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1. g T r I q T SI m lf I ze o al N oo oo o EE a _ IL a De fos XD S A ae 2 ve h a z s 4 so L3 zwi a s 7 E HWI S GW D Hm s E D I 2 bi y 3 45 1490 1409 600 74 1490 1490 765 1490 1029 L 1582 1719 1020 1766 2239 3588 LEGEND 2435 HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 o y D Drain outlet G 1 1 2 S SO Condensate discharge iT SI Steam inlet DS 2 V CU steam outlet 2 Sel ra El Power supply entry E X 022 EQ Equipotential screw S XD Pipe inlet for detergents XP Detergent probe arrangement Installation diagram rack type dishwasher 300 racks h right steam version T r 1 f 1 r l MN II al D l G E x yi d CWI e B HWI SI Be ye D S So oy 4 d 79 633 45 Juri 172 187 396 807 884 LEGEND 8 HWI Hot water inlet G 3 4 p E 2435 CWI Cold water inlet G 3 4 S D Drain outlet G 1 1 2
2. l i oT qa 1 2 2 Di E S k G k l a o 88 D L1 m s 8 amp 8 a ST EY a Wo gr so XP SI a SO EQ ae Na CH n z GIR EX T T t i J SU El E D U lew Lo S HWI T T QI H 600 T 1084 i la Tas s 699 757 L414 600 1165 535 715 829 1186 1660 1681 153 2526 Ol 3l PF 1545 34 Installation diagram rack type dishwasher 200 racks h left steam version Min 400 698 2119 MAX 1813 324 1447 so si
3. g LEGEND C ps z LL HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 E D Drain outlet G 1 1 2 E SO Condensate discharge lo SI Steam inlet S V CU steam outlet 5 y xo El Power supply entry E X deo aj EQ Equipotential screw S XD Pipeinlet for detergents XP Detergent probe arrangement Installation diagram rack type dishwasher 200 racks h right steam version i l n 7 Fr ol E _ i FTT a al a ppt pem LL 86 E v G 2 XD RE F 138 d E SO XP E CW SI So Si FQ So a B ne oF Ww El D D mw LS El D L cw LO L S z9 633 H 600 i 1409 L 600 145 111 1091 91 414 Lire 600 1 1490 534 187 1040 829 336 ats 1349 884 2006 154 2852 LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 p 1545 D Drain outlet G 1 1 2 SO Condensate discharge y S SI Steam inlet E V CU steam outlet E EI Power supply entry g a EQ Equipotential screw x em ge B S XD Pipe inlet for detergents w m XP Detergent probe arrangement C S 35 ENGLISH Installation diagram rack type dishwasher 250 racks h left steam version Min 400 698 200 152 2119 MAX 1813 412 60 174
4. E E Drying zone if provided for EE Figure 14 Diagram of curtain positioning on modular machines 41 ENGLISH E10 Installation of rack handling systems CAUTION N Machine installation operations must only be carried out by specialized Technicians provided with all the appropriate personal protection equip ment safety shoes gloves glasses overalls etc tools utensils and ancil lary means IMPORTANT Make sure the MAIN SWITCH of the machine is locked in the Off position Oo IMPORTANT AN Work on the electrical equipment must only be carried out by a qualified elec trician The Manufacturer provides for the possibility of con necting the rack type dishwasher to rack handling sys tems included in the Electrolux Professional S p A product catalogue with the possibility of obtaining vari ous configurations The arrangements for the mechanical and electrical connections provided for on the rack type dishwasher are described below for further details on the various types of rack handling system couplings consult the instructions supplied with the specific handling system installed These arrangements are suitable for fitting motor oper ated rack handling systems e g rope conveyor
5. 180 m h E A Hot water inlet 50 C B Cold water inlet 15 C C Variable shutter max 7 l min M1 Duo Rinse pump M2 Rinse pump M4 Upper arms wash pump M5 Lower arms wash pump M6 CU fan motor M7 Wash pump M8 Prewash pump M10 Upper arms prewash pump M11 Lower arms prewash pump ABV Air Break Valve YV1 Air Gap filling solenoid valve 20 l min YV2 Duo Rinse tank drain solenoid valve Hooda if LT T vi BE as M US We TE LIS M2 IIIS M2 CDU Sq C H oE ABV C c AAA XN AAAA 80 90 C 80 90 C 55 65 C 55 65 C 60 70 C 60 70 C VVVVVV VV f VVVVVV VV N VMNMMN IN it i r T C b Sli L LI e YVR yee WS yo wr Yva Yve LAT L Dk pq YV7 Yv Y V N OA A UB LEGEND YV3 Wash tank water filling solenoid valve 20 l min YV4 Wash pump discharge solenoid valve YV5 Wash tank drain solenoid valve YV6 Wash or prewash tank water filling solenoid valve 20 l min YV7 Wash or prewash pump discharge solenoid valve YV8 Wash or prewash tank drain solenoid valve YV9 Prewash tank water filling solenoid valve 20 l min YV10 Prewash pump discharge solenoid valve YV11 Prewash tank drain solenoid valve YV12 Prewash tank water filling solenoid valve 20 l min YV13 Prewash pump discharge
6. Installation diagram rack type dishwasher 200 racks h right electric version FT 3 D py e lez m a E X a 2 Z q g ew HW E D 79 633 111 172 187 396 807 884 LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Euquipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement Min 400 200 152 Im in o D ES LLL 1545 29 ENGLISH Installation diagram rack type dishwasher 250 racks h left electric version A Min 400 al m SSS 698 200 152 MA s n ol ive C zi 2110 412 lt 60 174 60 BAI 22 2119 MAX 1813 324 1447 B cw LEQ HWI n D El IRR 633 z9 111 172 187 396 807 884 LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2
7. o 2 C 2110 ED v IS XD XP T XD 5a 2 Se af I I I Sa N aie oo 807 884 111 iis 187 396 LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet El Power supply entry EQ Equipotential screw XD Pipeinlet for detergents XP Detergent probe arrangement Installation diagram rack type dishwasher 250 racks h right steam version a ei r1 HWI LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet El Power supply entry EQ Emquipotential screw XD Pipeinlet for detergents XP Detergent probe arrangement f 324 MAX 1813 2119 P Min 400 2110 412 174 60 36 Installation diagram rack type dishwasher 300 racks h left steam version
8. MODEL 140 racks h 165 racks h 180 racks h 200 racks h 250 racks h 300 racks h Power supply Steam Steam Steam Steam Steam Steam Power supply voltage V 400 3P N 400 3P N 400 3P N 400 3P N 400 3P N 400 3P N Frequency Hz 50 or 60 50 or 60 50 or 60 50 or 60 50 or 60 50 or 60 Max power absorbed kW 6 4 7 5 6 6 7 7 9 7 10 8 Max current absorbed A 17 8 20 3 18 6 21 1 25 1 27 6 Steam consumption kg h 92 92 92 92 92 92 Type of power cable HO7RN F HO7RN F HO7RN F HO7RN F HO7RN F HO7RN F Power cable A 5x25 5x25 5x25 5x25 5x25 5x25 Main switch A 125A 3P N 125A 3P N 125A 3P N 125A 3P N 125A 3P N 125A 3P N Supply water pressure kPa bar 150 700 1 5 7 150 700 1 5 7 150 700 1 5 7 150 700 1 5 7 150 700 1 5 7 150 700 1 5 7 a Inlet steam relative dynamic pressure kPa bar 150 300 1 5 3 150 300 1 5 3 150 300 1 5 3 150 300 1 5 3 150 300 1 5 3 150 300 1 5 3 Hot water supply temp C F 50 122 50 122 50 122 50 122 50 122 50 122 n Cold water supply temp OF 15 59 15 59 15 59 15 59 15 59 15 59 Z Concentration of chlorides in water ppm lt 20 lt 20 lt 20 lt 20 lt 20 lt 20 5 Electric conductivity of water uS cm 400 400 400 400 400 400 u Supply water hardness fH dH cH 14 8 10 14 8 10 14 8 10 14 8 10 14 8 10 14 8 10 z Rack loading feed RH machine From right to left From right to left From right to left From right to left From right to left From right to left X LH mac
9. amp il d _ FTT rT N oo Bo EE S z o z SSS i CJ ba 2 Fa XD gt lt Al a 3S E ee e XP A E EQ ew LEQ M wl S CN D a EI D owi D U D EI W H HWI rz poy 4 45 1490 1409 600 633 19 74 1490 1490 Ju 765 1490 1029 172 1582 187 1719 1040 396 1766 807 2239 884 3588 e p LEGEND 2435 LP HWI Hot water inlet G 3 4 S CWI Cold water inlet G 3 4 F x D Drain outlet G 1 1 2 m V CU steam outlet E EI Power supply entry 2 xe Sar XD EQ Euuipotential screw L XY ch XD Pipe inlet for detergents id XP Detergent probe arrangement Installation diagram rack type dishwasher 300 racks h right electric version m z X LS Fx ME GG g 45 LEGEND E Z 2435 HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 E D Drain outlet G 1 1 2 v E V CU steam outlet zi EI Power supply entry rj x EQ Equipotential screw G j aia xD 3 XD Pipe inlet for detergents P D XP Detergent probe arrangement 31 ENGLISH Installation diagram rack type dishwasher 140 racks h left steam version Min 400 wo al aS 324 1 2119 MAX 1813 1447 698 200 152 633 79 396 552 807 884 LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3
10. GB INDEX X o l o Z m GENERAL INEORMATION esse sss sese essen ennenen A1 ayigere U Todi ERES RN A2 Definitions iic deae ico ce vectes cuve tendue tet eed dea eue Un Peau cuu cgedadecteveuatece ed AS Typographical corivernitions coins ccocer e cotone cea eode Sacr vun dees aaron A4 Machine and Manufacturers identification data A5 EQuIpIMIONT IdentifiCatiOn cioe core te cce o cor eei d Eee aa Lec ce eU recu eee Aes A6 GOP RR TR T VAM MM A8 Personal protection equipment sasssa AQ Keeping the Manual ee sees eee eee eser sneer A10 Constructional R Modificat s THT A11 Users of the Manual T GENERAL DESCRIPTION OF MACHINE eere eene e eene nnn B1 General description TTT B2 Description of machine modules eccirni E sentent nnn B2 1 Wash ZOMG em B22 i Ta eT TT B2 3 STT 1 Ka eT TTT B2 4 Energy recovery steam suppression unit CUR eee eee B2 5 Drying ZOMG D Ty T B2 6 View of module composition esses eere ener Bele DATA e C1 Main technical characteristics electric versions eee eee eee eee C2 Main technical characteristics steam versions eee eee eee eee C3 Characteristics of power supply 5 ooetae Dess eepa dee ese eeDe st oza gog Due gaoz vdd aa goe TRANSPOR
11. 48 H1 2 Safety signs to be displayed on the machine PROHIBITION MEANING Do not oil lubricate repair and EA adjust moving parts devices Do not use water to extinguish fires shown on electrical parts 9 Do not remove the safety DANGER MEANING DANGER OF CRUSHING HANDS DANGER OF BURNS A A DANGER OF ELECTROCUTION shown on electrical parts with indication of voltage A WARNING N Do not remove tamper with or make the labels on the machine illegible H2 Decommissioning When the machine is no longer to be used make it unusable by removing the feed wiring from the power supply and the water connections H3 Instructions for use and maintenance Risks mainly of a mechanical thermal and electrical nature are present in the machine Where possible the risks have been neutralized directly by means of adequate design solutions orindirectly by using guards protection and safety devices Any anomalous situations are signalled on the control panel display During maintenance several risks remain as these could not be eliminated and which must be neutralized through specific behaviour and precautions Do not carry out any control cleaning repair or main tenance operations on moving parts Workers must be informed of the prohibition by means of clearly visible signs To guarantee machine efficiency and correct opera tion perio
12. ME 2 d di a oa a l i SSS T m BH un qo o t E c S g lt a P S a f E x XD 2 Z QE a ow 8 HWI EQ N S Iu CD a U cw e El D D HWI El D CWI D O HW x E H 633 U 600 1084 600 45 IRH EP 757 414 172 600 1165 535 Lu E 715 L 829 1186 m L 1660 L 1681 153 2526 J Oo 3 LEGEND c Z 1545 HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 a D Drain outlet G 1 1 2 7 S V CU steam outlet of I EI Power supply entry gsi a ge2 S EQ Equipotential screw X5 52 XD XD Pipe inlet for detergents UE EE XP Detergent probe arrangement 5 28 Installation diagram rack type dishwasher 200 racks h left electric version 8 T 1 s g MN S I lt Lo E m E x E m q z i 2 3 H 3 b cwi LEQ B D HWI e svi D El H 633 79 BE 172 187 396 807 884 F 1545 y LEGEND HWI Hot water inlet G 3 4 N A1 CWI Cold water inlet G 3 4 K REI D Drain outlet G 1 1 2 lo V CU steam outlet Z El Power supply entry O XD T G gF a EQ Equipotential screw E goo XD Pipe inlet for detergents E L1 XP Detergent probe arrangement
13. Min 400 LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement 26 Installation diagram rack type dishwasher 165 racks h left electric version o T 1 T S z l Fe ad gt gt a 2 s Xx S 2 B a cw LEQ S O HWI H S i E 3 45 L 633 79 74 111 93 172 187 396 807 884 e uu g J LEGEND HWI Hot water inlet G 3 4 y zm CWI Cold water inlet G 3 4 Lv D Drain outlet G 1 1 2 l A d i v CU steam outlet IG El Power supply entry 3 l g e x Na EQ Euquipotential screw E X do XD Pipe inlet for detergents p I XP Detergent probe arrangement Ss SSS Installation diagram rack type dishwasher 165 racks h right electric version Min 400 pe L x T 533 698 200 J152 45 U T 4 eae LEGEND HWI Hot water inlet G 3 4 y J CWI Cold water inlet G 3 4 D Drain outlet G 1 1
14. 1 alls Ewi l 5 Z H CO E i ABV pp WV i gt nug T gt e Pas ABV C AR 80 90 C Max 35 C 55 65 C VV CN f OIN nr T ua i l I M8 M4 5 Yv11 r IX YUS us Yv2 peer x Yv9 X Yv3 X Yv10 LH YA w n ABV RWL E KAKA AAA A A 80 90 C Max 35 C 55 65 C 60 70 C 1 VVVVVVVV fa i l l pony pw v ay fu fu Ti g M7 M4 M5 H yvi4a Xe wi2ys yvs x0 woe WS IS YV13 Lp Yv4 de DA LEGEND A Hot water inlet 50 C B Cold water inlet 15 C C Variable shutter max 7 l min M1 Duo Rinse pump M2 Rinse pump M4 Upper arms wash pump M5 Lower arms wash pump M6 CU fan motor M7 Wash pump M8 Prewash pump M10 Upper arms prewash pump M11 Lower arms prewash pump ABV Air Break Valve YV1 Air Gap filling solenoid valve 20 l min YV2 Duo Rinse tank drain solenoid valve YV3 Wash tank water filling solenoid valve 20 l min YV4 Wash pump discharge solenoid valve YV5 Wash tank drain solenoid valve YV6 Wash or prewash tank water filling solenoid valve 20 l min YV7 Wash or prewash pump discharge solenoid valve YV8 Wash or prewash tank drain solenoid valve YV9 Prewash tank water filling solenoid valve 20 l min YV10 Prewash pump discharge solenoid valve YV11 Prewash tank drain solenoid valve
15. ENGLISH The accessory functions that can be activated are Function Description DRAIN TANKS Complete emptying of all machine tanks DRAIN PREWASH Complete emptying of prewash tanks if present in machine DRAIN WASH Complete emptying of wash tank DRAIN DUO Complete emptying of DUO Rinse tank DRAIN AIR GAP Complete emptying of the Air gap DRAIN amp CLEAN Cleaning inside machine and complete emptying of all tanks SANITIZATION optional Complete emptying of all machine tanks and refiling of tanks with clean water Heating of water up to 75 C 167 F and wash for 1 minute then complete emptying of tanks The display shows PRESS TO SELECT Function TO START When an accessory function is being performed the display shows Function IN PROGRESS if a drain or drain cleaning cycle is being performed or shows SANITIZATION IN PROGRESS if a sanitization cycle is being performed 54 When an accessory function has ended the dish washer emits three acoustic signals and the display shows END Function or END SANITIZATION It is now possible to quit the accessory functions mode and restart tank filling by pressing the accessory functions key M Table 5 GO switch the machine off by pressing the On Off key A Table 5 WARNING AN When the machine is switched off by press ing the On Off butt
16. stance Prewash zone alarms In order to reduce the environmental impact of pollut ant substances clean the equipment externally and Code Description internally where necessary with products that are 51 The prewash tank was not completely more than 90 biodegradable fill ithin th filling time illed within the max filling time IMPORTANT 52 The pressure sensor located on the pre N Do not clean the machine with jets of wash module PCB does not work prop water erly 53 The required temperature in the prewash CAUTION tank was not reached within the max ay Do not use steel wool or similar mate heating time rial to clean s steel surfaces Do not use detergents containing chlorine 54 The water temperature in the prewash tank is too high CAUTION 55 The prewash tank temperature sensor is 72 Contact with chemical substances e g short circuited detergent rinse aid scale remover etc without taking appropriate safety 56 The prewash tank temperature sensor is precautions e g personal protection open equipment can involve exposure to 57 The prewash pump thermal protector chemical risk and possible damage to has tripped health Therefore always refer to the 58 The prewash tank was not completely safety cards and labels on the products k e o used emptied within the max emptying time 14 1 Daily internal cleaning Drying zone alarms At the end of a day s work carry out the instructions listed below Code
17. 12 The pressure sensor on the Air Gap electronic board does not work correctly 13 The Duo Rinse tank was not completely filled within the max filling time 14 The pressure sensor on the rinse module electronic board does not work correctly 15 The required temperature was not reached in the boiler within the max heating time 16 The water temperature in the boiler is too high 17 The boiler temperature sensor is short circuited 18 The boiler temperature sensor is open 19 The required temperature was not reached in the Duo Rinse tank within the max heating time 20 The water temperature in the Duo Rinse tank is too high 21 The Duo Rinse tank temperature sensor is short circuited 22 The Duo Rinse tank temperature sensor is open 23 The rinse pump thermal protector has tripped 24 The Duo Rinse pump thermal protector has tripped 25 The Duo Rinse tank was not completely emptied within the max emptying time 27 The inverter that controls the feeding gearmotor has generated an error 30 The Air Gap was not completely emptied within the max emptying time provided for 76 The rinse module PCB is not correctly connected to the inverter wire short cir cuited to earth 77 The rinse module PCB is not correctly connected to the inverter wire not con nected Wash zone alarms Code Description 31 The wash ta
18. SO Condensate discharge y o SI Steam inlet 7 V CU steam outlet e EI Power supply entry XD LI Del gee X5 g EQ Emquipotential screw w 52 K x XD Pipe inlet for detergents a XP Detergent probe arrangement z 37 ENGLISH E7 Electrical connections Connection to the power supply must be carried out in conformity with the current regulations and provisions in the country of use IMPORTANT N Work on the electrical systems must only be carried out by a qualified electri cian Make sure the machine power supply voltage spec ified on the rating plate Table 1 matches the mains voltage Make sure the system power supply is arranged and able to take the actual current load and that it is executed in a workmanlike manner according to the regulations in force in the country of use To connect the power cable to the equipment proceed as follows remove the front panel of the machine in which the main switch is located connect the power cable to the main switch as indi cated in the wiring diagram attached to the machine and secure it with the special cable gland IMPORTANT The connection cable must be HO7RN F type oilproof close the front panel of the machine IMPORTANT AN All electrical interventions ahead of the machine must be carried out by quali fied electricians and with the power to the equipment being wired discon nected E8 Installation of detergent rinse aid dispensers The
19. YV12 Prewash tank water filling solenoid valve 20 l min YV13 Prewash pump discharge solenoid valve YV14 Prewash tank drain solenoid valve YV15 Prewash tank water filling solenoid valve 20 l min YV16 Prewash pump discharge solenoid valve YV17 Prewash tank drain solenoid valve 23 ENGLISH Plumbing circuit diagram dishwashers 250 racks h with CU 180 m h ie ES Eds Ew l M6 TE OE AIAN EN Sd nuz T KZ ji E pet i ABV C OON RIA 80 90 C Max 35 C 55 65 C 60 70 C VVVV VV VY 9 na f l gt penn oa gt Y 7 oa fas di yvi4a s W120 We YV5 X E WS a Yv3 YV13 Lid V Yv4 d A OB V 80 90 C Max 35 C 55 65 C 60 70 C i U py po i fid fa s M10 m11 M4 M5 YV17 V SY YVR Yv2 away L wis T Yva X S H H YV16 YV4 LEGEND A Hot water inlet 50 C B Cold water inlet 15 C C Variable shutter max 7 l min M1 Duo Rinse pump M2 Rinse pump M4 Upper arms wash pump M5 Lower arms wash pump M6 CU fan motor M7 Wash pump M8 Prewash pump M10 Upper arms prewash pump M11 Lower arms prewash pump ABV Air Break Valve YV2 Duo Rinse tank drai
20. YV5 Wash tank drain solenoid valve M1 Duo Rinse pump YV6 Wash or prewash tank water filling solenoid valve 20 l min M2 Rinse pump YV7 Wash or prewash pump discharge solenoid valve M4 Upper arms wash pump YV8 Wash or prewash tank drain solenoid valve M5 Lower arms wash pump YV9 Prewash tank water filling solenoid valve 20 l min M6 CU fan motor YV10 Prewash pump discharge solenoid valve M7 Wash pump YV11 Prewash tank drain solenoid valve M8 Prewash pump YV12 Prewash tank water filling solenoid valve 20 l min M10 Upper arms prewash pump YV13 Prewash pump discharge solenoid valve M11 Lower arms prewash pump YV14 Prewash tank drain solenoid valve ABV Air Break Valve YV15 Prewash tank water filling solenoid valve 20 l min YV1 Air Gap filling solenoid valve 20 l min YV16 Prewash pump discharge solenoid valve YV2 Duo Rinse tank drain solenoid valve YV17 Prewash tank drain solenoid valve E6 2 Installation diagrams The following installation diagrams give the machine overall dimensions and position of water and electrical connec tions as well as the position of the surround elements such as walls and extractor hoods IMPORTANT C The extractor hood is installed to remove the steam emitted by the machine The hood air delivery must be calculated taking into account the machine model the type of installation and the work environment where installed However an air delivery of not greater tha
21. machine starts the filling heating phase amp ps ENGLISH FILLING WARMING UP The dishwasher can begin washing when the tanks are filled and the temperatures have reached the set levels I3 1 Wash phase When the following message appears on the display PRESS TO START the operator can start the wash phase At the same time the start key corresponding to the last rack feed speed set flashes on the control panel To start washing select one of the start keys C or D Table 5 gt DA The machine starts washing and the display shows WASHING If racks are not inserted after a few seconds the con veyor continues operating whereas the pumps stop and the display shows WAITING FOR A BASKET Clean and arrange the dirty dishes on the racks as indicated in par 13 5 Loading dishes on racks Insert a rack with dishes in the dishwasher infeed and allow the automatic feed system to take it to the vari ous wash zones 51 An acoustic signal sounds when a rack reaches the end of the conveying system the display shows N REMOVE THE BASKET and the indicator U Table 5 flashes Remove the rack and load new racks with dirty dishes at the dishwasher infeed IMPORTANT N The Customer must appraise accord ing to the current regulations in the country of use the risk concerning manual handling of loads by operators on the basis of ergonomic aspects and the
22. 3 4 D Drain outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet El Power supply entry EQ Emquipotential screw XD Pipeinlet for detergents XP Detergent probe arrangement Installation diagram rack type dishwasher 165 racks h right steam version MAX 1813 Min 400 945 698 200 152 533 m In el i C E 412 175 lo Io 22 XD 60 174 LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet EI Power supply entry EQ Emquipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement 33 ENGLISH Installation diagram rack type dishwasher 180 racks h left steam version 698 2 T T 1 T S ir E SC L r Ly l ll BH m B D ej v br l
23. 4 D Drain outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet El Power supply entry EQ Emquipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement Min 400 324 T 2119 MAX 1813 1447 EQ LEN SI so 698 533 200 152 633 m in 79 ur 1 396 552 884 LEGEND pl HWI Hot water inlet G 3 4 DE 345 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet El Power supply entry EQ Emquipotential screw XD Pipeinlet for detergents XP Detergent probe arrangement Installation diagram rack type dishwasher 165 racks h left steam version Min 400 698 200 152 Mm sla re n 2119 MAX 1813 1447 324 i cw LEQ E 553 807 884 LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G
24. Description Completely empty the dishwasher tanks as indi 71 The required temperature in the drying cated in par I3 7 Accessory functions tunnel was not reached within the max e After draining the tanks press the On Off key A heating time Table 5 Control panel to switch off the dish 72 The drying tunnel temperature is too washer high ve Turn the main switch of the machine to O e Close the water supply cocks 73 The drying tunnel temperature sensor is Open the machine doors and remove the filters short circuited overflows and prewash wash and rinse arms open and neutral detergent detersive if necessary using a soft brush or sponge If necessary remove the 75 The drying tunnel fan thermal protector end plugs from the wash arms and rinse them has tripped Remove and clean the curtains in the machine Clean inside the machine making sure to remove RT any residuals of detergent or food Communication alarms e Clean the inside of doors with a damp cloth and Code Description detergent 89 The temperature on the user interface is too high 56 Figure 29 Cleaning filters and arms At the end of cleaning operations refit the previ ously removed parts Close the machine door 14 2 Exterior cleaning Clean the stainless steel surfaces with lukewarm soapy water do not use detergents containing abra sive substances steel wool brushe
25. Figure 13 Rinso ad COMMECHOMN T Page Figure 14 Diagram of curtain positioning on modular machines see Page Figure 15 Handling mechanical connection system sse nen Page Figure 16 Handling electrical connection system sssssssseeneeeeeeeen menn Page Figure 17 Detail of electrical connection riesime eoria nennen then tnnt nna Page Figure 18 Examples of dishwasher and rack handling system couplings ssssse Page Figure 19 Prewash imodule tank filters eiie aa ee estar een uten Page Figure 20 Wash module tank tlliers icut erret eere tanken a Re ena o RR R Rea a Page Figure 21 Rinse module tank filters eese enema nnn an aaa aa Page mieu PreWaSh aii Emm Page Fig r 23 Washi M H O Page Mer Ice Page Figure 25 Positioning dislies de ene ors deter ea asee uua te adi Rp eset eu aug Gb EEANN RR EE REA Page Figure 26 Positioning paris esce eene E ciue eu e ded tee Deuce ois cure tea Tus Page Figure 27 Positioning trays codice eee t edente hv evite hu dete o ade dec hv ever aede ede Page Figure 28 Tank and filter cleaning ctn rete rte detect ENEA Page Figure 29 Cleaning filters and arms sese eee sees eee eee ee eee Page INDEX OF TABLES Table 1 Main technical characteristics performance and consumption electric ver
26. Rinse aid connection connect the rinse aid dispenser pipe unscrewing plug T Figure 13 always paying attention to potential leaks tighten the clamps securely refit the electrical panel its cover and the front cover of the rinse module plumbing E8 2 Arrangement for electrical connection The electrical connection of the dispenser devices must be carried out by a specialised technician accord ing to that indicated below Detergent dispenser remove the wash module panel remove the electrical panel cover connect the dispenser between terminals no 11 and 12 on terminal block X3 or X4 V 230Vac PMAX 30VA refit the electrical panel cover and wash module front panel Rinse aid dispenser remove the rinse module panel remove the electrical panel cover connect the dispenser between terminals no 11 and 12 on terminal block X2 V 230Vac PMAX 30VA refit the electrical panel cover and rinse module front panel IMPORTANT N Do not make direct connections on the printed circuits IMPORTANT ay The connection cables must comply with the standards CEI EN 60332 CEI EN 50265 CEI 20 35 e CEI 20 20 39 ENGLISH E9 Fitting curtains With the machine switched off and cold fit or refit the curtains as illustrated below The machines are represented in the assembly diagrams firstly in the version with left rack loading and then in the version with right rack loading
27. Treviso 15 33170 Porde none Italy A11 Users of the manual This manual is intended for the carrier and handling personnel installation and start up personnel the employer of machine users and the workplace manager operators in charge of normal machine use specialized technicians technical assistance see wiring diagram and service manual 10 B GENERAL DESCRIPTION OF MACHINE B1 General description The rack type dishwasher is suitable for washing dishes glasses cups cutlery trays containers and receptacles in plastic and or steel used for preparing cooking and serving as well as various cooking utensils in ceramic and or metal The machine is designed for the above mentioned applications Under no circumstances may the machine be used for other applications or ways not provided for in this manual This equipment has been produced to meet the needs for a better work environment and economical efficiency These dishwashers are used in restaurants cafeterias cooking centres and large institutions The special dish racks that can be equipped with various inserts offer practical and easy use for obtaining excellent washing results Rack handling inside the machine occurs automatically The electronic system enables complete supervision of the washing process The control panel also has a display that shows the operating parameters and signals any anomalies In this type of machine the rack is taken from
28. V CU steam outlet El Power supply entry EQ Emquipotential screw XD Pipeinlet for detergents XP Detergent probe arrangement Installation diagram rack type dishwasher 250 racks h right electric version Min 400 2110 412 G22 XD 60 T od N M mo P a lt E x c 3 q FQ cw HWI LEGEND c Z HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 Y V CU steam outlet EI Power supply entry l EQ Equipotential screw xD sal XD Pipe inlet for detergents Wy XP Detergent probe arrangement 174 30 Installation diagram rack type dishwasher 300 racks h left electric version g I 1 T I al T po
29. and hazards involved in normal machine use Specialized technician or Technical assistance an operator instructed trained by the Manufacturer and who based on his professional and specific training experience and knowledge of the accident prevention regulations is able to appraise the operations to be carried out on the machine and recognize and prevent possible risks His professionalism covers the mechan ical electrotechnical and electronics fields Danger source of possible injury or harm to health Hazardous situation any situation where an operator is exposed to one or more hazards Risk a combination of probabilities and risks of injury or harm to health in a hazardous situation Guards safety measures consisting of the use of specific tech nical means guards and safety devices for protecting operators against dangers Guard an element of a machine used specifically to provide protection by means of a physical barrier Safety device a device other than a guard that eliminates or reduces the risk it can be used alone or in combina tion with a guard Customer the person who purchased the machine and or who manages and uses it e g company entrepreneur firm Emergency stop device a group of components intended for the emergency stop function the device is activated with a single action and prevents or reduces damage to persons machines property animals Electrocution an accidental discharge of
30. belts and non motor operated rack handling systems e g rollerways tables etc E10 1 Arrangement for mechanical connection There are holes in the left and right side panels of the dishwasher for carrying out the mechanical connection of the rack handling systems Only use the following four holes A Figure 15 what ever the type of system motor operated or not to be connected to the dishwasher Figure 15 Handling mechanical connection system 42 E10 2 Arrangement for electrical connection The left and right side panels of the dishwasher have a connector B Figure 16 closed with a plug A Figure 16 to be used for carrying out the electrical connection of the rack handling systems IMPORTANT AN The rack handling system electrical connection power lines are protected against short circuits as shown in the wiring diagram However protection against overloads must be ensured as provided for in point 7 of EN60204 1 IEC 60204 1 Figure 16 Handling electrical connection system Whatever the type of system motor operated or not to be connected to the dishwasher proceed as follows unscrew plug A Figure 16 anticlockwise e connect the rack handling system connector C Figure 17 to connector B of the dishwasher Figure 17 Detail of electrical connection If a type C connector is not available for carrying out the connection follow the indications in the
31. electric current on a human body A3 Typographical conventions For best use of the manual and therefore the machine it is advisable to have good knowledge of the terms and typographical conventions used in the documenta tion The following symbols are used in the manual to mark and identify the various types of hazards WARNING N DANGER FOR THE HEALTH AND SAFETY OF OPERATORS WARNING AN DANGER OF ELECTROCUTION DAN GEROUS VOLTAGE Machine guards and protection devices marked with this symbol must only be opened by qualified person nel after disconnecting the power to the machine WARNING DANGER OF MACHINE INSTRUCTIONS MARKED WITH THIS SYMBOL INDICATE THE NEED TO e TURN THE MAIN SWITCH OF THE MACHINE TO O OFF e LOCK THE MAIN SWITCH WITH THE SPECIAL PADLOCK AND KEEP THE KEY DISPLAY A SIGN INDICATING THAT THE MACHINE IS UNDERGOING MAIN TENANCE AND NOT TO CARRY OUT MANOEUVRES Words and safety warnings further explaining the type of hazard are placed next to the symbols in the text The warnings are intended to guarantee the safety of personnel and prevent damage to the machine or the product being worked The drawings and diagrams given in the manual are not in scale They supplement the written information with an outline but are not intended to be a detailed representation of the machine supplied The numerical values given in the machine installation diagrams refer to measurements ex
32. is used continuously for many hours to wash thick ceramics MODEL 165 racks h 200 racks h Max power absorbed Max current absorbed kW 42 0 63 4 42 3 65 2 14 Table 2 Technical data in max power configuration 165 and 200 racks h versions 4 For users requiring an installed power lower than the standard Table 1 the min power option can be activated by means of software In this configuration the dishwasher will have power and absorbed current values given in Table 3 Since the tank and boiler heating elements do not work at the same time in this configuration activation is advisable whenever use is not continuous e g 30 minutes rack washing and at least 15 minutes wait for racks I o l o z m MODEL 140 racks h 165 racks h 180racks h 200racks h 250racks h 300 racks h Max power absorbed kW 18 4 24 0 23 2 24 3 30 7 31 8 Max current absorbed A 31 6 40 6 38 9 41 4 51 9 54 4 Table 3 Technical data in min power configuration 5 The value could increase depending on the work station where measured 6 For versions without condensing unit CU deduct 42 kg 7 Only in versions with sanitization cycle In machines equipped with DT to determine the absorbed powers absorbed currents add the absorbed current power values to those given in the similar table in the DT instruction manual 15 C2 Main technical characteristics steam versions
33. machine is arranged for installation of detergent and rinse aid dispensing devices The dispensers must be fitted in a way that does not compromise machine operation or safety IMPORTANT N Do not start the machine if the dis penser devices do not meet the safety requirements of EC Directives or cur rent regulations in the country of use CAUTION N Contact with chemical substances e g detergent rinse aid scale remover etc without taking appropriate safety precautions e g personal protection equipment can involve exposure to chemical risk and possible damage to health Therefore always refer to the safety cards and labels on the products used 38 CAUTION ay The use of foaming non specific detergents or in any case detergents used in different ways from that pre scribed by the manufacturer can cause damage to the dishwasher and com promise washing results E8 1 Arrangement for water connection Described below are all the possible plumbing connec tions that can be made in the machine for installing detergent or rinse aid dispensing devices IMPORTANT N Carry out all the following plumbing connections with particular care in order to avoid any leaks of liquid inside the machine and near the electrical connections IMPORTANT ay Faulty plumbing connections can cause low machine performance due to pressure losses in the system E8 1 1 Detergent concentration measurement probe For positio
34. tank drain solenoid valve M5 Lower arms wash pump YV9 Prewash tank water filling solenoid valve 20 l min M6 CU fan motor YV10 Prewash pump discharge solenoid valve M7 Wash pump YV11 Prewash tank drain solenoid valve M8 Prewash pump YV12 Prewash tank water filling solenoid valve 20 I min M10 Upper arms prewash pump YV13 Prewash pump discharge solenoid valve M11 Lower arms prewash pump YV14 Prewash tank drain solenoid valve ABV Air Break Valve YV15 Prewash tank water filling solenoid valve 20 l min YV1 Air Gap filling solenoid valve 20 l min YV16 Prewash pump discharge solenoid valve YV2 Duo Rinse tank drain solenoid valve YV17 Prewash tank drain solenoid valve Plumbing circuit diagram dishwashers 180 racks h with CU 180 m h E Lid Vw me S ABV pa Xf US lt I D ug i De Pd o m c ARA AKAN ARAR 80 90 C Max 35 C 55 65 C 60 70 C VV f VVVV VVVV A A I NT wie uy G IURE WS SS Yv vv6 P amp H pq Yv10 w7 A OB Yvi l ABV E c AR 7 80 90 C Max 35 C 55 65 C 60 70 C VV 05 A A0 il T CN us T M8 M4 m5 W Yv11 L LR YV5
35. the loading point to the unloading point through the various washing functions Systems for scraping and wetting the dishes e g manual prewash spray and areas for sorting and arranging them in the racks must be arranged ahead of the dishwasher The possible configurations of modular rack type dishwashers classified according to the maximum number of racks washed in one hour are as follows 140 racks h 165 racks h 180 racks h Figure 6 View of different configurations of modular rack type dishwashers ENGLISH B2 Description of machine modules The machine consists of the following zones e wash zone rinse zone and can be integrated with the following units prewash zone energy recovery steam suppression unit CU drying zone DT B2 1 Wash zone Water with the addition of detergent is sprayed on the dishes in the wash zone through an upper and lower wash arm system The purpose of this function is to remove all residuals of food from the dishes Washing is carried out with water circulating at a temperature of 55 65 C 131 149 T B2 2 Rinse zone Water with the addition of rinse aid is sprayed on the dishes in the rinse zone through a system of arms equipped with special nozzles The purpose of this function is to remove all residuals of detergent deriving from the previous wash phase Rinsing is carried out with clean water coming from the water system
36. 2 d i V CU steam outlet xD XP goo mol El Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement Ln Ino 60 174 27 ENGLISH Installation diagram rack type dishwasher 180 racks h left electric version Min 400 623 698 533 200 152 5 2 c x LL SV V st i 8 E XD XP i o 52 St g x G22 r iee n a 2119 324 MAX 1813 1447 LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipeinlet for detergents XP Detergent probe arrangement Installation diagram rack type dishwasher 180 racks h right electric version rT H r NE eg E n 1 9
37. 5 6 0 6 0 10 5 10 5 10 5 10 5 10 5 10 5 module inlet minimum feed flow rate l min 4 4 4 4 4 4 ul tank capacity 23 23 23 23 23 23 temperature C F 60 70 140 158 60 70 140 158 60 70 140 158 60 70 140 158 60 70 140 158 60 70 140 158 pump delivery l min 15 15 15 15 15 15 Q pump power kW 0 35 0 35 0 35 0 35 0 35 0 35 a current absorbed by pump A 0 8 0 8 0 8 0 8 0 8 0 8 tank heating element kW 3 3 3 3 3 3 temperature C F 80 90 176 194 80 90 176 194 80 90 176 194 80 90 176 194 80 90 176 194 80 90 176 194 pump delivery l min 4 5 5 5 5 5 7 pump power kW 0 35 0 35 0 35 0 35 0 35 0 35 current absorbed by pump A 0 8 0 8 0 8 0 8 0 8 0 8 C boiler heating elements kW 6 0 6 0 10 5 6 0 10 5 6 0 10 5 6 0 10 5 6 0 10 5 6 0 boiler capacity l 12 12 12 12 12 12 module inlet minimum feed flow rate l min 5 6 6 6 6 6 2 fan motor power kW 0 13 0 13 0 13 0 13 0 13 0 13 O current absorbed by fan A 0 4 0 4 0 4 0 4 0 4 0 4 Table 1 Main technical characteristics performance and consumption electric versions 1 For versions without condensing unit CU deduct 0 13 kW 2 For versions without condensing unit CU deduct 0 4 A 3 In 165 racks h and 200 racks h versions the max power option can be activated by means of software In this configuration the dishwasher will have power and absorbed current values given in Table 2 Activation of this con figuration is advisable whenever the dishwasher
38. 8 60 70 140 158 60 70 140 158 60 70 140 158 60 70 140 158 pump delivery l min 15 15 15 15 15 15 O pump power kW 0 35 0 35 0 35 0 35 0 35 0 35 2 current absorbed by pump A 0 8 0 8 0 8 0 8 0 8 0 8 tank heating element kW 3 3 3 3 3 3 temperature C F 80 90 176 194 80 90 176 194 80 90 176 194 80 90 176 194 80 90 176 194 80 90 176 194 pump delivery l min 4 5 5 5 5 5 7 pump power kW 0 35 0 35 0 35 0 35 0 35 0 35 Z current absorbed by pump A 0 8 0 8 0 8 0 8 0 8 0 8 Steam consumption kg h 27 27 27 27 27 27 boiler capacity 11 11 11 11 11 11 module inlet minimum feed flow rate l min 5 6 6 6 6 6 gt fan motor power kW 0 13 0 13 0 13 0 13 0 13 0 13 O current absorbed by fan A 0 4 0 4 0 4 0 4 0 4 0 4 5 The value could increase depending on the work station where measured Table 4 Main technical characteristics performance and consumption steam versions 7 Only in versions with sanitization cycle For machines equipped with DT to determine steam consumption add the steam consumption values to those given in the similar technical data table in the DT instruction handbook 16 C3 Characteristics of power supply The AC power supply to the machine must meet the following conditions max voltage variation 10 e max frequency variation 1 continuous 2 for a short period Harmonic distorsion unbalanced three phase supply voltage voltage pulses interruption dips and the other electric c
39. C L c 1 E si XP 50 L al S0 fa SI 28 PUES 3 1 S o U j CW AC a H ew HW H D wi D T 1 48 600 1084 600 74Ll 600 1165 194 1008 867 692 713 829 715 153 1186 2526 OJ amp E 1545 sly S V 3 n Ds 3 XD XP 52 x eo ki G22 324 2119 MAX_ 1813 1447 807 884 LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet El Power supply entry EQ Emquipotential screw XD Pipeinlet for detergents XP Detergent probe arrangement Installation diagram rack type dishwasher 180 racks h right steam version LEGEND HWI CWI D so SI V EI EQ XD XP T Y ed xl Du o l al g amp X nf lt y d cm EQ S so HWI j D t El n A 79 633 ALL 17 187 396 552 807 884 Hot water inlet G 3 4 Cold water inlet G 3 4 Drain outlet G 1 1 2 Condensate discharge Steam inlet CU steam outlet Power supply entry Equipotential screw Pipe inlet for detergents Detergent probe arrangement
40. ROPERLY DRIED 1 Make sure there is rinse aid in the container and top up if necessary 2 Make sure the water temperature of the rinse module is between 80 C and 90 C 3 If present in the machine check operation of the drying module that hot air comes out 4 Make sure the curtains are correctly positioned 5 Make sure the dishes were not immersed in foamy detergent e g hand wash detergent before being put in the machine CONDENSATE ON GLASSES 1 Make sure there is rinse aid in the container and top up if necessary STAINS ON GLASSES 1 Only use non foaming products for professional dishwashers EXCESSIVE FOAM IN THE TANK 1 Make sure the washing module water tempera ture is not below the minimum recommended value given in the technical data table 2 Make sure the tank has been cleaned with suita ble detergents 3 Empty the tank and carefully rinse before resum ing work 4 lf a foaming detergent was used empty and refill the tank with water until the foam has been removed 58
41. RULES H1 Introduction The machines are provided with electric and or mechanical safety devices for protecting workers and the machine itself Therefore the user must not remove or tamper with such devices The Manufacturer declines any liability for damage due to tampering or their non use H1 1 Protection devices installed on the machine H1 1 1 Guards The guards on the machine are fixed guards e g casings covers side panelling etc fixed to the machine and or frame with screws or quick release couplings that can only be removed or opened with tools interlocked movable guards front panels for access to inside the machine access doors to the machines electrical equip ment made from hinged panels openable with tools The door must not be opened during machine movement if inside the door there is equipment that is hazardous when live or under pressure IMPORTANT N Several illustrations in the manual rep resent the machine or parts of it with out guards or with guards removed This is purely for explanatory require ments Never operate the machine without the guards or with the safety devices deactivated H1 1 2 Safety devices The machine has ayellow red main switch that acts as an emergency switch interlocks on the front panels giving access to inside the machine emergency stop push buttons and stops must be installed on the rack handling tables in case the racks exceed their travel
42. SY yv2 een x YVI jJ X way X gt H YV10 Lid YV4 Y 1 N U B OA LEGEND A Hot water inlet 50 C B Cold water inlet 15 C C Variable shutter max 7 l min M1 Duo Rinse pump M2 Rinse pump M4 Upper arms wash pump M5 Lower arms wash pump M6 CU fan motor M7 Wash pump M8 Prewash pump M10 Upper arms prewash pump M11 Lower arms prewash pump ABV Air Break Valve YV1 Air Gap filling solenoid valve 20 l min YV2 Duo Rinse tank drain solenoid valve YV3 Wash tank water filling solenoid valve 20 l min YV4 Wash pump discharge solenoid valve YV5 Wash tank drain solenoid valve YV6 Wash or prewash tank water filling solenoid valve 20 l min YV7 Wash or prewash pump discharge solenoid valve YV8 Wash or prewash tank drain solenoid valve YV9 Prewash tank water filling solenoid valve 20 l min YV10 Prewash pump discharge solenoid valve YV11 Prewash tank drain solenoid valve YV12 Prewash tank water filling solenoid valve 20 l min YV13 Prewash pump discharge solenoid valve YV14 Prewash tank drain solenoid valve YV15 Prewash tank water filling solenoid valve 20 l min YV16 Prewash pump discharge solenoid valve YV17 Prewash tank drain solenoid valve 22 Plumbing circuit diagram dishwashers 200 racks h with CU 180 m h
43. T HANDLING AND STORAGE ecce esee nnn D1 Jagore tienleppee etc RH NS D1 1 Transport Instructions for the carrier D2 as ern D2 1 Procedures for handling operationg sss sese eee D22 IL TES THO 2 etui an IE MEIN IIR LI E D2 3 Placing bee T D3 SC IEEE UUITLTMETTM INSTALLATION AND ASSEMBLY css sss essen E1 Customer responsibilities sssrinin pret vero eae dea Pt toe EE tama iste E2 Characteristics of the place of machine installation sese eee ee eee ee ES Machine Space litrlls omit eei e deese ecco eee e diu eee di E eee cis ux E4 POSIODITQ i eh cc ee rx rbd gau O E cpu E E uH aves ES Disposal of packing sssssssssseeeeene eee nnne enne AEEA SEEN EG Plumbing connectloris eo ice e oe teed eterne ck acute oa mete aqua Atlee cena du adn nine E621 Pl rmbing GIFCUIES oiii Ren rrr un n ue ER dA YER EXER A eA sudden Re ERR RARE RRE E6 2 Installation garam acacia ensei caeco nazi ee eee aieo recede ene EY Electricaliconnectlolns circi rrt ene reete ceeds deir rez ussd esed naga reed reper err OSEE lane E8 Installation of detergent rinse aid dispensers sss ssse es sesse esse sees seer sese sneer enne E8 1 Arrangement for water connection sese eee eee ee E8 1 1 Detergent concentration measurement probe E8 1 2 Liquid detergent dispensers ccccecceeeececeeeeeeeeeeeeeeeeeenenaeeeeees E8 1 4 Rinse aid dispensers esses eene nnn
44. Types of curtains on the machine Double short 1 Double long 2 Single short 3 Double long rounded 4 Single drawing 5 BT nw f Important fasten the curtains with the flat part against the hook Rack type dishwasher 140 racks h 5 E Rack type dishwasher 165 racks h 5 Laa N Rack type dishwasher 180 racks h 40 Rack type dishwasher 200 racks h Rack type dishwasher 250 racks h Go L l L H H E ET Rack type dishwasher 300 racks h
45. al let truck cover sharp edges check the forks and lifting procedures according to the instructions given on the packing Before lifting send all operators to a safe position and prevent persons from accessing the handling zone make sure the load is stable make sure no material can fall during lifting and manoeuvre vertically in order to avoid impacts 18 handle the machine keeping it at minimum height from the ground CAUTION N For machine lifting do not use mova ble or weak parts such as casings electrical raceways pneumatic parts etc as anchoring points D2 2 Translation The operator must have a general view of the path to be followed stop the manoeuvre in case of hazardous situa tions D2 3 Placing the load Before placing the load make sure the path is free and that the floor is flat and can take the load D3 Storage The machine and or its parts must be stored and protected against damp in a non aggressive place free of vibrations and with room temperature of between 10 C 14 F and 50 C 122 F The place where the machine is stored must have a flat support surface in order to avoid any twisting of the machine or damage to the support feet IMPORTANT N Machine positioning installation and disassembly must be carried out by a specialized technician IMPORTANT ay Do not make modifications to the parts supplied with the machine Any miss ing or faulty
46. arding machine use do not hesitate to contact the Manufac turer or the authorized assistance centre to receive prompt and precise assistance for better operation and maxi mum efficiency of the machine During all phases of machine use always respect the current regulations on safety work hygiene and environmental protection It is the user s responsibility to make sure the machine is started and operated only in optimal safety con ditions for persons animals and property This appliance is not intended for use by people including children with limited physical sensory or mental abilities or without experience and knowledge of it unless they are supervised or instructed in its use by a person responsi ble for their safety A GENERAL INFORMATION A1 Introduction This chapter describes the symbols used that mark and identify the type of warning and gives the defini tions of terms used in the manual responsibilities and copyright A2 Detinitions Listed below are the definitions of the main terms used in the Manual Carefully read them before using the Manual Operator an operator who carries out machine installation adjustment use maintenance cleaning repair and transport Manufacturer Electrolux Professional S p A or any other assistance centre authorized by Electrolux Professional S p A Operator qualified for normal machine use an operator who has been informed instructed and trained regarding the tasks
47. arried out with the electrical panel powered The operator intervenes with a power tool or without disconnecting the power to the machine lying down on the wet floor Maintenance Falling from above The operator intervenes on the machine using unsuitable sys tems to access the upper part e g rung ladders or climbs on it Installation Normal use Maintenance Tipping of loads During maintenance on the machine or the packing containing the machine with the use of unsuitable accessories or lifting sys tems or with load unbalanced Installation Maintenance Chemical Contact with chemical substances e g detergent rinse aid scale remover etc without taking adequate safety precautions Therefore always refer to the safety cards and labels on the prod ucts used Installation Normal use Maintenance Cleaning 50 Table 6 Residual risks I NORMAL MACHINE USE I1 Correct use Our appliances are designed and optimized in order to obtain high performance and efficiency This equip ment must only be used for its expressly designed pur pose i e washing dishes with water and specific detergents Any other use is to be deemed improper 12 Characteristics of personnel enabled to operate on the machine Operator qualified for normal use must have at least e knowledge of the technology and specific experi ence in operating the machine e adequate general basic education and technical k
48. de Page 14 MACHING CISAMING P Page 14 4 Daily internal cleaning iiiter tenete tco oe sesta e EEA E Page 14 2 aer dc T e P Page I5 LONG idle periods V Page l6 MAINT MAN e T Page I7 Machine disposal M ace Page l8 TROUDISSMOOUING eee Page E8 1 3 Arrangement for solid deterQent eee es sssse sese ee sees enen nee Page GB INDEX OF FIGURES AND TABLES INDEX OF FIGURES Figure 1 Reproduction of the marking dataplate on the machine sse ee eee eee ee eee eee eee Page Figure 2 Position of marking Machine left sss enn Page Figure 3 Position of marking machine right nennen Page Figure 4 Technical data identification Machine right Page Figure 5 Example of document and edition identification data Page Figure 6 View of different configurations of modular rack type dishwashers sssssse Page Figure 7 Feet adjustiment uiuat teni e ie terree ond tees Du ceca Dur ies ek um imeewe gaan Page Figure 8 Water COrinectlon cocinero dz redeo ote aede noci do dee e uade eddie duces eds Page Figure 9 Hole for detergent probe eter ee eaten ere tere Ce te tete eia ca Da ev ru pev a Page Figure 10 Arrangement for liquid detergent enne Page Figure 11 Prearrangement for solid detergent sss ssse ees sese esse ee eee sees eser neee Page Figure 12 Solid detergent pipe 9 eeel nente Page
49. dical maintenance must be carried out according to the instructions given in this manual In particular make sure to periodically check correct operation of all the safety devices and the insulation of electrical cables which must be replaced if damaged IMPORTANT N Machine maintenance operations must only be carried out by specialized Technicians provided with all neces sary personal protection equipment safety shoes gloves glasses over alls etc tools utensils and suitable ancillary means WARNING N Never operate the machine by remov ing modifying or tampering with the guards and protection or safety devices IMPORTANT N Before carrying out any operation on the machine always consult the man ual which gives the correct procedures and contains important information on safety H4 Improper use Improper use is any use differing from that specified in this manual During machine operation other types of work or activities considered improper and that in gen eral can involve risks for the safety of operators and damage to the system are not allowed Improper use includes failure to disconnect the power supply with the main switch in O off position before carrying out adjust ment cleaning resetting and maintenance opera tions failure to disconnect the power supply with the main switch in off position O at the end of the day lack of machine maintenance cleaning and periodi cal ch
50. e nnne Page E8 2 Arrangement for electrical connection sese eee eee eee eee eee Page zi NEM 21 rs Ee Fi cT c Page E10 Installation of rack handling systems 0000 0 eee eee eee eee eee eee Page E10 1 Arrangement for mechanical Connection eee eee eee eee eee Page E10 2 Arrangement for electrical connection sese eee eee ee eee eee Page E10 3 Positioning of emergency Switches cesse sese e eee ee eee ee essere ener Page E10 4 Emergency stop reinstatement sees eee eee eee Page DESCRIPTION OF CONTROL PANEL 2 cccccccsssseeeeeeeesseeeeeeeeeeeeesseeeeeeeeeenees Page F1 etii c s Page F2 Accessory function selection control sss esse es e sesse eee sees seene neee Page F3 Service alarms signallitiQ u coeant ete ch onte be eda tux bonec e cu Page STARTING insist esndinescnais ceantannanedunanieedeinanseinenentaads sieastinddnianeassannieasiunudiatsnasbeasbe Page G1 Preliminary checks adjustments and operational tests eee eee Page G1 1 Electrical and plumbing checks essssssssssssesseeneenn nennen Page G1 2 Check the positioning of tank cCOomMponents sse ee eee eee ee ee Page G1 2 1 Check the fitting of filters and overflows sssssesesss Page G1 2 2 Check the fitting of arms and CUurialng sese eee eee eree eee eee Page G2 DLS Eee ee ee ee eet ere ne re cer te re en eee te eter re Page GENERAL SAFETY RULES cies ceitadietinaiiaintiniiininscini
51. ecks Structural changes or modifications to the operating logic e tampering with the guards or safety devices failure to use personal protection equipment by operators specialized technicians and mainte nance personnel failure to use suitable accessories e g use of equipment ladders etc unsuitable for carrying out maintenance on equipment positioned inside the machine keeping combustible or flammable materials or in any case materials not compatible with or pertinent to the work near the machine incorrect machine installation see chapter E Installation and assembly placing in the machine any objects or things not compatible with washing or that can obstruct dam age the machine or persons or pollute the environ ment non compliance with the requirements for correct machine use other actions that can cause risks not eliminable by the Manufacturer 49 ENGLISH H5 Residual risks The machine has several risks that were not com pletely eliminated from a design standpoint or with the installation of adequate protection devices Nevertheless through this manual the Manufacturer has taken steps to inform operators of such risks care fully indicating the personal protection equipment to be used by them Sufficient spaces are provided for during the machine To preserve these conditions the corridors and areas around the machine must always be kept free of obstacles e g ladders to
52. er the rinse zone Rinse Drying Zone DT 13 C TECHNICAL DATA C1 Main technical characteristics electric versions MODEL 140 racks h 165 racks h 180 racks h 200 racks h 250 racks h 300 racks h Power supply Electric Electric Electric Electric Electric Electric Power supply voltage V 400 3P N 400 3P N 400 3P N 400 3P N 400 3P N 400 3P N Frequency Hz 50 or 60 50 or 60 50 or 60 50 or 60 50 or 60 50 or 60 Max power absorbed 1 4 kW 27 4 31 5 3 32 2 31 8 3 44 2 45 3 Max current absorbed 2 4 A 41 4 48 3 3 48 7 50 1 3 68 2 70 7 Type of power cable HO7RN F HO7RN F HO7RN F HO7RN F HO7RN F HO7RN F Power cable A 5x25 5x25 5x25 5x25 5x25 5x25 Main switch A 125A 3P N 125A 3P N 125A 3P N 125A 3P N 125A 3P N 125A 3P N Supply water pressure kPa bar 150 700 1 5 7 150 700 1 5 7 150 700 1 5 7 50 700 1 5 7 150 700 1 5 7 150 700 1 5 7 a Hot water supply temp C F 50 122 50 122 50 122 50 122 50 122 50 122 Cold water supply temp CF 15 59 15 59 15 59 5 59 15 59 15 59 d Concentration of chlorides in water ppm lt 20 lt 20 lt 20 lt 20 lt 20 lt 20 Z Electric conductivity of water uS cm 400 400 400 400 400 400 5 Supply water hardness fH dH cH 14 8 10 14 8 10 14 8 10 4 8 10 14 8 10 14 8 10 u Rack loading feed RH machine Fr
53. flow rate of at least 3 l s E3 Machine space limits A suitable space must be left around the machine for operations maintenance etc The passages enabling personnel to operate on the machine must be at least 70 cm wide except at the rear of the machine see par E6 2 Installation dia grams The size must be increased in case of use and or transfer of other equipment and or means or if exit routes are necessary inside the workplace E4 Positioning Unless otherwise agreed the machine is supplied in a single unit The machine must be taken to the place of installation and the packing base removed only when being installed Arranging the machine Position the machine in the required place Adjust the equipment by turning the special adjust able feet and making sure it is perfectly level both lengthwise and crosswise Figure 7 Feet adjustment Wear protective gloves and unpack the machine Carefully remove the protective film from the outer panels without tearing it to avoid leaving traces of glue E5 Disposal of packing All materials used for packing are environmentally compatible They can be safely kept and recycled or burnt in a special waste incineration plant Plastic parts subject to possible recycling are marked as follows polyethylene outer wrapping instruc AN e tion booklet bag roof packing panels straps corner protectors CS polypropylene polystyrene Gg foam Pa
54. fter selecting the required accessory function it can be started by pressing the confirm key R Table 5 cil F3 Service alarms signalling Lighting up of the indicators listed below enables man agement of the following information emergency switch activated alarm o door open alarm e The display E Table 5 indicates the module with door open general alarm AY described in detail on the display The rack has reached the end of the feed system 45 ENGLISH G STARTING G1 Preliminary checks adjustments and operational tests IMPORTANT N These operations must only be carried out by specialized technicians pro vided with adequate personal protec tion equipment e g safety footwear gloves glasses etc tools and suita ble ancillary equipment G1 1 Electrical and plumbing checks Before starting the machine check correct connection of the electrical wires that feed the machine make sure the power supply voltage and frequency match the data given in Table 1 check correct connection of the water supply and drain pipes par E6 Plumbing connections make sure all the guards safety devices and emer gency switches are in place and efficient G1 2 Check the positioning of tank components IMPORTANT N The following operations must be car ried out by operators provided with suitable personal protection equipment e g protective gloves etc with the machine
55. g trays WARNING N Keep limbs away from the rack entry zone danger of crushing I3 6 Tank filter cleaning This function is present only if enabled by a specialized technician During normal operation a check of the amount of grime accumulated on the wash and prewash if pre sent filters is automatically performed When the amount of dishes washed has accumulated enough grime on the filters to compromise washing efficiency the machine display shows the following message CLEAN AN TANK FILTERS Open the doors of the machine remove the filters and wash them thoroughly Figure 28 Figure 28 Tank and filter cleaning At the end of cleaning operations refit the previ ously removed parts Close the machine door WARNING Failure to clean the filters when required will even tually make it impossible to do a wash cycle I3 7 Accessory functions To activate an accessory function make sure the machine is not in the wash phase if necessary press the Stop key B Table 5 O Press the accessory functions key M Table 5 GO the accessory functions menu is accessed To quit the accessory functions menu press the accessory functions key M Table 5 again After entering the accessory functions menu the required function can be selected by means of the increase O Table 5 and decrease Q Table 5 za Y 53
56. gar or scale remover Once or twice a year clean the finned coil of the CU call technical assistance It is also advisable to stipulate a scheduled pre ventive maintenance contract with technical assistance I7 Machine disposal At the end of the product s life cycle make sure the equipment is not dispersed in the environment The equipment must be disposed of in compliance with current regulations in the country of use All metal parts are in s steel AISI 304 and removable Plastic parts are marked with the letters of the mate rial The symbol R on the product indicates that this product should not be treated as domestic waste but must be correctly disposed of in order to prevent possi ble negative consequences for the environment and the human health Regarding the recycling of this product please contact the sales agent or dealer of your product your after sales service or the appropriate waste disposal serv ice 57 ENGLISH 18 Troubleshooting THE DISHWASHER DOES NOT WASH PROPERLY 1 Check the suction filter and carefully clean it if dirty 2 Make sure the wash jets are not clogged by solid residuals 3 Make sure the initial quantity of detergent and or subsequent additions are correct 4 Make sure the modules making up the machine respect the recommended values given in the technical data table 5 Make sure the dishes are correctly placed in the racks GLASSES AND DISHES ARE NOT P
57. haracteristics must respect the provisions of point 4 3 2 of Standard EN 60204 1 IEC 60204 1 I o l o z m IMPORTANT ay The machine s power supply must be protected against overcurrents short circuits and over loads by fuses or suitable thermal magnetic circuit breakers IMPORTANT AN For protection against indirect contacts depending on the type of supply provided for and con nection of earths to the equipotential protection circuit refer to point 6 3 3 of EN 60204 1 IEC 60204 1 with the use of protection devices that ensure automatic cut off of the supply in case of isolation fault in the TN or TT systems or for IT systems the use of isolation controllers or differ ential current protection devices to activate automatic power disconnection an isolation control ler must be provided for indicating a possible first earth fault of a live part unless a protection device is supplied for switching off the power in case of a such a fault This device must activate an acoustic and or visual signal which must continue for the entire duration of the fault For example in a TT system a differential switch with cut in current e g 30 mA coordinated with the earthing system of the building where the machine is located must be installed ahead of the supply IMPORTANT ay Customers are requested to follow these instructions otherwise the Manufacturer does not guar antee the machine for continuous operation and or against faul
58. he dishes must be arranged in the special racks in order to be washed do not place dishes directly on the rack conveyor system IMPORTANT N The rack type dishwasher must only be used for washing dishes containers etc see above do not use the machine to wash animals or food e g fruit vegetables meat or fish Before inserting the racks in the machine clear the dishes of any food residuals and rinse them with cold or lukewarm water at a max temperature of 35 C 95 F using a manual prewash spray IMPORTANT ay Failure to remove the residuals of detergent possibly used for manual prewash can cause malfunctioning of the dishwasher and compromise wash ing results Arrange the dishes on the racks observing the follow ing Hollow containers such as cups glasses pots etc must be arranged with openings facing downwards to avoid collecting water inside Arrange dishes and pans on the racks following the feed direction of the rack conveyor system Figure 25 Figure 26 IMPORTANT To facilitate the flow of water leave a space of 100 mm between each pan SS Figure 25 Positioning dishes Figure 26 Positioning pans Position the trays on the racks with the long side in the feed direction of the conveyor system leaving the last rack position free since a tray positioned there could collide with the wall of the machine Figure 27 Figure 27 Positionin
59. heated to a max temperature of 80 90 C 176 194 F The high temperature ensures satisfactory drying and careful neutralization of bacteria The addition of rinse aid allows the water to easily run off the dishes thus favouring the drying process An extra function called Duo rinse can be implemented in the rinse module The Duo rinse is a device that par tially recycles the water coming from rinsing spraying it on the dishes before the actual rinse In this way the rinse water is collected in a tank and sent by means of a pump to two specific arms equipped with nozzles This considerably reduces water consumption during the conventional rinse phase The Duo rinse is only present in the modular rack type dishwashers B2 3 Prewash zone Water is sprayed on the dishes in the prewash zone through an upper and lower prewash arm system The purpose of this function is to remove the larger food residuals preparing the dishes for the subsequent wash phase Prewash is carried out with water circulating at a max temperature of 35 C 95 F in order to prevent food residuals in particular proteins from sticking to the dishes B2 4 Energy recovery steam suppression unit CU Some rack type dishwasher versions can be supplied with an energy recovery steam suppression unit called a con densing unit CU It consists of a fan and an air water heat exchanger By means of the fan the steam present inside the wash zone is exhausted and co
60. hine From left to right From left to right From left to right From left to right From left to right From left to right z No speeds 2 2 2 2 2 2 Capacity speed 1 racks h 80 90 110 130 160 180 Capacity speed 2 racks h 140 165 180 200 250 300 Air emission m h 180 180 180 180 180 180 Emitted air temperature C F 20 25 68 77 20 25 68 77 20 25 68 77 20 25 68 77 20 25 68 77 20 25 68 77 Water consumption Vh 250 315 325 330 345 360 Equivalent sound pressure dB A 70 70 70 70 70 70 level Leq 5 Protection rating IPX5 IPX5 IPX5 IPX5 IPX5 IPX5 Net weight kg 410 442 570 602 692 724 tank capacity 45 45 100 150 temperature OPE max 35 95 max 35 95 max 35 95 max 35 95 2 pump delivery l min 150 150 600 500 350 pump power kW 0 23 0 23 22 22414 u current absorbed by pump A 0 8 0 8 4 8 4 8 2 5 a Steam consumption 7 kg h 25 25 65 65 module inlet minimum feed flow rate l min 4 4 4 4 4 4 tank capacity l 100 150 100 150 150 150 temperature C F 55 65 131 149 55 65 131 149 55 65 131 149 55 65 131 149 55 65 131 149 55 65 131 149 I pump delivery l min 600 500 350 600 500 350 500 350 500 350 o pump power kW 2 2 2 2411 2 2 2 2 41 1 2 241 2 24 1 1 current absorbed by pumps A 4 8 4842 5 4 8 4 8 2 5 4 8 2 5 4 8 2 5 Steam consumption kg h 65 65 65 65 65 65 module inlet minimum feed flow rate l min 4 4 4 4 4 4 u tank capacity 23 23 23 23 23 23 temperature CIF 60 70 140 158 60 70 140 15
61. in the workplace The Manufacturer declines any liability for damage caused by arbitrary modifications and conversions car ried out by the user or the Customer The employer or workplace manager is responsible for identifying and choosing adequate and suitable per sonal protection equipment to be worn by operators in compliance with current regulations in the country of use Electrolux Professional S p A declines any liability for possible inaccuracies contained in the manual if due to printing or translation errors Any supplements to the instruction manual the Cus tomer receives from the Manufacturer must be kept together with the manual of which they will form an integral part A8 Personal protection equipment Give below is a summary table of the Personal Protec tion Equipment PPE to be used during the various stages of the machine s service life Protective Safety foot Gloves Glasses Safety garments wear helmet Stage TK Q o Transport X Handling X Unpacking X Assembly X Normal use X X X Adjustments X Routine cleaning X X Extraordinar y cleaning x X Maintenance X Dismantling X Scrapping X Key X PPE REQUIRED PPE AVAILABLE OR TO BE USED IF NECESSARY PPE NOT REQUIRED During Normal use gloves protect hands from the contact with chemical substances water and hot sur faces Failure to use the personal protection equipmen
62. machine wiring diagram make sure to pass the external cable through the special cable gland avoiding zones where the connection can be damaged e g lower part of the machine due to periodical cleaning of the floor with sweepers E10 3 Positioning of emergency switches If rack handling systems are connected at the infeed or outfeed of a rack type dishwasher install on such sys tems emergency switches that are clearly visible and identifiable and easily accessed by the operator R Figure 18 who must use them Described below are possible couplings of dishwash ers L Figure 18 with rack handling systems M with the corresponding positions of the emergency switches E and work stations R Figure 18 IMPORTANT The emergency switches installed on the machine do not exempt operators from diligent and careful use of the machine The function of these devices guarantees prompt intervention in case of emergency IMPORTANT Operators must know the position of the emergency switches installed on the machine The paths to reach and operate them must be kept free of obstacles A IMPORTANT Emergency switches must be installed otherwise the machine cannot operate see wiring diagram IMPORTANT Anyone detecting a danger for persons must immediately operate one of the emergency stops the same applies in case of operation anomalies and or damage to parts of the machine requir ing it to be
63. minananic Page H1 IINMKOCUCTION san a Page H1 1 Protection devices installed on the machine sse Page FAV Ve GUANA M M Page sn Safety devices eo ER UH IHE EEH LR IEEE DURER ITO Page H1 2 Safety signs to be displayed on the machine sss Page H2 Decommissioning ceo tts cde actas epo dlc saa Dude pate er venae renda EREE Page H3 Instructions Tor use and MAING ANCE ccs acetum tira rnit tuno ninian Page H4 Eo qo ree ee ee eee e ere ete ee er er cre eer Page 2 338 0 00 m eer Page NORMAL MACHINE USE nicer sus exa ERA MERE KR READ X bte etd ib Ua s DER RR Page l1 COMOCT USC rusinai Ea E NaN taste ee eather THT Page 12 Characteristics of personnel enabled to operate on the machine eee ee e e Page I3 Daily activation of machte torto been Decks bea ue genas n Page 13 1 luis rige E Page I3 2 RACK JANN neue dee boxe tende ERR Ep bae ke Eu E i headless ay hans Page BS Wash Mase Stop is easet e br eed ase a tente Putas RR hes bec d xeu Elu DR o upe DDR due Page e E Temperature display cc rere teinte T Page 3 5 i Loading disli s On racks uc ctc nee tot ener de heros rece dunes keen dean Page I3 6 Tankfilter cleanirig uut reb ted en cc ace ee ug Page B Accessory UNCION cinnte E Page 3S Door OPO c Page 3 9 EmMergonoy OPen tilt doen ra deter Rota xu Detox b eed Page I3 10 General alarmieren rea er ree ore T sen tale N tea deett d
64. n 300 m h is recom mended IMPORTANT ay In particular make sure to position the possible extractor hood at a distance of not less than 400 mm from the machine so as not to compromise machine operation The hood is represented in the diagrams with the symbol Also the equipment must be installed at a distance of not less than 50 mm from the wall so as not to affect correct ventilation of internal components The wall is represented in the diagrams with the symbol Pa L a 25 ENGLISH Installation diagram rack type dishwasher 140 racks h left electric version 698 200 152 EI 945 Min 50 412 50 g22 XP 52 174 pre 2119 MAX 1813 324 1447 633 79 111 172 807 884 396 LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet El Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement Installation diagram rack type dishwasher 140 racks h right electric version 324 2119 MAX 1813 1447
65. n solenoid valve YV1 Air Gap filling solenoid valve 20 l min YV3 Wash tank water filling solenoid valve 20 l min YV4 Wash pump discharge solenoid valve YV5 Wash tank drain solenoid valve YV6 Wash or prewash tank water filling solenoid valve 20 l min YV7 Wash or prewash pump discharge solenoid valve YV8 Wash or prewash tank drain solenoid valve YV9 Prewash tank water filling solenoid valve 20 l min YV10 Prewash pump discharge solenoid valve YV11 Prewash tank drain solenoid valve YV12 Prewash tank water filling solenoid valve 20 l min YV13 Prewash pump discharge solenoid valve YV14 Prewash tank drain solenoid valve YV15 Prewash tank water filling solenoid valve 20 l min YV16 Prewash pump discharge solenoid valve YV17 Prewash tank drain solenoid valve 24 Plumbing circuit diagram dishwashers 300 racks h with CU 180 m h MN 1 E wi Je i C ABV aaae gt lt ed CU i D r ABV C 7 A X VAT 80 90 C Max 35 C 55 65 C 60 70 C f V f m in ws as Lipa Te Y I Yv17 wide yvs xe E Yv Ia E YV16 YV4 be di LEGEND A Hot water inlet 50 C YV3 Wash tank water filling solenoid valve 20 l min B Cold water inlet 15 C YV4 Wash pump discharge solenoid valve C Variable shutter max 7 l min
66. ndensed thanks to the heat exchange with the cold water entering the condensed steam water is recovered in the wash tank This also offers the advantage of heating the cold water entering recovering a part of the heat that would otherwise be dissipated into the environment B2 5 Drying zone DT The dishes come under a flow of hot air in the drying zone facilitating the water evaporation process Drying occurs with hot air at a temperature of 50 60 C 122 140 F This function can be added at the machine outfeed after the rinse zone 12 B2 6 View of module composition In rack type dishwashers the various zones just described are thus applied to the various previously defined config urations I o l o Z m Rack type dishwasher 140 racks h Rack type dishwasher 165 racks h Kd Wash Rinse Wash Rinse Rack type dishwasher 180 racks h Rack type dishwasher 200 racks h CU O o Kl O O o o L T lY Rinse eI Prewash Wash Rinse Prewash Wash Rack type dishwasher 250 racks h Rack type dishwasher 300 racks h Prewash Wash Rinse Prewash Wash Rinse Possible drying zone added only at the machine outfeed aft
67. ning the detergent concentration measure ment probe there is a hole XP 22 mm closed with a plug Figure 9 in the wash tank as already indicated also in par E6 2 Installation diagrams Figure 9 Hole for detergent probe E8 1 2 Liquid detergent dispensers Inside the wash tank there are two indents XD 5 mm to be perforated for fitting a liquid detergent injec tor Figure 10 as already indicated also in par E6 2 Installation diagrams Figure 10 Arrangement for liquid detergent E8 1 3 Arrangement for solid detergent The left and right side panels of the dishwasher have a hose union P Figure 11 for connecting the solid powder detergent dispensers To connect the dispensers carefully carry out the fol lowing instructions remove protection cap R Figure 11 from hose union P fit the solid detergent pipe coming from the exter nal dispenser on hose union P Figure 12 Secure the pipe to the hose union with the special clamp supplied Figure 12 Solid detergent pipe connection E8 1 4 Rinse aid dispensers The machine has a nipple for the rinse aid dispenser connection Carefully follow the instructions given below to cor rectly carry out the connection for the rinse aid remove the front panel of the rinse module remove the cover on the electrical panel release the electrical panel Figure 13
68. nk was not completely filled within the max filling time 32 The pressure sensor on the wash mod ule electronic board does not work cor rectly 33 The required temperature in the wash tank was not reached within the max heating time 34 The water temperature in the wash tank is too high 35 The wash tank temperature sensor is short circuited 36 The wash tank temperature sensor is open 37 The upper wash pump thermal protector has tripped 38 The lower wash pump thermal protector has tripped 55 I o l o Z m 39 The CU Condensing unit fan thermal 90 Communication problems between protector has tripped machine electronic boards 40 The wash tank was not completely emp 91 The user interface is damaged tied within the max emptying time 60 The CU temperature sensor is short cir 14 Machine cleaning cuited only machines with heat pump Cleaning must be carried out after every day of use 61 The CU temperature sensor is discon Use hot water a neutral detergent detersive if neces nected only machines with heat pump sary and a soft brush or sponge If another type of 62 The heat h Bd detergent is used carefully follow the manufacturer s iin iudi i ie ER instructions and observe the safety rules given in the only machines with heat pump information cards provided with the product or sub
69. nowledge for reading and understanding the con tents of the manual the capacity for a correct interpretation of the draw ings signs and pictograms sufficient technical knowledge for safely performing his duties as specified in the manual knowledge of the regulations on work hygiene and safety In the event of a significant anomaly e g short circuits wires coming out of the terminal block motor break downs worn electrical cable sheathing etc the oper ator qualified for normal machine use must immediately deactivate the machine by turning the main switch to O or operating the main emer gency switch on the machine close the machine water supply by shutting off the water I3 Daily activation of machine Make sure the filters arms and curtains are cor rectly fitted according to that indicated in par G1 2 Check the positioning of tank components and E9 Fitting curtains Make sure there are no foreign objects or materials not pertinent to the process on the conveyors and inside the machine Make sure there are no persons extraneous to the Work or who are carrying out operations not com patible with dishwasher starting in the immediate vicinity of the machine Close the doors of the various machine modules Open the water supply cocks e Activate the main switch by turning it to position Press the On Off key A Table 5 D The display E Table 5 comes on and the
70. ols contain ers boxes etc clean and dry well lit For the Customer s complete information the residual risks remaining on the machine are given below such actions are to be considered incorrect and therefore installation phases in order to limit these risks strictly forbidden RESIDUAL RISK DESCRIPTION OF HAZARDOUS SITUATION APPLICATION PHASE Slipping or falling The operator can slip due to water or dirt on the floor Normal use Maintenance Catching dragging or Catching or dragging of the operator or other persons in the Normal use crushing drive during the machine work phase due to improper actions Maintenance such as Cleaning placing an arm inside the machine to remove a stuck rack without stopping the machine by operating an emergency Switch accessing the rack handling system without stopping the machine by operating an emergency switch Use of improper clothing with loose parts e g necklaces Scarves shawls ties etc or long hair not gathered which could get caught up in moving parts Burns The operator deliberately or unintentionally touches some com Normal use ponents inside the machine or dishes at the outfeed without Maintenance using gloves or without allowing them to cool Cleaning Shearing of upper limbs The operator violently closes the front panels Normal use Maintenance Cleaning Electrocution Contact with live parts during maintenance operations c
71. om right to left From right to left From right to left From right to left From right to left From right to left z LH machine From left to right From left to right From left to right From left to right From left to right From left to right No speeds 2 2 2 2 2 2 Capacity speed 1 racks h 80 90 110 30 160 180 Capacity speed 2 racks h 140 165 180 200 250 300 Air emission m3 h 180 180 180 80 180 180 Emitted air temperature C F 20 25 68 77 20 25 68 77 20 25 68 77 20 25 68 77 20 25 68 77 20 25 68 77 Water consumption Uh 250 315 325 330 345 360 Equivalent sound pressure dB A lt 70 70 70 lt 70 lt 70 lt 70 level Leq 5 Protection rating IPX5 IPX5 IPX5 IPX5 IPX5 IPX5 Net weight 6 kg 410 442 570 602 692 724 tank capacity l 45 45 100 150 I temperature C F max 35 95 max 35 95 max 35 95 max 35 95 Q pump delivery l min 150 150 600 500 350 z pump power kW 0 23 0 23 2 2 2 24 1 1 u current absorbed by pump A 0 8 0 8 4 8 4 84 2 5 a tank heating element 7 kW 10 5 10 5 16 5 16 5 module inlet minimum feed flow rate l min 4 4 4 4 4 4 tank capacity l 100 150 100 150 150 150 temperature C F 55 65 131 149 55 65 131 149 55 65 131 149 55 65 131 149 55 65 131 149 55 65 131 149 I pump delivery l min 600 500 350 600 500 350 500 350 500 350 o pump power kW 2 2 2 2411 2 2 2 24 1 1 2 2411 22414 current absorbed by pumps A 4 8 4842 5 48 4842 5 4 84 2 5 4 842 5 tank heating element kW 6 0 6 0 10 5 10
72. on A Table 5 the machine remains powered Press the On Off button A Table 5 again to restart the machine Turn the main switch to 0 to disconnect the power to the machine In machines equipped with DT HAB shutdown may be delayed 1 minute in order to carry out drying tunnel cooling The display shows TM p Wait for the machine to shut down which occurs automatically before turning the main switch to 0 DRYER COOL ING 13 8 Door open When one or more doors are open the indicator T Table 5 flashes and the display shows Door is Open on B dl PREWASH tq M E WASH L 7 RINSE DT Close all open doors and restore normal dishwasher operation 13 9 Emergency stop When the emergency stop push button is activated the dishwasher emits an acoustic signal the indicator S Table 5 flashes and the display shows 0 EMERGENCY SWITCH ACTIVATED Deactivate the emergency stop push button to restore normal dishwasher operation following that given in par E10 4 Emergency stop reinstatement 13 10 General alarm When the dishwasher has a general anomaly it emits an acoustic signal the indicator V Table 5 flashes and the display shows ALARM CODE xx CALL SERVICE List of possible documented machine alarms Rinse zone alarms Code 11 The Air Gap was not completely filled within the max filling time Description
73. parts must be replaced with original parts E INSTALLATION AND ASSEMBLY IMPORTANT Machine installation operations must only be carried out by specialized Technicians provided with all the appropriate personal protection equipment safety shoes gloves glasses overalls etc tools uten sils and ancillary means IMPORTANT Make sure the MAIN SWITCH of the machine is locked in the Off position O E1 Customer responsibilities The Customer must provide for the following installation of an adequate electrical power supply ahead of the machine according to the equip ments technical specifications Table 1 and C3 Characteristics of power supply the equipotential connection of the workplace elec trical system to the metal structure of the machine by means of a copper cable of adequate section see position Q in par E6 2 Installation dia grams Adducting for the electrical connection between the workplace electric panel and the equipment the water supply and drain connections and other connections as indicated in Table 1 and par E6 Plumbing connections E2 Characteristics of the place of machine installation The machine is designed for installation in professional and not domestic type kitchens Water collection traps metal grates must be arranged in the floor at the machine discharges see par E6 2 Installation dia grams possibly replaceable with a single water trap sized for a
74. pressed in mm see par E6 2 Installation diagrams DAMAGE TO THE ENGLISH Conventionally the machines are depicted with the rack feed side on the right RH machines with left rack feed LH are depicted only if necessary in which case the side will be expressly specified Due to its size the machine is sometimes shown sche matically divided into its functional modules in order to provide a complete view A4 Machine and Manufacturer s identification data A reproduction of the marking or dataplate on the machine is given below ELX Made in EU 2011 FMod WTM165ERA Comm Model PNC 9CGX 534104 03 Ser Nr 54500001 EL AC 400V 3 N 50 Hz 40 3 kW ce IPX5 A WEEE Electrolux Professional spa Viale Treviso 15 33170 Pordenone Italy Figure 1 Reproduction of the marking dataplate on the machine The dataplate gives the product identification and tech nical data the meaning of the information given on it is listed below E Mod ne factory description of the product Comm Model trade description PN Ciroen production code number Ser No serial number AC 400V 3 N power supply voltage 50 Hz power supply frequency 40 3 KW max power absorbed 2011 s year of construction GE tite inita CE marking IPA Diocese protection rating Electrolux Professional S p A Viale Treviso 15 33170 Pordenone Manufacturer The marking plate is loca
75. rts in wood and cardboard can be disposed of respecting the current regulations in the country of use E6 Plumbing connections Install the machine water filling and drain pipes accord ing to the plumbing circuit and installation diagrams given below E6 1 Plumbing circuits Cold water connection ISO 228 1 DN 20 G3 4 10 15 C 150 700 kPa 1 5 7 bar at 0 3 I sec Hot water connection ISO 228 1 DN 20 G3 4 50 65 C 150 700 kPa 1 5 7 bar at 0 3 l sec If the pressure at one of the unions exceeds 700 kPa 7 bar a pressure reducing valve must be installed on the inlet piping Connection pipes with anti return pro tection and check valve and stop cock are available as optional accessories If the water hardness exceeds 14 H 8 dH 10 cH install a softener filter on the dishwasher inlet connec tion piping to ensure efficient machine operation 19 ENGLISH IMPORTANT ay Connect the wash zone to the hot water inlet connect the prewash zone to the cold water inlet and connect the rinse zone to the hot water inlet if the con densing unit CU is not present and to the cold water inlet if the CU is present Connect the equipment water supply pipes to the water system interposing a cock filter and pressure gauge Figure 8 Water connection Dishwasher plumbing circuit diagram 140 racks h without CU Dishwasher plumbing circuit diagram 140 racks h with CU
76. s or scrapers in common steel then rinse with a wet cloth and dry carefully I5 Long idle periods Whenever the machine is not going to be used for a long period of time e g one month carefully carry out the following instructions Completely empty the tanks as indicated in par 13 7 Accessory functions After draining the tanks press the On Off key A Table 5 Control panel to switch off the dish washer Turn the main switch of the machine to O Close the water supply cocks Clean the inside and outside of the machine as indicated in par 14 1 Daily internal cleaning and 14 2 Exterior cleaning Spread a film of paraffin oil over the steel surfaces When using the machine again follow the indications in par I3 Daily activation of machine l6 Maintenance IMPORTANT Make sure the MAIN SWITCH of the machine is locked in the Off position Oo Inspection and maintenance intervals depend on the actual machine operating conditions total wash hours and ambient conditions presence of dust damp etc therefore precise time intervals cannot be given In any case to minimize interruptions of the service careful and periodical machine maintenance is advisable Therefore it is advisable to Descale the boiler inside surfaces of the tank and the machine piping once or twice a year call tech nical assistance Every month descale the prewash wash and rinse jets with vine
77. sions Page Table 2 Technical data in max power configuration 165 and 200 racks h versions Page Table 3 Technical data in min power configuration esse ssssse ee seeee essere essere essere neee nnn Page Table 5 reium een et eer eee Page Table 6 Residual ISK ct PD Page 14 15 15 44 50 X o l o z m Foreword The instruction manual hereinafter Manual provides the operator with useful information for working correctly and n safely facilitating him in using the machine hereinafter machine dishwasher or equipment The following must not be considered a long and exacting list of warnings but rather a set of instructions suitable for improving machine performance in every respect and above all preventing injury to persons and animals and dam age to property due to improper operating procedures All persons involved in machine transport installation starting use and maintenance repair and dismantling must consult and carefully read this manual before performing the various operations for the purpose of avoiding wrong and improper actions that could negatively affect the machine s integrity or endanger persons The manual must always be available to operators and carefully kept in the place where the machine is used so that itis immediately at hand for consultation in case of doubts or whenever required If after reading this manual there are still doubts reg
78. solenoid valve YV14 Prewash tank drain solenoid valve YV15 Prewash tank water filling solenoid valve 20 l min YV16 Prewash pump discharge solenoid valve YV17 Prewash tank drain solenoid valve 20 Dishwasher plumbing circuit diagram Dishwasher plumbing circuit diagram 165 racks h without CU 165 racks h with CU ENGLISH me 1 ABV ABV sa S I LIDINF De eu pi gt e bad C ABV c V A L L 80 90 C 80 90 C 55 65 C 55 65 C 60 70 C l 60 70 C yv4 V V Yv4 i Yvi l h ABV S E T AA AR NAAA 80 90 C Max 35 C 55 65 C 60 70 C y VV VVVV VVVV my po ir eo ak T YV1 Ds DM vv Xe A yv2 Xe S py YV10 YV4 L L B OA LEGEND A Hot water inlet 50 C YV3 Wash tank water filling solenoid valve 20 l min B Cold water inlet 15 C YV4 Wash pump discharge solenoid valve C Variable shutter max 7 l min YV5 Wash tank drain solenoid valve M1 Duo Rinse pump YV6 Wash or prewash tank water filling solenoid valve 20 l min M2 Rinse pump YV7 Wash or prewash pump discharge solenoid valve M4 Upper arms wash pump YV8 Wash or prewash
79. stopped immediately A A E10 4 Emergency stop reinstatement When an emergency switch is operated restart the machine only after making sure that the cause requiring operation of the emergency switch has been eliminated restarting machine operation does not involve any hazard If the EMERGENCY SWITCH is operated during machine operation the entire machine is deactivated To reinstate machine operation proceed as follows release the previously operated red emergency mushroom push button turning or pulling it in order to disconnect its interlock restart the machine according to what is described in par 12 Daily activation of machine SOO Sd Sx SAX SS 3 4 44 S Figure 18 Examples of dishwasher and rack handling system couplings 43 I o l o Z m F DESCRIPTION OF CONTROL PANEL The possible control panel configurations for modular rack type dishwashers are as follows LEGEND A On Off B Stop control C Start at speed 1 D Start at speed 2 E Display M Accessory functions N Active indicator Wash safe O Increase key Q Decrease key R Confirmation key S Emergency stop alarm T Door open alarm U Racks stuck alarm V General alarm Table 5 Control panel Described below are all
80. switched off and cold G1 2 1 Check the fitting of filters and overflows Make sure the tank drain grid 1 overflow 2 the flat filters 3 and box strainer 4 Figure 19 are fitted in the prewash module if present in the machine Figure 19 Prewash module tank filters 46 Make sure the tank drain grid 1 overflow 2 flat fil ter s 3 and box strainer s 4 Figure 20 are fitted in the wash module Figure 20 Wash module tank filters Make sure the overflow 1 and the flat filter 2 are fitted in the rinse module Figure 21 Figure 21 Rinse module tank filters G1 2 2 Check the fitting of arms and curtains Make sure the upper and lower prewash Figure 22 wash Figure 23 and rinse Figure 24 arms are cor rectly fitted Figure 22 Prewash Figure 23 Wash Also make sure the prewash and wash arm couplings are correctly locked and that the rinse arms are secured Figure 24 Rinse Make sure all the types of curtains provided for the machine model are correctly fitted according to that indicated in par E9 Fitting curtains Close the doors of the various machine modules only when all the parts previously described are correctly installed then start the dishwasher G2 Starting Open the water supply cocks Turn the main switch of the machine to Press the On Off key Table 5 A Control panel s 47 ENGLISH H GENERAL SAFETY
81. t 3 Racks h 140 165 180 200 250 300 4 Supply E Electric S Steam 5 Rack loading L from left to right R from right to left 6 Condensing unit A with condensing unit B without condensing unit A6 Copyright This manual is intended for consultation only by the operator and can be given to third parties only with the written permission of Electrolux Professional S p A A7 Liability The instructions are updated to the month and year given in the box located at the bottom right of the cover The edition corresponds to the manual revision number Every new edition replaces and cancels the previous ones Number Document Figure 5 Example of document and edition identification data The Manufacturer declines any liability for damage and malfunctioning caused by non compliance with the instructions contained in this manual repairs not carried out in a workmanlike fashion and replacements using spare parts different from those specified in this manual the fitting and use of non original spare parts and accessories can nega tively affect machine operation operations by non specialized technicians unauthorized modifications or operations inadequate maintenance improper machine use unexpected extraordinary events use of the machine by uninformed and untrained personnel non application of the current provisions in the country of use concerning safety hygiene and health
82. t by operators specialised technicians or users can involve exposure to chemical risk and possible damage to health A9 Keeping the manual The manual must be carefully kept for the entire life of the machine until decommissioning The manual must stay with the machine in case of transfer sale hire granting of use or leasing A10 Constructional modifications The Manufacturer provides for the possibility of con necting the rack type dishwasher to rack handling sys tems included in the Electrolux Professional product catalogue with the possibility of obtaining various con figurations ENGLISH The EC Conformity Declaration provided with the machine also envisages these configurations The Manufacturer does not provide for the possibility of making other constructional modifications to the machine but allows the execution of other types of combinations with systems different from those described above in order to create a series of machines arranged and controlled in an integral way as illustrated in this documentation In which case it is necessary to comply with provisions of the applicable European Directives or current regu lations in the country of use and obtain the required certifications The Manufacturer declines any liability for damage caused by arbitrary modifications and con versions carried out by the user or third parties For requests or for further information contact Electrolux Professional S p A Via
83. ted on the left machine left or right machine right side panel of the equipment IU Figure 2 Position of marking machine left Figure 3 Position of marking machine right WARNING N Do not remove tamper with or make the machine CE marking illegible IMPORTANT N Refer to the data given on the machine CE marking for relations with the Manufacturer e g when ordering spare parts etc IMPORTANT N When disposing of the machine the CE marking must be destroyed A5 Equipment identification How to identify the technical data To identify the technical data Figure 4 read the fac tory description of the product F Mod on the data plate identify the main machine data and consult the Table 1 Main technical characteristics performance and consumption electric versions ELX Made in EU e e e e ae amp C1 Main technical characteristics electric i MODEL 140 racks h I l Power supply Electric i Power supply voltage V 400 3P N 1 Frequency Hz 50 or 60 Figure 4 Technical data identification Machine right How to interpret the factory description The factory description on the dataplate has the follow ing meaning 1 2 3 4 S 6 RT M 140 E R A WT M 140 E A A Description Possible variables 1 Mark WT RT 2 Machine type M modular C compac
84. the single keys and functions present in the various control panel models listed above Some functions are shared by all models of the range whereas others are available only on several versions F1 Basic controls On Off D This key indicates the status of the equipment on or off When the equipment is switched on the key is green Start at speed 1 low speed S This key is used to start a wash cycle at speed 1 This speed is recommended for washing very dirty dishes Start at speed 2 high speed D This key is used to start a wash cycle at speed 2 This speed is recommended for washing medium dirty or not very dirty dishes 44 When a speed is selected the corresponding key turns yellow This key is used to stop a wash phase or drain clean ing cycle When the machine is carrying out the wash phase the key flashes yellow when it is carrying out a drain cleaning cycle the key flashes green Stop F2 Accessory function selection controls Accessory functions GO This key is used to access the accessory functions menu which is displayed When activating the accessory functions menu or exe cuting one of these functions the key is green To quit the accessory functions menu press the accessory functions key again After entering the accessory functions menu the required function can be selected by means of the increase O Table 5 and decrease Q Table 5 keys A Y A
85. ts 17 D TRANSPORT HANDLING AND STORAGE D1 Introduction Transport i e transfer of the machine from one place to another and handling i e transfer inside work places must occur with the use of special equipment of adequate capacity IMPORTANT N Due to its size during transport han dling and storage one machine cannot be stacked on top of another therefore possible risks of load overturning are excluded The machine must only be transported handled and stored by qualified personnel who must have specific technical training and experience knowledge of the safety regulations and applicable laws in the relevant sectors knowledge of the general safety provisions the ability to recognize and avoid any possible haz ard D1 1 Transport Instructions for the carrier WARNING N Do not stand under suspended loads during the loading unloading phases Unauthorized personnel must not access the work zone IMPORTANT N The machine s weight alone is not suf ficient to keep it steady The transported load can shift when braking when accelerating in corners on particularly rough roads D2 Handling Arrange a suitable area with flat floor for machine unloading and storage operations D2 1 Procedures for handling operations For correct and safe lifting operations use the type of equipment most suitable for charac teristics and capacity e g lift trucks or electric p
86. weights to be handled as well as the work loads 13 2 Rack jamming If the dishes are not correctly loaded on the racks jam ming may occur inside the tunnel and the display shows Wy A CROCKERY STUCK Switch the machine off open the doors and eliminate the cause of jamming 133 3 Wash phase stop Press the Stop key B Table 5 to stop the wash phase Washing stops and the machine stays on standby mode Ready Press a start key to restart washing 13 4 Temperature display The current machine temperatures can be displayed during all the phases described above Select the increase key O Table 5 Zu 52 the following is displayed for 30 seconds BOILER x C DUO x C WASH x C CU x C PREWASH x C DT x C ce et To return to the standard display press the decrease key Q Table 5 WARNING N Inside the machine there are tempera tures with risk of burns if necessary intervene with the machine cold or using suitable protection equipment e g gloves I3 5 Loading dishes on racks The rack type dishwasher is suitable for washing dishes glasses cups cutlery trays containers and receptacles in plastic and or steel used for preparing cooking and serving as well as a wide variety of ceramic and or metal cooking utensils However it is advisable not to wash decorated dishes or place silver ware in contact with other metals IMPORTANT N All t

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