keys except pp 4 Lock all the keys except RUN STOP Reserved Figure 5 55 Stop Reset Key s Function and Keypad Lockup One s place STOP RESET key s function It is to set the usage and function of STOP RESET key when you want to stop the inverter 0 effective when keypad control is selected 1 effective for keypad terminal and serial port control Press this key and the inverter will stop in specified manner 2 effective for keypad terminal and serial port control In keypad control mode press this key and the inverter will stop in specified manner But in terminal or serial port control mode pressing this key will trigger F Ed alarm and the inverter will coast to stop STOP RESET can be used to reset a fault in all control modes Ten s place LOCAL functions for 4 0KW and below 0 Disabled 1 Enabled in STOP state 2 Enabled in STOP amp RUN state Hundred s place lock up keypad selection You can select to lock all or part of the keys 0 not lock the keypad 1 lock all keys on the keypad 2 lock all keys on the keypad except STOP RESET key 3 lock all keys on the keypad except PP key 111 4 lock all keys on the keypad except RUN and STOP key Keypad locking method press FUNC DATA key and PRG key at the same time for 3 seconds Unlocking method pres
5. Value Meaning Note word 1 Inverter Bit0 running 0 Inverter stops Inverter 1 reverse i running Bitl Inverter 0 forward running 1 Main setting Bi arrived 0 Main setting not arrived Communicatio 1 n control Bit3 allowed Communicatio 0 n control prohibited Bit7 4 0000B Reserved 0 0 inverter normal others inverter is faulty Bit15 8 00 0xFF Fault code See fault code in user manual E g the fault code of motor overload is 0x0E Bit Definition of Inverter Status Word 2 Note HV1000 User Manual 1 The communication will be interrupted during restoring to default parameters or auto tuning and resume to normal after them 2 The parameter P1 10 PP 03 cannot be modified through communication 3 PP 00 password can be verified through WRITE command 4 Ifseveral multi function terminals are set to the same function error will occur Please avoid it when modifying them using MODBUS protocol 10 4 Application i HL i 204 The command of starting 1 inverter running forward 50 00Hz write as 5000 in the command Addr Func Initial Quanti Bytes of Content of Checksum ess tion register ty of registers register code address registe content rs Re 0x01 0x10 0x3200 0x000 0x04 0x01C7 0 0x0399 qu 2 x1388 est Re 0x01 0x10 0x3200 0x000 none none 0x4F70 sp 2 on se Read the operation frequency of 1 inverter the respond operation freq
6. 100 MS close loop setting 1 7 can be selected through external terminals please refer to P5 00 P5 04 function No 30 32 It can also used with simple PLC close loop see PD parameters The MS close loop setting has priority over the methods defined in P7 01 P8 15 Dectime2 Range 0 1 3600s min 6 0s 20 0s P8 16 Acctime3 Range 0 1 3600s min 6 0s 20 0s P8 18 Acctime4 Range 0 1 3600s min 6 0s 20 0s P8 19 Dectime4 Range 0 1 3600s min 6 0s 20 0s P8 17 Dectime3 Range 0 1 3600s min 6 0s 20 0s Three kinds of Acc Dec time can be defined and the inverter s Acc Dec time 1 4 can be selected by different combinations of control terminals refer to P5 00 P7 07 for the definitions of terminals used to select Acc Dec time Note Acc time 1 and Dec time 1 is defined in P0 12 and P0 13 respectively 7 10 Enhanced function P9 P9 00 Digital frequency control Range 00 11 00 Valid only when P0 02 0 1 2 Thou Hun Ten One E 0 Save after power off Not save after power off 0 Hold frequency after stop 1 Restore to P0 04 after stop Reserved Reserved Figure 5 42 P9 00 setting One s place of P9 00 0 when the inverter is powered off or at undervoltage state update P0 04 by the actual frequency at that time 1 when the inverter is powered off or at undervoltage state P0 04 remains unchanged Ten s place of P
7. PLC operation 15 16 T7 Tu First cycle Second cycle RUN command a STOP command Figure 5 71 PLC Continuous Cycle Ten s place of PD 00 Restart mode after PLC interruption 125 0 start from the first stage The inverter restarts from the first stage of PLC after interrupts such as Stop command fault or poweroff 1 continue from the stage frequency where the inverter stops When the inverter stops caused by Stop command or fault it can record the time that it has undergone in the current stage After receiving Run command it will run at the preset frequency of the stage for the remaining time of the stage as Figure 5 72 shows Stopping signal Output freq Hz f f3 i a2 Time stage 1Operatin d _ Remnant time of i time of i stage2 stage 2 a1 Acc time of stage 1 2 Acc time of stage 2 a3 Acc time of stage 3 42 Dec time of stage 2 f4 Freq of stage 1 f2 Freq of stage 2 f 3 Freq of stage 3 Figure 5 72 PLC Restart Mode 1 2 Start from the frequency where it stops When the inverter stops caused by Stop command or fault it can record both the time it has undergone in the current stage and the very frequency when the inverter stops It will pick up the recorded frequency and run for the remaining time of the stage See Figure 5 73 Stopping signal Output freq Hz tg ay H 2i 7S i f k i i d2 3 ae aye By T stage
8. Figure 3 22 Cable routing schematic diagram If the section area of the motor cable is too big the motor should derate Refer the inverter s cable specs in Table 3 2 Since the larger the section area of cables the greater their capacitance to the ground therefore the output current should derate 5 with increasing every category of cable section area Shielded armored cable high frequency low impedance shielded cable should be used such as woven copper mesh aluminum mesh or metal mesh The control cable should be shielded and the clamps at both ends of the metal mesh should be connected to the earth terminal of the inverter enclosure Use conductive plate and dentate pad to clear away the paint between the screws and metal casing to ensure good conductivity Enclosure Enclosure Figure 3 23 Correct shield layer earthing Enclosure Enclosure Fugure3 24 Incorrect shield layer earthing 5 2 5 Earthing Independent earthing pole recommended Shared earthing pole acceptable 48 Inverter equipment equipment Other Other Inverter G i l bas ee Figure 3 25 Farthing Diagram 1 Figure 3 26 Earthing Diagram 2 Shared earthing lines not allowed Other equipment Other equipment Inverter Inverter PE gt PE gt Figure 557 Earthing Diagram 3 Besides pay attention to the following points In o
9. 4 Press P key to move the cursor to the digit 5 5 Press W key once to change the digit to 4 6 Press FUNC DATA key to save the modification and you will see the next parameter P0 08 7 Press PRG key to exit the programming state Enter menu level 1 Enter menu level 2 Example 2 Settings of HEX format Take PA 00 Display parameter during running for example Suppose you hope to display reference setting actual speed set speed actual line speed and set line speed Since each digit is mutually independent you may set them separately First you should decide the binary value and then convert it into hex format The conversion of binary value to HEX value is shown in Table 5 9 1 Set one s place Refer to the figure below Reference Frequency is decided by the BIT2 of the one s place of PA 00 If BIT2 1 it means the parameter will be displayed For those parameters you don t want to display you may set the corresponding bit at Zero Therefore it turns out to be 0100 after converting to HEX value it is 4 So you should set the one s place at 4 2 Set Ten s place Similarly set the corresponding bit at 1 for those parameters you want to display you will get 1111 i e F 3 Set Hundred s and Thousand s place 55 Since no parameters related to hundred s and thousand s place are required to display so they are set at zero from the above FA 00 is se
10. Digital__ of aux ref 4 Setting P9 18 Serial P005 P9 18 port Setting Pre processing of Auneiret dred na P0 03 Sci analog Gain processing setting ofP5 10 y P9 17 y _PuLse Figure 5 51 Auxiliary Frequency Processing Table 5 13 Auxiliary Freq Setting Method Setting Description Note 0 No auxiliary freq Auxiliary freq 0 Digital setting 1 adjust by A 1 ond Set by P0 05 whether the 2 Digital setting 2 adjust by Bile hi aaa UP DN depending the setting of 3 Digital setting 3 set by serial po 1g port 4 VCI analog setting 5 CCI analog setting 6 Terminal PULSE setting 7 VCI analog setting 8 CCI analog setting f 9 Terminal PULSE setting Depending on actual input 10 v Refer to P5 10 11 CCLS5 12 PULSE 0 5xP5 13 13 Potentiometer For 4 0KW and below Select digital setting 3 you may set P0 05 via serial port to change auxiliary frequency If VCI 5 or CCI 5 is selected take 5V input as the point corresponding to zero frequency 0 5V input corresponds to negative output 5 10V input corresponds to positive output See Figure5 52 108 Auxiliary frequency 0 5fmax 0 5 10 V voltage 0 5fmax fmax frequency corresponding to max analog value Figure 5 52 Frequency Setting via VCI 5 or CCI 5 If PULSE 0 5 x F1 03 is taken as auxiliary frequency setting
11. HNC Automation HV1000 Series Inverter User manual V1 2 HNC Automation Limited Version 2 1 Revision date September 3 2013 HNC Automation provides customer with technical support Users may contact the nearest HNC Automation sales office or service center Copyright 2013 by HNC Automation Limited All rights reserved The contents in this document are subject to change without notice Home Page www hncautomation com Contents Preface n aia i red exert ee eee Lae ei Sees 4 Inspections e e 3 ea eee dais dae eae ee ees 5 Safety precautions 66 6 66066 6 Bia ea dees oN aes 6 Sule Safety definition po roienc Wess ib cae Bar begs poe nd AS EAR ees 6 322 Safety Item Ss ra E tian Sas hase Ae esas Gai diene Vee ES 6 3 3 Notice Items aa A es ean pales eae tie wk wins Hanne gee eS 8 Specifications and Optional Parts 000 12 A VSpecifications so aea aa aa AN weg whee ACO penal of Be ot gue a eG A 12 4 2 Products Series Introduction nsss c eee ccc eee eee 14 4 2 1 HV1000 Models iss p eiai a aane eriat a eee eae 14 4 2 2 Ordering information of HV1000 series 000 15 ADS SIZE 6 Side tae Bis shld Gc eke tee co aa hatha athe Goat a Beedle aN 16 A 2 4 Protective Covers ori ioy wi ets ee thig boca un a uct ah Bidet aess dual 19 4 2 5 LED Keypad Display Unit Size 000 0000 19 42 6 Optional Patts 224 5 c8h60 ss riatuk e t ake sa ETARE tes 20 4 2 7 Braking Resistor and Recom
12. The default is a straight line shown in Figure 5 14 as curve 0 Volt 100 F1 F2 F3 Fb Freq V1 V3 segment 1 3 voltage percentage F1 F3 frequency segment 1 3 Fb base frequency F0 06 Figure 5 15 User Defined V F curve P3 07 Torque boost Range 0 30 0 0 0 In order to compensate the torque drop at low frequency the inverter can boost the voltage so as to increase the torque If F0 09 is set to 0 auto torque boost is enabled and if set at non zero manual torque boost is enabled as shown in Figure 5 16 72 Output voltage Vmax fz f gt Output freq Vb manual torque boost Vmax Max output volt Fz cut off freq for torque boost fb Basic output freq Figure 5 16 Torque boost shadow area boost value Note 1 Wrong parameter setting can cause overheating of the motor or triggers the over current protection of the inverter 2 Refer to P3 08 for definition of fz 3 When using synchron motor you should select manual torque boost and adjust V F curve according to the motor parameters and application P3 08 Manual torque boost Range 0 50 10 0 cutoff point P3 08 defines the ratio of the cut off frequency used for manual torque boost to the base frequency defined by P0 06 as shown in Figure 5 16 as fz This cut off frequency adapts to any V F curve defined by P3 00 P3 09 Slip compensation gain Range 0 0 300 0 100 0 4 0 0 z 0 P3 10 Slip compensation l
13. i VCI Frequency curve selection 0 Curve 1 Curve 2 CCI Frequency curve selection 0 Curve 1 Curve 2 ULSE curve selection Curve 1 1 Curve 2 eserved Figure 5 27 Frequency curve selection Suppose you want to set reference frequency by terminal pulse signal input signal range 1kHz 20kHz 1kHz input for reference frequency 50Hz 20kHz input for reference frequency 5Hz To meet the above requirement you should set P0 02 5 set terminal pulse mode P5 03 45 input pulse signal from X4 P5 10 100 select curve 2 86 P5 13 20 0 kHz set max pulse frequency at 20kHz P5 18 1 20 x 100 5 0 to set the ratio of min input of curve 2 1kHz to F1 03 20kHz P5 19 50 00Hz reference frequency corresponds to min input P5 20 20 20 x 100 100 0 to set the ratio of max input of curve 2 1kHz to P1 04 20kHz P5 21 5 00Hz to set the reference frequency corresponding to max input 90 Output freq Pulse input gt P5 18 5 P5 20 100 P0 02 5 P5 10 100 P5 13 20 P5 03 45 Figure 5 28 Frequency Set By Pulse Signal 7 7 Output terminal control parameters P6 oie Open collector output terminal Range 0 19 0 ue Open collector output terminal Range 0 32 1 P6 02 Relay 1 output function Range 0 19 16 P6 03 Relay 2 output function Range 0 19 16 Refer to section 3 3 2 for the output characteristics of Y1 Y2 and
14. re inverter is in stall status parameters correctly or external The inverter will report F Ed fault if it is in stall status for 1 minute Select special motor for such operating condition Check the present operating mode equipment fails Set the operating parameters correctly Terminal used for stopping Disconnect the terminal if the inverter in an emergency the external fault is is closed cleared Press STOP RESET to reset Wrong baud rate setting Set the baud rate correctly x Bae i Press STOP RESET to Serial port communication reset error RS485 Seek service communication Improper setting of alarm Modify PP 02 PP 03 and failure conditions PL 12 Check whether the host Host PC does not work PC is working or not Check the wiring E2PROM R W __ R W fault of control Display code Fault code F CPU System disturbance Contactor fault Current detection circuit is faulty 139 i voltage ofpower Check the power network network is too low Contactor damaged Power snubber resistor f Seek service damaged Control circuit damage Input phase loss Check R S T wiring Wires or connectors of Check and re wire control board are loose Auxiliary power supply is damaged Seek service Current detection circuit fault Severe disturbance from outside DSP control board read and write error Press STOP RESET to reset or install power filter at the input side of the inverter Pres
15. 0 FWD 1 REV 2 Determined by running command LED hundred s place Acc Dec time 1 Acc Dec time 2 Acc Dec time 3 Acc Dec time 4 St 2 0 0 6500 time 182 PD PLC parameters Min Modi Code Name Range aa Default oe LED one s place 0 MS frequency 3 P8 02 1 determined by P0 02 2 MS close loop setting 3 P8 09 3 Determined by P7 01 LED ten s place 0 FWD 1 REV 2 Determined by running command LED hundred s place Acc Dec time 1 Acc Dec time 2 Acc Dec time 3 Acc Dec time 4 St 3 0 0 6500 time 183 PD PLC parameters Min Modi Code Name Range aa Default ficati on LED one s place 0 MS frequency 4 P8 03 1 determined by P0 02 2 MS close loop setting 4 P8 10 3 Determined by P7 01 LED ten s place 0 FWD 1 1 REV 2 Determined by running command LED hundred s place 0 Acc Dec time 1 1 Acc Dec time 2 2 Acc Dec time 3 3 Acc Dec time 4 t 4 0 0 6500 i tme 184 PD PLC parameters Min Modi Code Name Range aa Default oe LED one s place 0 MS frequency 5 P8 04 1 determined by P0 02 2 MS close loop setting 5 P8 11 3 Determined by P7 01 LED ten s place 0 FWD 1 REV 2 Determined by running command LED hundred s place Acc Dec time 1 Acc Dec time 2 Acc Dec time 3 Acc Dec time 4 St 5 0 0 6500 time 185 PD PLC parameters Min Modi Code Name Range T Default E LED one s place 0 MS frequency 6 P8 05 1 determined
16. 0 0 60 0s alarm delay 20 0 200 0 0 1 187 188 PL Protection Mod Code Name Range Min unit Default ifica tion 0 00 99 99Hz s PL 08 frate during 0 disabled Action 1 enabled PL 09 mode of 2 effective all the time no auto current silencing function limiting 3 Reserved 4 Reserved zi time Li Auto reset 2 0 20 0s interval PL Protection Range LED one s place action for communication fault 0 alarm and coast to stop l no alarm continue operation 2 no alarm stop Conly in serial port control mode 3 no alarm stop Call control modes ten s place action for contactor fault Cit is reserved for power rate lower than 4 0K W 0 alarm and coast to stop l No alarm continue operation LED hundred s place action for EEPROM fault 0 alarm and coast to stop l No alarm continue operation 189 Mod Min unit Default ifica tion 190 PL Protection Mod Code Name Range Min unit Default ifica tion LED one s place indication for under voltage fault 0 no indication 1 indicate the fault LED ten s place indication for auto reset fault 0 no indication 1 indication the fault LED hundred s place fault lock up 0 disabled 1 enabled no fault indication 2 enabled Cindicate the fault PL 13 Jaction mode for power rate higher than 5 5KW G type LED thousand s place phase loss protection 0 input output phase loss protection 1 no input
17. 22 e et unit Function of P5 00 multi function terminal X1 5 6 7 8 9 Function P5 01 multi function 11 terminal X2 No function MS frequency 1 MS frequency 2 MS frequency 3 Acc Dec time 1 Acc Dec time 2 External fault normally open input External fault normally closed input Reset signal Forward jog Reverse jog Coast to stop input Frequency increase UP Frequency decrease DN PLC operation pause 155 P5 Multi function terminal 22 Mo Code Name Range Mun Default ei unit cati on 15 Acc Dec prohibit 16 3 wire operation control 17 External interrupt signal Function of normally open input P5 02 multi function 18 External interrupt signal terminal X3 normally close input 19 DC injection braking command Disable close loop Disable PLC Frequency setting method 1 Frequency setting method 2 Frequency setting method 3 Reference freq is input via Function of CCI P5 03 multi function 26 Reserved terminal X4 27 Terminal control mode is forcibly enabled 28 Control mode 1 29 Control mode 2 156 P5 Multi function terminal 22 0 MS close loop 1 MS close loop 2 MS close loop 3 Start traverse operation Reset the traverse operation status External stop command Reserved Inverter operation prohibiting Reserved i Clear length i i Clear auxiliary reference terminal X5__ frequency 41 Reset PLC stop status Clear
18. 5 Power 4 5y i cable e PE Enc losutfe Transmit Dor RxD 2 Receive RXD TXD 3 5VGround GND GND 5 i i R 4 Function Termina Terminal Function SR 6 RS485 _RS485 RI 9 RS485 RS485 i cp 1 E A E Ree conte RTS 7 CTS 8 Figure3 12 RS485 RS485 RS232 RS232 communication cable Precautions for communication port connection The PE terminal of each inverter should be earthed at a nearby grounding point The GND terminal of each inverter should be connected together RS485 communication uses shielded cables which is earthed at one side The earth wire of the shielded cable is connected to RS485 communication module PE If the above standard wiring methods cannot meet the requirements you can take the actions below Use isolated RS485 communication module If the noise is transmitted through the GND line to the inverter or other devices which results in malfunction of them you may disconnect the GND lines 4 Multi function Input Terminal and FWD REV Wiring 42 The multi function input terminals use full bridge rectifying circuit as the below figure shows PLC is the common terminal for X1 X5 FWD and REV The PLC terminal can sink or source current Wire connections X1 X5 FWD and REV is flexible and the typical wiring is shown below Connection method 1 It is default to use the inverter s internal power source 24V i e PLC connected with P24 If you wan
19. At the beginning of power on the inverter can carry out safety testing for external strong electric circuit automatically at this time please do not touch U V W terminals or motor terminals otherwise there is a risk of electric shock IN CAUTION 8 If you need parameter identification please note that the risk of injuries in motor rotation otherwise it may cause an accident Please do not arbitrarily change the parameters of inverter manufactures otherwise it may result in equipment damage Operating status DP pancER 1 When the user selects the function re starting please do not stay close to the mechanical equipment otherwise it may cause personal injury Do not touch the radiator otherwise it may cause burn Only qualified personnel shall detect the signal otherwise it may cause personal injury or equipment damage IN CAUTION 1 When the inverter is running please avoid the sundries fall into the device otherwise it would cause equipment damage Please do not use the method of contactor on and off to control the inverter s start stop otherwise it would cause equipment damage When maintaining pacer 1 Never service and maintain and maintain the inverter with electrification otherwise it may cause injury or electric shock 2 Ensue the inverter s CHARGE light turns off before the maintenance and repair of the inverter otherwise the r
20. Check P9 12 and P9 13 Reference frequency is 0 Check the reference frequency Skip frequency Check skip frequency Positive logic close loop feedback gt reference frequency Negative logic close loop feedback lt reference frequency Check the close loop setting and feedback Frequency adjustment is set at 0 Check P9 05 and P9 06 Restart low voltage compensation function enabled and low supply voltage Check the configuration of restart and the input voltage Inverter does not work The inverter does not work after pressing RUN key and the operating indicator is distinguished Terminal of coast to stop is valid Check the terminal of coast to stop Terminal of prohibit running is valid Check this terminal Terminal of external stop is valid Check this terminal Fixed length stop Check the setting of fixed length or clear the actual length The operation control terminal is not closed under 3 wire control mode Reset and close this terminal Faulty alarm Clear the fault Host virtual terminal set incorrectly Cancel this function or reset P9 15 FWD REV logic of input terminal is incorrectly Check the set of P9 15 142 Phenomena Conditions Possible reasons of Actions fault As the thyristor orcontactor is Thyristor or iie is closed the bus Dispay voltage will reduce Operate the i
21. Oo A i a ALA Le In b y 100 mmor above Figure 3 1 Installation clearance 24 Inverter Inverter Electric cabinet Figure3 2 Installation of several inverters Figure3 3 Installation of one on top the other 5 1 1 EMC Compliance Installation In a traction system composed of a inverter and a motor if the inverter controllers and transduser are installed in one cabinet the disturbance they generate should be depressed at the connection points therefore a noise filter and inrush reactor should be installed in the cabinet so that EMC requirement is met inside it The inverter is usually installed in a metal cabinet the instruments outside the metal cabinet is shielded and may be disturbed lightly The cables are the main EMI source if you connect the cables in according to the manual the EMI can be suppressed effectively In system design phase to reduce EMI insulating the noise source and use the noise subber are the best choice but the choice is considerable If there are a few sensitive devices on site just install the power line filter beside them is enough note that the inverter and the contactor are noise source and the automatic devices encoder and conductor are sensible to them Divide the system into several EMC parts refer to figure 3 4 Note 1 After installi
22. Ranger 0710 TO If CWF is set under 6 kHz tuning this parameter can change the tone of operating motor If it is set at 0 the function is disabled P9 05 P9 08 define parameters related to jog As Figure5 44 shows tl and t3 are actual jog Acc and Dec time t2 is jog time t4 is the interval between jog P9 06 fl is jog frequency P9 05 Actual jog Acc and Dec time are calculated by the formula below P9 05XP9 07 _ P9 05XP9 08 we P0 09 P0 09 Frequency t3 Time t t2 ta Jog command Jog command Time Figure 5 44 Jog Parameters Illustration gt interval of Jog operation P9 06 is the period between two executed jog commands The jog command sent during the interval is invalid and the 103 inverter continues to operate at zero frequency If this command exists until the end of the interval it will be executed Note 1 In Jog operation process the inverter starts according to starting mode 0 and stops according to stopping mode 0 The unit of Acc Dec time is second 2 Jog operation can be controlled by terminals and serial port P9 09 Skip freq 1 Range 0 00 650 00Hz 0 00Hz P9 10 Skip freq 1 range Range 0 00 30 00Hz 0 00Hz P9 11 Skip freq 2 Range 0 00 650 00Hz 0 00Hz P9 12 Skip freq 2 range Range 0 00 30 00Hz 0 00Hz P9 13 Skip freq 3 Range 0 00 650 00Hz 0 00Hz P9 14 Skip freq 3 range Range 0 00 30 00Hz 0 00Hz F9 09 F9 14 are used to skip the mec
23. es Se P2 10 DC brake delay time Range 0 00 10 00s 0 00s J Range Depending on model P2 11 D k t ees 120 0 100 0 R D i 1 P2 12 DC brake time at stop 3 fo Ene ede DC braking delay time is the period from arriving at frequency threshold P2 09 to starting braking During the period there is no output from the inverter This function can prevent current overshoot of high power motor at startup For power rate lower than HV1000 4T 004G The braking current is different depending on inverter s model G type 0 150 of inverter s rated current max current among the 3 phases P type 0 130 of inverter s rated current max current among the 3 phases For power rate higher than HV1000 4T 0055G 0075P The braking current is different depending on inverter s model G type 0 150 of inverter s rated current max current among the 3 phases P type 0 130 of inverter s rated current max current among the 3 phases If the brake time at stop is set at 0 0s there is no braking process 4 Output Freq Output v lage Braking energy id RMS value meses Braking time Operating command Figure 5 13 Deceleration DC braking Process P2 13 Dynamic braking Range 0 1 0 0 Disabled 1 Enabled 70 Note Please set this parameter properly according to your needs otherwise the control performance will be suffered P2 14 Ration of braking time Ra
24. two wire mode Xi 3 wire mode 3 Communication The operations such as START and STOP are controlled by RS485 The control modes can be selected by parameters switched by multi function input terminals function code 27 28 29 of P5 00 6 1 2 Frequency Setting Method Methods to set frequency 1 A and Y on the keypad 2 Terminal UP DN 3 Serial communication port 4 Analog VCI 5 Analog CCI 6 Terminal PULSE 7 Potentiometer for power rate lower than 4 G How to set frequency Main reference frequency Set by P0 02 multi speed MS or close loop control The main reference frequency is decided by the priority of running mode The priority level is Jog gt close loop gt PLC gt MS multi speed gt common running e g if the inverter is running in MS mode the primary reference frequency is MS frequency Auxiliary reference frequency set by P0 03 P9 17 P0 05 P9 18 Preset frequency the sum of main and auxiliary frequency multiply a factor which is set in P9 19 and P9 20 Please refer to P9 19 F9 20 and Figure 5 1 in chapter 5 6 1 3 Inverter Operation Status 1 Stop After the inverter is switched on and initialized if no operating command is received or the stop command is executed then the inverter enters stop status 2 Operating After receiving run command the inverter begins to operate 50 3 Motor parameter tuning If P1 10 is set at 1 or 2 after giving RUN command the inverter wil
25. 0 01 100 0cm circumfere 0 01cm 10 00cm nce Pulse perji 9999 a go go U N po go Q D 5z Q S 5z 5z Q N 179 PC Traverse Parameters 1 15 Mod Code Name Range Min unit Default jificat ion PD PLC parameters Min Modi Code Name Range ane Default ficati on LED one s place PLC running mode selection 0 Disabled 1 stop after a single cycle 2 Maintain value of the last stage after 1 cycle 3 Continuous cycle LED ten s place Restart mode after PLC interruption 0 start from the first stage 1 continue from the stage 1 0000 z frequency where the inverter stops 2 Start from the frequency where it stops LED hundred s place Save PLC state after poweroff 0 not save l save LED thousand s place Selection o time unit 0 Second 1 Minute 180 PD PLC parameters Min Modi Code Name Range aa Default ficati on LED one s place 0 MS frequency 1 P8 00 1 determined by P0 02 2 MS close loop setting 1 P8 07 3 Determined by P7 01 LED ten s place 0 FWD 1 1 REV 2 Determined by running command LED hundred s place 0 Acc Dec time 1 1 Acc Dec time 2 2 Acc Dec time 3 3 Acc Dec time 4 St 1 0 0 6500 i tme 181 PD PLC parameters Min Modi Code Name Range aa Default oe LED one s place 0 MS frequency 2 P8 01 1 determined by P0 02 2 MS close loop setting 2 P8 08 3 Determined by P7 01 LED ten s place
26. 0 01 50 00s 0 01s 0 7 15 Error limit 0 0 20 0 0 1 Close loop 0 Positive logic regulation 1 Negative logic characterist ics Code 0 Stop integral regulation when the frequency reaches the upper or lower limits 1 Continue the integral regulation when the frequency reaches the upper or lower limits 0 00 650 0Hz 01Hz o o0Hz onz o 8 lfrequency Preset 0 0 3600s hold time P8 MS parameters 20 Mo Range me Default cii unit cati on lower limit upper limit 0 01Hz 5 00Hz 10 00Hz O EP Q O ser P7 14 P7 16 P7 17 20 00Hz ma 30 00Hz eal 40 00Hz e 45 00Hz 166 P8 MS parameters 20 0 00 10 00V 0 01 V 0 00V 0 1 3600s 0 1 P9 Enhanced function LED one s place 0 save after power off 1 Not save after power off LED tem s place 0 hold freq after stop restore to P0 04 after stop 1 FWD REV 0 3600s 201 transition time 0 7kW 4 0KW 0 7 kHz 15 0kHz 5 5kW 15kW 0 7kHz Carrier wave 15 0kHz 52 92 frequency 18 5kW 45kW 0 7kHz 10 0kHz 55kW 75kW 0 7kHz 6 0kHz 90kW and above 0 7kHz 3kHz Jog frequency 0 01Hz 9 06 Jog interval Ols 0 pe 0 7kW 22 0KW 0 1 60 0s 0 1 P9 07 Jog Acc time P9 08 Jog Dec time P9 09 Skip freq 1 CWF auto 0 Disabled 9 03 _ 1 1 adjustment 1 Enabled 0 00 650 0Hz 168 P9 Enhanced function Mo Min i Code Name Range Default i unit cati on 0
27. 00 30 00Hz 9 10 Skip freq 1 range 0 01Hz 0 00Hz x 0 00 650 0Hz 9 11 Skip freq 2 0 01Hz 0 00Hz x x 9 12 Skip freq 2 range 0 00 30 00Hz 0 01Hz 0 00Hz 01Hz 9 13 Skip freq 3 0 00 650 0Hz 0 01Hz 0 00Hz x 9 14 Skip freq 3 range 0 00 30 00Hz 0 01Hz 0 00Hz x Binary setting 0 breakover enabled 1 disconnect enabled LED one s place Positive BitO Bit3 X1 X4 P9 15 negative logic of LED ten s place 1 terminal BitO X5 Bit Bit3 reserved LED hundred place BitO om FWD REV Y1 Y2 P9 Enhanced function Name Range LED one s place keypad control 0 No bunding 1 digital setting A and Y 2 digital setting 2 terminal UP DN 3 digital setting 3 serial port 4 VCI analog input 5 CCI analog input 6 Pulse terminal input 7 Potentionmeter for power rate Po i lbundied with lower than 4 0KW LED ten s place terminal control eung 0 No bunding 1 digital setting 1 4 and V 2 digital setting 2 terminal UP DN 3 digital setting 3 serial port 4 VCI analog input 5 CCI analog input operating command freq method 6 Pulse terminal input P9 16 P9 17 P9 Enhanced function Name Range 7 potentiometer for power rate lower than 4 0K W LED hundred place serial port control 0 No bunding 1 digital setting A and Y 2 digital setting 2 terminal bundled with Up DN 3 digital setting 3 serial port 4 VCI analog input 5 CCI analog input 6 Pulse terminal input
28. 000 PL 13 Protective action mode 2 Range 0000 1211 0000 The fault alarm and protective action can be prohibited by setting PL 12 and PL 13 so that the inverter can continue working PL 12 defines the protective action in case of communication and E7PROM error rhoulHun Ten One Action for communication fault 0 Alarm and coast to stop 1 No alam continue operation L 2 No alarm stop only in serial port control mode 3 No alarm stop all control modes _ Reserved Action for EEPROM fault 0 Alarm and coast to stop 1 No alarm continue operation Reserved Figure 5 79 Protective action mode setting 1 PL 13 defines the action mode for undervoltage auto reset interval fault lockup and output phase loss 133 Thou Hun Ten One Indication for under volt fault 0 No indication 1 Indicate_the fault Indication for auto reset fault 0 No indication 1 Indicate the fault Fault lock up 0 Disable 1 Enable no fault indication 2 Enable indicate the fault Phase loss protection 0 Input amp output phase failure protect 1 No input phase failure protect 2 No output phase failure protect 3 No phase loss protect Figure 5 80 Protection action mode setting 2 A Attention Please be careful when using PL 12 and PL 13 otherwise human injure or ma
29. 0x0000 0xFFFF Address Register Qty 2 0x0001 0x0004 Parameter 0x41 is to modify single inverter s parameter or control parameter and save it in an involatile memory The format is similar with that of 0x06 The only difference is that 0x41 parameter is saved upon power failure while 0x06 not Since some of the control parameters cannot be saved in the involatile memory the two commands in this case have the same effect Those parameters will be introduced later The management of parameters includes reading out the upper and lower limit of the parameters parameters properties max index number of a parameter group next or previous parameter group number currently displayed status parameter index or display the next status parameter Parameter property includes R W property parameter unit scaling etc These commands are helpful to provide information about parameter s range and properties etc which are necessary for modifying parameters remotely The protocol data unit of parameter management is as follows Request format Protocol data unit Data length bytes Range Function code 0x42 Sub function code 2 0x0000 0x0007 Data 2 It depends on inverter s type HV1000 User Manual i i Hp i 199 Response format Protocol data unit Data length bytes Range Function code 1 0x42 Sub function code 2 0x0000 0x0007 Data 2 0x0000 0xFFFF If t
30. 1 S curve Acc Dec The output frequency increase or decrease according to S curve see Figure 5 12 68 4 Frequency fmax Time t t2 Figure 5 11 Linear Acc Dec curve 4 Frequency fmax gt Time Figure 5 12 Acc Dec S curve P2 06 S curve start time Range 10 50 20 0 P2 07 S curve rising time Range 10 80 60 0 P2 06 P2 07are only valid when F2 05 1 S curve mode and P2 06 P2 07 lt 90 S curve start time is illustrated in Figure 5 12 as the change rate of output frequency is increasing from 0 S curve rising time is illustrated in Figure 5 12 as the change rate remains the same S curve end time is illustrated in Figure 5 12 as The change rate decreases to 0 S curve Acc Dec is suitable to the start and stop of elevator conveyer etc P2 08 Stop mode Range 0 1 2 0 0 Decelerate to stop When the inverter receives Stop command it will reduce output frequency to zero and stop within preset deceleration time 1 Coast to stop When the inverter receives Stop command it will stop outputting frequency and stop gradually relying on load inertia 2 Deceleration DC braking 69 When the inverter receives Stop command it will reduce output frequency within preset Dec time When it arrives at the frequency threshold of DC braking the DC braking begins Please refer to P2 09 P2 12 R 0 00 60 00H P2 09 Frequency threshold of DC braking
31. 10 0KHz It defines the max pulse frequency from terminal Y2 Refer to P6 11 P6 11 Preset counting value Range P6 11 9999 0 6 12 Specified counting value Range 0 P6 10 0 F6 11 and P6 12 are complementary to Function No 12 and No 13 in Table 5 9 When the number of pulses defined by P6 11 are input from Xi Yi or relay will output an indicating signal Suppose F6 11 8 as Figure 5 31 shows when 8 consecutive pulses are input from Xi Y1 will output an indicating signal When the number of pulses defined by P6 12 are input from Xi Yi or relay will output an indicating signal which will last until the number of pulses defined by P6 11 are input Suppose P6 12 5 6 11 8 as Figure 5 31 shows when 5 consecutive pulses are input from Xi Y2 will output an indicating signal and it holds the signal until the 8th pulse passes Note that if P6 12 is bigger than P6 11 then P6 12 is invalid 92 Xi inputtiL_tel_Isl_Jal_IsL_ Joely LIslLdsk Y Y2 E Figure 5 31 Preset counting value and specified counting value P6 13 Freq arrival detection AR Range 0 00 650 00Hz 2 50Hz As shown in Figure 5 32 if the inverter s output frequency is within the detecting range of preset frequency a pulse signal will be output It is complementary to No 1 function in Table 5 8 A Output PresetL mes Ieee Detectin req q g eta E i i Time y S Tim
32. 21 Figure2 4 Wiring the inverter with braking resistor Table2 4 Braking Resistor and Recommendation of Braking Unit Suggested Suggested Model value of SEES model of Remark power resistance braking unit HV1000 280004G 200 300 50W HV1000 280007G 150 2500 80W HV1000 280015G 100 150Q 100W HV1000 280022G 80 1000 200W HV1000 4T 0007G__ 250 350Q2 100W HV1000 4T 0015G 200 3002 200W HV1000 4T 0022G 150 250Q 250W Rane HV1000 4T 004G 100 1500 300W hs No special HV1000 4T 0055G standard striction Le 80 1002 500W HV1000 4T 0075Gl cogoo 700W 011P HV1000 4T 011G 015P 40 500 IKW HV1000 4T 015G L5KW T 30 402 HV1000 4T 0185G rai 25 302 2KW HV1000 4T 022G 030P 20 25Q 2 5KW oe Aaa eens HV1000 4T 030G 037P 15 200 3KW_ Et See im Pa Aa HV1000 4T 037G 045P 15 202 35Kw Pvona P HV1000 4T 045G 055P 10 15Q 4 5KW HV1000 4T 055G 075P 10 15Q 5 5KW HV1000 4T 075G 090P 8 10Q 7 5KW No special HV1000 4T 090G 110P 8 10Q oKW BU4R150 i instructions HV1000 4T 110G 132P 6 8Q IIKW HV1000 4T 132G 160P 6 89 132KW BU4R250 No special 22 Suggested Suggested Model aaa of pues nee of Remark power resistance braking unit HV1000 4T 160G 185P 4 60 16K W instructions HV1000 4T 200G 220P 4 60 20KW HV1000 4T 220G 250P 6 8Q 2 11KW 2 HV1000 4T 250G 280P 6 8
33. 28 Low voltage compensation trip free Rae USE Eo trea deee lange 010069 05Ha s 10 00Hz6 1 during voltage compensation P9 28 is to select whether to enable low voltage compensation in case of voltage drop or undervoltage by reducing output frequency to get energy feedbacked from the load so that the inverter will not trip P9 28 0 disabled P9 28 1 enabled If the setting of P9 29 is set too big the feedback energy of motor will be more than expected and may cause over voltage protection if the setting of P9 29 is set to small the feedback energy of motor is not enough hence trip might occur It is recommended to set P9 29 according to load and its inertia P9 30 Conditions of restart after power Range 0 1 0 failure P9 31 Restart delay after power failure Range 0 0 10 0s 0 5s P9 32 Reserved A F9 22 and F9 23 are to set how the inverter restarts after power failure given different control mode F9 30 0 not auto restart P9 30 1 the inverter will auto restart if the Start condition can be satisfied after a period of time specified by P9 31 In fact whether to auto restart depends on P9 30 inverter s state at power failure and control mode Refer to Table 5 14 114 Table 5 14 Conditions of Restart after Power on State Control mode at power on before Serial 3 wire 2 wire P9 K i poe power epa port terminal 1 2 terminal 1 2 off None None None No
34. AC supply voltage O It F oU1 ver Voltage in Too short Acc Dec time Prolong the Acc time Acc process The inverter is re started with Start when the motor stops Over voltaseaa Too short Dec time with F oU2 8 reference to generated Prolong the Dec time Dec process energy constant speed operation Too short Acc Dec time Abnormal load Low AC supply voltage Abnormal AC supply voltage D fa e S ER i gq e tad 137 code code Negative torque load or the Use suitable dynamic load inertia is too high braking device Check the AC supply Abnormal AC supply voltage Over voltage gt 8 Too short Acc Dec time Prolong the Acc Dec time inconstant spee d operating Abnormal change of input Install input reactor voltage process aed Too high load inertia Ue caer Cey RAI braking device Over voltage of inverter s Abnormal AC supply voltage Check the AC supply control power voltage or seek service supply F IPL heck the wiring and intput phase loss Input R S T phase loss input coltage heck the inverter s output wiring Check the cable and the motor Interphase shorted or ground a P gr Re wiring shorted Output phase Output phase failure among loss Phase U V and W Fan duct blockage or damage Cleat the tin duceer replace the fan Ambient temperature is too Lower the ambient high temperature Module Panel wiring or plug ins losse Check and re wiring protection Outp
35. Dec time of the respective stage P1 P7 and T1 T7 will be defined in later parameters The PLC stage and PLC cycle are indicated by the 500mS signals from output terminals Y1 and Y2 of open collector output or relay output See P6 00 P6 02 PD 00 Simple PLC mode Range 0000 1123 0000 Thous Hund Ten Jone PLC running mode selection 0 disabled 1 stop after single cycle 2 retain value after 1 cycle 3 continuous PLCrunning after interrupt 0 start from first stage 1 start from the stage frequency where the drive stop 2 start from the frequency when it stops ave PLC status after poweroff 0 not save 1 save the stage and frequency at poweroff time unit 0 second 1 minute Figure 5 68 Stop After a Single PLC Cycle One s place of PD 00 PLC running mode selection 0 Disabled The PLC function is disabled 1 stop after a single cycle As Figure5 69 shows the inverter stops after a single cycle automatically It will start given another Run command 124 RUN command Figure 5 69 PLC Continuous Cycle 2 Maintain value of the last stage after 1 cycle As Figure 5 70 shows the inverter holds the frequency and direction of the last stage after single cycle RUN Command Figure 5 70 Maintain Last Stage After Single Cycle 3 Continuous cycle The inverter continue running cycle after cycle until Stop command is received
36. Filter ircuit breaker 1 gt 30cm AC input reactor Inverter gt 50cm Motor cable Metal cabinet AC output reactor Figure 3 5 Installation of the inverter 5 1 2 Noise Suppression The noise generated by the inverter may disturb the equipment nearby the degree of disturbance is depend on the inverter system immunity of the equipment wire connections installation clearance and earthing methods 27 Table3 1 Actions to reduce the noise Noise emission paths Actions to reduce the noise If the external equipment shares the same AC supply with the inverter the inverter s noise may be transmitted along its input power supply cables which may cause nuisance tripping to other external equipment If the signal cables of measuring meters radio equipment and sensors are installed in a cabinet together with the inverter these equipment cables will be easily disturbed If the signal cables are routed in parallel with the power cables or bundle these cables together the induced electro magnetic noise and induced ESD noise may disturb the signal cables Install noise filter at the input side of the inverter and use an isolation transformer or line filter to prevent the noise from disturbing the external equipment 1 The equipment and the signal cables should be as far away as possible from the inverter The
37. Range 0 1 0 The function applies only to keypad control but not serial port control not terminal control mode 0 Forward 1 Reverse P0 12 Acc time 1 Range 0 1 3600s min 6 0s 20 0S P0 13 Dec time 1 Range 0 1 3600s min 6 0s 20 0S 4 Output frequency fmax gt Time k ti te Figure 5 7 Acc Dec time definition Acc time is the time taken for the motor to accelerate from 0 Hz to the maximum frequency as set in P0 09 see t in Figure 5 7 Dec time is the time taken for the motor to decelerate from maximum frequency P0 09 to 0 Hz see tz in Figure 5 7 HV1000 has four pairs of acc dec time Here we only introduce acc dec 1 Please find acc dec time 2 4 in section 5 9 P8 14 P8 19 P0 14 Anti reverse setting range 0 1 0 0 Reverse allowed 1 Reverse not allowed 7 2 Motor Parameter P1 P1 00 Model Range 0 1 0 0 Gmodel Constant torque 1 Pmodel Pump amp Fan Note For power rate lower than HV1000 4T 004G P1 00 is reserved P1 01 Motor s poles Range 2 14 4 P1 02 Rated power Range 0 4 999 9kW depending on model P1 03 Rated current Range 0 1 999 9A depending on model 63 P1 01 P1 03 are to set motor s parameters Be sure to input the values according to motor s nameplate san Suen wail Range 0 1 999 9AI depending on model Range 0 0 50 00 depending on P1 05 Stat ist OIG BUT del P1 06 Leakage Range 0 0 50 00 d
38. Setting The displayed terminal information includes status of terminal X1 X5 bi direction open collector output terminals Y1 and Y2 and relay output terminal TC The status of terminals are indicated by the On or Off of LED If the LED turns on that means the terminal is enabled and the terminal is disabled if the LED turns off as shown in Figure5 61 116 X1 X2 X3X4 X5 ever illuminant NS k i 0 a n Y1 Y2 TC1 TC Figure 5 61 Terminal Status Indication h Figure5 61 X1 X2 X4 X5 Y1 and TC are enabled X3 and Y2 disabled There are four LEDs are always illuminate for the convenience of observation o Note 1 When the rotating speed and line speed are displayed these values can be modified by pressing A and V in real time no need to shift to frequency display status 2 When PA 00 and PA 01 are all set to 0 the frequency before compensation will be displayed 3 You may press P key to scroll through the parameters that has been set to display in PA 00 and PA O1 when the inverter is operating PA 02 Displayed parameter at Range 0000 3FFFH 2001H stop state Tmousand Hundred Ten One T BITO reference freq BIT1 external counting value BIT2 actual speed rpm BIT3 prest speed rpm BITO actual line speed BIT1 preset line speed BIT2 VCI V BIT3 CCI V BITO analog close loop feedback BIT1 analog close loop setting BIT2 actual length BIT3
39. This function is the same with P2 08 however it is realized by terminal and convenient for remote control 12 13 Frequency increase UP decrease DN If the setting is 12 13 the terminal can be used to increase or decrease frequency instead of Aand V keys on the panel for remote control This terminal is valid when P0 00 1 or P0 03 2 Increasing or decreasing rate is determined by P5 09 14 Pause command for simple PLC If the setting is 14 the terminal is used to pause the PLC operation and the inverter operates at zero frequency when the terminal is enabled but the running time is not counted If the terminal is disabled the inverter will start at start frequency and continue the PLC operation Refer to PD 00 PD 14 for the use of this terminal 15 Ace Dec prohibit The motor is immune to any external command except Stop command and maintain the present speed Note This function is disabled during normal decelerating to stop 16 3 wire operation control Refer to P5 08 17 18 External interrupt signal normally open input When the inverter receives an interrupt signal during running it will stop outputs and run at zero frequency Once the signal removed the inverter will resume previous running at start frequency As Figure 5 20 shows there are X4 normally open contacts and X5 normally closed contact Note Different from function 6 7 the external interrupt signal will not cause alarm and the inverter will resu
40. WH i 200 Parameter property is 2 bytes in length The definitions of its bits are as follows Parameter property Bit Value Meaning 000B No decimal part 010B One digit of decimal Bit2 BitO 011B Two digits of decimal 100 Three digits of decimal Others Reserved Bit3 Reserved ade Hips 00B Modification step is 1 Others Reserved 01B Modifiable 10B Cannot be modified during running Bit7 Bit6 11B Set by factory cannot be modified 00B Actual parameters cannot be modified 0000B No unit 0001B Unit HZ 0010B Unit A 0011B Unit V Bit 1 Bit8 0100B Unit r min 0101B Unit m s 0110B Unit Others Reserved Bitl2 Upper limit is active every nibble 0 Upper limit is active as a whole word Bit15 Bit13 Reserved Inverter control parameters cover the inverter start stop frequency setting etc Through the status parameters present frequency output current output torque etc can be retrieved The control and status parameters are listed below Inverter s Control Parameters Index Register Parameter name Save upon Address power off 0x3200 Control command word N 0x3201 Main reference freq Y 0x3202 Reference Frequency Y 0x3203 Digital close loop setting Y 0x3204 Pulse close loop setting Y HV1000 User Manual i WH i 201
41. When selecting VCI and CCI or PULSE input as open loop setting method the process is shown in Figure 5 25 Select a Filter Gain Method eae P5 12 P5 11 i 1 or 2 Select curve y Reference freq P5 10 Figure 5 25 The process of setting reference freq After the input passes through the filter and gain processor the relationship of its value and reference frequency is determined by curve 1 or curve 2 which are decided by P5 14 P5 17and P5 18 P5 21 respectively Both of them can work as positive or negative logic as shown in Figure5 26 85 Reference freq Reference freq fmax ere ee a finin iinet Pmin Pmax P Pmin Pmax P Amin Amax A Amin Amax A 1 Positive 2 Negative P pulse A AnalogVCI or CCI Pmin Amin Min reference Pmax Amax Max reference fmin Freq corresponding fmax Freq corresponding to Min reference freq To Max reference freq Figure 5 26 Reference freq curve When the analog input A is 100 it is a 10V or 20mA signal and the reference frequency is the maximum when the pulse input is 100 it corresponds to P5 13 max input pulse frequency P5 12 defines the filter time The longer the time the stronger the immunity to disturbance the slower the response and vice versa P5 10 is to select the reference frequency curve of VCI CCI and PULSE setting method see Figure 5 27 Thou Hun Ten One
42. ais Operating i___Remnaht time of Time i time of stage 2 i stage 2 41 Acc time of stage 1 a2 Acc time of stage 2 a3 Acc time of stage 3 42 Dec time of stage 2 f1 Freq of stage 1 f2 Freq of stage 2 f3 Freq of stage 3 Figure 5 73 PLC Start Mode 2 Note The difference between PLC start mode and mode 2 is that in mode 2 the inverter can record the operating frequency when the inverter stops and continue to operate at the recorded frequency after restart Hundred s place of PD 00 Save PLC state after poweroff 126 0 not save The PLC state will not be saved when poweroff and the inverter will start from the first stage after powerup 1 save The PLC state including the stage frequency run time will be saved when poweroff and the inverter will start according to the setting of ten s place of PD 00 after powerup Thousand s place Selection of time unit 0 Second 1 Minute This unit is only valid for defining the PLC operating time The unit of Acc Dec time in PLC operation is determined by P9 23 Note 1 A stage is ineffective if its run time is set to 0 2 You can use terminals to pause and disable PLC operation and clear the memorized parameters See P5 P6 parameters PD 01 PD 03 PD 05 PD 07 PD 09 PD 11 PD 13 are to set frequency direction Acc Dec time of PLC stages See Figure 5 74 127 Frequency setting 0 Preset frequency i 1 Determined by P0 02 2
43. alarm It is a percentage of either inverter s or motor s rated current Refer to setting of the hundred s place of PL 04 The setting of FL 05 also relates to the type of the inverter Please refer the table below Type Setting range Default G 20 0 200 0 130 0 P 20 0 130 0 120 0 Overload alarm delay PL 06 please refer to Figure 5 78 131 Output current Overload threshold 2 eee eee Se j i e H i _alarm delay i alarm delay Time Algrm Effective period Time gt Figure 5 78 Overload Detection and Alarm Note 1 Overload detection threshold should be lower than the overload protection threshold 2 During the overload alarm delay period if the inverter s current becomes lower than overload detection threshold no alarm will be triggered PL 07 Auto current limiting j threshold Range depending on model Beene tease enos g 00 299 Goro KIONA during current limiting PLO Aslo m mede of awo Range 0 4 depending on model current limiting Auto current limiting function is used to limit the load current under the preset current in real time to avoid trip due to over current This function is especially useful for the applications of larger load inertia or sharp change of load PL 07 defines the threshold for current limiting Its setting is a percentage of inverter s rated current Default value for G type is 15
44. and lower limits of traverse frequency The signal will be given if the range of traverse frequency calculated based on central frequency is higher than upper limit of frequency P0 07 or lower than the lower limit of frequency P0 08 as shown in Figure 5 29 A Y1 Y22 upper and lower limit of traverse frequency Figure 5 29 Limiting the amplitude of traverse 19 preset operating time out The signal is given if the inverter s total operating time PN 01 reaches preset operating time PN 00 P6 04 AOI output function Range 0 12 0 meos Reeva OOS E AO1 and AO2 are analog output terminals Refer to section 3 3 2 for the output characteristics of AO1 and AO2 Refer to Table 5 9 for the function of P6 04 and P6 05 Table 5 9 Signals from AO1 and AO2 Setting Function Range 0 Output freq before 0 Max output freq 90 Setting Function Range compensation 1 Output teg anter 0 Max output freq compensation 2 Preset freq 0 Max output freq 3 Output current 0 2 times of inverter s rated current 4 Output current 0 2 times of motor s rated current 5 Output torque 0 2 times of motor s torque 6 Output voltage O 1 2 times of inverter s rated voltage 7 Bus voltage 0 800V 8 VCI 0 10V 9 CCI 0 10V 0 20mA 10 Output power 0 2 times of rated power 11 Extended function 2 of 0 65535 host 12 Setting of potentiometer 0 10V Usin
45. calculated values P1 04 P1 08 Please set the parameters correctly 6 If auto tuning is not successful the inverter alarms and displays fault F tU 7 3 Start Brake Parameter P2 P2 00 Start mode Range 0 1 2 0 P2 00 0 Start at start frequency The inverter is started at start frequency P2 01 and in preset time P2 02 P2 00 1 Brake first and then start at start frequency DC brake first refer to P2 03 P2 04 and then start in the manner of P2 00 0 P2 00 2 Rotate speed tracking and then start at start frequency For power rate lower than HV1000 4T 004G P2 00 is reserved Tracking motor s rotate speed and directions automatically Start the motor during rotating smoothly and without any impact Please refer to Figure 5 a 66 Power supply m Closed Open Closed Rotate spee Output Reverse race frequency A Forward Running direction n P E A a Reverse Detect motor s lt Rotate speed and direction Figure 5 a Note 1 Start mode 1 applies to small inertia motor when the inverter stops the motor is still rotating For large inertia load do not restart until the motor stops A A 1 2 Start mode 2 applies to large inertia motor when the inverter stops the motor is still running 3 The performance of start mode 2 is related to motor parameters Please set the parameters of PH correctly 4 When driving synchronized motor it is recommended t
46. copper cables with cross sectional area bigger than 2 5 mm and the grounding resistance should be less than 10 For the sake of safety the inverter and motor must be earthed because there is leakage current inside the inverter 31 CAUTION The control circuits of HV1000 are isolated from the power circuits in the inverter by basic insulation single insulation only If the control cables are to connect to external control circuit exposing to human contact an extra insulating layer rated for use at the AC supply voltage of the load must be applied Ifthe control circuits are to connect to other circuits classified as Safety Extra Low Voltage SELV e g connecting the RS485 port of the inverter to a personal computer through an adapter an additional isolating barrier must be included in order to maintain the SELV classification A CAUTION The control terminals of the inverter are of ELV Extra Low Voltage circuit Do not touch them once energized Ifthe external device has touchable terminals of SELV Safety Extra Low Voltage circuit Remember to connect isolating protections in between Otherwise the SELV circuit will be degraded to ELV circuit When connecting the inverter with PC do choose RS485 232adapterswith isolating protections that measure up to safety requirements 5 2 1 Overview You should finish the power circuit and control circu
47. counter s record Signal of triggering counter Input the signal of length Pulse input Single phase speed measuring Speed measuring input SM1 Conly for X4 48 Speed measuring input SM2 Conly for X5 Po Resaved fe Ce ee oe eee es Ep Rede ae 0 2 wire operating mode 1 Terminal 1 2 wire operating mode 2 i control mode 2 3 wire operating mode 1 3 3 wire operating mode 2 01 99 0 01H P5 09 UP DN rate 001799 99Hz s AOp S 157 P5 Multi function terminal 22 Mo Code Name Range Min Default ei unit cati on One s place of P5 10 VCI curve selection 0 curve 1 1 curve 2 Ten s place of P5 10 CCI curve Freq Curve Selection read selection 0 curve 1 l 1 curve 2 Hundred s place of P5 10 PULSE curve selection 0 curve 1 1 curve 2 Gain 0 00 9 99 fi P5 11 ae 0 01 1 00 frequency selector Pea Fte enna Poo ORO Lo P Frequency 0 00 P0 09 e ds to Der cor spon s 0 00Hz min input if curve 1 Ratio of Max o ziel atio of Max P5 14 100 0 0 1 100 0 input of curvel 1 Frequency 0 00 P0 09 cor nds t P5 17 ate eo 50 00Hz max input of curve 1 Max i t ax input 0 1 50 0kHz ids pulse freq Ratio of Min 0 0 P5 16 5 14 input of curve 0 1 2 0 1 158 P5 Multi function terminal 22 Mo Code Name Range Min Default ei unit cati on 0 1 1 0 1 1 Ratio of Min 0 0 ps ist atio of Min 0 0 P5 20 0 0 input of curve2 Frequency 0 00 P0 09 G P5 1
48. group 0x0B PC group 0x0C PD group 0x0D PE group 0x0E PL group 0x11 Pn group 0x12 PP group 0x13 PU group 0x14 Inverter control parameter group 0x32 Inverter status parameter group 0x33 E g the register address of P3 02 0x302 register address of PB 01 0xBO1 The above shows the format of the frame Now we will introduce the Modbus function code and data unit for different function in details which is called protocol data unit for simplicity Also MSB stands for the most significant byte and LSB stands for the least significant byte for the same reason The description below is data format in RTU mode The length of data unit in ASCII mode should be doubled Protocol data unit format of reading parameters Request format Protocol data unit Data length bytes Range Function code 1 0x03 Initial register address p 0x0000 0xFFFF Register number 2 0x0001 0x0004 Response format 196 Protocol data unit Data length bytes Range Function code 1 0x03 Number of bytes read out 1 2 Register Qty Contents 2 Register Qty If the operation fails error code and exception code forming the protocol data unit will be replied The error code is Parameter 0x80 The exception code denotes reason of the error see the table below Table 1 Exception Code Meaning Exception code Meaning 0x1 Invalid parameter 0x2 Invalid register add
49. line leakage current flowing outside though the distributed capacitor of the inverter may false trigger the thermal relay especially for the inverter of which power rating is less than 7 5KW Ifthe cable is longer than 50m the ratio of leakage current to motor rated current may increase to a level that can cause external thermal relay to trigger unexpectedly Suppression methods Reduce the carrier wave frequency but the motor audible noise is higher Install reactor at the output side of the inverter In order to protect the motor reliably it is recommended to use a temperature sensor to detect the motor s temperature and use the inverter s over load protection device electronic thermal relay instead of an external thermal relay 5 1 5 Applications of Power Filter Power source filter should be used in the equipment that may generate strong EMI or the equipment that is sensitive to EMI The power source filter should be a low pass filter through which only 50Hz current can flow and high frequency current is rejected The power filter ensures the equipment can satisfy the conducting emission and conducting sensitivity in EMC standard It can also suppress the radiated emission of the equipment It can prevent the EMI generated by the equipment from entering power cable and also prevent the EMI generated by the power cable from entering the equipment Common mistakes in using power line filter Power cable is too long The filte
50. phase loss protection 2 no output phase loss protection 3 no phase loss protection for power rate lower than 4 0K W LED thousand s place phase loss protection 0 enabled 1 disabled PL 14 Jof the first Over current in Acc process Over current in Dec process 191 PL Protection Mod Code Name Range Min unit Default ifica tion Over current in constant speed operation F oC3 4 Over voltage in Acc process F oU1 5 Over voltage in Dec process F oU2 6 Over voltage inconstant speed operating process F oU3 7 Over voltage of inverter s control power supply F PoU 8 intput phase loss F IPL 9 Output phase loss F oPL 10 Module protection F FAL 1l Rectifier s heatsink overheat F oH1 12 Rectifier cooling fan overtemperature F oH2 13 Inverter overload F oL1 14 Motor overload F oL2 15 Emergency stop or external equipment fails F Ed 16 E PROM R W fault F EEP 17 RS485 communication failure F 485 Contactor fault F Con Current detection circuit is faulty System disturbance F CPU Reserved Reserved Copy fault F CPy Tuning fault F tU PL Protection Eas cent ROM sc Code Name Range Min unit Default ifica tion 0 999V ede 0 0 999 9A 0 1A 0 0A the last fault Freq at the 0 00Hz 650 0Hz PL 19 0 01Hz 0 00Hz last fault PN Operation Time and Temperature of Cooling Fan Mod Code Name Range Min unit Default ifica
51. preset length BITO terminal status BIT1 bus voltage Figure 5 62 Parameter Displayed at Stop State PA 02 defines the parameter that can be displayed by LED when the inerter is operating If BIT is set at 0 the parameter will not be displayed If BIT is set at 1 the parameter will not be displayed 117 Note When the rotating speed and line speed are displayed these values can be changed by pressing A and in real time no need to change to frequency displaying status When the setting of PA 02 is 0 the preset frequency will be displayed You may press P key to scroll through the parameters that have been set to displayed in PA 02 when the inverter is in stop state PA 03 Rotating speed display factor Range 0 1 999 9 100 0 It is used to calibrate the error of rotating speed display It has no effect on the actual speed PA 04 Line speed factor Range 0 1 999 9 1 0 It is used to calibrate the error of line speed display It has no effect on the actual speed ie OTS 120 Dare disks Range 0 900957 KENA It is used to calibrate the error between preset or feedback parameters and the actual ones It has no effect on close loop PI regulation PA06 Language 0 Chinese 1 English This function is only valid for interface board with LCD 7 12 Communication PB PB 00 Communication configuration Range 000 125H 004 Hun Ten One Baud rate 0 1200 BPS 1 2400
52. signal cables should be shielded and the shielding layer should be grounded The signal cables should be placed inside a metal tube and should be located as far away as possible from the input output cables of the inverter If the signal cables must cross over the power cables they should be placed at right angle to one another 2 Install radio noise filter and linear noise filter ferrite common mode choke at the input and output sides of the inverter to suppress the emission noise of power lines 3 Motor cables should be placed in a tube thicker than 2mm or buried in a cement conduit Power cables should be placed inside a metal tube and be grounded by shielding layer Motor cable should be a 4 core cable where one core should be connected to the PE of the inverter and another should be connected to the motor s enclosure Avoid this kind of routing Other equipment sensible to EMI should also be located as far away as possible from the inverter The signal cables should be placed inside a metal tube and should be placed as far away as possible from the input output cables of the inverter The signal cables and power cables should be shielded cables EMC interference will be further reduced if they could be placed inside metal tubes The clearance between the metal tubes should be at least 20cm 28 5 1 3 Using Surge Suppressor The device such as relay contactor and electro magnetic braking kit which may generate grea
53. wave it contains some harmonics wave Therefore there will be some increase in temperature noise libration in motor and Work frequency Varistors for Surge Protection or Capacity Used to improve the Power Factor Don t connect any varistors or capacitors to the output terminals of the inverter Because the inverter s output voltage waveform is pulse wave otherwise it may cause tripping or damage to components If circuit breaker or contactor needs to be connected between the inverter and the motor be sure to operate these circuit breakers or contactor when the inverter has no output to avoid damaging of the inverter Otherwise it may cause damage to the inverter module Using outside rated voltage The inverter is not suitable to be used out of the specified range of operating voltage If needed please use suitable voltage regulation device Three phase input change to Two phase input Don t permit of changing three phase inverter as two phase to be used or it will result in failure or damage to inverter 10 10 Protection against lightning strike There are transient surge suppressors inside the inverter that protect it against lightning strike 11 Derating due to Altitude Derating must be considered when the inverter is installed at high altitude greater than 1000m This is because the cooling effect of the inverter is less effective in the thin air For details please contact us 12 Some special usages If the customer n
54. zero This function is to clear the counter to zero and is used in conjunction with function 43 43 Input signal to trigger the counter When the setting is 43 this terminal is used to input counting pulse signal to the internal counter of the inverter The max pulse frequency is 200Hz The present counting value can be saved at power off See P6 10 and P6 11 for details 44 Input the signal of length This function is only effective to multi function input terminals X4 and X5 The terminal is used in fixed length control Length is calculated by input pulses See PC 08 PC 13 for details 45 Pulse frequency input This function is effective only to multi function input terminals X4 and X5 The terminal is used to input pulse signal that is used as frequency reference Refer tp F1 parameters for the relationship between input pulse frequency and the reference frequency 46 Single phase speed measuring input This function is effective only to multi function input terminalsX4 and X5 See section 3 2 3 for input characteristics The speed control accuracy is 0 1 Single phase speed feedback control can be realized by using this terminal and PG 47 Speed measuring input SM1 48 Speed measuring input SM2 This function is effective only to multi function input terminals X4 and X5 See section 3 2 3 for input characteristics The speed control accuracy is 0 1 2 phase speed feedback control can be realized by using this termi
55. 0 Default value for P type 110 PL 08 defines the decreasing rate of output frequency when the inverter is in auto current limiting status If PL 08 is set too small overload fault may occur If PL 08 is set too big the inverter may be in energy generation status for long time that may result in overvoltage protection The action mode of auto current limiting function is decided by PL 09 FL 09 0 disabled FL 09 1 auto current limiting is effective during acceleration or deceleration but ineffective at constant speed no silencing function FL 09 2 effective all the time no silencing function FL 09 3 reserved 132 FL 09 4 reserved Because the output frequency might change during current limiting the function should be used for applications that require constant speed and stable frequency output PL 10 Auto reset time Range 0 10 0 PL 11 Auto reset interval Range 2 0 20 0s 5 0s Auto Reset function can reset a fault according to the preset PL 10 and PL 11 If PL 10 is set to 0 auto reset is disabled Protective action will be taken ifa fault occurs Note 1 Overcurrent protection and external fault F Ed cannot be reset automatically 2 During the reset interval the inverter s stops operation and restarts on the fly when the reset is finished 3 Be careful when using auto reset function otherwise human injure or material loss may occur PL 12 Protective action mode 1 Range 000 101
56. 0 424 5 438 276 220 320 571 589 sensl 320 731 759 480 320 863 889 539 P em Ere ay vs HV1000 4T 500G 560P 500 560 19 4 2 4 Protective cover Protective cover Nameplate 61 90 t Notice For ventilation try not to use protective cover unless there is a need so that you can extend the inverter s life HV1000 4T 004G cannot use protective covers 4 2 5 LED Keypad Display Unit Size Through it operation and configuration of the inverter can be done Please refer to its size and configuration in Figure 2 3 20 48 15 6 44 5 79 Keypad dimensions of HV1000 2S0004G 4T 004G 70 pale 74 8 Tvl 120 ZA NS 1 J y Keypad dimensions of HV1000 4T 0055G 0075P 4T 500G 560P Figure2 3 Keypad display unit 4 2 6 Optional Parts You may order the optional parts below from our company 4 2 7 Braking Resistor and Recommendation of Braking Unit HV1000 series inverter is equipped with braking unit If there is a need for energy consuming braking please select a braking resistor in Table2 4 please refer the wiring of braking resistor and the inverter to Figure2 4 The wire specifications are listed in Table2 4 PB iy Braking unit Braking unit
57. 0 0 37 45 HV1000 4T 045G 055P 60 0 72 0 92 0 113 0 90 0 1 10 0 45 55 HV1000 4T 055G 075P 72 0 100 0 113 0 157 0 110 0 152 0 55 75 HV1000 4T 075G 090P 100 0 116 0 157 0 180 0 152 0 176 0 75 90 HV1000 4T 090G 110P 116 0 138 0 180 0 214 0 176 0 210 0 90 110 HV1000 4T 110G 132P 138 0 167 0 214 0 256 0 210 0 253 0 110 132 HV1000 4T 132G 160P 171 0 201 0 265 0 310 0 260 0 305 0 132 160 HV1000 4T 160G 185P 201 0 250 0 310 0 385 0 305 0 380 0 160 185 HV1000 4T 200G 220P 250 0 280 0 385 0 430 0 380 0 425 0 200 220 HV1000 4T 220G 250P 280 0 316 0 430 0 485 0 425 0 480 0 220 250 HV1000 4T 250G 280P 316 0 349 0 485 0 545 0 480 0 530 0 250 280 HV1000 4T 280G 315P 349 0 395 0 545 0 610 0 530 0 600 0 280 315 HV1000 4T 315G 350P 395 0 428 0 610 0 625 0 600 0 650 0 315 350 15 Inverter model G Constant Raed Rated input ae Mew capacity output power P Pump fan load Gey crerent CAD cw HV1000 4T 350G 400P 428 0 474 0 625 0 715 0 650 0 720 0 350 400 HV1000 4T 400G 450P 474 0 510 0 715 0 775 0 720 0 755 0 400 450 HV1000 4T 450G S500P 510 0 586 0 775 0 890 0 755 0 860 0 450 500 HV1000 4T 500G 560P 586 0 566 0 890 0 950 0 860 0 920 0 500 560 4 2 2 Ordering information of HV1000 series Please refer to Figure2 1a and Figure 2 1b AT 5R5 G 7R5P Table2 1a Explanations of in
58. 0 0 disabled 0 1 30 0s s NT 0 Disabled i amic brakin PN Slt Enabled i Ration of braking 0 0 100 0 i to total 0 1 100 0 x P3 Flux vector control parameters i 1 1 n 0 User defined V F curve P3 00 V F curve setting 1 curvel a 2 order curve 2 curve 2 a 1 7 order curve 3 curve 3 a 1 2 order curve 3 01 V F freq F3 P3 03 P0 06 0 00Hz x M u 3 02 V F voltage V3 P3 04 100 n aa Manual orque 0 0 50 0 01 boost cutoff point i Slip 0 0 300 0 P3 09 compensation 1 gain t 153 P3 Flux vector control parameters Min Modi Code Name Range Default ficati unit on 0 0 250 0 P3 10 compensation 0 1 200 0 aai Compensation 0 75 KW 4 0KW 0 1 25 0s x time 5 5KW 110 0KW 0 1 25 0s x 0 Disabled P3 12 AVR function 1 Always enabled x 2 Disabled during decelerating Auto energy 0 Disabled 3 13 x Saving 1 Enabled 0 25 i P3 14 stabilization 1 ven 0 Valid 4 01 Pre excitation 7 1 Invalid Speed loop 0 65535 02 1 proportional gain 1 Speed loop integrall0 65535 loop 0 65535 1 proportional gain 2 Speed loop integrall0 65535 gain 2 Speed loop switching 0 0 100 0 01 frequency 154 P4 Current vector control parameter 11 Mo Code Name Range age Default a unit cati on D axi t 1 proportional gain D azi t l integral gain i t l proportional gain i t l integral gain P5 Multi function terminal
59. 0 01Hz 0 00Hz High usage of 0 disabled r a bus voltage 1 enabled Zero freq 0 00 650 0Hz 0 01H Z freq eS Pees re 0 01Hz 0 00Hz hysteresis Low voltage 0 disabled i 1 enabled trip free Freq decrease 0 00 99 99Hz s rate during 0 01Hz 10 00Hz voltage s S compensation Conditions ofj0 disabled P9 30 restart after 1 enabled power failure Restart delay 0 0 10 0s 31 after power 0 1s failure 0 7kW 4 0KW 650 780V Braking unit operating voltage 5 5kW 110 0KW 650 780V 00Hz g 28 compensation 0 5s P9 29 P9 33 N N S Z 173 P9 Enhanced function Mo Code Name Range aun Default oa unit cati on 110 0 250 0 Current i P9 34 A S It is reserved for power rate 0 1 200 0 amplitude limit larger than 5 5K W 0 9999 P9 35 Current counting It is reserved for power rate larger than 5 5K W PA Display Control Parameters Mo Code Name Range amn Default oa unit cati on Binary setting 0 not be displayed 1 displayed LED one s place BitO output compensation Hz Bitl output LED compensation Hz displayed Bit2 reference frequency Hz PA 00 parameter fliker selection Bit3 output current A 1 LED ten s place BitO actual speed RPM Bitl preset speed RPM Bit2 actual line speed m s Bit3 preset line speed m s LED hundred s speed BitO output power Bitl output torque LED displayed parameter selection 2 174 PA Display C
60. 1 480V Inverter P0 10 voltage s rated i 0 Fo rd directions 1 Reverse 0 75KW 22 0KW 0 1 P0 12 Acc time 1 i 0 1 6s 3600s 0 el 149 PO Basic parameters Mod Default ificat ion Min unit 30 00KW 110 0KW 0 1 01 20s 3600s 0 75KW 22 0K W 0 1 0 1 6s P0 13 Dec time 1 3600s 30 0KW 110 0KW 0 1 3600s 0 1 20s Anti reverse 0 Reverse allowed i 0 14 i setting 1 Reverse not allowed P1 Motor Parameter Code Name Range Mod Code Range Min unit Default ificat ion 0 G type constant torque P1 00 Model 1 Ptype fans Depending P1 02 Rated power 0 4 999 9kW 0 1K W on model Depending P1 03 Rated current 0 1 999 9A 0 1A on model Current without Depending 4 0 1 999 9A 0 1A load on model f Depending P1 05 Stator resistance 0 0 50 00 0 01 on model Leakage Depending P1 0 0 0 50 00 0 01 inductance on model Depending P1 07 Rotor resistance 0 0 50 00 0 01 on model Mutual Depending P1 0 0 0 2000 00 0 1 inductance on model 150 P1 Motor Parameter Mod Code Name Range Min unit Default ificat ion Rated slip P1 09 0 00 20 00Hz 0 01Hz 2 00Hz frequency 0 Auto tuning is disabled P1 10 Auto tuning 1 tationary auto tuning 1 x 2 Rotating auto tuning P2 Start Brake Parameter Min Mod Range Default ificat unit ion 1 0 Start at start frequency 1 Brake first and then start at start frequency P2 00 Start mode 2 Rotate speed trackin
61. 7 potentiometer for power rate lower than 4 0K W A 0 00 9 99 Auxiliary reference factor LED one s place save control 0 save after power off 1 not save after power off LED ten s place 0 hold reference frequency at Digital auxiliary stop reference control 1 clear reference frequency at stop LED hundred place sign o auxiliary freq 0 positive sign 1 negative sign 0 disabled 1 regulate based on max output freq P0 09 2 regulate based on current output freq Preset freq adjust mode Mo Mii Default an unit cati on P9 Enhanced function 0 0 200 0 100 0 0 P9 20 calculating preset P9 21 Keypad functions LED one s place STOP RESET key s function 0 effective when keypad control is selected 1 effective for keypad terminal and serial port control 2 it will display FEd alarm and the inverter will coast to stop when the inverter is not in panel control mode LED tens place LOCAL functions for 4 0K W and below 0 disabled 1 Enabled in STOP state 2 Enabled in STOP amp RUN state LED hundred place lock up keypad selection 0 not lock the keypad 1 lock all keys on the keypad 2 lock all keys on the keypad except STOP RESET key 3 lock all keys on the keypad except PP key 4 lock all keys on the keypad except RUN and STOP key P9 Enhanced function One ges Acc Dec time 0 second junit 1 minute 9 24 Droop control 0 00 10 00Hz
62. 800bps 3 9600bps 4 19200bps Communic 5 38400bps ation contigit LED ten s place data format 1 4 x n 0 1 8 2 N format RTU 1 1 8 1 E format RTU 2 1 8 1 O format RTU LED hundred s place iti input terminal 0 disabled 1 enabled Local 0 247 0 is the broadcast address PB O1 1 1 x address 177 PA Display Control Parameters epe e unit 0 0 1000s Communic oe When it is set at 0 the inverter will not detect the signals at the serial port PC Traverse Parameters 1 15 Mod Code Name Range Min unit Default ificat ion 0 disabled PC 00 function 1 enabled LED one s place transfer mode 0 auto 1 manually ten s place amplitude 0 varied amplitude 1 fixed amplitude PC 01 Taverse LED hundred s place start stop mode mode 0 start to the state before stop l just restart no other requirement LED thousand s place save traverse state upon power failure 0 save 1 not save PC Traverse Parameters 1 15 Preset 0 00 650 0Hz traverse 0 01Hz 0 00Hz frequency Preset 0 0 3600 0s traverse frequency hold time Traverse 0 0 50 0 0 1 0 0 amplitude 0 0 50 0 C 05 Step freq 0 1 0 0 Traverse 0 1 999 9s 10 0s cycle Rise time 0 0 100 0 of 0 1 50 0 triangular wave Preset 0 000 65 535km 0 0 pe length Actual 0 000 65 535km 0 ie 0 oe length Length 0 001 30 00 0 001 1 000 factor Length 0 001 1 000 0 001 1 000 calibrate Shaft
63. 9 00 0 the reference frequency when the inverter stops will be saved 1 The reference frequency will restore to P0 04 when the inverter stops P9 01 FWD REV transition time Range 0 3600s 0 0s 101 It refers to the time period when the inverter s rotation changes from FWD to REV or REV to FWD see Figure 5 43 as t P9 02 Carrier wave Range 0 7 15 0kHz depending on frequency model Output frequency Figure 5 43 Transition time from FWD to REV Table 5 10 Relation of Model and Carrier Freq CWF Max CWF Min CWF Default Model kHz kHz kHz G model 0 75kW is 07 8 4 0KW G model 5 5kW 15kW P model 7 5kW 15 0 7 8 18 5kW G model 18 5kW 45kW 10 0 7 4 P model 22kW 55kW G model 55kW 75kW 6 0 7 3 P model 75kW 90kW G model 90kW and above 3 07 2 P model 110kW and above Table 5 11 Carrier Freq and Performance Carrier wave Freq Decreasing Increaseing Motor noise t J Leakage current l tT Interference if tT 102 Note 1 To get the best control effect the ratio of carrier wave frequency to the max operating frequency of the inverter should be lower than 36 2 The displayed current might have error when the carrier frequency is lower P9 03 CWF auto adjustment Range 0 1 1 0 Disabled 1 Enabled When CWF auto adjustment is enabled the inverter can adjust CWF automatically according to the temperature inside the inverter
64. 9 corresponds to 0 00Hz x min input Ratio of Max P5 18 100 0 P5 20 input of curve 100 0 2 Frequency 0 00 P0 09 P5 21 corresponds to 50 00Hz max input P6 Output terminal control parameters 18 Mo difi Code Name Range Min unit default oa on 0 Inverter running signal RUN 1 Frequency arrival signal FAR 2 Frequency detection threshold Open collector FDTI P6 00 output terminalj3 Frequency detection threshold x Yi FDT2 4 Overload signal OL 5 Low voltage lock up signal 159 P6 Output terminal control parameters 18 Mo difi Code Name Range Min unit default ri on LU 8 Lower limit of frequency FLL 9 Zero speed running 10 Completion of simple PLC operation 11 PLC cycle completion 12 Preset counting value arrival 13 Specified counting value arrival 160 P6 Output terminal control parameters 18 Preset length arrival Inverter is ready RDY Inverter fails Extended function 1 of host Upper and lower limits of traverse frequency 19 Preset operation time out 20 Freq before slip compensation 21 Freq after slip compensation 22 Preset freq 23 Output current 0 2 times of inverter s rated current 24 Output current 0 2 times of Relay for motor s s rated current motor s rated torque 26 Output voltage 0 1 2 times of inverter s rated voltage Bus voltage 0 800V VCI 0 10V CCI 0 10V 0 20mA Outpu
65. BPS 2 4800BPS 3 9600BPS 4 19200BPS 5 38400BPS Data format i 8 2 format No parity RTU 0 1 8 1 1 8 1 format Even parity RTU 2 1 8 1 format Odd parity RTU Fictitious input terminal 0 Disabled 1 Enabled Figure 5 63 Communication Configuration This parameter sets the communication mode 118 Virtual terminal is set by host command to simulate the actual terminal Each bit of the command represents the state of corresponding terminal PB 01 Local address Range 0 247 1 In serial communication PB 01 is used to identify the inverter s address Note 127 is the broadcast address When the address is set to broadcast address the inverter can receive and execute the command sent by control PC but will not answer it PB 02 Communicate timeout detect Range 0 1000 0s 0 0s When the communication signal is lost for a period longer than the setting of this parameter the inverter deems that communication fault occurs When it is set at 0 the inverter will not detect the signals at the serial port i e this function is invalid PB 03 Response delay Range 0 1000ms 5ms Response delay refers to the time from the inverter receiving and executing the command of the host to returning reply frame to the host For RTU mode the actual response delay should be no less than 3 5 bytes transmitting time 7 13 Traverse Parameters PC Traverse function applies to tex
66. Green None potentiometer Implication of the combination of indicators Indicator nen Meaning combination Set speed r min Set line speed Set percentage an If all the above indicators A V Hz go out it means the displayed parameter has no unit 6 2 4 Parameter Setting Method Parameter system The HV1000 series inverter has 19 function groups PO P9 PA PB PC PD PE PL PN PP and PU Each function group includes many parameters which is presented as function group number parameter number e g P7 08 Menu structure and parameter When setting parameter through LED keypad display unit function group is listed in menu level 1 parameter in menu level 2 and settings of parameters in menu level 3 Examples of Parameter Setting The setting of parameter is presented in decimal DEC and hexadecimal HEX format If it is set in hexadecimal format each digit of the setting is independent to one another which can be 0 F There are at most 4 digits they are one s place ten s place hundred s place and thousand s place You may select certain digit by pressing key and use Aand YW key to increase or decrease values Example 1 To change the frequency from 50Hz to 40Hz P0 07 50 00 change to40 00 54 1 Press PRG key to enter programming state the LED displays PO 2 Press FUNC DATA key P0 00 is displayed Press A key until P0 07 is displayed 3 Press FUNC DATA key you will see 50 00
67. Hundred s place of PC O1 start stop mode 0 start to the state before stop 1 just restart no other requirement Thousand s place of PC 01 save traverse state upon power failure This function is valid only when the hundred place of PC 04 is set at 0 0 save 1 not save Note You can set any of multi function terminal at 34 to reset the traverse state PC 02 Preset traverse frequency Range 0 00Hz 650 0HzK 0 00Hz PC 03 Preset traverse frequency Range 0 0 3600 0s 0 0s hold time PC 02 defines the frequency before entering traverse state When the traverse start mode PC 01 is set at auto PC 03 specifies the time period that the inverter run at preset traverse frequency PC 03 is invalid if PC 01 set at manually start Please refer to Figure 5 64 PC 04 Traverse amplitude Range 0 0 50 0 0 0 Varied amplitude AW central frequency x PC 04 Fixed amplitude AW max frequency F0 05 x PC 04 Note The traverse frequency is limited by upper and lower limit of frequency Improper setting of the frequency limit will result in faults PC 05 Step freq Range 0 0 50 0 ofamplitude 0 0 121 Refer to Figure 5 64 If it is set at 0 then there will be no step frequency PC 06 Traverse cycle Range 0 1 999 9s 10 0s It defines the period of traverse operation including rising time and falling time PC 07 Rise time of triangular wave Range 0 100 0 50 0 It defines the rising tim
68. N Digital setting 3 ON OFF OFF VCI analog setting ON OFF ON CCI analog setting ON ON OFF Pulse ON ON ON LED keypad 25 Frequency reference is input via terminal CCI If the setting is 25 the frequency reference will be input via terminal CCI forcibly The frequency input will be changed to the previous one if this terminal function is disabled 26 Reserved 27 Terminal control mode is enabled When this terminal function is enabled the operating command is input through this terminal forcibly The inverter will be controlled in the previous mode if FWD REV terminal function is disabled 28 29 Control mode selection X1 X2 80 Table 5 6 Control Mode Selection X2 XI Control mode OFF OFF None OFF ON LED keypad ON OFF Terminal ON ON Serial port The selection of control mode is realized by the combination of ON OFF state of any two of X1 X5 In the above table you should set P5 00 28 P5 01 29 30 32 MS close loop terminal 3 terminals of X1 X5 is Table 5 7 MS Close loop Setting Selection X3 X2 XI MS close loop reference OFF OFF OFF By P5 01 OFF OFF ON MS close loop setting 1 OFF ON OFF MS close loop setting 2 OFF ON ON MS close loop setting 3 ON OFF OFF MS close loop setting 4 ON OFF ON MS close loop setting 5 ON ON OFF MS close loop setting 6 ON ON ON MS close loop setting 7 The various MS close loop setting is reali
69. PE output terminals bottom L re tu v w Table 3 4 Definitions of power terminals E input TW PE 2 HV1000 4T 0055G 0075P HV 1000 4T 015G 0185P R s rt Pp lO ul vi w 3 HV1000 4T 0185G 022P HV 1000 4T 500G 560P iR s t rm ojejojvu v wl Pel Table 3 5 Definitions of power terminals 3 phase AC input External DC reactor reserved terminals connect with steel before use PE_ __Proteotive earth 5 2 3 Control Circuit Wiring Control Terminals and Jumpers Refer the layout to Figure 3 8 Control terminals functions are listed in Table 3 6 Jumper s functions in 3 7 Be sure to set the jumper and wire the 35 terminals properly It is recommended to use cable of section area bigger than Imm CNT CNS C CN14 EEN 1000 0000 HV1000 2S0015G HV1000 4T 004G HV1000 4T 0055G 0075P HV1000 4T 500G S60P Figure 3 8 Layouts of control terminals and jumpers Table 3 6 Function of control terminals Mark Function CN6 CN11 Analog I O digital I O relay outputs Table 3 7 Jumpers function Mark Function amp Setting Default CN7 CCI current voltage input selection I 0 20mA current signal es SW1 gn 0 10V V 0 10V voltage signal CN14 485 terminal resistor selection ON 120Q terminal No SW4 resistor OFF No terminal resistor re
70. Parameter s setting parameters cannot f The parameters cannot be changed modification property cannotbe be changed pA by user changed No parameter Input correct user s password but 0 0 0 0 is User s password is displayed when required Seek service pressing PRG Unexpecte Alarm occurs Find out the reason and reset dst i meee sinele cycle EPEC Check PLC configuration during finishes running Clear the actual length value or set The inverter stops automatically without STOP command The RUN indicator goes out Preset length arrives PC 08 at 0 Interruption of the communication between the inverter and host or flush mount faceplate Check communication cables and PB 02 PB 03 PL 12 settings Power failure Check the power supply Command input method changed Check the command input method and corresponding parameter Positive negative logic of control terminal changed Check P9 15 The inverter stops automatically without STOP command The Auto reset of fault Check reason of fault and the auto reset function Simple PLC pause Check PLC pause function terminal Phenomena Conditions Possible reasons of fault 141 Actions RUN indicator is still on zero frequency running Interrupt signal feedback from external devices Check the configuration of external interrupt and faulty external devices Stop at zero frequency
71. Preset close loop reference 3 Determined by P7 01 Running direction selection 0 Forward 1 Reverse 2 Determined by running command Acc Dec time selection 0 Acc Dec 1 1 Acc Dec 2 2 Acc Dec 3 3 Acc Dec 4 Figure 5 74 PLC Stage i setting i l 7 One s place 0 select MS frequency i e g i 3 means the frequency for stage 3 is MS frequency 3 see P8 00 P8 06 1 the frequency is determined by P0 02 2 MS close loop setting I e g i 2 the frequency of stage 2 is MS close loop setting 2 See P8 07 P8 13 3 Determined by P7 01 PLC can realize close loop operation in a certain stage Close loop reference selectors can be preset close loop reference I or determined by parameter P7 01 and the feedback is determined by P7 02 When the setting method is determined by P7 01 the terminals can be selected via close loop input See P7 00 P7 04 and P8 07 P8 13 for details Note When the PLC operating direction is determined by operating commands the motor s operating direction can be changed by external command For example Running forward can be ordered by terminal FWD COM The direction is decided by running command and if it cannot be determined the inverter will runs in the direction of last operating stage 11 parameters have reserved for PE 7 15 Protection PL PL 00 Motor overload protection load Range 0 1 2 0 0 Disabled 128 The overload protection is disabled Be ca
72. Q 2 12 5KW 2 BU4R250 2 No special HV1000 4T 280G 315P 4 6Q 2 14KW 2 instructions HV1000 4T 315G 350P 4 6Q 2 16KW 2 HV1000 4T 35G 400P 4 60 3 11K W 3 HV1000 4T 400G 450P 4 60 3 14K W 3 BU4R250 3 No special HV1000 4T 450G S00P 4 60 3 16K W 3 instructions HV1000 4T 500G S560P 4 60 3 18KW 3 Note 2 3 refer to 2 or 3 resistances paralleling mode 23 5 Installation and wiring 5 1 Installation Please mount the inverter vertically indoors with good ventilative conditions When selecting mounting environment the followings should be taken into account Ambient temperature should be within the range of 10 C 40 C Ifthe temperature is higher than 40 C the inverter should be derated and forced heat dissipation is required Humidity should be lower than 95 non condensing Mount in the location where vibration is less than5 9m s 0 6g Mount in the location free of direct sunlight dust metal powder corrosive gas or combustible gas If there are any special requirements for installation please contact us for clarifications The requirements on mounting space and clearance are shown in figure 3 1 and 3 2 When two inverters are mounted one on top the other an air flow diverting plate should be fixed in between as shown in figure 3 3 air expulsion by fan A 100 mm or above i N vs Ko gt 50 mm or abat le 50mm or above RNS 7 S
73. Take the value of P7 06 set pulse close loop feedback P7 02 6 1 VCI 0 10V 2 CCI Pay attention to the setting of jumper CN7 SW1 3 LED keypad for power rate lower than HV1000 4T 004G 4 PULSE for power rate lower than HV1000 4T 004G Note The motor speed is controlled by pulse feedback Given analog input 10V 20mA or max input frequency P1 04 the output pulse will be max frequency P0 09 which corresponds to the motor synchronous speed n0 n0 120fmax P P7 02 Feedback method Range 0 6 1 0 VCI analog voltage 0 10V 1 CCI analog input 2 VCI CCI 3 VCI CCI 4 Min VCI CCI 5 Max VCI CCI When current input is selected the signal will be converted to voltage signal whose value is determined by the formula Vout mA 2 P7 02 6 Pulse It can be single phase or 2 phase PG close loop feedback Please refer to multi function input terminal X4 X5 P7 03 P7 04 P7 03 Input filter Range 0 01 50 00s 0 50s 97 P7 04 Feedback filter Range 0 01 50 00s 0 50s Both the input signal and feedback signal have some noise signals These signals can be filtered by setting the time constant of filter settings of P7 03 and P7 04 The bigger the time constant the better the immunity capability but the response becomes slow The smaller the time constant the faster the response but the immunity capability becomes weak P7 05 Digital reference input Range 0 00 10 00V 0 00 When analog feed
74. ace of P9 18 0 maintain the auxiliary freq if the inverter stops 1 preset frequency is cleared if the inverter stops Hundred s place of P9 18 sign of auxiliary freq 0 positive sign Preset freq is the sum of main freq and auxiliary freq 1 negative sign Preset freq is the result of main freq minus auxiliary freq Note When the inputting mode of auxiliary reference frequency is the same with that of main reference frequency the auxiliary reference frequency setting is invalid P9 19 Preset freq adjust mode Range 0 2 0 P9 20 Factor for calculating Range 0 0 200 0 100 0 preset freq P9 19 defines how to calculate the preset frequency Refer to Figure 5 1 0 disabled No additional summing operation to the sum of main freq and auxiliary freq See Figure 5 1 1 regulate based on max output freq P0 09 Preset freq f4 f3 P0 09 x P9 20 100 2 regulate based on current output freq 110 Preset freq f4 f8 f3 x P9 20 100 f3 x P9 20 P9 21 Keypad functions Range 000 402 000 This function defines the function of STOP RESET key and keypad lock selection Thou Hun Ten One STOP RESET 0 Active in keypad control mode Active in all control modes Active in keypad control modes inverter displays F ED if used in other control modes Ne LOCAL 4 0 KWand below 0 Disabled 1 Enabled in STOP state 2 Enabled in STOP amp RUN state
75. ad Function Explanation 0 00 02 e eee 51 6 2 3 Indicator Description 0 0 eee ce eee eee 52 6 2 4 Parameter Setting Method 0 0 eee eee eee ee 53 6 2 5 Speed Setting nssr r tee ee a eed eee Lee area he 55 6 2 6 Locking Unlocking Keypad 0 0 0 eee ee ee eee 55 Te Parametersic 2 one aN Pe PS es SESS 57 7 1 Basic Parameters PO ccc ccc tne nee ene 57 7 2 Motor Parameter P1 ccc ccc cee eee n ee e ens 62 7 3 Start Brake Parameter P2 1 0 cece cc cc eee teen eens 65 7 4 Flux vector control parameters P3 eee eee eee 70 7 5 Current vector control parameter P4 2 0 0 cece eee 73 7 6 Multi function terminal P5 2 cece teen ene 74 7 7 Output terminal control parameters P6 0 cece eee 86 7 8 Close loop control P7 escassi cece a eee ees 93 7 9 MS parameters P8 eee ee cece eee eens 99 7 10 Enhanced function P9 20 ce ccc cee tenes 100 7 11 Display Control Parameters PA eee eee eee eee 114 7 12 Communication PB 0 ccc tenet eens 117 7 13 Traverse Parameters PC 1 0 ccc cece cc eens 118 7 14 PLC parameters PD 1 0 eee cece 122 FAS Protection CPE aee iaa en a a ea ca haieha he a a aks 127 7 16 Operation Time and Temperature of Cooling Fan PN 133 7 17 Protection of Parameters PP 0c cece cece teen eee 134 7 18 Factory Default PU 2 0 eee cece eens 135 8 Troubleshooti
76. ailure Over Under current Over Under Protection function voltage protection Overheat and overload protection ron jenvironment ment Less than 1000m bi 10 C 40 C derating is required from 40 50 C iar Increase every above 40 C derating 2 highest temperature temperature allowed 50 C Less than 95 RH no condensing Less than5 9m s 0 6g Analog output terminals Storage a o Endl Mounting mode Mounted in a cabinet 4 2 Products Series Introduction 4 2 1 HV1000 Models Table2 2 Inverter series Inverter model G Constant ee Rated input Rae Moro capacity output power P Pump fan load CA P a current A kW HV1000 2SOR4G 1 0 5 3 2 5 0 4 HV1000 2SOR7G 1 5 8 2 4 0 0 75 HV1000 2S1R5G 3 0 14 0 7 5 1 5 HV1000 2S2R2G 4 0 23 0 10 0 2 2 HV1000 4T OR7G 1 5 3 4 2 3 0 75 HV1000 4T 1R5G 3 0 5 0 3 7 1 5 HV1000 4T 2R2G 4 0 5 8 5 0 2 2 HV1000 4T 004G 6 3 10 0 9 0 4 HV1000 4T 5R5G 7R5P 8 5 11 0 15 5 20 5 13 0 17 0 5 5 7 5 HV1000 4T 7R5G 011P 11 0 17 0 20 5 26 0 17 0 25 0 75 11 HV1000 4T 011G 015P 17 0 21 0 26 0 35 0 25 0 32 0 11 15 HV1000 4T 015G 0185P 21 0 24 0 35 0 38 5 32 0 37 0 15 18 5 HV1000 4T 0185G 022P 24 0 30 0 38 5 46 5 37 0 45 0 18 5 22 HV1000 4T 022G 030P 30 0 40 0 46 5 62 0 45 0 60 0 22 30 HV1000 4T 030G 037P 40 0 50 0 62 0 76 0 60 0 75 0 30 37 HV1000 4T 037G 045P 50 0 60 0 76 0 92 0 75 0 9
77. al by switching the jumper CN10 on control board 3 Built in braking kit is installed and a braking resistor is required to be connected between P and PB 4 Refer to section 3 2 3 for the using of control terminals 5 MCCB must be installed at the input side of each inverter in the cabinet 6 Refer the cable section area and MCCB capacity to Table 3 2 Table 3 2 Recommended MCCB Capacity and Copper Cable Section Area MCCB Power circuit mm Circuit pu Control breaker t Braking Output Earth cable a cabl line cable cable mm s _to 10 fos 1 7 25 6 33 MCCB Power Power circuit mm Power circuit mm Circuit mpu Control Model breaker Braking Output Earth cable Si line cable cable mm e HV1000 4T 004G HV1000 4T 0055G 0075 P Eai E E 4 EVAn 20 6 voor scons ese BE HV1000 4T 0185G 022P 200 V 1000 4T 0550 075P 200 35 250 70 avoar S RV 10004T 1600 185P J HV10004T 2000 220P rHVI000 T 220G7250P __ PHVI000 4T 250G 280P __ HVI000 4T 280G 315P __ HVI000 T 315G 350P J VI000 4T 3s0c 400P _ rHVI000 T 400G 450P __ Hv10004T4500 500P rHVI000 T 500G s60P Note If the control circuit uses multi strand cable the single core cable section area can be 0 5mm 5 2 2 Power Terminals 1 HV1000 2S0004G HV 1000 4T 004G 34 The power terminal layout is shown in the figure below input terminals top PB R S F
78. ance and insulation resistance 3 Relay TA TB TC Possible cause of damages erosion frequent operation v Criteria ON OFF malfunction 9 5 Storing Inverters The following points must be followed for the temporary and long term storage of inverter 1 Store in locations free of high temperature humidity dust metal powder and with good ventilation 2 Long term storage will cause the deterioration of electrolytic capacitors Therefore the inverter must be switched on for a test within 2 years for at least 5 hours The input 2 voltage must be applied gradually with a voltage regulator to the rated value 9 6 Warranty HNC Automation will offer warranty service in the case of the following situations 1 The warranty clause is confined only to the inverter 2 HNC Automation will take the responsibility of 18 months defects liability period for any faults or damages under the normal operation conditions as of manufacture date After 18 months maintenance will be charged 145 3 Even within 18 months maintenance would be charged under the following conditions Damages incurred to the inverter due to mis operations which are not in compliance with User Manual Damages incurred to the inverter due to fire flood abnormal voltage and so on Damages incurred to the inverter due to the improper use of inverter functions 4 Service fee will be charged according to the actual costs If there are any maintenance contract
79. ange sound 9 2 Periodic Maintenance You should check the inverter every 3 months or 6 months according to the actual environment Note 1 Only trained personnel can dismantle the inverters for repairing or device replacement 2 Don t leave metal parts like screws or pads in the inverter otherwise the equipment may be damaged 9 3 General Inspection 1 Whether screws of control terminals are loose If so tighten them with a screwinverterr 2 Whether the main circuit terminals are properly connected whether the mains cables are over heated 3 Whether the power cables and control cables are damaged check especially for any wear on the cable insulation 4 Whether the insulating tapes around the cable lugs are stripped 5 Clean the dust on PCBs and air ducts with a vacuum cleaner 6 For inverters that have been stored for a long time it must be powered on every 2 years When supplying AC power to the inverter use a voltage regulator to raise the input voltage to rated input voltage gradually The inverter should be poweredfor 5 hours without driving a motor load 7 Before performing insulation tests all main circuit input output terminals should be short circuited with conductors Then proceed insulation test to the ground Insulation test of single main circuit terminal to ground is prohibited The inverter can be damaged by such a test Please use a 500V Mega Ohm Meter 8 If performing insulation test to t
80. back is selected P7 02 0 5 this function allows parameter setting from keypad or serial port P7 06 Speed close loop setting Range 0 39000rpm 0 rpm When PG pulse feedback is selected F5 02 6 speed can be set through keypad or serial port P7 07 Pulse number per Please set this parameter according to the characteristics of the pulse encoder P7 08 Min input Range 0 0 P7 10 0 0 P7 09 Feedback of min input Range 0 0 100 0 20 0 7 pear 0 EDIO Mire impii Range P7 08 100 0 100 0 5 once 0 P7 11 Feedback of max input ae se 0 P7 08 P7 11 define the relation of analog close loop input and feedback The values of the above parameters are percentage of input or feedback value to reference value 10V or 20mA or P5 13 Feedback Feedback direct P7 11 proportion Pie P7 09 P7 08 P7 10 Feedback Feedback ae P7 11 inverse proportion a P7 09 P7 08 P7 10 Figure 5 39 Relation of Input and Feedback P7 12 Proportional gain Range 0 000 9 999 2 000 0 050 98 P7 13 Integral gain Range 0 000 9 999 0 100 0 050 P7 14 Sampling cycle Range 0 01 50 00s 0 10s 0 50s The bigger the proportional gain the faster the response but oscillation may occur easily if proportional gain is too big If only proportional gain is used in regulation the error cannot be eliminated completely Therefore it is preferred to use the integral gain to form a PI control system The bigger th
81. by P0 02 2 MS close loop setting 6 P8 12 3 Determined by P7 01 LED ten s place 0 FWD 1 REV 2 Determined by running command LED hundred s place Acc Dec time 1 Acc Dec time 2 Acc Dec time 3 Acc Dec time 4 PD 12 Stage 6 runj0 0 6500 s min 20 0s time 186 PD PLC parameters Min Modi Code Name Range aa Default oe LED one s place 0 MS frequency 7 P8 06 1 determined by P0 02 2 MS close loop setting 7 P8 13 3 Determined by P7 01 LED ten s place 0 FWD 1 REV 2 Determined by running command LED hundred s place Acc Dec time 1 Acc Dec time 2 Acc Dec time 3 Acc Dec time 4 Stag 0 0 6500 runtime 11 parameters have reserved for PE PL Protection Mod Code Name Range Min unit Default ifica tion 0 disabled 1 Common motor with low speed compensation 1 x 2 Variable frequency motor without low speed compensation PL Protection Mod Range Min unit Default ifica tion 0 0 110 0 1 100 0 Stall 0 disabled 2 l ov r oliage li enabled 120 0 150 0 PL 03 Jovervoltage 0 1 140 0 LED one s place overload detection mode 0 detect all the time 1 detect in the case of constand speed Overload LED ten s place overload action PL 04 detection mode config 0 No alarm 1 Alarm LED hundred s place reference current 0 motor s rated current 1 inverter s rated current 20 0 200 0 PL O5 detection 0 1 130 0 Overload
82. cording to the saving operation load condition to perform energy saving operation Auto voltage Constant output voltage even if electric network voltage regulation fluctuates Auto current Operating current is limited automatically to avoid limiting frequent tripping of the inverter Auto carrier wave regulation Traverse for Traverse control central traverse adjustable textile motor Set length g When reaching set length the inverter will stop control Droop control When many inverters control single load Set the tone of the motor when it is running Immunity to transient power The inverter gives output even if power failure occurs Adjust the carrier frequency automatically according to the load characteristics and Methods of oper inputting Via keypad panel terminals and serial port ating commands func Methods of tions setting up Digital setting VCI CCI pulse setting serial port Auxiliary Te Flexible auxiliary frequency tuning frequency synthesis Pulse output 0 50kHz pulse signal output Signals can be reference terminal frequency and output frequency 2 analog outputs of 0 4 20mA and 0 10V selectable Be able to output signals like reference frequency and output frequency tti Cont LED keypad Able to show many parameters such as frequency setting rol output frequency output voltage etc i Keypad lock Total lock or partially lock in order to avoid misoperation Phase loss f
83. ction Method Name Description 0 invalid Auxiliary freq 0 1 Adjust by A and V 2 Adjust UP DN Set by P0 05 3 Set by serial port 4 VCI Depending on actual input 3 CCI Refer to P5 10 59 Method Name Description 6 PULSE 7 VCI 8 CCI 9 PULSE 10 VCI 5 11 CCI 5 12 PULSE 0 5xMax pulse input freq 13 Potentiometer for power rate lower than HV1000 4T 004G Select digital setting 3 you may set P0 03 via serial port to change auxiliary frequency If VCI 5 or CCI 5 is selected take 5V input as the point corresponding to zero frequency 0 5V input corresponds to negative output 5 10V input corresponds to positive output See Figure5 3 Auxiliary freq 0 Sfmax 0 5fmax fmax frequency corresponding to Max analog value P5 17 or 05 21 Figure 5 3 Frequency Setting Via VCI 5 or CCI 5 If PULSE 0 5 x P5 13 is taken as auxiliary frequency setting method one half of P5 13 max pulse freq as the point corresponding to zero frequency 0 0 5 times of F1 03 input corresponds to negative output 0 5 1 times of P5 13 input corresponds to positive output See Figure5 4 4 Auxiliary freq Q SEMAR ess 2e2 c 2seegeesen yee 0 Pmid F1 03 Pulse 0 5fmax Pig 1 2 P5 13 fmax frequency corresponding to Max analog value p5 17 or P5 21 Figure 5 4 PULSE 0 5 x P5 13 As Freq input 60 F9 17 Analog auxiliary refe
84. cy The frequency of PLC MS and simple running can also be adjusted by traverse 6 2 Operation Guide 6 2 1 LED Keypad LED keypad display unit is to receive command and display parameters 51 Local Operation status LED display UP key Menuw Enter Potentiometer ProgranvEscape Run key Frequency indicator Current indicator Voltage indicator Shift key DOWN key Stop Reset Keypad diagram of HV1000 4T 0007G 4T 004G Local _ Operation status LED display Program Escape Jog key Run key DOWN key mm LOGRL te Cani S888 ROW FORSBUEBF Frequency indicator Current indicator Voltage indicator Command channel MenwEnter Shift key Stop Reset Keypad diagram of HV1000 4T 0055G 0075P Figure 4 1 LED Keypad Display Unit 6 2 2 Keypad Function Explanation Keys on the LED keypad display unit refer to the function of each key in Table 4 1 Table 4 1 Key s function of HV1000 4T 0007G 4T 004G Program Esc key To shift between program state and Esc Key ne on E D a FUNC DATA i ee To shift between function code menus confirm modification i aa mae key To increase data or function code number wm Decrease key To decrease data or function code number To scroll over the displayed parameters Shift key such as voltage frequency To select
85. d 0 digital setting 1 by A Wkey 2 digital setting 3 serial port 3 VCI analog setting 4 CCI analog setting 5 terminal PULSE setting 1 digital setting 2 by UP DN terminal Definition of Inverter Control Word Control Value Meaning Function word bit 111B Operation Start the inverter command 110B Mode 0 stop Stop as preset Dec time Bit2 1 0 101B Mode 1 stop Coast to stop O11B Mode 2 stop Reserved Coast to stop 100B External fault External fault message will be stop R displayed Others No command 1 Reverse Running direction when Bit3 operation command valid 0 Forward invalid for jog operation 1 Jog forward Bit4 0 Jog forward stop 1 Jog reverse Bit5 0 Jog reverse stop 1 Acc Dec allowed Bit6 Adek Reserved prohibited Bit7 1 Serial port Current control word control valid from serial port valid HV1000 User Manual i HH 1X 203 Control Value Meaning Function word bit 0 Serial port Current control word control invalid from serial port invalid 1 Main setting Enable main setting Bit8 valid Main setting 0 Disable main setting invalid 1 Fault reset valid Bit9 0 Fault reset invalid Bit15 Bit10 000000B Reserved Note The jog operation setting Bit4 Bit5 and Bit0 Bit2 must not be valid at the same time Bit Definition of Inverter Status Word 1 Status
86. d can not be revised ce denotes the parameters that are set by factory and the user cannot modify it The inverter has already set the auto checking function to the modification property of each parameter so as to avoid wrong modification by the user The inverter provides passwords to protect the parameters against unauthorized modifications After the user s password is set that is the settings of PP 00 are not zero the inverter will require you to input the password before the user press the PRG to edit the parameter settings otherwise you cannot set the parameters For the parameters set by factory you can only set the parameters after inputting factory password you should not change the settings of the parameters set by factory because the inverter may operate abnormally or may be damaged if the parameters are not set correctly After setting the password please don t press the keys within 5 minutes so as to enable the password If the password is input correctly and the keys have not been pressed for longer than 5 minutes the inverter will be locked by the password again The user s password can be changed any time if the password protection is not locked up The password that is input last time is valid The user s password can be disabled by setting PP 00 to 0 If PP 00 is not set to 0 then the parameters will be protected by the password 147 CAUTION It is defaulted that no parameters e
87. e Figure 5 32 Freq Arrival Signal Output P6 14 P6 15 is a complement to the No 2 function in Table 5 8 P6 16 P6 17 is a complement to the No 3 function in Table 5 8 Their functions are same Take P6 14 P6 15 for example when the inverter s output frequency reaches FDT1 level it outputs an indicating signal until its output frequency drops below FDT1 level FDT1 level FDT1 lag As shown in Figure 5 33 Output frequency FDT1 level 7 FDT1 lag f l f Time Jus ae Sage ig Figure 5 33 Frequency Detection 7 8 Close loop control P7 93 Usually the close loop control can be divided into two types analog close loop and pulse close loop according to feedback Figure 5 34 and Figure 5 35 are analog and pulse close loop control wiring diagram Q 4H 380V F HV 1000 43 amp T 808 m FWD COM QF o GND 380V lt n VRF 1 3 VCI GND T 000 000 000 H1000 P24 wii lt c CCI VRF VCI Output Q j y O A an e E S a i ta fo 3 1 3K er supply FW COM X P24 x Figure 5 35 PG Speed Close Loop Control System Analog feedback control system An analog feedback control system can be formed by a pressure transducer as the feedback sensor of the internal PI As shown i
88. e integral gain the faster the response but oscillation may occur if integral gain is too big P7 14 refers to the sampling cycle of feedback value The PI regulator calculate once in each sampling cycle The bigger the sampling cycle the slower the response P7 15 Error limit Range 0 0 20 2 0 P7 15 is the max error between system output and the close loop reference as shown in Figure 5 40 PI regulator stops operation when the feedback error is within this range Setting this parameter correctly is helpful to improve the system output accuracy and stability A TRORA vwe Erori 4 Ref I A Saeenee I i l 1_t l gt Time Output l Aeg gt Time Figure 5 40 Error Limit Schematic Diagram P7 16 Close loop regulation Range 0 1 0 characteristics 0 Positive logic Set P7 16 to 0 if the motor speed is required to increase with the reference 1 Negative logic Set P7 16 to 1 ifthe motor speed is required to decrease with the increase of the reference P7 17 Integralregulation Range 0 1 0 0 Stop integral regulation when the frequency reaches the upper or lower limits 1 Continue the integral regulation when the frequency reaches the upper or lower limits 99 It is recommended to set the parameter at 0 for the system that requires fast response P7 18 Preset frequency Range 0 00 650 00Hz 0 00Hz P7 19 Preset frequency hold time Range 0 0 3600s 0 00s The abov
89. e of traverse operation that equals to PC 06 x PC 07 s and falling time PC 06 x 1 PC 07 s Please refer to Figure 5 64 Note You may choose S curve Acc Dec mode during traverse operation which can help the running more smoothly PC 08 Preset length Range 0 000 65 535km 0 000km PC 09 Actual length Range 0 000 65 535km 0 000km PC 10 Length factor Range 0 001 30 000 1 000 PC 11 Length calibrate PC 12 Shaft circumference PC 13 Pulse per revolution PC 14 Reserved a a ee The above parameters are used for length control i e the inverter will stop when arriving certain length The counting pulse is input from X4 or X5 which is defined as function No 44 The length is calculated based on PC 13 and PC 12 Calculated length number of counting pulse number of pulse per revolution x shaft circumference After correcting the calculated length by PC 10 and PC 11 the actual length is obtained Actual length calculated length x PC 10 PC 11 When the actual length PC 09 gt preset length PC 08 the inverter will stop automatically You must clear the actual length record or modify the setting of it to a value smaller than PC 08 or the inverter cannot be started Note The actual length can be cleared by multi function input terminal i e to set the corresponding parameter of Xi at 39 The actual length and pulse number can be calculated only after this terminal is disconnected Actual length PC 09 wil
90. e parameters are helpful for the close loop control to enter stable state quickly After close loop running is started the inverter will accelerate to the preset frequency P7 18 within the accelerate time and hold the frequency for a period of time P7 19 and then run according to close loop characteristic Output freq Preset freq l Hold time Figure 5 41 Close loop preset frequency Note If you don t need preset frequency just set P7 18 and P7 19 at 0 7 9 MS parameters P8 P8 00 MS freq 1 Range lower limit upper limit 5 00Hz P8 01 MS freq 2 Range lower limit upper limit 10 00Hz P8 02 MS freq 3 Range lower limit upper limit 20 00Hz P8 05 MS freq 6 Range lower limit upper limit 45 00Hz P8 06 MS freq 7 Range lower limit upper limit 50 00Hz These frequencies will be used in simple PLC operation and multi speed operation refer to the introductions of P5 00 P5 04 and group PD parameters P8 07 MS close loop setting 1 P8 08 MS close loop setting2 P8 10 MS close loop setting 4 P8 03 MS freq 4 Range lower limit upper limit 30 00Hz P8 04 MS freq 5 Range lower limit upper limit 40 00Hz P8 11 MS close loop setting 5 Range 0 0 10 00V 0 00V P8 12 MS close loop setting 6 Range 0 0 10 00V 0 00V P8 13 MS close loop setting 7 Range 0 0 10 00V 0 00V Besides the 3 close loop setting methods the MS close loop voltage setting F5 20 F5 26 can also be used
91. eatures PI control simple PLC flexible I O terminals and pulse frequency setting You can select whether to save the parameters upon power off or stop bind frequency setting channel with command channel zero frequency return difference zero frequency hysteresis main and auxiliary frequency setting traverse operation length control etc It is an integral cost effective and highly reliable solution for manufacture in the related fields HV1000 series can satisfy the customers requirements on low noise and EMI by using optimized PWM technology and EMC design This manual provides information on installation wiring parameters setting trouble shooting and routine maintenance In order to ensure the correct installation and operation of the inverter please read this manual carefully before using and keep it in a safe place 2 Inspection Don t install or use any inverter that is damaged or have fault parts otherwise may cause injury Check the following items when unpacking the inverter 1 Ensure there is operation manual and warranty cards in the packing box 2 Inspect the entire exterior of inverter to ensure there are no scratches or other damaged caused by transportation 3 Check the nameplate and ensure it is what you ordered 4 Ensure the optional parts are what you need if you have ordered any optional parts Please contact the local agent if there is any damage in the inverter or the optional parts 3 Safet
92. eed to use the wiring diagram that the manual did not mention such as the common DC bus please contact us 13 Disposing Unwanted inverters 1 The capacitors may explode when they are burnt 2 Poisonous gas may be generated when the plastic parts like front covers are burns 3 Please dispose the inverter as industrial waste 14 Adaptive motor 1 Standard adaptive motor for 4 grade Squirrel cage asynchronous induction motor If it is not above motor that may select the inverter according to rated current of motor If you need to inverter permanent magnet synchronous motor please ask for support 2 The cooling fan of non inverter motor and the rotor axis is a coaxial connection the effect of fan cooling is poor when the speed decreases therefore should be retrofitted with exhaust fan or replace for the inverter motor in the motor overheat occasion o 3 The inverter has built in standard parameters of adaptive motor according to the actual situation Motor parameter identification needs to be done or personality default value in order to be compatible with the actual value otherwise it will affect the running results and protection performance 4 If the short circuit occurred in the cable or the internal motor will cause the inverter alarm and even deep fried machine When the motor and cable just installed please first conduct insulation short circuit tests routine maintenance is also required 11 to conduct this test regu
93. epending on inductance model Range 0 0 50 00 depending on model Range 0 0 2000 0 depending on model P1 07 Rotor resistance P1 08 Mutual inductance Please refer the above parameters to Figure 5 8 s if l R is 1 2 U 4 5 R Figure 5 8 Motor s Equivalent Circuit In Figure 5 8 R1 X11 R2 X21 Xm and I0 represent stator s resistance stator s leakage inductance rotor s resistance rotor s leakage inductance mutual inductance and current without load respectively The setting of P1 06 is the sum of stator s leakage inductance and rotor s inductance The settings of P1 05 P1 08 are all percentage Formula used for calculating stator s resistance or rotor s resistance R fies x 100 R Stator s resistance or rotor s resistance that is converted to the stator s side V Rated voltage I Motor s rated current Formula for calculating leakage inductance or mutual inductance X X x100 TB T X The sum of leakage inductance of stator and rotor or mutual inductance The rotor s inductance has been converted to the stator s side V Rated voltage I Motor s rated current 64 If motor s parameters are available please set P1 05 P1 08 to the values calculated according to the above formula If the inverter performs auto tuning of motor s parameters then the settings of P1 04 P1 08 after the auto tuning process will be updated Afte
94. erial port control mode 0 7 the same as above Reserved Figure 5 47 Operating command bundled with freq Setting method The reference frequency setting method is defined by P0 02 see section 5 1 for details Different control modes can bundle to one reference frequency setting method You may follow the methods below to change control command and frequency setting method simultaneously Method 1 Change P0 00 Method 2 use terminal X1 X5 function No 28 and 29 For example In order to realize remote and local control it requires that Control modes selection The control modes can be selected by terminal remotely or by P0 00 locally If keypad panel control mode is used press RUN to run the inverter and press STOP to stop the inverter The preset frequency can be adjusted by pressing A and V II terminal control mode is used close FWD to run forward and close REV to run reverse The preset frequency is adjusted via VCI Terminal control mode is enabled after the inverter is switched on Remote Local Multi function input l Terminal control je emina Xi Panel control mode mode PANEL REMOTE Digital setiing VCI input ENTERIDATA mode 1 Power on Figure 5 48 Local and remote control To meet the above requirements 106 Set P0 00 1 to select terminal control mode and remote control is enabled after the inverter is switched on Set P5 00 28 and P5 01 29 t
95. esidual charge on the capacitor may cause personal injury 3 Only trained personnel shall operate and maintain this equipment otherwise it will cause personal injury or equipment damage 3 3 Notice Items 1 Insulation of Motors Before using the inverter the insulation of motors must be checked especially if it is used for the first time or if it has been stored for a long time This is to reduce the risk of the inverter from being damaged by the poor insulation of the 9 motor winding Please use 500V insulation tester to measure the insulation resistance It should not be less SMQ Thermal protection of the motor If the selection of motor and rated capacity of the inverter does not match especially when rated power of the inverter is greater than rated power of the motor be sure to adjust the motor protection related parameters in the inverter or pre installed in the motor thermal relay for motor protection Working above power frequency The inverter can provide 0Hz 60Hz output frequency if the customers need to run at 50Hz or above please consider the affordability of mechanical devices The vibration of mechanical devices When the output frequency to achieve certain values of the inverter you may encounter a mechanical resonance point of the load devices It can be avoided by setting the parameters of the frequency jump in inverter Regarding motor heat and noise Because the output voltage of the inverter is the PWM
96. frame format is illustrated as follows RTU mode ______ _ Modbus data frame ______ Start at least 3 5 Slave drive Function Data CER End at least 3 5 bytes idle time address code bytes idle time Modbus adopts Big Endian Representation for data frame This means that when a numerical quantity larger than a byte is transmitted the most significant byte is sent first Under RTU mode the idle time between frames is decided by the bigger value between parameter setting by FF 03 and the Modbus minimum idle time The minimum Modbus idle time between frames should be no less than 3 5 bytes The checksum adopts CRC 16 method All data except chekcsum itself sent will be counted into the calculation Please refer to section CRC Check for more information Note that at least 3 5 bytes of modbus idle time should be kept and the start and end idle time need not be summed up to it The table below shows the data frame of reading parameter 002 from Inverter No 1 Addre Code Register address Quantity of Checksum SS inputs 0x01 0x03 0x00 0x04 0x00 0x01 0xC5 0xCB The table below shows the reply frame from Inverter No 1 Addr Code Reply Register content Checksum ess bytes 0x01 0x03 0x02 0x13 0x88 0xB5 0x12 Different respond delay time can be set through inverter s parameters to adapt to different needs Fo
97. g and then start at start frequency Cit is reserved for power rate lower than 4 0K W 2 01 Start frequency 0 20 60 00Hz 0 01Hz Ex a O Oo G type power rate lower than 40KW 0 0 150 0 inverter rated current Ptype 0 0 130 0 rated l DC brake current at current 0 1 0 0 G type power rate larger than 5 5KW 0 0 100 0 rated current P type 0 0 80 0 rated current P2 Start Brake Parameter For power rate lower than 4 0KW 0 0 disabled 0 1 DC brake time at 60 0s For power rate larger than 5 5KW 0 0 disabled 0 1 30 0s 0 Linear Acc Dec 2 05 Acc Dec S curve Acc Dec 10 0 50 0 Acc dec time 2 06 S curve start time P2 06 P2 07 lt 90 0 10 0 80 0 Acc dec time 2 07 S curve rising time P2 06 P2 07 lt 90 0 0 Decelerate to stop X rg a 1 Coast to stop 2 Deceleration DC braking 0 00 60 00Hz 08 Stop mode 09 taresnold of DC ke del aon Hi brake delay 0 00 10 00s ime G type power rate lower than 40KW 0 0 150 0 0 inverter s rated current 120 0 P type 0 0 130 0 rated t P2 11 DC brake current OTS 0 1 G type power rate higher than 5 5KW 0 0 100 0 rated current P type 0 0 80 0 rated current 7 a Default Te 0 01Hz 1 00Hz 100 0 151 152 P2 Start Brake Parameter Min med Range Default ificat unit ion For power rate lower than 4 0KW 0 0 disabled 0 1 0 1s 0 5s For power rate high than 5 5KW
98. g extended function 2 of host AO1 and AO2 output can be controlled by serial port directly the output of AO1 or AO2 65535 corresponds to max analog output 10V 20mA Suppose you want AO 1 outputs 4 20mA which means the bus voltage is 0 800V You should do the following configuration P6 04 7 output signal presenting bus voltage P6 07 01 AOI output 4 20mA P6 08 100 output gain 100 Select 0 4 20mA of CN4 SW2 jumper Note When X5 is select as 44 46 Y2 pulse output will be invalid P6 07 Analog output range Range 00 11 00 91 Thou Hun Ten One AOI Output range L0 0 10V or 0 20mA 1 2 10V Or 4 20mA AO2 Output range 0 0 10V or 0 20mA 1 2 10V or 4 20mA Reserved Reserved Figure 5 30 Analog Output Type Selection The parameter is to select the output type i e voltage or current of AO and A02 CN4 SW2 jumper is for AO1 P represents current V represents voltage CN5 SW3 jumper is for AO2 T represents current V represents voltage P6 08 AO1 output gain Range 0 0 200 0 100 0 P6 09 AO2 output gain Range 0 0 200 0 100 0 You can change the measurement range or calibrate error of AO1 and AO2 outputs by adjusting the output gain Note The parameter will come into effect immediately while you change it P6 10 Y2 Max output pulse a freq of Y2 Range 0 1 50 0kHz
99. gher limit of frequency FHL The signal is given if the preset frequency is higher than upper limit of frequency and the operating frequency reaches the upper limit of frequency 8 Lower limit of frequency FLL The signal is given if the preset frequency is higher than lower limit of frequency and the operating frequency reaches the lower limit of frequency 9 Zero speed running The signal is given if the inverter s output frequency is 0 and the inverter is in operating status 10 Completion of simple PLC operation stages The signal is given pulse 500ms if the present stage of PLC operation is finished 11 PLC cycle completion indication The signal pulse 500ms is given if one cycle of PLC operation is finished 12 preset counting value arrival 13 reference length arrival 89 Refer to P6 11 P6 12 14 preset length arrival The signal is given if the setting of PC 09 actual length is bigger than PC 08 preset length The length counting terminal is the one whose parameter P5 03 or P5 04 is set at 44 15 Inverter is ready RDY The RDY signal is output when the inverter has no fault its DC bus voltage is normal the Start Prohibit function is disabled It is ready to start 16 Inverter fails The signal is given if the inverter has faults 17 Extended function 1 of host The output signal of terminal Y1 Y2 or TC is directly controlled by a serial port Refer to the communication protocol of HV1000 18 Upper
100. h lower under 15 of rated voltage or the inverter works with a heavy load for long time it will boost its bus voltage usage rate to increase output voltage 0 disabled 1 enabled Note If P9 25 is enabled the output harmonic components will increase slightly P9 26 Zero freq threashold Range 0 00 650 00Hz 0 00Hz P9 27 Zero freq hysteresis Range 0 00 650 00Hz 0 00Hz The above two parameters are to set zero frequency hysteresis control Take analog CCI for example see Figure5 58 Startup process When the Run command is given out only after CCI current arrives at Ib and the corresponding frequency reaches fb does the inverter start and accelerate to the preset frequency Stop During operation if CCI current reduces to Ib the inverter will not stop until it reaches Ia and the corresponding frequency becomes fa where fa is the threshold of zero frequency defined by P9 12 The difference between fb and fa is zero frequency hysteresis defined by P9 27 This function can realize dormancy to save energy In addition the frequent start and stop at threshold frequency can be avoided 113 CCI curent input Imay ici la Imin i Fmin Fmax preset frequency Actual fn frequency LZ setting AY PE 0 fa fc fb preset frequency fa Zero frequency threshold fb fa zero freq hysteresis fc Freq corresponding to Ic CCI input Figure 5 58 Zero Freq Hysteresis P9
101. hanical resonant frequency of load The inverter s preset frequency can skip some frequency as shown in Figure 5 45 Three skip frequency at most can be set Freq after adjustment Skip freq feeeeepe rene J Skip range 3 Skip freq 2 Skip range 2 Skip freq lt Skip rangel Preset frequecny Figure 5 45 Skip Frequency and Its Range P9 15 Positive or negative logic of Range 000 FFFH 000H terminal Thou Hun Ten One BITO Positive or negative logic of X1 BIT Positive or negative logic of X2 BIT2 Positive or negative logic of X3 BIT3 Positive or negative logic of X4 BITO Positive or negative logic of X5 BIT1 Reserved BIT2 Reserved BIT3 Reserved BITO Positive or negative logic of FWD BIT Positive or negative logic of REV BIT2 Positive or negative logic of Y1 BIT3 Positive or negative logic of Y2 BITO Reserved BITI Reserved BIT2 Reserved BIT3 Reserved Figure 5 46 Positive or Negative logic of Terminals The parameter defines the positive or negative logic of terminals where positive logic refers that the terminal Xi is enabled when it connects with the common terminal and disabled if disconnected negative logic is the opposite of positive logic If the bit is set at 0 it means positive logic and Suppose you require X1 X5 to be positive logic FWD and REV nega
102. he motor be sure to disconnect the cables between the inverter and it Otherwise the inverter might be damaged Note Dielectric test of the inverter has already been done in the factory It is not necessary for the user to do dielectric test again in order to avoid potential damage of its internal components 9 4 Replacing Easily worn Parts The easily worn parts of the inverter are cooling fan and electrolytic capacitor whose life has close relation with the environment and maintenance Refer to the table below 144 Part Fan 30 40 thousand hours Electrolytic capacitor 40 50 thousand hours Relay TA TB TC About 100 000 times You can decide the time when the components should be replaced according to their service time 1 Cooling fan Possible cause of damages wear of the bearing aging of the fan vanes Criteria After the inverter is switched off check if abnormal conditions such as crack exists on fan vanes and other parts When the inverter is switched on check if inverter running is normal and check if there is any abnormal vibration 2 Electrolytic capacitors Possible cause of damages high ambient temperature aging of electrolyte and large pulse current induced by rapid changing loads Criteria Check if frequent over current or over voltage failures occur during inverter start up with load Check if there is any leakage of liquids electrolytes Check if the safety valve protrudes Measure static capacit
103. he operation fails error codes and exception code will be replied The exception code is shown in Table below Sub function of parameter management Sub func tion Data request Data respond Meaning code Parameter group 0x0000 number and index Upper limit ofa nd a eps within a group occupy parameter ameti the MSB and LSB p Parameter group Read the lower 0x0001 number and index Lower limit of a limit ofa within a group occupy parameter parameter the MSBand LSB Parameter group Read out 0x0002 number and index Parameter property see Parameter within a group occupy description below property the MSBand LSB Parameter group Read 0x0003 number occupies Max index within A jane the MSB and the a parametergroup Te Ee LSB is 00 parameter group Parameter group Next parametergrou p group Read next ber occupies ber takes the high 0x0004 FERA P PUTERA TOSE EIGE arameter the MSB and the byte and lower byte is ate umber LSB is 00 007 group Parameter group ovk number occupies Last Parametergroup a ite the MSB and the numberoccupies the var p 7 LSB is 00 MSB and the LSB is 00 group number Read currently 0x0006 0x3300 Currently displayed status Displayed status parameter index parameter index Display next 0x0007 0x3300 Next status status parameter index parameter The status parameter group cannot be modified nor support upper or lower limit read out operation HV1000 User Manual i
104. imit Range 0 0 250 0 200 0 P3 11 Compensation time Range 0 1 25 0s 2 0s The change in motor torque will affect motor slip and result in speed change Through slip compensation the output frequency can be adjusted according to motor load torque so as to reduce speed change caused by load change See Figure 5 17 Slip Positive slip compensation _Motor s 100 load Negative slip compensation Figure 5 17 Auto slip compensation Electromotion state Increase the gain of slip compensation gradually when the actual speed is lower than the reference speed P3 09 73 Power generation state Increase the gain of slip compensation gradually when the actual speed is higher than the reference speed P3 09 Slip compensation range limit of slip compensation P3 10 x rated slip P1 09 Note The value of automatically compensated slip is dependent on the motor s rated slip therefore the motor s rated slip must be set correctly P1 09 P3 12 AVR function Range 0 1 2 2 0 Disabled 1 Always enabled 2 Disabled during decelerating AVR auto voltage adjustment This function can keep constant output voltage when the input voltage deviates from rated value Therefore the function should be enabled all the time especially when the input voltage is higher than the rated value If AVR is disabled during deceleration the Dec time is shorter but the current is higher otherwise the motor decele
105. ion gory Programmable terminals defined as multi function digital outputs see Section 5 7 Programmable terminals defined as multi function digital outputs see Section 5 7 Provide 10V power supply reference ground of analog signal and 10V power supply TA TB and TC can be defined as multi functional digital output signals Please refer to Section 5 87 1 Analog Input Terminal Wiring Optical isolator output 24Voc SOmA Optical isolator output 24Voc 50mA Y2 can be used as digital output Max output frequency 50kHz Output 10V Setpoint accuracy 10 Max output current 100mA Isolated internally with COM TA TB normally closed TA TC normally open Contact capacity 250Vac 2A COS 1 250Vac 1A COS9 0 4 30 Vdc 1A Terminal VCI receives analog voltage input the wiring is as follows 40 HV1000 VRF 10 V O H 9 ycr 0 10V Ea oae e 7 N ee Shield layer near the inverter is grounded Figure 3 9 VCI Wiring Diagram Terminal CCI receives analog signal Select current or voltage signal by setting jumper Refer to the figure below HV 1000 CCI current VRF 10V i I Se OM OVE opii eet or 0 4 one CCI voltage ot GND g i Shield layer near the inverter E y grounded a AND Figure 3 10 CCI Wiring Diagram 2 Analog Output Terminal Wiring If the analog output terminal AO1 and AO2 are connected with a
106. iring is simple 3 Dual phase pulse can only be input in quadrature mode 4 IfPG is supplied from terminal P24 then the max load current of optical PG must be less than 100mA The mechanism of the build in PI is shown in the figure below Reference Reference regulation P5 08 P5 10 z t Error limit gulati e 0 Regulation P5 15 P516 KPx P5 12 gt Feedback le Kix P5 13 regulation P5 09 P5 11 Figure 5 36 PI Working Mechanism In Figure 5 36 KP proportional gain KI integral refer to P7 01 P7 15 for the definitions of close loop reference feedback error limit and proportional and Integral parameters There are two features of internal PI Q Output Feedback 95 The relationship between reference and feedback can be defined by P7 08 P7 11 For example In Figure 5 34 if the reference is 0 10V analog signal the expected controlled value is 0 1 MP and the pressure signal is 4 20mA then the relationship between reference and feedback is shown in Figure 5 37 Se ee ee gt V Reference 0 1 Figure 5 37 Reference Input and Feedback The reference value is based on 10V i e 10V means 100 input and the feedback value is based on 20mA 20mA corresponds to 100 output Close loop characteristic is selected through P7 16 to satisfy different applications In order to meet the co
107. it wiring First open the front door and then you will see the power terminals and control terminals For different models of the inverter the power terminals layout is different which is described in details as below Jumpers CN is for inverters 4 0K W and below SW is for inverters 5 5kw 110kw Beneath the keypad display unit there are control terminal strip and jumpers CN4 SW2 CN5 SW3 CN7 SW1 CN14 SW4 Terminal strip is relay output analog digital I O and communication interfaces CN4 SW2 CN5 SW3 and CN7 SW1 are jumpers through which the output of voltage or current signal is set the terminals will be described in details later The figure below is the systematic wiring of the inverter 32 Power circu circuit breake 3 phase g a oo 380V s O 50 60Hz y Auxiliary o o Power 858 DC current meter Multifuction input Multifuction input_4 Multifuction input 57 _ 0 4 20mA current signal j output 2 x Output pulse singal Open collector signal Control circu p Output 1 open collector signal S Speed command Si vcl p o TA e cci 4 I o TB Programmable relay output v TC GND hoe CN10 S4 igs y Standard RS485 i PE RS485 Figure 3 7 Systematic Wiring Diagram Note 1 In the above figure O is the terminal in power circuit and is the control terminal 2 Terminal CCI can input voltage or current sign
108. l be saved after power off automatically Function of stop at fixed length is disabled if PC 08 is set to 0 but the calculated length is still effective Application of stop at fixed length 122 QO sensor HQ J speed measuring shaft anr aa E S we motor Figure 5 66 Application of Stop at Fixed Length In Figure 5 66 the inverter inverters the motor and the motor in turn inverters the spindle through the conveyer The shaft that contact with the spindle can measure the line speed of it which will be transmit to the inverter by the sensor in the form of pulse The inverter will calculate the length based on the number of pulses it received When the actual length gt preset length the inverter will give Stop command automatically to stop the spinning The operator can remove the spindle and close the Clear Length terminal set any of X1 XSat 39 The inverter is then ready for the next spindle process 7 14 PLC parameters PD Simple PLC is a multi speed generator through which the inverter can change frequency and direction according to the running time This function is realized through PLC programmable logic controller before now the inverter can do it by itself See Figure 5 67 123 Signal of completing one PLC stage rp soon Signal of completing one PLC cycle Figure 5 67 Simple PLC Operation In Figure 5 67 al a7 dl d7 are the Acc and
109. l enter motor parameter tuning status and then it will stay in stop status 6 1 4 Operating Mode There are 5 kinds of operating modes of HV1000 which can be arranged in the sequence of Jog gt Close loop operation gt PLC gt MS gt Simple operation according to the priority 1 Jog When the inverter is in stop status it will operate according to Jog frequency after it receives the Jog operation command See P9 05 P9 08 2 Close loop operation If the close loop operating function is enabled P7 00 1 the inverter will select the close loop operation mode meaning that it will perform PI regulation according to the reference and feedback values See explanations of Parameter P7 Close loop operating function can be disabled by multi function terminal function No 20 and the inverter will then select other operating mode of lower priority level 3 PLC running PLC function is enabled if the one s place of PD 00 setting is anon zero value The inverter will run according to the preset mode see PD function group It can be disabled by multi function terminal function No 21 4 MS running Select multi frequency 1 7 P8 00 P8 06 by the combination of multi function terminal function No 1 2 3 which is not Zero 5 Simple running Simple open loop operation The above 5 operating modes determine 5 frequency setting sources Except Jog the other four frequency settings can be adjusted or combined with auxiliary frequen
110. l mode for 2 wire operating mode 1 and 2 although the terminal is effective the inverter will not run if there is external stop command If you want to start the inverter you should activate FWD REV terminal again e g set any of P5 00 P5 04 at 11 or 35 PLC stop after single cycle stop after preset length arrival Stop key pressed see P9 21 When the inverter stops due to a fault it will start immediately if the terminal FWD REV is enabled and the fault is cleared P5 09 UP DN rate Range 0 01 99 99Hz s 1 00Hz s 84 To define the increase decrease rate when using UP DN terminal to change reference frequency P5 10 Freq Curve selection P5 11 Gain of reference frequency selector P5 12 Filter constant P5 13 Max input pulse freq P5 14 Ratio of Min input of curve 1 P5 15 Frequency corresponds to min input if curve P5 16 Ratio of Max input of curvel P5 17 Frequency corresponds to max input of curve 1 P5 18 Ratio of Min input of curve2 P5 19 Frequency corresponds to min input P5 20 Ratio of Max input of curve 2 P5 21 Frequency corresponds to max input Range 000 111 000 Range 0 00 9 99 1 00 Range 0 01 50 00s 0 50s Range 0 1 50 0kHz 10 0kHz Range 0 0 P5 16 2 0 Range 0 0 P0 09 0 00Hz Range P5 14 100 0 100 0 1 Range 0 0 P0 09 50 00Hz Range 0 0 P5 20 0 0 Range 0 0 P0 09 0 00Hz Range P5 18 100 0 100 0 l Range 0 0 P0 09 50 00Hz
111. larly Before using please read this manual thoroughly to ensure proper usage Keep this manual at an easily accessible place so that can refer anytime as necessary 12 4 Specifications and Optional Parts 4 1 Specifications Table2 1 HV1000 Specifications Rated voltage HV1000 4T xxxxx 380V 440V 50Hz 60Hz in Frequency HV1000 2Sxxxxx 200V 240V 50Hz 60Hz pu t Permissible Continuous fluctuation range lt 10 Short time fluctuation fluctuation range lt 15 10 range Voltage unbalance range lt 3 Frequency lt 5 HV1000 4T xxxxx 0 380V 440V Rated voltage HV1000 2Sxxxxx 0 200V 240V Outp ut Frequency _ ol 650ni G type 150 rated current for 1 minute 180 rated current for 3s 1s 380V 220V series 200 rated current Over load ability for 0 5 OS P type 120 rated current for 1 minute Cont Flux vector PWM modulation mode Speed range 1 100 180 rated torque at 0 5Hz Accuracy of speed at steady lt 0 5 rated synchronous speed state Torque boost Auto torque boost Manual torque boost A Linear S curve 4 Acc Dec time Unit minute second 60hours at most J Jog frequency 0 10 60 00Hz Acc Dec time 0 1 60 0s Jog interval adjustable cc Dec curve og Multi speed Seven sections of frequency Able to achieve through the operation built in PLC or terminals Closed loo p Analog closed loop speed closed loop control control Auto energy Voltage output is optimized automatically ac
112. me previous running once the signal removed 19 DC Braking DB 79 If the setting is 19 the terminal can be used to perform DC injection braking to the motor that is running for emergency stop and accurate location Initial braking frequency braking delay time and braking current are defined by P2 09 P2 11 Braking time is decided by the bigger value between P2 12 and the period that the terminal is effective 20 Disable close loop If the setting is 20 the terminal can be used to realize the flexible switching between close loop operation and low level operating mode When the inverter is switched to low level operating mode its start stop operating direction ACC Dec time are shifted to the corresponding operating modes accordingly 21 Disable PLC If the setting is 21 the terminal is used to realize the flexible switching between PLC operation and low level operating mode When the inverter is switched to low level operating mode its start stop operating direction ACC Dec time are shifted to the corresponding operating modes accordingly 22 24 Reference frequency setting method Through the combination of the ON OFF state of X1 X2 and X3 you can select different frequency setting method which will come into effect regardless of P0 02 Table 5 5 Frequency Setting Mode Selection X3 X2 Xi Mode OFF OFF OFF None OFF OFF ON Digital setting OFF ON OFF Digital setting 2 OFF ON O
113. mendation of Braking Unit 20 Installation and wiring 0 0 eee eee eee eee 23 SL installationss ras ches alee ess Siti aaa Ma seek ee alba eekate otis oe 23 5 1 1 EMC Compliance Installation 0 0 00 00008 24 5 1 2 Noise Suppression 0 0 ec c E EE EA 26 5 1 3 Using Surge Suppressor 0 00 28 5 1 4Leakage Current s eia ere cuties Sine 26 aE ER BSE ee ea 28 5 1 5 Applications of Power Filter 0 0 0 0 00 cee eee 29 5 1 6 AC Line Reactor Applications 0 000000 0 008 30 De 2s WITLI S ae od ate dn ay hae ble a a asa o ane aandaa aa dd rA EE AAAA ale Suet 30 5 2 VOVE e Wicd SG ae a Care Oh eae eee eat ne heal a ES 31 3 2 2 Power Terminals nos meaai tiers aaa ated tdi ge Pate dealin E 6 33 5 2 3 Control Circuit Wiring 6 cece eee 34 5 2 4 Onsite Wiring Requirements 000 0c eee ee eee 46 9 2 HENIN Na sae Beet sane aaa E yang with Wanye Saag atta ys 47 Operation Procedures ccc cece cece ee neee 49 6 1 Term D finition z iie Pk N at he Rees hs ee eee bie eS 49 6 1 1 Inverter Control modes 6 0 0 eee eee ee eee 49 6 1 2 Frequency Setting Method 0 0 0 0 cee eee eee 49 6 1 3 Inverter Operation Status 0 00 eee eee eee eee 49 6 1 4 Operating Mode sreud rara nn cee eee 50 6 2 Operation Guides ais yoke eee Ls ga atte pita a tele othe ee 50 6 2 LED Keypad c ciess ca nee cai eons Ped ana Pele HES 50 6 2 2 Keyp
114. method one half of P5 13 max pulse freq as the point corresponding to zero frequency 0 0 5 times of P5 13 input corresponds to negative output 0 5 1 times of P5 13 input corresponds to positive output See Figure5 33 A Auxiliary Frequency o 0 Pmid P5 13 Pulse 0 5fme P mid 1 2 max input pulse frequency P5 13 Fmax frequency corresponds to max analog value P5 17 or P5 21 Figure 5 53 PULSE 0 5xP5 13 as Frequency Input F9 17 Analog auxiliary reference factor It is valid when P9 03 4 12 The auxiliary reference undergoes P9 17 gain calculation first and then output according to P5 10 P0 05 initial value of digital auxiliary reference It is valid when P0 03 1 3 It is the initial setting of any of the 3 method P9 18 digital auxiliary reference control It is valid when P0 03 1 3 See Figure 5 54 109 Thou Hun Ten lone Save 0 Save ref Freq upon power outage 1 Not save ref Freq upon power outage Stopping freq 0 Hold ref Freq at stop 1 Clear ref Freq at stop Sign of auxi ref Freq 0 main ref auxi ref Freq 1 main ref auxi ref Freq Reserved Figure 5 54 Digital Auxiliary Freq Setting One s place of P9 18 0 save the auxiliary freq at power off The auxiliary frequency will be saved in P0 05 and the sign of the freq saved in P9 18 1 not save the auxiliary freq at power off Ten s pl
115. n Figure 5 34 pressure reference voltage signal is input via terminal VCI while the feedback pressure value is input to terminal CCI in the form of 0 20mA current signal The reference signal and feedback signal 94 are detected by the analog channel The start and stop of the inverter can be controlled by terminal FWD The above system can also use a TG speed measuring generator as speed close speed loop control PG speed close loop control A speed close loop control system can be formed by external control terminals X4 and X5 and pulse generator PG As shown in Figure 5 35 close speed loop input can come from a potentiometer in the form of voltage signal via terminal VCI while the feedback value of the close loop is input by PG in pulse mode via terminal X4 and X5 The start and stop of the inverter can be controlled by terminal FWD In Figure 5 35 A and B are PG s dual phase quadrature output P24 is connected to the power source of PG Speed reference is the voltage signal of 0 10V The voltage signal corresponds to synchronous speed n0 which in turn corresponds to 0 Max frequency P0 09 P is the number of poles of motor FH 00 n0 120 x fmax P Refer to function No 47 48 of P5 00 P5 04 for the functions of input terminals X4 X5 Note 1 The reference can also be input via keypad or serial port 2 Dual phase input can improve the speed measurement accuracy while single phase input w
116. n fails error code and message code will be replied The error code Sub function of line diagnosis is 88H The exception code denotes reason of the error see Table below Sun Data Data ction Meaning e request respond Initialize the communication disable 0x0000 0x0000 i 0x0001 S i no reply mode x OxFF00 OxFF00 Initialize the communication disable x x no reply mode new frame DEW PN tail and frame tail It will replace the old line feed character 0x0003 00 occupy and 00 It will not be saved upon the MSB occupy the power off Note it must not be greater and LSB MSB and than 0x7F nor equal to 0x3A LSB To set no response mode so the Inverter 0x0004 0x0000 No response respond only to initialize communication request It is to isolate the faulty Inverter 0x0000 0x0000 Inverter not respond to error or invalid 0x0030 command 0x0001 0x0001 Inverter responds to error or invalid command Protocol data unit format of modifying several inverter s parameter and status parameters Response format Data length Protocol data unit ies Range Function code 1 0x10 Initial register address 2 0x0000 0xFFFF Register Qty 2 0x0001 0x0004 Register bytes number 1 2 Register Qty 198 Register contents 2 Register Qty Response format Data length Protocol data unit eE Range Function code 0x10 Initial Register 2
117. n into P1 05 P1 06 P1 07 P1 08 and P1 04 automatically After auto tuning P1 10 will be set to 0 automatically Auto tuning procedures 1 Set the P0 06 basic operating frequency and P0 07 Max output voltage correctly according to the motor s feature 2 Set the P1 01 P1 02 and P1 03 correctly 3 If P1 10 is set to 2 Acc time P0 12 and Dec time P0 13 should be set correctly and remove the load from the motor and check the safety 4 Set P1 10 to 1 or 2 press FUNC DATA and then press RUN to start auto tuning 65 5 When the operating LED turns off that means the auto tuning is over Note 1 When setting P1 10 to 2 you may increase Acc Dec time if over current or over voltage fault occurs in the auto tuning process 2 When setting P1 10 to 2 the motor s load must be removed before starting rotating auto tuning 3 The motor must be in standstill status before starting the auto tuning otherwise the auto tuning cannot be executed normally 4 Ifitis inconvenient to start auto tuning e g the motor cannot break away from the load or you don t require much on motor s control performance you can use stationary auto tuning or even disable the function You may input the values on the motor s nameplate correctly P1 01 P 1 03 5 If the auto tuning function is unavailable and there is motor s parameters on the nameplate you should input the values correctly P1 01 P1 03 and then input the
118. n of multi function terminal X2 Range 0 43 0 P5 02 Function of multi function terminal X3 Range 0 43 0 P5 03 Function of multi function terminal X4 Range 0 47 0 P504 Function of multi function terminal XS Ranges 0 48 TO The multi function terminals can realize various functions You may assign functions to them by setting parameters P5 00 P5 04 Please refer to Table 5 3 Take X1 X3 for example in the following description Table 5 2 Functions of multi function terminals 75 Setting Functions Setting Functions 0 No function 1 MS frequency 1 2 MS frequency 2 3 MS frequency 3 4 Acc Dec time 1 5 Acc Dec time 2 6 External fault 7 External fault normally closed normally open input input 8 Reset signal 9 Forward jog 10 Reverse jog 11 Coast to stop input Frequency 12 increase UP 13 Frequency decrease DN 14 PLC operation pause 15 Acc Dec prohibit 16 3 wire operation 17 External interrupt signal control normally open input aott Le DC injection braking 18 signal normally close 19 command input 20 Disable close loop 21 Disable PLC Frequency setting 22 method 1 23 Frequency setting method 2 24 Frequency setting 25 Reference freq is input via method 3 CCI Terminal control mode is 26 7 Resetved 27 forcibly enabled 28 Control mode 1 29 Control mode 2 30 MS close loop 1 31 MS close loo
119. nal and PG Note 82 When the inverter is in motor auto tuning status No 44 47 functions of X4 are disabled automatically P5 08 Terminal control mode Range 0 3 0 This parameter defines four operating modes controlled by external terminals 0 2 wire operating mode 1 Ko K Command 0 0 Stop 1 0 REV 0 1 FWD 1 Stop HV 1000 mo P24 a PLC AL FWD o REV COM Figure 5 21 2 wire Operation Mode 1 1 2 wire operating mode 2 K gt K Command 0 0 Stop 1 0 Stop 0 1 FWD 1 REV HV1000 Figure 5 22 2 wire Operation Mode 2 2 3 wire operating mode 1 83 i P24 SB2 TI gt PLC 7 FWD HV1000 SB1Im Nr Xi H o REV COM Figure 5 23 3 wire Operation Mode 1 SB1 Stop button SB2 Run forward button SB3 Run reverse button Terminal Xi is the multi function input terminal of X1 X5 For this case the corresponding parameter should be set at 16 3 wire operation 3 3 wire operating mode 2 gt P24 SB2 PLC pane a HV 1009 K Rumning direction gt FWD spin 0 FWD e Xi l REN o com Figure 5 24 3 wire Operation Mode 2 SB1 Stop button SB2 Run button Terminal Xi is the multi function input terminal of X1 X5 For this case the corresponding parameter should be set at 16 3 wire operation Note In terminal contro
120. nalog meter it can measure many parameters The jumpers for AO1 and AO2 are CN4 SW2 and CN5 SW3 Analog meter Analog current output amp 0 4 20 mA AO 1 0 2 10V HV 1000 oo Analog voltage output a 0 4 20 mA 0 2 10V AO1 CN4 SW2 AO 2 CN5 SW3 Figure3 11 Analog Output Terminal Wiring Note 1 When using analog input you should install capacitor filter or common mode inductor between VCI and GND or between CCI and GND 2 Analog I O signals are sensible to interference ensure to use shielded cable and ground it properly The cable length should be as short as possible 41 3 Serial Communication Port Connection The inverter can be connected to the host with RS485 port directly Figure 3 12 shows the connection of the inverter with the host with RS232 port Using above wiring method you can built a single master single slave system or a single master multi salves system The inverter in the network can be monitored can be controlled remotely automatically in real time by using a PC or PLC controller Thus more complicated operation control can be realized Host S p poSon sheetec tere RS232 DB9 HV1000 i RS485 RS232 i 2 Wr ate Signa Pin RS485 Function Terminal Shielded port i
121. ne Yes o Stop 0 0 0 0 0 Run 0 0 0 0 0 Stop 0 0 0 0 1 Run 1 1 1 0 1 Note 1 Table 5 14 shows the inverter s action under different conditions 0 means the inverter is ready to start and 1 means auto start 2 When the control mode is keypad or serial port or 3 wire terminal 1 and 2 there is no RUN command at power on 3 Ifthere is a Stop command the inverter will not start 4 When restart is allowed the inverter will start according to P2 00 PAS Breine unt opstine lange GOTAN KOVI voltage P9 34 Current amplitude limit Range 110 0 250 0 200 0 P9 35 Current counting Range 0 9999 0 When P2 13 1 the inverter uses dynamic braking When the bus voltage of the inverter reaches the setting value of P0 33 the built in braking unit operates energy can be rapidly released via braking resistor so that achieve a rapid braking stop You can adjust the braking effect by changing the value of P9 33 The 100 of the current amplitude limit corresponds to the rated current of the inverter When the current amplitude value is fixed the inverter s output current amplitude does not exceeds the current setting If P9 34 is set too large the overcurrent probability will increase If too small the inverter load capability will decrease So set a suitable value based on actual load Built in counter value corresponds to the input pulse you can modify this value on line and the value will not saved upon
122. ne reactor should be used to suppress the high frequency harmonics Thus the motor insulation is protected At the same time leakage current and unexpected trigger are reduced 5 2 Wiring pancer Wiring can only be done after the Variable Speed Inverter s AC power is disconnected all the LEDs on the operation panel are off and after waiting for at least 10 minutes Then you can remove the panel Wiring job can only be done after confirming the Charge indicator inside the inverter has extinguished and the voltage between main circuit power terminals and is below DC36V Wire connections can only be done by trained and authorize personnel For the sake of safety the inverter and motor must be earthed because there is leakage current inside the inverter Check the wiring carefully before connecting emergency stopping or safety circuits o Check the Variable Speed Inverter s voltage level before supplying power to it otherwise human injuring or equipment damage may happen CAUTION Check whether the inverter s rated input voltage is in compliant with the AC supply voltage before using Dielectric strength test of the inverter has been done in factory and the user needs not do it again Refer to chapter 2 on how to connect braking resistor or braking It is prohibited to connect the AC supply cables to the inverter s terminals U V and W Grounding cables should be
123. ng 0 0 cee eee eee ee eee 136 93 Maintenance occ ia RS a eRe eee 142 9 1 Routine Maintenance 0 cece een eens 142 9 2 Periodic Maintenance 0 ccc cece ene eee 143 9 3 General Inspection 2 6 cee ccc cee eee ee eee eens 143 9 4 Replacing Easily worn Parts 0 0 0 0 cece cc cece eee ee 143 O S Storne Ini verters lt oitieh ak ais ee BASS Ae PER Se ee ee 144 DO Warranty aeh airhe aa eat ae dis son ia aa a scant stle tut oy alors a a a i aai 144 Parameter Set 0 0 0 ccc ccc cece cece e en eeceeeees 146 10 Communication Protocal 0 0000 eee eee 194 10 1 Communication Mode 0 0 ccc eee eens 194 10 2 Protocol Format cris acrea sea ea oA Be ae eae 194 10 3 Protocal function 0 0 ccc cece hia Ea nes 195 104 Applications s4 15 tiie cena te sate leg cae a ele ee eae Sine eagles 204 10 5 Scaling 1 Preface Thank you for using HV1000 series inverter made by HNC Automation Limited HV1000 series satisfies high performance requirements by using a unique control method to achieve high torque high accuracy and wide speed adjusting range Its anti tripping function and capabilities of adapting severe power network temperature humidity and dusty environment exceeds those of similar products made by other companies which improves the products reliability noticeably HV1000 consider customers needs and combines general purpose function and industrial oriented function It f
124. ng EMI filter and AC reactor the inverter can satisfy IEC 61800 3 standard 2 The input output filter should be installed close to the inverter as possible 25 electric cabinet om a detecting signal cable Figure3 4 Recommended System Layout Area I Should be used to install transformers for control power supply control system and sensor Area I should be used for interface of signal and control cables with good immunity level Arealll Should be used to install noise generating devices such as input reactor inverter brake unit and contactor ArealV should be used to install output noise filter Area V should be used to install power source and cables connecting the RFI filter AreaVI should be used to install the motor and motor cables Areas should be isolated in space so that electro magnetic decoupling effect can be achieved The shortest distance between areas should be 20cm Earthing bars should be used for decoupling among areas the cables from different area should be placed in different tubes The filter should be installed at the interfaces between different areas if necessary Bus cable such as RS485 and signal cable must be shielded 26 10kV Power trasformer Isolation 4 transformer gt 20cm Power sourci cable of meter 28e S PLC Metal cabinet or meters Control cables Power source cable of invertey
125. nge 0 0 100 0 100 0 to total operating time The max Continuous dynamic braking time is calculated with 100s as a cycle Note The resistance and power of the braking resistor should be considered 7 4 Flux vector control parameters P3 P3 00 V F curve setting Range 0 3 0 P3 01 V F freq F3 Range P3 03 P0 06 0 00Hz P3 02 V F voltage V3 Range P3 04 100 0 0 0 This group of parameters defines the V F setting modes so as to satisfy the requirements of different loads Three fixed curves and one user defined curve can be selected according to the setting of P3 00 If P3 00 is set to 1 a2 order curve is selected as shown in Figure 5 14 as curve 1 If P3 00 is set to 2 a 1 7 order curve is selected as shown in Figure 5 14 as curve 2 If P3 00 is set to 3 a 1 2 order curve is selected as shown in Figure 5 14 as curve 3 The above V F curves are suitable for the variable torque loads such as fan amp pumps The user can select the curves according to the actual load so as to achieve the best energy saving effects 71 Output voltage V Vmax Output frequency Hz 0 Fb Vmax Max output voltage P3 07 Fb Basic operating frequency 0 06 Figure 5 14 Torque reducing curve If P3 00 is set to 0 you can define a curve by P3 01 P3 06 i e a polygonal line defined by 3 points V1 F1 V2 F2 V3 F3 to satisfy the needs of special loads as shown in Figure 5 15
126. ntrol requirements the motor s speed should be increased with reference speed This kind of control characteristic is called positive response If the motor speed is required to be decreased when the reference value is increased this control characteristic is called negative response See Figure 5 38 P7 16 defines the two characteristics Speed Positive fs l i Negative l I Close loop l reference gt Figure 5 38 Close loop control Characteristics After the system type is determined the following procedures can be used to determine the close loop parameters Determine the close loop reference and feedback channel P7 01 and P7 02 Define the relationship between close loop reference and feedback value P7 08 P7 11 Determine the speed reference of speed close loop control and the number of revolutions of PG P7 06 P7 07 96 Determine the close loop regulation characteristic that is if the motor speed decreases while the input reference increases then the close loop control characteristic should be set to negative P5 16 1 Set integral regulation and close loop frequency P7 17 P7 19 Adjust close loop filter time sampling cycle bias limit and gain factor P7 12 P7 15 P7 00 Close loop control Range 0 1 0 0 Disabled 1 Enabled P7 01 reference input method Range 0 2 1 0 digital setting Take the value of P7 05 set analog close loop feedback P7 02 0 5
127. nverter after the disconnected LU upon and the when the inverter s thyristor or contactor are power on 3 load is large so completely closed inverter s load Behe ase is too large ern 2 displayed instead of F Con 9 Maintenance Many factors such as ambient temperature humidity dust vibration internal component aging wear and tear will give rise to the occurrence of potential faults Therefore it is necessary to conduct routine maintenance to the inverters Note As safety precautions before carrying out check and maintenance of the inverter please ensure that The inverter has been switched off The charging LED lamp in the inverter is off which can be seen after removing the cover 9 1 Routine Maintenance The inverter must be operated in the environment specified in the Section 2 1 Besides some unexpected accidents may occur during operation The user should perform the routine maintenance to ensure a good operation environment according to the table below A good way to prolong the lifetime of the inverter is to record the routine operation data find out and clear faults in the early stage Table 7 1 Daily Checking Items Check Criterion Methods Objet Objet viron Dust water ee o e eee ee oT Inverte r observe No sign of leakage Temperature Thermometer 10 C 40 C Derate if at humidity hygrometer 40 C 50 C En ment 143 Re fo Motor No str
128. o select multi function input terminal X1 and X2 to input operating commands Set P5 08 1 to select 2 wire control mode 2 The inverter run forward when FWD is enabled and run reverse when REV is enabled Set P9 16 041 then terminal control mode is bundled to VCI analog input and the panel control mode is bundled to digital setting 1 QF x u H Ty D zii o B3000 9 N W E x a PE L AL o o Oo vRF oes P24 1 3k PLC VCI K FWD GND K REV j PE x19 X2 a r Come Figure 5 49 Wiring for Remote and Local Control Note If factory setting is 000 no bundling of operating command and frequency setting method P9 17 Auxiliary reference factor Range 0 00 9 99 1 00 P9 18 Digital auxiliary Range 000 111 000 reference control The preset frequency is the final result of the combination of main frequency and auxiliary frequency P0 03 P0 05 P9 17 P9 18 are for auxiliary frequency Figure5 50 shows the course of frequency combination factor P9 19 P9 20 preset freq ommon operation freq P0 02 0 5 E MS freq P8 00 P8 07 close loop freq P7 00 P8 13 E no auxiliary freq P0 03 0 digital setting P0 03 1 3 analog setting P0 03 4 13 Figure 5 50 Preset Freq Calculation Method 107 Pre processing Av UPON N a N i Initial value and si
129. o use start mode 0 P2 01 Start frequency Range 0 20 60 00Hz 0 20Hz P2 02 Start frequency hold time Range 0 0 10 0s 0 0s Start frequency refers the frequency at which the inverter starts as shown in Figure 5 9 as fs Start frequency hold time refers the time within which the inverter runs at start frequency during start up as shown in Figure 5 9 t Freq Hz 4 finax gt e Time t Figure 5 9 Relation of Start Freq and Start Time 67 Note The start frequency is not limited by lower limit of the frequency D i 1 0 P2 03 DC brake current at startup el da cameos ko 0 R D i l P2 04 DC brake time at startup ae spending on mode P2 03 and P2 04 are valid only when you set P2 00 1 that is braking before starting See Figure 5 10 DC brake current at startup is determined by inverter model 4 0KW and below G type 0 150 P type 0 130 5 5KW and above G type 0 100 P type 0 80 DC braking current start up is relative to the percentage of the rated current of the inverter If the brake time at startup is set to 0 0s no brake process A Output frequency Time Output Braking voltage 4 energy effective value a a aa i Time DC braking time Running command f Figure 5 10 Start mode 1 P2 05 Acc Dec Range 0 1 0 P2 05 0 Linear Acc Dec The output frequency increase or decrease according to a fixed slope see Figure 5 11 P2 05
130. on range 0 00 650 0Hz 0 01Hz 2 50Hz P6 14 FDT1 level 0 00 650 0Hz 0 01Hz 50 00Hz P6 15 FDT1 lag 0 00 650 0Hz 0 01Hz 1 00Hz 163 P6 Output terminal control parameters 18 Mo Code Name viene cn EE cat on P6 16 FDT2 level 0 00 650 0Hz 0 01Hz sone P6 17 FDT2 lag 0 00 650 0Hz 0 01Hz 2 P7 Close loop control e cl unit 0 digital setting when P7 02 6 it refers to P7 06 the rest refer to P7 05 1 VCI 2 CCI 3 LED keypad for power rate lower than 4 0KW 4 PULSE for power rate lower thani 4 0KW P7 Close loop control Mo Code Name Range Default cati on VCI Feedback j P7 02 thea CCI VCHCCI VCI CCI a B S MAX VCLCCI Pulse ex p n CO DN nN A WN KF O filter Digital P7 05 reference 0 00 10 00V 0 01 input 7 0 P7 03 Input filter 0 01 50 00s 7 0 Speed P7 06 close loop 0 39000RPM Pee pse Pulse P7 07 number Perl 9999 revolution of encoder m oo Feedback P7 09 Jjof min 0 0 100 0 0 1 20 0 input 0 1 Feedback P7 11 jof max 0 0 100 0 0 1 100 0 input _ 0 75 KW 4 0KW 0 000 9 999 oot 2 000 o 12 Proportion al gain Pereo om ow Integral Fria RP forse aowa fous oio f gt MIN VCLCC 1024 1 1 So n n P7 164 165 P7 Close loop control Name foe 5KW 110 0KW 0 000 9 999 0 001 Sampling 0 75 KW 4 0KW 0 01 50 00s 0 01s 0 cycle 5 5KW 110 0KW
131. ontrol Parameters Mo Code Name Range uin Default emi unit cati on Binary setting 0 not be displayed 1 displayed LED one s place BitO output voltage V Bitl bus voltage Bit2 VCI V Bit3 CCI V LED ten s place 1 Bit0 analog close loop feedback Bitl analog close loop setting Bit2 external counting value Bit3 terminal status LED hundred s place Bit0 actual length Bitl preset length PA Display Control Parameters a a 0 Binary setting 0 not be displayed 1 displayed LED one s place BitO reference freq Hz Bitl external counting value Bit2 actual speed RPM Bit3 preset speed RPM LED ten s place Displayed BitO actual line speed m s parameter Bitl preset line speed m s at stop Bit2 VCI V state Bit3 CCI V LED hundred s place Bit0 analog close loop feedback Bitl analog close loop setting Bit2 actual length Bit3 preset length LED thousand s place BitO terminal status Bitl bus voltage Rotating 0 1 999 9 speed 100 0 display factor o He Line 0 1 999 9 speed 0 1 1 0 factor in nit 1 1 1 PA Display Control Parameters Mo Code Name Range uin Default emi unit cati on Close loo 0 1 999 9 P parameter 0 1 100 0 display factor i 0 Chinese l PA 06 Language a ae 1 English PB Communication Mod Code Name Range Min unit Default ificat ion LED one s place Baud rate 0 1200bps 1 2400bps 2 4
132. p 2 32 MS close loop 3 33 Start traverse operation 34 Reser th averse 35 External stop command Operation status 36 Reserved 37 Inverter operation prohibiting 38 Reserved 39 Clear length 40 Clear auxiliary 41 Reset PLC stop status reference frequency 42 Clear counter s record 43 Signal of triggering counter ja ae the stgnakot 45 Pulse input length Single phase speed Speed measuring input SM1 46 47 measuring Conly for X4 48 Speed measuring input 76 Setting Functions Setting Functions SM2 only for X5 The functions are explained as follows 1 3 MS terminals If any three of P5 00 P5 02 are set at 1 2 3 respectively Up to 8 segments of speed can be defined through the combination of the ON and OFF state of the 3 terminals OFF OFF Table 5 3 MS Speed oF The MS frequency will be used in MS running and simple PLC operation e g Set the parameters corresponding to X1 X2 and X3 P5 00 1 P5 01 2 P5 02 3 then X1 X2 and X3 are used to perform MS running See Figure 5 18 E Speed7 Output fieq Figure 5 18 MS Running Figure 5 19 illustrated the wiring of terminal control of MS running K4 and K5 control the running direction The combination of K1 K2 and K3 can enable common running or MS running with 1 7 speeds 77 QF x R u wx x z w HL lt th PE k1 E se
133. power down 7 11 Display Control Parameters PA PA 00 LED displayed parameter Range 000 3FFH 00DH selection 1 115 Thousand Hundred Ten One BITO output freq before compensation BIT 1 output freq after comensation BIT2 set freq BIT3 output current A actual speed rpm setspeed rpm BIT2 actual line speed m s BIT3 set line speed m s output power BIT1 output torque __ BIT2 reserved BIT3 reserved reserved BIT1 reserved BIT2 reserved BIT3 reserved Figure 5 59 LED Displayed Parameter 1 Setting PA 00 and PA 01 define the parameters that can be displayed by LED when the inverter is operating If Bit is set at 0 the parameter will not be displayed If Bit is set at 1 the parameter will be displayed As to the conversion of binary format to Hex format please refer to Table 5 12 You may press P key to scroll through the parameters PA OL LED displayed parameter Range 000 3FFH 000H selection 2 Thou Hun Ten One BITO Output voltage V BIT 1 Bus voltage v BIT 2 VCI V BIT3 CCI y BITO Analog close loop feedback BIT 1 Analog close loop setting BIT2 External counting value BIT 3 Terminal status BITO Actual length BIT l Preset length BITO Reserved BIT 1 Reserved BIT2 Reserved BIT3 Reserved Figure 5 60 LED Displayed Parameter 2
134. put terminals U V W correctly Otherwise it will cause damage the inside part of inverter 2 Make sure that the wring according with EMC requirements and safety standards in the region the wire diameter used reference the manual suggested otherwise it will cause an accident 3 Brake resistor cannot be directly connected between DC bus and DC bus terminals or it may cause a fire Before power on pacer 1 Please confirm whether the power and voltage level is consistent with the rated voltage of the inverter input and output wiring position is correct or not and pay attention to check whether there are short circuit in the external circuit phenomenon ensure the line is fastened Otherwise the inverter may cause damadge 2 Install the cover before power on in order to reduce the danger of electric shock IN CAUTION 1 Inverters do not need to do pressure test factory products have made this test and otherwise it may cause an accident 2 All the external parts are connected exactly in accordance with this manual or it may cause an accident After power on PpancER 1 Do not open the cover after power on otherwise there is a risk of electric shock 2 Do not wire and operate the inverter with wet hands otherwise there is a risk of electric shock 3 Do not touch inverter terminals including the control terminals otherwise there is a risk of electric shock 4
135. r RTU mode the respond delay time should be no less than 3 5 bytes interval 195 10 3 Protocal function The main functions of Modbus is to read and write parameters The Modbus protocol supports the following function code Function Function code 0x03 Read inverter s parameter and operation status parameters 0x06 Modify single inverter s parameter or control parameters Not save them upon power off 0x08 Serial line diagnosis 0x10 Modify several inverters parameter or control parameters Not save them upon power off 0x41 Modify single inverter s parameter or control parameters Saving them upon power off 0x42 Parameter management All inverter s parameters control and status parameters are mapped to Modbus R W Register The R W properties of the parameters and their setting ranges are specified in the user manual The group number of the inverter s parameter maps to the most significant byte of the register address and the index number of the parameter in the group maps to the least significant byte The control and status parameters of the inverter are virtually taken as parameter group The relationship of group number of the parameters and the most significant byte of register address is listed below PO group 0x00 P1 group 0x01 P2 group 0x02 P3 group 0x03 P4 group 0x04 P5 group 0x05 P6group 0x06 P7 group 0x07 P8 group 0x08 P9 group 0x09 PA group 0x0A PB
136. r arriving at the PLC preset frequency within Acc Dec time When receiving Stop command the inverter will stop according to PLC Dec time PC 00 Traverse function selection Range 0 1 0 0 disabled 1 enabled PC 01 Taverse mode Range 0000 1111 0000 This parameter is to set the operating mode of traverse Refer to the figure below Thou Hun Ten One Start mode 0 auto 1 terminal config manually Amplitude 0 varied based on central freq 1 fixed based on max freq Restart mode 0 start to the state before pbwer off 1 restart no other requirement Save traverse state upon power failure 0 save 1 not save Figure 5 65 Traverse Mode Setting One s place of PC 01 transfer mode 0 auto 120 The inverter will stay at traverse preset frequency PC 02 for a period of time PC 03 and then begin traverse automatically 1 terminal configuration manually When multi function terminal is enabled and the corresponding parameter is set at 33 the inverter will enter traverse mode If the terminal is disabled the inverter will exit traverse mode and stay at preset frequency PC 02 Ten s place of PC 01 amplitude control 0 varied amplitude The traverse amplitude changes with central frequency The change rate is defined in PC 04 1 fixed amplitude The traverse amplitude is determined by max frequency and PC 04
137. r current input mode Voltage input mode is the default mode Refer to F6 04 for details reference ground GND Output current 38 Cate Terminals Name Function Specification gory Optical isolator 2 way input Multi funct Can be defined as input resistance X1I xXB ional multi functional digital inputs 2kQ digital see Section 5 7 maximum input inputs 1 3 Reference ground COM frequency 200Hz Input voltage range 9 30V Optical isolator 2 way input Single way max input frequency f 100kHz Multi funct Having the same function as 2 way max input ional X1 X3 besides it can be frequency 50kHz X4 X5 defined as high speed pulse digital f Max reference 4 5 inputs See Section 5 7 dee REG EHEN inputs Reference ground COM p q y 50Hz Input voltage range 9 30V Input impedance Run Optical isolator two way input forward programmable terminal max command input frequency 200Hz Reverse Optical isolator two way input programmable terminal max input frequency 200Hz aaa Common terminal for aaa multi functional inputs point accuracy 10 ts Max output current 200mA 150mA for 280007G and 280004G Isolated internally common _ Isolated internally with GND with GND terminal ae a Digit al Y1 input Digit al y2 outpu t 1TA 1TB 1TC 2TA 2TB 2TC Only one group relay below HV1000 4 T 004G 39 Cate Terminals Name Function Specificat
138. r inside the cabinet should be located near to the input power source The length of the cables should be as short as possible The input and output cables of the AC supply filter are too close The distance between input and output cables of the filter should be as far apart as possible otherwise the high frequency noise may be coupled between the cables and bypass the filter Thus the filtering effect becomes ineffective Bad earthing of filter The filter enclose must be must be connected properly to the metal casing of the inverter In order to be earthed well a special earthing terminal on the filter s enclosure should be used If you use one cable to connect the filter to the case the earthing is useless due to high frequency interference When the frequency is high so too is the impedance of cable hence there is little bypass effect 30 The filter should be mounted in the enclosure of equipment Ensure to clear away the insulation paint between the filter case and the enclosure for good earth contact 5 1 6 AC Line Reactor Applications Input AC Line Reactor A line reactor should be used if the distortion of power network is severe or the input current harmonic level is high even after a DC reactor has been connected to the inverter It can also be used to improve the AC input power factor of the inverter Output AC Line Reactor When the cables from the inverter to motor are longer than 80m multi strand cables and an AC li
139. r motor power setting of P1 02 is changed the inverter will set P1 03 P1 08 to corresponding parameters P1 09 Rated slip frequency Range 0 00 20 00Hz 2 00Hz Motor s rated slip frequency can be calculated by the motor s rated speed on the nameplate Rated slip frequency motor s rated frequency i e basic operating frequency P0 06 x motor s synchronous speed motor s rated speed motor s synchronous speed Where motor s synchronous speed motor s rated frequency x 120 number of motor s poles P1 01 After setting the slip frequency the slip compensation will be enabled by P3 09 P3 11 P1 10 Auto tuning Range 0 2 0 FHO9 can be used to measure and write in the motor s parameters automatically 0 Auto tuning is disabled 1 Stationary auto tuning Start auto tuning to a standstill motor Before starting auto tuning values on the motor s nameplate must be input correctly P1 01 P1 03 When starting auto tuning to a standstill motor the stator s resistance rotor s resistance and the leakage inductance will be measured and the measured values will be written into P1 05 P1 06 and P1 07 automatically 2 Rotating auto tuning When starting a rotating auto tuning at first the motor is in standstill status and the stator s resistance rotor s resistance and the leakage inductance will be measured and then the motor begins to rotate mutual inductance parameters will be measured and writte
140. rates smoothly with lower current but the Dec time is longer P3 13 Auto energy saving Range 0 1 0 D J 7 Ss Q a 1 Enabled The inverter can detect load current and adjust voltage accordingly to save energy Note This function is preferable to the load such as fan and pump P3 14 Motor stabilization factor Ranges 0 255 Depending an model P3 14 is used to suppress the oscillation caused by the inverter and the motor If the inverter s output current changes constantly at fixed load the oscillation can be reduced by adjusting P3 14 For power rate lower than 55kW the default value is 10 For power rate higher 55kW the default value is 20 7 5 Current vector control parameter P4 P4 00 Reserved 74 P4 01 _ Pre excitation Range 0 1 1 0 Valid 1 Invalid cs Speed loop proportional Range 0 65535 120 P4 03 Speed loop integral gain 1 Range 0 65535 3 uae Speed loop proportional Range 0 65535 120 P4 05 Speed loop integral gain 2 Range 0 65535 3 P4 06 Speed loop switching Range 0 0 100 0 3 frequency P4 07 D axis current loop eonia Range 0 65535 10000 P4 08 D axis current loop integral Range 0 65535 2000 gain P4 09 Q azis current loop Ol A Range 0 65535 10000 P4 10 Q azis current loop Range 0 65535 2000 integral gain 7 6 Multi function terminal P5 P5 00 Function of multi function terminal X1 Range 0 43 0 P5 01 Functio
141. rder to reduce the earthing resistance flat cable should be used because the high frequency impedance of flat cable is smaller than that of round cable with the same CSA For 4 core motor cable the end of one cable should be connected to the PE of the inverter and the other end should be connected to the motor s enclosure If the motor and the inverter each have its own earthing pole then the earthing effect is better If the earthing poles of different equipment in one system are connected together then the leakage current will be a noise source that may disturb the whole system Therefore the inverter s earthing pole should be separated with the earthing pole of other equipment such as audio equipment sensors and PC ete In order to reduce the high frequency impedance the bolts used for fixing the equipment can be used as the high frequency terminal The paints on the bolt should be cleaned The earthing cable should be as short as possible that is the earthing point should be as close as possible to the inverter Earthing cables should be located as far away as possible from the I O cables of the equipment that is sensitive to noise and lead should also be as short as possible 49 6 Operation Procedures 6 1 Term Definition 6 1 1 Inverter Control modes There are three control modes C1 Keypad control The inverter is controlled by RUN STOP key 2 Terminal control The inverter is controlled by FWD REV and COM
142. reful to use this function because the inverter will not protect the motor in case of overload 1 Common motor with low speed compensation Since cooling conditions of common motor deteriorates at low speed the motor s thermal protection threshold should also be adjusted The Low Speed here refers to the operating frequency lower than 30Hz 2 Variable frequency motor without low speed compensation The cooling effect of variable frequency motor is not affected by the motor s speed so low speed compensation is not necessary Frcioe Motor overload protection Range 20 0 110 0 100 0 In order to apply effective overload protection to different kinds of motors the Max output current of the inverter should be adjusted as shown in Figure 5 75 4 Time 80 100 j Motor overload protective coefficient 1min 160 200 Current Figure 5 75 Motor s overload protection coefficient The efficient is calculated by the formula below Motor overload motor rated current X 100 protection coefficient inyerter s rated output current Generally the Max load current is the motor s rated current Note If the motor s rated current does not match that of the inverter adjust PL 00 PL 01 to perform overload protection PL 02 Stall overvoltage Range 0 1 1 PL 03 Stall overvoltage point Range Depending on model 0 Disabled 1 Enabled The setting of PL 03 is given in the
143. rence factor It is valid when F0 03 4 12 The auxiliary reference undergoes F9 17 gain calculation first and then output according to F5 10 P9 18 digital auxiliary reference control It is valid when P0 03 1 3 See Figure 5 5 Thou Hun Ten One i Save 0 Save ref Freq upon power outage 1 Not save ref Freq upon power outage Stopping freq 0 Hold ref Freq at stop 1 Clear ref Freg at stop Sign of auxi ref Freq 0 main ref auxi ref Freq 1 main ref auxi ref Freq Reserved Figure 5 5 Digital Auxiliary Freq Setting One s place of P9 18 0 save the auxiliary freq at power off The auxiliary frequency will be saved in P9 03 and the sign of the freq saved in P9 18 1 not save the auxiliary freq at power off Ten s place of P9 18 0 maintain the auxiliary freq if the inverter stops 1 preset frequency is cleared if the inverter stops Hundred s place of P9 18 sign of auxiliary freq 0 positive sign Preset freq is the sum of main freq and auxiliary freq 1 negative sign Preset freq is the result of main freq minus auxiliary freq Note When the inputting mode of auxiliary reference frequency is the same with that of main reference frequency the auxiliary reference frequency setting is invalid P0 04 Keypad digital setting Range Lower limit of freq Upper limit of freq 50 00Hz When
144. ress 0x3 Data error exceeding upper or lower limit 0x4 Inverter operation failure including invalid data although within upper and lower limit 0x5 Valid command processing mainly used in storing data into involatile memory 0x6 Inverter busy please try later Mainly used in storing data into involatile memory 0x18 Information frame error including data length or checksum error 0x20 Parameter cannot be modified 0x22 Parameter protected by password Protocol data unit format of modifying single Inverter s parameter Request format Protocol data unit Data length bytes Range Parameter 0x06 Register Address 2 0x0000 0xFFFF Register content 2 0x0000 0xFFFF Request format Protocol data unit Data length bytes Range Parameter 1 0x06 Register Address 2 0x0000 0xFFFF Register content 2 0x0000 0xFFFF If the operation fails error code and exception code will be replied The error code is Parameter 0x80 The exception code denotes reason of the error see Table below Protocol data unit format of serial line diagnosis Request format Protocol data unit Data length bytes Range Parameter 0x08 Sub function code 2 0x0000 0x0030 197 Data 2 0x0000 0xFFFF Response format Protocol data unit Data length bytes Range Parameter 1 0x08 Sub function code 2 0x0000 0x0030 Data 2 0x0000 0xFFFF If the operatio
145. s the contract prevails 146 Parameter Set HV1000 Series inverter s parameters are organized in groups Each group has several parameters that are identified by Group No Parameter SN Parameter PX YZ denotes that the parameter belongs to group X and its SN is YZ For example P5 08 belongs to group 5 and its SN is 8 For the convenience of setting the parameters the group number corresponds to the menu level 1 parameter number corresponds to menu level 2 and parameters of parameter correspond to the menu level 3 The setting of parameter is presented in decimal DEC and hexadecimal HEX format If it is set in hexadecimal format each digit of the setting is independent to one another Explanation of the columns in Parameter Table The LCD display in third row refers to the parameter s name displayed by LED The setting range in fourth row is the valid ranges of parameter settings The minimum unit is the min value of the parameter The factory setting in sixth row is the primary factory settings The modification in seventh row is the properties of modification that is whether it is allowed to be modified and conditions for modification O denotes the parameters can be revised when the inverter is in operating or stop status ce x denotes the parameters can not be revised when the inverter is operating cek denotes the parameters are actually detected an
146. s FUNC DATA key and hold it press Y key three times within 3 seconds P9 22 Cooling fan Range 0 1 0 0 Auto stop mode The cooling fan keeps running during operation After the inverter stops for 3minutes the cooling fan will continue to run or stop according to the module temperature 1 cooling fan keeps running upon power on P9 23 Acc Dec time unit Range 0 1 0 0 second 1 minute It is valid for all acceleration or deceleration except jog and traversing operation The Acc Dec time can be as long as 60 hours Note It is recommended to select Second as time unit P9 24 Droop control Range 0 00 10 00Hz 0 00Hz The function applies to the occasion that many inverters control a single load for equalizing power distribution As Figure 5 56 shows 5 inverters are driving a conveyer of 5 motors Load Conveyer Motor eHIG CLOTS 1 2 3 4 5 Inverter Figure 5 56 Droop Control When some inverter s load is too heavy it will reduce output power to shirk part of the load according to P9 24 You may adjust the value gradually Refer to Figure5 57 for the relation of load and output frequency 112 Droop control A No droop control Rated paa NS Nee err torque XX ol Synchronuous speed Speed Yy EN T Figure 5 57 Droop Control Effect P9 25 High usage of bus Range 0 1 1 voltage When the electric network voltage is muc
147. s STOP RESET to reset Seek service pret Eur Et Reserven Reserves fevered O F CPy ee Copy fault pe re a Reserved Prameters incomplete Version of the panel is inconsistent with the main control board Reserved Update the data and version upload parameters first via PP 01 1 then download via PP 03 2 3 EPROM damage Input motor parameters wrong Re input motor parameter according to the nameplate Tuning overtime Check motor cables and limit it within 100m 140 Table 6 1 Operation Related Faults and Counteractions Phenomena Conditions Possible reasons of Actions fault In stop or operating state keep pressing FUNC DATA key when Keypad locked pressing V key three times No Part of the keys or Power off the inverter and then response of jall the keys are power on again keys disabled Panel s cables are not well connected Check the wiring Panel s keys are damaged Replay operation panel or seek service Not power on Power on Immediately remove the keypad and LED no No LED segment di Keypad cable reverse connect it again correctly If the isplay illuminates connected problem persists please connect our technical support person Cannot be Parameter Settings of parameters can be changed during modification property i N changed in stop status operating 1s X Parameter Settings of part of BELELO t Lor neared
148. sary If you want to set the user s password input a 4 digit number press FUNC DATA to confirm If not pressing any key within 5 minutes the password will become effective Changing the password Press PRG input the old password and then select FP 00 at this time FP 00 0000 input new password and press FUNC DATA to confirm The password will become effective if not pressing any key within 5 minutes Note Please learn the password by heart PP 01 Write in protection Range 0 2 0 PP 01 is to set the mode of write in protection of parameters 0 All parameters are allowed to be changed 1 No parameters can be changed except the P0 04 and PP 01 2 No parameters can be changed except PP 01 Note The factory setting of PP O1 is 1 If you need modify parameters PP 01 must be set to 0 and then set it to 1 or 2 after modification to protect these parameters PP 02 Parameter initialization Range 0 2 0 0 disabled 1 clear fault record Clear the contents of PL 14 PL 19 2 restore to factory defaults If PP 02 is set at 2 the parameters listed before PL 14 except P1 00 and P1 09will be restored to factory defaults After the initialization the parameter will change to 0 automatically PP 03 Copy Range 0 3 0 0 Disabled 1 From inverter to keypad 2 From keypad to inverter 135 3 From keypad to inverter except for specified model PP 04 Copy pages selection Range 0 0 7 18 Fac
149. sistor CN4 AO current voltage input selection sw2 0 4 20mA AOI current signal 0 2 10V 0 10V AO voltage signal CN5 AO2 current voltage input selection SW3 0 4 20mA AO2 current signal 0 2 10V AO2 voltage 0 10V signal 36 Jumper usage CN4 SW2 CN7 SW1 or CN5 SW3 jumper usage I I Y Y a b Figure a means that 0 10V analog voltage input is selected Figure b means that 0 4 20mA analog current input is selected CN14 SW4 jumper usage a b Figure a means that there is a resistor OFF Figure b means that there is no resistor ON Terminal strip layout The layout is shown below HV1000 42S0004G HV 1000 4T 004G terminal strip layout TC TB TA Y1 Y2 REV FWD COM GND VCI CCI AOI A02 COM PLC P24 COM Xl X2 X3 X4 X5 10V GND 485 485 HV 1000 4T 0055G 0075P HV 1000 4T 500G 560P terminal strip layout 485 485 GND AOI AQ2 XI X2 X3 X4 X5 COM ITA 1TB 1TC 10V VCI CCI GND P24 PLC COM FWD REV Yl Y2 2TA 2TB 2TC TA TB Normally closed TA TC Normally open Contact capacity 250Vac 2A COSg 1 250Vac IA COS 0 4 30Vdc AA TA TB and TC can be defined as multi functional digital output signals Please refer to Section 5 7 Relay output TA TB TC Wiring If there are ind
150. t at OOF4 Thou Hun Ten One BITO output freq Hz before compensation BITI output freq Hz after compensation BIT2 set freq Hz BIT3 output current A BITO actual speed rpm BITI set speed rpm BIT2 actual line speed m s BIT3 set line speed m s BITO output power BITI outputtorque BIT2 reserved BIT3 reserved BITO reserved BITI reserved BIT2 reserved BIT3 reserved Under menu level 3 if no digit of a parameter is blinking it means it is unchangeable The possible reasons are The parameter is unchangeable such as measured parameters operation log etc The parameter can be changed at stop state only The parameter is protected When PP 01 1 or 2 the parameter is protected You should set PP 01 0 to allow the modification 6 2 5 Speed Setting If the initial state is actual speed set speed actual line speed or set line speed you may press A or V key to change the set speed and set line speed real time If you want to change the reference setting press gt gt key to shift the LED display to frequency then change it 6 2 6 Locking Unlocking Keypad Lock Keypad Set the hundred s place of P9 21 at non zero value Press FUNC DATA key and PRG key at the same time thus the keypad is locked 50 00 Figure 4 2 Lock LED keypad display unit 56 Unlock at stop or operating state press FUNC DATA key and
151. t noises should be installed with surge suppressor even if installed outside of the device cabinet iO 7A Varistor O O 24V oc O DE Diode Inverter Oo O 220V ac O ee I O RC filter O O 220V ac O Figure3 6 Installation of Relay contactor and electro magnetic braking kit 5 1 4Leakage Current Leakage current may flow through the inverter s input and output capacitors and the motor s capacitor The leakage current value is dependent on the distributed capacitance and carrier wave frequency The leakage current includes ground leakage current and the leakage current between lines Ground leakage current The ground leakage current not only flows into the inverter s system but also into other equipment via earthing cables It may cause leakage current circuit breaker and relays to be falsely activated The higher the inverter s carrier wave frequency the higher the leakage current and also the longer the motor s cable the greater is the leakage current Suppressing methods Reduce the carrier wave frequency but the motor noise may be higher Motor cables should be as short as possible The inverter and other equipment should use leakage current circuit breaker designed for protecting the products against high order harmonic surge leakage current o Leakage current between lines 29 The
152. t power 0 2times rated power 31 Extended function 2 of host 0 65535 32 Potentiometer setting Note 20 32 for the Y2 proprietary 0 Output frequency before slip compemsation 0 Max output frequency 161 P6 Output terminal control parameters 18 Mo difi cati on Code Name Range Min unit default 0 Output freq before compensation 1 Output freq after AOI output compensation 2 Preset freq 0 Max output freq 3 Output current 0 2 times of inverter s rated current 4 Output current 0 2 times of motor s rated current 5 Output torque 0 2 times of motor s torque 6 Output voltage 0 1 2 times of inverter s rated voltage 7 Bus voltage 0 800V 8 VCI 0 10V 9 CCI 0 10V 0 20mA 10 Output power 0 2 times of rated power 11 Extended function 2 of host 0 65535 12 Setting of potentiometer C0 10V P6 06 Reserved 162 P6 Output terminal control parameters 18 Mo difi Code Name Range Min unit default on on LED one s place AO1 output range 0 O 10V or 0 20mA 1 2 10V or 4 20mA ra LED ten s place AO2 output range 0 0 10V or 0 20mA 1 2 10V or 4 20mA AOL output HPU O 0 200 0 0 1 100 0 gain AOE output ve OUP EN 0 200 0 0 1 100 0 gain P6 10 pulse freq of 0 1 50 0kHz 0 1 10 0kHz Y2 Preset 6 11 P6 12 9999 counting value Specified 6 12 counting value P6 13 detecti
153. t range is DC 0 10 VDC if jumper CN7 SW1 is placed at V side or DCO 20mA if jumper CN7 SW1 is placed at I side 5 Terminal Pulse Setting The reference frequency is set by terminals X4 or X5 see P5 03 P5 04 The input pulse range 15 30V 0 50 0 kHz 58 6 Keypad Potentiometer Setting for power rate lower than HV1000 4T 004G The reference frequency is set by potentiometer the adjusting range is 0 Max P0 09 Note For method 3 4 and 5 the frequency calculation curve is given in P5 10 P5 21 please refer to 5 5 P0 03 Auxiliary reference frequency Range 00 13 0 The setting frequency of HV1000 is composed of main reference frequency and auxiliary reference frequency P0 03 P0 05 P9 17 P9 18 are used to define auxiliary reference frequency Figure 5 1 shows the formation process of setting frequency Pers pazo main freq P9 19 P9 20 preset freq E no auxiliary freq P0 03 0 digital setting P0 03 1 3 Figure 5 1 Preset Freq Calculation Method Pre processing av UPON h eee N Initial val Sit Digital__ of aux ret ai j Setting P9 18 Serial Y Po 05 P9 18 port gt Aux ref freq Pre processing VCI A LN ca 4 ral Gain processing setting of P5 10 P9 17 V Fi PULSE Figure 5 2 Auxiliary Frequency Processing Table 5 1 Auxiliary reference frequency method sele
154. t to use external power supply make sure to remove the wire between PLC and P24 424V 3 3V K XI X2 X5 FWD REV D COM HV1000 Figure 3 13 External power supply wiring diagram Connection Method 2 Inverter s internal 24V power supply is used and the external controller uses PNP transistors whose common emitters are connected as shown in Figure 3 14 External controller HV 1000 D2 E coy T 24V DC T 3 PLC g i j gt FWD T 4 a i 3 I fa x5 J 4 T _4 COM PE Shield near the inyertler_9 should be grounded Figure 3 14 Internal 24V wiring diagram source 43 Inverter s internal 24V power supply is used and the external controller uses PNP transistors whose common emitters are connected Remote the wire between PLC and P24 External controller HV 1000 ase D2 d eo F 24V DC f 3V K Ld PLC oe i liad lt FWD A 3V j i 7 Eom x5 1 Shield b ar the inverter gE should be grounded Figure 3 15 Internal 24V wiring diagram drain When using External power supply remember to disconnect PLC and P24 44
155. table below 129 Model Range Default 380V 120 0 150 0 140 0 220V 110 0 130 0 120 0 When the inverter is decelerating the motor s decreasing rate may be lower than that of the inverter s output frequency due to the inertia of load At this time the motor will feed the energy back to the inverter resulting in voltage rise on the inverter s DC bus which will cause overvoltage trip Function of PL 03 during the deceleration the inverter detects the bus voltage and compares it with the stall over voltage point defined by PL 03 If the bus voltage exceeds PL 03 the inverter will stop reducing its output frequency When the detected bus voltage is lower than the point the deceleration will continue Please refer to in Figure 5 76 Stall L EONS Sw EA 1 overvol tage point Time Output freq Time Figure 5 76 Stall Overvoltage Note 1 The inverter will alarm and display F ED if it has been in stall over voltage status for more than minute 2 Ifthe stall point is set too low you should prolong the Acc and Dec time properly 3 Ifthe stall point is set too high it is useless for overvoltage protection PL 04 Overload detection config Range 000 111 000 PL 05 Overload detection threshold Range depending on model PL 06 Overload alarm delay Range 0 0 60 0s 5 0s HV1000 has overload protection over motor and inverter See Table 2 1 for inver
156. ter overload protection and PL 00 and PL O1 for motor overload protection PL 04 PL 06 can monitor the overload condition before overload protection acts PL 04 defines the overload detection mode action mode and reference current 130 Thou Hun Ten One ii Overload detection mode 0 Detect all the time 1 Detect in case of constant speed Overload action mode 0 No alam continue operation 1 Alarm and stop operation Reference current 0 motor s rated current E014 1 drive s rated current E013 Reserved Figure 5 77 Overload Detection Configuration One s place of PL 04 overload detection mode 0 the detection is done as long as the inverter is operating 1 the detection is done only when the inverter works at constant speed Ten s place of PL 04 action mode 0 The overload is ignored no alarm 1 During Overload Alarm Effective Period the inverter will alarm and stop operation The Overload Alarm Effective Period means the inverter s operating current has exceeds PL 05 and whose duration has exceed overload alarm delay PL 06 Hundred s place of PL 04 reference current 0 the overload detection threshold PL 05 is set based on motor s rated current Fault code F oL2 1 the overload detection threshold PL 05 is set based on inverter s rated current Fault code F oL1 PL 05 defines the threshold for overload
157. terial loss may occur PL 14 Fault type of the first two Range 0 24 0 times PL 15 Fault type of the previous time Range 0 24 0 PL 16 Fault type of the last time Range 0 24 0 PL 17 Bus voltage at the last fault Range 0 999V 0V PL 18 Output current at the last fault Range 0 999 9A 0 0A PL 19 Freq at the last fault Range 0 00 650 00HzK 0 00Hz HV1000 has 24 kinds of alarms It can memorize the types of 3 latest faults PL 14 PL 16 and the voltage current and frequency PL 17 PL 19 of the most recent fault See chapter 8 for the detailed introductions to the alarm 7 16 Operation Time and Temperature of Cooling Fan PN PN 00 Preset operation time Range 0 65 535kh 0 PN 01 Total operation time Range 0 65 535kh 0 PN 02 Temperature of Range 0 100 C 0 cooling fan 1 PN 03 Temperature of Range 0 100C 0 cooling fan 2 If the accumulated operating time has amount to PN 00 the inverter will give out an indicating signal Please refer to P6 00 P6 02 PN 01 is the total accumulated operating time from delivery till now PN 02 refers to the temperature of inverter module PN 03 refers to the temperature of rectifier module 134 Display range 0 100 C Accuracy 5 7 17 Protection of Parameters PP PP 00 User password Range 0000 9999 0000 User s password can prevent unauthorized persons from checking and modifying the parameters Set FP 00 to 0000 if the user s password is not neces
158. the digit to be modified RUN Runke In the keypad operating mode press the key y to start running In keypad mode stop the inverter or reset in case of alarm or fault Stop Reset ke p y Terminal control mode reset in case of alarm or fault Potentiometer Set frequency STOP RESET Key s function HV1000 4T 5R5G 7R5P 4T 110G 132P MENU ESC is To shift between program state and Esc Function Dat ENTER DATA To enter sub menu confirm modification Zz ae To increase data or function code number a aes To decrease data or function code number In the edit state you can select the Shift key modified bit of set digit In other state to scroll over the displayed parameters Control Control mode selection press LOCAL ENTER DATA to confirm Jog key In panel control mode press Jog to start running In panel control mode press the key to start running Stop Reset STOP RESET key Reset in case of alarm or fault 6 2 3 Indicator Description Functions of the indicators on the keypad 52 Status indicator ON the inverter is running Mark Frequency indicator ON curent LED display is Green frequency Current indicator Ne current LED display 13 Green current N i i ol O Voltage indicator current LED display is O N keypad control mode trol m i Con rol mode OFF terminal control mode Green LOCAL indicator Flicker communication control mode f Set frequency by the Potentiometer q yoy
159. the frequency source setting method is defined as keypad digital setting P0 02 0 1 2 P0 04 is the initial value of frequency P0 05 Digital auxiliary Range 0 00 650 00Hz 0 00Hz frequency P0 05 The initial value of digital auxiliary frequency It is valid only and it is the initial value of auxiliary frequency when P0 03 1 3 P0 06 Base frequency Range 0 00 650 00Hz 50 00Hz P0 07 Upper limit of freq Range Upper limit Max output freq 50 00Hz P0 08 Lower limit of freq Range O0 Upper limit of freq 0 00Hz Please refer fy and fiin Figure 5 6 Range Max 50 00 P0 12 upper limit tput fr ROUD Mketo memay E eaan os OOH ESQ00He P0 10 Max output voltage Range 1 480V Inverter s rated The max frequency refers to the allowed max output frequency of the inverter Refer to the fmax in Figure 5 6 Base frequency normally corresponds with the rated frequency of the motor It is the Min frequency when the inverter outputs the highest voltage as shown in Figure 5 6 as fp Max output voltage is the inverter s output voltage when the inverter outputs base frequency as shown in Figure 5 6 as Vma This corresponds to the rated voltage of the inverter 4 Output voltage Vmax A J Output Frequenc fi fe fi faa ee Figure 5 6 Characteristic parameters definition The fy and f are defined by P0 07 and P0 08 as upper limit and lower limit of frequency respectively 62 P0 11 Running directions
160. the relay s output terminal Table 5 8 shows the functions of the above 3 terminals Note that one function can be selected repeatedly F6 01 20 32 Y2 is the output pulse frequency range 0 max pulse frequency P6 10 The relation between the output pulse frequency and the parameters it presents are shown in 20 32 in the table below The extended function 2 of host is to control Y2 by serial port directly The max setting of P6 10 is 65535 Table 5 8 Parameter Setting and Function of Output Terminals seun Function Sai Function 8 ng 0 Inverter running signal l Frequency arrival signal RUN FAR 87 Seun Function Sam Function 8 ng 2 Frequency detection 3 Frequency detection threshold FDT1 threshold FDT2 L ltage lock up signal 4 Overloadsignal OL 5 OW Vo Tage ocup signa LU 6 External stop command 7 Higher limit of frequency EXT FHL Lower limit of frequency 8 FLL 9 Zero speed running 10 Completion of simple PLC 11 PLC cycle completion operation indication 12 Preset counting value 13 Specified counting value arrival arrival 14 Preset length arrival 15 Inverter is ready RDY 16 Inverter fails 17 Extended function 1 of host 18 Upper and lower iimis of 19 Preset operation time out traverse frequency eae Function Range 20 Freg betore slip 0 Max output freq compensation Freq after slip 21 0 Ma
161. then press vo three times Note that the operation will not change the value of P9 21 Note Even though the hundred s place of P9 21 is not zero allow to lock the keypad every time the inverter is powered up the keypad is not locked 57 7 Parameters Note The contents in the are factory default 7 1 Basic Parameters P0 P0 00 Command channel Range 0 2 0 HV1000 has 3 kinds of command channels 0 LED keypad display unit use RUN and STOP key on the keypad to control the inverter 1 Terminal control Input operating commands via terminals Use terminals FWD REV to start and stop the inverter 2 Serial communication port control P0 01 Control mode Range 0 1 0 0 Vector control 1 1 Vector control 2 P0 02 Frequency source setting Range 0 6 0 0 Digital setting 1 set by Aor V key Initial frequency is the value of P0 04 and it can be adjusted via A and Wkeys on the keypad 1 Digital setting 2 set by terminal UP DN Initial frequency is the value of F0 02 and it can be adjusted via terminal UP DN 2 Digital setting 3 set through serial communication port Initial frequency is the value of P0 04 and it can be adjusted via serial communication port 3 VCI The reference frequency is set by voltage input via terminal VCI and the input voltage range is DC 0 10VDC 4 CCI The reference frequency is set by voltage or current input via terminal CCI and the inpu
162. tile and chemical fiber industry or others that requires lateral movement or rolling The typical application is shown in Figure 5 64 The inverter works as follows The inverter accelerates to preset traverse frequency PC 02 and stay at it for a period of time PC 03 Next It will arrive at central frequency within Acc time and then it will operate according to traverse amplitude PC 04 skip frequency PC 05 traverse cycle PC 06 and rise time PC 07 one cycle after another until the Stop command is received It will then decelerate to stop within Dec time 119 4 Freq Hz JT litude Aw Fset PC Upper limit of l a Vae ath Bees kude iw RSC A PEER freq F A ee ea ee Nn ee Central Freq Fset J a ae Lower limit of freq Fu f AW a LF h RIAS i H i Preset freq i Step freq AW PC 05 i i H 1 ay i an ji r Ip f i Waiting time i Rising i t are rome ae fime PCNS PCOZ Decelerate to Acc time l according j averse _ to Dec time Run operating cl command coe i stop command Figure 5 64 Traverse operation The central frequency is the frequency of simple operation MS running or PLC The traverse is invalid for jog or close loop running When both PLC and traverse are enabled the traverse is invalid when transferring to another PLC stage The output frequency begins to traverse afte
163. tion time time PN 02 Ternperature of 0 0 100 0 C 01 0c i cooling fan 1 PN 03 Temperature of 0 0 100 0 C 01 0c 7 cooling fan 2 PP Protection of Parameters Mod Code Name Range Min unit Default ifica tion pro feros pooo o ge 0 All parameters are allowed to be changed 1 No parameters can be PP 01 changed except the P0 04 and 1 PP O1 2 No parameters can be changed except PP 01 192 193 PP Protection of Parameters Mod Code Name Range Min unit Default ifica tion disabled Parameter PP O2 clear fault record initialization restore to factory defaults Disabled PP 03 Copy From inverter to keypad From keypad to inverter From keypad to inverter pros oe pages ma orion Factory Default Mod Code Name Range Min unit Default ms Sa 194 10 Communication Protocal 10 1 Communication Mode 1 The protocol is Modbus protocol Besides the common register Read Write operation it is supplemented with commands of parameters management 2 The inverter is a slave in the network It communicates in point to point master slave mode It will not respond to the command sent by the master via broadcast address 3 In the case of multi inverter communication or long distance transmission connecting GND in parallel with the master signal line will help to enhance the immunity to interference 10 2 Protocol Format Modbus protocol supports both RTU mode The
164. tive eji for negative logic 104 logic Y 1 positive logic and Y2 negative logic you should set the one s place at 0 ten s place at 0 hundred s place at 1011 2 i e B Hex Therefore P9 15 should be set at OBO The conversion from binary code to Hex value is shown in Table 5 12 Table 5 12 Convertion from Binary to Hex Binary Hex BIT3 BIT2 BIT1 BITO LED display 0 0 0 0 0 0 0 0 1 1 0 0 1 0 2 0 0 1 1 3 0 1 0 0 4 0 1 0 1 5 0 1 1 0 6 0 1 1 1 7 1 0 0 0 8 1 0 0 1 9 1 0 1 0 A 1 0 1 1 B 1 1 0 0 C 1 1 0 1 D 1 1 1 0 E 1 1 1 1 F Note 1 Factory setting of all the terminals is positive logic 2 When Y2 is set to output pulse i e P6 01 is set at 20 32 the logic definition is invalid P9 16 operating command bundled with Xa freq setting method Range 000 777 000 This function defines the combination of 3 operating command and 7 frequency setting method so that they can be switched at the same time 105 Thou Hun Ten One Freq reference in panel control mode No bunding Digital setting 1 Aand V Digital setting2 terminal UP DOWN Digital setting 3 serial port VCI Analog input CCI Analog input Pulse terminal input DAE YN SES 7 Potentiometer Freq reference in terminal control mode 0Q 7 the same as above Freq reference in s
165. tory Default PU PUD Password 136 8 Troubleshooting All the possible faults of HV1000 have been given in Table 6 1 Fault code range is F oC1 F tU You can user can check the faults according to the following table and record detailed fault phenomena before seeking service Please contact the sales distributor when you need technical supports Table 6 1 Fault Information and Diagnosis Fault Disney Fault description Fault description Possible reasons Actions code code Too short Acc time Prolong the Acc time Check and adjust V F curve adjust torque boost F or set the motor V F curve is not suitable parameters correctly to ensure the normal auto torque boost works well Over current in F oCl A The rotating motor re starts cc process after the inverter stops j Start when the motor stops re starts after the inverter stops instantly Check the inverter s input AC supply Inverter power is too small Selecta higher power inverter Prolong the Dec time Negative torque load or the Connect suitable braking Over current in F oC2 D load inertia is too high device ec process Select the inverter with larger capacity Sudden change of load Reduce the change of the load Prolong Acc Dec time Over current in F oC3 s ica o Z n gt gt 18 A ine a 59 amp o a lt lt z a gt fe gg lo Check the load Check the AC supply voltage Select the inverter with larger capacity Check the
166. uctive loads such as electro magnetic relay and contactor surge snubber circuit e g RC circuit varistor fly wheel diode pay attention to the polarity when used in a DC circuit should be installed Note that the 37 leakage current should be less than the current in the contactor or relay The components in the snubber circuit should be installed near to the relay or contactor coil Note The RS485 in the above figure means RS485 and RS485 Table 3 8 Terminal function table gory Standard RS 485 RS485com RSHI communication SEN port munication a please use p RS485 twisted pair cable or shielded cable Input voltage range 0 10V input resistance 100kQ resolution 1 2000 Input voltage Analog Analog voltage input reference input VCI ground GND Accepting analog voltage current range 0 10V input CN7 SW1 can select input Analog voltage or current input mode _ Tesistance 100kQ input CCI Voltage input mode is the Input current 0 20mA default Reference ground SARBO p input GND resistance 500Q resolution 1 2000 Be able to output analog voltage current total 12 kinds of signal Jumper CN4 SW2 can select voltage or current input mode Voltage input mode is the default mode Refer to P6 03 for details reference ground GND range 0 4 20mA Be able to output analog Output voltage voltage current total 12 kinds of range 0 2 10V signals Jumper CN5 SW3 can select voltage o
167. uency is 50 00HZ Addres Functio Initial Bytes of Content Checksum s ncode register registers of address content register Request 0x01 0x03 0x3301 0x0001 None OxDA8E Response 0x01 0x03 None 0x02 0x1388 0xB512 Modify 1 inverter Acc time 1 Parameter P0 12 to 10 0s not save upon power off Address Function Initial Content of Checksum code register register address Request 0x01 0x06 0x000C 0x0064 0x4822 Response 0x01 0x06 0x000C 0x0064 0x4822 Read 1 inverter output current the replay is 30 0A HV1000 User Manual Addre i HHL i 205 Function Initial Bytes of Content Checksum code register registers of address content register Request 0x0 0x03 0x3306 0x0001 None 0x6B4F 1 Response 0x0 0x03 None 0x02 0x012C 0xB809 1 10 5 Scaling A Frequency scaling 1 100 If the inverter is expected to run at 50Hz the main setting should be 0x1388 5000 B Time scaling 1 10 If the inverter acceleration time is expected to be 30S the parameter should be set at 0x012c 300 C Current scaling 1 10 If the feedback current is 0x012c the present current is 30A D The output power is an absolute value E Others such as terminal input or output please refer to user manual HNC Automation Limited In order to improve our products constantly we remain the rights of designs modified
168. ut phase loss or some other reasons result in current Check the wiring waveform abnormalities Charge voltage damaged inverter voltage Seek service undervoltage aight bridge arm sen F FAL 5 Panel abnormal Lower the ambient Ambient over temperature Uy temperature Rectifier s ae Obstruction of ventilation Clear the ventilation heatsink channel channel overheat Fan does not work Replace the fan Inverter fault Seek service __ Ambient temperature is too Lower the ambient Rectifier cooling high teinperatite fi ae Fan duct blockage Clear the fan duct overtemperature Fan damaged Replace the fan 138 Fault Dizplay Fault description Possible reasons Actions code code Prolong Ace time Reduce DC braking Too large DC braking energy current prolong braking time Improper V F curveV F Adj st V F curv or torque boost value Inverter overload The inverter is re started with Start when the motor stops a rotating motor Check the AC supply Too heavy load Select the inverter with larger power Improper V F curveV F Set V F curve and torque boost value correctly Check the AC supply Common moter operating at Motor Overload low speed large load for long time Incorrect setting of motor Correct the setting overload protection factor Motor blocked or load Check the load sudden change Press STOP key when operating at non keypad mode Press STOP when the Set the operating Emergency stop
169. verter models Code 0004 0007 0015 0022 0040 0055 0110 0150 Type Fan Pumpe Constanttorque Motorpowere KW Model Motor power Rated input voltage current Freq e Rated output capacity current voltage and freq Bar code o MODEL POWER INPUT HV 1000 4T 5R5 G 7R5 P 5 5 kW 7 5 kW CG 3 PH AC 380 440 V 15 5A 20 5A 50 60HZ OUTPUT 3PH AC 0 440 V 13AA7 0A 0 650HZ S N HNC Automation Limited WARNING Risk of electric shock Wait 10 mins power down before removing cover Read the manual and follow the safety instructiongs before use Table2 1b HV1000 series nameplate 4 2 3 Size Please refer to Figure 2 2 and Table 2 3 4 D N Figure c 16 17 Inverter model HV1000 2SOR4G HV1000 2SOR7G HV1000 2S1R5G HV1000 2S2R2G HV1000 4T OR7G HV1000 4T 1R5G HV1000 4T 2R2G HV1000 4T 004G HV1000 4T 5R5G 7R5P 5 5 7 5 HV1000 4T 7R5G 01 HV1000 4T 011G 015P 11 15 HV1000 4T 015G 0185P 15 18 5 AARHING Figure d Figure2 2 HV1000 series inverter size Table 2 3 Dimensions of HV1000 series mm 0 4 0 75 1 5 2 2 0 75 226 69 4 171 1 5 2 2 4 0 1P 7 5 11 ap 180 ii l 23
170. x output freq compensation 22 Preset freq 0 Max output freq 23 Output current 0 2 times of inverter s rated current 24 Output current 0 2 times of inverter s rated current 25 Output torque 0 2 times of inverter s rated torque 26 Output voltage 0 1 2 times of inverter s rated voltage 27 Bus voltage 0 800V 28 VCI 0 10V 29 CCI 0 10V 0 20mA 30 Output power 0 2 of rated power 31 Extended function 2 of 0 65535 host 32 Potentiometer setting for 0 10V power rate lower 88 ttin Be Function Range thanHV1000 4T 004G The explanation of output signal is shown in Table 5 8 0 Inverter running signal RUN This signal will be given if the inverter is running 1 Frequency arrival signal FAR See P6 13 2 Frequency detection threshold FDT1 See P6 14 P6 15 3 Frequency detection threshold FDT2 See P6 16 P6 17 4 Overload signal OL The signal will be given if the inverter s output current is bigger than the value defined by FL 05 and the overload time is longer than the time defined by FL 06 This function is usually used for overload pre alarm See Figure5 78 5 Low voltage lock up signal LU The signal will be given when the DC bus voltage is lower than the low voltage limit and the LED displays LU 6 External stopping command EXT The terminal outputs the indicating signal if the inverter outputs tripping signal caused by external fault F Ed 7 Hi
171. x1 aoe k2 ooo o x2 k3 k4 m FWo9 KS COM REW9 com Figure 5 19 Wiring of MS running 4 5 Acc Dec time terminal Table 5 4 Acc Dec Time Selection Aco time 1 Dee time Aco time 2 Dee time 2 Aco time 37 Dec time 3 Ace time 4 Dec time 4 By combination of the ON OFF state of Terminal 1 and 2 you can get 4 groups of Acc Dec time 6 7 External fault signal normally open close input If the setting is 6 7 fault signal of external equipment can be input via the terminal which is convenient for the inverter to monitor the fault of external equipment Once the inverter receives the fault signal it will display F ED The fault signal has two input modes i e normally open and normally close KM r HV1000 X4 mo x5 D2 COM Figure 5 20 Normally open close input In Figure 5 20 X4 is normally open input and X5 normally close input KM is external fault relay 8 Reset 78 If any of P5 00 P5 04 is set at 8 the inverter can be reset via the terminal when the inverter has a fault The function of this terminal is the same with the RESET key on the keypad 9 10 External jog command JOGF JOGR If any of P5 00 P5 04 is set at 9 10 the terminal can enable the jog operation JOGF is terminal for forward jog operation command and JOGR is terminal for reverse jog operation command Jog frequency jog interval and jog Acc Dec time are defined in P9 05 P9 08 11 Coast to stop
172. xcept P0 04 are allowed changing If you need change them please first set PP 01 parameter write in protection from 1 to 0 Appendix 1 Parameters set PO Basic parameters Min Med Code Name Range a 4 Default ificat ion 0 LED keypad 1 Terminal control 2 Serial communication port 0 Vector control 1 1 Vector control 2 0 Digital setting 1 set by AorY key 1 Digital setting 2 set by terminal UP DN 2 Digital setting 3 set by serial Frequency source communication port setting 3 VCI 4 CCI 5 Terminal pulse setting 6 Keypad Potentiometer Setting for power rate lower than 4 0K W 148 PO Basic parameters Range it 0 Invalid 1 Keypad UP DOWN set by P0 05 2 Terminal UP DOWN set byl communication port set by P0 05 VCI CCI PULSE VCI CCI PULSE 10 VCI 5 11 CCI 5 12 PULSE 1 2 Max input Mod efault ificat ion pulse frequency 13 Potentiometer for power rate lower than 4 0KW l 0 06 Base frequency 1 00Hz 650 00Hz 0 01Hz 50 00Hz Ki d digital L limit of fi os oa eypa igital Lower ni of frequency 0 01Hz 50 00Hz setting Lower limit of frequency Digital lee wah eee 0 01Hz 0 00Hz g auxiliarysetting U limit of imit 0 07 pper limit of Upper limit Max output freq 0 01Hz 50 00Hz a freq L limit of 0O imi req X X X M tput imit P0 09 oe ce Pept Coils 0 01Hz 50 00Hz x frequency x O Min uni 1 Max output
173. y precautions 3 1 Safety definition In this manual the safety precautions are sorted to Danger or Caution pacer Operations without following instructions can cause personal injury or death IN CAUTION Operation without following instructions can cause personal injury or damage to product or other equipment 3 2 Safety items Before installation pancer 1 Please don t use the inverter of being scathed or loss of parts 2 Please use the insulating motor upwards B class otherwise it will result in death or serious injury on account of getting an electric shock When installation paNcER Please install the inverter on the fireproofing material such as metal to prevent fire CAUTION 1 When you need to install two or more inverters in one cabinet cooling fans should be provided to make sure that the ambient temperature is lower than 45 C Otherwise it could cause fire or damage to the device 2 No wires head or screws fall into the inverter When wiring DP pancrr 1 Only qualified personnel shall wire the inverter 2 Inverter and power must be comparted by the breaker otherwise the fire will be caused 3 Never wire the inverter unless the input AC is totally disconnected 4 The ground terminal must be properly earthed to reduce electrical accident IN CAUTION 1 Connect input terminals R S T and out
174. zed by the combination of ON OFF state of terminal X1 X3 In the above table you should set P5 00 30 P5 01 31 P5 02 32 33 Start traverse operation If the traverse operation is set to be manual start then traverse function is enabled if this function is selected Refer to F6 34 Traverse reset If traverse operation is enabled closing the terminal can clear the information about traverse status no matter the inverter is in auto or manual start mode Traverse operation continues after this terminal is disconnected See PC 35 External Stop command This Stop command is valid to all control modes When this function is enabled the inverter will stop as specified P2 08 36 Reserved 37 Prohibit inverter from operating If this function is enabled the inverter that is operating will coast to stop and the inverter ready to run will be prohibited to start This function is mainly used as safety protection 38 Reserved 39 Clear the length information 81 The setting of PC 09 length will be cleared to zero 40 Clear the setting of auxiliary reference frequency This function is valid for auxiliary reference frequency P0 03 1 2 and 3 to clear it to zero so that the reference frequency is determined solely by main reference 41 Reset PLC state When the inverter stops in PLC mode the memorized PLC operating information operating stage operating time operating frequency etc will be cleared 42 Clear the counter to

HV1000 Series Inverter User manual

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