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Schneider Electric Magelis Flex PC BOX User Manual

1. 1 AC version only R Fan cover S System fan T Power switch U Power connector T 1 AU 38 3582302 07 2010 Physical Overview Bottom View The bottom view shown below is common to the 2 Flex PC BOX Control Boxes o o 5 o ae anaes a i i T 9 k _ w g q fi 4 o 4 S 2o o i V Battery cover W Front panel connector interface 3582302 07 2010 39 Physical Overview Front Panels Description Front Panel 12 15 TS The following figure presents the view of the Front panel 12 15 TS r Magelis PC 4 Pi er Display Touch Panel Power LED RAS Status Lamp e Green Lit Normal Green Blinking System is not running Soft OFF state Orange Lit System Monitor Error Touch Panel Error Orange Red Blinking Backlight Error Not Illuminated Power is Off 4 DISK IDE Access Lamp e Green Lit Access to IDE e Not Illuminated No Access to IDE on 5 Front USB Connector Type A connects USB devices 40 3582302 07 2010 Physical Overview Front Panel 12 15 KPM The following figure presents the view of the Front panel 12 15 KTM mogo ACT IrQD
2. KK gan Sooner Magelis aPC i Sool 2 DOO amp or 2 3 eK amp eh ais z Booo S07 OWS J Seaneecce COBH C A B D Power LED RAS Status Lamp Green Lit Normal Green Blinking System is not running Soft OFF state Orange Lit System Monitor Error Touch Panel Error Orange Red Blinking Backlight Error Not Illuminated Power is Off Disk Access Lamp e Green Lit Access to DISK IDE e Not Illuminated No Access to DISK IDE Front USB Cover e Hardware Reset Switch RESET in Normal operation status restarts the unit in Soft OFF status resets the unit to the normal operation status e Front USB Connector Type A connects USB devices Function Keys used to input characters or functions Special Function Keys used to input characters or special functions Function Alpha Key switches between function input and character input the F A button LED indicates that the character input is enabled Window Key Numeric Keys Cursor Keys Enter Key Mouse Keys 3582302 07 2010 41 Physical Overview Front Panel 19 TS The following figure presents the view of the Front panel 19 TS Space Magelis SPC es i 1 2 3 4 1 Display 2 Touch Panel 3 Power LED RAS Status Lamp e Green Lit Normal Green Blinking System is not running Soft OFF
3. Total capacity Slot 1 Slot 2 512 MB 512 MB 1GB 512 MB 512 MB 2 GB 1GB 1GB 46 3582302 07 2010 Characteristics Expansion Slots Slot Type Slot No Compliant Bus Available board size Applies to 2 slot and 4 slot Slot 1 PCI 2 3 180x 106 68 mm devices Slot 2 5 Vdc 7 09 x 4 2 in or less 4 slot type Slot 3 255 x 106 68 mm Slot 4 10 04 x 4 2 in or less Expansion Slots Supply Current and External Load Current Limit Be sure that the total wattage of the PCI supply current load and the external current loads including USB RAS and COM is 40W or less 19 excepted Max 35W when 19 FP is assembled Total load current Power Supply Capacity 5 Vde_ 12 Vdc 12 Vdc 3 3 Vdc Max Load Current PCI 2 slots 2 0 A 1 0 A 0 1 A 1 0 A A PCI 4slots 140A 1 0A 01A 20A USB 4 ports 2 0 A RAS 1 port 0 1 A Load current per port Power Supply Capacity 5 Vdc 12 Vdc 12 Vdc 3 3 Vdc Max Load Current USB 0 5 A z A RAS 01A 3582302 07 2010 47 Characteristics Operating systems The products have been tested and are delivered with Windows XP Pro pre installed Product Characteristics MPCFNO2NAXOON MPCFNO2NDXOON MPCFNOSNAXOON MPCFNOSMAXOON MPCFNOSNDXOON MPCHNO2NAXOON MPCHNOSNAXOON MPCHNOSMAXOON MPCHNOSNDXOON MPCHNOSNBXOON Windows
4. 00 0c eect eee 51 Interface Specification 0 0 cece eee 52 Chapter 4 KeyPad Module 000e cece eee eee eee eee 55 Specific Keys sacs terin eee ea Ve a EN ee ee ae N 56 Mouse KeYSi unori ea aces eal bot ak le Pie ed tek See ended ee alee dene 59 Chapter 5 Dimensions Assembly 000eeeeeeeeeee 61 Recommendations 0 cece ttt 62 Dimensions of the Control Boxes 00 0 eee 63 Dimensions of the Front Panels 0 00 2 c ee eee eee eee 67 Attaching the Front Panel to the Control Box 0 005 70 Dimensions of Assembled Products 000 e eee eee eee 75 Chapter 6 Mounting 2 2 cece eee eee ee eens 79 Preparing to install the Flex PC BOX 000 e eee eee eee 80 Installation Options 0 0 0 0 eee eee 84 Panel MOUNTING isse creas aa esis erar a a GAG adits ahah eta net ae ad 87 3582302 07 2010 3 Part Il Chapter 7 Chapter 8 Chapter 9 Chapter 10 Chapter 11 Part Ill Chapter 12 Chapter 13 Chapter 14 Chapter 15 Implementation 000 000 e eee eee 91 Getting Started n a 02 cece eee eee 93 First Power UDe iai ois deaths E Naaa SREY ale a nd ate tae LEAS 93 Main Power Connection 000seeeeeeeeeee 95 Recommendations Power Supply 0 0 00 cece eee eee 96 GrOUNCING ea E e wees oe A bad BE Oh die ee Oe 97 Connecting the DC Power Cord 0 00 e eee eee eee eee 100 Conn
5. General Purpose Signal Input DIN 2 bits This standard digital input is used for alarm detection in external devices The input signal uses two bits The System Monitor Property of the control panel or an API DLL can be used to enable or disable this feature as well as to designate what type of processing is to be performed once a signal is received Only the ON state of the DIN circuit is detected The OFF state cannot be monitored Remote Reset Input This is the reset signal sent from an external device to the Flex PC BOX When this signal is enabled a forced reset of the Flex PC BOX is performed e Input Voltage 12 24 Vdc Input Current 7 mA Operating ON Voltage 9 Vdc min Operating OFF Voltage 3 Vdc max Isolation Method Via Photocoupler A CAUTION OVERCURRENT DAMAGE TO INPUTS Use a protective impedance or other reasonable measures to limit the current to each input to 10 mA or less Failure to follow these instructions can result in injury or equipment damage 3582302 07 2010 161 System Monitoring The Interface Circuit Diagram is shown below PEAT p 12 Vdc to Interface Circuit Connection Example 24 Vde 5 Vde i 1 I D 1 R 1 8kO 1 8kQ No polarity for sink i 1 Source Output 1 10W 1 10W DINO pin 4 DIN1 pins Cable pesin ooi PC 357 lazi ae Dsub 9 pin Connector Switch or other switching device See RAS I
6. Attaching the Front Panel to the Control Box At a Glance If you are using one of the computers in the range with a 19 TS 15 TS KPM 12 KPM type front panel you must first assemble this front panel onto the Control Box These operations must be performed with the power switched off 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Flex PC BOX unit and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Flex PC BOX The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 23 25 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury 4 DANGER CHEMICAL BURNS TO EYES OR SKIN e Do not use tools in the vicinity of the display or to operate the touch panel e When placing the display face down select a clean level non abrasive surface If necessary place a soft non abrasive pad on the surface before lowering the unit e Ifa leak in the LCD panel is discovered and you come in contact
7. MPCNB20NNNOON 1 1 MPCNT20NNNOON Not supported MPCNAS5ONNNOON MPCNAS5ONNN10N MPCNB50NNNOON MPCNB50NNN10N Ph PO NIN MPCNTS50ONNNOON MPCNTS50NNN10N 1 MPCYNOOFPFR1N 2 MPCYNOOFPFR2N 3 MPCYNOOFPFR3N 202 3582302 07 2010 Index A Accessing the BIOS 114 Accessories for the Flex PC BOX 201 Additional Memory 46 Attaching the Front Panel to the Control Box 70 Backup of the CF Card Data 140 Box Package Items 32 C Calibration of the front panel 147 Characteristics of the Control Boxes 44 Characteristics of the Front Panels 49 Cleaning and Maintenance 182 Cleaning the Fan Filter 182 Compact Flash CF Card Installation and Removal 138 Connecting the AC Power Cord 105 Connecting the DC Power Cord 100 Connection to PLCs 153 Cables and Converters 155 Traditional Architectures 154 Transparent Ready Architectures 153 Control Box Internal View 131 Control Boxes Description 36 Control Drawing of the USB outlet 110 CPU Characteristics 44 D Data Writing Limitation 140 Dedicated Ground 97 Dimensions of Assembled Products 75 Dimensions of the Control Boxes 63 Dimensions of the Front Panels 67 Dimensions with Fasteners installed 65 Dimensions without Fasteners 63 E Environmental Characteristics 51 Expansion Board PCI Installation 134 Expansion slots 47 Expansion slots supply 47 Extended Memory
8. 1 1 I rd 2 1 1 1 1 1 I 7 2 1 I 8 I i 13 1 1 1 1 Mei iii i i i ee ll hl hl hl ll ee ee J Hardware 1 System Properties Voltage Fan RPM Temperature alarm Detection Level Setting Enable Disable Setting SMART Alarm Power alarm Fan Alarm Temperature Alarm Output Settings Watchdog Timer Value Settings Watchdog Reset Enable Disable Settings Mirror Disk Status Monitoring 2 Popup Message OS Shutdown 4 User Application o 3582302 07 2010 159 System Monitoring System Monitoring Application Driver or API DLL Buzzer LED Green Lit Power On Green Blinking Soft OFF Status Orange Lit RAS Error Touch panel Self Test Error 9 Watchdog Timer Reset Mask Settings 10 Reset Control 11 Watchdog Timer 12 Hardware Reset 13 RAS Connector DIN 2 Ports DOUT 2 Ports RESET IN ONO 1 Be sure to adjust these settings according to your system s specification 2 The RAS software may be configured to provide these output alarms signals RAS Features RAS stands for Reliability Availability and Serviceability It is a device level monitoring function that provides a variety of features to improve the reliability of the Flex PC BOX system Although the standard set of RAS features will vary depending on the devices used the following features provide alarm monitoring and external input signal support Feature Functions Supervised Alarm Monitoring Power Voltage Alarm Cooling Fan RPM
9. Calibration 150 3582302 07 2010 Installation Subject of this Part This part describes the product installation What s in this Part This part contains the following chapters Chapter Chapter Name Page 12 Connections to PLCs 153 13 System Monitoring 157 14 Maintenance 177 15 Troubleshooting 195 3582302 07 2010 151 Installation 152 3582302 07 2010 Connections to PLCs 12 Connection to PLCs Introduction Two different kinds of architecture are possible e Transparent Ready Architecture e Traditional Architecture Connections to Transparent Ready Architectures Browser Windows XP Pro Quantum Magelis Flex PC BOX Ethernet TCP IP Premium With its built in Ethernet 10 100 Mbps ports Flex PC BOX industrial PCs can be integrated into full Ethernet architectures such as Transparent Ready Transparent Ready devices with this type of architecture enable transparent communication on the Ethernet TCP IP network Communication services and Web services assure the sharing and distribution of data between levels 1 2 and 3 of the Transparent Ready architecture 3582302 07 2010 153 Connections to PLCs Used as a Client station Flex PC BOX makes it easier to implement Web Client solutions for e Basic servers embedded in field devices Advantys STB Momentum
10. Consideration must be given to the implications of unanticipated transmission delays or failures of the link 1 e Each implementation of a Flex PC BOX must be individually and thoroughly tested for proper operation before being placed into service Failure to follow these instructions can result in death serious injury or equipment damage 1 For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control and to NEMA ICS 7 1 lastest edition Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems or their equipment governing your particular location NOTE The Flex PC BOX is a highly configurable device and is not based on a real time operating system Changes to the software and settings of the following must be considered new implementations as discussed in the message above Examples of such changes include System BIOS System Monitor See System Monitoring page 157 Operating system Installed hardware Installed software User Comments We welcome your comments about this document You can reach us by e mail at techcomm schneider electric com 3582302 07 2010 15 16 3582302 07 2010 General Overview Subject of this Part This part provides an overview of the Magelis Flex PC BOX product What s in this Part This par
11. hereafter referred to as KPM is a keyboard module included with Front Panel 12 15 KPM references You can operate these front panels using specific keys and the mouse pointer of the keyboard What s in this Chapter This chapter contains the following topics Topic Page Specific Keys 56 Mouse Keys 59 3582302 07 2010 55 Specific Keys At a Glance Dual function keys On front panels with a KPM some keys have a specific function These keys are described below Using KPM dual function keys you can input text and activate shortcuts key codes assigned to each application in user applications running on your Flex PC BOX NOTE Each KPM is configured so that it will operate normally with US keyboard layout When inputting text in Alpha mode make sure that the keyboard layout is set to US language When inputting another language configure the keyboard layout to that language Furthermore the pre installed OS features multilanguage keyboard layouts with the US layout being the default The following figure presents the view of dual function keys Cc ee _ oe 608 2858 a D Aen O ae a B H oao z ROSO P de a Beso AE mc Ce A A Function Keys used to input characters or functions B Special Function
12. the relevant instructions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2010 Schneider Electric All rights reserved 3582302 07 2010 Table of Contents Safety Information 200 e eee eee eee 7 About the BOOK 14 0600 s ee tuner eee ee 9 Part General Overview 22000c eee eee eee 17 Chapter 1 Important Information 200 e eee eee 19 Federal Communications Commission Radio Frequency Interference Statement For U S A nesre eo teens 20 Qualified Personnel lt s ci 3 ee ce ay fend hee eee ES 21 Safety Information for the UK 0 00 00 cee tee 22 Certifications and Standards 0 0 c cece 24 European CE Compliance 0 cece eee 25 Hazardous Location Installations For USA and Canada 26 Chapter 2 Physical Overview 200 cee eee eee eens 31 Package Contents aisan nhs d ara Ghee pale taba ede cheng 32 Control Boxes Description 0 0 0 c cece ete 36 Front Panels Description 0 0 00 cece tt eee 40 Chapter 3 Characteristics 0 c eee eee 43 Characteristics of the Control Boxes 1 0 0 0 0c eee eee 44 Characteristics of the Front Panels 0 000 cece eee eee 49 Environmental Characteristics
13. Always reinforce such areas e Verify that all installation tolerances and torque values specified in this manual are maintained e Test your panel or cabinet to verify it is sufficiently rigid to maintain the Flex PC BOX s environmental operating limits 3582302 07 2010 81 Mounting Installing or Moving Installation Gasket Extra care should be taken with respect to the specification concerning vibration levels when installing or moving the Flex PC BOX See Preparing to install the Flex PC BOX page 80 If the Flex PC BOX is moved for example while it is installed in a rack equipped with caster wheels the unit can receive excessive shock and vibration 4 CAUTION EXCESSIVE VIBRATION e Plan your installation activities so that device shock and vibration tolerances are not exceeded e Ensure that the panel opening and thickness are within the specified tolerances e Before mounting a Flex PC BOX with a display into a cabinet or panel ensure that the installation gasket is attach to the unit The installation gasket provides additional protection from vibration e The recommended torque for mounting the Flex PC BOX is 0 5 Nem 4 5 Ib in Failure to follow these instructions can result in injury or equipment damage Use of the installation gasket may help extend the operating life of your Compact The gasket is required to meet the protection ratings IP65 IP20 of the unit and provides additional p
14. Configuration of the BIOS Cache Memory Configuration Specifies the parameters for the cache memory Memory Cache Cache System BIOS area Cache Video BIOS area Cache base 0 512k Cache Base 512 640k Cache Extended Memory Area Cache A000 AFFF Cache B000 BFFF Cache C800 CBFF Cache CC00 CFFF Cache D000 D3FF Cache D400 D7FF Cache D800 DBFF Cache DCO0O DFFF Cache E000 E3FF Cache E400 E7FF Cache E800 EBFF Cache ECO00 EFFF Integrated Device Configuration Specifies the settings for the integrated devices Enabled Write Protect rite Protect tite Back rite Back rite Back Disabled Disabled rite Protect tite Protect Disabled Disabled Disabled Disabled rite Protect rite Protect rite Protect rite Protect ltem Specific Help b W O Device Configuration PCI Configuration USB Controller Configuration SATA Operational Mode AHCI Configuration ComiNIT 00B sequence issue LAN Controller 1 LAN Controller 2 High Definition Audio Azalia Enhanced Enabled Enabled Enabled Enabled Auto Item Specific Help 120 3582302 07 2010 Configuration of the BIOS I O Device Configuration Specifies the address and interrupt level of the I O ports Advanced COM Port 1 Enabled Item Specific Help Base I O address 3F8 Interrupt IRQ 4 COM Port 2 Enabled Base I O address 2F8 Interrupt IRQ 3 CO
15. EN 61131 2 Vibration HDD units 0 075 mm amplitude from 10 to 57 6 Hz EN 61131 2 in operation 1 g amplitude from 57 6 Hz to 150 Hz SSD units 3 5 mm amplitude from 5 to 9 Hz 1 g amplitude from 9 Hz to 150 Hz Vibration 3 5 mm amplitude from 10 to 57 6 Hz EN 61131 2 Shock Resistance in operation 15 g over 11 ms IEC EN 60068 2 27 Ea test and EN 61131 2 compliant Surrounding air humidity during operation 10 85 RH e Wet bulb temperature 29 C 84 F max no condensation Storage humidity 10 85 RH e Wet bulb temperature 29 C 84 F max no condensation EN 61131 2 Immunity to interference High frequency interference EN 61131 2 IEC 61000 4 3 6 level 3 Electromagnetic waves Class A EN 55022 55011 Additional Standards Information Technology Equipment IEC EN 60950 Industrial Control Equipment UL 508 cUL UL1604 cUL 3582302 07 2010 51 Characteristics Interface Specification Communication Connections 4 DANGER EXPLOSION HAZARD e Always confirm the UL 1604 hazardous location rating of your device before installing or using it in a hazardous location e To apply or remove the supply power from a Flex PC BOX device installed in a Class I Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class Division 1 operation inside the ha
16. HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Flex PC BOX unit and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Flex PC BOX The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 23 25 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury 178 3582302 07 2010 Maintenance 4 DANGER CHEMICAL BURNS TO EYES OR SKIN e Do not use tools to operate the touch panel or in the vicinity of the display e When placing the display face down select a clean level non abrasive surface If necessary place a soft non abrasive pad on the surface before lowering the unit e Ifa leak in the LCD panel is discovered and you come in contact with the liquid crystal material follow these procedures e Inthe case of contact with eyes or mouth flush with running water for 15 minutes minimum e Inthe case of contact with skin or clothing wipe off the liquid crystal material and wash with soap and running w
17. Inductive 0 20 uH ft 4 Non incendive Field Wiring must be installed in accordance with article 501 4 B 3 of the National Electrical Code ANSI NFPA 70 5 Associated Non incendive Field wiring Apparatus shall not contain or be connected to another source of power 3582302 07 2010 111 Main Power Connection 112 3582302 07 2010 Configuration of the BIOS Subject of this Chapter This chapter describes how to access certain parameters of the Flex PC BOX BIOS Basic Input Output System that need to be modified depending on the existing configuration What s in this Chapter This chapter contains the following topics Topic Page Accessing the BIOS 114 Parameters Setting 117 Security Menu Password 123 Boot Menu 125 Exit BIOS 126 3582302 07 2010 113 Configuration of the BIOS Accessing the BIOS Overview Main Menu NOTE Normally factory defaults settings should be used An item in bracket indicates the factory Default Settings Connect a USB keyboard to the Flex PC BOX Turn the power on to the Flex PC BOX and when prompted to do so press the F2 key to enter the BIOS Selecting the Main menu item displays the following screen Security System Time 17 05 25 tan eeen System Date 07 15 2008 gt IDE Channel 0 Master None gt IDE Channel 0 Slave DV 28E V PS gt SATA Port 0 Hitachi HTE542580K9A3 gt SATA Port 1 None Sys
18. Information 2 27 2007 10 31 46 PM D information 2 27 2007 10 31 45 PM Service Con Information 2 27 2007 10 31 45PM Service Con 2 Information 2 27 2007 10 31 45 PM 2 Information 2 27 2007 10 31 44 PM Service Con QD Information 2 27 2007 10 31 44 PM_ Service Con Information 2 27 2007 10 31 44 PM 5 Information 2 27 2007 10 28 58 PM Service Con G Information 2 27 2007 10 28 58 PM G Information 2 27 2007 10 28 47 PM Application amp Error 2 27 2007 10 28 47 PM E Information 2 27 2007 10 28 44 PM Service Con lt gt 3582302 07 2010 175 System Monitoring The Event Properties screen appears The error message is displayed in the Description area Event Properties Event Date 9 22 2007 Source System_Monitor t Time 3 02 00 AM Category None y Type Error Even ID 2 User N A Computer ADMIN B974B14E9 CPU FAN Error has occurred Data BytesO Words Appl 176 3582302 07 2010 Maintenance 14 Subject of this Chapter This chapter covers maintenance of the Flex PC BOX What s in this Chapter This chapter contains the following topics Topic Page Reinstallation Procedure 178 Regular Cleaning and Maintenance 182 UPS Battery Backup Replacement 189 3582302 07 2010 177 Maintenance Reinstallation Procedure At a Glance In certain cases it may be necessary to reinstall the operating system 4 DANGER
19. Li t I 1 t 1 t Li O T Li Dsub 9 pin Connector 1 When connecting an inductive load use a flyback diode See RAS Interface page 53 for details about cabling DLL Feature of System Monitor System Monitor also includes a dynamic link library API DLL feature that gives other applications access to the RAS features 3582302 07 2010 163 System Monitoring Accessing the System Monitor You can monitor the system status at any time using the System Monitor interface The procedure below shows how to access the System Monitor interface screen Step Action Start the Flex PC BOX operating system In the task bar double click the wii icon Result The System Monitor GUI screen appears i System Monitor Voltage FAN Temperature Backlight Watchdog Timer SMART 3 3V 5 0V 12V 12V VcoreA VcoreB NOTE If you cannot see the icon in the task bar launch the System Monitor software by double clicking the systemmonitor exe file located in the following path C schneider sysmon gui 164 3582302 07 2010 System Monitoring System Monitor Property Presentation The System Monitor Property screen enables you to specify which system parameters you want to monitor and how you want to be alerted NOTE In this chapter we discuss a feature of the system monitoring software called the SMART Alarm This is not to be confused with the Magelis Smart terminal it
20. Replacement 189 Specifications 145 USB Cable Clamp Attachment 142 USB Cable Clamp Attachment Removal 141 USB Cable Clamp Removal 144 Useful Tools 94 User Password Supervisor Password 123 204 3582302 07 2010
21. USB ports be sure to first connect one USB cable to the lower USB connector and then connect the second USB cable to the upper USB connector e When using only one of the USB ports be sure to use the lower USB connector This allows you to securely clamp the USB cable in the cable clamp 142 3582302 07 2010 Hardware Modifications Step Action Fix the USB holder with two screws Scrawe USB clamp Note The torque should be 0 5 to 0 6 Nem 4 5 to 5 3 Ib in As the figure shows pass the USB cable clamp s band around the depressed surface of the holder twist the USB cable clamp s band around the USB cable pull the band in the direction of the arrow and then fasten the band using the clamp Clamp USB cables Notes e Be sure the clamp is securely holding the USB cable s plug and collar e Besure the clamp is positioned as shown below with the clamp pointing upwards not to the side This is to keep the clamp from interfering with nearby connectors and their cables 3582302 07 2010 143 Hardware Modifications USB Cable Clamp Removal The table below describes how to remove the USB cable clamp Step Action 1 To remove the clamp from the USB cables push down on the clamp strap s clip to release it while pulling up on the clamp Clamp Remove the USB cables 3 Remove the clamp s band from the USB holder 144 358
22. all power from the device 2 Place the Flex PC BOX Control Box on a clean level surface with the display facing downwards Place a soft non abrasive pad on the surface before placing the unit upon it Remove the Expansion slot cover from the Control Box Expansion Slot Cover Removal page 130 Remove the RAM slot cover from the location shown below ss oS a g RAM Socket 1 RAM Socket 2 132 3582302 07 2010 Hardware Modifications Step Action 5 Carefully remove the old RAM module from the holder and store it in its anti static bag 6 Angle the main memory down slightly and push it in until the connector pins mate with the module pins Then lower the module until it is horizontal and insert it completely into the connector Connector Main Memory Mounting clips Push in the main memory module until the mounting clips snap into place Replace the Expansion slot cover on the Flex PC BOX Control Box and reinstall the unit 3582302 07 2010 133 Hardware Modifications Expansion Board PCI Installation 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the safety information in Before Modifications page 128 before attempting this procedure Failure to follow these instructions will result in death or serious injury Installing the Expansion Board The table below describes how to in
23. and operation of this electrical equipment and the installations and has received safety training to recognize and avoid the hazards involved Refer to the most current release of NFPA 70E Standard for Electrical Safety in the Workplace for electrical safety training requirements The following personnel can be designated as qualified personnel e atthe application design level engineering department personnel who are familiar with automation safety concepts for example a design engineer e at the equipment implementation level personnel who are familiar with the installation connection and commissioning of automation equipment for example an installation assembly or cabling engineer or a commissioning technician e atthe operation level personnel who are experienced in the use and control of automation and computing equipment for example an operator e as far as preventive or corrective maintenance is concerned personnel trained and qualified in regulating or repairing automatic and computing devices for example an operating technician or an after sales service technician etc 3582302 07 2010 21 Important Information Safety Information for the UK Earthing and Wiring A WARNING UNGROUNDED EQUIPMENT e This apparatus must be earthed e Use a three pin plug with a standard three pin power point e Use only three core extension cords Failure to follow these instructions can result in d
24. data on the hard drive or Compact Flash card the reinstallation process erases all data on them The reinstallation process will return the computer to its factory settings 180 3582302 07 2010 Maintenance Reinstallation Refer to the relevant procedure in the Installation Guide 3582302 07 2010 181 Maintenance Regular Cleaning and Maintenance Cleaning Solutions CAUTION HARMFUL CLEANING SOLUTIONS e Donotclean the unit or any component of the unit with materials such as paint thinner organic solvents or acids or with any abrasive cleaners e Use only a mild soap or detergent that will not harm the polycarbonate material of the screen Failure to follow these instructions can result in injury or equipment damage Removing and Cleaning the Fan Filter Since excessive dirt and dust in the filter of the Flex PC BOX electric fan can potentially affect the performance of the unit regular inspection and cleaning of the filter is strongly recommended Cleaning the Fan Filter 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the safety information on previous pages See Reinstallation Procedure page 178 before attempting this procedure Failure to follow these instructions will result in death or serious injury Step Action 1 Shut down Windows in an orderly fashion and remove all power from the device 2 Place the unit on a cle
25. e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Flex PC BOX The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 23 25 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury 4 DANGER CHEMICAL BURNS TO EYES OR SKIN e Do not use tools to operate the touch panel or in the vicinity of the display e When placing the display face down select a clean level non abrasive surface If necessary place a soft non abrasive pad on the surface before lowering the unit e f aleak in the LCD panel is discovered and you come in contact with the liquid crystal material follow these procedures e In the case of contact with eyes or mouth flush with running water for 15 minutes minimum e Inthe case of contact with skin or clothing wipe off the liquid crystal material and wash with soap and running water for 15 minutes e f liquid crystal is ingested induce vomiting rinse mouth and then drink a large quantity of water e Follow any other hazardous substances safety procedures required by your facility Failure to follow these instructions will result in death or serious injury 128 3582302 07 2010 Hardware Modifications A CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not
26. eee eee 157 System Monitor Overview 000 eee eet eee 158 System Monitor Property 0 00 c cece eee ae 165 System Monitor Interface 1 0 0 eee tee 169 Maintenance sissies ese a vies aie ik RE ee ee er 177 Reinstallation Procedure 0 cece eee 178 Regular Cleaning and Maintenance 0002 c eee eee eee 182 UPS Battery Backup Replacement 0000 e eee eee eee 189 Troubleshooting e 06 d sat ei tak Soa 195 Tr o bleshooting 32s oe seed ee eee ha Sees oR ee ea egal E de 195 3582302 07 2010 Part IV Appendices 02 00 ce eee eee eee eee 199 Chapter 16 AccessoriesS 000 cece eee eee eee 201 Accessories for the Flex PC BOX 2 0 0 ccc ees 201 INGOX creder pena Se ee ee ee a woe eee 203 3582302 07 2010 5 3582302 07 2010 Safety Information ZZ Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed personal injury hazards Obey all safety mess
27. exert more than 0 6 Nem 5 3 Ib in of torque when tightening the screws inserted into plastic parts Tightening these screws with excessive force can damage the plastic casing of the Flex PC BOX e When installing or removing screws ensure that they do not fall inside the Flex PC BOX s chassis Failure to follow these instructions can result in injury or equipment damage A CAUTION STATIC SENSITIVE COMPONENTS Flex PC BOX internal components including accessories such as RAM modules and expansion boards can be damaged by static electricity Observe the electrostatic precautions below when handling such components Failure to follow these instructions can result in injury or equipment damage Precautions to be taken e Keep static producing materials plastic upholstery carpeting out of the immediate work area e Do not remove ESD sensitive components from their anti static bags until you are ready to install them e When handling static sensitive components wear a conductive wrist strap connected to the component through a minimum of one megaohm resistance e Avoid touching exposed conductors and component leads with skin or clothing 3582302 07 2010 129 Hardware Modifications Expansion Slot Cover Removal How to Remove the Expansion Slot Cover The following table presents how to remove the Expansion Slot Cover Step Action 1 Shut down Windows in an orderly fashion and remove a
28. features the very latest technologies Magelis Flex PC computers are modular products made up of a Control Box and a Front Panel that you have to assemble prior to commissioning see Attaching the Front Panel to the Control Box page 70 The Control Box may however be used as stand alone industrial PC with a video monitor and an external keyboard There are 13 versions of the Flex PC BOX Control Box with different characteristics The product references are e MPCFNO2NAXOON 100 240 Vac 1 8 GHz processor Windows XP Pro SP2 and above 2 slots PCI HDD equal to or greater than 80 GB e MPCFNO2NDXOON 23 25 Vdc 1 8 GHz processor Windows XP Pro SP2 and above 2 slots PCI HDD equal to or greater than 80 GB e MPCFNOS5NAXOON 100 240 Vac 2 GHz processor Windows XP Pro SP2 and above 2 slots PCI HDD equal to or greater than 80 GB 3582302 07 2010 MPCFNO5MAXOON 100 240 Vac 2 GHz processor Windows XP Pro SP2 and above 2 slots PCI SSD equal to or greater than 16 GB MPCFNO5NDXOON 23 25 Vde 2 GHz processor Windows XP Pro SP2 and above 2 slots PCI HDD equal to or greater than 80 GB MPCHNO2NAXOON 100 240 Vac 1 8 GHz processor Windows XP Pro SP2 and above 4 slots PCI HDD equal to or greater than 80 GB MPCHNO5NAXOON 100 240 Vac 2 GHz processor Windows XP Pro SP2 and above 4 slots PCI HDD equal to or greater than 80 GB MPCHNO5MAXOON 100 240 Vac 2 GH
29. problems that can occur during usage of the Flex PC BOX are e The Touch Panel display is blank e The Touch Panel does not respond e Connected devices cannot be used When a problem occurs be sure to first read each checklist item and follow the instructions given If this does not solve the problem please contact your local Flex PC BOX distributor When a hardware or software problem cannot be solved please contact the distributor where you purchased the Flex PC BOX unit No Display Step Check Item or Operation Check Action Required Result 1 Switch OFF the Flex PC BOX power supply 2 Is the power cord Connect the power cord correctly connected correctly 3 Is the power supply voltage Please refer to Characteristics of the Control within specification Boxes page 44 4 Switch ON the power supply 3582302 07 2010 195 Troubleshooting Step Check Item or Operation Check Action Required Result 5 Does the status LED Power indicator does not light up or is illuminate in green orange blinking and you have no screen operation contact the distributor where the Flex PC BOX was purchased 6 Does the Windows If a white screen is displayed and Windows operating system work normally does not work at all please contact the distributor where the Flex PC BOX was purchased Was the problem solved by the above If not please contact the distributo
30. required to reinstall the Operating System the Installation Guide this User Manual All product references documentation and the MS Windows EULA Installation MAE Guide 4 Cz KLA 32 3582302 07 2010 Physical Overview USB Cable Clamp x 2 All product references Power Switch Cover 2 screws All product references DVI I Cable All product references Battery Unit 6 screws Product references MPCHNO5NBXOON USB holder set 1 fastener 2 screws All product references 3582302 07 2010 33 Physical Overview 2 AC Power Cords 1 Power Cord US plug e 1 Power Cord EU plug Product references MPCFNO2NAXOON MPCFNOSNAXOON MPCFNOSMAXOON MPCHNO2NAXOON MPCHNOSNAXOON MPCHNOSMAXOON MPCHNOSNBXOON MPCFNOS5SAX00H MPCHNO5SAX00H MPCFNOSMAXOOV MPCHNOSMAXOOV Power Cord US plug Power Cord EU plug DC Connector Product references MPCFNO2NDXOON MPCFNOSNDXOON MPCHNOSNDXOON This unit has been carefully packed with special attention to quality However should you find anything damaged or missing please contact your local distributor immediately 34 3582302 07 2010 Physical Overview Front Panel Package Items According to the front panel chosen the following items are included in the Flex PC BOX front panel package Front Panel 15 TS Front Panel referen
31. state Orange Lit System Monitor Error Touch Panel Error Orange Red Blinking Backlight Error Not Illuminated Power is Off 4 DISK IDE Access Lamp e Green Lit Access to IDE e Not Illuminated No Access to IDE 5 Front USB Connector Type A connects USB devices 42 3582302 07 2010 Characteristics Subject of this Chapter This chapter lists the product characteristics What s in this Chapter This chapter contains the following topics Topic Page Characteristics of the Control Boxes 44 Characteristics of the Front Panels 49 Environmental Characteristics 51 Interface Specification 52 3582302 07 2010 43 Characteristics Characteristics of the Control Boxes Introduction The common and specific characteristics of the different Control Boxes are given below Product Characteristics Control Box Type 2PCl 4PCl Processor Type Intel Core Duo Celeron M440 Intel Core Duo Celeron M440 Freq 2 0 GHz 1 86 GHz 2 0 GHz 1 86 GHz RAM SDRAM 512 MB to 2 GB expandable through 2 slots 2 GB max Chipset Intel 945GME ICH7M BIOS TrustedCore BIOS Phoenix Technologies Co Graphics accelerator Built in Intel 945 GME Graphics VGA 640 x 480 dots to UXGA 1600 x 1200 dots Video Memory Max 64MB When using Windows UMA Type Hard disk Capacity equal to or greater than 80 GB IDE 2 5 possibility to add one hard dis
32. 07 2010 187 Maintenance Periodic Inspection Be sure to inspect the Flex PC BOX unit periodically to determine its general condition For example Are all power cords and cables connected properly Have any become loose Are all mounting brackets holding the unit securely Is the ambient temperature within the specified range Are there any scratches or traces of dirt on the installation gasket 188 3582302 07 2010 Maintenance UPS Battery Backup Replacement Replacing the Battery Backup 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Flex PC BOX unit and the power supply Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Flex PC BOX The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 23 25 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury A WARNING EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not plac
33. 10 73 Dimensions Assembly Step Action 5 Connect the DVI I cable DVI Cable Kig 6 Fix the DVI I cable cover which is packaged with the front panel with the two accompanying M3 screws The torque required to tighten these screws is 0 5 to 0 6 Nem 4 5 to 5 3 Ib in DVI Cable Cover 74 3582302 07 2010 Dimensions Assembly Dimensions of Assembled Products At a Glance The dimensions of the assembled products Control Box and Front Panel are provided below Product with 12 KPM The following figure shows 12 KPM Product assembly dimensions mm in 425 16 73 I z 888 qa Bace g Dama fal Daoa ca 19 a Doom AJN g Dopp N Ol Boao qj DOSO a pee A oooor000 m z L orim OGO y 7 10 2 PCI 4 PCI 44 9 63 3582302 07 2010 75 Dimensions Assembly Product with 15 TS The following figure shows 15 TS Product assembly dimensions mm lg 425 x 16 73 304 11 97 Ss aS 325 12 8 4 PCI 9 61 244 76 3582302 07 2010 Dimensions Assembly Product with 15 KPM The following figure shows 15 KPM Product assembly dimensions mm n 488 19 21 3 l i OGBBSooo ggg B0000 oa laloja ii 333 4 13 13 367 14
34. 116 F First Power up 93 Flash Disk SSD Characteristics 45 Front Panel Package Items 35 Front Panels Description 40 H Hard Disk Drive HDD Unit s Installation 136 Hazardous Location Installations For USA and Canada 26 3582302 07 2010 203 Index IDE channel SATA Port 175 Inserting the CF Card 139 Installation Gasket 82 Installation Location 87 Installation Options 84 Installing a Replacement Gasket 184 Installing the Expansion Board 134 Installing the HDD Unit 137 Introduction 44 K KeyPad Module 55 L Lithium Battery 186 Main Menu 174 Mouse Keys 59 O Operating systems 48 P Package Contents 32 Panel Cut Dimensions 88 Panel Mounting 87 Parameters Setting 117 Password Security 123 Periodic Inspection 188 Power Supply 45 Power Switch Cover 108 Preparing to install the Flex PC BOX 80 Preparing to use a CF Card 138 R RAM Chip 132 Recommendations Power Supply 96 Integration of Control Box and Front Pan el 62 Reinstallation Procedure 178 Removing the CF Card 140 S Security Menu Password 123 Serial Interfaces COM1 53 Shared Ground Avoid Ground Loop 98 Shared Ground Allowed 98 Shared Ground not Allowed 98 Specific Keys 56 System Date 115 System Memory 116 System Monitor access 165 configuration 165 access 164 interface 169 System Monitor Property 165 System Time 115 U UPS Battery Backup
35. 2302 07 2010 Hardware Modifications UPS Battery Backup Uninterruptible Power Supply Introduction This description concerns the MPCHNO5NBXOON reference only 4 DANGER LEAKAGE HEAT GENERATION OR EXPLOSION Do not heat or throw the battery into a fire Do not disassemble or modify the battery Do not scratch or remove the outer covering tube Do not strike or throw the battery Do not get the battery wet in fresh or salt water Do not carry the battery while holding the connector and the lead wire If the battery liquid strong alkaline gets in your eyes immediately rinse your eyes with clean water and consult a doctor since it may cause you to lose your eyesight e lf the battery liquid strong alkaline contacts your skin and clothes be sure to wash it with clean water Otherwise it may cause skin lesions e Do not leaving the battery in high temperature places such as direct sunlight inside a sun heated car near water or near a heater Failure to follow these instructions will result in death or serious injury About the Battery Backup The battery unit is equipped with a Ni H battery for backup It takes 15 hours for the battery to become fully charged from empty with the power on NOTE If the Flex PC BOX is not used for an extensive period of time or during initial stage of new installation the backup battery be insufficiently charged The battery must be fully charged with the unit powere
36. 35016156 02 Magelis Flex PC BOX and associated Front Panels User Manual 3582302 07 2010 Schneider Electric www schneider electric com The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements
37. 45 OGO ee IO O eee eee ee ele oopooooooo ADADAoHppa AE 9 a T aaaaacecaa 30 1 1 2 PCl 193 7 60 4 PCI 244 9 61 3582302 07 2010 77 Dimensions Assembly Product with 19 TS The following figure shows 19 TS Product assembly dimensions 441 17 36 390 15 35 2 PCI 258 10 12 4 PCI 78 3582302 07 2010 Mounting Subject of this Chapter This chapter gives the informations required to mount your product on a panel or a rack The product is considered either Control Box and Front Panel assembled or Control Box alone What s in this Chapter This chapter contains the following topics Topic Page Preparing to install the Flex PC BOX 80 Installation Options 84 Panel Mounting 87 3582302 07 2010 79 Mounting Preparing to install the Flex PC BOX Temperature recommendation Overheating can damage your Flex PC BOX and result in unexpected behavior Therefore it is important to examine your installation location panels and associated equipment to determine whether the local temperature will exceed the operating limits The maximum acceptable ambient temperature for operation of the Flex PC BOX is 50 C 122 F During installation and commissioning you should test that your Flex PC BOX is not subjected to higher temperatures When conducting these tes
38. 4X or 12 enclosure 88 3582302 07 2010 Mounting Panel Mounting When the front module and the control box are connected the unit weight is approximately 15 kg So please install the front module on the panel first and then install the control box on the module The products are designed to be attached to any flat surface The table below presents the procedure to mount the Flex PC BOX s front panel display onto a panel Step Action 1 Create a panel cut out of the size noted in the table on the preceding page 2 Be sure that the gasket is installed on the screen The gasket is required to absorb vibrations and repel liquids Place the screen on a smooth level surface with the display panel facing downward Check that the screen s installation gasket is seated securely into the gasket s groove which runs around the perimeter of the panel s frame 3 Insert the 8 or 12 fasteners into the slots Insertion Slots 4 Pull the fastener back until it is flush with the rear of the attachment hole Fastener 3582302 07 2010 89 Mounting Step Action 5 Tighten the screws gradually in an even crisscross pattern lt n a m y i Note The torque required to tighten the screws is 0 8 Nem 7 08 Ib in 6 Assemble the front modu
39. 7 2010 Hardware Modifications 10 Subject of this Chapter This chapter concerns the hardware modifications for the Flex PC BOX A wide variety of optional units Main Memory and CF cards manufactured by Schneider Electric and commercial expansion boards PCI bus compatible board or PCMCIA PC Cards can be used with this product What s in this Chapter This chapter contains the following topics Topic Page Before Modifications 128 Expansion Slot Cover Removal 130 Control Box Internal View 131 Installing a Larger RAM Chip 132 Expansion Board PCI Installation 134 Hard Disk Drive HDD Unit s Installation 136 Compact Flash CF Card Installation and Removal 138 USB Cable Clamp Attachment Removal 141 UPS Battery Backup Uninterruptible Power Supply 145 3582302 07 2010 127 Hardware Modifications Before Modifications Overview For the detailed installation procedures of the optional units refer to the OEM Original Equipment Manufacturer Installation Guide included with the optional unit 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Flex PC BOX and the power supply e Always use a properly rated voltage sensing device to confirm power is off
40. 7 2010 23 Important Information Certifications and Standards Agency Certifications Schneider Electric submitted this product for independent testing and qualification by third party listing agencies The following agencies have certified this product as meeting the standards listed afterwards North America e Underwriters Laboratories Inc UL508 cUL Industrial Control Equipment MPCHNOS5NBXOON excepted e Underwriters Laboratories Inc UL1604 cUL Electrical Equipment for use in Class I Division 2 Groups A B C D Hazardous Classified Locations e Underwriters Laboratories Inc UL 60950 Information Technology Equipment for MPCHNOS5NBXOON Compliance Standards Schneider Electric tested this product for compliance with the following compulsory standards North America e Federal Communications Commission FCC Part 15 e Underwriters Laboratories Inc UL 60950 Information Technology Equipment Europe CE e Directive 2006 95 EC Low voltage Directive 2004 108 EC EMC Programmable Controllers IEC 61131 2 EMI EN55011 Group 1 Class A IEC EN 61000 3 2 IEC EN 61000 6 4 EMS EN 61000 6 2 IEC EN 60950 Information Technology Equipment Austalia e C TICK N998 e Standard AS NZS CISPR11 Qualification Standards Schneider Electric voluntarily tested this product to additional standards The additional tests performed and the standards under which the tests were conducted are specifically identified in Env
41. 8 3582302 07 2010 System Monitoring System Monitor Interface Presentation You can monitor the system status at any time using the System Monitor interface Description of the Interface The following screen gives an overview of the System Monitor interface Selecting each of the tabs displays the status of each item When an error occurs the color of the tab changes Selects the categories of system parameters Display the monitoring item Specifies the item to be monitored 2 System Monitor Voltage FAN Temperature flatchdog Timer SMAR VeoreA VecoreB 3 3V 5 0V 12V 12V 1 8V Minimize Stops the buzzer Clears the error monitored Minimizes the System by the interface Monitor Screen to the task bar NOTE Administrator rights are required to view and execute SMART monitoring If someone logs on without administrator rights nothing is displayed in the SMART item NOTE On the SMART tab monitored hard disk drives are designated by a device number of 0 or 1 The device number 0 indicates the master primary HDD while the number 1 indicates the slave drive 3582302 07 2010 169 System Monitoring The System Monitor interface displays the status of the system parameters The following table describes the messages provided by the System Monitor interface Display Meaning Pass Normal Fail Abnormal exceeds programmed limits Disabled Not Monitored Not Suppor
42. 85 265 Vac Frequency 50 60 Hz range 47 63 Hz EN61131 2 compliant Consumption 120 W max 120 VA max Short dips 5 ms max 20 ms max Voltage endurance 1000 Vdc 10 mA for 1 minute Between charge and FG terminals 1500 Vac 20 mA for 1 minute Between charge and FG terminals Insulation resistance 10 MQ or higher at 500 Vdc Between charge and FG terminals PCI expansion slot capability Board size 174 63 x 106 68 mm 6 88 x 4 2 in e 5Vdc 1 5A e 12Vdc 0 5A e 12Vdc 0 1A e 3 3 Vdc 0 5 A PCI expansion board Power consumption load 10 9 W 100 between 5 C 41 F and 45 C 113 F Surrounding Air Temperature Linearly decreasing to 7 6 W 70 between 45 C 113 F and 50 C 122 F Flash Disk SSD Characteristics Introduction Five Flex PC BOX product references offer Flash Disk hard drives also known as Solid State Drives or SSDs There is also a Flash Disk accessory available for use as an additional disk a replacement or backup hard disk All Flash Disk references are ATA 3 compliant and have no moving parts 3582302 07 2010 45 Characteristics Characteristics A Flash Disk SSD is a storage device based on semiconductors rather than rotating magnetic platters The use of semiconductors allows a Flash Disk to perform normal storage functions while providing enhanced levels of performance and reliability Flash Dis
43. Alarm Internal Temperature Alarm Watchdog Timer system uptime Soft Mirror Panel Alarm SMART Alarm External Input Signal General Purpose Signal Input 1 DIN 2 bits Remote Reset Input 2 1 lamp 1 An error message or other signal received on DIN1 that is a change of state on this input from 0 to 1 or 1 to 0 is stored in memory and cannot be cleared by clicking on the Alarm dialog box generated by the System Monitor The System Monitor software periodically checks the state of DIN1 and will display the Alarm dialog until the actual state of the DIN1 input reverts to the normal state The other input alarms may be cleared by clicking on the Alarm dialog box 2 If the Remote Reset Input is disabled DOUT cannot be configured to force a system reset 160 3582302 07 2010 System Monitoring The Flex PC BOX s RAS software may be programmed to provide the following outputs when one of the alarms mentioned above occurs or when an external input signal is received Feature Functions Supervised External Output Signal General Purpose Signal Output DOUT 2 bits Various Processing Functions LED Indicator 2 colors 1 lamp Popup Message Output Buzzer Output System Shutdown System Reset External Input Signals The RAS interface connector of the Flex PC BOX unit accepts the following input signals Feature Functions Supervised
44. BOX F or H with installation tools To be used with restore tool delivered with every Flex PC BOX F or H FULL SIZE EXPANSION BOARD SUPPORT FOR Flex PC BOX H MPCYNOOFSEOON Mechanical expansion to support 2 full size PCI board for Flex PC BOX H MULTIDRIVE CD DVD WRITER MPCYNOOCDW30N Multidrive CD ROM DVD writer for control box Flex PC BOX F or H 512MB RAM FOR Flex PC BOX MPCYFRAM0512N 512 MB RAM module for Flex PC BOX 1024MB RAM FOR Flex PC BOX MPCYFRAM1024N 1024 MB RAM module for Flex PC BOX 2048MB RAM FOR Flex PC BOX MPCYFRAM2048N 2048 MB RAM module for Flex PC BOX FRONT PANEL FRAME 1 MPCYNOOFPFR1IN Mechanical interface allowing to mount new FP on legacy cutout see table below 3582302 07 2010 201 Accessories Description Reference FRONT PANEL FRAME 2 MPCYNOOFPFR2N Mechanical interface allowing to mount new FP on legacy cutout see table below FRONT PANEL FRAME 3 MPCYNOOFPFR3N Mechanical interface allowing to mount new FP on legacy cutout see table below MAINTENANCE KIT FOR Flex PC BOX MPCYNOOMKTOON Maintenance kit for Flex PC BOX COMPACT FLASH 1 GB BLANK MPCYNOOCF100N COMPACT FLASH 2 GB BLANK MPCYNOOCF200N COMPACT FLASH 4 GB BLANK MPCYNOOCF400N The table below show the mechanical interface to use according to the cutout and front panel From to Front Panel Cutout MPCYB20NNNOON MPCYT50NNNOON MPCYB50NNNOON MPCNA20NNNOON 1 1
45. Conduct frequent backups of all important data Failure to follow these instructions can result in equipment damage 96 3582302 07 2010 Main Power Connection Grounding Overview The grounding resistance between the Flex PC BOX Frame Ground FG and Ground must be 100 Qor less When using a long grounding wire check the resistance and if required replace a thin wire with a thicker wire and place it in a duct In addition please refer to the table below for maximum line lengths for the thickness of wire Ground Wire Dimensions Wire Thickness Maximum Line Length 2mm 14 AWG 30 m 98 ft 60 m 196 ft round trip 1 5 mm 16 AWG 20 m 65 ft 40 m 131 ft round trip NOTE Use copper conductors only The temperature rating of field installed conductors is 75 C 167 F maximum A WARNING UNINTENDED EQUIPMENT OPERATION e Use only the authorized grounding configurations shown below e Confirm that the grounding resistance is 100 Qor less e Test the quality of your ground connection before applying power to the device Excess noise on the ground line can disrupt the FLex PC BOX operations Failure to follow these instructions can result in death serious injury or equipment damage Dedicated Ground Connect the Frame Ground FG to a dedicated ground Other Other Device Device 3582302 07 2010 97 Main Power Connecti
46. D hazardous locations or in non hazardous locations Before installing or using your Flex PC BOX confirm that the UL 1604 certification appears on the product labeling NOTE Some Flex PC BOX devices are not yet rated as suitable for use in hazardous locations Always use your product in conformance with the product labeling and this manual 4 DANGER EXPLOSION HAZARD e Do not use your Flex PC BOX device in hazardous environments or locations other than Class I Division 2 Groups A B C and D e Always confirm that your Flex PC BOX device is suitable for use in hazardous locations by checking that the UL 1604 certification appears on the product labeling e Do not install any Schneider Electric or OEM components equipment or accessories unless these have also been qualified as suitable for use in Class l Division 2 Groups A B C and D locations e In addition confirm that any PCI or ISA controller cards meet the requirements for category NWHP2 have a temperature code T code of T4A and are suitable for an ambient temperature range of 0 C to 50 C 32 F to 122 F e Do not attempt to install operate modify maintain service or otherwise alter the Flex PC BOX except as permitted in this manual Unpermitted actions may impair the unit s suitability for Class I Division 2 operation e Substitution of components may impair suitability for Class Division 2 Failure to follow these instructions will result in de
47. Disk Clear Mirror Status No 122 3582302 07 2010 Configuration of the BIOS Security Menu Password Password Security From the Main menu use the Tab key to reach the Security menu This menu is used for setting Supervisor and User Passwords Security Set User Password Item Specific Help Set Supervisor Password Password on boot Disabled Fixed disk boot sector Normal i Enter Set User Password Set Supervisor Password Allows a password to be set with a maximum of 8 characters When a password is not needed do not input any values in the Enter New Password and press just the Enter key Supervisor Password This password is used to change system information settings It is designed to prevent unapproved users from changing these settings Entering up to 8 characters here will overwrite the current password When you wish to have no password click on the Enter key Next the words PASSWORD DISABLE will be displayed providing confirmation that the Password is no longer set 3582302 07 2010 123 Configuration of the BIOS User Password This password is used to view system information settings It is designed to prevent unapproved users from viewing the system information settings Entering up to 8 characters here will overwrite the current password When you wish to have no password click on the Enter key Next the words PASSWORD DISABLE will be displ
48. Enter the text to be displayed as a popup the condition exceeds the permissible range message Click the tabs on the top of the screen to access the configuration page of each system parameter The DIN1 Voltage Temperature and SMART tabs display the same setting items as the DINO tab The table below describes the system parameters available for monitoring Feature Functions Supervised Voltage Monitors the status of the Flex PC BOX s built in power supply and internal CPU power supply Fan Monitors the CPU cooling fan RPM speeds Temperature Provides an alert when the temperature of the CPU or the overall system exceeds the defined limit 166 3582302 07 2010 System Monitoring Feature Functions Supervised Watchdog Timer This feature monitors the performance of the CPU by writing the uptime count value for the CPU to the built in programmable timer of the RAS and by periodically clearing the count value from the CPU Errors are detected when the clearing of the count values from the CPU stops This causes a timer overflow SMART Monitors the status of the hard drive Detects degradation in hard disk performance and hard disk errors that may result in data loss or operating system corruption CAUTION HARD DISK DAMAGE A Self Monitoring Analysis and Reporting Technology SMART Alarm indicates the potential for hard disk damage and data loss If a SMART Alarm is receiv
49. Failure to follow these instructions can result in death serious injury or equipment damage 3582302 07 2010 99 Main Power Connection Connecting the DC Power Cord Introduction The DC product references are e MPCFNO2NDXOON e MPCFNOSNDXOON e MPCHNOS5NDXOON Before connecting the Flex PC BOX s power cable to the power connector on the unit first ensure that the power cord is disconnected from the main DC power supply 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Flex PC BOX unit and the DC power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Flex PC BOX The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 23 25 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury 100 3582302 07 2010 Main Power Connection A WARNING EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not
50. H Read and understand the safety information in Before Modifications page 128 before attempting this procedure Failure to follow these instructions will result in death or serious injury A WARNING EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not place excessive stress on the ports Consider the vibration environment when making this determination e Securely attach power communication and external accessory cables to the panel or cabinet e Use only commercially available USB cables Failure to follow these instructions can result in death serious injury or equipment damage 3582302 07 2010 141 Hardware Modifications USB Cable Clamp Attachment The table below describes how to attach the USB holder This procedure is similar for the 2PCI and 4PCI Control Boxes Step Action 1 Shut down Windows in an orderly fashion and remove all power from the device 2 Place the Flex PC BOX Control Box on a clean level surface with the display facing downwards Place a soft non abrasive pad on the surface before placing the unit upon it The unit has four USB connectors j Upper USB interface sl Lower USB interface eo oa Connect USB cable s as explained below e When using two or more
51. Keys used to input characters or special functions C Function Alpha Key switches between function input and character input D Mouse Keys According to the status of the C key A and B dual function keys work in two different input modes e Alpha mode QWERTY character input US layout e Function mode e keys A F1 to F20 function input e keys B R1 to R20 special function input 56 3582302 07 2010 Use the C key to switch between input modes The LED F A button LED for the C key indicates the enabled input mode e LED off Function mode e LED on Alpha mode The table below gives the function keys and special function keys output by mode Function Keys Special Function Keys Key Function mode Alpha mode Key Function mode Alpha mode F1 F1 K R1 R1 A F2 F2 L R2 R2 B F3 F3 M R3 R3 C F4 F4 N R4 R4 D F5 F5 O R5 R5 E F6 F6 P R6 R6 F F7 F7 Q R7 R7 G F8 F8 R R8 R8 H F9 F9 S R9 R9 l F10 F10 T R10 R10 J F11 F11 U R11 R11 F12 F12 V R12 R12 F13 F13 Ww R13 R13 F14 F14 X R14 R14 A F15 F15 Y R15 R15 F16 F16 Z R16 R16 F17 F17 R17 R17 F18 F18 R18 R18 lt F19 F19 R19 R19 gt F20 F20 ii R20 R20 3582302 07 2010 57 Key Combinations By combining dual function keys Shift Ctrl and Alt you can create key functions unique to KPM or having the same operations as F1 to F20 and R1 to R20 For details about eac
52. M Port 3 Enabled Base l O address SES Interrupt IRQ 11 COM Port 4 Enabled Base I O address 2E8 Interrupt IRQ 10 PCI Configuration Specifies the PCI IRQ parameters gt PCIPNP ISA IRQ Resource Exclusion Kaus Silene PCI IRQ Line 1 Auto Select PCI IRQ Line 2 Auto Select PCI IRQ Line 3 Auto Select PCI IRQ Line 4 Auto Select PCI IRQ Line 5 Auto Select PCI IRQ Line 6 Auto Select PCIIRQ Line 7 Auto Select PCIIRQ Line 8 Auto Select PCI PNP ISA IRQ Resource Exclusion Specifies the IRQ resource to be reserved for the ISA interrupt IRQ 3 Available Item Specific Help IRQ 4 Available IRQ 5 Available IRQ 7 Available IRQ 10 Available IRQ 11 Available IRQ 15 Available 3582302 07 2010 121 Configuration of the BIOS USB Controller Configuration Specifies the USB controller options USB Controller 0 Enabled peueiectailelnlaly USB Controller 1 Enabled USB Controller 2 Enabled USB Controller 3 Enabled USB 2 0 Controller Enabled DMI Event Logging Specifies the parameters related to DMI event logging ltem Specific Help Event log validity Event log capacity View DMI event log Event Logging Enabled ECC Event Logging Enabled Mark DMI events as read No Clear all DMI event logs Soft Mirror Status Displays and specifies the soft mirror status Item Specific Help Mirror System Active
53. PL7 Junior software e FT20CBCL30 connection cable for the Series 7 family included TSX 27 PLCs and TSX PMX 47 67 87 107 PLCs 3582302 07 2010 155 Connections to PLCs Quantum High End with serial RJ45 Sepam 20 40 80 This cable is supplied with the XTEL Pack software e TSX17ACCPC converter for TSX 17 LCs e TSXCUSB232 converter for connecting an iPC via an USB port to remote devices using an RS 232 interface This device fully compatible with Modbus and Uni Telway requires the standard Schneider drivers provided with software such as UNITY PL7 Pro or part of the CD driver TLXCDDRV20M Example on drawing below 110XCA20300 110XCA28202 SUBD9 J USB A SS a sasos 990NAA26320 MiniDin 6 CCA783 This device can be used as a PCMCIA port C gooescoeooa ig GORSR05GE0 Qoo00000080 oooooooooo QBD 156 3582302 07 2010 System Monitoring 13 Subject of this Chapter This chapter describes the system monitoring and the RAS Reliability Availability Serviceability features of the Flex PC BOX What s in this Chapter This chapter contains the following topics Topic Page System Monitor Overview 158 System Monitor Property 165 System Monitor Interface 169 3582302 07 2010 157 System Monitoring System Monitor Overview Presentation Th
54. RDWARE e Donot exert more than 0 6 Nem 5 3 Ib in of torque when tightening the screws inserted into plastic parts Tightening these screws with excessive force can damage the plastic casing of the Flex PC BOX e When installing or removing screws ensure that they do not fall inside the Flex PC BOX unit s chassis Failure to follow these instructions can result in injury or equipment damage CAUTION STATIC SENSITIVE COMPONENTS Flex PC BOX internal components including accessories such as RAM modules and expansion boards can be damaged by static electricity Observe the electrostatic precautions below when handling such components Failure to follow these instructions can result in equipment damage Precautions to be taken e Keep static producing materials plastic upholstery carpeting out of the immediate work area e Do not remove ESD sensitive components from their anti static bags until you are ready to install them e When handling static sensitive components wear a properly grounded wrist strap or equivalent e Avoid unnecessary contact with exposed conductors and component leads with skin or clothing Before Reinstallation Hardware required Reinstallation CD or DVD ROM Setting up the hardware e Shut down Windows in an orderly fashion and remove all power from the device e Remove all PCI or PCMCIA extension boards e Disconnect all external peripherals NOTE Save all important
55. XP Pro SP2 and above pre installed MPCFNO5SAX00H MPCHNO5SAX00H Windows XP Pro SP2 and above with Vijeo Designer Runtime pre installed MPCFNOSMAXOOV MPCHNOSMAXOOV Windows XP Pro SP2 and above with pre installed Vijeo Citect Full Runtime 48 3582302 07 2010 Characteristics Characteristics of the Front Panels Introduction The characteristics of the front panels differ from model to model These are given below Front Panels can only be mounted on Flex PC BOX Shared Characteristics Number of colors gt 262 144 Brightness 200 Cd m2 typical value adjustable Power supply Related to the Control Box Specific Characteristics Reference 19 TS 15 TS KPM 15 TS 12 KPM MPCYT90 MPCYB5O MPCYT50O MPCYB20 Screen Type TFT active matrix Screen Size in 19 15 15 12 Definition 1280x1024 1024x768 1024x768 800x600 pixels SXGA XGA XGA SVGA Touch sensitive Analog resistive film Screen resolution 1024 x 1024 pixels Keyboard N A IBM standard 70 key N A IBM standard 70 key alphanumeric 2x10 user alphanumeric 2x10 function keys user function keys Effective Display 376 32 x 301 056 mm 306 3 x 230 1 mm 306 3 x 230 1 mm 248 0 x 186 5 mm Area 14 82 x 11 85 in 12 06 x 9 06 in 12 06 x 9 06 in 9 76 x 7 34 in For the Front Panels dimensions please refer to Characteri
56. ace of the Flex PC BOX s front panel conforms to IP65 and displays resistance to dust and liquid water in accordance with that rating However the other faces of the front panel and all faces of the control box of the Flex PC BOX conform to IP20 This means that these faces do not have any resistance to dust or water liquid vapor or condensate Therefore you must ensure that your installation location is free of dust and water or you must use a cabinet or other means to protect your device from these substances When using an enclosure to provide dust and water resistance remember to inspect the condition of the enclosure s joints cable grommets and other openings on a regular basis NOTE It is recommended to periodically clean the magneto optical peripheral DVD using any of the range of cleaning kits available commercially 3582302 07 2010 83 Mounting Installation Options Introduction The Flex PC BOX can be mounted horizontally or vertically on a panel as well as attached to a wall Wall mounting Horizontal mounting NOTE The figure represents the 2PCI Flex PC BOX mounting The mounting options are the same for the 4PCI Flex PC BOX Installation Fasteners and Screw Holes The fasteners attachment on the Flex PC BOX is shown below Screws Horizontal or Wall mounting 84 3582302 07 2010 Mounting The positioning of the screw holes is a function of the F
57. ages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury This is the safety alert symbol It is used to alert you to potential 3582302 07 2010 7 PLEASE NOTE A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved 3582302 07 2010 About the Book At a Glance Document Scope This manual describes the different configurations and usage of the Flex PC BOX from the Magelis industrial PC range This computer is designed to operate in an industrial environment and
58. an level surface with the display facing downwards If necessary place a soft non abrasive pad on the surface before placing the unit 182 3582302 07 2010 Maintenance Step Action 3 Unscrew the attachment screw 1 from the fan cover and then remove the fan cover Fan cover Screw 4 5 Clean the filter completely If stubborn dirt or stains are present wash the filter with a neutral detergent Filter Note e Do not wring the filter to dry it e When drying the filter dry it without exposing it to direct sunlight Allow it to air dry completely before reattaching to the Flex PC BOX unit Replace the filter into the fan cover then clip the fan cover onto the device frame Replace the Flex PC BOX unit on its mounting and reconnect the power 3582302 07 2010 183 Maintenance Installing a Replacement Gasket Installation Gasket Use of the installation gasket may help extend the operating life of your Flex PC BOX The gasket is required to meet the protection ratings IP65 IP20 of the unit and provides additional protection from vibration Even if moisture protection is not required install the gasket delivered with your product A gasket which has been used for a long period of time may have scratches or dirt on it and could have lost much of its water resistance Change the gasket at least once a year or when scratches or dirt become visibl
59. are transferred to the Transfers memory LBA Mode Enables or disables the Logical Block Address LBA instead of the Cylinders Control Headers and Sectors 32 Bit I O Specifies an enabled disabled state for 32 bit transfers between CPU and IDE controller 3582302 07 2010 115 Configuration of the BIOS Type Function Transfer Mode Specifies a method of transferring data Ultra DMA Mode Specifies a Ultra DMA mode for the Hard drive System Memory Displays the capacity of the System Memory Extended Memory Displays the capacity of the Extended Memory 116 3582302 07 2010 Configuration of the BIOS Parameters Setting BIOS Parameters Overview The following table gives an overview of the BIOS parameters that can be modified Set the system details Set the CPU MENU Sub MENU 1 Sub MENU 2 Functions Functions Functions Main IDE Channel SATA Port Specify the drive date Display the information for the connected devices Advanced Processor Configuration CPU Thermal Configuration Set the CPU temperature monitoring feature Power ON Configuration Set the Flex PC BOX operations at power on Video Intel IGD Configuration Set the graphics details Cache Memory Set the cache memory related items Integrated Device Configuration Set the integrated devices I O Device Configuration Set the I O address interru
60. ater for 15 minutes e f liquid crystal is ingested induce vomiting rinse mouth and then drink a large quantity of water e Follow any other hazardous substances safety procedures required by your facility Failure to follow these instructions will result in death or serious injury 4 DANGER EXPLOSION HAZARD e Always confirm the UL 1604 hazardous location rating of your device before installing or using it in a hazardous location e To apply or remove the supply power from a Flex PC BOX device installed in a Class Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class I Division 1 operation inside the hazardous area e Do not connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations e Use only non incendiary USB devices e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury 3582302 07 2010 179 Maintenance A CAUTION OVERTORQUE AND LOOSE HA
61. ath or serious injury 26 3582302 07 2010 Important Information 4 DANGER EXPLOSION HAZARD e Always confirm the UL 1604 hazardous location rating of your device before installing or using it in a hazardous location e To apply or remove the supply power from a Flex PC BOX device installed in a Class I Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class I Division 1 operation inside the hazardous area e Do not connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations e Use only non incendiary USB devices as described in Control Drawing of the USB outlet See Control Drawing of the USB outlet on the Magelis iPC page 110 e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any a
62. ayed providing confirmation that the Password is no longer set NOTE e Without having defined a Supervisor Password it is not possible to define a User Password e When using Set Supervisor Password you Can easily view and change the system settings e When using only Set User Password you will be allowed to view the system data only not change it 124 3582302 07 2010 Configuration of the BIOS Boot Menu Description Specifies an order for boot up devices The boot up devices are specified in the Boot priority order list and are searched for from the top of the list in sequence Main Boot Priority Order tem Specific Help 1 SOFT MIRROR 2 STOR DEV 3 STOR DEV 4 STOR DEV 5 IDE CD DVD 6 7 8 USB CD DVD USB FDC USB HDD Excluded from boot order STOR DEV STOR DEV PXE ROM IBA GE PXE ROM IBA FE PGI NOTE When a new hard disk or commercial USB memory which does not require boot up is connected and such a device is given high priority in the Boot priority order list the system may not boot up properly Be sure to check the order of the devices in the Boot priority order list after you connect a new device 3582302 07 2010 125 Configuration of the BIOS Exit BIOS Exit Menu The Exit Menu shown in the following figure offers the possibility of exit with saving the changes or without saving the changes f Enter 126 3582302 0
63. ayed with the Flex PC BOX 173 System Monitoring The actions taken when an error occurs and which are shown by the Event Viewer are shown in the table below Type of Alert Error Message Buzzer Buzzer has sounded because of an xx error Popup Message Popup message has been shown because of an xx error OS Shutdown Windows has been shutdown due to an xx error DOUTO DOUTO has output because of xx error DOUT1 DOUT1 has output because of xx error NOTE e The data shown in the table uses xx to indicate the error type location e The actions taken by the system after an error occurs are set via the System Monitor Property screen e When a 3 3 V error occurs and the buzzer sounds two errors will be displayed by the Event Viewer 3 3 V Error has occurred and Buzzer has sounded because of a 3 3 V error System Monitor Service s Operational State System Monitor also operates as a Windows service When System Monitor applications do not start the System Monitor service executes the RAS events setup in the System Monitor Property You can check the System Monitor service s operational state by selecting Control Panel gt Administrative Tools gt Services s Services File Action View e Heh e Service local Name Description Sh SSDP Discovery Se Enables discovery of UPnP device System Event Notific Tracks system events such as w sa System Moni
64. ble connections be provided with adequate strain relief and positive interlock Use only non incendiary USB devices as USB connections do not provide adequate strain relief to allow the use of incendiary peripherals see Control Drawing of the USB outlet on the Magelis iPC page 110 for further details Never connect or disconnect a cable while power is applied at either end of the cable All communication cables should include a chassis ground shield This shield should include both copper braid and aluminum foil The D sub style connector housing should be a metal conductive type e g molded zinc and the ground shield braid should be well terminated directly to the connector housing Do not use a shield drain wire The outer diameter of the cable must be suited to the inner diameter of the cable connector strain relief in order to ensure that a reliable degree of strain relief is maintained Always secure the D Sub connectors to the workstation mating connectors via the two screws located on both sides 3582302 07 2010 29 Important Information Operation and Maintenance The systems have been designed for compliance with relevant spark ignition tests However please note that the workstation front panel keypad switches and PS 2 connector are the only make break components intended to be exercised by the operator in the course of operations in a hazardous location 4 DANGER EXPLOSION HAZARD In addition to the other instructi
65. ble procedures to calibrate the Touch Panel 3582302 07 2010 147 Calibration The following table presents the first procedure Step Actions for procedure 1 1 Click on the Touch Panel icon Select Calibration then Device 1 Device Manager af Enabled Normal Device 1 gt Adjust settings Test Event selector Button Modes 3 icon Help About Close An arrow appears in the upper left corner of the Touch Panel touch the red point with your finger Do the same for the four corners In order to validate the calibration click on OK in the following window Check calibration Touch the OK button below to check calibration IF no touch is received within 10 seconds the original settings will be restored 148 3582302 07 2010 Calibration This following table presents the second procedure Step Action for procedure 2 1 Open the Control panel window 2 Click on the Pointer Devices icon Pointer Devices 3 In the following window click on Calibrate bottom left C Pointer Device Properties Devices Hardware Settings Advanced Events General Windows Calibration Status About The following devices are installed Segnent 01 Device 1 _Whoe Desktop Add Modify Calibrate 4 Then follow steps 2 and 3 of the previous table 3582302 07 2010 149
66. bly Installation Fastener Dimensions The products are designed to be mounted in a cabinet with the attachments described below 14 255 0 58 10 04 10 83 64 3582302 07 2010 Dimensions Assembly Dimensions with Fasteners installed Horizontal mounting or wall mounting 2 or 4 PCI mm in TOP 64 Bash E af il J X 5 i 2 52 1 7 1l l 0 2 Aad 725 45 init PA 4 NS a TT 25 745 38 ANNANIN too f TI 230 on ANANN ante q e e a he 258 5 10 16 0 2 The following figure presents the dimensions with fasteners of the Control Boxes with 2 PCI mm FRONT SIDE ag mag oor SSS GE o gt oe one m u a 270 i 10 63 3582302 07 2010 65 Dimensions Assembly Dimensions of the Screws Holes Use the following dimension drawing to drill the attachment bracket screw holes in the installation Use M4 size screws Control Box 2 or 4 PCI on Horizontal or Wall mounting 4 M4 Te 0 16 ofS 2 ale y 243 t8 9 57 S 258 10 16 270 10 63 66 3582302 07 2010 Dimensions Assembly Dimensions of the Front Panels Introduction The following dimensions are given in millimeters and in inches and apply to all Fronts Panels Dimension
67. ccessories hardware or cables e Unplug the power cable from both the Flex PC BOX and the power supply Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Flex PC BOX The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 23 25 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury 3582302 07 2010 27 Important Information Power Switch Ensure that the product is properly rated for the location If the intended location does not presently have a Class Division and Group rating then users should consult the appropriate authorities having jurisdiction in order to determine the correct rating for that hazardous location In accordance with Federal State Provincial and Local regulations all hazardous location installations should be inspected prior to use by the appropriate authority having jurisdiction Only technically qualified personnel should install service and inspect these systems 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cable
68. ces MPCYT50NNNOON ef ki Front Panel 12 15 KPM Front Panel references MPCYB20NNNOON e MPCYB50NNNOON Mayet are T gt aqaonseqcaac SAME OER Front Panel 19 TS Front Panel references MPCYT9ONNNOON Installation Gasket Installed on the main unit Installation Fasteners 8 to 12 per set All product references 3582302 07 2010 35 Physical Overview Control Boxes Description Introduction This part describes all Control Box models with 2 or 4 PCI slots Front View Control Box 4 PCI slots DE Hj pa B rs DISKO POWER wo te Disko O DISK A dmm L O Detail COM 3 COM 4 C2 GR e EN o e525 AI USB 2 USB 4 ce amp USB 1 USB3 Hardware reset switch RESET it is used to restart the unit Expansion slot cover Expansion slots 2 or 4 PCI board Ethernet LAN1 10 100Base T RJ45 Ethernet LAN2 10 100 1000Base T RJ45 Serial interface see detail DISK slots DISKO bottom DISK1 upper DISK status lamp e Green Lit DISK m
69. cover screws 1 and then remove the board cover 2 190 3582302 07 2010 Maintenance Remove the two battery unit screws 3 Pull out the cable connector depress the latch on the top of the connector while Note To remove the connector P S 2 5 O S D o fa o 3 lt a a wo oO S no 191 3582302 07 2010 Maintenance Pull out the battery unit while holding the handle D no oO p Q n s S5 Cc 3 53 6 gt gt els ol csl 0 8 Sais olo l Z e c o e o o SEQ 5 SSIS gt a 5 53 00 lt aJa a 2 nN ao a 2 no 3582302 07 2010 192 Maintenance Action Replace the board cover 2 and the two cover screws 1 Replace the Flex PC BOX unit on its mounting and reconnect the power Step 10 11 193 3582302 07 2010 Maintenance 194 3582302 07 2010 Troubleshooting 15 Troubleshooting Trouble shooting Checklist This section explains how to find and resolve problems with the Flex PC BOX unit and its associated front panels The Flex PC BOX can be connected to a wide range of devices including a host PLC however this manual will not discuss every possible device or problem For problems not directly related to the Flex PC BOX refer to that device s manual The main
70. d on AC for 15 hours or more If the battery is insufficiently charged the backup battery function may not work properly Service life Conditions for the battery Service life years Hours of use per a day 24 hours continuous use About 3 Discharge 50W 3 minutes discharge 5 times per year Surrounding air temperature 30 C NOTE The service life of the battery varies depending on its usage condition The values shown above do not assure your battery s service life It is strongly recommended that the battery be replaced with a new one as early as possible 3582302 07 2010 145 Hardware Modifications General Specifications Electrical environmental and structural specifications for the battery correspond to the PL unit For further information refer to the PL3000 Hardware Manual However surrounding air temperature and the weight of the battery unit are shown below Surrounding Air Temperature 5 45 C 41 113 F Weight the battery unit only 1 4 Kg or less NOTE CON2 is not available on the built in battery unit version because that version uses COM2 exclusively as an interface for battery output 146 3582302 07 2010 Calibration 11 Calibration of the front panel Introduction This calibration is useful according to the size of your screen Touch Panel Calibration NOTE This part concerns only products equipped with a touch panel You have two possi
71. derstand the safety information on previous pages See Reinstallation Procedure page 178 before attempting this procedure Failure to follow these instructions will result in death or serious injury The table below describes how to replace the installation gasket Step Action 1 Shut down Windows in an orderly fashion remove all power from the device 2 Remove the Flex PC BOX unit from its mounting and place it on a flat level surface with the display facing downwards Remove the gasket from the unit Attach the new gasket ensuring that the gasket s grooved sides are vertical To ensure stable resistance against dust and moisture insert the gasket so that the seam is at the bottom of the Flex PC BOX Ensure that the gasket s seam is not inserted into any of the corners of the unit as this may lead to tearing of the gasket 5 Check that the gasket is correctly attached to the unit The upper surface of the gasket should evenly protrude approximately 2 mm 0 08 in out of the groove mm in 2 0 08 6 Replace the Flex PC BOX unit on its mounting and reconnect the power 3582302 07 2010 185 Maintenance Lithium Battery 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the safety information on previous pages See Reinstallation Procedure page 178 before attempting this procedure Failure to follow these instructions will result in death
72. distributed I O ATV 71 38 58 starters Ositrack identification systems etc e FactoryCast Web servers embedded in Modicon PLCs TSX Micro Premium and Quantum or the FactoryCast gateway The following services are available as standard without the need for additional programming alarm management synoptic view management and Web home pages created by users e FactoryCast HMI Web servers embedded in Modicon Premium and Quantum PLCs also provide basic data management services automatic e mail sending triggered by specific process events and arithmetic and logic calculations for data preprocessing HMI Applications in Traditional Architectures Magelis Automat Softwares Flex PC BOX Windows XP Pro Quantum Premium Momentum E r Uni Telway Modbus T iil ice ley l PEN A Jal lial Fi Premium Modicon M340 The combined offer comprising the Flex PC BOX industrial PC pre installed Vijeo Designer control or automat softwares allow them to be used in mono network architectures such as Uni Telway Modbus or Fipway Modbus Plus Uni Telway Modbus and Fipway networks could be used with Flex PC BOX PCMCIA or USB ports are able to receive these links Different connection devices are required depending on the type of network being used These devices are specified below e For PCMCIA slot e Fipway network with the PCMCIA card TSX FPP 20 1 e Modbus Pl
73. e Place the terminal block in the power connector and tighten the screws The recommended torque to tighten these screws is 0 5 Nem 4 5 in Ib 2PCI Control Box Screws DC Terminal block DC Power connector Power cable 4PCI Control Box DC Terminal block Screws Power cable DC Power connector NOTE The 24 Vdc power supply is a component of the Flex PC BOX located inside the unit The fuse 8A is located inside the power supply and cannot be accessed by the user 102 3582302 07 2010 Main Power Connection Possible Connections Connection to a Floating Ungrounded DC Power System Some specific applications require the use of a floating ungrounded power system The characteristics of such as system as it might apply when a DC powered Flex PC BOX is installed are as follows e The 0 Vdc power line and Frame Ground FG are connected internally e The 24 Vdc power line is isolated from the FG and from the outputs The dielectric strengths for these are e Primary Secondary 1000 Vac e Primary Ground 1000 Vac Low voltage AC network y y Flex PC BOX Battery charger Battery Isolation controller Floating 24 Vdc network Lp 24 Vide L p 0Vdc 3582302 07 2010 103 Main Power Connection Connection to a Ground Referenced Pow
74. e 4 CAUTION LOSS OF SEAL e Inspect the installation gasket prior to installation or reinstallation and periodically as required by your operating environment e Replace the gasket if visible scratches tears dirt or excessive wear are noted during inspection e Do not stretch the gasket unnecessarily or allow the gasket to contact the corners or edges of the frame e Ensure that the gasket is fully seated in the installation groove e Install the Flex PC BOX into a panel that is flat and free of scratches or dents e Tighten the installation fasteners using a torque of 0 5 Nem 4 5 Ib in Failure to follow these instructions can result in injury or equipment damage The corresponding gasket is provided in the maintenance kit ref MPCYNOOMKTOON Installation Fasteners 4 CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 6 Nem 5 3 Ib in of torque when tightening the screws inserted into plastic parts Tightening these screws with excessive force can damage the plastic casing of the Flex PC BOX e When installing or removing screws ensure that they do not fall inside the Flex PC BOX unit s chassis Failure to follow these instructions can result in injury or equipment damage NOTE The screw installation fasteners are required for Type 4 protection 184 3582302 07 2010 Maintenance 4A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and un
75. e excessive stress on the ports Consider the vibration environment when making this determination e Securely attach power communication and external accessory cables to the panel or cabinet e Use only commercially available USB cables Failure to follow these instructions can result in death serious injury or equipment damage 3582302 07 2010 189 Maintenance A CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 6 Nem 5 3 Ib in of torque when tightening the screws inserted into plastic parts Tightening these screws with excessive force can damage the plastic casing of the Flex PC BOX e When installing or removing screws ensure that they do not fall inside the Flex PC BOX unit s chassis Failure to follow these instructions can result in injury or equipment damage 4 DANGER CHEMICAL BURNS TO EYES OR SKIN Read and understand the safety information on previous pages See Reinstallation Procedure page 178 before attempting this procedure Failure to follow these instructions will result in death or serious injury When battery replacement is needed replace the whole battery unit in following the table below Step Action 1 Shut down Windows in an orderly fashion remove all power from the device 2 Remove the Flex PC BOX unit from its mounting and place it on a flat level surface with the display facing downwards 3 Remove the two
76. e RAS Reset Port feature Show CMOS Error Specifies whether to display the CMOS Checksum Error message when the error occurs Summary Screen Specifies whether the configuration information of the running system Summary Screen is displayed Enable Memory gap Specifies an enabled disabled state for the Memory gap Extended Memory Testing Specifies whether a test of the Extended Memory needs to be executed at system startup Processor Configuration Specifies the settings for the CPU b CPU Thermal Configuration parsec kee Core Multi Processing Enabled No Execute Mode Mem Protection Enabled Intel R Virtualization Technology Disabled Set Max ext CPUID 3 Disabled 118 3582302 07 2010 Configuration of the BIOS CPU Thermal Configuration Specifies the settings for the CPU temperature monitoring Item Specific Help Thermal Control Circuit T M1 PROCHOT Enable Enabled Power ON Configuration Specifies the Flex PC BOX at power on Advanced Power On Delay Disabled eose ete Restore Main Power Power On Power On Beep Enabled Video Intel IGD Configuration Specifies graphic related settings IGD 0 Auto ltem Specific Help IGD 1 Auto DVMT 3 0 Mode DVMT Pre Allocated Memory Size 8MB Total Graphics Memory 82MB Fixed Graphics Memory Poox KB DYVMT Graphics Memory POOX KB 3582302 07 2010 119
77. e System Monitor software enables you to monitor several system parameters CPU temperature fans speed normal operation of the miscellaneous voltages normal operation of the backlight normal operation of the hard disk as well as controlling the RAS IO port The RAS IO port is an interface that enables you to direct a remote reset of the Flex PC BOX unit operate a buzzer or perform other actions as noted in this section The System Monitor software alerts you if thresholds are overrun via a popup message or a Windows alarm in the Event Viewer You can also configure actions to be undertaken if an alarm occurs shutdown the Flex PC BOX unit restart the Flex PC BOX unit I O activation The software enables both system configuration See System Monitor Property page 165 and system operation See System Monitor Interface page 169 158 3582302 07 2010 System Monitoring System Monitor Architecture The following figure shows the architecture of System Monitor System Monitor I I 1 1 1 I I I I I 1 2 2 a I I 1 2 3 1 4 1 I I I I I 1 I 1 I I 1 5 1 I I 1 L ee ee J 6 1 1 1 9 1 I 11 1 1 1 1 E 1 3 lZ 1 a 1 10 12
78. e power switch selected for the installation has the correct hazardous locations rating for the location in which it is installed 28 3582302 07 2010 Important Information Cable Connections 4 DANGER EXPLOSION HAZARD e Always confirm the UL 1604 hazardous location rating of your device before installing or using it in a hazardous location e To apply or remove the supply power from a Flex PC BOX device installed in a Class Division 2 hazardous location you must either a use a switch located outside the hazardous environment or b use a switch certified for Class Division 1 operation inside the hazardous area e Do not connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations e Use only non incendiary USB devices as described in Control Drawing of the USB outlet See Control Drawing of the USB outlet on the Magelis iPC page 110 e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury Division 2 hazardous location regulations require that all ca
79. eath serious injury or equipment damage A WARNING IMPROPER WIRING Wire the equipment as described below Green and Yellow Earth Blue Neutral Brown Live The Green and Yellow wire must be connected to the terminal in the plug marked by the letter E or by the safety earth symbols colored Green or Green and Yellow e The blue wire must be connected to the terminal which is marked by the letter N or colored Black e The brown wire must be connected to the terminal which is marked with the letter L or colored Red Failure to follow these instructions can result in death serious injury or equipment damage NOTE The fact that the equipment operates satisfactorily does not imply that the power point is earthed If you have any doubt about the effective earthing or wiring the power point consult a qualified electrician 22 3582302 07 2010 Important Information A WARNING INCOMPATIBLE POWER SYSTEM Do not connect this equipment to an isolation transformer power system e An isolation transformer system is a system having no reference between live parts and Earth the exposed conductive parts of the device frame and enclosure are earthed e Anisolation transformer system is not permitted where the computer is directly connected to public supply systems in the UK Failure to follow these instructions can result in death serious injury or equipment damage 3582302 0
80. ecting the AC Power Cord 0 0 0 0 cece eee eee 105 Installing the AC Power Switch Cover 00000 e eee eee 108 Control Drawing of the USB outlet on the Magelis iPC 110 Configuration of the BIOS 0 eee eee 113 Accessing the BIOS 0 0 0 cece cece eee nee 114 Parameters Setting 0 0 c cece eet e eee 117 Security Menu Password 0 0c eee eee eee 123 Boot M n sis na a di ade Adi a eters Ave ae ane ee 125 EXitiBIOS exis tact ese aah Suite tt Wane e teeta at feiss antes EEA ferent ease 126 Hardware Modifications 000 e eee eee eee 127 Before Modifications 0 0 0 cece eee 128 Expansion Slot Cover Removal 00 0 e cece eee eee 130 Control Box Internal View 00 60 131 Installing a Larger RAM Chip 0 0 0 0 eee 132 Expansion Board PCI Installation 00 0000s eee eee 134 Hard Disk Drive HDD Unit s Installation 000 136 Compact Flash CF Card Installation and Removal 138 USB Cable Clamp Attachment Removal 00000000 141 UPS Battery Backup Uninterruptible Power Supply 145 Calibrationieccicsjc esa eee A A eee 147 Calibration of the front panel 0 0 0 0 cee eee eee 147 Installation icc w nw cae Oa ee ee eae ees 151 Connections to PLCs 0 0 cece eee eee 153 Connection to PLCsS 1 0 0 0 ccc cette 153 System Monitoring 00 0 2 e eee
81. ed e Remove the Flex PC BOX device from service and back up all data on the hard drive e Depending on the error reinstall the operating system or replace the hard disk drive Failure to follow these instructions can result in equipment damage NOTE An administrator authentication is required to view or configure SMART monitoring e ACF card does not support SMART and therefore the status of the CF card cannot be monitored e lf ahard drive is to be upgraded or requires replacement only use a hard drive provided by Schneider Electric The Flex PC BOX device has not been tested with third party hard drives Once you know the system parameters you want to monitor you can specify actions that will be undertaken when an event timeout value out of range occurs Set the action to be performed when a System Monitor RAS event occurs by selecting the relevant check box The following table gives a description of the operations that can be performed Item Action Enable Select or deselect this option to enable disable each monitoring feature Buzzer Sound an electronic beep this option is automatically disabled when a checkmark is placed in the OS shutdown checkbox Popup Message Display error messages as popup messages The monitored item and description of the error are displayed 3582302 07 2010 167 System Monitoring Item Action Operating System Shutdown Sh
82. ed product and all safety precautions must be observed 12 3582302 07 2010 Validity Note This documentation is valid for Magelis Flex PC BOX The technical characteristics of the device s described in this manual also appear online To access this information online Step Action 1 Go to www schneider electric com 2 In the Search box on the home page type a model number Do not type any blank spaces in the model number To get information on a grouping similar modules you can use the characters do not use dots or xx s 3 Under All click Products Product Datasheets and select the model number that interests you 4 To save or print a data sheet as a pdf file click Export to PDF The characteristics presented in this manual should be the same as those that appear online In line with our policy of constant improvement we may revise content over time to improve clarity and accuracy In the event that you see a difference between the manual and online information use the online information as your reference Registered Trademarks PL7 Vijeo Designer Vijeo Citect and Unity are registered trademarks of Schneider Electric Microsoft and Windows are registered trademarks of Microsoft Corporation Intel Celeron and Pentium are registered trademarks of Intel Corporation IBM is a registered trademark of International Business Machines Corporation Related Documents Yo
83. ending on the device It takes about 1 minute before the OS starts up If the USB device is not recognized set Power on Delay to Enable This may solve the problem 7 Was the problem solved by If not please contact the distributor where the above the Flex PC BOX was purchased Please refer to the reinstallation procedure See Reinstallation Procedure page 178 3582302 07 2010 197 Troubleshooting 198 3582302 07 2010 Appendices IV 3582302 07 2010 199 Appendices 200 3582302 07 2010 Accessories 16 Accessories for the Flex PC BOX List Accessories are available as options The list of accessories available for the Flex PC BOX is shown below Description Reference REDUDANT DISK RAID MPCYNOORAIDON Redundant RAID disk option including one removable hard disk gt 80 GB and RAID software for Flex PC BOX F or H with installation tools REMOVABLE STD HARD DISK MPCYNOOHDS30N Removable hard disk gt 80 GB for Flex PC BOX F or H with installation tools To be used with restore tool delivered with every Flex PC BOX F or H REMOVABLE SMALL SSD Flex PC BOX H F MPCYNOOSSDOON Removable solid state disk gt 8GB for Flex PC BOX F or H with installation tools To be used with restore tool delivered with every Flex PC BOX F or H REMOVABLE MEDIUM SSD FOR Flex PC BOX H F MPCYNOOMSDOON Removable solid state disk gt 16GB for Flex PC
84. er System 100 240 Vac network Flex PC BOX 1 Q Mains Power Contactor KM Line contactor 1 Residual Current Detector NOTE Schneider suggests the use of the TSX SUP 1101 DC Power Supply to provide the Flex PC BOX unit s 24 Vdc power 104 3582302 07 2010 Main Power Connection Connecting the AC Power Cord Introduction The AC product references are MPCFNO2NAXOON MPCFNOSNAXOON MPCFNO5MAXOON MPCHNO2NAXOON MPCHNO5NAXOON MPCHNO5MAXOON MPCHNO5NBXOON MPCFNO5SAX00H MPCHNO5SAX00H MPCFNO5MAX00V MPCHNO5MAXO00V Before connecting the Flex PC BOX s power cable to the power connector on the unit verify that the power cord is disconnected from the main power supply 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Flex PC BOX and the AC power supply Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Flex PC BOX The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 23 25 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow t
85. example welders or generators The Flex PC BOX is designed to continue normal operation during short AC power dips lt 10 ms However any longer power dips can corrupt the files stored on the hard disk or on external storage devices such as PCMCIA cards and USB drives In certain circumstances the system files may become corrupt and the system will not restart with out a complete reinstallation of the Flex PC BOX software Conduct frequent backups of all important data present on your Flex PC BOX Shutting down the Flex PC BOX before the Windows operating system has properly shut down can lead to the same consequences as described above for power dips If some files on your Flex PC BOX are corrupted by power disturbances or by improper shutdown of the operating system Microsoft s SCANDISK EXE utility may be able to repair these files Refer to the documentation provided by Microsoft for instructions on how to do this However should the files be unrecoverable only the use of the restoration tool supplied with the Flex PC BOX will allow for reinstallation of the Flex PC BOX In this case all files present on the hard disk will be lost CAUTION EQUIPMENT DAMAGE To prevent data loss operating system errors and hard disk damage Follow the operating system s shutdown procedure before removing power from the device Power your Flex PC BOX using a supply circuit free of disturbances exceeding the device tolerances
86. ge 105 Remote Main Power Switch NOTE After installing the power switch cover this power switch should not be used anymore To power on or off you must either e use the main power switch located outside the Flex PC BOX unit location or e connect or disconnect the AC power cord connector located outside the Flex PC BOX unit location from the main power supply connector 3582302 07 2010 109 Main Power Connection Control Drawing of the USB outlet on the Magelis iPC Introduction The information below concerns the Control Drawing of Model MPCHN or MPCEFN for use in Class l Division 2 Groups A B C and D hazardous classified locations 4 DANGER EXPLOSION HAZARD e Always confirm the UL 1604 hazardous location rating of your device before installing or using it in a hazardous location e To apply or remove the supply power from a Flex BOX PC device installed in a Class Division 2 hazardous location you must either e Use a switch located outside the hazardous environment e Or use a switch certified for Class Division 1 operation inside the hazardous area e Do not connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungr
87. h key combination and the function output refer to the following table Function Key combination Function Key combination F1 F1 R1 Ctrl F1 F2 F2 R2 Ctrl F2 F3 F3 R3 Ctrl F3 F4 F4 R4 Ctrl F4 F5 F5 R5 Ctrl F5 F6 F6 R6 Ctrl F6 F7 F7 R7 Ctrl F7 F8 F8 R8 Ctrl F8 F9 F9 R9 Ctrl F9 F10 F10 R10 Ctrl F10 F11 Shift F1 R11 Alt F1 F12 Shift F2 R12 Alt F2 F13 Shift F3 R13 Alt F3 F14 Shift F4 R14 Alt F4 F15 Shift F5 R15 Alt F5 F16 Shift F6 R16 Alt F6 F17 Shift F7 R17 Alt F7 F18 Shift F8 R18 Alt F8 F19 Shift F9 R19 Alt F9 F20 Shift F10 R20 Alt F10 58 3582302 07 2010 Mouse Keys At a Glance Description Front panels with keyboard feature keys to simulate the presence of a mouse similar to a touchpad on a laptop These keys are located in the bottom right hand corner of the panel as described below The following figure presents the view of the mouse printer A Left Mouse Button B Cursor Movement Button C Right Mouse Button 3582302 07 2010 59 60 3582302 07 2010 Dimensions Assembly Subject of this Chapter This chapter concerns the dimensions of the Control Boxes the Front Panels and the assembled products What s in this Chapter This chapter contains the following topics Topic Page Recommendations 62 Dimensions of the Control Bo
88. hese instructions will result in death or serious injury 3582302 07 2010 105 Main Power Connection A WARNING EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not place excessive stress on the ports Consider the vibration environment when making this determination e Securely attach power communication and external accessory cables to the panel or cabinet e Use only commercially available USB cables Failure to follow these instructions can result in death serious injury or equipment damage NOTE When the FG terminal is connected be sure the wire is grounded Not grounding the Flex BOX unit will result in excess noise and vibration When using the strand wire if the conductor s end is not twisted correctly the end wires may either short against each other or against an electrode Create the connection point as close to the Flex BOX as possible and keep the wire as short as possible To reduce noise be sure to twist the wire ends Use copper conductors only The temperature rating of field installed conductors is 75 C 167 F maximum Power Cord Connection Flex PC BOX AC Version The table below describes how to connect the power cord to the Flex PC BOX Step Action 1 Remove all power from the Flex PC BOX and confirm that all power supplies have been disconnected from their power sources 2 C
89. interference with radio communications To minimize the possibility of electromagnetic interference in your application observe the following two rules e Install and operate the Flex PC BOX in such a manner that it does not radiate sufficient electromagnetic energy to cause interference in nearby devices e Install and test the Flex PC BOX to ensure that the electromagnetic energy generated by nearby devices does not interfere with the Flex PC BOX s operation A WARNING ELECTROMAGNETIC RADIO INTERFERENCE Electromagnetic radiation may disrupt the Flex PC BOX s operations leading to unintended equipment operation If electromagnetic interference is detected e Increase the distance between the Flex PC BOX and the interfering equipment e Reorient the Flex PC BOX and the interfering equipment e Reroute power and communication lines to the Flex PC BOX and the interfering equipment e Connect the Flex PC BOX and the interfering equipment to different power supplies e Always use shielded cables when connecting the Flex PC BOX to a peripheral device or another computer Failure to follow these instructions can result in death serious injury or equipment damage 20 3582302 07 2010 Important Information Qualified Personnel General You must only permit qualified personnel to install operate and maintain these products A qualified person is one who has skills and knowledge related to the construction
90. ironmental Characteristics page 51 Hazardous Substances This product is compliant with e WEEE Directive 2002 96 EC e ROHS Directive 2002 95 EC e RoHS China Standard SJ T 11363 2006 24 3582302 07 2010 Important Information European CE Compliance CE Compliance Note The products described in this manual comply with the European Directives concerning Electromagnetic Compatibility and Low Voltage CE marking when used as specified in the relevant documentation in applications for which they are specifically intended and in connection with approved third party products 3582302 07 2010 25 Important Information Hazardous Location Installations For USA and Canada General Schneider Automation designed the Flex PC BOX with the intention of meeting the requirements of Class l Division 2 hazardous location applications Division 2 locations are those locations where ignitable concentrations of flammable substances are normally confined prevented by ventilation or present in an adjacent Class Division 1 location but where an abnormal situation might result in intermittent exposure to such ignitable concentrations While the Flex PC BOX is a non incendiary device under UL 1604 it is not designed for and should never be used within a Division 1 normally hazardous location All MPCFNeee or MPCHNeee devices with appropriate labeling are suitable for use in Class I Division 2 Groups A B C and
91. k Or Flash disk SSD Capacity equal to or greater than 16 GB possibility to add one disk Ethernet TCP IP link LAN1 10 100base TX 1000base T LAN2 10 100base TX RJ45 interface USB ports 4 x USB 2 0 right side RAS Interface e Reset Input DIN 1 can be used as Reset Input Alarm Output General Input 2 ch General Output 2 ch Connector D SUB 9 Pin Plug female Serial RS 232C COM1 to COM4 D SUB 9 connector Expansion card slot 2 PCI 2 3 interface slots 4 PCI 2 3 interface slots Memory flash card slot 1 x Compact Flash Card Drive Type I II compatible Audio port Stereo speaker out stereo mini jack Video DVI I 29 pin socket Dimensions WxHxD 243 x 125 x 277 mm 9 57 x 4 94 x 10 91 in 243 x 176 x 277 mm 9 57 x 6 95 x 10 91 in 44 3582302 07 2010 Characteristics Control Box Type 2PCl 4PCl Weight 6 Kg 13 2 Ib 7 5 Kg 16 5 lb Power supply 100 240 Vac MPC eses Aseo MPC eeeAcee MPC eeeAcee MPC ses Aseo Power supply 24 Vdc MPC eeeDece MPC eeeDece MPC eeeDece MPC eeeDece NOTE If a USB high speed device such as a webcam or memory key isn t recognized by the FLEX PC BOX or doesn t operate as expected plug it into USB port 2 and leave USB port 1 empty Power Supply Element DC type AC type Supply voltage 24 Vdc range 19 2 28 8 Vdc 100 240 Vac range
92. k drives use the same industry standard dimensions and data interfaces as conventional hard disk drives and may be used interchangeably in Flex PC BOX systems The references with Flash Disks share the same characteristics as other Flex PC BOX devices except as noted in the following table Elements Characteristics Standards Capacity Capacity equal to 16 GB MTBF at 25 C 77 F gt 4 000 000 Hours Data Reliability lt 1 unrecoverable error in 1014 bits read Endurance gt 2 000 000 write erase cycles Shock resistance in operation 15 g over 11 ms 3 shocks per axis IEC EN 60068 2 27 Ea test IEC EN 61131 2 compliant Shock component value 1000 g half sine 0 5 ms duration 50 g peak MIL STD 810F Method 516 5 Procedure Vibration resistance in operation 3 5 mm amplitude from 10 to 57 6 Hz 1 g amplitude from 57 6 Hz to 150 Hz IEC EN 61131 2 compliant Vibration component value 16 3 g RMS MIL STD 810F Method 514 5 Procedure Category 24 NOTE The shock and vibration operating limits for a Flex PC BOX with a Flash Disk are higher than for references with conventional hard disks If other Flash Disk and Flex PC BOX operating limits differ the more restrictive limits apply Combination of Additional Memory When adding more memory it is recommended to install it in the combinations shown in the following table for the best performance
93. le onto the control box according to the procedure Attaching the Front Panel to the Control Box page 70 m US Fastener Seal 90 3582302 07 2010 Implementation Subject of this Part This part describes the implementation of the product What s in this Part This part contains the following chapters Chapter Chapter Name Page 7 Getting Started 93 8 Main Power Connection 95 9 Configuration of the BIOS 113 10 Hardware Modifications 127 11 Calibration 147 3582302 07 2010 91 Implementation 92 3582302 07 2010 Getting Started First Power up Licence Agreement NOTE Limitations on your usage of the Windows XP Pro Operating System are noted in Microsoft s End User License Agreement EULA This EULA is included on the CD ROM Please read this document before first power up Preparation On the first power up of your Flex PC BOX you may need to customize and set the parameters for your system Refer to the Installation Guide reference 35012221 Install customize and parameterize the Schneider Electric applications Unity Pro PL7 Junior or PL7 Pro Vijeo Designer Vijeo Designer Lite OFS MMI 17 XBT L1000 PL7 07 3582302 07 2010 93 Getting Started Some Useful Tools A selection of program icons can be displayed on the launch bar which can be used to launch some useful programs f Start Bag Note You will need to attach a monitor o
94. lex PC BOX mounting option chosen as shown below Screws iG Wall mounting Installation Space Requirements For easier maintenance operation and improved ventilation be sure to install the Flex PC BOX at least 50mm 2 in away from adjacent structures and other equipment 120 mm 4 75 in space minimum is necessary at the front for cable curve Horizontal mounting on Right Side 3582302 07 2010 85 Mounting Wall mounting Front Left Side 86 3582302 07 2010 Mounting Panel Mounting Introduction This section applies to a fully assembled Flex PC BOX device front panel attached to a control box It does not apply to a standalone control box Installation Location A WARNING UNINTENDED EQUIPMENT OPERATION Overheating can cause incorrect device behavior and device damage e Place devices dissipating the most heat at the top of the cabinet and ensure adequate ventilation e Avoid placing the Flex PC BOX next to other devices that might cause overheating e Install the Flex PC BOX in a location providing a minimum clearance of 50 mm 2 in or more from all adjacent structures and equipment e Install the Flex PC BOX in a horizontal panel or attach it to a vertical wall according to the figures in this manual e Keep the Flex PC BOX away from arc generating devices such as magnetic switches a
95. ling or using it in a hazardous location e To apply or remove the supply power from a Flex PC BOX device installed in a Class Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class Division 1 operation inside the hazardous area e Do not connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations e Use only non incendiary USB devices e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury 14 3582302 07 2010 A WARNING LOSS OF CONTROL e The designer of any control scheme must consider the potential failure modes of control paths and for certain critical control functions provide a means to achieve a safe state during and after a path failure Examples of critical control functions are emergency stop and overtravel stop e Separate or redundant control paths must be provided for critical control functions e System control paths may include communication links
96. ll power from the device 2 Place the Flex PC BOX Control Box on a clean level surface with the display facing downwards Place a soft non abrasive pad on the surface before placing the unit upon it 3 Loosen the screws 5 attaching the cover as shown below Screws Expansion slot cover 130 3582302 07 2010 Hardware Modifications Control Box Internal View Illustration The following figure shows internal view of the Control Box BS ae cae eS 1 2 Description Number Description 1 Main Memory Installation Area 2 Disk Units 3582302 07 2010 131 Hardware Modifications Installing a Larger RAM Chip General 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the safety information in Before Modifications page 128 before attempting this procedure Failure to follow these instructions will result in death or serious injury NOTE If you install a 1 GB RAM chip a blue screen will appear for about 4 minutes after you start the terminal If two 1 GB RAM chips are installed this delay could be up to 6 minutes After this installation the terminal will start as usual Installing the RAM Chip When installing a memory RAM module follow the procedures listed below Step Action 1 Shut down Windows in an orderly fashion and remove
97. n of the product range New part Numbers may be added during the life cycle of the product range The new products are similar to products described in the User Manual but with changes such as storage device size or type memory size or bundled application software The differences from the initial part numbers are indicated below MPC Reference z3 3582302 07 2010 11 Reference Number Character Name Possible Value 1 Part number radical MPC NOTE No change over product range Product Type F Flex BOX F2 slots H Flex BOX H4 slots Front Panel Type N None T Touch screen NOTE No change over product range Screen size 0 None 1 8 4 2 12 5 15 9 19 CPU Type 1 Low End 2 Mid range 5 High End Hardware option N None M HDD replaced by SSD 15GB S HDD replaced by SSD 8GB e HDD replaced by other storage device type and or size Power Supply A AC D DC Operating System J XP embed X XP Pro e Other operating system Hardware iteration 0 Initial 1 First 2 Second etc 10 Service 0 None 11 Bundled Software N None V Vijeo Citect Run Time 500 I O Full L Vijeo Citect Run Time 1200 I O Lite H Vijeo Designer e Other application software NOTE All instructions applicable to the enclos
98. nd non fused breakers e Avoid using the Flex PC BOX in environments where corrosive gases are present Failure to follow these instructions can result in death serious injury or equipment damage Creating a Panel Cut out for Cabinet Installation For cabinet installation it is necessary for the correct sized opening to be cut in the installation panel The installation gasket and installation fasteners are required when installing the Flex PC BOX 3582302 07 2010 87 Mounting Dimensions The dimensions of the opening required to install the Flex PC BOX unit are shown below J ia 3 lt R lt 4 0 12 lt R lt 0 16 Front Panel Type A mm A in B mm B in 12 KPM 383 5 15 10 282 5 11 12 15 TS 383 5 15 10 282 5 11 12 15 KPM 441 5 17 38 313 5 12 34 19 TS 419 5 16 51 352 5 13 88 NOTE e Ensure the thickness of the installation panel is from 1 6 to 10 mm 0 06 to 0 39 in e All panel surfaces used should be strengthened Due consideration should be given to the product s weight especially if high levels of vibration are expected and the product s installation surface can move Metal reinforcing strips can be attached to the inside of the panel near the panel cut out to increase the strength of the panel e Ensure all installation tolerances are maintained e The Flex PC BOX is designed for use in a Type
99. nterface page 53 for details about cabling External Output Signals The RAS interface connector on the Flex PC BOX unit is prepared for the following output signals Feature Functions Supervised General Purpose Signal This general purpose digital output signal provides system Output DOUT 2 bits condition information to external devices The System Monitor Property of the control panel or the API DLL is used by applications to control this signal The system Monitor Property can be used to enable or disable any of these output signals External Output Signal e Rated Load Voltage 24 Vdc DOUT common use with Maximum Load Current 100 mA point Alarm Output e Maximum Voltage Drop between Terminals 1 5 Vdc at 100 mA load current Isolation Method Via Photocoupler 4 CAUTION OVERCURRENT DAMAGE TO OUTPUTS Use a protective impedance or other reasonable measures to limit the current to each output to 120 mA or less Failure to follow these instructions can result in injury or equipment damage 162 3582302 07 2010 System Monitoring The Interface Circuit Diagram is shown below PC 357 4 7kQ DOUTO pin 7 DOUT1 pin 8 Interface Circuit Connection Example 5 Vdc 5 Vdc 1 Li 1 i 1 t R DOUTO pin 2 R DOUT1 pin 3 1 1 gt Load i i brem 1 i t 1 a Cable 1 y SSTAO6 H 1 24Vde l i i t I 1 i Li
100. on Shared Ground Allowed If a dedicated ground is not possible use a shared ground as shown below Flex Other Other PC BOX f Device Device Shared Ground not Allowed Do not connect the Flex PC BOX unit to ground through other devices using the SG terminal Flex Other Other PC BOX Device Device Shared Ground Avoid Ground Loop When connecting an external device to a Flex PC BOX with the Shield Ground SG ensure that no ground loop is created The Flex PC BOX FG and SG are connected internally Other Other Device Device o Grounding Procedure When grounding follow the procedures given below Step Action 1 Check that the grounding resistance is 100 Qor less 2 When connecting the SG line to another device ensure that the design of the system connection does not produce a ground loop Note The SG and FG terminals are connected internally in the unit 3 Wherever possible use 2 mm 14 AWG wire to make the ground connection If this isn t possible ensure that the grounding wire gauge and length conform to the Ground Wire Dimensions page 97 Create the connection point as close to the unit as possible and make the wire as short as possible 98 3582302 07 2010 Main Power Connection Grounding I O Signal Lines 4 DANGER EXPLOSION HAZARD e Always confirm
101. onnect the power cord see Package Contents page 32 to the terminal block as shown below Phase Neutral oS Cm Ia OHO Ol O gt OL o 5 Wire opening Ground terminal connected to the Flex PC BOX chassis 106 3582302 07 2010 Main Power Connection Step Action 3 Place the terminal block in the power connector and tighten the screws The recommended torque to tighten these screws is 0 5 Nem 4 5 in lb 2PCI Control Box Screws AC Terminal block AC Power connector Power cable 4 PCI Control Box AC Terminal block Screws Power cable AC Power connector 3582302 07 2010 107 Main Power Connection Installing the AC Power Switch Cover Introduction In hazardous locations AC powered devices must be equipped with a power switch compliant with Class I Division 2 requirements see Hazardous Location Installations For USA and Canada page 26 To make the power switching compliant with Class I Division 1 Division 2 Groups A B C and D requirements you must e install a power switch cover on your Flex PC BOX unit power switch e use only a remote main power switch located outside the Flex PC BOX unit location to switch power on or off 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all p
102. ons in this manual observe the following rules when installing the Flex PC BOX in a hazardous location e Wire the equipment in accordance with the National Electrical Code article 501 4 B for Class I Division 2 hazardous locations e Install your Flex PC BOX unit in an enclosure suitable for the specific application NEMA Type 4 IP 65 enclosures are recommended even when not required by regulations Failure to follow these instructions will result in death or serious injury 30 3582302 07 2010 Physical Overview Subject of this Chapter This chapter provides a physical overview of the Flex PC BOX products What s in this Chapter This chapter contains the following topics Topic Page Package Contents 32 Control Boxes Description 36 Front Panels Description 40 3582302 07 2010 Physical Overview Package Contents Introduction Before using the unit and or the front panel please confirm that all your referenced product items listed below are present Box Package Items According to the modular configuration choose see your product reference the following items are included in the Flex PC BOX package Flex PC BOX Control Box 2 PCI or 4 PCI AC or DC Example Flex PC BOX Control Box 4 PCI gt anin 4 Installation Fasteners 2 per set 4 screws All product references CD ROM containing the software
103. or serious injury 4 DANGER EXPLOSION FIRE OR CHEMICAL HAZARD Follow these instructions for the Lithium batteries Do not recharge disassemble heat above 100 C 212 F or incinerate Recycle or properly dispose of used batteries Replace with identical type Follow all battery manufacturer s instructions Failure to follow these instructions will result in death or serious injury The Flex PC BOX unit has an internal battery for backup of internal clock data 186 3582302 07 2010 Maintenance The following table gives the Battery replacement procedure Step Action 1 Shut down Windows in an orderly fashion remove all power from the device 2 Remove the Flex PC BOX unit from its mounting place it on a flat level surface and remove the battery cover on the bottom of the Flex PC BOX unit Internal battery To remove the battery push the clip of the battery holder so that the battery is pushed up and removed Clip Battery Battery holder Insert the new battery Insert the battery in the side of the clip of the battery holder first with the plus pole facing upward Push the battery from above until you hear the click to fit it in the battery holder df Return the switch cover to the original condition Replace the Flex PC BOX unit on its mounting and reconnect the power 3582302
104. ounded cables in hazardous locations Use only non incendiary USB devices e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury 110 3582302 07 2010 Main Power Connection Description Non incendive equipment keyboards mouse are permitted for use on the Flex BOX PC Front USB port In addition to being non incendive any equipment connected to the Front USB port must satisfy the following criteria information taken from Schneider Electric document 35016429 MPCHNeee MPCFNeee Mouse Keyboard USB Pin Description 1 Vec Associated 2 D Non incendive Field 3 D Wiring Apparatus 4 GND See note 1 for detail Shield Gnd nem 1 2 3 4 Notes 1 Non incendive Circuit Parameters Front USB Port Open circuit voltage Voc 5 0 Vdc Short circuit current Isc 1 25 A Associated capacitance Ca 10 uF Associated inductance La 16 uH 2 Associated Non incendive Field Wiring Apparatus shall satisfy the following Model MPCHN and MPCFN Series Associated Non incendive Field Wiring Apparatus Mouse Keyboard Voc lt Vmax Isc lt Imax Ca gt Ci C cable La Li L cable 3 If the electrical parameters of the cable are unknown the following values may be used Capacitance 60 pF ft and
105. ounted e Not Illuminated no DISK mounted ITOmMmmMoowdy 36 3582302 07 2010 Physical Overview Power LED RAS status lamp e Green Lit Normal e Green Blinking System is not running Soft OFF state Orange Lit System Monitor Error Touch Panel Error e Not Illuminated power is off J DISK access lamp e Green Lit access to DISK or IDE e Not Illuminated no access to DISK nor IDE K RAS interface RAS L Compact Flash CF card interface M Speaker output interface SPK N USB interfaces See detail O DVI interface DVI I NOTE In the Soft OFF state the OS is shut down but the power line is still live This state is also called S5 state One of the merits of this state is that you can also use the Wake on LAN feature Left View for 2 and 4 PCI slots devices o oa p El DVD ROM drive Expansion slot cover 00 bie AO l wea D arr azo e B 0D D Co s I gt I I To r c D om aoe a C C SS 40D SY st q Tol ic eama i A AI A D Ce as aS m3 oop ma eE SS Ss SS o e e o p O n Un 3582302 07 2010 37 Physical Overview Right View for 2 and 4 PCI slots devices a o 1 _ __ __
106. ower from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Flex PC BOX unit and the power supply Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Flex PC BOX The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 23 25 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury 108 3582302 07 2010 Main Power Connection Installing the Power Switch Cover The procedure below describes how to install a power switch cover Step Action 1 Shut down Windows in an orderly fashion and remove all power from the device 2 Remove the Flex PC BOX unit from its mounting and place it on a clean level surface with the front panel facing downwards Switch ON the power switch Attach the power switch cover with the screw Use a torque of 0 5 to 0 6 Nem 4 5 to 5 3 Ib in Power Switch Cover Power Switch First ensure that the power cord is disconnected from the main power supply then connect the power cord to the Flex PC BOX see Connecting the AC Power Cord pa
107. place excessive stress on the ports Consider the vibration environment when making this determination e Securely attach power communication and external accessory cables to the panel or cabinet e Use only commercially available USB cables Failure to follow these instructions can result in death serious injury or equipment damage NOTE When the FG terminal is connected be sure the wire is grounded Not grounding the Flex BOX unit will result in excessive electromagnetic interference and vibration When using the strand wire if the conductor s end is not twisted correctly the end wires may either short against each other or against an electrode Create the connection point as close to the Flex BOX as possible and keep the wire as short as possible To reduce electromagnetic interference be sure to twist the wire ends Use copper conductors only The temperature rating of field installed conductors is 75 C 167 F maximum 3582302 07 2010 101 Main Power Connection Wiring and Connecting the Terminal Block Flex PC BOX DC Version When wiring and connecting the Flex PC BOX power cables follow the procedures given below NOTE For use in hazardous location place a branch circuit protective device rated 20 A maximum shall be connected in 24 V dc input circuit Step Action 1 Remove all power from the Flex PC BOX and confirm that the DC power supply has been disconnected from its power sourc
108. pt number PCI Configuration Set PCI USB Controller Configuration Set the USB controller DMI Event Logging Set the DMI event logging options Soft Mirror Status Display the soft mirror status Security Set the password security options Boot Specify the boot order of devices Exit Exit the BIOS screen 3582302 07 2010 117 Configuration of the BIOS Advanced Menu Advanced gt Processor Configuration item Specific Help b Power ON Configuration b Video Intel IGO Configuration gt Cache Memory Configuration gt Integrated Device Configuration gt DMI Event Logging gt Soft Mirror Status Installed O S Win2K XP Reset Configuration Data No Large Disk Access Mode DOS Local Bus IDE adaptater Enabled RAS Reset Port Mask Enabled Show CMOS Error Disabled Summary screen Disabled Enable memory gap Disabled Extended Memory Testing Just zero if Type Function Installed O S Specifies the OS loaded on the unit Reset Configuration Data Specifies whether you want to reset the Plug amp Play information which is recorded in the Extended System Configuration Data ESCD Block of the CMOS RAM when the system boots up next time Large Disk Access Mode Specifies the access mode Local Bus IDE adapter Specifies whether to use the IDE adapter RAS Reset Port Mask Specifies whether to enable or disable th
109. r front panel to your Flex PC BOX in order to observe these shortcuts Icon Usage This is the virtual keyboard Click on it and a graphical keyboard is displayed It is useful when you do not want to connect or can not connect a keyboard to the unit This is the virtual mouse button selector It allows the user to associate K5 the next click to a right click For instance this tool permits the use of context sensitive menus Configuration Panel Brightness This link allows the user to change the m brightness of the screen useful for dark areas 94 3582302 07 2010 Main Power Connection Subject of this Chapter This chapter describes the connection of the Flex PC BOX to the mains power supply What s in this Chapter This chapter contains the following topics Control Drawing of the USB outlet on the Magelis iPC Topic Page Recommendations Power Supply 96 Grounding 97 Connecting the DC Power Cord 100 Connecting the AC Power Cord 105 Installing the AC Power Switch Cover 108 110 3582302 07 2010 95 Main Power Connection Recommendations Power Supply Power Supply Observe the following when applying power to and removing power from your Flex PC BOX Do not power the Flex PC BOX using a supply circuit subject to frequent and or sizable disturbances or that is used to power other devices that might cause such disturbances for
110. r where the Flex PC BOX was purchased Touch Panel does not Respond NOTE This part concerns only products equipped with a touch panel Step Check Item or Operation Check Result Action Required Has the Touch Panel been calibrated Calibrate the Touch Panel See the procedure Touch Panel Calibration given below If the Touch Panel cannot be calibrated please contact the distributor where the Flex PC BOX was purchased Was the problem solved by the above If not please contact the distributor where the Flex PC BOX was purchased Connected Devices cannot be Used Step Check Item or Operation Check Action Required Result 1 Switch OFF the Flex PC BOX power supply 2 Is the power cord connected Connect the power cord correctly See Main correctly Power Connection page 95 3 Are the peripheral devices Follow the instructions described in the connected correctly respective manual Switch ON the Flex PC BOX power supply Does this device require driver setup Refer to the device s manual and setup the driver 196 3582302 07 2010 Troubleshooting Recovery Step Check Item or Operation Check Action Required Result 6 Did you start the Flex PC If the Flex PC BOX is started while USB BOX with a USB device memory or another USB device is connect connected ed the following phenomenon may occur dep
111. red item and an error description When the buzzer feature is enabled press the Buzzer Off button on the popup message to stop the buzzer sound Press the OK button to close the popup message When OS Shutdown is enabled the system automatically enters the shutdown operation without prompting the user for confirmation To display the System Monitor screen for reviewing the present condition and the Flex PC BOX s system date and time double click on the icon in the System Tray When the buzzer sounds as an error action the System Monitor screen displays the Buzzer Off button that is hidden during normal operation When a popup message window is displayed the Buzzer Off button is displayed in the window NOTE Once an error is detected the System Monitor stores the error status displays the icon indicating an error status To resolve the error press the Reset button on the System Monitor screen or switch off the Flex PC BOX unit perform the actions necessary to remove the cause of the error and power up the Flex PC BOX unit once more System Monitor Error Messages This section describes the error messages and closing messages displayed on the System Monitor and System Monitor Property screens When an error occurs while the popup message option is enabled for Error Action the following messages appear on the popup message output screen under the factory settings List of the error messages Error Generating I
112. rotection from vibration Even if moisture protection is not required install the gasket delivered with your Magelis product CAUTION LOSS OF SEAL e Inspect the installation gasket prior to installation or reinstallation and periodically as required by your operating environment e Replace the gasket if visible scratches tears dirt or excessive wear are noted during inspection e Do not stretch the gasket unnecessarily or allow the gasket to contact the corners or edges of the frame e Ensure that the gasket is fully seated in the installation groove e Install the Flex PC BOX into a panel that is flat and free of scratches or dents e Tighten the installation fasteners using a torque of 0 5 Nem 4 5 Ib in Failure to follow these instructions can result in injury or equipment damage 82 3582302 07 2010 Mounting Installation Fasteners A CAUTION OVERTORQUE AND LOOSE HARDWARE e Donot exert more than 0 6 Nem 5 3 Ib in of torque when tightening the screws inserted into plastic parts Tightening these screws with excessive force can damage the plastic casing of the Flex PC BOX e When installing or removing screws ensure that they do not fall inside the Flex PC BOX s chassis Failure to follow these instructions can result in injury or equipment damage NOTE The screw installation fasteners are required for NEMA Type 4 protection Water and Dust Considerations The front f
113. rrosive gases are present Failure to follow these instructions can result in death serious injury or equipment damage 80 3582302 07 2010 Mounting The Reliability Availability and Serviceability RAS features of your Flex PC BOX can detect high temperatures and raise alarms when these temperatures exceed defined limits When the RAS provides such an alarm you will need to use the System Monitoring software to learn which temperatures have been exceeded Shocks and Vibrations Considerations The Flex PC BOX contains elements sensitive to shocks and vibrations conventional hard disk drive PCMCIA cards external cables etc While this product has been designed to tolerate the shock and vibration conditions in most industrial environments adherence to the following principles is recommended e Securely attach your Flex PC BOX to a rigid cabinet or wall not subject to excessive mechanical disturbances e Ensure the thickness of the installation panel is from 1 6 to 10 mm 0 06 to 0 39 in The M4 screws specified for installation require a material depth of at least 1 6 mm 0 06 in e Use metal reinforcing strips to strengthen panel and cabinet surfaces if required e Due consideration should be given to the product s weight especially if high levels of vibration are expected and the product s installation surface can move e Panel cut outs and cabinet hinging and latching mechanisms are inherently non rigid
114. s e Unplug the power cable from both the Flex PC BOX unit and the power supply Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Flex PC BOX The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 23 25 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury The amount of input power required by systems including a Flex PC BOX unit classifies a power switch as an incendiary device because the voltage and current across the make break device are capable of creating a spark Hazardous location regulations require that a power switch rated for ordinary locations may be used if it is located in an area specified as non hazardous However limits in cable length between the workstation and the power switch may apply Otherwise the switch must be compliant with Class I Division 1 requirements intrinsically safe These switches are built in a manner that prevents the possibility of a spark when contacts are made or broken Use suitable UL listed and or CSA Certified Class Division 1 switches in hazardous locations These switches are available from a wide number of sources It is the responsibility of the customer to ensure that th
115. s page 128 before attempting this procedure Failure to follow these instructions will result in death or serious injury CAUTION HARD DISK DRIVE DAMAGE Observe the shock and vibration operating limits when handling a hard disk drive Failure to follow these instructions can result in equipment damage 136 3582302 07 2010 Hardware Modifications Installing the HDD Unit The table below describes how to install a HDD unit This procedure is similar for the 2PCl and 4PCI Control Boxes Step Action 1 Shut down Windows in an orderly fashion and remove all power from the device 2 Place the unit on a clean level surface with the display facing downwards Place a soft non abrasive pad on the surface before placing the unit upon it 3 Unscrew the attachment screws 2 from the HDD slot to remove the slot cover HDD Slot 1 HDD Slot 0 Slot cover 4 Hold the HDD unit s handle and insert the unit slowly and smoothly into the unit along the guide rail until the connector is completely connected HDD unit 5 Secure the HDD unit in place using the HDD slot screws 2 Note The torque should be 0 2 to 0 3 Nem 1 8 to 2 7Ib in 3582302 07 2010 137 Hardware Modifications Compact Flash CF Card Installation and Removal Preparing to use a CF Card The Flex PC BOX s operating system views the CF Card as a hard disk Proper handling and care of
116. s of the 12 KPM The following figure shows the 12 KPM front panel s dimensions mm u 425 om in 16 73 A Scheider 5 508 a aes z Efe ajja z m SSS 225 z Do0 128 a D OOG 3 p f daeceeenes COD 3582302 07 2010 67 Dimensions Assembly Dimensions of the 15 TS The following figure shows the 15 TS front panel s dimensions mm Dimensions of the 15 KPM In om 425 B 16 73 E Magelis PC as 325 i 12 8 y The following figure shows the 15 KPM front panel s dimensions 488 a 19 21 ry Schneider A pieng Magelis 4PC 3388 z OG a 14 45 s 2 900 gt OS OOO IF i A J A P fF fF al ie Fy rie i ea al eal ea a aca eal TO Y 68 3582302 07 2010 Dimensions Assembly Dimensions of the 19 TS The following figure shows the 19 TS front panel s dimensions mm 460 18 11 of Hi r Magelis APC 390 15 35 3582302 07 2010 69 Dimensions Assembly
117. self SMART short for Self Monitoring Analysis and Reporting Technology is a hardware based function that acts as an early detection system for pending hard disk drive problems The system monitoring software included with your Magelis product can read and report the information generated by the hard drive s SMART technology Accessing the System Monitor Property The System Monitor Property screen enables you to configure the Flex PC BOX system parameters you want to monitor and select how you want to be alerted The procedure below shows how to access the System Monitor Property screen Step Action 1 Start your Flex PC BOX operating system 2 Click Start gt Control Panel Result The Control Panel window appears Double click System Monitor Property Result The System Monitor Property window appears System Monitor Property SMART Backlight DINO DIN1 Remotereset Fan Voltage Temperature Watchdog Timer Temperature Monitor 3582302 07 2010 165 System Monitoring Setting up the System Monitor Properties The following figure gives an overview of the System Monitor Property setting screen Enable or disable the feature System parameters you can monitor System Monitor Property DINO DIN1 Remote reset Temperature Watchdog Timer Error Action DOUTO Ir DOUT1 I liz E s Temperature Error Specify the operation to be performed when
118. stall a commercial PCI board This procedure is similar for the 2PCI and 4PCI Control Boxes Step Action 1 Shut down Windows in an orderly fashion and remove all power from the device 2 Place the unit on a clean level surface with the display facing downwards Place a soft non abrasive pad on the surface before placing the unit upon it Remove the Expansion slot cover from the Control box See Expansion Slot Cover Removal page 130 Remove the screw 1 from the blank panel 2 of the expansion slot and detach the blank panel 134 3582302 07 2010 Hardware Modifications Step Action 5 Insert the expansion board 3 into the PCI connector 4 and secure it in place using the support cover s screw The necessary torque is 0 5 to 0 6 Nem 4 5 to 5 3 Ib in Note The maximum size allowed for an expansion board is 240 6 x 106 68 mm 9 47 x 4 2 in 6 Replace the Expansion slot cover 5 on the Flex PC BOX Control Box unit and secure it in place using the five attachment screws Note The necessary torque is 0 5 to 0 6 Nem 4 5 to 5 3 Ib in 3582302 07 2010 135 Hardware Modifications Hard Disk Drive HDD Unit s Installation 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the safety information in Before Modification
119. stics of the Front Panels page 49 3582302 07 2010 49 Characteristics Total Product Weight Based on Ordered Display Reference Weight 2 slot type unit only 4 slot type unit only MPCYB20 ee series 11 0 kg 24 25 Ib 12 0 kg 26 46 Ib MPCYT50eee series 12 0 kg 26 46 Ib 13 0 kg 28 66 Ib MPCYB50 eee series 14 0 kg 30 86 Ib MPCYT90 eee series 13 0 kg 28 66 Ib 14 0 kg 30 86 Ib 15 0 kg 33 07 Ib 50 3582302 07 2010 Characteristics Environmental Characteristics Characteristics The environmental characteristics given below are applicable to both the Flex PC BOX and the Front Panels Characteristics Value Standards Degree of Protection IP 65 NEMA4x 12 for the front face of the display panels IP 20 for the sides and rear face of the display panels and for the control units as a whole IEC EN 60529 NEMA 250 EN 61131 2 Pollution Degree For use in Pollution Degree 2 environment IEC EN 61010 1 Surrounding air temperature during operation 5 50 C 41 122 F EN 61131 2 UL 1604 compliant Storage temperature 20 60 C 4 140 F IEC EN 60068 2 2 tests Bb and Ab IEC EN 60068 2 14 tests Na and EN 61131 2 compliant none operation storage transportation 1 g amplitude from 57 6 Hz to 150 Hz Operating altitude 2000 m 6561 ft max
120. t Carrier Detect 2 RXD Input Receive Data 3 TXD Output Send Data 4 DTR Output Data Terminal Ready 5 SG Signal Ground 6 DSR Input Data Set Ready 7 RTS Output Request to Send 8 CTS Input Clear to Send 9 RI Input Called status display 5 Vdc Shell FG Frame Ground Common with SG RAS Interface The types of sockets for D SUB 9 pins are listed in the table below Pin Arrangement Pin No Signal Name Meaning 12 Vde Output Current 100 mA or less 1 Output voltage 12 Vdc 5 2 DOUT 0 Data out 0 3 DOUT 1 Data out 1 4 DIN 0 Data in 0 5 DIN 1 Can be used for Reset command 6 GND Ground 7 DOUT 0 Data out 0 8 DOUT 1 Data out 1 9 DINCOM Data in ground common Recommended connector XM2A 0901 Manufactured by Omron Co Recommended cover XM2S 0913 Manufactured by Omron Co Jack Screw XM2Z 0073 Manufactured by Omron Co 3582302 07 2010 53 Characteristics Input DIN 0 1 Input Voltage Range 12 24 Vdc Input Current 10 mA max Input Impedance 1 8 KQ1 10W x 2 Insulation Voltage 500 Vac Insulation Photocoupler Output DOUT 0 1 Output Voltage Range 24 Vdc Output Current 120 mA max Insulation Voltage 500 Vac Insulation Photocoupler 54 3582302 07 2010 KeyPad Module Subject of this Chapter The KeyPad Module
121. t contains the following chapters Chapter Chapter Name Page 1 Important Information 19 2 Physical Overview 31 3 Characteristics 43 4 KeyPad Module 55 5 Dimensions Assembly 61 6 Mounting 79 3582302 07 2010 17 General Overview 18 3582302 07 2010 Important Information General This chapter describes safety aspects which are specific to the operation of the Flex PC BOX What s in this Chapter This chapter contains the following topics Topic Page Federal Communications Commission Radio Frequency Interference 20 Statement For U S A Qualified Personnel 21 Safety Information for the UK 22 Certifications and Standards 24 European CE Compliance 25 Hazardous Location Installations For USA and Canada 26 3582302 07 2010 19 Important Information Federal Communications Commission Radio Frequency Interference Statement For U S A FCC Radio Interference Information This equipment has been tested and found to comply with the Federal Communications Commission FCC limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause or be subject to
122. ted Not supported NOTE Not Supported is displayed when a device such as a Compact Flash card which does not support SMART is detected System Monitoring Operation When an error is detected the operations specified in the System Monitor Properties settings are performed buzzer popup message etc and an X is displayed on the icon in the system tray indicating an error status When the icon in the system tray changes as shown below double clicking the icon gives an explanation of the error condition System Monitor GUI icon when no event occurs A x Cl 10 54 AM The system performs the Error Action set in the System Monitor Properties when an error condition is detected with each monitoring item The Error Action is performed only once when an error is detected for any of the items being monitored For example look at the 3 3 V and 5 0 V options in the Voltage field When the popup message feature for monitoring the voltage status is enabled the popup message 3 3 V Power Supply Error is shown on the screen if a 3 3 V power supply error occurs Press the OK button on the dialog box to hide the message 170 3582302 07 2010 System Monitoring Example of 3 3 V Power Supply error X 3 3 V Power Supply Error F Show this message after an hour Buze If a 5 0 V power supply error occurs the popup message 5 0 V Power Supply Error is shown on the screen The popup message displays the monito
123. tem Memory oox KB Extended Memory oox KB Enter NOTE When you have finished entering the parameters press the Esc to reach the Exit menu Here you will be prompted either to exit saving the changes or to exit without saving the changes as described below e Advanced select option for advanced features e Intel those items control various CPU Video Graphic parameters e Boot this menu defines boot priority order 114 3582302 07 2010 Configuration of the BIOS System Time System Date Time hh mm ss This field shows the present Flex PC BOX time from the internal clock The hh mm ss 00 00 00 format is factory set prior to shipping Hours 00 to 23 Minutes 00 to 59 Seconds 00 to 59 The correct time can be set by using the and keys Date yy mm dd This field shows the Flex PC BOX s internal calendar The correct date can be set by using the and keys Year 1999 to 2099 Month Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Day 1 to 31 The correct date can be set by using the and keys IDE Channel SATA Port Displays the name of the devices connected to the Flex PC BOX unit Pressing the Enter key will call up the Parameter Settings menu ltem Specific Help Type Multi Sector Transfers LBA Mode 32 Bit VO Transfer Mode Ultra DMA Mode Type Function Multi Sector Specifies the number of sectors per block which
124. tem Message VcoreA VcoreA Power Supply Error VcoreB VcoreB Power Supply Error Voltage 3 3 V 3 3 V Power Supply Error Voltage 5 0 V 5 0 V Power Supply Error 3582302 07 2010 171 System Monitoring Error Generating Item Message Voltage 12 0 V 12 V Power Supply Error Voltage 12 0 V 12 V Power Supply Error Voltage 1 8 V 1 8 V Power Supply Error CPU FAN CPU Fan Error System FAN System Fan Error System Temperature System Temperature Error CPU Temperature CPU Temperature Error System2 Temperature System2 Temperature Error DINO DINO Error DIN1 DIN1 Error Watchdog Watchdog Timer Error SMART SMART Error Soft Mirror Mirror Disk Error occurred Example of displayed screen System Monitor Alert System Temperature Error CPU Temperature Error System2 Temperature Error CPU Fan Error System Fan Error VcoreA Power Supply Error VcoreB Power Supply Error 3 3V Power Supply Error 5 0V Power Supply Error 12V Power Supply Error 12V Power Supply Error 1 8V Power Supply Error Show this message after an hour ECCA Show Window NOTE You can modify the messages displayed on the popup message from the System Monitor Property screen 172 3582302 07 2010 System Monitoring Error Displays when Using the Event Viewer The System Log records error type location and error actions as error e
125. the CF Card helps extend the life of the Card Familiarize yourself with the Card prior to attempting insertion or removal of the Card CAUTION COMPACT FLASH CF CARD DAMAGE AND DATA LOSS e Remove all power before making any physical contact with an installed CF card Use only CF cards manufactured by Schneider Electric The performance of the Flex PC BOX has not been tested using CF cards from other manufacturers Confirm that the CF card is correctly oriented before insertion Do not bend drop or strike the CF card Do not touch the CF card connectors Do not disassemble or modify the CF card Keep the CF card dry Failure to follow these instructions can result in equipment damage 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the safety information in the section Before Modifications page 128 before attempting this procedure Failure to follow these instructions will result in death or serious injury 138 3582302 07 2010 Hardware Modifications Inserting the CF Card The table below describes how to insert the CF Card This procedure is similar for the 2PCI and 4PCI Control Boxes Step Action 1 Shut down Windows in an orderly fashion and remove all power from the device 2 Unscrew the CF Card cover s attachment screws 2 and remove the CF Card cover CF Card cover 3 Insert the CF Card firmly into the CF card slot and check that
126. the UL 1604 hazardous location rating of your device before installing or using it in a hazardous location e To apply or remove the supply power from a Flex PC BOX device installed in a Class Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class I Division 1 operation inside the hazardous area e Do not connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations Use only non incendiary USB devices e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury A WARNING UNINTENDED EQUIPMENT OPERATION e Do not wire I O lines in proximity to power cables radio devices or other equipment that may cause electromagnetic interference e If wiring of I O lines near power lines or radio equipment is unavoidable use shielded cables and ground one end of the shield to the Flex PC BOX Frame Ground FG Electromagnetic radiation may interfere with the Flex PC BOX s control communications
127. the eject button pops out CF card Eject button Replace the CF Card cover and fix it in place with the screw Note The necessary torque is 0 5 to 0 6 Nem 4 5 to 5 3 Ib in 3582302 07 2010 139 Hardware Modifications Removing the CF Card The table below describes how to remove the CF Card This procedure is similar for the 2PCI and 4PCI Control Boxes Step Action 1 Shut down Windows in an orderly fashion and remove all power from the device then remove the CF card cover as described above Press the eject button in fully to remove the CF Card from the CF Card slot After inserting removing the CF card be sure to replace the CF Card cover and secure it in place using the attachment screws 2 Note The necessary torque is 0 5 to 0 6 Nem 4 5 to 5 3 in lb Data Writing Limitation The CF Card is limited to approximately 100 000 write operations Back up all CF Card data regularly to another storage media Backup of the CF Card Data Refer to the relevant procedure in the Installation Guide 140 3582302 07 2010 Hardware Modifications USB Cable Clamp Attachment Removal Introduction When using a USB device attaching the USB cable with a clamp to the Flex PC BOX s bridge located on the side of the USB ports minimizes the chances that the USB cable interface will be disconnected 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLAS
128. tor itis a server that returns the cli By System Restore Ser Performs system restore function Task Scheduler Enables a user to configure and TCP IP NetBIOS He Enables support for NetBIOS av Sh Telephony Provides Telephony API TAPI Telnet Enable a remote user to log on S Terminal Services Allows multiple users to be conn Themes Provides user experience theme lt Extended Stan _ I lt vero reeled 174 3582302 07 2010 System Monitoring The pop up message displayed when the System Monitor service detects an error differs from ordinary ones System Monitor Alert Please check error message The buzzer stops when this message box is closed Checking the Error Log List Check the location and action of the previous error on the Event Viewer screen Select Control Panel Administrative Tools Event Viewer to display the Event Viewer screen Select System to display the system log list Error logs can be recognized by System Monitor displayed in the Source column Select the row of the error log you want to check and double click it Event Viewer File Action View aa T 2 Event Viewer local System 39 event s fi Application Type Date Time SourceC4 Security gt Error 2 27 2007 10 31 53 PM El System Error 2 27 2007 10 31 53 PM Error 2 27 2007 10 31 53 PM G Information 2 27 2007 10 31 46 PM Service Con 2 information 2 27 2007 10 31 46 PM_ Service Con o
129. ts keep in mind that the temperature is a function of the following parameters Ambient temperature of the room where the installation is located Thermal characteristics of the cabinet Ventilation or air conditioning if any of the cabinet Power dissipated by all the equipment located within the cabinet Condition of the Flex PC BOX dust protection filters NOTE e When conducting temperature tests ensure all devices in the vicinity are powered and under maximum load Once this state is achieved allow a minimum of 1 hour to elapse before taking your temperature measurements Allow more time if the environment has significant thermal mass e Measure the temperature at a distance of 50 mm 2 in from each face of the Flex PC BOX A WARNING UNINTENDED EQUIPMENT OPERATION Overheating can cause incorrect device behavior and device damage e Place devices dissipating the most heat at the top of the cabinet and ensure adequate ventilation e Avoid placing the Flex PC BOX next to devices that might cause overheating e Install the Flex PC BOX in a location providing a minimum clearance of 50 mm 2 in or more from all adjacent structures and equipment e Install the Flex PC BOX in a horizontal panel or attach it to a vertical wall according to the figures in this manual e Keep the Flex PC BOX away from arc generating devices such as magnetic switches and non fused breakers e Avoid using the Flex PC BOX in environments where co
130. u can download these technical publications and other technical information from our website at www schneider electric com Title of Documentation Reference Number Installation Guide for Magelis Industrial PC and Terminals 35012221 Vijeo Designer Tutorial 35007035 NEMA ICS 1 1 Magelis Industrial PC and Terminals Readme 35012220 You can download these technical publications and other technical information from our website at www schneider electric com 3582302 07 2010 13 Product Related Information 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Flex PC BOX unit and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Flex PC BOX The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 23 25 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury 4 DANGER EXPLOSION HAZARD e Always confirm the UL 1604 hazardous location rating of your device before instal
131. ucing materials plastic upholstery carpeting out of the immediate work area e Donotremove ESD sensitive components from their anti static bags until you are ready to install them e When handling static sensitive components wear a properly grounded wrist strap or equivalent e Avoid unnecessary contact with exposed conductors and component leads with skin or clothing 3582302 07 2010 71 Dimensions Assembly Assembly Assemble the control box onto the front module according to the following steps Step Action 1 Attach the two installation fasteners which are packaged with the front module to the control box with the four accompanying M3 screws The torque required to tighten these screws is 0 5 to 0 6 Nem 4 5 to 5 3 Ib in 2 Hang the elongated holes present on the upper ends of the installation fasteners on the corresponding clips near the top of the front panel s rear face Installation f Fasteners for Clips the Control Box Rear face of the front panel Clips Use the position of the bridge as a guide 72 3582302 07 2010 Dimensions Assembly Step Action 3 Place the control box in parallel with the front panel and slide the control box on the left 4 Secure the installation fasteners on the front panel with the four accompanying M4 screws The torque required to tighten these screws is 0 5 to 0 6 Nem 4 5 to 5 3 Ib in 3582302 07 20
132. us network with the PCMCIA card TSX MBP 100 or the PCI bus card 416 NHM 300 30 154 3582302 07 2010 Connections to PLCs e Uni Telway with an RS 485 TSX SCP 114 card 1 e For a Modbus link one of the built in RS 232C COM ports is used e For USB slot e Modbus and Uni Telway with the TSXCUSB485 converter It allows an iPC to be connected to remote devices using an RS 485 interface This device fully compatible with Modbus and Uni Telway requires the standard Schneider drivers provided with software such as UNITY PL7 Pro or part of the CD driver TLXCDDRV20M Example on drawing below RJ45 OTB 1SODM9LP J VW3 A8306Ree PLC Micro Minidin8 Premium 0 Twido TSX C RJMD 25 pa S9 usB A Ress q Bona BD15 aia me 2 Boge Unitelway q Dae Tap p a Bees TSXSCA62 TSX CRJDB 25 moin OSO e Modbus Plus network with the TSXCUSBMBP converter This converter is compatible with PCs equipped with CONCEPT ProWORxX or UNITY Example on drawing below PC USB Port Modbus Plus Cable Fig communration 1 Requires the X Way drivers CD ROM TLX CD DRV20M Cables and Converters For using the different types of PLCs the following cables and converters are required e TSX PCX 1031 connection cable for Nano Micro and Premium This cable is supplied with Unity Pro PL7 Pro and
133. utdown the operating system The shutdown confirmation message is not displayed Operating System Restart Resets the hardware Power LED The Power LED lights orange for an RAS alarm DOUT 0 to 1 Output from the RAS port Power LED Indicator The two colors Power LED indicates the Flex PC BOX system conditions It is also a power ON OFF indicator The Power LED is located on the front face of the control box and of the front panel The Flex PC BOX unit can send the following system status information to an external device Power LED Color System Status Output Condition Green Lit Normal operation Power is ON None Green Blinking System is NOT running Soft OFF None Orange Lit An RAS alarm has occurred Power LED is enabled via System Monitor Property Not Lit Power is OFF Features Availability The following table lists the operating settings available for each feature O Setting available X Setting not available Feature Operation Buzzer Popup Message OS Shutdown Restart LED DOUTO 1 Reset Watchdog Timer Voltage Fan Temperature SMART DINO 1 Soft Mirror Reset Port xX O 0 0 0 0 0 0 x O 0 0 0 0 0 0 x X lt OO X O O0 0 0 x O x Xxx x x O x O OoOl o l ojojlojo x O ol olojolojo O X X X X X X O 16
134. vents You can check the error event information using the Event Viewer Step Action 1 Start your Flex PC BOX terminal 2 Click Start Control Panel Administrative Tools Event Viewer NOTE This feature is supported by Windows XP Pro Error Type Location and Error Action The error type locations shown by the Event Viewer are shown in the table below Error type Location Error Message Description VcoreA VcoreA Error has occurred VcoreB VcoreB Error has occurred Voltage 3 3 V 3 3 V Error has occurred Voltage 5 0 V 5 0 V Error has occurred Voltage 12 0 V 12 V Error has occurred Voltage 12 0 V 1 12 V Error has occurred Voltage 1 8 V 1 8 V Error has occurred CPU FAN 1 CPU Fan Error has occurred System FAN 1 System Fan Error has occurred System Temperature System temperature Error has occurred CPU Temperature CPU temperature Error has occurred System2 Temperature System2 temperature Error has occurred DINO DINO Error has occurred DIN1 DIN1 Error has occurred Watchdog Watchdog Timer Error has occurred SMART SMART Error has occurred Attribute Attribute Name Device No HD Model The descriptions in parentheses vary depending on details of occurring errors and the device where errors occur 0 Master 1 Slave Soft Mirror Mirror Disk Error has occurred 1 Not displ
135. with the liquid crystal material follow these procedures e In the case of contact with eyes or mouth flush with running water for 15 minutes minimum e Inthe case of contact with skin or clothing wipe off the liquid crystal material and wash with soap and running water for 15 minutes e If liquid crystal is ingested induce vomiting rinse mouth and then drink a large quantity of water e Follow any other hazardous substances safety procedures required by your facility Failure to follow these instructions will result in death or serious injury 70 3582302 07 2010 Dimensions Assembly A CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 6 Nem 5 3 Ib in of torque when tightening the screws inserted into plastic parts Tightening these screws with excessive force can damage the plastic casing of the Flex PC BOX e When installing or removing screws ensure that they do not fall inside the Flex PC BOX unit s chassis Failure to follow these instructions can result in injury or equipment damage A CAUTION STATIC SENSITIVE COMPONENTS Flex PC BOX internal components including accessories such as RAM modules and expansion boards can be damaged by static electricity Observe the electrostatic precautions below when handling such components Failure to follow these instructions can result in injury or equipment damage Precaution to be taken e Keep static prod
136. xes 63 Dimensions of the Front Panels 67 Attaching the Front Panel to the Control Box 70 Dimensions of Assembled Products 75 3582302 07 2010 61 Dimensions Assembly Recommendations Mechanical assembly NOTE The Flex PC BOX is designed for use in a Type 4X or 12 enclosure All of the mechanical and environmental specifications in this manual assume installation in such an enclosure The Accessory Front Units are suitable for use on a flat surface of enclosure rated Types 1 4X and or 12 NOTE e Follow the assembly and mounting instructions in this manual e Use only approved Schneider accessories in mounting and connecting your Flex PC BOX control units and displays e Ensure all installation tolerances are maintained e Install your Flex PC BOX according to the horizontal or vertical positioning noted in this chapter When doing so leave ample room for cable connector dimensions and maintenance activities 62 3582302 07 2010 Dimensions Assembly Dimensions of the Control Boxes Dimensions without Fasteners The following figure presents the dimensions without fasteners of the Control Boxes with 2 PCI mm 12 0 47 Front Right side The following figure presents the dimensions without fasteners of the Control Boxes with 4 PCI Right side 3582302 07 2010 63 Dimensions Assem
137. z processor Windows XP Pro SP2 and above 4 slots PCI SSD equal to or greater than 16 GB MPCHNO5NDXOON 23 25 Vdc 2 GHz processor Windows XP Pro SP2 and above 4 slots PCI HDD equal to or greater than 80 GB MPCHNO5NBXOON 100 240 Vac with battery backup 2 GHz processor Windows XP Pro SP2 and above 4 slots PCI HDD equal to or greater than 80 GB MPCFNO5SAX00H 10 3582302 07 2010 100 240 Vac 2 GHz processor Windows XP Pro SP2 and above with Vijeo Designer Runtime pre installed 2 slots PCI SSD equal to or greater than 8 GB e MPCHNO5SAX00H 100 240 Vac 2 GHz processor Windows XP Pro SP2 and above with Vijeo Designer Runtime pre installed 4 slots PCI SSD equal to or greater than 8 GB e MPCFNOS5MAX00V 100 240 Vac 2 GHz processor Windows XP Pro SP2 and above with Vijeo Citect Full Runtime pre installed 2 slots PCI SSD equal to or greater than 16 GB There are 4 versions of the Flex PC BOX Front Panel The product references are e MPCYB20NNNOON e 12 SVGA keyboard e MPCYT50NNNOON e 15 XGA touchscreen e MPCYB50NNNOON e 15 XGA keyboard and touchscreen e MPCYTSONNNOON e 19 SXGA touchscreen The characteristics of the Flex PC BOX are detailed See Characteristics page 43 Part Number Description Your product may have a Part Number not included in the enclosed User Manual The commercial Part Number mentioned in the User Manual are those at the introductio
138. zardous area e Do not connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations Use only non incendiary USB devices e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury A WARNING EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not place excessive stress on the ports Consider the vibration environment when making this determination e Securely attach power communication and external accessory cables to the panel or cabinet e Use only commercially available USB cables Failure to follow these instructions can result in death serious injury or equipment damage 52 3582302 07 2010 Characteristics Serial Interfaces COM1 to COM4 These interfaces are used to connect an RS 232C serial cable A D SUB 9 pin plug connector is used Pin Arrangement Pin No RS 232C Signal Name Direction Meaning 1 CD Inpu

Schneider Electric Magelis Flex PC BOX User Manual

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