Incredible Frying Machine - Series 2006
Contents
1. 34 keatingofchicago com INCREDIBLE FRYING MACHINE SERIES 2006 18 amp 20 IFM MODEL 2006 FRONT DRAIN WITH LIGHTED ROCKER SWITCH pog pow vou weds TOINOS 17 gt Sova TAN TOMLNOD T YY SION ROTA ang ims2. zs 88 fe cos osos xs 1 800 KEATING 37 120V CONNECTION DIAGRAM NO TIMERS REAR DRAIN BOB EVANS IFM MODEL 2006 WITH TOGGLE SWITCHES 9002 6 9 noey3 VAOS DWAPE OEL MRO SUE HL UAMS SON ovaz I 22 Eo js s E A AH3SNI TOHINOD QOT s OO HOVE VINYA OMINOO 21 6 D gg sfe DE B 2 212 6 iple 3 ele 219 9 ip ere IH yavas sao 38 keati
3. OL 300013778 aes OL 1 800 KEATING 35 18 amp 20 IFM MODEL 2007 FRONT DRAIN WITHOUT LIGHTED ROCKER SWITCH 99 36 keatingofchicago com INCREDIBLE FRYING MACHINE SERIES 2006 18 amp 20 IFM MODEL 2007 WITH SAFE AND EASY FILTER WITHOUT LIGHTED ROCKER SWITCH ued o1 m DAY DMY BL IHV ssi 99
4. Teo OSE EI EI og O 2 14 MODEL 2006 FRONT DRAIN WITHOUT LIGHTED ROCKER SWITCH 32 keatingofchicago com INCREDIBLE FRYING MACHINE SERIES 2006 14 IFM MODEL 2006 WITH SAFE AND EASY FILTER E 1 800 KEATING 33 14 IFM MODEL 2006 CPU BASKET LIFT FRONT DRAIN VADPOVAPUOZLOMUEUE ML HL a Lm ns ao Tania
5. onrars p m INTRODUCTION Digital Timer Draining Cleaning and Boil Out PREVENTATIVE MAINTENANCE Warranty Repairs Preventive Maintenance Chart Oil Breakdown Thermostat Calibration Thermostat Bulb Positionin SERVICE SELF HELP GUIDE SERVICE DIAGNOSIS Troubleshooting ORDERING PARTS Warning and Operating Plates Parts List Wiring Diagrams Warranty Informatio Instructions in this manual should be read thoroughly before attempting to operate this Keating Gas Fryer All installation and service on Keating equipment must be performed by qualified certified licensed and or authorized installation or service personnel Operating information for Keating equipment has been prepared for use by qualified and or authorized personnel Keating equipment is made in the USA and has American sizes of hardware All metric conversions are approximate INSTALLATION INSTRUCTIONS Proper installation will assure top performance Alterations of any kind to your equipment will void the warranty Before uncrating check equipment carefully for damage IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage incurred in transit IMPORTANT This merchandise has been thoroughly inspected and carefully packed before leaving our plant ili Responsibility for its safe delivery was assumed by the carrier at the tim
6. ou o au Jo Buneoy SNOIS YIOXa SERVICE INFORMATION If you have a service related question call 1 800 KEATING Please state the nature of the call it will ensure speaking with the appropriate person Have your serial and model number available when ordering parts As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED OR COMPLETE THE WARRANTY CARD ON OUR WEBSITE FOR YOUR CONVENIENCE COMPANY ADDRESS CITY STATE ZIP CODE DEALER NAME DATE OF PURCHASE INVOICE SERIAL MODEL FRYER GRIDDLE CUSTOM PASTA FILTER SYSTEM TOP SIDE COOKER HOTPLATE 1 HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS SIGNED DATE KEATING OF CHICAGO INC 1 800 KEATING 8901 West 50th Street PHONE 708 246 3000 McCook IL 60525 6001 FAX 708 246 3100 Serving Those Whe See the Very KEATING OF CHICAGO INC
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10. FRY POT with Front Drain BURNER MOUNTING BRACKET CENTER TUBE d DIVIDER THERMOSTAT CENTER TUBE E COVER PLATE BURNER ASSEMBLY Page 25 20 keatingofchicago com INCREDIBLE FRYING MACHINE ES 2006 IFM CONTROL PANEL PARTS LIST CONCEALED THERMOSTAT NO TIMERS MODEL 2000 1 4 2 Tra 5 3 6 7 B ES c 10 Back Panel Front View Back Panel Top View ITEM DESCRIPTION P N arv 1 POWER SWITCH W GREEN LIGHT REPLACEMENT 058328 1 POWER SWITCH WITHOUT LIGHT 035030 1 2 INDICATING LIGHT BLUE 015120 1 3 INDICATING LIGHT AMBER 021254 2 4 INDICATING LIGHT GREEN 021255 T 5 INDICATING LIGHT RED 021209 1 6 HIGH LIMIT TEST SWITCH MOMENTARY 015384 1 T SPARK IGNITION MODULE 037550 2 SPARK IGNITION CABLE NOT SHOWN 037551 2 8 RELAY DPDT 24 030844 2 9 THERMOSTAT 14 MODEL 035574 1 THERMOSTAT 18 amp 20 MODELS 035575 1 THERMOSTAT DIAL PLATE 058037 y THERMOSTAT KNOB BLACK 060612 1 10 CIRCUIT BREAKER 053338 1 Tat RECEPTACLE SNAP IN 125 011505 1 12 6 CIRCUIT QUICK CONNECT FEMALE 028301 1 FEMALE PINS 028308 6 13 2 CIRCUIT QUICK CONNECT FEMALE 032207 1 FEMALE PINS 028308 6 14 TRANSFORMER 120V 24V 024032 1 15 4 CIRCUIT QUICK CONNECT FEMALE 032211 1 FEMALE PINS 028308 6 16 SNAP IN BUSHING 1 005664 3 17 TERMINAL BOARD WITH INSULATION 004153 y 18 12 CIRCUIT OUICK CO
11. SELF HELP GUIDE A properly adjusted Keating Incredible Frying Machine with no load will cycle on approximately every 2 1 2 to 3 minutes Each cycle will last 15 25 seconds ensuring that the temperature setting is held within a nar row band Every Keating Incredible Frying Machine IFM has a number of safety controls to ensure safe operation and guard against component failure NOTE To correctly and quickly diagnose the system the chart below should be followed in sequential order PROBLEM PROBABLE CAUSE SOLUTION No power to unit Power switch light ON only b Power Switch light and Red overmax temperature light on All lights are off a Drain handle not locked into place b High limit light has been activated c Breaker has tripped a Locate the handle used to drain from fryer Pull handle up and push it in as far as possible locking it into place and activating the safety switch b Reset the high limit press the red button located in the bottom of the control panel c Reset the breaker located on the bottom of the control panel check the outlet or check the breaker at the wall Timers or lights ON but fryer does not try to light a Thermostat off a Set the thermostat to desired temperature Blower light Red burner light comes on and goes out after about 3 10 seconds a Problem with the outlet at the wall b Gas not turned on o
12. 4 If calibration of fryer is found to be less than 25 F off simply loosen the four retaining screws hold ing the dial plate in place Reset the dial plate to match the thermometer reading If the fryer is found to be more than 25 F off a qualified service com pany must be contacted to have the fryer properly calibrated AWARNING DO NOT ADJUST THE THERMOSTAT SET SCREW IT VOIDS ANY WARRANTY ON PART THERMOSTAT BULB POSITIONING BEFORE REPLACING TEST THERMOSTATS NOTE Operational problems can easily be corrected by thermostat bulb positioning Keating s patented thermostat application is accurate within 2 F of the dial setting between 250 F 350 F This accuracy is attained only if the thermostat bulb is placed properly against the heat transfer tube To quickly and accurately test for proper bulb placement a single thickness of writing paper should be pulled through between the tube and the bulb with medium resistance 10 keatingofchicago com 1 For 14 IFM Fryers The end of thermostat bulb should touch the burner tube 1 For 18 amp 20 IFM Fryers If the bulb is too loose the paper will slip through with little or no resistance A fryer with a thermostat bulb that is too loose will overshoot Overshoot The thermostat takes a long time to cycle and then misses its preset temperature by 20 F 40 F yielding a poor quality product overshoot If the bulb is too tight the paper wil
13. b If blower comes on blower light is faulty c If Over Maximum Temperature light is on HHLimit has been activated d If unit has a filter drain handle not locked into place Set thermostat to desired Replace blower light Reset Hi Limit after oil has cooled i Secure drain handle in place behind temperature down below 425 F Correct problem which caused Hi Limit to activate See page 20 the bracket Burner li ht does not come on Check for flame at each burner If no flame is present at either burner Spark module is faulty Check for flame at each burner If flame is present at both burners b Burner light is faulty Replace spark module Replace burner light Burner light comes on then goes out after 2 1 2 seconds Check for spark at each burner If no spark at either burner a Spark electrode wires are not tight or faulty b Spark electrode is faulty or is out of alignment Check for spark at each burner If spark occurs at both burners c Gas is not hooked up properly or not turned on d Spark electrode is faulty or is out of alignment Combination gas valve is faulty Tighten spark electrode wires or See detail on page 27 Turn manual gas valve on If using i Align spark electrode Replace spark Replace combination gas valve after replace flexible connector with quick disconnect make sure tha
14. Note Terminal supplied with wire harness 1 800 KEATING 25 IFM CONTROL PANEL PARTS LIST FRONT DRAIN WITH TIMERS MODELS 2007 TO 2009 18 amp 20 Back Panel Front View Back Panel Top View ITEM DESCRIPTION P N 1 SWITCH ROCKER ON OFF DPST 035030 1 2 INDICATING LIGHT BLUE RECTANGULAR 28V 032828 1 3 INDICATING LIGHT AMBER RECTANGULAR 28V 021254 1 4 INDICATING LIGHT GREEN RECTANGULAR 28V 021255 1 5 INDICATING LIGHT RED RECTANGULAR 28V 021209 1 6 TIMER DIGITAL 24 120V 056921 2 7 THERMOSTAT 035575 2 THERMOSTAT DIAL PLATE 250 375 F 058037 1 THERMOSTAT BLACK 060612 1 8 SPARK IGNITION MODULE IFM 24VAC 037550 2 9 TRANSFORMER STEPDOWN 24VAC 80VA 024032 1 10 CIRCUIT BREAKER 3 AMP 1 POLE 250V 053338 1 11 HIGH LIMIT MANUAL RESET 034357 1 12 RELAY DPDT 24VAC 030844 3 13 RELAY 35 SECONDS 058684 1 14 TERMINAL BOARD WITH INSULATION 004153 1 15 BUSHING BLACK PLASTIC SNAP IN 1 005664 2 16 SPARK IGNITION ELECTRODE LEAD 24 059303 2 17 BUSHING STRAIN RELIEF 000470 1 18 POWER CORD 9 120V 006311 1 26 keatingofchicago com IFM BURNER ASSEMBLY Right side shown Critical Dimensions for Proper Spark Ignitor Gap 160 2 90 ORIFICE HOLDER ORIFICE 4 3 ITEM MODEL DESCRIPTION P N 1 14 BURNER REPLACEMENT KIT 016506 1 18 amp 20 BURNER with ITEMS 5 amp 6 037859 1
15. ELECTRICAL ASSEMBLY SECTION Il ELECTRICAL ASSY NOT SHOWN TO SCALE 120 WAD Control Panel Insert SECTION Il ELECTRICAL ASSEMBLY BACK 70165 Control Panel Back 30 keatingofchicago com INCREDIBLE FRYING MACHINE SERIES 2006 120V CONNECTION DIAGRAM TIMERS FRONT DRAIN WITH LIGHTED ROCKER SWITCH MODEL 2000 Control Panel Insert Control Panel Back 1 800 KEATING 31 ny BL TYLON ONO INVE
16. For fryers with automatic basket lift basket s will lower into fryer vessel 6 When timer s sounds carefully lift basket s out of hot oil if applicable For fryers with automatic basket lift a buzzer will sound and the basket s will rise automatically Allow oil to drain before removing T Place basket s on basket hanger rods on splash back of fryer and allow to drain SHUT DOWN Turn off main power switch DIGITAL TIMER DIGITAL TIMER Part 030834 Resetting to minutes seconds STEP 1 1 800 KEATING y ES TIME seLecT Make certain power to the timer has been OFF for at least 30 seconds Then PRESS and hold down the UP arrow button while turning the rocker power switch to the ON position The timer will turn ON and the display will now be indicating ORC cR c The BEEPER will BEEP 4 times If STEP 1 was OK proceed to STEP 2 If not retry Step 1 making sure the power was OFF for at least 30 seconds or more STEP 2 T 00 KEATING 100 Time PRESS all 3 buttons in sequence left center right The BEEPER will If BEEPER does not the timer is defective STOP TESTING Reset procedure is com pleted when 1 00 appears on the digital display 1 800 KEATING 7 DIGITAL TIMER Part 056921 300 KEATING 3 PROGRAMMING To program the timers the unit must be in the idle mode Press
17. LP Gas 11 0 in NOTE It is estimated that half of all service calls made on Keating Incredible Frying Machine IFM result from an inadequate gas supply During installation have a company representative make certain that the fryer is receiving adequate gas pressure and volume see Installation or your serial plate on the fryer door AWARNING PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT IT IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE OPERATING FILLING NOTE Before filling the fryer make certain the fryer vessel is sanitized dry and the drain valve is completely closed Refer to item 13 on page 17 or 11 on page 19 for location of drain valve NOTE We recommend that solid shortening not be used in an Incredible Frying Machine IFM as they are not equipped with a melt cycle If solid shortening is used it should be melted prior to filling the fryer vessel Damage done by melting solid shortening in the fryer vessel will void the warranty AWARNING BE SURE THE HEAT TRANSFER TUBES ARE COM PLETELY COVERED WITH OIL BEFORE SWITCHING THE FRYER ON IF OIL LEVEL DROPS BELOW TOP OF HEAT TRANSFER TUBES SEVERE DAMAGE TO FRYER AND INJURY TO OPERATOR MAY RESULT 6 keatingofchicago com AWARNING WATER IN ANY FORM AND HOT OIL DON T MIX ACAUTION OIL EXPANDS WHEN H
18. NOTE The fryer cannot be operated during a power failure as the electronic ignition system cannot be operated COOKING Keating Incredible Frying Machine Gas Fryers IFM are designed to provide maximum production efficien cy and deliver high quality food products Low temperature cooking highly polished stainless Steel and a true COLD ZONE mean extended oil life Follow cooking procedures below for your model AWARNING OPERATION OF THIS FRYER SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES USE ONLY KEATING APPROVED BASKETS IN YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR ON FRYER VESSEL CARE SHOULD BE TAKEN WHEN LOWERING BAS KETS INTO FRYER TO PREVENT SPLASHING HOT OIL FROM FRYER VESSEL NEVER LIFT BASKETS DIRECTLY OUT OF THE FRYER VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT 1 Set thermostat to the desired frying temperature between 325 F 335 F 2 When the oil reaches the desired temperature burner indicating light will go off 3 Set timer s to desired cooking time and fill basket s to proper level if applicable 4 Lower filled basket s slowly into oil For fryers with automatic basket lift place basket s on upper basket hanger rods on splashback of fryer 5 Push T1 T2 or button of electronic timer s This simultaneously activates the Instant On systems if applicable
19. vessels one of the leading causes of premature oil breakdown Once your fryer vessel is clean use Keating Klenzer the finest dry stainless steel polish available to restore your Keating Incredible Frying Machine s IFM exterior to its original luster 1 Put on safety attire See Draining 2 Turn the fryer off 3 Drain oil from fryer see draining steps 2 4 4 Remove oil container to a secure area to prevent accidental spillage 5 Fill fryer vessel to Max line with water AWARNING UNDER NO CIRCUMSTANCES SHOULD THE FRYER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 6 Set thermostat and turn fryer on to bring water to a gentle boil 7 Once boil has been reached turn fryer off 8 Dissolve 2 3 cup of Keating Sea Powder for every five gallons of water and let soak for 1 2 hour If there is a large build up of carbonized grease allow fryer to soak overnight CAUTION When soaking overnight make sure the fryer is turned off CAUTION Do not damage or reposition thermostat probe as this may affect the accuracy of the fryer 9 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of fryer 10 Drain the water and Sea Powder into a dry suit able receptacle and remove from cooking area NOTE DO NOT pump water through the filter machine 1
20. with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Installed under a properly designed operating exhaust hood Connected to the type of gas for which the appliance is manufactured In line pressure regulator not supplied by Keating must be installed outside the appliance to maintain proper incoming gas pressure 7 W C Natural 11 W C L P The appliance is adjusted for the manifold pressure marked on the serial plate Adequate air supply to the appliance The equipment is operated in the manner intended using the proper utensils Keep the equipment clean and have it checked periodically Burner air adjustments mechanical maintenance and repairs must be performed by qualified service personnel If the equipment is not installed operated and main tained in accordance with the above concentrations of carbon monoxide in excess of the established limits could be present in the kitchen environment 1 800 KEATING 3 FIRST STEPS NATIONAL CODE REQUIREMENT The installation must conform with local codes or in the absence of local codes with the National Fuel Gas code ANSI 2223 1 or the Natural gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 Flexible connectors must comply to ANSI Z221 69 CAN CGA1 16 When pressure testing at test pressures less than or equal to 1 2 psig 3 45 KPA fryer must be isolated from gas supply piping
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22. Drain clean out rod OPTIONS Natural Gas or Propane Automatic Basket Lift Cooking Computer RATINGS 14 fryer vessel 38 Ib oil capacity 18 fryer vessel 68 Ib oil capacity 20 fryer vessel 100 Ib oil capacity 7 W C Natural Gas or 11 W C Propane Line Gas Pressure 3 WC Natural Gas or 10 WC Propane Manifold Gas Pressure 3 4 gas supply pipe recommended MODEL VARIATIONS Basket Lift Model Basket Lift Model Fryers come with all the same features as the standard models The Basket Lift mechanism lowers the baskets of food into the oil when the timer button is pressed and raises the baskets when the cooking cycle is com plete Split baskets are required for these models CPU Model CPU Incredible Frying Machine IFM have the same input as the standard models A programmable computer replaces the two timers and thermostat SAFETY PRECAUTIONS AWARNING THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY IN STRUCTIONS ARE NOT FOLLOWED This service manual should be retained in a safe place for future reference The installation of your new fryer must conform to local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 Your ventilation hood when installed must conform to the current ANSI NFP
23. KEATING 17 INCREDIBLE FRYING MACHINE GAS FRYER PARTS LIST MODEL 2006 ITEM MODEL DESCRIPTION P N 1 14 BLOWER 030862 1 18 amp 20 BLOWER 053726 1 2 ALL AIR HOSE 1 25 ID 9 LONG 057996 2 ALL CLAMP 1 2 WIDE BAND 13 16 x 1 1 2 015393 2 3 FRY POT 1 800 KEATING 1 4 ALL PILOT TEE 006474 5 ALL TUBING S S 3 16 x 1 037549 2 6 ALL FLEX TUBING 1 4 S S 6 LONG 054205 1 y ALL FITTING COMPRESSION 1 4 3 16 REDUCTION 037543 2 8 ALL FLEX TUBING 1 4 S S 15 LONG 054208 1 9 ALL FLEX TUBING 3 8 S S 6 LONG 054512 2 ALL COMPRESSION 3 8 x 1 8 90 ELBOW 054426 2 ALL TAPE 1 2 x 520 TEFLON 015331 AIR 10 ALL GAS VALVE NATURAL GAS 024030 1 ALL GAS VALVE LP 024988 1 11 14 DRAIN VALVE 1 FRONT 004553 1 18 amp 20 DRAIN VALVE 1 1 4 FRONT 004554 1 12 ALL CASTER SWIVEL LOCKING 037537 2 13 ALL CASTER RIGID 037539 2 14 14 CENTER TUBE DIVIDER BAFFLE ASSEMBLY 14 MODEL 027338 1 18 CENTER TUBE DIVIDER BAFFLE ASSEMBLY 18 MODEL 027339 2 20 CENTER TUBE DIVIDER BAFFLE ASSEMBLY 20 MODEL 027340 2 18 keatingofchicago com INCREDIBLE FRYING MACHINE SERIES 2006 INCREDIBLE FRYING MACHINE GAS FRYER FRONT DRAIN MODEL 2006 Corresponds with Parts List on Page 18 10 FRONT VIEW SIDE VIEW See pages 23 26 for Control Panel Parts List 1 800 KEATING 19 INCREDIBLE FRYING MACHINE GAS FRYER ASSEMBLY FRONT DRAIN For reference only
24. When pressure testing at test pressures above 1 2 psig 3 45 KPA fryer must be disconnected from gas supply piping system LEVELING The fryer will operate at its highest efficiency when properly leveled Place a level on fryer vessel from side to side For fryers on legs the bottom foot of the leg is adjustable Turn clockwise to decrease height or counter clockwise to increase height until level For fryers on casters the casters are adjustable by loosening the jam nut and turning the caster in or out When the desired level is reached tighten the jam nut Adjustments of more than 3 4 are not recom mended on any caster The same procedure should be followed to level the fryer from front to back Figure 1 aye RESTRAINING DEVICES 1 Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick disconnect device or its as sociated piping to limit the appliance movement 4 keatingofchicago com Fryer must also be restrained to prevent tipping when installed so that hot liquid splashing is avoided ANOTICE 2 The restraint means must be attached to the rear of the Keating Gas Fryer within 2 of the center line width and approximate ly 1 5 8 from the bottom of the cabinet back to allow the restrain ing bolt to be anchored to the cabinet back between the cabinet bottom and inner liner If disconnection of the r
25. filter oil AT LEAST Drain and clean fryer WEEKLY Boil out fryer Clean blower grease filter AT LEAST Verify Thermostat settings MONTHLY Test Hi Limit control TIME FRAME QUALIFIED SERVICE PERSONNEL ATLEAST Check burner flame color YEARLY EVERY 5 Replace center tube divider YEARS High production facilities should be checked more often Contact the factory or a local service company to perform maintenance and repairs 1 800 KEATING 9 OIL BREAKDOWN As part of a Preventive Maintenance Program the oil in your fryer needs to be filtered regularly to avoid breakdown The initial investment in the frying system is less than the total overall costs of oil during the life of the fryer and with regular filtering you can realize substantial savings in oil costs as well as mainte nance charges LIMITED CALIBRATION 88 35 SM 57 gt Less than 25 difference You will need E Wry Dr ef s One screwdriver with 1 8 wide flat blade One accurate fryer thermometer 9 Thermostat knob removed to reveal calibration screws 1 Set thermostat to desired frying temperature 2 Allow thermostat to cycle three times 2 Allow fryer to cycle three times 3 Place an accurate thermometer in the oil at the tip of the thermostat bulb NOTE Locate thermometer in same position for every calibration
26. so that all burners are on 4 Measure the gas supply pressure and ensure that it is at least 7 WC for natural gas and 11 WC for LP propane gas Gas pressure must NOT be greater than 14 WC whether burners are on or off NOTE When installing pressure tap use gas rated sealant on tap threads Only use sealant on threads that contact the manifold pipe Excess sealant may come loose and clog downstream gas valves or orifices Clean away any pipe debris or loose sealant after installing gas pressure tap BE SURE TO REPLACE AND TIGHTEN THE SELF SEALING SCREW IN THE TAP EITHER TIGHTEN SELF SEALING SCREW BY HAND OR TIGHTEN WITH SCREWDRIVER BUT JUST SLIGHTLY PAST THE POINT OF GASKET COMPRESSION TO AVOID DAMAGING THE O RING SEAL CHECK THE AND ALL INSTALLED PIPING AND GAS CONNECTIONS FOR LEAKS BEFORE RELEASING THE BATTERY FOR CUSTOMER USE 1 800 KEATING 5 NOTE The electrical wiring diagram for the fryer is located on the inside of the fryer door or in the back of this manual GAS LEAK TESTING Prior to lighting your fryer 1 Make sure all thermostats switches and safety valves are in the OFF position 2 Turn main On Off manual gas valve to the position 3 Have your plumber or gas company check for leaks with a soap solution NEVER check with an open flame GAS PRESSURE AT MANIFOLD NATURAL Gas 3 0 in W C LP Gas 10 0 in MINIMUM INCOMING GAS PRESSURE NATURAL Gas 7 0 in W C
27. 028309 10 19 HIGH LIMIT RESETTABLE 034357 1 20 STRAIN RELIEF BUSHING 000430 1 21 POWER CORD 120V 9 006311 1 22 TIMER 056921 2 23 SPARK IGNITION CABLE 037551 2 24 RELAY 35 SECONDS 058684 1 Not available on all models 22 keatingofchicago com INCREDIBLE FRYING MACHINE SERIES 2006 IFM CONTROL PANEL PARTS LIST MODEL 2006 CPU H 3 5 4 8 10 E 17 13 12 Back Panel Top View ITEM DESCRIPTION P N 1 INDICATING LIGHT RED RECTANGULAR 28V 021209 1 2 SWITCH ROCKER ON OFF DPST 035030 1 3 COMPUTER 031125 1 COMPUTER PROBE ONLY Not Shown 004776 1 4 INDICATING LIGHT BLUE RECTANGULAR 28V 032828 1 5 INDICATING LIGHT AMBER RECTANGULAR 28V 021254 1 6 SPARK IGNITION MODULE 037550 2 7 RELAY DPDT 24VAC 030844 5 8 CIRCUIT BREAKER 053338 1 9 RECEPTACLE SNAP IN 125 VAC 011505 1 10 TRANSFORMER 120V 24V 024032 1 11 SNAP IN BUSHING 1 005664 3 12 TERMINAL BOARD WITH INSULATION 004153 1 13 HIGH LIMIT Resettable 034357 1 14 STRAIN RELIEF BUSHING 000430 1 15 POWER CORD 120 9FT 006311 1 16 RELAY 35 SECOND DELAY 24 035080 1 16 SPARK IGNITION CABLES 037551 2 17 RELAY 3
28. 1 Spread Keating Klenzer liberally on tubes and sides of fryer vessel 12 A non abrasive scouring pad may be used to remove the now softened carbonized grease 13 Thoroughly rinse fryer vessel with potable water to remove all Klenzer 14 Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenzer has been removed AWARNING WATER IN ANY FORM AND HOT OIL DON T MIX 15 Close drain valve AWARNING FAILURE TO CLOSE DRAIN VALVE BEFORE REFILL ING THE FRYER MAY RESULT IN SERIOUS INJURY 16 Check thermostat bulb positioning see page 9 17 Refill the fryer with new oil MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of installation In the event that your Incredible Frying Machine under warranty needs repairs other than routine maintenance or cleaning you are required to contact Keating of Chicago at 1 800 KEATING before calling a local service company PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily weekly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your fryer working efficiently Proper care and servicing will lead to years of quality performance PREVENTATIVE MAINTENANCE CHART TIME FRAME OPERATOR OWNER AT LEAST Check lights and controls DAILY Check that the oil is up to Max Level line Clean all baskets Drain strain or
29. 2 ALL SPARK ELECTRODE REPLACEMENT KIT NATURAL GAS 052562 1 LP 052908 1 3 ALL OBSERVATION WINDOW ASSEMBLY LENS 016101 1 COVER 015905 1 4 ALL BURNER OUTER PLATE amp ELBOW ASSEMBLY LEFT OR RIGHT SIDE 022158 1 5 ALL BURNER TO PLATE SEALING GASKET 016505 1 6 ALL BURNER TO TUBE SEALING GASKET 016504 2 1 800 KEATING 27 BASKET LIFT POWER SUPPLY BOX amp BASKET LIFT ASSEMBLY not shown to scale Basket Lift Power Supply Box Basket Lift Assembly Top View Side View PN D s 01 5544 5 i 15 Housing 12 14 Plast 8 SEE NOTE 1 e 13 Top View 1 BROWN Bottom View NOTES 1 A minimum distance of 3 16 and maximum distance of 1 4 should be maintained when actuator is at full downward stroke Item 11 should never be bottomed on item 12 when in this location 2 Actuator shaft should travel 6 1 2 upward from lowest position 3 Distance is to be measured when actuator is powered 4 Apply light coating of food grade grease to Item 9 on entire shaft inside housing ITEM DESCRIPTION P N 1 TRANSFORMER 120 208 240 480 056036 1 e CIRCUIT BREAKER 3A 250V 053338 1 3 RELAY DPDT 24V AC 030844 a 4 RECTIFIER 018321 1 5 POWER CORD 021289 1 6 CONNECTION 3 CIRCUITS PLUG 032210 1 CONNECTOR CONTACT PIN MALE 028309 3 7 CONNECTOR 2 CIRCUIT CAP 032207 a CONNECTOR CONTACT PIN FEMALE 028308 2 8 COVER FOR CIRCUIT
30. 5 SECONDS 058684 1 18 SAFETY SWITCH MAGNETIC REED 053777 1 available on all models 1 800 KEATING 23 BOB EVANS IFM CONTROL PANEL PARTS LIST FRONT REAR DRAIN CONCEALED THERMOSTAT NO TIMERS MODEL 2006 E 3 amc lt koor a y ANG FING N wx Detail Area 18 8 Back Panel Front View 20 21 22 Back Panel Top View ITEM DESCRIPTION P N 1 SWITCH TOGGLE SEALED ON OFF 056056 1 2 INDICATING LIGHT CLEAR ROUND 28V 057863 1 3 INDICATING LIGHT BLUE ROUND 28V 057862 1 4 INDICATING LIGHT AMBER ROUND 28V 056588 1 5 INDICATING LIGHT GREEN ROUND 28V 056587 1 6 INDICATING LIGHT RED ROUND 28V 057861 1 7 SPARK IGNITION MODULE 037550 2 8 TRANSFORMER STEPDOWN 24VAC 80VA 024032 1 9 CIRCUIT BREAKER 3 AMP 1 POLE 250V 053338 1 10 HIGH LIMIT MANUAL RESET 1 800 KEATING 4 004341 034357 11 RELAY DPDT 24 030844 2 12 TERMINAL BOARD WITH INSULATION 004153 1 13 THERMOSTAT 14 MODEL 035574 1 THERMOSTAT 18 amp 20 MODELS 035575 1 14 THERMOSTAT DIAL PLATE 375 058037 1 15 THERMOSTAT KNOB BLACK 060612 1 16 RECEPTACLE 125V 15A SNAP IN 011505 1 17 BUSHING BLACK PLASTIC SNAP IN 7 8 000514 1 18 BUSHING BLACK PLASTIC SNAP IN 1 005664 2 19 BUSHING STRAIN RELIEF 000470 1 20 SWITCH MAGNETIC SAFETY N C 053777 1 21 CONNECTOR 2 CIRCU
31. A 96 standard latest edition No frame or restriction shall be constructed around the fryer that will restrict air movement into the fryer s combustion area or prevent proper ventilation Keating fryers are designed to operate on the fuel specified on the serial plate and must not be operated with another gas fuel They cannot be converted to another gas fuel by turning or engaging a switch AWARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAM MABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE You will post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained from your local gas supplier IMPORTANT IN THE EVENT A GAS ODOR IS DETECT ED SHUT DOWN UNIT AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUP PLIER FOR EMERGENCY SERVICE Suitable for installation on non combustible floors You must maintain this appliance free and clear from combustibles You must maintain the following minimum clearances from combustible and non combustible construction MINIMUM CLEARANCE CONSTRUCTION CLEARANCES COMBUSTIBLE NON COMBUSTIBLE BACK 6 0 RIGHT SIDE 6 LEFT SIDE 6 0 SUITABLE FOR NON COMBUSTIBLE FLOORS You must install this appliance at least 16 inches away from any open flame Adequate clearance for servicing and proper operation must be maintained Your fryer
32. BREAKER 054664 1 9 PUSH ROD 018096 1 10 SCREW 1 4 20 X 11 4 021091 1 HEX NUT 1 4 20 016383 1 n COUPLER ACTUATOR BL 054525 1 RETAINING RING 054540 a PIN COUPLER ACTUATOR BL 054503 2 12 ACTUATOR 24V DC 054510 1 13 SHAFT ACTUATOR LOWER BL S S 054522 1 14 CONNECTOR 2 CIRCUIT PLUG 032208 1 CONNECTOR CONTACT PIN MALE 028309 2 15 PIN BASKET LIFT NON ROTATIONAL 054760 1 This circuit breaker can be found under the control panel on newer units 28 keatingofchicago com WIRING DIAGRAMS NOTE A separate wiring diagram has been included with this manual and should be saved for troubleshooting and maintaining the fryer The wiring diagrams in this section cover standard fryers which may or may not match the diagram sent with the fryer Non standard fryers such as CPU models etc do not have wiring diagrams printed in this section SINGLE BASKET LIFT POWER SUPPLY BOX SEE TRANSFORMER CONNECTION CHART 1 2 3 4 5 5 exe o gt ce NOTES 1 Wire Material See wires specification 2 Remove 3 8 of insulation from end of wire 3 8 3 Route all wires so they lay flat and organized in appearance 4 Tug test all wires connected to terminal board to ensure they are properly secured Tug test all crimp on connectors in the same fashion 1 800 KEATING 29 14 IFM 120V CONNECTION DIAGRAM NO TIMERS FRONT DRAIN MODEL 2000 SECTION Il
33. EATED THE MAX LEVEL LINE HAS BEEN PROVIDED TO ENSURE OPTIMUM COOKING WHILE ENSURING THE SAFETY OF THE OPERATOR DO NOT OVERFILL THE FRYER VESSEL Figure 4 MAX Level Line Fill the fryer vessel with oil or MELTED solid shortening up to the Max line LIGHTING AWARNING BEFORE ATTEMPTING TO LIGHT THE FRYER MAKE SURE THE GAS CONNECTIONS ARE SECURE AND HAVE BEEN LEAK TESTED AND THE FRYER HAS BEEN PROPERLY FILLED WITH OIL Figure 5 Model 2000 Control Panel with timers 1 Turn on main power switch 2 Set thermostat to desired setting Between 325 F 162 8 C 335 F 165 3 C 3 Once main power switch is on and the thermostat is set the following occurs a Blower will start and blower indicating light will come on b After a preset 10 15 second delay the gas valve will open and the burner indicating light will come on o The spark module will light the burners automatically d The burner indicating light will be on whenever the burners are on The light goes off when the oil has reached the desired temperature If the burners do not light immediately the burner light will shut off the blower light will stay on and after 6 15 seconds the burners will try to light again This process will repeat 3 times
34. G 054512 2 FLEXIBLE MAIN TUBING ELBOW 054426 2 8 FLEXIBLE PILOT TUBING 054208 2 9 MAGNETIC REED SWITCH 053777 1 10 NIPPLE QUICK CONNECT 052572 1 RUBBER GROMMET 053445 1 11 KNOB DRAIN HANDLE 031532 2 12 GAS VALVE 024030 1 LP 024988 1 13 14 DRAIN VALVE 1 REAR 016341 1 18 amp 20 DRAIN VALVE 1 1 4 REAR 016342 1 14 ALL DRAIN VALVE PULL ROD ASSEMBLY 14 DRAIN VALVE HANDLE ROD 053650 18 amp 20 DRAIN VALVE HANDLE ROD 059742 DRAIN VALVE ADJUSTMENT SLEEVE 011138 1 14 DRAIN VALVE HANDLE 053649 18 amp 20 DRAIN VALVE HANDLE 053702 DRAIN VALVE PULL ROD 052653 1 15 FITTING 5 8 CC x 1 2 054428 1 16 HEX REDUCING NIPPLE 054419 1 17 CHECK VALVE 2 WAY 000611 1 18 FITTING COMPRESSION ELBOW 007260 1 19 CASTER SWIVEL LOCKING 037537 2 20 CASTER RIGID 037539 2 16 keatingofchicago com INCREDIBLE FRYING MACHINE SERIES 2006 INCREDIBLE FRYING MACHINE GAS FRYER REAR DRAIN MODEL 2000 Corresponds with Parts List on Page 16 FRONT VIEW SIDE VIEW Oil Return Piping Assembly Enlarged View Burner amp Electrode Assembly See Detail on Page 27 ra eue D 1629 5 am 7 OF id 9 s 10 1 Not shown See pages 21 22 for Control Panel Parts List 1 800
35. IT QUICK PLUG 032208 1 22 CONNECTOR CONTACT PIN MALE 032208 23 SPARK IGNITION ELECTRODE LEAD 24 037551 2 24 POWER CORD 9 120V 006311 1 Located on rear drain units only 24 keatingofchicago com INCREDIBL FRYING MACHINE IFM CONTROL PANEL PARTS LIST FRONT DRAIN with TIMERS MODEL 2006 Control Panel Front A a N SEALING RING N bur J Detail Area Back Panel Front View 17 Back Panel Top View ITEM DESCRIPTION P N 1 SWITCH TOGGLE SEALED ON OFF 059141 1 2 INDICATING LIGHT CLEAR ROUND 28V 057863 t 3 INDICATING LIGHT BLUE ROUND 28V 057862 1 4 INDICATING LIGHT AMBER ROUND 28V 056588 1 5 INDICATING LIGHT GREEN ROUND 28V 056587 1 6 INDICATING LIGHT RED ROUND 28V 057861 3 7 TIMER DIGITAL 24 120V 056921 2 8 THERMOSTAT KNOB BLACK 060612 1 THERMOSTAT DIAL PLATE 058037 1 THERMOSTAT 14 MODEL 035574 1 THERMOSTAT 18 amp 20 MODELS 035575 3 9 SPARK IGNITION ELECTRODE LEAD 24 059303 2 10 HIGH LIMIT MANUAL RESET 1 800 KEATING 1 BACK MOUNT BOTTOM MOUNT 11 TRANSFORMER STEPDOWN 24VAC 80VA 024032 1 12 TERMINAL BOARD WITH INSULATION 004153 1 13 SPARK IGNITION MODULE IFM 24VAC 060826 14 RELAY DPDT 24VAC 030844 1 15 CIRCUIT BREAKER 3 AMP 1 POLE 250V 053338 1 16 RELAY 35 SECOND DELAY 24VAC 035080 1 17 POWER CORD 9 120V 006311 1
36. NNECT MALE 028306 1 MALE PINS 028309 10 19 HIGH LIMIT RESETTABLE 034357 1 20 STRAIN RELIEF BUSHING 000430 1 21 POWER CORD 120V 9 FT 006311 1 Not available on all models 1 800 KEATING 21 IFM CONTROL PANEL PARTS LIST WITH 2000 e N En i De 1 Back Panel Front View Back Panel Top View ITEM DESCRIPTION P N ary 1 POWER SWITCH W GREEN LIGHT REPLACEMENT KIT 058328 1 POWER SWITCH WITHOUT LIGHT 035030 1 2 INDICATING LIGHT BLUE 015120 1 3 INDICATING LIGHT AMBER 021254 1 4 INDICATING LIGHT GREEN 021255 1 5 INDICATING LIGHT RED 021209 1 6 HIGH LIMIT TEST SWITCH MOMENTARY 015384 1 7 SPARK IGNITION MODULE 037550 2 8 RELAY DPDT 24VAC 030844 2 9 THERMOSTAT 14 MODEL 035574 1 THERMOSTAT 18 amp 20 MODELS 035575 1 THERMOSTAT DIAL PLATE 058037 1 THERMOSTAT KNOB BLACK 060612 1 10 CIRCUIT BREAKER 053338 1 11 RECEPTACLE SNAP IN 125 011505 1 12 6 CIRCUIT QUICK CONNECT FEMALE 028301 1 FEMALE PINS 028308 6 13 2 CIRCUIT QUICK CONNECT FEMALE 032207 1 FEMALE PINS 028308 6 14 TRANSFORMER 120V 24V 024032 3 15 4 CIRCUIT QUICK CONNECT FEMALE 032211 1 FEMALE PINS 028308 6 16 SNAP IN BUSHING 1 005664 3 17 TERMINAL BOARD WITH INSULATION 004153 1 18 12 CIRCUIT QUICK CONNECT MALE 028306 1 MALE PINS
37. OF CHICAGO INC KEATING GAS FRYER SERIES 2006 MANUAL IMPORTANT THE USER S MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS FOR YOUR MODEL USE THE INCREDIBLE FRYING MACHINE ONLY AS INSTRUCTED IN THIS MANUAL KEEP A COPY OF YOUR BILL OF SALE The date on the bill establishes the warranty period should service be required If service is performed it is in your interest to obtain and keep all receipts KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL Record the Serial number and Model number of this Incredible Frying Machine in the spaces provided Keep these numbers for future reference SERIAL NUMBER MODEL NUMBER Keating commercial fryers are not intended for household use As continuous product improvement occurs specifications may be changed without notice 1 800 KEATING keatingofchicago com INCREDIBLE FRYING MACHINE Part 017411 2006 2013 09 15 PURCHASER SHOULD POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CON SULTING THE LOCAL GAS SUPPLIER s AWARNING Q Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Improper installation can cause damage injury or death FOR YOUR SAFET
38. RES Highly polished stainless steel fryer vessel Highly polished stainless steel front Highly polished stainless steel transfer tubes Highly polished stainless steel thermostat bulb Highly polished stainless steel Hi Limit bulb Complete stainless steel cabinet True Cold Zone for proper sedimentation Grid screen over heat transfer tubes 1 full port front drain valve Patented accurate temperature control system 2 F Ideal 35 working height 3 4 NPT gas connection on single fryers One pair of split baskets or one full size basket 18 model only 3 4 NPT gas connection on single fryers Patented burner design Spark Ignition System 100 proof of air flow safety shut off 100 proof of flame safety shut off Digital timers 2 where applicable Gas and air adjustments Gas pressure test port Blower grease filter easily accessible from front Easy access for servicing from front of fryer Burner blower and Hi Limit indicating lights Insulated fryer vessel Heat recirculation for higher efficiency and lower flue temperature Black heat tube interiors for optimum heat transfer Instant On Ignition System 120 VAC 9 neoprene cord with 3 pronged grounded plug Instant recovery to cooking temperature High temperature stainless steel flue lining 10056 factory testing 2 keatingofchicago com STANDARD ACCESSORIES Keating Klenzer Sample
39. WITH A THREE PRONG 120 VOLT NEMA 5 15 GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROP ERLY GROUNDED AND POLAR IZED THREE PRONG RECEPTACLE DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG AWARNIN Plug into a properly grounded three prong receptacle ACAUTION Before plugging in the fryer confirm the outlet is properly polarized and grounded If the hot and neutral terminals are reversed or the outlet is not properly grounded the burners may not ignite burner on light will go out after 2 1 2 seconds and the ignition pro cesses will continue 3 times AWARNING IF DISCONNECTION OF THE RESTRAINT IS NEC ESSARY IT MUST BE RECONNECTED WHEN THE FRYER IS RETURNED TO ITS ORIGINALLY INSTALLED POSITION GAS CONNECTION AWARNING PIPE JOINT COMPOUNDS RESISTANT TO PROPANE GASES MUST BE USED BEFORE OPERATING THIS FRYER CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION ONLY DO NOT USE AN OPEN FLAME Figure 2 Main Gas Connection Connect the fryer to the main gas supply line at the rear of the fryer The piping should be a minimum of 3 4 NPT supply pipe for a single fryer at the burner manifold Batteries require larger supply lines Instal lation must conform to the current local codes and National Fuel Gas Code U S ANSI 2223 1 NFPA 54 latest edition Natural Gas Installation Code CAN CGA B149 1 or Propane Installatio
40. Y 7 h 4 Do not store or use gasoline or other flammable vapors or liquids in the 4 vicinity of this or any other appliance Do not store flammable liquids near this or any other appliance AWARNING IF NOT INSTALLED OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANU FACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM AWARNING PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT PROPANE GAS IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PRO PANE GAS SUPPLIER FOR ASSISTANCE THE EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD SERVICE SANITATION MANUAL OF THE FOOD AND DRUG ADMINISTRATION FDA mens mene TABLE OF CONTENTS Important Safety Instructions INTRODUCTION INSTALLATION Damage During Shipment Standard Features Safety Precautions FIRST STEPS National Code Requirement Leveling Restraining Devices Electrical Connection Gas Pressure Gas Leak Testing PLACING YOUR KEATING FRYER IN OPERATION Filling Lighting Cooking Shutdown
41. and hold the set button for approximate ly two seconds The display will show SEt Press the T1 T2 or T3 for the cook time to be programmed The display will show the current setting for that cook time Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for approximately two seconds The display will show StO for ap proximately two seconds and the timer will return to normal operation Repeat the process as necessary for the other timers OPERATING LOGIC When the timer is powered up the display will show the time setting for the cook time that was operated last and the relay output contacts will be open To start a cycle press the desired cook time button T1 T2 or T3 The display will begin to countdown from the preset time setting and the relay output contacts will close During the countdown the colon will flash at one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To cancel the audible alarm press any button PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the count down press any button The display will resume the normal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress pr
42. e of shipment Claims for loss or damage to the contents should therefore be made upon the carrier as follows CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the mer chandise has been unpacked The contents may be damaged in transit due to rough handling even though the carton may not show external damage When the damage is discovered upon unpacking make a writ ten request for inspection by the carrier s agent within fifteen days of the delivery date Then file a claim with the carrier since such damage is the carrier s respon sibility By following these instructions carefully we guarantee our full support of your claims to protect you against loss from concealed damage VISIBLE LOSS OR DAMAGE Any external evidence of loss or damage must be noted on the freight bill or express receipt and signed by the carrier s agent Failure to adequately de Scribe such external evidence of loss or damage may result in the carrier refusing to honor a damage claim The form required to file such a claim will be supplied by the carrier DO NOT RETURN DAMAGED MERCHANDISE TO KEATING FILE YOUR CLAIM AS STATED ABOVE 1 800 KEATING 1 Keating s Incredible Frying Machine IFM is de signed to give maximum production efficiency deliver ing high quality food products The following design features are incorporated in Keating s Incredible Frying Machine IFM STANDARD FEATU
43. ess and hold any but ton for approximately two seconds The relay output contacts will open and the display will show the time setting for the cook time last used keatingofchicago com DRAINING AWARNING ALWAYS SHUT THE FRYER OFF COMPLETELY BEFORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED TO ENSURE THE SAFETY OF THE OPERATOR 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron amp Safety goggles and heat resistant footwear Figure 6 Side view of Safe amp Easy Filter 2 Turn off the fryer and open the door 3 Put suitable container under drain valve for Safe amp Easy models slide filter onto rails inside of fryer or filter cabinet 4 Front Drain Drain oil from fryer by slowly turning handle The drain will be completely open after 1 4 turn Rear Drain Pull black knob forward slowly 5 After fryer drains close the drain valve 6 Filtering may be done at this step refer to filter manual CLEANING AND BOIL OUT Figure 7 Keating Klenzer and Sea Powder When cleaning and boiling out your fryer use Keating Sea Powder and Keating Klenzer to keep your fryer in top condition Keating Sea Powder dissolves any grease build up even carbonized grease in fryer
44. estraint is necessary it must be reconnected when the Keating IFM is returned to its originally installed position NOTICE WHEN THIS APPLIANCE IS INSTALLED WITH CASTERS IT MUST BE INSTALLED WITH CASTERS SUPPLIED A CONNECTOR COMPLYING WITH EITHER ANSI Z21 69 OR CAN CGA 6 16 AND A QUICK DIS CONNECT DEVICE COMPLYING WITH EITHER ANSI Z21 41 OR CSA 6 9 IT MUST ALSO BE INSTALLED WITH RESTRAINING MEANS TO GUARD AGAINST TRANSMISSION OF STRAIN TO THE CONNECTOR AS SPECIFIED IN THE APPLIANCE MANUFACTURER S INSTRUCTIONS Restraining devices required ELECTRICAL CONNECTION The Keating IFM when installed must be electrically grounded in accordance with local codes or in the absence of local codes the National Electrical Code ANSI NFPA No 70 or the Canadian Electrical Code CSAC 22 2 as applicable A wiring diagram is located on the last page In the USA and Canada the electri cal supply must be 120 VAC 60 Hz The Keating Incredible Frying Machine IFM is equipped with a 9 neoprene covered 3 wire electrical cord with a three pronged grounded plug for protection against electrical shock This plug must be placed into a 120V properly grounded three pronged polar ized outlet For proper grounding procedures see local codes or in the absence of local codes the National Electrical Code ANSI NFPA 70 latest edition or Canadian Electrical Code CAN 22 2 latest edition as applicable AWARNING G THIS APPLIANCE IS EQUIPPED
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46. is designed to be serviced from the front Keating commercial fryers are not intended for household use ALWAYS instruct new employees on proper fryer operation A fryer should be operated ONLY by properly trained personnel ALWAYS turn fryer off each night ALWAYS turn fryer off at customer power panel before servicing ALWAYS disconnect fuel source before servicing NEVER leave a fryer unattended during operation NEVER move fryer when full of hot oil NEVER introduce objects or liquids into fryer while operational which are not designed or made for cooking THIS FRYER MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY The State of California enacted the California Safe drinking water and Toxic Enforcement Act of 1986 Prop 65 which prohibits any person in the course of doing business from knowingly and intentionally ex posing any individual to a chemical known to the State of California to cause cancer or reproductive toxicity without first giving clear and reasonable warning to such individuals The Governor s Scientific Advisory Panel added carbon monoxide to the list of hazardous chemicals known to cause reproductive harm Carbon monoxide would not be present in concentrations that would pose a significant risk to the consumer when the equipment is installed oper ated and maintained as follows Installed in accordance with all local codes or in the absence of local codes
47. l either not pull through or it will tear A fryer with a thermostat bulb that is too tight will short cycle Short Cycle The thermostat will cycle rapidly while the fryer is in the idle mode the temperature will be erratic Figure 8 18 amp 20 IFM Thermostat bulb positioning SERVICE AWARNING ALL HI LIMIT CONTROLS ARE PRESET AT THE FACTORY FOR A SPECIFIC TEMPERATURE DO NOT ATTEMPT TO CHANGE THE SETTING OF THE HI LIMIT IF THE HI LIMIT FAILS TO SHUT OFF BETWEEN 425 F AND 450 F DURING TESTING IT MUST BE REPLACED FLAME ADJUSTMENT A Gas Pressure 1 At gas valve remove adjustment port cover rotate adjustment screw with screwdriver and replace port cover 2 To check the gas pressure 3 WC for natural gas or 10 WC for Propane at the manifold use an allen wrench to remove the gas pressure test port located in the center of the manifold 3 Line pressure incoming pressure is critical for proper ignition of the IFM Incoming pressure must be Natural 7 W C Propane 11 W C B Air Flow 1 To determine the proper gas air mixture look into the viewing window for each burner located just to the left of each burner air hose where the hose is connected to the burner assembly See Figure 8 bright red orange with proper mixture orange glow around burner tube too much gas orange haze around burner tube showing incomplete combustion too little gas blue at front of bu
48. n Code CAN CGA B149 2 latest edition NOTE If more than one gas fryer is on the same sup ply line you may require a larger line Consult your local gas company to assure adequate volume and pressure Refer to serial plate for proper gas require ments for your particular model NOTE Piping for a battery should be at least 1 1 4 to 1 1 2 IPS depending on total BTU input Consult your local gas supplier for appropriate battery piping size GAS PRESSURE TAP INSTRUCTIONS FOR USING THE GAS PRESSURE TAP INCLUDED ON FRYER BATTERY WITH COMMON MANIFOLD MANUFACTURED AFTER 8 19 10 Part 060265 The gas pressure tap is available on batteried fry ers with common manifold piping manufactured after 8 19 10 Keating batteries are often equipped with a common manifold that supplies gas to each product in the battery requiring only a single service sup ply hook up A pressure tap is now provided at this service hook up end Use this tap to confirm there is at least 7 WC gas pressure for natural gas and 11 WC gas pressure for LP propane gas when all battery gas burners are running 8 32 x 3 8 Screw Figure 3 Self Seal O Ring Gas Pressure Tap Gas Pressure Common Rear Manifold w Tap Hole 1 Remove the self sealing screw and 1 8 NPT hose to a pressure measuring meter 2 Turn on the gas supply 3 Turn on each gas product in the battery
49. ngofchicago com INCREDIBLE FRYING MACHINE SERIES 2006 IFM 120V CONNECTION DIAGRAM TIMERS FRONT DRAIN MODEL 2006 WITH TOGGLE SWITCHES ze e 1435 T3NVd 1081409 3NY4 1081409 9008 8 1 un sva i aem Best Bes E 3008193793 DRIVES 300810313 vds 1 800 KEATING 39 WOO OOVOTHOAOONILVETMMA O9VOTHC ONTLVAY oq pau Japun 129j9p Aue jo einieu pue esnea 01 se Uolstaop Uoneunuexe pue Buns l 10 Buneey o predaud 14919 paddiys ag asnu pennu sip Japun e 01198lqns egeudoxdde se 20 10 Buneay o paddius aq 40 jonpoid ysanbau 20 suoneziuebuo suapuadopu panoidde si euo oy vonezuouine 921 195 t Uin Buneoy 223j6p Jo uonduosop 6 pue uonejjensu v 1210010 our Jo Jequinu jenas pue 1aquunu g honpo
50. r not hooked up Plug fryer in to a different electrical outlet must be properly grounded b Ensure gas hose is securely connected Turn on main gas Not recovering a Gas pressure incorrect b Thermostat not calibrated c Overloading fryer a Contact service agent to verify proper gas pressure b Calibrate the thermostat by rotating the dial plate to match the actual temperature of the oil See page 10 c Do not overfill baskets with food Do not overfill fryer with oil check the fill level stamped into the fry pot 12 keatingofchicago com SERVICE DIAGNOSIS The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified amp licensed service company Equipment still under warranty requires it Call 1 800 KEATING if you need assistance in locating a qualified service company NOTE To correctly and quickly diagnose the system the chart below should be followed in sequential order TROUBLE SHOOTING CHART PROBLEM PROBABLE CAUSE SOLUTION Main power light does not come on a not plugged in b Breaker has tripped c Main power switch is faulty a b Replace the main power switch Plug fryer to an approved outlet Must be properly grounded Reset the breaker located on the bottom of the control panel Blower light does not come on Thermostat not turned on
51. rbon content in oil c Dirty fryer vessel d Inferior grade of oil e Fryer is overheating a Replace oil b Filter oil completely replace if necessary c Boil out fryer See page 8 Cleaning and Boilout d Check with supplier for the grade of oil you need for your cooking applications Check calibration of thermostat See page 10 and replace if necessary Basket lift mechanism will not operate a Breaker tripped b Connections are loose or electronic timer is faulty Actuator defective a Reset breaker located in rear of fryer or on bottom of control panel back Note Basket Lift circuit breaker is labeled b Make sure connections are tight Replace timer if faulty c Replace actuator Basketlift motor runs but basket does not move a Actuator is faulty a Replace actuator Basket s rise prematurely a Electronic timer is faulty b Basket lift relay is faulty a Replace timer b Replace relay 14 keatingofchicago com PROBLEM PROBABLE CAUSE SOLUTION Spark module flashing a Steady OFF b Steady ON c 1 Flash d 2 Flashes e 3 Flashes f 4 Flashes 5 Flashes a NO Power or Control Hardware Fault Power applied Control Okay Flame sense current trial only Active until flame sense on next trial Marginal flame between 1 5mkA and 0 5mkA Ignition lockout too many ignition failu
52. res 1 Turn off unit 2 Check incoming gas 3 Spark at electrode 4 Electrode Ignition lockout too many flame losses 1 Turn off unit 2 Check incoming gas 3 Spark at electrode 4 Electrode Control hardware fault detected PE amp 9 ORDERING PARTS Parts may be ordered by calling 1 800 KEATING or your local Keating service company We recommend using genuine Keating Replacement Parts engineered and manufactured specifically to meet exact specifications and requirements for Keating equipment Refer to the Keating Gas Fryer Limited Warranty for complete service and ordering information The model serial plate is attached to the inside of the front door The serial and model numbers are necessary when ordering WARNING AND OPERATING PLATES All warning and operating plates on the Keating Incredible Frying Machine should be in place at all times If plates are damaged or lost replace them immediately 1 800 KEATING 15 PARTS LIST IFM GAS FRYER INCREDIBLE FRYING MACHINE GAS FRYER MODEL 2000 ITEM MODEL DESCRIPTION P N 1 14 BLOWER 030862 1 18 amp 20 BLOWER 053726 1 INSULATION 052471 2 2 AIR HOSE 054162 2 CLAMP 1 2 WIDE BAND 13 16 x 1 1 2 015393 2 3 FRY POT 1 800 KEATING 1 4 PILOT TEE 020717 t 5 PILOT TUBING 1 8 S S 022031 2 6 ELBOW BRASS 90 016231 2 BUSHING 015390 2 14 ORIFICE 29 016502 2 18 amp 20 ORIFICE 18 021869 2 y FLEXIBLE MAIN TUBIN
53. rner or totally blue Remove the cover by loosening the screws to gain access to the burner viewing windows 14 IFM shown REQUIRED TEST THERMOSTAT Multimeter for testing continuity CHECKING CONTINUITY WITH THE MULTIMETER 1 Rotate the thermostat shaft until an audible click is heard 2 Rotate the thermostat shaft left and right ten times causing the switch to click on and off ten times while using the Multimeter to verify continuity 3 If the switch does not show continuity during all ten trials replace the thermostat ACAUTION Disassembling the thermostat will void the ther mostat warranty 1 Set compression ring onto capillary end of bulb finger tight 1 2 from end of capillary 2 Insert new thermostat bulb through control panel back 3 Apply oil resistant flexible sealant on to compres sion fitting thread before installing fitting into fryer vessel 4 Position bent portion of bulb against far right heat transfer tube and install compression fitting snugly into fryer vessel SERIES 20 MACHINE 5 Adjust bulb so at least 2 of bent portion of it is next to heat transfer tube and tighten compression nut onto compression fitting for fryer 18 amp up The end of thermostat bulb should touch the burner tube for 14 fryers 6 Refill fryer with oil to fill level line T Start fryer preheat and calibrate with thermometer 1 800 KEATING 11
54. t the quick disconnect is completely engaged electrode if faulty Gap must be 1 8 between electrode and pilot tube and between pilot tube and burner See page 27 verifying it has voltage 1 800 KEATING 13 PROBLEM PROBABLE CAUSE SOLUTION Delayed ignition a Spark electrode gap is incorrect b Gas pressure excessive incoming or manifold c Spark module intermittent a Set proper gap on electrode See detail on Page 27 b Set pressure to serial plate c Replace spark module Fryer has poor recovery a Overfilling baskets b Overfilling fryer with oil c Thermostat bulb improperly placed d Carbon coating on heat transfer tubes Low gas pressure or volume f Inefficient burner combustion Don t overfill baskets b Fill fryer up to Fill Level line as will expand when heated c Adjust bulb position See page 10 Thermostat Bulb Positioning d Boil out fryer See page 8 Cleaning and Boil out e Contact a qualified service person to check gas pressure f Adjust gas air mixture See page 10 Flame Adjustment Fryer overshoots temperature setting a Thermostat bulb improperly placed b Thermostat out of calibration a Adjust bulb position See page 10 Thermostat Bulb Positioning b Calibrate thermostat See page 10 Calibration Oil in fryer vessel smokes a Oil has begun to break down b High ca
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