SS 206B 207B EN PDF
Contents
1. After use Wipe the tip clean and coat the tip with fresh solder This helps prevent tip to oxidation Maintenance Inspect and clean the tip 1 Set the temperature to 250 C 482 F 2 When the temperature stabilizes clean the tip with the cleaning sponge and check the condition of the tip 3 If there is black oxide on the solder plated position of the tip apply new solder containing flux and wipe the tip on the cleaning sponge Repeat until the oxide is completely removed and coated with new solder 4 If the tip is deformed or heavily eroded replace it with a new one CAUTION Never file the tip to remove oxide Calibrating the iron temperature The soldering iron should be recalibrated after changing the iron or replacing the heating element or tip 1 Connect the cord assembly plug to the receptacle on the station 2 Set the temperature control the knob to 400 C 750 F 3 Turn the power switch to ON wait until the temperature stabilizes Remove the CAL pot plug 4 When the temperature stabilizes use a straight edge screwdriver or small plus screwdriver to adjust the screw marked CAL at the station until the tip thermometer indicates a temperature of 400 C 750 F Turn the screw clockwise to increase the temperature and counterclockwise to reduce the temperature Replace the CAL pot plug Tips The tip temperature will vary according to the shape of the tip The preferred method of adjustment uses a tip2. Cleaning sponge Specification Display 200 C 480 C 392 F 896 F Digital 200 C 480 C 392 F 896 F 9SS 900 HT Color Box Replacement Tips OAL 43mm 1 D 4 0mm O D 6 3mm amp 17 z D 5SI 216N B gt NI 5SI 216N 3 2D Ki Eeer ees er 5SI 216N B1 0 e el 5SI 216N 1C sr 17 e 5SI 216NBC si 5SI 216N 2C Q S 0 45 pall y 55I 216N 08D gt 55I 216N 3C 17 N 5SI 216N 1 2D e 5SI 216N 4C e e Ha amp 17 5SI 216N 1 6D _ NGT 5SI 216NA Q 17 17 ol 5SI 216N 2 4D OD i 5SI 216N K 45 6 Q9 91 2 4 Setting up amp operating the Soldering Station A Warning Before use please make sure the AC voltage and turn the AC 110 220V switch to the correct position Receptable conector AC 110 220V power switch for the power cord N CAUTION the sponge is compressed It will swell when moistened with water A Iron Holder Before using the unit dampen the sponge with the water and squeeze it dry CAUTION Be sure to turn off the power switch before connecting or disconnecting the soldering iron Failure to do so may damage the P W B B Connections 1 Connect the soldering iron cord into the receptacle 2 Place the soldering iron on the iron holder 3 Plug the power cord into the power supply Be sure to ground the unit SS 206 SS 207 C Set the Temperature 1 Turn the power switch on 2 Set the temperature control knob to the desired
3. temperature 3 The heater lamp blinks on and off when the tip temperature reaches the set temperature The unit is now ready to perform soldering work 4 Lock the knob Only for SS 206 Model as shown Set the control Knob to desired temperature Tighten the screw of inside control knob by Phillips screwdriver Release screw anticlockwise before reset temperature For user convenience and soldering efficiency two stations can be stacked securely CAUTION The soldering iron must be placed on the iron holder when not in use Tip maintenance and use Tip temperature High soldering temperature can degrade the tip Use the lowest possible soldering temperature The excellent thermal recovery characteristics ensure efficient and effective soldering even at low temperatures This also protects the soldered items from thermal damage Cleaning Clean the tip regularly with a cleaning sponge as oxides and carbides from the solder and flux can form impurities on the tip These impurities can result in defective joints or reduce the tip s heat conductivity When using the soldering iron continuously be sure to loosen the tip and remove all oxides at least once a week This helps prevent seizure and reduction of the tip temperature When not in use Never leave the soldering iron sitting at high temperature for long periods of time at the tip s solder plating will become covered with oxide which can greatly reduce the tip s heat conductivity
4. thermometer See calibrating the iron temperature Troubleshooting Guide Warning Disconnect the power plug before servicing Failure to do so may result in electric shock If the power cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified person in order to avoid personal injury or damage to the unit Problem1 Check 1 If the power cord and or connecting plug disconnected The heater lamp does not light Connect it up Check 2 If the fuse blew and eliminate the cause replace the fuse A Is the inside of the iron short circuited B Is the grounding spring touching the heating element C Is the heating element lead twisted and short circuited Problem 2 Check 3 Is the soldering iron cord broken The heater lamp lights up but Refer to checking for breakage in the cord assembly the tip does not heat up Check 4 Is the Heating element broken Refer to checking for breakage in the heating element Problem 3 Refer to Check 3 The tip heats up intermittently Problem 4 Check 5 Is the tip temperature too high Solder will not wet the tip Set an appropriate temperature Check 6 Is the tip clean Refer to Tip maintenance and Use Problem 5 Check 7 Is the tip coated with oxide The tip temperature is too low Refer to inspect and clean the tip Check 8 Is the iron calibrated correctly Recalibrate Problem 6 Check 9 Is the tip seized The tip can not be pulled off Is the ti
5. etic is the positive side The side does not have any magnetism is the negative side 2 Heats up the heating element by hot water or fire check the electric potential between 2 leads of sensor by multimeter in mV measurement if the meter display positive mV sign the red test lead side should be the positive side of sensor Replace the Heating Element 1 De solder the damaged heating element leads and remove it 2 Replace a new one and solders to PC board properly Solders the positive blue lead of sensor to the PC board which link to the blue lead of wire Solders the negative red lead of sensor to the PC board which link to the white lead of wire 3 Solders the two lead of heater to the other side of PC board bend the leads at right triangle when soldering to prevent short circuit After heating element replaced 1 Measure the resistance value between pins 2 amp 1 or pins 3 amp 1 or pin 3 amp 2 If itis not the heating element or sensor touching the housing ground it must be eliminated otherwise will damage the PCB 2 Measure the resistance value between all leads to confirm that the leads are not twisted and that the grounding spring is properly connected Soldering iron cord damaged Testing the soldering iron cord Sensor Housing Heating element Heating element lead diagram Check the resistance between the pin of the plug and the wire on the terminal Pin 1 Red Pin 2 Blue Pin 3
6. j e ProsKit SS 206 SS 207 Temperature Controlled Soldering Station CE ERE P User s Manual 1 Edition 2012 2012 Copy Right by Prokit s Industries Co Ltd Thank you for purchasing the ProSKit ss 206 SS 207 Temperature Controlled Soldering Station Please read this manual before operating the SS 206 SS 207 the manual in a safe easily accessible place for future reference Features Comply with CE ESD safe certification e Temperature range 200 480 C 392 896 F Soldering iron handles are insulated and ergonomic designed for ease and comfort CPU Control ceramic heater offer stable power and fast thermal recovery Celsius or Fahrenheit temperature unit selection Control IC modular design for easy and quickly repair Stackable to conserve bench space Packing List Please check the contents of the Soldering station package and confirm that all the items listed below are included Soldering Station 1 Iron Stand with cleaning sponge 1 Soldering lron 1 Users Manual aaa oii na acaba eta aka naa inu 1 Power COord aaa eaaa Rd adus 1 Precautions In this instruction manual caution are defined as follows N CAUTION e Misuse may potentially cause injury to the user or physical damage to the objects involved e For your own safety be sure to comply with these precautions When the power is on the tip te
7. mperature is between 200 C 392 F and 480 C 896 F Since mishandling may lead to burns or fire be sure to comply with the following precautions e Do not touch the metallic parts near the tip e Do not use the product near flammable items e Advise other people in the work area that the unit can reach a very high temperature and should be considered potentially dangerous e Turn the power off while taking breaks and when finished using the unit e Before replacing parts or storing the unit turn the power off and allow the unit to cool to room temperature To prevent damage to the unit and ensure a safe working environment be sure to comply with the following precautions e Do not use the unit for applications other than soldering e Do not rap the soldering iron otherwise subject the iron to severe shocks e Do not modify the unit e Use only genuine replacement parts e Do not wet the unit or use the unit when your hands are wet e The soldering process will produce smoke so make sure the area is well ventilated e While using the unit don t do anything which may cause bodily harm or physical damage Names of Parts SS 207 Temperature display Heater lamp CI F Switch Power switch Soldering iron receptacle Soldering iron Calibrator Temperature control knob n Soldering iron receptacle Power switch Soldering iron Temperature control knob Calibrator Soldering iron stand
8. p swollen because of deterioration Replace the tip and the heating element Problem 7 Check 8 The tip doesn t hold the desired temperature Checking for breakage of the heating element and cord assembly Disconnect the plug and measure the resistance value between the connecting plug pins as follows If the values of a and b are outside the above value replace the heating element sensor and or cord assembly Refer to Procedures 1 and 2 If the value of C is over the above value remove the oxidization film by lightly rubbing with sand paper or steel wool the points as shown a Between pins 1 amp 5 Heating Element 11 160 b Between pins 2 amp 4 Sensor 0 50 1 50 c Between pin 3 amp Tip Under 20 Heating Element Broken Disassembling the Unit 1 Turn the nut 1 counterclockwise and remove the tip enclosure 2 the tip 3 2 Turn the nipple 4 counterclockwise and remove it from the iron 3 Pull both the heating element 6 and the cord assembly 11 out of the handle 12 Toward the tip of the iron 4 Pull the grounding spring 5 out of the D sleeve Measure when the heating element is at room temperature 1 Resistance value of heating element resistance between the 2 red lines 11 160 If the resistance value is not normal replace the heating element Two ways of checking negative pole and positive pole of the sensor 1 Touch the two sides of sensor with a magnet the side that emits antimagn
9. yellow Pin 4 White Pin 5 Red The value should be 20 If it is more than 20 or the soldering iron need to be replaced Fuse replacement When fuse is blown replace with the same type of fuse refer to below picture 1 Unplug the power cord from the power receptacle 2 The fuse holder is located under the AC power receptacle use the slotted screwdriver to loosen the fuse holder 3 Replace the fuse with new one 4 Put the fuse holder back in place ProsKit ff Lite AIR S PROKIT S INDUSTRIES CO LTD http www prokits com tw E mail pk mail prokits com tw ISO 9001 CERTIFIED 2011 Prokit s Industries Co LTD All rights reserved 2011001 C 19
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